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1. 104 17 1 3 Connecting Troubleshooting Checklist Ethernet port Programming 104 172 eocal Controller and Local W O icc vices toi acest sondage bhatt ate bel ths weeks a 104 17 2 1 Local I O Troubleshooting Checklist 0 0ccccccccccseeeceeeeeaeeeeeeeeaeeeeeeessaeeeeeessaaess 105 laa SSCAN INGIWON Kits inten chetserein cudentanciactas a a sia tas dnatw lianas vader nud a toes 105 17 3 1 CsCAN Network Troubleshooting Checklist i ccccccsseeeeeeeeeeeeeeeeeeeeeeeeeeeaas 105 174 Removable MCC lax 5222s eieceesy ei es ae tectnei ethacen a a Sadulivenetd 106 17 5 Technical Support Contacts ccccccccsssssssseeeeeeccsseessseeseeecssueasseceeeeeesseeasseeeeeeesssneagseeeseseesenes 106 HIN asics nessa cce cea ras aa uaah sin uacuaaacaagueeceecsuas exergecesneus aannessaeceuasnaaes 107 2 Bat OF C8 cyte er ES aE Oe Ser Nese eee ee eee 109 February 25 2010 Page 7 of 109 1039 MAN0892 03 EN PREFACE VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU The following map is provided to show you the major types of tasks needed to be performed and the key chapters in this manual you need to refer to for information and help Directions Major tasks are listed at the top of the map with the key chapters listed beneath that you need to consult in order to perform the tasks FIRST STEP of ANY TASK DATASHEET Each QX351 unit is sent with a datasheet in the box The datas
2. Steps for updating the firmware 1 Establish communication between Cscape and the controller using a direct serial connection to MJ1 2 Make sure your application is available on your PC or upload the application 3 Make sure the machinery connected to the QX351 is in a safe state for firmware update see warning above 4 Start the firmware update by selecting File Firmware Update Wizard 5 The correct product type should be selected if it is not select the type of controller from the drop down list Press the start button Wait for the firmware update to complete If there is a communication failure check the cable connections and communication port setting and try again 9 Firmware updates typically delete the user applications to ensure compatibility You will need to reload your application 10 Test the operation of the equipment with the new firmware before returning the QX351 system to an operation mode aS 16 2 Backup Battery The QX351 contains an internal lithium battery used to maintain the real time clock and retentive registers when power is disconnected The QX351 also contains a run time battery monitor that continuously checks the voltage of that battery Under normal conditions the battery in the QX351 should last 5 years Higher operating temperatures or variations in batteries may reduce this time It is suggested that the battery be replaced at least every 5 years to ensure backup operation 1
3. Backup Restore Data Backup Register Data Create New Backup Figure 14 3 Backup Registers When initiated this will allow the user to manually copy Battery Backed RAM contents on to the onboard FLASH memory of the OCS This will have the effect of backing up all the registers and controller settings Network ID etc that would otherwise be lost due to a battery failure 5R164 4 is set to 1 when backup operation is performed February 25 2010 Page 88 of 109 1039 MAN0892 03 EN CH 14 Restore OCS Data When initiated this will allow the user to manually copy the backed up data from the onboard FLASH to the Battery Backed RAM A restore operation will be automatically initiated if a backup has been previously created and on power up the Battery Backed RAM registers fail their check The following process will be followed for restoring data e The controller will be placed in IDLE mode e Data will be copied from onboard FLASH to OCS Battery Backed RAM e The controller will reset e The controller will be put in RUN mode if the AutoRun setting is Yes else it will remain in IDLE mode 5R164 3 is set to 1 only when an automatic restore operation is performed not on a manual one This bit is reset to 0 when a new backup is created Restoring of data can be manually performed by selecting RESTORE option from the Backup Restore Data menu This will cause the controller to reset Backup Restore Data Resto
4. Slot 1 I O FOx100 FOX100 has been configured through Cscape Slot 2 I O ETN300 ETN300 has been configured through Cscape Slot 3 I O Empty N A Slot 4 I O Empty N A Base Selected CPU O on the CPU Base Main I O on the Main Base Smart Stack 2 7 I O on the remote base FOX hub base Base Online Yes Indicates no problems with fiber cables No Indicates a problem with fiber cables View Protocols Port 1 Hone Loaded Port 2 Hone Loaded February 25 2010 Page 48 of 109 MAN0892 03 EN 1039 MAN0892 03 EN CH 10 The View Protocols Sub Menu displays two System Settings none of which are editable As mentioned earlier MJ1 Port 1 and MJ2 Port 2 serial ports support downloadable protocols To assign a downloadable protocol to a QX351 serial port select the Protocol Config item in Cscape s Program menu and then setup a protocol for Port 1 or Port 2 or both of them In the View Protocols Sub Menu the currently downloaded protocol if any and its version number are displayed for the respective port Port 1 Protocol name None Loaded or name of the protocol assigned to MJ1 Protocol version Blank or version of the protocol assigned to MJ1 Port 2 Protocol name None Loaded or name of the protocol assigned to MJ2 Protocol version Blank or version of the protocol assigned to MJ2 Set Fkeys The Set Fkeys Sub Menu displays two System Settings both of which are editable Mom
5. February 25 2010 Page 62 of 109 1039 MAN0892 03 EN CH 11 ne 3 Controller Us ne 6 Controller F Figure 11 4 Screen Jump Object configured to return to previous screen Note that changing the current displayed screen through use of a display coil in ladder logic clears the screen jump queue 11 5 Ladder Based Screen Navigation Ladder logic can use several techniques to control screen navigation Coils can be tied to D registers to make them screen coils These coils have two modes switch and alarm If the ladder program energizes an alarm display coil the screen associated with this coil is displayed and overrides the normal user screens This is designed to show alarm conditions or to display other ladder detected events When the text coil is de energized the previous screen that was being viewed before the alarm is returned The switch display coil switches to the associated screen when it is energized Once it is de energized the screen remains until it is switched by the user or ladder Iriput_1 Force Screen 1 _ eed Screen 1 Input_2 Switch Screen 2 1 O00 Screen 2 Figure 11 5 Force and Switch Coils in Ladder Programming There is also a system register that can be used to for control based screen navigation SR1 can be read to determine the current screen or written to change the current screen Refer to the on line help in Cscape for more information on control based screen navi
6. Figure 5 2 MJ Serial Port Connectors and DIP Switches for RS 485 Port Termination February 25 2010 Page 26 of 109 1039 MAN0892 03 EN CH 5 HHHH SW1 ON enables MJ2 RS485 port The DIP Switches are used for 1234 termination 121 Ohms termination of the RS 485 ports The OFF disables MJ2 RS485 port QX351 is shipped un terminated termination Hajali SW2 amp SW3 ON places MJ2 RS485 port in To terminate select one of the DIP half duplex mode Switches and configure it based upon OFF places MJ2 RS485 port in full the option that is desired E H H p duplex mode 1234 SW4 ON enables MJ1 RS485 port termination 121 Ohms OFF disables MJ1 RS485 port termination 5 4 RS 485 Termination Proper RS 485 termination minimizes reflections and improves reliability Both serial ports allow an internal RS 485 termination resistor to be placed across pins 1 and 2 by DIP Switch Setting Only the two devices physically located at the endpoints of the RS 485 network should be terminated 5 5 RS 485 Biasing RS 485 biasing passively asserts a line idle state when no device is actively transmitting which is useful for multi drop RS 485 networking Both serial ports allow internal RS 485 bias resistors to be switched in pulling pin 1 up to 3 3V and pulling pin 2 down to ground The Set Serial Ports item in the System Menu can be used to enable RS 485 biasing Also an application graphics screen that writes to SR164 can do the same
7. feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 8 for details on using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC 15 2 Clone User needs to perform the following to Clone 1 The Clone Unit can be accessed by going to the System Menu of the OCS A new menu Clone Unit has been added at the end of the main system menu as shown below set Network ID set Network Baud Uiew Status View Diags View I O Slots Uieu Protocols Set Fkeys Mode Set Serial Ports Set Time Date set Beeper set Screen Removable Hedia Fail Safe System Clone Unit Figure 15 1 System Menu 2 Selecting Clone Unit menu will open the following menu screen Clone Unit Directory Empty Free 1004257280 Total 1004257280 EA Hake EA Clone Figure 15 2 Clone Unit Menu before Cloning Note Free Total displays number of free and total bytes in Removable Media February 25 2010 Page 95 of 109 1039 CH 15 MAN0892 03 EN 3 Make Create Clone option enables user to duplicate Clone application file all unit settings and all register values from Battery Backed RAM Selecting Make Clone brings u
8. network LG SR190 NT TX _AVG Average Net Usage of this unit SR191 NT _TX_MIN Minimum Net Usage of this unit SR192 NT TX _MAX Maximum Net Usage of this unit User Registers User Registers T M and R are used to store application specific QX351 data This data can be accessed via User Screens and or by Ladder Code T Register A I Register is a non retentive 1 bit memory location used to store application specific state information M Registers A M Register is a retentive 1 bit memory location used to store application specific state information February 25 2010 Page 72 of 109 1039 MAN0892 03 EN CH 12 R Registers A R Register is a retentive 16 bit memory location used to store application specific values HMI Registers HMI Registers K and D give the user access to the QX keypad and display K Registers A K Register is a non retentive 1 bit memory location contact used to store the state of a function key on the QX keypad If the function keys are set for momentary mode a function key s associated K register will be ON as long as the function key is pressed If the function keys are set for toggle mode a function key s associated K register will toggle each time the function key is pressed D Registers A D Register is a non retentive 1 bit memory location coil which can be turned ON by Ladder Code to cause the corresponding User or Alarm Screen to be displayed I O Registers l Re
9. 03 EN CH 10 This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC Clone Selecting Clone Unit menu will open the following menu screen Clone Unit Directory Empty Free 1004257280 Total 1004257280 anes Hake anes Clone Note Free Total displays number of free and total bytes in Removable Media Selecting Make Clone brings up the screen below for the user Clone Unit Hake Clone Files Are You Sure Ok Cancel Free 1004257280 Total 10034257280 mA Hake mA Clone After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM February 25 2010 Page 55 of 109 1039 CH 10 MAN0892 03 EN Clone Unit DAT 24570 07 14 09 12 1114 Free 1004208128 Total 1004257280 Load Hake Clone Clone V AN Esc Load Clone Selecting Clone Unit menu will open the following menu screen Select Load Clone Clone Unit DAT 24570 87 14 89 12 1114 Free 1004208128 Total 1004257280 Load Hake Clone Clone V A ESC NOTE For security enabled files Load clone asks for password validation before loading the application 10 4 Touch screen calibration The touch screen is calibrated at the factory and rarely ne
10. Bar can be used to determine if communications have been established between the QX351 and the Cscape program Components of the Cscape Status Bar are explained as below Message Line The contents of Equal Indicator indicates whether the current program in Cscape is equal to the program these messages stored in the Target Controller are context e f Equal the program in Cscape is the same as the program stored in the Target Controller sensitive The e f Not Equal the program in Cscape is not the same as the program stored in the Target Message line can Controller be empty e If Unknown there may have been a change since the last time the program in Cscape was compared to the Target Controller Current User File Modified Indicator indicates that the file in indicates who is logged e selected window has been modified but has for security purposes no Users NONE HEU Model Eg Controller Model Model Confirmation Communications Status indicates the current status of the oass through Connector e Controller Model indicates the controller model for which the program in Cscape is configured e Local xx indicates the Network ID of the QX to which the Cscape program is physically connected through its serial e Model Confirmation provides the following port It can serve as a pass through device to other nodes indications on the network e Mo odel The actual Target Controller mat
11. CH 2 February 25 2010 Right Side Page 12 of 109 MAN0892 03 EN Smart Stack Connector upto 2 smartstack modules supported Removable Media USB B 1039 MAN0892 03 EN CH 2 gt Battery Cover Tx FIBER CT ex h gt ams L rt Ethernet ani F USB A FOX I O Bottom Side Power CAN MJ1 MJ2 DIP Switches Left Side Figure 2 1 Visual Overview of QX351 QX Base Model a Screen Type Standard QX Features QX351 On Board Ethernet 5 7 QVGA TFT Micro SD 100BaseT LCD with LED 2 Serial Ports backlight Ethernet February 25 2010 Page 13 of 109 1039 CH 2 MAN0892 03 EN Plastic SmartStack Provide a wide variety of I O options for the QX Require little space and are easy to Modules install QX351 supports upto 2 smartstack modules Fiber Optic Extension Extends a high speed QX backplane enabling SmartStack I O Modules to be mounted System FOX several meters from the QX The FOX also significantly increases the number of SmartStack I O modules supported by one QX SmartStix Modules It is a family of remote I O products for the QX 2 1 1 Where to Find Information about the QX a Datasheets The datasheets are the first documents you need to refer to for key information related to specific models A datasheet is provided in the box with your unit The QX351 model has a datasheet MAN0893 available on our website b User Manual This manual provide
12. Configuration menu for Display Settings Once a Touch Sensitivity register is assigned that register may be modified range 1 Low to 5 High to the desired slide amount If a value outside the valid range is entered in the touch sensitivity register it is ignored and the last valid value is used 11 8 Alarms Alarm presentation to the operator is highly configurable and beyond the scope of this document to describe fully For more information refer to the graphics editor help file This section presents a typical configuration thereby providing an introductory description on what the operator should expect The alarm object is generally used to enunciate alarms to the operator While the display characteristics of this object is configurable it is generally displayed as a button that changes colors to indicate the highest state of the alarm s in the alarm group it is monitoring The following indicates the priority of the alarm states and the default colors associated with these states e Highest Red Unacknowledged Alarms Exist Yellow Acknowledged Alarms Exist e Lowest Green No Alarms Exist E Figure 11 6 Alarm Object To view acknowledge and or clear alarms the operator must access the alarm viewer This is accomplished by touching an enabled alarm object When accessed the alarm viewer is displayed as pop up alarm viewer dialog similar to that shown in Figure 11 7 February 25 2010 Page 64 of 109 1039
13. O problems are only a result of a mistake in the ladder program oe 17 3 CsCAN Network For complete information on setting up a CsCAN network refer CAN Networks manual MANO799 available on our website hitp Awww heapg com Network status node ID errors and baud rate in the controller system menu are all in reference to the CsCAN network These indications can provide performance feedback on the CsCAN network and can also be used to aid in troubleshooting Refer to Ch 9 for full details on the system menu 17 3 1 CSCAN Network Troubleshooting Checklist 1 Use the proper Belden wire type or equivalent for the network as specified in MANO799 2 The QX351 does not provide 24VDC to the network An external voltage source must be used for other devices such as SmartStix I O 3 Check voltage at both ends of the network to ensure that voltage meets specifications of attached devices 4 Proper termination is required Use 121 ohm or 120 ohm resistors at each end of the network The resistors should be placed across the CAN_HI and CAN _LO terminals 5 Measure the resistance between CAN _HI and CAN _LO If the network is properly wired and terminated there should be around 60 ohms 6 Check for duplicate node ID s 7 Keep proper wires together One twisted pair is for V and V and the other twisted pair is used for CAN_HI and CAN_LO 8 Make sure the baud rate is the same for all controllers on the network 9 Ensure shields
14. This can be done using the Tools Editor Options Communication Port dialog in Cscape Next connect the PC serial port to the port labeled MJ1 MJ2 on the QX The easiest way to interface between the serial port and the units MJ1 port would be to use an HES00CBL300A The HE500CBL300A is sold separately If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above February 25 2010 Page 83 of 109 1039 CH 13 MAN0892 03 EN lf the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via a CSCAN network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the QX351 press the UP and DOWN keys on the QX simultaneously to enter the system menu The first item in the menu is Set Network ID Pressing Enter allows you to view or modify the ID of the unit To change the Target ID of Cscape use the Controller Set Target Network ID dialog 13 3 2 Communicating via On Board Ethernet Port From Cscape go to Controller gt I O Configure and do auto configuration for the connected controller Click on Config of Ethernet amp go to Module Setup In Module configuration dialog go to IP Address field enter unused IP Address and con
15. are connected at one end of each segment they are not continuous through the network 10 Do not exceed the maximum length determined by the baud rate and cable type 11 Total drop length for each drop should not exceed 6m 20 feet A drop may include more than one node The drop length adds to the overall network length 12 Network should be wired in straight line fashion not in a star pattern 13 In applications requiring multiple power supplies make sure the V of all supplies is connected together and to earth ground at one place only 14 In some electrically noisy environments it may be necessary to add repeaters to the network Repeaters can be used to add additional nodes and or distance to the network and protect the signal against noisy environments The Horner APG repeater is part HE200CGM100 February 25 2010 Page 105 of 109 1039 CH 17 MAN0892 03 EN 17 4 Removable Media Basic Troubleshooting Description tion QX351 does not read card ale should be formatted with the Make sure the project file is saved as a pgm QX351 will not download project file file and not a csp file 17 5 Technical Support Contacts For manual updates and assistance contact Technical Support at the following locations North America Tel 817 916 4274 Fax 317 6389 4279 Web www heapg com Email techsppt heapg com Europe Tel 353 21 4321 266 Fax 353 21 4321 826 Web www horner apg com E
16. card is installed and initialized and it contains files Free bytes indicates the free space on RM card in bytes Total bytes indicates the total capacity of the card in bytes Free TA Vy Total bytes rele Ea Ea If the Removable Media Manager displays files or directories as in the last example above there are several options available Del Delete the highlighted file or directory Del All Delete all files and directories Format Format the RM card SavPgm Save QX351 application to DEFAULT PGM Esc Cancel current operation back up one screen lf a directory name is highlighted pressing Enter will switch to that directory showing its files and sub directories In a sub directory highlighting dot dot and pressing Enter will move up one directory February 25 2010 Page 52 of 109 1039 MAN0892 03 EN CH 10 Fail Safe System The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event Selecting Fail Safe System menu will open the following menu screen Backup Restore Data Enable AutoRun Enable AutoLoad ESC to exit Selecting Backup Restore Data displays the following screen in Backup Restore Data Clear Backup Backup Copies B
17. controller that appears 2 First ensure that the desired controller is selected In this case a different controller than the one shown on the screen might be desired It is necessary to select the desired controller which is the QX351 In this example configuration Continue with Step 2 However if you are satisfied with the controller selection press a Base tab Go to Step 3 VO Configuration CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base 6 Network 1 0 HEak eles FOX I O crn Ethernet 300 Contig OF Cancel Figure 9 1 Main Configuration I O Screen Note The Auto Config System button can be pressed prior to selecting the desired controller and I O By pressing the button the current configuration from the local ID is uploaded and any current settings are overwritten A dialog box appears and indicates that settings will be deleted from currently configured models If OK press Yes Then press OK February 25 2010 Page 37 of 109 1039 CH 9 MAN0892 03 EN Selecting a Different Controller To select a different controller ensure that the CPU Slots tab is pressed Then click on the slot or the Config button The Configure Controller screen appears Configure Controller Family Type Ox Series Device Type HEGH351 seas Description HEQ 451 HEG451 BP HEG 451 BPAH CanOpen HEG451 EP41 DeviceNet f HEG451 EP43 Properties HEQ451 EP43 CanDper HEGM451 EP43 DeviceNet Di
18. for programming and monitoring In addition the QX351 OCS supports single point programming of all OCS devices that are connected to a CAN network If the PC COM port is connected to the QX351 MJ1 serial port it can act as a pass through gateway allowing Cscape to access all OCS devices that are attached to the CAN network 6 5 Ladder Controlled CAN Communication Using Put and Get Network Words function blocks the NET1 port can exchange digital and analog global data with other OCS devices nodes attached to the CAN network In addition Put and Get Network Heartbeat function blocks allow nodes on the CAN network to regularly announce their presence and to detect the presence or absence of other nodes on the network 6 6 Using CAN for I O Expansion Network I O Connecting Network I O devices SmartStix Modules to the NET1 port allows the QX351 OCS I O to be economically expanded and distributed A variety of SmartStix Modules are available for this purpose February 25 2010 Page 30 of 109 1039 MAN0892 03 EN CH 7 CHAPTER 7 ETHERNET COMMUNICATION 7 1 Ethernet Module Protocols and Features The following table describes the Ethernet Module Protocols and features supported by QX351 GE Fanuc Service Request Transfer Protocol Modbus over Ethernet 7 2 Ethernet System Requirements Full Ethernet functionality requires 1 PC running Cscape Programming Software Version 8 7 with upgrade or later for configuration 2
19. just one System Setting and it is editable HetCwork Baud 125 EKB Use Lt to adjust Network Baud 125 KB 125 KBaud CAN network 250 KB 250 KBaud CAN network 500 KB 500 KBaud CAN network 1 MB 1 MBaud CAN network View OCS Status The View OCS Status Sub Menu displays up to 17 System Settings Only the Mode System Setting is editable Hodel scan Ratefms Lcl Met Use All Het Use i Ladder Size Config Size Graphics Size String Size Bitmap Size Text Tbl Size Font Tbl Size Protocol Size SMS File Size Firmware Rev Model QXx51 x indicates the size of the display X 3 5 7 4 8 5 10 6 12 Mode Idle QX is in Idle mode Dolo QX is in Do I O mode February 25 2010 Page 45 of 109 1039 CH 10 MAN0892 03 EN Run QxXis in Run mode Scan Rate mS 0 0 QXis notin Run mode 0 1 to 999 9 Average number of mS for each ladder scan Lecl Net Use 0 0t0 100 0 CAN network bandwidth used by this QX node All Net Use 0 0 to 100 0 CAN network bandwidth used by all nodes Ladder Size x Number of bytes in application ladder program Config Size x Number of bytes in application I O configuration Graphics Size x Number of bytes in application graphic screens String Size x Number of bytes in application string table Bitmap Size x Number of bytes in application bitmaps Text Tbl Size x Number of bytes in application text tables Font Tbl Siz
20. not intended for users to determine which products are appropriate for their application controller products differ in the features that they support If assistance is required see the Technical upport section in this document Controller Manual Number XLE t Series e g HE XExxx MAN0878 QX Series e g HE QXxxx MAN0798 NX Series e g HE NXxxx MAN0781 LX Series e g LX xxx also covers RCS116 MAN0755 Color Touch OCS e g OCSxxx MANO465 OCS Operator Control Station e g OCS1xx 2xx Graphic OCS250 MANO227 Remote Control Station e g RCS2x0 MiniOCS e g HE500O0CSxxx HE500RCSxxx MANO305 Other Useful References CAN Networks MANO799 Cscape Programming and Reference MANO313 Wiring Accessories and Spare Parts Manual MANO347 0 Ko February 25 2010 Page 16 of 109 1039 MAN0892 03 EN CH 3 CHAPTER 3 MECHANICAL INSTALLATION Note Each QX351 OCS unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to pin outs jumper settings and other key installation information Visit our website to obtain datasheets user documentation and updates 3 1 Overview The mechanical installation greatly affects the operation safety and appearance of the system Information is provided to mechanically install the unit such as cut out sizes mounting procedures and other recommendations for the proper mechanical installation of the unit 3 2 Mounti
21. programming package i e Cscape can access other QX units or any other OCS unit connected to a CSCAN network by passing the programming command through the serial port to the network port One Cscape package connected to one QX unit can program all QX or other OCS units on the CsCAN network When several QX models are networked together to achieve a specific purpose the system acts like a large parallel processing controller C Cscape Software QX351 hardware is programmed with a Windows based PC application called Cscape HE5000SW232 Cscape pronounced see scape stands for Control Station Central Application Programming Environment Provided there is one serial connection to one node on the network i e CSCAN Network the operator has control over the entire system The operator can upload download monitor and debug to any node on the network This application can be used to program configure monitor and debug all aspects of the QX351 unit It is used for programming QX351 OCS ladder logic programming user displays for the QX351 OCS configuring the network for global digital and analog data setting system wide security and monitoring controllers in the system February 25 2010 Page 15 of 109 1039 CH 2 MAN0892 03 EN 2 4 Product Specifications Product Specifications are covered in the datasheet sent with the product in the box 2 5 Required and Suggested Accessories The following table contains a list of required a
22. the AUTOLOAD PGM application file from Removable Media Compact Flash or MicroSD e f an automatic Register Restore or Application Load occurs the OCS can automatically be placed in RUN mode The fail safe system can be accessed by going to the system menu of the controller A new menu Fail Safe System has been added at the end of the main system menu for this Selecting Fail Safe System menu will open the following menu screen Backup Restore Data Enable AutoRun Enable AutoLoad ESC to exit Figure 14 1 Fail Safe System Menu 14 2 Settings To use the fail safe feature the user needs to do the following 1 Backup the current Battery Backed RAM Register contents in On Board Flash memory using System Menu options 2 From Cscape create AUTOLOAD PGM for the application program using Export to Removable Media 3 Place the Removable Media with AUTOLOAD PGM in the device 4 Set the Enable AutoLoad option in the device to YES February 25 2010 Page 87 of 109 1039 CH 14 MAN0892 03 EN 5 Set the Enable AutoRun option to YES if the controller needs to be placed in RUN mode automatically after automatic restore of data or AutoLoad operation 14 3 Backup Restore Data selecting this option brings up a screen having four operations Backup OCS Data Restore OCS Data Clear Backup Data Exit Backup Restore Data Clear Backup Figure 14 2 Backup Restore Data Backup OCS Data
23. thing Setting SR164 1 enables MJ1 biasing and setting SR164 2 enables MJ2 biasing If biasing is used it should be enabled in only one of the devices attached to the RS 485 network It is recommended to have single BIAS otherwise network may be more susceptible to electrical noise 5 6 Cscape Programming via Serial Port The QX351 OCS MJ1 and MJ2 serial ports support CSCAN Programming Protocol If a PC COM port is connected to the QX351 OCS MJ1 MJ2 serial port Cscape can access the QX351 OCS for programming and monitoring 5 7 Ladder Controlled Serial Communication Using Serial Communication function blocks both MJ1 and MJ2 support Generic Modbus Master and Modbus Slave Protocols In addition external modems can be connected and accessed using Init Dial and Answer Modem function blocks February 25 2010 Page 27 of 109 1039 CH 5 MAN0892 03 EN 5 8 Downloadable Serial Communication Protocols Both MJ1 and MJ2 also support downloadable protocols such as Allen Bradley DF1 CSCAN Master GE Fanuc SNP and Modbus Master Note Refer download section of website for the list of latest supported protocols http www heapg com Pages T echSupport Downloads html February 25 2010 Page 28 of 109 1039 MAN0892 03 EN CH 6 CHAPTER 6 CAN COMMUNICATIONS Note For additional CAN information refer to the CAN Networks manual MANO799 on our website 6 1 Overview All QX351 OCS models provide a CAN networking port which is implement
24. 2 03 EN Next go to the PC s Device Manager and Ports G Device Manager a O x Action view Help e maen kr Tom Ela Disk drives m ia Display adapters Hi DYDCD ROM drives nS Floppy disk controllers Eee Floppy disk drives IDE ATA ATAPI controllers Fela Keyboards BT Mice and other pointing devices ae Monitors BB Network adapters El Ports COM amp LPT bse 3 Communications Pork COML cat l iy Communications Pork COM oo OCS USB COM Port COM3 ii i Printer Port LPT14 te Processors AD Sound video and game controllers ez System devices Universal Serial Bus controllers Note that in this example the QX351 is on COM3 This COM number may vary from PC to PC a af Ports COM amp LPT eee aly Communications Pork COML ay Communications Port COMP oo 4 OCS USB COM Port COM3 cog Printer Port LPT1 February 25 2010 Page 81 of 109 CH 13 1039 CH 13 MAN0892 03 EN Now that you know which COM port the QX351 is plugged to go to Cscape Tools Editor Options Communications Port and choose the correct COM port in this example Com 3 Toole Screens View Window Help a Search Network 3 earch Networ THR onr Ik Sl Security Connect Via Modern StoCale Strip Chart Update Smart Stack Module View Data List Project MW avigator Backup Register Contents Restore Register Contents CCU Editor Options Add Target Tar
25. 2010 Page 77 of 109 1039 CH 13 MAN0892 03 EN Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for F OLS USE COM Port Click Finish to close the wizard Cancel February 25 2010 Page 78 of 109 1039 MAN0892 03 EN CH 13 Next configure Cscape to use the correct communications port This can be done using the Tools Editor Options Communication Port dialog in Cscape In order to find the Comm Port number that the QX351 is using go to the PC s Control Panel and System System Properties Hardware F My Computer File Edit View Favorites Tools Help Back gt E PAP sac gt Folders Address W My Computer E Mame ype System Tasks a Hard Disk Drives view system information S Local Disk C33 Local Disk i Add or remove programs e Change a setting Devices with Removable Storage iiss Floppy a j i 344 Inch Floppy Disk Other Places A CD RW Drive Di CD Drive mJ My Network Places Network Drives G My Documents m Sa ee 3 Doc Manuals on Apgapp F Disconnected Network Drive ontrol Pane z Lr krniccloud on apgappiuserdir G33 Disconnected Network Brive Other Details rs a Control Panel System Folder My Computer System Folder File Edit View Favorites Tools Help ae Cy Back gt F T a Search er Folders Hae Ej p Address E Control Panel G0 Name Comments al Ja Control Panel a wl Regional and La
26. 351 cccccsssesssseeeeeeeesseeeseeesseeeseeeenseeesees 24 Figure 5 1 Md Serial Port CONMGCUON issssissscsssccieccsssasasedeensdessseccascateneccnsscneaceetensasaeesecaseanexeccusaeasecessecesuens 25 Figure 6 1 NET T CONMCCION aona aE Na E 29 Figure 6 2 CSCAN Port COnneCtol sisia naaa aE a EE Aa AROE NE 29 Figure 7 1 V O Configuration Dialog ssiri ereraa aeaaeai aaa ana ARE EAEE AREENA 32 Figure 7 2 Ethernet Module Configuration cccccccsssssseeeeeeeeeeeceesseneeeeeeeeeeeessneeeeeeseecoesnnseeeesneeooaaes 32 Figure 9 1 Main Configuration I O Screen cccccccssssensseeeeeeeeeccnnssneeeeeeeeeeecnnsseeeeeeeooonesseseeeeessonnaess 37 Figure 9 2 Selecting a CONTUION GM sssaaa a aa aE A a Aaaa EEA 38 Figure 9 3 Main Base Screen appears with QX351 nnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn 39 Fig r 9 4 BaSe 2 SeleCted e a a a ote weeaweecnantcee 40 Fi g re 9 5 Selecting arn VO MOQUE cisa a a te eeaanceeei cascens 40 Figure 9 6 Base 2 with an I O Module Selected ccccccceesssseeeeeeenseeeeeeeenseeeseeeenseeeseoesseeessenesseesons 41 Figure 9 7 I O Map amp Module Setup Tabs cccccecceesseeeeeeeensseeeeeeesseeeeeeeeseeeseooenseeessonesseesseonenseesens 42 Fig re 10 1 Syst m Menu sii a E E a E 43 Fig re 10 2 Touch Calibration Sereen icriisiisnniianiaa anana i an aaan aaaea aaa aa aaa aan iaaa aaa akaa 57 Foure TELT Example Sree Munisni E a a teu
27. 6 2 1 Indications the battery needs replacing The QX351 monitors the battery at power up and run time to provide the following indications when the battery is low failed or missing e At power up an error message is displayed for 2 second after the self test indicating the low or missing battery e The Ok status is reset and the Battery indicator under the system menu diagnostic sub menu is set to WARNING e OCS register SR55 13 is set February 25 2010 Page 99 of 109 1039 CH 16 MAN0892 03 EN If the optional controller pop up status is enabled when the QX351detects battery failure a pop up status dialog is displayed on the current screen to alert the operator of the Ok status change The operator can then invoke the system menu diagnostic sub menu to determine the cause of the loss of Ok status Alternately the screen designer can also place a graphic object or audible indicator through ladder logic in the application referenced to OCS register SR55 13 to alert the operator of battery failure lt is also suggested that the System Menu diagnostic sub menu battery indicator be checked on a regular basis to verify its operation 16 2 2 Battery Replacement arning Lithium Batteries may explode or catch fire if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F incinerate or puncture arning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to
28. 75 19 2 GSCAPE OLAS BA eiea a A aE aS 75 13 3 Establishing COMMUNICATIONS ccccccccccseeseeeeeeaeeeeeeeesaeeeeeeeesaeaeeeeseeeeeceeessaaeeeeeessaageeesesaeeeees 76 134 MOCEIS SUD DOM SG eeren a e E a Ea EEE e i a a GA 84 ESD CONMOMGAU OD serdeni e E a E A TEE 85 CHAPTER 14 FAIL SAFE SYSTEM ioiai aaa aaa aao aaea a Oaa aaa aaa Aa aa ett 87 tat HOVGIWIGW ena a a aar a a r a sue 87 t42 Selg rana E E E 87 14 9 Backup Restore Datacenter i Ea a a e Ea EE a AE R ld 88 tad PRUNOMOAG e a E E E 92 AAS AOR iani aa a E E a E E A satan 94 CHAPTER 15 CLONE UN aa aaa a aaa Ee a wana eine 95 tosl OVEIVIEW edene a a E e E a tans aucemeededeesees 95 o2 CONG aa e E A E A E Aube a 95 S Coad GONS enn r AEE a TE AE pacabeehedatredee eataee 97 CHAPTER 16 MAINTENANCE a aa araia paara aa aar aa arra aaa a aar aa ai a aaa Aaaa aa aaa eaaa aa a aaa 99 16 1 FirmwalrS Updale Sez aesenenn e a r qatiaaeinedeenasecnbee weal ieeatsabaceedevenncetabeend 99 O2 BACKUP DAMN cecina a a E r E E E 99 CHAPTER 17 TROUBLESHOOTING TECHNICAL SUPPORT cceeeeeeeeeceesseseeeeeeeeeeeeneeeeeees 103 February 25 2010 Page 6 of 109 1039 MAN0892 03 EN PREFACE Isi Connecting TO MCAS ON te scaecsks stesso cease a cert stecteal cei cicbaa secre ane cena 103 17 1 1 Connecting Troubleshooting Checklist Serial Port MJ1 MJ2 Programming 104 17 1 2 Connecting Troubleshooting Checklist USB Port Mini B Programming
29. Address and is loaded into the assigned register where it can be read by the application Note In this case the low octet of the IP Address can be replaced with the units CAN Network ID by checking the Use CAN ID for last Octet checkbox February 25 2010 Page 33 of 109 1039 CH 7 MAN0892 03 EN If the register is Read Write the application should write an IP Address to the assigned register and this value will then be the units IP Address In this case the Default IP Address is used only if communication is lost during an I O configuration download otherwise the Default IP Address is ignored Ethernet Module Register Usage Enhanced Configuration To perform Enhanced Configuration first check the Enhanced Configuration checkbox In this case IP Address Net Mask Gateway Status and Version can all be optionally assigned to OCS registers By default the register edit boxes are empty indicating that no registers are assigned As with the IP Address register described in the Standard Configuration section above Net Mask and Gateway register Directions can be set to Read Only or Read Write Ethernet Module Register Usage General For the Status and Version registers if configured the Direction settings are always Read Only The Use CAN ID for last Octet checkbox does not affect Net Mask Gateway Status or Version configuration Ethernet Module Protocol Configuration The Protocol Support area contains a list o
30. Beeper Set Screen Removable Media Fail Safe System Clone Unit Press ESC to Exit Note The QX display shows up to 15 lines of text at a time For System Menu screens that contain more than 15 lines of text use the J and keys to scroll the display Backup Restore Data Enable AutoRun Enable AutoLoad ESC to exit Figure 10 1 System Menu Page 43 of 109 Port 2 None Loaded Fkeys Momentary Sys Fn enable Yes Use LT to adjust MJ1 RS485 Bias No MJ2 RS485 Bias No Use LT to adjust 10 21 36 22 Jun 2006 Thursday LT to adjust each field Beeper enable Yes Use LT to adjust Saver enable Timeout min Popup Status Update Time mS Update time sets the maximum time used by graphics in the logic scan Media Directory Media Card Not Present Clone Unit Directory Empty 1039 CH 10 MAN0892 03 EN 10 2 System Menu Navigation and Editing As mentioned above pressing the front panel SYSTEM key starts the System Menu Then user can use the following keys as per needs gt To scroll up gt To scroll down 3 gt To exit from the System Menu gt Enter to display the item s Sub Menu A Sub Menu generally shows a list of System Settings and their values After opening a Sub Menu if any of its System Settings are editable the first System Setting that can be edited is highlighted If desired i the Ea and keys can be used to sel
31. CH 11 provide an indicator based on OCS register SR174 2 which indicates that it is safe to remove the removable media Sate for Removal E4 Figure 11 10 Example application segment for safe removal of removable media 11 10 OK and Run Status Since the QX351 does not provide external LEDs for the Ok and Run status of the configuration and ladder logic engine respectively an optional pop up may be enabled to warn the user that one of these two status indications has changed When enabled in the system menu a status change is indicated as shown in figure 10 11 Touch a block to about the Language English ee Fat PO ee eee A whee Pe Figure 11 11 OK and RUN Status To remove the popup simply touch the OK button If either the Ok or Run indicator is reset the operator may consult the system menu diagnostic screen to determine the problem February 25 2010 Page 67 of 109 1039 CH 11 MAN0892 03 EN 11 11 Screen Saver The QX351 screen backlight life is typically 5 years when in continuous use If the application does not require interaction with the QX351 for long periods of time the backlight life can be extended by using the screen saver function When enabled through the system menu the backlight is shut off screen goes black after a specified time of no touch activity on the screen When the screen saver shuts off the backlight any operator touch on the screen or function keys reactivates t
32. CsCAN Networking port RS 232 RS 485 Serial Ports Configurable serial protocols for communication to drives PLC s or other serial peripherals Advanced control capabilities including floating point multiple auto tuning PID loops and string handling capabilities Removable Media for up to two gigabytes of storage of programs data logging or screen captures System Key and Configurable Function Keys USB networking port for communication with PC s and programming of controller Ethernet 10 100 MHz Smart Stack I O Expansion and Smart Stix remote I O Cscape programming software allowing all aspects of QX351 to be programmed and configured from one integrated application b CsCAN Network The QX351 has the CsCAN networking port for communication with remote I O other controllers or PC s CSCAN is pronounced see scan CAN based network hardware is used in the controllers because of CAN s automatic error detection ease of configuration low cost of design and implementation and ability to operate in harsh environments Networking abilities are built in to the QX351 and require no external or additional modules Local Unit Remote Unit RS 737 a ace gt Network Programming Commands pass through the Local PLC to the network Figure 2 3 Pass through Function Available in CSCAN Networks Only The QX351 features the ability to pass through programming commands When attached to a QX351 serial port a
33. EE OEA ETT 92 Figure 14 8 Flow Chart for AUtOL 0a bases csivecesctevacceccsssvacecccsvenaceconsdsseuctssscusveuecsscsesscccessescceustoassaeetdteevavete 93 Fig re 14 9 AutoRUN ICI sscsgecescasiedescarecactscnuctcacnccesua ece sodeweuseavss cans usec addan Eana sececsctsuecsassdcumsaasveestinseacsirges 94 Fig re 15 System Men sor coos saneceeccadceses anecsossacecscuscssctsencesuseavenssesecadsseseucsaseeesadsveestenncece sue 95 Figure 15 2 Clone Unit Menu before CIONING ccccsscseeesecessseeeeeeeenseeeseeeeenseeeeeeenseeeseoenseeeseoeenseessees 95 Figure 15 3 Clone UNIT CONTIN SCFEGN srein a a tara aaa aa ar S 96 Figure 19 42 CIONG UNN PIGS iiinn a aa a E A EAA AEA 96 FIGUIE 19 02 CIONING Stali San a a a aaa aa a E A AEn 97 FOUTE T90 OVSE MEDU iini a a a aE Ea a E a E AS 97 Figure 15 7 Clone Unit Menu after Cloning esses cect ancetretay teeth dedawccobatenieedetiostedeewedtededucusabstendendsesdedeed 98 Figure 15 8 Load Clone Confirm Sreet eo veciadct coset suraa aaa a a a Aaaa aD Ea NEEE 98 Foure 16 1 Banery COVEN adina A aAa aeaa ite aea aa a aa a aa a 101 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice February 25 2010 Page 109 of 109 1039
34. HORNER APG User Manual for HE QX351 HEQX351C103 MAN0892 03 EN MAN0892 03 EN PREFACE PREFACE This manual explains how to use the QX351 OCS Modules Copyright C 2008 Horner APG LLC 59 South State Avenue Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix and CSCAN are trademarks of Horner APG Ethernet is a trademark of Xerox Corporation Micro SD and CompactFlash are registered trademarks of Sandisk Corporation For user manual updates contact Technical Support North America Tel 817 916 4274 Fax 317 639 4279 Web www heapg com Email techsppt heapg com Europe Tel 353 21 4321 266 Fax 353 21 4321 826 Web www horner apg com Email tech support horneraog com February 25 2010 Page 3 of 109 1039 MAN0892 03 EN PREFACE LIMITED WARRANTY AND LIM
35. ITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the QX351 OCS module manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS QX351 OCS module THIS WARRANTY SHALL NOT APPLY TO THIS QX351 OCS module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE QX351 OCS MODULE IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STA
36. L JL SSL A i SZ SZI SISILIA IY SIII CAI xx AA GROUND ROD j METAL WATER PIPE OR OTHER GOOD GROUND Figure 4 1 Two Point Ground Connection Test February 25 2010 Page 23 of 109 1039 CH 4 MAN0892 03 EN 4 5 QX351 Primary Power Port Table 4 1 Primary Power Port Pins Description PCN Signal V Power Connector Power Up Connect to Earth Ground Apply 10 30 VDC Screen lights up Torque rating 4 5 7 Lb In 0 50 0 78 N m 10 30 VDC supply Figure 4 2 Power Connector Primary Power Port Ea lt Oo Mg M PIN 1 PIN 2 PIN 3 Figure 4 3 Primary Power Port as Viewed looking at QX351 2 25 2010 Page 24 of 109 1039 MAN0892 03 EN CH 5 CHAPTER 5 SERIAL COMMUNICATIONS 5 1 Overview All QX351 OCS models provide two serial ports which are implemented with 8 pin modular RJ45 connectors and are labeled MJ1 and MJ2 Either MJ1 MJ2 serial port can be used for QX351 OCS programming by connecting it to the COM port of a PC running Cscape In addition both MJ1 and MJ2 can be used for application specific communication using a variety of standard data exchange protocols 5 2 Port Descriptions The MJ1 serial port contains both a half duplex RS 485 interface and an RS 2382 interface with RTS CTS handshaking The MJ2 serial port contains both a full duplex RS 485 interface and an RS 232 inte
37. MAN0892 03 EN CH 11 Figure 11 7 Alarm Viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by directly touching an entry If more entries exist than can fit on the page a scroll bar is displayed on the right side that also indicates the current relative position The current state of the displayed alarm is indicated by its color and optionally by an abbreviated indicator after the date time stamp ALM ACK RIN The operator can acknowledge an alarm by selecting it from the list and touching the ACK button The operator can also clear an alarm if that function is enabled in the alarm object If not enabled the Clear buttons are grayed and do not respond to touch Once view operations are complete simply touch the Esc button to remove the pop up alarm viewer Note that OCS registers SR181 and SR182 are available for ladder use which indicate presence of unacknowledged or acknowledged alarm respectively The screen designer may implement these registers to switch screens or activate the beeper to attract the operator s attention 11 9 Removable Media The removable media object is generally used to inform the operator on the current state of the removable media device and allow access to its file structure The removable media object is displayed as a button that changes colors to indicate the current state of the removable media device The following in
38. OW 10 FESrIOrGOod Ground snesen nr n e a 23 45 OXT Primary POWS Poena e a e a AN 24 CHAPTER 5 SERIAL COMMUNICATIONS 2 scceeccccessnnnsseeeeceeesnnnnenseeeeceeeennaseseseeeennnnnnseeeees 25 5 1 VETV OW wesc oen ces udecneaecdac cosed venus esse evan teh etrcdesiaacwo R E NA 25 5 2 FOF CSCHIDUONS sor scnasa vos actatessnnnenivatistuainmaddeanmaatorauarsdaltaneadsuaiue tltannaasieaossiiseranavinen A EN 25 9 3 WINO eea e NAO E ia tehqatacin sen a 25 5 4 rosa FESmNnaloM es a a AN 27 55 Ro ACO IAS ING oeae e a R A er Eae S EN 27 5 6 Cscape Programming via Serial Port 00 ccccceccesseeeeesccseeeeescceeeeceeseceseeeeeccosseseeesccsseeeestocees 27 5 7 Ladder Controlled Serial Communication cccceccccceeeeceeceeeceeceeeeeeceeeceeseeeeeseeseeesseeeeeseaeeeeeas 27 5 8 Downloadable Serial Communication Protocols nnnennennnnnneannneonennnnenennenensrnrnrensnnerennrrreenenne 28 CHAPTER 6 CAN COMMUNICATIONS nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 29 6 1 ONENI C W eaaa r r eaecteeate se casene celteatnsaee ance beatasesaeteanste 29 6 2 Port DESCHDUON esiin ae a e Siautsaedboessavetativacdiudesanhiauvuehbsessinesativeblouseney 29 6 3 CAN NET1 Port WIriNg ccceccccccceeeeeeseeeeeeeeeeeaseeeeeeeeeeeseeeeeesceeeeeeseeeeaeeceeeeesssaaaeeeeeeeeessaaaaeses 29 6 4 Cscape Programming via CAN ccccsesccccseececeseeeeceeeeesseeeeeeeeseeessaueeesseaee
39. QX351 OCS to a location that minimizes shock and or vibration 3 7 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door Are minimum clearance requirements met Can the panel door be easily opened and closed Is there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the QX351 Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers required Is there adequate distance between the base of the QX351 OCS and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the same conduit Are there other requirements that impact the particular system which need to be considered February 25 2010 Page 21 of 109 1039 CH 3 MAN0892 03 EN NOTES 2 25 2010 Page 22 of 109 1039 MAN0892 03 EN CH 4 CHAPTER 4 ELECTRICAL INSTALLATION 4 1 Initial Electrical Installation Initially it is important
40. QX351 controller with onboard Ethernet port 3 FTP amp HTTP protocols 7 3 Ethernet Module Specifications Speeds 10 BaseT Ethernet 10 Mbps 100 BaseTx Fast Ethernet 100 Mbps Half or Full Duplex Both 10 100 Mbps and Half Full Duplex Shielded RU 45 _ o Connector Type Shielded RJ 45 Cable Type CAT5 or better UTP Recommended Auto MDI MDI X 7 4 Ethernet Module Configuration Note The following configuration is required for all applications regardless of the protocols used Additional configuration procedures must be performed for each protocol used To configure the Ethernet Module use Cscape Programming Software to perform the following steps 1 On the main Cscape screen select the Controller menu and its I O Configure sub menu to open the I O Configuration dialog Figure 7 1 2 If configuring a different OCS Model than the one shown in the I O Configuration dialog click on the topmost Config button select the desired OCS Model and then click OK February 25 2010 Page 31 of 109 1039 CH 7 MAN0892 03 EN O Configuration CPU Slots l Main Base2 Base 3 Base 4 Base 5 Base 6 Network 120 ocs FOX I O Ethernet 300 cancel Figure 7 1 I O Configuration Dialog 3 Click the Config button to the right of the Ethernet Module and then select the Module Setup tab revealing the Ethernet Module Configuration dialog as shown in figure 7 2 Module Configuration Register Usage Default Settings R
41. S put in IDLE mode NO UTOLOAD PGM present in i A a the RM of the device aE A Tae failure YES AutoLoad initiated NO y Enabled YES OCS put in RUN Mode February 25 2010 gt OCS put in IDLE Mode Figure 14 8 Flow Chart for AutoLoad Page 93 of 109 CH 14 1039 CH 14 MAN0892 03 EN 14 5 AutoRun Enable AutoRun Ho 4 4CAUT LON 444 Auto Enters RUH after AutoLoad or Battery Fail Figure 14 9 AutoRun Menu This system menu option when enabled YES allows the user to automatically place the OCS into RUN mode after the AutoLoad operation or automatic Restore Data operation When the AutoRun setting is disabled NO the OCS remains in the IDLE mode after a Restore Data or AutoLoad operation SR164 5 can be set by putting the system into RUN mode automatically once an AutoLoad has been performed or an Automatic Restore has occurred If for any reason the AutoLoad Run Loading the AUTOLOAD PGM automatically and OCS put in RUN mode sequence does not succeed a pop up message box saying AUTO LOAD RUN SEQUENCE FAILED will be displayed It will also show the reason for its failure On acknowledging this message box the AutoLoad Run sequence will be terminated controller will return to the first user screen and will be placed in IDLE mode February 25 2010 Page 94 of 109 1039 MAN0892 03 EN CH 15 CHAPTER 15 CLONE UNIT 15 1 Overview Clone Unit
42. TES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of Original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the QX351 OCS module to appropriately design the end system to appropriately integrate the QX351 OCS module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purpose only Pro
43. _SIZE Security Data Table Size _ o SR23 LADDER_CRC LadderCodeCRC_ HS SR24 25 Reserved o ooo S o y i SR26 IO CRC VO Configuration Table CRC O 65535 SR27 NET_CRC Network Configuration Table CRC O 65535 SR28 SD_CRC SecurityDataTableCRC O 65535 February 25 2010 Page 70 of 109 1039 MAN0892 03 EN CH 12 Table 12 3 SR Registers Register Name Description Min Val Max Val Network Baud Rate CsCAN e ii PEL RAHN 0 125KB 1 250KB 2 500KB 3 1MB Network Mode 0 network not required 1 network SR31 NET MODE required 2 network optimized 3 3 network required and optimized SR32 LCD_CONT LCD Display Contrast setting 0 25 SR33 FKEY_MODE Function Key Mode 0 Momentary 1 Toggle o 1i RS232 Serial Protocol Mode R 0 Firmware Update RISM 1 CsCAN 2 Generic anton SE RREA Ladder Controlled 3 Modbus RTU 4 Modbus i ASCII SR35 36_ SERIAL_NUM__ This Station s 32 bit Serial Number 0 25 SR37_ MODEL_NUM_ This Station s Binary Model Number 0O 65535 SR39 CPLD_REV___ BIOS Rev Number 100 000 255 SR40 FPGA_REV___ FPGA Image Rev Number 10 000 255 SR41 LCD_COLS Vertical PixelCount _ _ _ _ _ J o T SR42_ LCD_ROWS Horizontal Pixel Cout S o S SR43 KEY_TYPE KeypadType S o o SR44 RTC SEC Real Time ClockSecond 0 59 SR45 RTC MIN Real Time Clock M
44. all the symbols start with the dollar sign character Date symbols are in upper case time symbols are in lower case The following are examples of the substituted time date filenames Current date and time March 1 2004 3 45 34 PM Filename Data M D csv Data0301 csv Filename Year Y Month M aa D_ h csv Year04 Month03 aa01_15 csv Filename Month_ M Day_ D h_ m_ s csv Month_03 Day_01 15 45 34 csv 8 5 System Registers used with RM SR175 Status This shows the current status of the RM interface SR176 Free Space This 32 bit register shows the free space on the RM card in bytes SR178 Card Capacity This 32 bit register shows the total card capacity in bytes Possible status values are shown in the table Table 8 2 RM Status Values RM interface OK Card present but unknown format Card present but not supported Card swapped before operation was complete Unknown error 0 No card in slot February 25 2010 Page 36 of 109 1039 MAN0892 03 EN CH 9 CHAPTER 9 SMARTSTACK I O Note Because the configuration parameters are different for each SmartStack Module refer to the data sheet that is sent with the product and is specific to the selected module 9 1 Configuration Procedures Note SmartStack Modules use Cscape Software for configuration QX351 supports upto 2 smartstack Modules 1 From the Main Menu select Controller I O Configure Note The look of the screen varies depending upon the type of
45. amming Programming and debugging must use MJ1 or Ethernet Port Controller must be powered up Ensure that correct IP address is given in the Ethernet field and correct Mode is selected in Cscape Tools Editor Options Communications Port Ensure that the Ethernet Cable is connected between the controller and the Ethernet Hub Make sure the Ethernet cable is functioning properly Local Controller and Local I O The System Menu provides the following status indications that are useful for troubleshooting and system maintenance Self test results diagnostics RUN and OK status Network status and usage Average logic scan rate Application memory usage Loaded firmware versions Loaded protocols Removable Media access February 25 2010 Page 104 of 109 1039 MAN0892 03 EN CH 17 To view the system menu press the System key on the keypad See Ch 9 for full details on the system menu diagnostic capabilities 17 2 1 Local l O Troubleshooting Checklist 1 Verify the controller is in RUN mode 2 Check diagnostics to ensure controller passed self tests View diags in System Menu or in Cscape click Controller Diagnostics Check data sheets to ensure proper wiring Ensure that software configuration is correct Take ladder out of the picture From Cscape set controller to Do I O mode In this mode inputs can be monitored and outputs set from a data watch window in Cscape without interference from the ladder program Some I
46. attery Backed RAM contents on to the onboard FLASH memory of the OCS Restore Copies the backed up data from onboard FLASH to the battery backed RAM Clear Backup The backup data will be erased from the onboard FLASH Exit Goes back to previous menu February 25 2010 Page 53 of 109 1039 CH 10 MAN0892 03 EN Enable AutoRun displays the following options which can be selected Enable AutoRun Ho 4 4CAUT LON 444 Auto Enters RUH after AutoLoad or Battery Fail Enable AutoRun No OCS will be in IDLE mode after AutoLoad or Automatic Restore Yes OCS will be automatically placed into RUN mode after AutoLoad or Automatic Restore Enable AutoLoad displays the following options which can be selected Enable AutoLoad Ho AutoLoad from Removable Hedia s 3 AUTOLOAD PGH file when triggered Enable AutoLoad No Does not load AUTOLOAD PGM automatically when application program is absent or corrupted Yes Loads AUTOLOAD PGM file automatically from RM when application program is absent or corrupted Clone Unit Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 8 for details on using RM It can then be used to clone a different OCS exact same model February 25 2010 Page 54 of 109 1039 MAN0892
47. bit OCS register will have the Ethernet Status word written to it Table 7 1 shows how this register value is formatted and explains the meaning of each bit in the Status Word Table 7 1 Ethernet Status Word Register Format High Byte Low Byte Bit Bit 8 T Dup Spd o Rx Tx Link TCP Connections Status Bit s Status Indication Status Values Minimum _ Always 0 Link Duplex Auto Negotiated 0 Half Duplex 1 Full Duplex Link Speed Auto Negotiated 0 10 MHz 1 100 MHz 0 0 Receive State 1 Active Transmit State 1 Active Link State 0 Down Up TEP Comecon Total Number of Active TCP Connections CSCAN SRTP Modbus EIP FTP HTTP Version Register Enter an OCS Register reference such as R101 to indicate which 16 bit OCS register will have the Ethernet Firmware Version written to it The value stored in the Version Register is Ethernet Firmware Version 100 For example for Ethernet Firmware Version 4 30 the Version register will contain 430 Ethernet Module Register Usage Standard Configuration To perform Standard Configuration simply leave the Enhanced Configuration checkbox unchecked In this case Net Mask and Gateway cannot be assigned to OCS registers while IP Address Status and Version must be assigned to OCS registers Note that the assigned IP Address register s Direction can set to Read only or Read Write If the register is Read only the Default IP Address becomes the unit s IP
48. ches the e Target yy R indicates the Network ID of the device with configured Controller Model and Network which the Cscape program is exchanging data Note The Local unit and Target unit can be the e Model Not The actual Target Controller does not same unit or they can be separate units match the configured Controller Model and Network The following are status indicators e Model there may have been a change since the last time the Target Controller was compared to the R Running configured Controller Model and Network D Do I O Idle Cscape is not communicating with the remote unit no forces indicates no I O has been forced February 25 2010 Page 75 of 109 1039 CH 13 MAN0892 03 EN 13 3 Establishing Communications The preferred method of communicating between Cscape and a QX351 is via USB port The QX351 OCS can communicate with Cscape using USB to USB USB to serial adapters serial port communications via MJ1 MJ2 Port onboard Ethernet Port CAN CsCAN or modems For communications other than USB or the MJ1 MJ2 port please refer to the manual which ships with the communications adapter hardware being used for programming 13 3 1 To connect QX351 with USB port Preferred method Connect a PC s Personal Computer running a Windows Microsoft operating system USB port via USB cable to the USB mini B port on the QX351 OCS The PC will detect a new device has been
49. consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery The QX351 uses a replaceable coin lithium battery available as Horner APG part number BAT00013 Below are the steps to replace the battery 1 It is strongly recommended that the user program and any data stored in retentive memory be backed up using Cscape s upload function or the removable media save program function before Starting this procedure Disconnect all power from the QX unit including I O power Locate battery access door Fig 14 1 Open the battery access door by squeezing in on the latch and lifting up on the door Fig 14 2 Disconnect and remove the old battery Use care in removing the battery from the holder without breaking the retaining ears Dispose of the battery properly see the above warning on disposal regulations Slide the new battery into the holder Reconnect the battery connector making sure it is inserted properly connector is keyed 8 Apply power to the unit Check that the battery error is no longer reported If the unit still reports the error remove the battery immediately and contact Technical Support 9 Record the installation date on the label on the back of the battery access door OV ee a ND Februa
50. controller out of run mode from the System Menu on the controller will make MJ1 available to Cscape Make sure the COM port of the PC is functioning An RS 232 serial loop back and Microsoft HyperTerminal can determine positively if the COM port is working Or connect to an alternate device to determine if the port is working Successful communications with USB to serial adapters vary If in doubt Horner APG offers a USB to serial adapter Part number HE500USB600 Connecting Troubleshooting Checklist USB Port Mini B Programming Programming and debugging must use Mini B USB Port or MJ1 MJ2 Controller must be powered up Assure that the correct COM port is selected in Cscape Tools Editor Options Communications Port Be sure that the USB cable is connected between the PC and controller and check the Windows Device Manager to find out if the USB driver is properly installed and which port it set itself up on Make sure the USB port of the PC is functioning and or connect to an alternate device to determine if the port is working QX351 units without Ethernet must use the Mini B USB Port or MJ1 for programming and debugging If Ethernet is installed it can be selected as the programming port The selection is made in the controller s System Menu If there are difficulties connecting make sure that the default programming port is set correctly with the connection method being attempted Connecting Troubleshooting Checklist Ethernet port Progr
51. ction against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class Division 2 WARNING The USB parts are for operational maintenance only Do not leave permanently connected unless area is known to be non hazardous WARNING EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON HAZARDOUS WARNING Battery May Explode If Mistreated Do Not Recharge Disassemble or Dispose Of In Fire WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life e All applicable codes and standards need to be followed in the installation of this product e For I O wiring discrete use the following wire type or equivalent Belden 9918 18 AWG or larger Adhere to the following safety precautions whenever any type of connection is made to the module Connect the green safety earth ground first before making any other connections When connecting to electric circuits or pulse initia
52. data broadcasting capability of CAN Using this network protocol up to 64 nodes can be linked without repeaters and up to 253 nodes can be linked by using 3 repeaters For more information regarding CsCAN Protocol refer to the CSCAN Protocol Specification document MANO799 IG Registers A lG Register is a retentive 1 bit memory location which is normally used to store a global digital state obtained from another node on the network QG Registers A QG Register is a retentive 1 bit memory location which is normally used to store a digital state to be sent as global data to another node on the network February 25 2010 Page 73 of 109 1039 CH 12 MAN0892 03 EN AIG Registers A AIG Register is a retentive 16 bit memory location which is normally used to store a global analog value obtained from another node on the network AQG Registers A AQG Register is a retentive 16 bit memory location which is normally used to store an analog value to be sent as global data to another node on the network February 25 2010 Page 74 of 109 1039 MAN0892 03 EN CH 13 CHAPTER 13 CSCAPE CONFIGURATION 13 1 Overview QX351 hardware is programmed with a Windows based PC application called Cscape HE5000SW 232 Please see the on line help provided with Cscape for additional details 13 2 Cscape Status Bar When the QX351 is connected to a PC using Cscape software a Status Bar appears at the bottom of the screen The Cscape Status
53. dicates the device states and the default colors associated with these states e Highest Red Device Error Yellow Device Full threshold adjustable e Lowest Green Device OK sab ws Figure 11 8 Removable Media Object February 25 2010 Page 65 of 109 1039 CH 11 MAN0892 03 EN To view and perform file operations the operator must access the removable viewer This is accomplished by either touching an enabled removable media object or through the system menu When accessed the removable media viewer is displayed as pop up removable media dialog similar to that shown in Figure 10 8 Note that the removable media object can be configured to open the removable media viewer at a certain directory complete with restrictions on transversing back up the file path This may be used to restrict operator access to non critical files Media Directory SCREEN61 BHP 153654 61 13 96 1 13p SCREENZ6 BHP 153654 61 13 96 1 08p Free 992247808 Total 992739328 A V Del For Save al Del A11 mat Pgm Esc Figure 11 9 Removable media viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by directly touching an entry If more entries exist than can fit on the page a scroll bar is displayed on the right side that also indicates the current relative position File operations are accomplished by pressing the appropriate button at the bottom of
54. ds the application AUTOLOAD PGM located in Removable Media When the AutoLoad setting is enabled set to YES it can either be manually initiated or automatically initiated at power up The automatic initiation will happen only in the following two cases e When there is no application program in the OCS and a valid AUTOLOAD PGM is available in the removable media of the device e When the program residing in onboard memory is corrupted and a valid AUTOLOAD PGM is available in the removable media of the device AutoLoad can be manually initiated when the SYS F3 key is pressed OCS can be in any of the following mode Idle Run DOIO This also requires a valid AUTOLOAD PGM to be present in the removable media of the device When the AutoLoad setting is not enabled set to NO OCS will be in IDLE mode and the application is not loaded lf the AUTOLOAD PGM is security enabled the user will be prompted to enter the password before loading the application The application will be loaded from the Removable media only after getting the correct password SR164 6 can be set to enable AutoLoad feature February 25 2010 Page 92 of 109 1039 MAN0892 03 EN q Power up OCS i y Application Program absent or Application Program corrupted The OCS follows the following sequence in execution of AutoLoad AutoRun NO AutoLoad Enabled gt OC
55. e x Number of bytes in application font tables Protocol Size x Number of bytes in application downloaded protocols SMS Size x Number of bytes in application SMS configuration Firmware Rev xx yy Current firmware version BIOS Rev x y Current BIOS Basic Input Output System version FPGA Rev XY Current FPGA Field Programmable Gate Array version Self Test Ok All power on self tests passed Fault One or more power on self tests failed View OCS Diags The View OCS Diags Sub Menu displays 11 System Diagnostics none of which are editable The first two System Diagnostics are critical If any of them indicate a Fault condition the QX will not enter or remain in Run mode and the problem must be investigated and corrected Logic Error Ok All executed ladder instructions are legal for loaded Firmware Fault A ladder instruction not supported by firmware was Found User Program Ok Ladder program and I O configuration loaded successfully Fault Ladder program or I O configuration not loaded or load Failed Following System Diagnostics are informational If any of them indicate a Warning condition the QX can still enter and remain in Run mode but the problem should be investigated and corrected February 25 2010 Page 46 of 109 1039 MAN0892 03 EN User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery Logic Error User Prog
56. ect a different System Setting to be edited At this point either press ESC to exit the Sub Menu returning to the Main Menu or press B to edit the highlighted System Setting If mall is pressed the System Setting s value will be highlighted indicating that it is ready to be modified The arrow keys are used to edit System Settings that have just a few possible values Each time the arrow key is pressed a new possible value is displayed When the desired value appears press the Enter key to save it otherwise press the ESC key to cancel the edit The numeric keys are normally used to enter numeric System Settings In addition to edit a single numeric digit use the Sl or Ed key to select the digit and then either press a numeric key or use Fil or ME to modify the digit In any case after entering the new desired value press the Enter key to save it otherwise press the ESC key to cancel the edit 10 3 System Menu Details The following sections describe each of the Sub Menus in detail Set Network ID This Sub Menu displays two System Settings of which only Network ID is editable HetCwork Ok HetCwork ID Network Ok Yes CsCAN connected to a CAN network and functioning Properly No Not ready to communicate on CAN network February 25 2010 Page 44 of 109 1039 MAN0892 03 EN CH 10 Network ID 1 to 253 This node s CsCAN Network ID must be unique on network Set Network Baud This Sub Menu displays
57. ed with a 5 pin connector The connector is labeled NET1 Figure 6 1 NET 1 Connector Like the MJ1 serial port the NET1 port can be used for QX351 OCS programming by connecting it to the CAN port of a PC running Cscape The NET1 port also allows the QX351 OCS to exchange global data with other OCS RCS controllers and to access remote Network I O devices SmartStix Modules 6 2 Port Description The QX351 OCS NET1 port implements the ISO 11898 2 physical layer and the CAN 2 0A data link layer standards Also since the NET1 port is powered by an internal isolated power supply external CAN power is not required 6 3 CAN NET1 Port Wiring This section shows how the CsCAN port pins are assigned Note The V connection is not required on the QX351 OCS The QX351 OCS network port is self powered Supporting devices can require this connection and this pin can be used to land the extra wire required for those devices Figure 6 2 CSCAN Port Connector February 25 2010 Page 29 of 109 1039 CH 6 MAN0892 03 EN Pin Signal Signal Description Direction Al y CNGownd 2 ONL CANDataLow tut E F SHLD Shield Ground eo o o CAN Data High 50 Ne NoConnectt o o o oo oo O 6 4 Cscape Programming via CAN The NET1 port supports CsCAN Programming Protocol If a PC has a CAN interface installed via PCI card or USB and the PC CAN port is connected to the QX351 OCS NET1 port Cscape can access the QX351 OCS
58. eds modification However if actual touch locations do not appear to correspond with responding objects on the display field adjustment is available To access the field adjustable touch screen calibration dialog press and hold both the SYS and F1 key for longer than 2 seconds and a dialog similar to figure 9 2 should appear Thereafter use a plastic tip stylus and follow the dialog instructions Note that special system keys may be locked out from user access If the SYS F1 combination does NOT respond verify that the system menu s Set Fkeys sub menu s parameter SYS _Fn is enabled February 25 2010 Page 56 of 109 1039 MAN0892 03 EN CH 10 Touch Calibration Screen Touch crosshair with stylus calculated touch point will appear and will auto align with crosshair Repeat until touch point and crosshairs no longer need alignment to match Figure 10 2 Touch Calibration Screen February 25 2010 Page 57 of 109 1039 CH 10 MAN0892 03 EN NOTES February 25 2010 Page 58 of 109 1039 MAN0892 03 EN CH 11 CHAPTER 11 USER INTERFACE 11 1 Overview This chapter presents the user interface or operator view of the QX351 and some of the model specific characteristics of the QX351 as compared to the rest of the OCS line This chapter does NOT cover building screens or using the CSCAPE graphics editor For instructions on creating screens and using the graphics editor refer to the graphics editor help file The fol
59. eesaueeeeseaeeeesseneeesaaeees 30 6 5 Ladder Controlled CAN Communication cccecccccceecceeeeeeeeeeeeeeeaeeeseeeeeeeessaaaseeseeeeesseaaaeeeeeeees 30 6 6 Using CAN for I O Expansion Network I O ccccccecccsseseseeceeeeeeaeeeseeeeeeeseessaeseeeeeeeeesesaaaeeeeeeees 30 CHAPTER 7 ETHERNET COMMUNICATION cccccccsssnssseeeeeeeeccennsseeeeeeeeeconnseeeeeeeeeoonssseeeees 31 7 1 Ethernet Module Protocols and Features ccccccccccseeeeeeeeeaeeeeeeeeeeeseeeesseeeeeeessaeeeeeeeesaeseeeeeas 31 7 2 Ethernet System Requirement cccccccssseeceeeceeseeeeeeceeeseeeeeeeeeeeceeesseaeeceeesseaeeeeessseaeeeeesssaseeees 31 7 3 Ethernet Module Specifications ccccccseeccceccseeeeeeeeeeeeseeeeseeeeseeeeseeeeeeeeeeseeeeeesesseaseeeeesseeeeeeseeas 31 February 25 2010 Page 5 of 109 1039 MAN0892 03 EN PREFACE 7 4 Ethernet Module Configuration ccccccssecceeccsseeeeeeceeeeeeeeeseeeeeeeesseeeeeeesaeaeeeeeessaaeeeeeesaegeeeeeeaas 31 CHAPTER S REMOVABLE MEDIA icii aaa EAE EEEa 35 8 1 MITOS D OVENIEW ariar N eee 35 8 1 1 Accessing Files with an QX351 OCS ccccccsseeeeeeeseeeeeeeeeeeeeeesssseaaaeaeeeeeeeeees 35 8 1 2 Accessing Files with a P nnaanannnenrnnrnnenrnrnrrnrnnnrrrnnnerennnrrrnannrnrrnnanarnrennnrnerennnernnnnnee 35 8 2 Removable Media RM Function Blocks in scape cccccccsseeecceeeeeeeeeeeeesaeeeeeessaeeeeeeaaaeeees 35 8 3 Configuring Removab
60. egister Name _ Description Min Val Max Val SR125 GOBJ CRC _ Graphics ObjectTableCRC O 65535 SR126 GSTR_CRC Graphics String Tabe CRC ____ O 65535 SR127 GBMP_CRC Graphics BitmapTableCRC O 65535 SR128 GTXT_CRC GraphicsTextTableCRC_ O 65535 SR129 GFNT_CRC Graphics Font Table CRC O 65535 SR130 PROT_CRC Protocol Tabe CRC __ O 65535 SR131 174 Reserved SR164 3 Enable Automatic Restore Operation Fail Safe SR164 4 Enable Backup Fail Safe System rs SR164 5 Enable AUTORUN Fail Safe a SR1646 Enable AUTOLOAD Fail Safe J SR164 7 Clear Backup triggerbit J SR1648 Create Backup trigger bit SR1649 MAKE CLONE trigger bit o o o SR164 10 LOAD_CLONE trigger bit ee SR164 11 Make Clone Fail This bit goes high when Make pp Create clone fails SR164 12 Load Clone Fail This bit goes high when Load pf clone fails ee 165 174 Ea SR175 oo Current Removable Media interface status SR176 Removable Indicates free space on the Removable Media card 931 177 Media in bytes SR178 Removable an 31 o E oo ae ee ee SR180 SR181 ALM _UNACK ar a Alarm high bit indicates what pf SR187 NET USE Average Net Usage of all units on the CAN network ET ee SR188 NET MIN Minimum Net Usage of all units on the CAN a network SR189 NET MAX Maximum Net Usage of all units on the CAN a
61. egister Direction IF Address 192 168 254 128 PO see Read Only Use CAN ID for last Octet NetMask 255 255 255 0 fam Gateway 0 0 0 0 as FEET E Status ReadOnly Versiorr Read Ony Enhanced Configuration Protocol Support s a ee Configure Selected Protocol J SATF Slave 90 30 Service Request LJ HTTP web Server Figure 7 2 Ethernet Module Configuration February 25 2010 Page 32 of 109 1039 MAN0892 03 EN CH 7 4 Configure the Ethernet Module parameters as follows IP Address Enter the static IP Address for the Ethernet Module being configured Note IP Addresses are entered as four numbers each ranging from 0 to 255 These four numbers are called octets and they are always separated by decimal points Net Mask Enter the Net Mask sometimes called Subnet Mask being used by all nodes on the local network Typical local networks use Class C IP Addresses in which case the low octet rightmost number is used to uniquely identify each node on the local network In this case the default Net Mask value of 255 255 255 0 should be used Gateway Enter the IP Address of a Gateway Server on the local network that allows for communication outside of the local network To prevent the Ethernet Module from communicating outside the local network set the Default Gateway IP Address to 0 0 0 0 the default setting Status Register Enter an OCS Register reference such as R100 to indicate which 16
62. ements 31 Fail Safe System Overview 87 Fail Safe System Settings 87 Firmware Updates 99 Ground Testing for Good 23 Ground Specification 23 Grounding Locations of Information 10 Grounding Definition 23 IP Address 33 LIMITED WARRANTY 4 Load Clone 56 97 Maintenance 95 Make Clone 95 Map Major Tasks Key Chapters 8 MJ Serial Port Connector 25 MJ Serial Port Connectors and DIP Switches for RS 485 Port Termination 26 Mounting Orientation 18 Net Mask 33 Panel Box Clearances 20 Grounding 20 Noise 20 Orientation 20 Temperature 20 Panel Box Shock and Vibration 21 Panel Cut out 19 Panel Cutout Tolerances 19 Panel Design Checklist 21 Panel Layout Clearances 20 Power Connector Primary Power Port 24 Primary Power Port 24 Primary Power Port As Viewed Looking at the QX351 24 Primary Power Port Pins 24 PROGRAMMING EXAMPLES 4 QX351 Mounting Clip 18 QX351 Mounting Orientation 18 References Useful documents 16 Page 107 of 109 1039 INDEX Registers S 70 SR 70 System 70 Resources 69 Definitions 70 Global Data I O Registers 73 HMI Registers 73 Limits 69 SmartStack I O Registers 73 system Registers 70 User Registers 72 RS 485 Biasing 27 RS 485 Termination 27 Safety Warnings Guidelines 9 Serial Comm Cscape Programming 27 Downloadable Protocols 28 Ladder Controlled 27 Overview 25 Ports 25 Wiring 25 SERIAL COMMUNICATIONS 25 Set Network ID 83 SMARTSTACK I O 37 Sy
63. entary SYS Fn enable Ves Use Lt to adjust 3 Fkeys Momentary default K1 5 bits go On Off as F1 F5 are pressed released Toggle K1 5 bits toggle each time F1 F5 are pressed SYS _Fn enable Yes default Reset and all clear system functions enabled No Reset and all clear system functions disabled February 25 2010 Page 49 of 109 1039 CH 10 MAN0892 03 EN Set Serial Ports MJT RS485 Bias Ho MJ RS485 Bias Ho Use Lt to adjust The Set Serial Ports Sub Menu displays two System Settings all of which are editable MJ1 RS485 Bias No MJ1 RS485 bias resistors are not switched in Yes MJ1 RS485 bias resistors are switched in MJ2 RS485 Bias No MJ2 RS485 bias resistors are not switched in Yes MJ2 RS485 bias resistors are switched in Set Time Date The Set Time Date Sub Menu displays three System Settings Time and Date are editable and Day is automatically calculated from the Date setting Note that Time and Date are split into three editable fields each Use e or gt to select a field and then use J or T to edit the field 08 14 14 14 Jan 1996 sunday Use 4t to adjust 3 each field J Time 10 21 36 Current time hh mm ss in 24 hour format Date 22 Jun 2006 Current date dd md yyyy Day Thursday Current day of week calculated from the Date setting February 25 2010 Page 50 of 109 1039 MAN0892 03 EN CH 10 Set Beeper The Set Beeper Sub Menu displays one System Sett
64. er into a single product In addition the QX351 has graphical capabilities The controller portion of the QX351 products is programmed in ladder logic via the Windows based Cscape Control Station Central Application Programming Environment package 12 1 2 Resource Limits Table 12 1 Resource Limits Resource S L mp oe O I 16 bi 1 bi M 1 bi oS j mp 3 JJ a K D Ps Q AI 16 bi 16 bi 1 bi 1 bi 16 bi 16 bi CsCAN Ping EGD SRTP Modbus TCP Master Downloadable protocol amp Slave Ethernet IP FTP or HTTP 10 MBd or 100 MBd 125 kBd 250 kBd 500 kBd or 1 MBd 2 RS 232 RS 485 Ports Software Selectable 64 w o repeat 253 w 3 repeaters 2 Main Slots 6 Fox Base x 4 Smart Stack 26 Main slot will support upto 2 Smart Stack units Upto 24 Smart Stack units can be connected using 6 Fox bases Each Fox base supports upto 4 Smart Stack units 5 user defined Function keys and a System ke 5 7 QVGA TFT i f 320 x 240 Screen 32 768 User Screens gt O oS a mp AAG t AIG t AQG t CsCAN Serial Ports IDs Per CSCAN Network SmartStack Modules Keypad Display Type Display Size Display Screen Dimensions Ladder Code 256 kB February 25 2010 Page 69 of 109 1039 CH 12 MAN0892 03 EN 12 1 3 Resource Definitions System Registers system Registers S and SR are used to store general QX351 status information This informatio
65. eric value the or the key are disabled grayed if the object is NOT configured for floating point value or a signed value Password Object When editing a password value the arrow keys and the keys are disabled Additionally overwrite mode is disabled When entering digits the pop up keypad hides the value by displaying alternately for each digit ASCII Object When editing an ASCII value each press of the same key generates a different value For example the 1 QZ key generates the following sequence lt space gt Q Z q Z 1 lt repeat sequence gt The digit keys except zero sequence the corresponding 3 alphabetical characters first in upper case followed by the same 3 characters in lower case followed by the corresponding numeric digit Thereafter continued presses of the same key repeat the sequence February 25 2010 Page 61 of 109 1039 CH 11 MAN0892 03 EN The key generates the following mathematical character sequence lt repeat Sequence gt The key generates the following punctuation character sequence 1525 155593 5 5 lt repeat Sequence gt Once the desired alpha numeric character is obtained use the left or right arrow to select a new position Alternately pressing different key moves to the next position Text Table Object When editing a Text Table Object all the keys except the Up and Down arrow keys are grayed and disabled The next text select
66. esUaecscensetoeeneeas 59 Figure TT 2 AlphaNn merie Keypads aaa aae A AE 61 Figure 11 3 Screen Jump Object configured for a specific screen cccecceeessseeeeeeenseeeseeeenneeeeees 62 Figure 11 4 Screen Jump Object configured to return to previous screen ssssssssssssssnnnnnnnnnnnnnnn 63 Figure 11 5 Force and Switch Coils in Ladder Programming sccccsesssseesseeesseeeseceesseeeseeeesseeesees 63 Figure 11 6 Alan ODJECU rna a aa aE A aaa a aa an 64 Figure TZ Alarmi VICW OR cea aa aaea ae a Ea a a A a A E 65 Figure 11 8 Removable Media Object nnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn 65 Figure 11 9 Removable media viewer s sssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn 66 Figure 13 1 Front Panel and USB Programming Connector cceccesceesseeeeeeeenseeeseeenseeeesseeenseessees 76 Figure 14 1 Fall Safe System Menu sriisrisssssasssiaioaa aaaea aaa aiea aa a 87 Figure 14 2 Back p Restore Data sissies aknan aaa NNR Naa ENAN Aai 88 Figure 14 3 Backup Registers ensais aaa aE aaa RAE LENEE aE aa 88 Figure 14 4 Restore OCS Data uuristada aedade iiiaae Eia Aia NENANA 89 Figure 14 5 Clear BackUp Datel ussiisa saintia aeaaea eaaa aAA aA 90 Figure 14 6 Flow Chart for Automatic Restore ccssceeccssssseeeseeessseeeeeesseeeeseoenseeesseoenseeessenenseesees 91 Figure 14 72 AUTOL Gad MENU srasni ana aeoea A
67. f all the protocols supported by the platform being configured To activate a protocol check its checkbox For protocols that require additional configuration click on a listed protocol to select it and then click the Configure Selected Protocol button This will open a new dialog with configuration options for the selected protocol For detailed information on individual protocol configuration refer latest version of ETN 300 Manual SUP0740 February 25 2010 Page 34 of 109 1039 MAN0892 03 EN CH 8 CHAPTER 8 REMOVABLE MEDIA 8 1 Micro SD Overview All QX351 OCS models provide a slot for a Micro SD memory card The Removable Media manager is a graphic object that allows viewing the filenames size and dates of files and directories on a Micro SD card The operator can optionally change directories delete files and format a new SD card This object also supplies status information such as color change on card OK card full and card missing status The file view includes total card capacity and remaining free space 8 1 1 Accessing Files with an QX351 OCS a Insert a Micro SD card into the QX351 OCS Micro SD slot b If not formatted use the Removable Media Manager object to format the card C The QX351 OCS ladder application program can read and write to the Micro SD card The file is saved as a csv file which is compatible with several PC applications such as Excel 8 1 2 Accessing Files with a PC a Insert or connect the M
68. figure unused registers in Register field amp then click OK Screen shot for the same as follows Module Configuration WO Map Module Setup Register Usage Default Settings Register Direction IP Address P192 168 5 175 ERI ren Read Ony Use CAN ID for last Octet Net Mask 255 255 255 oO Cl 32 BET o l Gateway 0o 0 0 0o am Status R200 16 BET Read Ony Version A300 O TEBIT Read Ony Enhanced Configuration Protocol Support ae PERET Configure Selected Protocol Q SATF Slave 90 30 Service Request Q Modbus TCP Slave CJ EthernetIP L FTF File Server J HTTP web Server Download the configuration to Controller Connect LAN cable to the Controller in default LAN Port From Cscape go to Tools gt Editor Options gt Communication Port gt configure Select Ethernet and enter IP address which is configured in the file Select mode as Nx Qx Series mode from drop down list The controller should get connected to Cscape If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above 13 4 Models supported Cscape 8 7 and beyond supports all the options offered in the QX351 For the latest version of Cscape or compatibility information contact Technical Support February 25 2010 Page 84 of 109 1039 MAN0892 03 EN CH 13 13 5 Configuration An overview of configuration 1 Start the configuratio
69. from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then OCS resets for the settings to take effect NOTE For security enabled files Load clone asks for password validation before loading the application Load clone can also be triggered by setting SR164 10 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Load clone operation is triggered by this SR bit it does not ask the user for confirmation for loading clone The success failure of the operation is also not notified on screen to the user In case of failure of Load Clone operation SR164 12 bit is set to 1 by the firmware and never reset February 25 2010 Page 98 of 109 1039 MAN0892 03 EN CH 16 CHAPTER 16 MAINTENANCE 16 1 Firmware Updates The QX351 product contains field upgradable firmware to allow new features to be added to the product at a later time Firmware updates should only be performed when a new feature or correction is required arning Firmware updates are only performed when the equipment being controlled by the QX351 is in a safe non operational state Communication or hardware failures during the firmware update process can cause the controller to behave erratically resulting in injury or equipment damage Make sure the functions of the equipment work properly after a firmware update before returning the device to an operational mode
70. gation 11 6 Beeper Acknowledgement The QX contains an internal beeper that provides an audible acknowledgment when an operator touches a graphic object that accepts touch input When the graphic object is enabled a short 5ms tone is February 25 2010 Page 63 of 109 1039 CH 11 MAN0892 03 EN emitted When the graphic object is disabled a longer 100ms tone is emitted to enounce that graphical object is not currently accepting the touch input If beep acknowledgement is not desired the beeper function can be disabled from the system menu 11 7 Touch Slip Sensitivity Touch slip sensitivity is preset to meet most applications however adjustment is available to reduce the sensitivity for touch release That is once a graphical object button is touched and held by a finger the default touch slip sensitivity allows for a slight slip of the finger on the graphical object before the QX351 assumes touch been released equates to approximately a quarter inch of movement with a stylus In some applications such as jog buttons where the operator is pushing a button for a period of time the amount of slip while holding a button pressed may exceed the default sensitivity To increase the amount of tolerable slip and prevent false releases of the button the QX351 allows adjustment of the allowable slide up to 5x the default value To enable the touch slip sensitivity first an OCS data register must be allocated through the Graphics editor
71. get Hame Connection Medium f Com Port 3 CO Ethernet Mode C Can Interhace C Installed Modern Connected Device f Connected Device C Target Node ID Connection Settings MM axinum Baud Fate 115200 Timeout 1000 ms cancel If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above in this chapter section Cscape Status Bar 12 2 February 25 2010 Page 82 of 109 1039 MAN0892 03 EN CH 13 User KONE HEQKG5 Mode Equa Eu Lovatl Targetil R nofoeces WO If the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via a CSCAN network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the QX351 OCS press the system menu key re The first item in the menu is Set Network ID Pressing Enter allows you to view or modify the ID of the unit SPC Hetwork ID set Hetwork Baud Uiew OCS Status View OCS Diags Uiew I O Slots Uiew Protocols set Fkeys Mode Set Serial Ports Set Time Date set Beeper et Screen Removable Hedia Press ESC to exit 3 13 3 2 Communication via MJ1 MJ2 Serial Port Start by configuring Cscape to use the correct communications port
72. gisters A l Register is a 1 bit memory location which is normally used to store the state of one of the digital inputs on board or associated with a SmartStack I O module When used in this way l registers are non retentive All extra l registers which are not associated with SmartStack inputs are retentive and can be used just like M registers Q Registers A Q Register is a non retentive 1 bit memory location which is normally used to store the state of one of the digital outputs on board or associated with a SmartStack I O module Al Registers A AI Register is a 16 bit memory location which is normally used to store the value of one of analog inputs on board or associated with a SmartStack I O module When used in this way Al registers are non retentive All extra Al registers which are not associated with inputs are retentive and can be used just like R registers AQ Registers A AQ Register is a non retentive 16 bit memory location which is normally used to store the value of one of the analog outputs on board or associated with a SmartStack I O module Global Data I O Registers Global Data I O Registers IG QG AIG and AQG give the user access to the CsCAN Network Port s Global I O data This data can be accessed via User Screens and or by Ladder Code The CsCAN Network is based on the Bosch Control Area Network CAN and implements the CsCAN Protocol which is designed to take maximum advantage of the global
73. gits are shifted left Edit value mode Edit value mode may be entered from the initial new value mode by pressing either the left or right arrow key before any digit key is pressed The result will be a single character highlighted The user may then either touch a key to change the digit at the selected position or the up and down arrows may be used to add or subtract respectively from the selected digit The user may then use the left or right arrow keys to select a new position February 25 2010 Page 60 of 109 1039 MAN0892 03 EN CH 11 Figure 11 2 Alpha numeric Keypad Once the desired value is entered pressing the Enter key moves that value into the object and the corresponding OCS register and the alpha numeric keypad disappears Alternately pressing the ESC key any time before the Enter key cancels the operation leaves the objects current value unchanged and the alpha numeric keypad disappears Note Each numeric entry object has a configured minimum and maximum value If the operator enters a value outside of the configured range the new value is ignored when Enter is pressed and the current object value is NOT changed Since the alpha numeric keypad services several different graphical objects certain keys on the alpha numeric keypad may be disabled grayed when the keypad is invoked for certain objects The following describes the alpha numeric keypad variation based on object Numeric Object When editing a num
74. ground requirements of the panel manufacturer and also meet applicable electrical codes and standards Panel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference 3 6 3 Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door 3 6 4 Orientation When panel mounted there are no orientation restrictions on the QX351 OCS 3 6 5 Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the QX351 OCS and noisy devices such as relays motor starters etc February 25 2010 Page 20 of 109 1039 MAN0892 03 EN CH 3 3 6 6 Shock and Vibration The QX351 OCS has been designed to operate in typical industrial environments that can inflict some shock and vibration on the unit For applications that can inflict excessive shock and vibration use proper dampening techniques or relocate the
75. hauneanelastuelates 16 2 5 Required and Suggested Accessories ccccccccsssseceeeceeeeeeceecaeuseceeessaueeeeesssaeaeeeeessaaseeeessageeees 16 2 6 Useful Documents and References cccccccccseseeceeccaeeeecececseeeceeessaaeceeesseaeeeeesseaaeeeeessaaeeeess 16 CHAPTER 3 MECHANICAL INSTALLATION 222 cccc ceeessnnneseeeececeesnnenseeeeseeesannnnseseseeeesnnnanseees 17 3 1 OVON EW isina a a ceo san ect denaves Sas tabed saw sacse sonal sea eaves Ses anie Santee Se cseees 17 3 2 Mounting Reg remenlS secatcvntetswasvearse Savencenaanneeassvonces sedans panceeaceanst enki osabestduustanGensaceneesteritoedmenis 17 33 MOUNTING ONEMTANO Mi eere ces saeentanvarabduatetesomuere 18 3 4 PLO UROUS 19 3 TOKSS DIMENSION aaa ener oaeennere TE 19 3 6 Factors Affecting Panel Layout Design and Clearances ccccceccccceececceeeeeseeeesseseeseaeeesaueeeeaes 20 of Panel Layout Design and Clearance Checklist cccccccccccceceeseeeeeeeeeeeeceeeeseeeeeeeesseaseeeeesaaeeeees 21 CHAPTER 4 ELECTRICAL INSTALLATION siosissectcctesesbucsccyesius ts secact verse accu tovass cover kia aia aaiae 23 4 1 initial Electrical WASTANAUON wivssscccesevedecdusacecoasnoriccuntotexeauncvarsdunnces seindesacentobemarseuiacmaaenconundnaedesten 23 4 2 Grounding D CiINMON Ycosiusecasuninete aaceneasounsodedadundvaactaatndonsaoweernsadecasuniveccsosetecoasmevebousetesadueoversancteds 23 4 3 Ground SDS CIIC A OMS merae e e E N E NNN 23 4 4 H
76. he backlight Note that when the screen saver is active backlight shut off any initial touch activity on the screen or function key to reactivate the backlight is otherwise ignored by the QX351 Any additional touch activity is also ignored by the QX351 for approximately one second thereafter lt is possible for the application to temporarily disable the screen saver by generating a positive transition to SR5 7 16 coil only at a rate faster than the screen saver timeout value This may be desired while waiting for alarm acknowledgement 11 12 Screen Brightness The QX351 provides a feature that allows screen dimming for night operation To enable this feature the application must access and control system register SR57 Display Backlight Brightness Screen brightness is continuously variable by driving SR57 through the range of 100 full bright to O full off It is left to the screen designer on if and how to present a Screen Brightness control to the user Note that backlight life may be shorted when screen is dimmed or screen brightness is varied on a repetitive basis February 25 2010 Page 68 of 109 1039 MAN0892 03 EN CH 12 CHAPTER 12 REGISTERS 12 1 QX351 Resources 12 1 1 Overview This section defines the resource limits that a programmer needs to know when writing a program using the QX351 The QX351 combines operator interface display and keypad local and remote I O analog and digital networking and controll
77. he output state on the controller February 25 2010 Page 42 of 109 1039 MAN0892 03 EN CH 10 CHAPTER 10 SYSTEM SETTINGS AND ADJUSTMENTS 10 1 System Menu Overview The QX351 controller has a built in System Menu which lets the user view system settings and make adjustments To start the System Menu press the SYSTEM key or set SR3 to 1 which will display the Main Menu with options as shown in Figure 10 1 Then use the and Bil keys to select a Main Menu item and press to display the item s Sub Menu Sub Menus Sub Menus Network Ok Yes Port 1 Network ID 253 None Loaded Network Baud Use IT to ad Model Mode Scan Rate mS Lcl Net Use All Net Use Ladder Size Config Size Graphics Size String Size Bitmap Size Text Tbl Size Font Tbl Size Protocol Size SMS File Size Firmware Rev BIOS Rev FPGA Rev Self Test Logic Error User Program 125 KB just QOX351 S 3 o CO C CO CO COON O Or NO e e Or RA ONO User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery Base Selected Base Online Slot 1 I O Slot 2 I O Slot 3 I1 0 Slot 4 I O February 25 2010 CPU Yes FOX100 ETN300 Empty Empty Main Menu Set Network ID Set Network Baud View Status View Diags View I O Slots View Protocols Set Fkeys Mode Set Serial ports Set Time Date Set
78. heet is the first document you need to refer to for model specific information related to QX351 models such as pin outs jumper settings and other key installation information Visit our website http AWwww heapg com to obtain updates to datasheets manuals and user documentation QUICK START INSTALLATION PROGRAMMING TROUBLESHOOTING page 9 page 9 page 9 page 9 page 11 page 11 page 11 page 11 page 17 Page 25 page 99 Electrical Installation CAN Communications page 23 page 29 page 103 Ethernet Communication Page 31 page 35 System Settings page 43 page 59 page 69 Cscape Configuration page 5 Fail Safe System Page 87 Clone Unit Page 95 February 25 2010 Page 8 of 109 1039 MAN0892 03 EN CH 1 CHAPTER 1 SAFETY COMPLIANCE 1 1 Safety Warnings and Guidelines When found on the product the following symbols specify A Warning Consult user documentation A arning Electrical Shock Hazard WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off o the area is known to be non hazardous WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide prote
79. icro SD memory card to the PC according to the manufacturer s instructions b The PC typically sees the Micro SD card as a removable storage device like a small solid state hard drive Files can be read from and written to the Micro SD card in the same way they are read written to a standard hard disk The only file format that can be read or written by an OCS application is a csv comma separated value file 8 2 Removable Media RM Function Blocks in Cscape Note For detailed information regarding RM function blocks and parameters refer to the help file in Cscape Software Refer USB Flash Media support for RM Functions for USB flash drive access details The following RM functional blocks are available in Cscape Software These function blocks will reference Micro SD when filename is prefixed with A or nothing OR USB A Flash Drive when filename is prefixed with B The following RM functional blocks are available in Cscape Software a Read RM csv This function allows reading of a comma separated value file from the Micro SD interface into the controller register space b Write RM csv This function allows writing of a comma separated value file to the Micro SD interface from the controller register space Cc Rename RM csv This function allows renaming a file on the RM card The data in the file is not changed d Delete RM csv This function allows deleting a file on the RM card e Copy RM csv This funct
80. ing which is editable Beeper enable Ves Use Lt to adjust Beeper enable Yes default Enables beeper No Disables beeper does NOT affect ladder access Set Screen The Set Screen Sub Menu displays four System Settings all of which are editable Saver enable Timeout min Popup Status Update Time mS Update time sets the maximum time used by graphics in the logic scan Saver enable Yes Enable screen saver No default Disable screen saver Timeout min 5 1200 Amount of time in minutes to expire with NO touch activity before activating screen saver black screen Popup Status Off default Disable popup status Warning Display popup status only if controller status changes to NOT Ok or NOT Run mode ON Display popup status on any controller status change Update Time mS 2 50 Maximum amount of time to allow for graphics update per scan February 25 2010 Page 51 of 109 1039 CH 10 MAN0892 03 EN Removable Media The Removable Media Sub Menu displays the Removable Media Manager After selecting Removable Media from the Main Menu one of four Sub Menu screens will appear Media Directory Media Card Not Present No RM card has been installed in the Memory slot Free afal Total bytes Ej Ei Esc Ej Ei Esc Media Directory Directory Empty RM card is installed and initialized but contains no files Pi A JE Total bytes 63526944 ra a Ey co ra Ey co RM
81. inute 0 59 SR46 RTC HOUR Real Time Clock Hour 0 23 SR48 RTC MON Real Time ClockMonth __ _ 1 12 SR50___ ATC_DAY Real Time Clock Day 1 Sunday 1 7 SR51 NET_CNT_ Network ErrorCount HG SR52_ WDOG_CNT_ _ Watchdog Tripped ErrorCount_ O 65535 SR53 54_ BAD LADDER BadLadderCodeErroriIndex O 65534 SR55_ F SELF_TEST Filtered Bit Mapped Self Test Result 0O 65535 SR56 LAST_KEY_ Key Code of Last Key Press or Release ___ 0 255 SR57 BAK LITE LCD Backlight Dimmer Register 255 0 0 On 25 25 On 100 255 100 On SR58 USER_LEDS User LED Control Status 0 65535 SR59 60 Reserved S o Sooo o oo SR61 NUMIDS This Station s Number of Network IDs 1 253 SR62_ NUM_IDS_ This Station s Number of Network IDs 1 253 SR63 SS BASE SmarnStack I O Base Selector 0 7 SR64 SS STATUS SmarStack I O Base Status 0 2 SR65 76_ SS_INFO_1 SmartStack I O Module 1 Information Structure SR77 88_ SS_INFO_2 SmartStack I O Module 2 Information Structure SR89 100 SS_INFO_3 SmartStack I O Module 3 Information Structure ERE T ss mros T onarsec ro wose se nommen sre Re cons onmo ese e oms omaso roes e Ee resa ormare o a on s onmeronrese S o February 25 2010 Page 71 of 109 1039 CH 12 MAN0892 03 EN Table 12 3 SR Registers R
82. ion allows copying a file on the RM card The data in the file is not changed February 25 2010 Page 35 of 109 1039 CH 8 MAN0892 03 EN 8 3 Configuring Removable Media Manager graphic object in Cscape The Removable Media Manager is a graphic object that allows viewing filenames size and dates of files and directories on a RM card The operator can optionally change directories delete files and format new RM cards This object also supplies status information such as Color change on card OK Card full and Card missing status For additional information refer Cscape Help File Graphics Removable Media 8 4 Filenames used with the Removable Media RM Function Blocks The RM function blocks support the flash with a DOS Windows standard FAT 16 file system All names must be limited to the 8 3 format where the filename contains eight characters a period then a three character extension The entire filename including any path must be less than or equal to 147 characters When creating filenames and directories it is sometimes desirable to include parts of the current date or time There are six special symbols that can be entered into a filename that are replaced by the OCS with current time and date information Symbol Description Exampe J D na Substitutes the current hour in 24 hour format 4pm 16 Substitutes the current minute 45 45 Substitutes the current second 34 34 Substitutes the current day Note that
83. ion is made by pressing either the Up or Down arrow Time Date Object When editing a Time Date Table Object all the keys except the Up Down Left and Right arrow keys are grayed and disabled The specific field i e hour or minutes is selected using the Left and Right arrows The value in the selected field is changed by pressing either the Up or Down arrow 11 4 Screen Navigation To allow the operator to change screens a screen jump object is generally used This object may be visually represented as a 3 D button responding to touch or remain invisible and logically tied to an OCS register An optional system ICON may be configured for display along with the legend which aids in identifying the object as one that causes a screen change shown below in figure 10 3 Figure 11 3 Screen Jump Object configured for a specific screen The QX351 had the ability to store up to 8 screen jumps and then transverse back through those screens when the desired operation is complete useful for virtual menus On OCS models that contain a front panel ESC key each press of the ESC key transverses back one screen however since the QX351 does NOT have an ESC key on the front panel an alternate method is used Screen jump objects on a QX351 may be configured to simulate an ESC key Typically screen jump objects simulating an ESC key are labeled Back or Previous to indicate to the operator that it is possible to transverse back to a previous screen
84. le Media Manager graphic object in Cscape ccccceeeeeecseeeeeeeeeeeeenaees 36 8 4 Filenames used with the Removable Media RM Function BIOCKS ccccccsseeeeeeeeeeeeeeeeeees 36 8 5 System Registers used with RM ccccccccccsesseeeeceeesseeeeeeeaeeceeeeseaeceeeseeaeeeeesseeaseeeeseaaeeeesssaaass 36 CHAPTERS SMARTSTAGK VO rsin usc neces ae eee ee cmusc aa aacencecuuseesvewecequeutnerens 37 9 1 CONMMG UF ATION Procedures snien a a 37 CHAPTER 10 SYSTEM SETTINGS AND ADJUSTMENT S esccceeeeeeeeeeeeeeseeeeeeeeeeeeeseeeeeeeeeeenenneeees 43 10 1 System Menu Overvi W sictsncsndessivctsshirmasieuasnnciscusines tases tiedstunen ivan toassabamesuans Uyetetdamaddues eked needa 43 10 2 System Menu Navigation and Editing cccccecccccsseeeeeseeeeeeeeeeeeseeeeeseeeeeesseueeesseneeessaeeeeseees 44 10 3 System Menu Details sccivccecetir cts Ha ecarnshccet decueeonaetuedetecsbcous Wharedduastsbeeatienetinctaeneddluwcttievedoer ect 44 10 4 Touch SELES M CAlIDTATION vir carvanuuernivcas snoitiasnneltaucapwvanawerditagdned Maina Uidat a We reiiiet aval iadiamacnuen siuuldis 56 CRAPTER 11T USERINTERFACE criin a ince cctest incertae 59 Et OVEVIEW name tere ee eee eee en a eee eee ce eee ee ere eee ce eee eee 59 11 2 Displaying and entering Data ccccccccccccssseceeeceeseceeseeeeeeeeeesuesseeeesseaaceeesseaaeeeesssaaeeeeesssaseeees 59 AGS Alphanumeric Keypads een a a aaa a vali ees Macatee 60 TVA D
85. lowing aspects are discussed Displaying and entering data Alpha numeric data entry Navigating around screens Beeper acknowledgement Touch slip sensitivity Alarm log dialog RM dialog Run and OK status Screen Saver Dimmer 11 2 Displaying and entering Data Roller 2 A nat Running Hours 1274 cieaning ue D Figure 11 1 Example Screen February 25 2010 Page 59 of 109 1039 CH 11 MAN0892 03 EN Multiple objects are provided for displaying data such as virtual panel lights push buttons numeric value displays bar graphs meters graphs and animated bitmaps On the QX351 these graphical objects through ladder manipulation of attribute bits can change color flash or change visibility to attract operator attention On objects that accept user input the input is provided by touching the object or alternately changing an OCS register i e Function key registers Objects that allow input generally have a raised 3D appearance An exception is the binary type objects such as buttons which are shown in a depressed 3D appearance when in the ON state Objects that normally accept touch input may be disabled through program control through ladder manipulation of an attribute bit If an object is disabled the object s representation changes to a 2D appearance On objects that represent non discrete information more action may be required beyond that of simply touching the object For example the slider
86. mail tech support hornerapg com February 25 2010 Page 106 of 109 1039 MAN0892 03 EN INDEX Al Registers 73 AIG Registers 74 AQ Registers 73 D Registers 73 l Registers 73 IG Registers 73 K Registers 73 M Registers 72 Q Registers 73 QG Registers 73 R Registers 73 I Register 72 Accessories 16 AutoLoad 92 AutoRun 94 Backup Restore Data 88 Battery Backup 99 Replacement 100 Warnings 100 When to Replace 99 Battery backed RAM 55 95 CAN Comm Cscape Programming 30 I O Expansion Network I O 30 Ladder Controlled 30 Overview 29 Ports 29 Wiring 29 CE 10 Clone Unit 55 95 CLONE DAT 56 96 COM 25 27 30 81 82 104 COM port 82 Communication options 31 Communications Port 82 104 Compliance CE 10 Csape Program Via Serial Port 27 Cscape 3 25 27 29 30 63 76 79 82 83 104 Configuration Procedures 85 Establishing Communications 76 Models Supported 84 Overview 75 Status Bar 75 Default Gateway 33 Detailed Product Descriptions 14 Device Manager 81 104 Devices to Connect to QX 14 DIP Switches 26 Ethernet 3 104 February 25 2010 INDEX Ethernet Communication 31 Ethernet Module Default Gateway 33 IP Address 33 Net Mask 33 Status Register 33 Version Register 33 Ethernet Module Configuration 31 Ethernet Module Protocol Configuration 34 Ethernet Module Protocols and Features 31 Ethernet Module Specifications 31 Ethernet System Requir
87. n by selecting the Controller I O Configure menu item If the QX351 is connected to the PC press the Auto Config System button to automatically detect the Base model I O and any communication options 3 If the QX is not connected press the Config button to the right side top end of the screen This allows the base CPU to be selected 4 Select QX351 from the type drop down box Once the QX351 CPU is selected press OK to exit the dialog and configure the I O 6 Once done configuring the I O OK out of configuration dialogs February 25 2010 Page 85 of 109 1039 CH 13 MAN0892 03 EN NOTES February 25 2010 Page 86 of 109 1039 MAN0892 03 EN CH 14 CHAPTER 14 FAIL SAFE SYSTEM 14 1 Overview The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event The Fail Safe System has the following capabilities e Manually backup the current Battery Backed RAM Register Settings into Flash memory e Manually restore Register Settings from the values previously backed up in Flash to Battery Backed RAM e Detect corrupted Register Settings at power up and then automatically restore them from Flash e Detect corrupted or empty application in Flash memory at power up and then automatically load
88. n is used internally and is also available to the operator via the System Menu using the QX351 display and keypad The System Registers are also available for User Screens and can be accessed by Ladder Code S Registers S Registers are 1 bit memory locations containing system status information which are implemented as shown in Table 12 2 Register Name Description S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 On if one or more I O points are currently being forced S16 Ethernet COM module is OK o SR Registers SR Registers are 16 bit memory locations containing system status information implemented as shown in Table 12 3 Note Where 2 SRs are combined to make a 32 bit value the lower numbered SR is the low word while the higher numbered SR is the high word Register Name Description Min Val Max Val SR2 ALRM_SCR___ Current Alarm Screen Number Q none O 1023 SR3_ SYS_SCR_ Current System Screen Number O none 0 14 SR4 SELF TEST _ Bit Mapped Self Test Result O 65535 SR5 CS MODE Control Station Mode O Idle 1 Do VO 2 Run 0 2 SR6 SCAN RATE Average Scan Rate 10 1000 SR7 MIN_RATE Minimum Scan Rate 10 1000 SR8 MAX RATE Maximum Scan Rate 10 _ 1000 SR9 10 EDIT_BUF DataFieldEditBuffer _ 0 24 SR13 16 Reserved S o oo S oi i SR21 22 SD
89. nd suggested QX351 accessories Visit our website http www heapg com to view updates on new products and accessories Note The QX351 is not shipped with a programming cable in the box To obtain a programming cable order HE500CBL300 Table 2 1 QX351 Accessories Cscape Software Package Includes Cscape CD 9 pin OCS Programming Cable RJ 45 mE SJON Programming Cable Documentation HE500CBL300 OCS Programming Cable 9 pin female PC to RJ 45 OCS 6 feet USB programming kit Includes USB to RS 232 adapter and 6 foot RS 232 cable with D sub connections Requires HE500CBL300 to program the QX351 HE MC1 Removable Media card compatible with QX351 Media Card Reader for HE MC1 Portable device allows HE MC1 to be plugged into the USB port of personal computers as a portable hard drive Power supply 100 240VAC or 140 340VDC Switching supply that outputs 1 5A 3A HE X24 AS AL at 24 VDC Mounts on Standard DIN rail Power supply 100 240 VAC or 140 340 VDC Switching supply that outputs 1 5A 3A HE X24 AS AL at 24VDC Mounts on Standard DIN rail HEUSB600 HE MR1 HE X24 AS HE X24 AL 2 6 Useful Documents and References The following information serves as a general listing of Horner controller products and other references of interest with their corresponding manuals numbers Visit our website http www heapg com to obtain user documentation and updates Table 2 2 Additional References Note This list is
90. ng Requirements 3 2 1 Mounting Procedures Installed in a Panel Door 0010CS001 0010CS002 Figure 3 1 Panel Mounting of QX351 OCS Once the panel design has been completed using the criteria and suggestions in the following sections use the following steps to panel mount the QX351 OCS 1 Remove all connectors from the QX351 OCS unit 2 Make sure the gasket is installed on the QX351 OCS and is free from dust and debris Check that the corners of the gasket are secure 3 Pass the unit through the panel 4 Insert each of the four 4 mounting clips into the slots in the QX351 OCS case One clip should be installed on each corner Lightly tighten each screw so the clip is held in place 5 Tighten the screws on the clips such that the gasket is compressed against the panel February 25 2010 Page 17 of 109 1039 CH 3 MAN0892 03 EN 3 3 Mounting Orientation 3 3 1 QX351 Mounting Clip 001 XLQX007 0010CS004 Figure 3 2 QX351 Mounting Clips 3 3 2 QX351 Mounting Orientation 0010CS001 NOTE There are NO orientation restrictions on the QX However the above orientation provides for optimum readability of the screen and ease of use of the keypad Figure 3 3 QX351 Mounting orientation February 25 2010 Page 18 of 109 1039 MAN0892 03 EN CH 3 3 4 Panel Cut Out For installations requiring NEMA4X liquid and dust p
91. nguage Customize settings For the d Scanners and Cameras Add remove and configure A Scheduled Tasks Schedule computer tasks to Na Security Center View Your current security s Calsoundmax 3 0 Control Panel For SoundMax See Also T Sounds and Audio Devices Change the sound scheme fF amp Windows Update A7 Speech Change settings For text bo ig LiveUpdate This applet allows you to co Help and Support See information about vour pare and Start Menu Customize the Start Menu a A User Accounts Change user account settim ga Windows Firewall Configure the Windows Fire a4 Wireless Network Setup Set up or add to a wireless February 25 2010 Page 79 of 109 1039 CH 13 MAN0892 03 EN System Properties System Restore Automatic Updates Remote General l Computer Mame Hardware l Advanced Device Manager The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device Device Manager Driver Signing lets pou make sure that installed drivers are compatible with Windows Windows Update lets you set up how Windows connects to Windows Update for drivers Driver Signing windows Update Hardware Profiles Hardware profiles provide a way for you to setup and store different hardware configurations Hardware Profiles February 25 2010 Page 80 of 109 1039 MAN089
92. object requires the operator to touch and slide the control in the direction desired Alternately aloha numeric entry objects invoke a pop up alpha numeric keypad for additional user input The alpha numeric keypad is discussed below Note that if the numeric entry object displays gt gt gt gt gt gt gt the value is too big to display in the field or is above the maximum for an editable field Likewise if the numeric entry object displays lt lt lt lt lt lt lt ina numeric field the value is too small to display or is below the minimum for an editable field 11 3 Alpha numeric keypad To allow entry of a specific number or text several of the input objects invoke a pop up alpha numeric keypad when the object is touched An example of the alpha numeric keypad invoked from a numeric input object is shown in Figure 10 2 Once invoked the operator may touch the appropriate keys to enter a specific value When entering a value the aloha numeric keypad is in one of two modes new value or edit value New value mode Generally when the alpha numeric keypad is first invoked it is placed in new value mode Initially the alpha numeric keypad displays the current value with all the digits being highlighted Once the first digit is entered the current value is erased from the display and the new digit is placed in the first location Thereafter no digits are highlighted and new digits are added to the rightmost position while the other di
93. on For best mechanical stability the 24351 Main Base should be Base limited to a maximum of two HO modules OF Cancel Apply Figure 9 3 Main Base Screen appears with QX351 Pressing the Auto Config Base button deletes any current settings from the configuration within Cscape and the I O that is fitted to the target controller displayed A Warning box appears and indicates that the settings will be deleted from the configuration within Cscape If OK press Yes Then press OK Upon pressing the Base 2 tab the following screen appears February 25 2010 Page 39 of 109 1039 CH 9 MAN0892 03 EN iO Configuration CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base 6 Network 10 Figure 9 4 Base 2 Selected Double click on a slot or press the Config button located next to the slot The following screen appears Select a tab at the top of the screen and then select an I O module For this example the DIQ611 is going to be selected Press OK Add I O Module Lomm Other Diatalin DigtalQut MixedAnalog Analogin HESOUDIQE1 S pomi 24 VDC pos neg logic input neg logic cunent kmited output HESOUDIGE12 amp channel 24 VDC pos neg logic input 3 Amp 6 channel relay output HESO0DIQ616 8 channel 24 VDC pos neg logic input pos logic cument limited output HESO0DIQ622 8x TA0VAC pos neg logic input 6 x 2Z50VAC 3A relay output HESOODIGE24 8 port 120VAC input 240VAC 34 output HESO0DIGE27 8
94. onfiguration Screen appears Two tabs are available for selection February 25 2010 Page 41 of 109 1039 CH 9 Module Configuration Module MAN0892 03 EN Module Configuration 40 Map Module Setup Output ciate on controle STOP Model HESOUDIQE12 Ft 5 E ri a Description 8 channel 24 VOC pos neg logic input 3 p p i Amo 6 channel relay outout a a Al a a Starting Ending Number of Register Register Reoisters ede 264 25r Legend a OFF T OM u Hold Laat State Figure 9 7 I O Map amp Module Setup Tabs a I O Map Tab The I O Map describes the I O registers assigned to a specific I O module Although there are no user defined parameters the I O Map can be viewed after the SmartStack module is configured to review the registers e Model number provides the part number e Description Describes the number of input and output channels and other key Characteristics of the module Type Displays the register types assigned to the module Starting Location Denotes the starting location of the register type Ending Location Denotes the ending location of the register type Number Indicates the number of a particular register type Note Do not confuse the described number of input and output channels with the numbers found in the Type column i e l and Q The numbers do not necessarily match b Module Setup Module Setup for the I O Selected in the above example DIQ611 shows t
95. p the screen below for the user Clone Unit Hake Clone Files Are You Sure Ok Cancel Free 1004257280 Total 1004257280 Load Hake Clone Clone Esc Figure 15 3 Clone Unit Confirm Screen After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM Clone Unit DAT 24570 07 14 09 12 114 Free 1004208128 Total 1004257280 Load Hake Clone Clone Y A Esc Figure 15 4 Clone Unit Files NOTE Make Create clone operation automatically includes the security in AUTOLOAD PGM file for security enabled files February 25 2010 Page 96 of 109 1039 MAN0892 03 EN CH 15 4 Once the cloning is successful OCS gives a message as below Clone Unit Cloning Status SUCCESS MAKE CLONE operation Ok Free 1004224512 Total 1004257280 Load Hake Clone Clone Esc Figure 15 5 Cloning Status Make Create clone can also be triggered by setting SR164 9 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Make clone operation is triggered by this SR bit it does not ask the user for confirmation for making clone The success failure of the operation is also not notified on screen to the user In case of failure of Make Clone operation SR164 11 bi
96. per machine operation is the sole responsibility of the system integrator February 25 2010 Page 4 of 109 1039 MAN0892 03 EN PREFACE Table of Contents Fo gs aaah bets eae esc eee ees aa e a coeds cto cas adams neem etaattadeenntc use 3 For user manual updates contact Technical SUPPOSMT cccceeeeceeeeeeeeeeeeeeeeeeeeeeeeaeaeeeeesseeeeeeesaaneeeseesas 3 LIMITED WARRANTY AND LIMITATION OF LIABILITY 0cccceececeeececeeeeeeeeeeeeeeeeeeeesaeeeeeeeeeessaaeaeess 4 ABOUT PROGRAMMING EXAMPLES eoriet a EA ra a aeai 4 VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU ccecceesstseessseeeeeeeeees 8 CHAPTER 1 SAFETY COMPLIANCE iis seccanctateivecceiedahdil se wiecevecstiadic tive aucduawadd ioeuudasuucanttd cee dousuateutdevwens 9 1 1 Safety Warnings and Guidelines eis a acacidai cs cestctcacdavspedanintedanaendecaaalvntndeuacnawienewaisbanncadetauseatedeeaensstecexe 9 1 2 e 8 1g 0 al Tsi r ee een oer eee eo Sera a eee eee eee ae see 10 1 3 CE ONIN rss ne cece a r a stats 10 CHAPTER 2 INTRODUCTION ba fiiacccescscet cary acanesin vec chototactteasvar aus idcbcusedgevuasavuan ctaaeny acodedeotuuevanvedouecasusuuves 11 2 1 Visual OVENIE Wri unne Nea E heriocas Nee awd eicdresiccuanieie e a 11 2 2 COMEGIIVILY Othe OX35 Teyine e a e a a a 14 2 3 Detailed ProdUct DESH DUO INS ics cot chaisccn yesantiintnd ava hos ate e a a 14 2 4 Product SOC CHICA OLS sien Sas iactice 2s arcattndhs peer hence e ueansieta
97. plugged into the USB port Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for zottware Ces this time only Co Yes now and every time connect a device Click Next to continue Figure 13 1 Front Panel and USB Programming Connector February 25 2010 Page 76 of 109 1039 MAN0892 03 EN CH 13 Found New Hardware Wizard This wizard helps you install software for OCS USB COM Port Fai i IF your hardware came with an installation CD ts lt or floppy disk insert it now what do vou want the wizard to do O Install from a list or specific location Advanced Click Next to continue Hardware Installation A The software you are installing for this hardware OCS USB COM Port has not passed Windows Logo testing to very its compatibility with Windows esP Lell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing STOP Installation February 25
98. poit 240V4C input 240VAC 24 output IODIQ711 16 port 24 VDC pos neg logic input 12 point neg logic cument limited outi 14 channel 24 VDC pos neg logic input 3 Amp 10 channel relay output 16 pomt 24 VDC pos neg logic input 12 point pos loge current limited gute 14 120VAC pos neg logic input 10 250VAC SA relay output BO0D 16 channel 24 VDC pos neg logic input pos logic curent limited output HESOODIGS35 32 point 24 VDC pos logic input 40 neg logic 50 mA outputs HESO0DIGS37 32 point 24 VDC pos logic input 40 neg logic 50 mA outputs Figure 9 5 Selecting an I O Module February 25 2010 Page 40 of 109 1039 MAN0892 03 EN CH 9 4 The following screen appears VO Configuration CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base 6 Network 10 Empty Empty Empty He 24VOC in and out Auto Config Base Uk Cancel Figure 9 6 Base 2 with an I O Module Selected The description and properties of the I O module are provided If satisfied with the selections press OK Note If a module already occupies a slot and a different module is desired right click on the slot and press Replace To leave a slot empty right click on the slot and press Delete By right clicking on a slot its configuration can be copied into another slot on the same base or a different base and pasted into a new slot 5 Click on the Config button of the I O module that is placed in the slot the Module C
99. ram User Graphics W Dog Trips Het Errors Hetwork State Hetwork ID Dup Net ID Clock Error If0 System Battery February 25 2010 Ok Warn x O X Ok Warn Ok Warn Ok Warn Ok Warn Ok Warn Ok Warn Application graphics objects loaded successfully Application graphics objects not loaded or load failed Watchdog timer has not tripped since the last power up Number of times watchdog timer has tripped No CAN network bus off errors have occurred Number of CAN network bus off errors that have occurred At least one other node was found on the CAN network No other nodes were found on the CAN network This node s CAN Network ID was in the range 1 to 253 This node s CAN Network ID was out of range at power up This node s Network ID is unique on the CAN network This node s Network ID is duplicated in another node Time and date have been set Time and date need to be set I O configuration matches the installed I O and COM modules I O configuration needs updating to match installed Modules Battery voltage level at an acceptable level Battery voltage level below an acceptable level Page 47 of 109 CH 10 1039 CH 10 View I O Slots The View I O Slots sub menu displays 6 System Settings only one of which is editable Base Selected CPU Base Online Yes Slot 1 I O FOATH6 Slot 2 IZ0 ETNS66 Slot 3 IZ0 Empty Slot 4 IZ0 Empty
100. re Register Data Are You Sure This will cause System Resett Figure 14 4 Restore OCS Data Clear Backup Data When initiated the backup data will be erased from the onboard Flash and no backup will exist SR164 4 and SR164 3 is reset to 0 when backed up data is erased February 25 2010 Page 89 of 109 1039 CH 14 MAN0892 03 EN Backup Restore Data Clear Backup Are You Sure Figure 14 5 Clear Backup Data Exit Goes back to the previous screen February 25 2010 Page 90 of 109 1039 MAN0892 03 EN The OCS follows the following sequence in execution of Automatic Restore OCS Power Cycle 7 Battery Backed RAM Registers check failed Backup NO exists YES Controller placed in IDLE mode y y Application Program erased Data copied from Onboard FLASH to OCS Battery backed RAM Controller Resets NO AutoRun y 2 OCS put in IDLE Enabled YES y OCS put in RUN Mode Mode Figure 14 6 Flow Chart for Automatic Restore February 25 2010 Page 91 of 109 CH 14 1039 CH 14 MAN0892 03 EN 14 4 AutoLoad Enable AutoLoad Ho AutoLoad from t Removable Hedia s AUTOLOAD PGH file when triggered Figure 14 7 AutoLoad Menu This system menu option allows the user to specify whether the OCS automatically loa
101. reem NAVIG ANON ieni a a a a a a a a 62 11 5 Ladder Based Screen Navigation ccccccssscccccsssseceeeseeeecececseeeeeeeeeseaeceeesseageceeessaaeeeeesesaggeeees 63 11 6 Beeper ACKNOWIEAGEMENL cccccccsssseccccseecceeceeeeceeesseeeceeesseeueceeessaaseceessseaeeeeessaaeeceeessaneeeees 63 e TOUGCHHCSIIO SEMSIIVINY esa a a a E E a NO 64 TRO A aa a A a ne adicaconeaecedeetnuedecbeneaueesesdes 64 11 9 Removable MCC ss c2css0 08 sstenenet te aatetet gassed ctecendtnteaddbcsiaancedsviaesacabunuanta tbidseestenconts iaetecshancatSubeiecds 65 MEW Or OK ana AU co AUG oria satasesthaaneshd seqaosutn a A E A Aa eri 67 TNI Screen o aVE vost scncnseeares eestecanudaouisitacttscena tebe seaas seecene tase lsadetenene tate todas sbaauttnuhezadstenecetaveieaes Cesene 68 11 12 Screen Brightness e esirinnas aaa dd shacensdsvoiddeodseananth evaded sbacuadds yideesshaseeedevoaesectemeseds 68 CHAPTER 12 REGISTERS madiin a E 69 edi D OT Pe SO UNG eea cotesesahdceocte dade Gevesnedcuuceltscasatdeussuedededasoasses lt utua Was cseeeaneseedededssouecsenceuiests 69 1A SOV GIVICW oense Satbinnauncasdsennstateacke ted a tanakatbannnted a ca daddsainctestniuntembietds 69 122 Resource LIMUS eccere a E tanitaeatiarnnted Sen ES 69 121 3 Resource DETNITIONS eiie EA a R ar a r A 70 CHAPTER 13 CSCAPE CONFIGURATION 2 00 cceeeccccesnssnsseeesceeeennnnsenseeesceeeennasesesceeeennannsseeees 75 Moet SOV EMVICW niee ER ea aa ea aea e a a aA
102. rface with no handshaking Both the MJ1 and MJ2 RS 485 interfaces provide switchable termination and bias resistors internally 5 3 Wiring Figure 5 1 along with Table 5 1and Table 5 2 show how the MJ1 and MJ2 serial port pins are assigned Note MJ1 and MJ2 look the 8 same but have different pin assignments and functions Figure 5 1 MJ Serial Port Connector Table 5 1 MJ1 Serial Port Pin Assignments Signal Description RS 485 Receive Transmit Positive o Ground 7 RD _RS 232 Receive Data Out 00 5 on QX351 Rev E and later Pin MJ1 Pins e 5 on all revisions XLt XL6 and QX351 Signa f Direction l l TXD OUT Signals are labeled for connection to a DTE device 5 60mA OUT alo OUT IN RX TX IN OUT RX TX IN OUT February 25 2010 Page 25 of 109 1039 CH 5 MAN0892 03 EN Pin MJ2 Pins Signal Direction 8 OUT 6 ov Ground _ Table 5 2 MJ2 Serial Port Pin Assignments Pin Signal Signal Description Direction 3 TX RS 485 Transmit Positive Out 6 OV Ground RS 232 Transmit Data IAA 45Vde 60mA Max RS 232 Receive Dat Out N 8 RD eceive Data MJZ Full Duplex Mode Pin MJ2 Pins Siomai Direction 8 TXD OUT 6 0v Ground 5 60mA TX RX IN OUT te E E come ian MJ2 Half Duplex Mode MJ2 Pinouts in Full and Half Duplex Modes Position
103. rotection the panel cutout should be cut with a tolerance of 0 005 0 1 mm R 125 3 mm TYP 5 156 RADIUS CORNERS 131mm WHEN REQUIRING DUST OR WATER TIGHT SEAL PER NEMA 4 4X OR 12 6 875 175mm 0010CS003 R1 Figure 3 4 Panel Cutout Tolerances 3 5 QX351 Dimensions 5 653 143 6mm 7 326 186 1mm Figure 3 5 QX351 Dimensions February 25 2010 Page 19 of 109 1039 CH 3 MAN0892 03 EN 3 6 Factors Affecting Panel Layout Design and Clearances Warning Itis important to follow the requirements of the panel manufacturer and to follow applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors 3 6 1 Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Table 3 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance ssa resi of device and sides of 2 inches 50 80mm Minimum Distance between base of device and wiring ducts 1 5 inches 38 10mm If more than one device installed in panel box or on door 4 inches between bases of each Minimum Distance between bases of each device device 101 60mm When door is closed Minimum distance between device and closed door 2 inches 50 80mm Be sure to allow enough depth for QX351 OCS 3 6 2 Grounding Warning Be sure to meet the
104. ry 25 2010 Page 100 of 109 1039 MAN0892 03 EN CH 16 Battery Cover Figure 16 1 Battery Cover February 25 2010 Page 101 of 109 1039 CH 16 MAN0892 03 EN NOTES February 25 2010 Page 102 of 109 1039 MAN0892 03 EN CH 17 CHAPTER 17 TROUBLESHOOTING TECHNICAL SUPPORT This chapter provides commonly requested troubleshooting information and checklists for the following topics Connecting to the QX351 controller Local controller and local O CsCAN Network Removable media In the event that this information is not what you need please contact Technical Support at the locations indicated at the end of this chapter 17 1 Connecting to the QX351 Cscape connects to the local controller automatically when the serial connection is made The status bar below shows an example of a successful connection This status bar is located in the bottom right hand corner of the Cscape window Local 253 Target 253 R no Forces In general the Target number should match the Local number The exception to this is when the controller is being used as a pass through unit where other controllers on a CSCAN network could be accessed through the local controller Determine connection status by examining feedback next to Local amp Target in the status bar of Cscape Local If a number shows next to Local then communication is established to the local controller Cscape is unable to access the COM port of the PC Thi
105. s could mean that Cscape is configured for a COM port that is not present or that another Local No Port program has control of the COM port Only one Cscape window can access a port at a time Subsequent instances of Cscape opened will indicate No Port Cscape has accessed a PC COM port but is not communicating with the Local No Com controller This typically occurs when the controller is not physically connected Unknown communication error Close Cscape power cycle the controller Local and reopen Cscape with a blank project Check Local lf idle R run or D do I O shows next to Target number then Target I R D communication is established to the target controller Communication is not established to the target controller Check node ID Target of controller and set Target to match Make sure local connection is established February 25 2010 Page 103 of 109 1039 CH 17 17 1 1 a 2 3 17 1 2 SS 17 1 3 _ k 17 2 MAN0892 03 EN Connecting Troubleshooting Checklist Serial Port MJ1 MJ2 Programming Programming and debugging must use MJ1 MJ2 or use Mini B USB Controller must be powered up Assure that the correct COM port is selected in Cscape Tools Editor Options Communications Port Assure that a straight through non null modem serial cable is being used between PC and controller Check that a Loaded Protocol or ladder is not actively using MJ1 Taking the
106. s general information of QX351 models Visit our website http www heapg com to obtain user documentation and updates Four main types of information are covered in the manual Safety and Installation guidelines instructions Mechanical and Electrical Descriptions of features Configuration and Use Maintenance and Support 2 2 Connectivity to the QX351 The QX351 has tremendous capabilities for connecting to a variety of devices The diagram below shows some examples of devices that can be used with the QX351 Other OCS Devices Other OCS Devices Smart Stix I O Drives lt PLCs OPC Server Bar Code Readers Cscape Printers SCADA OPC Servers serial I O sensors Indicators lt N Smart Stack Alarms O USB A B Encoders Pumps Relays Cscape Solenoids Flash drive Figure 2 2 Visual Overview of Types of Devices that can be connected to QX351 Ethernet A E aA OPC Server Modbus TCP Devices CsCAN Cscape 2 3 Detailed Product Descriptions a Features The QX351 combines several desirable functions in one compact package Each unit is a highly integrated operator interface and controller with expandable I O and networking capabilities have standard features consisting of the following February 25 2010 Page 14 of 109 1039 MAN0892 03 EN CH 2 Bright 32000 Color graphical Touch sensing LCD display Display of complex graphical objects including trends gauges meters and animations
107. splay Type HEgQWS5 HEQX551 BPA Keypad Typi HEQX551 BP41 CanOpen Program Mey HEGX551 BP41 DeviceNet Auto Config HEGMSS1 EP43 JHEGXS51 BP43 CanOpen Netwons 19H OMES1 BP43 DeviceNet JI HEGxEST a HEQXES1 BPA HEG 651 BPAH CanOpen DeviceNet Cancel Figure 9 2 Selecting a Controller To select a different controller click on the Family Type list box and select the controller series Then click on select Device Type list box and scroll down to select the desired controller Then press OK If satisfied with the controller now selected press Base tab at the top of the screen Then go to Step 3 Note The Auto Config button can be pressed prior to selecting the desired controller By pressing the button the settings are deleted from any controller that is physically connected to the PC February 25 2010 Page 38 of 109 1039 MAN0892 03 EN CH 9 3 The following screen appears In this configuration example I O modules are going to be selected and configured for Base 2 Any Base can be selected It is not necessary to select bases in a specific order The Main base contains the slots directly located on the back of the QX351 x Hardware Configuration CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base 6 Base 7 Network 1 0 Config mw ey Empty EMPTY Config Empty EMPTY mE Config Config Empty Enable 1 0 Map Compatibility Mode Auto Contig Cauti
108. stem Menu Details 44 February 25 2010 MAN0892 03 EN Navigate Edit 44 System Menu Overview 43 target ID 83 Target ID 83 target indicator 82 84 Technical Support 3 Contacts 106 Toubleshooting Connecting Checklist 104 Troubleshooting Common problems 103 Connecting Checklist 104 CsCAN Checklist 105 CsCAN Network 105 Local Controller I O 104 Local I O Checklist 105 Removable Media 106 Troubleshooting Checklist USB Port Mini B Programming 104 Troubleshooting Checklist Ethernet port Programming 104 USB 16 30 76 104 User Interface Ladder Based Navigation 63 Visual Overview 11 Where to Find Information 14 Page 108 of 109 1039 MAN0892 03 EN TABLE OF FIGURES TABLE OF FIGURES Figure 2 1 Visual Overview OF OXI ITa e a a a aaa mural uae 13 Figure 2 2 Visual Overview of Types of Devices that can be connected to QX351 cseeeeeeeseeeeees 14 Figure 2 3 Pass through Function Available in CSCAN Networks Only ccccccccsssseeseeseeeeeseeeneees 15 Figure 3 1 Panel Mounting Of QX351 OCS teccceeeeessecesssneeeeeeeeeeceessneeeeeeeeooeessseeeeeesecoeessseeeeesseeoenenes 17 Figure 4 1 Two Point Ground Connection TeSt cccecescseesseeesseeesseeeseeeenseeeeeeeenaeeseoenseeeseoeesseeesees 23 Figure 4 2 Power Connector Primary Power Port ccssssscsssssseesesseeeeeeneeeeeesseeseeaseeeeonseessoesseesonenees 24 Figure 4 3 Primary Power Port as Viewed looking at QX
109. t is set to 1 by the firmware and never reset NOTE Backup of registers in flash memory is not performed by Clone Feature If user desires Backup should be done as explained in Chapter 14 Fail Safe System 15 3 Load Clone This option loads the application all unit settings and register values from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then resets the OCS for the settings to take effect User needs to perform the following to Load Clone 1 Select Clone Unit from main system menu of OCS as shown below set Hetwork ID set Hetwork Baud View Status View Diags Uiew I O Slots Uiew Protocols set Fkeys Mode Set Serial Ports Set Time Date set Beeper set Screen Removable Hedia Fail Safe System Clone Unit Figure 15 6 System Menu February 25 2010 Page 97 of 109 1039 CH 15 MAN0892 03 EN 2 Selecting Clone Unit menu will open the following menu screen Select Load Clone Clone Unit DAT 24570 07 14 09 12 114 Free 1004208128 Total 1004257280 Load Hake Clone Clone V AN Esc Figure 15 7 Clone Unit Menu after Cloning 3 User needs to confirm Load Clone as shown below Clone Unit Load Clone Files Are You Sure Ok Cancel Free 1004208128 Total 1004257280 Load Hake Clone Clone V A Esc Figure 15 8 Load Clone Confirm Screen 4 After confirmation all unit settings and register values will be loaded
110. the removable media viewer The configuration of the removable media object that invokes the removable media viewer defines what buttons are enabled and available to the user A button is grayed and does not respond to touch if configured as disabled The 4 Enter button if enabled performs certain operations based on the selected file s type change display to parent directory lt DIR gt change display to child directory bmp jpeg display bitmap if compatible format pgm load application if compatible model and version Alternately the enter button can be configured to simply load the ASCII representation of the file path including the file name to a group of OCS registers That pathname can then be used by ladder for opening and manipulating that file Once view operations are complete simply touch the Esc button to remove the pop up removable media viewer If the removable media is used in an application the removable media device requires changing by the operator and the application is attempting to write to the removable media when it is removed the screen designer should create objects that allow the operator to temporally halt access to the removable media This prevents corruption to the file system if the removable media is removed during a file write sequence The graphic objects should set OCS register SR174 1 when requesting the card be removed and February 25 2010 Page 66 of 109 1039 MAN0892 03 EN
111. ting equipment open their related breakers Do not make connections to live power lines Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits Ensure hands shoes and floors are dry before making any connection to a power line 2 25 2010 Page 9 of 109 1039 CH 1 MAN0892 03 EN e Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections e Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective 1 2 Grounding Grounding is covered in various chapters within this manual e For grounding specifications and testing for a good ground refer to section 4 2 e For Panel grounding refer to section 4 3 1 3 CE Compliance To check for compliance and updates visit our website at http www heapg com Pages T echSupport ProductCert html February 25 2010 Page 10 of 109 1039 MAN0892 03 EN CH 2 CHAPTER 2 INTRODUCTION 2 1 Visual Overview The QX351 OCS provides flexible options allowing you to choose the functionality you need A QX Base unit can be used alone Visual Overview of QX351 User Interface Front View February 25 2010 Page 11 of 109 1039
112. to refer to the data sheet sent with the product in the box The datasheet covers a Ports and Connectors b Wiring and Pin outs Visit our website http www heapg com to obtain updates to datasheets and user documentation 4 2 Grounding Definition Ground The term Ground is defined as a conductive connection between a circuit or piece of equipment and the earth Grounds are fundamentally used to protect an application from harmful interference causing either physical damage such as by lightning or voltage transients or from circuit disruption often caused by radio frequency RF interference 4 3 Ground Specifications Ideally a ground resistance measurement from equipment to earth ground is 0 ohms In reality it typically is higher The U S National Electrical Code NEC states the resistance to ground shall not exceed 25 ohms Horner APG recommends less than 15 ohms resistance from our equipment to ground Resistance greater than 25 ohms can cause undesirable or harmful interference to the device 4 4 How to Test for Good Ground In order to test ground resistance a Ground Resistance Tester must be used A typical Ground Resistance Meter Kit contains a meter two or three wire leads and two ground rods Instructions are supplied for either a two point or three point ground test Figure 4 1 shows a two point ground connection test GROUND RESISTANCE METER a o e Be GROUND q i DISCONNECTED ar FROM SERVICE LYSSSSI SSSS

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