USER MANUAL - Innovative Cleaning Equipment
Contents
1. Note We recommend mounting the control box at a chemical water chemical chemical water chemical height of 6 feet or less The chemical suction lines must per gallon per gallon reach the bottom of the chemical container The bottom of water of water of the chemical container should not be positioned higher Copper 0 20 640 1 0 20 640 1 than the bottom of the control box Pumpkin 0 30 427 0 30 427 1 3 Attach the control box mounting feet the back of the Burgundy 0 40 320 1 0 40 320 1 control box using the four screws provided in the parts 7 Lime 0 41 312 1 0 41 312 1 package Tan 0 42 305 1 0 42 305 1 4 Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package Orange 0 54 Mt 0 67 TRE Note To drill holes for the plastic anchors use a 5 16 inch Turquoise 0 61 209 1 0 72 1774 drill bit Pink 1 01 127 1 1 18 108 1 5 Mount the hose hanger in a convenient location using the Light blue 1 28 106 1 1 42 90 1 remaining two screws and anchors provided in the parts Brown 135 95 1 1 52 84 1 package Red 1 82 70 1 2 47 1 6 Attach the discharge hose assembly to the discharge hose Ax Whit 1 89 67 1 2 8 46 1 barb HBSS1212 and secure it with the larger hose clamp provided in the parts package Green 2 09 61 1 3 0 43 1 7 Connect the air inlet hose barb HBSS1438 provided in Blue 2n Su ee the parts package to the2. 4in FGH BY 3 4in HB14P 1 4in BRASS HB AIR FITTING G57 P56 Body ABS internal parts SS PP and Santo HB5638 HOSE BARB FOR P56 PUMP WS 20CFM TSUNAMI WATER SEPARATOR AIR DRYER 20 CFM HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP P56 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT HI LO SCREW FOR RETAINING P56 BRKT SCREW PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK 61 125 INCHES Model Number SP WC AND RELATED UNITS Page 8 of 8 09032014
3. air inlet valve BVB14 located on Yellow 3 71 34 1 5 2 24 1 the side of the control box Then attach a 3 8 inch I D air No tip 7 37 17 1 13 5 10 1 line from your air compressor to the air inlet hose barb GEM aia z 7 Injection rates will vary based on chemical viscosity air pressure and many and secure it with the smaller hose clamp provided in the other factors We recommend testing unit output to verify injection rate prior parts package to use 8 Connect a water line to the water inlet fitting SNB34GH Note A back flow preventer must be installed in the water line check local plumbing codes to ensure proper installation 9 Insert the proper metering tips and connect the chemical intake lines to the inlet barbs Note Use the included metering tip color charts to determine the appropriate metering tip based on the product and dilution rate you will be using 10 Place the other end of each chemical intake line into a chemical container Model Number SP WC AND RELATED UNITS Page4of8 09032014 User Manual Wall Mounted Concentrate Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 2 4 Follow all instructions from chemical manufacturer With the discharge valve PSG12 in the closed position open the air inlet valves BVB14 Point the spray discharge wand in a safe direction and open the discharge valve PSG12 t
4. and strainers for debris and clean as needed Model Number SP WC AND RELATED UNITS Drain the air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If the air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl and air filter for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 80 psi 3 5 bar with 5 10 cfm 141 6 283 3 l min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi 2 8 bar turn the unit off until the compressor can catch up o If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical metering tips intake li
5. ft AFR25 AIR FILTER for R25 HBELF3838 HOSE BARB ELBOW 3 8 BY FPT 3 8 ABR25 METAL AIR BOWL for R25 HBFSS1238 HOSE BARB 3 8 X FEMALE PIPE THREAD 1 2 IN STAINLESS STEEL S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 SA12B GARDEN HOSE SWIVEL ADAPTER X 1 2 MPT HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 INCH BARB SN1414 STAINLESS 1 AMPT X 1 4MPT NIPPLE HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB SNB34GH BRASS 3 4 GH SWIVEL NUT HHPB3438 HEX HEAD POLY REDUCER BUSHING 3 4 X 3 8in SSA12 STAINLESS MALE FEMALE S S ADAPTOR 1 2in X 1 2in HHSB34GH12 STAINLESS HEX HEAD BUSHING 3 4in MGH BY 1 2 SSA14 55304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT P14 COUNTERSUNK PLUG HEXAGON 1 4 SSC12 WORM GEAR CLAMP S S 31 91 P203CT PLASTIC INJECTOR KIT INCLUDES INJECTOR INTAKE HOSE 55 38 WORM GEAR CLAMP 5 5 25 63 FOORSTRAINERAND WEIGRTS TIPKI SSHH F S S LASER CUT HOSE HANGER FLAT STOCK FUE ARN EIE CONDE PORE INCLUDES HOSE ST2520 VEEJET NOZZLE STAINLESS STEEL 2520 P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS 312930 VEEJET NOZZLE S S 2550 AIR FITTING AND AIR PORT STR34 1in SEAL STRAINER FOR 3 4 GH FITTINGS P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S AIR FITTING AND AIR PORT 3 WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR 20756103B Polypro G57 Air Port x HB Straight w Viton o ring WR15G34 WATER PRESSURE REGULATOR 3
6. ONS Power type Compressed air Chemical pickup type Draws from concentrated product Dilution ratio range water chemical 34 1 to 640 1 with ST2520 fan tip 24 1 to 640 1 with ST2550 fan tip Number of products unit can draw from One product Suction line length diameter 8 ft 2 4 m clear hose with 1 4 in 6 4 mm inside diameter Discharge hose diameter length 50 ft 15 m hose with 1 2 in 12 7 mm inside diameter Discharge wand tip type Polypropylene trigger handle with 25 fan tip Output distance 10 12 ft 3 0 3 7 m Output volume 2 gal min 7 6 l min of liquid with 572520 fan tip 4 5 gal min 15 1 18 9 gal min of liquid with ST2550 fan tip Flow rate 2 gal min 7 6 l min with 572520 fan tip 4 5 gal min 15 1 18 9 l min with ST2550 fan tip Pump seals Santoprene Viton or Kalrez Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number SP WC AND RELATED UNITS Page 3 of 8 09032014 User Manual Wall Mounted Concentrate Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions METERING TIP COLOR CHART FOR SANITIZE FUNCTION 1 Remove all components from packaging Metering WITH ST2520 FAN TIP WITH ST2550 FAN TIP 2 Select desired area to mount the control box tip color
7. USER MANUAL MODEL NUMBER SP WC AND RELATED UNITS Wall Mounted Concentrate Spray Unit English Original Instructions User Manual Wall Mounted Concentrate Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 2 4 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator bef
8. nes and strainers for debris or damage Clean or replace as needed To prevent damage to the unit strainers must always be used Page Sof 8 09032014 User Manual Wall Mounted Concentrate Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH STANDARD FITTINGS CONTROL BOX ASSEMBLY P56 BRKT SCREW P56 BRKT P56 P56K or P56V EC14 2 H14B H Available per ft H38B H Available per ft SSC38 HBELF3838 P203CT Thread metering tip here HBFSS1238 HBSS1212 CONTROL BOX ASSEMBLY OUTSIDE VIEW PBFT PP PB16138 LATCH FWLG14 SN1414 BVB14 HHPB3438 PEL34F WR15G34 SNB34GH SA12B HHSB34GH12 Model Number SP WC AND RELATED UNITS Page 6of 8 09032014 User Manual Wall Mounted Concentrate Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS HOSE AND WAND ASSEMBLY ITEM NUMBER SGA12 HA50 SPRAY GUN ASSEMBLY ITEM NUMBER SGA12 ST2550 pW124 120 PSG12 50 ft 15 m HOSE ASSEMBLY ITEM NUMBER H12 50 H12B H Available per ft ANTI KINK SPRING ASSEMBLY ITEM NUMBER AKSS12 2 AKSS12 P AKSS HPC OPTIONAL COMPONENT WATER SEPARATOR ITEM NUMBER WS 20CFM Model Number SP WC AND RELATED UNITS Page 7 of 8 09032014 User Manual Wall Mo
9. o begin spraying The discharge valve PSG12 should be completely open while spraying To stop spraying close the discharge valve PSG12 After Use Instructions 1 2 Place the chemical suction line into a container of water With the unit running open the discharge valve PSG12 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been e discharged from the unit Shut off the air supply to the unit by closing the air inlet valve BVB14 Shut off the water supply to the unit 5 Open the discharge valve PSG12 to relieve any pressure remaining in the unit Close the discharge valve PSG12 after all pressure has been relieved from the unit Store the unit with the discharge valve PSG12 in the closed position Maintenance Instructions To keep the unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance disconnect the unit from the compressed air and water supply and depressurize it as described in the After Use Instructions Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace the filter located within the air regulator R25 as needed Clean by unthreading the air regulator bowl from the air regulator R25 Check the chemical metering tips intake lines
10. ore the unit Never use unit with hydrocarbons or flammable products PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations lt Always remember to recycle Specifications and parts are subject to change without notice Model Number SP WC AND RELATED UNITS OPTIONS Pump Seal Material Santoprene standard SP WC Viton V Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples e SP WC standard unit with Santoprene pump seals e SP WCV unit with Viton pump seals Page20f8 09032014 User Manual Wall Mounted Concentrate Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 2 cfm 28 3 l min Water requirements 10 100 psi 0 69 6 9 bar Backflow prevention is required consult local plumbing ordinances for more information Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATI
11. unted Concentrate Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION ITEM NUMBER DESCRIPTION AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE PB16138 LATCH FOR PB16138 LATCH AKSS12 P SS ANTI KINK SPRING FOR 1 2 INCH HOSE PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP 1 8 x 4 3 4 x 1 2inches BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL PBFT PP MOUNTING FEET FOR POLYBOX PB16138 DEMA MTKUL DEMA METERING TIP KIT ULTRA LEAN FOR P203CT POLYFPROPYLENE ECAD OETIKER CEANIEoR S PEL34F 3 4in FEMALE POLY PIPE ELBOW 90 1255 STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 HINGED LOCKABLE LID wee SERI A 1 28 DDR DE THICK RAT ESHER 5518 8 PSG12 1 2 IN POLY SPRAY GUN WITH O RING AND GRAY HANDLE FWP12 7 8 ID X 1 5 OD X 0 05 SSFW amp 316SS FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN PSGORV PSG12 O RING H14B H 1 4 INCH BLUE GOODYEAR HORIZON HOSE Available per ft PW124 120 yr EID POLY PRO X 4in SCH 120 1 2in MPTOE amp In H12B H 1 2 INCH BLUE GOODYEAR HORIZON HOSE Available per ft R25 AIR REGULATOR INCLUDES AIR FILTER AND BOWL H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available per
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