1 - Saturn
Contents
1. Optimum 60 High temperature 85 The boiler stops operation at the designated temperature 5 Press the Temperature button the room temperature controller Wn O Turn the Temperature controller to the left or the right to set the desired room temperature The temperature shall be set higher than the room temperature in order to operate the boiler The temperature controller may be adjusted to 10 to 40 for setting the room temperature Press the Outing button to stop the heating operation for the designated temperature Then the boiler will stop operation and only the anti frost function will work OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Operation of the heating system at designated intervals Check 1f the Power button on the controller is set at ON All the operations from the room thermostat are K KyungDongBoiler available only when the power of the controller is on 2 Adjust the temperature controller to the left or right to set the temperature of the boiler water Low temperature 20 Economized 40 Optimum 60 High temperature2. desired in order to perform the heating operation after using the hot water When the boiler is used only for supplying hot water the water temperature is automatically set at 80 When the heating system is not used in the summer press the Outing button on the room temperature controller if you desire to cancel the operation for supplying hot water sasn OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Other considerations If it is impossible to operate the boiler due to a malfunction of the room temperature controller call the selling agency first Then for temporary use of the boiler tighten 2 wires connected to the rear side of the room temperature controller The boiler will operate for heating in accordance with the temperature set by the room temperature controller To stop the boiler operation loosen the wires connected to the room temperature controller Call the selling agency for consultation Tightening or loosening the room temperature controller wires shall be performed after disconnecting the power cord Do not connect the room temperature controller wires directly to the power supply Indication of abnormalities in the controller Conditions Cause Makeup water lamp Red To indicate the lack of hot water hydronics in the pipes of the boiler Overheat
3. 85 The boiler stops operation at the designated temperature Press the Timer button on the room temperature controller The boiler operation proceeds for 15 minutes and 1 2 3 and 4 on the time controller refer to the hours to stop boiler operation Turn the Time controller to the left or the right in order to set the desired time to stop operation sasn The boiler repeatedly operates for 15 minutes and stops operation in accordance with the designated time for stopping For example if you set the temperature controller at 3 the boiler will operate for 15 minutes and stop operation for 3 hours which is repeatedly performed OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler To use hot water DR 1 both for heating and supplying hot water Po Check if the Power button on the controller is set at ON All the operations from the room temperature IK kyungDongBoiler 21218 caeu owen J eion vow over uae PEE crece controller are available only when the power of the controller is on Press the Hot water button in order to use the hot water during heating e Select High speed Temperature or Time as
4. deposits or foreign objects inside the boiler may cause deterioration of the efficiency of boiler operation and shortened life of the boiler as well as a fire Call the distributor if it is necessary for checkup and cleaning of the boiler Cleaning the oil filter If the oil filter is dirty stop operation of the boiler close the oil valve and remove dust and rust below the oil filter cup Sequence 1 Turn off the boiler Sequence 2 Separate the oil filter cup connected to the flexible hose nearby the inlet of the gear pump by turning the cup counter clockwise Sequence 3 Separate the strainer screen by pulling it out downward Sequence 4 Clean the strainer screen and inside the oil filter cup using the clean boiler oil or the light oil Counter ci Oil filter clockwise Oil filter cup Downward lt Figure 1 gt lt Figure 2 gt lt Figure 3 gt Do not forget to wear gloves while cleaning Cleaning the flame detector Dirt and fume deposits the photoelectric tube causes deteriorated sensitivity of the tube and the photoelectric tube may fail to detect the flame which eventually leads to failure of combustion 1 Pull out the flame detector Black attached to below the burner 2 Wipe the glass surface of the flame detector with clean cloth 3 Fit the flame detector into the burner until you hear a snap sound after cleaning a Wn z O X After cleaning fit t
5. manufacturer declines all liability for failure to observe instruction and Standards In particular maintenance must be performed by qualified personnel In this case an Authorized Manufacturer Service Centre represent a guarantee of professional and qualified services The appliance must be used according to the applications as specified in the design Any other use has to be considered improper and therefore hazardous The manufacturer declines all contractual or not contractual responsibility for damages caused by incorrect installation and incorrect operation and failure to observe the relative instructions OIL BOILER Wn O Medium sized oll boiler Kyung Dong Oil Boiler Safety Warnings The cautions issued by this users manual include critical information for the safety while using the product When the user D fails to adhere to the following requirements can cause death serious damages and a great property loss by Danger Warning Caution and the definitions for these terms are as follows Danger A Warning 1 The definitions of the symbols indicated on the product and user s manual are as follows For safety according to the level of danger we have indicated When the required terms are not followed it indicates an urgent danger that may cause death or serious bodily injury When the required terms
6. of oil fire rain or dust O O Be sure to close the oil tank lid Any foreign object in the oil tank may cause the deteriorated combustion boiler malfunction or the shortened life of the boiler OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Check oil leak on the fuel pipe e Check if there is any oil leak on the connection points on the oil pipe Check the boiler and its pipeline Be sure to comply with the following instructions before use e Check if water is in the makeup water tank When the water is insufficient to operate the boiler the makeup water lamp red on the controller will light e Check if there is any water leak in the heating and the hot water pipes of the boiler e Before operation of the boiler check if the chimney pipe chimney is incorrectly connected or pulled out from the boiler OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Precautions for use Correct method of use Do not use the boiler for the purposes other than supplying hot water and heating After repair or exchange of the oil pipes you shall have the boiler checked by the installation personnel before use of the boiler Precautions for ventilation Warning e Care shall be taken for air intak
7. place any inflammable objects near the boiler e Highly inflammable materials such as volatile oil or alcohol may cause a fire during ignition of the boiler Never place any combustible objects near the boiler e Any combustible objects such as vinyl nearby the boiler may cause expansion of a fire Check if the chimney pipe chimney is incorrectly connected or pulled out sasn e If the chimney pipe chimney 1s incorrectly connected with the boiler exhaust gas may flow into the indoors during operation which may cause a carbon oxide poisoning Close all the boiler room doors leading to the indoors before use e Exhaust gas if flowing into the indoors may cause a carbon oxide poisoning OIL BOILER ONUDW 5295 Medium sized oll boiler Kyung Dong Oil Boiler recautions for ventilation Do not stop up the air intake and the ir i vent to prevent a draft in the winter X Incomplete combustion due to oxygen deficiency may lead to a carbon oxide poisoning Do not adjust the damper air controller on the burner will e Adjustment of the damper on the burner at will may cause a fire due to incomplete combustion Do not adjust the pressure of the gear pump at will e Adjustment of the damper on the burner at will may cause a fire due to incomplete combustion Check if there is any oil leak on the oil tank the oil pipe and the b
8. voltage to ignite the fuel Electrode to ignite the fuel with the high voltage from the ignition transformer Do not touch the electrode when the power is on as electricity is flowing through the electrode Warning Fan motor to circulate the fan to supply air for combustion Nozzle to spray the fuel to be ignited OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Safety Device safety device for power failure This device automatically shuts off the oil to stop operation during power failure 2 Safety device for power recovery When the boiler recovers from power failure this device helps the boiler to automatically re start for normal operation which functions for 2 hours 3 Non ignition protection device Flame detection This device automatically shuts off the oil supply when the boiler does not ignite e This device also shuts off the oil supply automatically when the flame goes out during normal combustion 4 Quasi flame protection device This device stops boiler operation when there is any flame remaining inside the boiler prior to normal operation 5 Anti overheat device for prevention of hot temperature This device shuts off the oil supply for stopping the boiler operation automatically when the heat exchange 15 overheated 6 Low water level shut off device This device indicates that the boiler has run ou
9. KYUNGODONG BOILER KyungDong Condensing Gas Boiler Users Manual 181 201 251 301 K KyungDong Boiler Medium sized oil boiler Kyung Dong Oil Boiler Contents General Warnings Safety Warnings Parts and structure Safety Device Checkups before use of the boiler Correct method of use Daily checkup cleaning method Checkpoints before consulting with the installation personnel 23 This manual is subject to change without notice for quality improvement Medium sized oll boiler Kyung Dong Oil Boiler eek General Warnings This instruction booklet is considered an integral part of the product and must be delivered to the user together with the appliance It must follows the appliance also in every passage of property store the booklet in a safe place and read it carefully before using the appliance as it contains important information to ensure safe installation operation and maintenance This appliance must be installed following the National and the Local law and standard in force Installation and maintenance must be performed according to National and Local standard in force and according to the manufacturer s instruction and by qualified personnel skilled in the specific sector as foreseen by the law Incorrect installation can cause damage or physical injury and the
10. are not followed it indicates latent danger that may cause death or serious bodily injury When the required terms are not followed it indicates latent danger that may cause light injury Semi serious injuries When the required terms are not followed it indicates it may cause damage product malfunction or performance reduction This symbol indicates Caution for bodily injury under particular conditions a Wn z O This symbol indicates Stop for possible bodily injury or property damage This symbol indicates a Must follow sign 2 Since the specified warnings and cautions in the user s manual are not all inclusive cautions when using the product more care is necessary for safety when using the product Please read and understand this user s manual completely for safe use of this product When disposing of the product it must be done through the installer OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler A Warnings Check the oil Be sure to check the fuel prior to use Use of the oil other than the one specified on the name plate on the front of the boiler may result in a fire or explosion Be sure to check the power supply e The power supply if higher or lower than the one specified son the front of the boiler may cause a fire Never
11. ce in front of the unit Please should be prepare water discharge hole Device at boiler installation OIL BOILER Medium sized oil boiler Kyung Dong Oil Boiler Parts and structure Boiler m Model KDB 535 735 Vent chimney Thermometer Overheat preventer Discharge outlet Sticker for Sticker for the precautions for boiler installation A handling the boiler drawing Name plate for t the specifications mi Flame observation port j Burner 28 Heating inlet Hot water outlet me Ui Hot water inlet Safety Valve OIL BOILER a O Medium sized oil boiler Kyung Dong Oil Boiler Model No KPO 50A 70A KDB 535 RTD KDB 735 RTD Electrode Nozzle 2 air damper Ignition transformer Fan motor Gear pump connector 1 air damper Flame detector to detect the flame of the burner for safe burner operation Gear pump This device sucks and pressurizes oil for combustion Air damper to adjust the air volume for the fan Ignition transformer to generate high
12. d to operate Timer heating Use this function to operate the at a designated interval the boiler for high speed heating Temp Heating Use this function to operate the boller in accordance withthe designated temperature This lamp indicates the boiler is 3 i 2 Cont Hot hat operating for high speed heating KK KyungDongBoiler i 2 a 9 Lamp Green indicate the boiler is in operation Heating Time Check Lamp Red This lamp is on to indicate an abnormality such as the low water level in the controller overheat or check of the sensor i 1 hot water storage Do not connect the AC power 110 220 into the terminal of the room temperature controler 1 f Be sure that the cleaning agent does not flow into inside the Boiler while cleaning Install the boiler at amp position that enables to properly detect the room temperature at a height of approximately 1 5m 1 Temperature Button White Lamp Green This button is used to operate ee the boiler in accordance with the room temperature set by the room temperature controller This lamp indicates that the boiler is in operation based on the room This controller enables to set the temperature setting hour to stop the boiler operation at 1 to 4 hours With regard to this function the boiler operates for 15 minut
13. e and ventilation during use Improper air intake and ventilation causes deteriorated boiler combustion as well as shortened life of the boiler In addition the flow of exhaust gas into the indoors may result in carbon oxide poisoning 2 Precautions against a burn A Caution e Care shall be taken against a burn possibly caused by touching the hot chimney pipe chimney or pipes during operation ONUDW 5195 5 Consultation with the installation personnel e With any abnormality in the boiler the checkup lamp on the controller will light and the check lamp on the room temperature controller will be blinking Then press the restart button 2 to 3 times for reoperation If any abnormality still exists consult with a selling agency where near your town or where you purchased from OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler The method to use the temperature controller Correct method to use the temperature controller The heating method is classified into the hydronic heating system the heating system operating by detection of the designated room temperature and the heating system operating at designated intervals The heating system operating at a designated interval helps you to reduce the heating cost The hydronic heating system is operating through detection of the temperature of hot water circulat
14. ect the power plug el gt Increase the temperature on the Th t ture is higher than th t gt The Power lamp is room temperature controller 761 temperature on but the boiler supplied in the room does not work gt The temperate set by the boiler temperature gt Increase the temperature on the Sl The controller 1s too low boiler temperature controller boiler gt The heating pipe has run out of water or the Sl ues makeup water valve is closed not gt The low water level connection wire Yellow on operate Makeup water the controller is incorrectly connected or short gt Consult with the installation personnel circuited wn gt The earth wire on the controller Red is incorrectly gt Coil vith te connected gt Flame is not detected gt Consult with the installation personnel Check gt The ignition spark is not generated gt Consult with the installation personnel O Th ire on the controller is 1 ae Sensor 25 gt Consult with the installation personnel connected or short circuited O The h hanger is overheated Overheat amet gt Consult with the installation personnel gt The heating pipe is clogged gt The valve on the heating pipe is closed or the gt Chania pipe is clogged The boiler operates normally gt The heating pipe is filled with air has a water rw but the heating does
15. es at the temperature set by the temperature controller and then stops operation during the hours set by the time controller O Timer Button Grey Lamp Green This button is used to select the repeated operation of stopping the boiler for the hours set by the Time Controller Temperature Controller time controller and operating the boiler for 15 minutes This lamp is on when this function operates This controller enables to set the room temperature at 10 to 40 as desired OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler The method to operate the room thermostat Model No DR 1 If the lamps on the controller and the room temperature controller are on or blinking check the description of the functions of the controller and the room temperature controller Operation of the heating system for the room temperature setting Po Check if the Power button on the controller is set at ON All the operations on the room temperature controller are lt KyungDongBoiler available only when the power on the controller is on TON Adjust the temperature controller to the left or right to set the temperature of the boiler water TURE CONTROLLER Low temperature 20 Economized 40
16. he flame Pull the end detector securely into the burner of the flame with the lens placed at the beginning detector out portion toward the boiler lt Figure 1 gt lt Figure 2 gt Be sure to turn the power on while cleaning the flame detector Never wipe the flame detector with wet cloth or oil Do not pull the wire out while separating the flame detector OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Checkpoints before consulting with ine iste If there is any abnormality in the product check the following before consulting with the installation personnel Ifthe check lamp light is on to indicate an abnormality take proper actions by symptoms as presented in the following and restart the boiler Re insert the power plug or set the restart switch at ON to re operate the boiler lt 005 to be 7 taken by the user E f the boiler does not operate call the nearby any distributors ay installation personnel Symptoms Causes Actions Remark gt The fuse is burnt out gt Replace the fuse el gt gt Power failure gt Wait for the power recovery el does not light l It with the installati No indication gt The plug contact failure sae ea of power supply pone gt The power plug is not connected gt Conn
17. iler Kyung Dong Oil Boiler Open the distributor valve and the oil middle valve when you go outside in the winter e The boiler shall keep operating not to get frozen or burst during the winter If the distributor valve or the oil middle valve is closed the boiler stops operation which may cause the boiler and pipeline implosion Do not make a short circuit between the low water level sensor wire and The low water the ground wire inside the panel The ground wire level sensor wire 9 Failure to detect the level water inside the boiler may result in malfunction of the boiler Please submit a request for inspection of your unit at least once a year Please receive A S regular inspection at least once a year from the dealer where you purchased the unit for safe and lengthened use of your boiler Never shut off the power supply nor set the power switch at the off position in the winter e Failure of the anti frost function may result in implosion of the boiler and its pipeline Disposal and replacement of the boiler if necessary shall be performed by the installation personnel ONUDW 5295 Random disposal may result in a safety accident especially to children or the old and the weak Recommended Items e Please place the unit in a location where there is sufficient space for regular inspection and repair e For repair and inspection there should be at least 1000mm of spa
18. ing through the floor for heating When using the hydronic heating system it is desirable to set the hydronic hot water temperature at 60 to 70 the spring and fall and at 70 to 80 in the winter When using the heating system operating by detection of the designated room temperature it is desirable to set the room temperature at 10 to 40 as desired O O When using the heating system to operate at a designated interval for reduction in heating cost you may set the time for stopping the boiler operation at 0 to 4 hours as desired If there is a considerable difference in the temperature between the floor and the room temperature due to the inferior heat insulation it is desirable to use the hydronic heating system rather than the heating system operating by detection of the designated room temperature OIL BOILER Medium sized oil boiler Kyung Dong Oil Boiler Controller Model No 107 for both heating and supplying hot water Power Lamp Green Combustion Lamp Green Pump Lamp Green To indicate the power switch is set at on To indicate the circulation To indicate the burner combustion a pump is in operation Hot water Lamp Green To indicate the boiler is operating to supply hot water This lamp is not supplied in 108 Reset Button To return to the normal state after checkup K KyungDongB
19. its call the agency where you purchased from and consult with a installation personnel OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Check if the chimney pipe chimney is incorrectly connected or pulled out If the chimney pipe chimney is missing from the boiler exhaust gas may flow into the indoors during operation which may cause a carbon oxide poisoning When the boiler is operating or right after the boiler is turned off do not touch the portions near the vent or the chimney pipe chimney e Touching the hot temperature the chimney pipe chimney or nearby the vent may result in a burn Always keep the boiler clean Check if there is any oil leak in the oil tank the oil pipe or the boiler Oo Check if there is any water leak inside the boiler inside or outside or the pipe m O O Water discharge from the oil tank e Open the water discharge valve on the oil tank to remove water periodically Water discharge valve It is dangerous to fully open the water discharge valve as a large amount of oil may flow out of the oil tank You do not have to fully open the valve as there is only a small amount of water to remove OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Cleaning the boiler Cleaning the oil filter Fume
20. lamp Red To indicate overheated pipes Sensor lamp Red To indicate the short or open circuit on the temperature sensor Check lamp Red To indicate the failure of boiler ignition or abnormalities If there is any abnormality as mentioned above consult with your nearby selling agency OIL BOILER sasn Medium sized oll boiler Kyung Dong Oil Boiler A Daily checkup Cleaning Daily checkup D Check 1f there is any combustible object nearby the boiler or the chimney pipe chimney Precautions Never place any combustible against a fire objects near the boiler e Any combustible objects such as vinyl nearby the boiler may cause expansion of a fire Never place any inflammable objects near the boiler e Highly inflammable materials such as volatile oil or alcohol may cause a fire during ignition of the boiler Wn z O Check if the chimney pipe chimney is crushed filled with water clogged or burst and if the end of the chimney pipe chimney is in a place and a direction not to have damage on other houses and people owing to the wind or other impacts Check if the connection points on the intake and exhaust pipes exhaust pipe chimney pipe are secured if the chimney pipe chimney is clogged and if there is any leak due to rusty portions If there any abnormality still ex
21. not work ik gt Consult with the installation personnel gt The circulation pump does not operate gt Consult with the installation personnel gt The boiler operates normally The valve on the hot water supply pipe is closed DO DoD OO OOo o but hot water is not supplied the pipe is clogged gt Too much noise is generated gt The duct on the chimney is incorrectly installed gt Consult with the installation personnel during ignition and combustion The chimney is clogged gt Consult with the installation personnel If there is a symptom which 1s not specified above call your nearby any distributors 23 OIL BOILER K KyungDong Boiler
22. oiler i OIS C AL hom RESET POWER To turn the boiler We on off Power Button TEMPERATURE CONTROL Temperature Controller To set the hydronic heating water temperature inside the boiler sasn Misfire _ To indicate an abnormality in the boiler Low Level Lamp Red Overheat Lamp Red Sensor Lamp Red To indicate the boiler To indicate the boiler To indicate an abnormality in the temperature sensor has run out of water is overheated OIL BOILER Medium sized oil boiler Kyung Dong Oil Boiler Room Thermostat Model No DR 1 for both heating and supplying hot water Hot water Button Green Lamp Green Outing Button Purple Hot water Button Green Lamp Green Lamp Green This button is used when you This button is used to operate go outside Only the anti frost the boiler to serve only for the function operates This lamp hot water supply This lamp iii i indicates this function operating indicates this function operates Modei no This button is used for stop the boiler operation This lamp indicates the boiler operation has stopped Model no DR 3 Contiunions Button Red Lamp Green Continue heating Use this function to operate th boiler for fast heating This button is use
23. oiler inside outside Operation of the boiler with oil leak or stagnant oil may cause a fire Use the boiler only for heating and supplying hot water Use of the boiler for drying clothes may result in a fire Use of the boiler for cooking may result in a personal injury When the boiler is operating open at least one valve of the distributor e When operating the boiler with the distributor valve closed there is a possibility for fire and damages to the boiler due to overheating OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Do not insert several power plugs into one power outlet Several power plugs inserted into one power outlet may cause a fire Replace the fuse if burnt with the one complying with the specifications Refer to the Electric wiring diagram Random use of a non rated fuse may cause a fire Do not touch the power cord with wet hands An electric shock may be caused When the boiler is operating or right afier the boiler is turned off do not touch the portions near the vent or the chimney pipe chimney 5195 Hot temperature on the chimney pipe chimney or nearby the vent may result in a burn Do not touch the pipeline when the boiler is operating Hot temperature the pipeline may result in a burn OIL BOILER Medium sized oll bo
24. t of water and stops the boiler operation 7 Temperature controller protection device This device stops the boiler operation if there 1s any abnormality in the temperature sensor Ui z Q 8 Anti frost device This device automatically circulates water and raises the water temperature in order to keep the boiler from getting frozen with the anti frost function when you go outside in the winter 9 Short circuit protection device This devices stops boiler operation by cutting off the fuse when there is any abnormality in the wires short circuit inside the boiler or when the over current is generated to exceed the rated capacity of the fuse 10 Lightening and static electricity protection device The protection device to prevent a lighting strike lightening and the electrostatic discharge is supplied in the controller OIL BOILER Medium sized oll boiler Kyung Dong Oil Boiler Checkups before use of the Precautions against a fire A Warning Check if there is any inflammable or combustible material nearby the boiler Keep away the material if any from the boiler prior to operation Precautions for the fuel e Use boiler oil and light oil Never use volatile oil and alcohol If the temperature goes below 5 it is desirable to use kerosene Fuel storage e The fuel shall be kept in a place without direct sunlight free from the impact
Download Pdf Manuals
Related Search