Thuraya Orion IP Installation Guide
Contents
1. THURAYA Thuraya Orion IP Satellite Terminal Maritime Installation Guide 3500867 0001 Revision 2 November 27 2013 Copyright O 2013 Hughes Network Systems LLC All rights reserved This publication and its contents are proprietary to Hughes Network Systems LLC No part of this publication may be reproduced in any form or by any means without the written permission of Hughes Network Systems LLC 11717 Exploration Lane Germantown Maryland 20876 Hughes Network Systems LLC has made every effort to ensure the correctness and completeness of the material in this document Hughes Network Systems LLC shall not be liable for errors contained herein The information in this document is subject to change without notice Hughes Network Systems LLC makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Trademarks Hughes and Hughes Network Systems are trademarks of Hughes Network Systems LLC All other trademarks are the property of their respective owners Contents Understanding safety alert messages ssrrrseereeeeerssserssesrssssessssesssssssssssssssssssssssssrrsssssssse vil Messages concerns personal MU da vil ATELY SY ONS iia sad ize seken dean G nak sz laeb didi EE A E E T vil Chapter 1 IO UCA Aaa aa esekle 9 Hughes mobile Ml e ath 9 Below Deck Umit BDU data 10 PSC AS eiii 10 POWE2. 3 ft to a Magnetic Compass Fluxgate Compass or other heading device it is strongly recommended that any e Below Deck Unit BDU 15 Revision 1 nearby Compass heading device is checked for any change in deviation after installing the terminal BDU mounting information 1 The BDU can be mounted in either the horizontal or vertical position Install the BDU in a protected but ventilated area Allow at least a 1 inch space around top and sides to provide adequate cooling 3 Mount the terminal onto a flat surface using at least four screws or bolts not supplied Use screws or bolts with a diameter between 3 5 to 4mm Vibration resistant screws or lock washers should be used Dimension BETWEEN Mounting Holes 271mm THURAYA Dimension BETWEEN Mounti 82 5m Figure 2 1 BDU mounting dimensions in mm RSI C Thuraya Orion IP BDU Chassis Gnd Point RSI Remote Switch Input V V 4 V DC Volts V DC Volts Source Source Vessel Ground fused Figure 2 2 BDU Wiring Diagram 16 e Package materials Revision 1 Chapter 3 Above Deck Unit ADU Install The antenna unit ADU is composed of the antenna element high power and low noise amplifier systems and a mechanical tracking system housed in the radome The ADU is a SpaceCom HN321 3 axis antenna intended for maritime use Connection to the ADU is made by an N connector The single coaxial cable ca
3. 5 screw See Figure 1 3 for attaching the SIM card cover Figure 1 3 Fitting the SIM card Cover 12 e Package materials Revision 1 System power requirements There is one power connection on the BDU This must be connected to a 12 or 24Vdc supply Power requirements and consumption are as follows Voltage Input Minimum 10V Voltage Input Maximum 32V Total Current for ADU and BDU 12A Max 12V Required Fuse 15A Table 4 System power requirements Fuse The fuse is a 15 Amp fast blow ATO blade fuse The installed part is from Littelfuse part number 0257015 To replace the fuse pull fuse out of fuse holder pliers may be needed to grip fuse and press new fuse into fuse holder Spare fuses are provided with your Thuraya Mobility terminal e Package materials Revision 1 13 Chapter 2 Below Deck Unit BDU Install The BDU is generally located in an area accessible by the operator and protected from water spray The ADU is generally located in a position to give clear line of sight to the satellite and to avoid exposure of microwave radiation to personnel Basic BDU installation procedure The basic installation procedure is as follows 1 Ensure that the BDU is located inside the vessel in a position that is protected from salt water spray heat and attached to something structurally solid Locations that vibrate will degrade performance Note The BDU is not waterproof 2 Determine the po
4. it is recommended to operate all equipment simultaneously and verify there is no co interference Radiation locate the antenna so that personnel are not exposed to microwave radiation from the Antenna when transmitting keep a minimum safe distance of 1 meter 39 inches to the side and above the antenna Antenna Cable the antenna cable carries DC power Always power the BDU down prior to connecting or disconnecting the antenna cable from either the ADU antenna or the BDU e The Antenna Above Deck Unit ADU 19 Revision 1 20 Antenna Mounting Pedestal Pole Mounting Fitting Instructions See the figure below for the installation of the Thuraya Maritime HN321 antenna on a pedestal Connect the N connector on the coax cable as shown before fastening the antenna to the pole mount Do not obstruct the drain holes at the bottom of the antenna around the N connector and at the bottom of the pole mount Note the antenna cable carries DC power Always power the BDU down prior to connecting or disconnecting the antenna cable from either the antenna or the BDU Coax cable with N type connector Rubber Gasket Part No SPAC M00425 1 only Stainless steel washer Part No SPAC M90 10062 6 Pcs l Hex head screw M6 x 35 Part No SPAC M90 10255 6 only To be tightened to 4 Nm in 2 operations Important Only M6 x 35 are to be used in this assembly Mounting pole Part No SPAC M02635 1 only
5. Flange f U Clamps Part No SPAC M02762 2 only Nut M6 Part No SPAC M90 10168 l 8 only To be tightened with 8 10 Nm 8 Stainless steel washer U Clamp Part No SPAC M90 10062 Part No SPAC M01619 2 only U Clam p Part No SPAC MO02761 a 2 only Screw for securing pug ii x 22 Part No SPAC M90 1006 1 only ae Part No SPAC M01620 1 only 100 300 mm Diameter between 40 and 50 mm e The Above Deck Unit ADU Revision 1 Alternate Mounting Hardware It is recognized that for some installations Custom mounts mounting brackets may be required The following template is provided for the Antenna footprint NOTE the Antenna must be fitted to allow for natural water drainage please see template information Failure to follow this requirement shall void any warranty Footprint for Radome Spacecom Maritime 300 mm Height 280 mm 6x 7 mm holes Equal placed with 60 between The radome need to be mounted with a rubbergasket between radome and polemount minimum 3 mm thick Center hole 535 need to be open for ventilation drain of radome but protected from outside splash with a polemount with 400 mm pipe or labyrinth in attatchment 0 27 2 mm Screwlength for antenna M6 screw Length of threath minimum 12 mm Gasket mountingflange e The Antenna Above Deck Unit ADU 21 Revision 1 22 Antenna Vibration The antenna is designed to m
6. R POR ca 11 Table 2 POWELL POR PI ld emk LES 11 Four RJ 45 Ethernet with Power over Ethernet POE pot 11 WEAN DON ame adolece 12 AMA POR as 12 Y A A T E E EOT De e kei 12 SVStCM DOWEL e e ER YY A EYE 13 Table System DONE Ue N 13 A tascam sickest A ill ea ilani hali T AEE eli E esi E E EET 13 Chapter 2 Below Deck Unit BDU Install cc0000000000000000000000000000000000000000000000000 15 Basic BDU installation Procedure ele Kl laa a 15 TiS tallalOnMO eS e capes me e Se ee Se e sou e e Ma 15 BDU a ge e N T a doko oe eee 16 Chapter 3 Above Deck Unit ADU Install 0ree00000000000000000000000000000000000000000000000000 17 ide Sia Ko na e Kg E PAR KY AY A 17 Antenna Cable ene ts and ANDES LA sa a Smear di Sm a 17 PAM TIN Lili Ol ares she klik hee a e eia iaa 18 AE MA ota 20 Antenna ViDa la 22 e Contents Revision A iii Figures Figure 1 1 BDU left and ADU right Maritimeantenna 9 Fiure ded Below Decks Uat BDU aida 10 Figure 1 3 Etttmp the SIM Card COVE ia adaleli meesk dilime adama 12 Figure 2 1 BDU mounting dimensions in MM id AAA Mimaki 16 Figure 2 2 BDU Winne Diastase EEN 16 Figure ell DUE Maritime Antena ia 17 Table 1 Table 2 Table 3 Table 4 E AA O EYY AE PE VEE 10 POWER DOLL pi DE L es neee men eee nede a elya 11 AA on O ie ele e 11 SAM AAA 13 e Figur
7. eet the following operational vibration levels in any of three perpendicular directions measured at the mounting base of the radome e at the flange of the mounting pole Random Vibration 1 05 grms with the following spectral density 2D Zi 0 02g2 Hz 20 150Hz 3dB octave Single Frequency Vibration 5 10Hz with amplitude 2 54 mm 10 15Hz with amplitude 0 76mm 15 25Hz with amplitude 0 40mm 29 33Hz with amplitude 0 23mm Note Vibration levels in a typical installation are usually much less than the above mentioned values It is however the responsibility of the installer to verify that the cited levels are not exceeded in any mode of operation of the vessel In case of abnormal vibration typically at a resonance frequency measures must be taken in order to displace the resonance frequency or to dampen the vibration amplitude e The Above Deck Unit ADU Revision 1
8. es Revision 1 Understanding safety alert messages Safety alert messages call attention to potential safety hazards and tell you how to avoid them These messages are identified by the signal words WARNING or CAUTION as illustrated below To avoid possible property damage personal injury or in some cases possible death read and comply with all safety alert messages Messages concerning personal injury The signal words WARNING and CAUTION indicate hazards that could result in personal injury or in some cases death as explained below Each of these signal words indicates the severity of the potential hazard WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Safety symbols The generic safety alert symbol A calls attention to a potential personal injury hazard lt appears next to the WARNING and CAUTION signal words as part of the signal word label Other symbols may appear next to WARNING or CAUTION to indicate a specific type of hazard for example fire or electric shock e Safety vii Revision 1 Chapter 1 Introduction The purpose of this guide is to provide assistance to personnel installing the Thuraya Orion IP mobile satellite terminal into a Maritime vessel This terminal must be installed by Authorized Service Perso
9. he distance from the antenna but in general any obstructions within 3 meters 10 feet of the antenna should be avoided Obstructions less than 150 mm 6 inches in diameter can be ignored beyond this distance Radar DO NOT install the antenna on the same plane as a Radar Antenna the High Power Radar signal can damage or overload the antenna front end circuits the Antenna must be mounted above or below the Radar beam See following tables of recommended distances depending on the type of Radar s used Antenna Location minimum distance from RADAR S Band Radar Min Distance 15 Min Distance at 60 Power vertical separation vertical separation Output 0 4 m 1 3 ft 0m 3 ft Om e The Above Deck Unit ADU Revision 1 Antenna Location minimum distance from RADAR X Band Radar Min Distance 15 Min Distance at 60 Power vertical separation vertical separation Output 0 10kW 0 8 m 2 6 ft 0 4 m 1 3 ft 8m 2 6 ft 30kW 2 4 m 7 9 ft 1 2 m 3 9 ft 50kW 2 0 m 6 6 ft 2 0 m 6 6 ft NAVIGATIONA AIDS see the table below for suggested co location minimum distances of other transmitting receiving antennas Antenna Location Minimum Distance from NAV AIDS VHF 5 0m 16 4 ft MF HF SSB 5 0m 16 4 ft 10 0 m 32 8 ft GPS Install below antenna beam 10 0 m 32 8 ft if in same plane as antenna beam NOTE If there is other equipment installed near the Thuraya satellite terminal
10. n of devices that require more than this the BDU will not power any devices that would cause the limit to be exceeded Note Class 4 802 3at PD devices are not supported e Package materials 11 Revision 1 WLAN port The WLAN port on the BDU is a reverse polarity SMA jack A flexible antenna with RP SMA plug connector is supplied part number HG2403RD RSF To prevent blocking or attenuation of the WLAN signal the BDU should be installed such that there is no metal blocking the radio path to the user s device Antenna port The ADU antenna connects to the 50 Ohm female TNC connector antenna port on the BDU by an RF cable which carries L band RF signaling amp DC power 42Vdc for the antenna NOTE The antenna cable carries DC power do not connect or disconnect the antenna cable while the unit is powered on ONLY use the Thuraya Maritime Antenna Type HN321 with this BDU use of other antennas may damage the BDU and Antenna and shall void the warranty SIM card SIM Card The BDU requires a Thuraya SIM to be installed Insert the SIM supplied by your service provider into the SIM card holder with the metal contacts facing down A SIM card cover is supplied as an accessory with the BDU and may be utilized if desired Use this to prevent accidental removal of the SIM card or if additional security is required Note the following tool not supplied is required to fit the SIM Card Cover Screwdriver Torx 8 for a metric M2
11. nnel mw Note Damages resulting in the failure to conform to the instructions found herein as well as standard installation practices will be the responsibility of the installer Hughes mobile satellite terminals The mobile satellite terminals are composed of four core component parts the transceiver or Below Deck Unit BDU the antenna or Above Deck Unit ADU the power connector cable and a 25 meter RF cable FE rife J A ee Ca AYA THURS MARINECOMMS FL GES Figure 1 1 BDU left and ADU right Maritime antenna e Package materials Revision 1 The Thuraya Mobility Maritime kit is shipped with the following contents Model Hughes part Description number Thuraya Orion IP 9105 3500462 0004 Radio Thuraya Orion IP kit Maritime kit 9506197 0001 WLAN antenna 2 4 GHz 3 dB 3500472 0003 Power cable with 3 pin connector 3500860 0001 SIM cover plate 9504275 0008 15 Amp fast blow ATO blade fuse 2 pieces PDF Install Manual PDF User Manual 3500854 0001 Maritime Antenna Type HN321 TNC N 25m RF coax cable TNC N 25 meter Table 1 Maritime Kit Parts Below Deck Unit BDU The BDU provides all of the TE interfaces plus the interface for the antenna ADU and manages the communications over the Thuraya network Communication to the ADU is provided by a single RF cable from the BDU Physical dimensions BDU Size 46mm x 281mm x 233mm Weight 2 2kg Figure 1 2 Below Decks Uni
12. rries L band RX and TX power and control information Physical dimensions e ADU Size 319 5mm x 277mm mum Weight 4kg y THURAYA MARINECOMMS Figure 3 1 ADU Maritime Antenna Antenna cable lengths and types The Hughes BDU has an automatic cable calibration feature that determines the loss of the cable The RF cable that comes standard in the terminal kit is 25 meters long If a different cable is required for the installation the end to end RF loss needs to be 10dB 0dB 8dB at 1 6GHz and the cable must be 50 Ohm impedance mw Note The installer is responsible for choosing the proper type of cable for the length required in order to meet the loss requirement e The Antenna Above Deck Unit ADU 17 Revision 1 18 Antenna Location It is important for the operation and life of the Antenna and safety of personnel that the location mounting fitting instructions are followed improper installation will void any warranty Mounting Location Line of Sight when locating the antenna it is very important to ensure there is a clear line of sight to the satellite for all the satellite elevation angles in the region in which the ship will operate The antenna rotates 360 and down to 25 for pitch and roll to allow for continuous pointing even in heavy sea conditions Any obstructions within this arc can cause some signal degradation The amount of degradation depends on the size of the obstruction and t
13. t BDU 10 e Package materials Revision 1 Power port The power port is the connection from the power supply vessel battery or some other 12 or 24Vdc power source to the BDU The power cable has a DC positive power line a Remote Switch line and a DC negative power line Line type Pin number V DC power line 1 Remote Switch 2 V DC power line 3 Table 2 Power port pin out Four RJ 45 Ethernet with Power over Ethernet PoE ports cu aX There are four RJ 45 ports with Power over Ethernet PoE on the BDU The ports supply standard PoE according to the IEEE 802 3af standard and 10 100BaseT Ethernet The pinout of the ports supports a direct straight through connection to a PC with a standard Ethernet cable Table 3 shows the pinout of the Ethernet connector RX RX TX NC NC TX NC NC COFN OD oO Bb E N Table 3 RJ 45 Ethernet port pinout Note The 48V and 48V are supplied over the TX RX pairs They are only active when an 802 3af compliant device is plugged in The other pairs 4 5 7 and 8 are unused All four Ethernet interfaces support up to 15 Watts of power to each PoE powered device The total power supplied by the PoE is limited to 30W maximum for 12 V installations The BDU automatically detects the class of the device plugged in and will apply power so that the total cannot exceed these limits If the user attempts to connect a combinatio
14. wer cable routing from the BDU to the power source 3 Determine an RF cable routing from the BDU to the ADU The ADU will need to be mounted so that it has a 360 clear view of the sky and is not within one meter of personnel on the boat side and top surfaces 4 Perform the installation of the BDU per the instructions below Installation notes 1 Use the correct gauge of wire for both Positive and Negative wires to ensure a minimal voltage drop under load Suggested wire size 14 AWG up to 8m 26ft 12 AWG up to 12m 40ft 10 AWG up to 20m 65ft 2 The power must be connected to a fused 12 or 24Vdc power source The unit is fused but a 15A or greater fuse is required in the source to protect against shorts in the cabling If connecting to a circuit in a DC panel that is already in use ensure that the circuit can supply the unit with up to 15A for a 12V installation or 7 5A for a 24V installation 3 Use cable ties every 300 450mm 12 18 4 BDU Ground the chassis ground bolt to a nearby vessel RF ground point with a wire 8 AWG or larger 5 Whenever routing cable through holes drilled in metal or through bulkheads use grommets and RTV sealant to weatherproof all holes drilled on the outside of the vessel 6 Always provision the wiring into the BDU with a drip loop 7 With the exception of the BDU to antenna RF cable do not route the power cable outside the vessel 8 BDU MUST NOT be mounted closer than 1 0 m 3
Download Pdf Manuals
Related Search