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CP9680 AutoScanner® Plus

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1. The screen below shows dashes for the DTC number and a MIL code of 213 The dashes will be shown if a DTC number does not exist for the MIL code Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 28 User guide CP9680 AutoScanner Plus Bees Ut Diagnostic Codes ng Read Codes rase Codes View Freeze Data Component Locator EGR Position High Acronyms MIL CODE 213 Review Data Print Data Code Lookup System Setup Active is a DTC that was present at the time of scan tool If diagnostic results and codes are not to be request erased select NO and press AA P0113 De Erase Codes Intake Air Temperature Sensor 1 Circuit High Are you sure you want to ACTIVE erase diagnostic results and codes Yes No 4 Return to Diagnostic Codes Menu e Selecting NO displays a Command canceled Press KZ message 5 3 Erase Codes Erase Codes The Erase Codes function deletes DTCs and resets I M Monitor data from vehicle s control module s Perform this function key on engine off KOEO Do not start the engine The Erase Codes function may also erase View Freeze Data O2 Monitor Tests and Diagnostic Monitor Test results depending on vehicle The Erase Codes function sets monitors to inc Perform Erase Codes funct
2. 24 3 2 Download Scanning Suite 8 5 2 Read Codes 26 33 OBDIL i e kl m eea SER 8 5 3 Erase CodeS sssssssosoeso 28 3 4 SAE Publications 8 5 4 MIL Status eeeeee 29 3 5 OBDII Data Link Connector DLC 8 5 5 State OBD Check 29 OBD II Data Link Connector DLC Pins 9 5 6 ViewData see e n mmn 30 3 6 OBDII Diagnostic Trouble Codes DTCs 9 View Entire List 30 Powertrain Codes 0000 9 Custom List Select 31 Chassis Codes 000 ee eee 9 5 7 RecordData eee 32 Body Codes 0 200 e eee 9 5 8 View Freeze Data 33 Network Communication Codes 9 5 9 Drive Cycle Monitor 33 5 10 O2 Monitor Tests 0 35 4 Using the Scan Tool 10 5 11 Diagnostic Monitor Tests 35 431 TheScanTool 10 5 12 On Board Systems 36 4 2 Specifications ee 10 5 13 Vehicle Information 37 DIMENSIONS ue ERE ARR RR RA 10 5 14 OillightReset s 39 43 Display ce rrt rh ws 10 5 15 Battery Reset sees 39 Keypad sapos eec RR IR nC LH he e 10 Battery Information 39 4 44 Power eeeeeeennnnn nn 11 5 16 Charging System Monitor 40 Internal Battery 11 5 1
3. P CODE 9 DTC Number number of the trouble code found in vehicle service information X of Y Indication that code x of y is being viewed where x is the code being viewed of the total y Module The name of the module e g ABS or address of the module e g Mod 28 or both are shown ABS 28 in this field The table below describes modules supported Module Description ECM Engine or powertrain module TCM Transmission control module TCCM Transfer case control module ABS Anti lock brake system module HPCM Hybrid powertrain control module MOD XX E UE OBDII EOBD mod SRS Supplemental restraint system module DTC Description This area is reserved for the text describ ing the trouble code listed in the DTC number field DTC Type This area is reserved for providing additional information about the DTC Multiple DTC types may be possible for a given DTC number Not all vehicles sup port DTC types This table describes possible DTC types DTC Type Description Intermittent codes placed in the vehicle s memory when the trouble originally oc curred and will remain there even if the trouble has been corrected If no trouble after 50 engine warm up cycles the DTC will be erased History 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 27 en Confirmed codes are reported when a component sensor or
4. e Verify the control module is not defective Refer to the service manual to diagnose the control module 6 2 Scan Tool Does Not Power Up WARNING Review Safety Messages on page 5 before troubleshooting If scan tool will not power up communicate with vehicle control module pass scan tool self tests or functions incorrectly in any other way do the following e Check and replace the batteries if needed e Clean the DLC pins e Disconnect and reconnect DLC making sure it is connected correctly e Check vehicle battery to make sure at least 8 0 volts is present e Contact customer service e With the engine off check for blown fuses in the vehicle fuse box 6 3 Vehicle Communication Fault The vehicle s control module s enters into an unrecov erable state 1 Turn vehicle key to off position Wait 10 seconds Press ME Vehicle Required dp Please verify the tool is connected to the vehicle with the ignition key turned on Press ENTER to continue SS 6 4 Operating Error or Erroneous Data An Operating Error or Erroneous Data occurs if vehicle s computer s stop s communicating with the scan tool 1 Make selection Use the LEFT and DP RIGHT keys Press M LINK ERROR Check connection Try again Yes No 6 5 Battery Replacement The Scan Tool requires 4 AAA alkaline batteries to
5. MAP Manifold absolute pressure sensor Measures intake manifold vacuum or pressure and sends a frequency or voltage signal depending on sensor type to the PCM This gives the PCM information on engine load for con trol of fuel delivery spark advance and EGR flow MAT Manifold air temperature sensor A resistance sensor in the intake manifold that sends a voltage signal to the PCM indicating the temperature of the incoming air The PCM uses this signal for fuel delivery calculations MIL Malfunction indicator lamp The MIL is most commonly known as the check engine or service engine soon light A required on board indicator to alert the driver of an emission related malfunction Misfire Caused by the air fuel ratio being incorrect Monitor A test performed by the on board computer to verify proper operation of emission related systems or compo nents MPFI or MFI Multi port fuel injection MPFI is a fuel injection system using one or more injector s for each cylinder The injectors are mounted in the intake manifold and fired in groups rather than individually NOx 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 49 en Oxides of nitrogen The system EGR and Camshafts injects exhaust gases into the intake manifold to reduce these gases at the tailpipe O2S Oxygen sensor Generates a voltage of 0 6 to 1 1 volts when the exhaust gas is ric
6. e Codes and definitions assigned by these specifica tions are known as Generic OBDII codes e OBDII requires compliance to these standards for all cars light trucks APVs MPVs and SUVs sold in the United States Codes not reserved by the SAE are reserved for the manufacturer and referred to as Manufacturer Spe cific Codes DTCs are used to help determine the cause of a problem or problems with a vehicle Bx Body Cx Chassis Px Powertrain Ux Network communication x 0 1 2 o0r3 2 Vehicle specific system 3 Specific fault designation Example P0101 Mass or volume air flow circuit range perfor mance problem Powertrain Codes Code Type POxxx Generic SAE P1xxx Manufacturer specific P2xxx Generic SAE D3SO0XX D 93x P34xx P39xx Manufacturer specific Generic SAE Chassis Codes Code Type COxxx Generic SAE C1xxx Manufacturer specific 92 XXX Manufacturer specific C3xxx Generic SAE Body Codes Code Type BOxxx Generic SAE B1xxx Manufacturer specific B2xxx Manufacturer specific B3xxx Generic SAE Network Communication Codes Code Type UOxxx Generic SAE U1xxx Manufacturer specific U2xxx Manufacturer specific U3xxx Generic SAE Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 10 User guide CP9680 AutoScanner Plus 4 Using the Scan Tool 4 1 The Scan Tool 1 DLC Cable pr
7. Pressure Sensor B TCA_CINT TCB_ Turbocharger A Compressor Inlet Tem CINT perature Turbocharger B TCA COUT Turbocharger A Compressor Outlet TCB COUT Temperature Turbocharger B UM TCB Turbocharger A RPM B RPM TCA TCOUT Turbocharger A Turbine Outlet Temper que BRSICOUIY ature Turbocharger B TCA TINT TCB_ Turbocharger A Turbine Inlet Tempera TINT ture Turbocharger B THROT CMD Commanded Throttle Actuator Control TPG Absolute Throttle Position G TQ_ACT Actual Engine Percent Torque TQ DD roii Demand Engine Percent TQ_MAX1 2 3 Engine Percent Torque At Point 1 Ay Idle Point 2 3 4 5 TQ REF Engine Reference Torque TROUB CODE Code causing the Freeze Frame VEH SPEED Vehicle Speed VGT A ACT B X Variable Geometry Turbo A Position ACT Turbo B VGT A CMD B Commanded Variable Geometry Turbo CMD A Position Turbo B VGT A STAT B Variable Geometry Turbo A Control STAT Status Turbo B VPWR Control Module Voltage jM rad B Wastegate A Position B Position WG A CMD B Commanded Wastegate A Control B CMD Control TQ DD Driver s demand engine percent torque TQ ACT Actual engine percent torque TQ MAX1 Engine percent torque at MAX2 MAX3 idle point 1 2 3 4 5 MAX4 MAX5 TQ_REF Engine reference torque VGT_A_ACT Variable geometry turbo A position VGT_A_CMD Commanded variable geometry turbo A position
8. so they will not appear on every menu 5 1 1 M Monitors Emissions The I M Monitors Inspection Maintenance function is used to view a snapshot of the operations for the emis sion system on OBDII vehicles I M Monitors is a very useful function To guarantee no faults exist make sure all monitors are ok or n a and no DTCs exist Refer to the vehicles service manual for the drive cycle operation 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 25 en During normal driving conditions the vehicle computer scans the emission system After a specific amount of drive time each monitor has specific driving conditions and time required the computer monitors decide if the vehicles emission system is working correctly or not as well as detecting out of range values When the monitor status is e ok vehicle was driven enough to complete the monitor e inc Incomplete vehicle was not driven enough to complete the monitor n a not applicable vehicle does not support that monitor Depending on vehicle disconnecting or a discharged battery may erase DTCs and clear monitor status Moni tors may be reset by e Erasing codes e Vehicle control modules losing power The I M Monitors function can be run key on engine running KOER or key on engine off KOEO Extreme weather and or road conditions can prevent a monitor from running Also some monitors may require a c
9. Metric Auto Power Off Quick Test Print Header Long PID Names Pre Trigger Setup Tool Information Display Test 2 Select desired Language Setup choice Use the AUP and V DOWN keys until the desired language is highlighted Press M Language Setup TT fu Uu E ow LB o Francais 3 Save Language Setup setting Press MB NOTE When Spanish or French translation is not known English will be shown Long PID Names Long PID Names allows the user to enable disable the tool scrolling the complete PID name on the bottom line of the display while viewing Live Data or viewing Freeze Data From System Setup screen 1 Select Long PID Names e Use the A UP and V DOWN keys until Long PID Names is highlighted Press ME System Setup English Metric Auto Power Off Quick Test Print Header Language Setup Pre Trigger Setup Tool Information Display Test 2 Select ON or OFF e Use the AUP and V DOWN keys until the desired option is highlighted Press ME Long PID Names ON CSCS OFF 3 Save Long PID Names setting Press ME Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 14 User guide CP9680 AutoScanner Plus Pre Trigger Setup This function is used to configure how many Pre Trigger frames are stored prior to beginning a recording Pre Trig ger frames
10. OR FITNESS FOR A PARTICULAR PURPOSE SOFTWARE Unit software is proprietary confidential information protected under copyright law Users have no right in or title to Unit soft ware other than a limited right of use revocable by BOSCH Unit software may not be transferred or disclosed without written consent of BOSCH Unit software may not be copied except in ordinary backup procedures TECHNICAL SUPPORT If you have any questions on the operation of the product please call 1 800 228 7667 or email tech actron com REPAIR SERVICE Please contact Technical Support for troubleshooting and service options prior to sending any unit in for repair To send a unit in for repair go to repairtrack bosch automotive com and follow the online instructions This web site will also have the latest Service policies and service center locations If you do not have internet access please call 1 800 344 4013 Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc 3000 Apollo Drive Brook Park OH 44142 USA Telephone 1 800 228 7667 www actron com
11. Sensor 3 Bank 2 Sensor 3 REAG RATE Average Reagent Consumption ICP A B Injection Control Pressure A B REL FRP Relative Fuel Rail Pressure ICP A CMD B Commanded Injection Control Pres REL TPS Relative Throttle Position CMD sure A B RUN_TIME Total Engine Run Time IDLE_TIME Total Idle Run Time SCR inducement system actual state IGN ADV Timing Advance 10K history DEV1 0 10000 km 10K LAMBDA11 21 02 Sensor Lambda Bank 1 Sensor 1 Bank 2 Sensor 1 LAMBDA12 22 02 Sensor Lambda Bank 1 Sensor 2 Bank 2 Sensor 2 SCR REAG DEV history DEV2 10000 20000 km LT FTRM1 Long Term Fuel Trim 1 or 3 LT FTRM2 Long Term Fuel Trim 2 or 4 LT SEC FT1 2 Long Term Secondary O2 Sensor Fuel i Trim 1 2 3 4 MAF A B Mass Air Flow A B MAP A B Manifold Absolute Pressure A B MIL DIST MIL DIST MIL STATUS Malfunction Indicator Lamp MIL TIME Minutes Run by MIL activated MST Manifold Surface Temperature N D STAT Auto Trans Neutral Drive Status N G STAT Manual Trans Neutral Gear Status NNTE Stat NOx NTE control area status voxi ee ea noxi222 E 16K history HIT 0 10000 km 10K hi hr v ir AP esaet ER bigs HIA d tory HI3 20000 30000 km 10K history HI4 30000 40000 km NOx emission too high Nie alee DE NOx Adsorber Desulfurization Status Nene EEN NOx Adsorber Regen Status DEVI DEV 10K history DEV3 20000 30000 km 1
12. User guide 11 en e Quick Test to be turned ON OFF or set to the desired method Long PID names to be turned ON or OFF e Change the number of Pre Trigger frames when recording data From the Diagnostic Menu 1 Select System Setup Use the V DOWN key until System Setup is high lighted Press ME Diagnostic Menu Datastream Diagnostic Codes Special Tests Component Locator Acronyms Review Data Print Data Code Lookup System Setup Changing Measurement Units English is the default measurement unit Measurement units can be changed in View and Record Data From System Setup screen 1 Select English Metric Use the A UP and V DOWN keys until English Metric is highlighted Press ME System Setup Auto Power Off Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test 2 Select desired measurement unit e Use the AUP and WV DOWN keys until the desired unit is highlighted Press ME Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 12 User guide CP9680 AutoScanner Plus Measurement Units English Metric 3 Save measurement setting Press M Changing Auto Power Off The Auto Power Off feature allows the tool to turn off automatically after a selected amount of time when tool is not being used The Auto Power
13. are shown below Not all data is supported by all vehicles Abbrevi Sane a Expanded Name In Use Perf 5 Tracking In Use Performance Tracking OBD Monitoring Conditions Encountered OBDCOND Counts IGNCNTR Ignition Counter Catalyst Monitor Completion Counts CATCOMPX EON Catalyst Monitor Conditions Encountered CATCONDX Counts Bank x 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 39 en O2 Sensor Monitor Completion Counts O2SCOMPX Bante O2 Sensor Conditions Encountered O2SCONDX Counts Bank x EGRCOMP CECI Completion Condition EGRCOND Ec UP QHMOn Conditions Encountered LC NE Compan d LEE ET CN EVAPCOMP E e Completion Condition EVAPCOND Cun i cal Conditions Encountered f message INVALID displays on screen the data returned from the vehicle is incorrect or is not formatted in accordance with OBDII specifica tions 4 Return to Vehicle Information menu Press KZ 5 Return to Special Tests Menu Press KZ 5 14 Oil Light Reset The Oil Light Reset function allows the Scan Tool to reset oil life to 10096 and turn off the change oil light This function will only appear on the Special Tests menu when supported by the currently selected vehicle From Special Tests Menu 1 Select Oil Light Reset Use the AUP and W DOWN keys until Oil Light Reset is highlighted Press ME Special Tests I M
14. before connecting or disconnecting connectors or any vehicle electrical terminals e Do not create a short between battery terminals with a jumper wire or tools Improper equipment use can cause equip ment or circuit damage CAUTION Misdiagnosis may lead to incorrect or improper repair and or adjustment e Do not rely on erratic questionable or obviously erroneous test informa tion or results If test information or results are erratic questionable or obviously erroneous make sure all connec tions and data entry information are correct and test procedures were performed correctly If test information or results are still suspicious do not use them for diagnosis Improper repair and or adjustment may cause vehicle or equipment damage or unsafe operation DANGER Some vehicles are equipped with air bags e Follow service manual warnings when working around air bag components or wiring If service manual instructions are not followed an air bag may deploy unexpectedly resulting in injury Note an air bag can still deploy several minutes after ignition key is off or even if vehicle battery is disconnected because of a special energy reserve module An air bag opening can cause injury Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 8 User guide CP9680 AutoScanner Plus 3 Getting Started 3 1 Introduction The scan tool was developed by experts in
15. data Press ENTER when the engine has started El 5 If an engine started condition is detected the scan tool will collect key on engine running DLC voltages Charging System Monitor d Determining DLC KOER voltage Press BACK to exit LEN Se 6 The test results are then displayed Test Results DLC KOEO Voltage 1252 DLC Cranking Voltage 10 4 DLC KOER Voltage Test Results DLC KOEO Voltage 12 2 DLC Cranking Voltage 10 4 DLC KOER Voltage 14 7 On the first screen the Scan Tool didn t detect that the engine had started so there isn t a KOER voltage read ing The second screen did detect that the engine had started so there is a KOER reading The screen on the left shows that the KOEO voltage before an engine start was attempted was 12 2V Once the starter began cranking the engine a cranking voltage of 10 4V was measured After the engine started a KOER voltage reading of 14 7V was measured If the KOEO voltage is very low this could be an indication of a bad battery or one that needs to be charged If the cranking voltage is a lot lower than the KOEO voltage than this is an indication of a worn starter If the KOER voltage is not higher than the KOEO voltage than this indicates a bad or weak alternator After reviewing the test results Press to view the data plot 7 View the da
16. data It may take up to 1 5 minutes Press BACK to exit Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 38 User guide CP9680 AutoScanner Plus Vehicle Information dp Retrieving CVN data It may take up to 1 5 minutes Press BACK to exit LEN GG Vehicle Information d Retrieving CALID data It may take up to 1 5 minutes Press BACK to exit LEN Vehicle Information dp Retrieving IPT data It may take up to 1 5 minutes Press BACK to exit CREE F 2 Select information to view from the menu e Use the A UP and V DOWN keys until desired selection is highlighted Press ME Vehicle Information VIN CVN CAL ID IPT e Ifthe selected menu item has data for more than one module a menu listing all modules returning data for that menu item is shown 3 View information supported by vehicle e Use the A UP and V DOWN keys if required _VIN_ MOD 09 1HGCM56866A018504 CVN MOD 09 00 5C 02 52 St CAL ID MOD 09 37805 RAD A590 Se e In the above examples Module 09 returned data Scroll down to view information CVNs are shown as hexadecimal numbers Abbreviations and names for in use performance tracking data supported by the Tool
17. emission systems The PCM receives information from sensors then energizes various actuators to control the engine The PCM is also known as the ECM engine control module Pending codes Also referred to as continuous memory codes and matur ing diagnostic trouble codes Pending codes may be set by emission related powertrain components and sys tems If the fault does not occur after a certain number of drive cycles the code is erased from memory PID Parameter identification Identifies an address in mem ory which contains vehicle operating information PNP Park neutral position A switch that tells the PCM when the gear shift lever is in the park or neutral position When in park or neutral the PCM operates the engine in an idle mode PROM Programmable read only memory The PROM contains programming information the PCM needs to operate a specific vehicle model engine combination PSPS Power steering pressure switch Purge solenoid Controls the flow of fuel vapors from the carbon canister to the intake manifold The canister collects vapors evaporating from the fuel tank preventing them from escaping to the atmosphere and causing pollution During warm engine cruise conditions the PCM ener gizes the Purge Solenoid so the trapped vapors are drawn into the engine and burned PWM Pulse width modulated PZM Platform zone module QDM Quad driver module RAM Random access memory Relay An electromechan
18. fscreen resolution is 800 x 600 in Display Properties Settings Tab set Font Size to Small Fonts 3 UseScanning Suite to determine if any updates are avail able for your tool by clicking Check for Update button 4 Check for updates to Use Scanning Suite by clicking on the Check For Scanning Suite Update button This should be done before checking for Tool Updates You can also configure the Scanning Suite Frequency SS Frequency to automatically check every xx minutes The default frequency is 7 days Refer to instructions provided on www actron com updates downloads for how to install Scanning Suite and Tool updates 3 3 OBDII On board diagnostics version Il OBDII is a system that the Society of Automotive Engineers SAE developed to standardize automotive electronic diagnosis Beginning in 1996 most new vehicles sold in the United States were fully OBDII compliant Technicians can now use the same tool to test any OBDII compliant vehicle without special adapters SAE estab lished guidelines that provide e universal OBDII data link connector called the DLC with dedicated pin assignments A standard location for the DLC visible under the dash on driver s side A standard list of diagnostic trouble codes DTCs used by all manufacturers A standard list of parameter identification PID data used by all manufacturers Ability for vehicle systems to record operating condi tions when a fault
19. occurs Expanded diagnostic capabilities that records a code whenever a condition occurs that affects vehicle emissions Ability to clear stored codes from the vehicle s memory with a scan tool 3 4 SAEPublications SAE has published hundreds of pages of text defining a standard communication protocol that establishes hard ware software and circuit parameters of OBDII sys tems Unfortunately vehicle manufacturers have differ ent interpretations of this standard communications protocol As a result the generic OBDII communications scheme varies depending on the vehicle SAE publishes recommendations not laws but the Environmental Protection Agency EPA and California Air Resources Board CARB made many of SAE s recommendations legal requirements that vehicle manufacturers were required to phase in over a three year period Beginning in 1994 vehicles with a new engine management com puter about 1096 of each manufacturers fleet were sup posed to comply with OBDII standards For 1995 OBDII systems were to appear on about 4096 of the new vehi cles sold in the United States Some of the 1994 1995 OBDII systems were not fully compliant so the Govern ment granted waivers to give manufacturers time to fine tune their systems Beginning in 1996 most of the new vehicles sold in the United States were fully OBDII compliant 3 5 OBDII Data Link Connector DLC The OBDII data link connector DLC allows the scan tool
20. oper ate without vehicle power When the batteries need to be replaced the low battery icon Eb is displayed e Rechargeable batteries do not last as long as alka line types and are not recommended e Non rechargeable Lithium Li battery can be used Though Lithium types last longer than the alkaline types they are more expensive 1 Place display face down on a non abrasive surface 2 Remove battery cover by turning phillips screw counterclockwise Slide battery cover off 3 Remove batteries and properly discard 4 Install four new AAA Alkaline batteries 5 Reinstall battery cover by sliding battery cover on Install phillips screw turning it clockwise Do not overtighten screw 6 6 ToolSelf Tests Tool Self Tests check the display keys and internal memory e Referto 4 Using the Scan Tool on page 10 for the operation procedures for scan tool self tests 6 7 Technical Support Toll Free Number 1 800 228 7667 7 Appendix A PID Definitions Although there are in excess of 300 PIDs the tool only displays the PIDs the vehicle supports PID PID Description ABS FRP Absolute Fuel Rail Pressure _ABS LOAD Absolute Load Value ABS TPS B C Throttle Position B C ABSLT TPS Absolute Throttle Position ACE POS D Accelerator Pedal D E F ACC POS REL Relative Accelerator Pedal Position AECD1_TIME1 Total Run Time with EI AECD 1 Timer TIME 2 _ 1 Active 2 Timer Active Bosch Automotive Se
21. the automo tive service industry to help diagnose vehicles and assist in troubleshooting procedures The scan tool monitors vehicle events and retrieves codes from the vehicle s control modules to help pin point problem areas All information illustrations and specifications con tained in this manual are based on the latest information available from industry sources at the time of publica tion No warranty expressed or implied can be made for its accuracy or completeness nor is any responsibility assumed by the manufacturer or anyone connected with it for loss or damages suffered through reliance on any information contained in this manual or misuse of accompanying product The manufacturer reserves the right to make changes at any time to this manual or accompanying product without obligation to notify any person or organization of such changes 3 2 Download Scanning Suite 1 Goto www actron com updates downloads to down load the Scanning Suite PC application Scanning Suite is NOT required to operate the scan tool 2 Install the downloaded Scanning Suite application before connecting the scan tool to the PC Some items included with the Scanning Suite are Tool update software e Print Capture e Other product information To be able to use Scanning Suite the PC must meet the following minimum requirements e Microsoft Windows XP Vista 7 and 8 e Adobe Acrobat Reader Screen Resolution of 800 x 600
22. their position to both cylinder banks and catalysts The O2 sensor for cylinder bank 1 has prefix 1y while O2 sensor for cylinder bank 2 has prefix 2y 3 The O2 sensor upstream of catalyst closest to engine has suffix x1 while O2 sensor down stream of catalyst has suffix x2 If vehicle con tains more catalysts O2 sensor downstream of second catalyst has suffix x3 and O2 sensor downstream of next catalyst has suffix x4 For example O2S21 is upstream O2 sensor for cylinder bank 2 The following O2 Sensor Tests are available Rich to lean sensor threshold voltage e Lean to rich sensor threshold voltage Low sensor voltage for switch time 4 High sensor voltage for switch time e Rich to lean sensor switch time 5 Lean to rich sensor switch time e Use the AUP and V DOWN keys until the desired O2 monitor is highlighted Press MB Select 02 Sensor 02 Bankl Sensorl The O2 sensors located upstream before cata lyst may perform differently than ones located downstream after catalyst e Test IDs are shown for unknown O2 sensor tests View results of selection e Use the AUP and V DOWN keys 02 Bank1 Sensorl Test 86 MOD 09 MAX 128 MEAS 128 MIN 128 Test 8D MOD 09 MAX 255 MEAS 128 MIN 128 Return to O2 Sensor Tests menu Press EZA Return to Special Tests Menu Press EZA e Minimum sensor voltage test c
23. time of an emission related fault View Freeze Data can be overwritten by faults with a higher priority If codes were erased View Freeze Data may not be stored in vehicle memory depending on vehicle From Diagnostic Codes Menu 1 Select View Freeze Data e Use the A UP and V DOWN keys until View Freeze Data is highlighted Press MB Diagnostic Codes Read Codes Erase Codes View Freeze Data Component Locator Acronyms Review Data Print Data Code Lookup System Setup 2 Select frame if more than one frame is present e Use the A UP and V DOWN keys until the desired frame is highlighted Press M Select Data to View P0102 MOD 10 Long PID Names English Metric 3 View PIDs on scan tool e Use the AUP and V DOWN keys e See Appendix A for PID definitions TROUB CODE P2122 FUEL SYS 1 N A FUEL SYS 2 N A CALC LOAD 0 0 COOLANT F 40 ST FTRM1 0 0 LT FTRM1 9 0 MAP HG 28 1 ENG SPEED RPM 0 VEH SPEED MPH 9 Definition that caused Freeze Fra If Long PID Names is turned on the expanded text for the PID will scroll on the bottom line of the display See Long PID Names on page 13 icon indicates that the key is active Press the WA key to display repair information Refer to CodeConnect in section 3 e indicates that the KI key is active Press the KW key to display the DTC definition of the D
24. with a different type of battery eg a lead acid battery is replaced with an AGM Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 40 User guide CP9680 AutoScanner Plus battery or a battery with a different capacity mAh the vehicle may require reprogramming to the new battery type in addition to performing the battery reset Repro gramming is not a function of the tool Consult the vehicle manual for additional vehicle specific informa tion From the Special Tests Menu 1 Select Battery Reset e Use the A UP and V DOWN keys until Battery Reset is highlighted Press a Special Tests I M Monitors Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Battery Reset 2 Follow the instructions displayed They will vary depending on the vehicle Press a Battery Reset Required Whenever Battery has been replaced Otherwise instructed by shop manual 3 Perform Battery Reset The messages displayed during battery reset will vary depending on the vehicle Battery Reset May Take 30 Secs Time remaining 0 28 Please Wait T D 4 Battery Reset Complete e Press to return to the Special Tests Menu Battery Reset dp Battery System Reset Complete Press ENTER to continue 5 16 Chargi
25. 0K history DEV4 30000 40000 km deviation of reagent consumption SCR inducement system actual state SCR REAG 10K history LOW1 0 10000 km 10K LOW LOW1 history LOW2 10000 20000 km LOW2 LOW3 10K history LOW3 20000 Lowa 30000 km 10K history LOWA 30000 40000 km reagent level too low SCR RE SCR inducement system actual state AG WRONG 10K history WRONG1 0 10000 km WRONGi 10K history WRONG2 10000 WRONG2 20000 km 10K history WRONG3 WRONG3 20000 30000 km 10K history WRONGA WRONGA 30000 40000 km incor rect reagent SCR SYS AC SCR inducement system actual state TIVE inducement system active Distance travelled in current 10K block SCR DIST 1D 0 10000 km Distance travelled while induce ment system active in current 10K SCR DIST 1N block 1N 0 10000 km 20K block 2N 3N AN 2N 10 20000 km 30K block 3N 20 30000 km 40K block AN 30 40000 km SECOND AIR Secondary Air Status ST FTRM Fuel Trim Bank Sensor ST FTRM1 3 Short Term Fuel Trimi or 3 ST FTRM2 4 Short Term Fuel Trim2 or 4 SI SEC Short Term Secondary O2 Sensor Fuel Pla 2 A Trim 1 2 3 4 TAC A CMD B Commanded Throttle Actuator A Con CMD trol B Control Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 46 User guide CP9680 AutoScanner Plus PID PID Description eee B_ Relative Throttle A Position B Position TCA_CINP TCB_ Turbocharger Compressor Inlet Pres CINP sure Sensor A
26. 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 31 en JABS LOAD ABSLT TPS 01 6 3 ABSLT TPS 07 6 3 ACC POS D 0 0 BARO PRS HG 29 2 CALC LOAD 9 0 CALC LOAD S 0 0 CAT TEMP11 F 73 CLR DIST mi 499 CLR DIST mi 513 MESO Load Value If Long PID Names is turned ON the expanded text for the PID will scroll on the bottom line of display See Long PID Names in section 3 If the icon displays while a PID is selected press A to select PIDs to graph A maximum of 2 PIDs can be graphed Select PIDs to Graph vABSLT TPS CALC LOAD COOLANT F ENG SPEED RPM EQ RATIO11 IAT F IGN ADV LT FTRM1 Resin O U Use the RIGHT arrow key to select deselect PIDs The highlighted PID from when was pressed is already selected Use the amp LEFT arrow key to deselect all PIDs e Press to view graph of selected PIDs e When graphing two PIDs use the A UP and V DOWN keys to highlight the desired PID which will also display the appropriate scale e Press the key to pause the graph Press the key again to continue graphing e Ifthe icon displays while a PID is selected press to view graph 3 Return to PID screen Press KZ 4 Return to Select Data to View menu Press KZ 5 Return to Datastream Menu Press KZ Custom List Select The Custom Data List allows certain PIDs from the View Entire Data L
27. 7 Modules Present 41 Vehicle Power 0000e eee 11 USB POWER 6 3 ccc athe kms 11 6 Troubleshooting ees 42 45 System Setup eee 11 6 1 Error Messages 42 Changing Measurement Units 11 6 2 Scan Tool Does Not Power Up 43 Changing Auto Power Off 12 6 3 Vehicle Communication Fault 43 Quick Testis ste e eR eat eo 12 6 4 Operating Error or Erroneous Data 43 Print Header 00 000s 12 6 5 Battery Replacement 43 Language Setup 13 6 6 Tool Self Tests 43 Long PID Names 13 6 7 Technical Support 43 Pre Trigger Setup llle 14 Tool Information 14 7 Appendix A Display Test 0000 cues 14 PID Definitions ccc eee 43 Keypad Test 0 0 0 0 ccc ee eee 15 Memory Test 020000 eras 16 8 Appendix B Glossary 46 Program Mode llle 16 4 6 Vehicle Specific Features 16 9 Limited Warranty eese 51 Review Data 22 00 16 REGCOMGIING neseg creea alee Ra Reus 17 Print Data iso ERR Red 18 4 7 Code Lookup 19 4 8 Locating the OBD II Data Link Connector Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 4 User guide CP9680 AutoScanner Plus 573102 REV
28. 84168 SW ID 5126 HW Ver 01 Boot Ver 02 Prod ID 21 Board ID 33 Burn Date 12 04 14 Burn Loc 04 Record Tool Information Space is provided inside the front cover of this manual to write down the scan tool information Return to System Setup menu e Press or press ME Display Test The Display Test is used to check the display The test fills every pixel of the display with a solid color From System Setup screen Select Display Test e Use the A UP and V DOWN keys until Display Test is highlighted Press ME 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 15 en System Setup English Metric Auto Power Off Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test EE 2 Start Display Test Press M 3 Look for missing spots The first screen displayed says Check for missing spots in the display Display Test dp Check for spots in the display Press BACK to exit e Solid red green and blue screens are displayed These four screens will continue in succession until is pressed 4 Press MGA to exit the test and return to the System Setup menu Keypad Test The Keypad Test is used to verify that the keys are work ing correctly From System Setup screen 1 Selec
29. A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 5 en 1 Safety Precautions For your safety read this manual thoroughly before operating your scan tool Always refer to and follow safety messages and test procedures provided by the manufacturer of the vehicle or equipment being tested The safety messages presented below and throughout this user s manual are reminders to the operator to exercise extreme care when using this test instrument 1 1 Read All Instructions Read and understand the user guide before operating the tool Read understand and follow all safety messages and instructions in this manual and on the test equipment Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon 1 2 Safety Messages Safety messages are provided to help prevent personal injury and equipment damage All safety messages are introduced by a signal word The signal word indicates the level of the hazard in a situation The types of safety messages are DANGER Indicates a possible hazardous situation which if not avoided will result in death or serious injury to operator or bystanders WARNING Indicates a possible hazardous situation which if not avoided could result in death or serious injury to operator or bystanders CAUTION Indicates a possible hazardous situation which if not avoided may result i
30. B Fuel Rail Pressure A B SEIS Distance Suse Siang Ane CMD B Commanded Fuel Rail Pressure A B CLR TIME Minutes Run since Erase 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 45 en PID PID Description PID PID Description FRT A B Fuel Rail Temperature A B NWI TIME Total Run Time by the Engien whicle FUEL LEVEL Fuel Level Input gt NOx warning mode is activated FUEL PRES Fuel Rail Pressure O2S Bees Ganrentindicatss FUEL SYS 1 2 itd lLoopStatus System2 69511 PCT 02 Sensor Concentration Bank 1 Sen O28S21 PCT sor 1 Bank 2 Sensor 1 FUEL TYPE Fuel Type 02S 12IRCI 02 Sensor Concentration Bank 1 Sen FUEL RATE Engine Fuel Rate O2S22 PCT sor 2 Bank 2 Sensor 2 FUEL TIMING Fueling Injection Timing OBD2 STAT OBD Status GPL STAT Glow Plug Lamp Status OUT TEMP Ambient Air Temp IAF A CMD B Commanded Intake Air Flow A Control PM Sensor Mass Concentration Bank CMD B Control PM 11 PM 21 1 Sensor 1 Bank 2 Sensor 1 IAF A REL B Relative Intake Air Flow A Position B PNTE Stat PM NTE control area status REE Pesition PTO STATUS PTO Status An Mitalee Air Teme PTO_STAT Power Take Off PTO Status IAT 11 21 DN LU a POE Total Run Time With PTO Active Average Demanded Reagent IAT 12 22 abe up ad Bank 1 REAG DEMD Consumption IAT 13 23 Intake Air Temperature Sensor Bank 1 REAG_LVL Reagent Tank Level 2
31. BA CA Ca CL Cl c C DIA 3 Select the acronym e Use the A UP and V DOWN keys until the desired acronym is highlighted Press ME Acronyms Of Emiss Of Pwrt CMP CKP LOSS TRP SNC MISF of Pdl 4 View selected acronym e Press to return to the Diagnostic Menu Of Emiss Number Of Emission Related DTC 4 14 Component Locator Component Locator provides a vehicle specific location of components found on the selected vehicle It is a useful companion function to CodeConnect CodeCon nect will indicate components that repaired a problem associated with a DTC and Component Locator pro vides the location of the component Component Locator can be selected from the Diagnos tic Menu Because Component Locator provides vehicle specific component locations a previous vehicle must be stored in the scan tool From the Diagnostic Menu 1 Select Component Locator e Use the A UP and V DOWN keys until Compo nent Locator is highlighted Press ME Diagnostic Menu Datastream Diagnostic Codes Special Tests omponent Locator Acronyms Review Data Print Data Code Lookup System Setup 2 Select the alphabetical group range for the desired component e Use the A UP and V DOWN keys until the desired group range is highlighted Press ME Component Locator Fuel Injector No 4 Fuel Inje
32. CD8_TIME1 Total Run Time with EI AECD 8 Timer i ture Bank 1 Sensor 1 Bank 2 Sensor 1 TIME 2 1 Active 2 Timer Active EGRT 12 22 Exhaust Gas Recirculation Tempera AECD9 TIME1 Total Run Time with EI AECD 9 Timer 3 ture Bank 1 Sensor 2 Bank 2 Sensor 2 TIME 2 1 Active 2 Timer Active EGT 11 21 Exhaust Gas Temperature EGT Bank ALCOHOL Alcohol Fuel Percent 1 Sensor 1 Bank 2 Sensor 1 BARO PRS Barometric Pressure EGT 12 22 Exhaust Gas Temperature EGT Bank BAT PWR Hybrid Battery Pack Remaining Life Pank 2 T ET xhaust Gas Temperature an BP_A_ACT B_ Boost Pressure Sensor A Sensor B EGT 13 23 1 Sensor 3 Bank 2 Sensor 3 Ms Exhaust Gas T t EGT Bank xhaust Gas Temperature an RUE B A Boost Pressure A Pres EGT 14 24 1 Sensor 4 Bank 2 Sensor 4 BP A STAT B Boost Pressure A Control Status B EMIS SUP En e which vehi STAT Control Status amp Charge Air Cooler Temperature Bank ENGIRUN ime SUES ENS Ser CAC Taide 1 Sensor 1 supported Sensor 2 ENG SPEED Engine RPM supported EOT Engine Oil Temperature Charge Air Cooler Temperature Bank Exhaust P S Bank 1 Bank CACT 21229 2 Sensor 1 supported Sensor 2 EDUC 2d Sone disse ie Me e BAD supported CALC LOAD Calculated Engine Load eR RAO Equlelenee RIMIS EVAP PURGE Commanded EVAP Purge CAT TEMP11 Cataltic Converter Temp Banki Temp TEMP12 Bank 3 EVAP VP EVAP Vapor Pressure CAT TEMP21 Cataltic Converter Temp Bank2 Temp EVAP VPA Absolute EVAP Vapor Pressure TEMP22 Bank 4 FRP A
33. CKP Crankshaft position See CPS CKT Circuit Closed loop CL A feedback system that uses the O2 Sensor s to moni tor the results of combustion Based on the signal s from the O2 sensor s the PCM modifies the air fuel mixture to maintain optimum performance with lowest emissions In closed loop mode the PCM can fine tune control of a system to achieve an exact result CMP Camshaft position sensor CO Carbon monoxide odorless gas produced by incomplete combustion Code scanner A device that interfaces with and communicates informa tion via a data link Continuous memory codes See pending codes CPS Crankshaft position sensor Sends a frequency signal to the PCM It is used to reference fuel injector operation and synchronize spark plug firing on distributorless ignition systems DIS CTS Coolant temperature sensor A resistance sensor that sends a voltage signal to the PCM indicating the tem perature of the coolant This signal tells the PCM whether the engine is cold or warm CVRTD Continuous variable real time damping D R Drive reverse Data Link Connector DLC Connector providing access and or control of the vehicle information operating conditions and diagnostic infor mation Vehicles with OBD II use a 16 pin connector located in the passenger compartment Data stream The actual data communications sent from the vehicle s PCM to the data connector DEPS Digital engine positio
34. CP9680 AutoScanner Plus e actron en User guide en 2 User guide CP9680 AutoScanner Plus Serial No SW ID HW Ver Boot Ver Prod ID Board ID Burn Date Record the above information about your tool The information is available at Main Menu gt System Setup gt Tool Information Provide this informa tion when contacting technical support If you have questions or concerns contact Technical Support Phone 800 228 7667 E mail tech actron com The information specifications and illustrations in this guide are based on the latest information available Bosch reserves the right to make changes at any time without notice 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 3 en Table of Contents DUC E ELA HERE ENS 20 4 9 Connect the Tool 20 1 SafetyPrecautions eere 5 4 10 Vehicle Selection 20 1 1 Read All Instructions 5 4 11 CodeConnect Feature 21 1 2 Safety Messages 06 5 4 12 Code Criteria 05 22 4 13 Acronyms eee ees 22 2 Important Safety Warnings and Instructions 5 4 14 Component Locator 23 3 Getting Started cc cece ee ee ee ee ee 8 5 Diagnostic Menu e eee eeee 24 3 1 Introduction eese 8 5 1 I M Monitors Emissions
35. CURRENT MIL NOT REQUESTED Since last key cycle PASS FAIL Since DTCs erased PASS FAIL i CODE TOP REPORTED FIX 1 Replaced Mass Air Flow MAF Sensor FREQ REPORTED FIXES 1 Replaced Oxygen 02 Sensor S 2 Replaced Heated Oxygen Sensor H02S Bank 1 Sensor 1 B1S1 ALSO REPORTED FIXES 1 Replaced ENG 1 Fuse Ms 8 2 Replaced Evaporative Emissions EVAP Canister Vent Solenoid Valve 3 Replaced Ignition Switch 4 Replaced Intake Manifold 5 Repaired Mass Air Flow MAF Sensor Connector 6 Replaced Powertrain Control Module PCM 7 Programmed Powertrain Control Module PCM 8 Cleaned Throttle Body EEUU 3 Toreturn to the screen from which you pressed the key press xa 4 12 Code Criteria The Code Criteria feature will detail the conditions required for a DTC to be set by the vehicle The vehicle is constantly running self tests on its systems Code Crite ria will describe the conditions under which the vehicle can initiate the test These are called Enable criterion Code Criteria will also describe the the conditions that will cause a DTC to set These are called Failure crite rion Code Criteria is not available for every DTC Code Criteria is currently only available in English so if your tool is set to Spanish or French don t be alarmed if your DTC text is in one language and your Code Criteria informa
36. Monitors Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset 2 Follow the instructions displayed They will vary depending on the vehicle Press ME Oil Service Reset Cycle key Turn engine off Key on Press BACK to exit tinue 3 Reset oil light Press M Oil Service Reset i Press ENTER to reset BACK to exit Press ENTER to continue 4 After the command is sent the oil light should be off Press to return to the Special Tests Menu Oil Light Reset Command sent Press ENTER to continue 5 15 Battery Reset The Battery Reset function allows the Scan Tool to tell the vehicle that the battery has been replaced This function will only appear on the Special Tests menu when supported by the currently selected vehicle Reset ting the battery system when a new battery is installed allows the vehicle to customize charging to the age and condition of the battery Battery Information The vehicle may contain either a lead acid battery or an AGM absorbed glass mat battery Leadacid batteries contain liquid sulphuric acid and can spill when over turned AGM batteries also contain sulphuric acid but the acid is contained in glass mats between the terminal plates If the original battery is replaced
37. Off feature will only turn the tool off when it is operating on battery power From System Setup screen 1 Select Auto Power Off e Use the A UP and V DOWN keys until Auto Quick Test Quick Test is a feature of the tool that occurs the first time the tool establishes communication with the vehi cle after vehicle selection Quick Test will display the results of I M Monitors and Read Codes From System Setup screen 1 Select Quick Test Use the UP and V DOWN keys until Quick Test is highlighted Press ME System Setup English Metric Auto Power Off uick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test Power Off is highlighted Press MEI System Setup English Metric Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test 2 Increase or decrease Auto Power Off time Use the A UP key to increase time Use the W DOWN key to decrease time 2 minute s A Increase time v Decrease time Press ENTER to continue 3 Save Auto Power Off time Press AG 2 Select desired Quick Test choice e Use the UP and V DOWN keys until desired choice is highlighted e Select QuickCheck to see the results of I M Monitors and Read Codes Select Read All Codes to see the results of all codes and associated CodeConnect inform
38. Print Data Code Lookup System Setup 2 Select a specific vehicle from US Europe or Asia If the vehicle is not in the list for the locations listed select OBDII EOBD To select a specific vehicle see Vehicle Selec tion section Code Lookup 3 OBDII EOBD i US Europe Asia Prev 06 Accord Prev 04 Express 1500 Prev Prev 04 Express 1500 04 Express 1500 Enter code All characters must be entered e Only one character can be changed at a time e Use the lt LEFT and gt RIGHT keys to scroll to desired digit e Use the A UP and V DOWN keys to change the selected digit Press ME 0000 Enter desired code using AY 4 keys Press ENTER when done SS P0575 Cruise Control Input Circuit e Some vehicles may have an additional screen asking in which system to look for a code e Ifthe definition could not be found the scan tool displays No DTC Definition Found See Service Manual P1575 No DTC definition found See service manual To look up another DTC press ma Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 20 User guide CP9680 AutoScanner Plus 5 Press again to return to the Diagnostic Menu 4 8 Locating the OBD II Data Link Connec tor DLC e The OBDII data link connector DLC is usu
39. REV A 07 2015 en 48 User guide CP9680 AutoScanner Plus ESC Electronic spark control An ignition system function that warns the PCM when knock is detected The PCM then retards spark timing to eliminate the knocking condition EST Electronic spark timing An ignition system that allows the PCM to control spark advance timing The PCM determines optimum spark timing from sensor informa tion engine speed throttle position coolant tempera ture engine load vehicle speed Park Neutral switch position and knock sensor condition EVAP Evaporative emissions system FC Fan control Freeze frame A block of memory containing DTCs of the vehicle oper ating conditions for a specific time FTP Federal test procedure Strict test of vehicle s emissions Ground GND An electrical conductor used as a common return for an electric circuit s and with a relative zero potential voltage Hall effect sensor Any of a type of sensor utilizing a permanent magnet and a transistorized Hall Effect switch Hall Effect type sen sors may be used to measure speed and position of the crankshaft or camshaft for spark timing and fuel injec tor control HO2S Heated oxygen sensor See O2S HVAC Heating ventilation amp air conditioning system I M Inspection and maintenance An emission control pro gram IAC Idle air control A device mounted on the throttle body which adjusts the amount of air bypas
40. TC that created the Freeze Frame 4 Select another frame to view if available Press KZ 5 Return to Diagnostic Codes Menu Press MEA 5 9 Drive Cycle Monitor The Drive Cycle Monitor function is very similar to I M Monitors though the Drive Cycle Monitor is used to view real time operations of the emissions system on OBDII vehicles Drive Cycle Monitor continuously updates as the vehicle reports operations of the emis Sion system CAUTION Two people must be in vehicle when driving One to drive and the other to operate the scan tool Refer to the vehicle service manual for the drive cycle operation Drive Cycle Monitor can be used if you want to drive the vehicle until all of the monitors are OK During normal driving conditions the vehicle computer scans the emission system After a specific amount of drive time each monitor has specific driving conditions and time requirements the computer monitors will decide if the vehicle emissions system is working cor rectly or not as well as detecting out a range of values When the monitor status is e ok vehicle has been driven enough for function inc incomplete vehicle was not driven enough to complete all of the monitors n a not applicable vehicle does not support that monitor Reset monitors by e Erasing codes Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 34 User guide CP9680 AutoSc
41. V STS OK 3 Return to Select Test menu Press MEGA 4 Return to Special Tests Menu Press EZA 5 12 On Board Systems The On Board Systems test allows the scan tool to control operation of vehicle components tests or sys tems Some manufacturers do not allow tools to control vehicle systems A vehicle not supporting an on board system is identified by a message that is displayed when selected e Refer to the vehicle service manual for on board systems instructions The manufacturer is responsible for determining the criteria to automatically stop test Refer to appropri ate vehicle service manual From Special Tests Menu 1 Select On Board Systems e Use the A UP and W DOWN keys until On Board Systems is highlighted Press ME 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 37 en Special Tests I M Monitors Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Charging System Monitor e A list of on board systems and components available for testing are shown on the display 2 Select test e Use the AUP and WV DOWN keys until desired test is highlighted Press M On Board Systems ttt On Board Systems d Command sent Press ENTER to continue 3 Return to O
42. VGT_A_STAT Variable geometry turbo A control status VGT B ACT Variable geometry turbo B position VGT B CMD Commanded variable geometry turbo B position VGT B STAT Variable geometry turbo B control status VPWR Control module voltage WG A ACT Wastegate A position WG A CMD Commanded wastegate A control WG B ACT Wastegate B position WG B CMD Commanded wastegate B control 8 Appendix B Glossary A C Air conditioner A D Analog to digital A F Air Fuel ratio The proportion of air and fuel delivered to the cylinder for combustion For example an A F ratio of 14 1 denotes 14 times as much air as fuel in the mixture Ideally the A F ratio is 14 7 1 ABS Anti lock brake system A C clutch relay The PCM uses this relay to energize the A C clutch turning the A C compressor on or off A C pressure sensor Measures air conditioning refrigerant pressure and sends a voltage signal to the PCM A C pressure switch A mechanical switch connected to the A C refrigerant line The switch is activated sending a signal to the PCM when the A C refrigerant pressure becomes too low or high Actuator Actuators such as relays solenoids and motors allow the PCM to control the operation of vehicle systems Air Injection Reaction AIR System An emission control system operated by the PCM Dur ing cold starts an air pump injects outside air into the exhaust manifold to help burn hot exhaust gases This reduces pollution an
43. a tion This selection is enabled by default Quick Test Disabled QuickCheck Read ATL Codes 3 Save Quick Test setting Press MB Print Header Print Header selection allows the user to turn off the Scan Tool printing the currently selected vehicle prior to the retrieved vehicle data when selecting items from the Print Data menu For example if your currently selected vehicle is a 2008 Chevrolet Corvette W 6 2L this information would print at the top of the page for the data you are printing From System Setup screen 1 Select Print Header e Use the A UP and V DOWN keys until Print Header is highlighted 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 13 en Press M System Setup English Metric Auto Power Off Quick Test Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test 2 Select desired Print Header choice e Use the UP and V DOWN keys until desired choice is highlighted Print Header ON OFF 3 Save Print Header setting Press M Language Setup Language Setup selection allows the user to change the language used by the Tool English is the default language From System Setup screen 1 Select Language Setup Use the A UP and V DOWN keys until Lan guage Setup is highlighted Press M System Setup English
44. akes only Trip Vehicle operation for a period of time so the systems can be monitored TTS Transmission temperature sensor A resistance sensor mounted in the transmission housing in contact with the transmission fluid It sends a voltage signal to the PCM indicating the temperature of the transmission VECI Vehicle emission control information A decal located in the engine compartment containing information about the emission control systems found on the vehicle The VECI is the authoritative source for determining whether a vehicle is OBDII compliant VIN Vehicle identification number This is the factory assigned vehicle serial number This number is stamped on a number of locations throughout the vehicle but the most prominent location is on top of the dashboard on the driver s side visible from outside the car The VIN includes information about the car including where it was built body and engine codes options and a sequential build number VSS Vehicle speed sensor Sends a frequency signal to the PCM The frequency increases as the vehicle moves faster to give the PCM vehicle speed information used to determine shift points engine load and cruise control functions VTD Vehicle theft deterrent Warm up cycle Warm up cycle is when the engine coolant temperature rises at least 40 degrees above that at engine start up WOT Wide open throttle The vehicle operating condition brought about when the thrott
45. ally located under the driver s side dash e Refer to vehicle user manual for DLC location For more information go to http www obdclear inghouse com oemdb NOTE When tool is connected to the vehicle s DLC power to the tool comes from the vehicle 4 9 Connect the Tool 1 Locate the OBDII data link connector under the steering column If the connector is not there a label should be there indicating the whereabouts of the connector 2 If necessary remove the cover from the vehicle connector 3 Turn the ignition switch to the ON position Do not start the engine 4 Plug the OBDII connector attached to the Tool into the Data Link Connector 5 The tool will attempt to identify the vehicle If suc cessful the vehicle identified will be displayed If vehicle couldn t be identified menus will be shown for you to select the vehicle manually The tool can support up to 5 previous vehicles in the garage If you already have 5 previous vehicle in your garage the tool will display a menu asking you which previous vehicle to replace with the currently identified vehicle 6 Review Quick Test results 7T Goto Diagnostic Menu by pressing i 4 10 Vehicle Selection AutoID uses the VIN to determine the type of vehicle the tool is connected to Vehicle manufactures began programming the VIN into the vehicle controller in 2000 but it was not an OBD II mandate until 2005 Vehicles between 2000 and 2004 may or may not supp
46. and watches before working near batteries Short circuits can cause injury WARNING Risk of burns Do not remove radiator cap unless engine is cold Pressurized engine coolant may be hot Do not touch hot exhaust systems mani folds engines radiators sample probe Wear insulated gloves when handling hot engine components Tester leads can become hot after extended testing in close proximity to manifolds Hot components can cause injury WARNING Risk of expelling fuel oil vapors hot steam hot toxic exhaust gases acid refrigerant and other debris e Safety goggles and protective clothing must be worn by the operator and any bystanders Even if your everyday glasses have impact resistant lenses they are NOT safety glasses and may not provide adequate protection e Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases acid refriger ant and other debris Fuel oil vapors hot steam hot toxic exhaust gases acid refrigerant and other debris can cause serious injury 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc MM e e ab WARNING Engine compartment contains electrical connections and hot or moving parts Keep yourself test leads clothing and other objects clear of electrical connec tions and hot or moving engine parts Do not wear watches rings or loose fitting clothing when working in a
47. anner Plus e Vehicle computer module losing power on some vehicles This Drive Cycle From Special Tests Menu Catalyst Mon inc Oxygen Sens Mon inc 1 Select Drive Cycle Monitor Oxygen Sens Htr me Use the A UP and V DOWN keys until Drive EGR VVT Sys Mon inc Cycle Monitor is highlighted Press M Special Tests I M Monitors ET State 0BD Check MIL Status OR 02 Monitor Tests Diagnostic Monitor Tests Since DTCs Cleared On Board Systems Vehicle Information E A Charging System Monitor Comp Component m Catalyst Mon ok EE Htd Catalyst n a i Evap System Mon inc Two types of drive cycle monitors are Sec Air System We Since DTCs Cleared shows status of the A C Refrig Mon n a monitors since the Diagnostic Trouble Oxygen Sens Mon ok fice ee This Drive Cycle shows status of monitors since start of current drive cycle Refer to e The scan tool display is continuously updated the vehicle service manual for more detailed Monitors that are ok will disappear and only information on emission related monitors the inc monitors will remain displayed Moni and their status tors designated n a are not displayed Some vehicles do not support Drive Cycle e When all Monitors are OK a screen stating All Monitor If vehicle supports both types of supported monitors are OK will display drive cycle monitors the Driv
48. are the negative frames when you are playing back a recording From System Setup screen 1 Select Pre Trigger Setup Use the UP and V DOWN keys until Pre Trigger Setup is highlighted Press MEI System Setup English Metric Auto Power Off Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test 2 Increase or Decrease Pre Trigger Frames Use the A UP key to increase frames Use the W DOWN key to decrease frames Press MEI Pre Trigger Frames 5 frame s A Increase time v Decrease time Press ENTER to continue 3 Save Pre Trigger frames setting Press Al Tool Information Tool Information allows the user to view specific tool infor mation that may be needed when contacting customer service From System Setup screen 1 Select Tool Information Use the UP and V DOWN keys until Tool Information is highlighted Press Al System Setup English Metric Auto Power Off Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test View information Serial Number Serial No Software ID SW ID Hardware Version HW Ver Boot Version Boot Ver Product ID Prod ID Board ID Board ID Burn Date Burn Date Burn Location Burn Loc Tool Information Serial No 12
49. ation about the results From Special Tests Menu 1 Select State OBD Check e Use the AUP and V DOWN keys until State OBD Check is highlighted Press a Special Tests I M Monitors Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset 2 View State OBD Check display Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 30 User guide CP9680 AutoScanner Plus State OBD Check MIL Status OFF Codes Found Monitors OK Monitors Inc Monitors N A ARAW 3 Return to Special Tests Menu Press EZA 5 6 View Data The View Data function allows real time viewing of the vehicle s computer module s parameter identification PID data As the computer monitors the vehicle infor mation is simultaneously transmitted to scan tool View Data allows the following items to be viewed on the scan tool e Sensor data e Operation of switches e Operation of solenoids e Operation of relays View Data can be shown as e Entire Data List e Custom Data List Apart from Read Codes View Data is the most useful diagnostic function for isolating the cause of a vehicle operation problem From Datastream Menu 1 Select View Data e Use the A UP and V DOWN keys until View Data is highlighted Press ME Datastream Record Data Component Locator Ac
50. c 573102 REV A 07 2015 en 32 User guide CP9680 AutoScanner Plus ABS TPS B 0 0 MIL STATUS If the icon displays while a PID is selected press to view graph Press to Return to PID Screen Refer to View Entire List on page 4 19 for instructions on how to select PIDs to graph and how to view graph 5 Return to Select Data to View Menu Press KZ 6 Return to Datastream Menu Press KZ 5 7 Record Data The Record Data function records PIDs while vehicle is parked or being driven The Record Data function is mainly used for diagnosing intermittent driveability problems that cannot be isolated by any other method The recording time varies A recording consists of frames of data before the trigger and several frames after the trigger CAUTION Two people must be in vehicle when driving _ One to drive and the other to operate the i scan tool From Datastream Menu 1 Select Record Data e Use the A UP and V DOWN keys until Record Data is highlighted Press aM View Data Component Locator Acronyms Review Data Print Data Code Lookup System Setup 2 Follow all instructions on display e The Scan Tool can maintain 5 recordings per vehicle If there are already 5 recordings stored the Scan Tool will ask which recording to over write e Scan tool validates list of global PIDs from vehicle 5 Validating PIDs Valida
51. ctor No 5 K 1 Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 24 User guide CP9680 AutoScanner Plus 3 Select the component e Use the A UP and V DOWN keys until the desired component is highlighted Full component name will scroll on bottom of screen for the highlighted component Press ME Component Locator Accelerator Pedal position Sens Camshaft Position Sensor Early Camshaft Position Sensor Late Crankshaft Position Sensor Electronic Brake Control Module Electronic Brake Control Module Engine Coolant Temperature Sens Engine Coolant Temperature Sens tion Senso 4 View selected component location e Press to return to the Diagnostic Menu Component Locator Accelerator Pedal Position Sensor Behind Gas Pedal 5 Diagnostic Menu The first time the scan tool links to the vehicle the communication protocol is automatically detected and is used until the scan tool is turned off or another vehi cle is diagnosed If an error message displays make sure the OBDII con nector is attached and the ignition key is on Cycle ignition key to OFF for 10 seconds then ON This may be required to reset computer If required select YES to try again If problem still exists refer to Error Messages in Troubleshooting The scan tool keeps data received from the previous 5 vehicle s se
52. d speeds warm up of oxygen sen sors and catalytic converters After the engine is warm the air will either be dumped back to the atmosphere or into the air cleaner assembly or sent to the catalytic converter APP Acceleration pedal position sensor ASR Acceleration slip regulation Bank x The standard way of referring to the bank of cylinders containing cylinder x In line engines have only one bank of cylinders Most commonly used to identify the location of oxygen sensors See O2S Sensor x Sensor X BARO Barometric pressure sensor See MAP sensor BBV Brake boost vacuum sensor BCM Body control module Boost control solenoid 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 47 en A solenoid that is energized by the PCM in order to control turbo supercharger boost pressure Brake switch signal An input signal to the PCM indicating that the brake pedal is being pressed This signal is typically used to disengage cruise control systems and torque converter clutch TCC solenoids See also TCC CAM Camshaft position sensor Sends a frequency signal to the PCM to synchronize fuel injector and spark plug firing Catalytic converter Designed to reduce exhaust emissions CAN Controller area network CARB California air resources board Governing body for emis sions control in California CKP REF Crankshaft position reference
53. e Cycle Moni tor menu will display This Drive Cycle Drive Cycle Monitor G Since DTCs Cleared This Drive Cycle All supported monitors are OK Press ENTER to continue OR 2 View summary of monitor status Since DTCs Cleared e Use the A UP and V DOWN keys if required 3 Depending on the drive cycle monitors either the G This Drive Cycle or the Since DTCs Cleared screen will display All supported monitors are OK Press ENTER to continue 4 Return to Special Tests Menu Press KZ 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 35 en 5 10 O2 Monitor Tests OBDII regulations require applicable vehicles monitor and test oxygen O2 sensors to determine problems related to fuel and emissions The O2 Monitor Tests allows retrieval of completed O2 sensors monitor test results The O2 Monitor Tests is not an on demand test O2 sensors are not tested when selected via the menu O2 sensors are tested when engine operating condi tions are within specified limits If the vehicle communicates using a controller area network CAN O2 Monitor Tests are not supported by vehicle A message is displayed See Diagnostic Monitor Tests in this section to see O2 monitor data O2 sensors are located before upstream and after downstream catalyst s Sensors are named xy for
54. e battery Make sure ignition is off headlights and other accessories are off and vehicle doors are closed before dis connecting the battery cables This also helps prevent damage to on board computer systems Always disconnect the battery ground connections before servicing electri cal system components Explosion can cause injury Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 6 User guide CP9680 AutoScanner Plus WARNING Risk of poisoning e Use this scan tool in locations with mechanical ventilation providing at least 4 air changes per hour Engine exhaust contains odorless gas which can be lethal e Route the exhaust outside while testing with the engine running Poisoning can result in death or serious injury WARNING Battery acid is a highly corrosive sulfuric acid Safety goggles and protective gloves must be worn by the operator and any bystanders Evenif your everyday glasses have impact resistant lenses they are NOT safety glasses and may not provide adequate protection Make sure someone can hear you or is close enough to provide aid when working near a battery Have plenty of fresh water and soap nearby f battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes Seek medical help Donottouch eyes while working near battery Battery acid can burn eyes and skin WARNING R
55. ens Mon inc Abbreviations and names for OBDII monitors supported by the scan tool are shown below They are required by the United States Environmental Protection Agency EPA Not all monitors are supported by all vehicles Monitors Expanded Name Misfire Monitor Misfire monitor Fuel System Mon Fuel System Monitor Comp Component Comprehensive components monitor Catalyst Mon Catalyst monitor Htd Catalyst Heated catalyst monitor Evap System Mon Evaporative system monitor Sec Air System Secondary air system monitor A C Refrig Mon Air conditioning refrigerant monitor Oxygen Sens Mon Oxygen sensor monitor Oxygen Sens Htr Oxygen sensor heater monitor EGR VVT Sys Mon Exhaust gas recirculation or variable valve timing monitor NMHC Cat Mon Non methane hydrocarbon catalyst mon itor NOX Treat Mon Nitrogen oxide treatment monitor Boost Pres Mon Boost pressure monitor Exhst Gas Sensr Exhaust gas sensor Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 26 User guide CP9680 AutoScanner Plus PM Filter Mon Particulate matter filter monitor 3 Return to Special Tests Menu Press KZ 5 2 Read Codes The Read Codes function allows the scan tool to read the DTCs from the vehicle s control modules DTCs are used to help determine the cause of a problem or prob lems with a vehic
56. eys until Record ing is highlighted Main Menu e The tool can keep up to 5 recordings per vehi Tie Meoma cle If the tool has more than one recording Acronyms select a recording to playback Review Data Press MA Print Data Code Lookup Review Data System Setup vI M Monitors vDTCs Codes State OBD Check View Freeze Data 02 Monitor Tests Diagnostic Monitor Tests If Review Data is selected from the Main Menu a Select Vehicle Information 3 i 3 Modules Present Vehicle menu is shown This menu contains up to 5 previous vehicles so select which vehicle you wish to reeds SS Select Vehicle 2 Select Playback Recording Fe e Use the UP and V DOWN keys until Play Prev 04 Express 1500 back Recording is highlighted Press ME Playback Options Playback Recording Long PID Names English Metric 2 Follow prompts and instructions provided by scan tool and then select item whose data you wish to review The Review Data menu shows a checkmark next If there is not a checkmark next to the item then The recording has frame number and timestamp this item can t be selected until the appropriate in seconds function is run from the Diagnostic Menu Negative frames and timestamps indicate e See Recording on page 17 for detailed data recorded before trigger event instructions on this functi
57. h low oxygen content The voltage changes to 0 4 volts or less when the exhaust gas is lean high oxygen content This sensor only oper ates after it reaches a temperature of approximately 349 C 6609F O2 sensors are usually found both upstream and downstream of the catalytic converter The PCM uses these sensors to fine tune the air fuel ratio and to monitor the efficiency of the catalytic con verter See Bank 1 Bank 2 Sensor 1 Sensor 2 OBDII On board diagnostics second generation OBD ll isa U S Government mandated standard requiring all cars and light trucks to have a common data connector connector location communication protocol DTCs and code definitions OBD II first appeared on vehicles in late 1994 and is required to be present on all cars sold in the US after January 1 1996 ODM Output device monitor Open loop OL A control system mode that does not monitor the output to verify if the desired results were achieved A fuel delivery system usually operates in open loop mode during cold engine warm up because the oxygen sensors are not yet ready to send a signal Without the oxygen sensor signal the computer cannot check the actual results of combustion PCM Powertrain control module The brains of the engine and transmission control systems housed in a metal box with a number of sensors and actuators connected via a wiring harness Its job is to control fuel delivery idle speed spark advance timing and
58. he internal batteries The default is 2 minutes e When powered from the internal batteries the Scan Tool will dim display backlighting e The Scan Tool must be attached to the vehicle to perform diagnostic functions The Scan Tool dis ables the diagnostic functions when powered from the internal batteries Each time the Scan Tool is powered up voltage of the internal battery is checked ae If voltage is low the Low Battery Symbol IL displays on screen Replace the battery using instructions provided in Battery Replacement CAUTION If the Scan Tool will not be used for an extended period of time remove the batte ries to prevent battery leakage from dama ging the battery compartment Vehicle Power When the scan tool is connected to the vehicle s DLC the tool is powered by the vehicle and will automatically turn on once connected USB Power When the tool is connected to a PC via a USB cable not provided the tool will automatically power up Refer to 6 2 Scan Tool Does Not Power Up on page 43 if there are problems 4 5 System Setup System Setup allows e Measurement units to be changed Auto Power off time to be changed e Print Header to be turned ON or OFF e Scan tool information to be viewed Display to be checked Operation of the keypad to be checked Memory of the tool to be checked Scan tool to be upgraded Language to be changed CP9680 AutoScanner Plus
59. ical device in which connections in one circuit are switched Reluctance sensor A type of sensor typically used to measure crankshaft or camshaft speed and or position driveshaft speed and wheel speed ROM Read only memory Permanent programming information stored inside the PCM containing the information the PCM needs to operate a specific vehicle model engine combination RPM Revolutions per minute SAE Society of Automotive Engineers Scan tool A device that interfaces with and communicates informa tion on a data link SDM Sensing and diagnostic module Sensor x A standard term used to identify the location of oxygen sensors Sensor 1 is located upstream of the catalytic converter See O2S Bank 1 Bank 2 Sensor Any device that reports information to the PCM The job of the sensor is to convert a parameter such as engine temperature into an electrical signal that the PCM can understand SFI or SEFI Sequential fuel injection or sequential electronic fuel Injection A fuel injection system that uses one or more injectors for each cylinder The injectors are mounted in the intake manifold and are fired individually Solenoid Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 50 User guide CP9680 AutoScanner Plus A device consisting of an electrical coil which when energized produces a magnetic field in a plunger which is pulled to a central position A solenoid may be
60. ice Solutions Inc 573102 REV A 07 2015 en 22 User guide CP9680 AutoScanner Plus CodeConnect information The power of CodeCon nect is that repair information is vehicle and trouble code specific and is based on the largest experience based database available CodeConnect information is available whenever is visible on the display It has the potential of being displayed while trouble codes are being displayed from Read Codes or while Viewing Freeze Frame data Also when you print codes to your PC the CodeConnect information if available will also be printed CodeConnect information is currently only available in English so if your tool is set to Spanish or French don t be alarmed if your DTC text is in one language and your CodeConnect information is shown in English How to use CodeConnect 1 When is shown on the display press the key 2 Scroll through the code specific repair information e Use the A UP and V DOWN keys to scroll one line at a time Use the S LEFT and P RIGHT arrow keys to scroll one screen at a time There are 3 levels of reported fixes Fix Level Description More likely to be the solution over other Top Reported Fix choices provided Frequently Report ed Fix As likely as other solutions Less likely than other solutions provided but worth considering P0102 Mass Or Volume Air Flow A Circuit Low Input Also Reported Fix 1 2 ECM 10
61. ion only after systems have been Command canceled Press ENTER to continue checked completely and DTCs have been written down 2 Select YES to erase diagnostic results and codes After servicing the vehicle erase stored DTCs and verify Use the LEFT arrow key no codes have returned If a DTC returns problem has Press AB not been fixed or other faults are present Permanent DTCs cannot be erased with the Erase Codes Erase Codes function Depending on which monitor sets a code the vehicle may need to be driven and the monitor ran before con cluding that the fault is repaired Are you sure you uan to i i erase diagnostic results an From Diagnostic Codes Menu codes 1 Select Erase Codes e Use the A UP and V DOWN keys until Erase Codes is highlighted Press ME Yes No 3 If more than one module is supported a menu is displayed e Use the A UP and V DOWN keys until the desired choice is highlighted Press ME 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 29 en Select Module OBDII EOBD Engine ABS gt e 5 o o Q 4 Observe Command sent message is displayed Press M Erase Codes 1 Command sent Codes remaining 0 Press ENTER to continue 5 Return to Diagnostic C
62. isk of fire Safety goggles and protective clothing must be worn by the operator and any bystanders Evenif your everyday glasses have impact resistant lenses they are NOT safety glasses and may not provide adequate protection Do not position your head directly in front of or over the throttle body Do not pour gasoline down the throt tle body when cranking or running the engine when working with fuel deliv ery systems or any open fuel line Engine backfire can occur when the air cleaner is out of position Do not use fuel injector cleaning solvents when performing diagnostic testing Keep cigarettes sparks open flame and other sources of ignition away from vehicle e Keep a dry chemical Class B fire extinguisher rated for gasoline chemi cal and electrical fires in work area Fire can cause death or serious injury WARNING Risk of flying particles Safety goggles and protective gloves must be worn by the operator and any bystand ers while using electrical equipment Electrical equipment or rotating engine parts can cause flying particles Even if your everyday glasses have impact resistant lenses they are NOT safety glasses and may not provide adequate protection Flying particles can cause eye injury WARNING Risk of burns Batteries can produce a short circuit current high enough to weld jewelry to metal Remove jewelry such as rings bracelets
63. ist such as those PIDs that apply to a specific driveability symptom or system to be selected From Select Data to View menu 1 Select Custom List Select e Use the A UP and V DOWN keys until Custom Data List is highlighted Press M Select Data to View Entire Data List Custom Data List English Metric 2 Select View Instructions or Not Use the LEFT and P RIGHT keys Press AB Custom Setup o Do you want to view instructions for creating a custom data list Yes No 3 Select PIDs to View Use the UP and V DOWN keys to move up and down list The P RIGHT arrow selects or deselects data parameter All selected data values are marked with a V symbol The lt LEFT arrow deselects all marked data parameters The key starts recording data or display ing selected data parameters If Long PID Names is turn ON the expanded text for the PID will scroll on the bottom line of display See Long PID Names in section 3 Selected PIDs are kept until you exit View Data and return to the Datastream Menu Select Custom List 02S11 V 02512 V 02521 V 02522 V OBD2 STAT PTO STATUS ST FTRM11 Malfunction Indicator Lamp Statu 4 View PIDs on Scan Tool Use the UP and V DOWN arrow key See Appendix A for PID Definitions Bosch Automotive Service Solutions In
64. le These codes cause the control module to illuminate the malfunction indicator lamp MIL when emission related or driveability fault occurs When referring to the engine control module MIL is also known as service engine soon or check engine lamp Read Codes can be done with the key on engine off KOEO or with the key on engine running KOER From the Diagnostic Codes Menu 1 Select Read Codes e Use the A UP and V DOWN keys until Read Codes is highlighted Press ME Diagnostic Codes Erase Codes View Freeze Data Component Locator Acronyms Review Data Print Data Code Lookup System Setup 0 2 If more than one module is supported a menu is displayed e Use the A UP and V DOWN keys until the desired choice is highlighted Press ME Select Module Engine ABS Airbag All of the Above SS If no DTCs are present a message stating System Pass No Faults Detected is displayed If All of the Above is selected from the Select Module menu all of the codes will be displayed as if all menu items were selected individually Read Codes D No codes found Press ENTER to continue EE S 3 View and write down the DTCs e Use the AUP and V DOWN keys until the desired choice is highlighted This screen indicates where the Read Codes information is located DIC Module DTC Description DTC Type
65. le is completely or nearly open The PCM typically delivers extra fuel to the engine and de energizes the A C compressor at this time for acceleration purposes The PCM uses a switch or the TPS to identify the WOT condition 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 51 en 9 Limited Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO ORIGINAL RETAIL BUYERS OF BOSCH ELECTRONIC DIAGNOSTIC TOOLS UNITS BOSCH Automotive Service Solutions LLC Units are warranted against defects in materials and workmanship for one year 12 months from date of delivery This warranty does not cover any Unit that has been abused altered used for a purpose other than that for which it was intended or used in a manner inconsistent with instructions regarding use The sole and exclusive remedy for any Unit found to be defective is repair or replacement the option of BOSCH In no event shall BOSCH be liable for any direct indirect special incidental or consequential damages including lost profit whether based on warranty contract tort or any other legal theory The existence of a defect shall be determined by BOSCH in accordance with procedures established by BOSCH No one is authorized to make any state ment or representation altering the terms of this warranty DISCLAIMER THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MER CHANTABILITY
66. lected until any of the following occurs Anew vehicle is selected when you already have 5 in your garage forcing you to select which vehicle you want to remove from your garage to create space e Scan tool is flash programmed to update software On initial link to vehicle scan tool checks the status of I M Monitors no matter which function is selected IMPORTANT Review Data Print Data Code Lookup and System Setup are covered in Section 4 of this manual These items are not covered in this section The Diagnostic Menu is broken down into the following selections Datastream View Data Record Data Component Locator Acronyms Review Data Print Data Code Lookup System Setup e Diagnostic Codes Read Codes Erase Codes View Freeze Data Component Locator Acronyms Review Data Print Data Code Lookup System Setup e Special Tests M Monitors Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset Battery Reset Charging System Monitor Modules Present Component Locator Acronyms Review Data Print Data Code Lookup System Setup Component Locator Acronyms e Review Data Print Data e Code Lookup e System Setup Not every function will be on the menus for every vehi cle Some functions are vehicle specific
67. m 4 3 Display The display has a large viewing area for displaying mes sages instructions and diagnostic information The back lit liquid crystal display LCD is a QVGA pixel display Display icons used to help operate the scan tool are e V Indicates information is available for an item or multiple items tt Indicates additional information is available by scrolling up y Indicates additional information is available by scrolling down Indicates internal batteries need replacing or are not installed H Indicates is active Indicates graphical viewing of data items is avail able in View Data e Indicates the IW key is active Keypad The keypad is used to move through the different menus of the scan tool The scan tool s software is designed for ease in operating and navigating through menus CAUTION Do not use solvents such as alcohol to clean keypad or display Use a mild nonabrasive detergent and a soft cotton cloth 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CAUTION Do not soak keypad as water might find its way inside the scan tool 4 4 Power Internal Battery e Battery power is not required to use tool ON OFF button on Scan Tool turns tool on and off e Press and hold ON OFF for at least 1 second to turn on Scan Tool The Scan Tool will automatically turn OFF after a user selectable period of inactivity when powered from t
68. n engine compartment Do not place tools or test equipment on fenders or other places in engine compartment e Barriers are recommended to help identify danger zones in test area Prevent personnel from walking through test area Contacting electrical connections and hot or moving parts can cause injury WARNING Risk of injury The scan tool should be operated by qualified personnel only Use the scan tool only as described in the user s manual e Use only manufacturer s recom mended attachments Do not operate the scan tool with damaged cables Do not operate the scan tool if it has been dropped or damaged until exam ined by a qualified service representative Operation of the scan tool by anyone other than qualified personnel may result in injury WARNING Risk of unexpected vehicle movement e Block drive wheels before performing a test with engine running Unless instructed otherwise set parking brake put gear selector in neutral for manual transmissions put gear selector in park for automatic transmissions disconnect release mechanism on the automatic parking brake release for testing and reconnect when testing is completed Do not leave a running engine unattended A moving vehicle can cause injury CP9680 AutoScanner Plus User guide 7 en CAUTION Risk of equipment or circuit damage Unless specifically directed by manufac turer make sure ignition is off
69. n Board Systems menu Press ME 4 Return to Special Tests Menu Press KZ 5 13 Vehicle Information The Vehicle Information function allows the scan tool to request the vehicle s VIN number calibration ID s which identifies software version in vehicle control module s calibration verification numbers CVN s and in use performance tracking e Vehicle Information function applies to model year 2000 and newer OBDII compliant vehicles The scan tool cannot verify if data is correct for scanned vehicles e CVNs are calculated values required by OBDII regulations e The CVN calculation may take several minutes CVNs are reported to determine if emission related calibrations have been changed Multiple CVNs may be reported for a control module n use performance tracking tracks performance of key I M Monitors From Special Tests Menu 1 Select Vehicle Information e Use the A UP and V DOWN keys until Vehicle Information is highlighted Press MB Special Tests I M Monitors Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset Vehicle Information Verify key ON Engine OFF Press ENTER to continue WORKING Communicating with the vehicle Please Wait Vehicle Information dp Retrieving VIN
70. n moderate or minor injury to operator or bystanders IMPORTANT Indicates a condition which if not avoided may result in damage to test equipment or vehicle 2 Important Safety Warnings and Instructions UE Em cs WARNING Risk of electric shock e Do not exceed voltage limits between inputs indicated in the Specifications Use extreme caution when working with circuits that have voltage greater than 60 volts DC or 24 volts AC Electric shock can cause injury WARNING Risk of poisoning e Safety goggles and protective clothing must be worn by the operator and any bystanders Even if everyday glasses have impact resistant lenses they are NOT safety glasses and may not provide adequate protection e Do not use this scan tool in environ ments where explosive vapors may collect These areas include below ground pits confined areas areas that are less than 18 inches above floor Usethis scan tool in locations with mechanical ventilation providing at least 4 air changes per hour e Flammable fuel and vapors can ignite Do not smoke strike a match or cause a spark in the vicinity of the battery Battery gases can ignite e Avoid making an accidental connection between the battery terminals Do not place uninsulated metal tools on the battery e When removing battery cables remove the ground cable first Avoid sparks when connecting or dis connecting power leads to th
71. n printing a Recording Start Frame and End Frame need to be defined 2 Select Data to Be Printed 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 19 en e Use the A UP and V DOWN keys Press M e The Print Data menu shows a check mark next to the items that have data If there isn t a checkmark next to the item then this item can t be selected until the appropriate function is run from the Diagnostic Menu 3 Return to Select Print Data screen Press MB 4 7 Code Lookup is used to look up definitions of DTCs stored in the scan tool f Code Lookup is selected from the Main Menu the tool will display Vehicle Selection Selecting a vehi cle in Code Lookup from the Main Menu does not change the current previously selected vehicle It is only a temporary change to allow you to lookup DTC for a vehicle other than the previous vehicle When selecting Code Lookup from the Diagnostic Menu the tool goes to the Select Module screen if the selected vehicle supports more than one mod ule Select the desired module to access the Enter Code screen since the vehicle was already selected The Scan Tool does not require power from the vehicle to perform this function From the Main menu 1 Select Code Lookup Use the A UP and V DOWN keys until Code Lookup is highlighted Press ME Main Menu Vehicle Diagnostics Acronyms Review Data
72. n sensor Detonation See knock DI DIS Direct Ignition Distributorless Ignition System A system that produces the ignition spark without the use of a distributor DPFE Differential pressure feedback exhaust gas recirculation sensor DTC Diagnostic trouble code An alphanumeric identifier for a fault condition identified by the on board diagnostic system Duty Cycle A term applied to signals that switch between on and off Duty cycle is the percentage of time the signal is on For example if the signal is on only one fourth of the time then the duty cycle is 25 The PCM uses duty cycle type signals to maintain precise control of an actuator EBCM Electronic brake control module EBTCM Electronic brake traction control module ECM Engine control module or electronic control module ECT Engine coolant temperature sensor See CTS EEPROM Electrically erasable programmable read only memory EFE Early fuel evaporation EFI Electronic fuel injection Any system where a computer controls fuel delivery to the engine by using fuel injec tors EGR Exhaust gas recirculation The PCM uses the EGR system to recirculate exhaust gases back into the intake mani fold to reduce emissions EGR is used only during warm engine cruise conditions EOP Engine oil pressure switch EOT Engine oil temperature sensor EPA Environmental protection agency Bosch Automotive Service Solutions Inc 573102
73. ng System Monitor The Charging System Monitor function allows the Scan Tool to provide voltage measurements at the DLC to give an indication of battery starter and alternator perfor mance From the Special Tests Menu 1 Select Charging System Monitor e Use the A UP and V DOWN keys until Charging System Monitor is highlighted Press ME Special Tests Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset Charging System Monitor 2 Turn the ignition key on but do not start the engine Press ME Charging System Monitor Turn the key on Do NOT start the engine Press ENTER to continue 3 The DLC voltage is measured at key on engine off e The screen below shows a KOEO voltage of 12 2V e Start the engine or press to return to the Diagnostic Menu The Scan Tool will monitor the DLC voltage and progress to step 4 if starter cranking is detected 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 41 en Charging System Monitor d DLC KOEO Voltage 12 2V Please start the engine Press BACK to exit e OO O 4 When the cranking condition is detected the scan tool will begin collecting DLC voltage readings Ifthe engine starts press AA Charging System Monitor d Collecting
74. nk 1 TIME2 Timer 1 active 2 Timer Active DPF2 INP Inlet Pressure Bank 2 Inlet Pressure AECD18 TIME1 Total Run Time with EI AECD 18 DPF1 INT DPF Bank 1 Inlet Temperature Sensor TIME2 Timer 1 active 2 Timer Active DPF2 INT Bank 2 Inlet Temperature Sensor AECD19 TIME1 Total Run Time with EI AECD 19 DPF1 OUTP Diesel Particulate Filter DPF Bank TIME 2 Timer 1 active 2 Timer Active DPF2 OUTP 1 Outlet Pressure Bank 2 Outlet AECD2 TIMEi Total Run Time with EI AECD 2 Timer z Pressure TIME 2 1 Active 2 Timer Active DPF1 OUTT DPF Bank 1 Outlet Temperature Sen AECD20 TIME Total Run Time with EI AECD 20 DPF2 OUTT son Benk 2 Outlet Temperature Sensor TIME 2 Timer 1 active 2 Timer Active ECT 1 2 Engine Coolant Temperature 1 Tem AECD3 TIME1 Total Run Time with EI AECD 3 Timer perature TIME 2 1 Active 2 Timer Active EGR CMD Comanded EGR AECD4 TIME1 Total Run Time with EI AECD 4 Timer EGR ERR Exhaust Gas Recirculation Error TIME 2 1 Active 2 Timer Active EGR A ACT B_ Actual EGR A Duty Cycle Position B AECD5 TIME1 Total Run Time with EI AECD 5 Timer ACT Duty Cycle Position TIME 2 1 Active 2 Timer Active EGR A CMD B Commanded EGR A Duty Cycle Posi AECD6_TIME1 Total Run Time with EI AECD 6 Timer CMD tion B Duty Cycle Position TIME 2 1 Active 2 Timer Active EGR A ERR B EGRAE BE AECD7_TIME1 Total Run Time with E AECD 7 Timer ERR dcc TIME 2 1 Active 2 Timer Active EGRT 11 21 Exhaust Gas Recirculation Tempera AE
75. odes Menu Press Ea 5 4 MIL Status From Special Tests Menu 1 Select MIL Status e Use the A UP and V DOWN keys until MIL Status is highlighted Press ME Special Tests I M Monitors Drive Cycle Monitor State OBD Check IL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset 2 View MIL Status e Press to return to Special Tests Menu MIL is ON 1 MIL lamp should be ON if engine is running Press ENTER to continue MIL is OFF d MIL lamp should be OFF engine is running Press ENTER to continue 5 5 State OBD Check The State OBD Check function is used to display a basic status of the vehicles OBD system e Malfunction indicator lamp MIL status e Codes found M monitors Erase Codes deletes DTCs and resets I M monitors from vehicle s computer module s The State OBD Check function has the following areas e MIL Status ON or OFF Number of Codes Found Number of Monitors OK Number of Monitors Inc Number of Monitors N A State OBD Check should be done with the key on engine running KOER due to showing MIL status The number of codes found are only Global OBD Il codes and not pending codes The number of monitors that are either ok inc or na are only Since DTCs Cleared and not This Drive Cycle Refer to Read Codes and I M Monitors for more detailed inform
76. old start to complete From the Special Tests Menu 1 Select I M Monitors e Use the A UP and V DOWN keys until I M Monitors is highlighted Press ME Special Tests Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset Two types of I M Monitors test are e Since DTCs Cleared shows status of the monitors since the DTCs were last erased e This Drive Cycle shows status of monitors since the start of the current drive cycle Refer to the vehicle service manual for more detailed information on emission related monitors and their status Some vehicles do not support This Drive Cycle If vehi cle supports both types of monitors the I M Monitors Menu displays I M Monitors This Drive Cycle 2 View summary of monitor status e Use the A UP and V DOWN keys if required Depending on monitor test one of these two screens will be present Since DTCs Cleared Misfire Monitor ok Fuel System Mon ok Comp Component ok Catalyst Mon ok Htd Catalyst n a Evap System Mon inc Sec Air System n a A C Refrig Mon n a Oxygen Sens Mon ok OO O O OR This Drive Cycle Misfire Monitor ok Fuel System Mon ok Comp Component ok Catalyst Mon inc Htd Catalyst n a Evap System Mon dis Sec Air System n a A C Refrig Mon n a Oxygen S
77. on Positive frames and timestamps indicate RENEW data recorded after trigger event Use the AUP and V DOWN keys to view vI M Monitors recorded PID data within each frame vDTCs Codes 4 State OBD Check Use the LEFT and PP RIGHT keys to scroll Recording back and forth through frames View Freeze Data re OS Monitor Taste See Appendix A for PID Definitions Diagnostic Monitor Tests Vehicle Information Modules Present Recording The Recording function is used to play back a recording Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 18 User guide CP9680 AutoScanner Plus ABSLT TPS 0 0 CALC LOAD Bio COOLANT F 95 ENG SPEED RPM 692 FUEL SYS 1 OPEN FUEL SYS 2 OPEN IAT F 75 IGN ADV 4 5 LT FTRM1 Sm f graphing is available for selected PID the J icon is located on the side of the screen 1 Press to select PIDS to graph Use the UP and V DOWN arrow keys to highlight the second PID to graph and then press the P RIGHT arrow to select A maximum of two PIDs can be graphed Press to see graph e The triangle below the graph indicates the position of the frame in the graph Use the LEFT and P RIGHT arrow keys to scroll back and forth through graph Use the UP and V DOWN keys to toggle back and forth between PIDs e Different vehicles communicate at different
78. ors Drive Cycle Monitor State OBD Check MIL Status 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Charging System Monitor played 2 Review test results displayed on scan tool e Use the A UP and V DOWN keys until desired result is highlighted Press M Or refer to appropriate vehicle service manual for Select Diag Mon Test Test 49 Test 4A Test 62 Test 76 Test 78 Test 81 Test 9A Test 9B test IDs and definitions On Non CAN vehicles the scan tool displays Select Diag Mon Test 02 Sensor B1S2 02 Sensor B2S1 02 Sensor B2S2 Catalyst Bl Catalyst B2 EGR Mon B1 EVAP 0 090 EVAP 0 020 Test data test ID Maximum value MAX Test measurements MEAS Minimum value MIN Status STS Measurements and Specification values are hexadecimal numbers i e 1A FE 11 Module MOD Test 03 ID 01 MOD 09 MAX f MEAS 00 MIN 00 STS OK On CAN vehicles scan tool displays Test performed The test performed can be if test is not defined Refer to vehicle service manual for details Measured values and units of measured such as volts amps and seconds Status of monitor test data Module ID where the monitor test data came from 02 Sensor B1S1 RICH LN Thresh MOD 07 MAX 0 4497 V MEAS 0 4497 V MIN 0 4497
79. ort AutolID but vehicles after 2005 should support AutoID If the tool is on a vehicle newer than database coverage the tool will AutoID as MY OBD II EOBD or 2012 OBD II EOBD From the Main Menu 1 Use the AUP and V DOWN keys until Vehicle Diagnostics is highlighted Press ME Main Menu Acronyms Review Data Print Data Code Lookup System Setup Use the UP and W DOWN keys to select AutoID Manual or Prev If the vehicle is a model year 2000 or newer select AutoID e Ifthe vehicle is 1999 or older or if the vehicle is 2000 to 2004 but does not support AutoID select Manual and go to Step 3 e If the previously tested vehicle listed after Prev is desired select Prev If this is the first time the tool has been used the space after Prev will be blank Select Vehicle AutoID gt 2000 Manual lt 1999 Prev 06 Accord Prev 04 Express 1500 Prev 04 Express 1500 Prev 04 Express 1500 ipport Aut Press ME A Turn Key Off screen will display Turn Key Off d Please turn the key off for 10 seconds then turn the key on Press ENTER to continue After 10 seconds turn key ON e Ifthe vehicle is supported the VIN number and essential vehicle data will display Use the LEFT and P RIGHT key to select YES or NO e f YES is selected the Tool may display more selections to further select the vehicle because n
80. ot every aspect of vehicle identification is contained in the VIN 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 21 en e If NO is selected the Tool proceeds to manual selection Press M VIN 16CFG15T541238036 o 2004 Chevrolet Exp p 1500 Is this correct Yes No 5 f Manual was selected in Step 1 use the A UP and V DOWN keys to select e OBDII EOBD US e Europe Asia e Previous Vehicle Press ME Vehicle OBDII EOBD US Europe Asia Prev Prev Prev Prev 06 Accord 04 Express 1500 04 Express 1500 04 Express 1500 The OBDII EOBD selection is provided for vehicles that are not listed however selection of the specific vehicle is recommended for maximum tool utility The previously selected vehicle will appear as the Prev menu selection after Asia e To select a vehicle other than the previous vehicle choose between OBDII EOBD US Europe or Asia and continue making selections until the vehicle selection is complete The following screen only displays when power comes from vehicle Turn vehicle key OFF for 10 seconds e Turn vehicle key back to the ON position Press ME Turn Key Off d Please turn the key off for 10 seconds then turn the key on Press ENTER to continue lf vehicle powe
81. other part of the Confirmed vehicle is indication a malfunction is pres ent Codes transmitted through the PCMs da Curent ta stream when a trouble condition is ac tive and cannot be erased The problem must be repaired to remove the DTC Indicates the current code has been set at least once but possibly not enough to cause a history code to be stored Intermittent Indicates that this DTC has turned on the MIL MIL light Pending codes are also referred to as continuous monitor or maturing codes An intermittent fault causes the control module to store a code in memory If the fault does not occur within a certain num ber of warm up cycles depending on ve hicle the code clears from memory If fault occurs a specific number of times the code matures into a DTC and the MIL illuminates or blinks This function can be used with KOEO or KOER Pending DTC that is not emission related and did Non MIL not turn on the MIL light This DTC type also has a number with it indicating that this is the code number turning on the MIL Vehicle service man uals may refer to this number instead of the one listed in the DTC number field MIL Code Permanent codes are a special type of confirmed code Permanent codes be gan being reported by vehicles around 2010 and therefore not supported by ev ery vehicle While Confirmed Codes can be erased by the Tool Permanent Codes cannot Permanent Codes are era
82. ovides connection for vehicle inter face 2 USB Port provides a USB connection for the com puter 3 CodeConnect allows the operator to access vehicle specific repair information 4 vert and P RIGHT arrow keys selects YES or NO and selects data parameters for custom data list 5 ENTER key selects displayed items 6 ON OFF key turns power ON or OFF 7 BACK key goes to the previous screen or level 8 KF MORE INFO key displays the Diagnostic Trouble Code DTC definition when viewing Freeze Frame Data It will display the code setting criteria when viewing DTC definition 9 MUP and V DOWN arrow keys moves selection up or down 10 LCD display color backlit QVGA resolution 11 Serial Number Plate on back not shown Located inside battery compartment provides serial number of Scan Tool 12 Battery Compartment on back not shown pro vides power to the scan tool when reprogramming from a personal computer or off vehicle reviewing of codes and printing 4 2 Specifications Display Color backlit QVGA resolution eT T3 wr rule O to 50 C 32 to 122 F 20 to 70 C 4 to 158 F 4 AAA batteries 7 to 16 Volts Storage Temperature Internal Power External Power A minimum of 8 0 V is required for most control modules to operate properly in a vehicle Dimensions Height Width Depth 6 5 inches 3 75 inches 1 13 inches 165 1 mm 95 25 mm 28 7 m
83. own f FLASH fails a checksum is shown Memory Test INT RAM Passed INT FLASH 10ca EES 2 Return to System Setup menu Press EZA Program Mode The Program Mode is used for updating the scan tool Instructions are provided with upgrades Refer to 3 2 Download Scanning Suite on page 8 System Setup Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test Keypad Test Memory Test Program Mode PROGRAM MODE See User Manual Connect Tool to PC with USB Cable If the Program Mode is entered E is not opera tional The tool must be powered off to exit Pro gram Mode and then restarted to continue 4 6 Vehicle Specific Features Review Data The Review Data function allows the user to view the information from the previous vehicle tested The scan 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 17 en tool can be powered from vehicle or PC using USB to This function is very similar to View Data The only differ use the Review Data function ence is that View Data is real time viewing of PIDs while 1 Select Review Data Recording is a viewing of previously recorded PIDs e Use the A UP and V DOWN keys until Review From the Review Data menu Data is highlighted 1 Select Recording Press M e Use the UP and V DOWN k
84. r is not detected a screen is shown to verify tool connection Vehicle Required dp Please verify the tool is connected to the vehicle with the ignition key turned on Press ENTER to continue If you already have 5 vehicles in your garage the tool will display a menu asking you which previ ous vehicle to replace with the currently identi fied vehicle Garage Full Prev 06 Lancer Prev 06 Lancer Prev 13 Silverado 2500 HD Prev 06 Lancer If the previous vehicle is selected all stored vehicle data will be retained until it is overwrit ten by the corresponding function selected from the Diagnostic Menu 4 11 CodeConnect Feature CodeConnect is an experience based database derived from millions of phone calls from technicians seeking assistance diagnosing repair problems on their vehicles CodeConnect brings the technology of professional technicians to a DIY scan tool Don t waste time trying to find the answer With the information CodeConnect offers it takes vehicle repairs to the next level Since you now know the most probable fix for your problem you can decide if you want to tackle the repair yourself or bring the vehicle to a local automotive repair facility IMPORTANT For CodeConnect to work you must select your specific vehicle during vehicle selection A Global OBD II vehicle selection will not provide any Bosch Automotive Serv
85. ronyms Review Data Print Data Code Lookup System Setup 2 Observe while the scan tool validates PID MAP e PID MAP validation is the tool asking the vehicle which PIDs are supported See Appendix A for a complete list of PIDs supported by the tool e Multiple PIDs may be sent if vehicle is equipped with more than one computer module for example a powertrain control module PCM and a transmission control module TCM The scan tool identifies them by their identification names ID assigned by manufacturer i e 10 or 14 f one or more control module stops responding the scan tool displays a message If continuing dashes will replace data in right hand column f NO is selected then the scan tool attempts to re establish communication with that module Validating PIDs Waiting for vehicle to respond Please Wait e d 04 Validating PIDs Validating PID List PID 19 329 Please Wait EE View Entire List View Entire List shows all supported PID data for the vehicle being tested From Select Data to View menu 1 Select Entire Data List e Use the AUP and V DOWN keys until Entire Data List is highlighted Press M Select Data to View Custom Data List English Metric 2 View PIDs on scan tool e Use the A UP and V DOWN keys See Appendix A for PID definitions 573102 REV A 07
86. rvice Solutions Inc 573102 REV A 07 2015 en 44 User guide CP9680 AutoScanner Plus PID PID Description AECD10_TIME1 Total Run Time with EI AECD 10 TIME 2 Timer 1 Active 2 Timer Active PID PID Description CLR TRPS Warmups Since Erase AECD11_TIME1 Total Run Time with EI AECD 11 TIME 2 Timer 1 active 2 Timer Active AECD12 TIME1 Total Run Time with EI AECD 12 TIME 2 Timer 1 active 2 Timer Active CMD EQ RAT Commanded Equivalence Ratio COOLANT Engine Coolant Temp DPF REG AVGD Average Distance Between DPF Regen DPF REG AVGT Average Time Between DPF Regen AECD13 TIME1 Total Run Time with EI AECD 13 DPF REG STAT Diesel Particulate Filter DPF Regen TIME 2 Timer 1 active 2 Timer Active Status AECD14 TIME1 Total Run Time with EI AECD 14 DPF REG TYP Diesel Particulate Filter DPF Regen TIME 2 Timer 1 active 2 Timer Active G m Type AECD15 TIME1 Total Run Time with EI AECD 15 DPF_REGEN_ TIME2 Timer 1 active 2 Timer Active PCT Nonmelized Tigger for DPF Regen AECD16_TIME1 Total Run Time with EI AECD 16 DPF1 DP Diesel Particulate Filter DPF Bank 1 TIME2 Timer 1 active 2 Timer Active DPF2 DP Delta Pressure Bank 2 Delta Pressure AECD17 TIME1 Total Run Time with EI AECD 17 DPF1 INP Diesel Particulate Filter DPF Ba
87. sed by the vehicle when the vehicle has deter mined the fault is no longer present Permanent On some vehicles the code returned by the vehicle is not known by the Scan Tool If this happens the Scan Tool will display this type along with the code number SCI Hex DTC that was present at the time of scan Active tool request DTC that was not present at the time of Stored scan tool request Examples of Read Codes information screens follow In this example module MOD 18 is reporting the DTCs 1 3 Mod 18 P0113 Intake Air Temperature Sensor 1 Circuit High Input EEG In this example the Engine Module is reporting a History Code The 10 is the engine module address 1 3 Eng 10 P2270 Torque Converter Clutch Circuit High MIL indicates that this DTC has turned on the MIL light P2270 Torque Converter Clutch Circuit High 1 3 Eng 10 MIL Pending indicates a global OBDII EOBD pending code P1501 Vehicle Speed Sensor Out of Range Self Test 2 3 Mod 18 icon indicates that the key is active Press the key to display repair information Refer to Code Connect in section 3 Non MIL is a DTC that is not emission related and did not turn on the MIL light P2270 Torque Converter Clutch Circuit High NON MIL 1 3 Eng 10
88. sing a closed throttle so that the PCM can control idle speed IAT Intake air temperature sensor ICM Ignition control module IMRC Intake manifold runner control IPC Instrument panel cluster ISC Idle speed control A small electric motor mounted on the throttle body and controlled by the PCM The PCM can control idle speed by commanding the ISC to adjust its position ISO International Organization of Standardization also know as International Standards Organization KAM Keep alive memory Knock sensor KS Used to detect engine detonation or knock The sensor contains a piezoelectric element and is threaded into the engine block Special construction makes the element sensitive only to engine vibrations associated with deto nation Knock Uncontrolled ignition of the air fuel mixture in the cylin der Also referred to as detonation or ping Knock indi cates extreme cylinder pressures or hotspots that are causing the air fuel mixture to detonate prematurely KOEO Key ON engine OFF Turn the ignition key to on but don t start the engine KOER Key ON engine running Start the vehicle LCD Liquid crystal display LTFT Long term fuel trim M T Manual transmission or manual transaxle MAF Mass air flow sensor Measures the amount and den sity of air entering the engine and sends a frequency or voltage signal to the PCM The PCM uses this signal in its fuel delivery calculations
89. speeds and support a different number of PIDs Therefore the maximum number of frames that can be recorded varies Select PIDs to Graph ABSLT TPS vCALC LOAD COOLANT F ENG SPEED RPM IAT F MAF LB M MAP HG VEH SPEED MPH CALC LOAD 19 2 m 25 mn 3 Return to Review Data menu Press KZ Print Data The Print Data function allows the printing of diagnostic information stored in the Scan Tool The Scan Tool s internal battery power can be used to print data Use the Print Data function to turn On Off printing vehicle information prior to printing data Make sure you have previously installed the PC software in Download Scanning Suite Launch Scanning Suite and then start printing application Follow all instructions on PC Select Print Data Use the A UP and V DOWN keys until Print Data is highlighted Press A Main Menu Vehicle Diagnostics Acronyms Review Data Print Data Code Lookup System Setup Print Data Launch PC printing software application Press ENTER to continue On the Print Data menu Print All prints all data collected by the Scan Tool Print Data Print All vI M Monitiors vDTCs Codes State OBD Check Recording View Freeze Data 02 Monitor Tests Diagnostic Monitor Tests Vehicle Information Whe
90. t Keypad Test e Use the A UP and V DOWN keys until Keypad Test is highlighted Press M Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 16 User guide CP9680 AutoScanner Plus System Setup Quick Test Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test Keypad Test Memory Test Ms 2 Press a key e Key name or scroll direction should inverse colors on display will return the tool to the System Setup screen Keypad Test CODE i A 4 gt BACK ENTER o Press BACK to exit SS OO Oo Memory Test The Memory Test will test RAM and flash ROM Run the Memory Test if the tool has trouble e Playing back recorded data e Displaying trouble code definitions From System Setup screen 1 Select Memory Test e Use the UP and V DOWN keys until Memory Test is highlighted Press ME System Setup Print Header Language Setup Long PID Names Pre Trigger Setup Tool Information Display Test Keypad Test Memory Test Program Mode e Memory Test may take several minutes to com plete e Memory Test results display If no problems were detected then Passed is displayed If RAM fails an error message is sh
91. ta plot e The triangle below the graph indicates the position of the frame in the graph Use the LEFT and RIGHT arrow keys to scroll back and forth through graph DLC Pin 16 Voltage 14 7 10 414 8 Press to return to the Special Tests Menu 5 17 Modules Present The Scan Tool identifies the module IDs and communica tion type for all Global OBD II modules in the vehicle From the Special Tests Menu 1 Select Modules Present e Use the AUP and V DOWN keys until Modules Present is highlighted Press ME Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 42 User guide CP9680 AutoScanner Plus Special Tests 02 Monitor Tests Diagnostic Monitor Tests On Board Systems Vehicle Information Oil Light Reset Charging System Monitor Modules Present Component Locator Acronyms The types of protocols communication types sup ported by the scan tool are e ISO 9141 2 protocol is shown as ISO Modules Present ID Protocol 40 ISO e SAE J1850 protocol is shown as VPWM or PWM Modules Present ID Protocol 10 VPWM EXUcPress ENTER to continue OR Modules Present ID Protocol 10 PWM e ISO 15765 4 protocol is shown as CAN Modules Present ID Protocol 01 CAN 7e9 00 CAN 7e8 Since CAN
92. ting PID List PID 116 329 Please Wait a 1007 Refer to View Data to setup Custom List or View Entire List and Pre Trigger Setup to set the number of frames to keep prior to triggering the recording Select Data to Record Custom Data List Pre Trigger Setup Press to begin recording e Data continues to be saved until either Record memory is full Operator presses Ail e Scan tool recording times vary A recording consists of frames of data before trigger and several frames after trigger dp Collecting pretrigger data Press ENTER to trigger recording MM dp Collecting data for frame 4 Press ENTER to end recording a 107 After recording scan tool displays a prompt to Playback Data e Select NO to return to Datastream Menu Select YES to display recorded data e Refer to Recording on page 17 for instruc tions on how to play back data 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 33 en Record Data o Playback data Yes No 5 8 View Freeze Data When an emission related fault occurs certain vehicle conditions are recorded by the on board computer This information is referred to as freeze frame data View Freeze Data is a snapshot of the operating conditions at the
93. tion is shown in English How to use Code Criteria 1 When the e icon is shown on the display press the key 2 Scroll through the Code Criteria information noting If a vehicle has multiple sets of criteria for the DTC a menu is displayed so that the tool can provide the most accurate criteria for your specific vehicle 3 Use the amp UP and V DOWN keys to scroll one line at a time 4 Use the LEFT and P RIGHT arrow keys to scroll a whole screen at a time e To return to the DTC definition screen press a P0102 Mass Or Volume Air Flow A Circuit Low Input 1 2 ECM 10 CURRENT MIL NOT REQUESTED Since last key cycle PASS FAIL Since DTCs erased PASS FAIL i CODE 4 13 Acronyms The Acronyms function allows the user to view acro nyms and abbreviations used by the scan tool 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 23 en From the Main Menu or Diagnostic Menu 1 Select Acronyms e Use the A UP and V DOWN keys until Acro nyms is highlighted Press MB Main Menu Vehicle Diagnostics cronyms Review Data Print Data Code Lookup System Setup 2 Select the alphabetical group range for the desired acronym e Use the A UP and V DOWN keys until the desired group range is highlighted Press ME 24X S 5 A AF 1 1 AF 1 2 AI Al B
94. to communicate with the vehicle s computer s Beginning in 1996 vehicles sold in the United States use the J1962 OBDII DLC a term taken from a physical and electrical specification number assigned by the SAE 41962 The DLC should be located under the dash board on the driver s side of the vehicle If the DLC is not located under the dashboard as stated a decal describing its location should be attached to the dash board in the area the DLC should have been located For 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc more information on OBDII connectors go to http www obdclearinghouse com oemdb CP9680 AutoScanner Plus User guide 9 en DTCs consist of a five digit alphanumeric code The DTCs format and general code types are shown below P 0 1 0 1 OBD II Data Link Connector DLC Pins Manufacturer reserved J1850 bus Manufacturer reserved Chassis ground Signal ground CAN high J 2284 K line ISO 9141 2 amp ISO DIS 14230 4 Manufacturer reserved 9 Manufacturer reserved 10 J1850 Bus 11 Manufacturer reserved 12 Manufacturer reserved 13 Manufacturer reserved 14 CAN low J 2284 15 L line ISO 9141 2 amp ISO DIS 14230 4 16 Battery power PANTO md E 3 6 OBDII Diagnostic Trouble Codes DTCs J2012 and ISO 15031 6 are standards for all DTCs established by the SAE International Organization for Standardization ISO and other governing bodies
95. used as an actuator in a valve or switch STFT Short term fuel trim STS Service throttle soon TAC Throttle actuator control TBI Throttle body injection A fuel injection system having one or more injectors mounted in a centrally located throttle body as opposed to positioning the injectors close to an intake valve port TBI is also called Central Fuel Injection CFI in some vehicles TCC Torque converter clutch TCM Transmission control module TCS Traction control system for PCM and brakes TDC Top dead center When a piston is at its uppermost position in the cylinder TFP Transmission fluid pressure TFT Transmission fluid temperature sensor Throttle body A device which performs the same function as a carbure tor in a fuel injection system On a throttle body injec tion TBI system the throttle body is both the air door and the location of the fuel injectors On port fuel injec tion systems PFI MPFI SFI etc the throttle body is simply an air door Fuel is not added until the injectors at each intake port are activated In each case the throttle body is attached to the accelerator pedal TPS Throttle position sensor Potentiometer type sensor connected to the throttle shaft Its voltage signal output increases as the throttle is opened The PCM uses this signal to control many systems such as idle speed spark advance fuel delivery etc Traction assist Assist in traction with br
96. vehicles use module IDs larger than 2 digits the Scan Tool assigns a 2 digit module ID to be used in place of the actual CAN module ID The module ID assigned for the CAN module ID is used in all functions of the Scan Tool ISO 14230 4 protocol is shown as K2K Keyword 2000 Modules Present ID Protocol 10 K2K In the above examples the indicates the protocol used to communicate to the vehicle s control module 6 Troubleshooting 6 1 Error Messages Check the following if an error message displays e Verify ignition key is in the ON and not in the ACCES SORIES position e Make sure the DLC Cable is attached to vehicle s data link connector DLC and scan tool Look at DLC and check for cracked or recessed pins or for any substance that could prevent a good electrical connection Test for continuity between the DLC wiring and the computer In an extreme case there may be a bro ken wire e Check for bent or broken pins With the engine off check for blown fuses in the vehicle fuse box Make sure the vehicle s control module has a good ground If the computer case is grounded then clean the connection and apply a conductive dielec tric grease to the mating surfaces e With the key on engine off KOEO verify vehicle battery voltage is at least 8 0V 573102 REV A 07 2015 Bosch Automotive Service Solutions Inc CP9680 AutoScanner Plus User guide 43 en
97. ycle e Maximum sensor voltage test cycle Time between sensor transitions 5 11 Diagnostic Monitor Tests Sensor period Manufacturer specific tests From Special Tests Menu 1 2 Select 02 Monitor Tests e Use the AUP and V DOWN keys until O2 Monitor Tests is highlighted Press MB Special Tests I M Monitors Drive Cycle Monitor State OBD Check MIL Status Diagnostic Monitor Tests On Board Systems Vehicle Information Charging System Monitor Select O2 sensor The Diagnostic Monitor Test function is useful after servicing or after erasing a vehicle s memory Test results do not necessarily indicate a faulty component or system e Non CAN vehicles Diagnostic Monitor Test receives test results for emission related powertrain components and systems that are not continuously monitored e CAN vehicles Diagnostic Monitor Test receives test results for emission related powertrain components and systems that are and are not continuously monitored e Vehicle manufacturer is responsible for assigning test and component IDs From Special Tests Menu 1 Select Diagnostic Monitor Tests e Use the A UP and V DOWN keys until Diagnos tic Monitor Tests is highlighted Press MB Bosch Automotive Service Solutions Inc 573102 REV A 07 2015 en 36 User guide CP9680 AutoScanner Plus Applicable diagnostic monitor tests are dis Special Tests I M Monit

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