2012-08-03 V1.00.000
Contents
1. Automatically fixing heart blocking plate will produce high pressure see Fig2 1 The range of the adjusting is 2 20 mp Pressure watch will show the pressure If the wheel circle is very thin You should reduce the pressure f mounting demounting the truck tire the pressure meter is lower than 18Mpa turn the pressure switch up so that to increase the pressure Note Blocking plate can lock all kinds of wheel circle from 14 to 56 2 2 Ways of using locking tighten paws There are four locking tighten paws in the blocking plate It can lock the different kinds of wheel circle There are many different kinds of ways of locking according to the wheel see the following pictures Usually vacuum tire use the 1 and 2 methods and the tire with press bar use the 3 and 4 methods 2 3 Use the tool arm 1 The tool arm has four holes The first hole can mount demount the tire of 40 56 Enter the 2 4 hole after you rotate 360 2 The second hole can mount demount the tire of 30 40 3 The third hole can mount demount the tire of 22 36 4 The fourth hole can mount demount the tire of 14 22 2 4 Removing and fixing the tire without inner tube 2 4 1 Reducing the pressure and lubricating 1 Check if the locking tighten hook hooks the lifting board The removing and fixing hook mustn t be in the position of working 2 Make sure the tire has been clipped there is no air in the tire 4 Launch TWC 802 tire2. Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 12 TWC 802 tire changer user s manual Order Information Replaceable and optional parts can be ordered directly from your LAUNCH authorized tool supplier Your order should include the following information Quantity Part number ltem description Customer Service If you have any questions on the operation of the unit please contact us Tel 86 755 84528767 If your unit requires repair service return it to the manufacturer with a copy of the sales receipt and a note describing the problem If the unit is determined to be in warranty it will be repaired or replaced at no charge If the unit is determined to be out of warranty it will be repaired for a nominal service charge plus return freight send the unit pre paid to Attn Overseas Department LAUNCH TECH CO LTD Launch Industrial Park North Wuhe Avenue Banxuegang Industrial park Longgang District shenzhen Guangdong Province P R China
3. Township Taoyuan Bargplee Samuthprakarn 10540 Taman Perindustrian Kinrara NO 4907 COL Maximino Avila JET Park JHE R S A Tet 81 3 3523 2393 Tel 61 2 9729 2999 County 333 Tatwan Thailand 47100 Puchong Selangor D E Camacho Delgo Gustavo A Tel 27 0 11397 3072 3 Fax 61 3 3555 8323 Fax 61 2 9729 0899 Tel 886 3 326 6630 Tel 66 2315 5526 27 28 29 Mataysia Madero C P 07370 em em a an am ang Ear ARh 249A AAA Far hf 2916 83N Tal 803 AQ76 9322 Mexico D F Mexico 11 Launch Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO PERSONS WHO PURCHASE LAUNCH PRODUCTS FOR PURPOSES OF RESALE OR USE IN THE ORDINARY COURSE OF THE BUYER S BUSINESS LAUNCH electronic product is warranted against defects in materials and workmanship for one year 12 months from date of delivery to the user This warranty does not cover any part that has been abused altered used for a purpose other than for which it was intended or used in a manner inconsistent with instructions regarding use The exclusive remedy for any automotive meter found to be defective is repair or replacement and LAUNCH shall not be liable for any consequential or incidental damages Final determination of defects shall be made by LAUNCH in accordance with procedures established by LAUNCH No agent employee or representative of LAUNCH has any authority to bind LAUNCH to any affirmation representation or warranty concerning LAUNCH automotive meters except as stated herein
4. changer user sg manual 3 Adjust the position of the tire The plate has just been away from the rim Make it be close to the rim 4 When you turn around the tire move the tool arm and press the tire down until tire is separated with the rim 5 Put more lubricant between the rim and edge of the tire 6 Make the plate prick up the tool arms put the plate on the other side of the tire until other side of the tire is separated with the rim put some lubricant in it Pay attention Lubricant must be put When you reduce the pressure outside you should follow anti clockwise direction When you reduce the pressure inside you should follow clockwise direction When you reduce the pressure inside removing and fixing hook must be in the position of Fig2 2 2 4 2 Removing the tire without inner tube 1 Move the tool arm to the outside of the tire make removing hook face the tire Make sure that locking tighten hook has tightened Orientation parts are in its position 2 Adjusting the position between removing hook and the tire The removing hook must be in the position between the edge of the tire and the rim Move the fool arms so that the removing hook can insert the tire at the same time it can pull the edge of the tire outside 3 Press the tire move the tool arms outside little by little Repeat this action let the removing hook swing downward so that the removing hook can pull the edge of the tire see Fig2 3 4 Turn t
5. 12 Banxuegang Longgang Shenzhen China ad GERMANY UK USA CANADA RUSSIA SPAIN Achieve Made M E FZE Launch Europe GmbH Launch Automotive Ltd Launch Tech USA Inc 2460 Peck Launch Technology Canada inc Launch international Co LTO Launch ib rica S L Round About No 8 CBO Heinrich Hertz Str 90 50770 el 4 Ne ose industriat Park Road City of industry Ca90601 70 Hanian Road Unit 1 Vaughan Rm 203 Buliding 1 8 Nauchny Pza Jacinto Benavente 7 4 Jebel Ali Free Zona Kerpen Germany aan treet uereg Tel 1 562 463 1580 Ontario Canada LAL 3P6 Proezd 08950 Esplugues de Llobregat P O Box 17293 Dubai U A E Tel 49 2273 9875 30 ery eee ee STG UK Fax 1 562 463 1590 Tal 1 905 265 9330 Moscow 117246 Russia Barcelona Spain Tel 971 48832299 Fax 49 2273 9875 33 eg 44 AA 9 586291 1 905 265 2217 Tel 7 095 778 6008 Tel 34 93 5110848 Fax 971 48832232 ax 44 0 1709 569481 Fax 1 905 265 1228 Fax 7 095 332 3383 Fax 3493 5110988 SOUTH AFRICA JAPAN AUSTRALIA TAIWAN THAILAND MALAYSIA MEXICO Launch Technology SA PTY Lid Launch Tech Japan Inc Launch Tech Pty Ltd Launch Tech Taiwan Co Lid Launch Tech Thailand co Ltd Launch Tech M SDN BHD Lanzamiento Latinoamerica Unit 2AVON Gusiness Park Add 1 4 8 Shinkawa Chuoku 11 Cooper St Smithfield NSW 1F No 17 3 Dahu 1st R 140 16 Moo 12 Kingkaw Road No 3 Jalan TPK 2 5 AV institute Politecnico Nacional Malcolm Moodie Crescent Tokyo 104 0034 JAPAN 2164 Austratia Gueishan
6. 2 12 Turn the tire the gas hole faces the bottom Lower the wheel circle let the tire get close to the lifting car Move the lifting car outward you can use lifting car to help you move the tire a certain distance away Put the inside tire in it Turn the iron circle in the clockwise direction put the inside tire in the rim Put a little gas in the tire So that it won t be broken when we fix it Lifting the tire and fixing the wheel circle clip outside the rim It is 20cm to the right of the gas mouth Turn the tire until the wheel circle is in the position of nine o clock Adjusting the equipment of the removing and fixing hook It is 5mm to the rim Turn the tire in the clockwise direction until the tire is fixed on the rim Lower down the tire and check 1f the gas hole is exactly faces the hole If the position is mot exact let the tire lean on the lifting car Turn the wheel circle little by little Launch TWC 802 tire changer user sg manual 2 6 Removing and fixing the tire with opening mouth press bar 2 6 1 Removing the tire with opening mouth press bar 2 6 2 Fixing the tire with opening mouth press bar Fix the tire as above Make sure there is no air in the tire Adjust the plate and make it face to the tire and get close to it Turn the tire and move the tool arms towards inside If the edge of the tire has been separated Stop moving so that we couldn t damage the inside tire Fig2 13 Sledge the press bar wi
7. 2012 08 03 V1 00 000 Launch Trademark Information LAUNCH is a registered trademark of LAUNCH TECH CO LTD short for LAUNCH in China and other countries All other LAUNCH trademarks service marks domain names logos and company names referred to in this manual are either trademarks registered trademarks service marks domain names logos company names of or are otherwise the property of LAUNCH or its affiliates In countries where any of the LAUNCH trademarks service marks domain names logos and company names are not registered LAUNCH claims other rights associated with unregistered trademarks service marks domain names logos and company names Other products or company names referred to in this manual may be trademarks of their respective owners You may not use any trademark service mark domain name logo or company name of LAUNCH or any third party without permission from the owner of the applicable trademark service mark domain name logo or company name You may contact LAUNCH by visiting LAUNCH at http Awww cnlaunch com or writing to Launch Industrial Park North of Wuhe Hd Banxuegang Longgang Shenzhen Guangdong H R China to request written permission to use Materials on this manual for purposes or for all other questions relating to this manual Copyright Information Copyright 2012 by LAUNCH TECH CO LTD All rights reserved No part of this publication may be reproduced stored in a r
8. ages Safe rules The machine should be fixed in a safe place according to the safe rule The position must ventilate and be sure that there is enough space around it H we put the machine is in the open air You must put up a shed to prevent it from the sun the rain You shouldn t use it when there are inflammable cargo and perishable goods around it Don t fix the machine in a place where it is too hot or too wet Too much dust ammonia alcohol thinner or spray and bond are not allowed on the surface of the machine If you want to operate the machine without cutting off the electricity You should have the specialize knowledge The person without being trained can t operate the machine When using this machine If you are not the people who operate the machine lt Don t stand close to the warning sign Don t remove it lt Ifyou operate the machine incorrectly Our company will not be responsible for it ll Launch TWC 802 tire changer user sg manual Table of contents A Product INSU Hee 1 ER MEET AL FAWN E 1 1 2 EENHEETEN 2 E PACKIN BEE 2 2 OPC LAU EE 4 21 Locking LGM ORG IC ccassieucuhtunias Maatugetuaianeiediageselsiius i aE E sides Matas icE 4 2 2 Ways Or USING locking tighten PAWS cs stsease ut aeascaidsiroshabecewanduas eth sucis valsuducushabbavaned asuais aa 4 ZB ISO NG TOOK AMM EEN 4 2 4 Removing and fixing the tire without inner ube 4 2 4 1 Reducing the pressure and lubricating svisisundtantistiiaccanbatenc
9. ate switch 5 Electrical switch 7 Tool box 9 Hydraulic pressure valve 11 Pressure watch 13 Belt cover 15 Block plate 17 Decompression 19 Orientation part 21 A lifting car 23 100 arm hook 25 Paralleling side way 27 lelecontrol controller 2 Crossing switch 4 Pedal switch 6 Mixing electric box DO tank 10 Circumvolve envelop 12 Worm wheel box 14 Swing arm 16 Locking paws 18 Plate 20 Tool arm 22 Paralleling board 24 Tool arm slide way 26 Condole ear 28 lelecontrol receiver Launch TWC 802 tire changer user sg manual TYRE CHANGER I 3 4 2 S 7 6 8 Signification for remote handle key press 1 swinging arm 14 upward 5 Four blocking paws open 2 swinging arm 14 downward 6 Four blocking paws close 3 small paralleling board left 7 four blocking paws will turn in clockwise 4 small paralleling board right 8 four blocking paws will turn in anti clockwise direction 1 2 Technical parameters Specifications The range of bold plate 14 56 Hydraulic pressure pump power unit 1 1kw 220v 380v 1PH 3PH The range of the iron circle Max wheel diameter Max wheel width 1 3 Packing List Launch TWC 802 tire changer user s manual DE en en 1 TWC 802 tire changer set DE i 8 ON 7 Remote controller pe lset 4pcs Aluminum protector J B E Launch TWC 802 tire changer user sg manual 2 operation 2 1 Locking tighten of the tire Put the tire on the lifting car and move the car
10. athiwtwastnangeatebieacatialamtaylmstetascesivicuauainaieestieteastauias 4 2 4 2 Removing the tire without inner tube ssssssssssssrssssssesssrrsrsrssesnrnsrsrsrssnnnnnrnsrsrsnsnnnnnnnrsrsnnnnnnnnnnnnnnersrsnnnnnns 5 2 4 3 rege tire gel nge 6 2 9 Removing and fixing the tire with inner tube cccscessssssssssssscsssssssesessessseessesessesseseseesaeseseesaeeseesaseesansasensanss 6 2 5 1 The lubricant of the tire with inner tube Anere Eege Eeer genee 6 2 52 REMOVING the tire With inner tube sisinta a a eikonal 6 25S IMIG TMG UI WHR VG RE siss E R a netoreios ania 7 2 6 Removing and fixing the tire with Opening mouth press ber 8 2 6 1 Removing the tire with Opening mouth press bar ce ssssesseseseeeeseeseesesssesseseeseeseseesassessesseseesrsersnsaneass 8 2 6 2 Fixing the tire with opening mouth press DA ccesessssssssseseesessessssessessesseseeserseesesassessessesensersersesaeeas 8 MUTE NEI EE 9 RENE Tee Ee 9 EZ OA seat hh cana e Ee 9 Appendix I Operational principle drawing s sssssssususunununununununununununununununnnnnunnnunununnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan 10 Appendix Il Circuit Ee BEE 10 Appendix Ill CE Declaration of Conformity ssssssssssssssssssssssssesessessessessessesesaeseeseesesassassesseesassasseeseesesaseasaes 11 i Launch 1 Product Instruction 1 1 External Structural Drawing TWC 802 tire changer user s manual 1 Moveable control part 3 Block pl
11. etrieval system or transmitted in any form or by any means electronic mechanical TWC 802 tire changer user s manual photocopying recording or otherwise without the prior written permission of LAUNCH The information contained herein is designed only for the use of this unit LAUNCH is not responsible for any use of this information as applied to other units Neither LAUNCH nor its affiliates shall be liable to the purchaser of this unit or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this unit or unauthorized modifications repairs or alterations to this unit or failure to strictly comply with LAUNCH operating and maintenance instructions LAUNCH shall not be liable for any damages or problems arising from the use of any options or any consumable products other than those designated as Original LAUNCH Products or LAUNCH Approved Products by LAUNCH General Notice Other product names used herein are for identification purposes only and may be trademarks of their respective owners LAUNCH disclaims any and all rights in those marks Launch TWC 802 tire changer user sg manual Thank you for buying and using this tire changer This introduction is the important information for this kind of production Please read the instruction carefully before using or fixing the machine Please take good care of it So that it can develop it advant
12. he tire in the anti clockwise direction until the whole tire has been separated 5 Move the tool arm to the inside pull the edge of the inner tube also moves it to the outside of the rim Turn the tire until the edge of inside separated from the rim see Fig2 4 6 We can use plate to remove the edge of the inside tire by pushing the edge of the tire out of the rim Press the tire down Make the plate between the rim and the edge of the tire Turn the tire Fig2 5 You can see crow to help you Attention You must be concentrated examine the movement parts carefully and avoid it from damage Examine the tire when it was weighted Adjust the position of tool head and rim Removing and fixing hook must be in the position of 2 3 When you use plates 5 Launch TWC 802 tire changer user sg manual 2 4 3 Fixing the tire without inner tube 1 Lubricate the wheel circle and the edge of tire 2 Tighten the outside of the tire in the highest position by using wheel circle clip Fig2 6 3 Adjust the position of iron circle by using the lifting car Make sure that the wheel circle clip is in the highest position of rim Adjust the angle of the tire and make the tire and rim cross together 4 Adjust the position of removing and fixing hook The position of it must between rim and the edge of the tire The distance to the edge of tire is about 5mm Fig2 7 Turn the tire in the clockwise direction The tire is fixed 5 Prick up the tool ar
13. m unload wheel circle clip push the tire inside Fix the wheel circle clip on the rim and turn it to the upward of the removing and fixing hook Fig2 8 6 Adjust the position of the removing and fixing hook and make it between the edge of tire and rim The distance to the rim is about 5mm Turn the tire until the outside edge of the tire has been fixed 7 Take out the removing and fixing hook Take the wheel circle clip out Attention When you remove and fix the tire Orientation and Locking tighten hook of tool arm must be in the position of working 2 5 Removing and fixing the tire with inner tube 2 5 1 The lubricant of the tire with inner tube 1 When you let the air out open the pipe of the fixing gas mouth press it in the tire so that there isn t obstruct 2 Repeat 2 4 1 action Notice Because there is inside tire in it After finishing the action of reducing pressure you should stop moving the plate so that use won t damage the inside tire The clamping force can been adjusted when mounting demounting the tire the pressure of pumping station is adjusted to 20Mpa the pressure relay30 is adjusted to 18 MPa during mounting demounting the tire you may turn the pressure switch up Please must turn the pressure switch down after finish demounting tire 2 5 2 Removing the tire with inner tube 1 Removing the outside edge of the tire The same as 2 4 2 Hook the edge of the tire with removing and fixing hook Insert a c
14. rown sledge the outside edge of the tire by pressing the crown down and lower the tire down The distance between the head of the removing and fixing hook and the edge of the tire is about 5mm Fig2 9 Turn the tire in the anti clockwise direction you can remove the outside edge of the tire 6 Launch TWC 802 tire changer user sg manual 2 Removing the inside edge of the tire Pick up the tool arm lower the tire down and make it touch the lifting car Move the lifting car outside you can take the tire out by using the lifting car you can get the inside tire out After doing it the action is just the same as the course Fig2 10 Remove the inside edge of the tire Fig2 9 2 5 3 Fixing the tire with inner tube 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Put some lubricant on the edge of the tire and the rim You should fix the wheel circle clip in the highest place of the rim Make sure the wheel circle clip block the wheel circle Fig2 11 Put the tire on the lifting car Lower the wheel circle wheel circle clip must be in the highest position Make the wheel circle hook the side of the tire Raise the wheel circle turn the tire in the anti clock wise direction little by little The tire can lean automatically Adjust removing and fixing hook and you can hook the edge of it from inside Turn the tire in the clockwise direction until the edge of the tire is finished Take the wheel circle clip Fig
15. th crow in the opening and pull if with plate Turn the tire in the anti clockwise until the press bar to fall down Fig2 14 Insert gas mouth inside the tire Put the plate on the other side of the tire Push and turn the tire until half of the tire has been pushed out Fig2 15 Lower the tire make tire touch the lifting tire car move if outside you can get tire Ze NS E S fi 9 e S Fig2 13 Fig2 14 Fig2 15 Fix the wheel circle put the hole in the gas mouth in the bottom Brush lubricant in it Put the tire with inside tire on the lifting car the gas mouth should be put in the bottom Move the lifting car make the tire enter the iron circle You can turn the circle little by little Adjust the position of the gas mouth Make the plate face the tire press the blocking circle and the opening mouth press bar Turn the tire and the fixing is over Fig2 16 Prick up arm tools remove tire Don t charge the tire on the equipment Launch 3 Maintenance 3 1 General Maintenance You must follow the instructions on cleaning periodically You should cut off the power supply Orientation parts of tool head Change gear wheel oil for worm wheel box The equipment has sign of putting oil in Tighter the bolts periodically in fixing parts TWC 802 tire changer user s manual Clean the machine itself and the movement parts slide way blocking plate etc Cleaning the following parts periodicall
16. tr mamen II rr mengen II Appendix II Circuit diagram faite REER fata REER 10 Launch TWC 802 tire changer user e manual Appendix Ill CE Declaration of Conformity LAUNCH LAUNCH TECH CO LTD Add Launch Industrial Park North of Wuhe Avenue Banxuegang Bantian Longgang Shenzhen Guangdong P R China Zip Code 518112 Tel 86 755 84528861 86 755 84528859 Fax 86 755 84528872 http www cnilaunch com CE Declaration of Conformity For the following equipment Product Name Tyre Changer Model Designation TWC 802 TWC 801 is herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation of the Laws of the Member States relating to Low Voltage Directive 2006 95 EC and Machinery Directive 2006 42 EC For the evaluation regarding the Directives the following standards were applied EN 60204 1 2006 A 1 2009 EN ISO12100 1 2003 A 1 2009 EN ISO12100 2 2003 A 1 2009 EN ISO14121 1 2007 The following importer manufacturer is responsible for this declaration Company Name Importer Manufacturer Launch Tech Co Ltd Company Address Importer Manufacturer Launch Industrial Park North of Wuhe Rd Banxuegang Longgang Shenzhen China Person responsible for this declaration Name Surname Importer Manufacturer James Jang Position T itle Vice President Legal Signature Place Date Launch Industrial Park North of Wuhe Rd June 29 20
17. y by adding some lubricant slide way blocking plate tool head and 1 Adjusting the bolts periodically in slide way Make it not only work correctly but also be sure the distance between them 2 Adjusting the bolts in paralleling movement small board Fig3 1 Tighten the bolts in the upper place of the paralleling movement small board After using the machine a period of time push the paralleling movement small board according to the direction Fig3 2 loosening the fixing bolt on the upper place of the paralleling small board Adjust the slide block and bolts Then tighten all the bolts The bolts shouldn t be neither too tight nor loose 3 Adjust the bolts in the four paws blocking plate Don t be too tighten Fig3 1 3 2 Storage Properly preserved if the machine won t be used for a long time 1 Lower the lift boom 2 Take block plate back 3 Pull out the electrical plug 4 Spread oil on the sliding groove of bracket 5 Clear away the tanker 6 Spread oil on cross axle of assembly Fig3 2 Check the tension and tighten of the belt If it needs adjusting get down the belt cover adjust the tension and tighten Launch TWC 802 tire changer user sg manual Appendix I Operational principle drawing fata REER wues we wg om ASSEMBLY OF SQUARE BENDAND GPU 6 1 4UMPa1200 PIPE smm rono re om zen 1 HYDRALIC CYLINDER TIE IN TGE 87140 e HYORALC CYUNDERTIEN ce i el wm 1 mu Ji
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