Vibration Control Type 663
Contents
1. 14 Self Check EN 15 Mounting and Demounting ccccceeseceecesseaseaeeceeseaseaeeseaseaseasees 15 1 Fastening at the Mounting Surface arrarnarnararnarnernonnnnarnarnnnnnnenn 15 2 Zone 2 22 Fastening Safety Clip Protective Cover 16 Installation and Start Up 2 0 0 17 Maintenance and Repalrs rranennar nerver nvanvanvannannannarnrnvennrnnennennennene 18 Responsibility for the Safe Operation Disclaimer 00 000 om N om ODO a mm HO _ i om OU gt a N N 13 HAUBER Elektronik GmbH 1 Safety Instructions In General The safety instructions serve the protection of persons and things from damage and danger that arise from not intended use and further misuse of products especially in explosion endangered areas Therefore read the instruction manual carefully before working with or starting up the product To the operating personnel the instruction manual has to be accessable anytime Before the starting up or miscellaneous works with the product please check wether all the documents are available completely If not all the documents are committed completely or futher copies are required they can be obtained in different languages Our product is designed to the latest state of the art Nevertheless there a2. Depth 15 mm Thread M8 Tools and Materials e Allen wrench SW6 SW8 IG e Torque wrench SW8 e Allen screw M8x20 J e Snapring for M8 Working Steps 1 Unscrew housing cover from housing base e Allen wrench SW8 2 Fasten control friction locked at the mounting surface by use of allen screw and snap ring e Allen wrench SW6 3 Tighten housing cover on housing base loosely by hand Do not tilt the thread Tighten housing cover with a tightening torque 5 Nm Fig 12 Tightening housing cover with a torque wrench e Torque wrench SW8 Note To avoid a possible galling of the housing cover with the housing base it is recommended before the final mounting to treat the housing cover thread with a mounting paste for high grade steel connections 12 HAUBER Elektronik GmbH 15 2 Zone 2 22 Fastening Safety Clip Protective Cover The operation of variant Zone 2 22 is not permitted without the safety clip to avoid accidently disconnecting the plug in connection Otherwise danger of explosion because of sparkling when operating in explosion endangered areas Fastening Safety Clip 1 Plug in the connection cable socket into the M12 plug completely Pay attention to the code cam 2 Tighten firmly the lock nut of the connection cable socket by hand 3 Fasten the safety clip against accidental disconnection of the plug connection 1 Put both shell ha
3. of the vibration velocity The evaluation takes place in two channels independent from each other An exceeding of the adjustable Limit Value is signalled via relay outputs This can be used to generate a pre and a main alarm In addition the Typ 663 has an analogue current output This delivers a direct current from 4 20 mA proportional to the vibration amplitude 4 Intended Use The Type 663 serves as protection for machines and mechanical equipment against undue mechanical vibrations It exclusively serves for measurement of mechanical vibrations Main areas of application Industrial fans ventilators blowers electric motors pumps centrifuges seperators generators turbines and similar mechanical equipment 5 Safety Level The Type 663 is tagged by subsequent safety levels Site Safety Integrity Level SIL2 FMEDA nach IEC 61508 Pra Performance Level PL d nach DIN ISO 13849 6 Documents and Certificates Subsequent Type 663 Documents und Certifikates can be consulted on www hauber elektronik de e EC Conformity Declaration e Certificate Safety Integrity Level SIL2 FMEDA e Certificate Performance Level PL d e EC Type Examination Certification ATEX Zone 1 und 21 no SNCH 09 ATEX 4380 Statement of Conformity ATEX Zone 2 und 22 no LU 09 ATEX 0065X HAUBER Elektronik GmbH 7 Application Fields Variant Application Fields Labelling None explosion SILE 88901 endangered Areas PL d Expl
4. 100 Vibration Control Type 663 Standard Zone 1 21 amp Zone 2 22 amp Instruction Manual English HAUBER Elektronik GmbH Instruction Manual Vibration Control Typ 663 Standard Zone 1 21 Zone 2 22 Edition 30 03 10 Attention Before Start Up Procedure the Instruction Manual must be read and understood Should any question arise please contact HAUBER Elektronik GmbH FabrikstraRe 6 D 72622 Nuertingen Germany Phone 49 0 7022 62393 Fax 49 0 7022 64143 info hauber elektronik de www hauber elektronik de HAUBER Elektronik GmbH Content 1 Safety NOEN re 2 Instruction Manual Scope rvrunrurrnnnnnvnnvnnvrnvrnernvanvanrenrarnarnavsenvensennennen 3 The Vibration Control Typ 663 cose ccec cece eecesseeeseseaeeseeaeaeeesaneas Standard Zone 1 21 Zone 2 22 FAEN VEE EG en ee i ee eee 6 Documents and Certificates 7 Application FE Lee eek 8 Delivery Contents EEE TEIE ID DNO TEEN cee see ne cee eee come e rE E E a 8esne5essesencaucstnereom ess 12 Functional Description 13 Limit Value AdjUStMENL 0
5. 3 in explosion endangered areas Prior to starting up the Type 663 the mains must be secured with a microfuse time delay 160 mA breaking capacity C The connection cable and possible extension cables must be protected against electrical influenzes and mechanical damages Here local regulations and commissions absolutely have to be considered Maintenance and Repair Repairing the control may only be executed by an authorized expert familiar with the safety instructions for handling electrical components For handling ATEX certified controls within explosion endangered surroundings the expert in addition has to be familiar with the safety instructions relevant there Prior to repair and cleaning works the Type 663 has to be seperated from the mains Seperated plug and socket devices always have to stay disconnected from the mains Otherwise danger of explosion because of sparkling when operating ATEX certified Types 663 in explosion endangered areas Defective connection cables immediately have to be replaced Otherwise danger of explosion because of sparkling when operating ATEX certified Types 663 in explosion endangered areas A defective control has to be changed completely Note The Type 663 and ist variants are maintenance free Errortable Error Cause Activity No measured value 4 20 mA Check pow er supply and or connection cable Replace connection cable Replace fuse Provide correct connection cable polarit
6. 5 Frequency range 10 Hz 1000 HZ Standard 1 Hz 1000 Hz optionally Output signals 1 x 4 20 MA 2 x Relay contact Pre and Mainalarm Relay switching duty 1A 30V DC Voltage supply 24V DC 10 Power input max 80 mA Shock max 1000 g Surroundings temperatur 20 C 60 C Operating temperatur range 20 C 85 C Meas head temp a t fastening Burden load 500 Q Fusing Microfuse time delay 160 mA breaking capacity C typical amplitude response of vibration velocity Fig 1 Frequency range 10 Hz 1000 Hz typical amplitude response of vibration velocity Fig 2 Frequency range 7 Hz 1000 Hz HAUBER Elektronik GmbH 10 Mechanical Data Housing Material M12 connector material Fastening Securing Weight Protection Style Stainless Steel V2A material no 1 4305 CuZn brass nickel plated Inner hexagon screw M8 x 20 mm The sensor must be earthed via the M8 fastening see chapt 15 ca 500 0 IP 67 Housing Dimensions and Direction of Measurement Standard Zone 2 22 Zone 1 21 M12 Plug Direction of measurement Measures in mm o Connection Cable Cable Gland Direction of measurement Fig 3 Housing Dimensions and Direction of Measurement Standard Zone 2 22 Fig 4 Housing Dimensions and Direction of Measurement Zone 1 21 Note Direction of Meas
7. lves of the safety clip around the plug connection 2 Press together by hand both shell halves of the safety clip until the catch lock snaps in 3 Put the arrow connected to one shell halve around the cable then stick it through the eye on the other end so that the notice sign is readable alongside the cable Half Shell Arrow and Eye Sign Fig 13 Safety Clip Fig 14 Fastened Safety Clip Fastening Protective Cover After disconnecting the plug connection the protective cover has to be mounted Disassemble the safety clip and mount the protective cover 1 Disconnect mains electric circuit 2 Separate both shell halves of the fuse clip with a screw driver 3 Fasten protective cover and skrew it tightly onto the sensor plug Fig 15 Protective Cover Fig 16 Fastened Protective Cover 13 HAUBER Elektronik GmbH 16 17 Installation and Start Up Installing and starting up the control may only be executed by an authorized expert familiar with the safety instructions for handling electrical components For handling ATEX certified controls within explosion endangered surroundings the expert in addition has to be familiar with the safety instructions relevant there Starting up may only be executed with correctly tightened housing cover tightening torque 5 Nm Otherwise danger of explosion because of sparkling when operating ATEX certified Types 66
8. nt Measuring Range e g 0 32 mm s SET Turn Switch Pos 8 Limit Value 14 Self Check Applying a rectangular signal 24 V DC 0 5 Hz at pin 4 the Typ 663 overall functionality can be checked The test voltage simulates an vibration amplitude that exceeds the maximum Limit Value step To check the relays switch functionality the adjusted Delay Time has to be considered Mee a ae Fig 10 Self Check Signal 11 HAUBER Elektronik GmbH 15 15 1 Mounting and Dismounting Mounting and Dismounting works at and with the Control may only be executed by an authorized expert familiar with the safety instructions for handling electrical components For handling ATEX certified controls within explosion endangered surroundings the expert in addition has to be familiar with the safety instructions relevant there Before mounting and dismounting works the control has to be seperated from the mains Seperated plug and socket devices always have to be disconnected from the mains Otherwise danger of explosion because of sparkling when operating ATEX certified Types 663 in explosion endangered areas The control housing must be earthed via ist fastening i e via machine earth or via a seperate earth wire PE Fastening at the Mounting Surface Preconditions e Mounting surface clean and flat Mounting Surface i e free from paint rust etc en Bk e Threaded hole at the Mounting surface
9. osion endangered Emr II 2G Ex d IIC T4 le Areas Zone 1 und 21 pug amp II 2D Ex tD A21 IP65 T120 C 7one 2 22 Explosion endangered SiL pll 3G Ex nC II T4 Areas Zone 2 und 22 P 130 Ex tD A22 IP55 T125 C 8 Delivery Contents Variant Delivery Contents e Vibration Control Typ 663 e Cylinder Bolt M8 x20 mm e Spring Ring M8 e Instruction Manual e Vibration Control Typ 663 with infused Cable L 2 m 5m oder10m Zone 1 21 e Cylinder Bolt M8 x20 mm e Spring Ring M8 e Instruction Manual e Vibration Control Typ 663 e Protective Cover for M12 Plug e Safety Clip e Cylinder Bolt M8 x20 mm e Spring Ring M8 e Instruction Manual Standard Zone 2 22 Available Supplies e Allocable Mating Connector M12 8 pole e Connection Cable M12 Socket 8 pole 0 25 mm L 2m 5m oder 10 m HAUBER Elektronik GmbH 9 Electrical Data The housing cover may only be unscrewed if the Type 663 is either seperated from the mains or no explosion endangered atmosphere exists Otherwise danger of explosion because of sparkling when the ATEX certified Type 663 is operating in explosion endangered areas Before Starting Up Type 663 the mains must be secured with a microfuse time delay 160 mA breaking capacity C Measuring range 0 8mmi s Note Each Type 663 has 0 16 one of the listed measuring s ME ranges Further ones on 0 32 mm s request 0 64mm s 0 128 mm s 0 256 mm s Measuring accuracy
10. re a number of residual risks This means that each person in the operators firm concerned with mounting and dismounting installation start up operating or maintanance of the product has to have read and understood the instruction manual This means furthermore that each person in the operators firm concerned with mounting and dismounting installation start up operating or maintanance of the product has to be an authorized expert familiar with the safety instructions for handling electrical components For handling ATEX certified products within explosion endangered surroundings the expert in addition has to be familiar with the safety instructions relevant there Used Symbols This symbol indicates an explosion hazard This symbol indicates a risk from electrical current This symbol indicates a non safety relevant information HAUBER Elektronik GmbH 2 Instruction Manual Scope The present instruction manual of the Vibration Control Type 663 is applicable for the variants Standard Zone 1 21 and Zone 2 22 The functionality of the variants is identical In addition the variants have certifications and labellings that allow operation in explosion endangered areas see chap 7 Operation Areas 3 Vibration Control Typ 663 The Vibration Control Typ 663 ist applied for measurement and control of machines absolute bearing vibration referring to DIN ISO 10816 Measurement parameter is the root mean square rms
11. s of two channels LIM1 and LIM2 independent from each other Both channels are constructed identically For both channels the Limit Value and the Delay Time can be adjusted seperately The exceeding of the adjustable Limit Value is signalled via relay outputs This can be used to generate a pre and a main alarm In addition the Typ 663 has a analogue current output This delivers a direct current from 4 20 mA proportional to the vibration amplitude SET Turn Switch Limit Value in 15 Steps Table Limit Value p 11 ALARM red WARNING yellow OK green Time Potentiometer Delay Time stepless 0 30 sec Fig 9 User Interface Channels LIM1 and LIM2 Controls and LED Indicators Operating Conditions Channels LIM1 and LIM2 Operating Condition Measurement Relais LED Anzeige OK lt Limit Value OK WARNING He energized WARNING OK Delay Time running gt Limit Value ALARM PRAAN Delay Time expired Hep 00 10 HAUBER Elektronik GmbH 13 Limit Value Adjustment Limit Value SET Position 0 8 mm s 0 16 mm s 0 32 mm s 0 64 mm s 0 128 mm s 0 256 mm s 0 0 0 0 0o 0 0 1 4 1 8 eee 16 2 ME ee ee 32 3 ME ES ME 48 4 O 2 4 ee 64 5 80 6 o 3 6 J 12 0 96 7 112 8 4 1 8 16 128 9 45 1 9 18 144 10 40 80 160 11 176 12 6 12 24 24 192 13 208 14 224 15 7 5 15 30 60 120 240 Example Limit Value Adjustme
12. urement Direction of Fastening HAUBER Elektronik GmbH 11 Connections Standard Zone 2 22 Zone 1 21 M12 Plug Connection Cable nd 1 WH 5 2 gt BN 4 3 2 GN 4 7 gt YE gt 1 2 6 5 i PK r 2 BU gt 8 2 RD L Fig 5 M12 Plug 8 pole Fig 7 PUR sheathed cable 8 pole 0 25 mm Pin allocation see Connection Plan Pin allocation see Connection Plan Connection Cable Socket Supplies Fig 6 Connection cable socket M12 8 pole 0 25 mm Pin allocation see Connection Plan Connection Plan for all 3 Variants Vibration Control Type 663 24V 1 white 24V Ke PP P SURE GND o 2 brown GND OUTPUT 4 20mA 3 green OUTPUT 4 20mA SELF CHECK o 4 yellow SELF CHECK gt 5 grew Relav 1 Relay 1 Contact 6 pink o 7 blue Relay 2 8 Relay 2 Contact red Fig 8 Connection Plan Type 663 Note Displayed in the Connection Plan is the Alarm Condition resp Currentless Condition The Relays 1 and 2 are dropped out Further informations on operating states chap 12 HAUBER Elektronik GmbH 12 Functional Description The housing cover may only be unscrewed if the Type 663 is either seperated from the mains or no explosion endangered atmosphere exists Otherwise danger of explosion because of sparkling when the ATEX certified Type 663 is operating in explosion endangered areas The Typ 663 consiste
13. y Replace Type 663 Relay does not sw itch Adjust Limit Value correctly Check pow er supply and or connection cable Replace connection cable Replace fuse Polarize connection cable correctly Replace Type 663 Measured value w rong Mount Type 663 friction locked Type 663 mounting at w rong position Mount Type 663 at correct position 14 HAUBER Elektronik GmbH 18 Responsibility for the Safe Operation Disclaimer The correct layout of the electrical plant under conditions of explosion protection as well as the correct switch on procedure is the sole responsibility of the user of the plant The current valid explosion protection rules and security regulations must be adhered to and must be under given circumstances checked by a competent person Should the plant on the order of the user be erected by a subcontractor the plant must only be switched on after the subcontractor has submitted an installation certificate as prove of the correct nature of the installation according to the relevant valid regulations The primary switch on of explosion protected plants or part of plants as well as the subsequent switch on after major adjustments or maintenance work must be reported to the relevant authorities by the owner 19
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