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moisture.IQ - Panametria CZ

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1. Electrolyte reservoir Electrolyte level window fF some s gas 2 05 inlet 52 1 1 Sample gf gas outlet 5 00 MAX 127 0 MAX Figure 3 Oxygen Cell Dimensions 8 moisture IQ User s Guide Chapter 1 Installation and Wiring 18 Installing the Probes After you mount the sample system you must insert the moisture probes into the sample cells In addition you must check prepare and connect any installed oxygen cells to the gas line 1 8 1 Moisture Probes GE Moisture Image Series MIS and M Series moisture probes have 3 4 inch 16 straight threads with an O ring seal to the secure probes into the sample system or directly into the process line Other fittings are available for special applications CAUTION If mounting the moisture probes directly into the process line you must consult GE for proper installation instructions and precautions Moisture probes are usually installed into a sample system The sample system protects the probes from coming into contact with damaging elements in the process Moisture probes are installed into a cylindrical shaped container called the sample cell which is included as part of your sampl
2. Figure 20 Explosion Proof Delta F Oxygen Cell 24 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 10 Establishing a Gas Flow Through the Oxygen Cell CAUTION Establish a gas sample flow through the Delta F Oxygen Cell before you power up the system or damage may occur to the oxygen cell Note f you are not using a Delta F Oxygen Cell in your system skip this section and proceed to the following chapters to configure your system The Delta F Oxygen Cell requires a gas flow rate of 2 to 2 5 SCFH through the cell The oxygen cell inlet pressure should be between 0 2 and 1 0 psig Refer to Figure 21 on page 26 when establishing a gas sample flow concentrations that are over range Trace and low percent range sensors may be damaged if exposed to high levels of oxygen such as air for long periods 21 hour while the moisture IQ is in operation If exposure is unavoidable either disconnect the oxygen cell from the moisture IQ or equip the sample system with a valve that allows the cell to be switched to a purge gas CAUTION Do not operate the Delta F oxygen cell for extended periods of time at oxygen 1 Close the flow control valve and adjust the upstream pressure as required GE recommends a pressure of about 2 to 10 psig pressure upstream from the flow control valve depending on what type of valve is installed in t
3. Selected Measurement Displayed Displayed Mode Unit Description Measurement Mode Units Oxygen Percent Oxygen default Oxygen PPM Parts Per Million Oxygen PPM PPB Parts Per Billion Oxygen PPB u Microamps Diagnostic Mode Oxygen H Hygrometry DP Dew Frost Point Degrees Celsius default Dew Point DP Dew Frost Point Temperature Fahrenheit Dew Point E PPMv Parts per Million of Water by Volume H20 PPMv PPBv Parts per Billion of Water by Volume H20 PPBv PPMw Parts per Million of Water by Weight H20 PPMw RH Relative Humidity Rel Humidity MMSCFig Pounds of Water per Million Std Cubic Feet in H20 MMSCFig Lbs Ideal Gas MMSCFng Pounds of Water per Million Std Cubic Feet in H20 MMSCFng Lbs Natural Gas Equiv DP NG Equivalent Dew Frost Point Degrees Celsius in Equiv DP A Natural Gas Equiv DP NG Equivalent Dew Frost Point Degrees Equiv DP P Fahrenheit in Natural Gas PPMv ng Parts Per Million by Volume in Natural Gas H20 Natural Gas PPMv g m grams per meter cubed Hygro g m mg m milligrams per meter cubed Hygro mg m Pw kPa Vapor Pressure in KiloPascals Vapor Pressure kPa Pw mmHg Vapor Pressure in Mercury Vapor Pressure mmHg MH MH Diagnostic Mode H20 MH FH FH Diagnostic Mode H20 FH Temperature Degrees Celsius default Temperature Degrees Fahrenheit Temperature R Kelvin Kelvin Temperature K Degrees Rankine
4. LINN YAMOd 90 LINN YAMOd Ov MAIA uVAYU MAIA uvaw g1 ezel ox vor LHDIAM NI WIN SNOISN3WIG Z GBTIVLSNI SIINION TANNVHO OML HLIM NMOHS W3LSAS L aaa10d 1334 1NOtid MIA 301S MIIA LNOYS MAIA dOL d30N31X3 1333 1NOY3 MAIA 301S 18844 moisture IQ Installation Benchtop Configuration Dwg 712 1889 rev 3 sh 1 105 Figure 72 moisture JQ User s Guide Appendix B Installation Drawings B 2 Rack Mount Model 688L Z1L JJ seno m ES aas levwovo rol NOILLVINDIANOJ LNNOW IDA 871 velo Z LL 1HOI3M MOVU HONI 6L V NI n SLINN MOVU 3ZIS NI WIN SNOISN3WIG STIVLSNI S3 1nGOW TANNWHO OML HLIM NMOHS W31SAS LINN YAMOd OQ MIA eva da gt ma CEPS ssYi emnow STTID VINMOON MAIA aqlS LINN UAMOd Ov MIIA YV38 MAIA LNOYS zh Srs XZ ets osce e dAL 9164 MAIA dO1
5. Tee Oxygen Cell Sample QuE Gas Out Relief Valve Assembly Flowmeter Sample Gas Outlet and Relief Valve should vent to atmosphere Figure 21 Gas Flow Schematic 26 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 11 Connecting an Auxiliary Device moisture IQ can power an auxiliary device such as a loop power transmitter in which the connection is 24V to Aux 1 or 2 For external power devices with output directly connected to the auxiliary device you can use aux 1 or 2 with respect to RTN pin 5 Make the connections to the right side group of probe connections AUX IN OUT and ALARMS that are rated for non hazardous area use Users set the voltage current for the auxiliary input and the electronics will automatically switch the circuits so the moisture IQ has no physical switch to toggle Figure 22 and Figure 23 below show the connections and wiring for auxiliary devices Auxiliary Connections ANALOG OUT AUXIN A A a D External Power Mode OODODODOJ a ka A We E J au ay Analog Out Analog Out Aux In 1 Aux In 2 Volt Current Volt Current B Aux In 1 Aux In 2 Figure 23 Auxiliary Device Wiring Diagram Note fyou are connecting the oxy IQ to AUX IN the oxy IQ s shield needs to be terminated to the moisture IQ via RTN pin 5 moist
6. ssrsussss RR E Eh E pia REX AR ses vre vestoj 68 64 Connecting to an Ethernet LAN ssssss ss test a Ca Y RR aaa 69 6 4 1 Configuring the Ethernet TCP TP COBDIBCEIDRE aa e Cen etel oe o ee 69 6 42 Capabilities of the Ethernet Connection s sssscsssssvereeseekoeurernentrvros 70 65 Configuring a VNC Connection uu 45 suoma na ters are es t eb Papel in daa Rete AE ed eds 74 66 Configuring the Web Servers ad vi sas tee SEKAN ya Daher EN KN le M REALM MEE 75 6 7 User Management Operations 2 eec eem tenses on Rev hu xXx A LE ever KA LA ER CA vee Ku kak a 76 68 Setting Up a Remote Connection to a PC ss ss corn ae ponta ka va XA uk CA EA Ku ee 77 Chapter 7 Maintenance 71 Delta POTENCIA nrnna anaa EEEE 79 7 1 1 Checking the Electrolyte Level ooo ido 80 7 1 2 Replenishing the Electrolyte soci gu DRO E FR RA IA RO WX Rua KN IS E EY Ra x Res 80 7 2 Replacing and Recalibrating Moisture Probes sss eee enne 81 73 Calibrating the Delta F Oxygen Gel 22522 esrus anko il ia Ku lana 1 fad 81 7 3 1 Displaying Oxygen Content in PPMv and JA ssssssssssstesrikveventrervesavesto 81 7 3 2 Checking the Oxygen Cell Callbratlon ios ux Au en ERAN ERE QUE arrsa DS REFS DAJ 82 74 Delta F Oxygen Cell Background Gas Correction Factors sss ss sss sss esse ene 83 7 4 1 Correcting for Different Background Gases ssssssssssssstsssstvesratarsretavevos 83 7 42 En
7. eef deas moisture lQ Installation Rack Mount Configuration Dwg 712 1889 rev 3 sh 2 Figure 73 moisture IQ User s Guide 106 Appendix B Installation Drawings B 3 Panel Mount Model 6884 644 saws cose les 9 NOILVYNSISANOO LNNOW TANVd g10Sz OM ELL LHDIJM NI WIN SNOISNAWIQ Z GATIVLSNI S3 1nGOW TANNVHO OML HLIM NMOHS WaiSAS L LINN Y3MO4 OQ MIA uva LINN YAMOd OV MIA uve NIA Adis LNOLND T3NVd OJONININOD3Y e L Q amp OTOSOBL XZ SFSbL MIIA LNOYS 4 18 xe 0S Iz8 XZ tesve 0S iS siei MIIA dOL ic09014 16176049 LA moisture IQ Installation Panel Mount Configuration Dwg 712 1889 rev 3 sh 3 Figure 74 107 moisture JQ User s Guide Appendix B Installation Drawings no content intended for this page 108 moisture IQ User s Guide Appendix C Updating the moisture IQ Firmware Appendix C Updating the moisture IQ Firmware C 1 Updating the Chassis Firmware 1 Power on the moisture IQ 2 Load the updated firmware into the UPDATE folder on the USB flash drive 3 Plug the USB flash dri
8. 110 00 T Data Under Range ch2 Dew Point 110 00 Data Under Range ch 3 Dew Point Help 110 00 Data Under Range Alarms Configuration Logger Figure 25 Measurement Display Screen Note The moisture IQ is equipped with an automatic cooling fan This fan will activate as needed to maintain the proper temperature inside the enclosure The periodic sound of this fan running is normal 2 2 Measurement Display Components The measurement display screen shown in Figure 25 above is a touch screen which includes the following items e Either 6 or 12 measurement displays per screen depending on your display configuration settings The main menu for programming the moisture IQ consisting of the 6 options shown e Left and Right arrows with a page number between them which are used to scroll through the pages of measurement displays 6 pages of 6 measurements page or 3 pages of 12 measurements page To access any of the screen components simply tap on the desired item with your finger tip moisture JQ User s Guide 29 Chapter 2 Operation 2 3 The Help Button In the main menu on the right side of the measurement display screen and on every other moisture IQ programming screen a Help button is available to provide the user with detailed information on that specific screen or menu option A sample Help screen from the Probe Configuration menu is shown in Figure 26 below Data Display Help v RC 008 Bu
9. 9 9 1h Moisture Image Series Probe Analyzer Cable Unshielded twisted pair maximum loop resistance of 100 ohms 9 9 11 Built in Temperature Sensor optional Type Thermistor network Operating Range 30 C to 70 C 22 F to 158 F Accuracy 0 5 C overall 9 9 1 Built in Pressure Sensor optional Type Solid state piezoresistive Available Ranges 30 to 300 psig 50 to 500 psig 100 to 1000 psig 300 to 3000 psig 500 to 5000 psig Accuracy 1 of span 96 moisture IQ User s Guide Chapter 9 Specifications 9 9 2 M Series Probe 9 92a Type Aluminum oxide moisture sensor probe patented 9 92b Impedance Range 50 kO to 2 MO at 77 Hz depending on vapor pressure of water 992c Calibration Each sensor is individually computer calibrated against known moisture concentrations traceable to national standards 9 9 2d Operating Temperature 110 C to 70 C 166 C to 158 F 9 92e Storage Temperature Maximum of 70 C 158 F 9 9 2f Operating Pressure depends on mount MI 5 microns Hg to 75 psig M2 5 microns Hg to 5000 psig 9 92g Flow Range Gases From static to 10 000 cm sec linear velocity at 1 atm Liquids From static to 10 cm sec linear velocity at density of 1 g cc 9 92h Built in Temperature Sensor Type Non linear thermistor Range 30 C to 70 C 22 F to 158 F Accuracy 0 5 C x 0 33 F overall Response Time Maximum 1 second in well stirred oil 10 seconds in still air for a
10. Read Input 0x04 Pressure Pa 32 bit float Read Input 0x04 Pressure Bar 32 bit float Read Input 0x04 Pressure 32 bit float Pressure 32 bit float Read Input 0x04 Pressure Pressure mmHg 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Read Input 0x04 N NI NI NI NI N NIN 129 Appendix D Modbus Register Map Parameter Channel 4 cont Sub Parameter Oxygen PPM Table 12 Modbus Register Map cont ModBus Address 5470 Type 32 bit float Access RO Modbus Request Read Input 0x04 Qty of Registers 2 Oxygen PPB 5472 32 bit float RO Read Input 0x04 2 Oxygen Percent 5474 32 bit float RO Read Input 0x04 2 Oxygen pA 5476 32 bit float RO Read Input 0x04 AuxA 5480 32 bit float RO Read Input 0x04 Aux A scaled 5482 32 bit float RO Read Input 0x04 Aux B 5484 32 bit float RO Read Input 0x04 Aux B scaled 5486 32 bit float RO Read Input 0x04 User Function 1 5490 32 bit float RO Read Input 0x04 User Function 2 5492 32 bit float RO Read Input 0x04 User Function 5494 32 bit float RO Read Input 0x04 User Function 4 5496 32 bit float RO Read Input 0x04
11. 0 Revert Changes Channel 1 AlarmA Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State 32 bit Integer Read Holding 0x03 0 OFF 1 ON Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Channel 1 Alarm B moisture JQ User s Guide Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State 32 bit Integer Read Holding 0x03 0 OFF 1 ON Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 121 Appendix D Modbus Register Map Parameter Channel 2 Alarm A Sub Parameter Status Table 12 Modbus Register Map cont ModBus Address 3200 Type 32 bit Integer Access RO Modbus Request Read Input 0x04 Qty of Registers 2 Notes 1 Energized 0 De energized State Units 3202 3204 32
12. In other words PPMw Pw Ps x Cs To calculate ppmw moisture values for an organic liquid with the moisture IQ saturation values Cs as a function of temperature must be entered in the Cs Table shown in Figure 58 below Cs Table Henry s Law Edit Value Insert Row Remove Row Figure 58 Cs Table Henry s Law Screen To enter the Cs values for your application complete the following steps 1 Tap the Channel button and specify the channel for which the Cs curve should be applied 2 Use the Insert Row and Remove Row buttons to configure the table with up to 10 rows 3 To enter or edit the data in the table tap the desired table cell to highlight it in blue Then tap the Edit Value button to enter the data for that cell Repeat this process until all of the data has been entered Note The Copy and Paste buttons can be used to copy data from another table into this new table 4 After all of the data has been entered tap the Sort button to be sure the data points are arranged in ascending order of Temp C values Then tap the Check button to save the table and tap the Return button to return to the Configuration Menu 66 moisture IQ User s Guide Chapter 6 Setting Up Communications Chapter 6 Setting Up Communications 6 1 Setting Up moisture IQ Communications The Comms section of the Configuration Menu is used to set up all communications for the moisture IQ see The Configuration gt Comms Menu Ma
13. KO Temperature 5542 32 bit float Read Input 0x04 F Temperature 5544 32 bit float Read Input 0x04 Kelvin Temperature 5546 32 bit float Read Input 0x04 Rankine Pressure kPa 5550 32 bit float Read Input 0x04 Pressure MPa 5552 32 bit float Read Input 0x04 Pressure Pa 5554 32 bit float Read Input 0x04 Pressure Bar 5556 32 bit float Read Input 0x04 Pressure 5558 32 bit float Read Input 0x04 Pressure 5560 32 bit float Read Input 0x04 Pressure 5562 32 bit float Read Input 0x04 Pressure 5564 32 bit float Read Input 0x04 mmHg Oxygen 5570 32 bit float Read Input 0x04 Oxygen 5572 32 bit float Read Input 0x04 Oxygen 5574 32 bit float Read Input 0x04 Percent Oxygen pA 5576 32 bit float Read Input 0x04 AUX A 5580 32 bit float Read Input 0x04 Aux A scaled 5582 32 bit float Read Input 0x04 Aux B 5584 32 bit float Read Input 0x04 Aux B scaled 5586 32 bit float Read Input 0x04 User 5590 32 bit float Read Input 0x04 Function 1 User 5592 32 bit float Read Input 0x04 Function 2 User 5594 32 bit float Read Input 0x04 Function 3 User 5596 32 bit float Read Input 0x04 Function 4 Channel 6 Hygro 5602 32 bit float Read Input 0x04 Dew Point C Hygro 5604 32 bit float Read Input 0x04 Dew Point F Hygro Equiv 5606 32 bit float Read Input 0x04 Dew Point C Hygro Equiv 5608 32 bit float Read Input 0x04 Dew Point
14. Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts 32 bit float Read Holding 0x03 32 bit float Read Holding 0x03 119 Parameter Channel 5 OutputA Appendix D Modbus Register Map Sub Parameter Output percent of scale Table 12 Modbus Register Map cont ModBus Address 32 bit float Access Modbus Request Read Holding 0x03 Qty of Registers When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TEST MODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts Zero 32 bit float Read Holding 0x03 Span 32 bit float Read Holding 0x03 Channel 5 Output B Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts Zero 32 bit float Read Holding 0x03 Span 3
15. 130 Channel 5 Hygro Dew Point C 5502 32 bit float RO Read Input 0x04 Hygro Dew Point F 5504 32 bit float RO Read Input 0x04 Hygro Equiv Dew Point C 5506 32 bit float RO Read Input 0x04 Hygro Equiv Dew Point F 5508 32 bit float RO Read Input 0x04 Hygro PPMv 5510 32 bit float RO Read Input 0x04 Hygro PPBv 5512 32 bit float RO Read Input 0x04 Hygro PPMw 5514 32 bit float RO Hygro RH 5516 32 bit float RO Read Input 0x04 Hygro Lbs MMSCF ideal gas 5518 32 bit float RO Read Input 0x04 Read Input 0x04 Hygro Lbs MMSCF natural gas 32 bit float Read Input 0x04 Hygro PPMv natural gas 32 bit float Read Input 0x04 Hygro g m 3 32 bit float Read Input 0x04 Hygro mg m 3 32 bit float Read Input 0x04 Hygro Vapor Pressure kPa Hygro Vapor Pressure mmHg Hygro MH FH 32 bit float 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Read Input 0x04 moisture IQ User s Guide Appendix D Modbus Register Map Table 12 Modbus Register Map cont Sub ModBus Qty of Function Parameter Parameter Address Type Access Modbus Request Registers Channel 5 Temperature 5540 32 bit float Read Input 0x04 2 cont
16. 5696 10000 10002 10010 32 bit float 16 byte string 16 byte string 32 bit Integer Read Input 0x04 Read Input 0x04 Read Input 0x04 Read Input 0x04 0 No modules installed 1 Module A installed 2 Module B Installed 3 Both Modules installed Mainboard Temperature C 10040 32 bit float Read Input 0x04 Module A Number of Channels 10100 32 bit Integer Read Input 0x04 0 No module 1 1 Chan 3 3 Chan Module A Serial Number 10102 16 byte string Read Input 0x04 Module A Firmware Version 10104 16 byte string Read Input 0x04 Module A Temperature E 10140 32 bit float Read Input 0x04 Module B Number of Channels 10200 32 bit Integer Read Input 0x04 0 No module 1 1 Chan 3 3 Chan Module B Serial Number 10202 16 byte string Read Input 0x04 Module B Firmware Version 10204 16 byte string Read Input 0x04 Module B Temperature C 10240 32 bit float Read Input 0x04 133 Appendix D Modbus Register Map no content intended for this page 134 moisture IQ User s Guide A Adapter TF Series Probe 10 Alarms Pa E ra e tor eat E t 89 Menu Map oi 102 Range Error Response 49 DEINO U fra sama TRA RAO ko kaa tases 41 Speciticati ns a vus wd quired stow ene
17. A Range Error can occur when a measured value is within the capacity of the analyzer but it exceeds the calibration range of the probe They can be either Under Range or Over Range errors The moisture IQ indicates Range Errors with an Over Range or Under Range message The error condition applies to all measurements of the same mode For example if a dew point measurement is Over Range then moisture in ppMv will also be Over Range If multiple Range Errors occur simultaneously the moisture IQ responds to them in the following order Oxygen Errors Moisture Errors Temperature Errors and then Pressure Errors Complete the following steps to configure the range error response of the selected output 1 Tap the desired Channel 1 6 and Output A or B and then tap the Range Error button to open a screen similar to Figure 41 below Ignora Ignore Cancel Figure 41 Range Error Setup Screen Output Response 2 Set the output to be driven either High on Under Range errors Low on Under Range errors or to Ignore Under Range errors Ignore is the default setting 3 Set the output to be driven either High on Over Range errors Low on Over Range errors or to Ignore Over Range errors Ignore is the default setting 4 Tap the Save button to keep the new settings or tap the Cancel button to keep the previous settings 46 moisture IQ User s Guide Chapter 4 Using the Outputs Alarms and Logger Menus 4 2 Setting Up the Alarms 4
18. Primary A D converter has failed Returns to zero Return unit for service 85 Chapter 8 Troubleshooting Table 10 Screen Messages and the Possible Causes cont Screen Message Possible Cause System Response Action f y Invalid User function invalid User function invalid Reenter or check user function f Div by 0 fp Math error User function attempted to divide by zero User function attempted illegal operation such as the square root of 2 Error message Error message Check logic of user function Check logic of user function terms or the constant has gt 23 digits f Missing User function has missing Error message Check user function operand for an operator f y Extra User function has extra operand Error message Check user function or missing operator f Missing Op User function has missing Error message Check user function operator or extra operand f Extra Op User function has extra Error message Check user function operator or missing operand f Too Complex User function has too many Error message Check user function Error Description on page 46 calibrated range of the probe f Missing User function has unbalanced Error message Add missing parentheses parentheses f Missing User function has unbalanced Error message Add missing parentheses parentheses Under Range
19. See Range The input signal is below the Alarms and outputs respond as If measurement is not expected to be programmed Refer to Chapter 4 below scale send probe to GE for evaluation Over Range See Range Error Description on page page 46 Mode Fault Mode is replaced by one of the available measurement modes The input signal is above the calibrated range of the probe The input signal from the probe exceeds the capacity of the analyzer electronics Alarms and outputs respond as programmed Refer to Chapter 4 Alarms and outputs respond as programmed Refer to Chapter 4 Change the measurement units so that the measurement is within range For example change ppb to ppm Refer to page 54 If measurement is not expected to be above scale send probe to GE for evaluation If measurement is not expected to be above scale check wiring for shorts and ifnone are apparent send probe to GE for evaluation Cal Error During Auto Cal Alarms and outputs respond as Make sure the analyzer is grounded an internal reference is found to programmed Refer to properly be outside its acceptable range Chapter 4 Make sure the ground bolt is installed on the channel card Signal Error has occurred Remove source of Signal Error and attempt another Auto Cal Contact GE 86 moisture IQ User s Guide Chapter 8 Troubleshooting 8 2 Common Problems If the moisture IQ measurement
20. see Figure 1 below and Figure 2 on page 2 EGO ORIGINATED FOR REV CONTROL TOP VIEW r3 SIDE VIEW FRONT FEET EXTENDED SIDE VIEW FRONT FEET FOLDED WEIGHT 10 4 Kel be 9 LB Y 30 BENCH TOP CONFIGURATION GE Infrastructure Sensing Inc 1100 Technology Park Dr Billerica MA 01821 USA REAR VIEW taz j DC POWER UNIT e sa moisture IQ RACKIBENCHIPANEL INSTALLATION DRAWING 712 1889 2 Figure 1 Drawing 752 364 Sheet 1 of 2 1100 Technology Park Drive Billerica MA 01821 U S A CSS 0011 Rev A Telephone 978 437 1000 or 800 833 9438 April 2014 Sensing House Shannon Free Zone East Shannon County Clare Ireland Telephone 353 61 470200 Certification amp Safety Statements for the moisture IQ Hygrometer April 2014 Installation cont TO EASE INSTALLATION INTO RACK SUPPORT PRODUCT ON INCLUDED THREADED PINS ONLY FOR RACKS WITH M6X1 THREADS TOP VIEW 18 76 482 z II ENTE 2250 8 197 2X 5745 132 ITI Pu FRONT VIEW SIDE VIEW 1 SYSTEM
21. 290 0 4238 _ 75 0 05 The new span value x is 100 PPMv 387 uA Enter the new value as described in Calibrating the Probes on page 60 82 moisture IQ User s Guide Chapter 7 Maintenance 7 4 Delta F Oxygen Cell Background Gas Correction Factors The factory calibration procedure for Delta F Oxygen Cell uses nitrogen as the reference background gas The moisture IQ will measure oxygen incorrectly if the transport rate of oxygen through the cell diffusion barrier is based on a different background gas Therefore if you want to use a background gas other than nitrogen you must recalibrate the meter for the chosen background gas Note To use the current multipliers in this chapter your Calibration Data Sheet should contain calibration data for nitrogen If your calibration data sheet contains data for a background gas other than nitrogen contact GE for the nitrogen calibration sheet 7 4 1 Correcting for Different Background Gases A single Background Gas Correction Factor based on a reference nitrogen measurement can be derived for each background gas because the diffusion rate for a typical background gas is stable and predictable and because the oxygen cell response is linear For example Table 8 below lists the calibration values at two points for a specific oxygen cell calibrated with nitrogen as the background gas Such data is supplied with the oxygen cell and is stored in the user program Table 8 Oxygen Cel
22. 47 below moisture JQ User s Guide Configuration Menu Probe Probe Probe Config Calibration User User Tables Constants Henry s Function Law Modbus TCP IP Web User Server Management Figure 47 Configuration Menu Screen 53 Chapter 5 Using the Configuration Menu 5 1 1 The Probe Configuration Screen Tap the Probe Config button to open the Probe Configuration screen see Figure 48 below Probe Configuration Auto Cal Setup Channel Reference Figure 48 Probe Configuration Screen From the Channel vs Mode grid you can activate the installed probes on each channel See Table 7 on page 55 for the available measurement modes and units The probe options vary with the Mode selected as follows Hygro MIS Probe MIS M Series or Constant Value kH Temp MISP2 MIS M Series or Constant Value kT Pressure MIS Aux 1 Aux 2 or Constant Value kP Oxygen GE 1 9 Percent PPM 02 Parts per Million PPB O2 Parts per Billion see Configuring Delta F Oxygen Sensor Probes on page 57 for details Aux 1 mA current Volts voltage Aux 2 mA current Volts voltage IMPORTANT Activating probes that are not physically connected to the meter will result in error messages and slow 54 performance moisture IQ User s Guide Chapter 5 Using the Configuration Menu 5 1 1 The Probe Configuration Screen cont Table 7 Available Measurement Modes and Units
23. 49 4 3 Setting Up and Running Logs cred e bk lv xe KAKIA LE SELA KNA PER REA 50 Chapter 5 Using the Configuration Menu 5 1 Configuring the Probes seu natos uc b utut a uie Mock pun dE 53 5 1 1 The Probe Configuration Screen x2 sssvcxsassis ek yx LON ex vad ee a OR a RR Su sve skuaj 54 5 1 2 Configuring Delta F Oxygen Sensor ProbesS ooooocoococcoconnncnrrrnnrn rr 57 5 1 3 Adjusting the MH Reference Values soe Leto e e da 58 5 1 4 Setting the Probe Auto Cal Schedule ca duces eet las Red etie lok ere me rra it reet 59 5 2 Callbrating the PIODGS tes euet ye tees ed dene Sk brat eks Bet oca dotada d eee 60 5 2 1 Entering Calibration Data Automatically s esse ss sss mnn 60 iv moisture IQ User s Guide Contents 5 2 2 Entering Calibration Data Manually esoo EER nnb LA KL KK VAR LAJ 60 5 3 Entering Dser Information sd es Essa e de e e el cues de i A td e a u E a 62 53 1 Ent ring SOE RUNCUONS na a desa Eb 62 5 3 2 Entering User Defined Tables 3 es essa eret Pia KRUR EUS rd ls DA ba Ula FA Du kn 64 5 3 3 Entering User Constants o kaa ASE Baw E KAS ESE A SR KA A KAE NO 65 5 3 4 Entering Saturation Constants 1553253 ea en tana ia A ee d pleb an EKAS eD 66 Chapter 6 Setting Up Communications 6 1 Setting Upmolsture IO Communications sis regus ss SIS SUDO SUN NN SIU Be OL ad xatd 67 62 Configuring the Serial Por kav t ME EE Rb ns a svato e a ek A e kav gas 67 6 3 Configuring the Modbus RTU Connection
24. 61 below TCP IP Setup MAC Address LAN Access Enabled IP Address Subnet Alternate DNS 5 40 208 20 Figure 61 TCP IP Setup Screen moisture JQ User s Guide 69 Chapter 6 Setting Up Communications 6 4 1 2 Note 6 4 2 Configuring the Ethernet TCP IP Connection cont If the LAN Access button indicates that the TCP IP connection is currently Enabled tap this button to Disable the TCP IP connection changes to the settings can only be made when the connection is Disabled Note that the moisture IQ MAC Address is shown as a read only value Tap the IP Address button and select either Automatic or Static from the drop down list If Static is selected enter values for the IP Address in dotted decimal notation e g 192 168 1 123 the Subnet mask and the Gateway address in the text boxes provided Tap the DNS button and select either Automatic or Static from the drop down list If Static is selected enter values for the DNS and Alternate DNS in the text boxes provided For troubleshooting purposes automatically assigned addresses are visible on this screen After the TCP IP connection has been configured tap the Check button to save your settings Then tap the Return button to return to the Configuration Menu Capabilities of the Ethernet Connection IMPORTANT The Web Server opens Port 80 when it is Enabled IMPORTANT The VNC connection opens port 5900 user configurable when Enabled Th
25. In general you should use stainless steel construction for all wetted parts Contact GE for further instructions Sample Outlet Figure 1 A Typical Moisture Sample System Note The actual sample system design is dependent on the application requirements moisture JQ User s Guide 5 Chapter 1 Installation and Wiring 1 6 2 Oxygen Sample Systems Oxygen sample systems are required and can be ordered from GE for bench or wall mounting You can also build your own sample system by using the following guidelines IMPORTANT The GE warranty will be voided if the sample system does not have a relief valve The basic sample system requirements are as follows see Figure 2 below e The oxygen cell requires a sample gas flow of 0 5 to 1 LPM 1 to 2 SCFH The gas pressure in the sample cell must be between 0 0 and 1 0 psig The pressure must not exceed 1 0 psig A 10 psig pressure relief valve installed upstream of the oxygen cell is required to prevent over pressure e A flow meter is required to measure the flow A pressure gauge is required to measure the pressure A flow regulating or needle valve is required and should be located upstream of the sample cell A pressure regulator is required for sample gas su
26. Menu Map 102 moisture IQ User s Guide Appendix A Menu Maps A 3 The Configuration gt Probe Configuration gt User Menu Map MAIN MENU Settings Comms Outputs B gt see next menu map Alarms Configuration Probe Config Probe Calibration Logger Sensor Type Auto Cal Setup Serial Number Sort Available on all screens Reference Values cma Edit Value For 6 channels x 6 modes wwe Insert Row Remove Row User Function Tables Constants Henry s Law Decimals Clear All Table Sort kx ppmv Function Label Edit Value Temperature O2 Back Corr Insert Row Pressure Remove Row Figure 70 The Configuration gt Probe Configuration gt User Menu Map moisture IQ User s Guide 103 Appendix A Menu Maps A 4 The Configuration gt Comms Menu Map 104 MAIN MENU Settings Outputs Alarms Probe Configuration B gt see previous menu map User Logger gt gt see previous menu map Help Available on all screens Mode Baud Rate Stop Bits Modbus RTU Slave Address Lan Access MAC Address IP Address 0 0 0 0 Subnet Gateway Parity Alternate DNS Figure 71 The Configuration gt Comms Menu Map moisture IQ User s Guide Appendix B Installation Drawings Installation Drawings B 1 Benchtop Model Appendix B 401 13345 omazwosionoa S 6884 e1
27. Save button to enter the new reference values into the moisture IQ or tap the Cancel button to retain the previous values 58 moisture IQ User s Guide Chapter 5 Using the Configuration Menu 5 1 4 Setting the Probe Auto Cal Schedule To set the frequency with which the probe Auto Cal function is run proceed as follows 1 From the Probe Configuration screen tap Auto Cal Setup button to access the Set Auto Cal Interval screen for the desired probe see Figure 52 below Figure 52 Set Auto Cal Interval Screen 2 Enter the desired number of hours 1 730 between Auto Cal runs 3 Tap the Save button to enter the new value into the moisture IQ or tap the Cancel button to retain the previous value moisture JQ User s Guide 59 Chapter 5 Using the Configuration Menu 5 2 Calibrating the Probes For newly purchased moisture IQ systems GE has already entered the required calibration data for all purchased moisture and oxygen sensors However you should verify this data before startup You will also need to enter new calibration data if you install a probe from your stock or attach a transmitter to the auxiliary inputs Note For hygrometry you need to enter calibration data only for M Series probes It is not necessary to enter calibration data for the Moisture Image Series Probe unless you send the probe back to GE for calibration without its electronics module If this is the case enter the calibration data for the rec
28. Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State 32 bit Integer Read Holding 0x03 0 OFF 1 ON Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type Lower Setpoint 32 bit Integer 32 bit float Read Holding 0x03 Read Holding 0x03 Write Multiple 0x10 1 Setpoint 2 In Band 3 Out Band Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 moisture IQ User s Guide Appendix D Modbus Register Map Function Parameter Channel 4 AlarmA Sub Parameter Status Table 12 Modbus Register Map cont ModBus Address 3400 Type 32 bit Integer Access Modbus Request Read Input 0x04 Qty of Registers 2 Notes 1 Energized 0 De energized State Units 3402 3404 32 bit Integer 32 bit Integer Read Holding 0x03 Read Holding 0x03 0 OFF 1 ON Measurement Unit Code See tab Type 3406 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Channel 4 Alarm B Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State Units 32 bit Integer 32 bit Integer Read Holding 0x03 Read
29. Temperature moisture IQ User s Guide 55 Chapter 5 Using the Configuration Menu Table 7 Available Measurement Modes and Units cont Selected Measurement Displayed Displayed Mode Unit Description Measurement Mode Units Pressure kPa KiloPascal default Pressure kPa mPa MegaPascal Pressure MPa Pa Pascal Pressure Pa Barg Bars Gauge Pressure Barg ATM atmospheres Pressure ATM PSla Pounds per Square Inch Absolute Pressure PSla PSIg Pounds per Square Inch Gauge Pressure PSlg mmHg Millimeters of Mercury Pressure mmHg Auxiliary 1 mA Milliamps default Auxl mA V Volts Auxl V Scaled scale defined by the user in the calibration menu Auxl Scaled Auxiliary 2 mA Milliamps default Auxl mA V Volts Auxl V Scaled scale defined by the user in the calibration menu Auxl Scaled User Func1 6 User defined functions for each channel TBD TBD The MH and FH values are the moisture sensors response values and are the values that are recorded during calibration 56 moisture IQ User s Guide Chapter 5 Using the Configuration Menu 5 1 2 Configuring Delta F Oxygen Sensor Probes There are 13 selections available for the Delta F Oxygen Sensor probes These are highlighted by the box in the Probe Configuration window shown in Figure 49 below Probe Configuration Auto Cal Setup Channel Reference 1 2 3 aes 5 Values s Oxygen Aux 1 Aux 2 Fi
30. ad 89 94 Ta 48 Analog Outputs see Outputs Auto Cal Set Sclied le sv sra aa 59 Specifications e lana ko ek aa 93 B Background Gas Correction BAU sas A a a 84 ON VOEON Celli samas a II 83 Backlight Timeout 36 Benchtop Model 105 Brightness A EA 36 C Cable Errores Sees etur Sex A alee S o 20 Cables Cable suy sd eoa IAES 20 Installation Restrictions 2 Pengthss i an yapa ae layaya a mudo 20 Calibration Auto Cal Schedule 59 Delta F Oxygen Cell 81 Probes sagi AG ae elo KA iy ae A bn 81 Ranges a eo ttl ttre ra e Ee 90 REONIMEF 193 4 usuy ues et Rey ER 39 Calibration Data Sheet Probes 60 Cancel Button e xx e aa a 31 Chassis Updating Firmware 109 Check Button sis sxi vo awan iwa tn 31 Common Problems 87 Communications Ethernet EANO ssszxsgu l n 69 Menu Map ses trad Uoue sI eSis 104 moisture JQ User s Guide Index Modbus RTU 68 Serial Portes deutet sp tta Om kr do 67 Setting UP iresi debent od nta eee PE 67 WING Servers coi Lu a dM a Meet 74 Configuration Men RA EVER PEE RM DA 53 Menu Map 103 PIODBSL Ad ka du ma edt ka Qua Oe 54 Connections Electrical y ccce bk SERERE neg 13 Oxygen Cell Process Lines 12 Constants U set ins soeben A ee eee ee 65 Cs see Saturati
31. allows you to specify how the moisture IQ dedicated fault alarm relay responds to a fault condition and it lists the source of any current fault conditions Fault Alarm Setup In Case of Fault Energized Figure 35 The Fault Alarm Setup Screen e Tap the In Case of Fault button to toggle between the Energized and DeEnergized options This selection determines whether the relay is Energized or DeEnergized fail safe operation when a fault condition is detected The source of a fault is displayed in the fault list in Figure 35 above Note The fault alarm relay is tripped whenever any sensor is open shorted or disconnected It will also trip when an overheating condition is detected After completing your selection either tap the Enter button to save your changes or tap the Cancel button to discard the changes and keep the original settings In either case you will be returned to the Settings Menu 40 moisture IQ User s Guide Chapter 3 Using the Settings Menu 3 7 Module Setup The Module Setup menu see Figure 36 below is primarily a read only screen It provides detailed information on the currently installed sensor modules Module Setup Serial Serial Firmware Firmware Module B 3 Chonnal Figure 36 The Module Setup Screen e The Serial Number and the current Firmware Version for the installed modules are listed at the top of the screen Below the data boxes the Module Letter and the Available Chan
32. also notes the corresponding color from the probe cable M SERIES Moisture M SERIES Figure 11 M Series Probe Cable Wiring Diagram Note The label SHD in Figure 11 above corresponds to the SH label on the connector and these terminals are used to terminate the cable shield 16 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 9 3a M Series Probes cont M Series Probe Connections Module A CH1 SS Module A CH2 Module A CH3 Figure 12 M Series Probe Connections Note Additional M Series probes may be connected to CHA CH5 and CH6 in the Module B connector group on the right side of the back panel If you connect a probe to the wrong channel you can either reconnect the probe to the assigned channel or reconfigure the current channel as described in The Probe Configuration Screen on page 54 WARNING The M Series probe may not be capable of withstanding the 500V insulation rating This must be taken into account in any installation in which it is used moisture JQ User s Guide 17 Chapter 1 Installation and Wiring 19 3b Moisture Image Series Probes MISP and MISP2 Connect the Moisture Image Series probes MISP to the moisture IQ using the cable provided You can locate a Moisture Image Series probe up to 915 m 3000 ft from the electronics unit Before making any electrical connections you must assemble the probe A Moisture Image Ser
33. e Tap the Number Format button and select either 1 234 567 or 1 234 567 from the drop down list to specify the format for displaying numbers After completing your settings either tap the Check button to save your changes or tap the Cancel button to discard the changes and keep the original settings Then tap the Return button to return to the Settings Menu Note f1the Number Format is set to 1 234 567 it is best to avoid using a Comma for the field separator in data logs moisture JQ User s Guide 37 Chapter 3 Using the Settings Menu 3 4 File Manager The File Manager menu see Figure 33 below enables you to view and manage any files stored in the moisture IQ memory or in a connected USB drive The most current site file is always named moisturelQ xml while the previous file is renamed to moisturelQ xml backup File Manager File Type Sort By Transfer Options Copy Site Files Name Int Delete File Information moisturelQ 43 74 KB 04 20 2014 10 36 02 AM Figure 33 The File Manager Screen Tap the File Type button to open a drop down list of options for selecting the type of files Log Files Site Files or Cal Files to be displayed Tap the Sort By button to open a drop down list of options for sorting the list of files Name Date or Size Tap the name of any listed file to display detailed information about the file in the File Information box With a file name highlighted tap either the Int or
34. of the moisture IQ Refer to Figure 17 on page 21 and Table 3 below for the required connections Table 3 Weatherproof Delta F Oxygen Cell Connections To Delta F Enclosure To moisture IQ OXYGEN Connect Terminal Block Terminal Block red wire pin 1 pin 1 green wire pin 2 pin 2 white wire pin 3 pin 3 black wire pin 4 pin 4 moisture JQ User s Guide 23 Chapter 1 Installation and Wiring 19 4c Explosion proof Delta F Oxygen Cells Figure 20 below shows the explosion proof oxygen cell The oxygen cell has a set of sensing and a set of secondary electrodes that are wired to a terminal strip in the explosion proof enclosure Connect the explosion proof oxygen cell using a four wire shielded cable Connect one end of the cable to the OXYGEN terminal block on the back of the moisture IQ and the other end to the terminal strip in the oxygen cell enclosure Feed the cable wires through one of the cable ports in the side of the explosion proof enclosure Refer to Figure 17 on page 21 and Table 4 below for the required connections Table 4 Explosion proof Oxygen Cell Connections To Oxygen Cell To moisture IQ OXYGEN Connect Terminal Block Terminal Block red wire pin 1 pin 1 green wire pin 2 pin 2 white wire pin 3 pin 3 black wire pin 4 pin 4
35. output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TEST MODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts Zero 32 bit float Read Holding 0x03 Span 32 bit float Read Holding 0x03 Channel 2 Output B Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts Zero 32 bit float Read Holding 0x03 Span 32 bit float Read Holding 0x03 Channel 3 OutputA Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts 32 bit float Read Holding 0x03 32 bit float Read Holding 0x03 moisture IQ User s Guide Functi
36. pressure transmitter directly downstream from the moisture probe to ensure that the pressure is measured at the same point as the moisture measurement 1 8 4 Delta F Oxygen Cell Although the moisture IQ accepts other oxygen devices as auxiliary inputs 1t is designed to accept oxygen inputs directly from the Delta F Oxygen Cell There are three steps for installing the Delta F Oxygen Cell 1 Prepare the oxygen cell for operation 2 Calibrate the oxygen cell 3 Connect the oxygen cell to the gas line The Delta F Oxygen Cell is available with various types of mounting enclosures However the cell itself will always look like the one shown in Figure 6 below Electrolyte Level Figure 6 Delta F Oxygen Cell Electrolyte Level moisture JQ User s Guide 11 Chapter 1 Installation and Wiring 1 8 4a Preparing the Oxygen Cell To prepare the oxygen cell for operation you must fill it with the electrolyte that was supplied in a plastic bottle eyes or skin Consult your company safety personnel for proper procedures for handling the WARNING The electrolyte contains potassium hydroxide that is harmful if it comes in contact with A electrolyte 1 Unscrew the top cover on the oxygen cell reservoir 2 Slowly add the entire contents of the electrolyte bottle approximately three ounces 90 ml making sure not to spill any on the outside of the cell Be especially careful that the electrolyte
37. readings seem strange or do not make sense there may be a problem with the probe or the process system Table 11 below contains some of the most common measurement problems Table 11 Troubleshooting Guide for Common Problems Symptom Possible Cause System Response Action Accuracy of moisture sensor is questioned Insufficient time for system to equilibrate Probe reads too wet during dry down conditions or too dry in wet up conditions Change the flow rate A change in dew point indicates the sample system is not at equilibrium or there is a leak Allow sufficient time for the sample system to equilibrate and the moisture reading to become steady Check for leaks Dew point at sampling point is different than the dew point of the main stream Probe reads too wet or too dry Readings may be correct if the sampling point and main stream do not run under the same process conditions Different process conditions cause readings to vary If sampling point and main stream conditions are the same check sample system pipes and any pipe between the sample system and main stream for leaks Also check sample system for adsorbing water surfaces such as rubber or plastic tubing paper type filters or condensed water traps Remove or replace contaminating parts with stainless steel parts Sensor or sensor shield affected by process contaminants refer to Basic GE Sensing Hygrometry Principles Probe read
38. suddenly and without warning do not enter the work cell of this equipment during automatic operation and do not enter the work envelope of this equipment during manual operation If you do serious injury can result WARNING Auxiliary equipment may have both manual and automatic modes of operation As WARNING Make sure that power to the auxiliary equipment is turned OFF and locked out before you perform maintenance procedures on the equipment moisture JQ User s Guide vii Preface Qualification of Personnel Make sure that all personnel have manufacturer approved training applicable to the auxiliary equipment Personal Safety Equipment Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment Environmental Compliance Waste Electrical and Electronic Equipment WEEE Directive GE Measurement amp Control Solutions is an active participant in Europe s Waste Electrical and Electronic Equipment WEEE take back initiative directive 2012 19 EU The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substance
39. 0 2 1 Commit Changes 0 Revert Changes Channel 1 Output A Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 2102 32 bit Integer Read Holding 0x03 1 NORMAL 2 TESTMODE Units 2104 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 2106 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts Zero 32 bit float Read Holding 0x03 Span 32 bit float Read Holding 0x03 Channel 1 Output B moisture JQ User s Guide Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 0N 2 TESTMODE Units 2124 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 2126 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts 32 bit float Read Holding 0x03 32 bit float Read Holding 0x03 117 Parameter Channel 2 OutputA Appendix D Modbus Register Map Sub Parameter Output percent of scale Table 12 Modbus Register Map cont ModBus Address 2200 32 bit float Access Modbus Request Read Holding 0x03 Qty of Registers When TEST MODE enabled force
40. 0 C to 110 C e Ultralow 58 F to 148 F 50 C to 100 C with data to 166 F 110 C 9 2 3 Accuracy Dew Frost Point 3 6 F 29C from 50 F to 85 F 10 C to 65 C 5 4 F 3 C from 86 F to 112 F 66 C to 80 C 9 2 4 Repeatability Dew Frost Point 0 9 F 0 5 C from 50 F to 85 F 10 C to 65 C 1 8 F 1 0 C from 86 F to 112 F 66 C to 80 C 9 2 5 Operating Pressure 5 u of Hg to 5000 psig 345 bar limited by optional pressure sensor see Full Scale Ranges Available on page 91 90 moisture IQ User s Guide Chapter 9 Specifications 9 3 Temperature Measurement 9 3 1 Type Optional thermistor built into moisture probe 9 3 2 Calibration Ranges Dew Frost Point 22 F to 158 F 30 C to 70 C 9 3 3 Accuracy 0 9 F 0 5 C at 22 F 30 C 94 Pressure Measurement 9 4 1 Type Optional transducer built into Moisture Image Series moisture probes e Standard external pressure transmitter 9 4 2 Full Scale Ranges Available e 30 to 300 psig e 50 to 500 psig e 100 to 1000 psig e 300 to 3000 psig e 500 to 5000 psig 9 4 3 Accuracy 1 of full scale 9 4 4 Pressure Rating Three times the span of the available range to a maximum of 7500 psig 518 bar moisture JQ User s Guide 91 Chapter 9 Specifications 9 5 Oxygen Measurement 9 5 1 Type Electrochemical sensor 9 5 2 Ranges Available e 0to 05 5 50 ppm e
41. 1 I Ill Division I A B C D E F and G Class I Zone 0 AEx Ex ia Ga IIC m MDG Gxia Go IG C Y Tamb 20 C to 60 C EGER MC 150022 as WARNING Substitution of components may impair intrinsic safety WARNING To prevent ignition of flammable or combustible atmospheres disconnect power before servicing AVERTISSEMENT La substitution de composants peut compromettre la s curit intrinseque Figure 3 Label from Billerica MA USA moisture lQ ESAS amon MODEL moisture IQ B C D E F G 2 SIN XXXXXX MFG DATE MMDDYY Il 1 G Ex ia Ga IIC FM13ATEX0059 IECEx FMG 13 0022 C z Tamb 20 C to 60 C x Install per GE drawing 752 364 WARNING Substitution of components may impair intrinsic safety WARNING To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Figure 4 Label from Shannon Ireland 3of4 Certification amp Safety Statements for the moisture IQ Hygrometer April 2014 no content intended for this page CSS 0011 Rev A 4of4 GE D EC LARATIO N Sensing OF CONFORMITY DOC 0048 Rev B We GE Sensing 1100 Technology Park Drive Billerica MA 01821 USA declare under our sole responsibility that the moisture IQ Multi Channel Multi Functional Moisture Analyzer to which this declaration relates is in conformity with the following standards EN 60079 0 2012 EN 60079 11 2012 I 1
42. 1 LPM 1 to 2 SCFH Moisture No limits avoid condensation Oil Solvent Mist 0 5 mg feet standard range gt 0 5 mg feet use filter Solid Particles 2 0 mg feet standard range 22 0 mg feet use filter Note STAB EL cell is a registered trademark of Servomex moisture JQ User s Guide 99 Chapter 9 Specifications no content intended for this page 100 moisture IQ User s Guide Appendix A Menu Maps AppendixA Menu Maps A 1 The Settings Menu Map MAIN MENU Settings Outputs Configuration Available on all screens moisture JQ User s Guide Settings Display Settings System Settings File Manager Defaults Data View Backlight Timeout Brightness Transfer File Type Transfer Options Copy Serial Number Sort By File Information Delete Number Format Date Format Notifications Fault Alarm In Case of Fault For Channels 1 6 Service Software Update Shut Down Figure 68 The Settings Menu Map 101 Appendix A Menu Maps A 2 The Outputs Alarms and Logger Menu Map MAIN MENU Settings Output Selection Alarms Channel 1 6 Configuration Output A B Logger Measurement Selection Alarm Selection Measurement Selection Logger Setup Createitog Transfer Log Log Information Clone Log Context Sensitive Help Available on All Screens Figure 69 The Outputs Alarms and Logger
43. 2 Pressure Measurement 91 Probes s a u SA E KN AA A 95 Temperature Measurement 91 Storage Temperature 93 System Dimensions and Weight 89 Settings Ll ys Pe San eh KAKO 37 T Tables User v e a al aute Me 64 TCP IP Connection Configuring 69 Temperature Measurement Specifications 91 Testing Alarma e vL ee dj e Cie RA 48 STILE tenir AS IN 44 T Series Probe Adapter 10 Trimming an Output 45 Troubleshooting 85 Common Problems 87 Screen Messages ida 85 138 U User Constants Entering as su aaa Aoki a RR EROR 65 Saturation sumo ko kuza na ed ben cus 66 User Functions Entering 62 User Management 76 User Tables Entering 64 V VNC Server Configuring 74 W Warm up Tinie las Vete ses sua seii as 93 WEEE Direc Ve seis XU Saka ee KS a viii Weight aa a o ahve S E o E Ld 89 moisture IQ User s Guide Certification Measurement amp Control Safety Statements Certification amp Safety Statements for the moisture IQ Hygrometer Installation When installing this apparatus the following requirements must be met The temperature rating of the field wiring must be 68 C or greater e The installation should comply with controlled drawing 752 364
44. 2 1 Configuring an Alarm Note An active alarm is indicated by a Play symbol and the alarm selected for editing is highlighted in yellow The moisture IQ features two optional alarms A and B for each of its six channels To configure these alarms refer to the menu map in Figure 69 on page 102 and tap the Alarms button on the right side of the main touch screen to open a screen similar to that shown in Figure 42 below Alarm Selection Test Range Error Measurement Selection Mode Tupe In Band Figure 42 Alarm Selection Screen 1 Tab the button for the desired Channel 1 6 and Alarm A or B 2 In the Measurement Selection section tap the Mode Unit and Type ln Band Out Band or Setpoint buttons to enter the desired settings for the alarm For available modes and units refer to Table 7 on page 55 3 Tap the Upper text box and enter the upper value via the keypad Repeat this procedure for the Lower value moisture JQ User s Guide 47 Chapter 4 Using the Outputs Alarms and Logger Menus 4 2 2 Testing the Selected Alarm Complete the following steps to test the alarm 1 Tap the Channel 1 6 and Alarm A or B to be tested and then tap the Test button to open a screen similar to Figure 43 below Figure 43 Alarm Test Screen 2 Tap the Trip button to trip the alarm and verify that the alarm has been tripped 3 Tap the Reset button to reset the alarm and verify that the alarm has been reset 4 Aft
45. 2 bit float Read Holding 0x03 Channel 6 Output A Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts 32 bit float Read Holding 0x03 32 bit float Read Holding 0x03 moisture IQ User s Guide Appendix D Modbus Register Map Function Parameter Channel 6 Output B All Alarm Status Commit Changes Sub Parameter Output percent of scale Table 12 Modbus Register Map cont ModBus Address 32 bit float Access Modbus Request Read Holding 0x03 Qty of Registers When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts 32 bit float Read Holding 0x03 32 bit float 32 bit Integer 32 bit Integer Read Holding 0x03 Read Input 0x04 Write Multiple 0x10 Bitwise Alarm Status 1 Energized 0 De energized 1 Commit Changes
46. 4 Channel 3 Hygro 32 bit float Read Input 0x04 Dew Point C Hygro 32 bit float Read Input 0x04 Dew Point F Hygro Equiv 32 bit float Read Input 0x04 Dew Point C Hygro Equiv 32 bit float Read Input 0x04 Dew Point F Hygro PPMv 32 bit float Read Input 0x04 Hygro PPBv 32 bit float Read Input 0x04 Hygro PPMw 32 bit float Read Input 0x04 Hygro RH 32 bit float Read Input 0x04 Hygro 32 bit float Read Input 0x04 Lbs MMSCF ideal gas Hygro 32 bit float Read Input 0x04 Lbs MMSCF natural gas Hygro PPMv 32 bit float Read Input 0x04 natural gas Hygro g m 3 32 bit float Read Input 0x04 moisture JQ User s Guide 127 Appendix D Modbus Register Map 128 Parameter Channel 3 cont Sub Parameter Hygro mg m 3 Table 12 Modbus Register Map cont ModBus Address 5326 Type 32 bit float Access RO Modbus Request Read Input 0x04 Qty of Registers 2 Hygro Vapor Pressure kPa 5328 32 bit float RO Read Input 0x04 Hygro Vapor Pressure mmHg 5330 32 bit float RO Read Input 0x04 Hygro MH FH 32 bit float Read Input 0x04 Temperature C 32 bit float Read Input 0x04 Temperature F Temperature Kelvin 32 bit float 32 bit float Read Input 0x04 Read Input 0
47. 6346 step change in increasing or decreasing temperature moisture JQ User s Guide 97 Chapter 9 Specifications 9 9 3 Type Delta F Oxygen Cell Non depleting electrolytic oxygen sensing cell Available Cells PPB O gt Range L 0 to 500 ppb 5 ppm 50 ppm Ranges for each cell are software selectable in GE analyzers PPM O gt Ranges A 0 to 1 10 100 ppm B 0 to 10 100 1000 ppm C 0 to 100 1000 10 000 ppm D 0 to 50 500 5000 ppm Ranges for each cell are software selectable in GE analyzers Percent O Ranges A 0 to 596 B 0 to 10 C 0 to 2596 Accuracy 1 full scale ranges gt 0 to 2 5 ppm 5 full scale ranges lt 0 to 2 5 ppm Sensitivity 5 ppb 0 to 500 ppb range Response Time Sensor responds instantaneously to O change Equilibrium time is application specific Ambient Temperature 0 to 49 C 32 to 120 F Background Gas Compatibility Standard Cell Ultra pure inert gases STAB EL Cell All gas compositions including those containing acid gases such as 98 CO H5S Cl NO SO etc moisture IQ User s Guide Chapter 9 Specifications 9 9 3 Delta F Oxygen Cell cont 9 9 3a Sample Requirements Temperature 18 C to 66 C Inlet Pressure lt 0 5 psig use compressor 0 5 psig to 0 2 psig use pump 0 2 to 1 0 psig standard range 1 0 to 60 psig use valve or regulator gt 60 psig use pressure regulator Flow Rate 0 5 to
48. 72 0 58 Butene C4Hg 0 69 0 65 0 60 0 77 Butane C4H 0 0 68 0 63 0 58 0 76 Butadiene C6H6 0 71 0 66 0 62 0 79 Acetylene C2H2 0 95 0 94 0 93 0 97 Hexane CgH44 0 57 0 52 0 89 0 67 Cyclohexane C6H12 0 64 0 58 0 54 0 72 Vinyl Chloride CH2CHCI 0 74 0 69 0 65 0 81 Vinylidene Chloride C2H2F2 0 77 0 73 0 69 0 83 Neon Ne 1 18 1 23 1 28 1 11 Xenon Xe 0 70 0 65 0 61 0 78 Krypton Kr 0 83 0 79 0 76 0 88 Sulfur Hexaflouride SFg 0 54 0 49 0 44 0 64 Freon 318 C4Fg 0 39 0 34 0 30 0 49 Tetrafluoromethane CF 4 0 62 0 57 0 52 0 71 Carbon Monoxide CO 0 99 0 99 0 98 0 99 84 moisture IQ User s Guide Chapter 8 Troubleshooting Chapter 8 Troubleshooting The moisture IQ is designed to be maintenance and trouble free however because of process conditions and other factors minor problems may occur Some of the most common problems and procedures are discussed in this section If you cannot find the information you need in this section please consult GE A This chapter covers the following topics e Screen Messages see Screen Messages below Common Problems see Common Problems on page 87 8 1 Screen Messages WARNING Do not attempt to troubleshoot the moisture IQ beyond the instructions in this section If you do you may damage the unit and void the warranty The moisture IQ has several screen messages that may display during operation Refer to Table 10 below for a list of these messages an
49. 79 Replenishing so TO ada 80 Electronics Unit Installation Site Choosing 2 Mounte ak a kan EA cO s 7 Specifications 89 Environmental Compliance viii Equipment Auxiliary vil Ethernet Capabilities sipas 2 skalo ae eu Chana 70 Configuring TCP IP 69 Connecting sx so supuyuaq esas buao 69 F Fault Alarm Sp a ea ds memo ka a e dd 40 Specifications 89 File Manager 38 Firmware Updating ce pinsh kea Gen ada SA e 42 Updating Chassis 109 Updating Module 112 Functions User 62 G Gas Flow Establishing for Oxygen Cell 25 H Help Button 30 Henry s Law see Saturation Constants 136 l Information Paragraphs vil MS A a KO SO A 31 Input Power Connecting 14 Inputs Connecting su maketo a ab dea PANE E GR GUAE 13 Specifications u a vig DU aa Nos 89 95 Installation Delta F Oxygen Cell 11 Electrical Connections 13 Electronics Unit sss ss A RERIA RAE 7 General Guidelines 2 Moisture Probe Considerations 3 Pro e UU 9 Sample System 5 7 Site Beletra A A 2 Starting Gas FloW 25 Intrinsi
50. A Non Hazardous Area Connections Figure 7 Rear Panel Connections moisture JQ User s Guide 13 Chapter 1 Installation and Wiring 1 9 1 Using the Lever to Make Wiring Connections Use the included levers to assist with wiring the cables to the terminal blocks as shown in Figure 8 below 1 Press and hold the lever against the terminal block 2 Insert the wire into the terminal block 3 Release the lever to secure the connection Figure 8 Using the Press Lock Lever IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle Make the cable connections while the connector is away from the unit and then push the connector straight on not at an angle when the wiring is complete Proper connections and cabling are extremely important for accurate measurement Use the correct cable type for each probe and make sure the cables are not damaged during installation See the sections which follow for specific connection instructions 1 9 2 Connecting the Input Power To connect the input power simply plug the power cable into the receptacle next to the ON OFF switch at the lower left corner of the back panel see Figure 7 on page 13 DC wiring is shown in Figure 9 below IMPORTANT fthe power mains switch on the unit remains accessible to the user after installation a disconnect device is not required However if the installation
51. AAA EA 31 205 RESUME A e CHER ea do e tu e titu E av OJ E san 32 27 UA DOW MENG a e co 33 Chapter 3 Using the Settings Menu 34 IfitrodUctiOli sr ss A AA EO 35 3 2 Display Seting Siyeri al e ra kd dia 36 33 SyStEm SOIIS cto sv Ay a du EINA SESON m SISO SA o a tona 37 SA HEM INR tit A E 38 35 Notifications DEMI Suna sendas ob M ka ee e ae sao al kusa uz LIN A Senata a A ide 39 3 6 Fault Alarm SetUD sox ete Seed suno spe est SEKS O Rx SEN oxy cs ee eek wed KI IE Km VEE 40 3 7 Module S tUD srt o T TEIrrEIEE o TTT L 41 3 9 Service Menu Options e e le un d 42 38 1 A A ua spa TET TTT IN d Cuan d aer t 42 38 2 c6 MMTMET EP TULIT 42 302 SIIEDOWI o mote pies mU SS a E EUM RUE ask 42 Chapter 4 Using the Outputs Alarms and Logger Menus dl Setting Up Ihe DUDU sezamo o iip uta eto A coop aue aut 43 4 1 1 Configuring an Output dd 43 4 1 2 Testing the Selected Output rra rr rr rr 44 4 1 3 Trimming the Selected Output ose abi 45 4 1 4 Setting the Output Range Error Response su oed eL ERE b Taser E a eb tbc OE RES 46 42 SEUNG p trie amis eoo Caste o des Nee o dee Au cl d ET 47 4 2 Configuring INAN IMIS skan lok kuo KANON ear er las etch HQ NE Ac trol ds Dale i aj 47 4 22 Testing the Selected Alarm rrrrrrrrsrsasnsnrisisrsas asas emen 48 4 2 3 Setting the Alarm Range Error Response ssssssssssseveursteseverratararrravevos
52. Ext button under Transfer Options to specify the location for storing the selected file Int stores the file to the internal moisture IQ memory while Ext available only if an external USB drive is connected stores the file to a USB drive connected to the moisture IQ The current location is highlighted in blue e As needed tap the buttons in the upper right corner to Delete a file altogether Copy it to another location or Transfer it to another location After completing your file management activities tap the Return button to return to the Settings menu 38 moisture IQ User s Guide Chapter 3 Using the Settings Menu 3 5 Notifications Setup The Notifications Setup menu see Figure 34 below allows you to specify how often the moisture IQ will display calibration reminders Notifications Setup Calibration Reminder 12 Months Figure 34 The Notifications Setup Screen e Tap the Calibration Reminder button to open a drop down list of options for selecting the interval None 6 Months 12 Months 18 Months or 24 Months between automated reminder notifications e After completing your selection either tap the Check button to save your changes or tap the Cancel button to discard the changes and keep the original settings In either case you will be returned to the Settings Menu moisture JQ User s Guide 39 Chapter 3 Using the Settings Menu 3 6 Fault Alarm Setup The Fault Alarm Setup menu see Figure 35 below
53. F Hygro PPMv 5610 32 bit float Read Input 0x04 Hygro PPBv 5612 32 bit float Read Input 0x04 Hygro PPMw 5614 32 bit float Read Input 0x04 N NI NI NI NI N NIN moisture lQ User s Guide 131 Appendix D Modbus Register Map 132 Parameter Channel 6 cont Sub Parameter Hygro RH Table 12 Modbus Register Map cont ModBus Address 5616 Type 32 bit float Access RO Modbus Request Read Input 0x04 Qty of Registers 2 Hygro Lbs MMSCF ideal gas 5618 32 bit float RO Read Input 0x04 2 Hygro Lbs MMSCF natural gas 5620 32 bit float RO Read Input 0x04 Hygro PPMv natural gas 32 bit float Read Input 0x04 Hygro g m 3 32 bit float Read Input 0x04 Hygro mg m 3 32 bit float Read Input 0x04 Hygro Vapor Pressure kPa 32 bit float Read Input 0x04 Hygro Vapor Pressure mmHg 32 bit float Read Input 0x04 Hygro MH FH 32 bit float Read Input 0x04 Temperature AC 32 bit float Read Input 0x04 Temperature HP 32 bit float Read Input 0x04 Temperature Kelvin 32 bit float Read Input 0x04 Temperature Rankine 32 bit float Read Input 0x04 P
54. F Series Adaptfer 10 Mounting Delta F Oxygen Cell 4 2 5 ss sia sv a eR ETT 8 Eleetrones Unit sos ku oes NS las wee 7 Sample Ms x SS SA So 7 M Series Probes Electrical Connections 16 Specifications 97 N Notifications Setup cvs Sex vx e EM E SEX 39 e Online Help 30 Operating Pressure 90 Operating Temperature sd sda paske ave de kudo 93 Outputs Configuring 2 Gothen thie a ele dd ads 43 Digital 2542 is ti sse ISS ade kobe sw 94 Menu Map caida 102 Range Error Response 46 DENNIS UPS ot u se rua pu eie 43 Specifications 89 94 moisture JQ User s Guide Index Testing 3 kit hy Ay nae OEC EN AA Was US 44 A Aa Sousa asa 45 O kaso IIS dating Soe eg Sy 94 Oxygen Cell see Delta F Oxygen Cell P Panel Mount Model 107 Powering ps estende rq eg ee 29 Pressure Measurement Specifications 91 Operating i cec hd RE ska ki kuba sse ka 90 Rating as 91 SENS au a e ka ko E ask na ad 11 Probes Calibration Data Sheet 60 Configuration 53 54 Installing in Sample System 9 Recollbratiliuo dd dam ERIS 8l Replacing See kg eka e i d 81 Specifications diia Rowe Pea ent taa 95 TF Series Adapter rs i RR P MES 10 R Rack Mount Model 106 Range Error Res
55. G Ex ia Ga IIC Tamb 20 C to 60 C 5 FM13ATEX0059 FM Approvals Ltd Windsor Berkshire UK NoBo 1725 EN 61326 1 2013 EN 61326 2 3 2013 EN 61010 1 2010 following the provisions of Directives 2004 108 EC EMC 2006 95 EC LVD and 94 9 EC ATEX A A Aud Billerica May 2014 Issued Mr Gary Kozinski Certification amp Standards Lead Engineer no content intended for this page Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 353 0 61 470200 E mail gesensingsnnservices ge com An ISO 9001 2008 Certified Company www ge mcs com en about_us quality html WWW ge mcs com 02014 General Electric Company All rights reserved Technical content subject to change without notice 910 298 Rev A
56. Holding 0x03 0 OFF 1 ON Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Channel 5 Alarm A Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State 32 bit Integer Read Holding 0x03 0 OFF 1 ON Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Channel 5 Alarm B moisture JQ User s Guide Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State 32 bit Integer Read Holding 0x03 0 OFF 1 ON Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type Lower Setpoint 32 bit Integer 32 bit float Read Holding 0x03 Read Holding 0x03 Write Multiple 0x10 1 Setpoint 2 In Band 3 Out Band Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 123 Appendix D Modbus Register Map Paramet
57. Measurement amp Control Moisture moisture lQ User s Guide moisture lQ ye 910 298 Rev A imagination at work May 2014 moisture lQ Hygrometer User s Guide 910 298 Rev A May 2014 www ge mcs com 2014 General Electric Company All rights reserved Technical content subject to change without notice no content intended for this page Contents zChapter 1 Installation and Wiring LE AEOUNGHON ote su ce id 1 12 Unpacking the MOSS AS vec IRO ETSO ENANTO AAA 1 1 3 Installing the moisture lQ o a a a he ken am ute ka a sm kuo o luu 1 14 Choosing an Installation Stes ses a Suluo ats 2 144 General Site Guidelines cronica 2 142 bow Voltage Directive I eet osse esk e o es E e ek e a AS 2 15 Moisture Probe Considera OS cuadra ad IS CERE den bite Pu Eu Picket bao 3 LS E Temperature Range eines sind i vow ales Eh RAO p RA DN kk IS ARES oa a Nla te add ed Saag 3 O SK 3 1 5 3 Static or Dynamic Use ica A Ra E EAE d ctn 3 152 Pressure Ran ceo eae e octo a en cede es aso l t efto rub eate 4 1 5 5 Long Term Storage amp Operational Stability oooooococoococcocora nro nnrrr eee teeta ee 4 1 5 6 I t rference EMGCtS sss sigo aaa ads a A DAN eto idola d va atout 4 15 7 C Orr siVe Maternal S capta LA EO DA DAS SESA AE AIDA 4 16 Sample System de INES kask rl Ke ea ed te ek ab ends dls De cd kel o ax 5 1 6 1 Moisture Sample Systems si e 2 1 6 2 Oxygen Sample Systems a 6 1 7 Mounting ENE AO Noto e be
58. O Modbus Request Read Input 0x04 Qty of Registers 2 User Function 2 5192 32 bit float RO Read Input 0x04 User Function 3 5194 32 bit float RO Read Input 0x04 User Function 4 5196 32 bit float RO Read Input 0x04 126 Channel 2 Hygro Dew Point C 5202 32 bit float RO Read Input 0x04 Hygro Dew Point F 5204 32 bit float RO Read Input 0x04 Hygro Equiv Dew Point C 5206 32 bit float RO Read Input 0x04 Hygro Equiv Dew Point F 5208 32 bit float RO Read Input 0x04 Hygro PPMv 5210 32 bit float RO Read Input 0x04 Hygro PPBv 5212 32 bit float RO Read Input 0x04 Hygro PPMw 5214 32 bit float RO Hygro RH 5216 32 bit float RO Read Input 0x04 Hygro Lbs MMSCF ideal gas 5218 32 bit float RO Read Input 0x04 Read Input 0x04 Hygro Lbs MMSCF natural gas 32 bit float Read Input 0x04 Hygro PPMv natural gas 32 bit float Read Input 0x04 Hygro g m 3 Hygro mg m 3 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Hygro Vapor Pressure kPa 32 bit float Read Input 0x04 Hygro Vapor Pressure mmHg 32 bit float Read Input 0x04 Hygro MH FH 32 bit float Read Input 0x04 Tempera
59. Oto1 10 100 ppm e Oto 10 100 1000 ppm Oto 100 1000 10 000 ppm 0to 50 500 5000 ppm 0to5 Oto 10 Oto 25 9 5 3 Accuracy e 1 full scale ranges gt 0 2 5 PPM e 5 full scale ranges lt 0 2 5 PPM 9 5 4 Pressure Rating 0 2 to 1 psig 0 07 bar 92 moisture IQ User s Guide Chapter 9 Specifications 9 6 General Specifications 9 6 1 Display Resistive WVGA 800 H x 480 V pixels with touch screen 9 6 2 Display Functions Display up to 12 channel parameter combinations simultaneously using text and or graphics 9 6 3 Operating Temperature 20 C to 60 C 4 F to 140 F 9 6 4 Storage Temperature 40 C to 70 C 40 F to 158 F 9 6 5 Auto Calibration Occurs on power up and at user selectable time intervals 9 6 6 Warm up Time Meets specified accuracy within 5 minutes of turn on 9 6 7 Data Logging Up to six simultaneous logs per storage device with up to 16 parameters each stored in 4 GB Micro SDHC moisture JQ User s Guide 93 Chapter 9 Specifications 9 7 Output Specifications 9 7 1 Analog Six per 3 CH module two per 1 CH module Internally isolated 12 bit 0 025 Resolution 9 7 2 Standard Switch Selectable Outputs Oto 2 V IOK ohm minimum load resistance Oto 20 mA 400 ohm maximum series resistance e 4to 20 mA 400 ohm maximum series resistance Each output can correspond to any one parameter on that channel Zero and span are user pr
60. Principles for maximum flow rates in gases and liquids moisture JQ User s Guide 3 Chapter 1 Installation and Wiring 15 4 Pressure Range The moisture probe always senses the correct water vapor pressure regardless of the total ambient pressure The moisture sensor measures water vapor under vacuum or high pressure conditions from as little as a few microns of Hg to as high as 5000 psi total pressure 1 5 5 Long Term Storage amp Operational Stability Sensors are not affected by continuous abrupt humidity changes or damaged by exposure to saturation conditions even when stored However you should store probes in their original shipping containers in a clean dry location If the probe is saturated during storage refer to Moisture Condensation on page 3 before installing the probe For best performance do not store probes longer than one to two years from their calibration date 1 5 6 Interference Effects The sensor is completely unaffected by the presence of a wide variety of gases or organic liquids Large concentrations of hydrocarbon gases Freon ozone carbon dioxide carbon monoxide and hydrogen have no effect on sensor water vapor indications The sensor will operate properly in a multitude of gaseous or non conductive liquid environments 1 5 7 Corrosive Materials Avoid all materials that are corrosive or otherwise damaging to aluminum or aluminum oxide These include strongly acidic or basic materials and primar
61. SHOWN WITH TWO 3 CHANNEL MODULES INSTALLEI B m 2 DIMENSIONS MM INJ ES c glo 3 SIZE 3 RACK UNITS 3U IN A 19 INCH RACK E wae l i E Suc B 4 WEIGHT 11 2 KG 24 7 LB RACK MOUNT CONFIGURATION 8 UR USAT a AS a J D 712 1889 REAR VIEW REAR VIEW AC POWER UNIT DC POWER UNIT Figure 2 Drawing 752 364 Sheet 2 of 2 The product cannot be repaired by the user It must be replaced by an equivalent certified product Repairs should only be carried out by the manufacturer or by an approved repairer Only trained competent personnel may install operate and maintain the equipment If you have questions about whether the apparatus can be used safely in the intended area under the expected operating conditions please call a GE applications engineer See the rear cover of the User s Manual for contact information CSS 0011 Rev A 2of4 Certification amp Safety Statements for the moisture IQ Hygrometer April 2014 Special Conditions for Safe Use Not Applicable Markings Markings shall appear on the product as shown in Figure 3 and Figure 4 below CSS 0011 Rev A moistu re lQ BILLERICA MA 01821 MODEL moisture IQ B C D E F G 2 S N XXKXXX MFG DATE MMDDYY sociated Apparatus Exia APPAREILLAGE Exia ix Con umm Class
62. acking the moisture lQ Before beginning the installation unpack the unit and make sure all the parts and documentation listed on the packing slip are included Be sure to inspect each piece of equipment including the sample system for evidence of mishandling If anything has been damaged or is missing report this to the carrier and to GE immediately 13 Installing the moisture IQ To install the moisture IQ refer to the drawing for your specific configuration benchtop rack mount or panel mount in Appendix B Installation Drawings on page 105 as described in this user s manual In addition be sure to follow all applicable safety codes and WARNING To ensure the safe operation of this unit you must install and operate the moisture IQ A regulations for installing electrical equipment in your area moisture JQ User s Guide 1 Chapter 1 Installation and Wiring 14 Choosing an Installation Site You should have discussed environmental and installation factors with a GE applications engineer or field sales person by the time you receive the meter The equipment provided should be suited to your application and installation site The moisture IQ is available in rack mount bench top or panel mount versions that are suitable for most indoor installations GE also provides weatherproof and explosion proof housings for outdoor and hazardous area locations See the drawings in Appendix B Installation Drawings on page 105 for d
63. alibrated probe as described in this section The moisture IQ will automatically download the new calibration data into the Moisture Image Series Probe electronics module 5 2 1 Entering Calibration Data Automatically For moisture and oxygen probes included with the analyzer GE pre installs the corresponding calibration data files To enter this calibration data proceed as follows 1 On the Probe Calibration screen select the Channel Number where a probe requiring calibration is attached Then tap the FIND button to display a list of all included probes by serial number 2 Scroll the list to find and select the data file matching the probe to be calibrated and tap the Save button The calibration data for that probe will be automatically entered into the calibration table 3 Tap the Check button to use the new data 5 2 2 Entering Calibration Data Manually Be sure you have the Calibration Data Sheets that are supplied with each GE probe Each Calibration Data Sheet consists of a list of data points that must be entered or verified Each Calibration Data Sheet lists the corresponding probe serial number as well as the preassigned channel number Calibration Data Sheets are usually packed inside the case of the corresponding probe To enter your calibration data refer to the menu map in Figure 70 on page 103 and complete the following steps 1 From the Configuration Menu tap the Probe Calibration button to open a Probe Calibration sc
64. apter 5 Using the Configuration Menu 5 3 1 3 Entering User Functions cont Tap the User Function button to select the function name Func 1 Func 2 Func 3 or Func 4 Then tap the large text box just below the Channel button to open the Channel x User Function y screen as shown in Figure 55 below to enter the function equation When the equation is complete tap the Check button to return to the User Function Setup screen Channel 1 User Function 1 Backspace Paste Clear All Check Math x log In f sqrt abs EXP x EY Measure Table Figure 55 User Function Equation Screen The buttons in Figure 55 above permit the inclusion of standard mathematical functions lookup data from predefined user tables see Entering User Defined Tables on page 64 The Check Math button is used to find any errors in the equation definition Also you may tap the Clear All button at any time to start over The Copy and Paste buttons at the top right corner of the screen may be used to duplicate information from one user function to another to avoid entering the same information multiple times Note ev ox I To assist in entering the user function the current definition is shown at the bottom center of the User Function Setup screen as the following selections are made Tap the Function Label text box to open the Edit Function Label screen and use the keyboard to enter the desired label Tap the Unit text box to
65. as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit Be sure to follow the guidelines outlined in Choosing an Installation Site on page 2 before mounting the enclosure Note fthe installation location does not provide enough room for connections to be made easily after installation you may want to make connections to the MIS or M Series probes Delta F Oxygen Cell Outputs and Alarms before mounting the instrument 1 7 2 Mounting a Sample System GE sample systems are normally fastened to a metal plate that has four mounting holes GE can also provide the sample system in an enclosure if requested In either case fasten the sample system plate or enclosure with bolts in the mounting holes at each of the four corners If you ordered sample system outline and dimension drawings they will be included in your shipment Connect the sample system inlet to the process and the outlet to the return using the appropriate fittings or an appropriate NPT adapter CAUTION Do not start a flow through the sample system until all probes and transmitters are properly installed moisture JQ User s Guide 7 Chapter 1 Installation and Wiring 1 7 3 Mounting the Oxygen Cell If your oxygen cell is not mounted in a sample system refer to the Figure 3 below for mounting details
66. at the upper right corner of the Log Creator screen to open the Log Data screen d Highlight one of the 16 log measurement boxes and use the buttons at the top of the screen to specify the Channel Mode and Unit for that measurement e After you have finished configuring your log data tap the Return button to return to the Log Creator screen above Then tap the Return button again to return to the Logger Setup screen f When you are ready tap the Start button to begin running the new log moisture JQ User s Guide 51 Chapter 4 Using the Outputs Alarms and Logger Menus no content intended for this page 52 moisture IQ User s Guide Chapter 5 Using the Configuration Menu Chapter 5 Using the Configuration Menu 5 1 Configuring the Probes After establishing the meter settings you must configure and calibrate the attached probes Although the probes are physically connected to the back of the electronics unit you must program the moisture IQ with the type of measurements you need the probe to make In addition if you want to use a constant value rather than a live input or if you want to apply a user function you must program the moisture IQ accordingly If you do not activate the probes or if you activate them incorrectly the meter will display No Probe or other error messages Refer to the menu map in Figure 70 on page 103 and tap the Configuration button on the main screen to open the Configuration Menu see Figure
67. bit Integer 32 bit Integer RW RW Read Holding 0x03 Read Holding 0x03 0 OFF 1 ON Measurement Unit Code See tab Type 3206 32 bit Integer RW Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Channel 2 Alarm B Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State Units 32 bit Integer 32 bit Integer Read Holding 0x03 Read Holding 0x03 0 OFF 1 ON Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Channel 3 Alarm A Status 32 bit Integer Read Input 0x04 1 Energized 0 De energized State 32 bit Integer Read Holding 0x03 0 OFF 1 ON Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 32 bit float Read Holding 0x03 Write Multiple 0x10 122 Channel 3 Alarm B
68. blocks access to the power mains switch compliance with the EU s Low Voltage Directive IEC 61010 requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit DC Power Supply Connector ODO Ja m Figure 9 DC Power Wiring 14 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 9 3 Connecting Moisture Probes The moisture IQ uses M Series and Moisture Image Series probes to measure moisture If you need to connect a different probe type please contact our technical support department If you ordered one or more M Series probes with the moisture IQ GE has entered the necessary probe setup data on a pre assigned channel IMPORTANT See the Calibration Data Sheets shipped with the probes to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data Probes are identified on the Calibration Data Sheet by a serial number The serial number is also engraved on the hex nut of the probe as shown in Figure 10 below Probe Serial Number Figure 10 Moisture Probe Serial Number The Moisture Image Series probe does not require any preprogramming because it stores all the nece
69. c 3 Referto Configuring a VNC Connection on page 74 and ensure that the VNC Server is Enabled 4 Use a standard ethernet cable to connect the ethernet port on the back of the moisture IQ to the LAN Then open the TCP IP Setup screen and record the IP Address shown in the text box 5 From the PC go to the RealVNC web site and download the VNC Viewer Then launch the VNC Viewer and enter the recorded moisture IQ IP Address when prompted see Figure 66 below Click the Connect button VNC Viewer VNC Server Encryption Let VNC Server choose About Options Figure 66 VNC Viewer Screen 6 A Log In screen should now be open on the moisture IQ Enter your Password and Log In The moisture IQ display should now be replicated on your PC monitor 7 You can now control the moisture IQ remotely by using your mouse to click on the display buttons Note that keyboard input from the PC is not accepted by the moisture IQ moisture JQ User s Guide 71 Chapter 6 Setting Up Communications no content intended for this page 78 moisture IQ User s Guide Chapter 7 Maintenance Chapter 7 Maintenance WARNING Do not attempt maintenance of the moisture IQ beyond the instructions in this section If you do you may damage the unit and void the warranty This chapter covers the following topics e Delta F Oxygen Cell Electrolyte on page 79 e Replacing and Recalibrating Moisture Probes on pa
70. c Safety 89 L Logs Creating A A a p DO 51 Menu Map xo kado Vigne ANAS 102 Setting Up and Running 50 Specifications 93 Low Voltage Directive 2 M Main Molti sassa hoes Seek a YR ER 29 o o ou dee ea hosed e Pes a Oe 79 Osyecit ell ka du ud e reno antas 79 Replacing and Recalibrating Probes 81 Measurements Display sk uA Rp EE LU RENE ERG ed 29 Modes and Units 55 Oxygen Specifications 92 Menu ANS u eee e nu akana LT 47 Configuration 53 LOBS b ass Onia du o kkk o bk hiato 50 OPUS rd an ak Sn Rae qoae RR 43 SOVIET ta 42 SE ada 35 moisture IQ User s Guide Menu Map Alatins 2 aa ida 102 Communications 104 Configuration 103 DORSO o a o9 vou MATE und I E 102 Outp ls o 4g ves ka Ga ewe ARBORE 102 Settings o Leve E EXC AS RN EX RS EA 101 MH Reference Values Adjusting 58 Modbus Comisaria 68 Register Map is a a RE e AE 117 Module A a me l qui Cap S e on ma 41 Updating Firmware 112 Moisture Image Series Probe Electrical Connections 18 Sp cifications Sss sak A ed 95 Moisture Measurement Specifications 90 Moisture Probes Considerations for Installation 3 Electrical Connections 15 T
71. causes a safety hazard vent the gas to a safe location Make sure the venting system does not create a back pressure on the oxygen cell Note The vented sample will not be corrosive if you install and operate the cell properly 12 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 9 Making Electrical Connections WARNING To ensure the safe operation of this unit you must install and operate the moisture IQ as described in this user s manual In addition be sure to follow all applicable safety codes and regulations for installing electrical equipment in your area A WARNING Turn off the moisture IQ before making any electrical connections Make all connections to the back of the meter see Figure 7 below The probe connections in the left two sections are for Module A Channels 1 2 3 The probe connections in the right two sections are for Module B Channels 4 5 6 For each Module the left group of probe connections MIS M SERIES 02T and OXYGEN are rated for hazardous area use while the right group of probe connections AUX IN OUT and ALARMS are rated for non hazardous area use The connections along the bottom of the panel are for power input and remote devices Module A Hazardous Area Connections Module B Hazardous Area Connections Fa Pls bow ERR fee Coeds ka Ged gt uai uns de bees uL lt ON OFF Switch Module B Non Hazardous Area Connections Power Cord Receptacle Module
72. d log file from the internal moisture IQ memory to a connected USB drive Tap the Transfer Log button and follow the instructions The Delete Log button is used to delete a highlighted log file Tap the Delete Log button and then confirm your choice The View Log button is used to view the measurements selected for a highlighted log file Tap the View Log button and the measurements are shown in the Log Information pane The Clone Log button is used to create a new log based on the settings of a highlighted existing log If a log has ended you can create a new log with identical measurements and options Tap the Clone Log button edit the filename for the cloned log and modify the Start Time and End Time If desired you may also modify the Separator Log Type or Measurements settings When the setup is complete tap the Return button and start the new log moisture IQ User s Guide Chapter 4 Using the Outputs Alarms and Logger Menus 4 3 Setting Up and Running Logs cont e Create Log button a Tap the Create Log button to open the Log Creator screen as shown in Figure 46 below Log Creator Log Data Log File Name End Time Separator Comma Log Type Normal Logging Interval 01 00 mm ss Figure 46 Log Creator Screen b Enter the Log File Name the Start Time the End Time the Separator Comma or Tab the Log Type Normal Cyclic or Error and the Logging Interval in minutes seconds c Tap the Log Data button
73. d the possible causes Table 10 Screen Messages and the Possible Causes Screen Message Possible Cause System Response Action Image Series Probe has failed The Moisture Image Series Probe is disconnected or damaged CHANNEL NOT AVAILABLE Module not installed None Select a different channel NO PROBE Unit has not been configured for None Make sure the correct probe is the probe activated For activated as described on page 54 example you cannot display pressure on a channel where Connect the required probe only an M Series probe is configured NOT AVAILABLE The mode and or units selected None Choose a different mode and or units as require more data or need a described on page 54 different probe For example you cannot read RH with a Connect the required probe moisture probe that does not have the temperature option MIS NO LINK Communication with a Moisture After the moisture IQ performs 5 Check the Moisture Image Series Probe checks it replaces data with the following default values dew point 110 C temperature 70 C pressure 0 psi connections Replace the Moisture Image Series Probe Chan X MIS BAD CRC CRC Cyclic Redundancy Check Communication link with Moisture Image Series Probe is established but data is intermittent or distorted No Link Error Check for cable breaks or high electro magnetic interference EMI ADC Failure moisture JQ User s Guide
74. does not come in contact with any of the cell electrical connections 3 Using the min max window on the oxygen cell check the electrolyte level The electrolyte should cover about 60 of the window see Figure 6 on page 11 The cell is now ready to be connected to the gas line 4 Replace the top cover on the oxygen cell Note After you add the electrolyte DO NOT add additional electrolyte to the reservoir If the level falls below the minimum level refer to Delta F Oxygen Cell Electrolyte on page 79 to replenish the cell 5 Calibrate the oxygen cell as described in Calibrating the Delta F Oxygen Cell on page 81 After you calibrate the oxygen cell connect it to the gas line as described in the following section 18 4b Connecting the Oxygen Sample System to the Gas Line To connect the oxygen sample system to the process line attach a 1 8 inch O D outside diameter tube to the 1 8 inch sample gas inlet fitting using a Swagelok or equivalent mating connector Avoid using plastic or rubber for any tubings or fittings which are included in the inlet gas lines vacuum lines Pressure differentials across the oxygen cell sensor in excess of 1 psig could be CAUTION Do not connect the oxygen cell outlet to flow restricting devices pressure lines or A harmful or damage the cell If the gas being monitored does not create a safety hazard vent it to atmosphere at the sample system outlet If venting the gas to atmosphere
75. e fluid level drop below the MIN level mark on the window contact with the skin or the eyes Follow proper procedures for handling the caustic potassium WARNING The electrolyte contains a strong caustic component and can be harmful if it comes in A hydroxide solution Consult your company safety personnel To raise the fluid level in the reservoir add DISTILLED WATER slowly in small amounts Check the level as you add the distilled water making sure you do not overfill the reservoir The electrolyte mixture should cover approximately 60 of the level indicator window 80 moisture IQ User s Guide Chapter 7 Maintenance 7 2 Replacing and Recalibrating Moisture Probes For maximum accuracy you should send moisture probes back to the factory for recalibration every six months to one year depending on the application Under severe conditions you should send the probes back for recalibration more frequently in milder applications you do not need to recalibrate probes as often Contact a GE applications engineer for the recommended calibration frequency for your application When you receive new or recalibrated probes be sure to install and connect them as described in Configuring the Probes on page 53 After you have installed and connected the probes enter the calibration data as described in Calibrating the Probes on page 60 Note that each probe has its own Calibration Data Sheet with the corresponding probe serial number
76. e Stop Bits button and select either 1 or 2 from the drop down list DOA I e w ge After all of the settings have been configured tap the Check button to save your settings and then tap the Return button to return to the Configuration Menu 6 3 Configuring the Modbus RTU Connection To configure the moisture IQ Modbus RTU connection complete the following steps 1 From the Configuration Menu screen see Figure 47 on page 53 tap the Modbus button to open a Modbus Setup screen similar to Figure 60 below Modbus Setup Modbus RTU Enabled Slave Address Figure 60 Modbus Setup Screen 2 If the Modbus RTU button indicates that the Modbus connection is currently Enabled tap this button to Disable the Modbus connection changes to the settings can only be made when the connection is Disabled Tap the Slave Address button and use the keypad to enter an address from 1 to 247 the default setting is 1 4 Tap the Modbus RTU button to Enable the Modbus connection 5 After the Modbus connection has been configured tap the Check button to save your settings Then tap the Return button to return to the Configuration Menu Note For a complete Modbus register map see Table 12 on page 117 68 moisture IQ User s Guide Chapter 6 Setting Up Communications 6 4 Connecting to an Ethernet LAN The moisture IQ Ethernet port supports the 10Base T and 100Base TX twisted pair Ethernet standards An RJ 45 female modular connector i
77. e moisture IQ allows two methods of remote access and control Note An embedded Web Server allows access to the moisture IQ status and files using a standard web browser A Virtual Network Computing VNC server allows full remote control of the moisture IQ using any of several VNC clients Both the Web Server and the VNC Server are disabled by default Access to the web server requires a user name and password The moisture IQ provides two accounts for configuration and general administration Up to three additional accounts can be created for use as needed Each account has a set of permissions that can be configured to limit network access to moisture IQ features The two pre defined accounts are Admin Operator 1 vNC is a registered trademark of RealVNC Ltd 70 moisture IQ User s Guide Chapter 6 Setting Up Communications 6 42a The Admin Account The Admin account allows complete configuration of the Ethernet option This account should be used only by experienced network administrators Misuse of the Admin account could prevent connection to the moisture IQ enable unauthorized access to the moisture IQ or possibly expose the network to unauthorized users The default login credentials for the Admin account are e User name Admin e Password password IMPORTANT t is IMPERATIVE that the Admin password be changed as soon as possible Only the Admin can add modify or remove the other user accounts To log in as
78. e system The sample cell is identified by a label on the sample system plate To install a moisture probe that has a 3 4 inch 16 straight thread insert it into the sample cell so it is perpendicular to the sample inlet Screw the probe into cell making sure not to cross thread it and tighten it securely Figure 4 below shows a typical moisture probe installation with the probe mounted in a GE sample cell Install any moisture probes with different fittings in the appropriate manner P Probe Y Sample Cell Outlet Figure 4 Typical Moisture Probe in Sample Cell Note Standard moisture probes have a sintered stainless steel shield that protects the aluminum oxide sensor Be sure to leave the shield in place for maximum protection It is important to eliminate all gas or liquid leaks for safety reasons and to ensure that measurements are not affected by ambient contamination For gas applications you should check for leaks using a soap bubble solution IMPORTANT Refer to the Calibration Data Sheets to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data moisture JQ User s Guide 9 Chapter 1 Installation and Wiring 1 8 2 Adapting an Existing TF Series Probe Cable If an existing moisture measurement system uses a TF Series moisture probe the cable for that probe may be adap
79. ed number of rows To enter or edit the data in the table tap the desired table cell to highlight it in blue Then tap the Edit Value button to enter the data for that cell Repeat this process until all of the data has been entered The Copy an Paste buttons can be used to copy data from another table into this new table After all of the data has been entered tap the Sort button to be sure the data points are arranged in ascending order of X values Then tap the Check button to save the table and tap the Return button to return to the Configuration Menu moisture IQ User s Guide Chapter 5 Using the Configuration Menu 5 3 3 Entering User Constants User defined constants can be substituted for Dewpoint C Temperature C and Pressure Pa measurements in all meter calculations In addition you can multiply all measured moisture PPMv values by a specified constant the default multiplier is 1 000 From the Configuration Menu screen see Figure 47 on page 53 tap the Constants button to open a User Constant Setup screen similar to Figure 57 below User Constant Setup Channel Hygro k x ppmv O2 Background Temperature Correction Pressure Figure 57 User Constant Setup Screen To enter user constants complete the following steps 1 Tap the Channel button to select the channel for which the constant should be applied 2 Tap the text box for the Hygro Temperature and or Pressure values and enter the desired c
80. en cell are described in the following sections If you are installing the oxygen cell in an intrinsically safe area refer to the following sections for special installation requirements connected to a BASEEFA approved moisture IQ hygrometer Install the apparatus so that the terminals are protected to at least the requirements of IP20 Copies of official BASEEFA documentation certificates of compliance licenses etc are to be made in their entirety i WARNING The Delta F Oxygen Cell is BASEEFA approved for use in intrinsically safe areas when O2T Connections Oxygen Probe Connections Module A CH1 Module A CH2 Module A CH3 E moisture 1Q o 4 HOOUE ACHE 23 Figure 17 Delta F Oxygen Cell Connections Note Additional Delta F Oxygen cells may be connected to CH4 CH5 and CH6 in the Module B connector group on the right side of the back panel o O Terminated pn at sensor Stab el Oxygen side ploron DELTAF Figure 18 Delta F Oxygen Cell Wiring moisture JQ User s Guide 21 Chapter 1 Installation and Wiring 1 9 4a Standard Delta F Oxygen Cells Figure 19 below shows a standard Delta F Oxygen Cell and identifies the sensing and secondary electrodes Make oxygen cell connections from the electrodes on the oxygen cell to the OXYGEN terminal block on the back of the moisture IQ Refer to Figure 17 on page 21 and Table 2 below for the required connect
81. er Channel 6 Alarm A Sub Parameter Status ModBus Address 32 bit Integer Access Table 12 Modbus Register Map cont Modbus Request Read Input 0x04 Qty of Registers 1 Energized 0 De energized State Units 3604 32 bit Integer 32 bit Integer Read Holding 0x03 Read Holding 0x03 0 OFF 1 ON Measurement Unit Code See tab Type 3606 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 3608 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint 3610 32 bit float Read Holding 0x03 Write Multiple 0x10 Channel 6 Alarm B Block Measurement Read Status 3620 32 bit Integer Read Input 0x04 1 Energized 0 De energized State Units 3622 3624 32 bit Integer 32 bit Integer Read Holding 0x03 Read Holding 0x03 0 OFF 1 ON Measurement Unit Code See tab Type 3626 32 bit Integer Read Holding 0x03 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 3628 32 bit float Read Holding 0x03 Write Multiple 0x10 Upper Setpoint Block Read Measurements 3630 5000 32 bit float 32 bit float Read Holding 0x03 Write Multiple 0x10 Read Input 0x04 Returns 1 16 measurements Block Read Unit Codes 5000 32 bit Integer Read Holding 0x03 Returns 1 16 Unit Codes 124 S
82. er you have finished testing the alarm tap the Exit button to return to the Alarm Selection screen 48 moisture IQ User s Guide Chapter 4 Using the Outputs Alarms and Logger Menus 4 2 3 Setting the Alarm Range Error Response A Range Error can occur when a measured value is within the capacity of the analyzer but it exceeds the calibration range of the probe They can be either Under Range or Over Range errors The moisture IQ indicates Range Errors with an Over Range or Under Range message The error condition applies to all measurements of the same mode For example if a dew point measurement is Over Range then moisture in ppMv will also be Over Range If multiple Range Errors occur simultaneously the moisture IQ responds to them in the following order Oxygen Errors Moisture Errors Temperature Errors and then Pressure Errors Complete the following steps to configure the range error response of the selected alarm 1 Tap the Channel 1 6 and Alarm A or B and then tap the Range Error button to open a screen similar to Figure 44 below Ignore Ignora Cancal Figure 44 Range Error Setup Screen Alarm Response 2 Set the alarm to either Trip on Under Range errors or to Ignore Under Range errors Ignore is the default setting 3 Set the alarm to either Trip on Over Range errors or to Ignore Over Range errors Ignore is the default setting 4 Tap the Save button to keep the new settings or tap the Cancel button to
83. erver Setup Screen 2 If the Web Server button indicates that the Web Server is currently Enabled tap this button to Disable the Web Server changes to the settings can only be made when the Web Server is Disabled 3 Tap the Port button and enter the appropriate Port Number Then tap the Check button to save the value and tap the Return button to return to the Web Server Setup screen In most cases the default Port 80 should be used 4 Tap the Web Server button so that it indicates that the server is either Enabled or Disabled as desired 5 After the Web Server status has been configured as desired tap the Return button to return to the Configuration Menu When the Web Server is Enabled it can be used to monitor the instrument status and to perform file downloads moisture JQ User s Guide 75 Chapter 6 Setting Up Communications 6 7 User Management Operations The User Management option allows you to set up and control access to the moisture IQ for Web Server and VNC users see previous sections Tap the button for the designated communication option to enter parameters to use this option proceed as follows 1 76 From the Configuration Menu screen see Figure 47 on page 53 tap the User Management button to open the Log In screen see Figure 62 on page 71 Tap the User button and select either Admin or Operator from the drop down list Tap the Password text box and use the keypad to enter your assigned password T
84. et of secondary electrodes For proper operation make connections to each set of electrodes using a six wire shielded cable GE provides the 704 1357 B Z cable with 22 AWG conductors for use with Delta F Oxygen cells Note Cable with 16 AWG conductors is the largest cable size that can be easily installed into the moisture IQ terminal blocks and the Delta F sensor terminal posts Cable error is a function of cable resistance foot length of cable and maximum sensor current output Since higher range sensors have a greater current output they have shorter acceptable cable lengths Larger gauge cable results in longer acceptable cable lengths Use Table 1 below to determine acceptable installation lengths for your application Table 1 Acceptable Cable Lengths for Delta F Ranges Delta F Sensor Range Cable Gauge Max Length 0 50 ppm and 0 100 ppm 22 AWG 1300 ft 0 1000 ppm 22 AWG 400 ft 0 10 000 ppm and greater 22 AWG 100 ft 0 50 ppm and 0 100 ppm 20 AWG 2100 ft 0 1000 ppm 20 AWG 630 ft 0 10 000 ppm and greater 20 AWG 160 ft 0 50 ppm and 0 100 ppm 18 AWG 3300 ft 0 1000 ppm 18 AWG 1000 ft 0 10 000 ppm and greater 18 AWG 250 ft 0 50 ppm and 0 100 ppm 16 AWG 6600 ft 0 1000 ppm 16 AWG 2000 ft 0 10 000 ppm and greater 16 AWG 500 ft 20 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 9 4 Connecting the Delta F Oxygen Cell cont Instructions for connecting each type of oxyg
85. etails of each enclosure Before installing the unit read the guidelines below to verify that you have selected the best installation site 1 4 1 General Site Guidelines Choose an installation site for the probes and sample systems that is as close to the process line as possible Avoid long lengths of connecting tubing If long distances are unavoidable a fast sampling by pass loop is recommended Do not install any other components such as filters upstream from the probes or sample system unless instructed to do so by GE Observe all normal safety precautions Use the probes within their maximum pressure and temperature ratings e Although the moisture IQ may not need to be accessed during normal operation install the electronics unit at a convenient location for programming testing and servicing A control room or instrument shed are typical locations Locate the electronics unit away from high temperatures strong electrical transients mechanical vibrations corrosive atmospheres and any other conditions that could damage or interfere with the meter operation See Chapter 9 Specifications on page 89 for environmental limits Protect the probe cables from excessive physical strain e g bending pulling twisting etc Observe the proper cable restrictions for the probes You can locate Moisture Image Series probes up to 915 m 3000 ft from the electronics unit with unshielded twisted pair cable M Series pr
86. ettings can only be made when the VNC Server is Disabled 3 Tap the Listen on Port button and enter the appropriate Port Number Then tap the Check button to save the value and tap the Return button to return to the VNC Setup screen In most cases the default Port 5900 should be used Note The Password and Accept Connections From buttons are not functional in this software version When a VNC client connection is established the analyzer will display a Log In prompt Log in using the credentials for the Admin Operator or additional account that is configured to permit VNC connections After a VNC connection has been established the analyzer will display a flashing eye cursor lt gt that tracks the remote user s actions This indicates to a local user that a remote user is connected When the remote user disconnects the flashing eye cursor is removed vNC is a registered trademark of RealVNC Ltd 74 moisture IQ User s Guide Chapter 6 Setting Up Communications 6 6 Configuring the Web Server IMPORTANT The Web Server opens Port 80 when it is Enabled The moisture IQ can be remotely accessed using a web browser by enabling the Web Server To configure the Web Server complete the following steps 1 From the Configuration Menu screen see Figure 47 on page 53 tap the Web Server button to open a Web Server Setup screen similar to Figure 65 below Web Server Setup Web Server Enabled Figure 65 Web S
87. ge 81 e Calibrating the Delta F Oxygen Cell on page 81 Delta F Oxygen Cell Electrolyte on page 79 7 1 Delta F Oxygen Cell Electrolyte As a result of operating the moisture IQ particularly when monitoring dry gases there may be a gradual loss of water from the electrolyte The electrolyte level should be checked at regular intervals to ensure that the cell is always operating properly This section describes how to check and replenish the electrolyte in the oxygen cell Note Some applications require that the electrolyte be changed periodically Consult GE moisture JQ User s Guide 79 Chapter 7 Maintenance 7 1 1 Checking the Electrolyte Level Using the level indicator window on the oxygen cell check the electrolyte level The electrolyte should cover about 6096 of the window The electrolyte level should be between the Min and Max lines as shown in Figure 67 below When the Delta F Oxygen Cell connections are made to the moisture IQ the analyzer can detect the electrolyte level and indicate when it is low When the electrolyte level is low all oxygen readings are highlighted in amber and an Oxygen Fluid Low error message is displayed beneath the measurements Level Indicator Figure 67 Electrolyte Level for the Delta F Oxygen Cell 7 1 2 Replenishing the Electrolyte Once the oxygen cell receives the initial charge of electrolyte you should monitor the level regularly DO NOT let th
88. gure 49 Delta F Probe Configuration Screen The Delta F Oxygen Sensor probes are available in the two following types e GEI through GE 9 which include temperature compensation e 99 0 PPM O and PPB O gt which do not include temperature compensation To properly configure your Delta F Sensor probe use the information found on the label affixed to the sensor body Figure 50 below shows a sample label for a GE3 sensor type gt d EL NO SF31110S SERIALE NO 27906 CONFIG NO EM SENSOR GE 03 RANGE S 0 10 100 1000 PPM ES SPAN sam NIA o w la TENO Made m USA IA Figure 50 Sample Delta F Probe Label moisture JQ User s Guide 57 Chapter 5 Using the Configuration Menu 5 1 3 Adjusting the MH Reference Values In some situations the cable used to connect a probe to the moisture IQ may introduce an offset error into the moisture measurements To compensate for this cable offset error proceed as follows 1 From the Probe Configuration window tap the Reference Values button to access the MH reference values for the desired probe see Figure 51 below Probe Configura Auto Cal Setup Select Channel Reference Values 1 Low Reference Hygro Ch 4 3 04641 High Reference Cancel Save maA Exit and Discard Changes Save Changes Figure 51 Adjusting the MH Reference Values 2 Select the Channel to which the probe is attached 3 Change the Low and High reference values as necessary 4 Tap the
89. he sample system 2 To safeguard against over pressurizing the oxygen cell install a relief valve rated at 10 psig in the gas flow system There should be no restrictions downstream from the oxygen cell Use 1 4 inch tubing or larger on the oxygen cell outlet and the relief valve outlet Both outlets should vent to atmosphere if possible than 1 4 inch This pressure restriction will damage the oxygen cell In addition a relief valve should be installed in the oxygen sample system If either of these conditions are not met the Delta F Oxygen Cell warranty will be voided CAUTION Do not connectthe relief valve and oxygen cell outlets to a common outlet line smaller moisture JQ User s Guide 25 Chapter 1 Installation and Wiring 1 10 Establishing a Gas Flow Through the Oxygen Cell cont 3 Slowly open the flow control valve until the recommended flow of 2 to 2 5 SCFH is established on the flow meter 4 When the proper flow is achieved make sure the relief valve is closed by placing an object e g your finger if the gas is non corrosive over the relief valve vent Cover and uncover the relief valve vent and verify that the flow meter shows no change in the flow rate Keep the relief valve closed during operation to minimize leakage in the sample system Optimum Inlet Optimum Sample Pressure Limits Flow Range 0 2 1 0 psig 2 0 2 5 SCFH Flow Control Electrolyte Sample Valve Reservoir Gas In x
90. hen tap the Check button to enter your password Tap the Log In button to open the Remote User Management screen see Figure 63 on page 72 To add a new user up to three total tap the Add User button in the top right corner of the screen Then complete the User Password and Confirm Password text boxes When finished tap the Check button and then the Return button To Set User Access tap the User button and select the desired user from the drop down list Then use the Remove and Change Password buttons to configure this user account as desired Use the five buttons at the bottom of the screen Readings System Status Remote Access Read Logs and Delete Logs to set the permissions for the selected user Buttons highlighted in blue indicate that the user has access to those operations When you are finished tap the Return button twice to return to the Configuration Menu moisture IQ User s Guide Chapter 6 Setting Up Communications 6 8 Setting Up a Remote Connection to a PC As a practical example of using the communications features described in the previous sections the procedure for connecting the moisture IQ to a remote PC via a Local Area Network LAN is described below 1 Ensure that the PC is properly connected to the LAN and that the user has logged in 2 Referto Configuring the Ethernet TCP IP Connection on page 69 and ensure that the TCP IP connection is Enabled and that the IP Address is set to Automati
91. ies probe may be shipped in two parts a probe and an electronics module each of which has its own serial number If you ordered more than one probe be sure to match each probe to its matching electronics module using the serial numbers listed on the probe Calibration Data Sheet To assemble a Moisture Image Series probe insert the probe into the probe connector on the matching electronics module and turn the probe counterclockwise until it locks in place see Figure 13 below mas Connector Figure 13 Moisture Image Series Probe MISP Assembly CAUTION The MISP2 probe has an integral set of electronics permanently attached see Figure 14 below Do not attempt to separate an MISP2 probe from its electronics Figure 14 MISP2 Probe 18 moisture IQ User s Guide Chapter 1 Installation and Wiring 19 3b Moisture Image Series Probes cont If the Moisture Image Series probe requires assembly complete that task before proceeding Then connect the probe cable to the terminal block labeled MIS on the back panel of the electronics unit see Figure 15 below You can connect the Moisture Image Series Probe to any channel However 1f you are also using other sensors such as M Series probes be sure to connect the Moisture Image Series probe to an unassigned channel IMPORTANT Check the Calibrat
92. ild 3434 Data from all installed channels can be displayed in any of the six or twelve positions There are either six or three pages of display available Data can be grouped in any convenient manner by using multiple pages To switch page view press the left or right arrows in the bottom right corner of the screen The current page is indicated at the lower right between the arrows Tap a measurement display to select a measurement change numeric format or switch between numeric and plot display Display Color Code Green Measurement is valid Amber Measurement is out of valid range or sensor accuracy is affected Red A sensor fault is present open shorted missing Figure 26 Data Display Help Screen To access the context sensitive help information for any screen just tap the Help button on that screen 24 The Data Element Editor The display of any of the 36 data measurements available from the main screen may be individually configured by tapping on the desired measurement display This will open a Data Element Editor screen similar to that shown in Figure 27 below Data Element Editor Channel Chi IA Clear All Figure 27 The Data Element Editor Screen 30 moisture IQ User s Guide Chapter 2 Operation 2 4 The Data Element Editor cont As shown in Figure 27 on page 30 the following settings are available for the display Channel Select the channel 1 6 to be displayed M
93. im the outputs you will need a digital multimeter capable of measuring 0 to 2 V with a resolution of 0 0001 VDC 0 1 mV or 0 to 20 mA with a resolution of 0 01 mA depending on your output settings Most good quality 3 1 2 digit multimeters are adequate for output trimming Complete the following steps to trim output 1 2 Note Make sure the Output Mode has been set for the desired output Current or Voltage Temporarily disconnect the load from the output signal wires The attach the digital multimeter to the signal wires either in series for Current mode or in parallel for Voltage mode with the load Tap the Channel 1 6 and Output A or B to be trimmed and then tap the Trim button to open a screen similar to Figure 40 below Reset Trim Figure 40 Output Trim Screen Tap the Reset Trim button to clear the current trim values Tap the Trim Zero button to output the zero value and enter the value shown on your multimeter in the Trim Zero text box Tap the Trim Span button to output the span value and enter the value shown on your multimeter in the Trim Span text box Tap the Exit button and test the output as described in Testing the Selected Output on page 44 The 0 of full scale value is 1 mA for a 0 20 mA scale 4 mA for a 4 20 mA scale or 0 1 V for a 0 2 V scale moisture JQ User s Guide 45 Chapter 4 Using the Outputs Alarms and Logger Menus 4 1 4 Setting the Output Range Error Response
94. ingle Measurement Read Channel 1 Block Write Unit Codes Hygro Dew Point C 5000 5102 32 bit Integer 32 bit float Write Multiple 0x10 Read Input 0x04 Set Unit Codes for Measurements 0 15 Hygro Dew Point F 5104 32 bit float Read Input 0x04 Hygro Equiv Dew Point C 5106 32 bit float Read Input 0x04 Hygro Equiv Dew Point F 5108 32 bit float Read Input 0x04 Hygro PPMv 5110 32 bit float Read Input 0x04 Hygro PPBv Hygro PPMw 5112 5114 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 moisture IQ User s Guide Appendix D Modbus Register Map Function Parameter Channel 1 cont moisture JQ User s Guide Sub Parameter Hygro RH 90 Table 12 Modbus Register Map cont ModBus Address 5116 Type 32 bit float Access Modbus Request Read Input 0x04 Qty of Registers 2 Hygro Lbs MMSCF ideal gas 5118 32 bit float Read Input 0x04 2 Hygro Lbs MMSCF natural gas 5120 32 bit float Read Input 0x04 Hygro PPMv natural gas 32 bit float Read Input 0x04 Hygro g m 3 32 bit float Read Input 0x04 Hygro mg m 3 32 bit float Read Input 0x04 Hygro Vapor Pressure kPa 32 bit float Read Input 0x04 Hygro VaporPressure mmHg 32 bit floa
95. ion Data Sheets of all installed sensors to determine which channels already have probes assigned to them MIS Probe Connections Module A CH1 SS Module A CH2 anas H T l Module A CH3 T S moisture IQ o 4 HOOULE A CH 2 1 Figure 15 MIS Probe Connections Note Additional MIS probes may be connected to CH4 CH5 and CH6 in the Module B connector group on the right side of the back panel After you make the back panel connections connect the other end of the probe cable to the Moisture Image Series probe per the wiring diagram in Figure 16 After you complete the Moisture Image Series probe connections you must activate the probe on the installed channel as described in The Probe Configuration Screen on page 54 MISP 1 or MISP 2 Figure 16 MIS Probe Cable Wiring Diagram moisture JQ User s Guide 19 Chapter 1 Installation and Wiring 1 9 4 Connecting the Delta F Oxygen Cell The Delta F Oxygen Cell is available in a general purpose model with standard or VCR fittings The oxygen cell can also be mounted in a weatherproof enclosure R4 for outdoor applications or an explosion proof enclosure R7 for use in hazardous areas CAUTION Do not power up the moisture IQ without first establishing a gas flow through the Delta F Oxygen Cell see Establishing a Gas Flow Through the Oxygen Cell on page 25 Each Delta F Oxygen Cell has a set of sensor electrodes and a s
96. ions IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Table 2 Standard Delta F Oxygen Cell Connections To Delta F To moisture IQ OXYGEN Connect Oxygen Cell Terminal Block red wire sensing electrode pin 1 RD green wire sensing electrode pin 2 GR white wire secondary electrode pin 3 WT black wire secondary electrode pin 4 BK shield Earth Ground Connection Secondary Electrodes Sensing Electrodes Figure 19 Standard Delta F Oxygen Cell Note The temperature reading of the sensor is used for internal temperature compensation and does not require any user setup 22 moisture IQ User s Guide Chapter 1 Installation and Wiring 19 4b Weatherproof Delta F Oxygen Cells The weatherproof oxygen cell has a set of sensing and secondary electrodes that are wired to a terminal strip in the weatherproof enclosure Connect the weatherproof oxygen cell using a four wire shielded cable with a mating bayonet type connector Fasten the bayonet type connector to the mating connector on the bottom of the weatherproof enclosure Connect the other end of the cable to the OXYGEN terminal block on the back
97. keep the previous settings moisture JQ User s Guide 49 Chapter 4 Using the Outputs Alarms and Logger Menus 4 3 Setting Up and Running Logs To set up and run logs refer to the menu map in Figure 69 on page 102 and tap the Logger button on the main touch screen to open a screen similar to Figure 45 below Logger Setup Create Log Sort By Transfer Log Delete Log Log Information View Log EC month2 Log State Closed Clone Log Start Time 03 31 2014 06 45 00 PM Help Clock 24 hr US dec End Time 04 01 2014 06 55 00 AM Number format Log Size 7 21 KD Clock 24 hr Figure 45 Logger Setup Screen The following logging functions are available on the Logger Setup screen 50 The pane on the left lists all current log files in memory Tap the Sort By button and then select Name Date Size or Running from the drop down list to specify the manner in which the list of log files is sorted To see more details about any of the listed log files highlight the desired files and the available information for that log will be displayed in the Log Information pane The two buttons above the Log Information pane are used to control a Running log Tap the End button to permanently end the log or tap the Pause button to temporarily suspend the log After a log is paused that button changes to a Start button Tap this button to resume a paused log or to start a new log The Transfer Log button is used to move a highlighte
98. l Calibration Data ref to nitrogen Zero Point Calibration Zero PPM Value 2 0500 PPMy Zero A Value 9867 HA Span Point Calibration Span PPMy Value 2100 0 PPMy Span pA Value 300 1 uA If this oxygen cell is used in a background gas other than nitrogen you must enter the gas s correction factor as listed in Table 9 on page 84 Then the moisture IQ will apply the appropriate correction to the measured oxygen signal Although the original calibration values for nitrogen are programmed into the moisture IQ the meter uses the correction factor to determine the actual oxygen concentration moisture JQ User s Guide 83 Chapter 7 Maintenance 7 4 3 Entering the Background Gas Correction Factor To change the Background Gas Correction Factor complete the following steps Note The default setting for the Correction Factor is 1 00 1 Select the appropriate Correction Factor from Table 9 below 2 Program the Correction Factor as described in Entering User Constants on page 65 Table 9 Background Gas Correction Factor Background Gas Correction factor Up to 1000 PPM 5000 10 000 PPM 2 5 to 10 25 Argon Ar 0 97 0 96 0 95 0 98 Hydrogen H5 1 64 1 96 2 38 1 35 Helium He 1 72 2 13 2 70 1 39 Methane CH 4 1 08 1 09 1 11 1 05 Ethane C2H6 0 87 0 84 0 81 0 91 Propylene C3Hg 0 91 0 88 0 87 0 93 Propane C3Hg 0 79 0 76 0
99. n tap the Module button see Figure 83 below Settings Menu Display System File Settings Settings Settings Manager Setup Notifications Fault Alarm Module Service 900 Restart Shut Down Figure 83 Module Update 5 Tap the module that needs the firmware update and that module will be highlighted in blue and the Update Firmware button will become available see Figure 84 below If the Update Firmware button is grayed out check to ensure that the USB flash drive is properly plugged into the USB port Module Setup Serial Serial PLOOOOOB Firmware Firmware Module A 3 Channel Update Firmware Figure 84 Module Selection moisture JQ User s Guide 113 Appendix C Updating the moisture IQ Firmware C 2 Updating the moisture IQ Module Firmware cont 6 Tap the Update Firmware button and the moisture IQ prompts you to confirm that you want to update the module firmware see Figure 85 below Tap the Yes button Module Setup Serial Module B Firmware Update Are you sure you want to update the module firmware Cancel Update Firmware Figure 85 Confirmation Screen Updating the software will take a few minutes and the screen shown in Figure 86 below is open during the update Module Setup Serial Module B Firmware Update Installing Update Please Wait Do not remove USB drive or turn power off Update Firmware Figure 86 Installing the Firmware 114 moi
100. n the moisture IQ system tap the Shut Down button Then tap either Yes or No at a confirmation screen similar to the one shown in Figure 29 on page 33 42 moisture IQ User s Guide Chapter 4 Using the Outputs Alarms and Logger Menus Chapter 4 Using the Outputs Alarms and Logger Menus 4 1 Setting Up the Outputs 4 1 1 Configuring an Output Note An active output is indicated by a Play symbol and the alarm selected for editing is highlighted in yellow A dashed border around an output indicates that the channel is not installed The moisture IQ features two isolated analog outputs A and B for each of its six channels To configure these outputs refer to the menu map in Figure 69 on page 102 and tap the Outputs button on the right side of the main touch screen to open a screen similar to that shown in Figure 38 below Output Selection Test Channel Trim Range Error Measurement Selection Mode Type 4 20 mA Span 20 mA mA Figure 38 Outputs Selection Screen 1 Tap the button for the desired Channel 1 6 and Output A or B 2 Inthe Measurement Selection section tap the Mode Unit and Type Current or Voltage buttons to enter the desired settings for the output For available modes and units refer to Table 7 on page 55 3 Tap the Zero box and enter the zero value via the keypad 4 Tap the Span box and enter the span value via the keypad 5 Tap the Check button to save your settings mois
101. nd to reconfigure the unit whenever there are any changes in your system moisture JQ User s Guide 31 Chapter 2 Operation 2 6 Restarting the System To restart the moisture IQ complete the following steps 1 Tap the Settings Menu button on the right side of the touch screen 2 Tap the Restart button in the Service section of the touch screen 3 Atthe confirmation screen shown in Figure 28 below tap the Yes button to restart the unit or tap the No button to cancel the request Figure 28 Restart Confirmation Screen 32 moisture IQ User s Guide Chapter 2 Operation 2 Shutting Down the System To shut down the moisture IQ complete the following steps 1 2 3 Tap the Settings Menu button on the right side of the touch screen Tap the Shut Down button in the Service section of the touch screen At the confirmation screen shown in Figure 29 below tap the Yes button to shut down the unit or tap the No button to cancel the request After the message Tt is now safe to shut down the unit is displayed on the touch screen use the On Off power switch at the lower left corner of the back panel to shut down the moisture IQ Figure 29 Shut Down Confirmation Screen moisture JQ User s Guide 33 Chapter 2 Operation no content intended for this page 34 moisture IQ User s Guide Chapter 3 Using the Settings Menu Chapter 3 Using the Settings Menu 3 1 Introduction After completing the in
102. nels for each sensor module are listed e When an external USB drive containing a sensor module firmware update file is connected to the moisture IQ the Update Firmware button is enabled To update the sensor module firmware tap the Module to be updated and then tap the Update Firmware button The module firmware will be updated and the system will reboot automatically e After you have finished reading the information on this screen tap the Return button to return to the Settings Menu moisture JQ User s Guide 41 Chapter 3 Using the Settings Menu 3 8 Service Menu Options This menu includes the three options described below 3 8 1 Software Update When an external USB drive containing a moisture IQ software update file is connected the Software Update button will be enabled Proceed as follows 1 Tap the Software Update button 2 Tap Yes at a screen similar to Figure 37 below to confirm your choice or tap Cancel to abort the update 3 The new software will be installed automatically and you will be prompted to tap a Restart button to complete the process Note Your system configuration settings will not be affected by the software update Cancel Figure 37 Software Update Confirmation Screen 3 8 2 Restart To restart 1 e reboot the moisture IQ system tap the Restart button Then tap either Yes or No at a confirmation screen similar to the one shown in Figure 28 on page 32 3 8 3 Shut Down To shut dow
103. ng the Oxygen Cell Calibration Note fyour range of measurement is significantly below the span gas you are using you may elect to input the PPM 02 content of the span gas and the measured pA value instead of using the following procedure To perform this calibration check you must have a calibration gas with a known PPMv value and a sample system with a calibration gas inlet valve Proceed as follows Note GE recommends a span calibration gas be 80 100 of the span of the sensor s overall range in a background of nitrogen e g 80 100 PPM Op in No for a 0 100 PPM O sensor 1 Initiate flow of the calibration gas through the oxygen cell 2 Read the PPM value If it is correct your oxygen cell does not need calibration If the reading is incorrect you must calculate the new span reading x from the following equation i e c 0 where OX Correct PPMv for the calibration gas OX Zero value in PPMv OX Span value in PPMv IO Actual reading for the calibration gas in uA IOo Zero value in pA x New span reading in uA See the Calibration Data Sheet for the oxygen cell to obtain the necessary zero and span values For example if the calibration data for your cell is as follows OX 75 PPMv Correct PPM for the calibration gas OX 0 050 PPM Zero value in PPM OX 100 PPMv Span value in PPMv IO 290 uA Actual reading for the calibration gas IO 0 4238 uA Zero value Then 290 100 75
104. nrecoverable software error Contact GE 88 moisture IQ User s Guide Chapter 9 Specifications Chapter 9 Specifications 9 1 Electronics 9 1 1 Intrinsic Safety All non auxiliary inputs are intrinsically safe through internal isolation and energy limiting circuitry 9 1 2 Inputs Two module bays are available Each module bay can accommodate a 1 channel or 3 channel module Each channel can accept Moisture input MIS probe or M Series probe Temperature input MIS Probe or M Series probe e 1 Pressure input MIS probe e 1 Oxygen input electrochemical sensor e 2 Auxiliary inputs 9 1 3 Analog Outputs 2 per available channel 9 1 4 Measurement Alarm Relays 2 per available channel 9 1 5 Fault Condition Alarm Relay 1 per meter 9 1 6 Dimensions w x h x d and Weights Rack Mount 482 x 133 x 357 mm 19 0 x 5 2 x 14 1 in 11 2 kg 24 7 Ib Bench Mount 440 x 133 x 357 mm 17 4 x 5 2 x 14 1 in 10 4 kg 22 9 Ib Panel Mount 542 x 201 x 357 mm 21 4 x 8 0 x 14 1 in 11 3 kg 25 0 Ib Note For details see GE drawing 712 1889 in Appendix B Installation Drawings on page 105 moisture JQ User s Guide 89 Chapter 9 Specifications 9 2 Moisture Measurement 9 2 1 Type GE Moisture Image Series and M Series thin film aluminum oxide probes 9 2 2 Calibration Ranges Dew Frost Point Standard 50 F to 112 F 10 C to 80 C with data from 68 F to 166 F 42
105. obes can be located up to 600 m 2000 ft from the unit with the use of specially shielded cable 14 2 Low Voltage Directive If the power mains switch on the unit remains accessible to the user after installation a disconnect device is not required However if installation blocks access to the power mains switch compliance with the EU Low Voltage Directive IEC 61010 requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit 2 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 5 Moisture Probe Considerations The M Series and Moisture Image Series probes consist of an aluminum oxide sensor mounted on a connector head Standard probe mounts include a protective stainless steel shield The probe sensor materials and housing maximize durability and insure a minimum of water absorbing surfaces in the vicinity of the aluminum oxide surface A sintered stainless steel shield is used to protect the sensor from high flow rates and particulate matter The end cap should not be removed except upon advice from GE The sensor has been designed to withstand normal shock and vibration You should make sure that the active sensor surface is never touched or allowed to come into direct contact with foreign objects since this may adversely affect performance Observing these few simple preca
106. ode Select the measurement type Hygro Pressure Temperature Oxygen Aux 1 Aux 2 or Function to be displayed Unit Select the units of measure to be displayed 123 Graph Toggle between a Numeric and Graphical display Note The error message is only available in numeric mode not in graphical mode 12 23 1 2E5 Toggle between Floating Point Decimal and Scientific numeric displays e Slider Bar Use the Left and Right arrows to select the number of decimal places for the numeric display Copy and Paste Use these buttons to duplicate display settings from one measurement display to another Clear All Use this button reset the display to the default state Note The current selection for the toggled items is highlighted in blue As with all of the moisture IQ programming screens tap the Check button Y to save your new settings or tap the Cancel button x to keep the previous settings 2 5 Initial Setup Before you can obtain accurate measurement data you must properly configure the moisture IQ and all attached probes This is accomplished by using the Main Menu options along the right side of the measurement display screen Simply tap the desired menu item on the touch screen to access that particular menu and proceed to the appropriate chapter in this manual for detailed instructions After your initial setup is complete these same menus can be used to program the moisture IQ with your personal preferences a
107. ogin credentials for the Operator account are e User name Operator e Password password The Operator password should be changed at the earliest opportunity The steps for changing the Operator password are the same as for changing the Admin password see previous section Select the Operator account from the Web User Management screen see Figure 63 on page 72 then enter and confirm the new password Record the new operator password immediately and keep it in a safe and secure location Note Jf the operator password is lost it can always be reset using the Admin account moisture JQ User s Guide 73 Chapter 6 Setting Up Communications 6 5 Configuring a VNC Connection IMPORTANT The VNC connection opens port 5900 user configurable when Enabled Note The moisture IQ system cycle time may be increased by VNC usage A Virtual Network Console WNC connection allows remote access to the moiture IQ by replicating the touchscreen on a PC monitor tablet or smart phone To configure a VNC connection complete the following steps 1 From the Configuration Menu screen see Figure 47 on page 53 tap the VNC button to open a VNC Setup screen similar to Figure 64 below VNC Setup VNC Server Enabled Listen on Port Password Accept Connections From Figure 64 VNC Setup Screen 2 If the VNC Server button indicates that the VNC Server is currently Enabled tap this button to Disable the VNC Server changes to the s
108. ogrammable within the range of the instrument and the corresponding sensor 9 7 3 Digital Outputs Choice of RS 232 or RS 485 serial communications port Available baud rates include e 9600 19200 38400 57600 115200 USBA Compliant to USB 1 1 master host for USB storage USBB Compliant to USB 1 1 slave factory use only Ethernet RJ 45 supports LOBASE T and 100BASE TX 9 7 4 Alarm Relays Six per 3 CH module two per 1 CH module 1 Form C relay SPDT rated for 2 amps at 28 VDC 28 VAC Available for high and low limits The relay contacts can be set to trip at any numerical level within the range of the instrument 9 7 5 Output Updating The microprocessor samples processes data and calculates values for each channel sequentially The minimum update time is 1 second depending on configuration and mode Channels are updated sequentially 94 moisture IQ User s Guide Chapter 9 Specifications 9 8 Input Specifications 9 8 1 Capability Note Each module can be configured as one or three channels 1 to 6 channels moisture 1 to 6 channels temperature 1 to 6 channels pressure 1 to 6 channels oxygen 2 auxiliary inputs per installed channel Note Inputs may be used for 0 to 2 mA 4 to 20 mA and voltage based transmitter in the 1 to 4 V range including devices such as Oxygen Analyzers Thermal Conductivity Analyzers Flowmeters Pressure Transmitters Temperature Transmitters etc 9 8 2 Re
109. oko 7 1 7 1 Mounting the Electronics Unit sa sekan rs cr aia SEE ERAN aferra arras 7 1 7 2 Mounting a Sample System tenia eara qe rai a dele TANE Ott Pig 7 1 7 3 MOUNT E RP LD ISS DI SANE NS 8 18 installing the Probes sus sss sa cer I ol Erato ea cce c PSI UTON OLL 9 1 8 1 Moisture Probes sia A e aya ed ARA AAA c A ae 9 1 8 2 Adapting an Existing TF Series Probe Cable s eee nee nen e mmm 10 ko Pressure Sensors id voor dz dtes uev get nied A A TON OI a 11 WON Delta F Oxygen Cell u uu cito Gd vue cached AAA ea oe eer AAA AA EA 11 19 Making Electrical Connections cect ues e et co Vis 13 1 9 1 Using the Lever to Make Wiring Connections cece eee e cece e eee ence mmm 14 1 9 2 Connecting the Input POWER teed aeri ra 14 1 9 3 Connecting Moisture Probes dd 15 1 9 4 Connecting the Delta F Oxygen Cell scent sasa sabro A Mak etre ede rnrn ra LLIA 20 1 10 Establishing a Gas Flow Through the Oxygen Cell avaro rr AA AMA iet td 25 1 11 Connecting an Auxiliary Device a dace Racer epa oda deu lacra e up da vola es ula 27 1 12 Connecting Alarms A A I oon 28 moisture JQ User s Guide iii Contents Chapter 2 Operation 2 1 PO UP spon o No a o 245 29 2 2 Measurement Display Components 5 sse et AS A AA DU EA ev ra s d 29 23 The Help Button xia ska kr kab ans ek a Sa alle vaks sek aan au ck cua l o 30 24 The Data Element E KO sss sa aka AS Shake NS ada KN aL a a ak kaa aa 30 2 5 Initial Setup ove oer RA AAA A A A
110. on Parameter Channel 3 Output B Sub Parameter Output percent of scale Appendix D Modbus Register Map Table 12 Modbus Register Map cont ModBus Address 32 bit float Access Modbus Request Read Holding 0x03 Qty of Registers When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts Zero 32 bit float Read Holding 0x03 Span 32 bit float Read Holding 0x03 Channel 4 Output A Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE Units 32 bit Integer Read Holding 0x03 Measurement Unit Code See tab Type 32 bit Integer Read Holding 0x03 0 OFF 1 4 20 mA 2 0 20 MA 3 0 2 volts Zero 32 bit float Read Holding 0x03 Span 32 bit float Read Holding 0x03 moisture JQ User s Guide Channel 4 Output B Output percent of scale 32 bit float Read Holding 0x03 When TEST MODE enabled force output to value State 32 bit Integer Read Holding 0x03 0 OFF 1 ON 2 TESTMODE
111. on Constants D Data Element Editor 30 Data Logging 93 BUR o TER 36 Delta F Oxygen Cell Background Gas Correction 83 Cobro o asa oss AME mom ORA 81 Electrical Connections 20 Electrolyte Maintenance 79 Establishing a Gas Flow 25 Explosion Proof 24 tal smo te ke pepe keta 11 Mo nting uy zai za qua a etr EAE RAS 8 Preparing AA ARA 12 Process Connections 12 Sample System sr ay ios 6 Specifications sc si elko ika be DPA REND 98 Standard te sunaa Ea Ses hono 22 Weatherproof 23 Digital Outputs 94 Dimensions 89 Display SETS Q AS u lk 36 Specifications 524 un e deris es ads 93 Document Number 1 Drawings Benchtop Model 105 Panel Mount Model 107 135 Index Rack Mount Model 106 E Electrical Connections 13 Delta F Oxygen Cell 20 Input Power ls Ra 14 Moisture Image Series Probe 18 Moisture Probes 15 M Series Probes u su sie S deme ho Ws 16 Press Lock Lever ser sss sist ler 14 Electrolyte Checking the Level 80 Oxygen Cell yi 33 or biasie heksa AR EE EA
112. onstant for each measurement type The specified values will then be used as a constant multiplier for that measurement type in all future meter calculations IMPORTANT Before the moisture IQ can use the constants entered above the probe type on the specified channel must be properly configured for Constant Value kH kT or kP as described in The Probe Configuration Screen on page 54 3 If desired tap the kx ppmv text box to enter a constant multiplier for all PPMv moisture measurements Note that no special probe configuration setting is required for the constant multiplier to be used 4 If you are using a Delta F Oxygen Cell probe and your background gas is not Nitrogen you must apply a correction factor to all measurements see Delta F Oxygen Cell Background Gas Correction Factors on page 83 To do so tap the 02 Background Correction text box and change the multiplier from the default value of 1 00 to the required value 5 After all constants have been entered tap the Return button to return to the Configuration Menu screen moisture JQ User s Guide 65 Chapter 5 Using the Configuration Menu 5 3 4 Entering Saturation Constants Henry s Law is applicable to ppmw moisture measurements in all organic liquids It states that At a constant temperature the amount of a given gas that dissolves in a given type and volume of liquid is directly proportional to the partial pressure of that gas in equilibrium with that liquid
113. open the Edit Unit Label screen and use the keyboard to enter the desired units Tap the Decimals text box and enter the desired number of decimal places for the function 1 6 Tap the Max and Min text boxes to enter the Valid Range for the function in digits from the keypad After the functions has been defined tap the Return button to return to the Configuration Menu moisture JQ User s Guide 63 Chapter 5 Using the Configuration Menu 5 3 2 Entering User Defined Tables To support user defined functions the moisture IQ allows up to six user defined tables designated as Table A through Table F of non linear or empirical data Up to 10 X Y pairs can be entered in each table If a user function inputs an X value the meter interpolates the corresponding Y value and outputs that value to the function The results are extrapolated if the X value exceeds the range of the table From the Configuration Menu screen see Figure 47 on page 53 tap the Tables button to open a User Table Setup screen similar to Figure 56 below User Table Setup Table A Edit Value Insert Row y Figure 56 User Table Setup Screen To set up a user table complete the following steps 1 Note 64 Tap the button at the upper left of the screen to select the table name Table A through Table F from the drop down list The table may contain from 2 10 rows Use the Insert Row and Delete Row buttons to configure the table with the desir
114. p on page 104 It includes the following options e Serial Port see Configuring the Serial Port below Modbus see Configuring the Modbus RTU Connection on page 68 TCP IP see Connecting to an Ethernet LAN on page 69 VNC see Configuring a VNC Connection on page 74 e Web Server see Configuring the Web Server on page 75 User Management see User Management Operations on page 76 6 2 Configuring the Serial Port IMPORTANT For proper communications the serial port settings for the moisture IO must be the same as those for the device connected to the moisture IQ serial port To configure the moisture IQ serial port complete the following steps 1 From the Configuration Menu screen see Figure 47 on page 53 tap the Serial Port button to open a Serial Port Setup screen similar to Figure 59 below Serial Port Setup Baud Rate 9600 Word Size Paritu 8 bits Even Stop Bits 1 Figure 59 Serial Port Setup Screen moisture JQ User s Guide 67 Chapter 6 Setting Up Communications 6 2 Configuring the Serial Port cont Tap the Mode button and select either RS 232 or RS 485 from the drop down list Tap the Baud Rate button and select either 9600 19200 38400 57600 or 115200 from the drop down list Tap the Word Size button and select either 7 bits or 8 bits from the drop down list Tap the Parity button and select either Even Odd or None from the drop down list Tap th
115. ponse ATIS SO Ine Tues ax PN qe hee ce ate 49 Ott DUIS S are uos a LO ul opas AUR RU SENENTA 46 Reference Values Adjusting 58 Restarting the System 32 42 S Safety Equipment Personal vili Sample System 9 Guidelines 5 MOBIOS Te A tras gt MOUNIMI 2 SS VA Bs lA VR EO al e 7 A A 6 Saturation Constants 66 Screen Messages 85 Sensors Module Setup 41 A su pe A cese O E ERS 11 Serial Port Configuring 67 137 Index Service Mens na A 42 Settings A eo i hey kake STA 36 Ment 3 uS ove suu tu am Da us ak a 35 Memi Np ov seu a ua h o cae oni 101 Sto va sa ve S KASE a SA EN E RSS 37 Shutting Down the System 33 42 Site SClSCHON es sa at aec e tubos ate 2 Software Updating 42 Specifications AS ss vio aires Sua a PR c OS 89 94 A to Cal vas Saa lS ENG KA EAS 93 Delta F Oxygen Cell 98 A ka a ka pN a uda 93 BlectronieS ce sy u ez yuaya yaaa Sew ees 89 Failt Al sss va segis REN e Neo 89 Generalis Dod ete a a A ML td 93 Inputs i54 inscrita 89 95 LOSS ios obs caida BRIZo VAS cad 93 Moisture Measurements 90 M Series Probes 97 OIU i Bade Hoe de Tusa soo 89 94 Oxygen Measurement 9
116. pplies of 50 psig or greater If a sample pump is required to draw a sample to the oxygen cell the pump should be installed downstream from the oxygen cell You must also install a vacuum relief valve set at 1 0 psig between the oxygen cell and the pump Ko Sample Outlet Figure 2 A Typical Oxygen Cell Sample System Note The actual sample system design is dependent on the application requirements moisture IQ User s Guide Chapter 1 Installation and Wiring 1 7 Mounting the Hygrometer System Mounting the hygrometer system consists of mounting the electronics unit the probes and the sample systems 1 7 1 Mounting the Electronics Unit Use the outline and dimension drawings in Appendix B Installation Drawings on page 105 to mount the moisture IQ These drawings provide clearance and other mounting dimensions needed to prepare the site for mounting IMPORTANT fthe power mains switch on the unit remains accessible to the user after installation a disconnect device is not required However if the installation blocks access to the power mains switch compliance with the EU s Low Voltage Directive IEC 61010 requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked
117. printed on it You do not have to enter calibration data for the Moisture Image Series Probes MISP if you returned the MISP2 probe or in the case of the original MIS probe both the sensor and the electronics module to the factory for recalibration However you should verify that the calibration data entered at the factory is correct see The Probe Configuration Screen on page 54 If you sent only the sensor part of the original Moisture Image Series probe to GE without the module you must enter the calibration data manually 7 3 Calibrating the Delta F Oxygen Cell You should calibrate the Delta F Oxygen Cell when you initially receive it After that calibrate the oxygen cell once a month for the first three months and then as needed You should also calibrate the oxygen cell if you change the electrolyte Calibrating the oxygen cell involves three steps Displaying the oxygen content in PPMv and uA Checking the oxygen cell calibration Entering the new span value 7 3 1 Displaying Oxygen Content in PPMv and pA 1 Determine the channel to which the Delta F Oxygen Cell is connected 2 Ifyou are not displaying oxygen data configure the channel as described in The Probe Configuration Screen on page 54 Note A Channel Not Installed message appears if you select a channel where no channel module is installed Select a different channel moisture JQ User s Guide 81 Chapter 7 Maintenance 7 3 2 Checki
118. reen shown in Figure 79 below is open during the update Settings Menu Software Update Settings Installing Update Please Wait Softy Service MAS Restart Shut Down Update Figure 79 Installing Screen 7 After the software update is complete the meter prompts you to restart the meter see Figure 80 below Tap the Restart button to reboot the moisture IQ Settings Menu Software Update Successful Settings Installing Update Please Wait Restart Shut Down Software Update Figure 80 Restart Screen The unit will reboot with the updated firmware moisture JQ User s Guide 111 Appendix C Updating the moisture IQ Firmware C 2 Updating the moisture IQ Module Firmware 1 Load the updated firmware into the UPDATE folder on the USB flash drive 2 Plug the USB flash drive with the software update into the moisture IQ see Figure 81 below ANVISTE V Figure 81 USB Flash Drive Plugged into Rear of Chassis 3 From the main screen tap the Settings button see Figure 82 below Chi Dew Point Settings 110 00 i Outputs Data Under Range ch2 Dew Point 110 00 Data Under Range Alarms Configuration Logger Ch 3 Dew Point Help 110 00 sc s Data Under Range Figure 82 Settings Button on the Main Screen 112 moisture IQ User s Guide Appendix C Updating the moisture IQ Firmware C 2 Updating the moisture IQ Module Firmware cont 4 In the Setup sectio
119. reen similar to Figure 53 on page 61 Note that the serial number of the corresponding probe is listed at the top of the screen for reference 60 moisture IQ User s Guide Chapter 5 Using the Configuration Menu 5 2 2 Entering Calibration Data Manually cont Probe Calibration Details Find Sort Edit Value nsert Row y y Figure 53 Probe Calibration Screen 2 Just below the probe serial number tap the Channel button to select the channel to which the probe is connected 3 To the right of the Channel button tap the Type button to select the type of input connected to that channel Hygro Pressure Oxygen Aux 1 or Aux 2 4 For each input selected the table below the two buttons includes data entry boxes for 2 to 16 data points The four buttons to the right of the table are used to edit and arrange the calibration data as required e Sort Tap this button to sort the data rows in ascending order by the left column e Edit Value Tap this button and then tap a text box and enter the values from the relevant Calibration Data Sheet for each point specified using the calculator keys on the pop up keypad Continue entering or checking values for each input until you have completed each channel Insert Row Use this button along with the Remove Row button to organize the rows in the table as desired Remove Row Use this button along with the Insert Row button to organize the rows in the table as de
120. ressure kPa 32 bit float Read Input 0x04 Pressure MPa 32 bit float Read Input 0x04 Pressure Pa 32 bit float Read Input 0x04 Pressure Bar 32 bit float Read Input 0x04 Pressure 32 bit float Read Input 0x04 Pressure 32 bit float Read Input 0x04 Pressure 32 bit float Read Input 0x04 Pressure mmHg 32 bit float Read Input 0x04 NI NI NI NI NI N NIN Oxygen 32 bit float Read Input 0x04 Oxygen 32 bit float Read Input 0x04 Oxygen Percent 32 bit float Read Input 0x04 Oxygen HA 32 bit float Read Input 0x04 AuxA Aux A scaled 32 bit float 32 bit float Read Input 0x04 Aux B Aux B scaled 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Read Input 0x04 moisture IQ User s Guide Appendix D Modbus Register Map Function moisture JQ User s Guide Parameter Channel 6 cont Sub Parameter User Function 1 Table 12 Modbus Register Map cont ModBus Address 5690 32 bit float Access Modbus Request Read Input 0x04 Qty of Registers User Function 2 5692 32 bit float Read Input 0x04 User Function 3 5694 32 bit float Read Input 0x04 User Function 4 System Serial Number System Firmware Version Module Status
121. rometry Principles Clean the sensor and the sensor shield as described in document 916 064 Basic GE Sensing Hygrometry Principles Then reinstall sensor Improper cable connection Check the cable connections to both the probe and the moisture lQ moisture JQ User s Guide 87 Chapter 8 Troubleshooting Table 11 Troubleshooting Guide for Common Problems cont Symptom Possible Cause System Response Action Screen always reads the driest lowest programmed moisture calibration value while displaying dew frost point Open circuit on sensor Return probe to factory for evaluation Non conductive material is trapped under contact arm of sensor Clean the sensor and the sensor shield as described in document 916 064 Basic GE Sensing Hygrometry Principles Then reinstall the sensor If the low reading persists return the probe to the factory for evaluation Improper cable connection Checkthe cable connections to both the probe and the moisture IQ Slow response Slow outgassing of system Replace the system components with stainless steel or electro polished stainless steel Sensor is contaminated with non conductive particles refer to Basic GE Sensing Hygrometry Principles Clean the sensor and the sensor shield as described in document 916 064 Basic GE Sensing Hygrometry Principles Then reinstall the sensor Exception screen U
122. s in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit http www ge mcs com en about us environmental health and safety weee html for take back instructions and more information about this initiative viii moisture IQ User s Guide Chapter 1 Installation and Wiring Chapter 1 Installation and Wiring 11 Introduction Users typically install the moisture IQ as part of a complex process system which includes components such as filters pumps and pressure regulators In such an environment probes and other parts of the system may be subjected to environmental hazards such as high temperature pressure extremes corrosive elements and mechanical vibrations This section contains information and instructions for installing the moisture IQ into a process system while taking into account all of the above factors The following section describes how to set up and connect the moisture IQ If you have questions about the installation procedures contact our technical support department See the rear cover of this manual for contact information 12 Unp
123. s provided on the moisture IQ rear panel for connection to the LAN limited access Local Area Network LAN protected by a suitable firewall It should not be operated if i WARNING The Ethernet capability provided in the moisture IQ is designed for use on a exposed to the Internet or other unmanaged Wide Area Network WAN Check with your network administrator to determine whether it is safe to connect the moisture IQ to your network infrastructure assigned It is highly recommended that the default passwords be changed before placing the I WARNING As shipped from the factory there are two accounts enabled with default passwords Note Note 6 4 1 moisture IQ into service This chapter assumes that you have read Chapters 1 and 2 and are familiar with the operation and installation of the moisture IQ electronics and user interface Contact your network administrator to obtain the proper information to use in the following section Configuring the Ethernet TCP IP Connection The moisture IQ can either be configured with a static Internet Protocol IP address or it can use the Dynamic Host Configuration Protocol DHCP to obtain an address from a DHCP server or router No further address configuration is required To configure the moisture IQ TCP IP connection complete the following steps 1 From the Configuration Menu screen see Figure 47 on page 53 tap the TCP IP button to open a TCP IP Setup screen similar to Figure
124. s too wet or too dry Clean the sensor and the sensor shield as described in document 916 064 Basic GE Sensing Hygrometry Principles Then reinstall sensor Sensor is contaminated with conductive particles refer to Basic GE Sensing Hygrometry Principles Probe reads high dew point Clean the sensor and the sensor shield as described in document 916 064 Basic GE Sensing Hygrometry Principles Then reinstall sensor Sensor is corroded refer to Basic GE Sensing Hygrometry Principles Probe reads too wet or too dry Return probe to factory for evaluation Sensor temperature is greater than 70 C 158 F Probe reads too dry Return probe to factory for evaluation Stream particles are causing abrasion Probe reads too wet or too dry Return probe to factory for evaluation Screen always reads the wettest highest programmed moisture calibration value while displaying dew frost point Probe is saturated Liquid water present on sensor surface and or across electrical connections Clean the sensor and the sensor shield as described in document 916 064 Basic GE Sensing Hygrometry Principles Then reinstall sensor Shorted circuit on sensor Run dry gas over sensor surface If high reading persists then probe is probably shorted and should be returned to the factory for evaluation Sensor is contaminated with conductive particles refer to Basic GE Sensing Hyg
125. sired 5 After you have finished entering your probe calibration data tap the Return button to return to the Configuration Menu moisture JQ User s Guide 61 Chapter 5 Using the Configuration Menu 5 3 Entering User Information Refer to the menu map in Figure 70 on page 103 and to Figure 47 on page 53 the Configuration Menu screen to enter the following types of user information e User Functions see Entering User Functions on page 62 e User Tables see Entering User Defined Tables on page 64 e User Constants see Entering User Constants on page 65 e Saturation Constants see Entering Saturation Constants on page 66 5 3 1 Entering User Functions User Functions permit the programming up to four mathematical equations on each channel Any parameter on any channel can be used to calculate a different parameter To enter a new user function or to edit an existing function complete the following steps 1 Tap the User Function button on the Configuration Menu screen see Figure 47 on page 53 to open the User Function Setup screen see Figure 54 below User Function Setup Channel Ch 1 User Function Func 1 T Cl1 9 5 32 Function Label Unit Label Decimals Clear All Valid Range Temperature 144 2 F Help xv Figure 54 User Function Setup Screen 2 Tap the Channel button to select the channel where the function will be applied 62 moisture IQ User s Guide Ch
126. solution 16 bits 9 8 3 Moisture Sensor Probes GE types M Series Moisture Image Series and MISP2 9 8 4 Temperature Sensor Thermistor optionally supplied as part of the moisture probe assembly 9 8 5 Pressure Transmitter A pressure transducer is optionally available for Moisture Image Series probes GE P40 P40X or equivalent 4 20 mA current transmitting pressure transducer scale factors are entered as part of the user program sequence 9 8 6 Intrinsic Safety Built in intrinsic safety provided for all inputs per drawing 752 364 excluding auxiliary inputs 9 9 Probe Specifications 9 9 1 Moisture Image Series Probe or MISP2 99 a Type Aluminum oxide moisture sensor probe and electronics module 9 9 1b Calibration Each sensor is individually computer calibrated against known moisture concentrations traceable to national standards moisture JQ User s Guide 95 Chapter 9 Specifications 9 9 1c Process Temperature 110 C to 70 C 166 F to 158 F dew frost point temperature 9 9 1d Storage Temperature 70 C 158 F maximum 9 9 le Operating Pressure 5 microns of Hg to 5000 psig 9 9 1f Flow Range Gases Static to 10 000 cm sec linear velocity at 1 atm Liquids Static to 10 cm sec linear velocity at 1 g cc Response Time lt 5 seconds for 63 step change in moisture content in either wet up or dry down cycle 9 9 1g Moisture Image Series Probe Analyzer Separation 915 m 3000 ft with provided cable
127. ss 5402 Type 32 bit float Access Modbus Request Read Input 0x04 Qty of Registers 2 Hygro Dew Point F 5404 32 bit float Read Input 0x04 Hygro Equiv Dew Point C 5406 32 bit float Read Input 0x04 Hygro Equiv Dew Point F 5408 32 bit float Read Input 0x04 Hygro PPMv 5410 32 bit float Read Input 0x04 Hygro PPBv 5412 32 bit float Read Input 0x04 Hygro PPMw 5414 32 bit float Hygro RH Hygro Lbs MMSCF ideal gas 5416 5418 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Read Input 0x04 Hygro Lbs MMSCF natural gas 32 bit float Read Input 0x04 Hygro PPMv natural gas 32 bit float Read Input 0x04 Hygro g m 3 32 bit float Read Input 0x04 Hygro mg m 3 32 bit float Read Input 0x04 Hygro Vapor Pressure kPa 32 bit float Read Input 0x04 Hygro Vapor Pressure mmHg 32 bit float Read Input 0x04 Hygro MH FH 32 bit float Read Input 0x04 Temperature ME 32 bit float Read Input 0x04 Temperature IP 32 bit float Read Input 0x04 Temperature Kelvin 32 bit float Read Input 0x04 Temperature Rankine 32 bit float Read Input 0x04 Pressure kPa 32 bit float Read Input 0x04 Pressure MPa 32 bit float
128. ssary setup data in its electronics module Therefore you can install a Moisture Image Series probe on any available channel After you install the probe you must activate the probe on the installed channel as described in The Probe Configuration Screen on page 54 Proceed to the following sections to properly connect your moisture probes moisture JQ User s Guide 15 Chapter 1 Installation and Wiring 1 9 3a M Series Probes M Series probes are primarily used for moisture measurement but they can be used to measure temperature as well If ordered an optional temperature thermistor is included in the moisture probe and requires an additional connection If the M Series probe does not have a thermistor then you may use a two wire shielded cable with a bayonet type connector to connect the probe to the electronics unit If an optional thermistor is installed then use a four wire shielded cable with a bayonet type connector to connect the M Series Probe to the electronics unit The M Series Probe may be located up to 600 m 2000 ft from the moisture IQ Before making the electrical connections connect the cable to the probe by inserting the bayonet type connector onto the probe and twisting the shell clockwise until it snaps into a locked position approximately 1 8 of a turn Wire the probe cable per the wiring diagram in Figure 11 below The M Series terminal block on the back panel of the moisture IQ see Figure 12 on page 17
129. stallation of your moisture IQ system see Chapter 1 and powering up the system see Chapter 2 you must configure the moisture IQ before reliable data can be collected The Settings menu is used to configure the display and to program the desired system settings Use the menu map in Figure 68 on page 101 and the display touch screen shown in Figure 30 below as guides while programming the Settings menu To begin tap the Settings menu button on the main measurement display screen and proceed to the following sections for instructions moisture JQ User s Guide Settings Menu Displau System File Settings Settings Settings Manager Setup Notifications Fault Alarm Module Service 3e Restart Shut Down Figure 30 Settings Menu Screen 35 Chapter 3 Using the Settings Menu 3 2 Display Settings The Display Settings menu see Figure 31 below allows you to configure the measurement screen Display Settings Defaults Data View 6 Items 12 Items Backlight Timeout Brightness ne Never O PSS pus 0 lt m Figure 31 The Display Settings Screen e If desired tap the Defaults button to reset all display settings to their factory defaults e Tap the 6 Items or 12 Items button to toggle between a main screen with 6 measurement displays or one with 12 measurement displays The current setting is highlighted in blue To set the number of minutes of inactivity before the backlight automatically turns off tap
130. sture IQ User s Guide Appendix C Updating the moisture IQ Firmware C 2 Updating the moisture IQ Module Firmware cont 7 After the update is complete see Figure 87 below the meter prompts you to exit Tap the Exit button Module Setup Serial PLOOO0 Module Update Successful Firmwa Update Firmware Figure 87 Installation Successful The Module Setup screen now displays the updated version of the firmware see Figure 88 below Module Setup Serial Serial PL000008 P000153 Firmware Firmware Module A 3 Channel Update Firmware Figure 88 Module with Updated Firmware moisture JQ User s Guide 115 Appendix C Updating the moisture IQ Firmware no content intended for this page 116 moisture IQ User s Guide Appendix D Modbus Register Map Appendix D Modbus Register Map Note The Modbus Register Map in Table 12 below has some fields in grey boxes These are currently not supported and will return a value of 1 0 Function 0 1000 Parameter Error register non latching Read only Latching Error Register Sub Parameter 0 Table 12 Modbus Register Map ModBus Address 0 1000 Type 32 bit Integer 32 bit Integer Access RO RW Modbus Request Read Input 0x04 Read Holding 0x03 Qty of Registers 2 2 Write 0 to clear 2000 Analog Output 0 2000 4 20 0 Commit Changes 32 bit Integer W Write Multiple 0x1
131. t Read Input 0x04 Hygro MH FH 32 bit float Read Input 0x04 Temperature C 32 bit float Read Input 0x04 Temperature F 32 bit float Read Input 0x04 Temperature Kelvin 32 bit float Read Input 0x04 Temperature Rankine 32 bit float Read Input 0x04 Pressure kPa 32 bit float Read Input 0x04 Pressure MPa 32 bit float Read Input 0x04 Pressure Pa 32 bit float Read Input 0x04 Pressure Bar 32 bit float Read Input 0x04 Pressure Atm 32 bit float Pressure 32 bit float Read Input 0x04 Pressure 32 bit float Read Input 0x04 Pressure mmHg 32 bit float Read Input 0x04 Read Input 0x04 N NI NI NI NI N NIN Oxygen 32 bit float Read Input 0x04 Oxygen 32 bit float Read Input 0x04 Oxygen Percent 32 bit float Read Input 0x04 Oxygen HA 32 bit float Read Input 0x04 AuxA Aux A scaled 32 bit float 32 bit float Read Input 0x04 Aux B Aux B scaled 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Read Input 0x04 125 Appendix D Modbus Register Map Parameter Channel 1 cont Sub Parameter User Function 1 Table 12 Modbus Register Map cont ModBus Address 5190 Type 32 bit float Access R
132. ted for use with an MISP2 probe To retrofit the existing system refer to Figure 5 below and complete the following steps MISP2 Connector TF Connector A aM Total Cable Length 6 50 Figure 5 TF MISP2 Converter Cable 1 Locate the existing TF Series probe and disconnect the cable from the probe 2 Replace the TF Series probe with an MISP2 probe 3 Using GE adapter cable 704 1352 shown in Figure 5 above connect one end of the cable to the MISP2 probe and connect the other end to the existing TF Series cable connector 4 Atthe moisture analyzer end of the TF Series cable locate the same TF Series cable and disconnect all flying leads from the orange pluggable connector 5 Locate the BLACK and WHITE wires of the TF Series cable and connect them to the moisture IQ at the MISP2 probe grey pluggable connector See Moisture Image Series Probes MISP and MISP2 on page 16 for help 6 Trim all other flying leads from the TF Series cable flush with the jacket 7 Plug the newly wired MISP2 probe pluggable connector into the moisture IQ 10 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 8 3 Pressure Sensors If a pressure input is required and if an optional pressure signal is not available from a Moisture Image Series probe you can connect a separate pressure transmitter to an auxiliary input The moisture IQ accepts any 0 to 20 mA 4 to 20 mA or 0 to 2 V pressure transmitters Always mount the
133. tering the Background Gas Correction Factor ii A e ex exea hoe REY RE 84 Chapter 8 Troubleshooting 8 1 Screen MESAS cd s u u dade eee wed allele in epp at 85 8 27 COMMON Problems y eoe rcp rest e o tec Cab Ae Re Pe Lebe de e rs teet a eese 87 moisture JQ User s Guide V Contents Chapter 9 Specifications 9 1 A e uice O 89 9 2 MOISIUKOMESSUIEMEN ss E A AAA dep AAA 90 9 3 Temperature MeasureMent o oocooccccocncnccncna nc rr eee eee a rna rar nnn 91 A A ss ez emas sa a sanas sa aie a ken aan a ku Ike ok DEO LI Mick ms o SLO 91 95 Oxygen Measurement acc ou 7 riro A di 92 96 General SDECINCANONS E so e ee aly ra os oj 93 S D Output Specifications mus o ooi teta A e rk Su a A td ae 94 3 8 I DUESDECINIGAMONS sarii ets sekilas E BO rl Sa na tet eka en Goa Ba ka Pate ka t la Oto Qva 95 99 Prob Specifications oin ENEN e y EA uel TS a 95 Appendix A Menu Maps Al The Settings Menu Map u cdo come SENE TD SN OTO KN Dra Ae a a cc td da 101 A2 The Outputs Alarms and Logger Menu Maps sss pece med AAA E IDUN A ie ate de 102 A3 The Configuration gt Probe amp Configuration gt User Menu Map rr r rr 103 A4 The Configuration gt Comms Menu Map esse scecs a A Rx xk a PY 104 Appendix B Installation Drawings B Benchtop Model gt es KO a ii iaa 105 B 2 Rack Mount Model S ed teen AS ad du GS ERAS ZI ia ESEON ds 106 B 3 Panel Mount Model sss cocer ael E edax dx xev rev x aded va er ER ERR poa 107 Appendi
134. the Admin select Configuration User Management to open a Log In screen similar to Figure 62 below Log In User Admin Log In Figure 62 Log In Screen moisture JQ User s Guide 71 Chapter 6 Setting Up Communications 6 422 The Admin Account cont Enter your password and tap the Log In button On a successful login the Web User Management screen shown in Figure 63 below is opened Web User Managment Logged In As Admin Set User Access User Admin Change Password Allow Web Access to Figure 63 Web User Management Screen Tap the Change Password button to enter and confirm a new password for the Admin account CAUTION Record the new Admin password immediately and keep it in a safe and secure location It is NOT POSSIBLE to obtain a lost or forgotten Admin password 72 moisture IQ User s Guide Chapter 6 Setting Up Communications 6 4 2b The Operator Account The Operator account is provided to for day to day management of the moisture IQ By default the Operator has all the same privileges as the Admin but cannot create or modify other accounts The Operator account allows the user to Enable Disable DHCP Specify a static IP subnet and gateway IP address Modify some of the serial protocol settings View the serial port connection status View the TCP IP connection status View the Ethernet option firmware version serial port and network diagnostics The default l
135. the Backlight Timeout button and then tap the desired setting Never 1 Min 5 Min 15 Min 30 Min or 60 Min in the drop down list e To adjust the screen brightness tap the button at the right end of the Brightness slider to increase the screen brightness or the button at the left end of the slider to decrease the screen brightness until the desired setting is achieved The blue indicator bar on the slider indicates the current setting location After completing your settings either tap the Check button to save your changes or tap the Cancel button to discard the changes and keep the original settings 36 moisture IQ User s Guide Chapter 3 Using the Settings Menu 3 3 System Settings The System Settings menu see Figure 32 below allows you to configure the global moisture IQ settings System Settings Serial Number Date Date Format 04 28 2014 MM DD YYYY Time Time Format 9 28 44 AM AM PM Number Format 1 234 567 Figure 32 The System Settings Screen e The system Serial Number is displayed as a read only value at the top of the screen Tap the Date button and select the current date from the pop up calendar Tap the Date Format button and select the desired format MM DD YYYY DD MM YYYY or YYYY MM DD from the drop down list Tap the Time button and set the current time with the pop up Hours and Minutes counters Tap the Time Format button to toggle between the available formats 24 Hr or AM PM
136. ture e 32 bit float Read Input 0x04 Temperature AP 32 bit float Read Input 0x04 Temperature Kelvin 32 bit float Read Input 0x04 Temperature Rankine Pressure kPa 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Pressure MPa 32 bit float Read Input 0x04 moisture IQ User s Guide Appendix D Modbus Register Map Table 12 Modbus Register Map cont Sub ModBus Qty of Function Parameter Parameter Address Access Modbus Request Registers Channel 2 Pressure Pa 32 bit float Read Input 0x04 cont Pressure Bar 32 bit float Read Input 0x04 Pressure Atm 32 bit float Read Input 0x04 Pressure PSla 32 bit float Read Input 0x04 Pressure PSIg 32 bit float Read Input 0x04 Pressure 32 bit float Read Input 0x04 mmHg Oxygen PPM 32 bit float Read Input 0x04 Oxygen PPB 32 bit float Read Input 0x04 Oxygen 32 bit float Read Input 0x04 Percent Oxygen HA 32 bit float Read Input 0x04 AuxA 32 bit float Read Input 0x04 Aux A scaled 32 bit float Read Input 0x04 Aux B 32 bit float Read Input 0x04 Aux B scaled 32 bit float Read Input 0x04 User 32 bit float Read Input 0x04 Function 1 User 32 bit float Read Input 0x04 Function 2 User 32 bit float Read Input 0x04 Function 3 User 32 bit float Read Input 0x04 Function
137. ture JQ User s Guide 43 Chapter 4 Using the Outputs Alarms and Logger Menus 4 1 2 Testing the Selected Output Make sure the output device is connected to the moisture IQ as described in Chapter 1 and complete the following steps to test the output 1 Tap the Channel 1 6 and Output A or B to be tested and then tap the Test button to open a screen similar to Figure 39 below Figure 39 Output Test Screen 2 Tap the text box and enter the desired Percent of Scale test value 0 120 Then tap the Check button to send the test value to the output 3 Tap the Return button to return to the Output Test screen and read the value shown on the multimeter After about 5 seconds this reading should be as shown in Table 6 below Table 6 Expected Multimeter Test Readings Output Range Multimeter Reading 0 to 20 mA 20 x Test 96 100 mA 4 to 20 mA 4 16 x Test 95 100 mA 0 to 2V 2 x Test 90 100 V 4 Repeat steps 1 3 for as many different test values as desired When you have finished testing the output tap the Exit button to return to the Output Selection screen 44 moisture IQ User s Guide Chapter 4 Using the Outputs Alarms and Logger Menus 4 1 3 Trimming the Selected Output The measured value of the outputs can vary from the programmed value due to the effects of load resistance The Output Selection option provides a trimming feature you can use to compensate for any such variations To accurately tr
138. ure JQ User s Guide 27 Chapter 1 Installation and Wiring 1 12 Connecting Alarms Note Customers must provide their own cables for connecting alarm relays Acceptable cables range from 12 to 24 AWG The moisture IQ has one fault alarm relay and two high low alarm relays per channel Each alarm relay is a single pole double throw contact set that contains the following contacts Normally Open NO Common C e Normally Closed NC Table 5 and Figure 24 below list alarm wiring connections Table 5 Pin Designations for Relay Contacts Alarm A Alarm B Normally Open Common Normally Closed Alarms Fault Alarm Connector NO OOO OO OO O 3 C NO C RIN RIN O AAA INTE Alarm A Alarm B Figure 24 Alarm Wiring 28 moisture IQ User s Guide Chapter 2 Operation Chapter 2 Operation 2 1 Powering Up After completing the installation of your system as described in Chapter 1 Installation and Wiring on page 1 power up the moisture IQ with the ON OFF switch located at the lower left corner of the back panel You will observe the following display screens in sequence 1 A black screen with a large GE monogram in the center 2 A black screen with a GE monogram and the moisture IQ name along with a blue progress bar along the right edge of the screen 3 A measurement display screen similar to that shown in Figure 25 below Chi Dew Point Settings
139. utions will result in a long and useful probe life GE recommends that probe calibration be checked routinely at 12 month intervals or as recommended by our applications engineers for your particular application The probe will measure the water vapor pressure in its immediate vicinity Therefore readings will be influenced by its proximity to the system walls materials of construction and other environmental factors The sensor can be operated under vacuum or pressure and under flowing or static conditions See the following sections for the recommended environmental precautions 15 1 Temperature Range See Probe Specifications on page 95 for details 1 5 2 Moisture Condensation Be sure the temperature is at least 10 C higher than the dew frost point temperature If this condition is not maintained moisture condensation could occur on the sensor or in the sample system which will cause reading errors If this happens dry out the probe following the procedures outlined in GE document 916 064 Basic GE Sensing Hygrometry Principles 1 5 3 Static or Dynamic Use The sensor performs equally well in still air or where considerable flow occurs Its small size makes it ideal for measuring moisture conditions within completely sealed containers or dry boxes It will also perform well under gas flow conditions as high as 10 000 cm sec and liquid flow conditions up to 10 cm sec Refer to GE document 916 064 Basic GE Sensing Hygrometry
140. ve with the software update into the moisture IQ see Figure 75 below Figure 75 USB Flash Drive Plugged into Rear of Chassis 4 From the main screen tap the Settings button see Figure 76 below Chi DewPoint 110 00 lt Data Under Range Ch2 DewPojnt 110 00 c Data Under Ronge Gh DewPoint uo 110 00 lt Data Under Range Figure 76 Settings Button on the Main Screen Settings Outputs Alarms Configuration Logger moisture JQ User s Guide 109 Appendix C Updating the moisture IQ Firmware C 1 Updating the Chassis Firmware cont 5 Inthe Service section see Figure 77 below tap the Software Update button If the Software Update button is grayed out check to ensure that the USB flash drive is properly plugged into the USB port Settings Menu Display System File Settings Settings Settings Manager Setup Notifications Fault Alarm Module Softwore Service Update Restart Shut Down Figure 77 Software Update 6 The moisture IQ prompts you to confirm you want to update the software see Figure 78 below Tap the Yes button Settings Menu Settings Software Update Are you sure you want to update the software Service poe Restort Shut Down Figure 78 Update Confirmation 110 moisture IQ User s Guide Appendix C Updating the moisture IQ Firmware C 1 Updating the Chassis Firmware cont Updating the software will take a few minutes and the sc
141. x C Updating the moisture IQ Firmware C 1 Updating the Chassis Firmware sde oie on edt e e eb de ode a eet P de a 109 C2 Updating the moisture IQ Module Firmware sss sss ssssesssteseverrrsenravartvesto 112 Appendix D Modbus Register Map vi moisture IQ User s Guide Preface Information Paragraphs Note These paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions IMPORTANT These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instructions carefully may cause unreliable performance CAUTION This symbol indicates a risk of potential minor personal injury and or severe damage to the equipment unless these instructions are followed carefully WARNING This symbol indicates a risk of potential serious personal injury unless these instructions are followed carefully gt gt Safety Issues codes regulations rules and laws related to safety and safe operating conditions are met for each WARNING It is the responsibility of the user to make sure all local county state and national A installation Auxiliary Equipment Local Safety Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes standards regulations or laws applicable to safety Working Area equipment can move
142. x04 Temperature Rankine 32 bit float Read Input 0x04 Pressure kPa 32 bit float Read Input 0x04 Pressure MPa 32 bit float Read Input 0x04 Pressure Pa 32 bit float Read Input 0x04 Pressure Bar 32 bit float Pressure 32 bit float Read Input 0x04 Pressure 32 bit float Read Input 0x04 Pressure 32 bit float Read Input 0x04 Pressure mmHg 32 bit float Read Input 0x04 Read Input 0x04 NI NI NI N N NI NIN Oxygen 32 bit float Read Input 0x04 Oxygen Oxygen Percent 32 bit float 32 bit float Read Input 0x04 Read Input 0x04 Oxygen HA 32 bit float Read Input 0x04 AuxA 32 bit float Read Input 0x04 Aux A scaled 32 bit float Read Input 0x04 Aux B 32 bit float Read Input 0x04 Aux B scaled 32 bit float Read Input 0x04 User Function 1 32 bit float Read Input 0x04 User Function 2 32 bit float Read Input 0x04 User Function 3 32 bit float Read Input 0x04 User Function 4 32 bit float Read Input 0x04 moisture IQ User s Guide Appendix D Modbus Register Map Function Parameter Channel 4 moisture JQ User s Guide Sub Parameter Hygro Dew Point C Table 12 Modbus Register Map cont ModBus Addre
143. y amines 4 moisture IQ User s Guide Chapter 1 Installation and Wiring 1 6 Sample System Guidelines A sample system is required for oxygen measurement and although not mandatory is highly recommended for moisture measurement The purpose of a sample system is to condition or control a sample stream to within the specifications of a probe The application requirements determine the design of the sample system GE applications engineers will make recommendations based on the following general guidelines 1 6 1 Moisture Sample Systems Typically sample systems should be kept very simple They should contain as few components as possible and all or most of those components should be located downstream of the measurement probe Figure 1 below shows an example of a basic sample system consisting of an explosion proof housing with a sample cell a filter a flowmeter a vent valve an inlet shut off valve and an outlet shut off valve The sample system components should not be made of any material that will affect measurements A sample system may include a filter to remove particulates from the sample stream or a pressure regulator to reduce or control the pressure of the stream However most common filters and pressure regulators are not suitable for sample systems because they have wetted parts that may absorb or release components such as moisture into the sample stream They may also allow ambient contamination to enter the sample stream

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