GC-1328B RS Cart, Mast & Boom Assembly
Contents
1. PIVOT BOLT ASSEMBLY Square Boom Hardware Kit 766 01 Indicates parts included in the kit GC 1328B 13 Set Up 750 01 Roving Guide Square Boom assembly NNO OL YJddOHI er L 10 291 V0 6 LL JAG 01 9871 IVNOTIdO0 NOISN31X3 WHY 1383 00 8674 A TIVL3G 33 00 776 ira 511130 00 776 10 8100 URT heg 00 976 Square Boom Hardware Kit 766 01 Indicates parts included in the kit oni Ne SSV 194381 3 INIHJYN WOU J TONNY 4SOH 00 9764 00 776 GC 1328B 14 Set Up 750 01 Roving Guide Square Boom assembly 00 co x I 4 22 00 P8r2 E en 00 98h22 00 28122 00 181227 EE 00 L8P CA 00 287 E 00 16722 90 vell J i 00 987 4d LE 00 v8ree 15 GC 1328B Set Up GC 1328B 00 98722 i I 10 81002 A j 90 Y L1 I aces 00 6722 B 00 p 00 AR 00 verde D0 L8r ed 90 PeLL i I 11 E 00 2822 Fa i 90 P 1I 00 98h2 P cell 00 587 E 750 01 Roving Guide Square Boom assembly 16 Set Up 750 01 Roving Guide Square Boom assembly ie I ee 00 780 Cd k 1 ah i PG 00 787 Ze 17 GC 1328B Set Up 750 01 Roving Guide Square Boom assembly 22486 00 1486 10 1129 04 65 S DI E i i 1129 04 j 148610 Bn i 1733 12 1134 06 7 E IS E E 22496 00 Mo G 224820 Q2. lt mk VE DS I 22482 00 aa mm I 1133 12 VOR 3486310 FI a gt x NE O x S SeN i I 22486 00 j EE 1957 96C 1957 960 AAA A EE AA 18 GC 1328B Parts Cart Mast amp Boom CART BASE 754 1 MAST SUPPORT 7486 25 3 4 I D FLAT WASHER 19850 01 CARRIAGE BOLT 7 16 14 X 7 HEX BOLT Part Description Fan Description Number p Number p 56 8156 326 516 18X1HEXBOLT 6 EM EN En GC 1328B 20 Accessories Floor Mount 663 pera Mast Support 18291 00 Base REVISED 6 96 GC 1328B Accessories Wall Mount GC 1328B 763 Wall Mount Mast REVISED 6 96 21 Technical Data 22 190 Ib 86 kg GC 1328B Notes GC 1328B 23 Graco Ohio Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and te
3. N 19850 01 and Hex Nut P N 7733 14 Mast clamp should be positioned approx 18 in from the top of the mast The height of the mast clamp may be adjusted to allow for boom height position Tighten carriage bolt and hex nut securely gt Set Up mel The mast clamp should not be placed too near the top of the mast The boom must slide over the mast at least half the length of the boom socket Failure to place boom socket over mast properly could result in tip ping of mast and boom and personnel injury and or dam age to equipment Sp ND Before proceeding make certain that all hex nuts are securely tightened to hex bolts C Boom amp Arm Assembly P N 750 01 1 Make sure pivot plate P N 22489 00 is properly aligned with thru hole in arm pivot bolt p n 22499 00 2 Turn Pivot Plate P N 22489 00 and insert P N 22552 00 machine screw through both holes in pivot plate Drop two P N 7733 42 nuts over bolt on both sides These nuts are spacers Drop lock washer P N 7734 12 over bolt on each side and screw nut P N 7733 18 down tight on both sides Slide two P N 22488 00 hose pivot plates over bolts and screw remaining P N 7733 18 Nuts on top of bolts until hoses are installed See Detail B 3 Attach P N 753 01 arm to the boom P N 751 01 as shown using parts from the boom hardware kit P N 766 01 Install P N 7486 10 washers on outside of arm pivot plate as shown in View A 4 Attach P N 488 00 chain
4. all bolts and nuts are securely tightened GC 1328B 5 Position cart handle P N 740 between the two flanges located on the front of the cart base Secure cart handle to cart base by sliding hex bolt P N 20787 224C through flange and handle Place flat washer P N 7486 09 and hex nut P N 7733 43 on hex bolt and tighten securely Push handle grips P N 20888 00 onto each side of cart handle mel Before proceeding make certain that all hex nuts are securely tightened to hex bolts to prevent mast and boom from tipping B Mast Assembly 1 Remove mast P N 754 1 from Boom container and mast mounting hardware kit P N 780 from cart container Make certain that all of the parts listed below are present Part er 754 1 MAST SUPPORT 19850 01 CARRIAGE BOLT reisen smomexinexsor 6 748607 5 6LD FLATWASHER 6 748022 veLD FLATWASMER 6 773407 6161 0 LOCK WASHER 6 Contained in P N 780 Mast Mounting Hardware Kit DN Refer to Figure 2 illustration during assemble steps B 2 B 3 and B 4 2 Position Mast P N 754 1 on Cart Assembly P N 770 so that holes in Mast Support Flanges align with holes in cart base 3 Using Hex Bolts P N 8156 32C Flat Washers P N 7486 07 and P N 7486 22 Lock washer P N 7734 07 and hex nuts P N 7733 14 assemble mast to cart base Tighten hex bolts and hex nuts securely 4 Place Mast Clamp P N 756 over the Mast and secure with Carriage Bolt P
5. to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la redaction du pr sente document sera en Anglais ainsi que tous documents avis et pro
6. ar or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompat ibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited
7. c dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Ohio Information TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 1 800 746 1334 or Fax 1 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English GC 1328 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO OHIO INC 8400 PORT JACKSON AVE NW NORTH CANTON OH 44720 Copyright 2008 Graco Ohio Inc is registered to I S EN ISO 9001 www graco com Revised 11 2008
8. l mount boom assemblies Secure extension with P N 7957 128C bolt used to hold the chains to the arm Run bolt through holes in extension reinstall the chain and secure with fender washer and self Locking Nut 13 Turn individual roving guides to increase or decrease braking action on fiberglass roving 14 Trim P N 22544 00 vinyl protective cap to proper length during installation Before proceeding make certain that all hex nuts are securely tightened to hex bolts to prevent mast and boom from tipping N The boom may tilt up or down at this point but final chain adjustment should not be made until all of the hoses have been fed through the boom and the gun and Chopper if required is attached to the Hoses The desired boom height may then be adjusted D Final Adjustments At this point your cart mast and boom is completely assembled and ready for final adjustments and use GC 1328B Set Up 1 After the hoses have been run and the boom and the gun and chopper if required has been attached the weight may cause the boom to hang too low The gun should never touch the floor when the unit is free standing If the gun touches the floor adjust the Boom height by adjusting the boom spring chain P N 488 to achieve desired height Addition ally the height of the boom will be affected by and can be adjusted by the length of hose extending from the end of the boom This length will depend on each operator s requi
9. ment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable See Important Safety Information MEKP Polyester Resins and Gel Coats and Spraying and Lamination Operations section of this manual FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye i
10. ng moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious i
11. njury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment GC 1328B 3 Warnings SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the dispense outlet Do not stop or deflect leaks with your hand body glove or rag Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checki
12. njury and property damage GC 1328B Important Safety Information Methyl Ethyl Ketone Peroxide MEKP MEKP is among the more hazardous materials found in commercial channels Proper handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins and gel coats also produces the hazards which require great care and caution in its storage transportation handling processing and disposal Workers must be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination and heat They must be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation MEKP is flammable aiid potentially explosive as well as potentially damaging to the eyes and skin Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to MEKP Contaminated MEKP can become explosive Prevent contamination of MEKP with other materi als which includes but is not limited to polyester overspray polymerization accelerators and promot ers and non stainless metals Even small amounts of contaminates can make MEKP explosive This re action may start slowly and gradually build
13. rements Notice Care should be taken to adjust the Boom so that the Gun does not touch the floor Damage to the spray tip Catalyst Tip Air Passages etc may occur For equip ment performance make certain that proper height ad justment is made before operation The mast must be secured in the retracted position when transporting the system to prevent mast from swinging freely or causing system imbalance GC 1328B Set Up 710 Cart SV m a an I OD KO I co gt C J x 1486 294 130 ao E ae Z SS lt Cart Hardware Kit 772 Fig 2 Indicates parts included in the kit GC 1328B Set Up Mast Assembly 756 Clamp D 7733 14 Hex Nut En I 19850 01 Machine Screw Y 754 1 V Mast Support 754 1 Mast 8156 32C Machine Screw 7486 07 Flat Washer CART BASE T EE 7733 14 ere MERS Flat Washer Pp 7734 07 Loek Washer Fig 2 Hardware Kit 780 Indicates parts included in the kit GC 1328B l Set Up 750 01 Roving Guide Square Boom assembly IDOL 1486 10 TELS OA se Square Boom Hardware Kit 766 01 Indicates parts included in the kit 12 GC 1328B Set Up 750 01 Roving Guide Square Boom assembly 22544 00 22488 00 Tj 1 33 11 ed 1133 11 I 22488 00 1134 10 En T 1133 42 ml 22489 00 AN Cese 00 li DETAIL B HOSE PIVOT ASSEMBLY DETAILB
14. s to arm using parts shown Make Sure that P N 7729 04 self locking nut is fully engaged so that the nut will not back off P N 7957 128C bolt when assembled 5 Hook P N 444 Springs into pivot plate P N 22489 00 as shown and let them hang Lift P N 753 01 arm and hook chain link at end into spring eye as shown on both sides of arm The arm is now installed and should be fully suspended from the boom 6 Tighten mounting bolt snug P N 22497 00 hose guide roller does not have to turn freely 7 Apply bearing grease liberally to both sides of P N 22479 00 machinery shim Slide pivot bolt P N 22499 00 thru shim and thru bearing at the end of the boom 8 Apply bearing grease to both sides of bearing shims and lube both sides of needle bearings filling all cavities between rollers with grease before assembly 9 Apply red thread locker to lower exposed to part of the pivot bolt and screw on the lower nut Screw nut down snug until you can rotate the pivot bolt smoothly with no vertical play 10 Align P N 22489 00 spring plate so it is perpendicular to the mast arm but parallel with the thru hole in the head of the pivot bolt P N 22499 00 See Orientation View 11 Use blue thread locker and tighten the top nut down against P N 22489 00 spring plate Do not loosen the bottom nut Check the tightness of the pivot bolt by turning it as described in step 10 12 P N 22498 00 arm extension is to be used only with floor and wal
15. set up amp Installation GLASCRAFT COMPOSITES EQUIPMENT BY GRACO Cart Mast amp Boom GC 1328 B For assembly with Internal or External Chop Systems q I m L w Ea i Important Safety Instructions Read all warnings and instructions in this manual Save these instructions HO03 Contents Warnings Ve 3 ME NNN 44444444 5 a e o a A 6 Set up Se Up INS c ONS rtorras pinacoteca jano ion 7 SA MMS i ile O PPP O ROO am unas eneen hansen N A Shut down InstructionS a a cc A e li N A Pl 19 ASSEM DIY NIE AAA e E EU O E E EIA N A SUD ASSEMDIY DIaWINOS hmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmrmm m mmmmmmmmmmmmmmmmmmmmmHH N A Pressure Relief Instructions a a a rr oarra aaant N A Maintenance VT GTA NE ee N A PRC CS SS ONES wonnen ER EE RE E VE onee Bane 20 Technical Data Technical Data Loser eneeier RRD seen RTR RDR ARA 22 Graco Ohio Standard Warranty aaneen eneen ennen ennen nnn 24 Graco Ohio Information cscccccecee ceiver decsectecceccad cesddcdacdedeccdarsdetaucscteddaceGatadssdacteceidiecdesadandcoracalensacade 24 N A Non Applicable Related Manuals System Manuals GC 1412 Internal Chop System Manual SM 1436 External Chop System Manual 2 GC 1328B Warnings The following warnings are for the setup use grounding maintenance and repair of this equip
16. uding chemically imperme able gloves boots aprons and goggles are required for everyone in the work area Polyester Resins and Gel Coats Sprovikd materials containing polyester resin and gel coats creates potentially harmful mist vapors and atomized particulates Prevent inhalation by providing sufficient ventilation and the use of respirators in the work area Read the material manufacturer s warnings and ma terial MSDS to know specific hazards and precautions related to polyester resins and gel coats To prevent contact with polyester resins and gel coats appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles are required for everyone in the work area Spraying and Lamination Operations Remove all accumulations of overspray FRP sand ings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire If cleaning solvents are required read material manufacture s warnings and material MSDS to know specific hazards and precautions GlasCraft recom mends that clean up solvents be nonflammable GlasCraft recommends that you consult OSHA SN Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 16 17 and NFPA No 91 for further guidance Grounding This equipment needs to be grounded Ground the dispense gun through connection to a GlasCraft approved grounded fluid suppl
17. up heat which can accelerate until fire or an explosion result This process can take from seconds to days Heat applied to MEKP or heat build up from con tamination reactions can cause it to reach what is called its Self Accelerating Decompisition Tempera ture SADT which can cause fire or explosion Spills should be promptly removed so no residues remain Spillage can heat up to the point of self ignition Dispose in accordance with manufacture s recommendation Store MEKP in a cool dry and well ventilated area in the original containers away from direct sunlight and away from other chemicals It is strongly recom mended that the storage temperature remain below 86 F 30 C Heat will increase the potential for ex plosive decomposition Refer to NFPA 432 Keep MEKP away from heat sparks and open flames GC 1328B Current catalysts are premixed and do not require any diluents GlasCraft strongly recommends that dilu ents not be used Diluants add to the possibility of con taminates entering the catalyst system Never dilute MEKP with acetone or any solvent since this can pro duce an extremely shock sensitive compound which can explode Use only original equipment or equivalent parts from GlasCraft in the catalyst system i e hoses fit tings etc because a hazardous chemical reaction may result between substituted parts and MEKP To prevent contact with MEKP appropriate personal protective equipment incl
18. y hose Check your local electrical code and related manuals for detailed grounding instructions of all equipment in the work area EN A grounding wire and clamp are provided assembly p n 17440 00 with all FRP equipment mel The mast must be secured in the retracted position when transporting the system to prevent mast from swinging freely or causing system imbalance GC 1328B Set Up CART MAST amp BOOM A Cart Assembly P N 770 1 Open the shipping container containing the cart and cart hardware kit Make certain that all the parts listed below are present Part arras 486 07 5 16 1 D FLAT WASHER 7733 43 7 16 14 HEX NUT 7 16 14 X 7 HEX BOLT 20787 224C Contained in P N 772 Cart Hardware Kit 2 Also contained in the box is the mast mounting hardware kit P N 780 This kit mounts the mast to the cart see Section B N Refer to Figure 1 illustration during assemble steps A 3 A 4 and A 5 3 Remove protective tape for rear axles Install one wheel P N 730 onto axle Assemble flat washer P N 7486 25 on axle and insert the cotter pin P N 5363 03 through the axle hole Spread Cotter Pin legs to secure wheel on to axle Assemble second wheel in same manner 4 Assemble front casters P N 720 see Fig 1 view A to Cart Base P N 769 by attaching Caster with hex bolts P N 8156 32C flat washers P N 7486 07 and self locking hex nuts P N 7729 07 Make sure that
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