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Answer Wood Stove

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1. A Y Figure 4 Drafting Performance This appliance relies upon natural draft to operate External forces such as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not be responsible for external forces leading to less than optimal performance Travis Industries 100 01166 4040907 Stove Installation for qualified installers only Chimney Termination Requirements e Must have an approved cap to prevent water from entering e Must not be located where it will become plugged by snow or other material e Must terminate at least 3 914mm above the roof and at least 2 610mm above any portion of the roof within 10 3 04M see Figure 5 A Min 2 n Min 3 914mm 10 3 04M gt OA a Min 2 610mm SSS A 10 3 04M A Di Min 3 us Figure 5 Outside Air Requirements e Required for mobile homes amp in certain localities check with building officials e Must not be drawn from an enclosed space garage unventilated crawl space May be drawn from ventilated crawl space a or exterior of home d Must have suitable rodent debris screen and rain protection hood e Requires the optional outside air kit sku 99200139 see c and e below air boot
2. 100 01166 Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner 4040907 Travis Industries Safety Precautions When installed in a mobile home this appliance must be bolted to the floor have outside air and not be installed in the bedroom Per H U D requirements Check with local building officials Never try to repair or replace any part of this appliance unless instructions are given in this manual All other work must be done by a trained technician Allow the appliance to cool before carrying out any maintenance or cleaning Maintain the door and glass seal and keep them in good condition Do not ope
3. as outlined above e Mobile home installations require a spark arrester at the chimney termination 7 e The appliance must be grounded to the chassis of the mobile home Ai Stove Clearance consult your building official 1 as outlined above e WARNING DO NOT INSTALL IN SLEEPING ROOM e CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME Y FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Figure 9 Travis Industries 100 01166 4040907 Standard Ceiling with a Factory Built Chimney Cathedral Ceiling with a Factory Built Chimney Travis Industries Stove Installation for qualified installers only M Chimney Cap See the section Chimney Termination Requirements for more details Chimney Sections Insulation Follow the chimney PE ee manufacturer s instructions and clearances for floor penetrations A ceiling support is required an attic insulation shield is required where insulation is present Chimney Connector Sections Floor Protection See the section Floor Protection Requirements for more details UN Follow the chimney manufacturer s instructions and clearances for roof penetrations A storm collar and flashing are required some require a radiation shield Minimum Air Space to Combustibles See Chimney Manufacturer s Instructions usually 2 Minimum 15 Maximum 3
4. or death f Operating this appliance continually at a low burn rate air starvation or using green un seasoned wood will increase the formation of creosote Travis Industries 100 01166 4040907 Maintaining Your Appliance Yearly Maintenance f Make sure the appliance has fully cooled prior to conducting service Touch Up Paint Included with the owner s pack of this appliance is a can of Stove Brite paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one ds hour before starting the appliance The touched up area will appear darker a than the surrounding paint until it cures from heat Curing will give off some fumes while curing open windows to ventilate Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Use a vacuum cleaner to remove any buildup on the screens of the blower Firebrick and Baffle Inspection Use the illustration on page 33 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no ga
5. or partition of combustible construction is desired the installation shall conform to CAN CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment e The chimney connector should be as short and direct as possible No more than 180 of elbows two 90 elbows or two 45 amp one 90 elbow etc may be used for the entire system connector and chimney Horizontal runs should slope upwards 1 4 per foot and be a maximum 36 long e The chimney connector must be installed with the crimped end pointing downwards This prevents creosote from leaking to the exterior of the pipe e The chimney connector must be fastened to the stove and each adjoining section and chimney e Standard residential installations may use single wall connector Mobile Homes may not e Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets must be used to maintain the stove to wall clearance Mobile homes must use the clearances listed in this manual under Additional Requirements for Mobile Home Installations Travis Industries 100 01166 4040907 Stove Installation for qualified installers only Chimney Requirements DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS
6. Blower Operation optional 26 Rear Blower Installation B n Raten ondak ani LE 25 Re Loading the Stove ssseesesreeesrerrersrrsrrrrerrsrereerese Cathedral Ceiling 15 Safety Label snsminnannnns tithes Sie ete Ceiling Penetration eee ee eee eee eee eeeeeneeeeeeaes 10 Safety Precautions 4 Chimney Cleaning eee eee eects teeteeeneeeeeees 30 Smell from paint curing eee eee eee eee eee teeeeee 23 Chimney Inspection Creosote 30 Smoke Enters Room Troubleshooting 006 28 Chimney Requirements eee eeeeeeee eee teees 10 Sounds Normal Operating Sounds 26 Chimney Termination Requirements 12 Starting a Fire scission 24 Cleaning the Ash 29 Stove Does Not Burn Long Enough eee 28 Cleaning the Glass 29 Stove is Not Hot Enough Troubleshooting 28 Clearances stove eeeeece ee eeeteeeeeteeeeeeeeeeeetees 8 Table of Content 0 cece eee eee eeeeeeeeeneteeteeeeaees 3 Close Clearance Connectors ieee eee 8 Touch Up Paint ensuite anis 31 Connector Requirement 10 Troubleshooting Operation 28 Creosote Check 30 Warranty Cardin sesictecasesieacctpsceesctcnpsc ssesassestzcseesoeed 2 Daily Maintenance 29 Warranty ss ein titine 35 Dimensions sien at aneen aarne eeaeee 6 WOO E AE e
7. Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc 6 This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse im
8. for legs or pedestal b e Air duct maximum length is 15 4 57M with a minimum cross section of 16 square inches 10404mm or 6 1 82M with a minimum cross section of 7 square inches 4489mm a Figure 6 Travis Industries 100 01166 4040907 Stove Installation for qualified installers only Alcove Installation Requirements Whenever the stove is placed in a location where the ceiling height is less than 7 tall it is considered an alcove installation Because of the reduced height the special installation requirements listed below must be met e Chimney connector and chimney must be one of the following types AMERI TEC model DCC with model HS chimney DURAVENT model DVL with DURATEC or DURA PLUS chimney GSW Super Chimney Twenty One connected directly to appliance 1 C C Excel 2100 2 Can 103 HT USA chimney with HP connector METALFAB model DW connector with TG chimney OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney SECURITY model DP connector with SECURITY model ASHT or S2100 chimney SELKIRK METALBESTOS model DS connector with model SSII chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required e Alcoves are classified as combus
9. qualified installers only 100 01166 a Q c N OOTATE L Figure 21 4040907 Operating Your Appliance Safety Notice l If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area A Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that the stove is properly installed and all of the requirements in this manual have been followed f Keep all flammable materials 36 away from the front of the stove drapes furniture clothing etc Curing the Paint 2 to 4 hours This heater uses a heat activated paint that will emit some fumes while starting the first fire Open doors and windows to the room to vent these fumes This typically lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gaske
10. qualified installers only Top View Straight Installation 23 5 8 600mm T me 5 7 8 149mm EE P 16 1 4 413mm l Figure 2 Top View Corner Installation Measure rear and side clearances from the nearest edge of the stove top NOTE Vent diameter varies depending on brand and model x Measure front 16 1 4 413mm clearances from the face Wo of the stove unibody Figure 3 Travis Industries 100 01166 4040907 10 Stove Installation for qualified installers only Chimney Connector Requirements e Chimney connector is required from the flue collar of the stove to the factory built chimney or masonry chimney e The chimney connector must be 6 diameter and a minimum 24 gauge black steel or one of the reduced clearance connectors listed on page 8 NOTE Aluminum or galvanized steel is not allowed these materials can not withstand the flue temperatures and may give off toxic fumes when heated NOTE Standard residential installations may use single wall connector Mobile Homes may not e The chimney connector may not pass through a ceiling attic roof closet or any other concealed space use listed UL 103 HT chimney see Chimney Requirements for details DO NOT USE CONNECTOR PIPE AS CHIMNEY e IN CANADA Where passage through a wall
11. the Air Duct and Blower if applicable 31 Standard Ceiling with a Factory Built Chimney 15 Firebrick and Baffle Inspection 31 Cathedral Ceiling with a Factory Built Chimney 15 DDG OF PARS nr E 32 Exterior Factory Built Chimney 1 11111151112111 16 Replacing the Glass 32 Hearth Stove Positive Connection 16 Replacing the Door Gasket 32 Hearth Stove Direct Connection 17 Replacing the Door Handle nr 32 mener or Exterior Marani Chimney eee eeeeeeeeee 17 Firebox Parts Planning The Installation 18 Floor and Side Firebrick Removal amp Replacement 33 Preparation for Installation 18 Additional Accessories Needed for Installation gt 18 Baffle Removal amp Replacement 34 Installation Considerations 18 Air Tube Removal amp Replacement n r r 34 Fireplace REQUIFEMENES cceccececccececcscececececcecececeeceee 19 Listing LADS lo 72232 EEEE ne At AR aes 36 Door Shell Installation 37 Nickel Cast Iron Doors Only 38 Stove Leg Installation 40 Using Outside Air with the Pedestal cee 41 Rear Blower Installation Part 99000138 42 Insert with Positive Connection 22 Rectangular Panels 44 Insert with Direct Connection Masonry Fireplace 22 Arched Panels Part 99300108 44 Safety NOTIC 2 sves
12. the fireplace etc I may not be removed or altered Figure 18 Drafting Performance This appliance relies upon natural draft to operate External forces such as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not be responsible for external forces leading to less than optimal performance Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped up hearth To install raise the rear of the insert and insert the leveling bolts into the holes in the rear corners of the insert Adjust the bolts until they extend the same height as the hearth see Figure 19 After the insert is installed fine tune the leveling bolts to level the insert My Fireplace Figure 19 Travis Industries 100 01166 4040907 Fire Insert with Positive Connection REQUIRED IN CANADA Insert with Direct Connection Masonry Fireplace NOT ALLOWED IN CANADA A block off plate or other non combustible sealing device e g damper adapter is required It must seal the chimney to insure smoke does not enter the home while providing the chimney system with sufficient draft Travis Industries lace Insert Installation for
13. to ensure proper fire starting e Make sure the air control is pushed in If additional air is needed open the doors 1 4 during the first five minutes of start up Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do not place such fuel within space heater installation clearances or within the space required for charging and ash removal If using a fire starter use only products specifically designed for stoves follow the manufacturer s instructions carefully HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light it This should start the chimney drafting this eliminates cold air blockage Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire CORRE Travis Industries 100 01166 4040907 Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove See the illustration below for details Use the air
14. until A experience shows how often you need to clean to be safe Be aware that the hotter the fire the less creosote is deposited and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months Contact your local municipal or provincial fire authority for information on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire Daily Maintenance while stove is in use Remove Ash if necessary e Ash removal is not required once it builds up 1 2 to 1 of ash may be desirable because it slows the burn rate Generally remove ash once it has built up over 1 Follow the directions below to remove ash 1 Let the stove cool completely at least two hours after the last coal has extinguished Ars 2 Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching 3 Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal A Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made
15. warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED 1 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges pre
16. 00138 The rear blower improves heat transfer by pushing heated air through the convection channel Operating instructions are described in the section Blower Operation 1 The stove should be in place with the legs installed prior to installing the rear blower 2 Follow the directions below to install the thermodisk These wires pass Air through thleft side Contro convection chanriel Rod Insert the thermodisk Bend metal up or down assembly 4 to 5 inside here to create a snug fit the convection channel 3 Install the wire clip following the directions below Feed the two snap disk wires into Use a screwdriver to the eye of the wire clip Remove pry out the knock out all slack from the wire making sure not to dislodge the snap disk Pinch the eye of the wire clip to Slide the wire clip secure the wires over the edge of the strip of metal between the two knock outs WARNING Wire Clip To prevent electrical shock the wires must be secured so they do not contact the firebox above the Snap Disk 7 convection channel Wires 4 Attach the blower following the directions below NN A b The blower attaches to the stove with the three LIN MPS Neh oN I included screws Use a 3 8 socket driver or wrench amp 8 ES 7 3 8 Nutdriver a NOTE Prior to attaching the blower tuck all excess wire into the area inside the blower Attach the quick connects a lead
17. 3 Stove Clearances See the section Stove Placement Requirements for more details y ig TTT ITIITITIT U U Figure 10 Chimney Cap ss i See the section Chimney Termination Requirements for more details i ae Follow the chimney peer i manufacturer s instructions Chimney sections el ae and clearances for roof penetrations A storm Minimum Air Space to collar flashing and Combustibles See Chimney SX cathedral style chimney Manufacturer s Instructions support are required usually 2 some require a radiation shield Chimney Pa Minimum 15 Connector Maximum 33 3 ad Sections NU Floor Protection RAN H Stove Clearances n dE cae oe F i Pie See the section Stove f wee ie nk 3 i Placement Requirements or more getalis R for more details Y x ILITI ITTI I Figure 11 100 01166 4040907 Exterior Factory Built Chimney NOTE Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures An insulated chase will reduce these accumulations the proper clearances to the chimney must be maintained Hearth Stove Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation options Make sure to follow the manufacturer s instruct
18. 756 ce Seek iia daaa aiina raan 6 Emissions Planning The Installation 7 Preparation for Installation 7 Additional Accessories Needed for Installation 7 Hints for Burning ccccssscssseeeseecssseeeseeeessseeeeeees 27 Stove Installation Considerations 7 Floor Protection Requirements 1sssseee 8 Why Dry Wood is Key c sesccssssessssessesessesecsessssecessesseens 27 Stove Placement Requirements us 8 Wood Cutting and Storage 27 Clearances oiin iinei 8 Troubleshooting ssssscscersreseersrsssessesestsressessees 28 Top View Straight Installation 9 Top View Corner Installation ccececseeeeeeeeerees 9 Remove Ash if necessary 29 Chimney Connector Requirements ssns11 10 Clean the Glass if necessary 29 Chimney RequireMentS ccccccccccccceccccccccseeeeececceceeeeee 11 Monthly Maintenance sssssnsssnnnnnnnnnnnnnnnnnnnnnnnnnnnn 30 Chimney Termination Requirements 12 Door and Glass Inspection FN Ne AS es 30 Creosote Formation and Need for Removal 30 Outside Air Requirements 12 i Yearly Maintenance sssssssesrsrsssnnnnnnnenrnnnnnnnnnnnnnnne 31 Alcove Installation Requirements n00u11111 13 Touch Wp Palit cs 4 2 sets ut dents nn 2e 31 Mobile Home Requirements 14 Cleaning
19. ALLATIONS REQUIRE One of the Listed doublewall connectors listed below In addition mobile home installations require outside air use the Lopi Answer optional pedestal or outside air boot VANSN Pedestal or legs are required NON COMBUSTIBLE DURAVENT model DVL with DURA PLUS chimney GSW model Super Chimney Twenty One connected directly to appliance FIREPLACE FACING AMERI TEC model DCC with model HS chimney SELKIRK METALBESTOS model DS connector with model SSII chimney SECURITY model DP with SECURITY model ASHT or DURAVENT Model DVL with DURA TECH chimney Minimum Clearance to Mesorry Factory Built 2100 chimney Combustibles and Hearth Fireplace LC Fireplace ements Installations Installations CLEARANCES ANO STANDARO RESIDENTIAL MOBILE HOME ALCOVE AND FLOOR PROTECTION INSTALLATION SINGLEWALL REDUCED CLEARANCE INSTALLATIONS REQUIREMENTS CONNECTOR REQUIRES DOUBLE WALL CONNECTOR A 1 ee SIDEWALL TO UNIT BACKWALL TO UNIT CORNERWALL TO UNIT SIDEWALL TO CONNECTOR BACKWALL TO CONNECTOR CORNERWALL TO CONNECTOR ee 24 Hearth Extension Front 16 IG Hearth ExtensiontoSdes 8 d o 8s Masonry fireplace installation requirements install with facing shroud plates do not remove firebrick or mortar from masonry fireplace install with or without a U S ENVIRONMENTAL PROTECTION AGENCY MIUN CLEARANCES TO COMBUSTIBLES FLOOR PROTEMR Certified to comply with July 1990 particulate BACKVALL ADJACENT WLL emission stand
20. Altered Tag Attach the This fireplace has been altered plate to the fireplace use two screws or other suitable method You may wish to place it in a location where it will be covered by the surround panels 2 Travis Industries 100 01166 4040907 Fireplace Insert Installation for qualified installers only Insert Placement Requirements e The insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the insert Figure 17 q e Insert and hearth must be installed on a level secure floor e The minimum clearances facing and hearth requirements in Figure 17 must be met Follow the clearances for the type of fireplace being used masonry or zero clearance metal Minimum Masonry Z C Metal Clearances Fireplace Fireplace k Sidewall 13 30 331mm 762mm Side Facing 9 5 12 non 242mm 305mm combustible m Top Facing 12 12 Side non 305mm 305mm combustible n Mantel 15 5 24 combustible 394mm 610mm o Front Hearth 16 16 P does not 407mm US 407mm US include insert pest eee ee extension x 18 18 458mm 458mm Canada Canada p Side Hearth 8 8 204mm 204mm q Front of Insert 36 36 915mm 915mm x Extension Onto 3 3 Hearth 77mm 77mm Figure 17 Hearth Requirements e Must extend 16 in front of the insert and 8 on both sides min 19 deep b
21. Answer Wood Stove Owner s Manual Freestanding Stove Mobile Home Approved Alcove Approved Hearth Stove Approved Masonry Fireplace Insert Zero Clearance Metal Fireplace Insert Save these instructions for future reference HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area SI n Copyright 2010 T I aiii Listed 10 00 100 01166 4100806 Tested to ULC 1482 TRAVIS INDUSTRIES HOUSE OF FIRE 2 Introduction Introduction We welcome you as a new owner of a Lopi Answer wood burning stove In purchasing a Lopi Answer you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Lopi Answer is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience We offer our continual support an
22. High Tech Blower Heating Specifications Approximate Maximum Heating Capacity in square feet 750 to 1 400 stove 750 to 1 200 insert Maximum BTU s per Hour Cord Wood Calculation 66 800 Maximum Burn Time Up to 8 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions Oa iA D 600mm 3 4 a gt 19mm N i 20 508mm Legs 27 7 8 708mm Pedestal 31 7 8 810mm gt 16 1 4 413mm Y Figure 1 a Measure all side corner and back clearances from the stove top Emissions 4 4 Grams Per Hour EPA Phase II Approved Tests conducted by E E S P C Travis Industries 100 01166 4040907 Stove Installation for qualified installers only SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your stove If you install the stove yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this stove and notify you
23. SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS IN CANADA This appliance must be connected to a factory built chimney conforming to CAN ULC 629 Standard for 650 C Factory Built Chimneys UL 103 HT Chimney must be used from the first ceiling or floor penetration to the chimney cap Use 6 diameter type UL 103 HT chimney from one manufacturer do not mix brands or code approved masonry chimney with a flue liner Chimney must be fastened to each adjoining section Follow the chimney manufacturer s clearances and requirements Use the chimney manufacturer s fire stops attic guards roof supports and flashings when passing through a ceiling see b below No more than 180 of elbows two 90 elbows or two 45 amp one 90 elbow etc may be used for the entire system connector and chimney NOTE Additional elbows may be allowed if draft is sufficient Whenever elbows are used the draft is adversely affected Additional chimney height may be required to boost draft Min System Height 15 Max System Height 33 Roof Penetration and Termination see chimney manufacturer s requirements Chimney Sections Floor Penetration see chimney manufacturer s requirements Min air space to combustibles see chimney manufacturer s requirements typically 2 Connector see Chimney Connector on the previous page
24. T model DVL with DURATEC or DURA PLUS chimney GSW Super Chimney Twenty One connected directly to appliance 1 C C Excel 2100 2 Can 103 HT USA chimney with HP connector METALFAB model DW connector with TG chimney OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney SECURITY model DP connector with SECURITY model ASHT or 82100 chimney SELKIRK METALBESTOS model DS connector with model SSII chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required e Stove placement must maintain the following clearances to combustibles drywall furniture etc Corner Installations Straight Installations tessasssssssssss222 Measure clearances to the stove top Figure 8 Minimum Clearance Reduced Clearance See the illustration above Connector A Sidewall to stove 13 331mm B Backwall to stove 9 229mm C Cornerwall to stove 7 5 191mm D Connector to sidewall 21 5 547mm E Connector to backwall 11 5 293mm F Connector to cornerwall 16 5 420mm e f using offsets use the connector clearance listed in Figure 9 not the ar connector manufacturer s clearance a e The appliance must be secured to the floor consult your building official Secure the outside air boot to the floor and stove to insure the stove does Conner eieaa not dislocate
25. ards FA direct flue connection DATE OF 2004 2005 2006 450 a E Factory Built Z C Fireplace installations requi minimum 24 starter section directly connected to the fir e chimney or reine Factory Built Z C MANUFACTURE el amp Q C Fireplace chimney must ha minimum cross sectional area of 28 85 The Jan Feb Mar Apr May June F Factory Built Z C Fireplace damper and control must be removed or secured in the open position For minimum Factory Built Z C Fireplace firebox size see manufacturer s installation instructions Factory Built Z C Fireplace floor protec tion must be 3 8 minimum non combustible material or equivalent extending 16 Manufactured E Dec Travis Industries Inc in front of insert and 8 to both sides A metal deflector plate must be installed if i 4800 Harbour Pointe Blvd SW Mukilteo the flue collar is not completely behind the lintel plate of the Factory Built 2 C Hrapinee openings 0240 IGN July Aug Sep Oct z lt Travis Industries 100 01166 4040907 Optional Equipment 37 Door Shell Installation Part Numbers Black 99300195 Brass 9930096 Pewter 99300197 1 Remove the door retainer shipping latch following the directions below Screwdriver Rotate this shaft 1 4 turn clockwise until the door unlatches Swing the door retianer open Remove and discard the shipping latch and nut A S rs Shipping Latch Place th
26. as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Re Installation Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Glass breakage from thermal shock In cases where heater must be removed from home Door Assembly Firebrick for repairs a partial cost of re installation is covered Solid Brass or Cast Door Latch Assembly Glass Retainers pre authorization required Plated Finish Breakage trom thermal shock One Way Freight Allowance Plated Door Legs etc See Conditions amp Exclusions 9 below Accessories One way freight allowance on pre authorized repair Air Control Assembly Legs Pedestal Panels Blower done at factory is covered Slider Plate Pressure Plate Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Freight Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch One way freight allowance on pre authorized Assembly Glass Retainers repair done at factory is covered Air Control As
27. control to change the burn rate gl Low Burn High Burn air control closed air control open Approximate Air Control Settings Overnight Burn Fully out to 9 32 open Medium Burn 9 32 to 5 16 open Medium High Burn 5 16 to 7 16 open High Burn 7 16 open top pushed fully in f The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal Gp Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Travis Industries 100 01166 4040907 Optional Blower Operation Operating Your Appliance The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed OFF Turn the dial all the way counter clockwise until it clicks off OFF EN EE li Mp CONTROL HIGH The high position is all the way counter clockwise without clicking off LOW Tur
28. curanararvarenriacainarieragreacsaen rence 23 Installation Instructions 44 Before Your First Fire 23 Front Blower part 99000128 46 Curing the Paint To Switch The Power Cord To The Left Side 46 Over Firing the Stove 23 Installation Instructions 46 Travis Industries 100 01166 4040907 SAC Travis Industries Safety Precautions The viewing door must be closed and latched during operation Smoke from this appliance may active a smoke detector when the door is open Never block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance
29. d guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Lopi Answer appliance has the same serial number as yours The serial number is stamped onto Mail your Warranty Card Today and Save Your Bill the label on the back of the appliance of Sale This serial number will be needed in case you require To receive full warranty coverage you will need to service of any type show evidence of the date you purchased your appliance Do not mail your Bill of Sale to us Model Lopi Answer ND We suggest that you attach your Bill of Sale to this Serial Number page so that you will have all the information you need in one place should the need for service or information occur Purchase Date Purchased From NATIONAL We suggest that our woodburning hearth FIREPLACE INSTITUTE Products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI as H NFI Woodburning Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical Wood Energy Te www nficertified org Training WETT Travis Industries 100 01166 4040907 Table of Contents 3 Introduction Important Information neemnnnnneee Installation OptiONS emmmnaansuneeemmnnannss a 6 FPG atures xix 22 Ann anne nina 6 Heating SpecificatiONS mmmnannanneeeemmnnne 6 DIMENSIONS 41
30. e a slight humm as it pushes air through the stove Hint Make sure the leveling bolts on legs are extended preventing the hearth from amplifying any vibrations Travis Industries K INS 100 01166 4040907 Operating Your Appliance Hints for Burning e Get the appliance hot before adjusting to low burn e Use smaller pieces of wood during start up and high burns to increase temperature e Use larger pieces of wood for overnight or sustained burns e Stack the wood tightly together to establish a longer burn e Leave a bed of ashes 1 2 deep to allow for longer burns e Be considerate of neighbors amp the environment burn dry wood only e Burn small intense fires instead of large slow burning fires when possible e Learn your appliance s operating characteristics to obtain optimum performance Selecting Wood e Dry Wood is Key e Dry wood burns hot emits less smoke and creates less creosote on e Testing Wood Moisture e Split wood stored in a dry area will 171 4 be fully dry within a year This NO y insures dry wood If purchasing ras 0 fi Nh More DANA eat IN fiy 1 Heat ANPI L wood for immediate use test the P wood with a moisture meter Some resis i riage experienced wood burners can y a measure wood moisture by 8 knocking pieces together and More Smoke Less Smoke listening for a clear knock and not a thud and Creostoe and Creostoe Why Dry Wood is Key Wet wo
31. e door shell face down on a non scratching surface Remove and discard the two set screws pre installed on the bottom of the door shell if applicable Ne e Door Retainer 9 16 Wrench 1 8 Hex Wrench Travis Industries 100 01166 4040907 38 Optional Equipment Nickel Cast Iron Doors Only Use a socket head wrench with 5 16 socket to pre thread the holes 6 revolutions If you pre thread move revolutions it may bottom out and break the head off the screw Remove and retain the screws See the photos below 4 Place the door retainer into the door shell as shown below _ Door Retainer Door Shell The indent on the door retainer slides into the clip on the door shell on both sides Travis Industries 100 01166 4040907 Optional Equipment 39 Make sure the holes in the retainer line up with the holes on the shell then use a 5 16 nutdriver to secure the shell with the two screws Tighten until the door shell is snug against the retainer do not over tighten 5 16 Nutdriver NOTE in rare cases the door retainer may not line up with the door shell preventing the door handle from lining up correctly To adjust the position horizontally loosen the set screws see step 3 and adjust the door retainer position To adjust vertically remove the retainer and adjust the clips on the door shell see step 2 5 Attach the door handle following the directions t
32. front is flush with the front of the pedestal Using Outside Air with the Pedestal Before installing check the section Outside Air Requirements 12 for installation concerns ls Determine the location of the outside air hole penetrating the floor amp hearth The illustration above details the size of pedestal and its location in relation to the stove The hole may be cut anywhere underneath the pedestal as long as it is not within 2 of the outside perimeter of the pedestal is at least 16 square inches in area and does not interfere with structural members of the home Place the rodent screen over the hole above or below and secure with staples 2 Attach the stove to the pedestal with the included bolts Tuck the included insulation underneath the side edges of pedestal to seal off any air from entering underneath the pedestal 3 Install the cover plate following the directions below use the cover plate that is 6 1 2 wide The cover plate prevents combustion air from entering the front of the stove Remove the two screws on the TE SA cover plate to remove the piece that fits over the air control rod Then replace the piece when the cover N be Air Control Rod o Q The cover plate has a clip which attaches it underneath the air control plate is in place Travis Industries 100 01166 4040907 42 Optional Equipment Rear Blower Installation Part 990
33. g more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 27 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Blower Does Not Run Stove is Not Up to Temperature This is normal The blower will come on when the stove is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable Stove Does Not Burn Long Depending upon wood draft and other factors the Enough burn time may be shorter then stated Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 30 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly Travis Industries 100 01166 4040907 Maintaining Your Appliance l Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard f Establish a routine for the fuel wood burner and firing technique Check daily for creosote build up
34. iner Sleeve 3 98900356 5 Brick 9 x 4 5 un cut 16 98900102 6 Brick Cut 9 x 2 5 3 251 00019 aty of 9 7 Brick Cut 9 x 1 375 2 251 00018 Floor and Side Firebrick Removal amp Replacement Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebrick are removed later because they are pinned in place by the floor firebrick Clean the firebox prior to replacing the firebrick Travis Industries 100 01166 4040907 Maintaining Your Appliance Baffle Removal amp Replacement The baffle is held up by the front air tube Make sure to support the baffle after removing the air tubes e Lift the four baffle firebricks then lift the baffle deflector up and over its resting postion e Slide the bricks forward and tilt them downwards to remove Air Tube Removal amp Replacement All three air tubes are identical Air Tube Collar Air Tube Remove the left pin on the air tube collar Roll Pin Slide the air tube to the left swing it down and remove from the firebox Travis Industries 100 01166 4040907 Limited 7 Year Warranty 35 To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined
35. ing from the snap disk to the quick connects from the blower Plug the power cord into a 110 V outlet after installing the orientation does not matter blower Travis Industries 100 01166 4040907 Optional Equipment 43 Outside Air Boot Installation Part number 99200134 The outside air boot routes outside air to the stove for combustion Refer to the section Outside Air Requirements for installation concerns The directions below detail installation 1 Install the cover plate following the directions below use the cover plate that is 6 1 2 wide The cover plate prevents combustion air from entering the front of the stove Remove the two screws on the g A SA cover plate to remove the piece that fits over the air control rod Then replace the piece when the cover Air Control Rod plate is in place The cover plate has a clip which attaches J El it underneath the air control 2 Refer to the illustration below to determine the location and size of the hole penetrating the floor and hearth The knock out which is pre removed is 6 3 8 behind the face of the stove it is 8 wide and 4 1 4 deep Cut the hole prior to locating the stove 3 Attach gasket to the bottom edge of the lower air boot section near the screen Attach gasket on top of the flanges on the upper air boot section Slide the two sections together with both seams facing the rear do not attach the two sections a
36. ion Additional Accessories Needed for Installation e Door Shell Black 99300195 Brass 99300196 or Pewter 99300197 see 37 e Surround Panels see page 44 Installation Considerations Installation Type 2 see Insert with Positive Flue Full Reline e Utilizes existing masonry or zero clearance fireplace Page 22 Provides best draft e Easiest to clean Insert with Direct Connect Flue e Utilizes existing masonry or zero clearance fireplace e Provides good draft Page 22 e Requires fireplace block off plate Travis Industries 100 01166 4040907 Fireplace Insert Installation for qualified installers only Fireplace Requirements Figure 16 shows the minimum size requirements for the type of fireplace used Minimum Masonry Z C Metal Fireplace Size Fireplace Fireplace a Height front 20 75 20 75 528mm 528mm b Height rear 20 75 20 75 528mm 528mm c Width front 23 625 25 625 601mm 651mm d Width rear 23 625 25 625 601mm 651mm e Depth 13 5 14 5 343mm 369mm f Hearth Depth 19 19 includes insert 483mm US 483mm US depth on hearth plus required 21 21 hearth extension 534mm Canada 534mm Canada g Hearth Width 39 625 39 625 1007mm 1007mm h Facing Width 42 625 47 625 1083mm 1210mm i Facing Height 32 32 813mm 813mm j Mantel Height 35 5 44 902mm 1118mm Figure 16 Fireplace
37. ions for installation and support Stove Installation for qualified installers only A Chimney Cap See the section Chimney Termination Requirements for more details Chimney Sections Minimum Air Space to Combustibles See Chimney Manufacturer s Instructions usually 2 Wall Bands and Supports Min 18 clearance to eer Follow the chimney manufacturer s instructions and clearances for roof penetrations A storm collar and flashing are required some require a radiation ceiling lt gt Chimney Connector Sections Floor Protection See Floor Protection Requirements for details NOTE The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be 15 to 33 tall 2 shield i Minimum 15 i Maximum 33 A Insulated Tee Fe with cleanout al Follow the chimney ns manufacturer s F4 instructions and ey clearances for wall N penetrations A 74 wall radiation shield Ay thimble is Stove Clearances required See the section Stove Optional Placement Requirements insulated for more details chase Figure 12 _____ Cap and flashing prevents water from entering The liner must be stainle
38. k nent hase 27 Door and Glass Inspection 30 Yearly Maintenance 31 Door Assembly 32 Door Gasket Replacement 32 Door Handle Replacement 32 Door Openings ssivaieeis hain ena DOOn Ea EE EAE r E T Draft Performance Elbows Chimney Emissions n se EPA Approval Exterior Chimney Features sece Fire Starting Firebox Assembly Firebox Parts siiicar rinena Firebrick and Baffle Inspection Firebrick Removal amp Replacement 33 Floor Protection Requirements stove 06 8 Glass Cleanings a a dacs 29 Glass Replacement ec ee eee eee eeeeeeeeeeeeeeeaes 32 Hearth Floor Protection Stove 0 0 0 0 eee 8 Hearth StOVO stresse sement 17 Heating Specifications 6 Hints Tor Burns Acinic ean a 27 Installation Options 6 Installation stove ee eee eee eee eee tee eee teeeteeeeeeee 7 Leg Installation 40 Listing Labels 12880848 kena nan ones 36 Maintenance 29 Mobile Home Requirements 14 Monthly Maintenance eee eee ee eee teeter teeeee 30 Travis Industries 100 01166 4040907
39. n the dial all the way clockwise one ame ay CONTROL cc OFF gt HI 4 BLO AL The blower may be used to affect heat output i e to reduce heat output turn the blower down Route the power cord in a location where it will not come in contact with the appliance or become hot Re Loading the Stove Follow the directions below to minimize smoke spillage while re loading the stove Open the air control all the way push it in Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully 1 2 3 Load wood onto the fire Overnight Burn This stove is large enough to accommodate burn times up to eight hours Follow the steps below to achieve an overnight burn Move the air control to high burn and let the stove become hot burn for approximately 15 minutes Load as much wood as possible Use large pieces if possible Let the stove burn on high for 15 minutes to keep the stove hot then turn the air control to low In the morning the stove should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Differences if chimney height and draft may lower overall burn times 1 2 3 4 Normal Operating Sounds Creaks and Clicks The 3 16 and 1 4 steel may creak or click when the Viz stove heats up and cools down this is normal Mf Blower Sounds The blower will mak
40. nection full Ny reline The entire fireplace and aot es Cl chimney must be clean undamaged EE ay and meet all local building codes UBC A wo Liner etc Damage must be repaired prior E Stainless steel to installation The chimney must be alia chimney connector 15 to 33 tall must Extend 1 past Max 8 te the block off plate or tothe flue liner y Airtight Insulated Combustible Mantle ren Clean Out Min 18 Remove damper or wire it open N a Block off plate or damper adapter afi j Floor Protection See the section See the section Floor ait Stove Placement Protection Requirements i Requirements for for more details i a ai minimum clearances a required I i I Figure 14 _ NOTE The chimney must have a ya E clay tile liner If it does not the installation must use a positive connection full reline The entire fireplace and chimney must lee Clay Liner be clean undamaged and meet Min 18 all local building codes UBC clearance etc Damage must be repaired to ceiling prior to installation The chimney must be 15 to 33 tall gx This type of See the section Stove Placement Requirements for minimum clearances required a Lt m Chimney connector sections g See the section Floor Protection Requirements installation req
41. nto the hole exposed by removing the strain relief on the right side with a pair of slip joint pliers Installation Instructions 1 Remove the two screws above the air control and beneath the ashlip Place the blower assembly underneath the ashlip and replace removed the two screws Before tightening the screws with a 3 8 nutdriver lift the blower up so it tucks underneath the ashlip Remove the two screws here ET Plug the blower into a 110 volt grounded outlet 3 8 Nutdriver Control Box Use a 3 8 nutdriver to replace the two screws and hold the front blower to the appliance 2 Plug the power cord running from the control box into a grounded 110 volt electrical outlet Travis Industries 100 01166 4040907 Optional Equipment 47 Travis Industries 100 01166 4040907 48 Index Noise Normal Operating Sounds Air Tube Part Number Non Combustible Alcove 00 Air Tube Removal amp Replacement Opening the Door AICOVO sire usine ressens energie Operation Ash Disposal Outside Air Boot Installation Baffle Parts Outside Aires Baffle Removal and Replacement Over Firing the Stove Blower Cleaning 0 0 ce eee cece cee eee tees testes teeeeaeees Overnight Burns nent hein Blower Does Not Run Troubleshooting 28 Paint Touch Up Paint Blower Installation rear 42 Palit Curing ss retirer ser dr Ru
42. o the right 6 Replace the door on the hinges and latch the door 7 Attach the ashlip trim following the directions below 9 16 Wrench 1 16 Hex a o Slide the ashlip trim into place then tighten the three set screws on the bottom of the ashlip to secure Travis Industries 100 01166 4040907 40 Optional Equipment Stove Leg Installation Part Numbers Brass 99200500 Cast Black 99200800 Sculptured Steel 99200105 e Raise the stove 8 use lumber Attach each leg following the instructions below Attach each leg to the stove by inserting a bolt and washer through the hole or slot in the leg and into the threaded hole on the stove 9 16 Socket Wrench These rubber tipped bolts are for leveling the stove Make sure they contact the floor Do not adjust we with weight on the legs the rubber tips may tear Q Travis Industries 100 01166 4040907 Optional Equipment 41 Pedestal Part 99200106 If using outside air with the pedestal follow the directions below under Using Outside Air with the Pedestal prior to installing the pedestal Use a 9 16 wrench to attach the two pedestal bolts to the bottom of the stove The lag bolts and PE may be inserted through the holes in the base of the pedestal to anchor the 9 16 Socket Wrench The screen insulation cover plate and staples are used for outside air NOTE when attached the 16 1 4 stove
43. od when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is crucial to good performance Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood L Air Flow Travis Industries 100 01166 4040907 Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During Open the air control pg 25 Start Up Cold Air Blockage burn a piece of newspaper to establish a draft If the flame is not getting enough air a small crack in the door is all that is needed Kindling Does Not Start Fire Open the air control pg 25 Smolders Not enough starter paper use additional newspaper if necessary If the flame is not getting enough air a small crack in the door is all that is needed Smoke Enters Room While Re Open the air control before opening the door pg 25 Loading Let the air stabilize before fully opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Addin
44. on of a block off plate Draft reduced due to eloows amp chimney cross section Interior Masonry Chimney Page 17 e Utilizes existing masonry chimney not approved for zero NOT APPROVED IN CANADA clearance metal fireplaces Travis Industries 100 01166 4040907 8 Stove Installation for qualified installers only Floor Protection Requirements e Stove must be placed on the Travis Industries legs or Pedestal e Floor protection must extend to the sides rear and front of the stove see Clearances below for minimum floor protection e Floor protection must be non combustible and at least 018 thick 26 guage Stove Placement Requirements l Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials e Stove must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the stove e If the stove is placed in a location where the ceiling height is less than 7 it must follow the requirements in the section Alcove Installation Requirements e Must maintain the clearances to combustibles listed below drywall furniture etc Clearances e The following clearances must be met see Figure 2 and Figure 3 Clearance Requirements Singlewall Connector Reduced Clearance A Sidewall to stove 18 458mm 13 331mm B Backwall to stove 16 5 420mm 9 229mm C Cornerwall
45. paid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 100 01166 4040907 36 sting Label Listing Label DO NOT REMOVE THIS LABEL Fr Oregon USA CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSTALLATION AND RESTRICTIONS IN YOUR AREA OMNI T st Laboratories Inc ROOM HEATER SOLID FUEL TYPE APPLIANCE ALSO FOR USE IN MOBILE HOMES SONT MS SET SUITABLE FOR USE IN FACTORY BUILT Z C FIREPLACES AND MASONRY FIREPLACES MODEL TESTED TO UL 1482 AND APPLICABLE SECTIONS OF UL 127 737 AND 907 SERIAL ANSWER ANSWER NT FOR USE WITH SOLID WOOD FUEL ONLY NUMBER PREVENT HOUSE FIRES Install and use only in accordance with the manufacturer s installation and operating instructions Contact your local building or fire officials about restrictions and installation inspection in your area Refer to local building codes and manufacturer s instructions for precautions required for passing a chimney th
46. proper installation modification of the unit or the use of fuel other than that for which the unit is configured use cord wood only 9 Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or
47. ps between them Slide the bricks to eliminate any gaps Baffle Supports make sure the front and back baffle supports in are place and not degraded Slight scaling or rusting of the metal is normal Secondary Air Tubes Check the two air tubes and collars to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the push pins hold the air tubes in place Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 100 01166 4040907 Maintaining Your Appliance Door Parts 1 8 Hex Wrench 20 Torx Driver C NOTE Place the glass gasket around the perimeter of the door retainer NOTE Glue the door gasket Lee to the door retainer 9 16 Wrench ID Description Qty Part ID Description Qty Part 1 Door Shell Black 1 230 00570 2 Glass 15 3 8 x 8 7 8 1 173 01002 Door Shell Brass 230 00572 Door Shell Pewter 230 00568 3 Glass Gasket 1 224 11086 4 Door Retainer w gasket 1 224 23020 5 Gasket Cement 1 99900409 6 Door Gasket 1 99900407 7 Door Handle Asbly Black 1 224 14042 8 Spring Black 1 100 14122 Door Handle Asbly Brass 99900410 Spring Brass 99300100 Door Handle Asbly Pewter 224 14052 Spring Pewter 100 04103 9 Washers 2 100 03501 10 Cam 1 99900417 11 Nut Brass 1 101 00007 12 Glass Clips Top 2 224 230022 Gla
48. r insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the stove dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The stove can be lightened by removing the firebricks and baffle pg 33 replace before operation Additional Accessories Needed for Installation e Door Shell Black 99300195 Brass 99300196 or Pewter 99300197 see pg 37 e Legs or Pedestal Stove Installation Considerations The table below details the six most common types of installations and the considerations for each type Alternative methods of installation are available if they comply with local building codes Standard Ceiling with a Factory Built Chimney e Requires ceiling and roof penetration Page 15 e Provides best draft Cathedral Ceiling with a Factory Built Chimney e Cathedral style chimney support required Page 15 e Provides best draft Exterior Factory Built Chimney Uses two elbows to route chimney outside Page 16 Exterior chimney is hidden from the room Elbows reduce draft Optional exterior chase reduces cold air blockage Provides good draft due to full reline Easier to clean than direct or horizontal hearth stove Hearth Stove Direct Connection Page 17 Utilizes existing masonry or zero clearance metal chimney NOT APPROVED IN CANADA Requires constructi
49. rate this heater with broken or missing glass Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual 100 01166 5 Do not place clothing or other flammable items on or near this appliance Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance Do not make any changes to the appliance to increase combustion air Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are overfiring Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential damage s 4040907 Features amp Specifications Installation Options Features e Freestanding e EPA Phase II Approved e Freestanding in an Alcove e 1 6 Cubic Foot Firebox Volume e Freestanding in a Mobile Home e Single Operating Control e Masonry Fireplace Insert e Accepts Logs Up to 18 Long e Zero Clearance Metal Fireplace Insert e Steel Plate Construction 1 4 amp 3 16 e Heavy Duty Refractory Firebrick e Optional
50. rough a combustible wall or ceiling Do not run a chimney connector through a com bustible wall or ceiling Do not connect this unit to a chimney flue serving another appliance Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials Inspect and clean chimney frequently under certain conditions of use creosote build up may occur rapidly Do not overfire If heater glows you are overfiring Maintain 36 front clearances to all furnishings and other combustible materials Do not use grate or elevate fire build wood fire directly on hearth Operate only with door closed OPTIONAL EQUIPMENT Front or rear blower electrical rating 116V 60 Hz 1 8 Amps Replace glass only with LOPI supplied NEOCERAM ceramic use 6mm e LISTED FIREPLACE INSERT FOR INSTALLATION INTO A FACTORY Do not route power cord under or in front of appliance BUILT Z C FIREPLACE OR MASONRY FIREPLACE FREESTANDING INSTALLATION STANDARD RESIDENTIAL FREESTANDING INSTALLATIONS REQUIRE 6 diameter minimum 24 MSG black or 25 MSG blued steel connector with listed UL 103 HT factory built chimney suitable for use with solid fuels or masonry chimney Pedestal or legs are required ALCOVE INSTALLATIONS REQUIRE One of the Listed doublewall connectors listed below Pedestal or legs are required Maximum alcove depth 48 minimum alcove height 84 MOBILE HOME AND REDUCED CLEARANCE INST
51. s Industries 100 01166 4040907 46 Optional Equipment Front Blower part 99000128 To Switch The Power Cord To The Left Side Use a pair of pliers to disconnect the strain relief which holds the power cord in place With the power cord slackened the molex connectors that attach the power cord to the blower assembly may be disconnected Pry the button plug from the left side of the blower assembly and insert it into the hole on the right side Pull the left side molex connector out from behind the deflection plate and cut the nylon tie that holds the wire back Insert the molex connector on the power cord through the hole on the left side of the blower assembly and attach it to the left side molex connector Route the wire directly behind the blower cage Place the strain relief over the power cord it should be in the same location on the power cord that it was before approximately 2 from where the wires split Insert the strain relief into the hole on the left side until the strain relief locks in place Make sure the power cord wires or molex assembly do not protrude into the opening of the blower The wires tuck in here directly behind the blower cage Disconnect the molex plug inside the Left Side of Blower Assembly Remove the strain relief by blower assembly Remove the power Remove the button plug from the squeezing it from the top and bottom cord by pulling it out of the hole left side and insert it i
52. sembly Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Air Control Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch Assembly Glass Retainers Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other
53. sert Pre thread the holes on the insert with the screws included in the surround panel kit both sides Travis Industries Standard Screwdriver 88 Attach the side surround panels A with the included eg Screws D n 5 16 Nutdriver 100 01166 4040907 Optional Equipment 45 2 Adjust the position of the side panels so they are 1 flush with the bottom of the insert 2 both the same distance back from the front of the insert 3 perpendicular to the floor use the top panel if necessary to judge alignment Tighten the screws that hold the side panels in place 3 Place the insert into the fireplace and connect the flue if using a positive or direct connection Install the top panel and trim following the directions below Top Trim oe p Tighten the set screws from the back side with a small standard screwdriver O Ce Top Trim Le L Bracket L Bracket it Right Side Trim LY Right LT Side Construct the panel trim Insert one leg of Trim each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the Double Back panels Attach a piece of included double Install the top panel so the two Tape back tape to the bottom of each side trim to tabs insert into the joggle clips on o keep it from flaring at the bottom the top panel Travi
54. ss Clip Bottom 1 224 230021 13 8 32 3 8 Type F Screw 8 225 20039 14 Set Screw 2 225 20038 Replacing the Glass The glass must not contact the door retainer or glass clips directly The glass gasket and glass clip gaskets insulate the glass to prevent cracking Do not over tighten the glass clips See Door Shell Installation pg 37 for details on removing the door handle and shell NOTE The glass gasket is placed in the grove along the inside perimeter of the door retainer Make sure the glass clip screws are all fully tightened they must be flush with the door retainer for the door shell to install Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start at the lower left corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove You may need to open and close the door repeatedly to get the gasket to seat fully Replacing the Door Handle See the illustration above for a component list see pg 30 for details on adjusting the door Travis Industries 100 01166 4040907 Maintaining Your Appliance Firebox Parts ID Description Qty Part ID Description Qty Part 1 Baffle Support S Bar 1 99900294 2 Air Tube with Sleeve 3 98900232 3 Air Tube Roll Pins 6 98900357 4 Air Tube Reta
55. ss steel connector or flexible vent Follow the liner manufacturer s instructions for installation _ Combustible Mantle Min 18 Sh Floor Protection See the section Ji Floor Protection H Requirements gi for more details N and support Airtight Insulated Clean Out Remove damper or wire it open See the section Stove Placement Requirements for minimum clearances required 100 01166 Figure 13 4040907 Travis Industries Stove Installation for qualified installers only Hearth Stove Direct Connection NOTE This type of installation is not allowed in Canada NOTE Direct connections require installation of an airtight non combustible block off plate or damper adapter Interior or Exterior Masonry Chimney NOTE This type of installation is not allowed in Canada NOTE This type of installation requires a UBC approved masonry connector or a factory built U L Listed wall thimble Travis Industries NOTE The chimney must have a clay di D tile liner If it does not the installation must use a positive con
56. t The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Stove This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the stove top or other area starts to glow red you are over firing the stove Shut the air control down to low and allow the stove to cool before proceeding f Over firing may lead to damage of plated surfaces If you are uncertain of over firing conditions we suggest placing a stove thermometer e g Rutland Model 710 directly over the door on the stove top temperatures exceeding 800 are generally considered over firing and will void the warranty Opening the Door Rotate the door Swing handle the door open The door becomes hot during use Use a glove to open the door if the handle is hot To prevent smoke from entering the room open the air control before opening the door You can also open the door a small amount and let air enter the firebox Travis Industries 100 01166 4040907 Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below
57. t this time 4 Follow the directions below for attaching the upper section of the air boot with gasket to the stove 5 Slide the lower section down until it contacts the hearth Attach the two sections together following the directions below Usea Bottom of Stove screwdriver to pry out the Attach the included knock out gasket to all four top edges of the air boot Attach the air boot with the two screws included with the kit tan tee ee ot DE I 1 4 Nutdriver Use the included screws to attach the two telescoping portions of air boot together The included drill bit should be used to drill the hole Make sure the air boot is expanded to the correct size before drilling Attach gasket to the bottom edge of the air boot e222 HE 9 64 Drill Bit 5 16 Nutdriver The hole in the floor and hearth must be a minimum 16 square inches It should be 1 2 smaller than the footprint of the air boot in each dimension to allow for the gasket to seal Travis Industries 100 01166 4040907 44 Surround Panels Rectangular Panels SURROUND PANEL SIZE HEIGHT WIDTH Optional Equipment Arched Panels Part 99300108 Le 40 1 4 31 3 4 Installation Instructions I 24 Radius 40 3 4 1 With the insert 12 from the fireplace install the side surround panels see the directions below Pry the button plugs from both sides of the in
58. tible or non combustible Non combustible alcoves must have walls and a ceiling that are 3 1 2 thick of a non combustible material brick stone or concrete see Figure 7 This non combustible material must be spaced and ventilated at least 1 off of all combustible materials walls ceiling etc to allow air to move around the non combustible walls and ceiling All other alcoves are considered combustible The clearances below must be met Minimum Clearance See the Figure 7 below Combustible Alcove Non Combustible Alcove A Sidewall to stove 13 331mm 6 153mm B Backwall to stove 9 229mm 2 51mm D Connector to sidewall 21 5 547mm 14 5 369mm E Connector to backwall 11 5 293mm 4 5 115mm G Maximum depth of alcove 48 1220mm 48 1220mm H Minimum width of alcove 49 625 1261mm 35 625 905mm J Minimum height of alcove 84 2134mm 6 153mm above stove top Non Combustible Alcove a Non Combustible brick b Air Space with non combustible reinforcement c Combustible material A Min 3 1 2 Min 1 25mm 89mm Pe r Figure 7 Travis Industries 100 01166 4040907 Stove Installation for qualified installers only Mobile Home Requirements e Outside air must be installed see Outside Air Requirements on page 12 e Chimney connector and chimney must be one of the following types AMERI TEC model DCC with model HS chimney DURAVEN
59. to remove ash even if the ash is warm Contact your dealer for details Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass especially on the sides Clean the glass by following the directions below Do not clean glass with abrasive cleaners Allow the stove to fully cool Apply glass cleaner or soapy water to the inside of the glass Wipe with newspaper or a paper towel For Stubborn Creosote Dip newspaper or a paper towel in cool ashes and wipe it on the glass The ash acts as a light abrasive The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 100 01166 4040907 Maintaining Your Appliance Monthly Maintenance while appliance is in use A Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door must form an air tight seal to the firebox for the stove to work correctly Inspect the door gasket to make sure it forms an air tight seal to the firebox The door can be lifted off the hinges if extensive repairs are conducted LS ae Use wood stove gasket High Temperature anti sieze AG F cement to re adhere may be used on the door ed He tes loose gasket hinges to eliminate squeaks EN Ega K Es If the glass is damaged replace Pe Se
60. to stove 10 254mm 7 5 191mm D Connector to sidewall 27 686mm 21 5 547mm E Connector to backwall 19 5 496mm 11 5 293mm F Connector to cornerwall 19 5 496mm 16 5 420mm G Side amp Rear Floor Protector 6 153mm US 6 153mm US 8 204mm Canada 8 204mm Canada H Front Floor Protector 16 407mm US 16 407mm US 18 458mm Canada 18 458mm Canada Reduced clearance installations require one of the chimneys and connectors listed below AMERI TEC model DCC with model HS chimney DURAVENT model DVL with DURATEC or DURA PLUS chimney GSW Super Chimney Twenty One connected directly to appliance 1 C C Excel 2100 2 Can 103 HT USA chimney with HP connector METALFAB model DW connector with TG chimney OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney SECURITY model DP connector with SECURITY model ASHT or S2100 chimney SELKIRK METALBESTOS model DS connector with model SSII chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required NOTE Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets must be used to maintain the stove to wall clearance Travis Industries 100 01166 4040907 Stove Installation for
61. uires a UBC approved masonry connector or a factory built U L Listed wall thimble ea Make sure the clean out seals in place 100 01166 Figure 15 4040907 Fireplace Insert Installation for qualified installers only SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert If you install the fireplace insert yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 33 replace before operat
62. verely frayed or thread bare it see Replacement Parts for gasket should be replaced details The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation If the latch requires adjustment follow the directions below Side View of Door Handle Exploded View Door Cam Door Cam Adjustment To tighten remove a washer from the inside of the door frame To loosen place an additional washers on the inside of the door frame or loosen the nut 1 2 turn Use a 9 16 Door Frame socket wrench to remove this nut Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire l If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage injury
63. y 39 5 8 wide e Must be non combustible and at least 018 thick 26 gauge Masonry Fireplace Requirements e Chimney must have a clay tile liner or a stainless steel liner positive connection e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Chimney height 15 minimum 33 maximum e Entire fireplace including chimney must meet local building requirements Travis Industries 100 01166 4040907 Fireplace Insert Installation for qualified installers only Zero Clearance Metal Fireplace Requirements e Must utilize a positive full reline or direct connection block off plate e Must be manufactured by one of the following manufacturers e Marco Majestic Heatilator Preway Tempco Superior e Heat N Glo Lennox Martin Monesson e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Entire fireplace including chimney must meet local building requirements e Chimney height 15 minimum 33 maximum Minimum cross section 28 65 square inches e The damper A and grate B must be removed see Figure 18 The smoke shelf C internal baffles D screen E and metal or glass doors F may be removed if applicable The masonry lining G insulation H and any structured rigid frame members metal sides floor door frame face of

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