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TIGER SHARK User Manual

1. e064 cM e s BO A 5 163 ENCODER H25D SS 1200 ABC 4469 EEx nA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA EA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A C AN B B E B D 5 to 15 vdc F Gnd G Case AMSLA TIGER SHARK ZONE2 JAN 2014 Page 122 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 5 6 3 ENCODER HI RESOLUTION AM5KA074B s F s 9 e064 cM ek fo A AMSLP061 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A H AN B B 5 to 15 vdc F Gnd G Case AMSLA TIGER SHARK ZONE2 JAN 2014 Page 123 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa
2. E 1 a AMSLA TIGER SHARK ZONE2 JAN 2014 Page 94 of 136 36220 FM 1093 enc al P O BOX 850 Simonton 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA TIGER SHARK PN X DESCRIPTION TY RE COUNTER ASSY 3 WHL 4 FT TIGER SHARK E H BTM BASE AMSLA4o5 COUNTER AS BEEN AMSUAGSG WHEELASSYMEASAFTIABRUNDOLPHN 0 AMSLA453 WHEEL ASSY MEAS 1 25M 0 125 BOLTED 0 AMSLA4B WHEEL ASSY MEAS 1 25M0 10BBOLTED o AMSLA460 WHEEL ASSY TENS 1 4BRLINDOLPHIN 0 AMSUMGS WHEEL ASSY TENS 1 25M 0 125 BOLTED 0 AMSLAGB WHEEL ASSY TENS 1 25M0 108BOLTED o AMSUMG WHEELASSYIDLERA4FTIADOLPHN o AMSLA462_ WHEEL ASSY IDLER 25MO 25BOLTED AMSLA468 WHEEL ASSY IDLER 1 25M 0 108 BOLTED 4 AMSKMOS7 ADAPTER ENCODER H37C H25D OPT 0 OPTION AMSKMO040_ ADAPTER ENCODER H25D H20 MAG BACKUP 0 OPTION ADAPTER COUNTER HD RT ANGL DRV 1 4 2 WHL AMSLA464 KIT 2ND ENCDR MOUNT DOLPHIN 0 OPTION 6 AMSLM458 MOUNT GUIDE ROLR FR TIGERSHARK AMSLM439 PLATE BASE OPEN TIGERSHARK 5 __ PLATE SPACER GUIDE ROLLER VERT LEVELWIND EM AMSLM521 SLOTTED MAKO alo o AMSLM044 BRACKET LEVELWIND CHAN 2 AMSUMS ROLLER ASSY PRS 2 1000 12 55 1 11 AMSLMA37 ROLLERKEEPER2100D12MMSST
3. 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com Equipment Installation Procedure This equipment is to be installed only by personnel who are suitably trained and qualified to local national codes 1 Install the measuring head on the wireline equipment Bolt the mounting bracket to the wireline equipment Connect the measuring head to the mounting bracket 2 Connect the cables for to the encoder backup and load pin to the measuring head Equipment Setup Procedure 1 Power up the panel connected to the measuring head and verify it is working properly 2 Set depth to zero 0 to enable line size selection and tension calibration 3 Verify the panel is configured to match the system Line size Measurement units Encoder settings 4 Install the line in measuring head and set the line size parameter on the panel Note see Proper Wire Threading Path on next page 5 Set Tension Alarm value 6 Set depth adjust value if necessary 7 Rig up through sheaves install tool and slack off weight 8 Set depth to zero 9 Press T Zero to set tension to zero Press T CAL and verify that panel tension reads correctly depending on type of measuring head selected 10 Pull tool to depth 0 position Press D Zero to reset the panel depth to 0 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 6 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 430
4. LA f kL C 4 gt lt F Unclamp the Dolphin from the work bench and lay the device down Position the wood blocks to make it steady Safety precautions need to be taken as the Dolphin is a large and heavy piece of equipment AMSLA TIGER SHARK ZONE2 JAN 2014 Page 65 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued The guide roller must be swung out of the way The upper frame bushing must be removed Remove the 2 pieces of the frame bushing spacer and washer by unscrewing it from below Bir If the bushing is difficult to remove screw the treaded bushing into the top of the tapped bushing and pull it out AMSLA TIGER SHARK ZONE2 JAN 2014 Page 66 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Now swing the guide roller arm out of the way Now remove the 4 screws that hold the adapter hub in place This hub contains the shaft that holds the measuring and the idler wheels in place AMSLA TIGER SHARK ZONE2 JAN 2014 Page 67 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products be
5. i i E po I FA i ma F o Y ge AMSLA TIGER SHARK ZONE2 JAN 2014 Page 78 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Reinstall the lower keeper roller and tighten the screw AMSLA TIGER SHARK ZONE2 JAN 2014 Page 79 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL HUB BEARING REPLACEMENT There are 2 bearings in the measuring wheel 1 is on the shaft and the other is inside this hub Both will need to be replaced Remove the retainer clip that holds the bearing in place in the hub It can normally be removed and replaced with no special equipment Install the new bearing and the retainer clip AMSLA TIGER SHARK ZONE2 JAN 2014 Page 80 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fa 281 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL HUB BEARING REPLACEMENT continued The other bearing is on the shaft First remove the key from the shaft AMSLA TIGER SHARK ZONE2 JAN 2014 Page 81 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL HUB B
6. 9 0 MAINTENANCE ASSEMBLY DRAWINGS amp PARTS LIST 5 1 1 PRE AND POST JOB CHECKS Between jobs check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheel for signs of abnormal wear diameter changes or shaft play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 Inspect the tension wheels for signs of abnormal wear diameter changes or shaft and bearing play that could affect measurement accuracy It should also be replaced if it is grooved more than 005 Do not pressure wash bearings or electrical parts AMSLA TIGER SHARK ZONE2 JAN 2014 Page 24 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 1 2 LUBRICATION Lubrication use waterproof marine grease and a straight necked grease gun Use the grease nozzle that comes with the measuring head in the small plastic bag zip tied to the frame Press the nozzle into the fittin
7. A A C AN B B E B D 5 to 15 vdc F Gnd G Case AMSLA TIGER SHARK ZONE2 JAN 2014 Page 125 of 136 O S55 lt 000 rm SE g moor 51 _ S Dd cis cor 00 00 Ex SANG Op E Om cq i CN OQ NO C O Manau lt o0 oz Qo mee 2 5 7 OPTIONAL ACCESSORIES 5 7 1 DUAL ENCODERS AMSLA574A KIT The 2 encoder option is available on the Tiger Shark measuring head E ff T E A Na Z gt Z 1 2222 SA HS NY 192 Sa 7 Z x N lt Ni 5 Z YY ALA 177 222222 Tx lt LLLLLLLLELLELLL 2 ZENE N T unt Z P lt Page 126 of 136 AMSLA TIGER SHARK ZONE2 JAN 2014 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 7 1 DUAL ENCODERS AMSLA574A KIT continued Spare parts list for Dual Encoder LINE DESCRIPTION QTY NEN AMSLA574 PARENT 2ND ENCDR MOUNT ___ _____ 5 057 ADAPTER ENCODER H37C H25D 5 7 5 7 COUPLING MOD ENCDR 0 2500 375 MOD ENCDR 0 COUPLING MOD ENCDR 0 250 0 375 375 SCREW 1 4 20 X 1 1 4 SOC HD SS ENCODER ENCODER n i MOUNT 4 WAS
8. Fax 281 346 4301 Products benchmarkwireline com 2 0 GENERAL DESCRIPTION amp FEATURES 2 1 PRODUCT DESCRIPTION amp INTENDED USE OF EQUIPMENT The TIGER SHARK Slickline Measuring Device is a heavy duty two wheeled device which accurately measures both wireline depth and tension It minimizes wire abrasion and fatigue by using a non reverse bend configuration The device is designed to be mounted in front of the wireline drum on a spooling mechanism Linear bearings in the mount allow it to slide back and forth in front of the drum so the wire can be spooled evenly The bracket on the back of the measuring head is used to mount it to the wireline unit Spooling rollers and pressure wheels are provided to keep the wire in the wheels at low or no tension This measuring head is different from previous versions in that the wireline can be removed from the measuring head without cutting off the re head The wireline can be removed from the side The guide rollers are slotted so they can be slid out of the way to remove the wireline Tension is measured from a load pin which also serves as the axle for the tension wheel Since the two wheels are opposite each other the wire completely wraps around both wheels This creates a relatively high signal at the load pin which provides a very accurate tension measurement With the BenchMark Winchman s Panel depth can be accurately measured on different sized lines without changing wheels This
9. 0 REF 12 AMSLA162_ WHEEL ASSY PRESS RLR 1 4 TENSNWIBEARING 3 AMSLMI62 ROLLER PRESSURE TENSION 1 4 0 REF AMSLM569 ROLLER SLACK HORIZ LEVELWIND IM 2 _ 14 AMSLM228 NUTTAGH4TEESLOTSST 15 AMSLMA49 GUIDE SPRING PRESS WHL2WCMEGAMOUTH 2 _ 716 AMSLMA7O MOUNT GUIDE ROLRARTIGERSHARK 1 17 AMSLM257 MOUNT PIVOT PRESS WHL ORCA 3 4 WRENCH SHAFT MEAS WHL 30MM ENCDR RT ANGLE DR 1 4 AMSLM416 DOLPHIN DS THD AMSLMO85 PLATE ORIENTATION LOAD PIN PIN LOAD 12 500 1 OD 2 0mV V 350 OHM 10 6 TYPE AMSLP103 C WISHUNT OPTION AMSLM113 SHAFT LOAD PIN REPL 1 OD 2 WH 1 AMSLA110 LOAD AXLE 0 1 5V 1 IN DIA 0 9000 KPT 16 8 OPTION AM3KM050 COUPLING ENCDR W BKUP MAGNETS 0 OPTION AMSLA TIGER SHARK ZONE2 JAN 2014 Page 95 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA TIGER SHARK cont d ITEM PN DESCRIPTION RE 22 AMSLMOS0 BUSHING FRAME 0 406 THRU HOLE 0 75 SHOULDER 10 _ 8 AMSLMI3 BUSHINGTENSIONWHEELTINLP 4 4 AMSLMO65 BUSHING L P 1INW ANTLROTATN 1 4 BRAIDED LINE 1 25 AMSLMti4 SPACER 90ID X 1 50D X 250W MWHLSHAFTSST 1 _ 26 AMSLM230 BUSHINGFRAMES3 8 16 SHARK 0 75 SHOULDER 8 7 AMSLM418 SHAFT GUIDE ROLLER V
10. 276 331 SCREW632X1 2PHILPANSST 4 _ 198 AMSLPO23 BOLT SHOULDER 3 8 X 1 3 4 SST5 1648 THD 1 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 99 of 136 36220 a Teras aa Ene 2813 4300 Products Eo e com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD AMSLA TIGER SHARK SIDE 1 VIEW 30 270 0 578 16 036 B 1 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 100 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK SIDE 2 VIEW 16 15 44 32 29 85 162 168 187 161 23 26 413 14 00 23 27 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 101 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fa 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK FRONT VIEW AMSLA TIGER SHARK ZONE2 JAN 2014 Page 102 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK REAR VIEW AMSLA TIGER SHARK ZONE2 JAN 2014 Page 103 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fa 281 346 4301 Products benchmarkw
11. BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL G Q MX LES J c ped 13 57 a 470 8 u 68 E ai SECTION G G AMSLA TIGER SHARK ZONE2 JAN 2014 Page 108 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL J SECTION J J AMSLA TIGER SHARK ZONE2 JAN 2014 Page 109 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fa _ 2813464301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL K mL s hi e e N SECTION K K AMSLA TIGER SHARK ZONE2 JAN 2014 Page 110 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fa 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL L AMSLA TIGER SHARK ZONE2 JAN 2014 Page 111 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 5 RECOMMENDED SPARE PARTS AMSLA TIGER SHARK NOTE All parts listed are Critical Spares and are required for this device
12. L P HSG 1 98ID X 2 1900 X0 103W ___ 1 EA 9 AMBKP118 O RING 2 028 BUNA N L P CONN 1 1 16 X 1 346 116 1 11 276 047 SCREW4 40X1 2PHILPANSST 6 16 AMS8P036 WASHERA4LOCKSST s AMSLA TIGER SHARK ZONE2 JAN 2014 Page 120 of 136 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 5 6 1 ENCODER HI RESOLUTION AM5KA068B e064 a 21 250 E 2 23i 2 064 20 375 AM5KP161 ENCODER H25D SS 1200 ABC 4469 EEx nA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out E A C AN G B D B A 5 to 15 vdc B Gnd F Case AMSLA TIGER SHARK ZONE2 JAN 2014 Page 121 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 5 6 2 ENCODER HI RESOLUTION AM5KA070B F s 9
13. OPTICAL MS16 STD Ex nA ETLO9ATEX41123 was AM5KA080B ASSY ENCDR 1200 PPR OPTICAL MS16 BLUE Ex nA ETLO9ATEX41123 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 112 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline far 581 346 4301 Products benchmarkwireline com 5 5 1 LOAD PIN DIFFERENTIAL AMSLA110B p 46 L kA bd m ON K lt dene Ree ES m NOR x NT N lt N NI d N Sa ec uar X NA RN Ps Ne 5 ITEM PN DESCRIPTION C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 AMS8PO066 O RING 2 136 BUNA L P HSG 1 98ID X 2 1900 X 0 103W AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 25 HT Ji G ME ES HIT E e Jic CSS ge GREEN ix ye es JA E SIG SE BLACK YEL oe PR O Ji i s 15 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 113 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 2 LOAD PIN 4 20MA CURRENT LOOP AMSLA115B WARNING DO NOT SEPARA
14. Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 7 4 DRIP LINE OILER FSU1A013 This oiler features a Lexan reservoir with self closing filler cap The flow is regulated by adjusting the valve at the base of the reservoir A mount is provided on the measuring head A copper tube channels the fluid to the wireline where it first enters the measuring head PIN DESCRIPTION QW UM AMSLA TIGER SHARK ZONE2 JAN 2014 Page 130 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 7 5 MEASURING WHEELS AMSLM459 Normally depth measurement uses an electronic counter with line size compensation built into the panel When taking depth measurements using mechanical counters for depth accuracy different line sizes require different diameter wheels Current Wheels Available Universal AMSLM459 standard equipment for use with electronic counters with built in line size compensation 108 metric line AMSLM408 for use with mechanical counter 125 metric line AMSLM413 for use with mechanical counter It is not necessary to order an additional hub for this wheel The hub in the existing measuring wheel will fit any wheel AMSLA TIGER SHARK ZONE2 JAN 2014 Page 131 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346
15. new bearing on the press AMSLA TIGER SHARK ZONE2 JAN 2014 Page 35 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued On the first stroke the bushing may not go all the way into the bearing Add a spacer on the bottom of the bearing as the bushing will protrude below the bottom of the bearing The bushing is properly installed when approximately equal amounts stick out both above and below the bearing assembly AMSLA TIGER SHARK ZONE2 JAN 2014 Page 36 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued Take the Tension Wheel 2 snap rings will hold the bearing assembly in place The front of the wheel is the side with the grease fitting AMSLA TIGER SHARK ZONE2 JAN 2014 Page 37 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued On the BACK of the wheel install the 1 snap ring Then turn the wheel over You should be able to simply insert the bearing assembly into the center hub AMSLA TIGER SHARK ZONE2 JAN 2014 Page 38 of 136 36220 FM 1093 enc al P
16. strain gauges These strain gauges produce an electrical signal proportional to the magnitude of line tension The wire always makes a complete 180 degree wrap around the tension wheel so rigup angle does not affect the tension measurement The tension wheel is mounted on a self aligning bearing which allows the wheel to properly align itself This reduces any side forces that may be present which increases the tension measurement accuracy 1 PASSIVE LOW VOLTAGE Power Requirement 12 vdc excitation Interface None passive bridge only 2 DIFFERENTIAL VOLTAGE Power Requirements 15 vdc input power Interface Proprietary circuit board which amplifies the load pin signals and provides a 1 5v differential output 0 vdc 0 Ibs 0 kg 5 vdc 5 000 6 2 268 kg shunt cal 1 5 vdc 10 000 lbs 4 536 kg AMSLA TIGER SHARK ZONE2 JAN 2014 Page 14 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 2 4 3 ELECTRONIC TENSION SPECIFICATIONS continued 3 4 20MA CURRENT LOOP Power Requirements 24vdc input power Interface Proprietary circuit board which amplifies the load pin signals and provides a 4 20ma current loop output 4ma Olbs 0 kg 12ma 5 000 16 2 268 kg shunt cal 20ma 10 000 16 4 536 kg COMMON SPECIFICATIONS Temperature Stability lt 015 full scale deg F on zero lt 02 ful
17. to operate properly Consequently your stocking levels are a reflection of your tolerance for downtime We recommend that all customers stock the quantity indicated in the QTY column IF you can receive shipments from Houston Texas within 2 days delivery takes longer than that or if you prefer having immediate availability of all spares we recommend that you stock at least one of each item 4 AMGKMOD ADAPTER ENCODER H2SDIHDOMAG 4 AMSKMOS7 sh NOTE ONLY STOCK THE LOAD AXLE USED IN YOUR MEASURING HEAD AMSLA110B ASSY LOAD AXLE 0 1 5V 1 IN DIA 0 9000 KPT 16 8 PIN Exn 20 AMSLATISS ASSY LOAD AXLE 420mA 1 NDASKPUNEPULAWRER AMSLAIQ2AASSYLOAD AXLE 2MVIV Z2 KP16 8P PASSIVE 09ATEXA1118 _ 20 AMSLAI33A ASSY LOAD AXLE 2MV 1 DIA Z2 P10 6P PASSIVE 09ATEXA1118 _ 20 AMSLAI34A ASSY LOAD AXLE 2MV 1 DIA Z2 PIOGP DUAL PASSIV _ 30 AMSLAIG7B ASSY LOAD AXLE 2MVIV 22 MS14S 6P PASSIVE 09ATEXA1118 _ 20 AMSLAI3BA ASSY LOAD AXLE 2MVIV Z2 CWL18 10 PASSIVE 09ATEX41118 _ 20 AMSLAIA7B ASSY LOAD AXLE 2MVIV Z2 CWL18 10 PASSIVE _ NOTE ONLY STOCK THE ENCODER USED IN YOUR MEASURING HEAD AM5KA068B ASSY ENCDR 1200 PPR OPTICAL MS16 HES Ex nA ETLO9ATEX41123 AM5KA070B ASSY ENCDR 512 780 PPR OPTICAL KP14 Ex nA ETLO9ATEX41123 5 _ AM5KA074B ASSY ENCDR 1200 PPR OPTICAL MS18 Ex nA ETLO9ATEX41123 AM5KA079B ASSY ENCDR 1200 PPR
18. 0 Wireline fa 581 346 4301 Products benchmarkwireline com Proper Wire Threading Path AMSLA TIGER SHARK WIRE THREADING PATH The wire can be threaded from the side with the cable head attached because of the adjustable wheels amp rollers on the Tiger Shark Obtaining Technical Assistance Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information is also available on website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A Note For better response please have the Part Number available AMSLA TIGER SHARK ZONE2 JAN 2014 Page 7 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com Recommended Spare Parts List AMSLA TIGER SHARK NOTE All parts listed are Critical Spares and are required for this device to operate properly Consequently your stocking levels are a reflection of your tolerance for downtime We recommend that all customers stock the quantity indicated in the QTY column IF you can receive shipments from Houston Texas within
19. 2 196 AMSLP146 SCREWOB GX3BBUTHDSS AMSLP145 SCREW 3 8 16 x 2 3 4BUTHDSS 8 198 AMSIPO47 WASHERSHGlOCKSS 8 _ AMSLP438 3 8 LOCK INT STAR SST 0 7 OD X 03 AM5KP011 WASHER M20 FLAT SST 37MM OD THK C276P094 RETNG INT 2 375 HVY DUTY 078 THICK ae 148 AMSLP022 RING RETNG INT 3 562 LT DUTY 039 THICKSST 2 454 AMSLP306 RING RETNG INT 3 062 LT DUTY 039 THICKSST 2 155 AMSLP412 RING RETNG INT 1 250 SHAFTSST 0 REF _ AMSLPI00 RING RETNG EXT 1 000SHAFTSST 5 158 AM5KP168 RING RETNG INT 2 875 LT DUTY 039 THICKSST SPRING COMP 2 00 OAL 1 218 OD GROUND AMSLP278 ENDS SST a 160 AMSLPO15 KEY 1 4 X 7 8 WOODRUFF 557807 1 _____ 161 250 INSERT 1 4 20 HELI COIL R1185 4 250 3 162 C276P014 INSERT 1 4 20HELLCOIL 4R1185 4 375 25 168 C276P046 WASHERS6LOCKSS _ 1 4 o _ 164 0276 035 WASHER 10LOCKSS 1 O 0 4 _ 165 AMSIPOBB WASHER 3 8LOCKSS _ 1 1 0 8 _ 166 OC276P513 WASHERS BFLATSST 10 167 0276 036 WASHER W 4LOCKSS 15 ____ AMSLA TIGER SHARK ZONE2 JAN 2014 Page 98 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA TIGER SHARK cont d ITEM PIN DESCRIPTION QTY REF AM
20. 2 days delivery takes longer than that or if you prefer having immediate availability of all spares we recommend that you stock at least one of each item 4 AMGKMOAD ADAPTERENCODERHUSDHADMAGBACHUP 4 57 ADAPIERENCODERHNOMBD NOTE ONLY STOCK THE LOAD AXLE USED IN YOUR MEASURING HEAD AMSLA110B ASSY LOAD AXLE 0 1 5V 1 IN DIA 0 9000 KPT 16 8 PIN Exn 20 AMSUATGB ASSY LOAD AXLE 420A NDIASK LNEPULL2WRE 20 AMSLAIS2A ASSY LOAD AXLE DIA Z2 KP16 8P PASSIVE O9ATEXATII8 0 AMSLAISIA ASSY LOAD AXLE 2MVNV 1 DIA Z2 10 PASSIVE SATEXAM TO 20 AMSLAIS4A ASSY LOAD AXLE 2MVNV 1 DIA Z2 PI0 6P DUAL PASSIV 09ATEX41118 30 ANSLAIS7B ASSY LOAD AXLE 2MVWV Z2 MS14S 6P PASSIVE 20 AMSLATSBA ASSY LOAD AXLE 2MVIV 22 OWL18 10P PASSIVE 20 ANSLAIB7B ASSY LOAD AXLE 2MVIV FDIAZ2 CWL18 10P PASSIVE NOTE ONLY STOCK THE ENCODER USED IN YOUR MEASURING HEAD AM5KA068B ASSY ENCDR 1200 PPR OPTICAL MS16 HES Ex nA ETLO9ATEX41123 AM5KA070B ASSY ENCDR 512 780 PPR OPTICAL KP14 Ex nA ETLOQATEX41123 DS 5 _ AM5KA074B ASSY ENCDR 1200 PPR OPTICAL MS18 Ex nA ETLO9ATEX41123 WE 5 79 ASSY ENCDR 1200 PPR OPTICAL MS16 STD Ex nA ETLO9ATEX41123 l AM5KA080B ASSY ENCDR 1200 PPR OPTICAL MS16 BLUE Ex nA ETLO9ATEX41123 EE AMSLA TIGER SHARK ZONE2 JAN 2014 Page 8 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300
21. 36220 a Ti Smor Em Teras Le p 2813 4300 Products do EIE com AMSLA495 TIGER SHARK COMBINED DEPTH TENSION HEAVY DUTY SLICKLINE MEASUREMENT DEVICE Zone 2 CLASS 1 DIV 2 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 1 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com SAFETY WARNINGS This apparatus is suitable for use in ATEX Zone 2 Locations This apparatus is suitable for use in Class I Division 2 Groups A B C amp D Hazardous Classified or Unclassified Locations WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR ATEX Zone 2 LOCATIONS AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANT PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES ATEX Zone 2 LOCALES WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOW TO BE NON HAZAROUS AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTER L EQUIPMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX WARNING PROTECTION MAY BE IMPAIRED IF THIS DEVICE IS USED IN AN
22. 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 7 6 LOAD PIN REPLACEMENT PIN AMSLM113 In the event the load pin needs to be removed for calibration or repair a pin can be inserted in its place to support the tension wheel At this time a hydraulic load cell can be used to provide tension The depth portion of the measuring head will still function properly and accurately LOAD PIN AMSLA TIGER SHARK ZONE2 JAN 2014 Page 132 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 7 7 SWIVEL ASSEMBLY PIVOT PLATE AMSLA529 The pivot plate is designed to allow the measuring head to be pivoted 90 degrees when not in use This allows it to fit inside a smaller compartment during transport It is a two piece assembly that sits between the measuring head and the horizontal spooling bars The bearings are removed from the bottom of the measuring head and bolted to the bottom of the pivot plate AMSLA TIGER SHARK ZONE2 JAN 2014 Page 133 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 7 8 SPOOLER BASE AMSLA357 42 This kit provides a means to easily retrofit an existing unit with a spooling system The kit includes a base that can be bolted to the floor of the unit two para
23. 6P047 SCREW4 40X1 2PHILPANSST 1 6 TELI 1 rit TEEN AMSLA TIGER SHARK ZONE2 JAN 2014 Page 118 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 7 LOAD PIN PASSIVE AMSLA138A ITEM DESCRIPTION UNIT AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING PIN LOAD 12 500 1 OD 2 0 MV V 350 OHM 10VDC EXC J HEADER 5 AM5KP068 CONN 10 107218 1P BENDIX COURSE THREAD 10 1 EA 6 7 DUST KPT8116C RECEPT 1 O RING 2 965 BUNA 1 EA 8 _AMS8P066 O RING 2 136 BUNA N L P HSG 1 98ID X 2 1900 X0 103W ___ 1 9 118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 316 116 1 _ 11 276 047 SCREW4 40X1 2PHILPANSST 6 16 AMS8P036_ WASHERA4LOCKSST E WHITE lt On AMSLA TIGER SHARK ZONE2 JAN 2014 Page 119 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 8 LOAD PIN PASSIVE AMSLA187B ITEM DESCRIPTION UNIT AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING AMSLP101 aD 12 500 1 OD 2 0 MV V 350 OHM 10VDC EXC 6 7 DUST CAP KPT8116C RECEPT tA 8 _AMS8P066 O RING 2 136 BUNA N
24. APPLICATION OR MANNER NOT SPECIFIED IN THE MANUAL NOTE The safe ambient temperature operating range for this equipment is 20 to 40C or 4 to 104F BenchMark measuring equipment will frequently be operated in hazardous environments Appropriate safety precautions need to be taken Training Operators shall be trained in the proper and safe use of the device Do not exceed the tension limit specified for this device in this manual AMSLA TIGER SHARK ZONE2 JAN 2014 Page 2 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com SAFETY WARNINGS continued Flammable Substances Flammable and explosive substances are often found in the proximity of the equipment operations Proper venting should take place where practicable Avoid open flames sparks and other ignition sources Electric Shock Depending on the equipment being used both AC and DC current may be present Frequently in wellsite operations conductive fluids and chemicals are used Use extra caution when working with BenchMark equipment and follow manufacturer warnings to avoid electric shock Do not separate any electrical connector while powered in a hazardous area Separate only when power is removed and or in a safe area Safe Operating Temperatures BenchMark Wireline equipment is designed to operate safely within these temperature ranges Do not try to operate this
25. EARING REPLACEMENT continued You now need to press the shaft and the bearing out of the hub You will usually need a press to both remove and reinstall the bearing and shaft Set up your press to allow pressing the shaft and bearing out through the bottom of the hub Get a punch of smaller diameter than the shaft and press out the shaft AMSLA TIGER SHARK ZONE2 JAN 2014 Page 82 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL HUB BEARING REPLACEMENT continued Be sure to catch the shaft clean off any lubricant on the bearing and shaft Protect the small threaded end of the shaft by putting a nut over it to press on Press the shaft out of the bearing AMSLA TIGER SHARK ZONE2 JAN 2014 Page 83 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL HUB BEARING REPLACEMENT continued Place the shaft and bearing in the hub so that you can see the small end of the shaft protruding out of the hub this will indicate that the shaft is properly aligned in the hub AMSLA TIGER SHARK ZONE2 JAN 2014 Page 84 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 3 MEASURING W
26. ERTLV WNDORCA 4 _ 28 AMSLM218 TBG SPACER GUIDE ROLLER LVLWND 4 _ 29 AMSLM219 ROLLER GUIDE VERT LEVELWIND 4 30 AMSLMOB4 SCREW ANTI ROTATION TENS WHEEL 31 AMSLMO53 BUSHING FLANGE PRESS WHEL3 8IDX3 A ODSST 1 E AMSLM055 FLANGE PRESS WHEL 5 16 18 THD X 3 4 ca AMS1P072 PLUG3 BNPTSS eee 3 8 NPT SS AMSLM453 En KEEPER ROLLER 0 70 THK 1 1 8 OD 7 16ID E NN 85 AMSLMO40 SPACER FRAME 2 WHEEL COUNTER SPACER PRESSURE WHEEL 0 36 THK 1 1 8 OD 7 16 EN AMSLM463 ib WHL SST SPACER PRESSURE WHEEL 0 28 THK 1 1 8 OD 7 16 WHUSST 2 AMSLM530 BUSHING FRAME 3 8 16 3 62 SHOULDER EE be AMSLM283 SPACER KEEPER ROLLER 0 34 0 69 SST 3 SPACER PRESSURE WHEEL 1 38 THK 1 1 8 OD M PIOTHINGEDOLEHN 1 o AMSLM478 PLATE FRAME OPEN LWR TIGERSHRK 1 44 AMSLMATS PLATE FRAME MID LWR TIGERSHARK 1 45 AMSLMA75_ PLATE FRAME OPEN UPRTIGERSHRK 1 _ AMSLNA7G PLATE FRAME MID UPR TIGERSHARK 1 AMSLMA77__ PLATE FRAME OUTER UPRTIGRSHRK 1 s 49 AMSKPO46 PLUGFREEZESADIABRASS 0 OPTION 49 5 055 ASSY ENCODER BACKUP MAGNETIG 0 OPTION i C 51 AMSIP090 COUPLING OLDHAM ENCODER C123 10 26 15 0 OPTION 51 AMSKMO73 COUPLING MOD 0250035 0 OPTION _ 52 AMSLP040 BEARING SPHERE ROL 50MM ID MCGILL W SEAL
27. HEEL HUB BEARING REPLACEMENT continued Verify that the shaft is properly aligned in the hub If the shaft spins easily then it is properly installed Now replace the key in the shaft The shaft is ready to be inserted in the wheel hub For instructions on reinstalling the shaft in the wheel go to 5 3 2 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 85 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 4 IDLER WHEEL BEARING REPLACEMENT The Tiger Shark measuring head has a bearing in the hub of the shaft that supports both the Measuring Wheel and the Idler Wheel There is also a bearing in the Idler Wheel itself This will show how to replace the Idler Wheel Bearing NOTE For information on removing the measuring and idler wheels see 5 3 2 When the wheels have been removed from the frame the top wheel is the measuring wheel Notice that it has a solid hub and no bearings El F AMSLA TIGER SHARK ZONE2 JAN 2014 Page 86 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 4 IDLER WHEEL BEARING REPLACEMENT continued There is a shaft adapter inside the bearing It needs to be removed The adapter will be pushed out from the back and it should come out very easily by either pressing directly on it or by tapping
28. HER 1 4 LOCK SS HIGH COLLAR 0 363 OD X s 093 THK AMS1P052 SCREW 10 24 X 5 8 SOC HD SST ENCODER ENCODER AMS1P053 SCREW 10 24 X 2 SHCS SST HD ENCODER HSG ENCODER HSG C276P035 WASHER 10 LOCK SS ENCODER ENCODER AMS1P014 O RING 2 152 BUNA N ENC ADPTR 3 1 4 X 3 7 16 X 1 Nor 3 32 SING BUNA N Zoro x2 AMS1P072 PLUG 3 8 NPT SS 1 Nr NEM MEAS WHL 50MM ENCDR RT ANGLE DR 5 16 DN AMSLM573 SHAFT MEAS WHL 50MM ENCDR X2 5 16 ORCA MEAS WHL 50MM ENCDR X2 5 1 SHAFT MEAS WHL 50MM ENCDR X2 5 16 ORCA ORCA COUNTER HD ANGL DRV 5 16 ORCA 2 ADAPTER MEAS WHL SHAFT 50MM OPEN SIDE 2ND AMSLA TIGER SHARK ZONE2 JAN 2014 Page 127 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 ADD ON ENCODER ASSEMBLY OPTICAL DRIVE AMSLA192 This adapter provides a means to connect a second encoder to the soeedometer drive AMSLA TIGER SHARK ZONE2 JAN 2014 Page 128 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 7 3 ADD ON ENCODER ASSEMBLY WITH BACKUP AMSLA093 This adapter is also available with a magnetic pickup sensor to drive a backup depth panel Magnetic Sensor AMSLA TIGER SHARK ZONE2 JAN 2014 Page 129 of 136 36220 FM 1093 enc al P O BOX 850
29. HN 1 6 AMSLMA36 MOUNT HYD LC LWR DOLPHIN 1 AMSLM459 WHEEL MEASURING 4FT 0 092 1 4 BOLTON 0 OPTION AMSLMA08 WHEEL MEASURING 1 25M 0 08 0 OPTION 63 AMSLM418_ WHEEL MEASURING 1 25M 0 125 BOLTON 0 __6 AMSLM460 HUB TENSION WHL 1 4 DOLPHN BOLTON 1 65 AMSLM469 HUB MSRNG WHL 4FT 14 DOLPHN BOLTON 1 __66 AMSLMA6 HUB IDLER WHL 4FT 1 4 DOLPHN BOLTON 1 __67 AMSLMA6S BUSHING IDLER WHL30NMSST 1 AMSLM283 SPACERKEEPERROLLERO 34THKO690DSST 1 AMSLM227 BUSHING FRAME 7 16 14 MMOUTH 0 96 SHOULDER 1 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 97 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA TIGER SHARK cont d PN DESCRIPTION RE _ 74 AMSLM432 PIN HINGE IINDOLPHINSST 75 AMSLMSIS TBG SPACER SLACK ROLLER LVLWND 92 CP76PO30 SCREWIM 20X1FHSOCSST o _ 4074 ADPIRWANPTXVANPTSTL 1 99 129 FITTING GREASE FLUSH STRAIGHT STL 4 101 AMsLA630 CAP WEATHER SEAL 7818 1 O 102 AMSKMG2i LABEL MEASURING HEAD 138X8008ST 1 108 c276P190 SCREW2XS 6U DRIESST 192 AMSLP244 SCREW7 16 14X4SOCHDCAPSST OT 193 AMSLP243 SCREW7 16 14X0 3 4SOCHDCAPSST 195 AMSLP142 SCREWG GX3BUTHDSS
30. IA 0 9000 168 0 REMOTE _ 20 AMSLA115B ASSY LOAD AXLE 4 20mA 1 IN DIA 9K LINE PULL 2WIRExn 0 REMOTE ae 2MV V 1 DIA Z2 KP16 8P PASSIVE REMOTE 2MV V 1 DIA Z2 P10 6P PASSIVE REMOTE EXE 2MVN 1 DIA Z2 P10 6P DUAL PASSIV 0 REMOTE 20 AMSLATS7B EE a 2MV V 1 DIA Z2 MS14S 6P PASSIVE 0 REMOTE EET 2MV V 1 DIA Z2 CWL18 10P PASSIVE REMOTE AMSLA187B ASSY LOAD AXLE 2MV V 1 DIA Z2 CWL18 10P PASSIVE EF REMOTE O9ATEX41118 AMSLM219 ROLLER GUIDE VERT LEVELWIND E ___ ___ 58 ASSYENCDRBACKUPMAGEExnA REMOTE 50 AMSKAOSOB O nsn aawe 50 AMSKAOTOB REMOTE REMOTE EER T k u us s ELTLIE PEL I AMSLP149 CELL LOAD TOTCO 10K STL 8 SQ IN COMP CELL E360 2 1 AMSLM640 LABEL MSR HD SLICKLINE Ex Na ETL10ATEX11131 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 92 of 136 36220 FM 1093 enc P BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 5 4 2 GENERAL ARRANGEMENT DRAWINGS MEASURING HEAD AMSLA DOLPIN ENCODER SIDE VIEW Eu CN a 72 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 93 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 4 2 GENERAL ARRANGEMENT DRAWINGS MEASURING HEAD AMSLA TIGER SHARK END VIEWS PEN pa i H F
31. ISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Optical Encoder VOLTS 5 15DC AMPS 0 100 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX AMSLA TIGER SHARK ZONE2 JAN 2014 Class 1 Division 2 Groups A B C D PRODUCT Load Pin VOLTS 15DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Load Pin VOLTS 12DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Magnetic Backup Encoder VOLTS 5DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVE
32. Im a m AMSLA TIGER SHARK ZONE2 JAN 2014 Page 19 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 2 7 HAZARDOUS AREA INSTALLATION STANDARDS amp REQUIREMENTS This equipment is to be installed only by personnel who are suitably trained and qualified to local national codes 1 Install the measuring head on the wireline equipment Bolt the mounting bracket to the wireline equipment Connect the measuring head to the mounting bracket 2 Connect the cables from the panel to the encoder backup and load pin on the measuring head Make sure you use the correct cable for each connection as described in this manual AMSLA TIGER SHARK T E MEASURING HEAD Dual Wheels Measuring wheel Idler wheel Tension Wheel Backup Load Counter Pin Hydraulic Load Cell AMSLA TIGER SHARK ZONE2 JAN 2014 Page 20 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 2 8 OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information is also available on website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance P
33. LA TIGER SHARK ZONE2 JAN 2014 Page 41 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 2 4 LOAD CELL REPLACEMENT continued First remove the recessed screw For this task a inch drive with an 8 to 10 inch extension will work the best and a flexible connection on the extension is also helpful The recessed screw is on the back of the load cell and is removed from the bottom as shown AMSLA TIGER SHARK ZONE2 JAN 2014 Page 42 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 4 LOAD CELL REPLACEMENT continued Now remove the shoulder bolt located next to the load cell This allows the frame to pivot facilitating the replacement of the load cell 11 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 43 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 4 LOAD CELL REPLACEMENT continued owing the frame away and slide the load cell out from the back i EL E i wn m AMSLA TIGER SHARK ZONE2 JAN 2014 Page 44 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 2 4
34. LOAD CELL REPLACEMENT continued Place the new load cell on the mounting plate Position the load cell in the middle of the plate with the rounded corners of the plate flush with the side of the load cell Insert the screws but do not fully tighten them AMSLA TIGER SHARK ZONE2 JAN 2014 Page 45 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 4 LOAD CELL REPLACEMENT continued Reinstall the recessed screw and tighten it Now go back and tighten the 2 screws holding the load cell to the mounting plate AMSLA TIGER SHARK ZONE2 JAN 2014 Page 46 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT The first step is to remove the Plug The plug covers an access hole used to maintain the equipment Hn s iN l L _ z Di P 3 i Next remove the 4 encoder screws Hold the encoder as the last screw is removed or it will fall from the adapter body AMSLA TIGER SHARK ZONE2 JAN 2014 Page 47 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully pull t
35. O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued Install the 2 snap ring to hold the bearing in place Manually tug on the bearing assembly to make sure it is firmly in place AMSLA TIGER SHARK ZONE2 JAN 2014 Page 39 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued Lubrication use waterproof marine grease and a straight necked grease gun Use the grease nozzle that comes with the measuring head in the small plastic bag zip tied to the frame Press the nozzle into the fitting and apply 3 squirts Repeat same lubrication schedule each month DO NOT pressure wash the machine as it will force the grease out of the bearings and they will fail AMSLA TIGER SHARK ZONE2 JAN 2014 Page 40 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 4 LOAD CELL REPLACEMENT The Hydraulic Load Cell is backup device that measures tension independent of the load pin To replace the load cell these screws which run through the mounting plate up into the bottom of the load cell a deeply recessed screw and a shoulder bolt need to be removed AMS
36. OX 850 Simonton 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 2 5 HARDWARE FEATURES Cable sizes 092 to 125 slickline amp 3 16 to 1 4 e line braided line Tension load axle amp amplifier can be configured to different outputs Can measure wireline tensions up to 9 000 pounds 4 082 kg Includes both hydraulic load cell and electronic tension load pins These tension devices are completely independent of each other 2 fully independent depth measurements optical encoder and magnetic pickup Backup depth system reduces drag on measuring wheel by eliminating mechanical drive cable Line removal from the side without cutting off Cable Head Minimizes wire abrasion 4 fatigue by using non reverse bend configuration Wires run side by side across top of measuring wheel to prevent wire rub Large diameter wheel radius minimize wire fatigue Spooling rollers and pressure wheels keep wire in wheel at low no tension Spring pressure wheel keeps wire turning with wheel even with sudden direction change or jarring action Mounts on an spooling base with 90 degree pivot for storage Encoder amp tension amplifier certified for Zone area use available Anodized aluminum frame AMSLA TIGER SHARK ZONE2 JAN 2014 Page 17 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwi
37. RTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Page 11 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline 200 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 2 4 TECHNICAL SPECIFICATIONS 2 4 1 WIRE PATH The wire runs from the drum around the idler wheel then around the tension wheel and back across the top of the measuring wheel to the well Guide rollers are aligned to assist in keeping the wire on the proper side of the groove The wire runs through a non reversed bend configuration i e the wire is always bent in the same direction This minimizes wire fatigue due to bending the wire in opposite directions each time it passes through the measuring head The large wheel radius minimizes the effects of fatigue and promotes longer wire life especially with larger diameter wirelines Guide rollers are installed on the tension wheel to keep the wire in the groove A spring mounted pressure wheel is used on the measure wheel to ensure the wire is always pressed tightly against the measure wheel to prevent wire slippage at low tension to minimize measurement error The spring tightly presses the wire against the wheel regardless of wire size The spring force keeps the wire turning the wheel even with sudden changes of direction during jarring action A keeper roller is mounted above the measur
38. Rotate the measuring wheel and if properly engaged as you look down through the plug hole you should see the white dots on the coupling stack move as the coupling spins AMSLA TIGER SHARK ZONE2 JAN 2014 Page 56 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Heplace the 4 screws and tighten them firmly The last step in the process is to replace the plug Put a half a bead of Teflon sealant on the leading threads of the plug w II un n dg AMSLA TIGER SHARK ZONE2 JAN 2014 Page 57 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Replace the plug and tighten it firmly AMSLA TIGER SHARK ZONE2 JAN 2014 Page 58 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT NOTE The Dolphin measuring head has both a Measuring Wheel and an Idler Wheel connected to the same shaft Both wheels will need to be removed and reinstalled Remove the encoder carefully remove the 4 screws holding it in place When removing the last screw make sure to hold the encoder to avoid it fa
39. S 1 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 96 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA TIGER SHARK cont d ITEM DESCRIPTION QTY REF AMSLP030 BEARING BALL 30MM 2 ROW SST 2 BEARING BALL 20MM SST ABEC 1 REPLACES AMSLPO05 BEARING PILLOW BLOCK 1 1 2 COMPENSATED 2 BEARING BRZ FLANGED 3 8 ID X 1 4L OIL AMBOS IMPREGNATED AMSLP112 a BALL 12MM SST 2X EXTENDED INNER AMSLP231 BEARING BALL 2 5 16 BORE X 3 1 16 OD 716W 1 AMSLP432 BEARING BRZ 1 0010 X 1 2500 X 1 25 LG SAE 660 1 60 AMSLPO93 INDICTR WT M D TOTCO 10K 20FT HOSE 6 GAUGE OPTION 60 AMSLPI14 INDICTR WT MID TOTCO 2000 KG 20FT HOSE 6 OPTION 60 Gerr pagoa 60 AMSLP224 PAR WT 4K TB 8516 GAUGE 20 HOSE o OPTION AMSLP284 INDICTR wr AKTE E 6 GAUGE 20FT HOSE OPTION 60 AMSLP221 _ WT TKKG 851 6 GAGE 20FT HOSE _ OPTION 60 AMSLP225 INDICTR WT 500KG 851 6 GAUGE 20FT HOSE OPTION AMSLP285 WT 5K TB E 6 GAUGE 20FT HOSE OPTION 60 AMSLP205 PARIE WT 5K LB 8516 GAUGE 20FT HOSE 0 OPTION 60 AMSLP226 WT 6K LB 8516 GAUGE 20FT HOSE x 0 OPTION 60 AMSLP238 Nam WT 8KTB 851 6 GAUGE 20 HOSE 0 OPTION AMSLMASS MOUNT HYD LG UPR DOLP
40. SKP144 paci 1 4 LOCK SS HIGH COLLAR 0 363 OD X 2 AMSLPO47 WASHER 7 16 LOCK SST 35535 AMSLP247 WASHER 7 16 HEAVY FLAT SST O RING 2 152 BUNA N ADPTR 3 1 4 X 3 7 16 X ENCODER ADAPTER MERE pum 2 141 BUNA N H25 ENCDR 2 5 16 x 2 1 2 x E BACKUP EN C276P042 O RING 2 016 BUNA N5 8 X 3 4 X 1 16 BACKUP C276P041 O RING 2 017 BUNA N11 16 X 13 16 X 1 16 EM OE C276P016 1 4 20 HEX SST AMS8PO24 NUT 3 8 16 ELASTIC STOP SST e TOPS AMSLPO059 NUT 7 16 14 NUT7A4634SST 276 021 cH 14 ELASTIC STOP SST 1 1 4 HEX 63 64 cs _ 179 AMSLM207 300 SCREW7 16 14X3FLGHDSST 1 180 AMSLPOS7 SCREW 7 16 14 X 2 1 4 SOC HD CAP SST 2 _ 181 AMSLM207 075 SCREW 7 16 14 X 3 4 FLG HD SST _ 4 _ 182 AMSLM207 225 SCREW7 H6 14X225FLGHDSST 4 2 _ 183 AMSLPO67 SCREW 318 16 X 2 1 4 6o 184 AMSLP241 SCREW 5 16 18 X 1 LOW HD SST SOCKET 3 186 43 SCREW 3 8 16 X 1 2BUTTONHD SST 187 AMS1P048 SCREW 1 4 20X3 4SOCHDSST 8 188 AMSKPO27 SCREW1 4 20X1 2SOCHDSS 5 189 AMSLPO25 SCREW14 20X1SOCHDSST 6 190 AMSKPO26 SCREW 1 4 20 2 06 4 _ 191 ACMU2P31 WASHER 1 4 FLAT 5 800 557 1 ____ 193 AMS4P870 SCREW 1 4 20X3 4BTNHDSST 1 194 AMSIPO53 SCREW 10 24X2SHCSSST 4 195 AMSKPO45 SCREW10 24X1 2FHSOCSST 1 0 2 _ 197
41. TE ITEM DESCRIPTION UNIT 1 AMS8M010 HOUSING LOAD PIN AMS80 2 5 262 LID LOAD PIN HSG BLACK WARNING PIN LOAD 12 500 1 OD 2 0 MV V 350 OHM 10VDC EXC HEADER 5 AMS7P013 CONN MS3102E 18 9P LOAD 7 1 6 ACMU2PO DUST MS25043 18DARECEPT EA 8 AMS8P066 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X 1 EA 9 118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 EA 11 AMSSPO34 SCREW4 40X3 8BSOCHDSST 6 EA 16 AMSSPO36 WASHER 4LOCKSST FA 17 AMS8PO90 WASHERAAFLATSST CA MS5102F18 9P 24V RED A 4 20mA OUT WHITE D CALIBRATE GRN E AMSLA TIGER SHARK ZONE2 JAN 2014 Page 114 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 3 LOAD PIN PASSIVE AMSLA132A DESCRIPTION 6 AMSBPO56_DUSTCAPKPT amp 116CREGEPT 1 8 AMS8P066 O RING2 136BUNANLIPHSG 1 980 X2 190D 1 EA 9 AMSKP118 O RING 2 023 BUNA N LP CONN 1 1 16X 1 316 X 1 16 1 FA 1 AMSBPO34 SCREW440X3 BSOCHDSST 6 16 AMSSPO36 WASHERMALOCKSST 17 WASHERRAFLATSST AMSLA TIGER SHARK ZONE2 JAN 2014 Page 115 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300
42. Wireline fa 581 346 4301 Products benchmarkwireline com 5 5 4 LOAD PIN PASSIVE AMSLA133A AMSLP103 MN o 2 J WY BenchiMark ITEM DESCRIPTION UNIT AMSLP103 PIN LOAD 12 500 1 OD 2 0mV V AM5KM648 LABEL LOAD PIN Ex nA PASSIVE O9ATEX41118 LABEL WARNING LOAD PIN ENCDR DO NOT SEPARATE WHEN ANSRMSS ENERGIZED 5 645 LABEL LOAD PIN CAUTION AVOID MECHANICAL DAMAGE EA AMSLA TIGER SHARK ZONE2 JAN 2014 Page 116 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 ualim a Phone 281 346 4300 WirelinerE 581 346 4301 Products benchmarkwireline com 5 5 5 LOAD PIN DUAL PASSIVE AMSLA134A EA 5 AMBKPO59 DUST CAP KPT8010C CANNON MS8180 10CA 1 2 EA 6 ALS4P007 SCREW440X94PHLPANSSI 2 _ 7 AMS8P036 WASHER 4 LOCK SST EA AMSLA TIGER SHARK ZONE2 JAN 2014 Page 117 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 6 LOAD PIN PASSIVE AMSLA137B ITEM DESCRIPTION UNIT AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING AMSLP101 QUAS 12 500st 1 OD 2 0 MV V 350 OHM 10VDC EXC _ 6 AMS7PO4 DUST MS25043 14DA RECEPT POWERIN 1 EA 8 AMSSPO66 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X0 103W 1 9 AMSKP219 O RING 2 019 BUNAN70D FA _ 11 C27
43. _ 2813464301 Products benchmarkwireline com 5 6 4 ENCODER HI RESOLUTION AM5KA079B F s 9 e064 cM e ae BO A AM5KP188 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out E A C AN G B D B A 5 to 15 vdc B Gnd F Case AMSLA TIGER SHARK ZONE2 JAN 2014 Page 124 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 5 6 5 ENCODER HI RESOLUTION AM5KA080B s F s 9 e064 cM ek fo A AM5KP192 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out
44. adapter will keep the shaft and the frame perfectly aligned ESSET AMSLA TIGER SHARK ZONE2 JAN 2014 Page 75 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Heinstall the hub on the shaft Rotate the screw holes to horizontal as shown so that the when the encoder is replaced it will be positioned properly B a The 4 short screws are installed on the outer hub first snugged not tightened and then the longer 2 inch screws are installed and tightened Next the short screws are tightened AMSLA TIGER SHARK ZONE2 JAN 2014 Page 76 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued On the other side of the measuring head snug then tighten the 4 screws on that hub This assures that components stay perfectly aligned AMSLA TIGER SHARK ZONE2 JAN 2014 Page 77 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Pull the cardboards out from between the wheels Rotate the wheels so that the holes are lined up Place the wooden dowel through the holes on both wheels
45. aid horizontally on blocks Replacing the load pin is a simple procedure that can be performed with the Tiger Shark in a variety of positions The 1 step is to remove the spiral lock from the load pin shaft If the lock has not been damaged it can be used again on reassembly AMSLA TIGER SHARK ZONE2 JAN 2014 Page 27 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Gently remove the load pin from the wheel hub The load pin shaft holds the tension wheel in place With the load pin removed gently let the tension wheel rest in the frame Put anti seize compound on shaft of the new load pin AMSLA TIGER SHARK ZONE2 JAN 2014 Page 28 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Position the tension wheel so that the load pin can be placed through the wheel hub Note that the load pin has a flat notch on one side AMSLA TIGER SHARK ZONE2 JAN 2014 Page 29 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued The flat side of the load pin will flange up
46. al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 2 2 TENSION WHEEL REPLACEMENT NOTE maintenance on the Tiger Shark may be performed with the device clamped to a heavy work bench or laid horizontally on blocks Replacing the tension wheel is a simple procedure that can be performed with the Dolphin in a variety of positions For this maintenance we assume that the load pin has been removed 5 2 1 Loosen and completely move the pressure roller to the end of its slot and retighten Unscrew and completely remove the other pressure rollers C a Pull the wheel up and out of the frame If bearing replacement is needed see 5 2 3 Reposition the wheel back in the frame and follow the load pin installation instructions in 5 2 1 Then replace and adjust the pressure rollers so that the rollers fit inside the groove of the tension wheel AMSLA TIGER SHARK ZONE2 JAN 2014 Page 34 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT For this maintenance it is assumed that both the wheel and the bearing have already been removed The bearing is held in the wheel hub by 2 snap rings An Arbor press is being used to demonstrate this replacement The anti rotation bushing will be pressed into the bearing Place the
47. e wheel to keep the wire in the groove when wireline tension is relaxed such as during transport and rigup AMSLA TIGER SHARK ZONE2 JAN 2014 Page 12 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 2 4 2 DEPTH MEASUREMENT Depth measurement is made by wrapping the wire around the measuring wheel which has a precision machined groove The universal wheel groove has a circumference of 4 feet with 125 wire installed The wheel is hardened to greater than Rockwell 58 by using a special heat treat process This minimizes wheel wear to maximize life This measuring head is capable of providing three completely independent depth measurements an optical encoder and a magnetic pickup The optical encoder provides a high resolution measurement to the BenchMark Wireline Products hoistman s panel With this panel depth and line speed can be accurately measured on different sized lines without changing wheels This is done electronically by the panel Changes in wire size are accounted for by the panel software Wire stretch can also be automatically calculated by the panel The panel operates on 12v and supplies the necessary power to the encoder and load pin A backup depth system is available to provide another independent depth measurement Depth is measured by a frictionless magnetic pickup mounted in the measuring head The pickup consists of magne
48. easuring wheel AMSLA TIGER SHARK ZONE2 JAN 2014 Page 53 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Temporarily replace the 2 screws to hold the encoder and coupling in place Place the Allen wrench in a set screw hole and exerting force lever the encoder stack away from you towards the measuring wheel snug up the set screw AMSLA TIGER SHARK ZONE2 JAN 2014 Page 54 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Remove the temporary screws remembering to hold on to the encoder Carefully remove the encoder taking care to not jar the encoder stack Firmly tighten the 2 set crews on the coupling Lubricate the O ring using the DC111 and carefully replace the O ring in the adapter body AMSLA TIGER SHARK ZONE2 JAN 2014 Page 55 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Position the coupling on the encoder so that the slot is vertical Carefully position the encoder in the adapter body Holding the encoder firmly in place
49. equipment in conditions that outside these temperature limits The safe ambient temperature operating range for this equipment is 20 to 40C or 4 to 104F Hazardous Equipment Marking See General Assembly drawings for hazardous equipment marking ALL WARNING LABELS ON THE EQUIPMENT MUST BE OBSERVED AND FOLLOWED Installation Instructions Install measuring device onto the spooling mechanism per the unit manufacturer instructions Take care to avoid pinching or cutting of electrical cables when the measuring device moves during the spooling operation Take care to thread the wire through the device properly to prevent the wire from rubbing the frame during operation The Table of Contents of this manual will list where the threading procedure is located Rotating Equipment BenchMark Wireline measuring equipment is often attached to rotating industrial machinery This may include winches pulleys rigging rotating drums plus moving cable and wire Though BenchMark s measuring equipment does not normally present a safety hazard when in operation provided it is used within the design parameters of the equipment the heavy equipment used in this type of work in proximity to BenchMark s equipment may Never attempt to use BenchMark equipment in any way or for any other purpose than for which it was designed Use every precaution to keep a safe distance from dangerous equipment when it is in operation Never approach the measuring device
50. g and apply 3 squirts Repeat same lubrication schedule each month DO NOT pressure wash the machine as it will force the grease out of the bearings and they will fail AMSLA TIGER SHARK ZONE2 JAN 2014 Page 25 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 FIELD MAINTENANCE PROCEDURES TENSION WHEEL MAINTENANCE There are 4 field maintenance procedures for the Tension Wheel and Load Cell Load Pin Replacement 5 2 1 Wheel Replacement 5 2 2 Wheel Bearing Replacement 5 2 3 Load Cell Replacement 5 2 4 MEASURING WHEEL MAINTENANCE There are 3 field maintenance procedures for the Measuring Wheel Encoder Replacement 5 3 1 Wheel Replacement 5 3 2 Wheel Bearing Replacement 5 3 3 AMSLA TIGER SHARK MEASURING HEAD Measuring Wheel Encoder Replacement 1 Wheel Replacement Bearing Replacement i Tension Wheel Load Pin Replacement Wheel Replacement Bearing Replacement Hydraulic Load Cell Replacement AMSLA TIGER SHARK ZONE2 JAN 2014 Page 26 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT NOTE maintenance on the Tiger Shark may be performed with the device clamped to a sturdy workbench or l
51. gs on the coupling and one set screw are aligned to the flat side of the shaft NERO SS d ES 5 k 4 1 When tightening leave the same gap on the shaft between the coupling and the encoder Snug up but DO NOT fully tighten the set screw on the flat side of the shaft AMSLA TIGER SHARK ZONE2 JAN 2014 Page 51 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Use DC111 or equivalent and apply a thin layer to the plastic coupling Press the plastic on top of the coupling stack The DC111 will temporarily hold it in place The top of the encoder has the OEM labels Rotate the coupling stack so that the slot on the top of the plastic coupling is oriented vertically Look though the hole in the adapter body and you will see the coupling half Rotate the measuring wheel so that the tang on the coupling half is vertical AMSLA TIGER SHARK ZONE2 JAN 2014 Page 52 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully replace the encoder watching to not jar the coupling stack Hold it against the adapter body Using a flashlight look in the hole to verify that the plastic coupling has engaged the tang on the m
52. he encoder straight out avoiding contact between the couplings and the adapter If the plastic coupling is attached to the coupling stack remove it If it is still inside the adapter body with a pair of needle nose pliers reach in and extract it Note If you drop the plastic coupling inside the adapter you may have to remove the adapter to retrieve it AMSLA TIGER SHARK ZONE2 JAN 2014 Page 48 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully remove the O Ring AMSLA TIGER SHARK ZONE2 JAN 2014 Page 49 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued With the small Allen wrench loosen the 2 set screws that hold the coupling on the shaft of the encoder Remove the coupling stack from the shaft AMSLA TIGER SHARK ZONE2 JAN 2014 Page 50 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Replace the existing coupling stack on the shaft of the new encoder Note that the shaft has a flat side Place the coupling on the shaft so that the tan
53. ireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL A gt AMSLA TIGER SHARK ZONE2 JAN 2014 Page 104 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL B 179 2 m RE Eae k ex pum P EE S D NN omes E eee EE 4 1 x i E gt EL SERRE RRA NOLLOUS SERRA Es Pa o 22222 ETT m cS x EUN 168 188 t67 175 168 AMSLA TIGER SHARK ZONE2 JAN 2014 Page 105 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL C x S 2 gt ee TED mew 4 ET La b MN ED et 56 Ee T D es j I z AMSLA TIGER SHARK ZONE2 JAN 2014 Page 106 of 136 36220 a ae Teras Ene 2813 4300 Products n com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TIGER SHARK DETAIL D amp E SECTION E E AMSLA TIGER SHARK ZONE2 JAN 2014 Page 107 of 136 36220 FM 1093 enc al P O
54. is done electronically by the panel using the depth information provided by an encoder Changes in wire size are accounted for by the panel software Wire stretch can also be automatically calculated by the panel An adapter is provided to drive a standard mechanical counter AMSLA TIGER SHARK ZONE2 JAN 2014 Page 9 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 2 2 CERTIFICATES 2 2 1 RESERVED FOR SAFETY STANDARDS amp ATEX REQUIREMENTS NOTE this information will be added after certificates are issued 2 2 2 RESERVED FOR CLASS 1 DIVISION 2 CERTIFICATE NOTE this information will be added after certificates are issued AMSLA TIGER SHARK ZONE2 JAN 2014 Page 10 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 2 3 TYPE EXAMINATION CERTIFICATES AND LABELS PENDING CONFORMS TO ANSI UL STD 61010 1 2008 CERTIFIED TO CAN CSA STD C22 2 61010 1 04 T6 Tamb 20 TO 40 C CLASS I DIV 2 GROUPSABCD enchMark Wireline Products Simonton TX USA MEASURING DEVICE ASSY Part Number XXXXXXXX Serial Number YRXXX Class 1 Division 2 Groups A B C D PRODUCT Load Pin VOLTS 24DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERT
55. it with a rubber hammer AMSLA TIGER SHARK ZONE2 JAN 2014 Page 87 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 4 IDLER WHEEL BEARING REPLACEMENT continued There are retainers on each side of the bearing that need to be removed Remove the old bearing The new bearing must be reinstalled with care You cannot press on the inner race of the bearing as it will likely bend and not work properly You must press on the thin outer race only AMSLA TIGER SHARK ZONE2 JAN 2014 Page 88 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 4 IDLER WHEEL BEARING REPLACEMENT continued Benchmark Wireline has developed this precision reinstallation tool that presses only on the outer race of the bearing and seats it to the proper depth AMSLA TIGER SHARK ZONE2 JAN 2014 Page 89 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 4 IDLER WHEEL BEARING REPLACEMENT continued Replace the retainer clips that hold the bearing in place AMSLA TIGER SHARK ZONE2 JAN 2014 Page 90 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline co
56. l scale deg F on output Accuracy 1 full scale nominal Maximum Rated Load 9 000 Ibs 4 082 kg 2 4 3 1 HYDRAULIC TENSION SPECIFICATIONS A hydraulic load cell is included which measures wireline tension independently of the electronic load pin It is mounted in the frame and measures the tension differential between the top measure wheel and the bottom tension wheel A second depth idler wheel is provided to eliminate cable rub against a single wheel with the movement of the hydraulic load cell Different scales are available AMSLA TIGER SHARK ZONE2 JAN 2014 Page 15 of 136 BenchMark Wireline 36220 FM 1093 P BOX 850 Simonton Texas 77476 Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 2 4 4 GENERAL SPECIFICATIONS Height Width Depth Weight Maximum Tension Measuring Wheel Circumference Diameter Line Sizes Operating Temperature Encoder Backup Counter Load Pin Hydraulic Load Cell 31 34 0 796 m 40 84 1 037 m 11 47 291 m 141 105 63 956 kg 9 000 Ibs 4 082 kg 4 feet 1 219 meters 16 inches 406 meters 092 1 4 2 3 mm 6 35 mm 40 C to 65 C 40 F to 149 F 1 200 PPR others available 4 PPR Quadarature Passive low voltage Differential voltage 4 20ma current loop Independent mechanical tension measuring device 11 47 __ AMSLA TIGER SHARK ZONE2 JAN 2014 Page 16 of 136 36220 FM 1093 enc al P O B
57. lease notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A Note For better response please have the Part Number available AMSLA TIGER SHARK ZONE2 JAN 2014 Page 21 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 3 0 SOFTWARE OPERATING INSTRUCTIONS NOTE The measuring heads do not contain any software The software is in the display panel A variety of display panels can be used with this measuring head To view the Software Operating Instruction refer to the manual for the Display Panel being used with this head AMSLA TIGER SHARK ZONE2 JAN 2014 Page 22 of 136 36220 FM 1093 enc al P O BOX 850 Simonton 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 4 0 SOFTWARE UPDATE PROCEDURES NOTE The measuring heads do not contain any software The software is in the display panel A variety of display panels can be used with this measuring head To view the Software Update Procedures refer to the manual for the Display Panel being used with this head AMSLA TIGER SHARK ZONE2 JAN 2014 Page 23 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com
58. llel bars for the measuring head to slide back and forth on and the sprockets and chain to slide the counter from side to side A hydraulic motor is also included This motor is designed to connect to the existing hydraulic circuit usually an auxiliary pump and joy stick control With a wireline measuring head mounted the spooler base traverses from side to side to assure that the cable is evenly spooled on the drum AMSLA TIGER SHARK ZONE2 JAN 2014 Page 134 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline far 581 346 4301 Products benchmarkwireline com 6 0 SCHEMATICS amp WIRELISTS 6 1 SCHEMATICS schematic drawings for load pins and encoders are not provided They contain either proprietary information and or are purchased from 3 party suppliers Additionally load pins and encoders are not field reparable 6 2 WIRELISTS Wirelists do not pertain to this type of equipment AMSLA TIGER SHARK ZONE2 JAN 2014 Page 135 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 7 0 CABLE DRAWINGS NOTE All Cable Drawings are included in the respective panel manuals AMSLA TIGER SHARK ZONE2 JAN 2014 Page 136 of 136
59. lling and possibly being damaged Hemove the adapter and remove the 4 screws which attach it to the hub If handled carefully there is no need to remove the rubber seal Carefully remove the adapter by pulling it straight back trying not to impact the encoder stack AMSLA TIGER SHARK ZONE2 JAN 2014 Page 59 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued The plastic coupling can be found either on the removed encoder or on the end of the shaft If the plastic coupling is still on the shaft remove it Loosen the 2 set screws then slide the coupling off the shaft AMSLA TIGER SHARK ZONE2 JAN 2014 Page 60 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Place the 3 4 inch wooden dowel through the holes on both the measuring and the idler wheels Remove the large nut which holds the wheels in place It should take considerable force to loosen this nut AMSLA TIGER SHARK ZONE2 JAN 2014 Page 61 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Now remove the socket head screws
60. m 5 3 5 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going down hole simply rotate the pickup 180 degrees to change the direction AMSLA TIGER SHARK ZONE2 JAN 2014 Page 91 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 1 GENERAL ARRANGEMENT PARTS LIST AMSLA TIGER SHARK REF COUNTER ASSY 2 WHL 4 FT TIGER SHARK E H OH 40MM 495 BASE MODEL 1 AMSLA459 WHEELASSYMEAS4FTTAABRLINDOLPHN 1 ooo 2 AMSLA460 WHEELASSYTENSA4FTTABRLINDOLPHIN 38 AMSLA461 WHEELASSYIDLER4FT 1 4 DOLPHIN l _ 4 AMSKMO40 ADAPTER ENCODER H25D H20 MAG BACKUP 0 OPTION 4 AMSKMO57 ADAPTER ENCODER H37C H25D 1 1 0 OPTION 5 AMSLA464 KIT2NDENCDRMOUNTDOLPHN 0 OPTION 11 AMSLM433 ROLLER KEEPER MEGAMOUTH tt _ 20 AMSLA110B ASSY LOAD AXLE 0 1 5V 1 IN D
61. nchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Slide 2 pieces of cardboard between the measuring and idler wheels to protect them and to reduce some of the sliding k Now remove the hub and shaft AMSLA TIGER SHARK ZONE2 JAN 2014 Page 68 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Notice the position of the key and keyway AMSLA TIGER SHARK ZONE2 JAN 2014 Page 69 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Place the wheels on a work surface together and then separate them Note that the wheels are positioned with the screw heads on each hub facing each other NOTE if you are also replacing the Idler Wheel bearing as part of this maintenance see 5 3 4 for instructions If you are replacing the bearing in the Hub see 5 3 3 The shaft adapter must be repositioned inside the bearing on this side of the wheel see picture This can be reinstalled by hand or with gentle taps of a rubber mallet on the opposite side of the wheel from the screw heads AMSLA TIGER SHARK ZONE2 JAN 2014 Page 70 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wi
62. reline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Lay the idler wheel with the shaft adapter side down Replace the cardboard strips and lay the measure wheel on top Make sure that wheels are screw head to screw head and line up the holes in the wheels Slide the wheels back in the frame Try to center the wheels in the frame as the shaft needs to be reinserted through the frame and the wheels AMSLA TIGER SHARK ZONE2 JAN 2014 Page 71 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Put anti seize compound on the shaft and keyway lt oe E lt Reinsert the shaft Make sure the key and the keyway are aligned If necessary use a flat screwdriver to rotate the shaft end in the top of the hub to align it Then insert the hub and shaft into the frame AMSLA TIGER SHARK ZONE2 JAN 2014 Page 72 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Rotate the hub to position the grease fitting as shown and to align with the screw holes on the frame Replace the 4 screws They should NOT be tight Make contact and loosen them sligh
63. reline com 2 6 USER INTERFACE FEATURES 2 6 1 WIRE THREAD PATH Pressure Roller under the AMSLA Tiger Shark Measuring Head Guide Rollers Top Down View The Guide Rollers are purposefully offset so that when the wire is threaded between the rollers it lines up directly with the groove in the wheel that the wire is designed to lay in The Tiger Shark is a dual wheel Idler Wheel design with both an Idler and ie cde a Measuring Wheel on the same hub and a separate Tension Wheel on its own axle P d Hydraulic Pa Load Cell Hiep Guide Rollers 4 Bottom mounted measuring Load Pin Tension Wheel Wire Threading Process AMSLA TIGER SHARK ZONE2 JAN 2014 Page 18 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 2 6 2 SLICKLINE WIRE THREADING FINAL RESULT This is what an AMSLA Tiger Shark measuring head should look like with the wire properly threaded Final Thread Path is the same whether threaded with or without cable head attached AMSLA TIGER SHARK WIRE THREADING PATH The wire can be threaded from the side with the cable head attached because of the adjustable wheels amp rollers on the Tiger Shark measuring head r _ m
64. that hold the hub in place Remove the 4 longer screws in the center first then the 4 shorter ones on the outside ring next Y rl AMSLA TIGER SHARK ZONE2 JAN 2014 Page 62 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Remove the pressure wheel Remove the nut spring the tension wheel arm back and remove the wheel spacer and the screw AMSLA TIGER SHARK ZONE2 JAN 2014 Page 63 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Completely remove this upper keeper roller In order to remove the wheels this guide roller must be swung out of the way Loosen the frame bushings that hold the roller in place Unscrew them from behind AMSLA TIGER SHARK ZONE2 JAN 2014 Page 64 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued You will now have to lay the dolphin measuring head down on its side with the encoder side down simple wooden blocks like these made from 2x4 will hold the dolphin in place for bench maintenance a lt B ae
65. tly The hub and shaft need to be held in place yet have some play so that the shaft can be aligned with the hub on the other side of the frame swing the guide roller back in place Align the hole in the frame and insert the top frame bushing Reinstall the bottom frame bushing and spacer on the underside of the frame and finger tighten AMSLA TIGER SHARK ZONE2 JAN 2014 Page 73 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Slide the keeper roller to almost touching the wheel and install and snug up the screw This roller will help support the wheels Stand the Dolphin up on it end again Safety precautions need to be taken as the Dolphin is a large and heavy piece of equipment AMSLA TIGER SHARK ZONE2 JAN 2014 Page 74 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL REPLACEMENT continued Now clamp the Dolphin measuring head to the work table with a heavy duty C clamp If while standing the dolphin up the shaft adapter falls out which it may do it needs to be replaced This may take 2 people The adapter will be placed on the shaft and then both wheels need to be held and positioned with the center of the wheels exactly in the center of the frame The
66. to the guide plate on the frame AMSLA TIGER SHARK ZONE2 JAN 2014 Page 30 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued The bearing in the tension wheel has a slot for an anti rotation screw Note depending on position of the wheel if during this procedure the tension wheel stays in place there is no need to remove the anti rotation screw If the wheel moves too much the bearing may slide off the anti rotation screw In that case you must remove the anti rotation screw for proper reinstallation AMSLA TIGER SHARK ZONE2 JAN 2014 Page 31 of 136 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued opin the wheel until the anti rotation slot on the bearing can be seen through the anti rotation screw hole Replace the anti rotation screw and tighten it firmly AMSLA TIGER SHARK ZONE2 JAN 2014 Page 32 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Replace the spiral lock AMSLA TIGER SHARK ZONE2 JAN 2014 Page 33 of 136 36220 FM 1093 enc
67. ts imbedded in the measure wheel coupling and two hall affect devices mounted next to the shaft This provides a quadarature type measurement A small display panel is mounted inside a wireline unit The panel is designed to be connected to an external AC or DC supply or operate off internal batteries for up to 15 hours between charges In the event of an external power interruption the unit automatically switches to battery power The system is designed to operate without intervention from the user When external power fails the depth display is maintained by the batteries A switch on the front of the panel allows different sizes of wire to be measured accurately without changing the measuring wheels The mechanical measurement is made by connecting a speedometer cable to the hub of the measuring wheel A Veedor Root type counter can be used Step down adapters are available to convert from a 1 4 to a 1 1 measurement adapters on the wheel and in the counter The mechanical system cannot be adjusted for different wire sizes so a wheel with a different sized groove must be installed to make the mechanical measurement correct AMSLA TIGER SHARK ZONE2 JAN 2014 Page 13 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 2 4 3 ELECTRONIC TENSION SPECIFICATIONS The wheel nearest the well rotates on an axle pin that is instrumented with
68. while the cable drum is turning AMSLA TIGER SHARK ZONE2 JAN 2014 Page 3 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline one 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com CONTENTS 1 0 QUICK START GUIDE 2 0 GENERAL DESCRIPTION amp FEATURES 3 0 SOFTWARE OPERATING INSTRUCTIONS 4 0 SOFTWARE UPDATE PROCEDURES 5 0 MAINTENANCE ASSEMBLY DRAWINGS amp PARTS LIST 6 0 SCHEMATICS amp WIRELISTS 7 0 CABLE DRAWINGS AMSLA TIGER SHARK ZONE2 JAN 2014 Page 4 of 136 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 581 346 4301 Products benchmarkwireline com 1 0 QUICK START GUIDE Determine wireline size to be used 092 to 1 4 Since the wireline wraps around the depth wheel the circumference of the depth wheel will change with a change in wire size The wheel size setting needs to be set to match the wireline size in order to accurately measure depth These corrections are automatically made in the BenchMark hoistman s panel by selecting the proper cable size using the menu If a different panel is used the wheel size will need to be entered at this time AMSLA TIGER SHARK m MEASURING HEAD Dual Wheels Measuring wheel Idler wheel Tension Wheel Backup Load Counter Pin Hydraulic Load Cell AMSLA TIGER SHARK ZONE2 JAN 2014 Page 5 of 136 36220 FM 1093 enc al P O BOX 850 Simonton

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