EB04/ YD-EB05/ YD-EB06/ YD
Contents
1. ECMG Worldwide Certification Solution Inc Shanghai China 1 Building 2 1298 Lian Xi Road Pu Dong New Area Shanghai P R C Applicant s Jiangsu Yadea Technical Development Co Ltd 1 No 1 Yadi Road New Century Industrial Zone ZhaQiao Wuxi China Test specification Directive Council Directive 2001 95 EC Test procedure CE GPSD Non standard test method Test reports on harmonized standard s Test item description Electric Bicycle Vehicle Manufacturer Jiangsu Yadea Technical Development Co Ltd Jiangsu Yadea Technical Development Co Ltd YD EB01 YD EB02 YD EB04 YD EB05 YD EB06 YD EB10 See user manual Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 1 of 19 Test case verdicts Test case does not apply to the test object N N A Test object does meet the requirement P Pass Test object does not meet the requirement F Fail Testing Date of receipt of test 2009 09 20 Date s of performance of tests 2009 09 29 to 2009 10 13 General Remarks This report shall not be reproduced except in full without the written approval of the issuing testing l2. au n MGB BUB Worldwide Certification Solutions ECMG Worldwide Certification Solution Inc 684 West Maude Avenue Sunnyvale CA 94085 Tel 650 988 0900 650 988 6647 bal com SAFETY TEST REPORT Pruduct Name Electric Bicycle Vehicle Model Number Y D EBO1 YD EB02 YD EB04 YD EB05 YD EB06 YD EB10 Trade Mark YADEA Prepared for Jiangsu Yadea Technical Development Co Ltd According to EN 15194 2009 Cycles Electrically power assisted cycles EPAC Bicycles Test Report JIA 0909 8334 SAFETY EN15194 Prepared by Henry Wu Reviewed by Neilson Yao QC Manager Paul Chen Test Report Released By 2009 October 15 Paul Chen Date TEST REPORT per EN 15194 2009 Cycles Electrically power assisted cycles EPAC Bicycles Administrative Data Report No JIA 0909 8334 SAFETY_EN15194 Tested by name and signature Henry Wu H e nry wu I Approved by name and signature Neilson Yao f Date of 1 2009 October 15 Contents 1 20 pages total including the front pages Testing Laboratory ECMG Worldwide Certification Solution Inc Shanghai China 1 Building 2 1298 Lian Xi Road Pu Dong New Area Shanghai P R C Testing location procedure
3. SAFETY 5194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 12 of 19 ATTACHMENT EUT PHOTOS Test Report JIA 0909 8334 SAFETY 5194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 13 of 19 EUT Model YD EBO5 Overview Test view 1 Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 14 of 19 EUT Model YD EBO5 Test view 2 Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 15 of 19 EUT Model YD EBO5 Test view 3 Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 16 of 19 EUT Model YD EBO5 Test view 4 Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 17 of 19 EUT Model YD EBO5 Test view 5 Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 18 of 19 EUT Model YD EBO5 Test v
4. aboratory The test results presented in this report relate only to the item s tested Copy of Marking Plate Frame No 595120961401332 Jiangsu YadeaTechnical Development Co Ltd EN14764 EPAC According to EN15194 Speed 25km h Power 180W Jiangsu YadeaTechnical Development Co Ltd Test Report JIA 0909 8334 SAFETY 5194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 2 of 19 General Product Information The family includes six models YD EBO1 YD EB02 YD EB04 YD EB05 YD EB06 YD EB10 The representative model YD EBO5 was used for all the testings Summary of Test Results Information Comments According to the applicant s requirements the product was tested and evaluated by this standard The EUT of product has been evaluated and found in compliance with the essential health and safety requirements Test Report JIA 0909 8334 SAFETY 5194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 3 of 19 EN 15194 2009 Requirement Test Result Remark Requirements Electrically power assisted bicycles shall comply Comply with the requirement with Clause 4 5 and 6 of the European Standard EN 14764 2005 in addition to the specific requirements in Clause 4 2 of this standard EPAC specific additional requirements Ele
5. assistance Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 9 of 19 EN 15194 2009 Requirement Test Result Remark The maximum speed for which the electric motor maximum speed is 16km h gives assistance may differ by 596 of the speed indicated on the label described within Clause 5 when determined according to the test method described in 4 2 6 2 from 25 km h or lower values as specified by the manufacturer During a production conformity check the Comply with the requirement maximum speed may differ by 10 from the above mentioned determined value Test method Test conditions The test may be performed either on a test track a test bench or on a stand that keeps the motor driven wheel free of the ground b The speed measuring device shall have the following characteristics Accuracy 296 Resolution 0 1 km h The ambient temperature shall be between 5 P and 35 d Maximum wind speed 3 m s P The battery shall be fully charged according to the manufacturer instructions Test procedure Any appropriate method for checking for this requirement is acceptable one solution is to measure the cut off speed another being to measure the torque output The following example describes the cut off speed test a Pre condition the EPAC by run
6. ctric circuit The electrical control system shall be designed The electrical control system that should it malfunction in a hazardous manner Comply with the requirement it shall switch off power to the electric motor If symbols are used their meaning shall be The symbols comply with the described in the instructions for use Their function 502575 is one described in ISO 2575 their design shall be in accordance to that standard EPAC and pack of batteries shall be designed in See the clause 4 2 2 2 P order to avoid risk of fire mechanical deterioration resulting from abnormal use Compliance is checked by the test described in 4 2 2 2 During the test the EPAC and the batteries shall No emit flames moten metal or P not emit flames molten metal or poisonous poisonous ignitable gas ignitable gas in hazardous amounts and any hazards enclosure shall show no damage that could impair compliance with this European Standard The battery terminals shall be protected against creating an accidental short circuit Care shall be taken to ensure that the batteries are protected against overcharging An appropriate overheating and short circuit protection device shall be fitted 1 Battery terminals are short circuited with the Battery terminal is short batteries in a fully charged condition circuited with the battery in a fully charged condition no hazards 2 Motor terminals are short circuited all Motor termi
7. iew 6 Test Report JIA 0909 8334 SAFETY 5194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 19 of 19
8. ing or when the user is pushing the cycle Test method N 4 2 4 3 2 1 Test conditions Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 8 of 19 EN 15194 2009 Requirement Test Result Remark a The test may be performed either on a test track a test bench or on a stand that keeps the motor driven wheel free of the ground b The speed measuring device shall have the N following characteristics Accuracy 296 The ambient temperature shall be between 5 and 35 N The battery shall be fully charged according to N the manufacturer s instructions N a Pre condition the EPAC by running it for 5 min at 80 of the maximum assistance speed as declared by the manufacturer then stop b Activate the start up assistance mode and verify that the speed increases up to 6 km h maximum designed speed or lower value C Verify that speed is going down to 0 km h when start up assistance mode is deactivated and the current drops to a value equal to or less than no load current point when free rolling d Activate the start up assistance mode Verify that speed decreases when the start up assistance mode is activated and the current drops to a value equal to or less than no load current point maintain it for 1 min 4 2 6 Maximum speed for which the electric motor gives
9. ire ways shall be smooth and free from sharp Comply with the requirement edges b Wires shall be protected so that they do not Comply with the requirement come into contact with burrs cooling fins or similar sharp edges that may cause damage to their insulation Holes in metal through which insulated wires pass shall have smooth well rounded surfaces or be provided with bushings c Wiring shall be effectively prevented from Cannot contact with moving P coming into contact with moving parts parts Separate parts of the EPAC that can move in normal use or during user maintenance relative to each other shall not cause undue stress to electrical connections and internal conductors including those providing earthing continuity Compliance with a b c shall be checked by inspection d If an open coil spring is used it shall be correctly installed and insulated Flexible metallic tubes shall not cause damage to the insulation of the conductors contained within them Compliance with d shall be checked by inspection and by the following test method Test Report JIA 0909 8334 SAFETY 5194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 5 of 19 EN 15194 2009 Requirement Test Result Remark If flexing occurs in normal use the appliance is placed in its normal operational position and is supplied at rated voltage under nor
10. mal operation e The movable part is moved backwards and forwards so that the conductor is flexed through the largest angle permitted by its construction For conductors that are flexed in normal use flex 10000 cycles at a frequency of movable part for 10 000 cycles at a test frequency 9 5Hz no damage For conductors that are flexed during user 100 cycles at a frequency of maintenance flex the movable part for 100 cycles 9 5Hz no damage at the same frequency at 20 5 The wiring and its connections shall withstand the 572V for 2min no breakdown electrical strength test The test voltage expressed in V shall be equal to 500 2xVr for 2 min and applied between live parts and other metal parts f The insulation of internal wiring shall withstand the electrical stress likely to occur in normal use g In case of integrated battery charger electric Comply with requirement safety of battery charger applies Power cables and conduits Conduit entries cable entries and knock outs shall Comply with requirement be constructed or located so that the introduction of the conduit or cable does not reduce the protection measures adopted by the manufacturer 4 2 3 5 External and internal electrical connections Electrical connection shall comply with IEC 60364 e with IEC 60363 5 5 52 2001 Clauses 526 1 and 526 2 2 2001 clauses 526 1 and 256 2 requirements The EPAC are subjected to the test of IEC 60529 Coml
11. nal are short commands are ON position whilst the batteries Circtuied with the battery are are fully charged fully charged no hazards Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 4 of 19 EN 15194 2009 Requirement Test Result Remark 3 The EPAC is operated with the electric motor Motor locked no hazards drive system locked up so as to fully discharge the battery or until the system stops 4 The battery is charged for double the The battery is charged for recommended charging period or for 24 hours double the recommended upon which is the period charging period no hazards Requirements Cable and plug temperature shall be lower than Comply with the requirement that specified by the manufacturer of the cables and plugs There shall be no corrosion on plug pins and no damage to cable and plug insulation 4 2 3 2 Test method Discharge the fully charged EPAC battery to the No deterioration of the discharging limit specified by the EPAC or ESA insulation manufacturer at the maximum current allowable by the system and record it giving consideration to the electric motor and or the controller and or the battery controller Measure the cable and plug temperatures and ensure by examination that there is no deterioration of the insulation on either assembly a W
12. ning it for 5 min at 80 of the maximum assistance speed as declared by the manufacturer b Record continuously the current and note the speed at which the current drops to a value equal to or less than no load current point c Whilst pedalling ride steadily to reach a speed equal to 1 25 times if possible by design the maximum assistance speed as declared by the manufacturer Verify the noted value in b is equal to or less than the maximum speed declared by the manufacturer Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 10 of 19 EN 15194 2009 Requirement Test Result Remark 227 Maximumpowermeasuement 4 2 7 1 Measurement at the engine shaft The maximum continuous rated power shall be Measured according to P measured according to EN 60034 1 when the EN60034 1 comply with motor reaches its thermal equilibrium as specified equirement by the manufacturer In circumstance where the power is measured Comply with the requirement directly at the shaft of the electronic motor the result of the measurement shall be decreased by 1 10 to consider the measurement uncertainty and then by 1 05 to include for example the transmission losses unless the real values of these losses are determined When the power is measured at the wheel the N result of the measurement is the reading
13. uring device shall have an accuracy of 296 d The ambient temperature shall be between 5 C and 35 e Maximum wind speed shall not exceed 3 m s f The battery shall be fully charged according to the manufacturer s instructions 4 2 4 2 2 Test procedure Check that there is no electric motor assistance when pedalling backwards The test to ensure the compliance to this clause shall be adapted to the technology used For example pedal backwards and check the no load current point or that no torque is delivered on the driving wheel b Worst case conditions of gear ratio and speed shall be applied Worst condition for speed is defined as 9096 of cut off speed d Measure the distance travelled from cessation of pedalling and actuating the switch brake simultaneously if any to no power corresponding to no load current point provided by the electric motor by using speed versus time measurement direct or indirect torque versus distance measurement e g motor current or any other appropriate method Carry out the test ten times and then average Start up assistance mode No such start up assistance N mode EPAC can be equipped with a start up assistance mode up to 6 km h designed speed or lower values as specified by the manufacturer Unauthorized use shall be prevented This mode shall be activated by the voluntary and N maintained action of the user either when riding without pedall
14. value Annex D gives guidance on how to measure the N power at the wheel In addition to the requirements of EN 14764 the EPAC shall be visibly and durably marked according to EN 15194 as follows EPAC See the nameplate P According to EN 15194 mam gt gt s e 82 EN In addition to the instructions required by the bicycles standard EN 14764 each EPAC shall be provided with a set of instructions containing information on 1 concept and description of electric assistance See the instrcution 2 recommendation for washing See the instrcution 3 control and tell tales See the instrcution 4 specific EPAC recommendations for use See the instrcution 5 specific EPAC warnings See the instrcution 6 recommendations about battery charging and See the instrcution charger use as well as the importance of following the instruction contained on the label of the battery charger Example of recommendation for battery charging Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 11 of 19 EN 15194 2009 Requirement Test Result Remark AnnexB Example of relation between speed torque current Annex Electromagnetic compatibility of EPAC and P ESA Maximum power measurement Alternative method Test Report JIA 0909 8334
15. y with the IPX4 as follows IPX4 appliances as described in Clause equirement 14 2 4 a EPAC shall have adequate mechanical strength P and be constructed to withstand such rough handling that may be expected in normal use Compliance is checked by Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 6 of 19 EN 15194 2009 Requirement Test Result Remark applying impacts to the battery pack mounted 0 7J used no damage the EPAC by means of the spring hammer as specified in IEC 60068 2 75 The battery pack is rigidly supported and three impacts are applied to every point of the enclosure that is likely to be weak with an impact energy of 0 7 0 05 J After the test the battery pack shall show no damage that could impair compliance with this European Standard detachable battery packs are submitted to free fall Free fall at a height of 0 9 meter at a height of 0 90 meter in three different in three different positions No positions damage After the test the battery pack shall show no No damage P damage that could lead to emission of dangerous substances gas or liquid ignition fire or overheating Power management When tested by the method described 4 2 4 2 the recordings shall show that assistance shall be provided only when the Comply with the requirement P c
16. yclist pedals forward This requirement has to be checked according to the test methods described in 4 2 4 2 2 b assistance shall be cut off when the cyclist stops Cut off distance 5m with the pedalling forward such that the cut off distance use of brake lever cut off switch does not exceed 5 m with the use of brake lever Cut off distance lt 2m without cut off switch or 2 m without the use of brake lever USe of brake lever cut off switch cut off switch This requirement has to be checked according to the test methods described in 4 2 4 2 2 b the output or assistance shall be progressively Comply with the requirement reduced see Annex B and finally cut off as the vehicle reaches the maximum assistance speed as designed This requirement has to be checked according to the test methods described in 4 2 4 2 d the assistance shall be progressively and Comply with the requirement P smoothly managed Test method Electric motor management Test conditions The test may be performed either on a test track a test bench or on a stand which keeps the motor driven wheel free of the ground b The test track shall be according to EN 14764 2005 Clause 4 6 8 5 1 1 Test Report JIA 0909 8334 SAFETY EN15194 Prepared for Jiangsu Yadea Technical Development Co Ltd Prepared by ECMG Worldwide Certification Solution Inc Page 7 of 19 EN 15194 2009 Requirement Test Result Remark c The time meas
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