Home

Instruction Manual - Cole

1. 115 V with window 44203 11 FlaskScrubber Undercounter 230 V with window Plus the Following Part Component Description 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44629 00 Two 2 Screws 14888 00 One 1 Clamp 44222 00 Three 3 ounces LabSolutions Detergent with MSDS Catalog Washer Description 44204 00 FlaskScrubber Freestanding 115 V 44204 01 FlaskScrubber Freestanding 230 V 44204 10 FlaskScrubber Freestanding 115 V with window 44204 11 FlaskScrubber Freestanding 230 V with window Plus the Following Part Component Description 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44680 00 One 1 Hole Plug 14888 00 One 1 Clamp 44222 00 Three 3 ounces LabSolutions Detergent with MSDS Product Service 1 800 522 7658 Chapter 3 Getting Started If you did not receive one or more of the components listed for your washer or if any of the components are damaged contact Labconco Corporation immediately for further instructions Removing the Shipping Skid After you verify the washer components move your Move the washer by washer to the location where you want to install it Then placing a flat low dolly follow the steps listed below to remove the shipping skid under the shipping skid from your washer To remove the shipping skid 1 Make certain any loose items inside the washer have been removed 2 Gently place the washer on its back positioning the Retain the sh
2. Chapter 7 Troubleshooting PROBLEM Door drops too far below door stop Poor drying Poor washing results CAUSE Bent door hinge Water is not hot enough Flask beaker or labware with concave bottoms not loaded correctly Recondensation Heater s disconnected or malfunctioned Blower disconnected or malfunctioned Water is not hot enough Improper loading Detergent too old or amount wrong Detergent caked in cup Insufficient wash time Insufficient water Blocked fill valve screen CORRECTIVE ACTION Replace door hinge Check inlet water temperature minimum 120 F at the washer Tilt these articles when loading so that water drains off If clean labware is left in the washer recondensation may occur Open latch after completion of cycle to allow moisure laden air to escape Reconnect or replace heater Reconnect or replace blower Check inlet water temperature Must be at least 120 F Recommended temperature is 150 F Check washer loading instructions in Chapter 4 in this manual Replace detergent or change quantity used Clean cup Replace with fresh detergent Check water inlet temerature Must be at least 120 F Increase wash cycle time Check to be sure the water shut off valve is fully open Check to be sure the water pressure is between 20 and 120 psi at a flow rate of 1 25 gallons per minute Check screen in fill valve Product Service 1 80
3. dNNd JA IYA AJZINOIJA NOLL 22010 AN LVAS L lvisl YJiVJH NIVUG HSVM x000 EI d ng SNOILVOO1 AVlja JOIAJINI 87 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Diagram 230V Models iring W OZ Dei MOOL Day SS UBLV3H A1 UJLVIH dng Kiche M 87 TTN IIN wa AViS 1 JNV J Sh1 9581 SQ1 3521 7 ege amal AVIS O1 dns ivist IH driNS a ee 4061 46081 a fr EE 1V1S L AYJLS 9 o 1 D Ann AVIS NYJIS TAM 48 X CG rr 5 ADEM D CEA NNNOVA MSI BAIA d L EE E LINN ONIDIANSS OL dOldd JJYNOS YIMOd HOI LOINNOOSIO ONINAIVM FATWA dt 20871 4000 Af9 SE A73 E 9 TEJA TA dWNd Id 1 We L ginn TEE E n BAWA d i fl 1Y1IS 1 NV31S 9 ie UJMOJE E dnd S KS HOS ne tEn WSL 799 i We Kee Set WS ER u 1 IGAS H u ano 6 BCEE wa CES Ecg Ten ARN Nm mm Lee ante 00 SOSt N d een INON EE u IT et ZHO9 0S AOEZ UJHSVM WVYOVIG ONIJIM OJNOJAV I ZOBLOSK vod EW NOILIJH did IvlS l IVvlS l IvlS l dNNd JATIVA BAIA d dnd NIVYG HSVM H dWNS 01 dWNS LEI 3ZINOI30 dvi 1N3943130 UJMOJg SNOILVOO1 AVIJA XOIXJLNI SURLIVEVHD NU 097 Product Service 1 800 522 7658 88 Appenpix D GLASSWARE WASHER ACCESSORIES FlaskScrubber Accessories PART _ DESCRIPTION 44944 01 Upper Rack Assembly Stainless Steel Contains one upper rack with two
4. 1450 watts 230V models Steam element power 700 watts Product Service 1 800 522 7658 83 Appendix C Glassware Washer Specifications 84 Environmental Conditions Indoor use only Maximum altitude 6562 feet 2000 meters Ambient temperature range 41 to 104 F 5 to 40 C Maximum relative humidity 80 for temperatures up to 88 F 31 C decreasing linearly to 50 relative humidity at 104 F 40 C Main supply voltage fluctuations not to exceed 10 of the nominal voltage Transient overvoltages according to Installation Categories II Overvoltage Categories per IEC 1010 Temporary voltage spikes on the AC input line that may be as high as 1500V for 115V models and 2500V for 230V models are allowed Used in an environment of Pollution degrees 2 i e where normally only non conductive atmospheres are present Occasionally however a temporary conductivity caused by condensation must be expected in accordance with IEC 664 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Program Times and Water Consumption 115V Models Program Rinse Plastic Glass Glass Plus Scientific User 1 Set User 2 Set Only Wash 1 5 5 5 5 5 Steam T T 10 T 10 Wash 2 10 20 30 40 10 10 Rinse 1 4 2 2 2 2 2 Rinse 2 tE 4 4 4 4 4 Rinse 3 kk kk kk 4 kk kk Rinse 4 kk kk kk 4 kk kk Rinse 5 kk kk kk kk 4 kk kk Rinse 6 kk kk kk 4 kk kk D
5. 26 leveling feet 15 pipet inserts 61 top rack 63 washer 15 Interrupting wash cycle 50 L Leveling feet 15 Leveling washer 18 Light bulb 56 Loading glassware 43 Lowering top rack SteamScrubber 38 wash arm SteamScrubber 38 M Maintaining air gap 53 overflow dome 54 water fill valve 53 Manual overview 2 Mobile washer dimensions 78 79 N Neutralizing acid dispenser 47 O Operating cycle selecting 47 Overflow dome 54 Overview of manual 2 P Pipet inserts 61 Power supply connecting 30 requirements 7 Programming instructions 48 Purified water connecting 23 disconnecting pump 59 requirements 6 R Racks arranging 37 FlaskScrubber 41 SteamScrubber 38 Removing exterior panels 57 shipping skid 15 Replacing light bulb 56 A Selecting operating cycle 47 Setting up washer 15 Shipping skid 15 Space requirements 9 Specifications washer 85 Stainless steel interior 52 Starting wash cycle 48 SteamScrubber accessories 92 lowering top rack 38 lowering wash arm 38 racks 38 T Top rack installing 63 lowering 38 Troubleshooting 67 Typographical conventions 3 U Undercounter model attaching to countertop 20 space requirements of 9 Unpacking 12 removing skid 15 Product Service 1 800 522 7658 Index Washer W components 72 specifications 85 Wash arm 38 Water
6. The Glassware Washer weighs over 70 Ibs 33 Kg The carton allows for lifting with a mechanical lift truck or hand truck If you must lift the washer manually use at least two 2 persons and follow safe lifting guidelines Product Service 1 800 522 7658 11 Chapter 3 Getting Started The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen 15 days of delivery 12 Unpacking Your Glassware Washer Carefully unpack your Glassware Washer and inspect the washer for damage that may have occurred in transit If your washer is damaged notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier DO NOT RETURN GOODS WITHOUT THE PRIOR AUTHORIZATION OF LABCONCO UNAUTHORIZED RETURNS WILL NOT BE ACCEPTED IF YOUR WASHER WAS DAMAGED IN TRANSIT YOU MUST FILE A CLAIM DIRECTLY WITH THE FREIGHT CARRIER LABCONCO CORPORATION AND ITS DEALERS ARE NOT RESPONSIBLE FOR SHIPPING DAMAGES BE CERTAIN TO REMOVE ALL PACKAGING MATERIALS DETERGENT SAMPLES AND ANY MATERIALS THAT ARE NOT AN INTEGRAL COMPONENT OF THE GLASSWARE WASHER FROM THE INSIDE OF THE WASHER PRIOR TO INSTALLING THE WASHER Do not discard the carton or packing material for your washer until you have checked all of the components and installed and tested the washer Do not remove the washer from its shipping skid until it is ready to be place
7. and an electrical source must be located near the installation site Carefully read this chapter to learn e the hot water source requirements for your installation site e the purified water source requirements for your installation site e the electrical supply requirements for your installation site e the drainage requirements for your installation site Product Service 1 800 522 7658 Chapter 2 Prerequisites Pressurization is not required for the purified water source Refer to Appendix C Glassware Washer Specifications for complete Glassware Washer electrical and environmental conditions specifications and requirements Hot Water Requirements An existing hot water supply may be used as the hot water source for your Glassware Washer However the washer requires the inlet water temperature to be greater than 120 F 49 C to fully activate powdered detergents and raise the glassware temperatures to achieve fast and complete drying For ultimate washer performance a hot water inlet temperature setting of 150 F 66 C is recommended Water pressure must be between 20 120 psi 138 827 kPa at the washer and provide a minimum of 1 25 gallons 4 7 liters per minute flow rate A shut off valve should be installed in the water supply line plumbed to the washer The hot water inlet valve on the Glassware Washer is equipped with a female 3 8 NPT fitting Purified Water Requirements If you intend to use p
8. by sliding the door latch knob from the left to the right position to lock the latch 2 Press the Select Program button until the desired program is shown on the display To observe the details of the program press the Shift Prog button The display will then show the Wash 1 time the Wash 2 time the number of rinses the total wash time and the drying time 3 If you need to alter the Wash 2 time the number of rinses or the drying time press the appropriate button directly below the displayed parameter until the desired information is displayed 4 Ifa pure water rinse is needed press the corresponding button If the purified water is feeding from a non pressurized system make certain there is adequate water in the reservoir a minimum of 5 gallons or 18 9 liters If steam operation is needed press the corresponding button In this mode the Glassware Washer will refill with fresh water after the completion of Wash 1 Both the sump and steam heaters will operate for 10 minutes to produce hot vapor to penetrate and soften dried residue allowing detergent and hot water to work effectively 5 On Mobile washers turn the hot water on 6 Press the Start button to begin the wash cycle Product Service 1 800 522 7658 49 50 Chapter 4 Using Your Washer 7 Press the Shift Program button if you want the display to indicate details about what mode the washer is in and the time remaining Interrupting a Wash Cycle To tem
9. fill valve 53 Wash cycle Water interrupting 50 connecting 21 23 starting 48 requirements 6 times 83 requirements for purified 6 water consumption 83 Wiring diagram 87 88 Product Service 1 800 522 7658 99 DECLARATION OF CONFORMITY Application Council Directive s 73 23 EEC 89 336 EEC Standard s to which conformity is declared EN60950 EN55022 EN50082 1 Manufacturer s Name Labconco Corporation Manufacturer s Address 8811 Prospect Avenue Kansas City MO 64132 USA Importer s Name See Shipping Customs Documents Importer s Address See Shipping Customs Documents for your equipment Type of Equipment Laboratory Equipment Glassware Washers Model No Washers with Micro Processor Control 44000 01 230V Steamscrubber Mobile 44200 01 230V Flaskscrubber Mobile 44000 11 230V Steamscrubber Mobile 4420011 230V Flaskscrubber Mobile 44003 01 230V Steamscrubber Undercounter 44203 01 230V Flaskscrubber Undercounter 44003 11 230V Steamscrubber Undercounter 44203 11 230V Flaskscrubber Undercounter 44004 01 230V Steamscrubber Freestanding 44204 01 230V Flaskscrubber Freestanding 44004 11 230V Steamscrubber Freestanding 44204 11 230V Flaskscrubber Freestanding Serial No Various See Individual Declaration Year of Manufacture 1997 and Subsequent I the undersigned hereby declare that the equipment specified abov
10. has been designed for quiet operation To prevent noise and glass breakage be certain that the glassware does not touch Place heavily soiled items toward the center of the racks Place lightly soiled items in the corners The Detergent Dispenser Your Glassware Washer is equipped with a detergent dispenser that contains a main wash cavity and a neutralizing solution port as shown in Figure 4 6 In addition the washer door has a depression where detergent may be added for use during the first wash of the cycle Figure 4 6 Neutralizing acid dispenser cover Main wash cavity Neutralizing solution port Neutralizing solution dial Product Service 1 800 522 7658 45 Chapter 4 Using Your Washer To achieve the best results with your Glassware Washer use Labconco s Lab Solutions Detergent Store detergent in a cool dry place Immediately replace the detergent con tainer lid after dispensing If lumps develop due to exposure to moisture discard the detergent according to local regulations The detergent dispenser opens during the second wash cycle except when the Plastic cycle is selected which has only one wash cycle If your glassware is heavily soiled you may want to add detergent to the pre wash cavity Refer to the table below to determine which cavities to fill based on the selected wash choice You may use either the pre wash cavity stamped in the washer door or the one on the lid of the dete
11. inserts two hub adapters two upper rails and two end caps 44945 01 Upper Rack Adjustable Stainless Steel Contains one upper rack with two inserts 44049 01 Multi Pin Insert Stainless Steel For use with beakers Erlenmeyer flasks and wide mouth glassware For placement in bottom rack Included with FlaskScrubber Product Service 1 800 522 7658 89 Appendix D Glassware Washer Accessories PART DESCRIPTION 44022 01 Utensil Basket Stainless Steel For miscellaneous labware such as stoppers spatulas small beakers etc Furnished with drop in cover part number 44038 01 44942 00 8 Place Pipet Washer Stainless Steel Holds 1 ml to 10 ml pipets 44943 01 14 Place Pipet Washer Stainless Steel Holds 1 ml to 50 ml pipets 44246 00 44248 00 Glassware Holder Small Grips wide mouth glassware over spindles Glassware Holder Large Grips wide mouth glassware over spindles 90 Product Service 1 800 522 7658 Appendix D Glassware Washer Accessories PART DESCRIPTION 91002 00 Interconnect Kit Allows WaterPro RO Station to be attached to the glassware washer 44015 01 10 Pin Insert Stainless Steel For use with beakers Erlenmeyer flasks and other wide mouth glassware For use in bottom rack 44018 01 32 Pin Insert Stainless Steel For use with beakers Erlenmey
12. particular model e of Glassware Washer is preceded by a letter icon The F icon indicates the text is specific to the Freestanding washer model The M icon indicates the text is specific to the Mobile washer model The U icon indicates the text is specific to the Undercounter washer model Your Next Step If your Glassware Washer needs to be installed proceed to Chapter 2 Prerequisites to ensure your installation site meets all of the requirements Then go to Chapter 3 Getting Started for instructions on how to install your Glassware Washer and make all of the necessary connections For information on the operational characteristics of your Glassware Washer go to Chapter 4 Using Your Washer If your Glassware Washer is installed and you need to perform routine maintenance on the washer proceed to Chapter 5 Maintaining Your Washer For information on making modifications to the configuration of your washer go to Chapter 6 Modifying Your Washer Refer to Chapter 7 Troubleshooting if you are experiencing problems with your Glassware Washer Product Service 1 800 522 7658 CHAPTER 2 PREREQUISITES Before you install your Glassware Washer you need to prepare your site for installation Carefully examine the location where you intend to install your Glassware Washer You must be certain that the area is level and of solid construction In addition a hot water source a drain a purified water source if applicable
13. plumbing Hose barb connector supplied with washer Purified water valve 23 Chapter 3 Getting Started m If you do not use purified water during the washer cycle you may want to discon nect the purified water pump Refer to the section Disconnecting the Purified Water Pump in Chapter 6 Modifying Your Washer 24 AT LEAST 1 25 GALLONS 4 7 LITERS PER MINUTE OF PURIFIED WATER FLOW IS REQUIRED AT LEAST 5 GALLONS OF PURIFIED WATER MUST BE AVAILABLE FOR EACH WASH CYCLE A 4 ID PIPE IS THE MINIMUM RECOMMENDED If the washer is a Mobile model and is moved to various locations and if purified water is used provisions must be made to use a flexible hose from a source of house purified water If a carboy is used place the carboy on a carboy cart and move it with the washer Be careful not to let the hose kink or become damaged To connect the purified water supply 1 Make certain the purified water supply piping has been thoroughly flushed prior to connecting it to the washer 2 Remove the two screws at the bottom of the lower panel of your washer as shown in Figure 3 7 Remove the panel by lifting slightly and pulling out Make the necessary plumbing connections to properly connect the purified water supply to the washer Tp NOTE Ifthe purified water source is a carboy complete steps 5 and 6 5 Connect the purified water source through either the top or the bottom of the carboy as illust
14. to e arrange the racks inside your washer to meet your specific needs properly position glassware inside your washer fill the detergent and neutralizing acid dispensers interrupt a wash cycle after it has begun e select an operating cycle Do not use the Glassware Washer in a manner not specified by the manufacturer The electrical protection properties of the washer may be impaired if the washer is used inappropriately Arranging the Washer Racks The FlaskScrubber and SteamScrubber are equipped with different rack configurations to accommodate the various types of laboratory glassware In addition to the standard configuration of the Glassware Washers many optional racks and inserts are available to customize your washer to Product Service 1 800 522 7658 37 38 Chapter 4 Using Your Washer best suit your needs For a complete list of available rack accessories refer to Appendix D Glassware Washer Accessories If you purchased a SteamScrubber proceed to the following section The SteamScrubber Racks If you purchased a FlaskScrubber proceed to the section The FlaskScrubber Racks later in this chapter The SteamScrubber Racks The SteamScrubber is equipped with two racks a top rack and a bottom rack and two 10 pin inserts The top rack of the SteamScrubber Glassware Washer is designed to accommodate beakers and other wide mouth laboratory glassware The top rack is not recommended for narrow necked gla
15. 0 0 10 Gallons 10 Gallons Consumed Gallons Gallons Gallons Gallons Gallons 37 9 liters 37 9 liters w Factory 9 5 liters 28 4 37 9 liters 56 8 liters 75 7 liters Settings liters Steam adds 10 minutes to total program time Select from 10 20 30 or 40 minute Wash 2 time Additional rinse adds 4 minutes tSelect from 0 10 20 30 40 50 or 60 minute Dry time Add 2 5 gallons for each additional rinse 86 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Diagram 115V Models iring W mood MOSL Ee NJIVIH MILS UJIVIH due AVIS 1 deng A n eg DO DP iv1iS l NVJIS 3 06t 49081 List 4000 Anns IT JINI AU Pu 18 887 ES NBC AVIS Nnv3IS S 1viS 1 X000 90 TIMI MBOX sl We ESCH bag a MIME u o vr 434018 OMAR JAVA di 51300A BIBENYIS GAN Kass EEN Ee EE a t t t H LINN ONIDIAd3S OL AOIdd AJANOS AJMOd HOI 1I3NNOJISIO ONINJVM JAWA d i GE vyd 4000 1 5 179 19 d id 0 1Y1S 1 X000 4 BAWA dYl D IY1S 1 MYJIS 9 E at a D 4 r di HE een eee ILYI 4000 H IGAS O1 UNAZI E H H A ONE ME wee wet KH ug ef 2 AY OVADE 9 IVAN 4 VSI 189 b A AINO Jon 00 S0S N d Ee 3 ZHO9 AGL YIHSYM WVYOVIG ONIJIM OJNOJAV 1 009 05 vod SVJLIVAYHI Ax 031 YINIOYINOI JAIWA dno dvi AN39A3130 EENS
16. 0 44700 00 1 Steam Heater 10 44863 00 44863 00 1 Fill Trap 11 45041 00 45041 01 1 Blower 12 44261 00 44699 01 1 Sump Heater 13 44871 00 44871 01 1 Pump Assembly 14 44267 00 44267 01 2 Thermostats Sump 115V models require 2 44267 00 230V models require 1 44267 00 and 1 44267 01 15 44112 00 44112 00 1 Thermostat Door 230V models require 2 Not Shown 16 45060 00 45060 01 1 Purified Water Pump 17 44363 00 44363 00 1 Blower Shroud Assembly 18 45163 00 45178 00 1 Power Cord Mobile 19 45094 00 45094 01 1 Bulb 25T8DC 120 115V 25T8DC 230 230V 20 13272 07 13272 01 1 Breaker Circuit Mobile Product Service 1 800 522 7658 Appendix A FlaskScrubber and SteamScrubber Components Figure A 2 75 Product Service 1 800 522 7658 76 Appendix A FlaskScrubber and SteamScrubber Components Product Service 1 800 522 7658 AppENp B GLASSWARE WASHER DIMENSIONS Freestanding Washer English Inch Figure B 1 35 11 MIN 37 11 MAX 89 2 MIN 94 2 MAX Product Service 1 800 522 7658 77 Appendix B Glassware Washer Dimensions Mobile Washer English Inch Figure B 3 Metric cm Figure B 4 78 Product Service 1 800 522 7658 Appendix B Glassware Washer Dimensions Undercounter Washer English Inch Figure B 5 34 3 MIN 36 3 MAN 33 40 Metric cm Figure B 6 87 1 MIN 92 1 MAX 84 8 Product Service 1 800 522 7658 79 Appendix B Glasswar
17. 0 522 7658 Chapter 7 Troubleshooting PROBLEM Not draining properly Purified water does not fill Racks binding or out of place Tank and inner door have surface rust Washer does not run Washer door opens and closes badly Washer leaks CAUSE Clogged filter Drain line clogged or kinked Crimp in supply hose Blown fuse Motor wires disconnected Drain hose not elevated above water level Roller missing Roller binding Upper rack rail bent Collects normally Glassware is contaminated with mineral acids No power to washer Door latch is open Cabinet opening is not square Door hitting counter top mounting screws Washer is not level Door not sealing Tank gasket loose Split fill tube CORRECTIVE ACTION Clean sump filter Disconnect drain line and clean or remove kink Refer to installation instructions for proper purified water piping installation Replace fuse Reconnect wires Elevate drain hose per installation instructions Replace roller Adjust or replace rollers and rails Replace rail Clean with stainless steel cleaner and soft cloth Pre rinse glassware Check fuse or circuit breaker Latch washer door by pushing door in Correct opening with leveling feet Adjust mounting screws Adjust leveling feet Adjust door latch Check gasket and correct Replace fill tube Product Service 1 800 522 7658 69 Chapter 7 Troubleshooting P
18. 1 800 522 7658 Chapter 3 Getting Started An aerator adapter and a standard size adapter fitting are provided with your Mobile washer If the adapter fitting provided does not allow for a tight connection to your faucet a variety of internally and externally threaded fittings are available at your local hardware store Use caution when installing the fittings to prevent stripping the threads Attaching the Hose End Coupling After you have installed the faucet adapter the hose end coupling of your washer shown in Figure 3 12 attaches and seals to the aerator adapter by pushing the parts together The hose end coupling must be snapped into place BEFORE turning on the hot water faucet Turn the hot water on SLOWLY until the faucet is completely open Connecting the Drain Hose ul F Before continuing with this section be certain that your drain meets the requirements detailed in Drain Requirements in Chapter 2 Prerequisites The washer drain hose is connected to a fitting on the rear side of the pump motor assembly BE CERTAIN YOU CONFORM TO ALL IS LOCAL PLUMBING CODES WHEN YOU ROUTE AND CONNECT THE DRAIN The drain hose is installed at the factory The hose provides a flexible coupling to the drain piping and can be secured with a spring or band hose clamp A band hose clamp is provided with your washer Product Service 1 800 522 7658 27 28 Chapter 3 Getting Started The use of an air gap is strongly recommen
19. 5060 00 45060 01 1 Purified Water Pump 16 44606 00 44606 00 1 Vacuum Duct Assembly 17 44363 00 44363 00 1 Blower Shroud Assembly 18 45163 00 45178 00 1 Power Cord Mobile 19 45129 00 45129 01 1 Transformer 20 13272 05 13272 06 1 Breaker Circuit 21 45094 00 45094 01 1 Bulb 25T8DC 120 115V 25T8DC 230 230V 22 44112 00 44112 00 1 Thermostat Door 230V models require 2 Not Shown 22A 13272 07 13272 01 1 Breaker Circuit Mobile Freestanding Product Service 1 800 522 7658 Appendix A FlaskScrubber and SteamScrubber Components Figure A 1 73 Product Service 1 800 522 7658 74 Appendix A FlaskScrubber and SteamScrubber Components STEAMSCRUBBER COMPONENTS Part Part Item 115V 230V Quantity Description 1 44447 00 44447 00 1 Upper Basket Rail R H 1A 44451 00 44451 00 1 Upper Basket Rail L H 2 44352 00 44352 00 1 Overflow Dome 3 44981 00 44981 00 1 Detergent Cup 4 45038 00 45038 02 1 Controller Assembly 4A 45037 00 45037 00 1 Display Assembly 5 14804 01 14804 01 1 Drain Water Supply Hose Mobile Not Shown 5A 44861 01 44861 01 1 Drain Hose Undercounter Freestanding Not Shown 6 44105 00 44688 00 1 Motor Start Relay 7 44114 00 44692 00 1 Hot Water Inlet Valve Mobile 7A 13613 00 13613 01 1 Hot Water Inlet Valve Undercounter Freestanding 8 44114 00 44692 00 1 Purified Water Inlet Valve 9 44260 0
20. CG DI ag Z SE ZS e aD eggs ope am S ZO g ame ead a 22522 BMH at SEKR AS 8e ES S Da 2 Go a S BX os Zi Di Si Se D OO EB Gi ez wm O DD o Zaos eo o OU m yo Ss Ob Ste S Co a 26 Seen aee Ol 2 sas Se BRE LESS aaa ef BEA By See em 8euoeo Beas OTEP CA D ks EN k x o A ansa GEERT nae Bo 3Sds gl gl gl Zi 2 GC nN N o0 DI a t w l Ss S O O al S lt lt lt lt 93 Product Service 1 800 522 7658 Appendix D Glassware Washer Accessories PART DESCRIPTION 44022 01 Utensil Basket Stainless Steel For miscellaneous labware such as stoppers spatulas small beakers etc Furnished with drop in cover part number 44038 01 44011 02 Top Rack Stainless Steel Included with washer 44012 02 Bottom Rack Stainless Steel Included with washer 94 Product Service 1 800 522 7658 Appendix D Glassware Washer Accessories PART _ DESCRIPTION 91002 00 Interconnect Kit Allows WaterPro RO Station to be attached to the washer 45800 00 Stand For use with Freestanding and Mobile models Raises washer approximately 17 inches Front opens to provide storage underneath washer EXPENDABLES PART DESCRIPTION 44220 00 10 lb LabSolutions Powder Detergent 44221 00 27 5 lb LabSolutions Powder Detergent 45220 00 1 gallon LabSolutions Liquid De
21. CHAPTER 1 INTRODUCTION Congratulations on your purchase of a Labconco Glassware Washer Labconco manufactures two types of Glassware Washers the SteamScrubber and the FlaskScrubber Each of these washers is available in a Mobile Undercounter and Freestanding model Each washer model is available in 115V or 230V and with or without a window in the door Your Labconco Glassware Washer is designed and manufactured to thoroughly clean your laboratory glassware and accessories Using the soft touch control panel you can select pre programmed wash cycles or program customized wash cycles to facilitate your individual requirements The Glassware Washer Liquid Crystal Display LCD identifies the cycle selected and details about the cycle Models with a window and light in the door allow you to visually monitor the operation of your washer Option switches for steaming and using purified water for the final rinses allow you to choose the best conditions for cleaning your glassware Product Service 1 800 522 7658 Chapter 1 Introduction About This Manual This manual is designed to help you learn how to install use and maintain your Glassware Washer Instructions for performing routine maintenance and making minor modifications to your washer are also included Chapter 1 Introduction provides a brief overview of the Glassware Washer explains the organization of the manual and defines the typographical conventions used in th
22. ROBLEM Washer leaks cont Washer leaks around door seal Washer will not drain Washer will not fill Selection buttons on control panel inoperable CAUSE Fill tube out of trap Loose connection at fill valve Improper detergent Obstruction in drain line Improper installation Unit not level Door opened during operation Clogged drain Blockage of air gap Kink in drain hose Filter blocked Improper drain installation Fill valve clogged Drain hose not elevated above water level Microprocessor memory error CORRECTIVE ACTION Reinstall fill tube Check fill valve and correct Use non foaming detergent Use only proper amount of detergent Remove obstruction Check cabinet opening to see if it is aligned properly with the door Washer must be level Adjust feet to level unit Adjust feet to level unit Allow 4 5 seconds before opening door after unlatching Clean out drain Clean the air gap by lifting the cover unscrewing the cap and removing any accumulated material See Chapter 5 Check for a kink in the drain hose Check filter in washer and clean as needed Refer to installation instructions in Chapter 3 Clean fill valve Elevate drain hose per instructions in Chapter 3 Perform Factory Reset Open latch on door Press Pure button and simultaneously close door latch Release Pure button and display will read Factory Reset Press Select Program b
23. ailable over a 5 minute period Electrical Requirements If your Glassware Washer is an Undercounter or Freestanding model it should be hard wired directly into a junction box using conduit A 20 Amp circuit breaker or fuse is required for models rated at 115V 60 Hz or 230V 50 60 Hz electrical outlet is required A 20 Amp circuit breaker or fuse is required for models rated at 115V 60 Hz or 230V 50 60 Hz 115V models are equipped with a 20 Amp NEMA 5 20P plug 230V models are equipped with a 15 Amp NEMA 6 15P plug It may be necessary to remove the plug and install a different plug to match the available receptacle If your Glassware Washer is a Mobile model a dedicated wl Product Service 1 800 522 7658 7 Chapter 2 Prerequisites Drain Requirements The Glassware Washer drain hose connects to a fitting on the rear side of the pump motor assembly The drain hose is installed at the factory prior to shipment The hose provides a flexible coupling to the building drain piping and can be secured with a spring or band hose clamp A band hose clamp is provided with the washer Tubing or pipe 42 1 3 cm ID or larger should be ul F provided for the building drain The use of an air gap is strongly recommended to prevent siphoning of wastewater into the washer DO NOT REDUCE THE SIZE OF THE IS DRAIN PLUMBING wl Mobile models drain into a sink through a hose assembly that attaches to the faucet Product Serv
24. appropriate power source BE CERTAIN THAT YOU CHECK AND IV CONFORM TO ALL LOCAL ELECTRICAL CODES DO NOT DISTURB ANY INTERNAL WIRING IN THE WASHER Product Service 1 800 522 7658 T I 6 THE SUPPLY CIRCUIT MUST CONSIST Iv OF NUMBER 12 AWG 3 WIRE CABLE OR HEAVIER WASHERS MUST BE CONNECTED TO A SERVICE WIIH A 20 AMP CIRCUIT BREAKER OR FUSE o connect the electrical supply Remove the lower panel on the washer by removing the two screws located at the bottom of the panel as shown previously in Figure 3 7 Lift the panel slightly and pull outward Remove the cover over the electrical junction box shown in Figure 3 16 by removing the two screws On 115V models connect the customer supplied power wires to the black and white wires using wire nuts On 230V models attach customer supplied power wires to the brown and blue wires using wire nuts Connect the customer supplied ground wire to the green screw CUSTOMER SUPPLIED WIRES MUST BE CLAMPED TO THE HOLE WHERE THEY PASS THROUGH THE REAR OF THE JUNCTION BOX IF PRESCRIBED BY LOCAL CODES IF IT IS NECESSARY TO USE A BUSHING WITH AN INTEGRAL CLAMP AT THE INLET TO THE JUNCTION BOX REMOVE THE PLASTIC BUSHING SUPPLIED WITH THE WASHER BEFORE INSTALLING THE NEW BUSHING Replace the cover on the electrical junction box 7 Replace the lower panel on the washer Product Service 1 800 522 7658 Chapter 3 Getting Started 31 32 Chapter 3 Getti
25. cle select activate display change change change the the details the the the Press to Wash steam about the lengthof number drying rinse with cycle function selected Wash 2 of time pure water wash cycle cycle rinses Programming and Starting a Wash Cycle Refer to Appendix C Glassware Washer Specifications for complete details on the various factory set programs and the options available for customizing cycles After you have decided which washer cycle you need to use follow the instructions below to start your washer Washers built for use on 230V have the capability to wash glassware at a temperature of 180 F 82 C They also are able to operate at the lower temperature of 140 F 60 C which is the standard temperature of the 115V models Selecting a high heat operation is achieved by selecting an appropriate program Product Service 1 800 522 7658 Chapter 4 Using Your Washer On 230V models the Glass Plus Scientific and User 2 Set programs operate at the higher temperature When one of these programs is selected the display window indicates the program chosen as well as the term HI HEAT When the Rinse Only Plastic Glass or User 1 Set program is selected the display window indicates the program chosen as well as the term LOW HEAT USE CARE WHEN SELECTING HIGH HEAT PROGRAMS IF PLASTIC WARE IS BEING WASHED To start a wash cycle 1 Close the washer door and energize the electronic control
26. d into its final location Move the washer by placing a flat low dolly under the shipping skid Product Service 1 800 522 7658 Chapter 3 Getting Started Washer Components As previously mentioned Labconco manufactures two types of Glassware Washers the SteamScrubber and the FlaskScrubber Each of these washers is available in a Mobile Undercounter and Freestanding model Each washer model is available in 115V or 230V and with or without a window The different washer models require different assembly components Locate the model of washer you received in the following group of tables Verify that the components listed are present and undamaged Catalog Washer Description 44000 00 SteamScrubber Mobile 115 V SteamScrubber 44000 01 SteamScrubber Mobile 230 V 44000 10 SteamScrubber Mobile 115 V with window Mobile Models 44000 11 SteamScrubber Mobile 230 V with window Plus the Following Part Component Description 44882 01 Four 4 Casters 45036 00 User Manual 44222 00 Three 3 ounces of LabSolutions Detergent with MSDS 44056 00 One 1 Aerator Adapter 44057 00 One 1 Adapter Fitting Catalog Washer Description 44003 00 SteamScrubber Undercounter 115 V SteamScrubber 44003 01 SteamScrubber Undercounter 230 V Undercounter 44003 10 SteamScrubber Undercounter 115 V with window Models 44003 11 SteamScrubber Undercounter 230 V with window Plus the Following Part Component De
27. de panel Refer to Figure 5 4 in Chapter 5 Maintaining Your Washer 5 Remove the fuse from the fuse holder located on the end of the purified water pump as shown in Figure 6 1 6 Replace the side and lower panels Figure 6 1 Purified water pump Remove the fuse from the fuse holder located on the end of the purified water pump FlaskScrubber Options If you purchased a FlaskScrubber Glassware Washer you can modify the configuration of your washer to better suit your needs if desired Two pipet inserts and an optional top rack are available The pipet inserts are easily installed in place of one or more spindles in the washer and are designed to accommodate 1 ml to 50 ml pipets Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer Installing Pipet Inserts in a FlaskScrubber Two sizes of pipet inserts are available The 8 place pipet insert shown in Figure 6 2 accommodates ml to 10 ml pipets Multiple pipet inserts may be installed if desired Refer to Figure 6 2 and follow the instructions below to install an 8 place pipet insert To install an 8 place pipet insert 1 Insert a 9 64 hex wrench into the top of any 4 spindle and turn counterclockwise to remove the spindle Small spindles may be removed by hand 2 Inthe position previously occupied by the spindle thread into place the short spindle you received with the pipet insert 3 Push the pipet insert over the short spindle Fig
28. ded for all installations to prevent the siphon ing of waste water into the washer If an air gap is not used the drain line must be elevated above the water level of the sink Tubing or pipe 1 3 cm ID should be used for the drain DO NOT ROUTE THE DRAIN TO AN IS ELEVATION LESS THAN 15 38 cm OR MORE THAN 30 76 cm ABOVE THE PUMP DISCHARGE DO NOT REDUCE THE SIZE OF THE DRAIN PLUMBING The drain piping can be routed to either a sink or a floor drain If you route the drain piping to a sink drain without using an air gap the highest point of the drain pipe must be above the sink drain as shown in Figure 3 13 Figure 3 13 Product Service 1 800 522 7658 Chapter 3 Getting Started If you route the drain piping to a sink drain and use an air gap refer to Figure 3 14 for the placement of the air gap Figure 3 14 Air gap Drain line Product Service 1 800 522 7658 29 30 Chapter 3 Getting Started If you route the drain piping to a floor drain refer to Figure 3 15 for placement of the drain tubing and trap Figure 3 15 Drain trap ul F Connecting the Power Supply Before continuing with this section be certain your power supply meets the requirements specified in Electrical Requirements in Chapter 2 Prerequisites Undercounter and Freestanding Washers should be hard wired directly into a junction box Refer to Figure 3 16 and follow the steps below to connect your washer to the
29. ders and multi pin insert that are included with your Glassware Washer allow for the positioning and washing of beakers and other wide mouth glassware The multi pin insert may be positioned over spindles The spindles can be removed with a 9 64 hex wrench Figure 4 3 illustrates the placement of the multi pin insert Product Service 1 800 522 7658 41 Chapter 4 Using Your Washer Figure 4 3 The multi pin insert can be placed over spindles The multi pin insert accom modates a variety of glassware types and sizes To remove a spindle insert a hex wrench into the slot on the top of the spindle and turn clockwise After removing the spindle thread a nylon plug into the resulting hole An optional adjustable top rack is available for the FlaskScrubber to expand the washer s capacity to accommodate many types of glassware particularly beakers The rack includes two 24 pin inserts IF THE MULTI PIN INSERT IS IF INSTALLED ON THE BOTTOM RACK AND THE OPTIONAL UPPER RACK IS USED DO NOT HEAVILY LOAD THE MULTI PIN INSERT WITH WIDE MOUTH GLASSWARE THISMAY RESTRICT WATER FLOW FROM THE LOWER DISTRIBUTION ARM TO THE GLASSWARE IN THE UPPER RACK Product Service 1 800 522 7658 Chapter 4 Using Your Washer Loading Glassware into the FlaskScrubber To load glassware onto a spindle place the glassware on the spindle and adjust the position by raising or lowering the spring clip as shown in Figure 4 4 The
30. e Washer Dimensions Interior All SteamScrubbers EN ee 6 5 or 8 75 A 11 or 8 75 Figure B 7 Interior All FlaskScrubbers Figure B 8 80 Product Service 1 800 522 7658 Appendix B Glassware Washer Dimensions FlaskScrubber Basic Spray Pattern Figure B 9 FlaskScrubber Spray Pattern with Accessory Top Rack and Hub Adapter Figure B 10 Product Service 1 800 522 7658 81 Appendix B Glassware Washer Dimensions SteamScrubber Spray Pattern Figure B 11 82 Product Service 1 800 522 7658 APPENDIX C GLASSWARE WASHER SPECIFICATIONS This Appendix contains various specifications for the Glassware Washer including program times and water consumption for both the 115V and 230V models as well as wiring diagrams for the 115V and 230V models Glassware Washer Specifications Minimum fill water temperature 120 F 49 C Water consumption per fill 2 5 gallons 9 5 liters Minimum feed water pressure 20 psi 138 kPa Maximum feed water pressure 120 psi 827 kPa Minimum purified water feed pressure 0 psi 0 kPa Heat rejected from washer less than 104 BTU minute 115V models less than 170 BTU minute 230V models Electrical Specifications Maximum amperage for 115 volt washers 16 amperes Maximum amperage for 230 volt washers 13 amperes Frequency 115 volt washers 60 Hz Frequency 230 volt washers 50 60 Hz Phase Single Sump element power 750 watts 115V models
31. e conforms to the above Directive s and Standard s See individual Declaration of Conformity which will be signed by the importer for your country Signature Full Name Position An individual version of this declaration is included with your shipping customs documentation Labconco P N 36960 13 Product Service 1 800 522 7658 100
32. e manual Chapter 2 Prerequisites explains what you need to do to prepare your site before you install your Glassware Washer Hot water purified water electrical and drainage requirements are discussed Chapter 3 Getting Started contains the information you need to properly unpack inspect install and test your Glassware Washer Chapter 4 Using Your Washer discusses the basic operation of your washer Information on how to arrange the racks inside your washer properly position the glassware fill the detergent dispenser and select an operating cycle is included Chapter 5 Maintaining Your Washer explains how to perform routine maintenance on your Glassware Washer Information on how to safely clean the interior of your washer maintain the water fill valve clean the overflow dome and replace the light bulb is included Chapter 6 Modifving Your Washer describes how to disconnect the purified water pump how to install pipet inserts in a FlaskScrubber and how to install an optional top rack in a FlaskScrubber Product Service 1 800 522 7658 Chapter 1 Introduction Chapter 7 Troubleshooting contains a table of problems you may encounter while using your Glassware Washer including the probable causes of the problems and suggested corrective actions Appendix A FlaskScrubber and SteamScrubber Components contains labeled diagrams of all of the components of the Glassware Washers Appendix B Glassware Washer Dim
33. e washer tank and door to remove surface discoloration caused by exposure to halogenated compounds or steel parts In some cases the finish may be slightly dulled by this action If your water has a high mineral content film or spots may develop on the washer interior If the procedures listed above do not eliminate the film or spots you may need to follow the steps below to run your washer through a special cycle To remove film or spots from the washer interior I 52 Remove all glassware from the washer Choose the Glass Program Steam OFF Pure Rinse OFF and set the drying time to zero After the first fill is complete open the washer and carefully pour one cup of bleach into the bottom of the tank Close the washer door and allow the unit to wash and drain approximately six minutes When the washer fills the second time open the washer and add two cups of 4 8 acetic acid or white vinegar to the bottom of the tank Close the washer door and allow the unit to wash and drain without further interruption Product Service 1 800 522 7658 Chapter 5 Maintaining Your Washer Maintaining the Air Gap If you employed an air gap during the installation of your E eerie washer you need to clean the air gap at least once a build up any time your month The air gap is not part of the washer therefore it washer is not draining is not covered by the washer warranty The air gap well protects the washer against wa
34. el on the washer If you have the Undercounter model washer you may ul Figure 3 5 Position the level as shown to level the Undercounter model washer from side to side Product Service 1 800 522 7658 19 Chapter 3 Getting Started Insert the screws through the holes in the clips in the front corners of the washer and secure the screws to the countertop 20 Centering the Washer Door When the washer is level check the operation of the washer door for alignment with the washer tank If the door is not centered in the opening you must center the door by adjusting the corresponding leveling foot For example if the door hits the right side of the tank raise the right front corner of the washer If the door hits the left side of the tank raise the left front corner of the washer Attaching the Washer to the Countertop If you have an Undercounter Glassware Washer two screws have been provided to attach the front of the washer to the underside of the countertop or worksurface After the washer is leveled in its final position and the washer door is properly centered install the two screws as shown in Figure 3 6 to stabilize the unit and prevent it from moving Figure 3 6 Product Service 1 800 522 7658 Chapter 3 Getting Started Connecting the Water Supplies A hot water supply must be attached to your Glassware Washer If you need purified water for the final rinse cycle then you must also co
35. electrical power to the washer and turn on the water 10 Check for leaks and adjust as needed Replace the lower panel D Maintaining the Overflow Dome The overflow dome is located inside the washer in the front left corner as illustrated in Figure 5 2 The dome may require periodic cleaning to remove residue from inside the dome 54 Product Service 1 800 522 7658 Chapter 5 Maintaining Your Washer Figure 5 2 Front left corner of washer Gray overflow dome To clean the overflow dome 1 SN Turn off electrical power to the Glassware Washer Figure 3 7 in Remove the two screws at the bottom of the lower Chapter 3 Getting lof h Started illustrates panet or your Waster how to remove the Remove the panel by lifting slightly and pulling out lower panel of your Locate the gray dome in the front left corner of the washer washer Remove the nut from the bottom of the dome stem by holding the dome with one hand and loosening the nut with the other Lift the dome off and clean it with warm soapy water Clean the spot inside the washer where the dome was positioned Replace the dome and tighten the nut until the plastic stem is flush with the surface of the nut Replace the lower panel Product Service 1 800 522 7658 55 56 Chapter 5 Maintaining Your Washer Replacing the Washer Light Bulb If your Glassware Washer is equipped with a window you will need to periodically replace the 25 watt wa
36. ensions contains comprehensive diagrams showing all of the dimensions for the Freestanding Mobile and Undercounter models of the Glassware Washers Appendix C Glassware Washer Specifications contains the program times and water consumption requirements for the Glassware Washers Wiring diagrams for both the 115V and 230V washers are also included Appendix D Glassware Washer Accessories lists the part numbers and descriptions of all of the accessories available for your Glassware Washer Typographical Conventions Recognizing the following typographical conventions will help you understand and use this manual e Book chapter and section titles are shown in italic type e g Chapter 3 Getting Started e Steps required to perform a task are presented in a numbered format e Comments located in the margins provide suggestions reminders and references e Critical information is presented in boldface type in paragraphs that are preceded by the exclamation icon Failure to comply with the information following an exclamation icon may result in injury to the user or permanent damage to your Glassware Washer Product Service 1 800 522 7658 Chapter 1 Introduction e Important information is presented in IS capitalized type in paragraphs that are preceded by the pointer icon Itis imperative that the information contained in these paragraphs be thoroughly read and understood by the user Information that is specific to a
37. er flasks and other wide mouth glassware For use in bottom rack 44019 01 Retainer Top Stainless Steel To keep lightweight flasks in place under water pressure For use with 44015 01 or 44018 01 45800 00 Stand For use with Freestanding and Mobile models Raises washer approximately 17 inches Front opens to provide storage underneath f washer if i Product Service 1 800 522 7658 91 Appendix D Glassware Washer Accessories SteamScrubber Accessories PART DESCRIPTION 44016 01 44020 01 44021 01 Culture Tube Test Tube Insert Stainless Steel Insert for 10 mm to 12 mm tubes Culture Tube Test Tube Insert Stainless Steel Insert for 15 mm to 18 mm tubes Culture Tube Test Tube Insert Stainless Steel Insert for 20 mm to 25 mm tubes 44014 01 Retainer Top for Culture Tube Insert Stainless Steel For use with all culture tube inserts to keep lightweight tubes in place under water pressure 44015 01 10 Pin Insert Stainless Steel Two included with SteamScrubber For use with beakers Erlenmeyer flasks and other wide mouth glassware 92 Product Service 1 800 522 7658 Appendix D Glassware Washer Accessories 2 2 ZS PENE SCH I SR CH ago n 3 o Si ar ae SS e O 5 Y B25 s gs ER guts 2 E d el BS A aac pi g Ze So IgE MESOM 5ng SseSoiypou ke ag
38. fic CANCEL PROGRAM wash cycle is selected The A Lafe wash will run a total of 108 minutes with a e PURE a SHIFT PROG 40 minute WC eC ye yee drying time I PROGRAMS RINSE ONLY SCIENTIFIC PLASTIC USER 1 SET GLASS USER 2 SET GLASS PLUS Product Service 1 800 522 7658 33 34 Chapter 3 Getting Started IF BEFORE OPERATING THE WASHER WITH THE PURIFIED WATER OPTION SELECTED CHECK THE PURIFIED WATER SUPPLY FOR AMPLE QUANTITY To run the diagnostics test N k oe 10 11 12 14 15 16 Locate the control panel on the front of your washer Press and hold the bottom right button and close the handle of your washer by sliding the door latch knob to the right The display window should read PRESS SELECT TST Press the Select Program button The display window should read FILL VIA TAP Tap water should be heard entering the washer Allow tap water to enter for approximately one minute Press the Select Program button The display window should read FILL VIA DE ION De ionized DI water enters the washer and the DI pump should be heard After approximately one minute the float switch should turn off the flow of DI water Press the Select Program button The display window should read PUMP ON WASH The wash cycle should activate Press the Select Program button The display window should read PAUSE All washer functions should be off Press the Select P
39. h cycle and use the washer Disconnecting the Hose End Coupling wl If you purchased a Mobile Glassware Washer you can choose to disconnect the hose end coupling from the hot water faucet after the diagnostics procedure is completed Refer to Figure 3 18 and the instructions below to disconnect the hose end coupling Product Service 1 800 522 7658 35 36 Chapter 3 Getting Started To disconnect the hose end coupling 1 Turn off the hot water faucet 2 Push the pressure relief button on the hose end coupling to relieve the water pressure 3 Pull down on the plastic release ring on the hose end coupling to disconnect it from the faucet Figure 3 18 Plastic release ring Fill hose Pressure relief button Drain hose Your Next Step The installation and setup of your Glassware Washer is now complete To learn how to load and operate your washer proceed to Chapter 4 Using Your Washer To make a modification to the configuration of your washer proceed to Chapter 6 Modifying your Washer To perform additional diagnostics on your washer proceed to Chapter 7 Troubleshooting To learn about the maintenance requirements for your washer proceed to Chapter 5 Maintaining your Washer Product Service 1 800 522 7658 CHAPTER 4 Usinc Your WASHER After your washer has passed the basic diagnostics test detailed in Chapter 3 Getting Started you are ready to begin using your washer Read this chapter to learn how
40. he rubber bumper at the front of each side rail as shown in Figure 4 2 Product Service 1 800 522 7658 39 Chapter 4 Using Your Washer Figure 4 2 Remove the rail by twisting out and down You must remove the rubber bumper from the front of the rail before the rack can be removed 6 Pull the upper rack forward and lift the front until the wheels disengage from the track 7 With a twisting motion remove the rails from the rollers on each side of the tank as shown above in Figure 4 2 8 Reposition the rails on the lower set of rollers and with a twisting motion insert them in the rollers 9 Place the rack rollers in the rails 10 Replace the rubber bumpers 40 Product Service 1 800 522 7658 Chapter 4 Using Your Washer The FlaskScrubber Racks The FlaskScrubber Glassware Washer is equipped with a spindle rack four glassware holders and a multi pin insert The FlaskScrubber spindle rack is designed for narrow necked glassware such as volumetric flasks Erlenmeyer flasks graduated cylinders Kjeldahl flasks test tubes and digestion tubes Two sizes of spindles are provided with the washer twenty four 1 4 OD and ten 1 8 OD spindles Twenty of the spindles are factory installed fourteen 1 4 OD spindles and six 1 8 OD spindles The front fourteen positions on the spindle rack are threaded with nylon plugs You can remove the plugs to accommodate the remaining spindles if needed The glassware hol
41. ice 1 800 522 7658 Chapter 2 Prerequisites Space Requirements If your Glassware Washer is an Undercounter model you must ensure the undercounter opening is the proper size to ul accommodate the washer The dimensions for the Undercounter washer are shown below in Figure 2 2 Figure 2 2 49 0 124 3 cm 26 4 nn i 2 7 6 8 cm N 3 3 84cm Your Next Step After you have determined that the location for your Glassware Washer accommodates the installation and operational requirements of your washer you are ready to unpack and install your washer Proceed to Chapter 3 Getting Started Product Service 1 800 522 7658 9 Chapter 2 Prerequisites Product Service 1 800 522 7658 CHAPTER 3 GETTING STARTED Now that the site for your Glassware Washer is properly prepared you are ready to unpack inspect install and test your washer Read this chapter to learn how to e unpack and move your washer set up your washer e connect the hot water and purified water sources for your washer e connect the electrical supply source to your washer e properly drain your washer perform set up diagnostics on your washer Depending upon which model of washer you are installing you may need common plumbing and electrical installation tools in addition to a 9 16 wrench a flat blade screwdriver a phillips screwdriver and a carpenter level to complete the instructions in this chapter
42. ils Then install the two basket inserts as illustrated in Figure 6 6 By rotating the baskets 180 they may be positioned higher or lower 7 Install the two gray rubber bumpers on the ends of the rails as shown in Figure 6 5 to secure the rack rollers 64 Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer Figure 6 6 nN oO n S WI ES L i bi Es Top rack frame 65 Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer Product Service 1 800 522 7658 CHAPTER 7 TROUBLESHOOTING Refer to the following table if your Glassware Washer fails to operate properly If the suggested corrective actions do not solve your problem contact Labconco for additional assistance PROBLEM CAUSE Detergent cup Malfunction of fails to open cup Malfunction of relay Glassware interfering with cup door Noises during Glassware rattling operation Door panel vibrating Wash arms hitting Water inlet line makes occasional hammering sound Purified water pump is activated CORRECTIVE ACTION Replace cup Check electrical continuity or replace relay Move glassware Load glassware properly Do not allow glassware to touch Tighten panel screws Check glassware loading Check for damaged wash arm bushing Check with plumber No corrective action needed This is normal for about 2 minutes Product Service 1 800 522 7658 67 68
43. ipping skid washer on the shipping carton or other cushioning until you test the various material features of the washer 3 Remove the four screws fastening the skid to the washer Setting Up Your Washer After you remove the skid from your washer you must install either casters or leveling feet on the bottom of the washer If you have an Undercounter or Freestanding model then you must level the washer and center the washer door If you have an Undercounter model you must also attach the washer to the countertop or worksurface Installing the Casters or Leveling Feet If you have the Mobile model of the SteamScrubber or FlaskScrubber washer the washer must sit on a level floor Refer to Figure 3 1 and follow the steps below to install the casters on your washer Product Service 1 800 522 7658 15 16 Chapter 3 Getting Started Bottom of washer To install the washer casters 1 Locate the holes on the bottom of the washer where the four skid fastening screws were previously attached Thread the four casters into these holes until the casters fit tightly Carefully move the washer into an upright position Be careful to distribute the weight evenly on the casters when setting the washer upright Figure 3 1 Product Service 1 800 522 7658 Chapter 3 Getting Started If you have the Undercounter or Freestanding model of the SteamScrubber or FlaskScrubber washer refer to Figure ul F 3 2 and follow the
44. m from the wash tower as illustrated in Figure 5 5 Lift and rotate the lower wash arm Remove the screw and clip at the rear of the filter screen Carefully lift the screen using care not to drop debris into the pump Figure 5 5 Rubber diaphragm Plastic clamp Product Service 1 800 522 7658 CHAPTER 6 MODIFYING YOUR WASHER The configuration of your washer may need to be changed to accommodate your needs For example you may want to disconnect the purified water pump install pipet inserts or install an optional top rack Read this chapter to learn how to e disconnect the purified water pump from your washer e install pipet inserts in a FlaskScrubber washer e install an upper rack in a FlaskScrubber washer Disconnecting the Purified Water Pump If you have no need for the purified water pump on your washer you may choose to disconnect it Refer to Figure 6 1 and follow the steps detailed below to disconnect the purified water pump Product Service 1 800 522 7658 59 Chapter 6 Modifying Your Washer To disconnect the purified water pump Refer to Figure 3 7 in Cha I 1 Disconnect the washer from its electrical source pter 3 Getting Started for 2 Remove the two screws at the bottom of the lower help in removing panel of your washer the lower panel 3 Remove the panel by lifting slightly and pulling out 4 If you have the Freestanding or Mobile model of the F wl Glassware Washer remove the left si
45. ng Started Electrical junction box cover Electrical junction box BEFORE TURNING ON THE WASHER MAKE CERTAIN THE WATER IS TURNED ON AND NO PACKING MATERIAL REMAINS INSIDE THE WASHER Figure 3 16 Testing Your Washer Now that you have made the required water and electrical connections to your washer you need to test the operation of the washer A series of diagnostic steps are provided in this section H If the washer is interrupted in the middle of the diagnostic steps wait 4 to 5 seconds before opening the washer door to prevent hot water from splashing out The hot water and steam from the washer may cause scalding Product Service 1 800 522 7658 Chapter 3 Getting Started Connecting the Hose End m Coupling If you purchased a Mobile Glassware Washer the first action you must take is to connect the hose end coupling to the hot water faucet Snap the hose end coupling onto the aerator adapter on the faucet by pushing the parts together as shown previously in Figure 3 12 After the hose end coupling is attached to the faucet slowly turn on the hot water faucet Running the Diagnostics To ensure your washer is operating properly it is recommended that you perform the diagnostics procedure detailed below which should take approximately 10 minutes to complete Refer to Figure 3 17 to familiarize yourself with the control panel before you begin the procedure Figure 3 17 START SELECT The Scienti
46. nnect a purified water source to your washer Connecting the Hot Water ul F To prevent valve clogging flush all of the hot water lines for your hot water supply source prior to connecting the washer to the water lines The water supply valve to Before continuing with this section be certain your hot water source which the hot water supply must be connected is located in meets the requirements the lower right front corner of the washer The lower discussed in Hot Water panel of the washer must be removed to access the valve Requirements in Chapter 2 To remove the panel refer to Figure 3 7 and the eg Prerequisites instructions below To remove the lower panel 1 Remove the two screws at the bottom of the lower panel of your washer 2 Remove the panel by lifting slightly and pulling out Figure 3 7 Lift the panel slightly before pulling out to disengage the panel lip Screw Product Service 1 800 522 7658 21 Chapter 3 Getting Started After you remove the lower panel you are ready to connect the hot water source Refer to Figure 3 8 and follow the instructions below to connect the hot water YOU MUST PROVIDE THE PLUMBING IF FITTINGS AND COMPONENTS NEEDED TO CONNECT THE HOT WATER SUPPLY SOURCE THE WASHER HOT WATER SUPPLY VALVE IS EOUIPPED WITH A 3 8 FEMALE NPT FITTING 3 8 TUBING OR LARGER ISRECOMMENDED FOR THE SUPPLY PLUMBING To connect the hot water supply 1 Be certain the h
47. ot water supply piping has been thoroughly flushed prior to connecting it to the washer Debris in the piping can clog the washer valve 2 Make the necessary plumbing connections to properly connect the hot water supply to the washer Figure 3 8 Customer supplied plumbing Washer hot water valve 22 Product Service 1 800 522 7658 Connecting the Purified Water Supply To prevent valve and pump clogging flush all of the water lines for your purified water supply source prior to connecting the washer to the water lines The water supply valve to which the purified water supply must be connected is located in the lower right front corner of the washer The lower panel of the washer must be removed to access the valve Refer to Figure 3 9 and follow the instructions below to connect the purified water source THE PURIFIED WATER INLET VALVE IS EQUIPPED WITH A PLASTIC HOSE BARB CONNECTION TO ACCOM MODATE 34 2 CM ID FLEXIBLE PLASTIC OR RUBBER HOSE THE HOSE CONNECTION MAY BE REMOVED FROM THE VALVE TO EXPOSE A MALE 3 4 11 1 2 NH HOSE COUPLING RIGID PLASTIC TIN LINED OR STAINLESS STEEL TUBING AND FITTINGS MAY BE CONNECTED TO THE WASHER FITTING Figure 3 9 Product Service 1 800 522 7658 Chapter 3 Getting Started Before continuing with this section be certain your purified water source meets the requirements discussed in Purified Water Requirements in Chapter 2 Prerequisites Customer supplied
48. outlet of the spindle should be as close to the center of the flask as possible Do not allow the glassware to rest on the end of the spindle Figure 4 4 Squeeze the spring clip together and raise or lower the clip to position the glassware properly Product Service 1 800 522 7658 43 Chapter 4 Using Your Washer Two large and two small glassware holders are supplied with each FlaskScrubber These holders enable you to place wide mouth glassware onto the FlaskScrubber spindles To position glassware in a glassware holder and install the holder on a spindle refer to Figure 4 5 and follow the instructions below To use a glassware holder 1 Press the glassware into the holder the clamps should spring out and grip the glassware 2 Loosen the set screw in the hub as shown in Figure 4 5 and raise or lower the holder to position the spindle near the center of the glassware Do not allow the glassware to rest on top of the spindle 3 Re tighten the set screw Figure 4 5 Press the glassware into the glassware holder Then turn the set screw counterclockwise to loosen the glassware holder hub Position the glassware holder so that the spindle is near the center of the glassware Turn the set screw clockwise to tighten the glass ware holder in place Product Service 1 800 522 7658 Chapter 4 Using Your Washer Glassware should be loaded so that it does not touch each other during a wash cycle The washer
49. p and remove Remove the two screws from each side of the washer at the front edge Remove one screw at the rear of the washer Remove the side panels Figure 5 4 Remove four screws that attach the top to the sides Then slide the washer top toward the rear of the washer and lift to remove Product Service 1 800 522 7658 57 1 Refer to Figure 4 1 in Chapter 4 Using Your Washer for an illustration of the SteamScrubber wash arm and tower 3 4 5 58 Chapter 5 Maintaining Your Washer Cleaning the Sump Filter Screen If debris accumulates on the filter screen that is located in the washer sump you can remove and clean the screen To clean the sump filter screen refer to Figure 5 5 and follow the instructions below To clean the sump filter screen Lower wash arm Filter screen screw and clip Open the washer door and remove the bottom rack If you have a SteamScrubber remove the upper wash arm Depress the button on the wash arm tower and lift the upper portion of the tower to remove the wash arm If you have a FlaskScubber remove the plastic clamp and rubber diaphrag
50. porarily pause a wash cycle simply unlatch the washer door After the door is unlatched wait 4 to 5 seconds before opening the door to prevent water from splashing out of the washer To resume the wash cycle close and re latch the washer door The washer will pause to equalize temperatures and then the cycle will resume at the point it was interrupted The wash cycle can be terminated at any time by pressing the Start Cancel button Product Service 1 800 522 7658 CHAPTER 5 MAINTAINING YOUR WASHER Under normal operation your Glassware Washer will require little routine maintenance to keep it functioning properly Read this chapter to learn how to safely clean the stainless steel interior maintain the water fill valve clean the overflow dome remove the top and side panels of your washer clean the filter screen Maintaining the Stainless Steel Interior The interior of your Glassware Washer is stainless steel NEVER USE METAL SCOURING PADS IF ON THE STAINLESS STEEL INTERIOR METAL SCOURING PADS CAN SCRATCH OR LEAVE METAL CHIPS THAT WILL RUST Product Service 1 800 522 7658 51 Chapter 5 Maintaining Your Washer To maintain the appearance and quality of the stainless steel interior perform the following tasks as needed e Wipe the outer edges on the inside door panel to remove particles and residue that occur during loading e Use a sponge sprinkled with non abrasive stainless steel cleaner to gently wipe th
51. rated in Figures 3 10 and 3 11 If the purified water supply feeds directly from the carboy top make certain the hose is submerged under the water line Attach a weight to the end of the tubing as shown in Figure 3 11 to keep it from floating on top of the water and possibly allowing air into the system 6 Make certain the top of the carboy is vented to permit proper flow from the carboy to the washer Product Service 1 800 522 7658 Chapter 3 Getting Started Figure 3 10 Open for vent Purified water pump Example of a Bottom Feed Connection Figure 3 11 Clamp weight to hose to keep it submerged G Cut hose into a V configuration for siphoning a y Spigot Purified water pump Example of a Top Feed Connection Product Service 1 800 522 7658 25 Chapter 3 Getting Started WATER SYSTEM ARE AIR TIGHT THE PUMP MUST NOT PULL AIR INSTEAD OF WATER MAKE CERTAIN THE SUPPLY HOSE IS NOT CRIMPED MAKE CERTAIN THAT ALL OF THE CONNECTIONS ON THE PURIFIED m Installing Faucet Adapters If you purchased a Mobile Glassware Washer you need to install a faucet adapter to provide a quick disconnect high pressure coupling between the faucet and the hose end fill drain connector on your washer Examples of two faucet adapter configurations are shown in Figure 3 12 Figure 3 12 External faucet thread Internal faucet thread Aerator adapters Hose end coupling 26 Product Service
52. rgent cup Wash Cycle Fill Pre wash Cavity Fill Main Cavity Rinse Only NO NO Plastic NO YES Glass OPTIONAL YES Glass Plus OPTIONAL YES Scientific OPTIONAL YES User 1 OPTIONAL YES User 2 OPTIONAL YES Do not use combustible solvents in the Glassware Washer If soiled glassware contains flammable compounds rinse the glassware thoroughly prior to placing the glassware into the washer Heaters in the washer are very hot and could cause a fire 1 Non foaming powder or liguid detergent formulated for labware washers in conjunction with adeguate hot water is vital for obtaining clean glassware If the water is soft less detergent may be needed Too much detergent with softened water may cause etching of the glassware This appears as a permanent cloudy film on the glassware Fill the main detergent cavity three fourths full if the water hardness grains per gallon GPG for your water measures 0 4 GPG soft water Fill the detergent cavity completely if your water measures 4 GPG or higher medium to hard water If you use the pre wash cavity stamped in the washer door fill it completely Product Service 1 800 522 7658 Chapter 4 Using Your Washer To open the detergent dispenser gently slide the white tab sideways If the tab is pulled upward or perpendicular to the door it will break Filling the Neutralizing Acid Dispenser If it is necessary to neutralize the alkalinity of
53. rogram button 13 The display window should read PUMP ON DRAIN The water drains from the washer Allow all the water in the washer to drain You can tell when this occurs when the sound of the pump changes Press the Select Program button The display window should read DETERGENT CUP Within a minute you should hear the detergent cup lid open Press the Select Program button Product Service 1 800 522 7658 17 18 19 20 21 22 23 24 25 Chapter 3 Getting Started If you have a 115V model the display window should read HEAT STEAM DOOR and the steam heater activates If you have a 230V model the display window should read HEAT SUMP HIGH and the sump heater activates Press the Select Program button If you have a 115V model the display window should read HEAT STEAM SUMP and the steam heater activates If you have a 230V model the display window should read HEAT STEAM and the steam heater activates Press the Select Program button If you have a 115V model the display window should read HEAT SUMP and the sump heater activates If you have a 230V model the display window should read HEAT SUMP LOW and the sump heater activates Press the Select Program button The display window should read BLOWER ON The washer blower should be heard Press the Select Program button The display window should read DONE Open the door latch to turn off the electronics or select a was
54. ry Ott 10 f 20 f 30 tt 40 t 10 tt 10 tt Total Factory 12 42 70 104 148 50 60 Set Time minutes Total User Set 12 to 100 32 to 150 40 to 168 40 to 168 40 to 168 40 to 168 40 to 168 Time minutes Total Water 2 5 Gallons 7 5 Gallons 10 0 15 0 20 0 Gallons 10 Gallons 10 Gallons Consumed w 9 5 liters 28 4 liters Gallons Gallons 75 7 liters 37 9 liters 37 9 liters Factory Settings 37 9 liters 56 8 liters Steam adds 10 minutes to total program time Select from 10 20 30 or 40 minute Wash 2 time Additional rinse adds 4 minutes tSelect from 0 10 20 30 40 50 or 60 minute Dry time Add 2 5 gallons for each additional rinse Product Service 1 800 522 7658 85 Program Times and Water Consumption 230V Models Appendix C Glassware Washer Specifications Program Rinse Plastic Glass Glass Plus Scientific User 1 Set User 2 Set Only Lo Heat Lo Heat Hi Heat Hi Heat Lo Heat Hi Heat Wash 1 5 5 5 5 5 Steam T T 10 T 10 Wash 2 10 20 30 40 10 10 Rinse 4 2 2 2 2 2 Rinse 2 4 25 25 4 25 Rinse 3 kk kk kk 4 kk kk Rinse 4 kk kk kk 4 kk kk Rinse 5 kk kk kk kk 4 kk kk Rinse 6 kk kk kk 4 kk kk Dry 0 t 10 f 20 tt 30 tt 40 t 10 1077 Total 12 42 70 120 164 50 66 Factory Set Time minutes Total User 12to 100 32 to 150 40 to 168 61 to 189 61 to 189 40 to 168 61 to 189 Set Time minutes Total Water 2 5 7 5 10 0 15 0 2
55. s below To install the optional upper rack 1 Remove all of the parts from the carton See Appendix D for a list of parts shipped 2 Use a 5 16 hex wrench to remove the black plug in the center of the spindle rack 3 Ifthe rack is to be located in the upper position thread in the longer hub adapter assembly that you received with the rack If the rack is to be located in the lower position thread in the shorter hub adapter Remove the nozzle from the longer hub adapter assembly and thread it into the shorter hub adapter Figure 6 4 illustrates the hub adapter installed in the spindle rack Figure 6 4 Nozzle Hub adapter Remove black plug to accommodate hub adapter Spindle rack Product Service 1 800 522 7658 63 Chapter 6 Modifying Your Washer Install the rails with 4 Install the left and right rails by tilting the top of the the slots on the bottom rails between the rollers on the sides of the washer tank and push the bottoms of the rails into place as illustrated in Figure 6 5 Install both rails at the same height Figure 6 5 Tilt and position the top of the rail between the factory installed rollers and then push the bottom of the rail into place Install a rubber bumper on the end of the rail 5 Install the frame of the top rack by inserting the rollers on the rack into the rails on the sides of the washer 6 Push in the frame of the top rack until its rollers are secure within the ra
56. scription 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44629 00 Two 2 Screws 14888 00 One 1 Clamp 44222 00 Three 3 ounces LabSolutions Detergent with MSDS Catalog Washer Description 44004 00 SteamScrubber Freestanding 115 V SteamScrubber 44004 01 SteamScrubber Freestanding 230 V Freestanding 44004 10 SteamScrubber Freestanding 115 V with window Models 44004 11 SteamScrubber Freestanding 230 V with window Product Service 1 800 522 7658 13 14 Chapter 3 Getting Started FlaskScrubber Mobile Models FlaskScrubber Undercounter Models FlaskScrubber Freestanding Models Plus the Following Part Component Description 18798 01 Four 4 Leveling Feet 45036 00 User Manual 44680 00 One 1 Hole Plug 14888 00 One 1 Clamp 44222 00 Three 3 ounces LabSolutions Detergent with MSDS Catalog Washer Description 44200 00 FlaskScrubber Mobile 115 V 44200 01 FlaskScrubber Mobile 230 V 44200 10 FlaskScrubber Mobile 115 V with window 44200 11 FlaskScrubber Mobile 230 V with window Plus the Following Part Component Description 44882 01 Four 4 Casters 45036 00 User Manual 44222 00 Three 3 ounces LabSolutions Detergent with MSDS 44056 00 One 1 Aerator Adapter 44057 00 One 1 Adapter Fitting Catalog Washer Description 44203 00 FlaskScrubber Undercounter 115 V 44203 01 FlaskScrubber Undercounter 230 V 44203 10 FlaskScrubber Undercounter
57. sher light bulb Refer to Figure 5 3 and follow the instructions below to replace the washer light bulb To replace the washer light bulb 1 Turn off electrical power to the Glassware Washer Remove the outer door panel by removing the two screws located on each side of the washer identified in Figure 5 3 3 Remove the bulb by pressing in on the bulb and rotating the bulb counterclockwise 4 Insert the new bulb and rotate clockwise into place as shown in Figure 5 3 5 Replace the outer door panel Figure 5 3 Washer screw Press in new bulb and rotate clockwise Washer screws Product Service 1 800 522 7658 Chapter 5 Maintaining Your Washer Removing the Washer Top Back and Side Panels There may be times when you need to remove the washer top back and side panels to clean maintain or repair your washer Refer to Figure 5 4 and follow the instructions below to remove the top back and side panels of your washer To remove the washer top back and side panels I Turn off electrical power to the Glassware Washer Remove all of the screws from the back panel of the washer and remove the back panel Remove the two screws in the front of the washer that attach the washer top to the sides Remove the two screws in the back of the washer that attach the washer top to the sides Slide the washer top toward the rear Lift the washer to
58. ssware The bottom rack of the SteamScrubber Glassware Washer is designed to accommodate flasks beakers culture tubes graduated cylinders Erlenmeyer flasks petri dishes watch glasses BOD bottles and a variety of other laboratory glassware In addition to the two 10 pin inserts that are provided with your washer there are a variety of other inserts that are available to accommodate the various types of glassware as detailed in Appendix D Lowering the Top Washer Arm and Top Rack The top rack of your SteamScrubber may be lowered to accommodate taller glassware Perform the steps listed below to lower the washer arm and the top rack Refer to Figure 4 1 for help in lowering the washer arm Figure 4 2 illustrates how to remove the rail bumpers Refer to Figure 4 2 for help in lowering the top rack rails Product Service 1 800 522 7658 Chapter 4 Using Your Washer To lower the top washer arm and the top rack of the SteamScrubber 1 Open the washer door by sliding the latch knob to the left Pull the door toward you and down 2 Depress the button on the right side of the upper wash arm tower as illustrated in Figure 4 1 3 Lower the upper portion of the tower and the wash arm by gently pushing down Figure 4 1 Wash arm Depress the button and gently push down to lower the wash arm Wash arm tower 4 Secure the wash arm by clicking the wash arm into the upper hole in the wash arm support tube 5 Remove t
59. steps detailed below to install the leveling feet on your washer To install the washer leveling feet 1 Locate the holes on the bottom of the washer where the four skid fastening screws were previously attached 2 Thread the four leveling feet into the holes 3 Carefully move the washer into an upright position Be careful to distribute the weight evenly on the leveling feet when setting the washer upright Figure 3 2 Bottom of washer Product Service 1 800 522 7658 17 Chapter 3 Getting Started Leveling the Washer or FlaskScrubber Glassware Washer after you have installed the leveling feet you must level the washer by adjusting the leveling feet el If you have the Freestanding model of the SteamScrubber To level the washer 1 Position the washer in its final installation site 2 Place a carpenter level on the washer in the positions shown in Figure 3 3 Figure 3 3 Position the level in both directions to ensure the washer is level front to back and side to side 3 Turn the four leveling feet as needed to level the washer A leveling foot is illustrated in Figure 3 4 18 Product Service 1 800 522 7658 Chapter 3 Getting Started Figure 3 4 Turn the leveling foot clockwise to lower the washer and counterclockwise to raise the washer Leveling foot level it side to side by placing a short level on the inside top edge of the door Refer to Figure 3 5 for the placement of the lev
60. ter backing up in the event of a clogged drain Most types of air gaps are easy to clean Simply follow the manufacturer s directions for maintaining your air gap Maintaining the Water Fill Valve The filter screen of the water fill valve illustrated in Figure 5 1 below may require periodic cleaning to remove trapped particles A low water fill occurs if the blockage is not removed Figure 5 1 Hot water supply Screen O ring Water fill valve Product Service 1 800 522 7658 53 Chapter 5 Maintaining Your Washer To clean the water fill valve Refer to Figure 3 7 1 Turn off the water and electricity to the washer in Chapter 3 Getting Unplug the Mobile model turn off the circuit breaker Started for an that services the Undercounter or Freestanding model illustration showi EE 2 Remove the two screws at the bottom of the lower how to remove the lower panel of your panel of your washer washer 3 Remove the panel by lifting slightly and pulling out 4 Place a pan under the fill valve 5 Remove the four screws from the valve plate and separate the valve from the inlet connection Drain the water into the pan 7 Remove the valve filter screen and clean it under running water 8 Replace the screen and reassemble the valve connection Be certain the O ring gasket identified in Figure 5 1 is positioned in the groove in the fill valve body 9 Tighten all screws replace the lower panel restore
61. tergent 45222 00 1 liter Neutralizing Acid Rinse Product Service 1 800 522 7658 95 Appendix D Glassware Washer Accessories 96 Product Service 1 800 522 7658 Index A Accessories FlaskScrubber 89 SteamScrubber 92 Air gap 53 Arranging racks 37 Attaching hose end coupling 27 to countertop 20 C Casters 15 Centering door 20 Cleaning heat sump filter 58 overflow dome 54 stainless steel interior 52 water fill valve 53 Components of washer 13 72 Connecting drain hose 27 power supply 30 purified water 23 water supply 21 D Detergent dispenser 45 filling dispenser 46 types and amounts 46 Diagnostics test 32 Dimensions Freestanding washer 77 Mobile washer 78 79 Disconnecting hose end coupling 35 purified water pump 59 Door centering 20 Drain hose connecting 27 Drain requirements 8 Product Service 1 800 522 7658 E Electrical requirements 7 Exterior panels removing 57 F Faucet adapters installing 26 FlaskScrubber accessories 89 installing pipet inserts 61 installing top rack 63 loading glassware into 43 racks 41 Freestanding washer dimensions 77 G Glassware holder 44 loading 43 H Heat sump filter 58 Hose end coupling 27 disconnecting 35 Hot water connecting 21 requirements 6 97 98 Index I Installing casters 15 faucet adapters
62. the detergent a mild or weak acid may be placed in the detergent cup neutralizing dispenser from which it will be dispensed during the first rinse If pure water rinse is selected the last two rinses will be made with pure water To avoid dispensing neutralizing acid during a pure rinse more than two rinses should be selected The dispenser holds approximately 170 ml and should be checked and replenished as needed To fill the neutralizing acid dispenser refer to Figure 4 6 and follow the instructions below To fill the neutralizing acid dispenser 1 Twist and pull up on the cap to remove the round cover on the neutralizing solution port 2 Fill the cavity with either 1M citric acid or 10 phosphoric acid until the level of the liquid rises and is visible in the port 3 Set the dial to read 4 ml 4 Replace the cover Selecting an Operating Cycle The microprocessor control on your Glassware Washer allows you to select one of four factory preset wash cycles to custom program two additional cycles or to run a rinse only cycle The control panel is shown in Figure 4 7 Product Service 1 800 522 7658 47 48 Chapter 4 Using Your Washer Figure 4 7 Q ze SS START SELECT TL D CANCEL PROGRAM T GEE e EE CECR SHIFT PROG OTOC MHC PROGRAMS RINSE ONLY SCIENTIFIC PLASTIC USER 1 SET GLASS USER 2 SET Da GLASS PLUS U Press to p start wash SE Dress po Dress io Pressto Dress to Press to cy
63. ure 6 2 Pipet holder Loosen set screw to slide pipet holder to various positions tighten to secure in place 8 place pipet insert Short spindle provided with pipet insert Spindle rack Product Service 1 800 522 7658 61 Chapter 6 Modifying Your Washer The 14 place pipet insert shown in Figure 6 3 accommodates 1 ml to 50 ml pipets Two of these inserts may be installed if desired Refer to Figure 6 3 and follow the instructions below to install a 14 place pipet insert To install a 14 place pipet insert l 2 14 place pipet insert Short spindles supplied with pipet insert Spindle rack 62 Use a 9 64 hex wrench to remove the three spindles on either the right side or left side of the spindle rack Replace the center spindle with one of the plastic plugs that you received with your washer Replace the front and back spindles with the two short spindles that you received with the pipet insert With the support facing the center of the spindle rack slide the pipet insert over the spindles until it completely seats Figure 6 3 Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer Installing the Optional Adjustable Height Top Rack An optional top rack shown in Figure 6 6 is available to increase the capacity of the FlaskScrubber to handle many types of labware particularly beakers To install the optional top rack refer to Figures 6 4 and 6 5 and follow the instruction
64. urified water for the final rinse cycle a purified water supply is required The washer can be connected to an in house pressurized purified water tap a water purification system or a purified water container The purified water system must be provided with supply piping of sufficient size to permit at least 1 25 gallons 4 7 liters per minute of flow 12 internal diameter ID minimum pipe is recommended The purified water inlet valve on your washer is equipped with a plastic hose barb connection to accommodate 3 4 2 cm ID flexible plastic or rubber hose Use a spring or band hose clamp to secure the hose to the hose barb connection The hose barb connection may be removed from the valve to expose a male 34 11 1 2 NH hose coupling A rigid plastic tin Product Service 1 800 522 7658 Chapter 2 Prerequisites lined or stainless steel tubing and fitting can be connected to the washer fitting All connections on the purified water system must be airtight so that the washer pump is not allowed to pull air instead of water If the purified water is stored in a carboy at least 5 gallons 18 9 liters must be available for each wash cycle If all 5 gallons are not available at the start of a wash cycle but instead are produced concurrently with the wash cycle the production rate must permit at least 1 25 gallons 4 7 liters per minute to be delivered to the washer In addition all 5 gallons 18 9 liters must be made av
65. utton to choose wash cycle Product Service 1 800 522 7658 Chapter 7 Troubleshooting Product Service 1 800 522 7658 71 72 APPENDIX A FLASKSCRUBBER AND STEAMSCRUBBER COMPONENTS The following components are available for your Glassware Washer The FlaskScrubber components are listed first then the SteamScrubber components FLASKSCRUBBER COMPONENTS Part Part Item 115V 230V Quantity Description 1 44447 00 44447 00 1 Upper Basket Rail R H 1A 44451 00 44451 00 1 Upper Basket Rail L H 2 44352 00 44352 00 1 Overflow Dome 3 44981 00 44981 00 1 Detergent Cup 4 45038 00 45038 02 1 Controller Assembly 4A 45037 00 45037 00 1 Display Assembly 5 14804 01 14804 01 1 Drain Water Supply Hose Mobile Not Shown SA 44861 01 44861 01 1 Drain Hose Undercounter Freestanding Not Shown 6 44105 00 44688 00 1 Motor Start Relay 7 44114 00 44692 00 1 Hot Water Inlet Valve Mobile 7A 13613 00 13613 01 1 Hot Water Inlet Valve Undercounter Freestanding 8 44114 00 44692 00 1 Purified Water Inlet Valve 9 44260 00 44700 00 1 Steam Heater 10 44863 00 44863 00 1 Fill Trap 11 45048 00 45048 00 1 Vacuum Blower FlaskScrubbers 12 44261 00 44699 01 1 Sump Heater 13 44871 00 44871 01 1 Pump Assembly 14 44267 00 44267 01 2 Thermostats Sump 115V models require 2 44267 00 230V models require 1 44267 00 and 1 44267 01 15 4

Instruction Manual - Cole

Contents

Download Pdf Manuals

Related Search

Related Contents