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Optimized CANopen XBTGC (System User Guide for SoMachine V3.0)

1. Tu Edit Object Image Pool Export Interface Persistent Variables 45088260 Import Add POU H Create a new POU Program Organization Unit Mame fresysu ceti Type fe Program C Function Block 3 Extends p 2 impenents m Method implementatian language continuous Function Chart CFC b C Function Implementation language Continuous Function Chart CFC omes Return type i PLC Logic o Application Schneider Electric 61 The upper frame displays the declaration section The lower frame is for programming On the right side is the ToolBox window Use drag and drop to place example templates in the programming section Once you have placed a template e g Box in the programming section click on 227 Type a name of the function or function block When the first letters are typed a pop up menu opens with hints for the name In this project a TeSysU_CtriCmdCyc_CANop en was chosen This FB controls the TeSysU To instantiate the FB click the and type in the instance name for example mcTeSysU Now press Enter The Auto Declare dialog opens If you wish to add a comment you can do this in the Comment box Click on OK to create the instance Optimized CANopen XBTGC fa TeSysu_Ctrlt l 2 3 4 CFC h Pointer Input FROGRAM TeSyst_Ctrll YAR EHD VAR c Sutput IF Box HI Jump engel
2. 2 1 SignallampLEDwhite XBSAVB1 4 Pushbutton with LED blue XBSAW36B5 1 SignallampLEDorange XVBL1BS ers Optimized CANopen XBT GC Schneider Electric 98 CANopen Software Hardware Components Rev CANopen taps with 4 x SubD9 TSXCANTDMA Er 9 2 1 CANopen cord set SubD9 Sub D9 1m TSXCANCADD1 9 3 2 CANopen cord set SubD9 RJ45 1m TOSCCNHAFSMIT CANopen plug 90 degree TSXCANKCDF90T ATV312 CANopen option card VW3A31208 _ 9 6 2 CANopen cable RJ45 0 3m VW3CANCARR03 Software Components Rev Description Part Number o 1 SoMachine includes Vijeo Designer MSDCHNSFNV30 on DVD 10 2 Single user license for SoMachine MSDCHNLeUA Advantys Configuration Software STBSPU1000 V5 0 0 9 Programming cable XBTZG935 DE Optimized CANopen XBTGC Schneider Electric 99 Component Protection Classes Protection Class een a IP54 LM Pm Pes IE Compact NSX main switch switch pe Epis rouen module Preventa module XPSAC Harmony reventa iren 7 switch housing Harmony control switch Harmony indicator pushbuttons ee oe S S Lexium 32A servo drive 32A Lexium 32A servo drive drive BMH servo motor E Altivar 312 variable speed drive 1 Magelis XBTGC HMI controller 1 1 Contador pp PP Phaseo power supply pf pp Advantys OTB Oisland pf Environmental
3. Advantys OTB I O island Harmony pushbuttons Preventa XPS safety module TeSysD load contactors Multi 9 circuit breaker Software SoMachine V3 0 Advantys Configuration Software V5 0 For a complete and detailed list of components the quantities required and the order number please refer to the components list at the rear of this document Not all the components in this configuration are designed to withstand the same environ mental conditions Some components may need additional protection in the form of housings depending on the environment in which you intend to use them For environ mental details of the individual components please refer to the list in the appendix of this document and the corresponding user manual Input Output Mains voltage 400 Vac Power 3 kW requirement Cable Size 5 x 2 5 mm L1 L2 L3 N PE Cable 3 phase Neutral Ground Connection Neutral is needed for 230 Vac Phase and Neutral Motor power ratings 2 asynchronous motors 0 37 kW controlled by ATV312 0 37 kW 2 servo motors BMH type without brake controlled by LXM32A continuous output current 6 A RMS at 6000 RPM 1 asynchronous motors controlled by TeSysU 0 37 kW The standard and level of functional safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery Wheth should er or not a specific functional sa
4. This document is based on European standards and is not valid for use in U S A Compact CANopen HMI Controller XBT GC GT GK System User Guide EIO0000000288 01 Schneider Moor SP Electric Contents Important Information 2u02200 2002002000n0nnunnnunnun ann nun nun nun nun nun nun nun nun nun nun nnun nun nun nnmnnn nnne 3 BELOG OU BEGIN sanne 4 INEEOQUCLION Avr 6 APPS 7 GOSS ALY nee nee ee TT 8 Application Source Code rranrnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnunnnnnnennunnnnnnunnnnnnennunnnnnnunnunnnen 9 Typical ADBPICSHONS enn 10 SYSTEM unse ee 12 AEE cicero a aa a A E 12 Install a eg amm 16 NAME 20 SOMO ANC NN 35 Commu nicatiob a ee a 36 Implementatll n anne 45 ComimunicallOL 22 50 i eks ease 48 Conroler ps 49 AMEN 80 DEVICES HE 87 ANM NNN 88 wd Er vvs 90 ES 92 POV ality Ss OTB e M 94 PRO PDC IAG De M FU CDM CR UNIO V oves dU cL e UEM CENE 97 Detailed Compohent LIST nn 97 Component Protection Classes rrarranxnnnnnnvnnnnnnnnnnnnennnnnnnnnunnnnnnunnunnnnnnunnnnnnennunnnnnnunnuenn 100 Environmental Characteristics u vc das et cutie d M o D DN RC N 100 Component FealUF eS cscveserszx RE aa a aaa aaa aa Dx ROLE c d S 101 EN 109 Optimized CANopen XBTGC Schneider Electric 2 Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before
5. engen hu Label Return 477 Composer TIE Selector r3 Comment 2 Input Pin Output Pin TesysT CommMngr Modbus TesysT CtrlCmd Modbus TesysT CtriCmdCyc CANopen TeSysT Special Modbus TeSysT SpecialPkw CANopen TesysU CommMngr Modbus TesysU CtriCmd Modbus I TesysU CtrliCmdCyc CANopen TeSysU IO TeSysU_Scale Scope i_wReg455 i_xFwdRun i_xRevRun Ss xl Name Type VR v me TeSysu fresysu Ctricmdcyc CA gt Object TeSysU 1 Ctrl XBTGC2230 F v Flags CONSTANT RETAIN PERSISTENT Initialization Address mn NN Comment Schneider Electric 62 The new FB mc TeSysU is instantiated in the declaration Wim resysu cuti PROGRAM TeSysl Ctrll section of the TeSysUNo1 VAR hc TeSysU TeSvsU CtrlCmdCyc CAMopen END VAR mc TeSwsll TeSysll CtllmdCyc CAM open wHegdhh q wHegrl4 xFwdRun q wHegr 3 xHevHun q Rdy AstFlt q xLls Reba q xIrp I xTherdvidT est q Flt xTripT est q Alm q xHstAuth q ttp q Fun q vCur vge To connect a variable to an input place an input field from TeSysU CtriCmdCyc CANopen the ToolBox window to the 77 i_wReg45 wReg7 input side of the FB and E connect the input box to the FB i xRstFl cl input i xTherQvid Fl i xTriplest Click the input field and press i TeSysU F8 or select Edit Input iping uiTeSysUS tat i wReg455 q_wReg 04 loConfig lc Assistant Input Assistant 1 Categ
6. G 38 Lexium 32A Modbus connection O m yi Pin Signal Meaning nc Reserved nc Reserved nc Reserved MOD_D1 Bidirectional transmit receive signal MOD_DO Bidirectional transmit receive signal inverted nc Reserved MOD 10V_OUT 10 Vdc power supply max 150 mA MOD OV Reference potential to MOD 10V_OUT 2A p So NT Lexium 32A CANopen connection Node ID 3 and 4 RunE Bl Err P Bint AD ind oo Pin Signal Meaning CAN_H CAN interface CAN_L CAN interface CAN OV Reference potential CAN nc not used nc not used nc not used nc not used nc not used SD Optimized CANopen XBTGC Schneider Electric Lexium 32A CANopen connection Daisy Chain Node ID 3 and 4 CANopen RJ45 Line Resistor TCSCAR013M120 CANopen TAP TSXCANTDM4 4 port CANopen junction box For the purpose of this application the sliding switch should be set to OFF if it is not at the end of the CANopen line Optimized CANopen XBT GC Schneider Electric CANopen TAP TSXCANTDM4 Note When using devices which require a 24 Vdc power supply on CANopen line such as TeSysU the 24 Vdc CHI CLI CG v CHYCLYCGY V 2 power must be wired Power supply V 1 24 Vdc CG1 0 Vdc 24V DC CANopen CANopen Signal Temminaibiockt Terminal block Wire color wi a fos fe ewe va pe fe CANopen preassembled connection cable TCSCCN4F3M1T TSXCANCADD1 length 1 0 m length 1 0
7. Local LOC stop on ramp or freewheel stop during DC injection braking Schneider Electric 88 CANopen settings Using the buttons on the front panel select the sub menu Communication COM Inthe Communication COM sub menu input the CANopen address in the parameter AdCO In the example application the addresses for the two drives are 1 and 2 Also in the Communication COM sub menu in the parameter BdC0 set the Baudrate to 500 0 kbps These three parameters are only visible when the drive is powered up for the first time The settings can be amended subsequently in the menus MOTOR CONTROL drC or Standard mot freq bFr COMMAND CtL for Ref 1 channel Fr1 INPUTS OUTPUTS CFG I O for 2 3 wire control tCC SPEED REFERENCE rEF SETTINGS SEt MOTOR CONTROL drC INPUTS OUTPUTS CFG I O COMMAND CtL APPLICATION FUNCT FUn FAULT MANAGEMENT FLt COMMUNICATION COM MONITORING SUP For the drive to operate with the new parameters a power cycle on off on is required WARNING UNINTENDED EQUIPMENT OPERATION After making any configuration changes or adjustments be sure to cycle power remove and reapply power on the drive Failure to follow these instructions can cause death serious injury or equipment damage Optimized CANopen XBTGC Schneider Electric 89 Lexium 32A Introduction front
8. You can select another target node in the navigator while this window is open t Altivar j8 E Altivar 31 a 1 Altivar 312 Altivar 32 Altivar 71 Lerium 3 Lexium 05 Lexium 32 4 Lexium 32 M pr i TeSys TeSysT MMC L TeSysT MMC L vO1 05 TeSvsT MMC L V02 01 TeSvsT MMC L Ev40 TeSysT MMC L Ev40 01 08 TeSysT MMC L Ey40 voz 01 TeSvsT MMC R TeSvsT MMC PR 01 08 TeSysT MMC PR V02 01 TeSysT MMC R Ev40 TeSvsT MMC EY40 v1 8 TeSvsT MMC PR Ev40 VO2 01 TeSysl C Ad TeSvsll C Mu L Tesys C MU R TesysU_Sc_ Ad TeSys Sc Mu L TeSys Sc MU PR sen nra apenas 1 H H H jd jd H H jd H E Schneider Electric Schneider Electric 3 3 1 0 Schneider Electric Add Device Close Schneider Electric Schneider Electric Schneider Electric Schneider Electric IL 0 3 3 LU Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric TeSysll Sc St Schneider Electric Device Name vendor Version t OTB TYD Opti XBTGC Telemecanique Schneider Electric Product ersion 0 ProductRevision 2 56 ATV312 CANopen configuration Lexium 32A CANopen configuration The new devices are no
9. 1 No of safety circuits No of additional circuits Indicators Power supply AC DC Response time on input opening AC 15 breaking capacity DC 13 breaking capacity Minimum voltage and current Dimensions mm Connection Degree of protection Emergency Stop 3 3 N O 1 Solid State 2 LED 24 V 100 ms C300 24 Vdc 2 A L R o0ms 17 V 10 mA 114 x 22 5 x 99 Captive screw clamp terminals IP20 terminals IPAO casing Safety modules XPS AC are used for monitoring Emergency Stop circuits conforming to standards EN ISO 13850 and EN 60204 1 and also meet the safety requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088 ISO 14119 They provide protection for both the machine operator and the machine by immediately stopping the dangerous movement on receipt of a stop instruction from the operator or on detection of a fault in the safety circuit itself Magelis XBTGC2230 HMI controller The Magelis XBTGC HMI controller is powered with 24 Vdc The Magelis XBTGC HMI controller offers Expansion interface to attach CANopen Master module e 16 x 24 Vdc inputs including 4 fast inputs dedicated to special functions such as HSC high speed counting e 16 x 24 Vdc solid state outputs including 4 fast outputs dedicated to special functions such as counting PWM and PTO e Expand the I O count by adding up to 3 expansion modules The following modules ar
10. 2 Add Device From Template s Add Object 55 Select the device that you wish to connect to the CANopen bus E g the Altivar 312 in path gt Altivar gt Altivar 312 In this project the following devices are connected to the CANopen bus 2x Altivar 312 2x Lexium 32A 1x TeSysU_Sc_St 1x OTB TVD Opti XBTGC Add each device by clicking on Add Device Once you have added all devices click on Close Note To change the default CANopen device name Write in the field of the Add Device gt Name ATV312 1 ATV312 2 LXM32A 1 LXM32A 2 TeSysU and OTB Note The new type of OTB device imported by EDS file is located under Device Vendor Telemecanique Optimized CANopen XBTGC il Add Device Name falivar 312 Action IE Append device Insert device Plug device Device Vendor schneider Electric T Name Vendor Versi ij Altivar e Ativar 31 fe Alivar312 i Altivar 32 Aktivar 71 Encoder Lexium J OTB FTB JJ Safety TeSys Schneider Electric Schneider Electric Schneider Electric Schneider Electric Display all versions For experts only Information t Name Altivar 312 Vendor Schneider Electric Groups Altivar Version 4 2 2 0 Model Number 0 Description Altivar 312 compact Variable speed drive For Asynchronous motors 110 600 VAC single three phase 0 18 15 kw IP20 Append selected device as last child of CANopen Optimized
11. 8000 RPM The compact design allows for space saving installation of the drive in control cabinets or machines e Features the Power Removal Safe Stop functional safety function which prevents the motor from being started accidentally Category 3 with machine standard EN 954 1 e Lexium 32 servo amplifiers are fitted with a brake resistor as standard an external brake resistor is optional e Quick control loop scan time 62 5 us for current control loop 250 us for speed control loop and 250 us for position control loop e Operating modes Point to point positioning relative and absolute electronic gears speed profile speed control and manual operation for straightforward setup e Control interfaces e CANopen Modbus or Profibus DP e Analog reference inputs with x 10 Vdc e Logic inputs and outputs Optimized CANopen XBTGC Schneider Electric 103 TeSysU Motor Starter One power base Control unit 0 15 t0 32 A Only 6 setting ranges up to 32 A Only 4 voltage ranges up to 240 Vac dc 3 versions Standard Extended Multifunctional Overall width 45 mm Complete reversing contactor combination 0 15 to 32 A Auxiliary switches and function modules e Integrated Motor circuit breaker auxiliary contact 1 NC with connectors e Integrated Contactor auxiliary contacts 1 NO 1 NC freely available e Option Auxiliary switch module with 2 contactor state contacts e Option Error and Selector switch position sig
12. ATV312H037N4 V5 1IE 50 0 37 kW 5 2 2 Lexium 32A servo drive LXM32AD18M2 01 06 06 continuous output current 6 A RMS at 6000 RPM Servo motor without brake BMH0702P02A2A TeSysU Base unit for two directions LU2B12BL Coil connection kit LUSMRL 9 TeSysU CANopen communication LULCO8 module ion ki NN Magnetic circuit breaker 2 5 A GV2L07 mE Magnetic circuit breaker 6 3 A GV2L10 EE du I 5 10 Auxiliary contacts for circuit breaker GVAE 11 1 NO 1 NC LC1D18BD Power cable for Lexium 32A 3 m VW3M5101R30 Encoder cable for Lexium 32A 3 m VW3M8101R30 TeSysU standard control unit LUCAO5BL 1 2 2 4 5 58 2 59 2 5 Hardware Components ee Rev I O Island Advantys OTB CANopen OTB1CODM9LP V2 20 Advantys OTB analog input TM2AMI4LT Advantys OTB analog in output TM2AMM3LT EEE Advantys OTB digital input TM2DDI16DT BE Advantys OTB digital output TM2DDO8TT 166 11 Advantys OTB digital relay output TM2DRA16RT GE Hardware Components une Ben E Stop Preventa safety module XPSAC5121 EE 7 2 1 E Stop pushbutton for cabinet XB5AS844 7 3 1 E Stoppushbuttonfrfild XALK178G_ 74 2 Auxiliary contacts for E Stop ZBSAZ141 J 2 Contactors 7 5kW LCIDI8BBD Door guard switch XCSA500 7 1 Actuator for door guard switch XCSZO2 J 78 2 Auxiliarycontactor JGADS0BD Pushbuttons Boxfor 1 pushbutton XALDO1 J
13. CANopen ADTEC t BTGC2230 XBTaczz3u m Hat Application PLC Logic 3 Application Vijeo Designer creates the HMI GE Optimized CANopen XBTGC Vijeo Frame XBTGC2230 XBTGC2230 TargetView window EEE EN METT Og Fs Too E amp E T T E Note The Target View window 3 STEEL Fan ae collects all target parameter settings in one window The content is also shown in the Property Inspector but in a different way Optimized CANopen XBTGC Schneider Electric 80 Imported variables Communication settings Create a switch Right click in the browser on Variables and select Import Variables From SoMachine The opened InfoViewer shows all present variables With these new variables Vijeo Designer creates a SoMachineCombo01 for the communication with the PLC Double click on SOM_XBTGC2230 in the browser For XBTGC no configuration is necessary An internal communication link between the HMI controller and the HMI display is automatically generated by SoMachine Press OK Select the Switch icon in the Tool bar Select the position and dimension where you wish to place the button by opening a rectangle on the display and pressing enter Optimized CANopen XBT GC H E Data Logging Open LI Vijeo Manager E operty Inspector BTGC2230 Jrrent Filter Iter Variable Count New Variable Paste tros Import Variables Ctrl I Export Variables Import Variables F
14. D reference potentiometer 10 mA max 22 to 10 ka protected against short circulis and overloads Analog current input X Y mA by programming X and Y trom Q to 20 mA ENIMS inn NNNM 24 V protected against short circults and overioads min 19 V max 30 V ae ae Programmable logic Inputs 24 V Internal or 24 V external power supply min 19 V max 30 V Max current 100 mA Max sampling time 4 ms Source position Positive logic State D If 5 V or logic Input not wired state 1 If 11 V Sink position Negative logic State 0 amp gt 19 V or logic Input not wired state 1 If 13 V CLI position Connection to PLC output Minimum switching capacity 10 mA for 5 Vdc Maximum switching capacity on resistive load cos 1 and L R D ms 5 A for 250 Vac and 30 Vdc Maximum switching capacity on Inductive load cos 9 0 4 and L R 7 ms and one N O contact 2 A for 250 Vac and 30 Vdc with common point Sampling time amp ms Service ie 100 000 operations at maximum switching power CANopen communication shield terminal This terminal Is not connected to other circuits In this board Ground this terminal In a location separated from the ground of power line Schneider Electric 3 ATV312 CANopen option card daisy chain option VW3A31208 ATV312 CANopen option card daisy chain option VW3A31208 T aay 1 E EJ Ei Bone Lu 2 x Ei Optimized CANopen XBTGC Schneider Electric N y ze 47 G
15. Library Manager click on ic Application Tempo 4 Add library Add library Properties Remove library In the Add Library dialog select Placeholder tab select Placeholder name SE Toolbox Add Library Library Placeholder Placeholders are used to include target specific libraries to a project The placeholder will be resolved with a real library depending on information stored in the device description If this library manager is not below a device the placeholder will be resolved with the library specified in the field Default library Placeholder name 5E Toolbox v Default library select Company Schneider Electric Company tall companies s Common E Fe Communication select Util gt Toolbox i Solution 49 Toolbox Advance 1 0 0 1 Schneider Sect for the Toolbox blocks IV Group by category Display all versions for experts only Click on OK to add the library i il Library Manager Namespace Effective ve IoStandard 3 4 1 0 System IoStandard 4 1 0 itandard 3 4 1 0 System Standard 3 4 1 0 Now the new library can be seen in the Library Manager z a 3 D 5 0 35 Smart Software Solutions GmbH FDT CANOpenDriver 3 4 1 20 35 Smart Software Solutions Gm CAA CiA 405 3 4 1 20 CAA Technical Workgroup Altivar Library 4 2 2 0 Schneider Electric TeSys Library 2 0 2 0 IecvarAcc SE Toolbox To
16. Preventa XPSAC5121 Door Guard switch XCSA502 with actuator XCSZ02 Optimized CANopen XBTGC E Schneider Electric 21 Motor Circuit Breaker GV2L07 and GV2L10 with auxiliary contact GVAE11 Contactor TeSysD LC1D18BD Magelis HMI controller XBTGC2230T XBTZGCCAN CANopen Master Optimized CANopen XBTGC Schneider Electric 22 Magelis HMI controller XBTGC2230T TP A B E ma Eme wumme Thema _ A Status LED Indicates the XBT GC s status e g power input firmware RUN status or backlight condition Also indicates the status of logic program execution See table below DIO Interface DIO Interface to mount extemal I O equipment using the DIO connector C AUX Unit Interface Expansion Unit EXT2 Interface where additional units such as communication devices can be connected ID Expansion Module Interface EXT1 Interface to mount the Expansion Module E Power Plug Connector Used to connect external 24 VDC power supply to terminal Ethernet Interface Ethemet transmission interface 10BASE T 100BASE TX 10BASE T 100BASE TX An RJ 45 type modular jack connector 8 pole is used The Not available with XBT GC2120 units LED turns on or off to indicate the current status See table below USB Host Interface USB Conforms to USB1 1 TYPE A conn Power Supply Voltage 5 VDC 5 Output Current 500 mA at maximum Connects a data transfer cable or USB compatible printer
17. The maximum communication distance is 5 m 16 4 ft H Serial Interface COM1 RS232C RS422 RS485 serial interface SUB D 9 pin plug type connector Communication method is switched via software Magelis HMI controller Pi Aransemen Pin Signalflame FN SignalName m m e wem XETGOUSSUT EN m m fe mes omme e Jmf N DIO Interface Omm o Connector ngo ic omme e e ae One A10 Sink NC B10 Sink 24V Source 424V Source 424V e A11 Sink OV B11 Sink OV Source NC Source OV A12 OLTI B12 OUTO PLS1 PWM1 PLS0 PWMO A13 OUTS B13 OUT2 PLS3 PWM3 PLS2 PWM2 m fors fem fom mmm mem FT Magelis HMI controller Input Circuit 24 VDC Je COM Ba Extamal power 1 Intamal XBTGC2230T circuit DIO Interface AG Connector red IN11 AG IN10 B IN9 AS iNe BS INT A4 IN B4 INS A3 Intemal IN4 Ba z circuit INS AZ k INT A1 No Bi 3 ii Dotted line shows connection to sink output type Optimized CANopen XBTGC Schneider Electric Magelis HMI controller XBT GC2 0T Output Circuit Source type USS XBTGC2230T E em 24 VDC DIO Interface Intemal ra External Circuit Connector Intemal al Circuit Hesistor 1 OUT14 B19 OUT13 A18 Intemal i Circuit yk OUT12 B18 OUT11 A17 OUTIO B17 I i OUTS A16 Gro at ue OUTS Bi Circuit i L Mr Tov B11 Dummy Resistor 1 1 Example The outp
18. ijeo Modern 8x13 m Font Width s v Font Style normal v Font Height 13 v i el Font Resource a1 E Font Alignment cs o Enable Numeric Display String Display Date Disolay Time Display 83 In the Numeric Display Settings dialog go to the General tab In Display Digits you can set the maximum number of the digits to be displayed for both integral and fractional part of the value To link a Variable to the display click on the bulb icon to browse for a variable Click OK The display shows the new numeric display Example The Home page shows the Screens CANopen architecture The Bus page shows the state of all CANopen Nodes Optimized CANopen XBTGC Numeric Display Settings E General input Mode Color Visibility Advanced Name NumericDisplay0 1 Data Type Integer Float Variable Zero Suppress Enable Input Mode Display Digits fs fo IV Display Zerois v Digit Grouping Font Resource Use Local Settings Y c Language i Lanauace 1 Font Width s Font Style Normal v Font Height 15 123456 Amen z Optimized CAMopen fF Eleg irig Schneider optimized CANopen KBTGC Manual Auto Schneider Electric x 84 The Alarms page shows ifan alarm from the device is present ty LAM32 ATV31Z TeSys OTE Home The Safety page shows the Schneider Optimized CANopen KBTGC 11
19. in a 22 mm hole e g drilled into the front door of the control cabinet or in an XALD type housing suitable for up to 5 pushbuttons or indicator lamps The XALD pushbutton housing is designed for backplane assembly or direct wall mounting The individual components must be interconnected in accordance with the detailed circuit diagram in order to ensure that they function correctly e 400 Vac 3 phase or 230 Vac 1 phase wiring for the motion and drive circuitry Lexium 32A Altivar 312 TeSysU e 2230 Vac wiring for the power supply e 24 Vdc wiring for control circuits HMI Controller I O island motor starter power supply and functional safety CANopen cables are installed for the communication link between the XBTGC the Altivar 312 the Lexium 32A the TeSysU and the Advantys OTB I O island Optimized CANopen XBTGC Schneider Electric 19 Hardware General General description of the hardware Main Switch Compact NSX100F LV429003 36 kA 380 415 Vac Main Switch Compact NSX100F LV429035 Trip unit TM32D Thermal magnetic 32 Ir Thermal protection Im Magnetic protection Main Switch Compact NSX100F Rotary handle LV429340 Terminal shield LV429515 Rotary handle with red Terminal shield short handle on yellow front Emergency Stop switch Harmony trigger action XALK178G Optimized CANopen XBTGC Schneider Electric Power supply Phaseo ABL8RPS24030 230 Vac 24 Vdc 3A Safety Module
20. of the device itself Note The LXM32A parameters can be entered or modified via the local control panel on the Before you start the first configuration of the drive you should re establish the drive parameters to the factory settings If you need instructions on how to do this please read the drive documentation CANopen settings If the drive is being started for the first time the FSu First Setup is invoked Only the CANopen address CoAd and the baudrate Cobd is initially needed If the drive has never been started follow the steps below to change the address or the baudrate In this project the CANopen address for the Lexium 32 servo drives are 3 4 The Baudrate for the drives is 500 kBaud Parameter name HMI menu HMI name CANaddress LonF Lon Conf FSu CoAd CANbaud ConF Lo LonF FSu Lobd Optimized CANopen XBTGC Description CANopen address node number Changed settings become active the next time the product is switched on CANopen baud rate 50 50 kBaud 50 50 kBaud 125 125 kBaud 125 125 kBaud 250 250 kBaud 250 250 kBaud 500 500 kBaud 500 500 kBaud 1000 1 MBaud 1000 i MBaud Changed settings become active the next time the product is switched on Schneider Electric 90 ad For the drive to operate with the new parameters a power cycle on off on is required WARNING UNINTENDED EQUIPMENT OPERATION After making any config
21. state signal for HMI xBusState i xLXM32A 1 Bus tatus AND xLxM3z 2 BusStatus AND ATV312 1 BusStatus AND xATV31zZ 2 status status status status stauts stauts Magelis XBGTGC internal Input Qutput for HMI BIT AS WORD B n xEStpLamp B l q putl B 2 2xDoorLamp B 3 q put3 B d xPlnt per B 5 2q put5 B 6 q xStartFWD B 7 q put B 8 q xStop B S8 q Qput9 Bl zq xStartREV Bll q putll Blz q putlz Bl35 2q putl3 Bld q putl4 Bl5 q putl5 W q w putl StatusLED iO c m w Mb m Bl 32 9 9 LB RR FP FP Pe ee pb me MR O D dD om i ok Q m oO Optimized CANopen XBTGC PROGRAM StatusLED VAR Blink Blink Blinker BOOL END VAR Blue E Stop LED xEstpLamp HOT xEStp ct If E Stop is pressed blue lamp is on Blue door guarding LED of ATVILZ 1 or ATVIL2 2 5 of Lexium324 3 of Lexium324 4 of Tesysl A SE OTA dg xDoorLamp HOT xDoor ct If Door is open blue lamp is on Plant operational xPlnt per xEnblATV3lz 1 OR xEnbl ATV3lz 2 OR xEnblLzM3Zz 1 OR xEnblLXM3zA 2 OR xTeSysURun Status of on location control button q x3tartFWD i xStartFWDb q xotop i Stop q XStartREV i XStartBEV Blink tact om internal XBTGC Output 14 OTH output 7 BLINK ENABLE TEUE TIMELOW T 10 05 TIMEHIGH T 10 05 OUT gt Blinker q Qputl4 Blinker q usi TB O
22. the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing Optimized CANopen XBTGC Schneider Electric 4 CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up procedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future reference Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment Remove tools meters and debris from equipment Close the equipment enclosure door e Remove ground from incoming power lines Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from NEMA Standards Publication ICS 7 1 1995 Eng
23. trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage Electrical equipment should be installed operated serviced and maintained only by PLEASE a dE NOTE qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construc
24. 1 Altivar312 E atv312 2 altivar312 Lxm32A 1 Lexium 32 A LXM32A_2 Lexium 32 A TeSys U TesysU_Sc_SE dj OTB OTB TVD Opti XBTGC jj Altivar312 1 CANopen Remote Device PDO Mapping Receive PDO Mapping Send PDO Mapping Service Data General Node ID Bs v Enable Expert Settings IV Optional Device Create all 5DOs Eqable Syne Producing F e GbGT SEDIT T No initialisation CANopen EZ fodequarding Enable Wodequerdina Guard Time ms Life Time Factor Emergency je Enable Emergency COB ID NODEID 16 80 Heartbeat v Enable Heartbeat Producing Producer Time ms 200 Change Heartbeat Consumer Properties Checks at Startup Check Product Number v Check Vendor ID sj TeSysil Channels Mappeig Channel Adress Type Contre of the system ls LUINT Contes af comm m dyle WIS WINNT Control of cutouts Se UNT FEW Regest object on UDINT FEM i Request data Q010 UDINT Status register IW IR UINTI TV LG UINT IDLO UDINT WIDL UDINT UO module status register PON Response object Jq43242 4 FOM r Response data ee Check Revision Number CAhisner Rrante Dri PADO Messing Rerese PO Mange Send POCO Manning Serve Dota hiert CANopen LIU maporg ra Reset mapping FF Amer update variables Ab Current Wa Default va t li CA
25. 83 18 status of the Emergency Stop en and Door Guard Bus Alarm LxM3z RHTVS1ziTeSus OTE Home possible to control both Lexium Schneider Optimized CANopen XBTGC 32A servo drives LAM3Z2A ped Skard Tata m RON SR 1 LMMS28 2 SEEN sd Bus Alarm SaF OTE Home Via the ATV312 page it is possible to control both Altivar 312 drives AVTS12 1 AuTsi2 2 SN ERENT Bus Alarm Safety LAMS2 Sus OTE Home Via the LXM32 page it is Optimized CANopen XBTGC Schneider Electric 85 Male kesys pagos ized CANopen KETGC 1103718 Opt imized CANopen 5B dl Ar Y n EXC LI ossible to control the TeSysU ip NU P y Manual Auto TeSys Mo 1 Bus Alarm SaFetuL M32 nTV312 In the OTB page the actual I O i ptimized CriMa SETGE status is shown ve esel N Advantys OTE INPUT apatite analog Bus Alarm Safety LaAM32 ATVS12 TeSys Fr Da Le E r E I If the CANopen architecture on the Home page is touched the architecture overview opens From this screen it is possible to go to the HMI system settings by pressing System This page shows in n XBTGC onboard I O status and Eee via the HMISetup the setup of MG 17 18 65 the HMI can be changed if needed nrur EENEEEEEEEEEEEEEEEENN OUTPUT ERR Bus Alarm Safety Lanse ATWS12 TeSys OTB Optimized CANopen XBT GC Schneider Electric Introduction General Note Device
26. Characteristics NOTE The equipment represented in the architecture s of this document has been rigorously tested to meet the individually specified environmental characteristics for operation and storage and that information is available in the product catalogs If your application requirements are extreme or otherwise do not appear to correspond to the catalog information your local Schneider Electric Support will be eager to assist you in determining what is appropriate for your particular application needs Optimized CANopen XBTGC Schneider Electric 100 Component Features Components Compact NSX main switch Compact NSX disconnector from 12 to 175 A are suitable for on load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required They can also be used for direct switching of motors in utilization categories AC 3 and DC 3 specific to motors e 3 pole rotary switch disconnector 12 to 175 A e Pad lockable operating handle padlocks not supplied e Degree of protection IP65 Power supply Phaseo ABL8RPS24030 e Single or 2 phase connection e 100 Vac 120 Vac and 200 Vac 500 Vac input e 24 Vdc output e 3 A output e Diagnostic relay e Protected against overload and short circuits Optimized CANopen XBTGC Schneider Electric 101 Optimized CANopen XBTGC Preventa safety module XPSAC5121 Main technical characteristics For monitoring Max Category accord EN954
27. EFERENCE rEF menu is active Load LED MON LED illuminated if MONITORING SUP menu is active CONF LED illuminated ifthe SETTINGS SEt MOTOR CONTROL drC INPUTS OUTPUTS CFG I O COMMAND CtL APPLICATION FUNCT FUn FAULT MANAGEMENT FLt or COMMUNICATION COM menus are active MODE button 1 If SPEED REFERENCE rEF is displayed this will take you to the SETTINGS SEt menu If not it will take you to the SPEED REFERENCE rEF menu Optimized CANopen XBT GC 4x 7 segment display 2 CANopen status LEDs Usedto quit a menu or parameter or to clear the value displayed in order to revert to the value in the memory Jog dial can be used for navigation by turning it clockwise or counter clockwise pressing ga the jog dial enables the user to ahin make a selection or confirm QJ i E information ENT RUN button Controls powering up of the motor for forward running if the 2 3 wire control tCC parameter in the INPUTS OUTPUTS CFG I O menu is set to Local LOC page 45 i Functions as a potentiometer if Ref 1 channel Fr1 in the COMMAND CtL menu is set to Image input AIV 1 AIV1 STOP RESET button Enables detected fault to be reset Can be used to control motor stopping If 2 3 wire control tCC is not set to Local LOC freewheel stop If 2 3 wire control tCC is set to
28. GC HMI controller restarts During this period the Login to XBTGC is not possible To login to the controller click Online Online Debug Watch Tools Window SoMachine displays a message according to the state of the controller you are trying to log a xl 2 Application Application does not exist on device Do you want to create it and proceed with download The message indicates that there is no program in the device You are asked to confirm whether to proceed with the download of the controller application into the controller If you wish to overwrite the controller application then click Yes to confirm the download The actual download status is displayed at the bottom left of Sending download info Downloading 47 of 57 KByte 83953 the main window To start running the application in the controller choose Online Bebug watch Tools Window F i Login Alt F8 Online Start Logout Ctrl F8 Create boot application USB Mass Storage Remote connection Multiple Download Download Online Change Source download to connected device b Stark nis Stop Shift F8 Optimized CANopen XBTGC Schneider Electric 13 Application Overview If everything is operating normally the devices and folders are marked in green otherwise they are marked in red The image on the right shows the Application structure as it appears in the browser Each function has its own entry in the browse
29. I controller to control monitor the system a b Optimized CANopen XBTGC The BUS ALARM SAFETY screens can be used to monitor the network system status and alarm messages The ATV312 screen can be used to control monitor Altivar 312 variable speed drives The LXM32 screen can be used to control monitor Lexium 32A servo drives The TeSys screen can be used to control monitor the TeSysU motor starter The OTB screen can be used to observe the status of the OTB I O The System screen can be used to view the status of the local XBTGC I O Use the XBTGC screen to configure the HMI Schneider Electric 45 Functional Layout 230 Vac Ven Optimized CANopen XBTGC 400 Vac Schneider Electric 46 Course of Action Functions clearly defined SoMachine contraller application design Variable export for Vijeo Designer Vijeo Designer HMI application design Save and download the project Begin startup Optimized CANopen XBTGC OTBEDS file generation via Advanyts Configuration Tool Altivar 312 Parameterization via control panel Schneider Electric Advantys OTB Parameterization via Advantys Configuration software Lexium 324 Parameterization via contral panel 47 Introduction Device Links CANopen fieldbus Structure amp Addresses NOTE Communication This chapter describes the data passed via the communi
30. Nopen Remote Device PDO Mapping Service Data Object CANopen I O Mapping Status Inforrr Channels Variable Mapping Channel Address Type 9 QW10 QWLI QWIZ QD7 QDE IWIS IWI9 ID10 ID11 Control of the system Control of comm module F uiTeSysU 1Ctrl 9 F uiTeSysU 1CtrlComm 9 Control of outputs PKW Request object PKW Request data Status register I O module status register PKW Response object PKW Response data x 9 uiTeSysl 1Stat 44424 Schneider Electric UINT UINT UINT UDINT UDINT UINT UINT UDINT UDINT 58 OTB CANopen configuration Add Toolbox Library To configure the OTB double click on OTB in the browser In the CANopen Remote Device tab Select Node ID 10 Check Enable Expert PDO Settings Create all SDOs Factory Settings and Enable Heartbeat Producing Select 200 for the Heartbeat producer time Change to the CANopen I O Mapping tab and enable Always update variables Insert the variables by double click in the CANopen I O Mapping Tab e g Application GVL q usiOTB Oput1 for Write Output 0 to 7 Module 0 or Application GVL i usiOTB Ip ut1 for Read Analog Input 1 Module 5 To use additional function blocks you need the appropriate libraries These can be inserted by double clicking on Library Manager in the device browser Optimized CANopen XBTGC Ei CANopen Optimized CANopen Optimized E aTv312 1 altivar 312 E a7
31. TM2DO08TT expansion I O modules 8 digital outputs 24 Vdc transistor outputs Transistor 20 4 28 8 Vdc 0 3 A nominal Advantys OTB analog module TM2ALM3LT expansion I O modules 2 Pt100 Thermocouple inputs 1 analog output 12 bits 4096 points 0 10 Vdc 4 20 MA Advantys OTB analog module TM2AMI4LT Optimized CANopen XBTGC expansion I O modules 4 analog inputs Voltage current Temperature 0 10 Vdc 0 20 mA Pt100 Pt1000 Ni100 Ni1000 12 bits 4096 points Schneider Electric 106 SoMachine OEM Machine Programming Software MSDCHNSFNV30 SoMachine SoMachine is the OEM solution software for developing configuring and commissioning the entire machine in a single O software environment including logic motion control HMI and related network automation functions ider Electric SoMachine allows you to program and commission all the elements in Schneider Electric s Flexible and Scalable Control platform the comprehensive solution oriented offer for OEMs which helps you achieve the most optimized control solution for each machine s requirements Flexible and Scalable Control platforms include Controllers HMI controllers e Magelis XBTGC HMI controller e Magelis XBTGT HMI controller e Magelis XBTGK HMI controller Logic controllers e Modicon M238 Logic controller e Modicon M258 Logic controller Motion controller e Modicon LMC058 Motion controller Drive contr
32. TV312 1 MC MoveVelocity ATV LncStopATV312 1 MC Stop ATV LcReadErrATV312 1 MC Read xisError ATV LncReadVeloATV312 1 MC Read ctualVelocity ATV END YAR mePwr TW312_1 2 MC Power ATV i Status mcRstATV312 1 5 MC Reset ATV ATV312 1 Axis Done Ast Ty312_1 E Execute Busy Error mcStopATV312 1 8 MC Stop ATV ATV312 1 Axis Done xStop Ty31 Dum Execute Busy Error mcVela amp TV312 1 0 MC MoveVelocity ATY ATV312 1 Axis xSttATV312 1 in Execute Melo amp TV 312 1 Velocity Command4borted Error Busy Error ErrorlD MC ReadActualVelocty ATY ATY31 EE Axis Valid TRUE Busy Error Velocity Schneider Electric xEnbl amp TV 312 1 E wEnlDAT 312_1 E ErATy312_1 ActVelo amp T 312_1 a 19 POU LXM32A 1 Ctrl contains the control for a LXM32A via PLCopen FBs LXM32A 1 Ctrl l PROGRAM LXM32A 1 Ctrl VAR LhcPwrLXxM32A 1 MC Power LXM LncRstLXM32A 1 MC Reset LXM mcStopLXM32A 1 MC Stop LXM ncVeloLxM3ZA 1 MC MoveVelocity LXM mcRelLXM32A 1 MC MoveRelative LXM mcAbsLXM32A 1 MC Move bsolute LXM mcErrLXM32A 1 MC Read xisError LXM mcReadPosLXM32A 1 MC Read ctualPosition LXM mcReadVeloLXM32 1 MC Read ctualVelocity LXM END VAR i O0 J m oOo fk t N kb NF LXM32A 1 TE dVeaLXM32A i xModeReLXM32A 1 nu LXM32A 1 mn xModeABsLXM32A 1 meResdPas XM 32A 1 xEntiLXM32A 1 H xinVeiaLXM32A 1 xnRelxM3I2A 1 Aris C
33. The CANopen Manager is automatically added if the XBTZGCCAN is added Display all versions For experts only Information H Name XBTZGCCAN Yendor Schneider Electric Groups TM2 Expert 1 O Modules Version 2 0 0 2 Model Number XBTZGCCAN Description CANopen Master unit for Controller Panels Append selected device as last child of XBTGC2230 You can select another target node in the navigator while this window is open Add Device Close In the device browser right click ei on amp ff CANbus XBTZGCCAN CAN Add Device Properties Add Object Add Device Optimized CANopen XBTGC Schneider Electric 02 Select CANopen Optimized and press Add Device after the CANopen Manager is created in the project browser press Close the finish the dialog In the device browser click on CAN to open the CANbus configuration tab Set the Baudrate of the CANopen bus by selection of 500000 as the Baudrate Double click the CANopen Optimized in the browser Select the tab CANopen Manager and set Node ID 127 Check the box for Enable Heartbeat Producing set the Node ID to 127 and the Heartbeat time to 200 ms Optimized CANopen XBTGC Add Device Schneider Electric ni CANopen Optimized Schneider Electric 3 0 0 5 amp You can select another target node in the navigator while this window is open SoMachine_Network_Manager2 SoMachine Network_Mana
34. ammandbaried MC MoveAbsolute LM Dane Errar diActvelaLXM32A 1 wErrIDLXM32A 1 a Optimized CANopen XBTGC Schneider Electric 76 POU LXM32A Stat contains the status for a LXM32A LXM32A Stat i PROGRAM Lxg32A Stat z V R 3 END VAR Bi LXM Zn enor Exstat 2 T BWL sErlsk324 1 Leth S2E Stat BWL EnLeM324_2 GVL sEnblLXM32 1 XEnBIXM32 I VL xEnblLM 324 2 I 3 POU TeSysU 1 Ctrl contains the control for a TeSysU ij TeS5ysl 1 Ctrl PROGRAM Tefysll 1 Ctrl VAR mcTe23ysU TeSysU CtrlCndlyc C Nopen TeSysU CtriCmdCyc CANopen weg q wRegM uTesysl ICH EI am i i GuLxTeSysURdy i i i Optimized CANopen XBTGC Schneider Electric POU HMIData contains the logic for the system initialization HMIData wm Oo m m w Mb tC G3 Q tO oe P9 P9 P T9 T9 T9 F9 RR FE RR PP PP PP PP HH ono W MM he O A cm am t m FP oO lt cm m nk r3 pP Oo POU StatusLED contains the indication of the architecture states PROGRAM HMIData VAR BIT AS WORDL BIT AS WORD BIT AS WORDZ BIT AS WORD EHD VAR Interface to HMI rariabls ATV3LZ l Bus tatus xDew lComm E xATV3lz 2 BusStatus xDew zComm K xLxM3zZ l BusStatus xDew 3Comm EK xLxM3Z 2 Bus tatus xDew dComm EK xTeSyaU BusStatus xDew s5Comm EK xOTE BusStatus xDewl Comm EK Error signal FOR HMI xErr xErrATV312 1 OR xErrATV31Z 2 OR sErrLxM32A 1 OR xErrLxM35Z2 2 OR xTeSysUErr Bus
35. ber Check Revision Number v Check Vendor ID ATV312 1 aka Seng PO peng Service Dat Object OTM information Cpnfigureton of the device arisaer io Maseng ssis E Lhannelg Variable Mapping Channel Address Type Current Va Defnult Va Unit Orivecom command neg OWE WINT I Frequency Reference Drivecam slut register xtended itatu regis c nntrel effort ale puti Output image F Anis update variables LS Beset mapping The configuration for the Lexium 32A is done in the same way as the ATV312 configuration The only differences are the CANopen Node ID 3 and 4 Optimized CANopen XBTGC Schneider Electric 57 TeSysU CANopen configuration To configure the TeSysU CANopen double click on TeSysU in the browser and configure dialog opens Select Node ID 5 In the configuration dialog on the CANopen Remote Device tab Check Enable Expert PDO Settings and Enable Heartbeat Generation Select 200 for the Heartbeat producer time Go to the CANopen I O Mapping tab and check To update the variables with the newest I O data check Always update variables Create the following variable by double click in the CANopen I O Mapping Tab uiTeSysU 1Ctrl for channel Control of the system uiTeSysU 1CtrlComm for channel Control of the comm module uiTeSysU 1Stat for channel Status register Optimized CANopen XBTGC CAMopen Optimized CANopen Optimized G atv312
36. cations networks e g CANopen or Ethernet that is not bound directly with digital or analog hardware The list contains e The device links e Direction of data flow e Symbolic name e Bus address of the device concerned The SoMachine protocol connects e he Magelis HMI graphic panel with the HMI controller internal connection e he XBTGC both HMI amp controller with the programming PC This application uses a CANopen communication fieldbus The following devices are connected via CANopen fieldbus e 1x Magelis XBTGC2230T HMI controller CANopen Master Node ID 127 2 x Altivar 312 variable speed drives Node ID 1 and 2 2 X Lexium 32A servo drives Node ID 3 and 4 1 x TeSysU motor starter Node ID 5 1 x Advantys OTB I O island Node ID 10 The Baudrate used for CANopen is 500 kbps a G2 G3 G4 G5 GW For the data exchange between the HMI controller and the Lexium 32A and Altivar 312 PLCopen function blocks are used It is not necessary to configure the data exchange manually Optimized CANopen XBTGC Schneider Electric 48 Introduction Pre conditions Create a new project Optimized CANopen XBTGC Controller The Controller chapter describes the steps required for the initialization and configuration and the source program required to fulfill the functions In order to proceed you require the following SoMachine is installed on your PC The Magelis XBTGC HMI controller is switched on and running The Ma
37. ck on gt The right frame lists the selected Variables which are to be used in the HMI In the browser right click on HMI Application gt Export Symbols to Vijeo Designer To configure the communication gateway double click on XBTGC2230 in the Devices browser Optimized CANopen XBTGC p 5 v m b oO l 5 Available variables Available Items Refresh variables ATw312 1 Ctrl ATvS12 2 Chel Communication HMIData Config Globals LXM32A 1 Ctrl LXM324 2 Ch StatusLED TeSys 1 Ctrl Heese dH d dH dE Ed Er P dates IPA 7 dm diacres eect Fate Krona I 3 odiPasLXMIZA 1 ip dran E divelot HIA 1 P dielo HIA _ fr eDev lCommstat El PLC Logic 55 Application ATV Control lam ATV312 1 Ctrl PRG ATV312 2 Ctrl PRG LXM Control Bi LXM32A 1 Ctrl PRG lan LXM32A 2 Ctrl PRG l LXM32A_Stat PRG 3 SYSTEM Control HMIData PRG MAINPROG PRG E statusLED PRG TESYSU Control fi TeSysU 1 Ctrl PRG GVL ii Library Manager 2 Symbol configuration Task Configuration E Mast b Embedded Functions 5 IO 1 IO M Her 1 Poe Config Globals Mapping AP dooa 2 F digte 1324 1 ET PER PT Er 2 dim HITA 05 da iPas MIZA 3 da divel riri du dwelo xMGZA 2 P evil Lomistat dir eDeev zCommtat dr ebei Kommata F eDev drommstat ip eleviscommate they 1C orm ual Ba ur RELY An LET TEL TG 9 Cut Copy Delete Properties Add Obj
38. cting the external braking resistor Servo Drive Lexium 32A 1 phase LXM32AD18M2 CN1 Mains 115 240VAC Wiring diagram power stage supply voltage for 1 phase device Optimized CANopen XBTGC Schneider Electric Servo Drive Lexium 32A 1 phase LXM32AD18M2 Wiring diagram motor encoder Optimized CANopen XBTGC FELLE CN3 Encoder 1 A 8 7 6 5 4 3 2 1 B mas O Schneider Electric 29 Servo Drive Lexium 32A 1 phase LXM32AD18M2 Wiring diagram controller supply voltage a EA S Xu LH N Q en iN E LER Safety function STO Dual channel connection connection A Safety function STO Dual channel connection connection B Reference potential for 24V controller supply voltage Reference potential for STO Optimized CANopen XBTGC Schneider Electric 30 Servo Drive Lexium 32A 1 phase LXM32AD18M2 Wiring diagram digital inputs outputs Servo Motor BMH0702P02A2A without brake Optimized CANopen XBT GC CN6 I O DQCOM DIOJCAP1 D00 on 001 Di2 DICOM D3 VO Reference potential digital outputs En 12 Dad x Digital output 0 ICN613 13 n X Digital output 1 o ca V CN6 14 DI COM Reference potential digital inputs 1 Connector coding X coding 21 DIO CAP1 x eren probe Eu CN6 23 a I Digital input 2 m CN6 24 Digital input 3 I 24 V Reference potential digital inputs CM6 14 Schneider Electric 31 Motor Sta
39. e available e Discrete TM2DDI DDO DMM DRA e Analog TM2AMI ALM ARI AMO AVO AMM Depends on the XBTGC model the combination of the expansion modules and the use of the hook XBT ZGCHOK The XBTGC HMI Display has the following features e Brightness and Contrast adjustment e 16 MB Flash for Application HMI Control e One USB port host Ethernet and one serial port multi protocol Sub D9 RS232 RS422 485 on specific models e Temperature range 0 50 C Schneider Electric 102 Altivar 312 variable speed drive The Altivar 312 is a variable speed drive for 3 phase squirrel cage asynchronous motors The Altivar 312 is robust compact easy to use and conforms to EN 50190 IEC EN 61800 2 IEC EN 61800 3 standards UL CSA certification and to CE marking Altivar 312 drives communicate on Modbus and CANopen industrial buses These two protocols are integrated as standard Multiple units can be mounted side by side to save space Drives are available for motor ratings between 0 18 kW and 15 KW with four types of power supply 200 Vac to 240 Vac 1 phase 0 18 kW to 2 2 kW 200 Vac to 240 Vac 3 phase 0 18 kW to 15 kW 380 Vac to 500 Vac 3 phase 0 37 kW to 15 kW 525 Vac to 600 Vac 3 phase 0 75 kW to 15 kW Lexium 32 servo drive e Voltage range 1 phase 100 120 Vac or 200 240 Vac 1 phase 200 240 Vac or 380 480 Vac Power 0 4 to 6 kW Rated torque 0 5 to 36 Nm Rated speed 1500 to
40. ect Add Folder Edit Object Export Import Build HMI Target Download HMI Target Export Symbols to Vijeo Designer tj xBrGc2230 XBTGC2230 EN HMI Application PLC Logic Schneider Electric 67 Select Gateway 1 and click on Scan network Note Confirm that the HMI Controller is connected to the PC using Select the network path to the controller XBTZG935 Gateway 1 He Gateway 1 gt xBTGC2230 Add gateway Add device Scan network Filter During the scan the Scan network button is inactive When the scan is finished the Scan network button becomes active again and the devices that have been detected are listed under Gateway 1 Select the HMI controller that is 4 serccz2s0 being used and click on Set Communication Settings Applications PLC settings status Information a ct ive p at h Select the network path to the controller Gateway 1 0000 2001 v A hazard message popup E A me Add gat window appears fj x8T6C2230 0000 2001 eway l evice Warning Scan network Filter Ensure that the software application being downloaded is installed pc E on the intended device Confirm you have entered the correct Target ID EG device designation or device address WARNING UNINTENDED EQUIPMENT OPERATION Sorting order Ensure guards are in place so that unintended equipment operation will not cause i
41. ectric 92 B o Jo fo owe The baud rate is set to 500 o fp fr use kbps em 10 T250xbpedefaui T Do 9 9e 1 The following address is used CANopen Node ID 5 sw ew ews em em Joe Tee faser CC CE Tem o fo b p fo Note TeSysU needs 24 Vdc on CANopen cable to operate See the chapter Communication CANopen TAP TSXCANTDMA wiring Optimized CANopen XBTGC Schneider Electric 93 Advantys OTB General The Advantys OTB EDS electronic data sheet file is generated by using the Advantys Configuration Software This section describes how to generate an EDS file that can be imported into SoMachine Device Repository see chapter Controller Note If you are using only the basic OTB module the OTB1CODMS9LP device can be used that is already installed in SoMachine Device Repository Advantys OTB On start up of Advantys Configuration and click on OK Select File New Workspace Type in the Workspace File Name and the Island File Name Click on OK The empty workspace opens On the right side of the workspace is the Catalog browser here you could select the devices you need for your island Example 1x OTB1CODM9LP 2x TWDDDI16DT 1x TWDDRA16RT 1x TWDDDOSTT 1x TWDAMIALT 1x TWDAML3LT Optimized CANopen XBTGC Software select your Language SS Advantys Language Selection Selected language Language Always show this dialog at startup P Adrantys Fi
42. er Electric 43 Advantys OTB CANopen network interface module OTB1CODM9LP The communication module is connected to the CANopen fieldbus Advantys OTB OTB1CODM9LP Node ID 10 used baudrate is 500 kbps Optimized CANopen XBT GC 1 Network address Node ID x10 encoder wheel 2 Network address Node ID x1 encoder wheel 3 Transmission speed encoder wheel Position lower encoder Baud Rate rate p URS a Ems O soon p To p Momm 9 Default rate 250 kbits s Schneider Electric 44 Implementation Introduction The implementation chapter describes all the steps necessary to initialize to configure to program and start up the system to achieve the application functions as listed below Function Start up and functional description 1 2 3 Ensure all motor circuit breakers and Multi9 circuit breakers are in the ON position Ensure that the main switch is in the ON position Press the ACKN E STOP blue illuminated pushbutton on the main cabinet door to acknowledge the system is energized The blue illuminated pushbutton will turn OFF if the system is energized Ensure that all machine interlocks are engaged i e the door guard switches Press the ACKN DOOR READY blue illuminated pushbutton on the main cabinet door to acknowledge the system is ready for operation The blue illuminated pushbutton will turn OFF if the system is ready for operation Use Magelis XBTGC HM
43. er via a CANopen bus The example application includes two functional safety options according to EN ISO 13849 1 standards an Emergency Stop function supervised by a Preventa Safety Module see the appropriate hardware manual plus a second Preventa Safety Module to evaluate protective door sensors Optimized CANopen XBTGC Schneider Electric 12 Layout 400 Vac Compact NSX main switch Phaseo ABL8 power supply Magelis XBTGC HMI controller Altivar 312 variable speed drive Lexium 32 servo drive TeSysU motor starter Advantys OTB I O island Harmony Emergency Stop enclosure XALK Preventa safety module XPS Preventa safety switch XCS Lexium servo motor BMH Harmony tower light XVBC Harmony pushbuttons enclosure XALD TeSys motor circuit breaker GV2L TeSysD load contactor LC1D Multi 9 circuit breaker AC motor mNANUNRVGNAS a dd O NO oO BR WON O Optimized CANopen XBT GC Schneider Electric 13 Components Quantities of Components Degree of Protection Cabinet Technical Data Functional Safety Notice EN ISO 13849 1 EN IEC 62061 Optimized CANopen XBTGC Hardware Main switch type Compact NSX100F Circuit breaker GV2L Short Circuit protected for the motor drives Emergency Stop switch with rotation release trigger action Phaseo ABL8 power supply Magelis XBTGC HMI controller Altivar 312 variable speed drive Lexium 32A servo drive TeSysU motor starter
44. fety category should be applied to your system be ascertained with a proper risk analysis This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the functional safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations Schneider Electric 14 Emergency Stop Emergency Stop Emergency Disconnection function This function for stopping in an emergency is a protective measure which compliments the safety functions for the safeguarding of hazardous zones according to prEN ISO 12100 2 Safety Door guarding Functions up to Performance Level PL b Safety Integrity Level SIL 1 Dimensions The dimensions of the individual devices used controller drive power supply etc require a housing cabinet size of at least 800 x 1400 x 400 mm WxHxD The HMI display illuminated indicators such as SYSTEM ON SYSTEM OFF or ACKNOWLEDGE EMERGENCY STOP as well as the Emergency Stop switch itself can be built into the door of the cabinet Optimized CANopen XBTGC Schneider Electric 15 Installation Introduction This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application Assembly Sender Front view Ld Baar T aun n dei i Optimized CANopen XBTGC Schneide
45. gelis XBTGC HMI controller is connected to the PC via the XBTZG935 cable Setting up the HMI controller is done as follows Create a new project Add the XBTGC Add the CANopen fieldbus Import of the OTB EDS file Add CANopen devices Altivar 312 CANopen configuration Lexium 32A CANopen configuration TeSysU CANopen configuration OTB CANopen configuration Add Toolbox library Add Folder Add POU Task configuration Configure controller gt HMI data exchange Communication setting XBTGC gt PC Save the project Build Application Download the Controller and HMI project Login to the XBTGC Application overview To create a new project select Create new machine D Start with empty project Li A Home N Show existing machine ls Create new machine Start with empty project Schneider Electric 49 Inthe Save Project As dialog enter a File name and press Save Note As default the project is saved under My Documents The SoMachine User Interface opens Note Here you can enter your project information Select the Program tab The Program window appears Add the Right click on XBTGC Optimized CANopen XBTGC Add Device Optimized CANopen XBTGC Save Project Sarain C fattar emet Fen I rio am in Fa Mari iat Olen ETE Tem Aura je bm ar naga o ILIO D Aga Optimized CANopen XBTGC project SoMachine PRERELEASE VERSION GE oe f Fome Properties Cory Me bu ne
46. ger a go CANbus XBTZGCOW ak N eiit OBEN anager jv tert Slaves Po Wainy Stare ll f possibley Schneider Electric Jv Pollina ch optional slaves 53 Import the OTB EDS file To use the extended OTB island configured by Advantys Configuration Software you have to import the OTB eds file Select Tools gt Device Repository Inthe Device Sean select Install Select the OTB EDS file In this project the OTB EDS file is named OTB TVD Opti XBTGC eds Press Open Press Close Optimized CANopen XBTGC Window Help Tools Hi Library Repository t Device Repository Device Repository System Repository v D documents and Settings All Users Application DatalSoMachinelDevices Location Schneider Electric Installed device descriptions Install Uninstall Install DTM zu Vend Versi Miscellaneous Fieldbusses PLCs Programmable Device SoftMotion drives Install Device Description Look in Gore TVD Opti XBTGC v OTB TVD Opti XBTGC eds ore TVD_Opti_XBTGC eds v CANopen Electronic Data Sheet eds v Cancel a Files of type 54 Add Right click on CANopen Devices CANopen_Optimized in the browser and select Add Device in the pop up menu Optimized CANopen XBTGC J CANbus XBTZGCCAN CAN tj Canopen Optimized CANopen Optimized Schneider Electric i Copy V Delete l Properties
47. gned comply with all applicable local regional and national regulations and standards Failure to follow these instructions can result in death serious injury or equipment damage NOTE The information in this document is based on European standards and may not be valid for use in the U S A The use and application of the information contained herein require expertise in the design and programming of automated control systems Only the user or integrator can be aware of all the conditions and factors present during installation and setup operation and maintenance of the machine or process and can therefore determine the automation and associated equipment and the related safety provisions and interlocks which can be effectively and properly used When selecting automation and control equipment and any other related equipment or software for a particular application the user or integrator must also consider any applicable local regional or national standards and or regulations Optimized CANopen XBTGC Schneider Electric System Introduction The system chapter describes the architecture the dimensions the quantities and different types of components used within this system Architecture General The controller in this application is a Magelis XBTGC2230T HMI controller The user can control and monitor the application using the XBTGC The VSDs the servo drives the motor starter and the I O Island are connected to the controll
48. is not possible perform afull download C Force an online change If this is not possible cancel the operation Always perform a full download If an application is not yet present on the PLC a full download is always performed Additional operations v Delete all applications on the PLC which are not part of the project v start all applications after download or online change Messages Vijeo Designer Started building HMIapplication s amp TheHMIapplicationfortarget XBTGC2230 was built successfully Vijeo Designer reporte Started downloading HMIapplication s The project was transfered successfully into the HMI target XBTGC2230 Started buildingHMI application s Precompile OK TN Description Project The controller logic was built successfully 0 warnings The Vijeo Designer project was built successfully Vijeo Designer reported 0 warnings Optimized_CANopen Started buildingHMI application s Optimized_CANopen The HMI application for target XBTGC2230 was built successfully Vijeo Designerrep Optimized_CANopen Starteddownloading HMIapplication s Optimized_CANopen The project was transfered successfully into the HMI target XBTGC2230 Optimized_CANopen Multiple Download Result g amp l xi XBTGC2230 Application Downloaded XBTGC2230 HMI Application Downloaded Schneider Electric 12 Login to XBTGC Note After Multiple Download the XBT
49. ission rate is 500 kbps The Magelis XBTGC HMI controller is a combination of HMI controller and HMI display The download from the PC to the HMI controller and to the HMI display is done using a single connection The front panel on the devices themselves are used to configure the ATV312 and the LXM32A The two Altivar drives ATV312 are connected in line to the CANopen network using the CANopen option card supporting a daisy chain topology Port 1 in Port 2 out Likewise the two Lexium servo drives LXM32 are connected to the CANopen network in a daisy chain topology such that the first drive Port 2 is connected to the second drive Port 1 PC gt XBTGC The download direction is from the PC to the Magelis XBTGC using the transfer cable XBTZG935 PC HMI XBTGC USB to USB cable XBTZG935 PC HMI PC connection cable XBTZG935 Cable for the connection between a SoMachine equipped PC and XBTGC Optimized CANopen XBTGC Schneider Electric 36 Altivar 312 CANopen daisy chain option Node ID 1 and 2 ATV312 CANopen option card daisy chain option VW3A31208 Optimized CANopen XBTGC CANopen CANopen Control terminals characteristics Control terminals characteristics Formal Funcion eieinsafeharaeiensies SSCS cow amango common ov Analog bipolar voltage Input 10 V Analog voltage Input Impedance 30 kn maximum safe voltage 30 V Power supply for the 10 V 8
50. ity 0 31 E MAST XBTGC2230 PLC Logic Application Task Configuration Type cvcic Interval e g t amp 200ms 100 Cydic Event N External Freewheeling Time e g t 200ms 100 Sensitivity Schneider Electric _ 65 Configure In the browser right click on controller gt ee HMI data Application Add Object E Cut exchange Symbol configuration 0 49 om BM Paste EM PLC Logic Delete Properties Jt Application Add Device 4 Data Log Manager Insert Device DUT Scan For Devices Global Network Variable Li Add Folder Global variable List Edit Object Image Pool Expart 3 Interface Import Persistent Variables POLL POLI For implicit checks II sese esie I Text List In the Add Symbol configuration dialog Add Symbol configuration cM X click on Open ma Remote access symbol configuration Symbol configuration Click on Refresh in the now open Symbol configuration Variables variables Data Types Data Types Optimized CANopen XBTGC Schneider Electric 66 Communication Settings XBTGC gt PC All Variables created in the user program are shown in the Available variables list In this project all variables are global variables and as such are located in the GVL folder To export variables to the HMI select them and cli
51. le XBTZG935 Select Build Download All Optimized CANopen XBT GC Navigator 3 m JP Optimized CAMopen XBTGC E xBracz2ao ones Sar Graphic Property Inspector Mame Braczz3t Description Type MBTGC Series TargetColor 4K Colors w Blink v Model Braczz3u 320xz v InitialPanaelID 1 Home Starkup Of Buzzer Enabled v ToConfiguratii 2 Corner hi SoMachine E Data Shari Printer ES stem screen Snapslionmachine is Power supply False Build HMI Arrange Variable Clean All Validate All Build All Validate Target Build Target 5 Simulation Download All N a Download Taraet Schneider Electric 70 The Downloading dialog indicates that the runtime versions do not match Start the download of the new version by clicking on Yes The actual state of the download is displayed in the Feedback Zone After the runtime download change the Download connection in the Property Inspector back to SoMachine In SoMachine To download the application to the controller and the HMI click Online Multiple Download Optimized CANopen XBTGC Downloading e xi 9 The project ID does not match or is unknown p Download will install the entire project and all Run time Data on the Main Flash and SRAM will be deleted Click Yes to delete Run time Data and proceed with download Click No to abort download Continue Feedback Zone Downloading BTGC2Z30 Proce
52. le Edit View Island Online Options Wind Mew Workspace Strg h 2 Open Workspace Lol save Workspace New Workspace Cancel Workspace File Island File Name Name OTB_TVD_O pti XBTGC oTB TvD 0 pti XBTGC Location Name with path D AOTB TVD pti XBTGC l i pti XBTGCYOTB TVD pti XBTGC isl 4 gt r ABTGCAOTB TVD Opti XBTGC aiw 4 Name with path Cancel Sanm k amp em fei keom ala tvara g Schneider Electric 94 The image on the right shows OTB TVD Opti XBTGC Ale Edit View Island nile Options Window Help the configured rack I1 D mie Eon Yu o E k E Ha A x a y sg E fox o 8 D m EE Workspace Brou E Ej 23 OTE 7VD Opli BTEC c M ore 7vo opi ETEC B ex Ran DIETCUOWSLP VIx OTB TMISONIEDT V1 xe g OTB TM20001GDT VI g OTD TM2DSAIGAT Vix y OTE TMASODBTT Vi g OTE TM2AMALT 0134 q OTB MALKA VI Remove OTB TVD Opti XBTGC g Print Print Setup Export OTB TVD Opti XBTGC Enter the Filename and select ax m Target Information E DS as Export Format Directory DAOTB TVD Opti XBTGCAOTB TVD Opti XBTGCA Bes Filename orB TvD Opi xBTGdeds J Shortfile name Continue the export with OK AR Transformation file r Export Format PLC Information C DCF Address Type EDS for SyCon etc ST for TwidaSuite GSD far Sybon etc XDB for Unity Pr
53. lish version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and rating of components there are hazards that can be encountered if such equipment is improperly operated It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics WARNING UNINTENDED EQUIPMENT OPERATION e Only use software tools approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can cause death serious injury or equipment damage Optimized CANopen XBTGC Schneider Electric 5 Introduction Introduction This document is intended to provide a quick introduction to the described system It is not intended to replace any specific product documentation nor any of your own design documentation On the contrary it offers additional information to the product documentati
54. m Used to connect Altivar Used to connect TeSysU 312 Lexium 32 and and TSXCANTDMA TSXCANTDMA CANopen connector VW3CANKCDF90T VW3CANKCDF90TP or VW3CANKCDF180T These connectors are used for the link to the CANopen node VW3CANKCDF90T VW3CANKCDF90TP VW3CANKCDF180T Optimized CANopen XBT GC Schneider Electric CANopen pre assembled connection cable VW3CANCARRO3 length 0 3m Used for connecting LXM32 in a daisy chain connection CANopen cable TSXCANCx y The cable is available in various versions X A Standard B No Flame D Heavy Duty and various lengths y 90 for 50 m 100 for 100 m 7 mm 0 27 inch 300 for 300 m XBTZGCCAN CANopen master Node ID 127 Note If the XBTZGCCAN is installed at the beginning of the CANopen bus instal a terminal resistor 120 Ohm between terminal 2 CAN L and terminal 4 CAN H Optimized CANopen XBTGC Schneider Electric TeSysU CANopen communication module LULC08 The communication module is connected to the CANopen fieldbus using cable TSXCANCADD1 TeSysU CANopen communication module LULC08 The baudrate is set to 500 kbps Baud rate Address Power base connector CAN bus connector o fo Jo ome o fo fr mue o h fe mue o 1 t 125kbps 250 kbps default TeSysU CANopen communication module The following address is used Node ID 5 Optimized CANopen XBTGC Schneid
55. m Miet Bij e rang Tee vd H Ve sort te Pl som anser gt p tine nen 4 Cptinzed CANopen XSTGSC JM Properties Add Object Add Devices Insert Device Schneider Electric 50 Add the CANopen fieldbus Select the path HMI Controller HMI Controller gt XBTGC Series gt XBTGC2230 and press Add Device after the HMI Controller is created in the project browser press Close the finish the dialog After instantiating the HMI controller device XBTGC2230 the following tree is shown XBTGC2230 HMI Application PLC Logic Embedded Functions COM1 Ethernet USB In the device browser right click on XBTGC2230 Add Device Optimized CANopen XBT GC i Add Device Name Action Append device Insert device Plug device Device Mame Vendor schneider Electric Version J Drive Controller 9 HMI Controller f xBTGC Series 9 xBTGC1100 J xBTGC2120 fj xBrGc2230 fj XBTGK Series with Control 3 XBTGT2000 Series With Control p XBTGT4000 Series With Control J XBTGT5000 Series With Control ij XBTGT6000 Series With Control 3 XBTGT7000 Series With Control p Logic Controller fj Magelis HMI ij Motion Controller Display all versions For experts only Schneider Electric 2 0 2 1 Schneider Electric 2 0 2 1 Schneider Electric 2 0 2 1 Information jj name xBT6C2230 Yendor Schneider Electric G
56. n the various software and hardware components specified herein You must be aware of the consequences of component substitution in the architecture described in this document as substitutions may impair the compatibility and interoperability of software and hardware CAUTION EQUIPMENT INCOMPATIBILITY OR INOPERABLE EQUIPMENT Read and thoroughly understand all hardware and software documentation before attempting any component substitutions Failure to follow these instructions can result in injury or equipment damage Optimized CANopen XBTGC Schneider Electric Abbreviations Abbreviation Signification Alternating Current CB Circuit Breaker CFC Continuous Function Chart a programming language based on function chart DI Dgtlipu DO A DgiOupi DB DetvdFundionBos EDS EewncDaaShel Emergency Stop FBD Function Block Diagram an IEC 61131 programming language Ami Human Machine nterf e p fintemetProioed PLCopen Motion Function Block Power Supply Root Mean Square Remote Terminal Unit Receive Process Data Object CANopen Revolution Per Minutes Optimized CANopen XBTGC Schneider Electric Glossary Expression Signification Advantys SE product name for a family of I O modules oftware Altivar ATV SE product name for a family of VSDs Magelis SE productname for a family of HMI devises Magelis XBTGC HMI SE product name for a HMI contr
57. nal contact e Alarm thermal overload function module e Motor load display function module 0 to 10 V 4 to 20 mA e Differentiated error display function module under development Communication modules e Parallel wiring with plug in connection cables up to eight motor controls can be supplied on one distribution module e Modbus RTU protocol AS Interface e CANopen Optimized CANopen XBT GC Schneider Electric 104 Advantys OTB distributed I O OTB1CODM9LP Interface module for OTB l O Island with the following technical specifications Bus parameterization via bus backplane module on PLC Integrated macros for rapid start up 16 channel input Removable screw terminal block Advantages when integrating or replacing module Slim line design Plug in contacts Controller sends configuration every time the power supply is connected CANopen connector Sub D9 Up to 7 expansion modules can be connected Very compact 12 Digital Inputs 6 Relay Outputs 2 Transistor Outputs Source 2 Remote Fast Counters 2 Remote Very Fast Counters 2 Impulsion Generators Advantys OTB 16 digital input TM2DDI16DT expansion I O modules 16 x 24 Vdc Inputs 20 4 28 8 Vdc 7 MA per point Optimized CANopen XBT GC Schneider Electric N 105 Advantsy OTB digital input TH2DRA16RT expansion I O modules digital relay outputs Relay with 1 N O contact 240 Vac 30 Vdc 8 A max Advantsy OTB digital input
58. nation file Adapting values in the destination file Writing of extension module specific sections to destination file Writing comments to destination file 2009 11 25 10 12 08 Reading static objects of the network interface module Export completed successfully A Advantys A File Edit vi Refer to Communication chapter how to set OTB CANopen Baudrate and Bus address Optimized CANopen XBTGC Schneider Electric 96 Appendix Detailed Component List Hardware Components SE Rev 1 Cabinet 1400 x 800 x 400 mm NSYSM14840P HxWxD 1 Cabinetli Sarel cabinet 1 Cabinetlight NSYLAM 1 Cabinet fan 230 Vac NSYCVF165M2S0PF 1 Outletfilterforcabinet 1 NSYCAG223LPF 1 Thermostat 1NO0 60 NSYCCOTHO RENE Pocket for Drawing NSYDPA4 Main switch Main switch 3pin 36 kA LV429003 ae Contact block TM32D LV429035 REENMK LV420321 E ers Rotary drive with door interface LV429340 Hardware Components ers Power supply 3 1 1 Phaseo Power supply ABL8RPS24030 230 Vac 24 Vdc 3A Disconnect terminal 5711016550 EE Optional 3 3 1 Phaseo Power supply ABLARSM24035 230 Vac 24 Vdc 3 5A Hardware Components er Rev Qty Description Part Number HMI controller Magelis XBTGC2230T HMI controller XBTGC2230T V6 0 0 XBTZGCCAN Optimized CANopen XBTGC Schneider Electric 97 Hardware Components Rev Drives Altivar 312 variable speed drive
59. njury to personnel or damage to name v equipment Read and understand the software User Manual and know how to operate the equipment Failure to follow these instructions can result in death serious injury or equipment damage If you agree to follow these instructions press Alt F Yijeo Designe 2 message s Descriptior The con The HMI controller is now indicated in bold text and marked active gj xBTGC2230 Communication Settings Applications PLC settings Status Information Select the network path to the controller cateway 1 0000 2001 v ghe Gateway 1 gh f0000 1g XBTGC2230 0000 2001 active Optimized CANopen XBTGC Schneider Electric 68 Save the Project Build Application Note If you would like to change the default name of your controller rightclick on XBTGC2230 gt Change Device Name In the displayed pop up window go to the New field and enter the new unique name for your controller and press OK In our example we kept the factory setting name To save the project and change the name select File gt Save Project As Enter the File name and click on Save Note As a default the project is saved under My Documents To build the application click on Build Build Note If you wish to build the whole project HMI and PLC click Build all After the build you are notified in the Messages field as to whethe
60. o r Topological Address Connection point Rack SY for TwidoSuite SCY for PL Slot C DDXML TXT for Concept C MDC for Concept SY for Unity Pro r Memory Address Input Output Advanced Options Hep o Cancel Select Network Configuration or SyCon or CoDeSys and click OK C Network Configurator TwidoSoft or TwidoSuite 1 Please make sure that the Send All SO0s feature is selected in the CANopen network configurator LIF Cancel To generate the EDS File select i Advantys OTB_TVD_Opti_XBTGC EIS c EXport File Edit View Island Online Options Windo OTB_TVD_Opti XBTGC TT BET New Workspace Strg N Ga Open Workspace Strg 0 wi Ll Save Workspace Copy Workspace To Close Workspace Add New Island m Add Existing Island Strg A Copy Island Contents Save OTB TVD Opti XBTGC Strg 5 Copy OTB TVD Opti BTGE To Close OTB TVD Opti XBTGC Optimized CANopen XBTGC Schneider Electric 95 The successful export is initiated at the bottom of the main window To save the island click on the save icon in the tool bar Note OTB TVYDA 2009 11 25 10 12 07 Generating objects of the category HandatoryObjectz Generating objects of the category Manufacturer bjects Generating objects of the category Optionallbjecte Reading configured parameters Adapting values of objects Writing objects to desti
61. olbox 2 0 2 0 Schneider Electric H 09 E sm s 89 Fm a E 3 sg sg pus To include additional libraries repeat steps 1 through 4 In the browser right click on BI PLcLogi Cut Ser Application Add Folder dr Iii Library Manager a Task Configuration E MAST Embedded Functions v IO IO UT HSC HSC FLi PTO PWM PTO_PWM COM1 H SoMachine Network Manad M Ethernet t SoMachine Network Manad USB t SoMachine Network Manac Properties Add Function From Template EX Add Folder Type in the Folder name e g _ es s ETE ai xj ve Folder name Click on OK Schneider Electric To include additional folders repeat steps 1 through 2 60 Add POU In the browser right click on Application on folder TESYSU Control Add Object POU Inthe Add POU dialog select a Name As Type select Program and as Implementation language select Continuous Function Chart CFC or other language if required Click on Open The new POU TeSysU 1 Ctrl is now visible under Application in the browser Double click on TeSysU 1Ctrl to open it Optimized CANopen XBTGC ill PLC Logic m o Application I 6 Cut Copy T Paste Delete E ai Properties 1410 IO Application Data Log Manager Insert Device DE Global Network Variable List Scan For Devices I Add Folder Global variable List
62. oller e Altivar ATV IMC Drive controller HMI HMI Magelis graphic panels e XBTGT e XBTGK e XBTGH e HMISTU HMISTO SoMachine is a professional efficient and open software solution integrating Vijeo Designer It integrates also the configuring and commissioning tool for motion control devices It features all IEC 61131 3 languages integrated field bus configuration expert diagnostics and debugging as well as outstanding capabilities for maintenance and visualization SoMachine provides you e One software package e One project file e One cable connection e One download operation Optimized CANopen XBTGC Schneider Electric 107 Advantys Configuration Software STBSPU1000 Advantys Configuration Software Software to configure the Advantys OTB STB FTBand FTM e Parameterize all the I O modules of the Advantys OTB R platform digital analog and intelligent modules with standard functions Schneider e Generating of export EDS files for SoMachine Optimized CANopen XBTGC Schneider Electric 108 Contact http www schneider electric com As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication Optimized CANopen XBTGC GT GK 02 92 Schneider Electric 109
63. oller controller SE product name for a family of power supplies SE product name for a family of safety devices SoMachine SE product name for an integrated software tool TeSys SE product name for a family of motor protection devices and load contactors Vijeo Designer SE product name for Magelis HMI devices configuration software PLCopen An international standard for industrial controller programming Optimized CANopen XBTGC Schneider Electric 8 Application Source Code Introduction The example source code is in the form of configuration application and import files Use the appropriate software tool to either open or import the files Comma Separated Values Spreadsheet we Project fie autocad EDS Electronic Data Sheet Device Definition Industrial standard PDF Portable Document Format document Adobe Acrobat zw Projectarchvefie emnes Optimized CANopen XBTGC Schneider Electric 9 Typical Applications Introduction Here you will find a list of the typical applications and their market segments where this system or subsystem can be applied Packaging e Filling amp closing machines e Boxing machines e Carton closing erecting machines e Shrink wrapping machines Textile e Opening and closing machines Circular knitting machines Plucking machines Blending machines Carding machines Drawing frame machines Combing machines Ring Spinning machines Pumping e Booster stations e Com
64. on for installing configuring and implementing the system The architecture described in this document is not a specific product in the normal commercial sense It describes an example of how Schneider Electric and third party components may be integrated to fulfill an industrial application A detailed functional description or the specification for a specific user application is not part of this document Nevertheless the document outlines some typical applications where the system might be implemented The architecture described in this document has been fully tested in our laboratories using all the specific references you will find in the component list near the end of this document Of course your specific application requirements may be different and will require additional and or different components In this case you will have to adapt the information provided in this document to your particular needs To do so you will need to consult the specific product documentation of the components that you are substituting in this architecture Pay particular attention in conforming to any safety information different electrical requirements and normative standards that would apply to your adaptation It should be noted that there are some major components in the architecture described in this document that cannot be substituted without completely invalidating the architecture descriptions instructions wiring diagrams and compatibility betwee
65. onfiguration of the CANopen bus and creating the screens for the HMI display Programming the Magelis XBTGC HMI controller is done by using SoMachine Programming of the HMI part is done by using Vijeo Designer which is integrated into SoMachine The configuration of the Advantys OTB Island is done using the Advantys Configuration Software The basic configuration of the drives ATV312 and LXM32A is done using the control panel To use the software packages your PC must have the appropriate Microsoft Windows operating system installed e Windows XP Professional The software tools have the following default install paths e SoMachine C Program Files Schneider Electric SoMachine KRE Vijeo Designer Configuration Software e Vijeo Designer Installed with SoMachine C Program Files Schneider Electric Vijeo Designer Schneider Electric Advantys Configuration Software e Advantys Configuration Software C Program Files Schneider Electric Advantys Optimized CANopen XBTGC Schneider Electric 35 General Note Communication The TVDA architecture includes a communication fieldbus The CANopen fieldbus connects the Magelis XBTGC HMI controller as CANopen Master and Altivar drives Advantys OTB l O Island TeSysU and Lexium 32A servo drives as CANopen nodes All the servo drives variable speed drives motor starter and I O islands are connected to the CANopen fieldbus via a CANopen TAP The CANopen transm
66. ories The In put Assistant IS Global Variables CO cae canopen manager 3 2 0 4 caa technical we Local Variables COLLECTIONS collections 3 1 2 0 system displayed IECVARACCESSLIBRARY iecvaraccess 7 2 2 40 sy SYMBOLICVARSBASE symboltvarsbase 3 2 2 40 s SYSFILE sys le 3 0 2 1 system SYSPROCESS zysprocess 3 0 2 0 system vISU INTERFACES visuinterfaces 3 2 0 0 system VISUELEMBASE imuelembase 3 2 0 5 system VISUELEMS visvelems 3 2 0 6 system VISUELEMSWINCONTROLS viuelemswincontrols 3 VISUINPUTS visuinputs 3 2 0 5 system J xeT6c2230 I Insert with arguments IV Structured view IV Show documentation In the Input Assistant select Input Assistant Global Variables XBTGC2230 gt en GlobalConstants SYSPROCESS sysprocess 3 0 2 0 CANbus gt CAN gt Global Variables VISU INTERFACES seen p system ee Local Constants VISUELEMBAE visuelembase 3 3 1 20 system CANopen Optimized gt Local Variables VISUINPUTS visuinputs 3 3 1 0 system f l XBTGC2230 loConfig Globals Mapping J il CANbus DETGC2230 and then double click on the CAN XBTGC2230 CANbus 3 CANopen_Optimized XBTGC2230 CAr va ri a b e IoConfig Globals Mapping 4 uiTeSysU 1Ctrl 4 7 7 l l l luiteSysu 15tat 07 In this project the variable is the uiTeSyU_1CtriComm LAT status data of the TeSysU El PLC Logic KBTGC2230 uiTeS
67. pressors e Vacuum pumps HVAC R e Compressors Other Machines e Wood working machines e Cutting machines e Sanders machines e Sawing machines Optimized CANopen XBTGC Schneider Electric 10 SPECIAL NOTE The products specified in this document have been tested under actual service conditions Of course your specific application requirements may be different from those assumed for this and any related examples described herein In that case you will have to adapt the information provided in this and other related documents to your particular needs To do so you will need to consult the specific product documentation of the hardware and or software components that you may add or substitute for any examples specified in this documentation Pay particular attention and conform to any safety information different electrical requirements and normative standards that would apply to your adaptation The application examples and descriptions contained in this document have been developed based on products and standards available and defined for Europe Some or all of the application examples may contain recommendations of products that are not available in your country or locality or may recommend wiring products procedures or functions that are in conflict with your local regional or national electrical or safety codes and or normative standards A WARNING REGULATORY INCOMPATIBILITY Be sure that all equipment applied and systems desi
68. putl Blinker Link analog setpoint 0 255 to digital outputs byte q usi TB Oput3 INT TO USIHT iq intOTB putl Schneider Electric 78 POU Communication contains the indication of the device communication state a Communication PROGRAM Communication YAR tbDewv lBERst tbDewv zERst tbDew 3Rst tbDewv dBst MC Reset LAM MC Reset LAM MC Reset ATV MC Reset ATV 24 eene D amm tal xDevllamm k ea Des amm amp tal m Desilanm k Fr xRaiDaeATyval2 2 13 rReDoe XM in 1 El POU MAINPROG contains the calls for the POU execution _ MAINPROG PROGRAM MAINFR G vm h n e amp M e e e e D Optimized CANopen XBTGC VAR END VAR Communication AMIDatall StatuslLED i ATV312 1 Ctrlti ATV312 2 Ctrlti LAM3ZA 1 Ctrlti LAM3ZA Ctrl L M32A Stati TeSyvsU 1 Ctrli Schneider Electric 79 HMI Introduction This application uses a Magelis XBTGC2230T HMI controller The HMI display is programmed using the software tool Vijeo Designer integrated in SoMachine and is described briefly in the following pages For the connection between the PC and the HMI Controller use the cable XBTZG935 Setting up the HMI is done as follows e Main Window e Imported variables e Create a switch e Create a numeric display e Example screens Main Window Click in SoMachine browser on HMI Application switch to Vijeo Designer El Qotinged
69. r Optimized CANopen XBTGC ci Bsmzed CaMwen xXBTGC gt fj KBTGC2230 connected XBTGC2230 EP HMI Application EY PLC Logic 5 Application run ATY Control fai ATV312 1 Ct PRG an ATV312 2 Ctrl PRG LxM Control ah LXM32A 1 Ctrl PRG LxM324 2 Ctrl PRG an Lxm32a Stat PRG SYSTEM Control HMIData PRG E MAINPROG PRG E StatusLED PRG TESYSU Control fi Tesysl 1 Ctrl PRG a cu rial Library Manager 83 Symbol configuration Task Configuration 3 Embedded Functions 5 COMI 5 Ethernet 3 USB s gj Canbus XBTZGCCAN 2 44 CAN Si CANopen Optimized CANopen Optimized G aTtv312 1 Altivar 312 7 ATYS12 2 Altivar 3123 LXM32A 1 Lexium 32 A LXM32A 2 Lexium 32 A TeSvsll TeSvsL Sc St OTB OTB TVD Opti XBTGC ia a T OOOO EM PLC Logic Application ATV Control gi ATV312 1 Ctrl PRG gi ATV312 2 Ctrl PRG LxM Control gi LxM32A 1 Ctrl PRG gi LxM32A 2 Ctrl PRG gi Lxm32a Stat PRG SYSTEM Control fi Communication PR 2 HMIData PRG MAINPROG PRG StatusLED PRG TESYSU_Control gi Tesysl 1 Ctrl PRG Em Schneider Electric 74 POU ATV312 1 Ctrl contains the control for a ATV312 via PLCopen FB s L nA Qi 4 dl N D O0 J A 4 m 4 Optimized CANopen XBTGC gt gj ATV312 1 Ctr P PROGRAM ATV31Z l Ctrl VAR LCPwrATV312 1 MC Power ATV LCRStATV312 1 MC Reset ATV LcVeloA
70. r Electric 16 Interior view IW ee mor Ge 7 P TR i db addi ado C a RER yw vh n Zu TE i ies a Pr rs di Sm IU Gand Errare ir er cer ay r z ETTE E TT xr pu nl a 1 qunm ebenen przreEPHRPFPTTEDETT Ta ET WURDE i pag nt n um Optimized CANopen XBTGC Schneider Electric 17 Field devices and motors ein BOLA qeu 4 cw co op Up dp UP HP MORE sc i sc he of main rack 18 Schneider Electric Optimized CANopen XBT GC Notes The components designed for installation in a cabinet i e the safety modules circuit breakers contactors motor circuit breakers power supply TeSysU motor starters and the OTB I O island can be mounted on a 35 mm DIN rail The Magelis XBTGC HMI controller is mounted in the panel door Main switch Lexium 32A servo drives and Altivar 312 variable speed drives are screwed directly onto the mounting plate Alternatively the Altivar 312 can be mounted on a DIN rail if an adapter is used The Emergency Stop button door safety switches and the pushbutton housing for the display and acknowledgement indicators are designed for on wall mounting in the field All switches except the door guard switch can also be installed directly in a control cabinet e g in a cabinet door without special housings There are two options for installing XB5 pushbuttons or indicator lamps These pushbuttons or switches can be installed either
71. r the build was successful or not If the build was not successful there will be a list of compilation errors and or compilation warnings in the Messages field Optimized CANopen XBTGC HH XBTGC2230 Communication Settings Applications PLC settings Status Information Select the network path to Ehe controller Gateway 1 0000 2001 Gateway 1 000 Ei XBTGC2230 0000 200 j Set Active Path E Add Device gr Resolve Address Change Device Name 7X Delete selected Device Change device name x Device name Current XBTGC2230 Edit wiew Proje m Save Project Save Project 4s Save Project m5 Isl Build Online Debugiatch Tools Build All Rebuild ud O Description Build started Application XBTGC2230 Application The application is up to date Compile complete 0 errors 8 warnings Schneider Electric 69 Download the Note Controller and If it is the first time you are downloading an application to the HMI Controller you HMI first have to download the latest runtime version to the HMI using Vijeo Designer Applications PP This first download is described in the following steps If this is not the first download go directly to step 7 In Vijeo Designer select the target name in the Navigator to display its properties in the Property Inspector In the Property Inspector select Download via USB Note The PC must be connected to the HMI controller via the cab
72. rom SoMachine Variable Reference amp Reports JU _ControllerStatus Application GVL xDoorA pplication GVL xDoorLamp External SOM XBTGC Application GVL x StpA Application GVL x StpLamp External SOM XBTGC Appkcaton GVL XT eSysverr External SOM_XBT GC Application GVL xTeSysURst External SOM_XBTGC 450M xBTGC2230 23 Application ov ct External SOM XBTGC a External SOM XBTGC Data Source Scan Group Device Address External SOM_XBTGC Sprop 2 Appkcaton GVL Application GVL Appicabon GVL Appliceton GVL Applkcaton GVL Applkation GVL A GaXM32A_1_ACK DINT External SOM_XBTGC Apphcabon GVL A GAXM32A_1_DEC DINT External SOM XBTGC Application GVL dAXM32A 1 MoveABS DINT External 7 dAXM32A 1 MoveABS DINT Externel 2 dAXM32A 1AGPOS DINT External SOM XBTGC pphcabon GVL SOM XBTGC pphcebon GVL SOM XgTGC pphcabon GVL 4 dLXM32A 1Pos DINT External SOM XBTGC Application GVL 7 dLXM32A 2 ACC DINT External 4 di XM32A 2 DEC DINT External SOM XBTGC Application GVL SOM XBTGC Application GVL EZ IO Manager E Iff So MachineCombo01 SOM XBTGC2230 XBTGC Equipment Configuration No configuration is necessary 1nel7 Lanquaq Schneider Electric 81 n fhe Switch Settings 2109 E select the variable that should General Color Label visibility Advanced be linked Lamp icon to the m Switch C Switch with Lamp Categor
73. roperly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations A National Safety Council s Accident Prevention Manual also provides much useful information In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products by itself cannot protect an operator from injury For this reason the software cannot be substituted for or take the place of point of operation protection Ensure that appropriate safeties and mechanical electrical interlocks for point of operation protection have been installed and are operational before placing the equipment into service All mechanical electrical interlocks and safeties for point of operation protection must be coordinated with the related automation equipment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point of operation protection is outside the scope of this document START UP AND TEST Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify correct operation of
74. roups XBTGC Series Version 2 0 2 1 Model Number XBTGC2230 Description XBT GC2230 with embedded 16 inputs 16 outputs Add selected device to the project top level You can select another target node in the navigator while this window is open Optimized Cdopen XBTGC BTGC2230 XBTGczz30 ET Hm Application El PLC Logic e Application sv Ai Library Manager Task Configuration Se MAST Embedded Functions 9 IO 10 im HSC HSC Mi PTO PWM PTO PYM 4 COMI Add Device Close SoMachine Metwork Manager SoMachine Mebwork Manager E Ethernet i SoMachine_Network_Managert SoMachine Mebwork Manager A USB t SoMachine Metwork Manager SoMachine Nebwork_Manager Te HMI Application El PLC Logic f5 Application Aa an i Library Man Fe Task Config SE MAST Embedded Functions IO IO iM HSC HSC 71 PTO PAM fPTO Schneider Electric Delete Properties Add Object Add Device Insert Device 51 Select the CANopen master x module in the path Names ous 9S9595ii TM2 Expert I O Modules Action Append device Insert device Plug device XBTZGCCAN En Vendor Schneider Electric m Mame ij nalog 1 0 Modules and press Add Device EE ch D CA ij TM2 Expert I 0 Modules tj xBTZGCCAN Schneider Electric ij xBrzaccaNso Schneider Electric 2 0 0 5 Version Note
75. rter TeSysU Power base LUB12BL two directions Coil wiring kit LU9MRL Motor Starter TeSysU Control Unit LUCAO5BL Motor Starter TeSysU CANopen communication module LULCOS Motor Starter TeSysU Coil Unit LU9MRL Optimized CANopen XBTGC Telemecanique TeSys i LUCAOS5BL SETTE j nd a IT 28880 LULCOB STATUS ERR 24V g CANopen OA3 OA1 COM LO LM Li2l4 24 Vdc power Supply Terminal for coil wiring kit Schneider Electric 32 24V OV li Advantys OTB CANopen network interface module OTB1CODM9LP 12 Digital Inputs 8 Digital Outputs Advantys OTB A ANALOG IN expansion I O modules TM2ALM3LT SE Ba T Thermocouple K J T 2 Pt100 Thermocouple Inputs and 1 Analog Output L 5g sz L FIN ON ON ON WY L tn L om 1 Voltage current pre actuator Advantys OTB expansion I O modules TM2AMIALT 4 Analog Inputs L 5g sz J KON ON ON ON GY Lin Lo om Optimized CANopen XBTGC Schneider Electric 33 Advantys OTB expansion I O modules TM2DDI16DT 16 Digital Inputs Advantys OTB expansion I O modules TM2DRA16RT 16 Digital Relay Outputs Advantys OTB expansion I O modules TM2DOOS8TT 8 Digital Outputs Optimized CANopen XBTGC Schneider Electric 34 Software General The main programming work is the programming of the Magelis XBTGC HMI controller the c
76. s This chapter describes the steps required to initialize and configure the different devices required to achieve the described system function Altivar 312 and Lexium 32A drives are configured by using the local control panel on the device itself The extended Advantys OTB IO island is configured by using the Advantys Configuration Software The Advantys OTB CANopen addresses amp baudrate are configured by using the onboard rotary switches If this is not a new drive you should re establish the factory settings If you need instructions on how to do this please read the drive documentation Be sure that the controller is in STOP state before parameterizing the drives Optimized CANopen XBTGC Schneider Electric 87 Altivar 312 Introduction The ATV312 parameters can be entered or modified via the local control panel on the front of the device itself The Jog dial that is a part of the local control panel can be used for navigation by turning it clockwise or counter clockwise Pressing the jog dial enables the user to make a selection or confirm information Note Before you start the first configuration of the drive you should re establish the drive parameter to factory settings If you need instructions on how to do this please read the drive documentation Control panel The CANopen address and baudrate can be set using the buttons and the jog dial on the front panel of the Altivar REF LED illuminated if SPEED R
77. ssing runtime Processing project nd files Name XBTGC2230 Description Type ABTGC Series TargetColor 4K Colors w Blink Model InitialPanelID 1 HOME Startup Options Buzzer Enabled ToConfiguration 2 Corner SoMachine Data Sharing Disabled Web Server Disabled Printer Disabled sjaa For Help press Fl Online DebuglWwatch Tools Window Alt F8 CtrlH F8 Create boot application LSB Mass Storage Remote connection Multiple Download Schneider Electric 71 Check the boxes for the controller XBTGC2230 Application and the HMI XBTGC2230 HMI Application and select Always perform a full download Click on OK to close the window Before the download starts a build of the complete project is done The result of the build is displayed in the Messages box Once the download to the controller is finished the HMI download starts The result of the HMI download is displayed in the Messages box The results of the download to the controller are displayed in the Multiple Download Result window Click on Close to close the results window Optimized CANopen XBTGC Multiple Download 8 Please selectthe applications for download w XBTGC2230 Application w XBTGC2230 HMI Application x Online change options If the application inthe project differs fromthe application already present on the PLC then behave as follows C Try to perform an online change If this
78. tion and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 2008 Schneider Electric All Rights Reserved Optimized CANopen XBTGC Schneider Electric Before You Begin Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY e Do not use this software and related automation products on equipment which does not have point of operation protection e Do not reach into machine during operation Failure to follow these instructions can cause death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required degree of protection required production methods unusual conditions government regulations etc In some applications more than one processor may be required as when backup redundancy is needed Only the user can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks which can be p
79. trl LXM32A 1 LXM32A 2 TeSysU 1 Ctrl Optimized CANopen XBTGC Schneider Electric 64 Task Configuration Before you can start working with the new POU you have to add itto a task Here the POUs are added to the MAST task To do this double click the MAST task in the browser and click on Add POU in the Configuration tab Select Categories Programs and select the POU Application gt MAINPROG in the Items list Then click on OK Now the POU is in the MAST task In the upper part of the MAST task configuration you can change the Type of the task In this project it is Cyclic with Interval 100 ms Optimized CANopen XBTGC Optimzed CANopen XBTGC t XBTGC2230 XBTGC2230 ET HMI Application PLC Logic 702 Application TESYSU CONTROL gi TeSysU_Ctrl1 PRG ov il Library Manager 2 Symbol configuration Task Configuration Embedded Functions 41 IO IO iT HSC HSC FL PTO_PWM PTO PWM COMI t SoMachine Network Manager SoMachine Network Ethernet t SoMachine Metwork Manager SoMachine Networ USB t SoMachine Network Manager2 SoMachine Networ A Canbus XBTZGCCAN L MAST Configuration Priority 0 31 fis Type Cyclic Watchdog IV Enable Time e g t 200ms 100 Sensitivity POUs Add POU Remove POU Open POU Th nan NAI inne saumana hr x Crane Progr ra POOH AM BP Configuration Prior
80. uration changes or adjustments be sure to cycle power remove and reapply power on the drive Failure to follow these instructions can cause death serious injury or equipment damage Optimized CANopen XBTGC Schneider Electric 91 TeSysU Introduction This chapter presents the TeSysU motor components used in this system They can be adapted according to the application motor output reversing or non reversing drive Basically the TeSysU motor control unit comprises of a Power base Control unit Communication module Coil wiring kit Optional reversing block limiter isolation block and other modules The following points should be taken into account when selecting components A 24 Vdc LU2B xx BL control unit must be used Make sure it has the BL extension There are different versions of the coil wiring kit which depend on the power base LU9B N11C should be used if the power base has one direction of rotation LU2Bxx and LU9M RL should be used if the power base has two directions of rotation LU2Bxx TeSysU TeSysU Power base LU2B12BL Control unit LUCAOBBL Communication module for CANopen LULCOS 1 Coil wiring kit LU9MRL 2 LUB LUF Coo LU9B TeSysU CANopen communication module LULCOS The communication module is connected to the CANopen bus using cable TSXCANCADD1 re Address Power base connector CAN bus connector Optimized CANopen XBT GC Schneider El
81. ut delay time OFF to ON is 1 5 us where the output current is 24 VDC 50 mA Install an external dummy resistor to increase the amount of current when more responsiveness is required and the load is light Variable Speed Drive Altivar 312 ATV312H037N4 3 phase 400 Vac 0 37 kW ATV312 a supply Baer Braking resistor if used Optimized CANopen XBTGC Schneider Electric Power terminals o i e Oo D Q Q o D Q gt Altivar 312 ATV312H037N4 400 Vac 0 37 kW Control terminals Variable Speed Drive Altivar 312 ATV312H037N4 WW 400 Vac 0 37 kW 25 Schneider Electric Optimized CANopen XBTGC Servo Drive Lexium 32A LXM32AD18M2 1 phase 230 Vac continuous output current 6 ARMS at 6000 RPM Servo Drive Lexium 32A LXM32AD18M2 Embedded Human Machine Interface Optimized CANopen XBTGC Schneider Electric 26 Servo Drive Lexium 32A 1 phase LXM32AD18M2 Wiring diagram Power cable connection to motor Length 3 m Servo Drive Lexium 32A 1 phase LXM32AD18M2 Wiring diagram holding brake Servo Drive Lexium 32A 1 phase LXM32AD18M2 Parallel connection DC bus Optimized CANopen XBTGC CN10 Motor Meaning me pn hodngbere Grwy GR Schneider Electric 27 CNS Braking resistor Servo Drive LS 5 Lexium 32A ui IS PC E ae 2 1 phase i E LXM32AD18M2 Conne
82. v312 2 Altivar312 LxM32A 1 Lexium 32 A LxXM32A_2 Lexium 32 A TeSysU TeSysU Sc St tt OTE OTB_TVD_Opti_XBTGC p OTB CANopen Remote Device PDO Mapping Receive PDO Mapping Send PDO Mapping Service Data CANopen IV Factory Settings sub o01 v General Node ID fio SU channel S v Enable Expert Settings IV Optional Device v Create all SDOs No initialisation Enable Sync Producing r Nodeguarding EnauleWogegueraing E E Guard Time ms LiFe Time Factor r Emergency v Enable Emergency COB ID NODEID 16 50 Heartbeat v Enable Heartbeat Producing Producer Time ms 200 Change Heartbeat Consumer Properties Checks at Startup v Check Vendor ID check Product Number Check Revision Number jj oru C diopen Remote Device POO Maconz Receive POO Mapping Send POO Manning Service Data Object CANopen 1 0 Manang Status Informason Ctarneis Mapping Channel Address Write en 2 Type Current Va gt put to Module 0 OTB 1CHDMSLP Ae USNT 3 g s BBE PEEPS i LI I 9707 S RR 2 i J BE g uU 25 dagdddsddddg 4V4E4EXT X4 4X4X44JA4 T7 4444 S SSSESsessesesesesesesesss ee LEESE EEE HE Reset mapping DF adwaye update varablet el Plc Logic Application i cu il Library Manager Schneider Electric 59 Add Folder Optimized CANopen XBTGC In the
83. w listed under CANopen Optimized in the browser To configure the devices double click on the specific item Double click on the ATV312 1 in the device browser Note In this project PLCopen EDS files are used For this reason all PDO settings remain at their factory settings Set the Node ID to 1 Node ID for the Altivar 312 is 1 and 2 Check Enable Expert PDO Settings and Enable Heartbeat Producing Select 200 for the Heartbeat producer time Go to the CANopen I O Mapping tab and check Selected Always update variables and close the dialog CANopen Optimized CAMopen Optimized E ATv312 1 Altivar 312 E ATv312 2 Altivar312 LXM32A 1 Lexium 32 A LXM32A 2 Lexium 32 A TesysU TeSysU 5c St ij oTB OTB TVD Opti XBTGC CAN t CANopen Optimized C4Nopen Optimized E ATV312 1 Altivar 312 E ATV312 2 Altivar 312 jj Altivar312 1 CANopen Remote Device PDO Mapping Receive PDO Mapping send PDO Mapping Service Data O General CANopen Node ID fi z v Enable Expert Settings Create all SDOs ja EneblesynePprodueng v Optional Device Noinitialisation I Factory Settings Nodequarding Enable Nodeguardina Guard Time ms Life Time Factor Emergency 7 Enable emergency COB ID Heartbeat v Enable Heartbeat Producing Producer Time ms 200 Change Heartbeat Consumer Properties Checks at Startup Check Product Num
84. y Primitive v button Switch04 muc NI 3 Reverse On Touch When Touch While Touch When Release Operation Be o x tie Operation Set C Reset C Toggle C Momentary ON C Momentary OFF Destination Apply Add gt Click on the bulb icon as indicated in the image above to KEURINGS IS open the Variables List dialog HE 1 Ez in Veo i Select the required variable and i click OK eee EA Application ee Gy a diLXM32A_1_ACC ge diLXM32A 1 DEC UT diLXM32A 1 MoveABS PosVal diLXM32A 1 MoveABS Velval a diLXM32A 1ActPos uH diLXM32A iPos a diLXM32A 2 ACC T diLXM32A 2 DEC LU diLXM32A 2 MoveABS PosVal a diLXM32A 2 MoveABS Velval T diLXM32A 2ActPos ogg diLXM32A 2Pos amp Ved SoMachine Optimized CANopen XBTGC Schneider Electric Create a Numeric Display Go to the Label tab Here select Label Type Static and enter a name for the button e g Enable Once you have finished your settings click on OK The display now shows the new button Click on the Numeric Display icon in the tool bar Select the spot where you want to position the display by opening the rectangle and pressing Enter Optimized CANopen XBTGC Switch Settings S xi General Color Label visibility Advanced Label Type static v Text Resource Font Resource el 8 mj IE I oo T Ic p EN ml Schneider Electric 5 Jse Local Settings a1 E i Font v
85. ysU 1Stat Optimized CANopen XBTGC Schneider Electric 63 This image shows the FB with the connected input Output definition is similar to input definition but here we create a new variable Click the output field type in the name of the variable and press enter In the Auto Declare dialog select the Scope the Name and the Type In this example VAR GLOBAL is chosen as Scope When finished click on OK The VAR GLOBAL variables are located in the GVL global variable list All variables located in this list can be accessed throughout the whole Application If the variables are located in the POU they can only be accessed by the POU local variables TeSysU CtrlCmdCyc CANopen loConfig Globals Mapping uiTeSysU 1Stat mc TeSysU TeSysU CtrlCmdCyc CANopen ipping uiTeSysU 1Stat i wReg455 i xFwdRun i xRevRun i xTeSysURdy o xRstFlt a xCls Auto Declare Sj x Scope Name Type var GLOBAL v xTeSysURdy B001 gt Object Initialization Address GVL XBTGC2230 PLC Logic 1 Flags Comment CONSTANT RETAIN PERSISTENT JH Cp m er CaWManen XBTGC xBTGC2230 KBTGC2230 ET Hm Application S PLC Logic Application l o Note Repeat the step1 to 15 for all needed new POU s The POU MAINPROG includes all program calls for the created POU s List of used POU s in this application e Communication HMIData StatusLED ATV312 1 Ctrl ATV312 2 C

Optimized CANopen XBTGC (System User Guide for SoMachine V3.0)

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