SATO Wireless - ADB Airfield Solutions
Contents
1. User s Manual 96A0443 66364 Rev A Retain for future use Rev A 11 21 11 SATO Wireless Programming Configuration and Installation rw Se m E Airfield Solutions SATO Wireless 96A0443 Rev A 11 21 11 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical electrical and physical defects excluding lamps for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option2. ANSI NFPA 79 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards e National and local electrical codes and standards 1 1 2 Safety amp Usage The following symbols indicate important safety warnings and precautions throughout this manual indicates that serious bodily harm or failure to adhere to the precautions CAUTION indicates that damage to equipment may result if the instructions are not followed NOTE suggests optimal conditions and provides additional information WIRELESS features and functions that require a Handheld Controller q 1 1 3 Viewing Precautions Jo not view an actively emitting intrarea light close to or on beam from a range of less than 4 ft 1 2 m 2010 ADB Airfield Solutions All Rights Reserved 1 SATO Wireless To use this equipment safely 1 1 4 Battery Precautions 1 1 5 Wireless Precautions 1 1 6 Warranty Disclaimer 96A0443 Rev A 11 21 11 A safe limit for near infrared viewing established by the American Conference of Governmental and Industrial Hygienists ACGIH is 65 mW in 10 mW cm as the maximum exposure limit for viewing for up to 16 minutes This power density can be produced at the lens surface when actively emitting infrared light generating enormous short circuit currents Remove all jewelry bracelets metal strap watches rings before attempting to handle or remove the batteries
3. The manual this document is shipped independently It is available for download from www adb airfield com O 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless Installation 11 21 11 2 3 1 Bird Deterrent The SATO Wireless can have up to 2 bird deterrents Install the deterrents before fastening the light down Do not install a bird deterrent in the mounting foot directly below the antenna j T e a D et 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Installation 2 3 2 Antenna Grip the antenna by its metal base and hand tighten it onto the antenna connector Lem le pueri amp imd i The effective range of the wireless control system is 2 5 miles 4 km Wireless range is greatly affected by use and location To achieve the best wireless range e Handheld Controller antenna is parallel to the light s antenna x ty e Elevate the Handheld Controllers antenna e Ensure surrounding grass and foliage is trim e Clear line of sight between antennas 9 2010 ADB Airfield Solutions All Rights Reserved j T e gal D et SATO Wireless Installation 2 3 3 Location 10 96A0443 Rev A 11 21 11 ear rouna unrestricted performance A Shade dramatically reduces the ability of the light to charge its battery Year round sun During the winter the sun is lower on the horizon Because the angl
4. b 2010 ADB Airfield Solutions All Rights Reserved 29 SATO Wireless 96A0443 Rev A Intensity 11 21 11 2 10 Intensity The SATO Wireless is designed to output light at high vertical angles to meet taxiway obstruction and helipad applications The output is omnidirectional in the horizontal plane The average vertical divergence is plotted below for all colors in TEMP HIGH mode The visible output unit is candela cd and the infrared output unit is milliwatts per steradian mW sr at 870 nm peak wavelength Peak Intensity AUTO LOW AUTO MED AUTO HIGH TEMP LOW TEMP MED TEMP HIGH or or or or or or AUTO LOW AUTO MED AUTO HIGH TEMP LOW TEMP MED TEMP HIGH 10 9 8 I T El 6 A650W Wireless TEMP HI A650R Wireless TEMP HI 3 A 650G Wireless TEMP HI amp 5 A650A Wireless TEMP HI A650B Wireless TEMP HI e aE We eere ICAO Annex 14 5th Ed Blue Taxiway FAA L 861T Blue Taxiway A650IR Wireless TEMP HI mW sr 3 2 e i 0 4 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Vertical Angle 30 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Wireless Regions 2 11 Wireless Regions Tne radio in this light is only approved for installation in ISM Region 2 900 MHz 902 928 MHZ 160 140 120 100 80 eU 40 20 0 20 40 60 80 100 120 140 160 180 a t TO 60 bad
5. Increase distance between lights turn off unneeded sensor lights or shield lights Antenna not installed Ensure the light s antenna is properly installed Handheld Controller problem Check Handheld Controller battery PIN status and Passthrough Mismatched groups Ensure the Handheld Controller s and light s group match i Ensure the Handheld Controller s and light s UCS pinu match or disable UCS Radio failure Call Customer Service LVD is entered Charge the battery Battery is bad Replace the battery 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Appendices 2 Appendices 2 7 1 Glossary Industry Canada Equipment Standard Infrared Industrial Scientific and Medical D Y 2010 ADB Airfield Solutions All Rights Reserved 27 SATO Wireless 96A0443 Rev A Autonomous Mode 11 21 11 2 6 Autonomous The recommended Autonomous Mode setting is determined by the amount of solar energy Mode day length and ambient temperature at a given location Autonomous Mode operates dusk to dawn e Visible and IR output LEDs consume a similar amount of energy e Flashing consumes less energy since the LEDs are on for less time Autonomy is the number of days that the light can operate without any solar energy It is determined by the Autonomous Mode and the battery size Several days of autonomy is required to ensure continued functionality during periods of poor weather Region Autonomous M
6. Spf REGION REGION 1 d at J TES dp LE EE e nr to ES RN SEEN Na a ee NT a bi Y b A a La PUNA E z UE 30 y x ae Wireless Re 60 60 160 140 120 100 80 60 40 20 OF 20 40 60 sos 100 120 140 160 Ie S t 1 aaj 2010 ADB Airfield Solutions All Rights Reserved 31 SATO Wireless 96A0443 Rev A Specifications 11 21 11 5 91 in 150 mm 3 hole bolting circle 0 25 in 6 mm hardware Over torque resistant Polycarbonate polysiloxane alloy Double o ring sealing Waterproof vented battery compartment Height 10 9 in 276 mm Width 7 4 in 188 mm Weight 3 5 Ib 1 6 kg 45 to 124 F 43 to 51 C ambient Operating Temperature 45 to 190 F 43 to 88 C internal Storage Temperature 45 to 176 F 43 to 80 C ambient l High power visible LED Light Source Infrared LEDs NVG compatible Intensity See plots in Appendices Visible ICAO and FAA SAE 25050 blue red white yellow and red Infrared 870 890 nm peak wavelength Flash Pattern 0 25 sec on 0 75 sec off Ambient Light Sensing 445 505 lux Automatic Light Control ALC Chromaticity Yes ALC will reduce output intensity in response to unusually low amounts of sunlight to ensure continued operation olor Indicator Yes FAA Eng Brief 67 compliant Energy Collection Control Intelligent microprocessor Energy Management System EMS High efficienc
7. the Handheld Controller for 5 min Grouping configuration is sent from Handheld Controller After successfully receiving a grouping configuration the light flashes for 7 sec m 2 or 4 9 I9 Factory default is group 1 Unique Code Sequence UCS allows one or more Handheld Controllers to be uniquely associated to one or more lights When UCS is enabled the Handheld Controller sends a code with each radio transmission Only lights configured to accept that particular code will respond to the transmission The benefits are nearby installations of lights can be operated independently by different Handheld Controllers without interference it is not possible for another Handheld Controller to interrupt airfield operation Independence Security The Handheld Controller cannot control UCS configured and non UCS configured lights at the same time For security the user has to manually interact with the light for UCS configuration 1 Light must be ON for at least 10 sec then slide the switch OFF and then ON within 10 Sec This quick ON OFF ON instructs the light to receive UCS configurations from the Handheld Controller for 5 min UCS configuration is sent from Handheld Controller After successfully receiving a UCS configuration the light flashes for 7 sec Factory default is UCS disabled Qo I dee Du e 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Operation 2 4 3 8 Fa
8. 10 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Maintenance Installing a battery is similar to the above steps 1 Stretch the battery strap out of the way and gently insert battery 2 Pull the battery strap over the battery and hook onto the tab a Fora used battery plug in the battery connector b For a new battery hold down the SET button and plug in the battery connector Continue to hold SET until Ero is displayed and then release This resets the battery health monitor so that the light knows this is a new battery 3 Ensure the bottom cover o rings and the inside surfaces of the light are clean 4 Ifthe bottom cover was difficult to remove apply a thin coat of silicone o ring lubricant to the o rings before installation 5 Align the bottom cover locking tab with the small angled wall in the chassis 2010 ADB Airfield Solutions All Rights Reserved 23 SATO Wireless 96A0443 Rev A Maintenance 11 21 11 6 Turn the bottom cover clockwise while pressing down Turn until the locking tab aligns with the locking screw An available bottom cover tool assists in the rotation and insertion of the bottom cover 2 5 4 Recycling This product required the extraction and use of natural resources It may contain substances that could be harmful to the environment or human health if improperly handled at the product s end of life In order to avoid release of such substances into the enviro
9. BUI indicates bHEE Yood The battery can be charged by placing the light in sunlight or under an incandescent light bulb j 2 12 30 cm 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Maintenance The battery may also be charged using the available alternating current AC plug in battery charger 2 5 3 Battery Replacement If the OBUI indicates bHEE bHd the battery state of charge is bad The battery is permanently damaged and needs to be replaced 1 Turn the light upside down on a soft surface to avoid scratching 2 Turn the locking screw counterclockwise to allow the locking tab to clear Do not completely remove the locking screw 3 Turn the bottom cover counterclockwise until it stops An available bottom cover tool assists in the rotation and insertion of the bottom cover 2010 ADB Airfield Solutions All Rights Reserved 19 SATO Wireless 96A0443 Rev A Maintenance 11 21 11 5 Press down on the 20 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Maintenance 6 connector latch and genily pull on the connector body to disconnect Do not pull by the wires 2010 ADB Airfield Solutions All Rights Reserved 21 SATO Wireless 96A0443 Rev A Maintenance 11 21 11 8 Stretch the battery strap out of the way and pull the battery out by its ribbon being careful not to damage any wires 22 20
10. Charge your battery periodically Permanent damage and reduced capacity will result if the battery is not correctly maintained The rate of battery self discharge is very dependent upon temperature The warmer the temperature the faster the batteries will discharge Lights that have been stored will usually require a top up charge before they are put into service The most accurate battery health status reading is obtained when the unit has been in a dark location and in off mode for at least 24 hours p antennas of lights or other Handheld Controllers It sends out a powerful radio signal that could damage sensitive receiver circuitry if operated at close range Regulatory This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications however there is no guarantee that inter
11. EOE 19 2524 OCC A gue cbacea uate techn tates seu acti aamr d eM Reps Md qt 24 20 TOUS SMOOUNO o rcp 26 2 ojo s Qe lle s MERE do EE 27 2010 ADB Airfield Solutions All Rights Reserved SATO Wireless 96A0443 Rev A 11 21 11 27 Wy MAIO SS ANY eshte a ded iban en eco cete ri tte s cele ended 27 2 0 Autonomous MOOG ein in 28 2 9 Temporary Mode Activations sese 29 A O EOR 30 2 11 Wireless Regions m EE UU m T 31 212 COCCI CAUOINS dec C m 32 Document Date 12 2010 36 O o 3 eb D 3 mp o Jo 9 qer iv 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Safety 1 0 Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate 1 1 To use this equipment safely WARNING Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section
12. ario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADB N V Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phone 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis ADB Airfield 977 Gahanna Pkwy Solutions USA Columbus Ohio 43230 USA Telephone 1 614 861 1304 Fax 41 614 864 2069 www adb airfi eldsolutions com France Phone 33 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield Solutions GmbH amp Co KG Von der Tannstr 31 90439 N rnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADB N V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone 603 8941 4868 Fax 4603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 The information contained in this document is subject to change without notice ADB
13. ctory Reset Factory Reset sets the light back to a known state e AUTO LOW visible LED non flashing e Group 1 e UCS off To perform a Factory Reset e Remove bottom cover e Press amp hold SET for 2 sec e OBUI displays e FAcE r5EE O p LS Q o o 2010 ADB Airfield Solutions All Rights Reserved 17 SATO Wireless Maintenance 2 5 Maintenance 2 5 1 Inspection 2 5 2 Storage amp Battery Charging 18 96A0443 Rev A 11 21 11 Although the SATO Wireless is maintenance free significant performance gains can be made with clean solar panels and lenses Clean the solar panels monthly Use water and a soft sponge or cloth A mild non abrasive cleanser can be used for more stubborn residue Rinse well e Clean solar panels and lenses more frequently during drier months as they may become covered in dust more quickly A pressure washer is not recommended Visual inspection check the exterior for cracks missing or broken hardware or other potential problems When storing the light it is important to maintain the battery Switch the light OFF or disconnect the battery Store in a cool location Check the battery state of charge every 1 month NOTE Do not use the Lights Off Mode for storing the light The radio is still active in this mode and may receive wireless commands If the OBUI indicates bAEE cHr 3 or bHEE La the battery requires charging Charge the battery fully until the O
14. d 516 5 Procedure IV Wind Loading 400 mph 179 m s EN 60529 IP 68 Ingress v MIL STD 202G Method 104A Test Condition B MIL STD 810G Method 509 4 FAA Photometrics Salt Fog ASTM B117 73 1979 Chemical Resistance MIL STD 810G Method 504 Procedure II EN 61547 Electrostatic Discharge ESD EN 61000 4 2 up to 16 kV air and contact discharge FAA STD 019E compliant for ESD FCC Part 15 emissions amp immunity ICES 003 emissions amp immunity Electromagnetic Interference EMI amp EN 61000 6 3 emissions Electromagnetic Compatibility EMC EN 61000 6 4 emissions EN 61000 6 2 immunity EN 61000 4 3 immunity Mounting Fastener Over torque Tested to withstand up to 65 ft Ib 88 N m LED Lumen Maintenance IES LM 80 Battery Life IEC 61427 MIL STD 810G Method 507 5 Humidity Damp Heat MIL STD 202G Solar Radiation MIL STD 810G Method 505 5 Procedure ll climate cycle A2 2010 ADB Airfield Solutions All Rights Reserved 33 SATO Wireless 96A0443 Rev A Specifications 11 21 11 US 5 782 552 6 013 985 6 573 659 and other US and international patents apply 34 2010 ADB Airfield Solutions All Rights Reserved SATO Wireless User s Manual Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ont
15. do drid 5 23 SMA e ita Ds la 7 231 Bra Demons si eo aa 8 2 S2 Anena tcr ec setae a center asec aceet 9 Poo gallerie o eb et RR A PEERS 10 ZG E M Ici A p 11 2 4 E DO A seattle cct ite orifice iue te tco as ue ine rele eus 12 2 41 Theory Ol OPEN ius trout ne dire retiros alo 12 2 42 VOCI BS utes tics sexc tudo 2 corem a a i pes las LM e i IU oe seid ence aM E PIDE 12 2 4 2 1 Autonomous MOGO aid dali otc az 12 2422 Temporary MOOD 1 rere ttu anonimi tested es ee E ipee 12 24 29 Reciisin a lo NOUS reruns penan ta 13 2 4 2 4 Loms Off MOGG too nae del ads a e av das mb Unete 13 24 2 5 Emergeney Mode ene see tier cada 13 244 2 0 ARGAL MOG ias 19 24 a oalHll oS ats O beet EN 14 2 4 3 1 On Board User Interface oooooncccncocococoncnonnconononncononcnnonancnnnnnnnnnnnns 14 2A ENTE ITI RENT TRITT TEE ERO TINONERNE 15 2 4 3 3 Automatic Light Control iore eee dee utes docte leet edens teda caa 15 2 4 3 4 LOW Voltage DISCO lucia 16 2 ADO AAA A 16 24 36 AS e 16 2 4 3 7 Unique Code Sequence cccccococcccoccconnnnccononnnnnonnnnnnnnnnnnonononnnnannnnnnnnnss 16 2 4 3 8 Factory ACSC Looe tiie ae o epo baee dei eee cet Laure IL 17 Asociado A 18 20 SINS DSCUON pee c EE 18 2 5 2 Storage Battery Charging ccccccccccsssseecceecceeeeeeeeeeesaeaeeeeeseeseseeeeeeeeas 18 2 5 3 Battery Replacement eos esee oic eio dopbaosdc tesa eene qu pa a De duit uod eae R
16. e of the sun changes with the seasons you must be aware that obstructions such as trees buildings and mountains that do not shade the solar panel during the summer may shade it during the winter Cooler is better The battery lasts longest if you can minimize its exposure to high temperatures Choose a location that is away from hot dark colored surfaces like asphalt or black steel plate Mounting kits are available that elevate the light and can help reduce the temperature of the battery Flat Ensure the mounting surface is flat and level The surfaces in contact with the 3 mounting feet must be flat to within 0 12 in 3 mm of one another hot tS 2010 ADB Airfield Solutions All Rights Reserved SATO Wireless 96A0443 Rev A Installation 11 21 11 2 3 4 Fastening The SATO Wireless has 3 mounting feet with holes for 0 25 in 6 mm fasteners The mounting holes have a bolt circle of 5 9 in 150 mm Fasteners are not included but are available as kits wie Sex x 05 91 lir m A 150mm J BOLT REF l re CIRCLE 113mm t _ 50 28 3X 7mm 2010 ADB Airfield Solutions All Rights Reserved 11 Installation SATO Wireless Operation 2 4 Operation 2 4 1 Theory of Operation 2 4 2 Modes 2 4 2 1 Autonomous Mode 2 4 2 2 Temporary Mode 12 96A0443 Rev A 11 21 11 During daylight the solar panel charges the battery using the Energy Management System EMS The capacity
17. e wireless RF signal Control range of up to 2 5 miles Meets MIL SPEC 810E environmental requirements e 24 hour operation on a single charge e Rechargeable lithium ion battery included recharges via an AC DC wall plug included e Compatible with stand alone aviation band VHF receiver e Comes complete in a custom Pelican case 9 ed S ke e um L d SATO Green SATO Yellow SATO White SATO Red SATO Blue FAA L 861T Blue Taxiway FAA L 863R Red Portable CAD Annex 14 Blue Taxiway Candela 0 2 0 2 4 6 B 10 12 14 16 18 20 22 24 26 28 30 32 Vertical Angle NOTE Intensity dependent on location Based on equatorial location of 12 hour night duration and steady on 001 flash code For colored graph see the ADB website For a complete list of solar aviation light accessories including mounting equipment see Catalog Sheet 3017 2010 ADB Airfield Solutions All Rights Reserved 5 SATO Wireless Introduction Solar Panel Battery Light Source Intensity Flash Patterns Construction Colors Ambient Operating Temperature Storage Temperature Color Indicator Weight Wind Loading Automatic Light Control ALC Wireless Range Frequency Control On demand Mode 96A0443 Rev A 11 21 11 Equipment Data High efficiency cells with bypass and blocking diode function Maximum power point tracking MPPT for optimal energy collection Tool
18. equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to
19. ference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off or on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada e features and operating standards of the product Failure to comply with the use storage maintenance or installation instructions detailed in this manual could void the user warranty Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Installation work must be done by a qualified person s in accordance with all application local codes and standards 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A 11 21 11 2 0 SATO Wireless 2 1 About this manual 2 1 1 How to work with the manual 2 1 2 Record of changes 2 1 3 Icons used in the manual SATO Wireless SATO Wireless SATO Wireless Progra
20. h the requirements of ICAO Annex 14 Volume 1 Fourth Edition dated July 2004 ETL Certified e User friendly easy configuration and programming options including on board user interface infrared remote and Device Manager software through USB connection Optional programmable external switch Optional wireless control system offering secure 900 MHz wireless control from ground or air Green solution a clean renewable and reliable energy source with the lightest environmental footprint The SATO features recyclable batteries and is entirely RoHS compliant e Up to 10 cd of intensity steady on green equatorial e Replaceable and recyclable battery pack 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A 11 21 11 2 2 4 Wireless Hand Held Controller 2 2 5 Features 2 2 6 Photometric Data 2 2 7 Spare Components SATO Wireless Introduction e Intuitive on board user interface e Dusk to Dawn operation Optional external switch e Intelligent deployment location settings protect against improper configuration One or more wireless SATO lights can be remotely operated from the ground or air with a handheld wireless controller secure radio transceiver with antenna and keypad Wireless Hand Held Controller Ordering Code Part SAWL HC Battery Replacement Kit for Wireless Hand held Controller Part 48247 e Water resistant keypad and LED indicators e Utilizes a secur
21. less replaceable and recyclable best in class battery pack with extreme temperature range Battery status feedback of Good Charge or Bad Replace High power LED Color specific temperature corrected LED drivers provide conisitent intensity under all operating conditions 10 cd intensity steady on see photometric plot on reverse 18 cd peak intensity flashing 12 5 duty cycle Red LEDs 256 Premium grade UV resistant polycarbonate polysiloxane co polymer body and lens material Double O ring sealing with waterproof vent Blue Red Yellow Green and White ICAO and SAE25050 FAA compliant chromaticity 45 F to 124 F 43 C to 51 C The SATO will function up to 190 F 88 C internal and surface temperatures 45 F to 176 F 43 C to 80 C Yes FAA Engineering Brief No 67 compliant 3 5 lb 1 58 kg 400 mph 180 m s When enabled ALC will dynamically reduce brightness in response to unusually low amounts of sunlight to ensure continued operation 2 5 miles minimum with 1 W wireless hand held controller 900 MHz ISM Band 902 928 MHz FHSS Seamless integration with existing ADB wireless solar products Up to 8 independent groups 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Installation 2 3 Installation The SATO Wireless includes e SATO Wireless e Antenna e Bird deterrent e Quick Start Guide c le p amp y i o
22. mming Configuration and Installation The manual shows the information necessary to e Program and Configure SATO Wireless Lights 1 Become familiar with the structure and content 2 Carry out the actions completely and in the given sequence For all WARNING symbols see the Safety section Carefully read and observe all safety instructions in this manual which alert you to safety hazards and conditions that may result in personal injury death or property and equipment damage and are accompanied by the symbol shown below WARNING Failure to observe a warning may result in personal injury death or equipment damage N CAUTION Failure to observe a caution may result in equipment damage 2010 ADB Airfield Solutions All Rights Reserved 3 SATO Wireless Introduction 2 2 Introduction 2 2 1 Compliance with Standards 2 2 2 Uses 2 2 3 Features 96A0443 Rev A 11 21 11 Ordering Code SATO XXX10 Color 1 Red 2 White 3 Blue 4 Green 5 Yellow Switching 0 No switch 1 Switch Lens 1 Clear Wireless Communication 0 Non wireless 1 Wireless Solar LED Aviation and Obstruction Lights are certified to CSA UL CE FCC RoHS ICAO IP68 Nema6P Explosive Atmosphere MIL STD 810G Method 511 5 The SATO is a self contained high performance low maintenance and easy to install solar powered light source for permanent temporary or emergency lighting in aviation and industrial enviro
23. nment and to reduce the use of natural resources we encourage you to recycle the product in an appropriate way that will ensure most of the materials are reused or recycled appropriately Check your local municipality for electronics recyclers 24 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A 11 21 11 2010 ADB Airfield Solutions All Rights Reserved SATO Wireless Maintenance The symbol indicates that this product complies with the European Union s requirements according to Directive 2002 96 EC on waste electrical and electronic equipment WEEE The battery is a rechargeable lead acid AGM battery Consult your local laws for information on recycling 25 SATO Wireless Troubleshooting 96A0443 Rev A 11 21 11 2 6 Troubleshooting EN NEM NENNEN NN Output LED is off and unresponsive to wireless control Output LED is off in Autonomous Mode Output LED is on but unresponsive to wireless control Output LED flashes once every minute 26 Mismatched groups Ensure the Handheld Controller s and light s group match De select the IR button on the Handheld Controller Infrared LEDs are on ue send a visible output command l Ensure the Handheld Controller s and lights UCS peeve anne match or turn off UCS Radio failure Call Customer Service Daylight ambient brightness is above 500 lux dcn the entire light and wait 20 sec for the light to Nearby lights are illuminating the ambient brightness
24. nments Applications include taxiway edge lighting apron edge lighting emergency airfield and helipad lighting construction barricade lighting on airfields and obstruction lighting Easy installation and relocation no specialized work crew required limited air traffic disruption and lights are immediately operational The SATO can also be quickly relocated for temporary or emergency applications e Self contained and low maintenance all components are incorporated within a compact stand alone unit The SATO also features a replaceable battery pack that extends the service life beyond five years reducing the total cost of ownership and resulting in significant cost savings Intelligent settings the first solar product to incorporate intelligent deployment location settings that allow the SATO to tune its intensity to its location protecting itself against improper configuration e Unprecedented reliability microprocessor Energy Management System EMS monitors and adapts the light to environmental conditions for consistent operation and long life under the toughest conditions Designed and tested to toughest industrial standards MIL STD 202G Humidity Immersion Vibration Shock MIL STD 810F Solar radiation Salt Fog EN 60945 ESD EMI EMC IP68 L70 The SATO is acceptable for barricade and construction applications at Commercial Part 139 Airports under FAA Advisory Circular AC 150 5370 2E The SATO Blue is compliant wit
25. nomous Modes ALC is disabled in all Temporary Modes 2010 ADB Airfield Solutions All Rights Reserved 15 SATO Wireless Operation 2 4 3 4 Low Voltage Disconnect 2 4 3 5 Diagnose D 2 4 3 6 Grouping wy Unique Code Sequence 16 96A0443 Rev A 11 21 11 Low Voltage Disconnect LVD protects the battery from being discharged to levels low enough to cause permanent damage When LVD is entered e Radio and output LED are disabled e Output LED flashes 0 1 sec every 60 sec to let the user know the light needs attention Battery continues charging When the battery state of charge reaches an acceptable level L VD is exited L VD is enabled in all Modes The battery state of charge and radio health can be queried via the Handheld Controller using its Diagnose function Diagnose is disabled when LVD is entered Grouping allows independent control of different subsets of lights on an airfield There are 8 groups numbered 1 through 8 e Each light can be assigned to only one group e Handheld controller can control multiple groups at a time Alight can be reassigned to another group as required e When adding a light to a group the Handheld Controller re sends the last mode to everyone in that group In order to configure the group of a light 1 Light must be ON for at least 10 sec then slide the switch OFF and then ON within 10 Sec This quick ON OFF ON instructs the light to receive grouping configurations from
26. ode Autonomy AUTO MED AUTO LOW AUTO MED AUTO HI AUTO MED AUTO HI AUTO HI AUTO HI AUTO HI Not recommended for installation a ES 5 gt eo 55 se 45 40 gt mh O le e o e o D iQ 175 170 165 160 155 150 145 140 135 130 t25 120 415 110 105 100 35 S0 5 zi 10 15 35 E As E 3 E lt 3 3e i 28 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A 11 21 11 2 9 Temporary Mode Activations IQ 175 170 165 160 155 150 145 140 135 130 125 120 115 SATO Wireless Temporary Mode Activations The maximum number of Temporary Mode activations per day is determined by the amount of solar energy day length and ambient temperature at a given location e Each activation is 15 min of LED output e Visible and IR output LEDs consume a similar amount of energy e Flashing consumes less energy since the LEDs are on for less time NOTE It is possible to use more Temporary Mode activations per day The battery will then require more than 1 day of solar energy to fully charge Temporary Mode Activations daily max TEMP LOW TEMP MED TEMP HIGH TEMP LOW TEMP MED TEMP HIGH FLASH FLASH FLASH Region or or or TEMP LOW TEMPMED TEMP HIGH IR FLASH IR FLASH IR FLASH wow pu ow o ww Grey Not recommended for installation Temporary Mode Acti amp 4 GS OR 3 x 5 4 4 d amp 5s bs amp
27. of the battery ensures that even with poor levels of sunlight over an extended period the light has enough reserve power to continue to perform reliably Stored battery energy is then available to power the output LED in one of several modes These modes are selected using the Handheld Controller The most commonly used are Autonomous and Temporary Modes The Handheld Controller contains a 900 MHz radio that transmits commands to a receiving radio inside the SATO Wireless For Handheld Controller button sequences for the below modes and features see the Handheld Controller manual In Aono oue Mode the output LED turns on from dusk to dawn and turns off during daylight The change from dusk to dawn or dawn to dusk is known as a transition A built in ambient brightness sensor detects transitions NOTE Autonomous Mode setting is determined by a map in the Appendices Correct setting is important to ensure sustainable year round operation The Autonomous Mode setting is selected via the Handheld Controller a jar oe A AUTOHGH Hon Viste no Duskto dawn Factory default is AUTO LOW visible LED non flashing In Temporary Mode the output LED is directly controlled by the Handheld Controller A Temporary Mode activation interrupts other modes and ignores transitions This activation lasts for 15 min and then the light reverts to its previous Autonomous Mode NOTE Maximum number Temporary Mode activations per day is dete
28. of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies e Install all electrical connections to local code Useonly electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations e If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit 1 1 1 Additional Reference NFPA 70B Electrical Equipment Maintenance Materials NFPA 70E Electrical Safety Requirements for Employee Workplaces
29. reserves the right to make changes and improvements to its products and assumes no responsibility for making ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 82 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com these modifications on any equipment previously sold 96A0443 2010 ADB Airfield Solutions All Rights Reserved Document Date 12 2010
30. rmined by a map in the Appendices It is possible to use more Temporary Mode activations per day The battery will then require more than 1 day of solar energy to fully charge The Temporary Mode setting is selected via the Handheld Controller 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Operation temp Low IR temp HIGH IR flash 0 25 sec on 0 75 sec off temp HIGH flash 0 25 sec on 0 75 sec off 2 4 2 3 Standby Mode D Standby Mode turns off the output LED and waits for the next transition After a transition the light enters its previous Autonomous Mode 2 4 2 4 Lights Off Mode D Lights Off Mode turns off the output LED indefinitely until it receives a command to turn them on Lights Off Mode is entered via the Handheld Controller and is different than sliding the switch to OFF 2 4 2 5 Emergency Mode D Emergency Mode sets all lights in all groups to emergency flash Emergency flash is TEMP HIGH FLASH After 15 min the lights revert to their previous Autonomous modes 2 4 2 6 ARCAL Mode D The Aircraft Radio Control of Aerodrome Lighting ARCAL feature works in conjunction with an ARCAL VHF receiver to allow aircraft pilots to control the airfield lights 2010 ADB Airfield Solutions All Rights Reserved 13 SATO Wireless 96A0443 Rev A 11 21 11 Operation 2 4 3 Features 2 4 3 1 On Board User Interface 14 The On Board User Interface OBUI is viewable thro
31. s product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2010 by ADB Airfield Solutions All rights reserved ii 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 TABLE OF CONTENTS OV INGle Sr CT seca S sae i LO Satel d E 1 1 1 To se thi equipment safely tdo 1 1 1 1 Additional Reference Materials sse 1 T2 Saby oe SAC C ici 1 o Precautions aesti ueste na terio A 1 TWA Battery i is mr e v 2 1 32 95 Wireless Precip orita rl 2 Uere cain th M 2 20 SATO Wilson 3 2A ANOU s manual crisis 3 2 1 1 How to work with the manual ooccccocccccoccncccccncccononoconnnonnnnnnnnnnnnnnonononnnnnnonos 9 2 1 2 Record obechangd8s sustenta DRM careto oie 3 2 1 3 Icons used in the manual esses nnne 3 22 INMTOdUCION e 4 2 2 1 Compliance with Standards eoim Ene einen 4 2 e P NI I 4 D 2 3 ANOS aeuutcutust e I Sets acud 4 2 2 4 Wireless Hand Held Controller ococcccccooococoncnnccnnnnnccconnonononncnnnnnnnnnnnnonnnnos 5 225 AMOS a ue ELO Lee Md 5 2 20 PROMETO DAA oi Era 5 2 21 Spare CONDONE MS is osea t
32. that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of thi
33. ugh the bottom cover Slide the switch ON or press a button on the OBUI to turn on the display The OBUI has no user editable parameters and provides read only feedback What is the battery s state of charge Is the wireless system on Are the infrared output LEDs on What group ID is the light part of Is Universal Code Sequence on Ready to receive wireless commands oFF Will not receive wireless commands Err Radio failure as oFF Senos poo LR 2010 ADB Airfield Solutions All Rights Reserved 96A0443 Rev A SATO Wireless 11 21 11 Operation 2 4 3 2 Switch The switch must be ON 1 to respond to Handheld Controller commands Light enters its last mode Switch the light OFF O to ship or store it Will not respond to wireless control and will not be able to turn on its output LEDs e Stores the last mode e Sunlight will continue to charge the battery e Does not turn itself e off after 24 hours of darkness c o LE Q O 2 4 3 3 Automatic Light Control Automatic Light Control ALC is a patented algorithm that matches the light s energy consumption to its energy storage As the battery state of charge diminishes ALC decreases the output LED intensity ALC has 9 intensity steps until finally entering LVD The ALC step depends on the battery state of charge This ensures the light will continue to operate through periods of poor sunlight ALC is enabled in all Auto
34. y cells w bypass diodes Solar Panel Blocking diode function No an air gap is undesirable because it refracts sunlight and decreases the amount of solar energy collected Air Gap between Solar Panel and Lens Maximum Power Point Tracking MPPT collects the most energy under all sunlight conditions Battery Charger Temperature compensated Reverse polarity protection Pure lead valve regulated lead acid VRLA Absorbed glass mat AGM w metal case Tool less replacement Recyclable Battery state of charge wireless infrared group UCS info Ability to Connect to Computer Yes mini USB 2 2010 ADB Airfield Solutions All Rights Reserved C2 96A0443 Rev A SATO Wireless 11 21 11 Specifications Wireless Control 902 928 MHz FHSS Radio Up to 2 5 miles 4 km range Replaceable antenna Visible infrared steady on and flashing settings Light Control Autonomous Temporary Standby Lights Off and Emergency Modes Annex 14 5 Ed 2009blue taxiway edge AC 150 5345 46C L 861T blue taxiway edge AC 150 5345 50B L 863 blue yellow green red portable AC 150 5345 46C L 860E red red AC 150 5370 2E barricades amp construction UL 1104 Part 23 MIL STD 202G Method 201A 10 55 Hz MIL STD 202G Method 204 Test Condition B 10 55 Hz UL 1104 Part 27 4 EN 60945 Part 8 6 Drop Shock MIL STD 202G Method 213B Test Condition G MIL STD 202G Method 213B Test Condition H MIL STD 810F Metho
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