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User Manual Spindle Moulder F3 - FELDER

1. E one ee 8 2 Sdlely maa NTEN AKALA 9 2 1 USB ect ue vele PANA 9 2 2 Manual Coments NAA 9 2 3 Making changes and modifications to the machine 9 2 4 Responsibilities of the owner operator 10 2 5 What is required of personnel AA 10 2 6 Work sale E 10 2 7 Personal 11 2 8 Hazards arising from Ihe machihe uiuis tpe nes eret Aa 11 2 9 Other risks Aerials 12 3 Badarahen of 13 A E 14 4 Dimensions and O C IO Mt o accidat EUMD PRU l4 4 2 Operation and storage conditions 15 4 3 Electrical 15 4 4 Drive MOON Mir Aut 15 4 5 EO 15 4 6 Noise ems MON 16 4 7 DUS edrach Onsen E 16 4 8 jo a 17 5 Seting Up Ihe TAINAN naa AABANGAN AA 18 5 1 OVENIEW aaa a AA AA 18 5 2 M 19 5 3 Dala qv 24 5 4 Safety devices mL P cea 25 5 4 1 Safety break swil hes MM 25 54 2 Spindle moulder guard ioter tU EORUM aea ino 25 5 5 Operation and display elemnis ort rr e fe
2. Fig 90 Base Fig 91 Sliding table On the base 8 Screw the flat head screws in 9 Screw in the socket head cap screw with washers 10 Screw the base cover on with fillister head screws Bose Fillister head screw Washers Cover Socket head cap screw Q Flat head screw On the opposite side on the sliding table 11 Screw the bearing shaft on with flat head screw and the hexagon nut 12 Screw the flat head screws in 13 Screw the sliding table cover on with fillister head screws Cover Q Bearing shaft Fillister head screw Hexagon nut Q Sliding table Flat head screw Flat head screw 69 Hammer ammer Spindle Moulder F3 Faults 11 Faults 11 11 Stri e 11 Safety instructions Warning Risk of injury Repairing faults incorrectly can result in personal injury or damage the machine For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 2 What to do if a fault develops cktly speaking In the event of a breakdown which creates danger for either personnel or equipment or occupational safety switch the machine off immediately with the main switch Also di
3. Outrigger arm at 4 kW Specifications model 9g P Crosscut fence 5 2 Accessories Table extension 400 mm Order No 503 137 Fig 4 Table extension To safely support long workpieces assembly instructions Table extension Table extension Hammer ammer Spindle Moulder F3 Setting up the machine Table extension with foot support Order No 400 104 Fig 5 Table extension with foot support Trimming equipment 1100 Order No 503 108 800 x 600 mm Fig 6 Trimming equipment Extension with workpiece roller for the outrigger Order No 503 132 Fig 7 Extension with workpiece roller for the outrigger 20 To safely support long workpieces assembly instructions Table extension Table extension with foot support To machine large and heavy panels assembly instruc tions Trimming equipment Trimming equipment To correctly place very large or very long panels Extension with workpiece roller for the outrigger Spindle Moulder F3 Setting up the machine Hammer ammer Clamp set Order No 410 190 Fig 8 Clamp set Eccentric clamp Order No 400 108 and 500 112 Fig 9 Eccentric clamp Rolling carriage with lifting bar Order No 503 134 500 149 Fig 10 Rolling carriage For the M20 sliding table with ball guiding system To aff
4. 70 11 2 What to do if a fault develops a cuesnateo mioPi e ERR AA Abril 70 11 3 What to do alter rectifying the 0 70 11 4 Faults causes and 71 11 5 Realign the sliding table ball cage acere 71 ya E nanan M 72 Hammer ammer Spindle Moulder F3 General 1 General 1 1 Legend Important technical safety instructions in this manual are marked with symbols These instructions for work safety must be followed In all Warning Risk of injury or death manent impairment or death Warning Danger electric current by a trained electrical technician Attention Risk of material damage and or machine breakdown Attention PPP these particular cases special attention must be paid in order to avoid accidents injury to persons or material damage This symbol marks instructions that must be followed in order to avoid harm to one s health injuries per This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or death Required electrical repairs may only be carried out This symbol marks instructions which if not observed may lead to material damage functional failures This symbol marks tips and information which should be observed to ensure efficient and failure free o peration of the machine 1 2 Information about
5. Always move the machine with the utmost care and precaution Only use suitable lifting accessories and hoisting devices that have a sufficient load carrying capacity e Never transport the machine by putting pressure on any of its projecting elements e g the planer tables Consider the machine s centre of gravity when trans porting it minimise the risk of it tipping over Take measures to prevent the machine from slipping sideways Ropes belts or other hoisting devices must be equip ped with safety hooks 6 2 Transport Do not use torn or worn ropes Do not use knotted ropes or belts Ensure that ropes and belts do not lie against sharp edges Transport the machine as carefully as possible in order to prevent damage Avoid subjecting the machine to shocks When transporting the machine overseas ensure that the packaging is air tight and that a desiccant is added to protect the metal parts against corrosion Attention Transport the machine only according to the enclosed transport and assembly instructions Never lift the machine by its planer tables Ropes belts and chains may only be fastened to the base The machine is completely assembled when delivered on the pallet The machine can be transported with a crane forklift pallet jack or rolling carriage 27 H Raa Spindle Moulder ammer Transport packaging and storage 6 2 1 Transport locking device The machine is mounted to
6. Before putting the machine into operation for the first time inspect it for defects 7 5 Electrical connection Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions and void Characteristics of electrical connections Attention Do not open the machine s switch box unless you have the express consent of the HAMMER service department Violating this stipulation shall render the right to make claims under the warranty null The machine must be earthed with electrical conduc tors The voltage fluctuations in the mains supply may not exceed 109 Safeguarding 16 A Triggering characteristic C Power supply cable at least 5x2 5 Three phase al ternating current motor or 3x2 5 Alternating current motor The power supply cable must be protected against damage e g armoured conduit The power supply cable must be laid in such a way that it does not overbend or chafe and there is no risk of tripping over it 37 H RSE Spindle Moulder ammer Setup and installation Warning Danger electric current Before hooking up the machine to the power supply compare the specifications on the data plate with those of the electrical network Only hook up the machine if the two sets of data correspond to each other The electrical outlet must have the appropriate socket for a three phase alternating current
7. Fig 31 Sliding table Remove the transport locking devices between the base and the sliding table from both sides before the initial machine start up Locking device gt gt Attention Due to transport reasons the sliding table depending on its length may be packaged separate ly Depending on the length of the sliding table two to three additional helpers are required to assemble the table The sliding table has to be set up before the initial machine start up Individual installation instructions are found with the machine or the sliding table 7 3 2 Sliding table handle unit Fig 32 Spindle moulder guard attachment Loosen the thumb screws and open the spindle moulder cover Mount the spindle moulder guard attachment included in the delivery with four hexagon screws shims and nuts to the spindle moulder fence cover Thumb screws Q Shims Spindle moulder cover Q Nuts Hexagon screw gt gt Attention Due to transport reasons the spindle moulder guard equipment is not assembled upon delivery 35 H RSE Spindle Moulder ammer n Setup and installation 7 3 3 Spindle moulder fence Assembling l The spindle moulder guard has to be mounted Mount if required 2 Position the spindle moulder fence onto the machine table so that both thumb screws can be screwed into the threaded holes 3 Screw the thumb screw in tightly 4 Attach the dust extraction hose Spin
8. Handwheel Warning Risk of material damage Do not over tension the drive belt Only tighten the belt tensioning screw until sufficient power transmission is guaranteed Shifting the belt Reducing speed e lay the belt around the motor pulley and then around the spindle moulder Increasing speed e Lay the belt around the spindle moulder and then around the motor pulley Tighten the belt tensioning screw Motor pulley Belt Belt tensioning screw Spindle moulder Fig 59 Setting the speed 5 Spindle Moulder F3 Making adjustments and preparations Fig 60 Spindle moulder unit 8 12 Outrigger table Fig 61 Assembling the outrigger table 52 9 Close the door and lock with the screw s 4 Screw gt Q Doo Assembling the outrigger table l Place the outrigger table onto the support shaft 2 Place the outrigger table onto the support arbor 3 Affix with the clamping lever Disassembling the outrigger table l Loosen the clamping lever 2 Unhook the outrigger table from the support arbor and the sliding table Clamping lever Outrigger table Groove Q Support arbor Spindle Moulder H E ammer Operation 9 Operation 9 1 Safety instructions Warning Risk of injury Improper operation may lead to severe bodily injury or material damage For this reason this work may only be carried out by authorise
9. Set the moulding height and or moulding angle 5 Press the workpiece against the fence and spindle table and feed past the spindle moulder tool with fingers and thumbs balled into a fist 6 If you are not going to continue working switch off the machine and secure it against being turned on again accidentally Fig 67 Moulding long sides Fence guide Fence guide Warning Risk of injury Use a push stick or push block at the end of the workpiece 57 H Spindle Moulder ammer Operation 9 7 5 Moulding profiles Fig 68 Moulding profiles 9 7 6 Slot and tenon moulding Fig 69 Slot moulding Numerous profiles are possible when combining the angle and height adjustment with the diverse moulding cutter heads and profile knifes Moulding profiles corresponds to moulding long sides 1 Take note of general procedures for authorised work ing techniques 2 Slotting and tenoning guard and tenoning plate Ac cessories 3 Using an eccentric clamp tighten the workpiece onto the tenoning plate close to the circle of cut 4 Place the slotting guard as close as possible to the workpiece 5 Set the correct low speed 6 Use the sliding table to feed the workpiece past the spindle moulder tool 7 lf you are not going to continue working switch off the machine and secure it against being turned on again accidentally Slotting guard Eccentric clamp Tenoning plate gt Attention pl
10. aligned 11 5 Aligning the sliding table ball cage The ball cage can over time become misaligned due to small sliding table travelling distances The full cutting length will thus not be achieved Repair 1 Move the sliding table past the resistance into the dead centre position and up to the stop 2 Then move the sliding table continuously in the other direction to the dead centre position and up to the stop 71 Hammer ammer Spindle Moulder F3 Index 12 Index A Accessories 19 Adjusting the moulding height moulding angle 45 Aligning the sliding table ball cage 71 Assembly 35 Assembling the sliding table 68 C Changing the tool 43 Cleaning changing the dust brush of the outrigger arm 66 Cleaning the bearing tracks 63 Conversions 9 Copyright 7 Cross stop 41 Crosscut fence extension 42 Crosscut fence on the outrigger 40 Crosscut fence on the sliding table 40 Curve moulding 60 D Dangers 11 Data plate 24 Declaration of Conformity 13 Dimensions and weight 14 Disassembling the sliding table 67 Disposal 8 Drive motor 15 Dust extraction 16 37 E Emergency stop 55 Establishing setting the speed 49 Electrical connection 15 37 F Faults 70 Faults causes and repairs 71 G General procedures for authorised working techniques 57 H Height and tilting spindle Lubricate 63 Installation 33 L Legend 6 Liability 7 Lubricating the sp
11. dealers and representatives shall be rejected Use only genuine spare parts supplied by manufac turer Attention The original spare parts that have been authorised for use are listed in a separate spare parts catalogue enclosed in the documentation package supplied with the machine H Spindle Moulder ammer General 1 7 Disposal If the machine is to be disposed of separate the compo ise public health International environmental regulations nents into the various materials groups in order to allow and local disposal laws must always be complied with them to be reused or selectively disposed of The whole structure is made of steel and can therefore be disman tled without problem This material is also easy to dis pose of and does not pollute the environment or jeopard Attention Used electrical materials electronic components lubricants and other auxiliary substances must be treated as hazardous waste and may only be disposed of by specialised licensed firms Spindle Moulder H ammer Safety 2 Safety At the time of its development and production the ma chine was built in accordance with prevailing technologi cal regulations and therefore conforms to industry safety standards However hazards may arise should the machine be operated by untrained personnel used improperly or em ployed for purposes other than those it was designed for The chapter entitled Safety offers an
12. packaging and storage 27 Transport with a rolling carriage 31 Transport with a fork lift truck 29 Transport with a pallet jack 30 Transport with a crane 28 Tools 17 44 U Unloading 30 W Warranty 7 Warranty notice 7 What is required of personnel 10 What to do if a fault develops 70 What to do after rectifying the fault 70 Work stations 56 Working techniques 56 Work safety 10 73 H 1 KRFelder Str 1 A 6060 Hall in Tirol Tel 43 0 52 23 58 50 O Fax 43 0 52 23 58 50 62 Email info hammer at Internet www hammer at
13. tions and check that it functions properly 8 2 Sliding table catch The sliding table can be locked into the centre position Rotate the thumb screw by 90 and push in 2 Move the sliding table slowly into the locked posi tion until it engages 3 To unlock pull out the thumb screw and rotate 90 anti clockwise Thumb screw Sliding table Fig 35 Sliding table locking system 39 Hammer ammer Spindle Moulder F3 Making adjustments and preparations 8 3 Crosscut fence on the sliding table Fig 37 Adjusting the end stop 8 4 Crosscut fence on the outrigger Fig 38 Assembling the crosscut fence 40 Thread the clamping device of the crosscut fence into the groove of the sliding table and move it right up to the stop screw in the groove 2 Loosely affix the compressor rod shaft 3 Set the desired moulding angle 45 up to 45 With 90 cuts e Flip open the end stop on the sliding table e Place the fence against the end stop 4 Clamp the stop with the clamping lever Clamping device Compressor rod shaft Crosscut fence End stop Q Groove Q Clamping guide Adjusting End stop 2 Loosen the setscrew 3 Turn the cam lever until a 90 angle is attained the fence reaches the end stop 4 Check with a test moulding 5 Tighten the setscrew Setscrew Cam lever End stop The crosscut fence can be mounted onto the outrig
14. 45 and 90 positions 7 If required lubricate again Spindle moulder socket Right Q9 left 1 Switch the machine off and ensure that it cannot be switched on again 2 Loosen the screw and open the door Door Screw Spindle Moulder H ammer Maintenance Fig 80 Spindle moulder unit 3 Use the belt tensioning screw to tension the drive belt 4 Close the door and lock with the screw Clamping screw Drive belt Attention Risk of material damage Do not over tension the drive belt Turn the belt tensioning screw only until the drive belt is sufficiently tensioned to transmit power effectively 10 6 2 Replacing the drive belt DODONNDOO gt 7 COMMS OOS AANA I ODDUDENBIC Fig 81 Drive belt l Switch the machine off and ensure that it cannot be switched on again 2 Loosen the screw and open the door Doo Screw 65 Spindle Moulder F3 Maintenance Fig 82 Hook the belt in 3 Turn the belt tensioning screw to the left to loosen old belts 4 Remove old belts 5 Hook the new belts in e Hook the belts around the motor pulley first Pull the motor pulley with the belt forwards Hook belt onto the spindle moulder 6 Retension the belt Motor pulley Belt Belt tensioning screw Spindle moulder 10 7 Cleaning changing the dust brush
15. Operation 9 2 Switching on the machine Warning Risk of injury due to insufficient preparation It is only permitted to switch on the machine if for the work at hand the required preconditions are fulfilled and any preliminary work is completed For this reason the instructions for adjusting fitting and operating see the corresponding chapters must be read before switching on the machine l Release the main switch safety mechanism and switch on Position 2 Place set the mode switch to e Anti clockwise rotation or e Right Clockwise rotation Only with alternating current 3 Press and hold down the green push button 4 Release the push button once the machine has reached the maximum rotational speed Green push button Mode switch Attention Risk of material damage Improper operation may cause damage to the machine Do not activate the green push button whilst the machine is in operation 9 3 Switching off the machine 1 Push and release the red push button 2 Switch off Position O the main switch and secure Main switch Fig 63 Push button 54 Spindle Moulder H Enna E ammer Operation 9 4 Emergency stop Switch the main switch to the O setting The machine is stopped automatically R Push button Fig 64 Push button 9 5 Moving the sliding table To move the sliding table use side hand
16. Tolerance Guidelines The following harmonised norms were applied DIN EN 418 DIN EN 60204 1 DIN EN 848 1 OVE EN 50081 2 DIN EN 292 1 2 OVE EN 50082 2 DIN 33893 Issuing authority Pr f und Zertifizierungsstelle im BG Pr fzert Fachausschuss Holz VollmoellerstraBe 11 D 70563 Stuttgart Nr 0392 Conformity with the EC Machine Guidelines certified by EG Design Test Certificate No 981153 according to Machine Guidelines 98 37 EG Appendix VI This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine Modifying or altering the machine without the express written agreement of the manufacturer shall render the war ranty null and void D Hall in Tirol 19 01 2007 Johann Felder Managing Director H Raa Spindle Moulder ammer Specifications 4 Specifications 4 1 Dimensions and weight C E A NS N N Ob en 6 j Fig 1 Dimensions F3 Machine Standard Optional Sliding table length A 950 mm 1250 2000 mm Sliding table travel distance A1 475 mm 765 1475 mm Sliding table travel distance 2 651 mm 995 1825 mm Total length A1 E A2 2076 mm 2710 4250 mm Overall width B 747 mm Total height C 1206 mm Working height D 855 mm Machine table length E 950 mm Machine table depth 370 mm Weight 280 kg Machine Length 1200 mm Width 800 mm Height 1200 mm Weight 350
17. can be equipped with a high velocity spindle 1 Take note of general procedures for authorised work ing techniques 2 Mount the spindle moulder fence or the EURO Curve moulding guard as a protective device 3 Press the workpiece against the fence and spindle table and feed past the spindle moulder tool with fingers and thumbs balled into a fist 4 If you are not going to continue working switch off the machine and secure it against being turned on again accidentally Fig 75 High velocity spindle gt Attention The high velocity spindle is especially designed for dovetail or duplicate mouldings Only use original manvfacturer tools 61 H eee Spindle Moulder ammer n Maintenance 10 Maintenance 10 1 Safety instructions Warning Risk of injury Improper maintenance can cause serious injury or damage For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Before beginning any maintenance work on the machi and tools that are not put in their correct place or put ne switch it off and secure it against accidentally being away may be the cause of accidents switched on again Following the maintenance work re install the guards Ensure that there is sufficient space to work around the and check that they are functioning properly machine Keep the work area orderly and clea
18. general condition All instructions in this manual must be strictly followed without reservation Besides the safety advice and instructions stated in this manual it is necessary to consider and observe local ac 2 5 What is required of personnel Only authorized and trained personnel may work on and with the machine Personnel must be briefed about all functions and potential dangers of the machine Spe cialist staff is a term that refers to those who due to their professional training know how experience and knowledge of relevant regulations are in a position to assess delegated tasks and recognise potential risks If the personnel lack the necessary knowledge for work ing on or with the machine they must first be trained Responsibility for working with the machine installation service maintenance overhaul must be clearly defined and strictly observed Only those persons who can be expected to carry out their work reliably may be given 2 6 Work safety Following the safety advice and instructions given in this manual can prevent bodily injury and material dam age while working on and with the machine Failure to observe these instructions can lead to bodily injury and damage to or destruction of the machine Disregard of the safety advice and instructions given in this manual as cident prevention regulations general safety regulations as well as current environmental stipulations that apply to the operational r
19. motor CEE The machine s power cable is delivered with an open 1 Connect the plug to the power supply cable end i e without a plug 2 Switch on and let the machine run briefly The operator is responsible for fitting the machine s 3 While the motor is running check its direction of power cable with a suitable plug in accordance with any rotation country specific regulations 4 Should a change in the direction of rotation be nec essary switch the two phases on the power cable 38 Spindle Moulder H ammer Making adjustments and preparations 8 Making adjustments and preparations 8 1 Safety instructions Warning Risk of injury Improper adjustment and setup work can lead to serious bodily injury or mate rial damage For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions e Before beginning any maintenance work on the ma e Ensure that there is sufficient space to work around chine switch it off and secure it against accidentally the machine being switched on again e Keep the work area orderly and clean Components e Before commencing any work with the machine in and tools that are not put in their correct place or put spect it to ensure that it is complete and in technically away may be the cause of accidents good condition Install the safety equipment according to the instruc
20. of the outrigger arm Fig 83 Dust brush outrigger arm 66 1 Clean the dust brush and check if in good condition 2 Renew the dust brush if it is worn out that is if the outer slider is no longer cleaned e Loosen the socket head cap screw and washer from the outrigger arm Remove the worn out dust brush e Insert a new dust brush Screw the dust brush onto the outrigger arm with a socket head cap screw and washer Outrigger arm Dust brush Socket head cap screw Outer slider Q Washer Spindle Moulder F3 Maintenance Hammer ammer 10 8 Renewing the sliding table scraper ball cage Fig 84 Ball cage 10 9 Disassembling the sliding table Fig 85 Base Fig 86 Sliding table 1 Switch the machine off and ensure that it cannot be switched on again 2 Disassemble the sliding table 3 Remove the wheel bolts and worn scrapers 4 Mount the new scrapers and tighten with the wheel bolts 5 Assemble the sliding table Bolts Scraper On the base on the side from which the sliding table should be pushed from the base 1 Remove the fillister head screws and the base cover 2 Remove the socket head cap screws and washers 3 Remove the flat head screws Base Q Cover Fillister head screws Q Washer Q Socket head cap screw Flat head screws On the underside of the opposite side of the sliding ta ble 4 Remove the fillister head screws and th
21. overview of all the important safety considerations necessary to optimise 2 1 Intended use The HAMMER F3 spindle moulder is only to be used to machine wood and other similar machinable materials Machining materials other than wood is only permitted with the express written consent of the manvfacturer safety and ensure the safe and trouble free operation of the machine Additionally in order to further minimise risks the other chapters of this manual contain specific safety instruc tions all marked with symbols Besides the various instructions there are a number of pictograms signs and labels affixed to the machine that must also be heeded These must be kept visible and legible and may not be removed Operational safety is guaranteed only when the machine is used for the intended purposes Attention Any use outside the machine s intended purpose shall be considered improper and is therefore not permitted All claims regarding damage resulting from improper use that are made against the manu facturer and its authorized representatives shall be rejected The operator shall be solely liable for any damage that results from improper use of the machine The term proper use also refers to correctly observing the operating conditions as well as the specifications and instructions in this manual 2 2 Manual contents All those appointed to work on or with the machine must have fully read and understood the manual before com m
22. the magnifying lens 3 Tighten the thumb screw Thumb screws End stop Cross stop Crosscut fence Scale 41 H Raa Spindle Moulder ammer Making adjustments and preparations 8 6 Crosscut fence extension The crosscut fence is usually equipped with an extension l Loosen the thumb screw 2 Move the crosscut fence extension to the desired po sition The measurement reading is displayed on the scale on the profile edge of the crosscut fence 3 Tighten the thumb screw Scale Q Thumb screw Extension Crosscut fence Fig 41 Crosscut fence extension 8 7 Spindle moulder fence Attention It is recommended to use safety bar guides Accessories when moulding profiles An end to end workpiece support increased safety and better results are achieved Assembling Disassembling See separate assembly instructions Safety bar guides Sliding l Switch the machine off and ensure that it cannot be switched on again Loosen the clamping screw Slide the safety bar guide upwards Tighten the clamping screws Check whether the spindle moulder tool is running freely The spindle moulder tool must not touch the safety bar guides 6 Check whether the guides are parallel to the ma Fig 42 Safety bar Guide chine table in e p go Clamping screws Safety bar guides Guide 42 Spindle Moulder H ammer Making adjustments and preparations 8 8 Power fee
23. the pallet with transport brac kets Remove the transport brackets before moving the ma chine to the installation location Transport brackets Fig 21 Transport locking device 6 2 2 Transport with a crane Only use belts or chains to transport the machine Attention Risk of material damage The machine must not be lifted by the work table sliding table or base Only use belts or chains to transport the machine The F3 spindle moulder is completely assembled upon delivery Hammer L Fig 22 Transport with a crane 28 Spindle Moulder H ic ammer Transport packaging and storage Guide the belts and chains through the cut out holes in the machine frame Fig 23 Transport with a crane 6 2 3 Transport with a fork lift truck Move the truck s forks so that they fit into the holes in the machine frame Fig 24 Transport with a fork lift truck 29 Hammer ammer Spindle Moulder F3 Transport packaging and storage 6 2 4 Transport with a pallet jack 6 2 4 1 Unloading Fig 25 Transport with a pallet jack 6 2 4 2 Transporting the machine LIT EOD sA Fig 26 Transport with a pallet jack 30 950 x 750 x 25 mm Use a loading platform similar to that depicted in the picture opposite to unload from the pallet l Push the pallet jack forks into the holes
24. with slotted blades are not permitted to work on or with the machine Adapt the speed to the tooling e tis prohibited to wear gloves while working on or Install the dust extraction system according to the with the machine All jewellery rings bracelets instructions and test its function necklaces etc must be removed before starting Only process workpieces that can be safely placed work on or with the machine on the machine and guided e Carefully inspect workpieces for foreign matter nails When working on or with the machine the following screws which might impair processing must always be worn by personnel e Support long workpieces with additional surface e tight fitting clothing tear resistant no wide equipment e g Table extensions Roll supports sleeves e Ensure that the tool turns freely e Protective footwear that protects the feet from heavy Keep tools for handling short and narrow workpieces falling objects and prevents sliding on slippery floors close at hand e Ear protection to protect against loss of hearing Attention Risk of material damage Only operate the machine in ambient temperatures from 10 to 40 C If the instructions are not followed damage may occur during storage Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 53 H RSE Spindle Moulder ammer
25. 10 to 40 C If the instructions are not followed damage may occur during storage 7 2 Installation Characteristics of the installation site Operation room temperature 10 to 40 e Ensure that the work surface is sufficiently stable and has the proper load bearing capacity Provide sufficient light at the workstation Ensure there is sufficient clearance for or from neigh bouring workstations In order that the machine may be operated and main tained properly it must be set up at least 500 mm away from the wall parallel to the work direction I measurement Fig 28 Space requirements 33 Spindle Moulder F3 Setup and installation Fig 30 Floor mounting 34 l Transport the machine to the installation site as in structed in the Transport chapter and the enclosed transport or installation instructions 2 Position the machine with the aid of a spirit level to ensure that the machine functions precisely and oper ates smoothly Compensate for uneven floors with the adjusting screws or bolster the machine Spirit level Adjusting screws 3 If necessary the machine can be bolted down to the floor with the transport brackets 4 Remove the oxidation protective layer from all blank machine parts Transport brackets Spindle Moulder F3 Setup and installation Hammer ammer 7 3 Assembly 7 3 1 Sliding table
26. 9 7 3 General procedures for authorised working techniques 57 97 4 Mong l ng BIDS o trib ORO rah eae etate e poem eee M 57 97 5 Movlding PTS ANA naaa GAY 58 O76 Slot and tenon moulding eat vett eta oce retos NA Iun Red EON UE 58 59 v 60 61 9 7 10 Moulding with a high velocity spihdle 61 Spindle Moulder F3 Table of Contents 10 Maintenance M 62 10 1 Safety instrUc ONS 62 10 2 Maintenance schedule A 62 10 3 Cleaning the bearing E OT 63 10 4 Lubricating the height and tilting spindle 63 10 5 Lubricating the spindle moulder socket and tilting segments 64 10 6 Retensioning replacing the drive belt sse 64 10 6 1 Retensioning the drive 64 10 6 2 Replacing the drive belt scere tt tte tnnt er ette 65 10 7 Cleaning changing the dust brush of the outrigger 66 10 8 Renewing the sliding table scraper blade ball 67 10 9 Disassembling the sliding table oii AA AR Das o aol ipic 67 10 10 Assembling the sliding table s 68 TI a 70 11 1 Safety
27. H E ammer Setup and installation 7 Setup and installation 7 1 Safety instructions Warning Risk of injury Improper assembly and installation can lead to serious bodily injury or equip ment damage For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions e Ensure that there is sufficient space to work around Keep the work area orderly and clean Components the machine If there is not sufficient distance bet and tools that are not put in their correct place or put ween the machine and neighbouring machines walls away may be the cause of accidents or other solid objects the rail guided workpieces Install the safety equipment according to the instruc pose a risk during the sawing process tions and check that it functions properly Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions Before assembling and installing the machine check to make sure it is complete and in good condition Warning Risk of injury An incomplete faulty or damaged machine can lead to serious bodily injury or equipment damage Only assemble and install the machine if the machine and its parts are complete and intact Attention Risk of material damage Only operate the machine in ambient temperatures from
28. Spindle moulder fence cover Q Guide Q Backing rings Thumb screws Spindle Moulder H ix ammer Making adjustments and preparations 8 11 Establishing setting the speed 8 11 1 Establishing the speed SI y 275 E d d 5 5 e lt s anG 8 E Y 8 E 0 BUY mi 5 5 8 5 lt Fig 56 Diagrams Establishing the speed 49 H Raa Spindle Moulder ammer Making adjustments and preparations l Select the appropriate diagram depending on the spindle diameter and type of tools aluminium or steel tools 2 Determine the maximum rotating speed limit value from the appropriate diagram depending on the diameter of the tool and the cutting length gt Attention A higher maximum speed is allowed with aluminium tooling limit value Use the correct diagram to obtain the accurate speed Warning Risk of material damage Do not exceed the limit value obtained from the diagram 3 Determine the correct spindle speed for the machine s 75 E m e from the sticker on t
29. achine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal use of the materials is punish able by law This manual in its entirety or parts thereof may not be transferred to third parties or copied in any way or 1 5 Warranty notice The guarantee period is in accordance with national guidelines Details may be found on our website www felder group com 1 6 Spare parts delivery contents are dependent on custom build specifi cations add on options or recent technical modifications and may therefore deviate from the descriptions instruc tions and images contained in the manual Should any questions arise please contact the manufacturer We reserve the right to make technical modifications to the product in order to further improve user friendliness and develop its functionality form and its contents may not be used or otherwise communicated without the express written consent of the manufacturer Infringement of these rights may lead to a demand for compensation or other applicable claims We reserve all rights in exercising commercial protection laws Attention Non genuine counterfeit or faulty spare parts may result in damage cause malfunction or com plete breakdown of the machine If unauthorized spare parts are installed in the machine all warranty service compensation and liability claims against the manufacturer and their contractors
30. ammer H User Manual Spindle Moulder F3 Keep this manual handy and in good condition for continual reference H Raa Spindle Moulder ammer gt Attention The machine must be inspected immediately on arrival If the machine was damaged during transport or if any parts are missing a written record of the problems must be submitted to the forward ing agent and a damage report compiled Be sure also to notify your supplier immediately commissioning This manual must be kept in good condition as it belongs to the machine Furthermore keep the manual to hand and in the vicinity of the machine so that it is accessible to personnel when they are using maintaining or repairing the machine i For the safety of all personnel it is necessary to conscientiously study this manual before assembly and HAMMER A product of the FELDER GROUP O Felder KG KRFelder Str 1 A 6060 Hall in Tirol Tel 43 0 5223 5850 0 Fax 43 0 5223 5850 62 Email info8hammer at Internet www hammer at 25 Januar 2007 Spindle Moulder F3 Table of Contents Table of Contents NEC o PA AN pons AA 6 1 1 Ferro m 6 1 2 Information about the manual usce cu estote Men reete Hd FE Op taste PAGA 6 1 3 7 1 4 C ges cates 7 1 5 bajen 7 1 6 7 1 7 Disposal
31. ange of the machine The operator and designated personnel are responsible for the trouble free operation of the machine as well as for clearly establishing who is in charge of insta lling servicing maintaining and cleaning the machine Machines tools and accessories must be kept out of the reach of children permission to work on or with the machine Personnel must refrain from working in ways that could harm oth ers the environment or the machine itself It is absolutely forbidden for anyone who is under the influence of drugs alcohol or reaction impairing medication to work on or with the machine When appointing personnel to work on the machine it is necessary to observe all local regulations regarding age and professional status The user is also responsible for ensuring that unauthorised persons remain at a safe distance from the machine Personnel are obliged to immediately report to the opera tor any irregularities with the machine that might compro mise safety well as the accident prevention regulations and general safety regulations applicable to the operative range of the machine shall release the manufacturer and their authorised representatives from any liability and from all compensation claims Spindle Moulder F3 Safety Hammer ammer 2 7 Personal safety When working on or with the machine the following must be strictly observed It is prohibited to wear gloves while working on or with the machi
32. ay and always in accord ance with local waste disposal regulations If applicable contract a recycling firm to dispose of the pack aging materials Attention Help preserve the environment Packaging materials are valuable raw materials and in many cases they can be used again or expediently reprocessed or recycled 31 H Raa Spindle Moulder ammer Transport packaging and storage 6 5 Storage Keep items sealed in their packaging until they are assembled installed and be sure to observe the stacking and storage symbols on the outside of the packaging Store packed items only under the following conditions e Do not store outdoors Apply a coat of oil to all bare machine parts corro e Store in a dry and dust free environment sion protection Do not expose to aggressive substances e When storing for a period longer than 3 months ap e Protect from direct sunlight ply a coat of oil to all bare machine parts corrosion Avoid subjecting the machine to shocks protection Regularly check the general condition of Storage temperature 10 to 50 all parts and the packaging If necessary refresh or e Maximum humidity 60 re apply the coat of anti corrosive agent e Avoid extreme temperature fluctuations condensation the machine is to be stored in a damp environment build up it must be sealed in air tight packaging and protected against corrosion desiccant 32 Spindle Moulder
33. ctuated the spindle moulder door is closed Randelschrauben The spindle moulder guard shields the access to the spin dle moulder tool during the moulding process The spindle moulder guard is mounted to the spindle moulder fence lid on the spindle moulder fence Spindle moulder fence Spindle moulder fence cover Spindle moulder guard attachment 25 H Raa Spindle Moulder ammer Setting up the machine 5 5 Operation and display elements Fig 20 Operation and display elements Handwheel Scoring unit height adjustment Red push button Spindle moulder OFF Clamping lever Circular saw angle adjustment Mode switch Direction of rotation Scale Circular saw angle adjustment E Left e Right Handwheel Circular saw angle adjustment Spindl Ider door Spindl Id itd Green push button Spindle moulder ON pindietmallderunitdoed 26 Spindle Moulder F3 Transport packaging and storage Hammer ammer 6 Transport packaging and storage 6 1 Safety instructions Warning There is a risk of injury due to falling parts while transporting loading or unloading the ma chine Attention Risk of material damage The machine can be damaged or destroyed if it is subjected to im proper handling during transport For this reason the following safety instructions must be observed e Never lift loads over a person
34. d trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Before starting work e Before switching on the machine always check to make e Before assembling and installing the machine check sure that there are no other persons in the immediate to make sure it is complete and in good condition vicinity of the machine e Ensure that there is sufficient space to work around the machine During operation e Keep the work area orderly and clean Components e Never place your hands on the workpiece by leaning and tools that are not put in their correct place or put over the circular saw and or the scoring unit away may be the cause of accidents When changing to another workpiece or if a mal e Ensure that all safety devices have been properly function occurs first switch off the machine and then installed secure it against being switched on again accidental e Adjustments to the machine or tool replacement may ly only be conducted once the machine has stopped e not switch off circumvent or decommission pro Only clamp authorised tools to the machine tective and safety devices during operation Tighten the saw blade and scoring blade clamping screws When working on or with the machine the following Set the splitter correctly must be strictly observed Only work with sharp tools This reduces the kick e Persons with long hair who are not wearing a hairnet back risk especially
35. der Assembling To attach the power feeder mount a tilting device to the machine Adjusting Separate operating manual Power feeder Fig 43 fever feeder 8 9 Changing the tool 8 9 1 Preparing to change tooling l Switch the machine off and ensure that it cannot be switched on again Loosen the thumb screw Tilt the spindle moulder fence cover and the assem bled spindle moulder guard to the back 4 Loosen the thumb screw on the back 5 Pull the fence boards apart pr Spindle moulder cover Thumb screws Q Thumb screws Fig 44 Preparing to change tooling 43 H Raa Spindle Moulder ammer Making adjustments and preparations 8 9 2 Preparing the machine to operate Close the spindle moulder door Ensure that the spindle moulder guard is correctly assembled adjusted and tightened 3 The machine can now be switched on NI Spindle moulder door Spindle moulder guard Fig 45 Prepare the machine to operate 8 10 Spindle moulder unit 8 10 1 Tools Warning Risk of injury Only use spindle moulder tools which have a max authorised rotation speed higher than that of the spindle moulder e which conform to DIN EN 847 1 standards and e which are marked with MAN 44 Spindle Moulder H ammer Making adjustments and preparations 8 10 2 Adjusting the moulding height moulding angle Adjusting the moulding he
36. dle moulder guard attachment Thumb screws Spindle moulder fence Machine table Threaded holes Fig 33 Spindle moulder fence gt gt Attention If transported a container the spindle moulder fence is mounted and delivered separately from the pallet In this case the spindle moulder fence has to be placed onto the machine and fastened securely 7 3 4 Outrigger pipe 1 Dismantle the safety screw with the nut and the lock nut 2 Push the outrigger pipe into the bracket arm 3 Replace the safety screw with the nut and lock nut Thumb screws Outrigger arm Spindle moulder cover Nuts Hexagon screw Fig 34 Outrigger pipe 36 Spindle Moulder F3 Setup and installation Hammer 7 4 Chip extraction The machine has to be connected to a dust extractor Unit Spindle moulder fence Slotting guard Extractor port diameter 120 mm 120 mm 120 mm Air speed 20 m s 20 m s 20 m s Min vacuum 1824 Pa 470 Pa 920 Pa Min volume flow at 20 m s 814435 m3 h 766 m3 h 790 m3 h Attention The dust extraction hoses must be flame retardant Only use original HAMMER vacuum hoses The dust extraction system must produce the required vacuum and air flow e Connect the dust extraction system to the machine in such a way so as to operate in unison with the ma chine The dust extraction hoses must be electrically conduc tive and grounded to prevent electrostatic loading
37. e sliding table cover 5 Remove the flat head screws 6 Counter hold the hexagon nut and loosen the flat head screw 7 Remove the hexagon nut flat head screw and bear ing shaft Cover 4 Flat head screw Sliding table D Flat head screw Q Bearing shaft B Hexagon nut O Fillister head screw 67 H Spindle Moulder ammer i Maintenance On the side from which the sliding table should be pushed from the base 8 Pull the sliding table from the base Base Sliding table Fig 87 Base Sliding table 10 10 Assembling the sliding table l Ensure that the ball cage scrapers sit tightly Ensure that there are no balls in the ball cage miss ing 3 Move the cage plate with the ball cages in the mid dle on the guides of the base Base Cage plate Ball cages Scraper Fig 88 Roller cage gt Attention The number of ball cages and the length of the cage plate depend on the dismantled sliding table d 4 Thread the sliding table onto the ball cages gt 5 Slide the sliding table a few centimeters over the p guidings of the base a 6 Push the sliding table further onto the base make sure that the following ball cages are threaded clean ly between the base and the sliding table 7 Slide the sliding table completely onto the base Base Sliding table Fig 89 Base roller cage 68 Spindle Moulder F3 Maintenance Hammer ammer
38. encing any work This requirement must be met even if the appointed person is familiar with the operation of such a machine or a similar one or has been trained by the manvfacturer Knowledge about the contents of this manual is a The machine may only be operated with original manu facturer parts and accessories prerequisite for protecting personnel from hazards and avoiding mistakes so that the machine may be operated in a safe and trouble free manner It is recommended that the operator requests proof from the personnel that the contents of the manual have been read and understood 2 3 Making changes and modifications to the machine In order to minimise risks and to ensure optimal perform ance it is strictly prohibited to alter retrofit or modify the machine in any way without the express consent of the manufacturer All the pictograms signs and labels affixed to the machine must be kept visible readable and may not be removed Pictograms signs and labels that have become damaged or unreadable must be replaced promptly H Spindle Moulder ammer m Safety 2 4 Responsibilities of the owner operator This manual must be kept in the immediate vicinity of the machine and be accessible at all times to all persons working on or with the machine The machine may only be operated if it is in proper working order and in safe condition Every time before the machine is switched on it must be inspected for visible defects and
39. esecsecsecsenssess 39 8 1 prep NO AANGAL 39 8 2 Sliding ela 39 8 3 Crosscut fence the sliding table 40 8 4 Crosscut fence on the ef caos ttm rtr ce aa pavidi Fonti aries dp 40 8 5 4 8 6 Crossc t 42 8 7 42 8 8 Power feeder AA 43 8 9 Changing 43 8 9 1 Preparing HQ sopa opes cote tin eite irn ete dete me qup 43 8 9 2 Preparing the machine to operdle 44 8 10 Spindle moulder EST 44 AN p 44 8 10 2 Adjusting the moulding height moulding A5 8 10 3 Mounting removing changing the spindle moulder 46 8 11 Establishing setting the Speed caecis ect der pneter ma oa entente otis 49 8 11 1 the spesd aco pes abdita RM mns M 49 8 11 27 Seming the 51 LEES o ael S 53 9 1 ef MENU m E 53 9 2 Switching on th machine ET E E TET 54 9 3 Switching off the machine Tm 54 9 4 Emergency SON 55 9 5 nese meer ee 55 9 6 lis p s n E AN 56 9 7 em 56 9 7 1 Permitted notang Dp DT 56 9 7 2 Prohibited working techniques xc uideo Co crue Dub AA ALANGAN 56
40. ger on the push side 1 Thread the locking plate into the outrigger rail 2 Loosen the thumb screws and position the crosscut fence at the outrigger 3 Clamp the crosscut fence at the outrigger with the clamping lever 4 Tighten the thumb screws Clamping lever Outrigger Crosscut fence Locking plate End stop Thumb screws Spindle Moulder F3 Making adjustments and preparations Hammer ammer Fig 39 Adjusting the crosscut fence 8 5 Cross stop Fig 40 Cross stop Pivoting l Loosen the clamping lever and thumb screws 2 Pivot the crosscut fence to the desired position Fold the end stop back if necessary so as to be able to pivot the crosscut fence over it 3 Clamp the clamping lever in place and tighten the thumb screws 4 Loosen the thumb screws move the fence profile and retighten the thumb screws in order to compensate the length of the scale when the fence is pivoted Clamping lever Outrigger Crosscut fence Locking plate End stop Thumb screws 90 Position 1 Loosen the clamping lever and thumb screws 2 Pivot the crosscut fence until it stops against the end stop 3 Clamp the clamping lever in place and tighten the thumb screws The cross stop can be pushed onto the crosscut fence in one movement If required the end stop can be folded back 1 Loosen the thumb screw 2 Move the cross stop to the desired position The measurement is read from
41. guard Workpiece feed guide for the EURO Curve moulding guard Order No 400 611 Appropriate for tools with a diameter 100 160 mm Smallest possible workpiece inner radius r 160 mm Workpiece feed guide Fig 15 Workpiece feed guide gt gt Attention See the HAMMER catalogue for other accessories and dust extraction equipment 23 Hammer ammer Spindle Moulder F3 Setting up the machine 5 3 Data plate Fig 16 Layout of the data plate V PH HZ Baujahr year of constr annee de constr Maschinen 4 Werkzeuge f r Holz Machines tools for wood a m m e Machines Outillage pour le bois Made by Hammer AUSTRIA EUROPE A 6060 HALL Loretto 42 Tel 05223 45090 Fax 05223 45099 Fig 17 Data plate 24 The data plate is attached to the back of the machine Data plate The data plate displays the following specifications Model designation Machine number Voltage Phases Frequency Power Electricity Year of construction Manufacturer info Spindle Moulder F3 Setting up the machine Hammer ammer 5 4 Safety devices 5 4 1 Safety break switches qo 0120 e O fm c Fig 18 Safety break switches 5 4 2 Spindle moulder guard attachment Fig 19 Spindle moulder guard attachment The spindle moulder unit will only operate if the safety break switch is a
42. he door te e BA Depending on the tooling diameter and the estab v m s lished maximum speed limit value use the informa 300 47 57 12 tion on the sticker to determine whether the spindle 280 44 53 11 speed setting is too high or too low for the tooling 250 39 47 10 diameter 220 6 41 8 5 The cutting speed should always be between 40 and 200 63 75 8 75 m s 180 5775 68 7 4 Setthe obtained spindle speed 160 50 67 60 6 Tools diameter Cutting speed Spindle speed e 6000 7200 8000 9600 10000 12000 C min 212MIA Fig 57 Tools diameter Warning Risk of injury Risk of material damage Cutting speed smaller 40 m s kickback risk larger 75 m s tool breakage risk 50 Spindle Moulder Making adjustments and preparations Hammer ammer 8 11 2 Setting the speed DOOOOOOO LILISIEIEIEJEJE 107 50001 Fig 58 Spindle moulder unit Switch the machine off and ensure that it cannot be switched on again Loosen the clamping lever Set the spindle moulder to 90 with the handwheel Bring the spindle moulder into the lowest position with the handwheel Loosen the screw and open the door Loosen the belt tensioning screw Door Clamping lever e ping Screw Handwheel
43. iameter 120 mm 120 mm 120 mm Air speed 20 m s 20 m s 20 m s Min vacuum 1824 Pa 470 Pa 920 Pa Min volume flow at 20 m s 814435 m h 766 m h 790 m h Spindle Moulder F3 Specifications H ammer 4 8 Chip extraction Warning Risk of injury Only use spindle moulder tools e which have a max authorised rotation speed higher than that of the spindle moulder e which conform to DIN EN 847 1 standards and e which have passed the BG test Employers Liability Insurance Association and are marked with MAN Spindle moulder Spindle diameter 30 mm Speed 3000 6000 8000 10 000 min 1 High speed spindle rotating speed 14 000 min 1 Dado tooling 220 275 mm Max moulding diameter 220 mm Spindle moulder tiltable from 0 45 Spindel height above table 100 mm Size of spindle table 950 x 370 mm Min vacuum 470 Pa Min volume flow 766 Cubic meters per hour Slit hood min vacuum 920 Pa Slit hood min volume flow 790 Cubic meters per hour Raa Spindle Moulder F3 ammer Setting up the machine 5 Setting up the machine 5 1 Overview e S E NG o Fig 2 Overview Outrigger arm Spindle moulder fence Crosscut fence Outrigger Crosscut fence Outrigger Outrigger table Spindle moulder fence Sliding table Spindle Moulder F3 Setting up the machine Fig 3 Overview
44. ight Adjust the moulding height with the handwheel Clockwise higher e Anticlockwise lower Adjust the moulding height only as high as required Adjusting the moulding angle Loosen the clamping lever Adjust the moulding angle with the handwheel Clockwise towards 90 Anti clockwise towards 45 Read the moulding angle from the scale Lock the clamping lever Handwheel Scale Clamping lever Handwheel The spindle moulder can be lowered in a 90 position under the table for tools with a max diameter of 170 mm when the tool is clamped and the backing rings are removed The spindle moulder can be lowered in a 45 position under the table for tools with a max diameter of 100 mm when the tool is clamped and the backing rings are removed Fig 48 Moulding height 45 H Spindle Moulder ammer n Making adjustments and preparations 8 10 3 Mounting removing changing the spindle moulder tool carefully especially when turning the spindle moulder tooling manually Warning Risk of injury The spindle moulder tooling is razor sharp Handle the spindle moulder tooling The spindle moulder tooling in particular the cutting surfaces can be damaged due to improper handling Therefore do not place the spindle moulder tooling onto the machine table Store the spindle moulder tooling in special containers or place on hangers Required
45. indle moulder socket and tilting segments 64 72 M Maintenance 62 Maintenance schedule 62 Making adjustments and preparations 39 Mounting removing changing the spindle moulder tool 46 Moulding long sides 57 Moulding profiles 58 Moulding with a high velocity spindle 61 Moulding with a power feeder 61 Moving the sliding table 55 N Noise emission 16 Operation 53 Operation and display elements 26 Operation and storage conditions 15 Other risks 12 Outrigger pipe 3 P Packaging 31 Particle emission 15 Permitted working techniques 56 Personal safety 11 Power feeder 43 Prepare the machine to operate 44 Prepare to change tooling 43 Prohibited working techniques 56 R Renewing the sliding table scraper blade ball cage 67 S Safety 9 Safety bar Guide 42 Safety break switches 25 Safety equipment 25 Safety instructions 27 33 39 53 62 70 Setting up the machine 18 Setup and installation 33 Sliding table 35 Sliding table catch 39 Slot and tenon moulding 58 Spare parts 7 Specifications 14 Spindle moulder fence 36 Spindle moulder guard attachment 25 35 Spindle moulder unit 44 Storage 32 Switching off the machine 54 Switching on the machine 54 Spindle Moulder F3 Index H ammer T Tightening replacing the drive belt 64 Transport 27 Transporting the machine 30 Transport inspection 31 Transport locking device 28 Transport
46. ix the eccentric clamp onto the sliding table Clamp set Can be used horizontally or vertically for any workpiece To clamp workpieces securely to the sliding table Eccentric clamp Manoeuvring in the smallest space is possible with the lifting bar and rolling carriage assembly instructions Rolling carriage Rolling carriage Lifting bar 21 H Raa Spindle Moulder ammer Setting the machine Tenoning cover Order No 503 114 Tenoning and slotting safely Tenoning cover Fig 11 Tenoning cover Digital clock Order No 01 1 200 Display in mm 01 2 200 Display in inch System handwheel Order No 12 1 311 The digital clock is built into the height adjustment system TU handwheel The digital clock allows precise settings to a tenth of a millimeter assembly instructions Digital clock Digital clock 2 System handwheel Fig 12 Digital clock Safety bar guides Order No 501 116 To protect when moulding profiles Safety bar guides Fig 13 Safety bar guides 22 Spindle Moulder H ammer Setting up the machine EURO Curve moulding guard ring guard Order No 400 610 For curved mouldings with an extraction hood for tools up to a diameter of 180 mm EURO Curve moulding guard ring guard Fig 14 EURO Curve moulding guard ring
47. kg 14 Spindle Moulder H ammer Specifications 4 2 Operation and storage conditions Operation room temperature 10 to 40 C Storage temperature 10 to 50 4 3 Electrical connection Mains voltage 230 400 10 V Safeguarding 16A Triggering characteristic C 4 4 Drive motor The actual values can be found on the data plate Three phase alternating current motor Motor voltage 3 x 400 V Motor frequency 50HZ Motor power 56 4095 3 optional 4 kW System of protection IP 55 Alternating current motor Motor voltage 1 x230V Motor frequency 50 or 60 HZ Motor power 56 4095 3 optional 4 kW System of protection IP 55 4 5 Particle emission The machine was tested for particle emissions according to DIN 33893 The Wood Authority ascertained ac cording to the Principles for Testing Particle Emissions workplace related particle concentrations of woodwor king machines that the particle emission values for this machine are notably below the currently valid atmospher ic limit of 2 0 mg m This is certified by the blue label BG Wood Particle Tested 56 10 minute operation under load and intermittent service 40 relative operating factor i e the motor may be run at the nominal capacity for 4 minutes and afterwards must run idle for minutes H Spindle Moulder ammer m Specifications 4 6 Noise emission The specified values are emission values and theref
48. lee ves Spindle Moulder H E ammer Operation 9 7 3 General procedures for authorised working techniques 1 Switch the machine off before starting to operate e Ensure that the saw blade does not protrude over Ensure there are sufficient extension options accesso the top edge of the machine table ries Assemble the spindle moulder tool 3 Keep handling auxiliaries at hand e Disassemble the circular saw fence e Pushing stick wood with holding magnets e Mount the spindle moulder guard Order No 11 2 012 6 The vacuum system must be connected e Pushing stick plastic Order No 11 0 010 7 Only switch on the spindle moulder once the workpi e Pushing grip Order No 11 1 009 ece has been positioned correctly and is ready to be 4 Set the moulding height and or moulding angle cut 5 If required and depending on the previous machine 8 Feed the workpiece constantly past the spindle moul use der tool keeping the fingers balled into a fist e Remove the saw guard 9 Use a push stick at the end of the moulding process if Set the spindle moulder to a 90 angle and move necessary to the lowest position 10 Switch the machine off once finished moulding 9 7 4 Moulding long sides 1 Take note of general procedures for authorised work ing techniques 2 Set the detachable spindle fence guide exactly on the diameter of the spindle moulding tool 3 Set the depth of cut with the feeding spindle fence guide 4
49. lever or the crosscut fence Side hand lever Fig 65 Moving the sliding table 55 H Spindle Moulder ammer Operation 9 6 Work stations Warning Risk of injury e Risk of injury due to flying workpieces and workpi parts e g cutting tools branches trimmings Fig 66 Work stations Work positions 9 7 Working techniques 9 7 1 Permitted working techniques Only the following work techniques are allowed with the spindle moulder e Profile and long side moulding using the spindle moulder fence e Insert moulding e Curve moulding using the spindle moulder fence 9 7 2 Prohibited working techniques The following working techniques are strictly forbidden when using spindle moulder e All working techniques without the use of a spindle moulder fence curve moulding fence or slotting co ver Synchronous moulding the rotational moulding direc tion corresponds to that of the feeding direction 56 Always work from right to left in front of the machine Exception for special tasks e g curve moulding with clockwise moulding direction Operate from left to right Slotting tenoning and panel raising using a slot and tenon guard Using a high velocity spindle Using a power feeder Use of higher speed and or a larger diameter than appears in the speed diagram Slotting with circular saw blades Use of tools with larger tool bores by using drill s
50. ly wood board Use the appropriate guide rings depending on the tooling diameter l Take note of general procedures for authorised working techniques 2 Fasten the EURO curve moulding guard to the machine table using both screws 3 Set the start batten to the height of the guide ring with a gap of 1 to 2 mm 4 Adapt the curve moulding guard to the workpiece using the thumb screws 5 Loosen the thumb screws place the brushes on the fore most point of the guide ring and tighten the thumb screws Fig 72 Curve moulding again Thumb screw Thumb screw Q Thumb screw Screws Q Brushes Start batten Guide ring Q Curve moulding guard gt Attention This operation also known as curve shaping is used to trim curved workpieces 6 Clamp the workpiece to the template e g with the clamping levers 7 lf you are not going to continue working switch off the machine and secure it against being turned on again accidentally Fig 73 Template 60 Spindle Moulder H E ammer Operation 9 7 9 Moulding with a power feeder 1 Take note of general procedures for authorised work ing techniques If required set up the power feeder Adjust the power feeder If you are not going to continue working switch off the machine and secure it against being turned on again accidentally B Fig 74 Moulding with a power feeder 9 7 10 Moulding with a high velocity spindle In addition the machine
51. n Lubricating the height spindle 2 Turn the spindle moulder to the uppermost position 3 Through the frame opening lubricate the height spin dle with regular machine grease 4 Turn the spindle moulder first to the lowest and then to the uppermost position Lubricating the tilting spindle 5 Tilt the spindle moulder into a 45 position 6 Through the frame opening lubricate the tilting spin Fig 77 Height spindle Tilting spindle dle with regular machine grease 7 Tilt the spindle moulder into a 90 position and then again into a 45 position Height spindle Tilting spindle 63 Hammer ammer Spindle Moulder F3 Maintenance 10 5 Lubricating the spindle moulder socket and tilting segments Fig 78 Spindle moulder socket 10 6 Retensioning changing the drive belt 10 6 1 Retensioning the drive belt OODONNOO NS 0000061 DODDOMIGE LjCICIDIEL HE Lj lade DOGS 7 xL 1 Fig 79 Drive belt 64 l Switch the machine off and ensure that it cannot be switched on again 2 Move the spindle moulder right to the top and tilt to a 90 position 3 Remove chips dust and grease residues 4 Lubricate the left and right tilting segments and the spindle moulder socket with machine grease 5 Move the spindle moulder repeatedly up and down 6 Move the spindle moulder repeatedly between the
52. n Components Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 10 2 Maintenance schedule Interval Component Task to accomplish Daily Machine Remove dust and shavings Table surfaces Remove dust and shavings Remove any resin residue Bearing tracks Remove dust and shavings Remove any resin residue Dust extractor Check for defects Weekly Machine Clean thoroughly Every 40 operating hours Height and tilting spindle Lubricating at least once a month Monthly Drive belt Check and if required retension or change Dust extractor Check efficiency Every quarter or sooner should the machine become stiff Every 6 months Dust brush outrigger arm Clean and if necessary renew If worn out Scraper roller cage Renew gt Attention Cleaning and care products are available as accessories HAMMER catalogue 62 Spindle Moulder H E ammer Maintenance 10 3 Cleaning the bearing tracks l Switch the machine off and ensure that it cannot be switched on again 2 Remove dust and shavings from the bearing tracks 3 Remove any resin residue resin remover Order No 10 0 022 0 5 1 10 0 023 1 0 I Bearing tracks Fig 76 Cleaning the bearing tracks 10 4 Lubricating the height and tilting spindle 1 Switch the machine off and ensure that it cannot be switched on agai
53. ne All jewellery rings bracelets neck laces etc must be removed before starting work on or with the machine Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine When working on or with the machine the following must always be worn by personnel Protective gear overalls safety goggles dust mask hairnet to contain long hair etc Sturdy tight fitting clothing tear resistant no wide sleeves Protective footwear Ear protection To avoid hearing damage 2 8 Hazards arising from the machine The machine has undergone a hazards analysis The design and construction of the machine are based on the results of this analysis and correspond to state of the art technology The machine is considered operationally safe when used To protect the feet from heavy falling objects and to prevent slipping on slippery surfaces properly Nevertheless there are some residual risks that must be considered The machine runs with high electrical voltage Warning Danger electric current Electrical energy can cause serious bodily injury Damaged insulation materials or defective individual components can cause a life threatening electrical shock e Before carrying out any maintenance cleaning and repair work switch off the machine and secure it against being accidentally switched on again When carrying out any work on the electrical equip ment ensure that the voltage su
54. nvfacturer tools 13 Changing or fitting in tools the spindle moulder tool as low as possible onto the spindle moulder so as to avoid vibra tions Place as many spindle collars as are required to achieve sufficient clamping space approx 8 mm between the spindle moulder cap and the spindle moulder Tool removal Mount all the spindle collars Take note that there is sufficient clamping space approx 8 be tween the spindle moulder cap and the spindle moulder Fig 53 Installing the spindle moulder tool Socket head cap screw Spindle moulder Spindle moulder cap Spindle moulder tool Spindle moulder collar 47 Spindle Moulder F3 Making adjustments and preparations Fig 54 Incorrect tooling fitting Warning Minimum tightening torque 30 Nm Fig 55 Spindle moulder guard is open 48 14 Fit on the spindle moulder cap and socket head cap screw 15 Hold the spindle moulder with the spanner SW 22 16 Tighten the socket head cap screw with the Allen key 8 mm in an anti clockwise direction 17 Close as much of the table opening with backing rings 18 Adjust the guides according to the tooling 19 Tilt the spindle moulder fence lid and the mounted spindle moulder guard to the front 20 Screw on the spindle moulder fence lid tightly with the thumb screws 21 Establish the speed 22 Set the speed Spindle moulder guard attachment
55. of the ma chine frame 2 Unload the machine from the pallet with a pallet jack Cutout hole in the machine frame Unloading ramp Push the pallet jack forks into the holes of the machine frame Spindle Moulder F3 Transport packaging and storage Hammer ammer 6 2 5 Transport with a rolling carriage Q Fig 27 Transporting the machine with the rolling carriage and lifting bar The rolling carriage is mounted to the machine base Rolling carriage Lifting bar gt Attention The rolling carriage and the lifting bar option facilitate the task of transporting the machine 6 3 Transport inspection Upon arrival inspect the shipment to ensure that it is complete and has not suffered any damage If any transport damage is visible do not accept the de livery or accept it only with reservation Record the scope of the damage on the transport documents delivery note Initiate the complaint process 6 4 Packaging If no agreement has been made with the supplier to take back the packaging materials help to protect the envi ronment by reusing the materials or separating them ac cording to type and size for recycling For all defects that are not discovered upon delivery be sure to report them as soon as they are recognised as damage claims must be filed within a certain period as granted by law Attention Dispose of the packaging materials in an environmentally friendly w
56. ore do not represent safe workplace values Even though a relationship exists between particle emission and noise emission levels an inference cannot be made about whether additional safety measures need to be imple mented Factors which can significantly affect the emis sion level that presently exists at the workplace include duration of the effect characteristics of the workspace and other ambient influences The permissible workplace values may also differ from country to country Neverthe less this information is provided to help the operator bet ter assess hazards and risks Depending on the location of the machine and other specific conditions the actual noise emission values may deviate significantly from the specified values gt Attention To keep the noise emission as low as possible always used sharpened tools and use the correct speed Ear protection must always be worn however such protection cannot be considered a substitute for properly sharpened tools or the correct speed Acoustic power level according to EN ISO 3746 Constants 4 dB A Idle 84 5 Decibel A Working 90 9 Decibel A Emission values at the workplace according to EN ISO 11202 Idle 75 8 Decibel A Working 80 7 Decibel A An allowance must be made to compensate for toleranc es with the specified emission values K 4 Decibel A 4 7 Chip extraction Unit Spindle moulder fence Slotting guard Extractor port d
57. pply is completely isolated Do not remove any safety devices or alter them to put them out of commission H Spindle Moulder ammer Safety 2 9 Other risks Warning Even if the safety measures are followed there are still certain residual risks that must be con sidered when working on the machine Risk of cutting injuries especially when changing the Hearing damage as a result of high noise levels tooling e Health impairments due to the inhalation of airborne e Danger of injury due to contact with the rotating particles especially when working with beech and moulder tool oak wood Risk of injury due to ejected workpieces Risk of squashing catching reeling pushing cutting Risk of injury from workpiece kickback or slicing off Spindle Moulder H ic ammer Declaration of Conformity 3 Declaration of Conformity CE EG Declaration of Conformity according to Machine Guidelines 98 37 EG Appendix Manufacturer Felder KG KR Felder Str 1 A 6060 Hall in Tirol We hereby declare that the machine indicated below which corresponds to the design and construction of the model we put on the market conforms with the safety and health requirements as stated by the EC Product designation Spindle Moulder Make HAMMER Model designation F3 The following EC guidelines were applied 98 37 EG Machine Guidelines 73 23 EWG Low Voltage Guidelines 89 336 EWG Electromagnetic
58. s rra i ven 26 6 Transport packaging and storage Kna eene nnan eon neon eR ERA RES NANANA 27 6 1 rd 27 6 2 porc 27 6 2 1 Transport locking 28 6 2 2 Transport E E 28 6 2 3 Transport with a fork lift BUR oi iat inh ban pt REN PO Med xe dba 29 6 2 4 with a pallet jack aaa Anna aaa 30 ON MN C MiG sins TR 30 6 2 4 2 Transporting the machine mw Cm 30 6 2 5 Transport with a rolling carriage 31 H Raa Spindle Moulder ammer Table of Contents 6 3 Transport inspection et DINIDINIG 31 6 4 Packaging QT eee ee ere eer 31 6 5 t 32 7 Sehip mstollehen celeste deseen ias ANAN pl 33 7 1 Safety Te TO On 33 7 2 CE EpL svn as Ce be paite 33 7 3 PC DU OO 35 7 3 35 7 3 2 moulder guard th 35 7 3 Spindlem lder uo MITTEN AA TUN 36 7 3 4 Outrigger pipe NOTET T mm 36 7 4 Brig sp m M 37 7 5 PENDET C AA T 37 8 Making adjustments and preparationSs scsscsscsscssssscsscssceccescsscsscsscsecse
59. sconnect the machine from the mains and secure it from being switched on again 3 What to do after rectifying the fault Warning Risk of injury Before switching the machine back on 70 the fault and its cause are professionally repaired all safety measures have been assembled according to the regulations and are faultless individuals are not located in the danger area of the machine Inform those responsible for machine faults immedia tely Type and extent of fault should be determined by an authorised professional as well as the cause and repair Spindle Moulder H i ammer Faults 11 4 Faults causes and repairs Problem Cause Repair Moulder spindle is not rotating Spindle moulder unit drive belt is torn Renew the drive belt Moulder spindle is only rotating very Drive belt not enough tension Retension the drive belt slowly despite correct speed setting The belt squeals upon the spindle The speed has not been selected cor Select the speed according to the moulder being switched on or alterna rectly diagram tively when the spindle moulder starts to operate The machine is not running Drive belt too loose Retension the drive belt The full cutting length of the sliding The main switch is off Switch on the main switch table is not achieved The spindle moulder door is open Close the spindle moulder door The sliding table ball cage is mis Realign the sliding table ball cage
60. the manual This manual describes how to operate the machine properly and safely Be sure to follow the safety tips and instructions stated here as well as any local accident prevention directives and general safety regulations Before beginning any work on the machine ensure that the manual in particular the chapter entitled Safety and the respective safety guidelines has been read in its entirety and fully understood This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the machine and accessible at all times If the machine is sold rented lent or otherwise trans ferred to another party the manual must accompany the machine Spindle Moulder F3 General Hammer ammer 1 3 Liability and warranty The contents and instructions in this manual were com piled in consideration of current regulations and state of the art technology as well as based on our know how and experience acquired over many years This manual must be read carefully before commencing any work on or with this machine The manufacturer shall not be liable for damage and or faults resulting from the disregard of instructions in the manual The texts and images do not necessarily represent the delivery contents The images and graphics are not depicted on a 1 1 scale The actual 1 4 Copyright This manual should be handled confidentially It is desig nated solely for those persons who work on or with the m
61. tools Spanner SW 22 mm Allen key 8 mm l Switch the machine off and ensure that it cannot be switched on again 2 Loosen the thumb screw Tilt the spindle moulder fence cover and the assem bled spindle moulder guard to the back Loosen the thumb screw Pull the guides as far apart as possible Set the spindle moulder to a 90 angle Turn the spindle moulder right up to the top e IG IE Fig 49 Spindle moulder guard closed Thumb screws Spindle moulder guard attachment Flat head screw Thumb screw Spindle moulder guard attachment Spindle moulder fence cover Q Guide Fig 50 Spindle moulder guard is open 46 Spindle Moulder H E ammer Making adjustments and preparations 8 Hold the spindle moulder cap with the spanner SW 22 mm 9 Loosen the socket head cap screw with the Allen key 8 in a clockwise direction and remove 10 Remove the spindle moulder cap and collar 11 Remove the spindle moulder tooling when changing or removing the tools 12 Remove dust and shavings from the spindle moulder Spindle moulder cap Q Spindle moulder collar Socket head cap screw Spindle moulder Pay attention to the correct rotational direction of the spindle moulder tool The workpiece to be machined may only be moulded in the opposite direction Fig 52 Spindle moulder direction of rotation gt Attention Only use original ma
62. y wood board has to be placed behind the workpiece so that it does not tear when slot ting 58 Spindle Moulder H Enna i ammer Operation 9 7 7 Insert moulding Fig 70 Insert moulding Take note of general procedures for authorised work ing techniques The guides of the spindle moulder fence must be aligned Set if required Lock the sliding table Move the crosscut fence on the sliding table right up to the guide of the spindle moulder fence and clamp in place gt Attention This step is necessary if the whole length of the workpiece is not machined Fig 71 Insert moulding leave the workpiece against the crosscut fence and dip carefully into the rotating tool Once the workpiece is located against the spindle moulder fence guide press the workpiece against the fence and the spindle table and feed past the spin dle moulder tool with fingers and thumbs balled into a fist If you are not going to continue working switch off the machine and secure it against being turned on again accidentally gt Attention The crosscut fence serves as a kickback guard Another appropriate kickback guard may also be used 59 H Raa Spindle Moulder ammer F Operation 9 7 8 Curve moulding EURO Curve moulding guard ring guard Order No 400 610 and use a template made from a 16 mm p

User Manual Spindle Moulder F3 - FELDER

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