REPAIR PARTS CATALOG FOR
Contents
1. VAAZI 1 8 LZ 0 FIGURE MANDREL ADAPTER UNIT PARTS LIST COVERING FIGURE K ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 2 CV 1010 Mandrel Adapter Unit Complete Consist of 1 CV 1065A 7 CK 3033A dg Drive Tube Lower ncludes ne Lower Universal Ring AN 624C 1 1 Screw Pkg of 4 2 AN 621A 2 Screws 5 16 24 x 15 32 Soc PHS 698A 2 Screws 5 16 24 x 3 8 Soc Hd 3 105 1 Feed Rod Assembly Lower with 4 123 1 Nylon Thrust Washer 5 1059 1 1 Driver with 6 PHS 582A 4 Screws 1 4 20 x 3 4 Soc Hd Cap Pkg of 4 8 PBR 38A 1 1 Thrust Bearing 9 CV 1045A 10 CRG 396A 11 PHR 323A 12 MBB 642A Sows Feed Screw with ene Spring Washer Gens Retaining Ring reru Drive Plate with 3 0 0 0 1 Set Screw 1 4 20 x 3 8 Soc Hd Full Dog Pt 14 CV 1041A 1 Flange with 15 2 Set Screws 10 24 x 1 4 Soc Hd Cup Pt 16 LN 0116A 16 LN 570A 17 CV 1040A is Eccentric Sleeve Concentric Sleeve bs Spindle Nose with iii Set Screw 1 4 20 x 3 8 Soc Hd Full Dog Pt Set Screw 10 24 x 1 4 Soc Hd Cup Pt Set Screw 1 2 13 x 7 16 Soc Hd Flat Pt dt Mandrel Wrench 18 LBN 346A N S LBN 462A lt 2 AH 42. eere KROSSGRINDING SUNNEN AND THE SUNNEN LOGO ARE TRADEMARKS OR REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY Copyright 2002 by Sunnen Products Company Printed U S A Page 1 SECTION I DRIVE ARM ASSEMBLY FIGUREA DRIVE ARM Page 2 SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE A ORDER BY ITEM PART NO NUMBER QTY 1 206 1 Countershaft Pulley with 2 17 55 Set Screw 1 4 20 x 1 2 Soc Cup Pt 3 CV 610A Lockplate with 4 2 Screws 1 4 20 x 5 8 But Hd Cap 5 CV 207A 1 Second Countershaft with 6 41 Key 3 16 Sq x 1 3 8 Long 18 1 Key 3 16 Sq x 3 4 Long 7 CV 613A 1 Bearing Support with 8 T Lockplate 9 4 Screws 10 24 x 3 4 Hex Hd 10 PBR 12A Bearing Pkg of 1 11 4 os Washer 3 8 Lock 12 4 Screws 3 8 16 x 1 1 2 Hex Hd 13 CV 208A due 14 1 1 Bearing 15 CK 218A 4 oe 16 211 1 Timing Pulley with 17 1 Taper Lock Bushing 18 T Key 3 16 Sq x 3 4 Long 19 CK 219A rs Washer 20 1 Screw 5 16 24 x 3 4 Hex Hd 21 CV 331A 1 ldler Arm Shaft with 22 Retaining Ring 23 41 Spring Washer 24 CV 195A 1 Idler Pulley Assembly with 25 CV 197A 14 a Bearing 26 T Set Screw 5 16 18 x 1
3. AED 5 age cae Caa d Es 1 FIGURE ELECTRICAL PANEL Page 18 SECTION ELECTRICAL COMPONENTS PARTS LIST COVERING FIGURE ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 1 Electrical Panel includes 2 PEM 554A Control Transformer 208 230 460 Volt 60 Hz 2 PEM 555A 1 oes Control Transformer 220 380 440 Volt 50 Hz 3 PEF 161A ee Fuse JTD15 208 230 Volt 60 Hz Pkg of 1 3 PEF 162A sen Fuse JTD8 460 Volt 60 Hz Pkg of 1 3 PEF 156A Fuse 16 Amp Diazed 220 Volt 50 Hz Pkg of 1 3 PEF 115A Fuse 10 Amp Diazed 380 440 50 Hz Pkg of 1 4 PES 297A 41 Disconnect Switch 5 PED 34A 1 Resistor 1 Ohm 3W 6 PEM 514A 1 4 5 Current Transformer 7 PEF 114A 1 Fuse 2 Amp 5x20 mm slow blow 8 PEF 163A Fuse 5 Amp 5x20 mm slow blow 9 PEF 23A os Fuse KLDR1 5 Class CC 208 230 460 60 Hz Pkg of 1 10 PES 458A Contactor 12 Amp 11 PES 405A eee Surge Absorber 12 PES 413A He Motor Starter 208 230 60 Hz 1220 50 Hz 12 PES 414A Ti Motor Starter 460 Volt 60 Hz 1380 440 50 Hz 13 PES 422A 2 Aux Contact Pkg of 1 14 PES 414A 1 omms Motor Starter 208 230 Volt 60 Hz 1220 50 Hz 14 PES 457A 1 Motor
4. 16 242 Nylon Bearing 17 CK 246A 1 Spindle Bearing Retainer Ring with 18 4 Screws 1 4 20 x 5 8 Soc Hd Cap 19 MBB 335C 1 Bearing 20 CK 229A 1 Ring Gear with 21 4 Screws 10 24 x 1 2 Soc Hd Cap 22 CK 243A 1 Spindle Bearing Spacer 23 MBB 340A 1 Spindle Bearing 24 CK 248A 1 Spindle Pulley with 15 1 25 252 1 Timing Belt 26 CV 251A 1 Drive Yoke 27 CV 1825A 1 Upper Universal Ring Assembly with 27A PBR 23A 4 Needle Bearings Pkg of 4 28 PBR 24A 4 du Inner Races Pkg of 4 with 29 PHS 522A Screws 5 16 24 x 7 8 Soc But Hd Cap Pkg of 4 30 Washers Special 31 CV 1830A 1 Drive Tube Upper Half with 32 CK 1823A 47 Locking Screw 33 CV 1835A 1 Upper Feed Tube and U Joint Assembly with 11 i Set Screw 3 8 24 x 3 8 Soc Pt 34 CK 328A 1 Back Stop for Timing Belt with 35 Washer 3 8 36 1 az Screw 3 8 16 x 1 Hex Hd Cap 37 CK 160A 1 Idler Pulley Assembly with 37A CK 162A 2 Bearing 38 CK 323A 1 Final Drive Idler Arm with 39 T ese Set Screw 5 16 18 x 5 16 Soc Cup Pt 40 4 oe Washer 1 2 Lock 41 Screw 1 2 13 x 1 1 4 Hex Hd N S indicates Not Shown Page 7 SECTION I DRIVE ARM ASSEMBLY 69 gt 70 8 8 99 89 97 7 2 91
5. 2029 94 m 95 FIGURE C DRIVE ARM SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE C ORDER BY ITEM PART NO NUMBER QTY 1 345 Clutch Control Lever Assembly with CK 348A 1 Knob 3 CK 352A Clutch Handle Pivot Screw 4 CK 353A Stop Sleeve with 5 Screw 10 24 x 3 4 Soc Hd 6 CK 355A Clutch Pull Rod Assembly Front with 7 CK 358A 1 Adjusting Link 8 PHR 305A 2 Retaining Ring Pkg of 1 v So Nut 5 16 18 Hex Jam 10 0 1 Nut 5 16 18 Hex 41 Screw 5 16 18 x 3 4 Hex Hd Cap 12 CK 365A Clutch Pull Rod Assembly Rear with 13 1 Spring 14 CK 374A 1 1 Spring CK 335A Feed Finger Release Bar Assembly ncludes 15 7 Release Bar 18 CK 38399A 1 Nylon Sleeve 19 CK 368A Sleeve 20 CK 341A Sleeve with 23 CK 364A 25 CK 371A 27 CK 373A 14 CK 374A 30 CK 175A 31 CK 183A 34 CK 182A 37 CK 165A 39 PHR 302A N ol cl ol ol ol ol L ob a lt Washer 3 8 o Screw 3 8 16 x 1 Hex Hd Cap Clevis with saben Screw 5 16 18 x 1 Hex Hd Cap sates Washer 5 16 Lock Set Collar with e Set Screw 10 32 x 1 4 Soc Cup Pt Clutch Adjusting Nut with T Nu
6. Cable Carrier includes Fr 1 Cable Carrier Bracket Step 4 PEM 872 Cable Carrier Bracket 17 PHSM 600 1 Screw M3 x 0 5 x 5mm FHCS GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment With proper care and maintenance this equipment will give years of service READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING INSPECTING OR INSTALLING THIS EQUIPMENT IMPORTANT Read any supplemental instructions BEFORE installing this equipment These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment Sunnen Technical Service Department is available to provide telephone assistance for installation programming amp troubleshooting of your Sunnen equipment support is available during normal business hours 8 00 AM to 4 30 PM Central Time Emergency breakdown support is available on 24 hour 7 day basis Review all literature provided with your Sunnen equipment This literature provides valuable information for proper installation operation and maintenance of your equipment Troubleshooting information can also be found within the Instructions If you cannot find what you need call for technical support Where cable programming information for your Sunnen equipment is also included Most
7. 750000 765625 781250 787402 796875 812500 9 32 19 64 5 16 FRACTION 0 1000 0 2000 0 3000 0 3969 0 4000 0 5000 0 6000 0 7000 0 7938 0 8000 0 9000 1 0000 1 1906 1 5875 1 9844 7 1438 7 5406 7 9375 8 0000 8 3344 8 7313 9 0000 9 1281 9 5250 9 9219 10 0000 10 3188 10 7156 11 0000 11 1125 16 6688 17 0000 17 0656 17 4625 17 8594 18 0000 18 2563 18 6531 19 0000 19 0500 19 4469 19 8438 20 0000 20 2406 20 6375 21 64 11 32 23 64 3 8 25 64 13 32 27 64 7 16 078740 093750 2 0000 2 3813 29 64 15 32 453125 468750 11 5094 11 9063 826772 828125 21 0000 21 0344 109375 2 7781 472441 12 0000 843750 21 4313 118110 3 0000 31 64 484375 12 3081 859375 21 8281 125000 140625 3 1750 3 5719 1 2 500000 511811 12 7000 13 0000 866142 875000 22 0000 22 2250 156250 3 9688 33 64 515625 13 0969 890625 22 6219 157480 4 0000 17 32 531250 13 4938 905512 23 0000 171875 3 16 187500 4 3656 4 7625 35 64 546875 551181 13 8906 14 0000 906250 921875 23 0188 23 4156 196850 5 0000 9 16 562500 14 2875 937500 23 8125 13 64 203125 5 1594 37 64 578125 14 6844 944882 24 0000 7 32 218750 5 5563 590551 15 0000 953125 24 2094
8. SOP gt 5 indicates Not Shown Page 29 SECTION OPTIONAL ITEMS FIGUREL CLAMP KIT PARTS LIST COVERING FIGURE 1 ORDER BY PART DESCRIPTION NO NUMBER QTY CK 1200 1 Clamp Kit ncludes 1 1 Outside Clamp Bar 2 Inside Clamp Bar 3 2 sss Cross Bar Assembly 4 CK 1215A 5 CK 1213A Clamp Nut Pkg of 1 6 CK 1206A 2 aus Plate amp Block Kit Pkg of 1 with 7 1 sees Lower Plate 8 J pores Block 9 4 omn Top Clamp Plate 10 2 n es Screw 3 8 16 x 2 1 2 Hex Hd Cap 11 CK 1208A 2 ei Stud Pkg of 1 with 12 2 Locknut N S T een Counterweight N S indicates Not Shown Page 30 5 31 32 Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow the instructions for the operation of the equipment FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART NCH NCH DECIMAL MILLIMETER DECIMAL MILLIMETER MILLIMETER 003937 281250 007874 296875 011811 312500 015625 314961 015748 328125 019685 343750 023622 354331 027559 359375 031250 375000 031496 390625 035433 393701 039370 406250 046875 421875 062500 433071 078125 437500 H DECIMAL 656250 669291 671875 687500 703125 708661 718750 734375 748031
9. TM Angle Plate with Spacers Pkg of 2 114 2 Washers Special 115 4 Screws 10 32 x 3 8 But Hd Cap 116 0 1 Screw 10 32 x 1 4 But Hd Cap 117 511 1 1 Knob with 118 ee Spring 119 1 Washer Special 116 4 Screw 10 32 x 1 4 But Hd Cap SH SB HS CV 505M A Metric Stroking Rocker Kit For 50 HZ Machines All Parts the same as CV 505A except Item 111 is replaced by item 111A Mont Stroke Plate Millimeters Spacer Washer Pkg of 3 Short Stub Shaft with Step Washers Pkg of 1 DM Screw 1 2 13 x 1 1 2 Hex Hd Cap Long Stub Shaft with vue Step Washers Pkg of 1 111A CV 1275M A 121 CK 523A 122 CV 651A 123 CV 653A 124 125 CV 652A 123 CV 653A 1244 1 Screw 1 2 13 x 1 1 2 Hex Cap 126 CV 527A Stop Collar with 127 0 0 1 Set Screw 1 4 20 x 1 4 Soc Cup Pt 128 CV 785A Connecting Link Assembly with 129 CK 742A 1 Screw 130 2 Grease Fittings 131 0 USE Nuts 1 2 20 Hex N S 796 11 Screw At lower end of Item 128 NS 2 Spacers At lower end of item 128 135 CV 646A Switch Bracket with 136 2 Screws 1 4 20 x 3 4 Soc Hd Cap 137 PES 117A 138 CK 431A 139 140 CV 628A 141 CV 634A Switch Switch Arms Pkg of 1 Screws 10 32 x 3 4
10. 15 64 234375 5 9531 19 32 593750 15 0813 968750 24 6063 236220 6 0000 39 64 609375 15 4781 984252 25 0000 1 4 250000 6 3500 5 8 625000 15 8750 984375 25 0031 17 64 265625 6 7469 629921 16 0000 1 000000 25 4000 275591 FORMULAS MULTIPLY INCHES in FEET ft 7 0000 41 64 640625 16 2719 TO GET MILLIMETERS mm METERS m SUNNEN AND THE SUNNEN LOGO ARE TRADEMARKS OR REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify discrepancy with Sunnen before proceeding PRINTED IN U S A 0209 hl SUNNEN SUNNEN PRODUCTS COMPANY 7910 Manchester Ave St Louis MO 63143 U S A Phone 314 781 2100 Fax 314 781 2268 U S A Toll Free Sales and Service Automotive 1 800 772 2878 Industrial 1 800 325 3670 International Division Fax 314 781 6128 http www sunnen com e mail sunnen sunnen com MULTIPLY MILLIMETER
11. 1 Clevis Pin with Cotter 12 CV 390A 1 Angle Bracket with Washer 13 2 Screws 1 4 20 x 5 8 Hex Hd Cap 2 Washers 1 4 Lock 14 CV 446A 1 Gear Reducer with 15 Oil Drain Plug 16 4 Oil Level Plug 17 Oil Filler Vent Plug 18 4 Screws 3 8 16 x 1 Hex Hd 4 Washers 3 8 Lock N S CK 439A 1 Bearing Set For CV 446A Gear Reducer 7 8 Shaft N S CK 443A 1 Replacement Shaft Kit For CV 446A Gear Reducer 7 8 Shaft with N S CK 442A 2 sx Gaskets Pkg of 2 N S CK 444A 2 Grease Seals of 1 N S CK 438A 1 Bearing Set For CV 446A Gear Reducer 5 8 Shaft N S CK 454A 1 Grease Seal 5 8 Shaft N S CK 448A Gear Oil For CV 446A Gear Reducer One Quart N S CV 451A 1 Slow Speed Worm Gear Bronze N S CV 452A 1 High Speed Worm amp Shaft Integral 19 CK 408A 1 Shoulder Stud with 20 E Nut 1 4 20 Hex 21 PHR 305A T Retaining Ring 24 CK 410A 1 Arm Assembly with 25 CK 414A 2 esi Bearings Pkg of 2 26 CK 416A 4 Roller 27 CK 417A 1 Pin 28 PHR 308A 1 659 Retaining Ring 29 CK 421A 1 Switch N S CK 214A 1 Contact Block For Above Switch 30 CK 422A 1 Way Roller Includes Washer amp Nut with N S CK 422 2A Spring 31 CK 423A Switch Arm with 32 s Locking Screw 33 1 Nut 10 32 Hex 34 2 Screws 10 32 x 1 3 4 Soc Hd 35 PES 151A 1 Switch
12. 2 Soc Cup Pt 27 CV 201A 1 Idler Arm with 26 T ous Set Screw 5 16 18 x 1 2 Soc Cup Pt 28 1 eve Grease Fitting 29 CK 203A 1 Tension Spring 30 1 Hand Wheel See Fig 31 1 Drive Arm 32 CV 325A 1 ldler Pulley Assembly with 25 CV 197A 1 Bearing 26 1 Set Screw 5 16 18 1 2 Soc Cup Pt N S indicates Not Shown Parts continued on next page Page 3 SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE A cont d ORDER BY ITEM PART NO NUMBER QTY 33 CV 332A 1 Idler Arm with 26 DES E Set Screw 5 16 18 x 1 2 Soc Cup Pt 28 1 pes Grease Fitting 34 CV 202A 1 Idler Arm Shaft with 22 4 5 6 Retaining Ring 23 T sss Spring Washer 35 CV 334A 1 Idler Arm Spring Anchor 36 CK 333A 1 Spring 37 CV 190A 1 First Countershaft Pulley Assembly with 38 T gms Retaining Ring 39 PBR 36A 4 Bearing with Washer 40 MBB 335C Y ous Bearing 41 T End 42 4 1 4 20 3 4 43 PHW 122A 1 Spring Washer 44 CK 209A 1 V Belt Upper 45 CK 498A 1 V Belt Lower 46 1 Electrical Terminal Box with N S CK 553A T Gasket N S CK 552GA 1 Terminal Box Cover 47 3 Screws 1 4 20 x 7 8 Hex Hd Cap 8 Lock Washers 48 1 1 4 20 x 1 Hex Hd Cap 49 PBR 10A 2 Bearing Pkg of 1 50 CV 773A 2 Pivot Shaft Pkg of 1 with 51 2 Set Screw 5 16 18 x 3 4 Soc Cup
13. P T Couplings 26 PF 257A 2 ame Stand Pipe Pkg of 1 27 PF 258A 2 Washer Fiber Pkg of 2 28 PF 259A 2 Draincock Pkg 1 29 PF 105 4 2 x Filter Element 5 Micron Pkg of 4 PF 110 4 27 Filter Element 10 Micron Pkg of 4 Optional 30 PF 260A s Clamp Assembly Pkg of 1 with 31 PF 270A 2 Tee Handle Assembly Pkg of 1 N S PF 244A Gasket Pkg of 1 N S PF 247A ges Hold Down Spring Pkg of 1 32 PF 243A 2 Cover Pkg of 1 33 PF 246A 2 xu Air Vent Pkg of 1 34 CV 1393A 1 Hose 35 PPP 129A 1 Reducing Street Elbow 3 4 x 1 2 x 90 36 PPP 335A 1 Check Valve 1 2 N P T 37 PPP 147A 1 Nipple 1 2 N P T x 1 1 8 Long 38 1 Clamp 39 CK 1309A 1 Hose 3 4 x 57 Long Vinyl Tubing 40 CK 764A 1 Shoe with Washer Ay Screw 3 8 16 x 1 Hex Hd Cap 41 CV 763A 1 Hold Down Strap with 2 Washer 3 8 Lock 2 Screw 3 8 16 x 1 Hex Hd Cap 42 CV 770A 1 amp Bearing Assembly with 1 Nut 1 2 20 Hex Jam 43 CK 1029C 1 Rear Rail with TA Washer 3 8 16 1 3 4 2 7 Shoulder Screw 3 8 x 1 Soc Hd with 5 16 18 x 1 2 Thread N S PHS 50A 1 Key Kit Consists of 13 Keys size 050 thru 3 8 N S indicates Not Shown Page 28 SECTION V OPTIONAL ITEMS 15 41 13 16 18 4 Cn
14. Soc Hd 95 CK 309A T Spring 96 CK 317A 1 Spring with 97 Nuts 5 16 24 Hex 98 CK 318A 1 Shouldered Set Collar with 99 TS Set Screw 10 32 x 1 4 Soc Cup Pt 100 CK 293A 1 Bushing Pkg of 2 101 CK 157A 1 Pilot Light Cover Plate with 102 41 ee Cover Plate Gasket 103 Screws 10 24 x 1 2 Truss 104 CK 530A 1 Rocker Stop Assembly with 105 2 Shims 106 Washers 3 8 Lock 107 Zei Screws 3 8 16 x 1 Hex Hd Cap 108 CK 362A 1 Switch N S CK 214A 1 Contact Block for Above Switch 109 4 Screws 10 32 x 2 Rd Hd 110 CK 431A 1 Switch Arm 111 CK 213A 1 Switch N S CK 214A 1 Contact Block For Above Switch N S indicates Not Shown Page 11 SECTION I DRIVE ARM ASSEMBLY FIGURED GEAR REDUCER amp RELATED PARTS Page 12 SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE D ORDER BY ITEM PART NO NUMBER QTY 1 625 1 Side Plate with 1A us less Screws 1 4 20 x 5 8 Hex Hd Cap 25 Washers 1 4 Lock 2 CK 401C 1 Threaded Sleeve with 3 To ue Nut 7 8 14 Hex Jam 3A Ar i Lockwasher 7 8 Shakeproof 4 CK 402A 1 Solenoid Plunger with 5 CK 403A d Spring 6 1 Se Washer 1 2 7 PHR 307A Retaining Ring 8 CK 404C 1 Solenoid with 9 4 Screws 1 4 20 x 1 2 Soc 10 4 xu Washers 1 4 Lock 11 CK 407A
15. Starter 380 440 50 Hz 14 PES 415A 1 28 Motor Starter 460 60 Hz Page 19 SECTION ELECTRICAL COMPONENTS FIGURE OPERATOR STATION Page 20 SECTION ELECTRICAL COMPONENTS PARTS LIST COVERING FIGURE ORDER BY DESCRIPTION NO NUMBER QTY 1 1 Operator Station ncludes 2 PES 396A 2 3 Position Selector Momentary Pkg of 1 3 PES 394A 1 2 Position Selector Maintained 4 PES 387A White Illuminated Push Button Operator 5 PES 393A 6 PES 386A 1 esu Emergency Stop Operator 7 CV 1627A T Circuit Board Assembly 8 PED 1036A 4 24 9 PES 383A Normally Open Contact Block Lamp skt 10 PES 384A 2 Vll Normally Closed Contact Block Pkg of 1 11 PES 385A b Normally Open Contact Block Pkg of 1 N S indicates Not Shown Page 21 SECTION IV BASE ASSEMBLY FIGUREH RIGHT FRONT VIEW Page 22 PARTS LIST COVERING FIGURE SECTION IV BASE ASSEMBLY ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 27 9 8 CV 1180A N S CK 1010A N S CK 985A Cradle Assembly Non Splash Screen Pkg of 1 Settling Pan Pkg of 1 1 CK 3006A 1 Gage Hanger with 1 Screw 1 4 20 x 1 2 Hex Hd Cap 2 CK 1411A 1 Push Button Unit with Dwell Plate 3 CK 1095A 1 H
16. such updates are covered by this agreement SAFETY INSTRUCTIONS READ FIRST This machine like any equipment may be dangerous if used improperly Please read all warnings and instructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine Always wear eye protection when operating this machine NEVER open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment DO NOT attempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions Due to the wide variety of machine configurations all possibilities cannot be described in these instructions Instructions for safe use and maintenance of optional equipment ordered through Sunnen will be provided through separate documentation and or training provided by your Sunnen Field Service Engineer or Technical Services Representative DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment If specially built automation components are added to this system be sure that safety is not compromised If necessary obtain special enlarged work area safety system from Sunnen Products Co Indicates CE version ONLY 1 DO NOT touch electrical components until main input power ha
17. 1 1 4 Plain N S PBR 19A Bearing Lever Side N S PBR 10A 4 1 Bearing Sprocket Side 11 CV 745A 1 Compression Link Assembly with 1 Stop Collar 4 Set Screw 1 4 20 x 1 2 Soc Pt 12 CK 758A 1 Spring 13 CV 759A 1 aes Spring with Washer 1 2 1 666 Locknut 1 2 20 1 castes Clevis Pin PHR 305A 2 Retaining Rings Pkg of 1 14 CK 362A 1 Safety Switch 15 CK 710A 1 Upper Control Shaft 8 Lift Lever Assembly with Key 3 16 Sq 3 4 Long 411 Washer Special PHR 310A Ti Retaining Ring 17 CK 764A 1 Shoe with 417 Washer 3 8 Plain 1 us Screw 3 8 16 x 1 Hex Hd Cap 18 CV 763A 1 Carriage Hold Down Strap with 21 Screws 3 8 16 x 1 Hex 19 PEC 106A 2 Cable Connector Pkg of 1 with 2 Locknut 1 NPT 20 CV 660A 1 Shock Absorber Assembly with 1 estas Shock Absorber Plate 4 uus Screws 1 4 20 x 3 4 Hex Hd 21 CV 770A 1 Carriage Roller amp Bearing Assembly with d Nut 1 2 20 Hex 22 CK 772A 1 with 1 1 Washer 1 4 Lock N S indicates Not Shown Parts continued on next page Page 17 SECTION ELECTRICAL COMPONENTS 818 E3EBES sel amer 7
18. 36 PES 200A 1 Switch Arm N S indicates Not Shown Parts continued on next page Page 13 SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE D cont d ORDER BY ITEM PART NO NUMBER QTY PESERIPTIEN 42 CV 447A Feed Crank with 43 1 Key 3 16 Sq x 3 4 Long 44 1 Set Screw 5 16 18 x 1 2 Soc Pt 45 CK 455A Adjustable Cam Rings Pkg of 1 with 46 2 Set Screw 1 4 20 x 3 8 Soc Full Dog Pt 47 CK 319A 51 CV 316A 62 CK 458C 66 CK 459A 70 CK 465C 72 CK 470A 73 CK 477A CV 490A 74 CV 491A 75 CK 492A 28 PHR 308A 78 CV 494A 81 CK 498A 86 CV 538A 88 CV 638A 89 PBR 40A 90 PBR 16A 92 CK 541A CV 505A 95 PBR 10A 96 CK 503A 99 CV 508A 100 PHR 327A 101 CV 507A et 00 sae es et a Spherical Rod End with 6 Spacer Washer ee Screw 5 16 24 x 1 Hex Hd Cap ress Nut 5 16 24 Hex Feed Push Rod Stroking Crank Kit with ICM Key 3 16 Sq x 1 Long DIS Screw 7 16 20 x 1 3 4 Soc Hd Cap Locknut 7 16 20 Hex Flange Bushing 1 2 20 2 1 2 ME Washer Special nte Locknut 1 2 20 Hex Stroke Release Block with Stroke Release Pawl Spring Actuating Li
19. 3A 19 PPP 208A 20 PPP 209A 21 CV 1394A 22 CK 1279A 23 PPP 201A Osea aa 4 4 4 4 4 see Nut 5 16 18 Hex une Washer 5 16 Plain ines Washer 5 16 Lock with pr Flex Bolt Pkg of 1 with Washer 5 16 Plain Nut 5 16 18 Hex 10 G P M 1750 R P M amp 5 8 Hollow Shaft Seal Kit Replacement Seal for item 5 Nipple 3 4 N P T Pkg of 1 Elbow 3 4 1 1 0 x 40 Long Vinyl Tubing with Pipe 3 4 x 3 1 2 Long Pkg of 1 Relief Valve Pressure Setting 45 p s i Side Outlet Elbow 3 4 Swivel Adapter 3 4 N P T F male x 1 N P S M female thread Lateral 3 4 N P T Nipple Suction Screen Elbow 3 4 N P T Pkg of 1 Nipple 3 4 N P T Low Pressure Relief Valve Pressure Setting 10 p s i Coupling 3 4 1 1 0 x 19 Long Vinyl Tubing with Street Elbow 3 4 x 3 4 x 90 Iron 3 4 5 indicates Not Shown Parts continued on next page Page 27 SECTION IV BASE ASSEMBLY PARTS LIST COVERING FIGURE cont d ORDER BY DESCRIPTION NO NUMBER QTY CK 1710A 1 Filter Canister 4 Hose Assembly ncludes 24 PPP 344A T Pipe Coupling 25 PPP 19A T Hose 1 1 0 x 46 Long with 1 N
20. Pt 52 CV 818A 1 Shock Absorber Plate with 53 1 aai Screw 1 4 20 x 3 4 Hex Hd 53A 1 Washer 1 4 Lock 54 1 Gear Reducer amp Related Parts See Fig D 55 4 Screws 3 8 16 x 1 Hex 8 Lock Washers 56 CK 156A 1 Indicator Light with 57 CK 1444A 1 Incandescent Lamp 58 CV 605A 1 Index Plate Assemby with 59 CV 608A 1 5 Index Plate 60 CV 606A 4 Ball Plunger 61 2 gt Screws 10 24 x 1 Soc Hd Cap 58A CV 605MA 1 Index Plate Assembly Metric with 59A CV 608MA A Index Plate Metric 60 CV 606A dr Ball Plunger 61 2 Screws 10 24 x 1 Soc Hd Cap N S indicates Not Shown Parts continued on next page Page 4 SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE A cont d ORDER BY ITEM PART NO NUMBER QTY PESGRETON 62 CK 192A 1 Flat 3 4 wide x 51 long 60 Hz 62 CV 267A 1 Flat Belt 3 4 wide x 53 long 50 Hz 63 CK 152A 1 Motor Pulley for 230 460 volt 60 Hz Ph with T Set Screw 5 16 18 x 1 2 Soc Cup Pt 63 CK 152FA 1 Motor Pulley for 220 380 440 Volt 50 Hz Ph with 1 Set Screw 5 16 18 x 1 2 Soc Cup Pt 64 PMO 822A 1 Motor 4 Brake 2 HP 208 230 460 V 60 Hz 380 V 50 Hz 66 CV 240A 1 Motor Brake Complete for PMO 822A CV 241A 1 Coil Assembly for PMO 822A 64 PMO 823A 1 Motor 4 Brake 2 220 440 V 50 Hz 66 CV 244A 1 Mot
21. REPAIR PARTS CATALOG FOR SUNNEN CYLINDER KING AUTOMATIC VERTICAL HONING MACHINE MODEL CV 616 THIS CATALOG COVERS THE ABOVE MODEL FROM SERIAL NO 4333 TO 4721 SUNNEN AND THE SUNNEN LOGO ARE TRADEMARKS OR REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY SUNNEN PRODUCTS COMPANY 7910 MANCHESTER AVENUE ST LOUIS 63143 U S A PHONE 314 781 2100 X CV 2900D Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow instructions for operation of equipment INTRODUCTION Illustrations show all major components in exploded detail Item numbers on each illustration are keyed to the corresponding parts list providing a descriptive identification of each part The parts lists include assemblies as well as detail parts An item listed without a part number can be obtained as a component of the complete assembly of which it is a part Standard hardware items are listed with complete descriptions such as Item 29 below These may be purchased at your local hardware store but it is important to replace an item with one having the same dimensions as the original In some places brand names and part numbers are shown These may change depending upon availability Sunnen Products Company reserves the right to make changes without notice to materials specifications colors designs and accessories included with units HOW TO ORDER When ordering replacement parts be su
22. S mm x METERS m x 1 062500 26 9880 BY 0 03937 3 281 TO GET INCHES in FEET ft SUNNEN PRODUCTS LIMITED No 1 Centro Maxted Road Hemel Hempstead Herts HP2 7EF ENGLAND Phone 44 1442 39 39 39 Fax 44 1442 39 12 12 SUNNEN AG Fabrikstrasse 1 8586 Ennetaach Erlen Switzerland Phone 41 71 6481616 Fax 41 71 648 31 31 SHANGHAI SUNNEN MECHANICAL CO LTD 889 Kang Qiao East Road PuDong Shanghai 201319 P R China Phone 86 21 5 813 3322 Fax 86 21 5 813 2299 SUNNEN ITALIA S R L Viale Stelvio 12 15 20021 Ospiate di Bollate MI Italy Phone 39 02 383 417 44 Fax 39 02 383 417 50 COPYRIGHT SUNNEN PRODUCTS COMPANY 2002 ALL RIGHTS RESERVED
23. Soc Hd Cap Solenoid Case with 142 3 Washers 5 16 Lock 143 3 Screws 5 16 18 x 1 Hex Hd Cap 144 0 0 1 Washer 1 4 Lock 145 1 Screw 1 4 20 x 3 4 Hex Hd Cap 146 CV 637A Cover with 147 CV 636A 11 O WOW al BHA 148 5 indicates Not Shown Page 15 SECTION II CARRIAGE ASSEMBLY FIGURE CARRIAGE ASSEMBLY Page 16 SECTION II CARRIAGE ASSEMBLY PARTS LIST COVERING FIGURE E Screw 1 4 20 x 1 3 4 Soc Hd Cap ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 CK 707A 2 _Bushings 2 CK 780A 1 Spout Sleeve 3 CK 781A 1 Clamp Nut 4 CK 775A 1 Clamp Knob Assembly with 1 7 cone Washer Special 5 CK 734A 1 Sprocket with Set Screw 6 CK 723A 1 Chain with Adjusting Block Bee Screws 5 16 24 x 1 1 4 Nylok Soc Hd Cap eee Pin 7 CK 718A 1 Adjusting Flange with 1 Screw 1 4 20 x 1 Hd 2 Washers Special Screws 3 8 16 x 1 1 4 Hex Hd 8 CK 721A 1 Pulley 9 CV 730A 1 Lever Assembly with Set Screw 3 8 16 x 5 8 Soc Plain Cup Pt 10 CK 728A 1 Lower Control Shaft with Key 1 4 Sq x 3 4 Long PHR 312A T5 Retaining Ring Tx Washer 1 Plain PHR 311A 1 Retaining Ring EM Washer
24. TO THE PRODUCTS AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREFORE SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buyer s destination shipments SPC will not be liable for any settlement claims for obvious and or concealed shipping damages The customer bears the responsibility to unpack all shipments immediately and inspect for damage When obvious and or concealed damage is found the customer must immediately notify the carrier s agent to make an inspection and file a claim The customer should retain the shipping container and packing material SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you as user and licensee Licensee and Sunnen Products Company SPC with respect to preprogrammed software Software provided by SPC for use on SPC Equipment By using the Software you as Licensee agree to become bound by the terms of this Agreement In consideration of payment of the license fee License Fee which is part of the price evidenced by your receipt Receipt SPC grants to you as Licensee a non exclusive right without right to sub license to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software SPC reserves all rights including rights not otherwise expressly granted and retain title and ownership to the S
25. and Wheel Assembly with 1 Set Screw 3 8 16 x 1 2 Soc Pt 41 Teflon Washer 4 CK 1324A 1 Shut Off Valve 5 CK 1084A 2 Bumpers Pkg of 2 6 CK 1085A 1 Guard Assembly 7 CK 1175A 1 Position Latch Includes Knob with 1 Groove Pin 1 Spring 1 2 4 N S indicates Not Shown Page 23 SECTION IV BASE ASSEMBLY FIGURE I LEFT FRONT VIEW Page 24 SECTION IV BASE ASSEMBLY PARTS LIST COVERING FIGURE 1 ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 CV 575A 1 Belt Cover Assembly CV 1915A Drive Tube Guard Kit Consists of 2 CV 1925A Guard Cone with Si Nuts 1 4 20 J Nut Screws 1 4 20 x 5 8 Soc But Hd Cap 3 CV 1905A 1 Right Guard with Nut Strip 2 Screws 1 4 20 x 3 4 Soc But Hd 5 CV 1920A Door Latch 4 CV 1910A 1 Left Guard with A Nut Strip Screw 1 4 20 x 3 4 Soc But 5 CV 1920A 1 Door Latch 6 1 Drive Tube See Fig B 7 CHV 199A 1 Handle 8 CK 1078A 1 Carriage Traversing Chain with Connecting Link 9 CK 1105A 1 Chain Tensioning Sprocket Block Assembly with 4 Screw 1 2 13 x 4 1 2 Hex Hd Cap 17 uus Screw 1 2 13 x 3 4 Hex Hd Cap 1 222 Washer 1 2 1 sees Washer 1 8 Thick 10 CK 1020A 1 Tool Rack 11 CK 1120C 1 Elevating Screw Assembly w
26. answers can be found the literature packaged with your equipment Help us help you When ordering parts requesting information or technical assistance about your equipment please have the following information available Have ALL MANUALS on hand The Customer Services Representative or Technician will refer to it Have Model Number and Serial Number printed on your equipment Specification Nameplate Where Applicable Have Drive model and all nameplate data Motor type brand and all nameplate data For Troubleshooting additional information may be required Power distribution information type delta wye power factor correction other major switching devices used voltage fluctuations Installation Wiring separation of power amp control wire wire type class used distance between drive and motor grounding Use of any optional devices equipment between the Drive amp motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Service toll free at 1 800 325 3670 Customers outside the USA contact your local authorized Sunnen Distributor Additional information available at http www sunnen com or e mail sunnen sunnen com NOTE Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to correspond
27. c with did Set Screw 1 4 28 x 5 16 Soc Cup Pt Retaining Rings Pkg of 2 Clutch Housing Ass y amp Ratchet Feed Shaft Assembly ncludes Clutch Housing with Clutch amp Bearing Assembly Screws 10 24 x 1 2 Soc Hd Thrust Bearing uu Ratchet Feed Shaft Assembly Ratchet Wheel Selector Cover Assembly ncludes E Selector Cover Bearing Nylon Thrust Bearing Shoulder Bushing Retaining Nut Selector Body Assembly ncludes E Selector Body Bearing xis Groov Pin Compression Spring Spring Washer Selector Lever N S indicates Not Shown Page 10 Parts continued on next page SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE C cont d ORDER BY ITEM PART NO NUMBER QTY PESCPIPTION CK 290A 1 Ratchet Arm Assembly ncludes 78 1 Arm amp Hub Assembly 79 CK 293A 2 Bushings Pkg of 2 81 PHR 311A 1 Retaining Ring 82 EMT Washer 1 1 64 Plain 83 CK 123A d Nylon Thrust Washer 84 PHW 122A 1 Wave Spring Washer 85 CK 118A 4 eu Nylon Thrust Washer 86 CK 117A T one Washer Special 87 CK 296A Clevis with 88 PHR 305A T ase Retaining Ring 89 CK 297A 4 Swivel Pin with 90 PHR 306A T Retaining Ring 91 CK 125A 1 Ratchet Pawl Assembly with 92 CK 308A 1 quse Shoulder Bushing 93 41 ss Washer 1 4 94 Screw 1 4 28 x 1
28. ing changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation First in the three step plan 1 Always ground yourself when handling sensitive components or assemblies 2 Always use a conductive or shielded container during storage or transportation These materials create a Faraday cage which will isolate the contents from static charges Open ESD safe containers only at a static safe work station At the static safe work station follow these procedures before beginning any work A Put on your wrist strap or foot grounding devices B Check all grounding cords to make sure they are properly connected to ground ensuring the effective dissipation of sta tic charges Make sure that your work surface is clean and clear of unnecessary materials particularly common plastics Anti static bubble wrap has been included for use at the machine when an ESD safe workstation is not available You are now properly grounded and ready to begin work Following these few simple rules and using a little common sense will go a long way toward helping you and
29. ith PBR 21A 9 T Thrust Bearing 12 CK 1134A 1 Elevating Adjusting Nut with PHR 313A 4 Retaining Ring CV 1220A Cradle Counterweight Kit Optional Not Supplied w Machine Consists of 13 Upright Assembly 4 Screw 5 8 11 x 3 Hex Hd T Washer Special 14 CV 1223A 4 ue Counterweights Pkg of 1 with 8 aues Screw 3 8 16 x 1 1 2 Hex Soc Hd 15 CK 1309A 1 Hose with 2 Hose Clamps 16 CK 980C 1 Front Doors Upper Center amp Lower Sections 17 PHS 523A 1 Leveling Screw with Nut 3 4 16 Hex N S CK 3410A 1 Lamp 4 Bracket Optional Not Supplied with Machine N S indicates Not Shown These two items are not visible in the illustration as both are covered by the protective shield Page 25 SECTION IV BASE ASSEMBLY FIGURE J REAR VIEW Page 26 SECTION IV BASE ASSEMBLY PARTS LIST COVERING FIGURE ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 PMO 560A Pump Motor 230 460 Volt 60 Hz 1 PMO 562A Motor 220 380 Volt 50 Hz 1 PMO 563A Motor 440 Volt 50 Hz 1 PMO 564A Motor 208 Volt 60 Hz 2 CH 371A Pump Bracket 3 PF 224D Flex Bolt Mounting with 4 PF 1036C PF 224C 5 CK 1388A N S PF 177A 6 PPP 152A 7 PPP 334A 8 CV 1393A 10 CK 1306A 11 CK 1389A 12 PPP 154A 13 PPP 181A 14 PPP 330A 15 PPP 331A 16 PPP 332A 17 MAN 1079A 18 PPP 33
30. nk Assembly ncludes Actuating Link Bushings Pkg of 2 uses Washers 1 4 Flat with C sink Retaining Rings Pkg of 1 Gear Reducer Pulley with dcs Key 3 16 Sq x 1 Long Set Screw 15 16 18 x 3 8 Soc Cup Pt V Belt Lower Connecting Rod with BD Grease Fitting Ms Screw with NR Bearing mn Bearing m Washers Special Pkg of 2 Adjusting Nut Nut 1 2 20 Hex Stroking Rocker Assembly For 60 Hz Machines Includes Stroking Rocker M Bearings Pkg of 1 dies Set Screw Special ER Nut 1 2 13 Hex Jam E Grease Fittings ne Stroking Arm with Retaining Ring Retaining Plate with M Screws 1 4 20 x 1 Soc Hd Cap N S indicates Not Shown Page 14 Parts continued on next page SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE D cont d ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 103 CK 515A N S 17 22 5 Sliding Clamp Assembly ncludes Bearing 104 Screw 5 16 24 x 1 1 4 Hex Hd Cap 105 1 Washer 5 16 Plain 106 CV 509A 11 Stroke Adjusting Screw with 107 1 Washer 9 32 Plain 108 CK 517A 1 End Plate with 109 0 0 1 Set Screw 10 32 x 3 8 Soc Cup Pt 110 CV 524A 1 1 Adjusting Knob with 110A 0 1 Set Screw 10 32 x 1 4 Soc Cup Pt 111 CV 1275A 112 CV 522A 1138 CK 513A Serves Stroke Plate Inches
31. oftware including all subse quent copies or updates in any media The Software and all accompanying written materials are covered by copyrights owned by SPC If supplied on removable media floppy disk you as Licensee may copy the Software only for back up purposes or you may request that SPC copy the Software for you for the same purposes All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement The Software and accompanying written materials including the user s manual if any are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose even if SPC has been advised of this purpose SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct indirect consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use It is recognized that some states do not allow the exclu sion or limitation of liability for consequential or accidental damages and to the extent this is true the above limitations may not apply Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement SPC reserves the right to update the software covered by this agreement at any time without prior notice and any
32. or Brake Complete for PMO 823A CV 246A 1 Coil Assembly for PMO 823A 65 4 Screws 5 16 18 x 1 1 4 Hex Hd Cap 67 1 Counterweight Right 68 1 Counterweight Left CK 3451A 6 Counterweight 1 8 thick Pkg of 1 Located in Handwheel Item 30 N S indicates Not Shown Page 5 SECTION I DRIVE ARM ASSEMBLY Page 6 FIGURE B DRIVE ARM 33 SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE B ORDER BY ITEM PART NO NUMBER QTY PESCPIPTION CV 215A 1 Hand Wheel Assembly 001 Graduations Includes 1 4 Wheel 2 335 1 Bearing 3 PHR 303A 4 Retaining Ring 4 CK 226A Ar Plungers with Pkg of 4 5 CK 227A 4 Springs Pkg of 4 6 A p uses Set Screws 3 8 24 x 3 8 Soc Cone Pt 7 CV 220A T mes Graduated Feed Dial Assembly 001 Graduations 8 CK 229A 1 Ring Gear with 9 Be Screws 10 24 x 1 2 Soc Hd Cap CV 215M A 1 Hand Wheel Assembly Metric All parts the same as CV 215A except CV 220A is replaced with CV 220M A Metric Graduated Feed Dial Assembly 10 CK 230A 1 Upper Sun Gear Assembly with 10A CK 233A 1 7 Bushing 3 PHR 303A d Retaining Ring 11 Set Screw 3 8 24 x 3 8 Soc Cup Pt 12 CK 234A 4 Planetary Gears Pkg of 4 13 CK 235A 1 Planetary Cage Assembly N S CK 238A 1 Grease 1 Lb Can 14 CK 240A 1 Spindle amp Sun Gear with 15 4
33. placement gt Incorrect electric power beyond 10 of rated voltage including intermittent or random voltage spikes or drops gt Incorrect air supply volume and or pressure and or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment EMI Storm lightning flood or fire damage gt Failure to perform regular maintenance as outlined in SPC manuals gt Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non SPC machines tooling abrasive fixturing coolant repair parts or filtration gt Incorrect software installation and or misuse Non authorized customer installed electronics and or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND EXPRESS OR IMPLIED WHETHER AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS SPC SHALL NOT BE LIABLE FOR DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE REVENUE OR PROFIT SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER SPC s LIABILITY IF ANY FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT
34. re to include the following information to ensure prompt shipment of correct parts 1 The part number and description of each part desired obtained from this parts catalog 2 The quantity of each part desired 3 The voltage frequency and phase when ordering electrical parts 4 The model and serial number of the machine obtained from the name plate where there is any question concerning a part HOW TO USE THIS PARTS LIST Step 1 Locate desired part on illustration Note item number Step 2 Locate item number in the parts list Step 3 If the item has part number listed order by part number and the description A part number in light face type indicates that it is a component of the last preceding part number in bold face type Step 4 If no number is listed order the part number of the unit of which the desired part is a component ORDER ONLY BY PART NUMBER AND DESCRIPTION NOT by item number NOTE In this manual parts may be followed by For CE Machines or For Non CE Machines to denote domestic machines from exported machines The CE version is constructed to meet the requirements of the European market and is available to any customer Step 1 14 ORDER BY PART DESCRIPTION NO NUMBER QTY Step 2 1 MVH 4499A 1 Spindle Cap includes Screw M6 x 1 x 16 SHCS Step 3 3 PHW 354 3 ge Washer M6 4 MVH 4422 1 Inner Spindle Nose 14 PEM 870A 1
35. s been turned off and CHARGE lamps are extinguished WARNING The capacitors are still charged and can be quite dangerous vi 5 Introduction ana sun nein HOW Orde How To Use This Parts List General Information ESD Prevention Review Limited Product Warranty Sunnen Software License General Safety Instructions Contents SECTION DRIVE ARM ASSEMBLY A us ca ie Dive AIM marenn Dive AI eh eret een D Gear Reducer 4 Related SECTION CARRIAGE ASSEMBLY E Carriage SECTION ELECTRICAL COMPONENTS Electrical Operator SECTION IV BASE ASSEMBLY Right Front s cerit te J Rear ere Re ana SECTION V OPTIONAL ITEMS Mandrel Adapter Clamp
36. ts 5 16 18 Hex Clutch Actuating Arm Assembly with d Shouldered Pivot Spacer 28222 Washer 5 16 Plain Screw 5 16 18 x 1 1 2 Hex Hd Cap Leste Clevis Pin Spacers TES Hair Pin Cotter Connecting Link Assembly with Washer 5 16 Plain ee Retaining Ring N S indicates Not Shown Parts continued on next page Page 9 SECTION I DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE C cont d ORDER BY ITEM PART NO NUMBER QTY 40 163 Clutch Idler Arm amp Pin with 4 Grease Fitting 42 1 Set Screw 5 16 18 x 1 2 Soc Cup Pt 43 CK 160A 43A CK 162A 44 CK 164A 46 PHR 301A 50 CK 172A 51 CK 185A 56 CK 267A 57 CK 255A 58 CK 265A 59 CK 269A 60 PHR 304A CK 270A 61 CK 271A 62 PBR 27A 64 PBR 25A 65 CK 280A 66 CK 89A CK 90A 67 68 PBR 30A 69 70 CK 92A 71 CK 312A CK 120A 72 73 PBR 31A 75 PSP 101A oa aa cl o Do ol ae DD 1 cl o oh l l lh o ol lb Idler Pulley Assembly with ER Bearing Clutch Idler Arm Shaft with Washer 5 8 Plain Retaining Ring nos Nut 1 2 13 Hex Clutch Spring Anchor Pin Spring Clutch Stop Assembly with Ascott Washer Special Screw 3 8 16 x 1 Hex Hd Cap Spring Anchor Pin Pkg of 2 Feed Pawl Upper Feed Pawl Lower Double Eccentri
37. your company in the battle against the hazards of static electricity When you are working with ESD sen sitive devices make sure you GROUND ISOLATE NEUTRALIZE SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries SPC warrant that all new SPC honing machines gaging equipment tooling and related equipment will be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC Upon prompt notification of a defect during the one year period SPC will repair replace or refund the purchase price with respect to parts that prove to be defective as defined above Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired if possible at customer s request Customer shall be charged current rates for all such repair Prior to returning any SPC product an authorization RMA and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer Warranty Limitations and Exclusions This Warranty does not apply to the following Normal maintenance items subject to wear and tear belts fuses filters etc Damages resulting from but not limited to Shipment to the customer for items delivered to customer or customer s agent F O B Shipping Point gt Incorrect installation including improper lifting dropping and or
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