Solutions Plus™ Programmer/Controller User Manual Version 3
Contents
1. SPair Original air channel setpoint PVair Air channel process variable SPprod Product channel setpoint PV prod Product channel process variable QDair Quick Draw air setpoint Heating Rule The Heating Rule is used when SPair gt SPprod Delta SPair SPprod Threshold SPprod Heating Value Ratio Delta Heating Value If PVprod is below Threshold QDair is the same as SPair When PVprod goes above Threshold SPair is decreased by Ratio degrees for each degree that PVprod is above Threshold Example SPair 85 0 SPprod 65 0 and Heating Value 2 Delta 85 0 65 0 20 Threshold 65 0 2 63 Ratio 20 2 10 When the PVprod is greater than 63 0 the SPair is reduced by a ratio of 10 When PVair reaches 63 0 then SPair is reduced to 75 0 When PVair reaches 64 0 then SPair is reduced to 65 0 Cooling Rule The Cooling Rule is used when SPair lt SPprod Delta SPprod SPair Threshold SPprod Cooling Value Ratio Delta Cooling Value If PVprod is above Threshold QDair is the same as SPair When PVprod goes below Threshold SPair is increased by Ratio degrees for each degree that PVprod is below Threshold Example SPair 85 0 SPprod 65 0 and Cooling Value 2 Delta 65 0 85 0 20 Threshold 65 0 2 63 Ratio 20 2 10 When the PVprod is less than 63 0 the SPair is reduced by a ratio of 10 When PVair reaches 63 0 then SPair is reduced to 75 0 When PVair reaches 642. Pt 0 to 600 C 00385 Pt 100 to 100 C 003916 Pt 0 to 100 C 003916 Pt 0 to 200 C 003916 Pt 0 to 600 C 003916 Ni 80 to 100 C Ni Oto 100 C Cu 0 to 120 C 10 Ohm 25 C 21 The chart on the preceding page shows the different analog input types used by the Solutions Plus The Analog Devices modules used have a hex code for there initial setup that does not coincide with the codes used in the Solutions Plus For example if you use a type T thermocouple the hex code on the Analog Devices module 6B11 would be 10 You would select number 16 in the Solutions Plus analog device type selection page If the instrument is equipped with the SAD module connected to the PLC rather than the Analog Devices then the addresses are by channel Channel address will be 701 and each following channel will increment this address by one For example channel 3 will have an address of 703 22 Fuzzy Logic Control Fuzzy Logic is what the Solutions Plus uses in place of traditional PID control To set the parameters for the Fuzzy Logic analysis routines go to the MAIN MENU Select CONFIGURATION and enter your level 2 password see Passwords page 27 Select CHANNEL SETUP and enter your level 3 password see Passwords page 27 At this point you can select which channel you would like to edit then select FUZZY SETUP to reach the screen pictured below Fuzzy 1 Configuration Heat Coo
3. Lo Stage Compressor Starts 11 0 500 11 0 Cycles Y Staae 1 Heat 109 0 2500 109 0 Cycles E S T Elapsed Service Time R S I Recommended Service Interval System Alarms Alarm Configuration Enter the MAIN MENU Select CONFIGURATION then enter the level 2 password see Passwords page 27 Select ALARM SETUP on the CONFIGURATION menu to enter the SYSTEM ALARMS CONFIGURATION 26 Selection of Alarms System Alarm Selection will display a scroll bar of all available alarms and let you choose which one will be looked for An ON setting will cause the controller to acknowledge that particular alarm while an OFF will cause the controller to ignore it NOTE If an alarm is disabled in the Solutions Plus it will not necessarily allow the system to operate Additional safeties have been built in to protect the equipment In the Event of an Alarm Alarm Occurs If an alarm is triggered the word ALARM will be displayed in the upper right corner of the screen Touching this will bring you to the ALARM STATUS page Here you can view all of the active alarms The alarm that has failed will be displayed in red ALARM ACKNOWLEDGE will acknowledge the alarm and quiet any audible alarm that may be active but will not reset the alarm Once the alarm has been satisfied returned to normal the ALARM RESET key will reset the internal alarms and allow the system to function normally again Pressing the DONE button again will bring you b
4. Selecting this item when a data disk is in the floppy drive will display a list of programs stored on that disk Enter the number of the program you wish to load If you select a program name that has the same name as a program in memory you will be warned and asked if you wish to over write the program in memory or not Saving a Program Save Program Selecting this item with a data disk in the floppy drive will display a list of programs in the controller s memory Select the name of the program you wish to save If you enter a name and that program already exists on the disk you will be warned and asked if you wish to over write the file on the disk or not Delete a Program Delete Program Selecting this item will display a list of programs in the controller s memory Select the name of the program you wish to delete Once you select COMMIT you will be prompted Are You Sure Selecting Yes will permanently delete the program 15 View a Program View Selecting this item will display a graphical representation of your program Select the view button on the lower right of the screen and your program will be displayed in a graph format This is a good way to determine if the program was written as expected System Logging From the Main Menu select Logging Enter the level 1 password see Passwords page 27 when requested and the LOGGING screen will appear Logging Y Commit Cancel Control Data Destination Log Fil
5. 0 then SPair is reduced to 65 0 33 Remote Communications What is it The Envirotronics Solutions Plus controller utilizes a COMMAND mode in which a remote source may send commands to the Solutions Plus and it will respond with requested data status or an error if one has occurred Communications Setup To set the default mode of remote communications first locate the MAIN MENU on the Solutions Plus Then select the configuration button You will be asked for the level 2 password see Passwords page 27 Enter the password and you will be given the CONFIGURATION MENU Then select REMOTE SETUP followed by the level 3 password see Passwords page 27 and you will enter the COMMUNICATIONS SETUP Serial Port Setting 1 Serial Port Tells the Solutions Plus which serial port it should use Note This is pre wired at the factory for COM 2 2 Baud Rate lets you set the speed at which the Serial Port talks You may select between 110 300 600 1200 2400 4800 9600 19200 28800 38400 56000 57600 115200 128000 and 256000 Baud rates 3 Parity tells the controller how to send and receive the actual data bits whether there should always be an EVEN number of bits ODD number of bits or a don t care NONE of the parity of the bits 4 Data Length sets the number of bits that the serial port will use for actual data This is a toggle between 7 and 8 bits 5 Stop Bits sets the number of bits that the serial port will
6. 40 246 20 254 489 20 248 00 255 491 00 249 80 256 492 80 251 60 257 494 60 253 40 258 496 40 255 20 259 498 20 257 00 260 500 00 258 80 261 501 80 260 60 262 503 60 262 40 263 505 40 264 20 264 507 20 266 00 265 509 00 267 80 266 510 80 269 60 267 512 60 271 40 268 514 40 273 20 269 516 20 275 00 270 518 00 276 80 271 519 80 278 60 272 521 60 280 40 273 523 40 282 20 274 525 20 284 00 285 80 F to C F C F C F C F C 49 F to C continued 68 69 70 72 73 74 104 105 106 107 108 109 20 00 20 56 21 11 22 22 22 78 23 33 23 89 24 44 25 00 25 56 26 11 26 67 27 22 27 78 28 33 28 89 29 44 30 00 30 56 31 11 31 67 32 22 32 78 33 33 33 89 34 44 35 00 35 56 36 11 36 67 37 22 37 78 38 33 38 89 39 44 40 00 40 56 41 11 41 67 42 22 42 78 F C F C 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 98 89 99 44 100 00 100 55 101 11 101 67 102 22 102 78 103 33 103 89 104 44 105 00 105 55 106 11 106 67 107 22 107 78 108 33 108 89 109 44 110 00 110 55 111 11 111 67 112 22 112 78 113 33 113 89 114 44 115 00 115 55 116 11 116 67 117
7. Access Viewer toolbar have the following functions Description Displays information about the connection to the operator terminal Enables full screen viewing mode To exit from full screen mode use Crtl Esc right click on the taskbar icon for Remote Access Viewer and uncheck Full screen Request screen refresh Save connection options to a brav file See the section Connecting using brav files Displays help Contents amp Index for Remote Access Viewer 58 Controlling the Solutions Plus Clicking with the mouse on the function keys on the Solutions Plus image or with the PC keyboard controls the Solutions Plus On an Solutions Plus with a touch screen you click directly on the screen Text strips for the Solutions Pluss are not shown in Remote Access Viewer Security Remote Access Viewer encrypts passwords sent over the network but the rest of the traffic is sent as is unencrypted Using Remote Access Viewer over the Internet or other untrusted networks can be a security risk Note The Internet is not the same thing as an Ethernet LAN Local Area Network It is considered safe to use Remote Access Viewer in a stand alone LAN Using a Web Browser as a Viewer The built in VNC server in the Solutions Plus also contains a small VNC applet You can connect to the Solutions Plus with a web browser that supports Java applets e g Microsoft Internet Explorer The picture of the Solutions Plus frame is not disp
8. and let you select one of log files to be saved to a diskette CDRW or USB Memory Stick Print Log will list the log files stored in memory and let you select one of those files for printing to the printer port The information will be printed in a standard text format Delete Log will erase a log file from memory Selecting this item will display a list of the log files in memory Enter the number of the log you wish to clear and press Delete Log 17 Configuring Analog Channels Entering Channel Configuration To get to the channel configuration menu first enter the MAIN MENU Now select Configuration You will be prompted for the level 2 password see Passwords page 27 enter it and you will be brought up to the CONFIGURATION MENU Once here select Channel Setup You will be prompted for your level 3 password see Passwords page 27 enter it and you will be brought to the Channel Configuration page Using the scroll bar enter the channel number that you wish to edit These items are typically pre set at the factory to match your installation Channel Configuration Select the channel you want to configure a Ch 1 Chamber Temperature then set its configuration N Fuzzy Setup ape i a Ch 1 Chamber Temperature N Sensor Setup 18 Sensor Setup Channel 1 Configuration Enabled Controlled Y Commit Basic Configuration Analog Device Address 701 Cancel Analog Device Type 61 es
9. the step that you would like to move Select Cut This will place the step information into memory You can then advance to the part of the program where you would like to place the step and select Paste Copying a program step To copy a program step advance to the desired step and select Copy The information from this step will be copied into memory Advance to the step where the information is to be placed and select Paste See Paste Step later in this section Paste a program step Paste will place a step from memory into the desired section of the program If you have selected Cut or Copy see above then that step is loaded into memory Advance to the area of the program that you would like to place the step Select Paste The step will then be copied to that position This can be done as many times as desired Once a step is loaded into memory it will remain until either you exit the program or copy a different step into memory NOTE Only one step can be copied into memory at a time Insert a program step Insert will allow you to insert a step between any two steps in the program To use advance to the point in the program where you would like to insert the step select Insert Delete a program step To delete a step advance to the step that is to be deleted and select Delete The step will then be deleted from the program NOTE Once a step is deleted It can not be replaced with the Paste function Loading a Program Load Program
10. the units selection does not automatically configure the engineering units Scaling Engineering Units Minimum This is for scaling received data The number entered here will be the number displayed when the data received equals the Analog Sensor Min value Engineering Units Maximum This is for scaling received data The number entered here will be the number displayed when the data received equals the Analog Sensor Max value Example You need Degrees F The Module type is T thermocouple in degrees C analog Min and Max set to 0 and 100 respectively The module will send the 0 to 100 in degrees Celsius to the System Plus To get degrees F simply enter 32 and 212 for options 4 and 5 32 F 0 C 212 F 100 C and your data is scaled before it is displayed See the conversion chart starting on page 48 of this manual NOTE The range set by options 4 and 5 determine the Min and Max input range for that channels setpoint NOTE The values in 1 and 2 must correlate with the values in 4 and 5 A typical configuration for a two channel instrument will be as follows Channel 1 Channel 2 Analog Device Address 001 002 Analog Device Type 16 05 6B11 T Thermocouple 100 400 C 6B11 5V Analog Sensor Min 80 0 0 0 Analog Sensor Max 180 0 5 0 Channel Units 01 C 22 RH V Engineering Units Min 80 0 0 0 Engineering Units Max 180 0 100 0 To display F channel engineering units min will change to 1
11. waits between the activation of the first stage of cooling and the second stage of cooling The allowable settings are 0 to 20 seconds 11 Dead Band represents the percent of the temperature range above and below the set point in which heating or cooling is not called for The temperature must go out of this range in order for heating or cooling to be called for The allowable settings are 0 to 100 percent 25 Maintenance The maintenance system of the Solutions Plus Controller allows you to keep track of the amount of time or the number of cycles a component has endured in the operation of the equipment Maintenance List Setup To select items for maintenance tracking enter the MAIN MENU Then select configuration and enter your level 2 password see Passwords page 27 to enter the CONFIGURATION menu Now select MAINTENANCE SETUP to enter the MAINTENANCE SETUP screen Maintenance Information Enter the MAIN MENU Select Maintenance to enter the MAINTENANCE INFORMATION screen This displays the actual use hours for the equipment selected in the Maintenance List Setup Maintenance Information Y Done A Circ Motors Hours Hi Stage Compressor 12 7 2000 12 7 Hours Lo Stage Compressor 12 2 2000 12 2 Hours Stage 1 Heat mi 21 0 8760 21 0 Hours Stage 2 Heat 20 7 8760 20 7 Hours Steam Gen Element 9 4 8760 9 4 Hours Hi Stage Compressor Starts 14 0 500 140 Cycles
12. 004 RTD 80 C to 180 C ohms 4 20 mA 4 mA 0 and 20mA 100 milliamps 0 5 VDC 0 VDC 0 and 5 VDC 100 volts 5 Record your readings and repeat for each 6B module on the analog board NOTE On units supplied with humidity sensors you must verify the type of sensor being used before attempting verification of the readings Some sensors are not temperature compensated at the sensor The temperature compensation correction is accomplished in the Solutions Plus If the units is listed as either RH R or RH V then the units must be changed to selection 3 before the verification procedure can be started Reference page 17 to change this setting This will allow for 42 a linear signal from the calibrator to accurately display the desired output Once the verification process is complete the units must be restored to the original setting before returning the unit to operation NOTE On units with channel 2 configured for wet bulb dry bulb humidity readings you must either verify the readings as a temperature setting or a constant temperature must be inputted to channel 1 while verifying channel 2 In the first case channel 2 setup should match channel 1 change channel units to C NOTE Reference page 17 to change this setting Once verification is complete you must change the channel units back to RH 1 The second will require a second calibrator of the proper type to input a constant temperature to channel 1 6 The verif
13. 12 0 and engineering units max will change to 356 0 The channel units would then be set to 02 F See the charts starting on page 48 for temperature conversions Channel Setup Module Hex Code Notes Plus Adar 20 Description 6B1 1 15mV 6B11 50mV 6B11 100mV 6B11 500mV 6B11 1V 6B11 5V 6B1 1 20mA 6B11 J Thermocouple 0 to 760 C 6B1 1 K Thermocouple 0 to 1000 C 6B11 T Thermocouple 100 to 400 C 6B11 E Thermocouple 0 to 1000 C 6B11 R Thermocouple 500 to 1750 C 6B11 S Thermocouple 500 to 1750 C 6B11 B Thermocouple 500 to 1800 C 6B12 50V 6B12 10V 6B12 5V 6B12 1V 6B12 500mV 6B12 150mV 6B12 20mA 8AD T Thermocouple 148 to 662 F 8AD J Thermocouple 148 to 1112 F 8AD K Thermocouple 148 to 2192 F 8AD T Thermocouple 100 to 350 C 8AD J Thermocouple 100 to 600 C 8AD K Thermocouple 100 to 1200 C 8AD 20 000 uA 250 uA 8AD 20 mA 5 0 uA 8AD 20 mA 2 50 uA 8AD 4 000 uA to 20 000 UA 2 0 uA 8AD 4 to 20 mA 4 0 uA 8AD 4 to 20 mA 2 0 uA 8AD 10 000 mV 1 mV 10V 2 5 mV 10V 0 63 mV Pt 100 to 100 C 00385 Pt Oto 100 C 00385 Pt O to 200 C 00385
14. 22 154 67 78 199 92 78 244 117 78 110 43 33 155 68 33 200 93 33 245 118 33 111 43 89 156 68 89 201 93 89 246 118 89 112 44 44 157 69 44 202 94 44 247 119 44 F to C continued F 248 120 00 293 145 00 338 170 00 383 195 00 249 120 55 294 145 55 339 170 55 384 195 55 200 121 11 295 146 11 340 171 11 385 196 11 287 288 123 33 123 89 124 44 125 00 125 55 126 11 126 67 127 22 127 78 128 33 128 89 129 44 130 00 130 55 131 11 131 67 132 22 132 78 133 33 133 89 134 44 135 00 135 55 136 11 136 67 137 22 137 78 138 33 138 89 139 44 140 00 140 55 141 11 141 67 142 22 142 78 F C F C 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 199 44 200 00 200 55 201 11 201 66 202 22 202 78 203 33 203 89 204 44 205 00 205 55 206 11 206 66 207 22 207 78 208 33 208 89 209 44 210 00 210 55 211 11 211 66 212 22 212 78 213 33 213 89 214 44 215 00 215 55 216 11 216 66 51 52 Hexadecimal Conversions Hex Decimal Decimal Decimal Decimal Oo A Ne o o O A o OE 768 ps s so 120 20480 6 6 os 156 24578 1 792 28 672 Example Data register reports the value 0384 From the second column you would find the conversion value for the 4 This equals 5 Next you find the value for the 8 in the third column This e
15. 28 points all points can be maintained 80 points 0 to 999 9 seconds 45 points 0 to 9999 all points can be maintained 2 points all points can be maintained Internal relay Shift register Counter Reversible counter CPU error WDT transmission error operation code error Temperature Conversions C F C F C 53 54 104 80 31 23 80 14 57 20 59 138 20 103 00 30 22 00 15 59 00 60 140 00 101 20 29 20 20 16 60 80 61 141 80 99 40 62 97 60 3 95 80 4 94 00 65 92 20 66 90 40 67 88 60 68 86 80 69 85 00 70 83 20 71 81 40 72 79 60 73 77 80 74 76 00 75 74 20 76 72 40 77 70 60 78 68 80 79 67 00 80 65 20 81 63 40 82 61 60 3 59 80 4 58 00 85 56 20 86 54 40 7 52 60 88 50 80 89 49 00 90 47 20 91 45 40 92 43 60 93 41 80 94 40 00 95 96 97 127 40 98 208 40 129 20 99 210 20 143 60 145 40 147 20 149 00 150 80 152 60 154 40 156 20 158 00 159 80 161 60 163 40 165 20 167 00 168 80 170 60 172 40 174 20 176 00 177 80 179 60 181 40 183 20 185 00 186 80 188 60 190 40 192 20 194 00 195 80 197 60 199 40 201 20 203 00 204 80 206 60 47 C to F continued C F C F F C F 222 80 224 60 242 467 60 226 40 243 469 40 228 20 244 471 20 230 00 245 473 00 231 80 246 474 80 233 60 247 476 60 235 40 248 478 40 237 20 249 480 20 239 00 250 482 00 240 80 251 483 80 242 60 252 485 60 244 40 253 487
16. 5 These commands control the starting and stopping of the program and system They correspond to the options available when the START and STOP keys on the front panel are pushed emergency stop hold program resume program start program start system stop program stop system Manual Control set setpoint channel value read setpoint channel read pv channel read deviation channel set event event_num Boolean read event event_num read events set aux aux_num Boolean read aux aux_num read auxs has the same effect as pressing the STOP SYSTEM button puts the running program on hold This is the same as pressing HOLD PRESENT VALUES restarts a holding program starts the selected program starts the system stops the running program stops the system sets the setpoint for a specified channel Example set setpoint 2 23 5 returns the specified channel s setpoint returns the specified channel s P V returns the specified channel s deviation sets the specified event to the specified state Example set event 7 false returns the current state of the specified event as either ON or OFF returns a string containing the state of all events as displayed on the PROGRAM MENU page with for off and the corresponding event number for on sets the specified aux to the specified state Example set aux on returns the current state of the specified aux as either ON or OFF
17. BAD T Thermocouple 100 350 C a Print Analog Sensor Minimum Analog Sensor Maximum 130 0 N a Channel Units Vv Engineering Units Min 40 0 Name Engineering Units Max 130 0 zones Addressing Channels Analog Device Address tells the Solutions Plus at which address the particular module for this channel resides This needs to be the same address as that which the module itself was configured to Analog Device Type This will give you a list of possible configurations for the different analog modules This tells the controller what type of module it is talking too and what range of data it can expect NOTE The analog device type selected must match the installed analog module for proper operation This is typically preset at the factory Range Setting Data Scaling Range Setting Analog Sensor Minimum Lets you set the lowest value that you should be receiving from the sensor type you have selected Analog Sensor Maximum Lets you set the Highest value that you should receive from the sensor that you have selected 19 NOTE The values entered for items 1 and 2 must be between the allowable range of the sensor type Example The Module type is a 6B11 configured to range 06 20 mA You may enter 0 to 20 4 to 20 or 20 to 20 as your analog range Displaying Units Channel Units This lets you choose from a list of 21 selections This lets you label the data on the display Note Changing
18. Connect to attempt to connect to the Solutions Plus with the specified IP address 56 Remote Access Viewer Connection Connecting to 192 168 98 47 Status Authentication scheme requested VNC Authentication When Remote Access Viewer is connecting it will prompt for a password VNC Authentication Eg Session password Cancel Session password Enter the password Enviro for full control The Solutions Plus should now be displayed on your PC Connecting using brav files You can save connection options to a brav file for later use Save the connection options by clicking on the save symbol or by right clicking in the title bar of Remote Access Viewer where the name of the Solutions Plus is shown when it is connected to the Solutions Plus and select Save connection info as Use the option button in the Remote Access Viewer Connection dialog to load a previously saved brav file the connection options in the file will then be used to make the connection to the Solutions Plus The file format brav was automatically registered on your PC when you installed Remote Access Viewer 57 Using Remote Access Viewer Remote Access Viewer presents an image of the Solutions Plus on the PC monitor The image in Remote Access Viewer is updated at regular intervals or when requested The Remote Access function has the same function as the actual Solutions Plus The Toolbar HAS Aes The icons in the Remote
19. SOLUTIONS PLUS Revision 3 Table of Contents General mformation diiniita 5 ADbIEVIAtIONS Us Ciconia anilla orar ridad op sg spa bp sabaseustenehs ARNS 5 ALMA rata 5 Starting the Solutions PIUS AA A 6 Starting the Syst m isss ristu as bia chien aad bs aaah cies cies aes 6 Start Manual Mode saka sg ag ra N E R R 6 Start via Program ia passa ansans she A nb si E A pa AA RP A A rip 6 Sel ctino a Proerain tOR UM ss tharna ii 6 Stopping the Solutions Plusi esere eere a rE is 7 Stop System Button 2 22 44 cosas A oroar renino e reus euse kene EEEE Baeble e VEEE ERS e 7 Manual Output Controleer oa e ane e e 8 Manual Eyent Control ii c c 5 sscssecssscissssostveetitesestescasyiotisasbessscsvbeasasstessaeaseasocdesevsshpssaeseaan 8 Manual SetpolMts ss ss sessi idiota boris aaa h si apa 9 SIDE us ti O EEE 9 Programming the Solutions Plus Controller onoonnnicninnncnonononncnnonconcnncnncnncnncnnconononononononnonnnnnon nenna 10 Creating a New Prod Ani 11 Editing Pro aii 11 The Editof Stre ns asnast er gasalega E a a SR oros 12 Edit Menu Commands Huici n ee 14 Removing an existing program st p 0 00e eeen renn err rare ner rns 14 Copying a program Step iii bid wits hatin sk ds id Ii Haves atau ii d 14 Paste a Program Step a meirein iir e codon caasiecesses EEE sa a a 14 Inserta progran AA la saa na k Fl al aaa brimi Aa sakn RE na ekg aka ab p5 A RA 14 Delete a prosta
20. ack to the diagnostic menu at which you entered the alarm display mode All Failed Ok History Log hans peseto Ts Lo Stage Oil Press Switch Hi Stage Head Temp Switch Hi Stage HiLo Press Switch Circ Motor 1 Overload Switch Circ Motor 2 Overload Switch Temperature Sentry High Heat Limit 1 Steam Generator TAS Y Alarm Acknowledge Alarm Reset 27 General Configurations This section will deal with other aspects of the Solutions Plus CONFIGURATION MENU that is not covered in previous sections The CONFIGURATION MENU is shown below Mon A cc Configuration Menu Channel Setup amp Passwords PV Alarm Setup Set Time Date Alarm Setup System Software Channels NN Maintenance Setup Chamber Setup Events Auxs po Printer Setup ss Remote Setup Passwords This will bring you to a screen in which you can enter the level 1 through level 4 passwords The factory default passwords are 48 through 51 respectively NOTE If the level 4 password has been lost you may enter this screen by using a standard 101 or 104 key keyboard Power off the Solutions Plus and connect the keyboard to the connector on the bottom of the instrument This is a PS2 type connector Apply power to the Solutions Plus and once the system has booted up use the touch screen to reach the password page Once here using the keyboard enter the password ENVIRO This will allow you access to the pa
21. ange Accuracy typical 25 C and 5 00 VDC Module Hex Code Description Typical Accuracy 6B11 15mV 0 03 mV 6B11 50mV 0 015 mV 6B11 100mV 0 0055 mV 6B11 500mV 0 005 mV 6B11 1V 0 005 V 6B11 5V 0 005 V 6B11 20mA 0 008 mA 6B11 J Thermocouple 0 to 760 C 6B11 K Thermocouple 0 to 1000 C 6B11 T Thermocouple 100 to 400 C 6B11 E Thermocouple 0 to 1000 C 6B11 R Thermocouple 500 to 1750 C 63 C 6B11 S Thermocouple 500 to 1750 C 62 C 6B11 B Thermocouple 500 to 1800 C 1 2 C 6B12 50V 0 015 V 6B12 10V 0 006 V 6B12 5V 0 005 V 6B12 1V 0 005 V 6B12 500mV 0 005 mV 6B12 150mV 0 005 mV 6B12 20mA 0 008 mA 6B13 Pt 100 to 100 C 00385 0 02 C 6B13 Pt 0 to 100 C 00385 0 02 C 6B13 Pt 0 to 200 C 00385 0 02 C 6B13 Pt 0 to 600 C 00385 0 02 C 6B13 Pt 100 to 100 C 003916 0 02 C 6B13 Pt 0 to 100 C 003916 0 02 C 6B13 Pt 0 to 200 C 003916 0 02 C 6B13 Pt 0 to 600 C 003916 0 02 C 6B13 Ni 80 to 100 C 0 05 C 6B13 Ni 0 to 100 C 0 05 C 6B13 Cu 0 to 120 C 10 Ohm 25 C 0 13 C 6B13 Cu Oto 120 C 10 Ohm 0 C 0 11 C 8AD 10 VDC 60 mV 8AD 20 mA 120UA 8AD T Thermocouple 100 to 350 C 1 0C 8AD K Thermocouple 100 to 1200 C 1 3C 8AD J Thermocoup
22. ay an informational page on the chamber You may select High Stage Compressor Low Stage Compressor or Enviromiser depending on system configuration Each selection will allow you to view current values for each compressor as well as historical data for discharge temperatures oil pressures suction pressures and discharge pressures Chamber Status This item will display a screen depicting the refrigeration system for your chamber It will display all current values of the refrigeration system Channel Summary This item will give a list of what the channels are configured as It will display the channel numbers address of the analog module for each channel the analog device type and its units the sensor range settings and the engineering units range Alarm Status This item will give you a screen to view the status of all the enabled system alarms You can select All Failed OK History and Log 31 Quick Draw Optional This section will deal with the Quick Draw option of the Solutions Plus Quick Draw is designed to control product temperature It also aids in allowing faster temperature change rates of the product Quick Draw This will bring you to a screen in which you can use items 1 2 and 3 to enter the Quick Draw Status and Values Mon Oct 19 09 12 48 1998 Channels Pa StartiStop Menu Quick Draw Status s On Y Commit 2 0 X Cancel EC BC Heating Value EC Cooling Val
23. can be used to operate a peripheral device These are located on the PLC and are triggered from the Solutions Plus The PLC outputs are rated at 2 amps 120 VAC NOTE Events are typically wired for 120 VAC operation at Event 1 Event 2 Event 3 Event 4 Selecting an item by touching it switches its state between ON and OFF Event 5 A green light indicates ON and a red light indicates OFF Event 6 Event 7 Event 8 Event A Event B Event C Event D Event E Event F Event G Event H the factory Aux Aux Aux Aux Aux Aux Aux Aux These allow you to turn Auxiliaries through 8 ON or OFF e KL NOTE These options only require that the internal safeties to the individual output be set to their proper positions Also these can not be changed while a program is running Manual Setpoints With the system started see Starting the System page 6 you may enter values respectively for all active channels If all safeties are OK the system will then try to achieve the manual setpoints you entered NOTE If a program is running you will be warned that the setpoint can not be changed while a program is running Slope In manual mode you can set a ramp rate for temperature changes This can be set in degrees per hour minute or second The Hold Release button allows you to hold a ramp at any time in manual mode NOTE If the word Release is visible the ramp is in HOLD mode and if Hold is visible the ramp wil
24. compare the values and based on the settings will make adjustments as required The larger the value the more often comparisons are made for adjustments The allowable settings are 0 to 100 Pp etpoint iN NV AE os Variable P rocess Variable sensitivity set Sensitivity set Sensitivity set to high to low correctly NOTE These values are typically factory set and usually do not need adjustment If the product load changes and a change in performance is seen an adjustment may be made Caution should be taken to ensure that overshoot is kept to a minimum A value to large in item 3 or 4 may cause oscillation of temperature and a longer period of time to obtain the setpoint A value too low may cause the controller to not be able to reach its setpoint NOTE The following items may not apply to all installations 5 Heat Max Power is used to adjust the maximum amount of on time in terms of a J percentage of the Heat Cycle Time The allowable settings are 0 to 100 percent 6 Cool Max Power is used to adjust the maximum amount of on time in terms of a percentage of the Cool Cycle Time The allowable settings are 0 to 100 percent NOTE The maximum power setting uses the cycle time to determine the maximum allowable on time per cycle With the cycle time set at 4 seconds and the max power set at 50 the output will be on for 2 seconds and off for 2 seconds The output will continue to pulse at this rate until the set p
25. e time cool cycle time heat sensitivity cool sensitivity heat max power cool max power heat min time cool min time heat stage delay cool stage delay dead band edit fuzzy channel enters this editing mode on the specified channel edit read fuzzy fuzzy returns the current value of the specified fuzzy value for the channel being edited edit set fuzzy fuzzy value sets the specified fuzzy control parameter to the specified value 41 Calibration and Preventative Maintenance Preventative Maintenance should be done as described below 1 Regularly dust the outside surfaces and keep the Solutions Plus interior free of dust and debris especially any pieces of wire or metal that may cause shorts 2 Periodical inspection of the battery located in the PLC It should be replaced every 3 to 5 years depending on use The battery is only in use while the control power to the PLC is disconnected Calibration The Solutions Plus is calibrated at the factory and generally does not need re calibration If re calibration is required the following steps must be used Equipment required Review your application for the specific equipment required 1 Thermocouple calibration standard calibrator such as a Biddle model 720350 or Barber Colman model PA39 or equivalent and appropriate thermocouple extension wire Precision resistance box accuracy 0 1 or RTD calibrator and appropriate wires A calibrated millivolt or milliamp sou
26. ed to connect a USB keyboard to the Solutions Plus for the following operation 2 Depress and release the Windows key on the keyboard to bring up the Start Menu 3 Touch Control Panel 4 On the control panel double click Network Connections 5 Double click Local Area Connection 2 6 Click Properties 7 Select Internet Protocol TCP IP and then click Properties 8 Use an IP Address of your choice or one assigned by your IT Department 9 Complete the IP address and Subnet mask fields by using the values in step 8 10 Click OK on the Local Area Connection Properties window It is not necessary to restart your Solutions Plus
27. ee Manual Output Control page 8 The other method is by utilizing the Program Setup Mode and a program See Programming the Solutions Plus Controller page 10 Starting the System Press the Main Menu button on the main screen Then select the START STOP Menu button A window appears with three possible options If any of these options are not present it indicates that option is already in effect Start Manual Mode Start System will start the system It will now begin to achieve any manual set points that have been entered provided all system safeties are satisfied see Manual Output Control page 8 Start via Program Start Program allows you start a selected program After selection is entered the system will start the selected program provided that all system safeties are satisfied Note that you must have a program selected to run Selecting a Program to Run To choose a program to run you must be on the PROGRAM SETUP screen Press the MAIN MENU button on the lower left of the Solutions Plus touch screen and select START STOP Menu button At this point you may select the PROGRAM SETUP button to enter the Program Setup screen IE spo00342 DAR Program Setup Select Program Y Commit X Cancel Channel 1 Initial Setpoint Program Start Step This is the PROGRAM SETUP screen Its available options are described below Power Failure Mode Start Time Stop Time Select Program will give you a list
28. eecaeceaeeeseeeneees 41 Operating Condicion 46 Temperature ConverslodS inside 47 E REC 47 Cito E CAMI at 48 AN 49 F to au 0 11 B10 ii iia 50 F 10 comtinued ses ican Seat tein atti ea Ae 51 Remote Access and Control of Solutions Plus Optional ccccceescesseesceesceeeceeeceseceeeceaeceeceeeaeeeseeeeeees 53 IO UCI ictericia i tad IR VISSI 53 Installing Remote Access Viewer ccssesecssecssesecseeseceeeecsseeeeesecseesecsessecsaeeesscenaeeessaseaeesesaeeeeens 54 System Requires ias 54 Activate Java console id 54 Install oriol ans 54 Uninstall aabt 54 Connecting to the Solutions Plus siioni neesiet ren ieee ireanii eeke ie eSEE E an 55 VNG SOLVER ainia ir 55 Connection profiles issiran o EEE a a E E E tees 55 WING Authentication 00d dsd 56 Connecting using bray ln ais 56 Using Remote Access Vi Wer a na n ad db ao 57 The Too bars a ic E EE A A O EE ee 57 Controlling the Solutions Plus oooonccicnnnnnonoconononnconnoncnncnnnonocononnononononn non rnnonncn coronan E A none 58 Ta rallado 58 Using a Web Browser as a Vie Wer sescssesecesecssesecersecsseecessecatesecseesecneeecsaseeeneesaeeeeeaeeateaeeners 58 Connecting to the Solutions Plus 2 0 0 cee eseecseseceseceeecsersecsaeeeceecsaeeeesaecaeeeesnereeeeaees 58 VNG Authentic OM ini a id aaa 59 A NT 59 Setting the IP Address for the Solutions P US o oononicnnnnononoconnononnconcnnononononoconnono conocio eeen 60 Setting
29. es Logging Status Logging On Interval Logging g On every 60 seconds What You Can Log Logging Data Logging On tells the controller that you wish to log data When to Log Data Interval Logging indicates that you wish to have the data logged only at set intervals of time A NO here indicates that you wish to log data whenever that data such as steps or events change 16 Set Logging Rate is the interval time between data samplings for logging Requires that Interval logging on this menu be set to YES The minimum setting is 60 seconds Log Event Outputs indicates that you wish to log the event outputs Log Aux Outputs indicates that you wish to log the auxiliary outputs Log Steps indicates that you wish to log the step numbers of the program you are running Log Channel 1 10 PV amp SP These indicate that you want the Process Variable and the Set Point of the respective channels logged Logging Alarms Trigger indicates that you wish to log alarms that get triggered Acknowledge indicates that you wish to log the acknowledgment of any alarms Return to Normal indicates that you wish to log the resetting of alarms Destination of Logged Data Log To Memory Will cause logging data to be written in the controller s memory Log to Printer will cause logging data to be written to a printer connected to the Solutions Plus Log Clearing Printing and Storage Save Log will list the log files stored in memory
30. f modules located on your analog board and press ENTER 11 Select the module to be calibrated 12 At this point the software will prompt you to apply the appropriate input signal Biddle 720350 or Barber Colman PA39 or equiv Adjust calibrator for proper setting as software indicates and press ENTER 13 The software will automatically indicate if the calibration attempt was successful If successful move the input wires to the next 6B module to be calibrated and repeat steps 10 and 11 If for some reason the module does not calibrate correctly consult the factory for service 14 Exit the calibration program and reconnect any cables that were removed for the calibration procedure 15 After the calibration procedure is complete repeat verification steps 2 through 6 and record your adjusted readings If out of tolerance condition continues consult factory for service Verification and Calibration Procedures for the Mitsubishi FX2N 8AD For the following procedures verifying or calibrating the 8AD the following must be done first 1 Goto Main Menu and select Configuration 2 Select Chamber Setup Level 5 password 3 Select PLC Update 43 4 For channel 1 change data register D900 to 25 for channel 2 change D901 to 25 and the same for each additional controlled channel Verification 1 From the manual supplied with your equipment find the drawing depicting the analog input configuration This is on the main electrical
31. function as the actual Solutions Plus 54 Installing Remote Access Viewer Remote Access Viewer is VNC client program used for remote access and control of an Solutions Plus System Requirements To use Remote Access Viewer a PC with at least 5 MB of available memory and Microsoft Windows 2000 XP Professional is required Remote Access Viewer can be used on either a color or monochrome screen Microsoft Internet Explorer version 5 0 or later must be installed on the PC Activate Java console In Microsoft Internet Explorer it can be useful to activate the Java console function when troubleshooting Select Tools Internet Options in Internet Explorer click Advanced and select the box for Activate Java console Restart the browser Also check that the latest version of Microsoft Virtual Machine or Sun Microsystems Java Virtual Machine is installed on the PC Download the latest version if necessary from the Java web page http www java com search for Virtual Machine Installing Double click on the file RemoteAccessViewerSetup exe on your PC Follow the instructions in the Remote Access Viewer Setup Wizard to install Remote Access Viewer Clicking Start and selecting All Programs Remote Access Viewer Remote Access Viewer starts the program Uninstalling Remote Access Viewer can be uninstalled by using the Add Remove Programs utility in the Control Panel The Remote Access Viewer installation does not copy any files into the s
32. ges per program step as they are displayed below You can move in between the 3 pages by touching the tabs Set Points Outputs and Program Flow If you are on a step and there is a step number greater than the one you are on you may continue to use the arrow keys to move to those as well Edit Program TEST 1 98 Cut Copy fRPaste 7i insert ti Delete Bx Ch s Y Done Set Points Outputs Program Flow Set Point G Soak Channel 1 25 0 EG Channel 2 50 0 g ls Y Done Set Points Output Program Flow 1 2 3 4 5 6 7 8 be els falle la fe La A B Cc D E F G H AA A EE 1 2 3 4 5 6 i 8 Aux Outputs 9 9 g g 9 9 2 2 Ha 44 Step 1 of 5 ia kz View B Print Event Outputs 13 Edit Program TEST 1 38 Cut eA Copy Ek Paste 7 Insert i Delete Ye Ch s Y Done Set Points Outputs Program Flow Step Time 00 00 20 Repeat Cycles R Next Step 2 44 Step 1 of5 gt gt va Ez View B Print r View Program TEST 1 Step 1 Step 2 Step 3 Step 4 Step 5 00 00 20 00 00 20 00 00 20 00 00 20 00 00 20 Events Events Events Events Events 14 Edit Menu Commands Removing an existing program step There are 2 ways to remove a step from with in a program The first would be to delete it Advance to the step you wish to remove and select Delete The second way will allow you to place the step into another part of the program Advance to
33. he ALARM STATUS page returns the current list of the all alarms that are ok as it would be shown on the ALARM STATUS page returns the current state of the all alarms as it would be shown on the ALARM HISTORY page Either OK or FAIL is returned for all active alarms along with a time date stamp of the failure acknowledgement and return to normal returns the contents of the ALARM TRIP HISTORY page These commands don t fit neatly into any of the other categories set date month day year set time hour minute second read software version sets the Solutions Plus system date sets the Solutions Plus system time returns the Solutions Plus controller version as displayed on the System Software configuration page It will display the software version for the GUI touch screen and the PCM PLC Analog controller Editing Commands 39 In the command language the concept of editing is extended to include more than just editing programs There is an editor which can be in any of the following modes Edit Program Edit Fuzzy Configuration Not Editing To return to the Not Editing mode which is the default the command end edit is used You cannot be certain that the entered data has been saved until the edit mode is changed Edit Program This mode edits the specified program It is possible to be editing one program via the command language a second via the front panel and running a third edit p
34. ication is now complete If for some reason your verification indicates and out of tolerance condition use calibration steps starting at step 7 to calibrate the 6B module that is out of tolerance NOTE If the temperature reading is out of range on both the zero and span by the same amount a linear zero shift can be accomplished by changing the engineering units Min and Max settings by the same amount EXAMPLE Input of 80 82 and input of 180 178 then the engineering units can be changed to 78 and 182 respectively This will shift the readings to correspond with the input from the calibration device Calibration procedure for the Analog Devices 6B11 Modules 7 Disconnect the analog cable from the Solutions Plus and connect it to an IBM compatible P C with software diskette p n 63 1310603 in drive A Note A 30 minute warm up time for the 6B module is required if step 3 is not already complete 8 After 30 minutes ref step 3 turn on the computer At the A gt prompt type SIXBCCD and press enter At this point the software identification information should be on the screen Strike escape to continue 9 You now should see the main menu at the top of the screen Select Calibrate using the arrow keys Press ENTER to continue 10 You should now be asked for the upper limit of scanned addresses The default is 255 This refers to the number of 6B modules installed on your analog board Backspace to clear and type the number o
35. ither verify the readings as a temperature setting or a constant temperature must be inputted to channel 1 while verifying channel 2 In the first case channel 2 setup should match channel 1 change channel units to C NOTE Reference page 17 to change this setting Once verification is complete you must change the channel units back to RH 1 The second will require a second calibrator of the proper type to input a constant temperature to channel 1 5 The verification is now complete If for some reason your verification indicates and out of tolerance condition use calibration steps below to calibrate the 8AD module channel that is out of tolerance Calibration 1 Exit back to Configuration Menu Select the channel to be calibrated 2 In the channel configuration page select Zones Divide the channel configuration range by 4 to set the zone values ex 80 C to 180 C would be 65 per zone so the zones would be set at 15 50 and 115 After setting these values hit the Commit button on the configuration screen 3 Wire in your calibration meter to the channel you are calibrating according to the electrical schematic 4 Set the desired calibration point and then adjust the offset for the corresponding zone until the instrument reads within specification 5 After adjusting all zones go back to the PLC update and set all the D900 registers back to zero Restart the controller Technical Specifications Sensor Descriptions R
36. l cami Cycle Time 4 1 4 2 Sec l X Cancel Sensitivity 10 3 10 4 Max Power 99 5 99 6 Min Time 0 7 1 9 Sec Stage Delay 1 9 2 0 Sec Fk Dead Band 1 0 o7 e A This is the Fuzzy Setup screen used to adjust how the Fuzzy routines are to analyze and respond to received data NOTE The numbers used in the above referenced screen are pictorial only Consult factory for the actual settings for your equipment Fuzzy Configuration 1 Heat Cycle Time defines the maximum ON to OFF to ON time window in which heating can be called for 2 Cool Cycle Time defines the maximum ON to OFF to ON time window in which cooling can be called for NOTE For most processes a fast cycle time less than 5 seconds will produce a better control of loads with a fast response time A typical setting is 3 to 4 seconds The allowable settings are 1 to 20 seconds 3 Heat Sensitivity determines the responsiveness the controller uses to reach a channel setpoint when heating is required A typical setting is a value of 10 to 15 23 4 Cool Sensitivity determines the responsiveness the controller uses to reach a channel setpoint when cooling is required A typical setting is a value of 10 to 15 The sensitivity setting determines how often the Solutions Plus compares the setpoint and the process variable and acts on the difference By entering a value in either of the sensitivity settings the Solutions Plus will
37. l continue normally 10 Programming the Solutions Plus Controller To Load Save or Edit a program you must first be on the PROGRAM MANAGEMENT page Mon Jan 0 8 Meni What do you want to do Y Done To reach this screen select the MAIN MENU button then select the PROGRAM EDITOR button Enter your level 2 password see Passwords page 27 11 Creating a New Program Create New Program Selecting this item will display a list of programs in memory You may create a new program with a similar name by selecting one of them and modifying it or you may create a new name by touching the bar at the top of the sub screen Once your name is created select COMMIT to enter the edit program screen Mon Jan O O Enter New Program Name Touch above to enter a new program name To make a new program with a similar Y Commit name you can touch the name in the list below you want to copy then change it If you try to create a new program with the X Cancel same name as an existing program you will edit the existing one with that name 118 5MIN prg 500 5 min prg 800 5min prg EMC Qualification Test prg EMC S4G prg JAKE prg MAVLOT 10 800 prg MAVLOT 118 prg MAVLOT 500 prg Circul Editing a Program Edit Existing Program Selecting this item will display a list of programs in memory You may enter a program name from the list to edit it 12 The Editor Screens The Editor Screen is made of 3 pa
38. l time Program setup Program Setup commands correspond to those items on the PROGRAM SETUP page Since they correspond directly to these items little description is given read commands return the current value as described by the last item in the command string while the set commands modify the specified item select program program_num set start step step_num read start step set initial setpoint channel value read initial setpoint channel set start time enabled Boolean read start time enabled set start time month day hour minute read start time set stop time enabled Boolean read stop time enabled set stop time month day hour minute read stop time Alarm Control 38 These commands control and get data about the system alarms alarm reset alarm acknowledge read alarm status alarm read alarm all read alarm failed read alarm ok read alarm history read alarm log Miscellaneous Commands resets alarms This is the same as pressing the ALARM RESET key acknowledges alarms This is the same as pressing the ALARM ACK key returns the current state of the specified alarm as it would be shown on the ALARM STATUS page Either OK or FAIL is returned returns the current state of the all alarms as it would be shown on the ALARM STATUS page Either OK or FAIL is returned for all active alarms returns the current list of the all alarms that have failed as it would be shown on t
39. lamin a did iii 26 Alarm OU ii aiii a at 26 General Configuration labia 27 IRAN E AEAEE T 27 Set Time and Dat AEE A ES E EE E EEE 27 System Software ica tk pees 28 System Software Upgrade siinon naese aeee noe E a raae AE E ee a Sea 28 DIA OSEA A a ae eh ee es 29 PEC Satis cvs cteosoatehuesoug e Er AEE E E AE EREE bby 29 PEC Data si A da 29 Predictive Ci A A FE 30 Chamber Status cinta a de cuba R EE ea AAE ad aia E aci 30 Channel Summary Seira iets Rati aes a 30 SN A NT 30 Quick Draw Optional sa 31 QUICK Dra Wii dia d nde 31 Remote Communications ce r a E O E E A E O EEEE E E 33 What 1s ia 33 Communications Setup saa eae ieee Sine de ARE E E EEA R AR 33 Serial Port SetidS iarcral oo oa ab N DR 33 Handshakin ct A A ears 33 Remote Command Sets titra merei dea iE A sve is E Gk S F aia dad das de aereo 34 Program r System Control oo eee ecesceeeceseceecssecseecaeecseesaeeeeesaeseaeeeaeeeeeesseeseenseenaes 35 Manual Controlan a 35 Program Menu Commands iecroocociontononcaooniinnionasioo nro sista sas nad riendose costoso PEETI EEES 37 Pr ta SUP raoba tddi 37 Alarmi Comtat 38 Miscellaneous Commands ccecceescesscesecesecesecacecacessecaeecaeeeneeeeeeeeseenseeeseceseenaeeaeeaee 38 Editing Commands oia ia 39 Edit POSTA sucias or noo alone pu albani 39 Edit Fuzzy Configura misil 40 Calibration and Preventative Maintenance ccsccescceseceecesecscecseeeseeeneeseceecesceesecaeceaecaeca
40. layed when a web browser is used as a viewer Only the contents of the Solutions Plus s display are shown Connecting to the Solutions Plus The VNC server listens for HTTP Hypertext Transfer Protocol connections on TCP Transmission Control Protocol port 5800 as set in Solutions Plus for the Remote Access function see the section Settings in the Solutions Plus Enter the Solutions Plus s IP address followed by colon and the TCP port number 5800 in the web browser s Address field for example http 192 168 98 47 5800 if the Solutions Plus s IP address is 192 168 98 47 TightVNC desktop WinVNC Microsoft Internet Explorer File Edit View Favorites Tools Help O Back gt x E A ys Search Jp Favorites Address NIAE 59 VNC Authentication When the web browser is connecting it will prompt for a password TightVNC desktop WinYNC Microsoft Internet Explorer File Edit View Favorites Tools Help seas ions Clipboard Send Ctrai Del Password Enter the password that was set in the Solutions Plus See the section Settings in the Solutions Plus The Solutions Plus should now be displayed in the web browser on your PC Note It is not recommended to connect to the Solutions Plus via a proxy 60 Setting the IP Address for the Solutions Plus Setting the IP address in Windows XP To set the IP address within Windows XP and Windows 2000 complete these steps 1 You will ne
41. le 100 to 600 C 1 3C 45 NOTE When using thermocouple an additional error of 5 C may occur due to the cold junction compensator on the Analog Devices Backplane For thermocouple type inputs the typical accuracy can be calculated using the following formula V X Y This calculates to 5 squared Cold junction compensator 25 and 5 squared Type T thermocouple 25 25 25 5 The square root of 5 7 The typical accuracy is now 7 C for a Type T thermocouple It should also be noted that many other variables such as thermocouple extension wire can cause further error in accuracy s Operating Conditions General Specifications Operating Ambient Temperature Operating Ambient Humidity Operating Ambiance Operating Voltage Output Specifications Resistive Load Load Voltage Other Loads Isolation Digital Performance Functional Specifications Instruction Word I O Internal Relay Special Integral Relay Shift Register Timer Counter Reversible Counter Power Failure Protection Self Diagnostic Function 46 0 to 55 C 35 to 85 RH Non condensing To be free from corrosive gases 120 VAC 10 50 60 Hz 2 A pt 8 A 4 pts 250 VAC or 31 VDC surge diode required 80 VA inductive 100 W lamp Mechanical 15 basic instructions 26 applied instructions 256 input output combinations 240 points all points can be maintained 16 points 1
42. n Steps a asnar a ar ie 14 Loading a Pro Sram cis si saa eis dadas 14 Saving a Prosram ii 14 Delete a Prosram ic A IA aia 14 View a Programa o osa abba ER AB Ak b a oeat 15 System 044 SR itl ae oa o ate ew Gudea oens 15 What You Cam A dia 15 Logeme BI Soene e a od ob ld SEREEN E SS 15 Whento Log Data ts tne Mid E eas hie ts Ren RER 15 Logging Alarms oir 16 Destination of Logged Data sernik en aa pst er aaa E EE E si 16 Log Clearing Printing and Storage cee eeesecseeeecneesecseeecaecaeesecaeeseeneeeeesaeeeeeeesaees 16 Configuring Analog Chantnels scessecssesscseseressceecssecocsecneescenscsnessecesesscasessenecosseenassnenseeaecsereneeasenss 17 Entering Channel Configuration cc cseecsssscssssecsseseeeecsseeeessecseesecnesseeeasecesaecaeesecaeeaeeneseeeeaees 17 Sensor SCtU pes shasta A A ee ests 18 Addressing Channels lille 18 Range Setting amp Data Scaling nocilla 18 Range Set tias 18 Displaying Units haut area aaah en ee abet thas aie 19 Scale ia 19 Channel Setup Notes iia Nae Sis isl SAA el tes 20 Fuzzy Loi Control cli a da iaa 22 Fuzzy GONHBOLAION iii isss si is kga ar sas a ag a s g R FR ora part 22 Maintenance a 25 Maintenance List Setup ites rinena tiltal sanna sala np 25 Maintenance Information ss SAG AR RA ar 25 System ATA PS 0 503 sikk ss ak agn eaa EE Ap E aS E EEEE BE l RSG paa SB ats 25 Alarm SR n a ii 25 Selection of Alarms A a A a as 26 In the Event of ar A
43. of programs in memory Enter the name of the program you wish to run Program Starting Step lets you assign a starting step number other than step 1 to start at in the program Channel 1 10 Initial SetPoint sets the initial setpoints of channels 1 10 respectively NOTE The ABOVE initial setpoints take effect only once when the program has been started It tells the Solutions Plus where the setpoint should be at the start of the program These will typically be set at ambient Start Time Enabled allows you to enter a date and time at which you would like the program to actually begin controlling if not immediately This option will start both the system and the program You must press the Start Program for the option to work correctly Start Time is the actual date and time the program should begin its cycles This option will not be displayed unless item Start Time is set to ON NOTE If Start Time is set to ON then a valid time and date must be entered Stop Time Enabled allows you to enter a date and time that you would like the program and the system to stop Stop Time is the actual date and time you wish a running program to stop at This option will not be displayed unless item Stop Time is set to ON NOTE If Stop Time is set to ON then a valid time and date must be entered Power Failure toggles between STOP HOLD RESUME and RESET and tells the controller what to do when it recovers from a power failure STOP to s
44. oint is reached or until the system has reached an equilibrium of heat loss gain The output is limited to this setting only when the demand requirement is longer than the limit If the demand is second then the output will be on for 1 second If the demand is 3 seconds then the output will be on for 2 seconds off for 2 seconds then on for 1 second 7 Heat Min Time is the minimum amount of time that the heaters will be activated when they receive an input signal The allowable settings are 0 to 20 seconds When this setting is enabled the set point may be ignored The output will remain on for the duration of the time specified regardless of the set point Once the time has expired the set point will again be checked and the appropriate output will be enabled 24 8 Cool Min Time is the minimum amount of time that the cooling solenoids will be activated when they receive an input signal The allowable settings are 0 to 20 seconds When this setting is enabled the set point may be ignored The output will remain on for the duration of the time specified regardless of the set point Once the time has expired the set point will again be checked and the appropriate output will be enabled 9 Heat Stage Delay is the amount of time the controller waits between the activation of the first stage of heaters and the second stage of heaters The allowable settings are 0 to 20 seconds 10 Cool Stage Delay is the amount of time the controller
45. print This will show the terminal connections as well as type and positioning of the sensors on the 8AD Module 2 Disconnect the sensor wires from the terminals of the 8AD module being calibrated and attach the calibrator Biddle 720350 Barber Colman PA39 or equivalent Allow to warm up for a minimum of 30 minutes 3 After the 30 minute warm up ref step 2 select the input data zero and span using the calibrator and set for the appropriate ranges Example Type T thermocouple 80 C to 180 C millivolts 4 20 mA 4 mA 0 and 20mA 100 milliamps 0 5 VDC 0 VDC 0 and 5 VDC 100 volts 4 Record your readings and repeat for each input on the 8AD NOTE On units supplied with humidity sensors you must verify the type of sensor being used before attempting verification of the readings Some sensors are not temperature compensated at the sensor The temperature compensation correction is accomplished in the Solutions Plus If the units is listed as either RH R or RH V then the units must be changed to selection 3 before the verification procedure can be started Reference page 17 to change this setting This will allow for a linear signal from the calibrator to accurately display the desired output Once the verification process is complete the units must be restored to the original setting before returning the unit to operation NOTE On units with channel 2 configured for wet bulb dry bulb humidity readings you must e
46. quals 128 You would then find the value for the 3 in the forth column This equals 768 Finally find the value for the 0 in the fifth column This equals 0 You would then add the found values to find the value of the Data register in milliseconds 5 128 768 0 901 milliseconds or 90 1 seconds 53 Remote Access and Control of Solutions Plus Optional Introduction It is possible to access reflect and control a Solutions Plus from a PC by using the VNC client program Remote Access Viewer together with the built in VNC server in the Solutions Plus Remote Access Viewer is a free remote control software derived from the software package TightVNC It is also possible to use a web browser as a viewer see the section Using a Web Browser as a Viewer VNC Virtual Network Computing is a client server software package allowing remote network access to graphical desktops Basically when using VNC it is possible to access a PC or other PC based equipment for example a Solutions Plus that is connected to the Internet from any other Internet connected PC anywhere It can be very helpful to use the Remote Access function for the Solutions Plus when for example performing remote customer support remote control and troubleshooting Remote Access Viewer presents an image of the Solutions Plus on the PC monitor The image in Remote Access Viewer is updated at regular intervals or when requested The Remote Access function has the same
47. rce for linear input calibration and appropriate wires Fluke 77 Multimeter calibrated or equivalent Temperature sensor to measure ambient temperature IBM compatible computer to run calibration software Analog Devices 6B11 modules only 6B series configuration disk p n 63 1310603 rev 2 10 or newer software diskette Analog Devices 6B11 modules only KS WN Verification Procedure for the Analog Devices 6B11 Modules 1 Using a calibrated Multimeter Fluke 77 or equivalent measure the output of the 5 vdc power supply at terminal TB21 on the analog board The output should be 5 vdc 0 0 If not adjust the output of the power supply by using the V ADJ trim pot located on the power supply 2 From the manual supplied with your equipment find the drawing depicting the analog input configuration This is either on the main electrical print or on drawing number 601215 00A0 depending on the model of your system This will show the terminal connections as well as type and positioning of the sensors on the analog board 3 Disconnect the sensor wires from the terminals of the 6B module being calibrated and attach the calibrator Biddle 720350 Barber Colman PA39 or equivalent Allow to warm up for a minimum of 30 minutes 4 After the 30 minute warm up ref step 3 select the input data zero and span using the calibrator and set for the appropriate ranges Example Type T thermocouple 80 C to 180 C millivolts 10
48. returns a string containing the state of all auxs as displayed on the PROGRAM MENU page with a for off and the corresponding number for on 36 set slope channel value sets the slope units for a specified channel Example set slope 1 2 1 set slope units value sets the slope units for a specified channel Example set slope units 1 upm Valid entries are ups upm and uph These represent units per second units per minute and units per hour respectively set slope hold Boolean sets the slope hold Example set slope hold off set slope release Boolean sets the slope hold Example set slope release on read slope channel reads the slope value and units for a specified channel Example read slope may return 2 1 upm 37 Program Menu Commands Program menu commands correspond to the controls and data normally available on the PROGRAM MENU page read setpoint channel returns the specified channel s setpoint read pv channel returns the specified channel s P V read deviation channel returns the specified channel s deviation read program status returns one of the following strings Timed Start Alarm Hold Hold Run Timed Stop or Stop read remaining step time returns the remaining step time read remaining step cycles returns the number of remaining step cycles read selected program returns the currently selected program read step number returns the current step number read step time returns the steps tota
49. rogram program_name edit read program edit step step_num edit read step edit remove step edit insert step edit add step edit clear program edit read number steps enters the Edit Program mode editing the specified program returns the program number currently being edited specifies the program step to edit returns the program step currently being edited removes the current program step inserts a new step before the current program step and changes current step to that new step adds a new step after the current step This works only if current step is the last step in the program deletes the currently edited program from the system Editor mode is returned to Not Editing returns the number of steps in the program The remainder of these set or return the corresponding values for the current program step edit read setpoint channel edit read gsoak enabled channel edit read gsoak channel edit read duration edit read events edit read aux edit read cycles edit read next edit set setpoint channel value edit set gsoak enabled channel Boolean edit set gsoak channel value edit set duration hour minute second edit set events event_list edit set auxs aux_list edit set cycles num_cycles edit set next next_step_num 40 Edit Fuzzy Configuration This corresponds to the Fuzzy Configuration page For fuzzy in the following commands substitute on of the following phrases heat cycl
50. rom the disk drive and store it in a safe place 29 Diagnostics This section deals the diagnostics and functional validation of the Solutions Plus Controller that does not fall into the previous areas To access these functions you must go to the MAIN MENU to enter the DIAGNOSTICS MENU shown Mon Oct 19 09 12 48 1998 Channels Diagnostics Menu Ex Ch PLC Status Chamber Status Al PLC Data Channel Summary Ez Ch cS Predictive Care F Alarm Status Event Out PLC Status This item when selected will display an informational page containing status information on the PLC It will display Battery condition and the point at which it will fail the number of power failures the scan time average as well as the maximum and minimum scan times Status of the real time clock of the PLC as well as the amount of memory and the memory type It will also show the list of the PLC s 10 Error Status Registers PLC Data This will let you examine the contents of the PLC registers You can choose the type of register by selecting one of the following followed by the number of the particular register you wish to view This will create a list on the display as you select more and more registers 1 M Memory Registers 2 T Timer Registers 3 C Counter Registers 4 D Data Registers 5 X PLC Input Status 6 Y PLC Output Status ms PLC State Registers 30 Predictive Care This item will displ
51. ssword screen to view or change the current password Once complete again power off the Solutions Plus and unplug the keyboard You may now apply power to the Solutions Plus and access all areas via the passwords that were set Set Time and Date This item will let you do the following 1 Set Time to set the system clock time 2 Set Date to set the system date 3 Time zone to set the time zone 28 System Software Here is where you can update the controller software Be sure to have the appropriate disk in the floppy drive before you enter any selections Note that the current version of the Controller Software is shown at the lower middle of the screen System Software Upgrade The following step by step instructions will assist your in upgrading your Solutions Plus controller software l From the program menu you must press the Main Menu to enter the main menu area 2 From the main menu you must then enter the CONFIGURATION MENU You must then enter your level 2 password see Passwords page 27 de Once in the configuration menu you must then select System Software and enter the level 3 password to enter the system software section 4 Insert the supplied diskette into the disk drive and select UPDATE CONTROLLER SOFTWARE Located at the bottom of the screen This will start the transfer from the disk to the controller 5 When the transfer is complete the Solutions Plus will restart itself 6 Remove the diskette f
52. the IP address in Windows XP oooooonccccocononoccconcnncnnonnnnncnnonocononononcon conc cn nenna 60 General information The following explains the different symbols used on the Solutions Plus A raised button indicates modifiable data or leads to another screen Abbreviations used The following explains the various abbreviations used in the Solutions Plus and with in this manual Ch Channel Set Pt or SP Set Point P V Process Variable Dev Deviation STOP RUN Program run state HOLD Program is holding Timed Start Waiting to start at start time Program Setup Timed Stop Program stopped at selected stop time Program Setup Alarms The following are the alarm abbreviations used in the Solutions Plus LOPS Low Stage Oil Pressure Switch LHTS Low Stage Thermal Head Switch LHLP Low Stage Hi Lo Pressure Switch HOPS High Stage Oil Pressure Switch HHTS High Stage Thermal Head Switch HHLP High Stage Hi Lo Pressure Switch WDOG Communications Watch Dog TROP Enviromiser Oil Pressure Switch TRHT Enviromiser Thermal Head Switch TRHL Enviromiser Hi Lo Pressure Switch COL1 Circulator Motor Overload Station 1 COL2 Circulator Motor Overload Station 2 COL3 Circulator Motor Overload Station 3 POFF Power Off TSEN Temperature Sentry SPO1 SPOS Spare Alarms Use varies by application Starting the Solutions Plus The Solutions Plus controller has 2 ways to start control One method of starting control is by using manual controls s
53. top the program HOLD to hold at the particular point of the program where the power failure occurred RESUME to continue the program where it stopped when the power failure occurred and RESET to restart the program at the Program Starting Step specified in the Program Setup Stopping the Solutions Plus Here is how you can stop the System Stop System Button The STOP SYSTEM button will automatically stop both the system and a program The STOP PROGRAM button will stop the program that is currently running but leave the system running at the programs last setpoints before the selection was made Hold Present Values is available when a program is running and will hold the program and stop the step time clock Resume from Hold is available when a program is holding and will restart the program and the step time clock from the point where the program was put into hold Manual Output Control Mon Jan 07 09 25 43 2008 Channels Set Pt Control Pt Proc Var Ch 1 40 0 40 0 ch 2 0 0 ch 0 0 Ch 4 0 0 Events Aux s Events 1 2345678ABCDEFGH123456 044455555858 558 84600885 Main Menu Ch 1 Slope 0 0 per min Stop Release Control Status Ch 2 Slope 0 0 per min TEST 1 Master OFF Heat OFF fh 2 Humidity OFF Circulators OFF Cool OFF Dehumidify OFF This is the MANUAL CONTROL page Manual Event Control An event output is a simple on off signal that
54. ue Channel 1 is the Air Channel Channel 3 is the Product Channel i E Circulators Orr Cool UPF Quick Draw Status Toggles Quick Draw on off Heating Value Sets the heating value Cooling Value Sets the cooling value When Quick Draw is enabled the maximum allowable air temperature is set in channel 1 and the desired product temperature in channel 3 This allows the chamber air to go to a specified maximum value in order for the product to reach the desired setpoint as fast as possible Example Desired product temperature 65 C Maximum air temperature 85 C Enter 85 C for the channel setpoint and 65 for the channel 3 setpoint Turn Quick Draw ON The chamber air will ramp to 85 C and maintain this temperature until the product reaches 65 C At this time the chamber air will reduce in temperature while maintaining the product temperature The Heating Value and the Cooling Value will typically be set at 2 C Quick Draw uses the heating and cooling values to determine the ratio of heating and cooling required to achieve and maintain the product temperature When the product is with in the setting of the heating or cooling value the Quick Draw Air setpoint will begin to move towards the product setpoint This will allow the air temperature to close in towards the product desired setpoint To disable Quick Draw in a program step set both channel and channel 3 setpoints to the same value 32 Definitions
55. use to signal the end of a data byte This is a toggle between 1 and 2 bits Handshaking 5 Flow Control lets you determine the type of handshaking that the controller will use with the remote host computer This option toggles between Xon Xoff software handshaking RTS CTS hard wired handshaking or NONE 34 Remote Command Set Here we will show you the commands available to you via the remote COMMAND mode This section is divided into 7 sections listed below Program amp System Control Manual Control Program Menu Commands Program Setup Alarm Control Miscellaneous Editing In this section the following conventions are observed monospace bold words are sent to the controller exactly as shown italicized represent a variable value to be sent Boolean can be any of the following true yes on false no off true yes and on are interchangeable as are false no and off channel represents a valid channel number month day year represents a or 2 digit number corresponding to the desired value Note that this is different from the front panel interface where all 4 digits must be entered for years hour minute second represents a or 2 digit number corresponding to the desired value alarm represents a 4 character abbreviations as used on the various alarm pages All commands are case insensitive You may use any mix of upper and lower case characters in your commands Program amp System Control 3
56. ystem directory on your PC Make sure that Remote Access Viewer is not running before uninstalling 53 Connecting to the Solutions Plus Connection to the Solutions Plus the VNC server from the PC with the VNC client program Remote Access Viewer is accomplished by entering the Solutions Plus IP address or host name Start Remote Access Viewer by clicking Start and selecting All Programs Remote Access Viewer Remote Access Viewer Click Help view the help file for the program Remote Access Viewer Connection VNC server My wl Connection profile C Low bandwidth connection ey C Default connection options High speed network VNC server Enter the Solutions Plus s IP address or select an already used IP address in the drop down list Connection profile Select a profile that matches the speed of your network connection Low bandwidth connection This connection profile is optimized for a lowbandwidth network connection Use this profile if you are using a 56Kbps modem to access the Solutions Plus High speed network connection This connection profile is optimized for a high speed network connection Choose this profile if you are accessing an Solutions Plus in the same Ethernet LAN Local Area Network as your PC or over a 10 100Mbit LAN Note Using the Low bandwidth connection will enable JPEG compression at the lowest image quality 8 bit colors consuming a minimum of the bandwidth available Simply click
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