Series B 480V 60Hz User Manual
Contents
1. Weights Table 2 600 Volt 60 Hz Series B Matrix Filter Weights Open Pane PES E Output THID THID THID Amps RMS 5 8 5 8 5 Weight Weight Weight Weight Weight Weight Lbs Lbs Lbs Lbs Lbs Lbs 6 30 42 90 103 68 80 8 33 44 93 105 71 82 11 39 50 105 115 77 88 14 39 50 105 115 88 100 21 50 66 115 132 93 110 27 55 71 148 165 110 127 34 77 93 175 193 138 155 44 77 93 175 193 138 155 52 120 155 280 315 270 305 66 145 178 345 380 310 345 83 230 290 410 465 375 430 103 230 290 410 465 375 430 128 260 315 440 500 400 460 165 305 375 480 550 545 615 208 315 375 490 545 555 615 240 345 425 575 650 600 715 320 750 900 850 1000 1350 403 805 1015 955 1165 1450 482 890 1115 1025 1245 1550 636 1555 1925 1380 1750 786 1860 2375 1685 2200 Part No INSTR 013 REL 060628 SPECIFICATIONS continued Table 3 600 VAC Matrix Filters Capacitor Current at Full Load Filter Capacitor Filter Capacitor Filter Capacitor Current Current Current Current Current Current Rating Typical Rating Typical Rating Typical Amps Amps Amps Amps Amps Amps Rms RMS Rms RMS Rms RMS 6 2 2 44 16 1 208 75 9 8 2 9 52 19 0 240 87 6 11 4 0 66 24 1 320 116 8 14 5 1 83 30 3 403 147 1 21 7 7 103 37 6 482 175 92. NOTE SEE TABLE FOR NUMBER OF CAPACITOR ASSEMBLIES CAPACITOR ASSEMBLY a 11 25 12 00 11 ar Y Y 1 0 281 DIA MTG 3 12 0281 4 PLC _ 2 SLOTTED 1 4 20 GND STUD 1 00 0 65 0 281 DIA MTG HOLES 4 PLC 2 SLOTTED ALLOW 11 65 17 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 13 208 240 Amps 600 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY 21 00 11 00 19 25 2 00 9 00 EF DOMI B TO B1 E I E q 19 25 5 1 21 00 o mL 0 50 m GND STUD 1029 MTG HOLES a Lj CAPACITOR ASSEMBLY 14 25 15 00 14 25 JR fa Nf OC ENEN FER NS 22 27 NENE Le Ke kKe 1 4 20 GND STUD 100 0 281 DIA MTG HOLES 4 PLC SPACE
3. F F 000000000000000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000000000000000 o o 40 00 REF 47 00 o o 4 b 9 f 7 00 i 27 31 41 X 88 SLOT FRONT VIEW 4 PLACES Figure 22 0000000000000000000000000 00000000 00000000000000000000000000000000000000000000000 000000000000000000000000000000 00000000000000000000000000000000000000000000000000000000 DE 39 31 4 FRONT VIEW 41 X 88 SLOT 4 PLACES 26 30 00 WITH OPTIONAL NEMA WEATHERSHIELS 24 85 Nino d L 21 75 4 RIGHT SIDE VIEW 34 00 WITH OPTIONAL NEMA 3R WEATHERSHIELS 24 8 21 75 RIGHT SIDE VIEW Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 23 CAB 48B 40 00 WITH OPTIONAL NEMA WEATHERSHIELS 30 83 000001 2000000 00000 00000000000 000000000 000020 06000 00000 00000001 0000000000200 000000 000000 00000 00000 00007000004 00000 000009 00000 000000 000000 200000000010 000000000000 0000000040000 000010 00004000001 100070 60001000007 11 65 00 72 00
4. 27 75 49 51 4 A1 X 88 SLOT ERUNT VE 4 PLACES RIGHT SIDE VIEW 27 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Mounting dimensions and outline drawings for wall and floor mounted NEMA 1 cabinets follow Table 7 NEMA 1 Industrial Style Enclosures Filter Output Cabinet Rating Amps Part Number Cabinet 002 8 Cabinet 002 11 Cabinet 002 14 Cabinet 002 21 Cabinet 002 27 Cabinet 003 34 Cabinet 003 44 Cabinet 003 52 Cabinet 004 66 Cabinet 004 83 Cabinet 004 103 Cabinet 004 128 Cabinet 004 165 Cabinet 005 208 Cabinet 005 240 Cabinet 005 320 Cabinet 006 403 Cabinet 006 482 Cabinet 006 636 N A 786 N A Floor Mounted 28 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 24 Cabinet 002 12 os 20 41 MAX 4 PLCS re 22 5 MAY 21 56 4 Figure 25 Cabinet 003 90 41 21 4 PLCS 14 MAX 18 50 29 Part INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 26 Cabinet 004 20 41 4 PLCS 31 28 50 H 4 11 58 5 MAX 57 56 1 ld 05 27 Cabinet 005 20 41 18 MAX F 37 MAX aver PLCS
5. A 4 PERFORMANCE DANA M 5 WEIGHTS mi ESTER 6 ALTITUDE DERATING 2 0 2 1 2 1 1 6 10 5 INSTALLATION 5 11 FILTER 00 0 1 0 6 11 MOUNTING DIMENSIONS AND OUTLINE DRAWINGS eene rnm 12 Panel Mounted Filters 12 NEMA 1 2 amp cinta 24 POWER WIRING 1 1 32 Interconnection 34 Terminal 39 Over Temperature MA etre rir can 48 6 FILTER 5 3 550555555 5 55 5 49 600 60Hz BLOCK DIAGRAM 50 7 STARTUP 51 8 TROUBLESHOOTING ocn inc ore nina c e 52 1 IMPORTANT SAFETY INFORMATION WARNING ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT
6. 15 25 cual 2 1 4 20 0 GND ll Tells oi 0 50 0 PLC 3 o la dee 0 281 DIA MTG 3 12 HOLES 4 PLC 2 SLOTTED 1 GND STUD JL 0 281 DIA MTG 1 00 10 65 HOLES 4 PLC EC 2 SLOTTED 11 65 NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE 16 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 12 165 Amps 600 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY r 21 00 11 00 19 25 2 00 9 00 WIRE SPACE T js ep tp Vee Y ALLOW Al E e 811 d 19 25 14 21 00 4 E dme 0 do 0 50 DIA GND STUD MTG HOLES g s 4 PLC Lo EN
7. al n n n n v 9 2 q o SHUNT 0 0 0 S 76 00 fa 2 50 SS 35 50 d REAR 38 00 o stots 8 al i 1 1 OOO H H pal 1 25 4 00 22 38 BASE MTG SLOTS 0 75 AOL 6 50 0 38 x 0 50 8 SLOTS 19 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 15 320 482 Amps 600 VAC 60Hz Horizontal Mounting Outline Drawing All dimensions are in inches AA AA 0 38 x 0 50 0 38 0 50 F 24 00 SLOTS 24 00 OTS 16 00 22 38 REAR MTG SLOTS 4 PLCS 22 38 REAR SLOTS 4 PLCS 1 2 1 A 8 of 0 _ Y EE i 1 4 4 A B1 C1 INPUT 21 HL bul E 9 a D 8 Ci o q 35 50 1 35 50 REAR REAR 38 MIG 38 00 MTS OUTPUT MTG sat MTG H 1
8. Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Mounting Dimensions And Outline Drawings Panel Mounted Filters Figure 7 6 21 Amps 600 VAC 60Hz Outline Drawing All dimensions are in inches 0 75 50 WIRE SPACE ALLOW 9 qe 17 00 1525 0 50 DIA 12 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 8 27 Amps 600 VAC 60Hz Outline Drawing All dimensions are in inches 13 00 8 25 11 25 0 75 7 90 WIRE 1 me a 1 4 20 ol GND STUD e 9 Bi o Lud E OOO 47 4 PLC 13 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 9 34 44 Amps 600 VAC 60Hz Outline Drawing All dimensions are in inches 2000 18 25 1 4 20 SND STUD 0 50 DIA 5 ere 14 Part No INSTR 013 REL 0
9. 2 SLOTTED ALLOW Hes 18 Part No INSTR 013 REL 060628 HOLES 4 PLC 2 SLOTTED 0 281 DIA MTG INSTALLATION INSTRUCTIONS continued Figure 14 320 482 Amps 600 VAC 60Hz Vertical Mounting Outline Drawing All dimensions are in inches L 4 0 28 x 0 50 4 MTG SLOTS 16 08 22 38 REAR MTG 500 5 PLCS 1 n 0 MEN 5 d at 1881 1 INPUT b 1 Ri o d FO o 35 50 REAR OUTPUT 5 2 82 c2 SLOTS 24 i o
10. NE A oe EIE H H EE B TT TT T FILTER INPUT 0 1 Al FILTER INPUT CONNECTION Bl dt 81 CONNECTION FOR 8 FOR 5 THREE PHASE AC INPUT TOP VIEW See Figure 31 for Interconnection Diagram 41 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 36 320 786 Amps 600 60Hz General Purpose Cabinet Terminal Locations THREE PHASE INPUT FILTER INPUT 3 0 FILTER INPUT CONNECTION 31 4 4 CONNECTION FOR as SI FOR 5 TIR 2 OUTPUT TO INVERTER Trrm FRONT VIEW See Figure 31 for Interconnection Diagram 42 Part No INSTR 018 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 37 6 21 Amps 600 VAC 60Hz Industrial Enclosures Terminal Locations FILTER INPUT CONNECTION FOR 8 THREE PHASE AC INPUT OUTPUT TO INVERTER A 1 1 1 1 1 46 555 B1 P 16 9 278 FILTER INPUT s CONNECTION Asa FOR 5 FRONT VIEW See Figure 32 for Interconnection Diagram 43 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS co
11. Use extreme caution to avoid contact with line voltage when checking for power INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE OBSERVED 6 Confirm that line voltage is present at the input terminals A1 B1 C1 of the filter 7 Confirm that line voltage is present at the output terminals A2 B2 C2 of the filter 8 Disconnect the filter from the utility 9 Connect the filter output to the drive 10 Refer to the drive user manual for the drive startup procedure Observe all safety instructions in the drive user manual WARNING INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED CAUTION Damage to equipment may occur if the drive startup procedures are not observed Part No INSTR 013 REL 060628 8 TROUBLESHOOTING WARNING When properly installed this equipment has been designed to provide maximum safety for operating personnel However hazardous voltages exist within the confines of the enclosure Servicing should therefore be performed by qualified personnel only and in accordance with OSHA Regulations To aid in troubleshooting a block diagram is shown in Figure 42 and a list of potential problems and solutions are listed below WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS AR
12. 208 2 0000 150 2 0000 150 240 2 0000 150 2 0000 150 00 180 000 0000 250 320 2 0000 130 250 350 MCM 325 500 MCM 375 00 180 00 180 403 000 0000 250 000 0000 250 250 350 MCM 325 250 350 MCM 325 500 MCM 375 500 MCM 375 00 180 00 180 482 000 0000 250 000 0000 250 250 350 MCM 325 250 350 MCM 325 500 MCM 375 500 MCM 375 636 NA NA NA NA 786 NA NA NA NA 33 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 29 Panel Mounted Filters 6 44 Amps 600 VAC 60Hz Interconnection Diagram em 1 12 DISCONNECT LINE OVER TEMP SWITCH INTERLOCK FUSES X I AB Al FILTER c2 5 PANEL Bi B2 B1 B2 L3 ct cal 1 2 FILTER GROUND SUPPLIED BY MTE CORPORATION MOTOR DISCONNECT IF REQUIRED BY CODE DRIVE SEE DRIVE USER MANUAL A FOR TERMINAL DESIGNATIONS ml 72 AC MOTOR INPUT REACTOR REQUIRED FOR 5 FILTERS 34 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 30 Panel Mounted Filters 52 786 Amps 600 VAC 60Hz Interconnection Diagram 2 8 1 12 88 OVER TEMP DISCONNECT LINE Swed INTERLOCK 1 FUSES REACTOR A1 PANEL 2 4 1 B 418 82 15 L I 1 C1
13. 5 PANEL MOUNTED FILTER INPUT REACTOR MOUNTING DIMENSIONS E F 4 SLOTS E 5 3 P A TABLE 5 D E F WEIGHT AMPS Inches Inches Inches Inches Inches Inches LBS 6 6 0 5 0 3 4 2 62 2 0 0 281 11 8 6 0 4 8 3 0 2 10 2 0 0 281 8 11 6 0 4 8 3 0 2 10 2 0 0 281 8 14 6 0 5 0 3 3 2 10 2 0 0 281 10 21 6 0 5 3 3 5 2 48 2 0 0 281 12 27 7 3 6 0 3 5 2 35 3 0 0 390 14 34 7 3 5 8 4 0 2 75 3 0 0 390 16 44 7 3 5 8 4 0 2 75 3 0 0 390 16 52 9 0 7 4 4 8 3 16 3 0 0 38 x 0 75 28 66 9 0 7 0 5 3 3 16 3 0 0 38 x 0 75 27 83 10 8 8 5 6 5 3 47 3 63 0 38 x 0 75 51 103 10 8 8 5 6 3 3 47 3 63 0 38 x 0 75 51 128 11 0 8 5 7 0 3 46 3 63 0 38 x 0 75 47 165 10 8 8 5 6 8 3 66 3 63 0 38 x 0 75 62 208 11 0 8 5 7 0 3 47 3 63 0 38 x 0 75 51 240 11 5 8 5 8 3 4 41 3 63 0 38 x 0 75 67 320 14 5 11 3 11 3 5 88 4 60 0 56 x 1 0 143 403 15 0 11 3 12 0 7 13 4 60 0 56 x 1 0 190 482 15 5 11 3 14 5 7 26 4 60 0 56 x 1 0 200 636 15 5 11 3 13 0 8 0 4 60 0 56 x 1 0 250 786 22 0 16 8 15 5 9 51 7 20 0 56 430 23 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued NEMA 1 2 amp 3R cabinets Table 6 General Purpose Cabinets NEMA 1 2 amp Filter Outpu
14. be i es ls 4 E 88885 A 8 q 785888 4 1 gap fo SHUNT E o f o9 1 Lu Li m Y 4 4 22 38 BASE SLOTS 4 00 1 4 00 22 307 BASE MIG ris Sex 10 50 6 50 8 SLOTS 600 VAC Matrix Filters rated 320 amps through 786 amps are constructed from a reactor assembly and a capacitor assembly These assemblies are designed to be mounted vertically The reactor assembly may be mounted above the capacitor assembly as shown in Figure 14 or the assemblies may be mounted separately as shown in Figure 15 The capacitor assembly should be located in the lowest temperature regions of the enclosure generally toward the bottom For 600 VAC Matrix Filters rated 636 amps through 786 amps see Figures 16 and 17 The reactor and capacitor assemblies are shipped vertically oriented bolted and banded front to back to a common pallet 20 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 16 636 786 Amps 600 VAC 60Hz Vertical Mounting Outline Drawing All dimensions are in inches 2 50 A 2 2 21 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 17 636 786 Amps 600 VAC 60Hz Capacitor Assembly Outline Drawing All dimensions are in inches 22 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 18
15. 600 VAC 60Hz General Purpose Cabinet Terminal Locations n qr 13 812191916 21 B OUTPUT TO INV H g FILTER INPUT Al ILTER INPUT CONNECTION B1 CONNECTION FOR 8 C1 FOR 5 THREE PHASE AC INPUT TOP VIEW See Figure 31 for Interconnection Diagram ERTER 40 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 35 52 240 Amps 600 VAC 60Hz General Purpose Cabinet Terminal Locations OUTPUT TO INVERTER gt
16. C2 A2 GROUND TB NOTE ONE OR BE USED DEPENDING ON MORE CAPACITOR ASSEMBLIES MAY CURRENT RATING FILTER PANEL AND CAPACITOR ASSEMBLIES SUPPLIED BY MTE CORPORATION CAPACITOR ASSEMBLY GROUND 17178 CAPACITOR ASSEMBLY 52 240Amp ONLY GROUND MOTOR DISCONNECT IF REQUIRED BY CODE AC MOTOR INPUT REACTOR REQUIRED FOR 5 FILTERS 35 DRIVE SEE USER MANUAL FOR TERMINAL DESIGNATIONS Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Table 9 Capacitor Assembly Terminal Specifications Filter Rating Amps Capacitor Terminals NOTE Two terminals per phase Wire Range AWG Terminal Torque in 155 14 10 35 8 40 52 240 4 6 45 1 0 3 50 320 482 6 00 120 36 Part No INSTR 018 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 31 Filters Mounted in General Purpose NEMA 1 2 amp 3R Cabinets 6 786 Amps 600 VAC 60Hz Interconnection Diagram 2 2 Es E DISCONNECT LINE OVER TEMP SWITCH INTERLOCK FUSES E 1 C2 L2 oh 81 82 L3 AN M 1 21 GROUND FILTER SUPPLIED BY MTE CORPORATION MOTOR DISCONNECT F REQUIRED BY 111 12 15 AC MOTOR 37 DRIV
17. 22 9 9 128 46 7 636 232 1 34 12 4 165 60 2 786 286 9 Figure 1 8 Filter THID vs Load 12 5 0 20 40 60 M 100 Percent Load Typical Worst Case Figure 2 5 Filter THID vs Load Percent THID No gt DON 20 40 60 80 100 Percent Load Typical Worst Case 7 Part No INSTR 013 REL 060628 SPECIFICATIONS continued Figure 3 Harmonic current 8 Matrix Filter Typical Harmonic Spectrum For 100 Load 5 7 11 13 17 19 23 25 Harmonic Order Figure 4 Harmonic Current 5 Matrix Filter Typical Harmonic Spectrum For 100 Load 5 7 11 13 17 19 23 25 Harmonic order 8 Part No INSTR 013 REL 060628 SPECIFICATIONS continued Figure 5 1 10 1 00 5 and 8 Filter Power Factor vs Load Leading PF For All Load 0 90 0 80 0 70 0 60 0 50 0 40 Power Factor 0 30 0 20 20 40 60 80 Percent Filter Load Typical Worst Case 100 120 Performance With Unbalanced Line Voltage Typical Table 4 All Components at Nominal Values and Worse Case Service Conditions 8 Filter 100 Load 5 Filter 100 Load Nominal THID 5 12 3 93 1 Unbalance 5 28 4 06 2 Unbal
18. 5 Hz 3 phase Input voltage line unbalance 196 maximum Maximum source impedance 6 0096 Minimum source impedance 1 596 Service Factor 1 00 4 Part No INSTR 013 REL 060628 SPECIFICATIONS continued Ambient Temperature Operating Enclosed Filters 40 to 40 degrees C Open Panel Filters 40 to 50 degrees C Storage Temperature 40 to 90 degrees Altitude 0 to 3300 Feet above sea level Refer to Figure 6 for altitude derating Relative Humidity 0 to 95 non condensing Agency Approvals UL and cUL listed to UL508 and CSA C22 2 No 14 95 File E180243 3 1000 HP 120VAC through 600 VAC 50 50 60 60 Hz Three Phase Performance Total Harmonic Current Distortion Eight Percent Filter 8 typical at full load 12 maximum no load to full load Five Percent Filter 5 typical at full load 8 maximum no load to full load Standby Current Without Optional Capacitor Contactor 70 of the full load capacitor current listed in Table 3 With Optional Capacitor Contactor Refer to Drive Users Manual 8 5 FILTER VOLTAGE REGULATION 600 600 MAXIMUM OUTPUT VOLTAGE RMS 627 627 AT NO LOAD PEAK 885 885 MINIMUM OUTPUT VOLTAGE RMS 575 575 FULL LOAD PEAK 750 750 MAXIMUM PCC VOLTAGE RMS 612 612 WITH 6 SOURCE IMPEDANCE PEAK 864 864 Note PCC is the point of common coupling with the power distribution system 5 Part No INSTR 013 REL 060628 SPECIFICATIONS continued
19. 54 50 1 49 56 ST y 30 No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 28 Cabinet 006 7 FM 4 s D 90 06 Note For 5 filters rated 320 Amps to 482 Amps a separately mounted input reactor is required Refer to Figure 18 for mounting dimensions 31 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Power Wiring Connection WARNING Input and output power wiring to the filler should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations Verify that the power source to which the filter is to be connected is in agreement with the nameplate data on the filter A fused disconnect switch or circuit breaker should be installed between the filter and its source of power accordance with the requirements of the NEC and all local electrical codes and regulations Refer to the drive user manual for selection of the correct fuse rating and class The filter is suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes at 600 volts when protected by J T or RK1 class fuses or a circuit breaker For panel mounted filter applications rated 44 amperes below interconnection between the filter its power source and the drive is shown in Figure 2
20. 60628 INSTALLATION INSTRUCTIONS continued Figure 10 52 66 Amps 600 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY 13 00 me i 11 25 1 50 WIRE ALLOW 1 gt NAMEPLATE gt Ten R e 1 f 1 Ok O Ol 81 cla E idl CI Bs 4 1 88 A2 17 00 j 15 25 Q Pit Ait x 0 50 DIA EISE HOLES i R R 18 lt CAPACITOR ASSEMBLY doc IR e 1996 11 25 12 00 11 25 WF 1 4 20 2 0 281 DIA HOLES 4 GND STUD 2 SLOTTED 0 281 DIA 190 10 65 HOLES 4 PLC MIRE T 2 SLOTTED ALLOW NOTE CAPACITOR ASSEMBLY MAY BE MOUNTED EITHER PLANE 15 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 11 83 128 Amps 600 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY 17 00 r 15 25 7 1 50 H 8 I 1 RT n 2 Bi
21. 9 Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive The filter is designed for use with copper conductors with a minimum temperature rating of 75 degrees C Table 8 lists the wire range and terminal torque requirements for the power input and output connections by horsepower rating For panel mounted filters rated 52 amperes or more the filter reactors are supplied on a sub panel and the filter capacitors are supplied on one or more assembles Refer to Figure 30 for the interconnection diagram The capacitor assembly should be located in lowest temperature regions of the 32 enclosure generally toward the bottom and the reactor assembly may be located in any region where the ambient temperature does not exceed 50 degrees C Size the conductors interconnecting the reactor and capacitor assemblies to carry the current shown in Table 3 For terminal specifications on the capacitor assembly refer to Table 9 For filters supplied in general purpose NEMA 1 2 amp 3R cabinets interconnection between the filter its power source and the drive is shown in Figure 31 Refer to Figures 33 to 36 for the location of input output ground and over temperature switch terminals Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive For filters supplied in ind
22. E SEE DRIVE USER MANUAI FOR TERMINAL DESIGNATIONS Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 32 Filters Mounted in Industrial Style Cabinets 6 482 Amps 600 VAC 60Hz Interconnection Diagram DISCONNECT OVER TEMP SWITCH INTERLOCK L1 kK 1 A1 FILTER 2 PANEL E Bl 82 B1 B2 ES 4 Gl C2 C1 A2 9 mu FILTER PANEL GROUND SUPPLI ED BY MTE CORPORATION MOTOR DISCONNECT IF REQUIRED BY T1 C AC MOTO INPUT REACTOR REQU RATED 320 TO 482 AMPS 38 DRIVE SEE DRIVE USER MANUAL FOR TERMINAL DESIGNATIONS IRED FOR 5 FILTERS Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 33 6 14 Amps 600 60Hz General Purpose Cabinet Terminal Locations THREE PHASE AC INPUT FILTER INPUT FILTER INPUT CONNECTION 4 qd T B1 CONNECTION FOR 8 C1 FOR 5 22 OUTPUT 112 TO INVERTER A2 FRONT VIEW See Figure 31 for Interconnection Diagram 39 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 34 21 44 Amps
23. E NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals or terminals 1 2 and 3 on terminal block 1TB Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used PROBLEM Line voltage is not present at the filter output terminals Possible cause Power to the filter is turned off Solution Turn power on Possible cause One or more external line fuses are blown Solution Verify the continuity of line fuses in all phases Replace as necessary 52 Part No INSTR 013 REL 060628 TROUBLESHOOTING continued PROBLEM Harmonic current distortion exceeds 8 on one or more phases at full load Possible cause Solution On filters rated 52 amps and above the capacitor assembly has not been connected Check interconnection of capacitor assembly with reactor panel Figure 30 Possible cause Solution A capacitor has failed Inspect the tops of all capacitors for bowing Replace failed capacitors Possible cause Solution Source impedance is less than 1 5 Add a minimum 1 5 impedance line reactor to the filter input Possible cause Solution Input source volta
24. ILTER DESCRIPTION The MTE Matrix Filter is a low pass filter containing proprietary technology which makes it particularly useful for harmonic mitigation of adjustable speed drives Figure 42 shows a block diagram of the filter Three phase AC power is connected to the input section which contains a three phase AC reactor and circuitry which inhibits oscillation of the filter with the AC power system The center leg consists of a series reactor and capacitor bank Because of the capacitor bank the filter operates with leading power factor at all loads but unlike trap filters the MTE Matrix Filter does not produce significant voltage rise at the point of common coupling with the power system The standard 8 filter output section consists of an AC output reactor The 5 filter is comprised of a standard 8 filter plus an additional input reactor Matrix filters are suitable for use with AC and DC drives and they can be used in both regenerative and non regenerative applications when properly selected Filters for variable torque AC drives rated 7 5 Hp and above should be selected for a filter output current rating greater than or equal to the motor current rating If the motor current rating is not available use the NEC motor current rating Filters for variable torque AC drives rated 2 5 Hp should be selected for a filter output 49 current rating greater than or equal to 105 of the motor current rating If the motor cu
25. ION 50 Part No INSTR 013 REL 060628 7 STARTUP Safety Precautions Before startup observe the following warnings and instructions WARNING Internal components of the filter are at line potential when the filter is connected to the utility This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it WARNING After disconnecting the utility power wait at least 5 minutes before doing any work on the filter connections After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals or terminals 1 2 and 3 on terminal block 1TB Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used Sequence of Operation 1 Read and follow safety precautions 2 After installation ensure that e All filer ground terminals are connected to ground e Power wiring to the utility drive and motor is in accordance with the installation and connection instructions in Chapter 5 51 3 Check that moisture has not condensed on the filter components If moisture is present do not proceed with startup until the moisture has been removed 4 Disconnect the filter output from the drive 5 Connect the filter to the utility WARNING
26. MTE Corporation MATRIXALTER SERIES B 600 Volts 60HZ USER MANUAL Mr PART NO INSTR 013 REL 060628 IMPORTANT USER INFORMATION NOTICE The MTE Corporation Matrix Filter is designed for harmonic mitigation of six pulse inverter drives supplying variable torque loads in a wide variety of applications The suitability of this filter for a specific application must therefore be determined by the customer In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter Nor will MTE Corporation assume patent liability with respect to the use of information circuits or equipment described in this instruction manual TABLE OF CONTENTS TABLE OF CONTENTS 0 1 IMPORTANT SAFETY INFORMATION 1 2 INTRODUCTION 2 3 MODEL NUMBER CODES 4 5 55 555555 5 cad 4 P 4 SERVICE CONDITIONS
27. THE ELECTRICAL INSTALLATION OF THIS FILTER WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals or terminals 1 2 and 3 on terminal block 1TB Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used WARNING The opening of the branch circuit protective device may be an indication that a fault current has been interrupted To reduce the risk of fire or electrical shock current carrying parts and other components of the filter should be examined and replaced if damaged WARNING An upstream disconnect protection device must be used as required by the National Electrical Code NEC WARNING Even if the upstream disconnect protection device is open the drive down stream of the filter may feed back high voltage to the filter The drive safety instructions must be followed INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED WARNING The filter must be grounded with a grounding conductor connected to all grounding termi
28. age ensure that the equipment is dry and that no condensation has accumulated on the internal components of the filter before applying power Repair Exchange Procedure MTE Corporation requires a Returned Material Authorization Number before it can accept any filters that qualify for return or repair problems or questions arise during installation setup or operation of the filter please call us for assistance at Phone 262 253 8200 ex 148 FAX 262 253 8222 Part No INSTR 013 REL 060628 3 MODEL NUMBER CODES Model Code Part Number Configuration Model Number Code System M X X X Y XXXX Matrix Filter Designator 5 or 8 THID Mechanical Configurations P Panel Mount NEMA 1 or 2 NEMA Enclosure Size B 17 or CAB 002 C CAB 20B or CAB 003 D or CAB 004 E 42 or CAB 005 CAB 48B or 006 Current Rating i e 0006 is 6 Amps 786 amps max Voltage A 208 240V 60Hz 240 50Hz 380 415 50Hz 480V 60Hz 600 60Hz Options 3 Part No INSTR 013 REL 060628 SPECIFICATIONS continued 4 SPECIFICATIONS Ratings Table 1 600 VAC 60 Hz SERIES B Filter Ratings THID Rating 5 Power Dissipation Power Dissipation Maximum Efficiency Rated Current EA Rated Current Typical 96 Typical Watts Watts Service Conditions Load 6 pulse variable torque rectifier only Input voltage 600 VAC 10 60 0 7
29. ance 5 82 4 47 3 Unbalance 6 62 5 10 8 Filter 30 Load 5 Filter 30 Load Nominal THID 10 13 7 06 1 Unbalance 10 61 7 45 2 Unbalance 12 11 8 21 3 Unbalance 14 30 10 46 Part No INSTR 013 REL 060628 SPECIFICATIONS continued CURRENT DERATING FACTOR 1 05 1 00 0 95 0 90 0 85 0 80 0 75 0 70 Figure 6 Altitude Derating Curve 3300 6600 9900 ALTITUDE FEET 10 13200 16500 Part No INSTR 013 REL 060628 5 INSTALLATION INSTRUCTIONS Filter Installation Matrix Filters are supplied in the following mechanical configurations Panel mounted assemblies Floor mounted general purpose NEMA 1 2 amp 3R cabinets Industrial style NEMA 1 cabinets with hinged doors Panel mounted filters are designed for mounting in the vertical plane in the customer s enclosure Include the power dissipation of the filter along with all the other components located in the panel to determine the internal temperature rise and cooling requirements of the enclosure Allow a minimum side clearance of four 4 inches and a vertical clearance of six 6 inches for proper heat dissipation and access Figure 7 through Figure 17 contain outline drawings for the various ratings and show proper mounting orientation For 5 filters Model numbers beginning with M5 refer to Figure 18 and Table 5 for the dimensions of the sep
30. arately mounted input reactor Select a well ventilated dust free area away from direct sunlight rain or moisture Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations General purpose NEMA 1 2 and 3R enclosed filters are designed for floor mounting in the vertical plane in environment suitable for the enclosure type Do not install in or near corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Allow a minimum side and back clearance of eight 8 inches and front clearance of thirty six 36 inches for proper heat dissipation and access Table 6 will direct you to the appropriate outline drawings shown in Figure 19 through Figure 23 11 Industrial style NEMA 1 enclosed filters are designed for wall and floor mounting in the vertical plane Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations For wall mounted enclosures allow a minimum side clearance of eight 8 inches and front clearance of forty eight 48 inches for proper heat dissipation and access For floor mounted enclosures allow a minimum side and back clearance of eight 8 inches front clearance of forty eight 48 inches for proper heat dissipation and access Table 7 will direct you to the appropriate outline drawings shown in Figure 24 through Figure 28
31. ge harmonic distortion Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Solution Line voltage unbalance exceeds 1 Balance input line voltage to 1 or less PROBLEM Harmonic current distortion exceeds 5 on one or more phases at full load Possible cause Solution The input reactor required for a 5 filter was not installed See Figure 42 Install the required input reactor Possible cause Solution On filters rated 52 amps and above the capacitor assembly has not been connected Check interconnection of capacitor assembly with reactor panel Figure 30 Possible cause Solution A capacitor has failed Inspect the tops of all capacitors for bowing Replace failed capacitors 53 Part No INSTR 013 REL 060628 TROUBLESHOOTING continued PROBLEM Harmonic current distortion exceeds 5 on one or more phases at full load Possible cause Source impedance is less than 1 5 Solution Add a minimum 1 5 impedance line reactor to the filter input Possible cause Input source voltage harmonic distortion Solution Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Line voltage unbalance exceeds 1 Solution Balance input line voltage to 1 or less PROBLEM Filter output voltage is no
32. nals WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used 1 Part No INSTR 013 REL 060628 2 INTRODUCTION This manual was specifically developed to assist in the installation interconnection and operation of the MTE Corporation Matrix Filter This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives Because of the high voltages required by the filter and drive and the potential dangers presented by rotating machinery it is essential that all personnel involved in the operation and maintenance of this filler know and practice the necessary safety precautions for this type of equipment Personnel should read and understand the instructions contained in this manual before installing operating or servicing the filter and the drive to which the filter is connected Upon Receipt of this Filter The MTE Matrix Filter has been subjected to demanding factory tests before shipment Carefully inspect the shipping container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the filter In the event of damage please contact and file a claim with the freight carrier involved immediately If the equipment is not going to be put into service upon receipt cover and store the filter in a clean dry location After stor
33. ntinued Figure 38 27 44 Amps 600 VAC 60Hz Industrial Enclosures Terminal Locations FILTER INPUT CONNECTION FOR 8 I 1 1 1 1 THREE PHASE b AC INPUT OUTPUT TO INVERTER ne A 1 1 1 9 5 21 A1 B1 C1 FILTER INPUT ABBA CONNECTION E GG e FRONT VIEW See Figure 32 for Interconnection Diagram 44 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 39 52 128 Amps 600 60Hz Industrial Enclosures Terminal Locations THREE PHASE AC INPUT 0 AT FILTER INPUT B1 CONNECTION FILTER INPUT Al CONNECTION B1 FOR 5 C1 218 D 8 BH oben OUTPUT AT B2 TO INVERTER NE B FRONT VIEW See Figure 32 for In
34. rrent rating is not available select on the basis of 105 of the NEC motor current rating Filters for variable torque AC drives rated less than 1 5 Hp should be selected for an output current rating greater than or equal to 110 of the motor current rating or 110 OF the NEC motor current rating For constant torque AC and DC drive applications operating from six pulse rectifier front ends selected a filter current rating according to application engineering note Matrix Filter Operation in Constant Torque Applications with Six Pulse Rectifiers or consult MTE engineering For phase controlled DC drive applications select filter current rating per application note Matrix Filter with Phase Controlled DC Drivers Where a single filter is used to feed multiple drives the output current rating of the filter should be selected to equal the total current rating of individual drives when calculated according to instructions above Because the filter supplies harmonic currents required by the drive linear loads such as space heaters incandescent lighting and AC motors operated across the line should not be connected to the output of the filter Part No INSTR 013 REL 060628 FILTER DESCRIPTION continued Figure 42 600 VAC 60Hz Block Diagram 8 MATRIX FILTER OPTIONAL et 5 c n USED ON NPUT OUTPUT 5 FILTER SECTION SECTION CAPACITOR SECT
35. t Cabinet Rating Amps Part Number 6 CAB 17B CAB 17B 11 CAB 17B 14 CAB 17B 21 CAB 20B 27 CAB 20B 34 CAB 20B 44 CAB 20B 52 CAB 30B 66 CAB 30B 83 CAB 30B 103 CAB 30B 128 CAB 30B 165 CAB 30B 208 CAB 30B 240 CAB 30B 320 CAB 42B 403 CAB 42B 482 CAB 42B 636 CAB 42B 786 CAB 48B 24 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 19 CAB 17B 17 47 000000000000000000 000000000000000000 000000000000000000 000000000000000000 17 00 24 00 7 00 m 14 31 41 X SLOT 4 PLACES FRONT VIEW Figure 20 CAB 20B 20 47 7 o 1 0000000000000000000000 0000000000000000000000 0000000000000000000000 5 24 00 REF q 31 00 e L t t L 17 31 FRONT VIEW 41 X 88 SLOT 4 PLACES 25 23 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS 17 83 1 9 E A L 14 75 J RIGHT SIDE VIEW 26 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS 20 83 ja zi 9 9 f 5 1 9 4 17 75 4 RIGHT SIDE VIEW Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued F igure 21 CAB 30B 30 47
36. t within specification Possible cause Filter input voltage is not within specification Solution Check the AC input line voltage and verify that it is within tolerance Refer to the filter service conditions and performance specifications in Chapter 3 for tolerances Possible cause Source impedance is out of tolerance Solution Verify that the source impedance is within tolerance Refer to the filter service conditions and performance specifications in Chapter 4 for tolerances 54 Part No INSTR 013 REL 060628
37. terconnection Diagram 45 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 40 165 240 Amps 600 VAC 60Hz Industrial Enclosures Terminal Locations OPTIONAL INPUT REACTOR FOR 5 MATRIX FILTER 2 A2 B2 C2 OUTPUT ATBTCT INVERTER eww THREE PHASE AC INPUT FRONT VIEW See Figure 32 for Interconnection Diagram 46 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Figure 41 320 482 Amps 600 VAC 60Hz Industrial Enclosures Terminal Locations THREE PHASE AT INPUT FILTER INPUT A1 J CONNECTION 4 4 Al B1 FOR 5 ecc FILTER INPUT Al CONNECTION B1 FOR 8 4 4 OUTPUT 2 INVERTER 8 FILTER INPUT 2TB A1 B1 NOTE 5 FILTER REQUIRES SEPARATELY MOUNTED INPUT REACTOR FRONT VIEW See Figure 32 for Interconnection Diagram 47 Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Over Temperature Switch Table 9 TYPE BI METAL THERMAL SWITCH NC NORMALLY CLOSED CONTACT Slow break slow make 6A 120 VAC RESISTIVE 240 VAC RESISTIVE 8A 12 VDC RESISTIVE RATINGS 4A 24 VDC RESISTIVE 120 VAC INDUCTIVE 2 5A 240 VAC INDUCTIVE TEMPERATURE CONTACTS Open at 180 C 5 48 Part No INSTR 013 REL 060628 6 F
38. ustrial style NEMA 1 cabinets interconnection between the filter its power source and the drive is shown in Figure 32 Refer to Figures 37 to 41 for the location of input output ground and over temperature switch terminals Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive Grounding and Ground Fault Protection The filter must always be grounded with a grounding conductor connected to all ground terminals Due to high leakage currents associated with variable frequency drives ground fault protective devices do not necessarily operate correctly when placed ahead of a matrix filter feeding a drive When using this type of device its function should be tested in the actual installation Part No INSTR 013 REL 060628 INSTALLATION INSTRUCTIONS continued Table 8 Input and Output Terminal Specifications Beo m Input Terminals Output Terminals Wire Range Terminal Torque Wire Range Terminal Torque AWG in Ibs AWG in Ibs 6 22 14 4 5 22 14 4 5 8 11 22 14 4 5 22 14 4 5 14 22 14 4 5 22 5 16 21 22 5 16 22 5 16 27 22 5 16 22 5 16 34 22 5 16 18 4 20 44 22 5 16 18 4 20 52 18 4 20 18 4 20 6 4 45 66 18 4 20 2 0 50 83 6 4 45 6 4 45 2 0 50 2 0 50 6 4 45 6 4 45 18 2 0 50 2 0 50 6 4 45 6 4 45 128 2 0 50 2 0 50 6 4 45 165 2 0 50 2 0000 150
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