UM10469 - NXP Semiconductors
Contents
1. User manual Rev 1 2 29 December 2014 11 of 17 NXP Semiconductors U M1 0469 48 V 150 W demo board using the SSL4101 8 Operation and connection line TB2 1 output ac VIN S314101 TB2 2 output neuka ACTIVE PFC AND FLYBACK SSL DRIVER 7 PAUA DUI J1 2 AUX out vy 019aac389 earth GND Fig 6 General connection of the SSL4101 demo board 019aac391 Fig 7 Input side Fig 8 Output side UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 12 of 17 NXP Semiconductors U M1 0469 48 V 150 W demo board using the SSL4101 9 Measurements UM10469 1 2 97 019aac39 n 95 1 2 93 3 91 89 0 50 100 150 DC load W 1 277 V AC 2 230 V AC 3 120 V AC Fig 9 Efficiency n as a function of as a function of DC output power Po 1 1 00 019aac393 PF 3 0 95 2 0 90 1 0 85 0 80 0 50 100 150 DC load W 1 277 V AC 2 230 V AC 3 120 V AC Fig 10 Power factor as a function of as a function of DC output power Po All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved2. 12 Legal information 48 V 150 W demo board using the SSL4101 12 1 Definitions Draft The document is a draft version only The content is still under internal review and subject to formal approval which may result in modifications or additions NXP Semiconductors does not give any representations or warranties as to the accuracy or completeness of information included herein and shall have no liability for the consequences of use of such information 12 2 Disclaimers Limited warranty and liability Information in this document is believed to be accurate and reliable However NXP Semiconductors does not give any representations or warranties expressed or implied as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information NXP Semiconductors takes no responsibility for the content in this document if provided by an information source outside of NXP Semiconductors In no event shall NXP Semiconductors be liable for any indirect incidental punitive special or consequential damages including without limitation lost profits lost savings business interruption costs related to the removal or replacement of any products or rework charges whether or not such damages are based on tort including negligence warranty breach of contract or any other legal theory Notwithstanding any damages that customer might incur for any reason whatsoever NXP S
3. UM10469 48 V 150 W demo board using the SSL4101 Rev 1 2 29 December 2014 User manual Document information Info Content Keywords SSL4101 GreenChip III SSL low cost LED driver mains supply user manual Abstract This document explains the basic operation and application of the 150 W SSL4101 Solid State Lighting SSL driver evaluation board The SSL4101 is designed to meet the needs of universal mains SSL drivers used in industrial and commercial lighting applications NXP Semiconductors UM10469 Revision history 48 V 150 W demo board using the SSL4101 Rev Date Description v 1 2 20141229 third issue v 1 1 20120522 second issue v 1 20110517 first issue Contact information For more information please visit http www nxp com For sales office addresses please send an email to salesaddresses nxp com UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 2 of 17 NXP Semiconductors U M1 0469 48 V 150 W demo board using the SSL4101 1 Introduction WARNING Lethal voltage and fire ignition hazard The non insulated high voltages that are present when operating this product constitute a risk of electric shock personal injury death and or ignition of fire This product is intended for evaluation purpose
4. 5 SMD 0805 Stackpole Electronics RMCF 1 10 15K 5 R R12 1 resistor 0 091 Q 1 W 1 SMD 2010 Stackpole Electronics CSRN2010FKR091 R15 1 resistor 0 16 Q 1 W 1 SMD 2010 Stackpole Electronics CSRN2010FKR160 R16 R18 2 resistor 2 Q 0 25 W 5 SMD 1206 Panasonic ERJ 8GEYJ2ROV R17 R19 R20 3 resistor 1 KQ 0 125 W 5 SMD 0805 Stackpole Electronics RMCF 1 10 1K 5 R R21 1 resistor 5 1 kQ 0 125 W 5 SMD 0805 Stackpole Electronics RMCF 1 10 5 1K 5 R R22 R24 2 resistor 1 MQ 1 SMD 0805 Stackpole Electronics RMCF0805FT1M00 R23 1 resistor 61 9 KQ 0 125 W 1 SMD 0805 Yageo RCO805FR 0761K9L R25 1 resistor 33 kQ 0 125 W 5 SMD 0805 Stackpole Electronics RMCF 1 10 33K 5 R R26 1 resistor 10 kQ 0 125 W 1 SMD 0805 Stackpole Electronics RMCF 1 10 10K 1 R R27 1 NTC Resistor 100 kQ 5 3950 4400 B25 50 Cantherm MF52A104J3950 R28 1 resistor 39 KQ 0 125 W 5 SMD 0805 Stackpole Electronics RMCF 1 10 39K 5 R R29 R36 2 resistor 287 kQ 0 125 W 1 SMD 0805 Stackpole Electronics RMCFO805FT287K R30 1 resistor 66 5 KQ 0 125 W 1 SMD 0805 Yageo RCO805FR 0766K5L R31 R41 2 resistor 220 Q 0 125 W 5 SMD 0805 Stackpole Electronics RMCF 1 10 220 5 R R33 1 resistor 1 KQ 0 125 W 5 SMD 0805 Stackpole Electronics RMCF 1 10 1K 5 R R32 1 resistor 0 015 Q 1 W 1 SMD 2010 Stackpole Electronics CSRN2010FKR015 R34 R47 2 resistor 2 Q 0 25 W 5 SMD 1206 Panasonic ERJ 8GEYJ2ROV R35 R40 2 resistor 4
5. 99 KQ 0 125 W 1 SMD 0805 Stackpole Electronics RMCF 1 10 4 99K 1 R R37 R38 R44 3 resistor 10 KQ 0 125 W 1 SMD 0805 Stackpole Electronics RMCF 1 10 10K 1 R R39 1 resistor 93 1 kQ 0 125 W 1 SMD 0805 Stackpole Electronics RMCFO805FG93K1 UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 10 of 17 NXP Semiconductors UM10469 48 V 150 W demo board using the SSL4101 Table 3 Bill of materials continued Component Qty Description Manufacturer and type R43 1 resistor 1 MQ 1 SMD 0805 Stackpole Electronics RMCF0805FT1M00 R45 1 resistor 0 Q SMD 0805 Stackpole Electronics Jumper R46 1 resistor 100 kQ 0 125 W 1 SMD 0805 Stackpole Electronics RMCFO805FT100K PCB1 1 PCB double sided SMPS designed ADx yyyW PCBC1 Q1 1 MOSFET 650 V 5 7 A 0 63 Q at 100 C TO220F Infineon IPA60R385CP Q2 1 MOSFET 800 V 5 1 A 1 08 Q at 100 C TO220F Infineon SPAO8N80C3 Q3 1 MOSFET 200 V 27 A 73 mQ at 100 C T0220 NXP Semiconductor PSMN057 200P Q4 1 NPN 30 V 2 A SOT23 NXP Semiconductor PBSS4032NT T1 1 transformer flyback PQ32 20 3C95 710 uH W rth Elecktronik 750341026 40 10 4 4 TB1 1 terminal block 3 x 15 A 300 V AC On Shore Technology OSTTC032162 TB2 1 terminal block 2 x 16 A 250 V AC On Shore T
6. GOOD VoSTART FB SMPS STARTFB LOW POWER CONTROL START STOP EXT PROT PFC EXT PROT gt OTP FBOVP LATCH RESET TIMEOUT S TON MAX gt S VoSHORT VuvLo PROT EXT PROT CHARGE VCC GOOD Vstartup CONTROL CHARGE Vith UVLO R PROTECTION FB FB TON MAX ose Freq Red gt PROT SAFE RESTART OTP CHARGE gt 1k VALLEY DETECT INTERNAL SUPPLY Vstartup Vih uvLo TEMP OTI ENABLE g ocP PP FB aE DRIVER 7 LBLANK ENABLE FB 60 pA START A START FB gt SOFT D 7 OVP OvpFB COUNTER qj FB GATE lt d 10 FBSENSE P HV Vcc GND 001aan671 Remark The time out is the safe restart for the SSL4101T Fig 3 Block diagram 5 Pin description 5 1 Pin configuration Vec HV GND HVS FBCTRL HVS FBAUX 4 FBDRIVER SSL4101T LATCH PFCDRIVER PFCCOMP 6 PFCSENSE VINSENSE FBSENSE PFCAUX 8 VOSENSE 001aan672 Fig 4 Pin configuration diagram UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 6 of 17 NXP Semiconductors U M1 0469 48 V 150 W demo board using the SSL4101 5 2 Pin description Table 2 Pin description Symbol Pin Description Voc 1 supply voltage GN
7. User manual Rev 1 2 29 December 2014 13 of 17 NXP Semiconductors UM10469 UM10469 48 V 150 W demo board using the SSL4101 19 019aac394 l THD 14 a 2 9 3 4 0 50 100 150 DC load W 1 277 V AC 2 230 V AC 3 120 V AC Fig 11 Input current l THD as a function of DC output power Po 019aac395 500 Pstby mW 400 300 1 200 2 100 100 1 80 mW 2 No load Fig 12 Standby power Pstby as a function of as a function of input voltage V RMS 150 200 250 300 RMS input voltage V All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 14 of 17 NXP Semiconductors U M1 0469 48 V 150 W demo board using the SSL4101 10 PCB layouts 2 cio 05 019aac397 b Bottom view Fig 13 SSL4101 Gerber files 11 References 1 AN11054 GreenChip IIl SSL4101 integrated PFC and flyback controller application note 2 SSL4101T Data sheet UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 15 of 17 NXP Semiconductors UM10469
8. as possible UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 7 of 17 t LOZ 4equieseq 6Z Z L AeY jenuew sn SJ IE OSIP eba 0 199fqNS S Jua WNIOP S14 UI PEpIAOIG uopewoyur y Z41408 6970 LWN pamasa SUSU Ily Y LOZ AN S1O ONPUDDIWES AXN TB1 8 A 300 V c3 R3 primary secondary 19 V DC 4 7 nF 1MQ L6 D2 T Y2 1 HV LPB 320u 4A3FX BYV25D 600 441V DC TPK 710u 2a6FX D12 Yy a R2 D16 NA BAS21J C26 A7nF 1MQ ce c10 SMBJ78A 33 uF 35 V T Y2 1 HV 470 nF r 4 350 V D3 zA ua SMBJ78A HEN DC TB2 A 1 15A by 100 nF R8 a x2 20 KQ C28 2A 1 0 5W Be 390 pF 63 V it c29 0 E2 SMAJ100A on apone D 150 pF 2200 63 4 eae V 2 PMEG2005ET Tite a R10 0 0150 IPA6OR385CP I PEMNOST 200P 2010 H1 1 ae w Ri D5 3 c31 a pang MUR1100E 3 nF R21 12kQ 0 091 Q 1 HES_ 3323 B See at c13 1 1W 1 R17 20 1H D7 1kQ 0 25 W 100 nF PMEG2005ET Ras KY IF a2 Ate ES SPAO8N80C3 A 1 Ceas R33 n oF Ba BIS Ka E w as T 0 25 W
9. is and with all faults basis for evaluation purposes only NXP Semiconductors its affiliates and their suppliers expressly disclaim all warranties whether express implied or statutory including but not limited to the implied warranties of non infringement merchantability and fitness for a particular purpose The entire risk as to the quality or arising out of the use or performance of this product remains with customer In no event shall NXP Semiconductors its affiliates or their suppliers be liable to customer for any special indirect consequential punitive or incidental damages including without limitation damages for loss of business business interruption loss of use loss of data or information and the like arising out the use of or inability to use the product whether or not based on tort including negligence strict liability breach of contract breach of warranty or any other theory even if advised of the possibility of such damages Notwithstanding any damages that customer might incur for any reason whatsoever including without limitation all damages referenced above and all direct or general damages the entire liability of NXP Semiconductors its affiliates and their suppliers and customer s exclusive remedy for all of the foregoing shall be limited to actual damages incurred by customer based on reasonable reliance up to the greater of the amount actually paid by customer for the product or five dollars
10. 10 0 0 25 W PBSS4032NT Ro R19 R14 D15 IMO PMEG2005ET Rar N 15KQ i K 20 1 R15 1 0 25 W c15 0 16 Q Z as gt I 1 1W 2 FA amp 220 nF 1 OG O O W ime a a SSL4101 119V 00 2 19 V DC c17 Hi C33 R44 1nF 100 v 48 V DC 1nF 10kQ x a 2 Z E 19 V DC 4 R24 O O 9 1MQ E ia i R36 1 100 nF D11 287 kQ PFC unductor charge loop c34 c35 1 R37 R38 p Do14 v2 ve PMBD914 iH T 1 Fn 22 nF eres 10 KO 47 nF 10kO i V 2 R29 R30 R41 10 nF mmm PFC unductor discharge loop 2 4 pas l 2200 R39 R43 287 KQ 1 66 5 KQ 1 4 93 1 KQ TMO 4 1 1 R40 flyback power loop R26 4 99 KQ 3 ae 10kQ R28 u2 1 R23 i n 8 i z omo L tea 39 kQ HCPL 817 W6CE 7 61 9 kQ 2 uT Tor output power loop 10V c19 16V n ci c25 3 2 470 nF JOOKE One 330 nF T uev o J uev i Aux supply power loops 2 V 2 2 vD V 2 2 v 2 2 Vv 2 019aac283 1 2 Fig 5 Primary power GND all connections go to the C7 minus pin Primary signal GND all connections go to the C22 ground pin Schematic SSL4101 demo board LOLDISS ey Husn paeog ow ap M OSLA 8t 690 LNN SJOJONPUODIWISS dXN NXP Semiconductors UM10469 48 V 150 W demo board using the SSL4101 7 Bill of materials Table 3 Bill of materials Component Qty Description Manufacturer and type C1 C6 2 film capaci
11. D 2 ground FBCTRL 3 control input for flyback FBAUX 4 input from auxiliary winding for demagnetization timing and overvoltage protection for flyback LATCH 5 general purpose protection input PFCCOMP 6 frequency compensation pin for PFC VINSENSE 7 sense input for mains voltage PFCAUX 8 input from auxiliary winding for demagnetization timing for PFC VOSENSE 9 sense input for PFC output voltage FBSENSE 10 programmable current sense input for flyback PFCSENSE 11 programmable current sense input for PFC PFCDRIVER 12 gate driver output for PFC FBDRIVER 13 gate driver output for flyback HVS 14 15 high voltage safety spacer not connected HV 16 high voltage start up and valley sensing of flyback part 6 Schematic SSL4101 demo board The major components of a typical SSL4101 application are shown in Figure 5 The following remarks are very important when designing your application Remark Minimize both the perimeters and the areas encircled by the indicated loops Remark Power and signal GND must have only one connection between the C22 ground pin and the C7 minus pin Remark In Figure 5 the connections for some capacitors must be soldered directly to the capacitors solder point on the PCB and from that point connected to the next component Remark Components that are not parts of the power loops particularly the ICs and the filter capacitors must not be enclosed by a power loop Moreover they should be kept as far from them
12. US 5 00 The foregoing limitations exclusions and disclaimers shall apply to the maximum extent permitted by applicable law even if any remedy fails of its essential purpose Safety of high voltage evaluation products The non insulated high voltages that are present when operating this product constitute a risk of electric shock personal injury death and or ignition of fire This product is intended for evaluation purposes only It shall be operated in a designated test area by personnel that is qualified according to local requirements and labor laws to work with non insulated mains voltages and high voltage circuits The product does not comply with IEC 60950 based national or regional safety standards NXP Semiconductors does not accept any liability for damages incurred due to inappropriate use of this product or related to non insulated high voltages Any use of this product is at customer s own risk and liability The customer shall fully indemnify and hold harmless NXP Semiconductors from any liability damages and claims resulting from the use of the product Translations A non English translated version of a document is for reference only The English version shall prevail in case of any discrepancy between the translated and English versions 12 3 Trademarks Notice All referenced brands product names service names and trademarks are the property of their respective owners GreenChip is a trademark of NXP Se
13. afety warning The board can be connected to a mains voltage between 108 V and 305 V A different mains voltage range can be selected with minor modifications The output connected to the LEDs is designed for reinforced isolation from the mains The demo board is designed to meet UL1950 UL8750 and EN61347 but was not submitted for safety compliance Touching the reference board during operation must be avoided at all times An isolated housing for the board and the LED s is mandatory when used in uncontrolled non laboratory environments Therefore the board must be connected to the mains supply via a galvanic isolated variable transformer These devices can be recognized by the symbols shown in Figure 2 OlO 019aab173 019aab174 a Isolated Fig 2 Variac isolation symbols b Not isolated 3 SSL4101 driver board specifications Table 1 SSL4101 driver board specifications Symbol Parameter Name Minimum _ Target Units Remarks Toper operating temperature 25 to 60 40 to 85 C ambient temperature non condensing 510 95 0 to 95 relative humidity Vi input voltage mains AC 108 to 305 85 to 305 V fi input frequency 49 to 61 47 to 63 Hz Vo output voltage 48 2 V output voltage must always stay below 60 V to meet the Class II operating requirements lo max maximum output current 3 1 A unit must keep constant voltage output from no load thro
14. ations and products using NXP Semiconductors products and NXP Semiconductors accepts no liability for any assistance with applications or customer product design It is customer s sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customer s applications and products planned as well as for the planned application and use of customer s third party customer s Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors does not accept any liability related to any default damage costs or problem which is based on any weakness or default in the customer s applications or products or the application or use by customer s third party customer s Customer is responsible for doing all necessary testing for the customer s applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customer s third party customer s NXP does not accept any liability in this respect Export control This document as well as the item s described herein may be subject to export control regulations Export might require a prior authorization from competent authorities Evaluation products This product is provided on an as
15. echnology OSTTC020162 U1 1 IC GreenChip III SMPS Controller NXP Semiconductors SSL4101 U2 1 optocoupler CTR 200 400 Avago Technologies HCPL 817 W6CE U3 1 IC GreenChip synchronous rectifier controller NXP Semiconductor TEA1761T C7 1 nomex insulator 0 254 mm 10 mil 02 67 mm 1 050 case top 6 screw 2 56 3 17 mm 1 8 length flat head McMaster 91771A074 undercut stainless steel 1 copper shield 0 127 mm 5 mil 5 51 mm x 1 78 mm 2 170 x 0 700 case 2 nomex strip 1 63 mm x 12 31 mm 0 640 x 4 850 D1 Q1 Q2 4 screw 4 40 7 94 mm 5 16 length flat head McMaster 91099A160 D13 Q3 undercut stainless steel D1 Q1 Q2 4 belleville washer 4 McMaster 9713K54 D13 Q3 D1 Q1 Q2 4 hex nut 4 stainless steel McMaster 91841A005 D13 Q3 E1 E5 5 screw 4 40 6 35 mm 1 4 pan head external McMaster 90402A106 washer zinc plated steel H1 6 screw 4 40 1 8 length flat head undercut McMaster 91771A103 stainless steel L5 1 nomex insulator 0 254 mm 10 mil gt 1 27 mm x 2 54 mm 0 500 x 1 000 L6 1 nomex insulator 0 254 mm 10 mil 2 54 mm x 2 54 mm 1 000 x 1 000 R27 2 heatshrink tubing 0 127 mm 0 050 long 0 76 mm 0 300 T1 1 nomex insulator 0 254 mm 10 mil 3 43 mm x 3 56 mm 1 350 x 1 400 UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved
16. emiconductors aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and conditions of commercial sale of NXP Semiconductors Right to make changes NXP Semiconductors reserves the right to make changes to information published in this document including without limitation specifications and product descriptions at any time and without notice This document supersedes and replaces all information supplied prior to the publication hereof Suitability for use NXP Semiconductors products are not designed authorized or warranted to be suitable for use in life support life critical or safety critical systems or equipment nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury death or severe property or environmental damage NXP Semiconductors and its suppliers accept no liability for inclusion and or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and or use is at the customer s own risk Applications Applications that are described herein for any of these products are for illustrative purposes only NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification Customers are responsible for the design and operation of their applic
17. its the peak current to 25 of its maximum value This ensures high efficiency at low power and good standby power performance while minimizing audible noise from the transformer The SSL4101T is a MultiChip Module MCM containing two chips The proprietary high voltage BCD800 process which makes direct start up possible from the rectified universal mains voltage in an effective and green way The second low voltage Sllicon On Insulator SIO is used for accurate high speed protection functions and control The SSL4101T enables extremely efficient and reliable LED lighting application power supplies with power requirements from 10 W to 300 W to be designed easily using the minimum number of additional components All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 5 of 17 NXP Semiconductors UM10469 48 V 150 W demo board using the SSL4101 VINSENSE 7 PFCCOMP 6 D q PFCDRIVER DRV FBDRIVER LOW VOSENSE 9 PFCSENSE 11 PFCAUX 8 T LOW POWER Y d N azv Nerv L L LOW VIN PFC PROT VoOVP VoSTART FB VoSHORT PFC DRIVER m gt ENABLE PFC 60 pA SOFT START START STOP PFC TIMER 4 ps jp VALLEY gt DETECT PFCGATE ENABLE H S PFC osc VCC
18. miconductors N V NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 16 of 17 NXP Semiconductors UM10469 13 Contents 48 V 150 W demo board using the SSL4101 GOAN ODOUAA RPWHND hoo Introduction 000 20 ce eee eee 3 Safety warning 0 eee e eee eee ees 4 SSL4101 driver board specifications 4 SSL4101 driver overview 5 Pin description 200 eee ee eee 6 Pin configuration auauua aaea 6 Pin description 00000 ee eee 7 Schematic SSL4101 demo board 7 Bill of materials 22 2000e eee 9 Operation and connection 12 Measurements 0 20000e cere eens 13 PCB layouts 0 0 0 e ee eee eee eee 15 References 20000 cece eee eee 15 Legal information 00 eeeeeeee 16 Definitions 0 0 cc cee eee 16 Disclaimers 0 0 00 c cece eee eee 16 Trademarks 0 0 eee 16 CONTEN acraea rennan nira ERES 17 Please be aware that important notices concerning this document and the product s described herein have been included in section Legal information NXP Semiconductors N V 2014 All rights reserved For more information please visit http www nxp com For sales office addresses please send an email to salesaddresses nxp com Date of release 29 December 2014 Document identifier UM10469
19. s continued Component Qty Description Manufacturer and type H1 1 heat sink spreader D1 Q1 Q2 D13 Q3 Custom HCC 8706 BIkA1 case 1 case 12 45 mm x 6 35 mm x 3 89 mm Custom HCC 4925 YelA1 4 90 x 2 50 x 1 53 yellow anodized case top 1 case top 12 45 mm x 6 05 mm x 0 51 mm Custom HCC 4924 YelA1 4 90 x 2 38 x 0 20 yellow anodized J1 1 connector RCPT 2 POS 100 SNGL GOLD Samtec Inc CES 102 01 S S L1 1 inductor common mode 4 mH 2 A 10 ku split W rth Elektronik 750312184 L2 1 inductor common mode 5 mH 2 A 10 ku bifilar W rth Elektronik 750312185 L3 L4 2 inductor differential mode 68 uH 2 A Murata 13R683C L5 1 inductor differential mode 696 uH 2 A high flux W rth Elektronik 750341186 160 u L6 1 inductor 320 uH RM10 3C95 47 5T 40 38 W rth Elecktronik 750312188 SPNSN Served Litz R1 1 NTC resistor 7 Q 2 A Ametherm SL08 7R002 R2 R3 2 resistor 1 MQ 1 SMD 1206 high voltage Rohm KTR18EZPF1004 R4 R5 2 resistor 4 7 MQ 1 SMD 1206 high voltage Rohm KTR18EZPF4704 R6 1 resistor 53 6 kQ 0 125 W 1 SMD 0805 Yageo RC0805FR 0753K6L R8 1 resistor 20 KQ 0 5 W 1 SMD 1206 Stackpole Electronics RNCP1206FTD20K0 R9 1 resistor 220 Q 0 125 W 5 SMD 0805 Stackpole Electronics RMCF0805JT220R R10 R13 2 resistor 10 Q 0 25 W 5 SMD 1206 Stackpole Electronics RMCF1206JT10RO R11 1 resistor 12 KQ 0 125 W 5 SMD 0805 Stackpole Electronics RMCF 1 10 12K 5 R R14 1 resistor 15 KQ 0 125 W
20. s only It shall be operated in a designated test area by personnel qualified according to local requirements and labor laws to work with non insulated mains voltages and high voltage circuits This product shall never be operated unattended This document explains the basic operation and application of the 150 W SSL4101 Solid State Lighting SSL driver evaluation board The device is designed to meet the requirements of universal mains SSL drivers used in industrial and commercial lighting applications Both Constant Current Mode CCM or Constant Voltage Mode CVM outputs are supported over power ranges from 100 W to 280 W delivered to the load with minor modifications The SSL4101 uses NXP Semiconductors GreenChip IIl Switched Mode Power Supply SMPS controller IC technology The SSL4101 combines a controller for Power Factor Correction PFC and a flyback controller The SSL4101 s high level of integration allows design of a cost effective LED lighting applications in a small form factor using low number of components Remark In this user manual all voltages are in V AC unless otherwise specified 019aac388 Fig 1 SSL4101 demo board UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 3 of 17 NXP Semiconductors UM10469 48 V 150 W demo board using the SSL4101 2 S
21. tor 470 nF 305 V AC X2 EPCOS B32922C3474M C2 C3 C8 3 ceramic capacitor 4 7 nF 300 V AC Y2 disc Vishay VY2472M49Y5US63V7 C4 1 film capacitor 100 nF 305 V AC X2 10 mm EPCOS B32921C3104M LdSp C5 1 film capacitor 100 nF 305 V AC X2 15 mm EPCOS B32922A2104M LdSp C7 1 electrolytic capacitor 68 uF 500 V 0 78 Ato 1 1 A Panasonic ECO S2HP680CA RMS c9 1 ceramic capacitor 10 nF 1 kV 20 to 80 disc Murata DEBE33A103ZA3B C10 1 ceramic capacitor 1 nF 300 V AC Y2 disc Vishay VY2102M29Y5US63V7 C11 1 MLCC 220 pF 100 V 10 X7R SMD 0805 AVX 08051C221KAT2A C12 C21 C24 3 MLCC 10 nF 50 V 10 X7R SMD 0805 AVX 08055C103KAT2A C13 C22 2 MLCC 100 nF 100 V 10 X7R SMD 0805 TDK C2012X7R2A104K C14 C16 2 MLCC 470 pF 100 V 5 NPO SMD 0805 TDK C2012COG2A471J C15 1 MLCC 220 nF 16 V 10 X7R SMD 0805 Murata GRM219R71C224KA01D C17 C33 2 MLCC 1 nF 100 V 10 X7R SMD 0805 AVX 08051C102KAT2A C18 1 MLCC 2 2 F 10 V 10 X7R SMD 0805 Murata GRM21BR71A225KA01L C19 1 MLCC 470 nF 16 V 10 X7R SMD 0805 Panasonic ECJ 2FB1C474K C20 1 MLCC 150 nF 16 V 10 X7R SMD 0805 AVX 0805YC153KAT2A C23 C26 2 electrolytic capacitor 33 uF 35 V 105 C 0 175 A Nippon Chemi Con ELXZ350ELL330MEB5D RMS C25 1 MLCC 330 nF 16 V 10 X7R SMD 0805 AVX 0805YC334KAT2A C27 1 MLCC 150 pF 200 V 10 NPO SMD 1206 C31 1 film capacitor 68 nF 305 V AC X2 Vishay BFC233820683 C28 C29 2 elec
22. trolytic capacitor 390 uF 63 V 1 9 A RMS Nippon Chemi Con EKZE630ELL391MK25S C30 C32 2 MLCC 100 nF 100 V 10 X7R SMD 0805 TDK C2012X7R2A104K C35 1 MLCC 47 nF 50 V 10 X7R SMD 0805 AVX 08055C473KAT2A C34 1 MLCC 10 nF 50 V 10 X7R SMD 0805 AVX 08055C103KAT2A C36 1 MLCC 22 nF 50 V 10 X7R SMD 0805 AVX 08055C223KAT2A D1 1 diode bridge 8 A 600 V GBU806 Diodes Incorporated GBU806 D2 1 diode 5 A 600 V ultrafast DPAK NXP Semiconductors BYV25D 600 D3 D16 2 diode Zener 91 V 5 5 W SMB Littelfuse SMBJ78A D4 1 diode Zener 117 V 5 3 W SMA Littelfuse SMAJ100A D5 1 diode 1 A 1 kV ultrafast DO 41 ON Semiconductor MUR1100E D6 D7 2 diode Schottky 0 5 A 20 V SOT23 NXP Semiconductors PMEG2005ET D8 D12 2 diode 0 25 A 300 V fast recovery SOD323F NXP Semiconductors BAS21J D10 D11 2 diode 0 2 A 100 V high speed switching SOT23 NXP Semiconductors PMBD914 D15 1 diode Schottky 0 5 A 20 V SOT23 NXP Semiconductor PMEG2005ET F1 1 fuse 4 A 300 V time lag Littelfuse 3691400044 UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 9 of 17 NXP Semiconductors UM10469 48 V 150 W demo board using the SSL4101 Table 3 Bill of material
23. ugh maximum output current n efficiency 91 94 measured with V set to 120 V measured with V set to 277 V full load PF Power Factor 0 95 0 9 Measured with V set to 120 V 230 V and 277V at full load for loads from 50 to full load Pstb standby power lt 500 lt 300 mW power in mW at no load ta start start up delay time lt 300 lt 200 ms startup delay time from power up until lo is above 90 of its rated output current measured at maximum load UM10469 All information provided in this document is subject to legal disclaimers NXP Semiconductors N V 2014 All rights reserved User manual Rev 1 2 29 December 2014 4 of 17 NXP Semiconductors U M1 0469 48 V 150 W demo board using the SSL4101 4 SSL4101 driver overview UM10469 The SSL4101 is part of NXP Semiconductors GreenChip IIl third generation of green Switched Mode Power Supply SMPS controller ICs The SSL4101T combines both a controller for Power Factor Correction PFC and a flyback controller The integrated green functions provide high efficiency at all power levels This applies to quasi resonant operation at high power levels quasi resonant operation with valley skipping as well as to reduced frequency operation at lower power levels At low power levels the PFC switches off to maintain the SSL4101 s high efficiency During low power conditions the flyback controller switches to frequency reduction mode and lim
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