WHEEL BALANCER USER MANUAL Pls read this - Nordic
Contents
1. nnn nnn nnne nn nnn nn 7 TRANSPORTATION AND INSTALLATION n nnn nn n nn nna 7 HANDOVER aaae 7 CABLE OF THE MACHINE nnn nnn nn nnn nnn nn nnn nnn nnne nnn 7 PNEUMATIC CIRCUIT oe ree ree nenne nennen creen nnn nnn nnn nnne nnn nnne enn 8 INSTALLATION 6 n Ea nnn nnn 9 MOUNTING THREAD 5 nnn nnnm 9 DISPLAY CONSOLE ce 10 SETUP nenne EE nnn nnn nnne nnn nn nnn nnn nn nna 10 MOUNTING nnn nnn nnn nnn nnn nn nnn nn nnne nnn 12 INPUTING TIRE nnn nnn nnn n nn 12 RESIDUAL UNBALANCE DISPLAY ec ne enne nnn nnn nn nn n e 13 BALANCE MODE INTRODUCTION ec onere nn nenne nennen n nnn n nnne 13 ERROR HIN s A 14 STAN2. The machine cannot be used in the exploded environment The package of the machine is separate package and the assembly will be in accordance to the following methods described Electrical connect Any electrical connect to the machine will be only executes by the qualified personnel and should be in accordance with the current regulation Any electrical connect should be in accordance with power on the nameplate of the machine Voltage drop will not exceed 4 of the rated voltage specified on the nameplate when full load It is 10 when start up User must Install the plug Connect the plug with the corresponding specification according to the voltage label and ensure the power source parameter is the same Electrical connect to the machine Install the suitable electrical current circuit breaker Install power cable fuse Provide the effective workshop electrical installation Avoid the prohibited machine operation Pull out the power plug to extend the life of the machine when the machine is not in use or it is in the state of switch off If the machine directly connected with the power source through the power board It should be operated by the qualified person if without using the plug Perfect earth is necessary for the correct operation of the machine Do not connect the earth with the pipe line water pipe telephone cable and the other improper objects Safety regulat
3. this manual in mind and comply with them The operator will be responsible for the operation unmentioned in the manual Note Some instructions are taken out from the pictures and original figures therefore they will be somewhat different from the standard machines These instructions are applied to call for the notice of the personnel with some basic mechanical skils So we concentrate these instructions by omit the detailed descriptions such as how to loose of tight the fix device Do not try the other operation besides under the guide of the experienced person If necessary please contact the authorized service center for help INSTALLATION Detach the package lift and install the machine in accordance with the following instruction It will damage the machine or endanger the safety of the operator Detach the original package of the machine according to the package position pointed The choice of the installation site of the machine must comply with the current safety regulation Especially the installation and operation of the machine must have the protective to moisture resistance IMPORTANT Correct and safe use of the machine the min luminosity of the machine must be at least 300lux The use condition requirement RH 3096 80 without coOndensation Temperature range 0 55 C The floor to fix the machine if solid enough to support the max load of the machine
4. thread shaft and the main shaft and re rotate and fix 2Clean the impurity WHEEL ACCESSORY Standard accessory Cone disk flange 1 piece Quick nut MAINTENANCE Warning The manufacturer will not bear any responsibility if the problems are caused by the application of the unoriginal spare parts and accessories 6 Warning Pull out the power plug and secure all the movable parts are locked before the execution of the adjustment and maintenance Warning Do not remove or improve any part of the machine N Cause 1piece 20 1 piece scale thread 1 piece shaft Keep the working area clean Never use the compressed air water water spray to remove the dust and residual on the machine Prevent the coming of the dust in the process of the operation Keep the clean of the balance shaft nut cone and the flange Use the brush rinsed in the neutral solution to clean these parts Carefully operate the cone and flange to avoid the accident fall and the following damage Its result is the influence on the accuracy of the centering Place the cone and flange in the condition of dust proof If necessary use the ethanol to clean Make the calibration once per 6months LUBRICATION The only rotating parts of the wheel balancer are the motor and the balancing shaft so the bearing of these checked periodically by the operator and greased the machine is used frequen
5. The position to add the weight should be free from the grease and should be dry RESIDUAL UNBALANCE VALUE DISPLAY The minimum value of the standard weight is 5g so if the weight you use is less than 5 0 the wheel balancer will not display the value and only displays the state of 00 When you need to display the residual unbalance value you should i7 press and the display will immediately display the inside or outside unbalance value of less than 5g The maximum residual unbalance value is 4 g BALANCE MODE SELECT Select the balance mode according to the weight adding position and the balance mode Press the mode switching key FUN select the balance mode When you switch on the machine the machine will automatic enter into the dynamic balance mode and no need to select Balance mode introduction ALU1 ALU1 Dis1 Dis 4 2 0 34 D1 D 1 D2 D 1 ALU1 to balance the aluminum alloy rim by applying the weight on the 2 shoulders of the nm 3 3 bis 2 1 h ie ALU2 ALU2 Dis1 Dis 94 Dis2 distance from 0 point to the outside of the flange disk 12 Dia1 Dia 1 Dia2 Dia 2 12 ALU2 to balance the aluminum alloy rim by hidding the weight inside Dis Dis Dis distance from 0 point to the outside of the flange disk 12 Dia Dia DIA2 Dia 2 12 ALUS clip the weight ins
6. of STA static mode L Unbalance value the plug of the wheel balancer to pull out the plug n Gr Oz lamp very easily The wheel balancer cannot be used for the operation not specified in the manual and cannot used to execute the functions not belonging to the functions of the wheel balancer The note to the wiring of the power cable If the machine adopts the power source 3ph 380V 220V etc the machine will not equip the plug before out of the factory and it need the Dis input key u Program setup key customers to connect the power cable It needs to Br input key truck car mode test after the complete of the power cable If the l l l conversion key motor rotates reversely the machine will remind l Dia input Unbalance display key the error of reverse At this moment you should power off and change the positions of any two live Start press Gr Oz mm inch unit wires to change the rotation direction In the key conversion key future operation you can use normally Stop exit key Balance mode conversion key Display control panel brief description Setup of the wheel balancer 10 A 2 CAL following 11 Mount the tire Select the cone adapting to the center hole of the tire and mount on the wheel balancer following the indication of the figure Positive positioning is the normal method lt is featured with simple and quick operat
7. 2266 mm 4 spheres test welding 315 Test Timken OK load 45 ASTM D 2509 Ib Stability of oxidisation 35 bomb method ASTM D 942 pressure drop at 100 hours kPa Corrosion prevention Passed ASTM D 1743 Emcor rust IP 220 wash away with acid water Rust protection 220 mod wash away with distilled water Corrosion on ASTM D 4048 Resistance to spray ASTM D 4049 96 spray Wash away with water ASMT D 1264 loss weight96 79 C SCRAPPING If the machine is to be scrapped separate all plastic and components and dispose of them separately as electrical electronic ferrous provided for by local regulations in force If the machines have the crossed out bin symbol on their data plate the following disposal procedure must be applied to This product may contain substances that can be hazardous to the environment and to human health if it is not disposed of properly Electrical and electronic equipment must never be disposed of in the usual municipal waste but must be separately collected for their proper Your help is crucial to reduce the amount of natural resources used for manufacturing electrical and electronic equipment minimize the use of landfill for product disposal and improve treatment the quality of preventing potentially hazardous substances from being released in the environment The crossed out bin symbol placed on the produc
8. DARD DYNAMIC iaa 14 STATIG nnn nn nnn nnn nnn nnn nnn nnn nnn nnn 16 WEIGHT CALIBRATION nnn nnne 16 PIEZOELECTRICITY SENSOR INSTALLATION AND CABLE en n nn nr n 17 TROUBLESHOOTING AND ITS 5 enne n nn nn nnn nnn 18 WHEEL BALANCER 55 nnn nn nnn nnn nnn 20 nr nennen nnn nnn nn nnn n nnn nn nnn nnn n nn nnn nn 20 LUBRICATION 21 ATTACHMENT c n nn n nnn nnn cnn n nnn nn nnn nnn n nn nn nn nnn n n nnn nnn 23 ATTACHMENT 1 1 24 25 MI WARNING On the condition that confirm the operation of the machine including the operation system tools and accessories operated properly and or without being damaged you can have some period limit of the guarantee during which the manufacturer will repair and change the fault parts of the machine or the machine itself free of charge But to the faults of wear
9. WHEEL BALANCER USER MANUAL operation manual made for you can give you the instructions how to use and maintenance the machine It will directly effect the entire functions and the endurance of the machine Before operate the machine carefully read the following instructions Series number 460 Model Manufacturing date There are the information of the series number model and manufacturing date of the products CONTENT 771 Cee 1 ING oo nennen nn n n nnn nnn nnn nnn nnn nnn nn nn nnn nnnm 1 SOC 2 ELECTRICATION 2 SAFETY REGULATION 3 BRIEF INTRODUCTION ON THE WHEEL BALANCERC ee nee nn nn nn 3 MEANING OF THE 5 1 3 APPEARANCE OF THE nnn nnn nnn nnn nnn 4 CHARACTERISTIC AND cnn 4 OPERATION 1 5 1 5 lt 1 1 6 DETACHING THE 1 nn n enn rn nn n nnn nnn nn nn nnn nnn 21 6 OPERATION OF THE MACHINE
10. and the distance between the right panel of the case and the wall should be more than 200cm to make it convenient to mount and demount the tire and mount the lift device for the tire When the weight of the tire exceeds 15kg you should use the lift to carry the tire and not by hand to avoid the injury to the person Before operating the wheel balancer you must use the anchor bolt to fix at 3points or it will produce the vibration to cause the inaccuracy of the test result especially the weight of the tire exceed 35kg machine is equipped with protective hood and the interlock switch When the hood lower the motor will automatically start up and the motor will stop when raise the hood Please do 5 2 RR remove the hood foe your safety gt 60cm gt gt 50cm g de gt 2 uan gt 200 MOUNTING THREAD SHAFT Before using the machine you should mount the thread shaft on the main shaft of the machine Before install the thread shaft use the cotton yarn to clean up the link between the main shaft and thread shaft and then use spanner to firmly mount the thread shaft on the main shaft by following the figure FIG 5 F operator should wear the close fitting work suit it is necessa
11. can also start by lowering down the protective cover which can be set by the program And the machine can also automatically start by the program setup DISPLAY UNBALANCE VALUE When the spin ends the display will display the inner unbalance value of the rim Use your hand to pull the wheel When all the positioning lamps light inside and outside light the weight adding position will be indicated Rotate the wheel when the left side positioning lamp all light at this moment the highest position is the inner unbalance position and when the right side positioning lamp all light at this moment the highest position is the outer unbalance position Add the corresponding weight at the unbalance point and start test again until the balance of the tire 1 When start the machine use hand to pull the wheel to help it start rotation especially to the relative bigger tire to prolong the working life of the motor 2 Check if there are any mistakes on the dimension 3 Check if the balance methods meet the configuration of the rim and select the balancer most easily to balance 4 Check if the contract nut tight or not 5 When the balance ends remove the tire Pay attention to handle it with gentle and avoid knocking the main shaft When clipping the weight Use the hammer to clip the weight on the rim without too much force Do not knock the main shaft hardly to avoid damaging the sensor
12. ck and the torque is There glass glue coat on the surface of the press sensor of the piezoelectric ceramics disk of the sensor is the IR should be larger than 50MO 6 Discharge the output line of the shortcuts press sensor insert into the computer board after and the normal installation result discharge to avoid the breakage of the computer board 18 7 Insert the vertical amp horizontal sensor plugs according to the original position 8 Calibrate the balancer again and install the upper cover and the side panel after check result is normal 9 change the computer board phase Sensor must or the pressure sensor it self calibrate TROUBLESHOOTING AND ITS SOLUTION Start the machine but not display or the main switch indicating lamp not light Display is normal but the start button and input push button not working display 0 0 the other value display without Not brake after start or display ERR sp When start the wheel Cannot spin The wheel clip the weight for many times bur cannot balance the tire The unbalance display of the wheel balancer is not stable After clamping the tire be balanced the test data which has will be larger 1 Socket fault 2 power board fault 3 The cable between the power board amp main board come off 4 computer board fault 1 contact switch not good 2 machine breakdown 1 sensor cable come off 2 co
13. e 1129x1190x728mm L W H B Normal conversion of the air pressure 1 10 1Bar 14 5Psi 1Bar 1Kg cm2 C Pneumatic theory diagram Connect 6 Operation and operation caution Do not install the machine in the area too hot or too cold and avoid placing the machine near the heater cock air humidity device or the oven Do not place the machine close to the window to avoid the direct sunlight If installed by the window you should equip the shield to cover the machine such as curtain Keep the machine from the chemicals such as dust ammonia alcohol thinner power and adhesive etc Do not install the machine near the equipments can produce the vibration and the air compressor In the process of operation except the operator any other person can not close the machine in using Dynamic wheel balancer must use the separate rated power source and connect with any other electrical equipment to the socket If without the reliable earth power source you must provide the reliable power source The input power cable must be firmly fixed If you have to move the wheel balancer you must equip the protective device to avoid the damage to the machine Installation area distance between the rear of the wheel balancer and the wall is more than 80cm and the distance between the left panel and the wall should be more than 50cm to secure the perfect ventilation and the limit of space to the operation
14. heck the use and the relative accident defensive regulation of the standard and the high voltage and rotation parts manufacturer will not be responsible for the damage and accident from the unauthorized changes or modification In the work and maintenance you should always tie up the hair and do not wear the loosen clothing necktie and watch or the others can be gripped into the movable parts Brief introduction of the wheel balancer Purpose of the design This model of wheel balancer with the functions of CPU digital display and high performance is designed to balance the car or van tire of 65kg ALU mode make us balance the various appearances of the aluminum alloy tire Meaning of the label including the indicated instruction light This label is at the rear of the machine to indicate that there is the plug of the power cable and the operator should care about the personal safety performance Apply the central synthesis signal manage system with the characteristic of high intelligent rotation part and long life This label is near the balance shaft and hint the M UL 2 the characteristic of low noise and high precision operator that this is a rotation part which is gn p ter instructi t dangerous and should not use your hand to touch dvanced computer instructive system it The indication of the arrow is the direction of Ma Sop button used to immediately st
15. hine and touch the safety device without the hood CAUTION Do not use the compressed are and the water spray pipe to clean the tire mounted on the machine A WARNING During work we suggest you had better not use the original parts and equipments WARNING The best solutions to understand your machine to secure your machine to have the top performance avoid the occurrence of the accident Secure the operator understand the machine and know the performance and the position of the entire control devices Carefully check if the entire control devices of the machine is normal or not The installation of the machine must be appropriate and the operation is correct and periodically maintenance to avoid the damage and accident Note the following issues Do not detach the wheel balancer by yourselves Do not collide the rotation part of the shaft should wait for 5seconds to restart after power off not place too many heavy objects on the wheel balancers elf you hear the strange voice and see the smoke or any other problems power off and pull out the plug and notify the technicians assist The wheel balancer cannot be used for the other purposes not specified in the manual Transportation Wheel balancer must be transported by the original package and place according to the position indicated on the package box and carried by the forklift with
16. ide and stick the weight outside outside position as ALU2 nan AVV When balance heavy duty vehicles such as truck please press 5 the truck balance mode light IL Faye 2 2 When balance the car please press the car balance mode light SUPPLEMENTARY EXPLAINATION Once switching on you will see standard dynamic balance mode setup by the computer When selecting ALU mode and the configuration of the aluminum alloy rim is similar to the above standard ALU1 ALU2 ALU3 you can get relative accurate balance effect If the section of the tire similar to the one given be the program you need do some adjustment on the position and weight of the weight General speaking 1 2 times of adjustment reach relative can satisfactory balance effect Error Hint DISPLAY REASON SOLUTION Lower down Err protective hood OPN not lower hood protective the protective hood execute the Correctly Err rotation speed not Check belt and motor AE EN Err stop error Press the start key or raise Err factory setup error FAC factory setup Err customer setup Execute the customer Err Direction change Change any two live wires Standard Dynamic balance the unbalance value inside outside when the wheel spin Add the weight the point It is used to test according to balance outside inside tested and remove the unbalance when the wheel s
17. ight of the Max speed Accuracy Max wheel breadth 25 Max wheel 40 diameter Max rim diameter 10 24 Wheel breadth 1 5 20 28 Max wheel weight 130 29 Package size 1300 1000 mX1150mm 30 Weight of the 240KG net weight 32 Humidity lt 75 without condensation Outer package machine Noise Resistance 36 Weight of the 10kg electrical electronic element Note for the use of the wheel 33 34 35 balancer Note for the transportation of the machine A Note Avoid the damage in the process of transportation and de package B Check if there is damage in the transportation If there is damage tell the carrier and form the appropriate document C Check the structure to secure the required data of the machine is corresponding to the ones on the motor indentified plate Please contact with the dealers as soon as possible to solve the problem as soon as possible D Do not ask the unauthorized person to adjust and operate the electrical system General operation The wheel balancer in this manual is specially used to measure the unbalance value and unbalance position The range of the measurement see the part of the technical data Any instruction not specified in the manual is considered to be impropriate and unreasonable operation CAUTION Do not start machine without tire lock facility A WARNING Do not use the mac
18. ion It will cause the serious injuries to the operators and the other persons if not in accordance to the regulation You can only operate the machine when completely read and understand the entire danger warning hints The correct use of the machine need the professional authorized operator who must has got the appropriate training and can understand the instruction manual of the factory familiar to the safety regulation and cannot drink and smoke to avoid the influence on the physiological and mental The following conditions are necessary Read and understand the info and instruction in the manual completely know the characteristic and feature of the machine Keep the unauthorized person far from the operation area Secure the installation of the machine in accordance with the relative standard and regulation Secure all the machine operators have been trained and can correctly and safety use the machine and under the enough monitoring in the process of operation Before confirm the power off do not touch the cable or motor or any part in the electrical equipment Carefully read the manual and know how to correctly and safely use the machine Always refer to the manual not remove or abrade any label of the warning and instruction on the danger or replace the label missing or fuzzy You must get the label from your nearest dealer if any label is missing or damaged C
19. ion It is mainly suitable to the common steel rim and aluminum alloy rim with small deformation Main shaft Wheel direction of the rim installation surface is inside 3 gt quick nut When the deformation of the outside of the wheel adopt this method to positioning to grantee the accurate positioning of the steel rim inner hole and main shaft It is suitable to the steel rim especially the thick ALU rim Main shaft cone gt quick nut tower spring suitable wheel gt bowl Suitable to the big tire assemble Main flange disk fixed on the main shaft wheel cone quick nut Input the tire parameter Dia FIG 13 you can use the key to realize the unit conversion from inch to mm After unit conversion the unit of the display values of rim Br and D are mm but when you switch off and then on the wheel balancer the unit will be still inch The unit conversion from gram to ounce C u Normally the unit of the unbalance value is gram 0 If you want to make the ounce Oz to be the unit you can execute the g Oz conversion The unit of the displayed unbalance value is gram g The way to realize the unit conversion from gram to ounce is to press the key _ 14 START 213 Press the start key the wheel balancer starts to run A few seconds later the machine automatically stops The machine
20. l parameter of the machine When use the machine the user cannot directly connect the power cable with the circuit and they should specially equip a circuit breaker to avoid the damage to the machine for the abnormal in the circuit Normally we can choose the 15A dual pole or tri pole circuit breaker with the overload protection and come off for the under voltage If you want to use the large circuit breaker you should equip the additional fuses in the circuit The metal cross section of the lead should be not less than 1 5mm and you can select 1 0mm for the ground If the environment is bad or frequent access and exit of the equipments and persons the power cable should be buried underground or in the air B Requirement of the power source Voltage of the power source should be stable and the circuit should have some overload capacity The voltage fluctuate should not exceed 109 of the rated voltage and the frequency fluctuate will not exceed 1Hz Or you should add the voltage and frequency stabilizer to keep the stable of the voltage and frequency C Requirement to the socket Small size wheel balancer should be equipped with the power cord and the plug before out of the factory The customer should directly equip the socket adapted to plug But the use of the socket must meet the following requirements rated capacity exceeds 500VA and the rated current exceeds 15A Socket must have the reliable earth wire you ca
21. mputer board program fault photocell sensor troubleshooting Check the program setup to see if the hood monitor The machine has not been used for a long time or the machine was bump 1 The machine affected by the vibration when rotating 2 The place of the machine is not stable 3 The wheel is not clamped firmly 4 The input of the data is not correctly 5 machine is not calibrated 1 link between the thread shaft and the main shaft is not clean when mount 2 There is impurity on the main shaft and or the flange Description Son 1 Check the power supply circuit plug and socket 2 Change the power board 3 Connect the main board cable and reconnect and fix 4 Change the computer board and recalibrate 1 Check the control panel cable 2 Switch on the machine again 1 Check the sensor cable piezoelectricity 2 Change the computer board and recalibrate Check is the POS through test If it is active check is active the photocell sensor and change if there is problem In the program setup set the P to be OFF and without using of the monitor or lower down the machine hood So the weight self calibration according to the FIG 17 1 Repeat the operation 2 Avoid the vibration when accessing the value 3 Place the machine stable and clamp the wheel properly 4 Input the correct value 5Make calibration 1 Clean the link between the
22. nnot use the two pole socket without the earth wire for the missing of the earth wire will influence the accuracy and interference resistance of the wheel balancer The best socket is one with the switch The circi can break the circuit and cut off the power to avoid the damage to the machine 2 amp 2 V The best way is to have a special socket to power the machine and not connect several electrical device on one socket Pneumatic connect A Technical parameter of the lift Work capacity 0 1 0 8 0 5 0 8MPa for normal operation Accuracy 0 01MPa Air source This machine is not equipped with the air supply which will be supplied by the customer The air pressure of the air source should be controlled in the range of 0 6 0 9MPa Then use the pressure reduction valve on the lift to below 0 8MPa The air supply must be equipped with the filtration device and the accuracy of the filtration should be 5um The medium flow gt 0 15m3 min and the temperature should be 5 60 The lift is equipped with the quick connect and the customer can insert the rubber hose of 8 into the air source connect of the lift and use the fastener to tight it It is OK Environment In accordance with the requirement of the wheel balancer NT 50Kg size 1129x1190x728mm L W H B Air pressure conversion 1 10 1Bar 14 5Psi 1Bar 1Kg cm2 Environment In accordance with the requirement of the wheel balancer NT 50Kg Siz
23. op the spin the rotation of the tire Side bracket Weight tray The use of the balance mode Standard Dynamic two sides of the tire grounding ALU to balance the alloy rim This symbol is located on the left rear to indicate Static one side where to connect the earth wire General application Self calibration Service Outline of the wheel balancer Diagnose Type of the rim aluminum steel sll Weight traye Type of the tire Car van and truck Mode Dynamic Static and 5 ALU modes Balance shaft NO 1 4 Driven electrical 5 Power source According to the requirement of the customer Weight type standard Adapt different rim 7 nside outside standard Adapt different measure model machine casey Characteristic and Machine start when optional Adapt different hood lower down model Quick nut with standard Adapt different model Adapt different handle Caliper weight han rim standard Adapt different model g ounce conversion standard Adapt different model Calibration standard Adapt different model Self diagnose error standard Adapt different model Manual brake CPU display Display protection separate package O 20 Cone standard customer specify 21 Balance cycle 75 16 standard rim 200 rpm car 100 up to the dle 11 mm inch conversion up to the weight of the wheel rpm truck we
24. or damage caused by the improper use transportation the maintenance undone the producer will not bear any responsibility The manufacturer will not notify the customer if she has made the modification on the products of improvement on the production line INTRODUCTION The aim of this manual is to provide the owner of the machine and the operator with a series of instruction on the safety and practice for operating and maintaining the wheel balancer If you carefully comply with this instruction manual the machine will give you the service of high efficiency and endurance The following paragraphs will supply you with the danger level related to the machine DANGER DANGER Can cause the direct dangerous of severe injuries or death WARNING Can cause the dangerous of severe injuries or death or operation unsafe NOTE Can cause the dangerous of slight injuries or damage to the subject and operation unsafe Carefully read the instruction before use the machine Keep the instruction manual in the folder need the operation area for the operator to check at any time Technical document is the component of the machine and has been placed together with the machine when it is sold to the new owner It is considered to be effective when the series number and the model in the manual are same to the ones on the nameplate WARNING You must keep the instruction and information in
25. pin Con Ceo e E 9 e ie lt Default condition the indication lamps are not lightup me select the mode for for truck START 4 g s g panos Static balance ALU Aluminum alloy rim balance mode ALU is the approximate weight summarized from the different sizes of the rim See the introduction of the balance modes FIG 15 r ST ALU1 2 9 ALU2 gt ALU3 FUN PK ores FUN to enter in MER JS L E e 4 and the static mode ALU mode applies the clip of the weight according to the weight clip position in FIG15 You can also select the weight special scale to assist the completion of the weight clip _ SAV COMPLETION PIEZOELECTRICITY SENSOR INSTALLATION AND CABLE 17 Select a suitable tire with the small unbalance value and mount it on the main shaft and input the parameter of the rim correctly Car mode and truck mode must be self calibrated separately Refer to the FIG9 press the key to enter the program of CAL CAL and then press to enter the self calibration ADD 0 to enter the self calibration input the parameter to select the mode os car or truck Press and hold for 5 seconds and enter ADD 0 According to the display start for one time without adding the weight to meas
26. ry to line up a good clothing button or pull pouch hung from belt The gloves should be the thin gloves When operation cannot wear the sandals and it is best to wear the insulation shoe When the machine in operation there should not be the other electronic equipments of the high power equipments to avoid the electromagnetic interference to the machine generated affecting the accuracy of the test machine If the light of the workplace is bad lighting equipment shall be ready by you The ordinary fluorescent or incandescent lighting is better it is no need too bright the brightness not affecting any operation is appropriate 2 5 Parameter display ALU1 aluminum Please pay attention to the following inside unbalance mode 1lamp Do not refit the wheel balancer by yourself value display The rotating main shaft must have the protection Inside unbalance ALU2 aluminum After the dynamic wheel balancer is switched off Outside unbalance ALU3 aluminum it must be restart after 5seconds position lamp Do not place too many heavy objects on the Parameter display J Truck tire balance wheel balancer outside unbalance mode lamp If there is any abnormal situations such the value display sudden noise smoke of any other special Br Dia unit Car tire balance situation you must pull out the power source plug mm inch mode lamp immediately and notify the service person conversion lamp There should be the enough space at the area
27. t and on this page reminds the user that the product must be disposed of properly at the FIREFIGHTING MEANS TO BE USED end of its life Consult the following table to choose the most Thus the hazardous consequences that Suitable fire extinguisher non specific treatments of the substances Dry materials Flammable Electrical liquids equipment contained in these products or improper use of parts of them may have on the environment or on human health are prevented Furthermore this helps to recover recycle and reuse many of the materials contained in these products Electrical and electronic manufacturers and distributors set up proper collection and treatment CO2 YES CO2 YES CO2 Use only if more appropriate extinguishers not at hand or when the fire is small AX Warning This table contains general instructions to be systems for these products for this purpose Contact your local distributor to obtain information on the collection procedures at the end of the life of your product When purchasing this product your distributor will also inform you of the possibility to return another end of life piece of equipment free of charge as used as guidelines for users All the applications long as it is of equivalent type and had the same of each type of extinguisher must be obtained functions as the purchased product from the relevant manufacturer Any disposal of the product performed in a differen
28. t way from that described above will be liable to the penalties provided for by the national regulations in force in the country where the product is disposed of Further measures for environmental protection are recommended recycling of the internal and external packaging of the product and proper disposal of used batteries only if contained in the product 22 ATACHMENT 13 phase power board cable diagram brake resistant Power cable in 1 AA w 144 y cable Motor cable zw ERER E ect zh gt un 23 ATTACHMENT II Single phase power board cable diagram BRAKE RESISTANCE 1 O JO 9621 55 5 2 POWER TRAVEL SWITCH OC U 9 JW T 1 3 c tr y 0 55 O ATTACHMENT Electrical theory diagram as L 1 o Bi Rm 17 nw Controled by computer BK Ps 1102 gt M Start coniro Brake control I SPARK SPARK
29. the corresponding lift capacity The insert direction of the forklift must be in accordance to the direction in the picture Remove the package Open the protective cartoon or wood cartoon or the plastic bag and check the machine is complete or not and if the spare parts is missing or not the anchor bolt and detach the wheel balancer but we cannot carry the mail shaft of the wheel balancer f you have any question do not use the machine and contact with the supplier at once Use of the wheel balancer Transportation and installation and move the machine in the direction of the figure Note when handover the machine A When transport the machine be careful to avoid the scratch and collide of the machine B Carefully check if there are any damage or fault in the process of transportation Make the problems be the report which will be sent to the carrier and make mark and explanation on the goods handover documents C Check the construction of the machine and the data on the nameplate of the product and the motor is corresponding to the order Timely feedback if you have any question to adopt the remedy ASAP D Wiring and commission of the machine must be done by the qualified person Wiring of the machine A Requirement of the circuit Before wiring you must confirm the electrical parameters The power parameter from the user must comply with the electrica
30. tly more than two hours components must per day check the bearing every year if the machine is not used so often the check can be made every two years The bearing cannot be opened for the test so insert a screwdriver and check the sound produced As the bearing acts as a clamping support it is not easy to change or take out the grease In addition the rotation speed is not high for the machine so it is not necessary to change the grease If you notice an incorrect working or a noisy bearing replace the bearing If the customer confirms that the bearing has not been replaced just change the grease then disassemble the bearing open the dust guard ring and add the grease 103 carrying out these operations under the guidance of a professional Calibrate the machine after replacing the bearing If the operation has not been carried out correctly the machine precision will be affected so reposition the dust guard ring reassemble the machine and repeat the adjustment Technical safety card for using grease in the wheel balancer Mobilgrease XHP NLGI degree Type of thickener Penetration on the processed item 25 ASTM D 217 mm 10 Dropping point ASTM D 2265 Viscosity oil base ASTM 100 D 445 cSt 40 C Change of penetration consistency ASMT D 1831 Colour appearance Dark blue established upon the roling of the greases mm 10 4 spheres test 0 5 impression diam ASTM D
31. ure Spin the tire until the entire outer indication lamp light up Add 100g of weight at the 12clock position outside and re spin to measure After calibration the machine will display DAT and the program will automatically save and exit Complete the weight self calibration T MN NN 5 5 S Si Sometimes inaccurate balance or incorrect position is caused by the breakage of the press sensor The changing method of the sensor is as following 1 Remove the upper cover and the right side panel of the balancer 2 Detach the and 2 elastic washer plain washer and large flat washer 3 Loose the back nut3 4 5 to detach every parts 4 the new sensors and tight the dual head screw and then tight nut 5 The installation of the negative and positive pole of the piezoelectric ceramics disk of the sensor must follow the picture 5 Use the spanner to tight the nut4 and then nut 3 At this moment you should pay attention to the horizontal and vertical sensor screws should be vertical And the end of the screws should be just fallen into the 2 holes Mount the nuti and 2 elastic washer plain washer and large flat washer and completely tight them Usually lock nut 1 and then nut 2 We require to flat the elastic washer and then return the nut 1 4 1 2turn Use this way to get the normal pre pressure of the press sensor use torque wrench to lo
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