SICOM6000 Industrial Ethernet Switch User`s Manual
Contents
1. 12VDC 24VDC or 48VDC SM6 1 POWER Interface module with 4 combo Gigabit SFP slots or SM6 1 4GX GE SFP RJ45 10 100 1000Base TX RJ45 ports SM6 1 4GX SFP Interface module with 4 Gigabit SFP slots SM6 1 8FE RJ45 Interface module with 8 10 100Base TX RJ45 ports SM6 1 8FX SFP Interface module with 8 100M SFP slots Interface module with 4 100M SFP slots and 4 10 100Base TX RJ45 ports SM6 1 4D 232 485 Interface module with 4 RS232 485 serial ports SM6 1 4FX SFP 4FE RJ45 35 SICOM6000 User s Manual Appendix A Twisted pair and Pin Distribution For the connection of 10Base T 100Base TX the twisted pair must have two pair cable Each pair is distinguished with two different colors For example one strand is green and the other is the alternate of green and white stripes RJ 45 connector should be equipped at both ends of the cable AM Warning Don t insert a telephone plug into any RJ 45 port Only use twisted pair with RJ45 connectors at both ends conforming to FCC standard Fig A 1 Shows how the connector of RJ 45 is numbered please make sure that the inserting direction is correct S KOSS S a o OS E oe SS eS AS S Q g E quill zy l ag Figure A 1 Connector of RJ 45 Pin distribution of 10Base T 100Base TX Unshielded twisted pair UTP or shielded twisted pair STP will be used for the connection of RJ 45 for the connection of 10Mbps category 3 4 and 5 of 100 ohm will be us2. Make sure there is enough space on rack for SICOM6000 Ensure you are using a proper power voltage for SICOM6000 24 SICOM6000 User s Manual A 1 Side vje Top view Figure 4 1 SICOM6000 dimensions 4 3 Cable Connection After the installation of SICOM6000 the next step is to connect the cables 1 Connecting service interface SICOM6000 offers 10 100Base TX RJ45 ports to connect with terminal equipments by straight through cables and to connect with network devices by cross over cables 2 Connecting power Use the proper power supply voltage listed on the product label After finishing other cables connection connect the power 4 4 Optical Fiber Connection SICOM6000 provides Gigabit SFP slots supporting hotswappable Gigabit single mode or multi 95 SICOM6000 User s Manual mode fiber ports SFP module and RJ45 ports SFP module Fiber ports can form fiber redundant ring network When the failure occur in the network the recovery time is within 50ms The fiber ports support LC connector AM CAUTION Laser is used to transmit signals in fiber cables Routine operation do not harm to eyes but do not directly look at the fiber port when the switch is powered on The connecting steps are as follows E Remove the rubber caps of the fiber ports and keep them for protecting the ports when they are not used Check whether the ports are clean Dirty ports might affect the tran
3. 12VDC power input No 12VDC power input or operates abnormally Gigabit copper port SFP slot status LEDs 2 LEDs per port slot ACT Blinking Network activities in the port Green LINK Effective network connection in the port Yellow Off No effective network connection in the port 3 2 5 100M Interface Modules SICOM6000 base board provides 3 slots for 100M interface modules supporting 3 kinds of modules interface module for fast Ethernet Copper ports interface module for fast Ethernet SFP slots interface module for serial ports Different interface modules are set according to actual demand 13 SICOM6000 User s Manual 3 2 5 1 Interface Module for Fast Ethernet Copper Ports Figure 3 8 Interface module for Fast Ethernet copper ports Note 1 POW LINK indicators in the interface module 2 Fast Ethernet RJ45 copper ports 3 Aligning pin for the interface module 1 Fast Ethernet RJ45 ports SICOM6000 provides 3 slots supporting 100M interface modules with 8 10 100Base TX RJ45 ports per module Each RJ45 port has self adaptive function supporting MDI MDI X auto connection They can be connected to terminal equipments severs hubs or other switches by straight through or cross over cables Each port supports EEE802 3x self adaptation so the most suitable transmitting mode full half duplex and data transmitting rate 10Mbps 100Mbps can be automatically selected If the devices connected to these port
4. Z XXD ZZXX NA ZZXX r Z x gt gt gt Ori E E gt gt Ora re gt Or a gt gt OF 0 j o IO E Xx amp E ale le pe Figure 3 11 The definition of RS232 RS485 serial ports 2 LEDs in the serial port module Table 3 5 LEDs oN 12VDCpowerimput OFF No 12VDC power input or operates abnormally Serial ports status LEDs 1 4 ps M Data transmission in serial port or mo data transmission o p Data receiving in serial port or no data receiving 3 2 6 Power Module SICOM6000 power module supports dual redundant power inputs and a backup port for failover to improve network reliability It adopts 5 pin 5 08mm phoenix terminal block for power supply The pin definition of input side 1 L 2 N 3 PE 4 N 5 L Power input voltage is 12VDC 24VDC 48VDC Power current is lt 3A and output voltage is 12VDC There is only one power module because the device adopts single power dual redundant power inputs mode 18 SICOM6000 User s Manual Figure 3 12 Power module Note 1 POW1 POW2 indicators in power module 2 Power input port 3 Relay alarm port 4 CONSOLE interface 5 Grounding hole 6 Aligning pin for power module 1 5 08mm spacing terminal block for power input Use this kind of terminal block to connect power cable according to the power input instruction on product label The section area of power cable is required to be greater than 0 7mm and less
5. lt 100m Wave length 1310nm SM 1550nm SM 1310 nm MM Transmission distance 10 80km SM lt 2km MM Gigabit lt 5km MM 100M Connector type SFP LC SICOM6000 User s Manual fl Transmission speed 1 25Gbps Gigabit 125Mbps 100M Input voltage 12VDC 9 18VDC 24VDC 18 36VDC 48VDC 36 72VDC Power supply Input power consumption lt 35W lt 47W equipped with fiber ports Over current Protection built in Physical dimensions heightxwidthxdepth 165 5mm x320mm x236mm Mounting mode Wall mounting Heat removal method Single ribbed aluminum case without Mechanical parameters fans Outlet type back outlet Shell protection class IP40 Weight 5kg Operating temperature 40 C 85 Ambient conditions Storage temperature 40 C 85 C Humidity 0 95 non condensing 2 2 Service Interface 1 10 100Base TX RJ45 ports Each RJ45 port has self adaptive function capable of automatically configuring between 10Base T and 100Base TX between full duplex and half duplex mode supporting MDI MDI X auto connection The transmission distance is less than 100m 100M SFP slots 100Base FX single mode or multi mode fiber ports The max throughput of each pair of fiber ports is 100Mbps with compulsory 100M full duplex working mode Support fiber line redundancy technology with recovery time less than 50ms 10 100 1000Base TX RJ45 ports Each RJ45 port has self adaptive function capable of automati
6. s Manual switch then re install check if LED status are normal If yes tighten the screws up If no the main control module need to be replaced 6 Fiber port couldn t LINK Solutions Please check if the fiber connectors are fastened well If no please reconnect and check if the fiber connectors are clean It can be confirmed by unused ports in the same module 7 No communication in serial ports Solutions Please check if serial ports connection are reliable o Please check if serial port cables are in good condition Connect serial cable with PC use wires to short circuit pin 1 2 in the plug of serial cable send data in PC serial port program at will and check if they are received by PC If they are received it proved that PC and serial cable are in good condition If not it means something wrong with serial cable or PC so you need to check them one by one 8 Packet loss in copper ports Solutions o The switches have been strictly tested before they are dispatched from the factory so the probability of packet loss is little But if packet loss happen please check if the connection for copper ports are reliable If it is reliable and packet loss still exist please plug the cable to other ports for comparison to ensure what went wrong Don t start up the switch hastily 9 Packet loss in fiber ports Solutions o The switches have been strictly tested before they are dispatched from the factory so the probability of p
7. 2 returns Reply from 192 168 100 10 bytes 1000 time lt 10ms TTL 128 Ten minutes later use CTL C command to get the packet loss rate If the rate is 0 it shows that the equipment are running well 33 SICOM6000 User s Manual Chapter 6 Networking and Configurations 6 1 Networking The most typical networking topology of SICOM6000 is redundant ring network SICOM6000 can form the redundant fiber ring network as shown in Figure 6 1 in which one device is set as master and the rest are slaves The recovery time of re communication is less than 50ms A ZZ I Pe ig i ln Sa LLLASUOL PS AZ F z e gP y 0 a slave slave or Figure 6 1 the redundant fiber ring network of SICOM6000 6 2 System configuration SICOM6000 industrial Ethernet switch is a modular design with 6 expansion slots one slot for main control module one slot for DC power module one slot for Gigabit interface module and 3 slots for 100M interface modules Required power voltages are 12VDC 24VDC 48VDC Detailed configuration and models are shown in Table 6 1 Table 6 1 Configuration table of SICOM6000 SM6 1 Backboard SICOM6000 system backboard supports one slot for main control module one slot for Gigabit interface 34 SICOM6000 User s Manual module one slot for power module 3 slots for 100M interface module SM6 1 SW3 Main control module for SICOM6000 Power module supports dual redundant power inputs
8. CADE ITINO talado 26 Ao Hardware Maintenance ss ciate nea inane Reed eed eh eee 27 47 Troubles A A nnne 28 4 8 Module Rep acometida E 30 4 9 SICOM6000 Module Disassembly ooooooooooooooooooooocncnnnnnnnnnnnononnnnnnnnnonnnnonnnnnnnnnnno nono non nn nn nro nnnnnnnnnos 30 4 10 Assembly and Commission of SICOM6000 Module ccc cccceceeeeeeeeeeeeeeeeeeeeeseeeeeeeeees 30 AV WS WAC RE NAS TAAL Oro aa a dadas 31 Ch pter S Test Method Sinai 32 SUSE AS DOCU e ea 32 ale LP PONE TOS PPC O CS EU Ena ti aires so eta aioe aoe sea iacke eee ratautaihs aoe netiovale a eet teem eens 32 So TDG E PON Me Ob area RR 32 Chapter 6 Networking and Configurations mcmmccniniinnmmmasssrrrrrrrarrrraas 34 OL NGIW OL KING etica a 34 6 2 SYSLEN CONN CUTLINE ic 34 Appendix A Twisted pair and Pin Distribution s sssssssssssusunnnnununununununununnnnnnnnununununnnnnnnnnnnnnnnnnna 36 Appendix B Cable Type and Specifications s ssssssssssssususununununununununununnnnnnnnnnnnnnnnnnnnnnnnununnnnnnnnn 39 APPendie C GlOSSarY ina 40 SICOM6000 User s Manual Chapter 1 System Overview 1 1 Product Overview SICOM6000 is a new generation modular layer 3 industrial Ethernet switch specially designed by KYLAND Technology CO LTD based on its technology advantages and numerous years of research development and production of industrial Ethernet switch Its high performance switch engine solid and sealed case design single ribbed fanless case for high efficient heat
9. working is efficiently dissipated into the air via single ribbed surface with the form of radiation and convection which greatly enhance the high temperature resistance performance of equipment Discard the traditional form of axial fan for heat dissipation not only reducing power consumption of the entire unit but also increasing the stability of the system The layout of SICOM6000 case is shown in Figure 3 2 Its dimension is 165 5mm x 320mmx 236mm height xwidthx depth SICOM6000 User s Manual 165 5 Figure 3 2 Case dimensions of SICOM6000 series Note 1 Main control module 2 Interface module with 8 10 100Base TX RJ45 ports 3 Interface module with 4 RS232 485 serial ports 4 Interface module with 8 100M SFP slots 5 Interface module with 4 combo 1000M SFP slots or 10 100 1000Base TX RJ45 ports 6 Power module 7 Single ribbed panel for heat dissipation 8 Handle 9 Base board 10 Hole to fix base board SICOM6000 User s Manual Warning The case of this switch is a part of the heat dissipation system of the unit It may get hot during working so never touch the case when the equipment is working to avoid burning 3 2 2 Base Board SICOM6000 is set different interface modules according to actual demand Copper ports and serial ports support RJ45 connector fiber ports adopt SFP slots SICOM6000 supports one power module with power voltage 12VDC 24VDC or 48VDC At two sides are holes for wall mounting and h
10. 0 AM Warning For the builtin precise parts of the equipment please handle with care and avoid strenuous vibration to avoid affecting the performances of equipments SICOM6000 User s Manual Chapter 2 Performance Specifications 2 1 System Specifications The system performance specifications of SICOM6000 industrial Ethernet switch are shown in Table 2 1 Table 2 1 System Specifications Quantity of RJ45 port Quantity of redundant Gigabit fiber or copper ports Quantity of redundant 100M fiber ports Quantity of serial ports System performance TP port parameters Fiber port parameters Max 3 interface modules with 8 x 10 100Base TX RJ45 ports per module One interface module with 4 combo Gigabit SFP slots or 10 100 1000Base TX RJ45 ports Max 3 interface modules with 8 x 100Base FX SM MM SFP slots per module Max 3 interface modules with 4 RS232 485 serial ports per module Standards IEEE802 3 IEEE 802 3x IEEE 802 3u IEEE 802 3z IEEE 802 3ab IEEE 802 1w IEEE 802 1d IEEE 802 1p IEEE 802 1q IEEE802 3ad forwarding layer 3 switching packets with wire speed Max filtering speed 148810pps 100M 1488100pps 1000M Switching mode Store and Forward Backplane switching capacity 36Gbps Routing address table size 30K EMC EN61000 Physical port shielded RJ45 RJ45 port 10 100 1000Base TX supporting auto negotiation Port standard in line with IEEE802 3ab standard Transmission distance
11. J45 8 pin 37 SICOM6000 User s Manual SLAG PECT all The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Green white Green Orange white Blue Blue white Orange Brown white and Brown Figure A 3 Cable sequence of cross over cable 38 SICOM6000 User s Manual Appendix B Cable Type and Specifications The cable type and specifications are shown as table B 1 Table B 1 Cable type and specification Cable Type Max length Connector 10Base T Cat 3 4 and 5 1000hm UTP RJ 45 100Base TX Cat 5 1000hmUTP RJ 45 50 125 or 62 5 125um core 5km 1310nm MM mee 9 125um core single mode 40km 1310nm SM SC FC ST ase fiber SMF 80km 1550nm SM 1000Base TX Cat 5 100 ohm UTP RJ 45 50 125um multi mode fiber 1000Base SX 500m 850nm 62 5 125um multi mode fiber 1000Base SX 850nm 50 125um multi mode fiber 1000Base LX 1100 1310nm 0 27 62 5 125um multi mode fiber 1000Base LX 55 1310nm 10 40 9 125um single mode fiber 1000Base LX 1310nm 9 125um single mode fiber 1000Base LH 1310nm 9 125um single mode fiber 1000Base ZX 60 80km L 1550nm 0 LC 5m LC m LC 0m LC km LC km LC C SICOM6000 User s Manual Appendix C Glossary Twisted pair standard of Cat3 Cat4 and Cat5 in IEEE specification for 10Base T 10Mbps Ethernet Twisted pair standard of Cat5 or above in IEEE specification for 100Ba
12. SICOM6000 Industrial Ethernet Switch User s Manual KYLAND Technology Co Ltd SICOM6000 User s Manual SICOM6000 Industrial Ethernet Switch User s Manual Copyright 2010 KYLAND Technology CO LTD All rights reserved No part of this documentation may be excerpted reproduced translated annotated or duplicated in any form or by any means without the prior written permission of KYLAND Corporation Publisher KYLAND Technology CO LTD Address Chongxin Creative Building Shixing East Road 18 Shijingshan District Beijing China Website http www kyland cn Postcode 100041 Tel 8610 88796676 FAX 8610 88796678 E mail sales kyland biz Version V1 March 2010 No 27030058 10 SICOM6000 User s Manual Preface SICOM6000 is a new generation modular layer 3 industrial Ethernet switch specially designed by KYLAND Technology CO LTD based on its technology advantages and numerous years of research development and production of industrial Ethernet switch Its high performance switch engine solid and sealed case design single ribbed fanless case for high efficient heat dissipation overcurrent overvoltage and EMC protection at power input terminal and excellent EMC protection of RJ45 port make SICOM6000 applicable in harsh and dangerous industrial environments Fiber network redundancy function and dual redundant power inputs function provide multi supports for reliable operation of the system T
13. acket loss is little But if packet loss happen please check if the connection for fiber ports are reliable Check the optical power and receiving sensitivity Optical power decays as 0 2dB km o Check if fiber cables are qualified Optical power decays as 0 2dB km 29 SICOM6000 User s Manual 4 8 Module Replacement While running if power module main control module are damaged please inform us immediately for replacement Please obey the following rules during replacement Please cut off the power before replacement to avoid damages on other components due to error operation Please strictly observe the rules described in chapter 4 9 4 11 during the disassembly and re assembly When the replacement is complete please check if all modules are installed and connected correctly Don t start up the switch hastily 4 9 SICOM6000 Module Disassembly First cut off the power loosen the screws which are used to fix the switch on the rack pull the switch from the rack place the switch on a smooth table top with foam cushion On the module you are going to replace loosen screws which fix module and base board together pull the module out of the switch gently Figure 4 2 SICOM6000 module disassembly 4 10 Assembly and Commission of SICOM6000 Module Aim the aligning pins in the new module at the holes in the base board of the switch lightly plug the module into the base board with the aligning pin direc
14. andles The base board structure is shown in Figure 3 3 which indicates the mounting locations for various modules l 2 3 4 5 6 Figure 3 3 SICOM6000 base board SICOM6000 User s Manual Note 1 Slot for main control module 2 Slot 1 for interface module 3 Slot 2 for interface module 4 Slot 3 for interface module 5 Slot 4 for Gigabit interface module 6 Slot for power module 3 2 3 Main Control Module The structure of main control module for SICOM6000 industrial Ethernet switch is shown in Figure 3 4 Figure 3 4 Main control module Note 1 POW RUN ALARM L1 L4 indicators in main control module 2 Aligning pin for main control module 1 LEDs in main control module 10 SICOM6000 User s Manual Table 3 1 LEDs 12VDC power input or No 12VDC power input or work abnormally rae Main control module operates normally ee o control module operates abnormally on ls stem has alarm ALARM om System no alarm Interface modules in slots 1 4 ae No interface modules in slots 1 4 3 2 4 Gigabit Interface Module The structure of Gigabit interface module of SICOM 6000 is shown in the Figure 3 5 Figure 3 5 SICOM6000 s Gigabit interface module Note 1 POW LINK indicators in Gigabit Interface module 2 Gigabit SFP slot 1 SICOM6000 User s Manual 3 Gigabit RJ45 ports 4 Aligning pin f
15. ard one Half Duplex a direction at the same time but cannot move toward both directions It is the Medium Dependent Interface in which one Ethernet port is MDI taken as the receiving terminal to connect to the port of other equipment MDI X Medium Dependent Interface Cross over 4
16. cally configuring between 10 100 1000M between full duplex and half duplex mode supporting MDI MDI X auto connection The transmission distance is less than 100m Gigabit SFP slots supports hot swappable Gigabit single mode or multi mode fiber port SFP module and RJ45 copper port SFP module The max throughput of each pair of ports is 1000Mbps with compulsory 1000M full duplex working mode Support redundancy technology with recovery time less than 50ms 5 SICOM6000 User s Manual 5 Complies with IEEE802 3 802 3u 802 3x 802 3z 802 3ab etc SICOM6000 User s Manual Chapter 3 Hardware Structure 3 1 System Structure Regarding hardware design SICOM6000 is a layer 3 4G 24 port modular industrial Ethernet switch The hardware structure of SICOM6000 is as Figure 3 1 CPU Switching network controller POWER EMC GX1 4 FX1 24 RS232 RS485 as FE1 24 1 4 pone input Figure 3 1 Hardware Structure 3 2 Device Structure 3 2 1 Case SICOM6000 case is a wall mounting modular structure The entire unit adopts six side enclosed design with protection class up to IP40 The case s left and right panels are made of single ribbed aluminum which are a part of the heat dissipation system The single ribbed structure doubles the heat dissipation area and the heat generated during the unit s
17. dissipation overcurrent overvoltage and EMC protection at power input terminal and excellent EMC protection of RJ45 port make SICOM6000 applicable in harsh and dangerous industrial environments Fiber network redundancy function and dual redundant power inputs function provide multi supports for reliable operation of the system SICOM6000 is a wall mounting structure and modular design for easy replacement which facilitates installation and maintenance The height of the switch is 165 5mm Its case made of aluminum alloy adopts modular design with complete sealed structure and IP40 protection class All connectors use industrial products for reliable connection SICOM6000 is designed with full consideration of thermal design reducing vibration design EMC performance etc completely compliant with EMC requirements regulated in IEC61000 Its modular design supports different interface modules not only meeting different service requirements but also convenient for service expansion and maintenance It supports dual redundant power inputs When the device is electrified by anyone it can work normally SICOM6000 series Gigabit industrial Ethernet switch supports powerful network management function The network management system supports CLI TELNET WEB SNMP based network management software OPC network management software 1 2 Product Features 1 High performance industrial Ethernet switch O 4 Gigabit ports and 24 100M Et
18. ear water sources or humid places Do not place anything on power cable and put the cable in unreachable places Oo Do not tie or wrap the cable to prevent fire O Power connectors and other equipment connectors should be firmly interconnected and frequently checked In the following cases please immediately cut off the power supply and contact our company 1 Water gets into the equipments 2 Equipment damage or shell breakage 3 Abnormal operation conditions of equipment or the demonstrated performances have changed 4 The equipment emits odor smoke or makes noise Please keep optical fiber plugs and sockets clean During the operation of equipments do not look directly at the cross section of optical fiber Please keep the equipment clean if necessary wipe the equipment with soft cotton cloth Oo Do not repair the equipment by yourself unless it is clearly specified in the manual Explanation of Warning Marks This manual uses two kinds of noticeable warning signs to arouse special attention of users during operation The implications of these signs are as follows Warning pay special attention to the notes behind the mark improper AN operation will lead to serious damage of the switch or injury of the operating personnel SICOM6000 User s Manual Caution attention danger remind the operators places that need to pay attention to SICOM6000 User s Manual Table of contents Chapter 1 Syst
19. ed and cat 5 of 100 ohm will be used for 100Mbps Additionally do make sure that the connecting length of any twisted pair shall not exceed 100 meter Port of RJ 45 supports automatic MDI MDI X operation PC or server may be connected by straight through cable or connect with other switch or hub In straightthrough cable pin 1 2 3 and 6 at one end of the cable are connected to pin 1 2 3 and 6 at the other end of the straight through cable respectively Cross over cable must be used for switch or hub with MDI X 36 SICOM6000 User s Manual port The pin distribution of 10Base T 100Base TX is listed in the table A 1 Table A 1 Pin distribution of 10Base T 100Base TX MDI X signal name MDI signal name A PY CRD Output data TD E a a CRD Output data TD Output data TD Receiving data RD AN Output data TD Receiving data RD 4 5 7 8 Note denoting cable polarity Table A 2 Pin Distribution of 10 100 1000Base TX MDI MDL X single name TDO TDO o 6 MD C TD1 Note denoting cable polarity Definition of straight through cable from RJ45 8 pin to RJ45 8 pin sal The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Figure A 2 Cable sequence of straight through cable Definition of Cross over cable from RJ45 8 pin to R
20. edundant fiber ring network with the recovery time less than 50ms which effectively increase the reliability of network operation The structure dimension of 100M SFP modules are the same with Gigabit SFP module 2 LEDs in the interface module Table 3 4 LEDs 12VDC power input OFF NO 12VDC power input or operates abnormally 100M SFP slots status LEDs 2 LEDs per slot ACT Blinking Network activities in the port Green Off No network activities in the port LINK Effective network connection in the port Yellow a No effective network connection in the port 16 SICOM6000 User s Manual 3 2 5 3 Interface Module for Serial Ports ES gt A gt D gt o Figure 3 10 Interface module for serial ports Note 1 POW ACT indicators in the interface module 2 RS232 RS485 serial ports 3 Aligning pin for the interface module 1 Serial ports SICOM6000 serial port module supports 4 channels of serial data with RS232 and RS485 connector but one port supports one type of connector RS232 RS485 The terminal block for serial port is 3 81mm spacing 20 pin phoenix terminal block Its wiring method is the same with power terminal block Wiring sequence is indicated in the following figure 17 SICOM6000 User s Manual x D o X 7 T LO N LO N LO al e q 00 oD 00 rap 00 D o y a 7 Ri SE 7 A l wv l m 69 i N N LE 4 F
21. em OVer VS Wisin ii 1 A E Ei 1 Ae CEE O E A A Me TO Meni nN weet Sret arte en Tt 1 1 3 Packing List and Unpacking Che cK ccccccccceseceeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeseeeeeeeseeeeeeeeeeeeseeseeeeees 3 Chapter 2 Performance Specifications csccssscssssssssssssssersesssserssssnsssscscesssssenrsssserarsesearsrseseesssansers 4 ZA SY SECIS DECIA CAOS AA Ae 4 AS NAYES WiC Cl CURR REN METER A a ware Teter 5 Chapter 3 Hardware Struc ture anna 7 DA o e iake a a a a aa e a a a 7 2 DEC eo dote ad 7 POG A E EAA E adie cies ad Meher E nase N TE E snot ad ete E trace han ait TE T Actes 7 Dalek ASC DOAN Gh peaticc status a aa E a A a A S A E 9 Decco Man COME Ol Module iteka a t i 10 522A Gi abit Mtertaco MOI a 11 522 0 LOOM Mi vet ia CO MO QUES iii dt dido de 13 3 2 5 1 Interface Module for Fast Ethernet Copper Ports oooooonnnnccncnnnnnnncnnnnnnnnnnnonnccncccnnnnnnnnnnnnnnnnnnnos 14 3 2 5 2 Interface Module for Fast Ethernet SFP Slots oooonnnnccccooooncoccnononccnnnnnnnnnanano ono nnnnnnnnnnccnnnnns 15 3 2 5 3 Interface Module for Serial Ports ooooooooooooooccccccccccononnnononononononnnnnnnnonnnnnnnnnnnnnnn non nnnnnnnnnnnnccnnnnnns 17 SN MO dU A O E A A E E 18 2 BA e E ots ai IA E E O E AAA A E 22 gt Device Application a bea ba 22 Chapter 4 Hardware Installation cuido 24 41 iS CAMA OMY Requirements triada 24 A Z VAS CAMA A O E E AE E E E O AIN 24 as AA A 25 SICOM6000 User s Manual A A Optical Fiber CONE 25 A
22. figuration Then use PC to operate switch to implement network configuration and information query For details see SICOM6000 Series Industrial Ethernet Switch Software User s Manual 5 Switch restart Switch supports software restart and hardware restart Please make the choice according to the actual needs 23 SICOM6000 User s Manual Chapter 4 Hardware Installation 4 1 Installation Requirements SICOM6000 series industrial Ethernet switch is a modular design and wall mounting structure for easy replacement and convenient installation and maintenance Before installation please ensure a suitable environment for installation including power requirement enough space required network devices etc Please confirm as follows L Power supply 12VDC 9 18 24VDC 18VDC 36VDC 48VDC 36 72VDC Environment operating temperature 40 C 85 C Relative humidity non condensing 0 079590 Earthing resistance lt 5Q According to contract requirements check if fiber optical cables are installed in right places and make sure all fiber connectors are appropriate Avoid direct sunshine and keep away from heat source and strong EMI area Check whether there are cables and connectors needed for installation 4 2 Installation The dimension of SICOM6000 is shown in Figure 4 1 If SICOM6000 is going to be installed on a rack please checking the rack before installation including the following items l Ze
23. he user s manual for SICOM6000 Industrial Ethernet Switch mainly introduces the technical principles performance indexes installation and commissioning etc It is a reference for users in system startup expansion and routine maintenance It is also a practical teaching material for user training and technician study This manual mainly includes the following contents Chapter 1 Overview and system features of SICOM6000 Chapter 2 Performance and service functions of SIOCM6000 Chapter 3 Hardware structure of SICOM6000 Chapter 4 Installation of SICOM6000 Chapter 5 Field test methods for SICOM6000 Chapter 6 Network topology and system configuration of SICOM6000 Appendix A Introduces twisted pair and pin distribution rules of SICOM6000 Appendix B Introduces cable types and specifications of SICOM6000 Appendix C Introduces abbreviations used in this manual Statement As product and technology upgrades and improves constantly the contents of this document may not completely accord with the actual product For product upgrading information please visit our company s website or directly contact with our business representative SICOM6000 User s Manual Notice for Safety Operation This product performs reliably as long as it is used according to the guidance Artificial damage or destruction of the equipment should be avoided O Read this manual carefully and keep it for future reference Oo Do not place the equipments n
24. hernet ports provide flexible networking structures including Gigabit and 100M redundant ring network O Gigabit SFP slots supports hotswappable LC fiber port SFP module and RJ45 SFP module eo 24 10 100Base TX self adaptive Ethernet ports 4 10 100 1000Base TX self adaptive Ethernet ports full duplex half duplex support auto MDI MDI X connection SICOM6000 User s Manual Oo The fiber ring network redundancy technology with recovery time less than 50ms raising the reliability of system communication O Supports IEEE802 1Q based VLAN with up to 4094 VLANs Oo Supports DT Ring protocols STP RSTP MSTP VRRP etc O Supports static routing equivalence routing policy routing and multiple dynamic routings such as RIPv1 v2 OSPF v2 BGP V4 etc Oo Supports multicast routing protocols IGMP PIM SM PIM DM DVMRP Backplane switching capacity is 36Gbps hardware routing forwarding layer 3 switching packets with wire speed O Routing address table size is 30K Oo Supports QoS policy and multi queues scheduling algorithm O Supports SNMP RMON 1 2 3 9 TELNET CLI etc network management protocols O Supports hardware ACL function providing ACL hardware filtering from L2 L7 Oo Supports IGMP Snooping detection function O Supports broadcast storm control Oo Supports full duplex and half duplex mode flow control O Supports rate limitation with the step of n X 64K O Reliability MTBF 50000hours MTTR lt 0 5hour Oo Supports alarm fu
25. nctions including power alarm IP collision alarm MAC collision alarm ring alarm FTP TFTP based online software update easy for user s device management and renewal Oo SICOM6000 supports graphical network configuration management and maintenance functions remote monitoring network operation state and performance providing network fault detection diagnosis locating and alarm Industrial Power Design Support industrial power supply 12VDC 9 18VDC 24VDC 18 36VDC 48VDC 36 72VDC Power input with over current over voltage and EMC protection SICOM6000 User s Manual 3 Rugged design Single ribbed aluminum case design for high efficient heat dissipation no fans reliable operation at 40 C to 85 C Solid and sealed aluminum case with IP40 protection class enable the system to work in harsh and dangerous industrial environments 1 3 Packing List and Unpacking Check 1 Packing list Please refer to the packing list 2 Unpacking check Before opening the case place it stably pay attention to the direction of the packing case and ensure its right side is facing upward so as to prevent SICOM6000 falling from the case after opening it If using a hard object to open the case do not over extend the hard object into the case to avoid damage of the equipments inside it After opening the case please check the amount of SICOM6000 equipments according to the packing list and check the appearance quality of SICOM600
26. nd the corresponding green light blink they mean that these two TP ports are in good conditions Test other TP ports as the same way The PING command example is as follows Figure 5 1 TP port test 5 3 Fiber Port Test As shown in Figure 5 2 firstly two units of SICOM6000 are connected to a fiber chain network Then connect any RJ45 port in each device with test computers by straightthrough cables and send Ping command to each other They can both get command without packet loss and the 39 SICOM6000 User s Manual corresponding LINK ACT indicators of the fiber ports go on showing the testing fiber ports work well In the same way test other pairs of fiber ports The PING command example is as follows NY r errr ee Figure 5 2 Fiber port test PING command example Suppose the IP address of test computer 1 is 192 168 100 100 and the test computer 2 is 192 168 100 11 Click the Begin menu on the test computer 1 select the Operation item input cmd WIN2000 or command WIN98 95 and send ping 192 168 100 11 1 1000 t 1 means the number of bytes of sending packets t means keep sending the data Operate the Begin menu on the test computer 2 select the Operation item input cmd WIN2000 or command WIN98 95 and send ping 192 168 100 10 1 1000 t Test computer 1 returns Reply from 192 168 100 11 bytes 1000 time lt 10ms TTL 128 Test computer
27. nel or at turnings should be bundled and fixed If cables power line and grounding conductor are laid in the same channel cables power line and grounding conductor should be not folded or blended together If a cable line is overly long coil and place it in the middle of the cabling rack do not let it cover on other cables When laying the pigtail avoid knotting of optical fiber cable minimize the amount of turnings and avoid turnings with overly small radius Bundle pigtails in proper tightness and avoid too tightly bundling If laid on a cabling rack it should be placed separately from other cables 10 There must be the relevant marks at both ends of cable and the information on the marks should be explicit to facilitate maintenance A Attention When laying pigtails prevent optical fiber cable from knotting minimize the amount of turnings and avoid turnings with too small radius because turning with too small radius will result in serious consumption of optical signal of links affecting communication quality 4 6 Hardware Maintenance lla Ze Ensure the device operation environment meet requirements Monitoring device working status When the device operate normally POW indicator in the power module is ON Power indicator POW and system operation indicator RUN in main control module is ON The port indicators in interface modules are ON or blink All power indicators are ON 27 SICOM6000 User
28. or Gigabit Interface module SFP Gigabit fiber copper ports SICOM6000 has 4 combo Gigabit SFP slots or 10 100 1000Base TX RJ45 ports SFP slots support hot swappable 1000Base LX full duplex single mode or multi mode fiber port SFP module and 10 100 1000Base TX RJ45 SFP module Hotswappable SFP modules LC connector for fiber port RJ45 connector for TP port Fiber ports should be used in pairs TX and RX are a pair TX port is for transmission connected to receiving port RX in a remote switch RX port is for receiving connected to the transmitting port TX in the pair in the same remote switch Using 1000Base LX fiber ports can form redundant fiber ring network with the recovery time less than 50ms which effectively increase the reliability of network operation The SFP modules are shown in the below Figure 3 6 87654321 Copper port Gigabit SFP modules hot plug and play steps o Take a close look at SFP module There are two breaks on the fiber port SFP module with LC connector and one break on the copper port SFP module with RJ45 connector Oo Inserting Inserting the end of module without breaks into the SFP slot in the switch until you hear a sound Oo Pulling out Put down the handle in the SFP module forming a 90 degree angle with the port then use the handle to pull out the SFP module from the SFP slot 1 92 SICOM6000 User s Manual break slot handle 2 LEDs in Gigabit interface module Table 3 2 LEDs
29. s Manual 4 7 Troubleshooting In the use of SICOM6000 users might meet the following problems 1 After power connection switch don t work Solution o Check if the power plug is connected securely 2 Power indicator in main control module is OFF Solutions Oo Check if the power connectors become loosened Oo Check if the power module becomes loosened O Use SICOM6000 serial port cable to read serial port information and check if the switch Operates normally if the switch operates abnormally the main control module need to be replaced 3 Port indicators are OFF Solutions Please check if the cables are connected securely at two ends It is capable of using unused physical ports on the same module to check Oo Check if the ports at two ends are set at SHUTDOWN mode If they are please delete this configuration O Use serial ports to read port status If the port work normally please change the indicator 4 Switch copper ports works under 100M mode Solution o Check the port configuration at two ends If they are forced to work at 100M please restore its default configuration Please check if the port connector are connected securely If no please reconnect it o All port LEDs keep ON Solutions If all port LEDs still keep ON 5 minutes after power connection the reason might be that the master control don t operate Please turn off the power remove the main control module from the 28 SICOM6000 User
30. s do not support self adaptation these ports will transmit data at suitable rate and the transmitting mode is default as half duplex RJ45 ports can form 100Mbit twist pair redundant ring network with the recovery time less than 50ms improving the reliability of network operation 4 SICOM6000 User s Manual 2 LEDs in the interface module Table 3 3 LEDs 12VDC power input ON 12vpCpowerinput O Z OZ OZ o OFF NO 12VDC power input or operates abnormally 100M RJ45 port status LEDs 2 LEDs per port ACT Blinking Network activities in the port Yellow No network activities in the port LINK Effective network connection in the port Green No effective network connection in the port 3 2 5 2 Interface Module for Fast Ethernet SFP Slots Figure 3 9 Interface module for Fast Ethernet SFP slots Note 1 POW LINK indicators in the interface module 2 Fast Ethernet SFP slots 15 SICOM6000 User s Manual 3 Aligning pin for the interface module 1 Fast Ethernet SFP slots SICOM6000 has 3 slots supporting 100M interface modules with 8 100M SFP slots per module SFP Slots support 100M single mode multimode fiber port SFP module with LC connector Fiber ports should be used in pairs TX and RX are a pair TX port is for transmission connected to receiving port RX in a remote switch RX port is for receiving connected to the transmitting port TX in the pair in the same remote switch Fiber ports can form r
31. se TX 100Mbps Fast Ethernet Fast Ethernet which uses one pair of multi mode or single mode 100Base F X optical fiber to transmit Gigabit Ethernet which using Cat 5 UTP as transmission medium max 1000Base T effective transmission distance is up to 100m U Gigabit Ethernet which uses one pair of multi mode or single mode 1000Base LX optical fiber to transmit A characteristic that is automatically configured to adaptive mode for Adaptive the speed duplex and traffic control port The information capacity that the channel can transmit For instance Bandwidth the bandwidth of the Fast Ethernet is 100Mbps bit per second It expresses the signaling rate which is defined as the change times o Baud Rate the status for the electric or optical transmission medium within 1 second One of network equipments which run on the layer2 in the OSI layer7 Bridg model and it can be connected to the LAN or network segment which ridge uses the same protocol It presents the automatic network address learning and network configuration function One data packet is sent to all equipments on the network Restless forward broadcast frame or multicast frame on bridge caused by the bridge ring 40 SICOM6000 User s Manual Use switches to set up the point to point connection among nodes in Full Duplex the LAN and allow them to receive and send data packet at the same time The communication for two nodes can only move tow
32. smitting quality Use wet handkerchiefs or cotton balls to sweep the cable connectors Connect the fiber cables to fiber ports After connection check the corresponding LINK ACT indicator in the front panel of switch If the indicator goes on it means an effective connection 4 5 Cable Wiring Cable wiring should meet the following requirements 1 Before cable wiring check whether the specifications models and quantities of all cables comply with the construction drawing design and contract requirements Before cable wiring it is necessary to check whether there are damaged cables and whether the cables are accompanied by ex factory records and vouchers attesting their quality such as quality assurance certificate etc The specifications quantities route directions and laying position of the cables to be laid should meet the design requirements of construction drawings The laying length of each cable should be determined according to its actual position No intermediate break or joint is allowed for the cables to be laid 26 SICOM6000 User s Manual User s cables and power cable should be laid separately Inside walkways the cables should be properly arranged in good order with uniform smooth and flat turnings Cables should be straightly laid in cable channels Extruding of cable from cable channels to block other outlet or inlet holes is not allowed The cables at the outlet part of cable chan
33. than 2 5mm The cable wiring diagram is as follows 9 SICOM6000 User s Manual terminal lacking crewr power cable locking screw Pi t L P1 MN Protection around FG Figure 3 13 5 08mm spacing terminal block 2 RS232 CONSOLE interface The CONSOLE interface of SICOM6000 is a shielded RJ45 connector and its interface communication standard is 3 wire RS232 Users can use a network management cable with one end bearing RJ45 plug and the other end DB9F plug to connect CONSOLE interface with the 9 pin serial port in the control computer Operate the hyper terminal in the control computer to configure SICOM6000 by CLI command The cable wiring sequence is shown in the following Figure Setting parameters for hyper terminal port Baud rate 9600 Data bit 8 Parity check None Stop bit 1 Data flow control None 9 pin serial port of PC CONSOLE Port Figure 3 14 CONSOLE wiring sequence 3 Terminal block for relay alarm output For the device with single power input it offers power loss alarm for the device with dual redundant power inputs it provides single power input alarm and power loss alarm And single power input alarm can be set by network management software For power loss alarm when the power is supplied smoothly the normally open contact of the alarm relay is on and the normally closed contact is off when the power supply is cut off the 20 SICOM6000 User s Manual normall
34. tion then tighten up the screws After 30 SICOM6000 User s Manual assembly electrify the switch and check if the switch work normally and POW RUN indicators go on Insert copper port cables for commission to check if indicators run well LINK indicators are ON and ACT indicators blink After ensuring the new module work normally install the switch to the rack 4 11 Switch Re installation After the troubleshooting be careful not to leave sundries in the switch gently push the module into the switch in order to avoid damages to the connector in the base board of the switch During the installation of switch take care not to damage the cables After installation ensure easy and smooth sliding in rail During mounting optical cables make sure cables do not form right angles to avoid damage 31 SICOM6000 User s Manual Chapter 5 Test Methods 5 1 Self inspection When the equipment is powered on all POW indicators in modules will keep ON After one minute the device startup complete and RUN indicator in main control module blink 5 2 TP Port Test As shown in Figure 5 1 after SICOM6000 is powered on respectively connect two TP ports in the switch to two test computers by straight through cables and send the ping command to each other If both of them receive complete command without packet loss and the corresponding yellow light of the port keep ON PC work on 100M or keep off PC work on 10M a
35. used to cover the slot not only for a nice look but also improving protection class and controlling wind channel 3 3 Device Application 1 Check up before powered on Before device is powered on please check if power input and output cables connection are correct and power supply units are connected reliably check if hardware devices meet SICOM6000 s requirement on hardware environments 2 Device startup After power connection please check if all units work normally 3 Port commission The connection status of copper ports are indicated in LEDs in front panel of switch If ports are linked normally their corresponding LEDs will keep on When there are data transmitting and receiving in the ports the corresponding LEDs will blink If RUN indicators blink after electrifying it means the switch work normally And if power indicators keep on it means power module run well Port 1 2 3 4 in the Gigabit interface module are combo ports The selection of copper or fiber ports is subject to the sequence of LINK status 4 Serial port commission SICOM6000 s serial port commission interface is located in the power module The cable for serial port commission adopts DB9 to RJ45 cable Please configure the PC serial port commission program to the following mode 22 SICOM6000 User s Manual conte RRE DATE B SE D Arete P Sikti 5 ea A IR ABEL R T Figure 3 16 serial port con
36. y open contact is off and the normally closed contact is on The relay alarm is outputted through the green three pin 3 81mm spacing terminal block FAULT NTN Figure 3 15 Relay Alarm output terminal Note NO 1 and 2 are normally closed contacts and NO 2 and 3 are normally open contacts When power supply smoothly NO 1 and 2 contacts are off and NO 2 and 3 contacts are in short circuit when the power supply fail NO 1 and 2 contacts are in short circuit and NO 2 and 3 contacts are off The electrical parameters of the external interface of relay Max Switching Voltage 250VAC 220VDC Max Switching Current 2A Max Switching Power 60W 4 Grounding The power panel of SICOM6000 has a grounding screw hole M4 After crimping one terminal of grounding cable with the cold pressing terminal fix it to the grounding hole with grounding screws The other terminal of grounding cable reliably connects to the ground The section area of grounding cable should not be less than 2 5mm2 5 LED indicators The LEDs in power module can indicate system operation status and port status in order to find and settle faults Table 3 6 shows the meanings of LEDs Table 3 6 LEDs LED Power LEDs POW1 Power input and operate normally POW2 No power input or operates abnormally 2 SICOM6000 User s Manual 3 2 7 Blind Plate When any slot in SICOM6000 is not in use blind plate can be
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