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IntelliFlow

1. The Hemisphere GPS flow control solution has proven to be rugged efficient reliable and most importantly flexible The IntelliFlow Dual Rate option allows you to interface to any valve size and monitor a wide range of turbine flows Because you are operating two controllers you can independently operate two control valves and two spray off relays while monitoring two flow turbines Using the Hemisphere GPS IntelliFlow system is easy Upload your prescription maps using MapStar and select them from the M3 s cockpit display Alternatively you can enter your own flow control parameters IntelliFlow User Guide Figure 1 1 IntelliFlow meter valve and controller Optional Intelli Flow Dual Rate meter valve and controller not pictured What s Included Below is the parts list for the IntelliFlow system Please check your parts to make sure you have everything before beginning installation Item Part Number Qty IntelliFlow Controller 806 1020 000 1 Spray Off Relay 900 3040 000 1 Valve Motor Assembly 2 806 1025 000 1 Meter 2 806 1025 000 1 Cable IntelliFlow M3 AUX Flow 051 0163 222 1 Meter Spray Off Relay Cable IntelliFlow Flying Flagman AUX 051 0204 222 1 Flow Meter Spray Off Relay Cable IntelliFlow Motor Valve 054 0110 222 1 User Guide 875 0180 000 1 1 Introducing IntelliFlow Item Part Number Qty Int
2. IntelliFlow User Guide performance and quality or d if none of the foregoing can be done on a commercially reasonable basis terminate this license and Licensee shall stop using the Product and Hemisphere shall refund the price paid by Licensee less an amount on account of amortization calculated on a straight line basis over a deemed useful life of three 3 years The foregoing sets out the entire liability of Hemisphere and the sole obligations of Hemisphere to Licensee in respect of any claim that the Software or its use infringes any third party rights INDEMNIFICATION Except in relation to an infringement action Licensee shall indemnify and hold Hemisphere harmless from any and all claims damages losses liabilities costs and expenses including reasonable fees of lawyers and other professionals arising out of or in connection with Licensee s use of the Product whether direct or indirect including without limiting the foregoing loss of data loss of profit or business interruption TERMINATION Licensee may terminate this Agreement at any time without cause Hemisphere may terminate this Agreement on 30 days notice to Licensee if Licensee fails to materially comply with each provision of this Agreement unless such default is cured within the 30 days Any such termination by a party shall be in addition to and without prejudice to such rights and remedies as may be available including injunction and other equitable remedies Upo
3. In the Mode field AUTO automatically searches for and finds the controller type you have connected if supported Selecting DUAL will speed up initialization SINGLE will disable the secondary controller so do not select this if flying a two controller job 4 Select Setup gt Set Controller Parameters to access the IntelliFlow Dual Rate Controller Parameters screen 36 IntelliFlow User Guide 5 Set the controller parameters for Controller 2 from the IntelliFlow Dual Rate Controller Parameters screen Notice that each controller has its own set of spray options Set Auto Boom to YES for Dual Flog Mno Boom Comtrolier 1 Controller 2 i Notice the Target Rate Enter the A _ hz button is grayed out for factory Calireion ZFattor i the secondary controller calibration factor from the meter k factor 3 The secondary controller requires a prescription map You cannot select a prescription map from this screen you must return to the Flow Control Setup screen to import a prescription Each hopper has Ser volume map for hopper 2 here its own Reset Volume button Warning If while using the secondary controller the Target Rate field displays N A you must return to the Flow Control Setup screen to import a prescription map Notice that the Target Rate button is grayed out for the secondary controller You cannot select a prescription map from this screen you must return to the Flow Contro
4. KIND INCLUDING FITNESS FOR A PARTICULAR PURPOSE MERCHANTABILITY ACCURACY RELIABILITY OR THAT THE USE OF THE SOFTWARE WILL BE UNINTERRUPTED OR ERROR FREE AND HEREBY DISCLAIMS ALL REPRESENTATIONS WARRANTIES AND CONDITIONS ARISING AS A RESULT OF CUSTOM USAGE OR TRADE AND THOSE ARISING UNDER STATUTE LIMITS ON WARRANTY DISCLAIMER Some jurisdictions do not allow the exclusion of implied warranties or conditions so some of the above exclusions may not apply to Licensee In that case any implied warranties or conditions which would then otherwise arise will be limited in duration to ninety 90 days from the date of the license of the Software or the purchase of the Product The warranties given herein give Licensee specific legal rights and Licensee may have other rights which may vary from jurisdiction to jurisdiction CHANGE TO WARRANTY No employee or agent of Hemisphere is authorized to change the warranty provided or the limitation or disclaimer of warranty provisions All such changes will only be effective if pursuant to a separate agreement signed by senior officers of the respective parties WARRANTY CLAIM In the event Licensee has a warranty claim Licensee must first check for and install all Updates that are made available The warranty will not otherwise be honored Proof of purchase may be required Hemisphere does not honor claims asserted after the end of the Warranty Period LICENSEE REMEDIES In all cases which involve a failur
5. P2 Figure A 2 Cable 054 0110 222 Shield GRN SW1 ORG WHT 6 BLK lt i ie TA Note WHT BLK stripe pL GRN BLK stripe BRN BLK stripe N C P4 label Bypass switch IntelliFlow motor valve ORG BLU BLK WHT RED moown gt P2 Figure A 3 Wiring pin out details for SW1 gt 58 IntelliFlow User Guide Cable 051 0170 000 IntelliFlow Dual Rate Spray Off Relay AUX M3 and Flow Meter A Hopper B Heever C D P1 G wee TO QUAL Seronder FLOWN K Tonine CONTAURLER TX RX RX Tx P3 TOPRAAEY TEL LOW P Com TO BPAAY COF DUAL WTERFACE box Figure A 4 Cable 051 0170 000 pin out connections 59 A Appendix Cable 051 0204 222 Flying Flagman GMU AUX Switch Connections 1 Swath advance red 2 Swath decrease 3 Break orange 4 Mark green 5 Resume brown 6 Hopper white 7 Circuit complete black Figure A 5 GMU 1 TNG AUX switch connections Warning DO NOT connect the black ground wire to the aircraft ground or shield of the cable DO NOT allow the black ground wire to touch any part of the fuselage The black ground wire is the logic return ground for the GMU s remote switch functions The black ground wire is used as the common return for the other remote switch wires See the following figure for an example 60 GMU aux cable IntelliFlow User Guide RED wire from GPU Swath BLACK wire Adv button ORANGE wire from GM
6. Setting IntelliFlow Options Flying Flagman 5 Setting Flow Control Options Setting IntelliFlow Options M3 The AirTrac M3 automatically detects which supported flow control system is connected If using IntelliFlow a Single IntelliFlow Detected message appears at the top of your AirTrac Setup screen With IntelliFlow you can fly either a constant or variable rate spray job Variable rate spray jobs require you to upload a prescription map This section covers setting flow control options for constant rate or variable rate spray jobs To set the flow control options 1 Turn onthe M3 system The AirTrac Setup screen appears Att WAIT Ale Depe Setup Single IntelliFlow Detected Release V2 9 PATTERN BACK TO BACK gt Machi To shit SErECT ve Rii SWATH WIDTH 65 0 Ft The screen displays the following message indicating installation was successful Controller FOUND Note If the Controller NOT FOUND message appears click the RESET button to search for installed controllers 28 IntelliFlow User Guide 2 From the AirTrac Setup screen select SETUP gt Flow Control to access the Flow Control Setup screen 29 5 Setting Flow Control Options 3 From the Flow Control Setup screen set your basic flow control options Controller type is automatically detected Select Setup to access the ee InteliiFlow Detected Advanced ae a Rate Flow Control Setup
7. W x 700 H 4 25 1 2 10 2 L x 10 2 W x 17 8 Hcm 1 9 kg 50 IntelliFlow User Guide Table A 2 Mechanical Specifications Optional I ntelliFlow Dual Rate Controller Item Dimensions inches Weight Ibs Meter 2 4 75 L x 3 25 W x 4 75 H 4 00 12 1Lx8 3Wx12 1Hcm 1 8 kg Meter 3 4 4 00 L x 2 13 W x 3 75 H 2 00 12 1 L x 5 4 W x 9 5 H cm 0 9 kg Cables Not provided Cable lengths 7 00 vary 3 2 kg Table A 3 Power Specifications I ntelliFlow Controller Specification Description Inverse Voltage Protection Yes Over Current and or Short Circuit Yes Protection Operating Voltage 24 36 VDC Maximum Working Current 10 Amps Maximum Transient Current 10 Amps Nominal Operating Current Range 0 3 to 6 Amps Table A 4 Power Specifications Spray Off Relay Specification Description Inverse Voltage Protection Yes Protection Over Current and or Short Circuit Yes Operating Voltage 11 60 VDC 51 A Appendix Table A 4 Power Specifications Spray Off Relay Maximum Working Current 7 Amps Maximum Transient Current 10 Amps Nominal Operating Current Range 0 1 to 6 Amps Table A 5 Environmental Specifications Operating Temperature 4 to 140 F 20 to 60 C Storage Temperature 40 to 176 F 40 to 80 C Humidity 95 non condensing Resistance D
8. loss of data loss of profit or business interruption FORUM FOR DISPUTES The parties agree that the courts located in Calgary Alberta Canada and the courts of appeal there from will have exclusive jurisdiction to resolve any disputes between Licensee and Hemisphere concerning this Agreement or Licensee s use or inability to use the Software and the parties hereby irrevocably agree to abide to the jurisdiction of those courts Notwithstanding the foregoing either party may apply to any court of competent jurisdiction for injunctive relief and APPLICABLE LAW This Agreement shall be governed by the laws of the Province of Alberta Canada exclusive of any of its choice of law and conflicts of law jurisprudence herein shall survive the expiry or termination of this Agreement for any reason EXPORT RESTRICTIONS Licensee agrees that Licensee will comply with all export control legislation of Canada the United States Australia and any other applicable country s laws and regulations whether under the Arms Export Control Act the International Traffic in Arms Regulations the Export Administration Regulations the regulations of the United States Departments of Commerce State and Treasury or otherwise as well as the export control legislation of all other countries PRODUCT COMPONENTS The Product may contain third party components Those third party components may be subject to additional terms and conditions Licensee is required to agree to t
9. 0 mv 0 offset If a simple function generator is available connect it to the sensor connector to produce pulses Warning Do not install fuses greater than 10 Amps for the IntelliFlow control unit A greater fuse value will cause internal damage to the IntelliFlow control unit 1 Check the system for gummed up components Turbine blades and the valve stem are susceptible to problems if proper maintenance isn t performed 2 Check that the motor controller sensor unit and connector do not have water or chemicals inside Motor Does Not Rotate 1 Check the voltage across the flow control sensor contacts if the motor does not rotate The voltage should be logic 5 VDC If the voltage across the sensor is 0 VDC or less than 4 VDC check the sensor cabling and or sensor 2 Disconnect pressure sensor connections if the operation step 3 above is normal Maintain power to the IntelliFlow control unit e Observe the flow status flow position e Toggle NORMAL BYPASS to bypass the position The motor will fully open 44 IntelliFlow User Guide Flow Data Is Not Displayed on Run Screen e Flying Flagman If the DISPLAY 7 Run Screen is blank or the status does not change it is most likely a defective IntelliFlow control unit or a serial port problem e M3 If the Flow Control screen data is blank or incorrect it is most likely due to incorrect setup See Chapter 5 for further information Testing the Valve The valve
10. 25 connector Black wire Pin 12 of DB25 connector Do not connect cable shield to anything The Micronair flow meter can be used without the Micronair monitor Use Cable 051 0208 222 in this case The system bypass switch part number 075 3019 222 comes with Cable 054 0110 222 Set the pressure switch to operate between 12 and 15 psi gt F 15 2 Installing IntelliFlow Connecting the Spray Off Relay and Power Use the following diagram to connect the spray off relay and power Figure 2 5 Spray off relay and power connections Note The individual wires for Cable 051 0211 222 are 15 long 16 IntelliFlow User Guide Calibrating the Pressure Switch Optional Use the following formula to calibrate the pressure switch if using one Switch Pressure 50 of Minimum Spray Boom Pressure For example if the minimum boom spray pressure is 20 pounds adjust the pressure switch to 10 pounds To calibrate the pressure switch 1 Remove upper rubber stop on the pressure switch Adjust the Allen screw head inside the top of the switch 3 Use a multi meter or low voltage 1 5 D C bulb to indicate when switch contacts are closed Note The switch is N O Normally Open The contacts will close when the required pressure is correct 17 2 Installing IntelliFlow 18 Chapter 3 Installing IntelliFlow Dual Rate Mounting the Components Connecting the Cables 3 Installing IntelliFlow Dual Rate inst
11. ABILITY or FITNESS FORA PARTICULAR PURPOSE title and non infringement LIMITATION OF REMEDIES The purchaser s EXCLUSIVE REMEDY against Hemisphere GPS shall be at Hemisphere GPS s option the repair or replacement of any defective Product or components thereof The purchaser shall notify Hemisphere GPS or a Hemisphere GPS s approved service center immediately of any defect Repairs shall be made through a Hemisphere GPS approved service center only Repair modification or service of Hemisphere GPS products by any party other than a Hemisphere GPS approved service center shall render this warranty null and void The remedy in this paragraph shall only be applied in the event that the Product is properly and correctly installed configured interfaced maintained stored and operated in accordance with Hemisphere GPS s relevant User s Manual and Specifications AND the Product is not modified or misused NO OTHER REMEDY INCLUDING BUT NOT LIMITED TO SPECIAL INDIRECT INCIDENTAL CONSEQUENTIAL OR CONTINGENT DAMAGES FOR LOST PROFITS LOST SALES INJURY TO PERSON OR PROPERTY OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS SHALL BE AVAILABLE TO PURCHASER even if Hemisphere GPS has been advised of the possibility of such damages Without limiting the foregoing Hemisphere GPS shall not be liable for any damages of any kind resulting from installation use quality performance or accuracy of any Product HEMISPHERE IS NOT RESPONSIBLE FOR PURCHASER S N
12. EGLIGENCE OR UNAUTHORIZED USES OF THE PRODUCT IN NO EVENT SHALL HEMISPHERE GPS BE IN ANY WAY RESPONSIBLE FOR ANY DAMAGES RESULTING FROM PURCHASER S OWN NEGLIGENCE OR FROM OPERATION OF THE PRODUCT IN ANY WAY OTHER THAN AS SPECIFIED IN HEMISPHERE GPS S RELEVANT USER S MANUAL AND SPECIFICATIONS Hemisphere GPS is NOT RESPONSIBLE for defects or performance problems resulting from 1 misuse abuse improper installation neglect of Product 2 the utilization of the Product with hardware or software products information data systems interfaces or devices not made supplied or specified by Hemisphere GPS 3 the operation of the Product under any specification other than or in addition to the specifications set forth in Hemisphere GPS s relevant User s Manual and Specifications 4 damage caused by accident or natural events such as lightning or other electrical discharge or fresh salt water immersion of Product 5 damage occurring in transit 6 normal wear and tear or 7 the operation or failure of operation of any satellite based positioning system or differential correction service or the availability or performance of any satellite based positioning signal or differential correction signal THE PURCHASER IS RESPONSIBLE FOR OPERATING THE VEHICLE SAFELY The purchaser is solely responsible for the safe operation of the vehicle used in connection with the Product and for maintaining proper system control settings UNSAFE DRI
13. HEREBY AGREES TO BE LEGALLY BOUND BY THE TERMS OF THIS AGREEMENT IF YOU DO NOT AGREE TO THESE TERMS I DO NOT INSTALL OR USE THE SOFTWARE AND II IF YOU ARE INSTALLING AN UPDATE TO THE SOFTWARE DO NOT INSTALL THE UPDATE AND PROMPTLY DESTROY IT HEMISPHERE PROVIDES LIMITED WARRANTIES IN RELATION TO THE SOFTWARE AS WELL THOSE WHO USE THE EMBEDDED SOFTWARE DO SO AT THEIR OWN RISK YOU SHOULD UNDERSTAND THE IMPORTANCE OF THESE AND OTHER LIMITATIONS SET OUT IN THIS AGREEMENT BEFORE INSTALLING OR USING THE SOFTWARE OR THE PRODUCT 1 LICENSE Hemisphere hereby grants to Licensee a non transferable and non exclusive license to use the Software as embedded in a Product and all Updates collectively the Software solely in binary executable form 2 RESTRICTIONS ON USE Licensee agrees that Licensee and its employees will not directly or indirectly in any manner whatsoever a install or use more copies of the Software than the number of copies that have been licensed b use or install the Software in connection with any product other than the Product the Software was intended to be used or installed on as set out in the documentation that accompanies the Software c copy any of the Software or any written materials for any purpose except as part of Licensee s normal backup processes d modify or create derivative works based on the Software gt F 64 IntelliFlow User Guide e sub license rent lease loan or distribute t
14. Hemisphere IntelliFlow User Guide Part No 875 0180 000 Rev C1 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Copyright Notice Hemisphere GPS Precision GPS Applications Hemisphere GPS 2009 All rights reserved No part of this manual may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permission of Hemisphere GPS Trademarks HEMISPHERE GPS the Hemisphere GPS logo CRESCENT ECLIPSE COAST e DIF OUTBACK OUTBACK Guidance OUTBACK Guidance Center OUTBACK S OUTBACK S Lite OUTBACK S2 OUTBACK 360 OUTBACK Steering Guide OUTBACK Hitch SATLOC the Satloc logo eDrive eDriveTC Just Let Go LDif BaseLineHD AerialAce AirStar AirTrac GPSteer LiteStar II PocketMax PocketMax PC Satloc M3 MapStar IntelliFlow Beeline Contour Lock Sts and Vector are proprietary trademarks of Hemisphere GPS Other trademarks are the properties of their respective owners Patents The OUTBACK S and S Lite auto
15. New Program To i To 54 IntelliFlow User Guide Updating Firmware Flying Flagman To update firmware from the Flying Flagman Copy the firmware update files to your PCMCIA card Warning The PCMCIA card must be formatted properly DOS An incorrectly formatted card may corrupt your system and require you to use the cable download method to restore your files Place the PCMCIA card in the Flying Flagman controller From the main Setup menu select Flow gt New Flow Program SETUP MENU Seratcn Pad rzumwe Speciel Ele E tf li be 5 gt Press Enter to abort the download process or wait to see the next screen Ready to DOWNLOAD INTELLIFLON Abort DOWNLOAD acde To download the new software from the PCMCIA card please note that if the red LED light on the upper right corner of the shift key is illuminated you press the Shift key twice and then press the Ese key If the red LED light on the upper right corner of the shift key is not illuminated you press the Shift key once and then press the Esc key The keys must be press sequentially not simultaneously to initiate the download process P 55 A Appendix 8 Wait while the system downloads the IntelliFlow update x Sending Block XXXXX Verify that the update was successful If so the following screen appears Ready to DOMNLOAD INTELLIFLOW OOK Ready to DOW INTEL Abore DOWNLOAD Ca
16. OT LIMITED TO BREACH OF CONTRACT NEGLIGENCE STRICT LIABILITY TORT BREACH OF WARRANTY MISREPRESENTATION OR ANY OTHER LEGAL THEORY AND WILL SURVIVE A FUNDAMENTAL BREACH LIMITS ON LIMITATION OF LIABILITY Some jurisdictions do not allow for the limitation or exclusion of liability for incidental or consequential damages so the above limitation or exclusion may not apply to Licensee and Licensee may also have other legal rights which may vary from jurisdiction to jurisdiction BASIS OF BARGAIN Licensee agrees and acknowledges that Hemisphere has set its prices and the parties have entered into this Agreement in reliance on the limited warranties warranty disclaimers and limitations of liability set forth herein that the same reflect an agreed to allocation of risk between the parties including the risk that a remedy may fail of its essential purpose and cause consequential loss and that the same forms an essential basis of the bargain between the parties Licensee agrees and acknowledges that Hemisphere would not have been able to sell the Product at the amount charged on an economic basis without such limitations PROPRIETARY RIGHTS INDEMNITY Hemisphere shall indemnify defend and hold harmless Licensee from and against any and all actions claims demands proceedings liabilities direct damages judgments settlements fines penalties costs and expenses including royalties and attorneys fees and related costs in connection with or a
17. OVERY Licensee shall back up all data used created or stored by the Software on a regular basis as necessary to enable proper recovery of the data and related systems and processes in the event of a malfunction in the Software or any loss or corruption of data caused by the Software Licensee shall assume all risks of loss or damage for any failure to comply with the foregoing OWNERSHIP Hemisphere and its suppliers own all rights title and interest in and to the Software and related materials including all intellectual property rights The Software is licensed to Licensee not sold TRADEMARKS Hemisphere GPS Outback Guidance BEELINE Crescent Eclipse and the associated logos are trademarks of Hemisphere Other trademarks are the property of their respective owners Licensee may not use any of these trademarks without the consent of their respective owners LIMITED WARRANTY Hemisphere warrants solely to the Licensee subject to the exclusions and procedures set forth herein below that for a period of one 1 year from the original date of purchase of the Product in which it is embedded the Warranty Period the Software under normal use and maintenance will conform in gt 65 End User License Agreement 10 all material respects to the documentation provided with the Software and any media will be free of defects in materials and workmanship For any Update Hemisphere warrants for 90 days from performance or del
18. TABILITY ACCURACY RELIABILITY OR THAT THE USE OF THE SOFTWARE WILL BE UNINTERRUPTED OR ERROR FREE AND HEREBY DISCLAIMS ALL REPRESENTATIONS WARRANTIES AND CONDITIONS ARISING AS A RESULT OF CUSTOM USAGE OR TRADE AND THOSE ARISING UNDER STATUTE LIMITATION OF LIABILITY IN NO EVENT WILL HEMISPHERE BE LIABLE TO LICENSEE FOR ANY INCIDENTAL CONSEQUENTIAL SPECIAL OR INDIRECT DAMAGES INCLUDING ARISING IN RELATION TO ANY LOSS OF DATA INCOME REVENUE GOODWILL OR gt 70 23 24 25 IntelliFlow User Guide ANTICIPATED SAVINGS EVEN IF HEMISPHERE HAS BEEN INFORMED OF THE POSSIBILITY OF SUCH LOSS OR DAMAGE FURTHER IN NO EVENT WILL HEMISPHERE S TOTAL CUMULATIVE LIABILITY HEREUNDER FROM ALL CAUSES OF ACTION OF ANY KIND EXCEED THE TOTAL AMOUNT PAID BY LICENSEE TO HEMISPHERE TO PURCHASE THE PRODUCT THIS LIMITATION AND EXCLUSION APPLIES IRRESPECTIVE OF THE CAUSE OF ACTION INCLUDING BUT NOT LIMITED TO BREACH OF CONTRACT NEGLIGENCE STRICT LIABILITY TORT BREACH OF WARRANTY MISREPRESENTATION OR ANY OTHER LEGAL THEORY AND WILL SURVIVE A FUNDAMENTAL BREACH INDEMNIFICATION Except in relation to an infringement action Licensee shall indemnify and hold Hemisphere harmless from any and all claims damages losses liabilities costs and expenses including reasonable fees of lawyers and other professionals arising out of or in connection with Licensee s use of the Product whether direct or indirect including without limiting the foregoing
19. U BLACK wiro ie Butto Button WHITE wire Tom GMU Spray on off BLACK wire RED wire from Yon cable Dom wire from Pressure switc IntelliFlow cable Figure A 6 GMU AUX switch connection example 61 A Appendix Cable 051 0173 000 Ultra Low Volume Adapter 144 12 Feet Figure A 7 Cable 051 0173 000 RED 20A WG BLACK S0AWG P1 GREEN DAWG Connection Diagram TOPREAMPUFIER TO INTELLIFLOW SENSOR CONTROLLER THROUGH CABLES 051 0163 222 or 05 F 200 Figure A 8 Cable 051 0173 000 wiring pin out connections 62 End User License Agreement End User License Agreement HEMISPHERE GPS END USER LICENSE AGREEMENT IMPORTANT This is an agreement the Agreement between you the end purchaser Licensee and Hemisphere GPS Inc Hemisphere which permits Licensee to use the Hemisphere software the Software that accompanies this Agreement This Software may be licensed on a standalone basis or may be embedded in a Product Please read and ensure that you understand this Agreement before installing or using the Software Update or using a Product In this agreement any product that has Software embedded in it at the time of sale to the Licensee shall be referred to as a Product As well in this Agreement the use of a Product shall be deemed to be use of the Software which is embedded in the Product BY INSTALLING OR USING THE SOFTWARE UPDATE OR THE PRODUCT LICENSEE T
20. VING OR SYSTEM CONTROL SETTINGS CAN RESULT IN PROPERTY DAMAGE INJURY OR DEATH The purchaser is solely responsible for his her safety and for the safety of others The purchaser is solely responsible for maintaining control of the automated steering system at all times THE PURCHASER IS SOLELY RESPONSIBLE FOR ENSURING THE PRODUCT IS PROPERLY AND CORRECTLY INSTALLED CONFIGURED INTERFACED MAINTAINED STORED AND OPERATED IN ACCORDANCE WITH HEMISPHERE GPS S RELEVANT USER S MANUAL AND SPECIFICATIONS Hemisphere GPS does not warrant or guarantee the positioning and navigation precision or accuracy obtained when using Products Products are not intended for primary navigation or for use in safety of life applications The potential accuracy of Products as stated in Hemisphere GPS literature and or Product specifications serves to provide only an estimate of achievable accuracy based on performance specifications provided by the satellite service operator i e US Department of Defense in the case of GPS and differential correction service provider Hemisphere GPS reserves the right to modify Products without any obligation to notify supply or install any improvements or alterations to existing Products GOVERNING LAW This agreement and any disputes relating to concerning or based upon the Product shall be governed by and interpreted in accordance with the laws of the State of Arizona OBTAINING WARRANTY SERVICE In order to obtain warranty service t
21. a Is Not Displayed on the Run Screen For further help call Hemisphere GPS Technical Support No Power When Initialize System After turning on the power wait 10 to 15 seconds for the IntelliFlow controller microprocessor to initialize The microprocessor startup can be heard with a low beep if ambient noise is low If there is no power to the system 1 Ensure that there is power to the IntelliFlow controller and controller fuse 2 Check the fuse Warning Disconnect the power source from IntelliFlow controller when checking the fuse a Remove the fuse from the IntelliFlow controller and inspect the fuse for signs of over current Note Voltage sent to the Normal bypass switch from the IntelliFlow controller does not pass through the 10 Amp fuse on the controller This is a security feature in case the IntelliFlow controller malfunctions allowing the control valve motor to rotate to the open position b Check for other fuse problems e aircraft battery state common problem aircraft IntelliFlow cable installation gt 42 IntelliFlow User Guide e aircraft IntelliFlow grounding connections e aircraft battery charging system e g alternator regulator etc 3 Check all wiring connections and terminal strips Warning Avoid shorts to ground which will damage the IntelliFlow controller and or motor controller Check the IntelliFlow controller grounding cable and grounding lugs Valve Does Not Open Per
22. all the IntelliFlow Dual Rate system follow the installation instructions for IntelliFlow in Chapter 2 with the following exceptions Mount a second controller and a second flow meter and motor valve assembly e Follow the instructions for connecting the cables for the IntelliFlow Dual Rate in this section It is very important that you follow the instructions listed in Chapter 2 under e Important Safety Considerations e Planning the Installation Mounting the Components The IntelliFlow Dual Rate system uses a second controller and a second flow meter and motor valve assembly Follow the instructions in Chapter 2 to mount the second set of components 20 IntelliFlow User Guide Connecting the Cables Use the following diagram to connect the cables to the flow control components M3 and power supply A detailed diagram of the relay kit installation needed for variable rate is shown in Installing IntelliFlow in Figure 2 5 on page 16 Power Power 11 32 VDC 11 32 VDC 10 Amp breaker 10 Amp breaker Boom Boom pressure Controller pressure y Controller M3 Controller switch T 806 1020 000 switch 806 1020 000 GPIO gt Power Power Motor VRC COM 1 Aux able 054 0110 222 E A i Cable 051 0170 000 E yt pray JPum pray Pump r relay y E i relay L_fy ual Te Manual override override _ bypass gt bypass Bieter switch Meter switch e e Mo
23. e of the Software to conform in any material respect to the documentation during the Warranty Period or a breach of a warranty Hemisphere s sole obligation and liability and Licensee s sole and exclusive remedy is for Hemisphere at Hemisphere s option to a repair the Software b replace the Software with software conforming to the documentation or c if Hemisphere is unable on a reasonable commercial basis to repair the Software or to replace the Software with conforming software within ninety 90 days to terminate this Agreement and thereafter Licensee shall cease using the Software Hemisphere will also issue a refund for the price paid by Licensee less an amount on account of amortization calculated on a straight line basis over a deemed useful life of three 3 years LIMITATION OF LIABILITY IN NO EVENT WILL HEMISPHERE BE LIABLE TO LICENSEE FOR ANY INCIDENTAL CONSEQUENTIAL SPECIAL OR INDIRECT DAMAGES INCLUDING ARISING IN RELATION TO ANY LOSS OF DATA INCOME REVENUE GOODWILL OR ANTICIPATED SAVINGS EVEN IF HEMISPHERE HAS BEEN INFORMED OF THE POSSIBILITY OF SUCH LOSS OR DAMAGE FURTHER IN NO EVENT WILL HEMISPHERE S TOTAL CUMULATIVE LIABILITY HEREUNDER FROM ALL CAUSES OF ACTION OF ANY KIND EXCEED THE TOTAL AMOUNT PAID BY LICENSEE TO HEMISPHERE TO PURCHASE THE PRODUCT THIS LIMITATION AND gt F 67 End User License Agreement 16 17 18 19 EXCLUSION APPLIES IRRESPECTIVE OF THE CAUSE OF ACTION INCLUDING BUT N
24. e of the original Warranty Period whichever is greater that the Update under normal use and maintenance will conform in all material respects to the documentation provided with the Update and gt F 69 End User License Agreement any media will be free of defects in materials and workmanship Notwithstanding the foregoing Hemisphere does not warrant that the Software will meet Licensee s requirements or that its operation will be error free WARRANTY EXCLUSIONS The warranty set forth in Section LIMITED WARRANTY Hemisphere warrants solely to the Licensee subject to the exclusions and procedures set forth herein below that for a period of one 1 year from the original date of purchase of the Product in which it is embedded the Warranty Period the Software under normal use and maintenance will conform in all material respects to the documentation provided with the Software and any media will be free of defects in materials and workmanship For any Update Hemisphere warrants for 90 days from performance or delivery or for the balance of the original Warranty Period whichever is greater that the Update under normal use and maintenance will conform in all material respects to the documentation provided with the Update and any media will be free of defects in materials and workmanship Notwithstanding the foregoing Hemisphere does not warrant that the Software will meet Licensee s requirements or that its operation will be error f
25. elliFlow Controller 806 1020 000 2 Spray Off Relay 900 3040 000 2 Valve and Motor Assembly 2 806 1025 000 1 Valve and Motor Assembly 1 2 710 0060 000 1 Valve and Motor Assembly 1 806 1032 000 1 Flow Meter 2 900 3026 000 1 Flow Meter 1 2 750 0046 000 1 Flow Meter 3 4 710 0059 000 1 Cable Ultra Low Volume Adaptor 051 0173 000 1 Cable IntelliFlow Dual Rate M3 AUX 051 0170 000 1 Flow Meter Spray Off Relay Cable IntelliFlow Motor Valve 054 0110 222 2 Cable IntelliFlow Power 054 0101 000 2 Pressure Switch Aircraft 075 0035 222 2 10 Amp Circuit Breaker 424 0004 222 2 User Guide 875 0180 000 Notes Available with 1 Intelliflow Dual Rate Kit Available with 1 2 Ultra Low Volume Intelliflow Dual Rate Kit Chapter 2 Installing IntelliFlow Important Safety Considerations Planning the Installation Mounting the Components Connecting the Cables M3 Connecting the Cables Flying Flagman Connecting the Spray Off Relay and Power Calibrating the Pressure Switch Optional 2 Installing IntelliFlow Important Safety Considerations Warning Please read all installation instructions and warnings BEFORE beginning the installation FAILURE TO DO SO MAY CAUSE IRREVERSIBLE DAMAGE TO YOUR SYSTEM For trouble free operation and maintenance of your IntelliFlow system please adhere to the following recommendations 1 Avoid using the IntelliFlow system in envir
26. form a valve test see Testing the Valve in this chapter If you have power to the system but the valve does not open 1 Ensure that the override switch is in the normal position 2 Ensure that the pressure switch is normally open and working properly Note The valve will not move if the pressure switch is stuck in the closed position a Remove the Aux switch I O connector plug where the pressure switch connects from the IntelliFlow controller b Reset the system and check for normal operation Normal operation indicates a problem with the pressure switch Meter Does Not Work If the valve works but the meter still does not work try the following 1 Manually spin meter and check for the system response 2 Verify that the pressure switch is triggered The system will not respond to the meter if it is not triggered 3 Check for the general working condition of the controller if a spare transducer is available a Connect the transducer sensor to the cable that is normally connected to the flow turbine unit gt 43 6 Troubleshooting b Generate pulses by passing or tapping an iron object over the pick up point of the sensor Note These simulated pulses are not sufficient for accurate testing but are sufficient for checking cables IntelliFlow control unit I O ports interface between the IntelliFlow control unit and the M3 and general display operation Adjust for 200 Hz square wave amplitude close to 15
27. he Components 20 Connecting the Cables 000 ce eaee 21 Activating Your Subscription M3 Setting Flow Control Options Setting IntelliFlow Options M3 28 Setting IntelliFlow Dual Rate Options M3 33 Setting IntelliFlow Options Flying Flagman 38 Troubleshooting Common Issu S 00 00 eee eee eens 42 Testing the Valve 0 0c ccc ees 45 Appendix Technical Specifications 00000000s 50 gt F Updating Firmware Wiring Pin Out Connections END USER LICENSE AGREEMENT vi Chapter 1 Introducing IntelliFlow What s Included 1 Introducing IntelliFlow he new Air IntelliFlow Dual Rate option enables you to spray variable rate jobs in less time and in fewer trips It does this by enabling you to spray two applications at the same time The basic IntelliFlow allows you to spray a constant rate ora variable rate job The optional IntelliFlow Dual Rate enables you to Spray a constant rate and a variable rate job simultaneously Maintain droplet size when spraying constant Ultra Low Volume ULV rates Mix two different applications at the end of the spray nozzle on the same swath Spray one rate for most of a field and another rate for spot spraying where the crop is in need of special treatment to increase the yield Switch back and forth between variable rate and constant rate jobs as needed
28. he Software f permit any third party to use the Software g use or operate Product for the benefit of any third party in any type of service outsourcing application service provider service or service bureau capacity h reverse engineer de compile or disassemble the Software or otherwise reduce it to a human perceivable form i Assign this Agreement or sell or otherwise transfer the Software to any other party except as part of the sale or transfer of the whole Product UPDATES At Hemisphere s discretion Hemisphere may make Updates available to Licensee An update Update means any update to the Software that is made available to Licensee including error corrections enhancements and other modifications Licensee may access download and install Updates during the Warranty Period only All Updates that Licensee downloads installs or uses shall be deemed to be Software and subject to this Agreement Hemisphere reserves the right to modify the Product without any obligation to notify supply or install any improvements or alterations to existing Software SUPPORT Hemisphere may make available directly or through its authorized dealers telephone and email support for the Software Contact Hemisphere to find the authorized dealer near you As well Hemisphere may make available user and technical documentation regarding the Software Hemisphere reserves the right to reduce and limit access to such support at any time BACKUPS AND REC
29. he end purchaser must bring the Product to a Hemisphere GPS approved service center along with the end purchaser s proof of purchase Hemisphere GPS does not warrant claims asserted after the end of the warranty period For any questions regarding warranty service or to obtain information regarding the location of any of Hemisphere GPS approved service center contact Hemisphere GPS at the following address Hemisphere GPS 8444 N 90th Street Suite 130 Scottsdale AZ 85258 Phone 480 348 9919 Fax 480 348 6370 techsupport hemispheregps com www hemispheregps com Documentation Feedback Hemisphere GPS is committed to the quality and continuous improvement of our products and services We urge you to provide Hemisphere GPS with any feedback regarding this guide by writing to the following email address DocFeedback hemispheregps com Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter A IntelliFlow User Guide Introducing IntelliFlow What s Included 0000 ees 3 Installing IntelliFlow Important Safety Considerations 6 Planning the Installation 2 200 5 7 Mounting the Components 5 8 Connecting the Cables M3 05 11 Connecting the Cables Flying Flagman 14 Connecting the Spray Off Relay and Power 16 Calibrating the Pressure Switch Optional 17 Installing IntelliFlow Dual Rate Mounting t
30. hose terms and conditions in order to use the Product FORCE MAJEURE EVENT Neither party will have the right to claim damages as a result of the other s inability to perform or any delay in performance due to unforeseeable circumstances beyond its reasonable control such as labor disputes strikes lockouts war riot insurrection epidemic Internet virus attack Internet failure supplier failure act of God or governmental action not the fault of the non performing party gt F 71 End User License Agreement 26 FORUM FOR DISPUTES The parties agree that the courts located in Calgary 27 28 29 Alberta Canada and the courts of appeal there from will have exclusive jurisdiction to resolve any disputes between Licensee and Hemisphere concerning this Agreement or Licensee s use or inability to use the Software and the parties hereby irrevocably agree to abide to the jurisdiction of those courts Notwithstanding the foregoing either party may apply to any court of competent jurisdiction for injunctive relief APPLICABLE LAW This Agreement shall be governed by the laws of the Province of Alberta Canada exclusive of any of its choice of law and conflicts of law jurisprudence CISG The United Nations Convention on Contracts for the International Sale of Goods will not apply to this Agreement or any transaction hereunder GENERAL This is the entire agreement between Licensee and Hemisphere relating to the Product and L
31. icensee s use of the same and supersedes all prior collateral or contemporaneous oral or written representations warranties or agreements regarding the same No amendment to or modification of this Agreement will be binding unless in writing and signed by duly authorized representatives of the parties Any and all terms and conditions set out in any correspondence between the parties or set out in a purchase order which are different from or in addition to the terms and conditions set forth herein shall have no application and no written notice of same shall be required In the event that one or more of the provisions of this Agreement is found to be illegal or unenforceable this Agreement shall not be rendered inoperative but the remaining provisions shall continue in full force and effect 72 Hemisphere www hemispheregps com e mail info hemispheregps com
32. ill the mounting holes 3 Mount the controller to the aircraft using 10 32 fasteners Installing the Spray Off Relay Mount the spray off relay next to the controller To install the spray off relay 1 Use the relay to mark your mounting locations 2 Use a 5 32 drill bit to drill the mounting holes 3 Use 2 8 32 screws to mount the relay to the aircraft Installing the Flow Meter and Valve Assembly Install the flow meter and motor valve assembly in the existing boom supply tube on the aircraft The figure below shows the recommended configuration of IntelliFlow s flow meter and motor valve assembly IntelliFlow User Guide Other configurations are possible but see the Caution note on the next page Boom Direction of flow r Aircra Strainer as ae AA an as RA bypass i l gt mS i Motor Meter valve 10 minimum Figure 2 1 IntelliFlow meter and motor valve assembly Note If using IntelliFlow Dual Rate you will install a second flow meter and motor valve assembly next to the first one See Chapter 3 for details Caution Install the flow meter before the valve to avoid l turbulence around the flow meter If you cannot install the units in the recommended configuration due to physical limitations in your aircraft you may invert the units To reduce turbulence maintain the following minimum hose length to diameter ratios hose between strainer and flow
33. ing the Cables M3 Use the following diagram to connect the cables to the flow control components M3 and power supply A detailed diagram of the relay kit installation needed for variable rate is shown on the next page Warning Avoid shorts to the ground which will damage the IntelliFlow control unit and or motor control unit Check the grounding cable and lugs Do not coil or pinch cables This will introduce noise into the system and or destroy the cable Secure all cables to avoid the effects of excessive vibration Do not place stress on the cable connectors Store excess cable length with a minimum 6 inch bend radius Avoid high temperature exposure exhaust manifold etc when routing cables Avoid running cables where they will interfere with normal operation of the aircraft Avoid placing cables close to sources of interference 11 2 Installing IntelliFlow Power 11 32 VDC Boom 10 Amp breaker pressure IntelliFlow Controller M3 Controller switch 806 1020 000 SS GPIO VRC COM 1 Spray ray relay j Pump Refer to Connecting the Spray Off Relay and Power m Manual override bypass switch t TT i Pin i f Boom y Meter 10 Motor valve minimum assembly Figure 2 2 IntelliFlow M3 cable connections Note Cable connection details for the spray off relay and power are detailed in Figure 2 5 on page 16 See Figure 2 3 on page 13 for the Boom P
34. ivery or for the balance of the original Warranty Period whichever is greater that the Update under normal use and maintenance will conform in all material respects to the documentation provided with the Update and any media will be free of defects in materials and workmanship Notwithstanding the foregoing Hemisphere does not warrant that the Software will meet Licensee s requirements or that its operation will be error free WARRANTY EXCLUSIONS The warranty set forth in Section LIMITED WARRANTY Hemisphere warrants solely to the Licensee subject to the exclusions and procedures set forth herein below that for a period of one 1 year from the original date of purchase of the Product in which it is embedded the Warranty Period the Software under normal use and maintenance will conform in all material respects to the documentation provided with the Software and any media will be free of defects in materials and workmanship For any Update Hemisphere warrants for 90 days from performance or delivery or for the balance of the original Warranty Period whichever is greater that the Update under normal use and maintenance will conform in all material respects to the documentation provided with the Update and any media will be free of defects in materials and workmanship Notwithstanding the foregoing Hemisphere does not warrant that the Software will meet Licensee s requirements or that its operation will be error free will not apply t
35. l Setup screen to import a prescription map To set flow control options for a single controller constant or variable rate 1 Follow steps 1 3 in the previous section to set your flow control options for the primary hopper 2 Inthe Flow Control Setup screen s Mode field select SINGLE 37 5 Setting Flow Control Options Setting IntelliFlow Options Flying Flagman The Flying Flagman flow control options are set from the main Flow Menu Before flying a spray job you must set e the beginning hopper volume e the target spray rate and optionally the turnaround delay e the meter calibration factor and IntelliFlow as the desired controller Warning Before setting IntelliFlow Options for the Flying Flagman you must select the desired units in the Scale menu 1 0pen the Flow Menu Projection Time anc Date Seratch Pad FLOW MENU Speciel tond Tank Flow Set App Rate Ser Cal Factor Device Flow Progzan 2 Enter the beginning hopper volume a From the Flow Menu select Load Tank The TANK SIZE screen appears b Press Enter to select or the arrow key to enter a different number Note The remaining volume amount is displayed on the Run screen by REM P 38 IntelliFlow User Guide 3 Enter your target flow rate From the Flow Menu select Set App Rate The FLOW RATE screen appears a FLOW RATE Rate 3 5 Gallons Acre Is this OK b Pres
36. mary controller and a secondary controller e The primary controller controls your primary hopper The primary hopper allows you to set a constant target rate e The secondary controller controls the secondary hopper The secondary hopper allows you to set a variable target rate using a prescription map The two controller system allows you to fly a constant and variable rate spray job simultaneously For example perhaps you need to spray one rate for most of the field but spray a different rate for certain areas You can set your primary target rate using the primary controller and designate the areas needing heavier spraying by using a prescription map with the secondary controller IntelliFlow Dual Rate also provides you with the flexibility to switch back to a single constant or variable rate job by disabling the secondary hopper from the main flow control setup screen This section covers e Setting flow control options for dual controllers constant and variable rate spray jobs e Disabling the secondary controller for single constant or variable rate jobs 33 5 Setting Flow Control Options To set flow control options for dual controllers constant and variable rate 1 Turn onthe M3 system The AirTrac Setup screen appears The screen displays the following messages indicating installation was successful IntelliFlow Dual Rate Detected in the top left corner Controller FOUND at the bottom
37. mated navigation and steering guide system is covered by U S Patents No 6 539 303 and No 6 711 501 The OUTBACK Hitch automated hitch control system is covered by U S Patent No 6 631 916 The OUTBACK eDriveTC GPS assisted steering system is covered by U S Patent No 7 142 956 Hemisphere GPS products may be covered by one or more of the following U S Patents 6 111 549 6 397 147 6 469 663 6 501 346 6 539 303 6 549 091 6 631 916 6 711 501 6 744 404 6 865 465 6 876 920 7 142 956 7 162 348 7 277 792 7 292 185 7 292 186 7 373 231 7 400 956 7 400 294 7 388 539 7 429 952 7 437 230 7 460 942 Other U S and foreign patents pending Notice to Customers Contact your local dealer for technical assistance To find the authorized dealer near you call or write us at Hemisphere GPS Telephone number 403 259 3311 4110 9th Street S E Fax number 403 259 8866 Calgary Alberta Canada T2G 3C4 E mail address sales hemispheregps com WARRANTY NOTICE COVERED PRODUCTS This warranty covers all products manufactured by Hemisphere GPS and purchased by the end purchaser the Products unless otherwise specifically and expressly agreed in writing by Hemisphere GPS LIMITED WARRANTY Hemisphere GPS warrants solely to the end purchaser of the Products subject to the exclusions and procedures set forth below that the Products sold to such end purchaser and its internal components shall be free under normal use and maintenance from defects in
38. materials and workmanship and will substantially conform to Hemisphere GPS s applicable specifications for the Product for a period of 12 months from delivery of such Product to such end purchaser the Warranty Period Repairs and replacement components for the Products are warranted subject to the exclusions and procedures set forth below to be free under normal use and maintenance from defects in material and workmanship and will substantially conform to Hemisphere GPS s applicable specifications for the Product for 90 days from performance or delivery or for the balance of the original Warranty Period whichever is greater EXCLUSION OF ALL OTHER WARRANTIES The LIMITED WARRANTY shall apply only if the Product is properly and correctly installed configured interfaced maintained stored and operated in accordance with Hemisphere GPS s relevant User s Manual and Specifications AND the Product is not modified or misused The Product is provided AS IS and the implied warranties of MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE and ALL OTHER WARRANTIES express implied or arising by statute by course of dealing or by trade usage in connection with the design sale installation service or use of any products or any component thereof are EXCLUDED from this transaction and shall not apply to the Product The LIMITED WARRANTY is IN LIEU OF any other warranty express or implied including but not limited to any warranty of MERCHANT
39. meter 10 1 e hose between flow meter and motor valve assembly 5 1 P 2 Installing IntelliFlow To install the flow meter and motor valve 1 Measure and cut the hoses needed to connect the strainer to the flow meter the flow meter to the motor valve assembly and the motor valve assembly to the boom 2 Connect the hoses using hose clamps Use two clamps at each connection point refer to Figure 2 1 Warning Place the meter at least 10 from the valve to minimize turbulence around the flow meter See the Caution note above 3 Attach the IntelliFlow assembly to the boom supply plumbing Note The completed IntelliFlow assembly will be installed in the middle of your boom supply tube 4 Install one or two support fittings from the belly of the aircraft close to the valve and flow meter Warning Do not connect fittings directly to the valve or meter Use a stainless wrap around strap and supporting piece Installing the Power and Run Dump Switches Install the Power and Run Dump switches so that they are accessible to the pilot while flying Note You may need to disassemble the wires on the switches to place the switches in the panel depending on the desired assembly and drilling locations To install the switches 1 Install the switches in the instrument panel in the cockpit 2 Connect the switch circuit breaker to the master bus See Figure 2 5 on page 16 10 IntelliFlow User Guide Connect
40. moved 1050 fully open 50 Note The valve position values can change according to valve type and size 2 Press the Run Screen key to exit this screen 48 Chapter A Appendix Technical Specifications Updating Firmware Wiring Pin Out Connections A Appendix Technical Specifications Mechanical power and environmental specifications for the Hemisphere GPS IntelliFlow system and the optional IntelliFlow Dual Rate controller are provided below Table A 1 Mechanical Specifications I ntelliFlow Item Dimensions in Weight Ibs IntelliFlow Controller 11 7 L x 6 70 W x 2 38 H 4 00 29 7 L x 17 0 W x 6 03 H cm 1 8 kg Spray Off Relay 6 00 L x 2 60 W x 1 63 H 5 00 4 1 H x 15 2 L x 6 6 W cm 2 3 kg Valve and Motor Assembly 5 50 L x 3 75 W x 10 00 H 14 25 2 25 4 H x 14 0 Lx 9 5 W cm 6 5 kg Meter 2 4 75 L x 3 25 W x 4 75 H 4 00 12 1 Hx 12 1 Lx8 3W cm 1 8 kg Cables Not provided 3 50 Cable lengths vary 1 6 kg Table A 2 Mechanical Specifications Optional I ntelliFlow Dual Rate Controller Item Dimensions inches Weight Ibs IntelliFlow Dual Rate 11 70 L x 6 70 W x 2 38 H 4 00 Controller 29 7 Lx 17 0 W x 6 0 H cm 1 8 kg Spray Off Relay 6 00 L x 2 60 W x 1 63 H 5 00 15 2 L x 6 6 W x 4 1 H cm 2 3 kg Valve and Motor Assembly 5 50 L x 3 75 W x 10 00 H 14 25 2 12 7Lx9 5Wx25 4Hcm 6 5 kg Valve and Motor Assembly 4 00 L x 4 00
41. n receipt by Licensee of written notice of termination from Hemisphere or termination by Licensee Licensee shall at the end of any notice period a cease using the Software and b return to Hemisphere or destroy and provide a certificate of a Senior Officer attesting to such destruction the Software and all related material and any magnetic or optical media provided to Licensee The provisions of Sections OWNERSHIP Hemisphere and its suppliers own all rights title and interest in and to the Software and related materials including all intellectual property rights The Software is licensed to Licensee not sold TRADEMARKS Hemisphere GPS Outback Guidance BEELINE Crescent Eclipse and the associated logos are trademarks of Hemisphere Other trademarks are the property of their respective owners Licensee may not use any of these trademarks without the consent of their respective owners LIMITED WARRANTY Hemisphere warrants solely to the Licensee subject to the exclusions and procedures set forth herein below that for a period of one 1 year from the original date of purchase of the Product in which it is embedded the Warranty Period the Software under normal use and maintenance will conform in all material respects to the documentation provided with the Software and any media will be free of defects in materials and workmanship For any Update Hemisphere warrants for 90 days from performance or delivery or for the balanc
42. n t find fites Reboot your system for the update to take effect Wiring Pin Out Connections This section provides additional detail for cable wiring pin out connections Cable 051 0163 222 IntelliFlow Spray Off Relay AUX M3 and Flow Meter Cable 054 0110 222 IntelliFlow Motor Valve Cable 051 0170 000 IntelliFlow Dual Rate Spray Off Relay AUX M3 and Flow Meter Cable 051 0204 222 Flying Flagman GMU Cable 051 0173 000 IntelliFlow Dual Rate Ultra Low Volume Adapter P 56 IntelliFlow User Guide Cable 051 0163 222 IntelliFlow Spray Off Relay AUX M3 Connection diagram for the IntelliFlow Spray Off Relay AUX M3 and DNTI flow meter BLACK 22AWG H A RED 22AWG aes B Hopper g __ BLUWHT 22AWGFlow1 TA C RED WHT 22AWG Flow1 g D BLKWHT 22AWG GRD C p P1 G ORG WHT 22AWG Flow2 D K WHT 22AWG Flow1 Shield BLU WHT 22AWG RX M3 2 H TX M3 3 BLK WHT 22AWG GRD 5 Shield F RED WHT 22AWG GRD P3 a BLUWHT 22AWG 12 4 P4 c BLKWHT 22AWG RTS E ORG WHT 22AWG CTS 4 Figure A 1 Cable 051 163 222 wiring pin out connections 57 A Appendix Cable 054 0110 222 IntelliFlow Motor Valve The wiring pin out connections for the boom pressure switch SW1 are shown below 4 12 5 ft P1 i Label Switch 10A ss lt t DPDT 7343K82 075 3019 222 Detail B 677 1024 222 P1 00OMN gt E F aai IntelliFlow Motor valve
43. o any deficiencies caused by a the Product not being used as described in the documentation supplied to Licensee b the Software having been altered modified or converted in any way by anyone other than Hemisphere approved by Hemisphere c any malfunction of Licensee s equipment or other software or d damage occurring in transit or due to any accident abuse misuse improper installation lightning or other electrical discharge or neglect other than that caused by Hemisphere Hemisphere GPS does not warrant or guarantee the precision or accuracy of positions obtained when using the Software whether standalone or embedded in a Product The Product and the Software is not intended and should not be used as the primary means of navigation or for use in safety of life applications The potential positioning and navigation accuracy obtainable with the Software as stated in the Product or Software documentation serves to provide only an estimate of achievable accuracy based on specifications provided by the US Department of Defense for GPS positioning and DGPS service provider performance specifications where applicable WARRANTY DISCLAIMER EXCEPT AS EXPRESSLY SET OUT IN THIS AGREEMENT HEMISPHERE MAKES NO REPRESENTATION WARRANTY OR CONDITION OF ANY KIND TO LICENSEE WHETHER VERBAL OR WRITTEN AND HEREBY DISCLAIMS ALL REPRESENTATIONS WARRANTIES AND CONDITIONS OF gt F 66 11 12 13 14 15 IntelliFlow User Guide ANY
44. of the screen Note If the Controller FOUND message does not appear click the RESET button to search for installed controllers 34 IntelliFlow User Guide 2 From the AirTrac Setup screen select SETUP gt Flow Control to access the Flow Control Setup screen 3 From the Flow Control Setup screen set your flow control options for the primary hopper Controller type is automatically Select Setup gt Set en gt i Controller Flow Variable Rate Select application Controt aA Parameters to set fiat ller type liquid or dry contro Flow Ee Leng parameters for the Enter a target rate for secondary hopper the primary hopper p y hopper S nup ea aanere Import a Prescription Prescription or 400 To Go Back Map for the seconda wiy hopper This will com a feel _ vote vais Tee Dees i G Enter beginning z Reset Total ee Mode to DUAL volume for the primary hopper VolumeReset volume for f r the secondary hopper 1 here The when starting a SINGLE will disable hopper reset volume button New spray job the secondary controller is set in the IntelliFlow for the secondary Dual Rate Controller hopper is in the Parameters screen IntelliFlow Dual Rate Controller gt 35 5 Setting Flow Control Options Notes If using the IntelliFlow Dual Rate system you must import the Prescription Map for the secondary controller here on the main Flow Control Setup screen
45. onmental conditions above or below the specified operating temperatures 2 When flying under adverse conditions cover the motor head with a water resistant canvas to avoid water and or chemicals from seeping into the controller or motor 3 Wash the hopper boom system thoroughly and methodically after spray sessions to avoid gumming up the flow turbine unit Warning If you do not maintain your system and find the flow UN turbine unit gummed up you may have to remove the unit and clean it on the bench This requires disassembling the unit and reassembling it 4 When using highly corrosive products protect the valve stem by lubricating it with a few drops of pneumatic turbine lubricating oil or if not available low viscosity lubricating oil every 20 to 30 hours of spray time This will avoid gumming and or chemical corrosion buildup around valve stem and or gland sealing components Tip Apply penetrating oil if required Use products such as WD 40 or any quality penetrating oil before lubricating 5 Do not tighten the valve stem gland retaining nut unless you know how it is sealed Any incorrect adjustment to the tension of the gland retaining nut can adversely change the torque required to rotate the valve stem This will cause the motor valve transmission and or motor to over work possibly causing damage Warning If the valve stem starts to gum up the motor valve will not be able to respond to the IntelliFlow commands co
46. ree will not apply to any deficiencies caused by a the Product not being used as described in the documentation supplied to Licensee b the Software having been altered modified or converted in any way by anyone other than Hemisphere approved by Hemisphere c any malfunction of Licensee s equipment or other software or d damage occurring in transit or due to any accident abuse misuse improper installation lightning or other electrical discharge or neglect other than that caused by Hemisphere Hemisphere GPS does not warrant or guarantee the precision or accuracy of positions obtained when using the Software whether standalone or embedded in a Product The Product and the Software is not intended and should not be used as the primary means of navigation or for use in safety of life applications The potential positioning and navigation accuracy obtainable with the Software as stated in the Product or Software documentation serves to provide only an estimate of achievable accuracy based on specifications provided by the US Department of Defense for GPS positioning and DGPS service provider performance specifications where applicable WARRANTY DISCLAIMER EXCEPT AS EXPRESSLY SET OUT IN THIS AGREEMENT HEMISPHERE MAKES NO REPRESENTATION WARRANTY OR CONDITION OF ANY KIND TO LICENSEE WHETHER VERBAL OR WRITTEN AND HEREBY DISCLAIMS ALL REPRESENTATIONS WARRANTIES AND CONDITIONS OF ANY KIND INCLUDING FITNESS FOR A PARTICULAR PURPOSE MERCHAN
47. ressure Switch wiring details 12 IntelliFlow User Guide M3 Spray On Off M3 Spray On Off Black Brown or White Hopper Red Hopper Black Boom Pressure Switch 075 0035 222 Figure 2 3 Boom Pressure Switch Setup 13 2 Installing IntelliFlow Connecting the Cables Flying Flagman Use the following diagram to connect the cables to the flow control components Flying Flagman and power supply 11 32 VDC IntelliFlow Controller yoo Ii 806 1020 000 GMU TNG cexpre T Boom Pressure Switch 075 0035 222 Cable 051 0208 222 Micronair Monitor CropHawk Monitor CropHawk Flow Meter Figure 2 4 IntelliFlow Flying Flagman cable connections 14 IntelliFlow User Guide Warning eAvoid shorts to the ground which will damage the IntelliFlow control unit and or motor control unit Check the grounding cable and lugs e Do not coil or pinch cables This will introduce noise into the system and or destroy the cable e Secure all cables to avoid the effects of excessive vibration e Do not place stress on the cable connectors e Store excess cable length with a minimum 6 inch bend radius e Avoid high temperature exposure exhaust manifold etc when routing cables e Avoid running cables where they will interfere with normal operation of the aircraft e Avoid placing cables close to sources of interference Notes Connections for Cable 05 F 2006 Red wire Pin 11 of DB
48. rising out of any actual infringement of any third party patent copyright or other intellectual property right by the Software or by its use in accordance with this Agreement and documentation PROVIDED THAT a Hemisphere has the right to assume full control over any action claim demand or proceeding b Licensee shall promptly notify Hemisphere of any such action claim demand or proceeding and c Licensee shall give Hemisphere such reasonable assistance and tangible material as is reasonably available to Licensee for the defense of the action claim demand or proceeding Licensee shall not settle or compromise any of same for which Hemisphere has agreed to assume responsibility without Hemisphere s prior written consent Licensee may at its sole cost and expense retain separate counsel from the counsel utilized or retained by Hemisphere INFRINGEMENT If use of the Software may be enjoined due to a claim of infringement by a third party then at its sole discretion and expense Hemisphere may do one of the following a negotiate a license or other agreement so that the Product is no longer subject to such a potential claim b modify the Product so that it becomes non infringing provided such modification can be accomplished without materially affecting the performance and functionality of the Product c replace the Software or the Product with non infringing software or product of equal or better F 68 20 21 22
49. rrectly A tight valve stem can cause excessive current through the power IC chip inside the IntelliFlow controller IntelliFlow User Guide Planning the Installation To install the IntelliFlow system e mount the flow control components connect the cables e connect the spray off relay and power and e calibrate the pressure switch optional Required Tools Installing IntelliFlow requires the following tools e electric drill and 3 16 and 5 32 drill bits e hacksaw e thread sealant to prevent leakage e hose or flange clamps 12 e support straps 1 2 A stainless wrap around strap and supporting piece is recommended Required Power Supply IntelliFlow requires an 11 32 Volt power supply Warning Power connections must be properly grounded See Figure 2 5 on page 16 for recommended ground points 2 Installing IntelliFlow Mounting the Components Install the following components before connecting the cables e the IntelliFlow controller e the spray off relay e the flow meter and motor valve assembly e the power and run dump switches Installing the IntelliFlow Controller Install the controller in an available space on the aircraft For example in a compartment above the boom Note If using IntelliFlow Dual Rate you will install a second controller See Chapter 3 for details To install the controller 1 Use the controller to mark your mounting location 2 Use a 3 16 drill bit to dr
50. s Enter to select or the arrow key to enter a different number Note The flow rate is displayed on the Run screen by APP or APPLICATION FLOW RATE 4 Optional Change the turnaround delay TAD The TAD is the additional reversal time in milliseconds given to the IntelliFlow motor when reversing direction The default rate is 40 ms To enter a turnaround delay enter 0 for the rate in the FLOW a RATE screen step 3 above The FLOW TAD screen appears b Press Enter to select or the arrow key to enter a different number Note The TAD must be between 20 and 70 ms 39 5 Setting Flow Control Options 5 Set the calibration factor a From the Flow Menu select Set Cal Factor The FLOW CALFAC screen appears b Press Enter to select or the arrow key to enter a different number Note The calibration factor is the factory calibration number found on the meter minus 3 6 Select IntelliFlow as your controller a From the Flow Menu select Select Device The FLOW SELECT screen appears FLOW SELECT INTELLIFLOW b Press Enter to select or the arrow key if IntelliFlow is not the controller shown here 40 Chapter 6 Troubleshooting Common Issues Testing the Valve 6 Troubleshooting Common Issues Common issues addressed in this section include e No Power When Initialize System e Valve Does Not Open e Meter Does Not Work e Motor Does Not Rotate e Flow Dat
51. screen for Liquid Z meter calibration ae Gal Acre flow lead time on off Prescription Select the type of spray job constant or variable rate Select application type liquid or dry Enter a target r if flying a constant rate spray job and Import valve Prescription Map testing if flying a variable AOO rate spray job Enter beginning volume Reset volume Reset total area when refilling when starting a hopper new spray job 30 IntelliFlow User Guide 4 Select Setup to open the Flow Control Advanced Setup screen Select to set controller parameters Lead time x represents NY how early the flow control will react to reach the proper rate at the proper location If you need to test your valve Adjust defaults if see Troubleshooting necessary 5 Set the controller parameters from the Flow Controller Parameters screen 31 5 Setting Flow Control Options Set Auto Boom to YES Enter the factory calibration factor from the meter k factor 3 the hopper volume 32 IntelliFlow User Guide Setting IntelliFlow Dual Rate Options M3 The AirTrac M3 automatically detects which supported flow control system is connected If using IntelliFlow Dual Rate a IntelliFlow Dual Rate Detected message appears at the top of your AirTrac Setup screen With IntelliFlow Dual Rate you can set job spray options for two different controllers a pri
52. test procedures for both the M3 and the Flying Flagman are described in this section Testing the Valve M3 Perform the valve test directly from the M3 menu You can test e ifthe valve opens and closes e ifthe valve turnaround delay TAD is set correctly e ifthe spray off relay is working Warning When testing the valve speed must be less than 11 m p h 45 6 Troubleshooting To test the valve Note If using IntelliFlow Dual Rate you can test the valves and spray off relays for the primary and secondary controllers independently The controller you are testing will be displayed on the screen 1 From the Flow Control Advanced Setup menu select Test Valve 46 IntelliFlow User Guide 2 Select the valve open close time in ms Valve positions are shown here Controller 1 selected Test the spray off relay 3 Press the Open and Close buttons Notice the valve position numbers 4 Test the spray off relay if necessary The unit will stay active for 5 ms 47 6 Troubleshooting Testing the Valve Flying Flagman 1 Enter Display 7 to open the Diagnostic Info screen Note the valve position number Volume applied Application rate Turbine pulses LPM LPH since initialization amp FC 145 0 20 1 C4 1547 33876 5C Status Valve position number 3250 fully closed 64 initialization 2650 1 4 open 44 no spray 2050 1 2 open C4 spray 1550 3 4 open E4 motor
53. tor Motor valve valve l 3 l 2 J aa rf To spray boom 4 Figure 3 1 IntelliFlow Dual Rate cable connections 21 3 Installing IntelliFlow Dual Rate 22 Chapter 4 Activating Your Subscription M3 4 Activating Your Subscription M3 or IntelliFlow Dual Rate options if using the M3 Without activating your subscription you will only be able to fly single hopper constant rate jobs Y must activate your subscription to access the variable rate and To activate your subscription 1 Select Setup gt Setup gt Setup gt Subscription Authorizations to access the Subscription Authorizations screen 24 IntelliFlow User Guide 2 From the Subscription Authorizations screen select the feature you want to activate and enter your subscription number a Inthe Select Subscription field select the feature you are activating from the drop down menu b Inthe Enter CS Subscription field enter your subscription number Note If you did not receive a subscription number at your time of purchase please call Hemisphere GPS Technical Support at 480 348 9919 25 4 Activating Your Subscription M3 c Verify that you entered the correct subscription number by selecting Accept Subscription 4 Repeat the above steps for each feature you wish to activate 26 Chapter 5 Setting Flow Control Options Setting IntelliFlow Options M3 Setting IntelliFlow Dual Rate Options M3
54. ust and Water Vibration and Shock 52 IntelliFlow User Guide Updating Firmware This section describes the procedure to update firmware for both the M3 and the Flying Flagman Updating Firmware M3 To update firmware from the M3 1 Copy the firmware update files to your PCMCIA card Place the PCMCIA card in the M3 controller 3 Select Load New Program from the TAD Diagnostics amp Troubleshooting screen Controler 1 TAD ao e Theil ES VERSION wee bee Da 1E 16 3Ps ar Defaults z IntelF low Contro er Diagnostic Teste Input Record from inteliFliow Peer stad intelliFtow Load Program Status Messages Peest man Sonam Heke Ai binet er Test Valve s Load New Program D To Return To n Map Note GPS speed must be less than 5 m s and the system must recognize the software version for the Load New Program button to be selectable To Go Back The software version must be more recent than 1pF or 1rF 53 A Appendix 4 Select YES or NO to upload or cancel upload Controller 1 Are you ABSOLUTELY SURE that you want to LOAD the new IntelliFlow program Test Valve s Load New Program To re 5 A status message displays Please Wait Rebooting IntelliFlow The following screen then appears Controller 1 Controller 2 TAD p TAD p eT E SE Input Hna from Talen Back intelliFtow Load Program Status Messages Pieese vest Naboutnic reete Test Valve s Load

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