PROFIBUS and PROFINET for Digital Dosing
Contents
1. paJejsiDaJ jeAouui yury eq pue sojpunio y sojpuni e K 18 9 Zz S 0 i a 2 C U www grundfos com2. Pos Description Designation 1 Industrial Ethernet RJ45 Connector 1 ETH1 2 Industrial Ethernet RJ45 Connector 2 ETH2 3 Rotary switch for protocol selection SW1 4 Data activity LED for Connector 1 DATA1 5 Link LED for Connector 1 LINK1 6 Data activity LED for Connector 2 DATA2 7 Link LED for Connector 2 LINK2 8 Green red status LED for Ethernet LED 1 communication Green red status LED for internal 9 communication between module and pump LED 2 6 2 Setting the Industrial Ethernet protocol The CIM 500 Ethernet module has a rotary switch for selection of the Industrial Ethernet protocol See fig 9 TM05 7481 1013 Fig 9 Selecting the Industrial Ethernet protocol Pos Description 0 PROFINET IO Default from factory 1 Modbus TCP Reserved LED1 will be permanently red to indicate an invalid configuration Reset to factory default Note The rotary switch has to be set in this position for F 20 seconds before the CIM 500 resets to factory default During this period LED1 will be flashing red and green at the same time to indicate that a reset will occur Every change of the rotary switch when the Note module is powered on will cause the module to restart 6 3 Setting up the IP addresses The CIM 500 Ethernet module is default set up to a fixed IP address It is possible to change the IP address settings from the built in web server IP address 192 168 1 100 Subnet mask 2
3. character encoding DDA Digital Dosing Advanced HMI Human Machine Interface display and buttons on the DDA pump PLC Programmable Logic Controller English GB 89 usii65ua 3 System description The system diagram provide an overview for the two different technologies of how to connect the CIM module to the Grundfos DDA E box that is to be connected to a PROFIBUS DP or PROFINET IO network The CIM 150 500 is a communication module to be installed internally in the Grundfos DDA E box using a 10 pin connection In this setup the E box will supply power to the CIM See fig 1 For mounting of the CIM module see the installation and operating instructions for the DDA E box DDA pump fL E box with CIM 150 or CIM 500 GENIbus connection to DDA pump PROFIBUS DP or PROFINETIO PROFIBUS DP or PROFINET IO Fig 1 DDA pump with E box connected to a daisy chained PROFIBUS PROFINET network TM05 2088 4611 4 Specifications 4 1 CIM module general data General data Description Comments Ambient humidity 30 to 95 Relative non condensing Operating temperature 20 C to 45 C Storage temperature 25 C to 70 C GENlbus visual diagnostics for PROFINET IO 4 2 CIM 150 PROFIBUS DP LED2 The table below provides an overview of the specifications for the Grundfos CIM 150 For further details please refer to the specific sections of this functi
4. Enable disable function Byte 2 data type 5 Bit Name Event trigger 0 AutoDeaeratingEnable Value change 1 FlowControlEnable Value change 2 ProfiWatchdogEnable Value change 3 AutoFlowAdaptEnable Value change 4 PulseMemoryEnable Value change 5 7 Action commands Byte 3 data type 5 Bit Name Event trigger 0 ResetFault Rising edge 1 Pulse Rising edge 2 ResetVolumeCounter Rising edge 3 SetRTC Rising edge 4 7 ReqStartStop enumeration Triggered by value change Byte 4 Value Name data type 5 0 1 ReqStart ReqStop 2 255 OperatingMode enumeration Triggered by value change Value Name Byte 5 0 Manual data type 5 1 Pulse 2 Analog 3 Timer 4 Batch 5 255 7 2 1 Explanation to control bits in ControlModule RemoteAccessReq Control bit used by the CIM 150 500 to activate control from the bus 0 The pump can only be controlled via the pump HMI and from its external signal inputs With this setting all control bits in ControlModule and writing to any output module will have no influence 1 The CIM 150 500 can control the pump according to the settings in the ControlModule and the writing to the other output modules The pump can also be controlled via the pump HMI and from its external signal inputs Deaerating Control bit used to start and stop deaerating the pump 0 Stop deaerating the pump 1 Start deaerating
5. 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 China GRUNDFOS Pumps Shanghai Co Ltd 50 F Maxdo Center No 8 XingYi Rd Hongqiao development Zone Shanghai 200336 PRC Phone 86 21 612 252 22 Telefax 86 21 612 253 33 Croatia GRUNDFOS CROATIA d o o Cebini 37 Buzin HR 10010 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 www grundfos hr Czech Republic GRUNDFOS s r o Cajkovsk ho 21 779 00 Olomouc Phone 420 585 716 111 Telefax 420 585 716 299 Denmark GRUNDFOS DK A S Martin Bachs Vej 3 DK 8850 Bjerringbro Tif 45 87 50 50 50 Telefax 45 87 50 51 51 E mail info GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Mestarintie 11 FIN 01730 Vantaa Phone 358 0 207 889 900 Telefax 358 0 207 889 550 France Pompes GRUNDFOS Distribution S A Parc d Activit s de Chesnes 57 rue de Malacombe F 38290 St Quentin Fallavier Lyon T l 33 4 74 82 15 15 T l copie 33 4 74 94 10 51 Germany GRUNDFOS GMBH Schl terstr 33 40699 Erkrath Tel 49 0 211 929 69 0 Telefax 49 0 211 929 69 3799 e mail infoservice grundfos de Service in Deutschland e mail kundendienst grundfos de HILGE GmbH amp Co KG Hilgestrasse 37 47 55292 Bodenheim Rhein Germany Tel 49 6135 75 0 Telefa
6. CIM 150 PROFIBUS Check that the PROFIBUS address red 9 2 Fault finding CIM 500 Faults in the CIM 500 can be detected by observing the status of the two communication LEDs See the table below and section 4 3 CIM 500 PROFINET IO 9 2 1 LED status Fault LED status configuration Possible cause switches SW3 and SW4 has a valid value 1 126 See section 5 4 Setting the PROFIBUS address Check that the GSD file used is correct Check that the PROFIBUS cable has been fitted correctly See section 5 3 Connecting the PROFIBUS Check that the PROFIBUS termination is correct See section 5 5 Termination resistors Remedy 1 Both LEDs LED1 and LED2 remain off a The CIM 500 is fitted incorrectly in the Check that the CIM 500 is fitted connected when the power supply is connected Grundfos product correctly b The CIM 500 is defective Replace the CIM 500 2 The PROFINET IO LED LED1 remains a The protocol selection switch SW1 Set the switch to 0 off has been set in Modbus TCP position 3 The LED for internal communication a No internal communication between the Check that the CIM 500 is fitted correctly in LED2 is flashing red CIM 500 and the Grundfos product the Grundfos product 4 The LED for internal communication a The CIM 500 does not support the Contact the nearest Grundfos company LED2 is permanently red Grundfos product connected 5 The PROFINET IO LED LED1
7. Name Data type bar Unit Setting of the relative pressure alarm limit Can also be set via the pump HMI The present value can always be read from ActPressureMax module 16 Description 7 SetOutputRelays bits Used to enable and disable the output relays 1 and 2 A relay has to be set to Bus control via the pump HMI if it should be controllable from the bus via the SetOutputRelays module Via the pump HMI the relays can also be individually configured to be of type NO or NC Bit 0 Relay 1 control 0 Not active 1 Active Relay 2 control 0 Not active 1 Active Bit 1 The present status of the output relays can always be read from OutputRelays module 34 8 SetAnalogOutput Used to control the analog output signal The type of signal 4 20 mA or 0 20 mA follows the setting of the AnalogMode bit The analog output has to be set to Bus control via the pump HMI if it should be controllable from the bus The present value of the analog output signal can always be read from AnalogOutput module 32 9 SetDateTime BCD string Used to set the internal real time clock RTC Byte 1 Year from year 2000 Byte 2 Month 1 12 Byte 3 Day 1 31 Byte 4 Hour 0 23 Byte 5 Minute 0 59 Byte 6 Second 0 59 Each byte is a binary coded decimal BCD value Example 15 38 00 April 24 2011 is coded with hexadecimal numbers as Year 11h Month 04h Day 24h Hour 15h Mi
8. Signal fault bearing temperature Motor bearing temperature high 149 P100 in non drive end NDE 179 sensor Pt100 general or 207 Water leakage top bearing Communication fault add on Signal fault bearing temperature aeto 192 module 180 sensor Pt100 middle bearing 298 Cavitation 153 Fault analog output 181 Signal fault FC Sensor 209 Non return valve fault short circuited 154 Communication fault displa 192 Signal fault bearing temperature 549 High pressure dae sensor Pt100 bottom bearing gnp 155 Inrush fault 483 Signal fault extra temperature 211 Low pressure sensor 156 Communication fault internal 184 Signal fault general purpose 212 Diaphragm tank precharge frequency converter module sensor pressure out of range 157 Real time clock out of order 185 Unknown sensor type 213 VFD not ready 158 E circuit measurement 186 Signal fault power meter sensor 214 Water shortage level 2 CIM fault Communication F 159 Interface Module 187 Signal fault energy meter 215 Soft pressure build up timeout 160 GSM modem SIM card fault 188 Signal fault user defined sensor 216 Pilot pump alarm 161 Sensor supply fault 5 V 189 Signal fault level sensor 217 ean general purpose Limit exceeded sensor Alarm general purpose sensor 162 Sensor supply fault 24 V 190 e g alarm level in WW 28 9 purp application 163 Measurement fault motor 191 Limit exceeded sensor 2 219 Pressure relief not adequate protection e g high l
9. between the CIM 500 and the Grundfos product LED1 Status Description Off The CIM 500 is switched off Wink function LED will flash 10 times when activated from master The CIM 500 is ready for data transmission data exchange state Wrong or missing PROFINET IO configuration See section 9 2 1 LED status Flashing green Permanently green Flashing red 3 Hz duty cycle 50 Pulsing red Configured but connection to master 0 3 Hz duty cycle 10 lost See section 9 2 1 LED status Product not supported See section 9 2 1 LED status Permanently red and Error in firmware download green See section 9 2 7 LED status Permanently red After 20 seconds in this state the Flashing red and green 500 factory settings are restored and the device is restarted LED2 Status Description Off The CIM 500 is switched off No internal communication between the Flashing red CIM 500 and the Grundfos product The CIM 500 does not support the Permanently red Grundfos product connected Internal communication between the CIM 500 and the Grundfos product is OK Permanently green Permanently red and Memory fault green During start up there is a delay of up to Note 5 seconds before LED1 and LED2 status is updated 6 6 DATA and LINK LEDs The CIM 500 Ethernet module has two connectivity LEDs related to each RJ45 Connector See fig 8 DATA1 and
10. functions and Industrial Ethernet protocols The web server also makes it possible to update the firmware of the CIM module and store restore settings Before configuration Check that PC and CIM module are connected via an Ethernet cable Check that the PC Ethernet port is set to the same network as the CIM module For network configuration see section A 1 How to configure an IP address on your PC To establish a connection from a PC to CIM 500 the first time the following steps are required 1 Open a standard Internet browser and type 192 168 1 100 in the URL address field 2 Log in to the Web server 28 A 3 Login GRUNDFOS Grundfos 500 Industrial Ethernet Modbus information 0 Login Username admin Password X gt m Fig 12 Login Username Enter user name Default admin Password Enter password Default Grundfos kel User name and password can be changed on the e web server under Grundfos Management A 4 PROFINET IO configuration This web page is used to configure all the parameters relevant to the PROFINET IO protocol standard All settings can also be configured from a standard PROFINET IO configuration tool for instance Siemens Primary Setup Tool PST It is available on internet GRUNDFOS xX Grundfos CIM 500 Industrial Ethernet PROFINET IO Say Real Time Ethernet Protocol Configuration PROFINET IO Pro
11. settings Stopped The pump has been stopped by one of the control Sources The state of the control sources can be read from ControlSourceStates module 17 Calibrating 2 The pump is calibrating the dosing accuracy This is only possible via the pump HMI by selecting Calibration in the Setup menu Service The pump has stopped and has been brought into 3 Service mode This is only possible via the pump HMI and can be done by pressing y m 1009 simultaneously 7 6 3 Explanation to ActualOperatingMode Status enumeration for reading of the actual operating mode For an explanation of these modes and the belonging enumeration see section 7 2 3 Explanation to operating mode 16 7 7 Measurement data modules Module Name Datatype Unit Description The actual setpoint used in operating mode Manual 12 8 di Can be set via SetpointManual module 2 or via the pump HMI The actual pulse volume used in operating mode Pulse 13 ActualPulse Volume l Can be set via SetPulseVolume module 3 or via the pump HMI The actual batch dosing volume used in operating mode Batch i AetuatBatenESsingvalume Can be set via SetBatchDosingVolume module 4 or via the pump HMI The actual batch dosing time used operating mode Batch iS ActualBatehDosing Time f be set via SetBatchDosingTime modul
12. 55 255 255 0 Gateway 192 168 1 1 Default IP settings used by web server IP settings for Modbus TCP Device name and Static configuration from Web server or settings for configuration from PROFINET IO PROFINET IO configuration tool Must be setup by the Web server 6 4 Establish connection to the Webserver The CIM 500 module can be configured using the built in Web server To establish a connection from a PC to CIM 500 the following steps are required Connect the PC and the CIM 500 module using an Ethernet cable Configure the PC Ethernet port to the same subnetwork as the CIM 500 e g 192 168 1 101 and the subnet mask to 255 255 255 0 See section A 2 Web server configuration on page 28 Open a standard Internet browser and type 192 168 1 100 in the URL field Login to the Web server using User admin default Grundfos default Password User and password may have been changed from their factory default values Note TM05 6436 4712 Fig 10 CIM 500 connected to PC Both ETH1 and ETH2 can be used to establish a connection to the Web server Note The web server can be accessed while the selected Industrial Ethernet protocol is active Note 6 5 Status LEDs The CIM 500 Ethernet module has two Status LEDs LED1 and LED2 See fig 8 Red green status LED LED1 for Ethernet communication Red green status LED LED2 for internal communication
13. A pump settings Its data type is 10 non standard The actual status of all the pump modes and states are reflected no matter if it is a result of a pump HMI setting or a setting written from PROFIBUS PROFINET via ControlModule module 1 Actual mode state settings bits Bit Name 0 ActRemoteAccess Byte 1 1 ActDeaerating 100 96 data type 5 2 ActAnalogMode 3 ActTimerMode 4 ActSlowMode 5 ActVelocity 6 7 Actual enable disable function bits Bit Name 0 ActAutoDeaeratingEnable Byte 2 1 ActFlowControlEnable data type 5 5 ActProfiWatchdogEnable 3 ActAutoFlowAdaptEnable 4 ActPulseMemoryEnable 5 7 Action command acknowledgement bits Bit Name 0 ResetFaultAck Byte 3 data type 5 1 PulseAck 2 ResetVolumeCounterAck 3 SetRTCAck 4 7 Miscellaneous status bits Bit Name 0 Dosing runnin Byte 4 ing running data type 5 1 Warning 2 Fault 3 BusControlLocallyEnabled 4 7 ActualStartStop enumeration Value Name 0 Started Byte 5 1 Stopped data type 5 Calibratin g 3 Service 4 255 ActualOperatingMode enumeration Value Name 0 Manual Byte 6 Pulse data type 5 Analog Timer O Batch 5 255 7 6 1 Explanation to status bits ActRemoteAccess Status bit indicating whether the pump is in a state where it is controllable from the b
14. DATA2 These yellow LEDs indicate data traffic activity Status Description Yellow off No data communication on RJ45 Connector Yelow Data communication ongoing on RJ45 Connector flashing Steady Heavy network traffic on RJ45 connector yellow LINK1 and LINK2 These green LEDs shows whether the ethernet cable is properly connected Status Description Green off No Ethernet Link on RJ45 Connector Green on Ethernet Link on RJ45 Connector is OK English GB 89 usii65ua 7 Detailed description of data modules 7 1 Data types The Grundfos CIM 150 500 supports the following data types All data types except for data type 10 comply with specification IEC 61158 6 standard data types for use in PROFIBUS PROFINET profiles Data type Description Mode state settings 7 2 Control module ControlModule module 1 This isa PROFIBUS PROFINET output module used for the control of the DDA pump lts data type is 10 non standard Boolean Integer 8 Integer 16 Integer 32 Unsigned 8 Byte 1 data type 5 Bit Name Event trigger 0 RemoteAccessReq State 1 Deaerating 100 Value change 2 AnalogMode Value change 3 TimerMode Value change 4 SlowMode Value change 5 Velocity Value change 6 7 Unsigned 16 Unsigned 32 Floating point Visible string S O OINI D O RJw nN gt 0 Non standard All multi byte data types are transmitted wit
15. GRUNDFOS INSTRUCTIONS PROFIBUS and PROFINET for Digital Dosing CIM 150 PROFIBUS DP CIM 500 Ethernet for PROFINET IO Functional profile and user manual be think GRUNDFOS Y 89 usii6ua English GB Functional profile and user manual Original functional profile and user manual CONTENTS 2 1 2 2 2 3 2 4 2 5 4 1 4 2 4 3 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 1 6 2 6 3 6 4 6 5 6 6 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 8 1 8 2 9 1 9 2 10 11 Symbols used in this document Introduction About this functional profile PROFIBUS DP V0 PROFIBUS DP V1 Assumptions Definitions and abbreviations System description Specifications CIM module general data CIM 150 PROFIBUS DP CIM 500 PROFINET IO PROFIBUS DP CIM 150 setup PROFIBUS bus topology CIM 150 PROFIBUS module Connecting the PROFIBUS Setting the PROFIBUS address Termination resistors Status LEDs Communication watchdog Reaction to PLC Stop button PROFINET IO CIM 500 setup Connecting the Ethernet cable Setting the Industrial Ethernet protocol Setting up the IP addresses Establish connection to the Webserver Status LEDs DATA and LINK LEDs Detailed description of data modules Data types Control module ControlModule module 1 Dosing settings Other settings Bus settings compared to pump HMI settings Status module StatusModule module 11 Measurement data modules Alarms and warning Device identificati
16. Rom nia SRL Bd Biruintei nr 103 Pantelimon county Ilfov Phone 40 21 200 4100 Telefax 40 21 200 4101 E mail romania grundfos ro Russia OOO 109544 39 Ten 7 495 737 30 00 564 88 00 7 495 737 75 36 564 88 11 E mail grundfos moscow grundfos com Serbia GRUNDFOS Predstavni tvo Beograd Dr Milutina Ivkovi a 2a 29 YU 11000 Beograd Phone 381 11 26 47 877 11 26 47 496 Telefax 381 11 26 48 340 Singapore GRUNDFOS Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Phone 65 6681 9688 Telefax 65 6681 9689 Slovenia GRUNDFOS d o o Slandrova 8b SI 1231 Ljubljana Crnu e Phone 386 1 568 0610 Telefax 386 1 568 0619 E mail slovenia grundfos si South Africa GRUNDFOS PTY LTD Corner Mountjoy and George Allen Roads Wilbart Ext 2 Bedfordview 2008 Phone 27 11 579 4800 Fax 27 11 455 6066 E mail Ismart grundfos com Spain Bombas GRUNDFOS Espa a S A Camino de la Fuentecilla s n E 28110 Algete Madrid Tel 34 91 848 8800 Telefax 34 91 628 0465 Sweden GRUNDFOS AB Box 333 Lunnagardsgatan 6 431 24 M lndal Tel 46 31 332 23 000 Telefax 46 31 331 94 60 Switzerland GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH 8117 F llanden ZH Tel 41 1 806 8111 Telefax 41 1 806 8115 Taiwan GRUNDFOS Pumps Taiwan Ltd 7 Floor 219 Min Chuan Road Taichung Taiwan R O C Phon
17. a PROFIBUS PROFINET master this will be detected and the DDA pump will stop with an alarm indicating bus error event code 15 Enabling of PROFIBUS PROFINET will at the same time automatically enable the monitoring of the cable connection from the E box to the DDA pump event code 152 After power on the PROFIBUS PROFINET master can at any time control the enabling and disabling of the PROFIBUS PROFINET software watchdog The monitoring of the E box cable connection will follow this choice When Bus control is disabled via the pump HMI the PROFIBUS PROFINET software watchdog is also automatically disabled and so is the monitoring of the E box connection AutoFlowAdaptEnable The AutoFlowAdapt function detects changes in various parameters and responds accordingly to keep the flow constant Dosing accuracy is increased when this function is enabled 0 AutoFlowAdapt function disabled 1 AutoFlowAdapt function enabled The AutoFlowAdapt function can only be enabled if the FlowControl function is also enabled PulseMemoryEnable The Pulse memory function can be used in operating mode Pulse When it is enabled up to 65000 unprocessed pulses can be saved for subsequent processing 0 Pulse memory function disabled 1 Pulse memory function enabled ResetFault When this control bit is toggled O 1 the pump will attempt to reset pending alarms and warnings and to restart the pump if it was stopped due to an ala
18. e 886 4 2305 0868 Telefax 886 4 2305 0878 Thailand GRUNDFOS Thailand Ltd 92 Chaloem Phrakiat Rama 9 Road Dokmai Pravej Bangkok 10250 Phone 66 2 725 8999 Telefax 66 2 725 8998 Turkey GRUNDFOS POMPA San ve Tic Ltd Sti Gebze Organize Sanayi B lgesi Ihsan dede Caddesi 2 yol 200 Sokak No 204 41490 Gebze Kocaeli Phone 90 262 679 7979 Telefax 90 262 679 7905 E mail satis grundfos com Ukraine 01010 86 Ten 38 044 390 40 50 38 044 390 40 59 E mail ukraine grundfos com United Arab Emirates GRUNDFOS Gulf Distribution P O Box 16768 Jebel Ali Free Zone Dubai Phone 971 4 8815 166 Telefax 971 4 8815 136 United Kingdom GRUNDFOS Pumps Ltd Grovebury Road Leighton Buzzard Beds LU7 4TL Phone 44 1525 850000 Telefax 44 1525 850011 U S A GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe Kansas 66061 Phone 1 913 227 3400 Telefax 1 913 227 3500 Uzbekistan 700000 1 5 3712 55 68 15 3712 53 36 35 Revised 18 04 2013 Grundfos companies be think innovate S v BulploH sojpunao 1uBuAdoo pamasa sjuBu S Y sojpunio 10 S Y sojpunio Aq paumo
19. e 5 or via the pump HMI Actual value of relative pressure alarm limit setting 16 AetuallressureMax 8 bar Can be set via SetPressureMax module 6 or via the pump HMI Status of start stop control sources 1 means Active They can be active simultaneously 17 ControlSourceStates 5 bits Bit 0 Stop via pump HMI Bit 1 External stop Bit 2 Stop from bus 18 FaultCode 5 enum 19 WarningCode 5 enum See section 7 6 Status module StatusModule module 11 20 WarningBits 6 bits Present value of the internal real time clock RTC Can be set via SetDateTime module 9 or via the pump HMI Byte 1 Year from year 2000 Byte 2 Month 1 12 Byte 3 Day 1 31 Byte 4 Hour 0 23 BCD Byte 5 Minute 0 59 1 0 string Byte 6 Second 0 59 Each byte is a binary coded decimal BCD value Example 15 38 00 April 24 2011 is coded with hexadecimal numbers as Year 11h Month 04h Day 24h Hour 15h Minute 38h Second 00h 22 DosingPressureMax bar Maximum dosing pressure fixed factory set value for this pump type 23 DosingCapacityMax lh Maximum dosing capacity fixed factory set value for this pump type 24 DosingCapacityReference 8 dosing capacity setpoint shown in the pump display It represents the actual setpoint belonging to the actual operating mode and dosing state Measured actual dosing capacity 25 MeasuredDosingCapacity 8 lh FlowControl bit in ControlModule module 1 must be enabled for this value t
20. e for service general service information No Warning No 17 Pump head Flow deviation performance requirement not met Yes Warning Yes 51 Pump head Blocked motor pump No Alarm Yes 206 Tank Low level in tank No Warning Yes 57 Tank Empty tank dry running No Alarm Yes 169 Input signals Cable breakdown on FlowControl Yes Warning Yes 47 Input signals Defective analog 4 20 mA cable No Alarm Yes 15 Communication a aie a fault main No Alarm No Extension box communication fault GENIbus 152 Communication communication fault Defective cable between E box No Alarm No and DDA pump 1 Warning or alarm is selected in the Settings menu via the pump HMI An alarm only occurs when the ActProfiWatchdogEnable bit has been set See sections 7 2 1 Explanation to control bits in ControlModule and 7 6 1 Explanation to status bits 20 7 9 Device identification Deviceldentification module 40 The data type is 10 non standard Byte Name description UnitFamily enumeration UnitType enumeration 5 UPE 3 phase 7 MAGNA 1 phase 1 UPE MAGNA circulator pump 9 MAGNA 1 phase small 10 MAGNA3 2 MGE 1 phase 3 MGE 3 phase 2 E pump 1 phase 3 phase based on MGE motor or 4 MGE 3 phase large CUE frequency converter 5 CUE frequency converter 6 MGE 3 phase model G 1 7T MGE 3 phase model 7 MP 204 motor protector 1 MP 204 7 1 With 3 phase pumps 17 Hydro Multi E model G and ea
21. ead d asrating 74 Internal supply voltage too high problem 4 Too many restarts 36 Discharge valve leakage 75 Internal supply voltage too low 5 Regenerative braking 37 Suction valve leakage 76 Internal communication fault 6 Mains fault 38 Vent valve defective yg pump 7 Too many hardware shutdowns 40 Undervoltage 78 Fault speed plug 8 PWM SWitohing ren enay 41 Undervoltage transient 79 Functional fault add on module reduced 9 Phase sequence reversal 42 Cut in fault dV dt 80 Hardware fault type 2 10 Communication fault pump 45 Voltage asymmetry 81 Verification error data area RAM TM Verification error code area 11 Water in oil fault motor oil 48 Overload 82 ROM FLASH Time for service bs te Verification error FE parameter 1e general service information 49 Overcurrent tine de 83 Motor protection function 13 Moisture alarm analog 50 general shutdown MPF 84 Memory access error Electronic DC link protection Verification error BE parameter 14 activated ERP 2 Blocked motor pump 85 EEPROM Communication fault main system JP 15 SCADA 52 Motor slip high 88 Sensor fault 16 Other 53 Stalled motor 89 Signal fault feedback sensor 1 47 Performance requirement cannot 54 Motor protection function 90 Signal fault speed sensor be met 3 sec limit Motor current protection activated 18 Commanded alarm standby trip 55 MCP 91 Signal fault temperature 1 sensor 19 Diaphragm brea
22. elefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava iela 60 LV 1035 Riga Talr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 52 395 430 Fax 370 52 395 431 Malaysia GRUNDFOS Pumps Sdn Bhd 7 Jalan Peguam U1 25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone 60 3 5569 2922 Telefax 60 3 5569 2866 Mexico Bombas GRUNDFOS de M xico S A de C V Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto Apodaca N L 66600 Phone 52 81 8144 4000 Telefax 52 81 8144 4010 Netherlands GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel 31 88 478 6336 Telefax 31 88 478 6332 E mail info_gni grundfos com New Zealand GRUNDFOS Pumps NZ Ltd 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany Auckland Phone 64 9 415 3240 Telefax 64 9 415 3250 Norway GRUNDFOS Pumper A S Str msveien 344 Postboks 235 Leirdal N 1011 Oslo Tif 47 22 90 47 00 Telefax 47 22 32 21 50 Poland GRUNDFOS Pompy Sp z 0 0 ul Klonowa 23 Baranowo k Poznania PL 62 081 Przezmierowo Tel 48 61 650 13 00 Fax 48 61 650 13 50 Portugal Bombas GRUNDFOS Portugal S A Rua Calvet de Magalh es 241 Apartado 1079 P 2770 153 Pago de Arcos Tel 351 21 440 76 00 Telefax 351 21 440 76 90 Romania GRUNDFOS Pompe
23. en executed It will be cleared when the control bit is cleared PulseAck Acknowledge bit belonging to the Pulse control bit It will be set when the control bit is set and the command has been executed It will be cleared when the control bit is cleared ResetVolumeCounterAck Acknowledge bit belonging to the ResetVolumeCounter control bit It will be set when the control bit is set and the command has been executed It will be cleared when the control bit is cleared SetRTCAck Acknowledge bit belonging to the SetRTC control bit It will be set when the control bit is set and the command has been executed It will be cleared when the control bit is cleared Explanation to ActualStartStop Status enumeration for reading whether the pump is started stopped calibrating or in service mode Value Name Started This has the following meaning for the different operating modes Manual The pump will be dosing according to ActualSetpointManual module 12 Analog The pump will be dosing according to the analog input signal and the analog scaling Pulse 0 The pump will be dosing according to the reception of pulses and the value of ActualPulseVolume module 13 Batch The pump will be dosing according to the reception of pulses and the values of ActualBatchDosingVolume module 14 and ActualBatchDosingTime module 15 Timer The pump will be dosing according to the timer functions using the batch dosing
24. endix 30 Argentina Bombas GRUNDFOS de Argentina S A Ruta Panamericana ramal Campana Cen tro Industrial Gar n Esq Haendel y Mozart AR 1619 Gar n Pcia de Buenos Aires Pcia de Buenos Aires Phone 54 3327 414 444 Telefax 54 3327 45 3190 Australia GRUNDFOS Pumps Pty Ltd P O Box 2040 Regency Park South Australia 5942 Phone 61 8 8461 4611 Telefax 61 8 8340 0155 Austria GRUNDFOS Pumpen Vertrieb Ges m b H GrundfosstraRe 2 A 5082 Gr dig Salzburg Tel 43 6246 883 0 Telefax 43 6246 883 30 Belgium N V GRUNDFOS Bellux S A Boomsesteenweg 81 83 B 2630 Aartselaar T l 32 3 870 7300 T l copie 32 3 870 7301 Belarus 220125 11 56 Ten 7 375 17 286 39 72 286 39 73 7 375 17 286 39 71 E mail minsk grundfos com Bosnia Herzegovina GRUNDFOS Sarajevo Trg Heroja 16 BiH 71000 Sarajevo Phone 387 33 713 290 Telefax 387 33 659 079 e mail grundfos bih net ba Brazil BOMBAS GRUNDFOS DO BRASIL Av Humberto de Alencar Castelo Branco 630 CEP 09850 300 S o Bernardo do Campo SP Phone 55 11 4393 5533 Telefax 55 11 4343 5015 Bulgaria Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no 100 BG 1592 Sofia Tel 359 2 49 22 200 Fax 359 2 49 22 201 email bulgaria grundfos bg Canada GRUNDFOS Canada Inc
25. evel in WW application Limit exceeded sensor 3 164 Signal fault LiqTec sensor 192 e g overflow level in WW 220 Fault motor contactor feedback application 165 Signal fault analog input 1 193 Limitexceeded sensor 4 e g low 554 Fault mixer contactor feedback 9 g inp level in WW tank filling application i 166 Signal fault analog input 2 194 Limit exceeded sensor 5 222 Time for service mixer 25 English GB 99 usii65ua Code Description Code Description Code Description 223 Maximum number of mixer starts 232 Ethernet Auto disabled due to 241 Motor phase failure per hour exceeded misuse 24 Pump fault due to auxiliary 233 Ethernet IP address conflict pap Automatic motor model component or general fault recognition failed 225 Communication fault pump 234 Back up pump alarm 243 Motor relay has been forced module manually operated commanded 226 Communication fault l O module 235 Gas detected 244 Fault On Off Auto switch 227 Combi event 236 Pump 1 fault 245 Pump continuous runtime too long User defined relay has been 228 User defined event 237 Pump 2 fault 246 forced manually operated commanded 229 water on floor 238 Pump 3 fault 247 OWer on notice device system has been switched off 230 Network alarm 239 Pump 4 fault 248 Fault battery UPS 231 Ethernet No IP address from 240 Lubricate bearings 26 DHCP server specific service information 11 PROFIBUS address Decimal t
26. gmented network Comments Application layer Transport layer DHCP HTTP Ping FTP SMTP SNTP PROFINET IO TCP Rotary switch in position O Internet layer Internet protocol V4 IPv4 Link layer ARP Media Access Control Ethernet Ethernet cable Screened unscreened twisted pair cables CAT5 CAT5e or CAT6 Supports auto cable crossover detecting Auto MDIX Maximum cable lenth 100 metres at 10 100 Mbits s Corresponds to 328 feet Transmission speed 10 Mbits s 100 Mbits s Auto detected Industrial Ethernet protocols Selected with rotary switch section 6 2 PROFINET IO Modbus TCP English GB 99 usii65u3 5 PROFIBUS DP CIM 150 setup 5 1 PROFIBUS bus topology The PROFIBUS preferred bus topology is daisy chaining as illustrated in fig 2 The end devices of a physical bus segment must be terminated LT Line Termination Each device must have a unique physical address 1 126 Up to 32 PROFIBUS devices can be connected to a bus segment and by using a repeater another 32 devices can be connected This can be repeated until the maximum number of addresses are used Make sure that each device is connected to a proper earth potential Fig 2 Example of PROFIBUS bus segment with line termination TM04 9635 4810 5 2 CIM 150 PROFIBUS module e 212090 1899 4 1699 0908 1234 5 6 7 Fig 3 150 PROFIBUS
27. h MSB Most Significant Byte first 7 1 1 Explanation to event trigger State Control bits with a state event trigger behave like a state that is forced upon the DDA pump The CIM 150 500 will attempt to make the pump operate according to the requested state in the ControlModule Due to certain state mode restrictions this might not always be possible see explanation to the bit in question The actual state of the pump can be read from the corresponding bit in StatusModule module 11 Value change Control bits bytes with a value change event trigger behave like a command that is executed when the bit byte changes its value The CIM 150 500 will attempt to make the DDA pump operate according to the requested value in the ControlModule The change will be reflected in the corresponding bit byte in StatusModule module 11 Bits bytes that are controlled by a value change event trigger can be controlled from both PROFIBUS PROFINET and the pump HMI The last value change no matter from which source will become active if not prevented by other conditions see explanation to the bit byte in question Rising edge Control bits with a rising edge event trigger behave like a command that is executed when a bit transition from 0 to 1 occurs Each of them has a corresponding acknowledge bit in the StatusModule module 11 which is set when the command is executed and cleared when the control bit is written back to O 10
28. is a Connected Grundfos product is not Contact the nearest Grundfos company permanently red supported b Illegal position of protocol switch SW1 Check that the rotary switch SW1 is set to 0 6 PROFINET IO LED1 is flashing a Faultin the CIM 500 PROFINET IO Check that the right GSDML file is used red configuration Check that PROFINET IO IP address configuration is correct See section A 4 PROFINET IO configuration on page 29 Check device name in the CIM 500 and PROFINET IO master The PROFINET IO LED1 is pulsing a Connection to master lost Check cables red Check master is running 8 LED1 is permanently red and green at a Error in firmware download Use the web server to download the the same time firmware again See section A 2 Web server configuration on page 28 9 LED2 is permanently red and green at a Memory fault Replace the CIM 500 the same time 23 English GB 99 usii65ua 10 Grundfos alarm and warning codes This is a complete list of alarm and warning codes for Grundfos products For the codes supported by DDA pumps see section 7 8 Alarms and warning Code Description Code Description Code Description 1 Leakage current 32 Overvoltage 72 Hardware fault type 1 2 Missing phase d Tor service general 73 Hardware shutdown HSD service information 3 External fault signal 35 Gas in bump h
29. k dosing pump 56 Underload 92 Calibration rault feedback sensor 20 Insulation resistance low 57 Dry running 93 Signal fault sensor 2 21 Too many starts per hour 58 Low flow 94 Limit exceeded sensor 1 22 Moisture switch alarm digital 59 No flow 95 Limit exceeded sensor 2 23 Smart trim gap alarm 60 Low input power 96 Setpoint signal outside range 24 Vibration 64 Overtemperature 97 Signal fault setpoint input 25 Setup conflict 65 Motor temperature 1 98 Signal fault input for setpoint t_m or t_mo or t_mo1 influence Load continues even if the motor Temperature control electronics Signal fault input for analog 26 66 99 has been switched off t_e setpoint 27 External motor protector activated 67 Temperature too high internal 104 Software shutdown e g MP 204 frequency converter module t m External temperature water Electronic rectifier protection 28 Battery low 58 temperature t_w 105 activated ERP 29 Turbine operation 69 Thermal relay 1 in motor 106 Electronic inverter protection impellers forced backwards e g Klixon activated EIP 30 Change bearings 70 Thermal relay 110 Skew load electrical asymmetry specific service information e g thermistor 31 Change varistor s 71 Motor temperature 2 111 Current asymmetry 24 specific service information Pt100 t_mo2 Code Description Code Description Code Description 112 Cos g too high 167 Signa
30. l fault analog input 3 195 Limit exceeded sensor 6 113 Cos too low 168 Signal fault pressure sensor 196 Operation with reduced efficiency 120 Auxiliary winding 169 Signal fault flow sensor 197 Operation with reduced pressure single phase motors 121 Auxiliary winding current too high 170 Signal fault water in oil WIO 198 Operation with increased power single phase motors sensor consumption 122 Auxiliary winding current too low 171 Signal fault moisture sensor 199 Process out of range monitoring single phase motors estimation calculation control 123 Start capacitor low 172 Signal fault atmospheric pressure 200 Application alarm single phase motors sensor 124 Run capacitor low 173 Signal fault rotor position sensor 201 External sensor input high single phase motors Hall sensor Motor temperature 3 f 144 P100 t mo3 174 Signal fault rotor origo sensor 202 External sensor input low 145 Bearing temperature high Pt100 175 Signal fault temperature 2 sensor 203 Alarm on all pumps in general or top bearing t mo2 146 Bearing temperature high Pt100 176 Signal fault temperature 3 sensor 204 Inconsistency between sensors middle bearing t mo3 147 Bearing temperature high Pt100 177 Signal fault Smart trim gap sensor 205 Level float switch sequence bottom bearing inconsistency 148 Motor bearing temperature higi 178 Signal fault vibration sensor 206 Water shortage level 1 Pt100 in drive end DE 9 I
31. module Pos Designation Description PROFIBUS terminal B 1 PB XD TDP positive data signal PROFIBUS terminal A e A FXDITXD N negative data signal 5 3 Connecting the PROFIBUS 5 3 1 Data transmission rates and cable length Grundfos recommends to use a cable according to IEC 61158 Example Siemens 6XV1 830 0EH10 Cable length Maximum cable length Kbits s m ft 9 6 1200 4000 19 2 1200 4000 45 45 1200 4000 93 75 1000 3300 187 5 1000 3300 500 400 1300 1500 200 660 3000 100 330 6000 100 330 12000 100 330 Fitting the cable See fig 4 1 Connect the red conductor s to terminal B pos 1 2 Connect the green conductor s to terminal A pos 2 3 Connect the cable screens to earth via the earth clamp pos 3 For maximum safety and reliability connect the cable screen to earth via the earth clamp and make sure that all CIM 150 units are properly earthed via the mains supply earth wire Note Fig 4 Connecting the PROFIBUS Pos Description TM04 1700 0908 PROFIBUS terminal DGND PROFIBUS terminal B PROFIBUS terminal A Earth clamp DOND only for external termination 5 VDC ji VE only for external termination 5 SW4 SW2 On off switches for termination resistors Red green status LED for LED1 PROFIBUS communication Red green status LED for GENIbus communication LED2 between
32. nute 38h Second 00h Can also be set via the pump HMI The present value of the real time clock can always be read from DateTime module 21 13 English GB 89 usii65ua 7 5 Bus settings compared to pump HMI settings Nama Selectable Setting preserved from HMI during power off Mode state settings RemoteAccessReq No Yes Deaerating 100 96 Yes Yes No AnalogMode Yes Yes TimerMode Yes Yes SlowMode Yes Yes Velocity Yes Yes Enable disable function AutoDeaeratingEnable Yes Yes FlowControlEnable Yes Yes ProfiWatchdogEnable Yes Yes AutoFlowAdaptEnable Yes Yes PulseMemoryEnable Yes Yes Action commands ResetFault Yes Pulse No ResetVolumeCounter Yes SetRTC Yes Operation control ReqStart Yes Yes ReqStop Yes No OperatingMode Yes Yes Dosing settings SetpointManual Yes Yes SetPulseVolume Yes Yes SetBatchDosingVolume Yes Yes SetBatchDosingTime Yes Yes SetFlowControlPressMax Yes Yes Output signal control SetOutputRelay value No Yes SetAnalogOutput value No Yes SetDateTime Yes Yes Deaerating will be preserved if commanded from bus Selecting and deselecting Bus control will implicitly enable and disable the PROFIBUS PROFINET watchdog and the monitoring of the E box connection to the DDA pump 14 7 6 Status module StatusModule module 11 This is a PROFIBUS PROFINET input module used for the status of the DD
33. o be available Measured absolute pressure FlowControl bit in ControlModule must be enabled Except for the 26 MeasuredPressure 8 bar E atmospheric pressure it corresponds to Backpressure reading in the display Frequency of pulse input external pulse input signal or PROFIBUS AC PulselnputFrequency HZ PROFINET Pulse command in ControlModule 28 RemainingDosingVolume 8 Actual remaining volume to be dosed Used in Batch mode 29 VolumeTotal 8 Total volume dosed non resettable 30 VolumeTripCounter 8 Dosed volume trip counter reset with ResetVolumeCounter command ControlModule 31 Analoglnput 8 A Analog input signal 0 20 mA or 4 20 mA used as setpoint in Analog mode Analog output signal 32 AnalogOutput 8 A The parameter to map to the output is selected via the pump HMI If control from PROFIBUS PROFINET is selected the analog output signal will be controlled from SetAnalogOutput module 8 17 English GB 99 usii65ua Module Name Datatype Unit Description Status of the external digital inputs Logical 0 The input is not active Logical 1 The input is active 33 Digitallnputs 5 bits The relay input type NO or NC is selected via the pump HMI Signals are fixed to the following Bit 0 Low level signal Bit 1 Empty signal Bit 2 External stop Status of the two output relays Logical 0 The output is not active Logical 1 The output is active The relay output
34. o hexidecimal conversion table for setting of the PROFIBUS address switches See section 5 4 Setting the PROFIBUS address PROFIBUS address o s SW4 PROFIBUS address o s wo SW4 PROFIBUS address s e o 1 0 1 46 2 E 91 5 B 2 0 2 47 2 F 92 5 C 3 0 3 48 3 0 93 5 D 4 0 4 49 3 1 94 5 E 5 0 5 50 3 2 95 5 F 6 0 6 51 3 3 96 6 0 7 0 7 52 3 4 97 6 1 8 0 8 53 3 5 98 6 2 9 0 9 54 3 6 99 6 3 10 0 A 55 3 7 100 6 4 11 0 B 56 3 8 101 6 5 12 0 C 57 3 9 102 6 6 13 0 D 58 3 A 103 6 7 14 0 E 59 3 B 104 6 8 15 0 F 60 3 C 105 6 9 16 1 0 61 3 D 106 6 A 17 1 1 62 3 E 107 6 B 18 1 2 63 3 F 108 6 C 19 1 3 64 4 0 109 6 D 20 1 4 65 4 1 110 6 E 21 1 5 66 4 2 111 6 F 22 1 6 67 4 3 112 7 0 23 1 7 68 4 4 113 7 1 24 1 8 69 4 5 114 7 2 25 1 9 70 4 6 115 7 3 26 1 A 71 4 7 116 7 4 27 1 B 72 4 8 117 7 5 28 1 C 73 4 9 118 7 6 29 1 D 74 4 A 119 7 7 30 1 E 75 4 B 120 7 8 31 1 F 76 4 C 121 7 9 32 2 0 77 4 D 122 7 A 33 2 1 78 4 E 123 7 B 34 2 2 79 4 F 124 7 C 35 2 3 80 5 0 125 7 D 36 2 4 81 5 1 126 7 E 37 2 5 82 5 2 38 2 6 83 5 3 39 2 7 84 5 4 40 2 8 85 5 5 41 2 9 86 5 6 42 2 A 87 5 7 43 2 B 88 5 8 44 2 C 89 5 9 45 2 D 90 5 A Subject to alterations 27 English GB xipueddy Appendix The appendix describes the parts of the CIM 500 web server needed for the configura
35. o switches for setting the address 2 3 PROFIBUS DP V1 Only the diagnostic part and the extra three bytes of parameterisation data are supported Acyclic data transmission is not supported 2 4 Assumptions This functional profile assumes that the reader is familiar with commissioning and programming of PROFIBUS and PROFINET devices 2 5 Definitions and abbreviations Address Resolution Protocol Translates The DDA pump uses the setpoint and operating mode set with a handheld Local mode remote control R100 or Grundfos GO Remote or by the use of buttons on the pump Media Access Control Unique network MAC a address for a piece of hardware Packet InterNet Groper A software utility Ping that tests connectivity between two TCP IP hosts Q Flow R100 Grundfos handheld infrared remote control Remote mode The DDA pump uses the setpoint and operating mode set from the fieldbus SELV Separated or Safety Extra Low Voltage SELV E Separated or Safety Extra Low Voltage with Earth connection SubMiniature version A Coaxial radio SMA 2 signal cable connection standard SMTP Simple Mail Transfer Protocol Simple Network Time Protocol Used for SNTP clocks synchronization between computer systems Transmission Control Protocol TCP Protocol suitable for Internet communication and Industrial Ethernet communication Transmission Control Protocol Internet TCP IP Protocol P
36. oint and local control mode 5 8 Reaction to PLC Stop button If the PLC is stopped by the operator all output registers will be set to 0 As a result the control bit RemoteAccessReq will be cleared and the DDA pump will be set to local mode and then be operating according to the local operating mode local setpoint and local control mode English GB 99 usii65u3 6 PROFINET IO CIM 500 setup 6 1 Connecting the Ethernet cable Warning The CIM 500 must only be connected to SELV or SELV E circuits RJ45 plugs and Ethernet cable must be used The cable shield must be connected to protective earth at both ends It is important to connect cable shield to earth Note through earth clamp or to connect cable shield to earth in the connector The CIM 500 is designed for flexible network installation the built in two port switch makes it possible to daisy chain from product to product without the need of additional Ethernet switches The last product in the chain is only connected to one of the Ethernet ports Each Ethernet port has its own MAC address Ethernet switch _ E CIM CIM CIM bi 500 500 500 5 2 500 Fig 7 Example of Industrial Ethernet network 060 15 0604 i 3 1 WOOQIW 3M nooaiwam a ee ween ney Bath li e 5 N wo s 4 5 6 7 8 9 Fig 8 Example of Ethernet connection CIM 500
37. on Deviceldentification module 40 Product simulation CIM 150 product simulation CIM 500 Product Simulation Fault finding Fault finding CIM 150 Fault finding CIM 500 Grundfos alarm and warning codes PROFIBUS address Page O NNNN O O OI OI A WWWWWW N o NS 2x X xX 23olX cX 23 cx X gt N NNN NNN A OUUU N N N N 1 Symbols used in this document Caution Note Warning If these safety instructions are not observed it may result in personal injury If these safety instructions are not observed it may result in malfunction or damage to the equipment Notes or instructions that make the job easier and ensure safe operation 2 Introduction 2 1 About this functional profile This functional profile describes the CIM 150 PROFIBUS DP CIM 500 Ethernet for PROFINET IO for PROFIBUS DP and PROFINET IO communication with the Smart Digital Dosing pump type DDA referred to as DDA pump in the following The data in this document are subject to change without prior notice Grundfos cannot be held responsible for any problems caused directly or indirectly by using information in this functional profile 2 2 PROFIBUS DP VO The PROFIBUS DP interface conforms to the PROFIBUS DP V0 standard for cyclic data transmission The option of setting the PROFIBUS DP address via bus is not supported as the CIM 150 500 has tw
38. onal profile General data Description Will be in one of these states Off constantly green flashing red constantly red See section 5 6 for PROFIBUS DP and section 6 5 Comments PROFIBUS implementation class DP VO Intelligent pump profile PROFIBUS connector Screw type terminal A B DGND VP 5 V PROFIBUS connection type RS 485 two wire Conductors A B Maximum cable length 100 metres at 12 Mbits s Corresponds to 328 feet See section 5 3 1 Data transmission rates and cable length Set via rotary switches SW3 and SW4 Slave address 1 128 See section 5 4 Setting the PROFIBUS address Set via DIP switches SW1 and SW2 Line termination On or off See section 5 5 Termination resistors Recommended cable cross sectional cobber area 0 20 0 25 mm Auto detected AWG24 or AWG23 Supported transmission speed PROFIBUS visual diagnostics 9 6 Kbits s to 12 Mbits s LED1 Auto detected Off constantly green flashing red constantly red See section 5 6 Status LEDs Maximum number of PROFIBUS devices at a physical network segment 4 3 CIM 500 PROFINET IO 32 The table below provides an overview of the specifications for the Grundfos CIM 500 Ethernet for PROFINET IO For further details please refer to the specific sections of this functional profile Modbus TCP specifications Description Up to 125 devices if repeaters are used physically se
39. ooster system profile 2 CR Monitor profile F 3 MP 204 motor protector profile 4 Digital Dosing DDA profile F 5 Wastewater system profile The effective address will be 15 0x0F Only input modules are simulated The data read has dummy values and no real product functionality is simulated 8 2 CIM 500 Product Simulation Product simulation mode is entered via the web server See section A 4 PROFINET IO configuration on page 29 22 9 Fault finding 9 1 Fault finding CIM 150 Faults ina CIM 150 PROFIBUS module can be detected by observing the status of the two communication LEDs See the table below 9 1 1 LED status Fault LED status 1 Both LEDs LED1 and LED2 remain off when the power supply is connected Possible cause a The CIM 150 is fitted incorrectly in the DDA pump Remedy Check that the CIM 150 is fitted connected correctly b The CIM 150 is defective Replace the CIM 150 2 The LED for internal communication a No internal communication between the Check that the CIM 150 is fitted correctly in LED2 is flashing red CIM 150 and the DDA pump the DDA pump 3 The LED for internal communication a The CIM 150 does not support the Contact henearestGrandios comban LED2 is constantly red connected DDA pump pany 4 The PROFIBUS LED LED1 is a Fault in the CIM 150 Contact the nearest Grundfos company constantly red 5 The PROFIBUS LED LED1 is flashing a Fault the
40. rlier models 2 With 1 phase pumps 1 Hydro MPC Control MPC CU 351 21 Hydro MPC Control MPC Hydro Multi B 2 Hydro Multi B CU 323 25 CR Monitor 1 CR Monitor CU 351 26 Dedicated Controls 1 Dedicated Controls CU 361 30 Smart Digital Dosing DDA 1 Smart Digital Dosing DDA i 1 With 3 phase pumps 39 Hydro Multi E model H and later models 2 With 1 phase pumps 2 UnitType enumeration According to description above 3 UnitVersion enumeration Used by Grundfos CIMSoftwareVersion number CIMSoftwareRevision number CIMModel enumeration 21 English GB 99 usii65ua 8 Product simulation The CIM module can be put in product simulation mode in which case it will generate life like simulated values of all the PROFIBUS PROFINET input data modules It will thus be possible to connect a PROFIBUS PROFINET master to a CIM 150 CIM 500 without this device being connected to a real pump in a real life system In an office environment it can then be verified that communication works and data is being received and handled correctly by the PROFIBUS PROFINET master application program e g PLC program before the equipment is installed under real life conditions 8 1 CIM 150 product simulation Product simulation mode is entered when the hexadecimal address switch has one of the values shown in the table below Address setting section 5 4 __ Simulated product Sw3 SW4 0 Pump profile B
41. rm Pulse When this control bit is toggled 0 gt 1 a pulse signal is sent to the pump This can be used in operating modes Pulse and Batch and is equivalent to a pulse signal from the signal inputs ResetVolumeCounter When this control bit is toggled 0 gt 1 VolumeTripCounter module 30 is reset to 0 SetRTC When this control bit is toggled 0 gt 1 the internal real time clock RTC in the DDA pump will be updated The values must have been previously written to SetDataTime module 9 11 English GB 99 usii65ua 7 2 2 Explanation to control mode Control enumeration for remote start stop of the pump Value Name ReqStart If the pump is ready to be controlled from PROFIBUS PROFINET StatusModule ActRemoteAccess 1 this value will start the pump and it will start dosing according to the selected operating mode If the pump is stopped via the pump HMI it will restart when y m is pressed ReqStop If the pump is ready to be controlled from PROFIBUS PROFINET StatusModule ActRemoteAccess 1 this value will stop the pump and the pump HMI will show If the pump is stopped from the bus it cannot be started via the pump HMI unless Bus control is deselected ReqStop cannot stop the pump when it is deaerating 7 2 3 Explanation to operating mode Control enumeration for selection of operating mode Value Name Manual In this operating mode the p
42. rning Warning status bit 0 No warning is present 1 A warning is present The pump can however continue its precise dosing for the time being but service is recommended For further details about possible warnings and faults as well as the pump behaviour in these situations see section 7 8 Alarms and warning Fault Fault status bit The pump will stop dosing as long as the fault is present 0 No fault is present 1 A fault is present and the pump will remain stopped until the fault has been corrected For further details about possible warnings and faults as well as the pump behaviour in these situations see section 7 8 Alarms and warning BusControlLocallyEnabled Status bit indicating whether Bus control has been enabled in the Settings menu on the pump HMI 0 Bus control has not been enabled via the pump HMI Setting of the RemoteAccess bit in ControlModule has no effect 1 Bus control has been enabled via the pump HMI 15 English GB 89 usii65ua 7 6 2 Explanation to command acknowledge bits If the ActRemoteAccess bit is not set PROFIBUS PROFINET commands and writings in general will be prohibited and none of the acknowledge bits will ever be set Command acknowledge bits can thus be used to check whether a command from ControlModule was sent or not ResetFaultAck Acknowledge bit belonging to the ResetFault control bit It will be set when the control bit is set and the command has be
43. rolModule to be set In case of a pump alarm or pump warning the modules WarningCode and FaultCode will contain an event code for the cause of the problem The complete list of possible alarm warning codes from a DDA pump is shown in the table below Alarm events will make the pump stop Some of them require acknowledgement of the alarm before the pump can be restarted This acknowledgement can come from the pump HMI or PROFIBUS PROFINET by usage of the ResetFault command The pump can only indicate one active alarm at a time whereas there can be many simultaneously active warnings The complete status of warnings can be read from the WarningBits module Bit 7 Service soon 33 Byte 2 Bit 0 Low level in tank 206 Bit 1 reserved Bit 2 FlowControl cable breakdown 169 Bit 3 Bit 4 Bit 5 Flow deviation 17 Bit 6 Bit 7 19 English GB 89 usii65ua Depends on Event code Event group Event description FlowControl see ui dee enabled 210 Pump heed emite nae ae Alarm Ye 2n Pump head ae wank 1 5 bar ves 1 Ygs 35 Pump head Air bubbles gas in pump head deaerating problem Yes Warning Yes 208 Pump head Cavitation Yes Warning Yes 36 Pump head Discharge pressure valve leakage Yes Warning Yes 37 Pump head Suction valve leakage Yes Warning Yes 12 Pump head Service now time for service exceeded No Warning No 33 Pump head Soon tim
44. rotocol suitable for Internet communication Transmission speed Bits transferred per second bits s Uniform Resource Locator The address ARP IP addresses to MAC addresses Ensures that both crossover cable types Auto MDIX and non crossover cable types can be used CAT5 Ethernet cable type Has 4 twisted pairs of wires CAT5e Enhanced CAT5 cable with better performance CAT6 Cable with very high performance CIM Communication Interface Module Cyclic Redundancy Check a data error CRC detection method Dynamic Host Configuration Protocol Used to configure network devices so DHCP that they can communicate on an IP network DNS Domain Name System Used to resolve host names to IP addresses Enumeration List of values GENIbus Proprietary Grundfos fieldbus standard GENIpro Proprietary Grundfos fieldbus protocol A Grundfos handheld remote control device for controlling Grundfos products via infrared or radio Based on smart phone technology Grundfos GO H Pressure Head Hyper Text Transfer Protocol HTTP The protocol commonly used to navigate the world wide web IANA Internet Assigned Numbers Authority IP Internet Protocol LED Light Emitting Diode PRE used to connect to a server ICoordinated Universal Time the UTC primary time standard by which the world regulates clocks and time Unicode Transformation Format UTF 8
45. s the pump operates in SlowMode Will be reset to 50 velocity whenever SlowMode is disabled AutoDeaeratingEnable 0 Automatic pump deaeration disabled 1 Automatic pump deaeration enabled The pump is automatically deaerated degassed at regular intervals Data module 34 DigitalOutputs bit 2 will signal whenever automatic pump deaeration is active FlowControlEnable When the FlowControl function is enabled various faults and deviations related to the dosing process will be detected and indicated 0 FlowControl function disabled 1 FlowControl function enabled The enabling disabling of FlowControl means the enabling disabling of all alarms warnings that are associated with flow measurement See section 7 7 Measurement data modules If the FlowControl function is disabled the AutoFlowAdapt function see control bits AutoFlowAdaptEnable cannot be enabled ProfiWatchdogEnable The PROFIBUS PROFINET software watchdog is used to monitor the PROFIBUS PROFINET connection If the connection is broken the DDA pump will stop dosing and indicate a bus communication fault See section 7 8 Alarms and warning 0 PROFIBUS PROFINET software watchdog disabled 1 PROFIBUS PROFINET software watchdog enabled When Bus control is selected via the pump HMI the PROFIBUS PROFINET watchdog is automatically enabled every time the pump is powered on If the bus communication is somehow interrupted no communication with
46. s two LEDs See fig 3 Red green status LED LED1 for PROFIBUS communication Red green status LED LED2 for GENIbus communication between the CIM 150 and the connected DDA pump LED1 Status Description Off The CIM 150 has been switched off The CIM 150 is ready for PROFIBUS data Constantly green transmission Data Exchange State CIM 150 module fault The CIM 150 does not support the connected DDA pump Constantly red Wrong or missing PROFIBUS Flashing red configuration or no contact to the PROFIBUS master LED2 Status Description Off The CIM 150 is switched off GENIbus communication between the Constantly green 150 and the DDA pump is OK The CIM 150 does not support the Constantly red connected DDA pump No GENIbus communication between the FIBSHIRg red CIM 150 and the DDA pump During start up there may be a delay of up to 5 seconds before the LED2 status is updated Note 5 7 Communication watchdog The state of the PROFIBUS communication watchdog can be changed with a PROFIBUS commissioning tool e g Siemens Simatic Manager If the watchdog is enabled all bits in the ControlModule see section 7 2 Control module ControlModule module 1 are automatically set to 0 if the PROFIBUS communication is broken As a result the DDA pump will be set to local mode and then be operating according to the local operating mode local setp
47. the CIM 150 and the DDA pump 8 SW3 Not used for DDA 9 SW4 Not used for DDA The power supply pos 4 fig 3 must only be Note used for external termination 5 VDC DGND Q OO 5 4 Setting the PROFIBUS address The PROFIBUS address is selected via the menu system in the pump display The PROFIBUS address must be set decimally Note from 1 to 126 The address 126 is normally used for special purposes and should not be used A restart of the CIM 150 has to be performed for a PROFIBUS address change to take effect For complete overview of the PROFIBUS addresses see section 17 PROFIBUS address 5 5 Termination resistors The termination resistors are fitted on the CIM 150 PROFIBUS module See fig 5 5V 3900 SW4 2200 SW2 e 3900 4 1961 1508 Fig 5 Internal termination resistors The CIM 150 has a DIP switch with two switches SW1 and SW2 for cutting the termination resistors in and out Figure 6 shows the DIP switches in cut out state TM04 1703 0908 Fig 6 Cutting termination resistors in and out DIP switch settings Status SW1 SW2 Cut in ON ON Cut out OFF OFF ON OFF Undefined state OFF ON To ensure stable and reliable communication it is important that only the termination resistors of the first and last units in the PROFIBUS network are cut in Note 5 6 Status LEDs The CIM 150 PROFIBUS module ha
48. the pump Equivalent to keep pressing 100 If the pump has been stopped via the pump HMI symbol sm itis still possible to start and stop deaerating the pump from the bus If deaerating of the pump has been started from the bus it can be stopped by pressing 100 or y m the pump AnalogMode Control bit used to select type of analog input signal 0 0 20 mA 1 4 20 mA The toggling of this bit has no effect unless the pump is in operating mode Analog The actual state readable from StatusModule will be reset to 4 20 mA whenever another operating mode is selected TimerMode Control bit used to select timer mode 0 Cycle timer mode The pump repeats a cyclical dosing of the batch volume which can be programmed from PROFIBUS PROFINET with data modules SetBatchDosingVolume and SetBatchDosingTime 1 Week timer mode Up to 16 time controlled dosing procedures are defined for a week These procedures have to be programmed via the pump HMI SlowMode Control bit used to slow down the suction stroke velocity 0 SlowMode disabled No slow down of suction stroke velocity 1 SlowMode enabled Slows down the suction stroke velocity to the velocity selected with control bit Velocity Velocity Control bit used to select SlowMode suction stroke velocity 0 Select SlowMode velocity 50 96 1 Select SlowMode velocity 25 95 The toggling of this bit has no effect unles
49. tion of a PROFINET IO Ethernet connection For other CIM 500 web server features not specifically related to PROFINET IO see the CIM 500 Installation amp Operating instructions A 1 How to configure an IP address on your PC For connecting a PC to the CIM 500 via Ethernet the PC must be set up to use a fixed static IP address belonging to the same subnetwork as the CIM 500 1 Open Control Panel 2 Enter Network and Sharing Center 3 Click Change adapter settings 4 Right click and select Properties for Ethernet adapter Typically Local Area Connection Select properties for Internet Protocol Version 4 TCP IPv4 Select tab Alternate Configuration 7T Configure an IP address and subnet mask to be used by your PC See fig 11 Internet Protocol TCP IP Properties 4 amp 8 xl General Alternate Configuration If this computer is used on more than one network enter the alternate IP settings below C Automatic private IP address r User configured IP address 192 168 1 1 Subnet mask 255 255 255 0 Default gateway Preferred DNS server Alternate DNS server E Preferred WINS server N Alternate WINS server TMO05 7422 0913 Fig 11 Example from Windows XP A 2 Web server configuration The built in web server is an easy and effective way to monitor the status of the CIM 500 module and configure the available
50. tocol settings Device Name 500 _ ration Network settings IP Address 192 168 1 101 Subnet Mask 255 255 255 0 Gateway 192 168 1 1 Use DHCP N Product Simulation 8 Grundfos product simulation No Simulation v Fig 13 Real Time Ethernet Protocol Configuration PROFINET IO Object Description Device Name IP Address The PROFINET IO device name It must be unique The static IP address for CIM 500 on the PROFINET IO network Subnet mask Configure the subnet mask for the CIM 500 module on the PROFINET IO network Gateway Configure the default gateway for the PROFINET IO network Use DHCP The CIM 500 module can be configured to automatically obtain the IP address from a DHCP server on the network Grundfos product simulation The CIM 500 can be put in product simulation mode to generate realistic simulated values of all the PROFINET IO input data modules It will thus be possible to connect a PROFINET IO master to a CIM 500 fitted in a CIU or E box without installing this device in a real industrial process system In an office environment it can then be verified that communication works and data are received and handled correctly by the PROFINET IO master application program e g PLC program before installing the device To enable product simulation select a product type from the drop down list Product simulation will be terminated by a module power cycle 29 App
51. type NO or NC is selected via the pump HMI M OutputRelays bits The output relay modules are defined as follows Bit 0 Relay 1 select signal parameter via the pump HMI Bit 1 Relay 2 select signal parameter via the pump HMI Bit 2 Auto deaerating deaerating valve open If Bus control has been selected as the relay signal parameter the relay can be controlled from SetOutputRelays module 7 35 NumberOfPowerOns 6 Counts the number of times the pump has been powered on non resettable 36 RunTime 7 s Counts the time the DDA pump has been dosing non resettable 37 Oberati atlours 7 Counts the number of hours the DDA pump has been switched on It counts p g both when the pump is dosing and when it is not dosing 38 StrokeCounter Counts the number of strokes non resettable 39 TimeToNextDosing s Time before the next dosing takes place only in timer mode 18 7 8 Alarms and warning Module Name Datatype Description Code for active pump alarm 18 FRU ende 3 See event code in the table below Code for first active pump warning 19 Warminacode See event code in the table below All active warnings The belonging event code in parenthesis Byte 1 Bit 0 Backpressure low 211 Bit 1 Air bubbles 35 Bit 2 Cavitation 208 Bit 3 Discharge valve leakage 36 Bit 4 Suction valve leakage 37 Bit 5 reserved 20 WarningBits 6 Bit 6 Service now 12 Requires FlowControlEnable bit in Cont
52. ump constantly doses the dosing flow set via SetpointManual module 2 or the pump HMI Pulse In this operating mode the pump doses the volume set via SetPulseVolume module 3 or the pump HMI for each incoming pulse Reception of the Pulse command from PROFIBUS PROFINET has the same effect as an incoming contact pulse signal The remaining pulse volume during dosing can be read from RemainingDosingVolume module 28 If the pump receives more pulses than it can process at the maximum dosing flow excess pulses will be ignored if the Memory function PulseMemoryEnable bit is not enabled Analog In this operating mode the pump doses according to the external analog signal It can operate according to a 4 20 mA or 0 20 mA signal selected via the AnalogMode bit or the pump HMI If the input value in Analog mode 4 20 mA falls below 2 mA an alarm is displayed and the pump stops The relation between analog signal and dosing value is called analog scaling and must be set via the pump HMI Timer In this operating mode the pump doses the volume set via SetBatchDosingVolume module 4 over a time period of SetBatchDosingTime module 5 The remaining batch volume during dosing can be read from RemainingDosingVolume module 28 The time the dosing should take place is controlled by a cyclic timer or by week timers The selection is done via the TimerMode bit or the pump HMI Some other parameters are related to timer dosing The
53. us 0 The pump can only be controlled from its HMI and its external signal inputs In this state all control bits in ControlModule and writing to any output module will have no influence 1 In this state the pump can be controlled by the bit settings in the ControlModule as well as from the pump HMI and external signal inputs and the writing to the other output modules To enter this state the ControlModule bit 0 must be set and the pump must be started via the pump HMI by pressing p ml ActDeaerating Status bit indicating whether the pump is deaerating or not 0 The pump is not deaerating 1 The pump is deaerating ActAnalogMode Status bit indicating the selected type of the analog input signal 0 0 20 mA 1 4 20 mA This will always be the reading if the operating mode is not Analog ActTimerMode Status bit indicating the selected timer mode 0 Cycle timer mode 1 Week timer mode ActSlowMode Status bit indicating whether SlowMode has been enabled 0 SlowMode disabled No slow down of suction stroke velocity 1 SlowMode enabled Slows down the suction stroke velocity to the velocity selected with control bit Velocity Velocity Status bit indicating the selected SlowMode suction stroke velocity 0 Selected SlowMode velocity 50 96 This will always be the reading if SlowMode is disabled 1 Selected SlowMode velocity 25 96 ActAutoDeaeratingEnable Stat
54. us bit indicating whether automatic pump deaeration has been enabled 0 Automatic pump deaeration disabled 1 Automatic pump deaeration enabled DigitalOutputs module 34 bit 2 will signal whenever the automatic pump deaeration is active ActFlowControlEnable Status bit indicating whether the FlowControl function has been enabled 0 FlowControl function disabled 1 FlowControl function enabled ActProfiWatchdogEnable Status bit indicating whether the PROFIBUS PROFINET software watchdog has been enabled 0 PROFIBUS PROFINET software watchdog disabled 1 PROFIBUS PROFINET software watchdog enabled The PROFIBUS PROFINET software watchdog is automatically enabled disabled when Bus control is selected deselected via the pump HMI The software watchdog can be enabled disabled independently via the bus ActAutoFlowAdaptEnable Status bit indicating whether the AutoFlowAdapt function has been enabled 0 AutoFlowAdapt function disabled This will always be the reading if the FlowControl function is disabled 1 AutoFlowAdapt function enabled ActPulseMemoryEnable Status bit indicating whether the Pulse memory function is enabled 0 Pulse memory function disabled 1 Pulse memory function enabled Dosing running Status bit indicating whether the DDA pump is dosing running at the moment 0 The pump is not dosing at the moment 1 The pump is dosing at the moment Wa
55. x 49 6135 1737 e mail hilge hilge de Greece GRUNDFOS Hellas A E B E 20th km Athinon Markopoulou Av P O Box 71 GR 19002 Peania Phone 0030 210 66 83 400 Telefax 0030 210 66 46 273 Hong Kong GRUNDFOS Pumps Hong Kong Ltd Unit 1 Ground floor Siu Wai Industrial Centre 29 33 Wing Hong Street amp 68 King Lam Street Cheung Sha Wan Kowloon Phone 852 27861706 27861741 Telefax 852 27858664 Hungary GRUNDFOS Hung ria Kft Park u 8 2045 T r kb lint Phone 36 23 511 110 Telefax 36 23 511 111 India GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone 91 44 2496 6800 Indonesia PT GRUNDFOS Pompa Jl Rawa Sumur IIl Blok III CC 1 Kawasan Industri Pulogadung Jakarta 13930 Phone 62 21 460 6909 Telefax 62 21 460 6910 460 6901 Ireland GRUNDFOS Ireland Ltd Unit A Merrywell Business Park Ballymount Road Lower Dublin 12 Phone 353 1 4089 800 Telefax 353 1 4089 830 Italy GRUNDFOS Pompe Italia S r l Via Gran Sasso 4 I 20060 Truccazzano Milano Tel 39 02 95838112 Telefax 39 02 95309290 95838461 Japan GRUNDFOS Pumps K K Gotanda Metalion Bldg 5F 5 21 15 Higashi gotanda Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 T
56. y can only be programmed via the pump HMI 12 Batch In this operating mode the pump doses the volume set via SetBatchDosingVolume module 4 over a time period of SetBatchDosingTime module 5 for each incoming pulse or PROFIBUS PROFINET Pulse command The remaining batch volume during dosing can be read from RemainingDosingVolume module 28 If the pump receives more pulses than it can process at the maximum dosing flow excess pulses will be ignored if the memory function PulseMemoryEnable bit is not enabled 7 3 Dosing settings Module Name Data type Unit Description 2 SetSetpointManual I h Setting of the setpoint used in operating mode Manual Can also be set via the pump HMI The present value can always be read from ActSetpointManual module 12 3 SetPulseVolume Setting of the pulse volume used in operating mode Pulse Can also be set via the pump HMI The present value can always be read from ActPulseVolume module 13 4 SetBatchDosingVolume Setting of the batch dosing volume used in operating mode Batch Can also be set via the pump HMI The present value can always be read from ActBatchDosingVolume module 14 5 SetBatchDosingTime 0 1s Setting of the batch dosing time used in operating mode Batch Can also be set via the pump HMI The present value can always be read from ActBatchDosingTime module 15 6 SetPressureMax 7 4 Other settings Module
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