1-888-628-1730 • Mini Maxx Installation Manual 1
Contents
1. 16 Section 5 Installing the Power Wire 17 Section 6 Run Mini Maxx HDMI Cable 18 MINIMAXX OPERATION NEU PUE AE 19 Section 1 Button Navigation 19 Section 2 Install Download 20 Section 3 Exploring the Main Screen 21 Section 4 Exploring the Menu System 23 Section 5 Vehicle Specific Features 24 GM 5 51 Features kk w a boot YO er qu EE SERIE Eben ENDE 24 Ford o AL Features qu asas Er e VII rA RAT PES Ee PIER 25 Dodge 6 7L F eat res uu LIL AI eA qi 26 Section 6 Vehicle Setup 27 Adjust Tire u ya ananas ETE ERE PESE 27 Defueling Parameters 28 Set Defulel Levels M 29 Section 7 Other Mini Maxx Features 30 er js Pllsme2. Use this button select the Screen option 1 888 528 1730 Mini Maxx Installation Manual 31 CHANGE BACKGROUND COLOR Use the up and down buttons to select a background color The Mini Maxx background will preview each color background as you scroll up and down through the color options When the preferred color is highlighted exit the color menu to select the color COLOR SETUP gt Background Black Background Use the up and down arrows to change the gauge function HSBlue Bluelight Use the large Up 4 Down v Buttons to scroll up and down through the color options de Mini Maxx Installation Manual www hsperformance com DIAGNOSTICS This sub menu allows you to check vehicle Diagnostic Trouble Codes DICs Upon entering this menu the Mini Maxx will automatically begin to check the vehicle for DICs and it will then display those DTCs on the Mini Maxx screen Once it displays the DTCs value and description on the screen it will allow you to erase the DTCs from the vehicle NN pr Establishing communication with the vehicle If no DTCs are displayed you can simply press the Go Back button to return to the main menu For a complete list of DTC descriptions please visit the Tech section of our website www hsperformance com B 4 Go Back DTC Diagnostic Trouble Codes There are no DTCs Detected THE MICRO SD CARD MUST BE INSERTED IN THE SIDE OF THE MINI MAX
3. 30 Adjust Bacidigbit copper hon DATO OUO TAS EFPIRROER EEUU te HIER REPE DERI US 31 Change Background Color 32 Adjust Volume Settind 32 DI u uu u a u u ana UT 33 Reset to Default Setting 34 Show ere 35 MITO SD 35 Mini Maxx Installation Manual www hsperformance com BILL OF MATERIALS D The list below includes by name the major parts included in your Mini Maxx package The tools list indicates all of the tools necessary to complete the Mini Maxx install 1 Mini Maxx 3 Board Pyrometer Probe Micro SD Card Screws 2 OBDII Adapter in Mini Maxx Diplies 4 Windshield Mount 2 Maxx Power Cable Velcro Strip Mini USB Cable Fuse Adapter Cable 2 Not included and not required for Ford Powerstroke 1 888 628 1730 Mini Maxx Installation Manual 5 PARTS DESCRIPTION n This section describes each of the parts in the Bill of Materials the descriptions provide a physical set of attributes and a purpose for each part The parts descriptions also list everything that is included in each assembly The Mini Maxx Head Unit The main component is the Mini Maxx Head Unit The Hea
4. 4 Go Back PYRO1 to Defuel Menu Set Deful Level Defueling Levels A 1250 is 1300 The selected Defuel value for PYRO 1 is displayed in the box below Selected 1350 Lou 1450 DEFUEL ON 1500 1550 1600 DEFUEL OFF Use this button to turn the defueling on Use the large Up Down v Buttons to scroll up and down through the different sub menu items 4 Go Back PYRO1 to Defuel Menu Set Deful Level The selected defuel value for PYRO 1 is displayed in the box below Selected Use this button to turn the defueling off 1 888 528 1730 Mini Maxx Installation Manual eo SECTION 7 OTHER MINI MAXX FEATURES This section describes all the customizing features of the Mini Maxx GAUGE SETUP Enter to change the vehicle parameters displayed on the four gauge locations in the Main Screen This is also where you can see all of the most up to date vehicle parameters available to your vehicle make and model after running an internet upgrade Selecting a vehicle parameter to display in a particular location is done by highlighting the gauge location and then highlighting the desired vehicle parameter Once the correct vehicle parameter for a gauge location has been highlighted you do not need to press another button to select that vehicle parameter Simply highlighting the vehicle parameter makes it active in that loca tion Notice
5. INSTALLATION MANUAL Dodge 6 7L Cummins 2007 5 2010 echni T ninaa Ford 6 4L Powerstroke 2008 2010 THIS IS A HIGH PERFORMANCE PRODUCT BE USED AT YOUR OWN RISK Do not install this product until you have read and fully understand the following disclaimer of liability The fol lowing disclaimer of liability sets forth the terms and conditions for the installation and or use of this product By installing this high performance product the buyer acknowledges that they have read and fully understand this disclaimer and accepts its terms and conditions DISCLAIMER OF LIABILITY H amp S Performance LLC and their successors distributors jobbers dealers and retailers SELLER shall in no way be respon sible for any direct indirect or consequential damage resulting from improper installation and or use of this product The BUYER USER assumes all responsibility for any damage resulting from the use or misuse of this product The buyer hereby waives all liability claims for the use of this product The BUYER acknowledges that he she is not relying on the SELLER S skill or judgment to select or furnish goods suitable for any particular purpose and that there are no liabilities which extend beyond the description herein and the BUYER hereby waives all remedies or liabilities expressed or implied arising by law or otherwise including without any obligations of the SELLER with respect to fitness merchantability and consequential damage
6. for a visual reference when connecting the pyrometer leads to the PCH Board Notice Do not remove the jumper from the Pyrometer 2 location unless you are installing a second pyrometer If connecting two pyrometers keep track of which location Pyro 1 or 2 each Pyrometer was attached to on the PCH Board 5 Once the PCH Board is secure and the pyrometer is connected to the PCH Board use zip ties to secure the pyrometer cables away from extreme heat and moving parts 6 Run the end of the PCH Cable through the fire wall It will need to be connected to the OBDII Adapter Plug Use zip ties to secure all remaining cable left inside the engine bay 14 Mini Maxx Installation Manual www hsperformance com SECTION 3 DODGE CUMMINS 6 7 EGR This section is ONLY for DPF Delete tuning on 6 7L Dodge Cummins On all other models the EGR is automatically turned off DPF Delete tuning is for RACE USE ONLY 2010 6 7L Cummins EGR For 2010 Cummins has changed their EGR programming It is no longer necessary to unplug the EGR system if you are installing DPF delete tuning on a 2010 6 7L Cummins You can still however remove the entire EGR system using an H amp S EGR Delete kit Whether you decide to remove the entire EGR system or leave it plugged in as factory the EGR will NOT function and will NOT throw check engine lights For all H amp S Race tunes EGR MUST BE TURNED OFF To turn off EGR flow please follow
7. to tighten the probe holder or tube fitting to the down tube Then tighten the Pyro Probe Cap to the holder using a s wrench 2 Run the Pyro Cable up to engine bay let the end ofthe cable sit while installing the PCH Board WARNING If any debris such as drill bits and metal shavings drop inside the manifold we advise that the manifold be removed from the vehicle so that the debris can be removed before starting the vehicle again Dodge Pre Turbo Mount TOOL TIP PRE TURBO MOUNT When drilling into the exhaust manifold metal spews shavings and broken drill bits can fall inside This can be hazardous to your turbo when the engine starts Try doing four things to avoid this possible prob lem One use a high quality twist bit and a slow speed drill about 500 800 rpm Two start with a small pilot bit about s then use the full 16 bit after the smaller one has punched through Three grease your drill bit in addition to the normal lubricant this will catch flying spews as they are cut Four just prior to punching through into the inside of the manifold start the engine and build up exhaust pressure on the inside of the manifold blows spews outside the manifold instead of letting them fall inside 12 Mini Maxx Installation Manual www hsperformance com POST TURBO MOUNT Find a location on the exhaust pipe that is 3 6 downstream from the turbo charger output Then drill a 3 6 hole and run s
8. 1250 F gt Pyro 2 Temperature Level Setting 210 F gt Engine Coolant Temp Level gt Boost Level Setting 23PSI Setting 260 F gt Transmission Temperature Press to enter set up menu for defuel items Current setting are displayed in Defuel Menu Default Defueling Settings Pyro 1 Temperature Level Pyro 2 Temperature Level Engine Coolant Temp Hot Engine Coolant Temp Cold cold start protection Boost Level Transmission Temp Level Oil Temperature 28 Mini Maxx Installation Manual gt Oil Temperature Setting 210F _ Use the Up 4 Down v Buttons to scroll up and down through the different sub menu items Here is a list of all of the defueling capabilities for the Mini Maxx All defueling options can be activated at the same time all can be turned off or a mix of on and off Each defueling option is adjusted individually to be on or off and set to a particular defueling temperature www hsperformance com SET DEFUEL LEVELS When entering a setup menu for any of the defuel options the menu will have a list of defuel levels to select from based on that specific defuel parameter The selected value is displayed on the left to select a defuel level you need only highlight the amount and then exit the setup menu To turn any particular defuel parameter off press the bottom left button
9. Adaptor plug into the OBD II port OBDII ADAPTER PLUG DIAGRAM 1 OBD Il Male end this is the part of the adapter plug that plugs into the vehicle OBD II port 2 Main harness port the main harness will plug into the Mini Maxx and into this port during installation 3 Power wire port the power wire will run from this port to the vehicle fuse box during installation Plug into the Mini Maxx and into this port during installation 4 Power supply switch use this switch to change power from running off of the Power Wire to OBD II power as a power supply for the Mini Maxx 5 Four pin usb This port is used if an H amp S pyrometer kit is purchased for the Mini Maxx 6 Five pin usb 7 Adapter plug fuse 15 Mini Maxx Installation Manual www hsperformance com SECTION 5 INSTALLING THE POWER WIRE OPTIONAL The OBD Il port provides constant 12V power so your Mini Maxx can power off of the OBD II port alone But in this situation the Mini Maxx will not turn on and off with the ignition There is a switch on the OBDII adapter plug in order to turn the Mini Maxx on and off In this section you will run the Power Wire coming from the Mini Maxx Cradle to the vehicle fuse box and connect it to the fuse locations specified below The fuse location for the Power Wire is different on each vehicle application CONNECTING THE POWER WIRE 1 For Dodge and GM trucks the fuse boxes are located on the
10. Download e SECTION 3 Exploring the Main Screen SECTION 4 Exploring the Menu System e SECTION 5 Vehicle Specific Features e SECTION 6 Vehicle Setup e SECTION 7 Other Mini Maxx Features SECTION 1 BUTTON NAVIGATION Press the top left button to enter the Main Menu also use this button to exit menus gt Menu RPM OO rpm Coolant 32 F Intake Speed Pes MPH Y Power Leve Press any of the four buttons on the left to In general these buttons work as up and down select items on the screen that are adjacent to buttons they may also be used to select items the button position on the screen adjacent to these buttons 1 888 528 1730 Mini Maxx Installation Manual 19 SECTION 2 INSTALL DOWNLOAD The Install Download option is used to install tuning onto a vehicle or return a vehicle to stock 1 Press Menu get into the Mini Maxx main menu 2 Select Install Download You may have to Arrow Down or Arrow Up to find this option 3 Install a download onto a stock vehicle If the vehicle is stock and you enter the install download menu simply follow the screen prompts to install a download on the vehicle Change Download Settings If the vehicle already has a download on it from the Mini Maxx that is currently installed on that vehicle This option is used to install updated or custom tuning Updated and Custom tuning can be download for the H amp S Performance website Return a vehicle to
11. download emissions delete tuning Product registration is required INTERNET UPDATES H amp S Performance regularly issues free internet updates and custom tuning options for the Mini Maxx Please check to see if there are any available for your truck by going to www hsperformance com TROUBLESHOOTING Please read and understand all installation instructions before proceeding with the installation If you have questions during the installation of this product please call H amp S Performance support at 1 888 628 1730 1 888 628 1730 Mini Maxx Installation Manual TABLE OF CONTENTS BILL Or MATERIAL l i mei DDR MPa SSS 5 FARTSBESCBIPTIOBS 6 MINI MAXX INSTALLATION ccsscssssssscssscssssssscsscsssssesssccssssssasssssssssssssssscseeees 9 Section 1 Mounting the Mini Maxx 10 Windshield Mounting 10 Section 2 Installing the Pyrometer 11 Pre T rbo MOUNT Q a RR 12 Post T urbo MOUDE cirea xU III 13 Installing the PCH Board 14 Section 3 Dodge Cummins 6 7 EGR 15 Section 4 OBDII Adapter plug
12. is HIGHLY RECOMMENDED to install traction bars On 60 HP Tune failure to do so may result in harsh shifting and may Cause premature transmission and or drive line damage 1 888 528 1730 Mini Maxx Installation Manual 2D W Mini Maxx OPERATION CONTINUED DODGE 6 7L FEATURES To make any changes you must have the Engine Off and the Drivers Door Closed TIRE SIZE CALIBRATION This option will recalibrate your factory speedometer to adjust for non stock sized tires or gearing This feature Works exactly the same as the Adjust Tire Size feature except that Adjust Tire Size only affects the speed dis played on the Mini Maxx SPEED LIMITER During the download process you will be asked if you would like to remove the speed limiter Follow the on screen prompts to make your selection Do not attempt to operate the vehicle at speeds higher than the posted speed limit IDLE UP Enables Disables the use of the high idle feature Follow your Chrysler owners manual to use this feature It will use the cruise control buttons to control idle RPM AUTO DOOR LOCK Enables Disables the automatic door locking when the vehicle reaches a certain speed HEAD LAMP DELAY Enables Disables the head lamp delay HORN CHIRP ON LOCK Enables Disables the horn chirp when locking the vehicle OPTICAL CHIRP ON LOCK Enables Disables the parking lights flashing when locking the vehicle UNLOCK DRIVER DOOR Enables Disables unlocki
13. pipe tap into the hole Mount the Pyrometer Probe in the threaded hole using a amp wrench to tighten the probe holder or tube fitting to the down tube Then tighten the Pyro Probe Cap to the holder using a 5 8 wrench 2 Run the Pyro Cable along the brim of the engine bay and then let the end sit when installing the PCH Board 1 888 628 1730 Mini Maxx Installation Manual 13 W INSTALLATION CONTINUED INSTALLING THE PCH BOARD The pyrometer that was installed will now have to be connected to the PCH Board but first the PCH Board needs to be mounted in a secure location that both of the pyrometer ends can reach 1 Gather all of the parts of the PCH Board assembly e Pyrometer Connection Head with PCH Cable Self tapping Sheet Metal Screws aN e Velcro Jumper Zip Ties 2 The PCH Board needs to be mounted in a location that is secure away from extreme heat and mov ing parts and in a location in which the end of the Pyrometer Cable can easily reach 3 Use the sheet metal screws or Velcro or both to securely attach the PCH Board to a safe location within the engine bay 4 connect the end of the Pyrometer Cable to the PCH Board first remove the screw and nut on the end of the pyrometer leads then remove the screws from the Pyro 1 heads on the PCH Board Use those screws to secure the Pyrometer Cable leads to the PCH Pyro 1 heads see the PCH As sembly Diagram pg 19
14. stock completely return a vehicle to its factory stock conditions you need to select this option This is highly recommended when taking the vehicle in for any kind of service DOWNLOAD INSTALLED Download Already Installed 4 Change Settings 4 Return to Stock This Mini Maxx screen shot shows what you will see if a download has already been entered into a vehicle Before installing the download Make sure that the Mini Maxx is properly plugged in e Make sure that the harness is properly installed The vehicle battery is fully charged e The vehicle is warmed up to operating temperature THE MICRO SD CARD MUST BE INSERTED IN THE SIDE OF THE MINI MAXX TO DOWNLOAD TO A VEHICLE 218 Mini Maxx Installation Manual www hsperformance com W Mini Maxx OPERATION CONTINUED SECTION 3 EXPLORING THE MAIN SCREEN The Main Screen is where you view all of the vehicle activity In this section you will learn how to navigate the Main Screen and learn about all of the different parts of the Main Screen MAIN SCREEN NAVIGATION Below are descriptions of how all of the Mini Maxx buttons work and what they do while in the Main Screen The buttons perform different functions while in a menu or submenu Press the top left button to enter the Main Menu also use this button to exit menus Press any of the four buttons on the left that Power Level Up coincide with the four vehicle parameters to Power Level Down displa
15. the correct speed is highlighted simply press the go back button to exit Your selection will automatically be saved Use the Up a and Down y buttons to scroll through the available tire sizes highlight the tire size that fits what is currently mounted on the vehicle to display the speed accurately Default setting The default setting reads the speed directly off of the vehicle s computer Use this setting if you have already calibrated the speedometer for larger or smaller aftermarket tires To adjust the factory speedometer please use the Tire Size Calibration feature Adjust Tire Size will only affect the speed that is displayed on the Mini Maxx 1 888 628 1730 Mini Maxx Installation Manual 7 DEFUELING PARAMETERS Set up defueling parameters based on a number of different vehicle parameters In this menu you can also turn vehicle parameters off The defueling parameters available are vehicle specific so not all defueling parameters are available for every make and model By default the Mini Maxx is setup to automatically limit the power level until the vehicle has reached operating temperature This will keep the unit in No Power until vehicle is warmed up This feature is highly recommended and will reduce wear amp tear on the engine If you wish this feature can be turned off 4 Go Back to Main Menu DEFUEL MENU gt Pyro 1 Temperature Level Setting 600 F Setting
16. X TO READ AND ERASE DTCS 1 888 628 1730 Mini Maxx Installation Manual eua RESET TO DEFAULT SETTING To reset the Mini Maxx to H amp S Performance factory settings press the up button to select yes to keep current settings back out of this menu by pressing the go back button or by pressing the down button to select no 4 GoBack DEFAULT Selecting YES will reset user preferences to factory set values Are you sure you want to do this at this time for YES 34 Mini Maxx Installation Manual www hsperformance com SHOWSETIINGS The Show Settings Menu will allow you to see vehicle information and also defuel settings See the diagram below to see everything that is listed in this menu On Cummins and Powerstroke trucks the Part and Transmission will be needed for updating the Mini Maxx 4 Go Back to Main Menu SETTINGS Vehicle 08 Power Stroke Vin 123456789101112131415 Part Mini Info HV 2 2 1 0 0 2 Download Not Installed Defuel Pyro 1 1250 Pyro 2 OFF Coolant 230 Boost OFF Transmission 260 Oil MICRO SD CARD The SD card should only be taken out of the Mini Maxx to perform internet upgrades It is the primary means of performing internet upgrades for the Mini Maxx In case an SD Card is lost or broken a new SD Card can be purchased from H amp S Performance WEB UPDATES Remove Mini Maxx from vehicle C
17. a back button page down through all the Main Menu options These buttons are used to enter into the sub menus from the main menu and may also be used to select additional items when in the sub menus 4 MAIN MENU to Main Screen gt Gauge Set Up gt Set User Options gt Set Defuel Levels Adjust Tire Size gt Diagnostics gt Show Settings gt Update Black Maxx Software 1 888 528 1730 Mini Maxx Installation Manual e3 WY Mini Maxx OPERATION CONTINUED SECTION 5 VEHICLE SPECIFIC FEATURES GM 6 6L FEATURES SPEED LIMITER GM 6 6L The Mini Maxx gives racing enthusiasts the option to adjust the OEM speed limiter This allows the vehicle to reach speeds in excess of where the OEM speed limiter was set By selecting yes to remove the speed limiter you agree that your vehicle has tires rated for speeds in excess of 140 mph Do not attempt to operate the vehicle at speeds higher than the posted speed limit TRANSMISSION RE LEARNING GM 6 6L Performing a Transmission Reset is VERY important A reset must be done to re train the transmission to perform correctly with added horsepower CAUTION When re training the transmission a series of 0 80 MPH Wide Open Throttle WOT runs are neces sary for proper transmission shifting ALWAYS follow posted speed limits DO NOT attempt WOT runs in adverse weather conditions such as snowy icy rainy or other condition
18. ccompanied by a dated proof of purchase receipt All Warranty claims are subject to approval by H amp S Performance LLC Under no circumstances shall the SELLER be liable for any labor charges incurred or travel time incurred in diagnosis for defects removal or re installation of this product or any other contingent expenses Any product deemed defective and consequently repaired or replaced by SELLER shall retain the remainder of the warranty period from date of purchase as the warranty period shall not be extended due to repair or replacement Under no circumstances will the SELLER be liable for any damage or expenses incurred by reason of the use or sale of any such product Ifthe buyer does not agree to the terms of this limited warranty or the disclaimer of liability the buyer may return this product to the SELLER in a new and unused condition along with dated proof of purchase within 30 days of purchase for a full refund This warranty is null and void for any new products purchased through unauthorized dealers This warranty is null and void for any products sold as USED or REFURBISHED This warranty is null and void for any products purchased below the H amp S UNILATERAL PRICING POLICY Mini Maxx Installation Manual www hsperformance com EMISSION DELETE TUNING Emission delete tuning is for RACE USE ONLY or where emissions equipment is not required by law If instructed by your H amp S product please visit www hsperformance com to
19. d Unit is the interface in which you control vehicle perfor mance parameters It is also the brains that will save vehicle activity and defuel a vehicle Notice that the head unit has seven total buttons five on the left side and two on the right a large color screen and an electronic plug for docking on the back Note that this is the last piece that you will install Note Mini Maxx includes a micro SD card inserted in the side of the Head Unit Power Cable The Power cable connects the OBD Il Adaptor Plug to the ve hiclefuse box to supply power to the Mini Maxx It is optional to use as there are two ways to power up your Mini Maxx 1 Recommended Use this power cable and wire it to the designated location specified later in this manual 2 OBD Il port provides constant 12V power so your Mini Maxx can power off of the OBD II port alone But in this situation the Mini Maxx will not turn on and off with the ignition There is a switch on the OBDII adapter plug in order to turn the Mini Maxx on and off OBDII Adapter Plug The OBDII Adapter is a communication hub for the Mini Maxx The OBD Il Adaptor plugs directly into the vehicle OBD II port Notice the OBD Il Adaptor has many ports to support various other functions of the Mini Maxx Pyrometer Connection Head PCH Board Assembly he or Pyrometer onnection Head serves as a dock to connect the pyrometers into the Mini Maxx system The PCH Boar
20. d includes the ability to connect two pyrometers Attached to the PCH Board housing is a cable with four pin plug which connects to the OBDII Adapter Plug The list below includes all separate parts that make up the entire PCH Board Assembly PCH Board e Velcro 2 Self tapping Sheet Metal Screws Pyrometer Cable Not included Not required for Ford Powerstroke Universal Windshield Mount This universal windshield mount is used to install the Mini Maxx firmly onto the windshield it is a suction cup mount that will work on any vehicle windshield Check our web site for other mounting options the Mini Maxx is adaptable to a range of other mounting styles 1 888 628 1730 Mini Maxx Installation Manual 7 W PARTS DESCRIPTION CONTINUED Mini USB Cable Use this cable to connect your Mini Maxx to your personal computer to install software updates Visit www hsperformance com in the downloads section for product updates Please find your product ap plication and follow the posted instructions there to update your Mini Maxx HDMI Cable The HDMI Cable connects the Mini Maxx to the OBD Il Adapter Plug and acts as the main line of communi cation for the Mini Maxx Mini Maxx Installation Manual www hsperformance com MINI MAXX INSTALLATION D The installation overview illustrates a totally installed and functional Mini Maxx system This overview is meant to help reference the general location of installed parts a
21. driver s side of the vehicle inside the engine bay Please see your owners manual for more details on fuse box locations Once inside the fuse box locate the appropriate fuse depicted in the vehicle specific pictures below For Ford trucks route power wire underneath drivers side dash and connect it to the purple ignition wire shown in picture below nt The fuse numbers shown are the typical locations Your model MAY BE DIFFERENT i Use a test light or multimeter 53 dis EX to verify you have 12v with a EJ UY 2010 Dodge Fuse Box Power Wire w 90 Connector 1 e EE _ Pa 107 m Fuse Fuse number 45 Fuse number 28 Capped from the factory 2 Remove the fuse indicated in the pictures and insert the fuse jack Make sure that the fuse jack is placed on the dead side of the fuse to ensure that the Mini Maxx is protected by the fuse Use Volt meter to verify the dead side of the fuse With the fuse pulled and the truck powered on but not started the volt meter should read 0 volts on the fuse jack to ground Problems that can occur if the incorrect fuse is used for this connection the power may stay on continuously even with the key off or the Mini Maxx can receive power at the incorrect time of the power on starting cycle of the vehicle UY Run the power wire through the fire wall before preparing the Power Wire Prepare the Power Wire by stripping th
22. e end of the wire about 14 Connect the blue 90 connector to the end of the Power Wire using crimping pliers 4 Connect the Power Wire to the fuse jack place the fuse back into the slot and close the fuse box 1 888 628 1730 Mini Maxx Installation Manual 17 W INSTALLATION CONTINUED SECTION 6 RUN MINI MAXX HDMI CABLE In this section you will connect the Mini Maxx HDMI cable to the OBD Il Adaptor plug and then run the other end of the HDMI cable up the side of the vehicle dash and connect it to the back of the Mini Maxx 1 Plug one end of the HDMI cable into the Main Harness port on the OBD II adapter plug 2 Run the other end of the HDMI cable up through the vehicle dash on the drivers side so that the end of the cable emerges from the dash near the vehicle A pillar It may be necessary to temporarily remove the vehicle weather stripping and dash panel to achieve an installation where the HDMI cable cannot be seen 3 Plug the HDMI cable into the back side of the Mini Maxx make sure that there is enough slack in the cable to accommodate mounting the Mini Maxx to the windshield Mini Maxx HDMI Cable Power Cable Almost Done You need to install the download now Read the next section for Install Download procedure 18 Mini Maxx Installation Manual www hsperformance com Mini Maxx OPERATION D These operating instructions are split into sections SECTION 1 Button Navigation e SECTION 2 Install
23. esponsibility which is driving responsible 10 Mini Maxx Installation Manual www hsperformance com SECTION 2 INSTALLING THE PYROMETER AND THE PYROMETER CONNECTION HEAD PCH If you are installing on a Powerstroke you can skip this section Ford Powerstroke trucks come with a pyro from the factory The Mini Maxx will automatically read from the factory sensor In this section you will drill and tap the Pyrometer Probe in the exhaust either pre turbo or post turbo as a means to collect exhaust gas temperatures Exhaust gas temperatures indicate how hot the motor is getting and can be used to set safety defueling parameters POST TURBO VS PRE TURBO You must decide between mounting the Pyro Probe either post turbo or pre turbo The difference in location determines what temperatures will read on your Mini Maxx Pre turbo mounting is gener ally recommended because it provides more accurate EGT readings The Mini Maxx is capable of running two pyrometers simultaneously Please purchase an extra probe if you wish to read pre AND post turbo pyrometers 1 888 628 1730 Mini Maxx Installation Manual WW INSTALLATION CONTINUED PRE TURBO MOUNT 1 Drill a hole into the exhaust manifold where all the exhaust runners of the manifold come to gether just before the turbo exhaust inlet Then tap the hole with a s pipe tap and mount the Pyrometer Probe in the hole Use a 7 16 wrench
24. nd pieces of the Mini Maxx Notice that there are different overview diagrams Use the correct diagram for your truck DODGE CUMMINS 07 5 10 GM DURAMAY 07 5 10 Mini Maxx amp Windshield Mount Acn wall grommet kb OBDII Adapter Plug Fi Port FORD POWER STROKE 08 10 MINI MAXX amp Windshield mount OBDII Port OBDII Adapter Plug Power Wire Optional To purple ignition wire under dash 1 888 628 1730 Mini Maxx Installation Manual 9 WY INSTALLATION CONTINUED MINI MAXX INSTALLATION INSTRUCTIONS SECTION 1 MOUNTING THE MINI MAXX In this section you will decide where to mount the Mini Maxx Cradle so you are essentially choosing the loca tion for the Mini Maxx inside the vehicle cab First decide which mounting style you will choose for the Mini Maxx we offer two different styles of mounting 1 Windshield mounting 2 Custom Pod mounting Refer to the instructions included with your custom pod Visit hsperformance com for custom options WINDSHIELD MOUNTING 1 Locate the T shaped mount socket on the back side of the Mini Maxx 2 Notice that the top of the universal mount will fit into T shaped socket and slide forward to secure the Mini Maxx to the mount 3 With the Mini Maxx connected to the mount use the windshield mount to secure the Mini Maxx to the wind shield Be sure that the position of the Mini Maxx does not obstruct the view of the road or distract the driver from their primary r
25. ng the driver door only when pushing the unlock button on the key fob When en abled your vehicle will require a double push of the unlock button to unlock all doors SEAT BELT MINDER Enable Disable the chime and light for the drivers seat belt system ACCESSORY DELAY Enable Disable the time delay your radio and accessory system will stay on after the key has been turned off FOGS W HIGHS Enable Disable the fogs staying on when the high beam lights are being used DAYTIME LIGHTS Enable Disable daytime running lights eo Mini Maxx Installation Manual www hsperformance com WV INSTRUCTIONS CONTINUED SECTION 6 VEHICLE SETUP This section describes various non vehicle specific features of the Mini Maxx ADJUST TIRE SIZE The tire size function allows you to adjust the speed that the Mini Maxx will display in one of the gauge locations to account for larger or smaller than stock tire sizes The range of tire sizes that the Mini Maxx will adjust for starts at 28 and goes up to 39 and it adjusts in increments of 25 4 Go Back SIZE Tire Sizes The value for tire 31 0 up size is displayed in the box below 31 25 31 50 ele ec DEFAULT DEFAULT 32 0 3225 32 50 32 75 Accurate only if tire size setting are at default factory values Notice that the selected tire size is displayed in the box on the left side of the screen Once
26. onnect your Mini Maxx to your personal computer with the mini USB cable to install software updates Visit www hsperformance com in the downloads section for product updates Please find your product application and follow the posted instructions there to update your Mini Maxx 1 888 628 1730 Mini Maxx Installation Manual 35 H amp S Performance LLC 4012 S River RD STE 6C St George UT 84790 435 628 1730 www hsperformance com
27. ou would like to change your tire size select menu install download agree to the disclaimers and select change settings Follow the on screen instructions TRANSMISSION RE LEARNING POWERSTROKE 6 4L IMPORTANT During the programming of the Ford 6 4L Powerstroke the automatic transmission is cleared of all memory and must be re learned During this re learn process you may experience hesitation during shift hard shift or defuel patterns This is normal and you should continue through the learning process CAUTION When re training the transmission a series of 0 80 MPH Wide Open Throttle WOT runs neces sary for proper transmission shifting ALWAYS follow posted speed limits DO NOT attempt WOT runs in adverse weather conditions such as snowy icy rainy or other conditions which may affect your vehicles traction or _ impair your visibility J Once your download is installed please follow these steps to set up your transmission correctly It is recommended that the Transmission learning process be done while in the Hot setting on your Mini Maxx Tuner 1 0 60MPH 1 4 throttle position then slow down and come to a complete stop 2 0 60MPH 1 2 throttle position then slow down and come to a complete stop 3 0 80MPH Q wide open throttle position then slow down and come to a complete stop IMPORTANT On any truck using larger than 3 lift blocks under the rear leaf pack it
28. s or whether or not occasioned by the SELLER S negligence The SELLER disclaims any warranty and expressly disclaims any liability for personal injury or damages The BUYER acknowl edges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the BUYER agrees to indemnify the SELLER and to hold the SELLER harmless from any claim related to the product purchased Under no circumstances will the SELLER be liable for any damages or expenses by reason of use or sale of any such products The SELLER assumes no liability regarding the improper installation misuse or misapplication of its products It is the buyer and or installer s responsibility to check for proper installation LIMITATION OF WARRANTY H amp S Performance LLC SELLER gives Limited Warranty as to the description quality merchantability fitness for any prod uct purpose or any other matter of SELLER S product sold herewith The SELLER shall be in no way responsible for the prod uct s use and service and the BUYER hereby waives all rights other than those expressly written herein This Warranty shall not be varied except by a written agreement signed and dated by SELLER and BUYER The Warranty is Limited to one 1 year from the date of sale and limited solely to the parts contained within the product s original packaging All products that are in question of Warranty must be returned shipping prepaid to the SELLER and must be a
29. s which may affect your vehicles traction or impair your visibility V After download is complete turn key to ON position From the general display screen initial start up screen press top left button to take you into the main menu screen Use the down arrow on the right side of the unit to scroll down to Reset Transmission Press the button on the left side to agree to the transmission reset Press the corresponding button on the left hand side of the unit to reset the transmission Once reset it is highly recommended to perform a series of 3 0 80 MPH runs immediately following each download It is recommended that the Transmission learning process be done while in the Hot setting on your Mini Maxx Tuner 1 0 80MPH Q 1 4 throttle position then slow down and come to a complete stop 2 0 80MPH Q 1 2 throttle position then slow down and come to a complete stop 3 0 80MPH Q wide open throttle position then slow down and come to a complete stop 24 Mini Maxx Installation Manual www hsperformance com FORD 6 4L FEATURES TIRE SIZE CALIBRATION FORD 6 4L During the programming of the Ford 6 4L Powerstroke the Mini Maxx will ask if you would like to adjust your factory tire size to calibrate your factory speedometer Please make the necessary adjustments and follow the on screen instructions This tire size adjustment can only be done when installin or reinstalling tuning software on truck if at any point y
30. steps below EGR can be blocked or removed as well but the following steps MUST be taken for trouble free operation 1 Locate EGR Throttle Control Valve Assembly Fig 1 Assembly is located between intercooler and intake manifold on drivers side of engine compartment 2 Unplug EGR Throttle Control Valve wire harness Harness is LIGHT GRAY in color and is located on back side of Throttle Valve Assembly and is not directly visible when looking at assembly from above It is recommended to view from below engine to determine correct angle for removal Note There is a red lock tab that must be moved sideways in order to remove the harness 3 Locate EGR Solenoid on top of intake horn on drivers side Fig 2 It is directly visible when looking at intake horn and faces towards front of truck 4 Unplug EGR Solenoid wire harness Connector is Brown in color 5 Install EGR block off plates if desired I r F 1 888 628 1730 Mini Maxx Installation Manual 15 WV INSTALLATION CONTINUED SECTION 4 OBDII ADAPTER PLUG This step involves locating the vehicleS OBD Il port and then simply plugging the OBD Il Adapter Plug into the Il port 1 As the illustration below shows OBD II ports are always located somewhere under the driv ers side dash The OBD II port is a male receiver that will have the same shape as the end of the OBD Il Adaptor plug 2 Once the OBD Il port is located then simply sr ON plug the OBD II
31. that upon entering the gauge setup menu that Set Gauge 1 is highlighted in black When a gauge location is selected it is highlighted in black on the left and it also appears above the vehicle parameter selection box GAUGE SETUP 7 gt Set Gauge 1 Speed Ga ge 1 Use the Up and Down Arrows gt Set Ga uge 2 to Change the Gauge Function idi Pyro 2 Boost gt Set Gauge 3 Throttle 4 Set 4 highlight a different gauge location press Use the large Up 4Down Buttons to highlight selection button that coincides with that gauge a particular vehicle parameter for any of the location So to select gauge location 1 press the gauge locations second button down on the left hand side of the Mini Maxx To select the 4th gauge location press the bottom button or the 5th button down on the left side Mini Maxx Installation Manual www hsperformance com ADJUST BACKLIGHT Highlight either keypad or screen and use the up and down buttons to adjust the lighting to your preference Use this button to select the Key Pads option BACKLIGHTING Key Pad M Keypad Backlight Select 0 to 100 using w to set desired light level 0 50 Use these buttons to adjust the backlight brightness level BACKLIGHTING gt Ke 10096 Screen Backlight Select 0 to 100 using 4 and v gt Screen to set desired light level
32. y that particular vehicle parameter on the Use the power level buttons to control power large gauge in the upper right side of the screen levels on the fly only while in the main screen Hold a button down to view the different graph types for the large gauge 1 888 628 1730 Mini Maxx Installation Manual 21 MAIN SCREEN PARTS DESCRIPTION This section will describe all of the different parts of the Main Screen The black bar The black bar highlights the title of one of the four displayed vehicle parameters to indicate that vehicle parameter is also being displayed on the large gauge Menu button press to enter the main menu Large Gauge Throttle Coolant WILD Vehicle parameters To change which vehicle parameter is displayed in the large gauge area simply press one of the four buttons next the preferred vehicle parameter Power level text Displays which power level is active whether it be Stock Mild Wild or Hot Note This will not be active if the Download has not been installed 22 Mini Maxx Installation Manual www hsperformance com WV Mini Maxx OPERATION CONTINUED SECTION 4 EXPLORING THE MENU SYSTEM The diagram below shows all of the Main Menu items and explains the Main Menu navigation This button is used to enter into the Main Menu Navigation through the main menu Use the from the main screen While in any of the menus large Up Down v Buttons to page up and this button works as
Download Pdf Manuals
Related Search