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PowerFlex 70 User Manual - Columbia Electric Supply Pasco

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1. Parameter Name Number Group Page Parameter Name Number Group Page MOP Mask 284 Masks amp Owners 3 39 Save HIM Ref 192 HIM Ref Config 3 29 MOP Owner 296 Masks amp Owners 3 39 Save MOP Ref 194 MOP Config 3 29 MOP Rate 195 MOP Config 3 29 Save To User Set 199 Drive Memory 3 30 MOP Reference 11 Metering 3 11 Shear Pin Time 189 Load Limits 3 24 Motor Cntl Sel 53 Torq Attributes 3 14 Skip Freq Band 87 Spd Mode amp Limits 3 17 Motor NP FLA 42 Motor Data 3 13 Skip Frequency X 84 86 Spd Mode amp Limits 3 17 Motor NP Hertz 43 Motor Data 3 13 Slip Comp Gain 122 Slip Comp 3 20 Motor NP Power 45 Motor Data 3 13 Slip RPM FLA 121 Slip Comp 3 20 Motor NP RPM 44 Motor Data 3 13 Slip RPM Meter 123 Slip Comp 3 20 Motor NP Volts 41 Motor Data 3 13 Speed Mode 80 Spd Mode A Limits 3 16 Motor OL Count 220 Diagnostics 3 34 Speed Ref Source 213 Diagnostics 3 32 Motor OL Factor 48 Motor Data 3 13 Speed Ref X Hi 91 94 Speed Reference 3 18 Motor OL Hertz 47 Motor Data 3 13 Speed Ref X Lo 92 95 Speed Reference 3 18 Motor Poles 49 Motor Data 3 13 Speed Ref X Sel 90 93 Speed Reference 3 18 Motor Type 40 Motor Data 3 13 Speed Reference 23 Metering 3 12 Mtr NP Pwr Units 46 Motor Data 3 13 Start A
2. Table 1 B Power Terminal Block Specifications Wire Size Range Torque No Name Description Frame Maximum Minimum Maximum Recommended o Power Terminal Input power and A B 13 5mm 0 3mm 0 66 N m 0 6 N m Block motor connections amp C 12 AWG 22 AWG 5 5 Ib in 5 Ib in D 8 4mm 0 8mm 1 7N m 1 4N m 8 ANG 18 AWG 15 Ib in 12 Ib in E 25 0 mm 2 5 mm 2 71 N m 2 71 Nam 3 ANG 14 AWG 24 Ib in 24 Ib in SHLD terminal Terminating point All 1 6N m 1 6 N m for wiring shields 14 Ib in 14 Ib in II Maximum minimum sizes that the terminal block will accept these are not recommendations Table 1 C Wire Routing Recommendations No Description Suggested entry for incoming line wiring O Suggested entry for motor wiring Cable Entry Plate Removal If additional wiring access is needed the Cable Entry Plate on all drive Frames can be removed Simply loosen the screws securing the plate to the heat sink and slide the plate out Installation Wiring 1 9 Figure 1 3 Frames A D Power Terminal Block and DC Bus Test Points o VO OOOOODOOOOD KK AR 4 E p S a KR ER E TK Li L2 L3 BRI BR2 Ti T2 T3 PE PE R S T DC BRK U V W T Figure 1 4 Frame E Power Terminal Block
3. lt 1238 4 87 Frame C Frame D lt 112 3 4 42 gt x 149 7 6 89 4584 2 30 gt 222 087 Dia 69 3 273 gt oie 47 7 1 88 mapsnoa 56e 2 Places FAF HH O NU ITU Oe 150 ao 1 1 163 5 1552 1641 E i 6 44 615 l i 645 1347 o o E 6 30 N 101 3 103 2 3 99 4 08 I DH 36 1 1 42 x gt 37 5 1 48 e gt l 56 1 2 21 gt 64 0 2 52 lt 75 2 2 96 gt lt 93 0 3 66 gt lt 94 2 3 71 gt lt 121 0 4 76 Frame E 210 0 8 27 gt ee 2 108 0 4 25 gt 0 87 487 1 72 lt 108 0 4 25 gt 159 0 6 26 210 0 8 27 Dimensions are in millimeters and inches A 8 Supplemental Drive Information Figure A 5 PowerFlex 70 IP 66 NEMA Type 4X 12 Bottom View Dimensions Frame B Frame D 282 28 3 Dm 221 0 87 55 2 2 17 77 3 3 04 99 6 3 92 115 9 4 56 Frame E 163 4 6 43 1 08 2 4 26 eege 1577 6 21 gt Le 165 7 6 52 207 7 8 18 gt Dimensions are in millimeters and inches S
4. Slip Comp Slip Adder XS gt Open Linear Ramp Loop Spd Dei Luc amp S Curve gt Spd Cmd Process D DI Dei ke Process PI F 7 Controller PIFbk PI Enabled Speed Control C 10 Application Notes PI Enable The output of the PI loop can be turned on enabled or turned off disabled This control allows the user to determine when the PI loop is providing part or all of the commanded speed The logic for enabling the PI loop is shown in below Drive Bit 0 of Drive Ramping Drive PI Control 1 The PI Loop Running to Stop Jogging enabled Signal Loss is Enabled er VG HO I I Enabled Status I I Digital Input II is Reflected A Digital Input The Configured m li rea is Configured Digital Input to PI Enable is Closed The drive must be running for the PI loop to be enabled The loop will be disabled when the drive is ramping to a stop jogging or the signal loss protection for the analog input s is sensing a loss of signal If a digital input has been configured to PI Enable two events are required to enable the loop the digital input must be closed AND bit 0 of the PI Control parameter must be 1 If no digital input is configured to PI Enable then only the Bit 0 1 condition must be met If the bit is permanently set to a 1 then the loop will become en
5. E gg Li L2 L3 DC DC BRI BR2 Ti T2 T3 R T U V W Terminal Description Notes R R L1 AC Line Input Power S S L2 AC Line Input Power T T L3 AC Line Input Power BR1 DC Brake DB Resistor Connection Important Do not BR2 DC Brake connect both an internal and external DB resistor at the same time This may violate the minimum allowed DB resistance and cause drive damage U U T1 To Motor V V T2 To Motor W W T3 To Motor PE PE Ground PE PE Ground DC DC Bus Test point on Frames A D located to the left or right of the Power Terminal Block Frame E has a dedicated terminal DC DC Bus Figure 1 5 Power Input Terminals on Frame B with Internal RFI Filter Option r e 29292000 MIL IL TL TT Li L2 L3 BRi BR2 Ti T2 T3 PE PE R S T DC BRK U V W IP66 NEMA Type 4X 12 Installations Use the plugs supplied with IP66 NEMA Type 4X 12 rated drives to seal unused holes in the conduit entry plate Important Completely seat the plug inner rim for the best seal 1 10 Installation Wiring gt Using Input Output Contactors Input Contactor Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals tha
6. Installations v v v Certified to AS NZS 1997 Group 1 Class A N223 v Certified to Criteria C 2 1983 NSE v v v Certified to EN 954 1 Category 3 for 240V a che 400V and 480V ratings of PowerFlex 70 ve EMS Enhanced Control with DriveGuard Safe Off A option EN 50178 2 FS v v v TUV Approved to EN 954 1 Category 3 for 600V ratings of PowerFlex 70 Enhanced Control with DriveGuard Safe Off option The drive is also designed to meet the appropriate portions of the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code Electrical Voltage Tolerance See page C 12 for Full Power and Operating Range Frequency Tolerance 47 63 Hz Input Phases Three phase input provides full rating for all drives Single phase operation provides 50 of rated current Displacement Power Factor 0 98 across speed range Efficiency 97 5 at rated amps nominal line volts Maximum Short Circuit Rating 200 000 Amps symmetrical Actual Short Circuit Rating Determined by AIC rating of installed fuse circuit breaker Category Control Specification Method Supplemental Drive Information A 3 Sine coded PWM with programmable carrier frequency Ratings apply to all drives The drive can be supplied as 6
7. no m 2 2 2 e dog E Gollo Parameter Name and Description Values ra 040 Motor Type Default 0 Induction Set to match the type of motor connected Options 0 Induction 1 Synchr Reluc 2 Synchr PM 041 Motor NP Volts Default Drive Rating Based Set to the motor nameplate rated volts Min Max 0 0 Rated Volts Units 0 1 VAC 042 Motor NP FLA Default Drive Rating Based 047 Set to the motor nameplate rated full load Min Max 0 0 Rated Amps x 2 048 amps Units 0 1 Amps 043 Motor NP Hertz Default Based on Drive Cat No Set to the motor nameplate rated Min Max 5 0 400 0 Hz frequency 5 0 500 0 Hz MED Units 0 1 Hz S 044 Motor NP RPM Default 1750 RPM a Set to the motor nameplate rated RPM Min Max 60 24000 RPM iz Units 1 RPM 045 Motor NP Power Default Drive Rating Based 046 al CO Z 5 Set to the motor nameplate rated power Min Max Ge 00 00 5 0 00 412 48 z Rb Units 0 01 Vun E See Mtr NP Pwr Units 046 Mtr NP Pwr Units Default Drive Rating Based Selects the motor power units to be used Options 0 Horsepower 1 kiloWatts 047 Motor OL Hertz Default Motor NP Hz 3 042 Selects the output frequency below which Min Max 0 0 Motor NP Hz 220 the motor operating current is derated Units 0 1 Hz 7 The motor thermal overload will generate a fault at lower levels of current 048 Motor OL F
8. x x x x O x x x 0 0 1 Enabled di 14 13 12111 10 9 8 413 2 1 0 0 Disabled Nibble4 Nibble3 Nibble2 Nibble Reserved Bit Factory Default Bit Values Enhanced Control Option Only 3 36 Programming and Parameters 241 242 243 245 247 249 244 246 248 250 259 Parameter Name and Description Values Fault Clear Default 0 Ready Resets a fault and clears the fault queue Options 0 Ready 1 Clear Faults 2 Clr Fit Que Fault Clear Mode Default 1 Enabled Enables disables a fault reset clear Options 0 Disabled faults attempt from any source This does 1 Enabled not apply to fault codes which are cleared indirectly via other actions Power Up Marker Default Read Only Elapsed hours since initial drive power up Min Max 0 0000 429496 7295 Hrs This value will rollover to 0 after the drive Units 0 0001 Hrs has been powered on for more than the max value shown For relevance to most recent power up see Fault x Time Fault 1 Code Default Read Only Fault 2 Code Min Max 0 9999 Fault 3 Code 0 65535 Fault 4 Code Units 0 A code that represents the fault that tripped the drive The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault Fault 1 Time Default Read Only Fault 2 Time Min Max 0 0000 429496 7295 Hrs Fault 3 Time
9. B 2 ALT Functions o a euuuaaa eeraa B 2 Removing the HIM B 2 Menu Structure B 3 Viewing and Editing Parameters B 5 Application Notes External Brake Resistor C 1 Skip Frequency 00 C 2 Stop Mode C 4 Motor Overload o oo naauaaaaeaaaaa C 6 Start At Bowen C 7 Overspeed arenei rana 0 000000 0 eee C 8 Process PI for Standard Control C 9 Voltage Tolerance C 12 Preface Overview The purpose of this manual is to provide you with the basic information needed to install start up and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive For information on See page Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials P 2 Manual Conventions P 2 Drive Frame Sizes P 3 General Precautions P 3 Catalog Number Explanation P 5 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual The PowerFlex 70 User Manual is designed to provide only basic start up information For detailed drive information please refer to the PowerFlex Reference Manual The reference manual is included on the CD supplied with your drive or is also available online at http Avww ab c
10. C 12 Application Notes Voltage Tolerance Drive Rating Nominal Line Nominal Motor Drive Full Power Drive Operating Voltage Voltage Range Range 200 240 200 200t 200 264 180 264 208 208 208 264 240 230 230 264 380 400 380 380t 380 528 342 528 400 400 400 528 480 460 460 528 500 600 600 575t 575 660 432 660 Drive Full Power Range Nominal Motor Voltage to Drive Rated Voltage 10 Rated current is available across the entire Drive F ull Power Range Drive Operating Range HP Motor Drive Output Lowestt Nominal Motor Voltage 10 to Drive Ra ed Voltage 10 Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage No Drive Lei Derated Power Range Output lt Full Power Range e Drive Operating Range i gt Nominal Motor Voltage 10 gt i Nominal Motor Voltage gt Example Drive Rated Voltage gt Drive Rated Voltage 10 gt Actual Line Voltage Drive Input Calculate the maximum power of a 5 HP 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input e Actual Line Voltage Nominal Motor Voltage 74 3 e 74 3 x 5 HP 3 7 HP e 74 3 x 60 Hz 44 6 Hz At 342V Actual Line Voltage the maximum power the 5 HP 460V motor can produce is 3 7 HP at 44 6 Hz HP Motor Drive Output 3 7 HP BHP Actual Line V
11. procedure Param 061 page 3 15 Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for None Check Digital Inx Sel See page 3 44 Choose reversing control correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring See page 1 14 Direction mode parameter is None Reprogram Direction Mode for analog Bipolar incorrectly programmed or digital Unipolar control Param 190 page 3 29 Motor wiring is improperly phased None Switch two motor leads for reverse A bipolar analog speed command None 1 Use meter to check that an analog input input is incorrectly wired or signal is absent voltage is present 2 Check wiring See page 1 16 Positive voltage commands forward direction Negative voltage commands reverse direction Stopping the drive results in a Decel Inhibit fault Cause s The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages Internal timer has halted drive operation Indication Decel Inhibit fault screen LCD Status Line indicates Faulted Corrective Action 1 See Attention statement on Preface 4 2 Reprogram bus regulation parameters 161 and 162 to eliminate any Adjust Freq selection 3 Disable bus regulatio
12. Important This start up routine requires an LCD HIM The Assisted start up routine asks simple yes or no questions and prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up Step 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up 2 Press Enter Key s Example LCD Displays F gt Stopped Auto Hz Main Menu Memory Storage Start Up Preferences Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 70 parameters The parameters can be programmed viewed edited using an LED or LCD HIM Human Interface Module As an alternative programming can also be performed using DriveExplorer or DriveExecutive software and a personal computer Refer to Appendix B for brief descriptions of the LED and LCD Human Interface Modules For information on See page About Parameters 3 1 How Parameters are Organized 3 3 Monitor File File A 3 11 Motor Control File File B 3 13 Speed Command File File C 3 16 Dynamic Control File File D 3 23 Utility File File E 3 29 Communication File File H 3 37 Inputs amp Outputs File File J 3 41 Parameter Cross Reference by Name 3 47 About Parameters To configure a drive to operate in a specific way drive
13. Motor NP FLA is multiplied by Motor OL Factor to allow the user to define the continuous level of current allowed by the motor thermal overload Motor OL Hertz is used to allow the user to adjust the frequency below which the motor overload is derated The motor can operate up to 102 of FLA continuously If the drive had just been activated it will run at 150 of FLA for 180 seconds If the motor had been operating at 100 for over 30 minutes the drive will run at 150 of FLA for 60 seconds These values assume the drive is operating above Motor OL Hertz and that Motor OL Factor is set to 1 00 Operation below 100 current causes the temperature calculation to account for motor cooling Motor Overload Curve 100000 Cold Hot 10000 1000 Trip Time Sec Ss 8 100 125 150 175 200 225 250 Full Load Amps Motor OL Hertz defines the frequency where motor overload capacity derate should begin The motor overload capacity is reduced when operating below Motor OL Hertz For all settings of Motor OL Hertz other than zero the overload capacity is reduced to 70 at an output frequency of zero Changing Overload Hz 120 OLHz 10 OL Hz 25 OL Hz 50 e Ei Ei gt So Continuous Rating a CH nm Ei o 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Application Not
14. Parameter Name and Description Speed Mode Sets the method of speed regulation Feedback Select Selects the source for motor speed feedback Open Loop 0 no encoder is present and slip compensation is not needed Slip Comp 1 tight speed control is needed and encoder is not present Minimum Speed Sets the low limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Values Default Options Default Options Default Min Max Units Drive Rating Based 0 0 Motor NP Volts x 0 25 0 1 VAC Drive Rating Based 0 0 Motor NP Volts x 0 25 0 1 VAC Motor NP Volts x 0 25 0 0 Motor NP Volts 0 1 VAC Motor NP Hertz x 0 25 0 0 Maximum Freq 0 1 Hz 0 Open Loop 0 Open Loop 1 Slip Comp 2 Process PI 0 Open Loop 0 Open Loop 1 Slip Comp 0 0 Hz 0 0 Maximum Speed 0 1 Hz Related SA Co Io I OD I gt SA ID DP CO I gt Kel ND I gt KO Ion oO 2 T SPEED COMMAND File C Spd Mode amp Limits Group No 082 084 085 086 087 454 Programming and Parameters Parameter Name and Description Maximum Speed Sets the high limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Overspeed Limit Sets the incremental amount of the output frequency above Maximum S
15. Dynamic Control BOT Tn Programming and Parameters 3 7 Advanced Parameter View Standard Control Parameter 196 Param Access Lvl set to option 1 Advanced Group Parameters Metering Output Freq 001 Output Voltage 006 MOP Frequency 011 Commanded Freq 002 Output Power 007 DC Bus Voltage 012 Output Current 003 Output Powr Fetr 008 DC Bus Memory 013 Torque Current 004 Elapsed MWh 009 Analog In1 Value 016 Flux Current 005 Elapsed Run Time 010 Analog In2 Value 017 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor NP Hertz 043 Motor OL Hertz 047 Torq Attributes Torque Perf Mode 053 Compensation 056 Autotune 061 Maximum Voltage 054 Flux Up Mode 057 IR Voltage Drop 062 Maximum Freq 055 Flux Up Time 058 Flux Current Ref 063 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Run Boosi 070 Break Frequency 072 Spd Mode amp Speed Mode 080 Overspeed Limit 083 Skip Frequency 3 086 Limits Minimum Speed 081 Skip Frequency 1 084 Skip Freq Band 087 Maximum Speed 082 Skip Frequency 2 085 Speed Speed Ref A Sel 090 Speed Ref B Gel 093 TB Man Ref Gel 096 References Speed Ref AHi 091 Speed Ref BHi 094 TB Man Ref Hi 097 Speed Dei ALo 092 Speed Ref BLo 095 TB Man bei Lo 098 Discrete Jog Speed 100 Speeds Preset Speed 1 7 101 107 Speed Trim Trim
16. Fran ais Espa ol Italiano Deutsch Reserved Portugu s Reserved Nederlands 3 Joo Faha onto own zs OH Ota bz OH O Sco Based on Drive Cat No 2 Low Voltage 3 High Voltage Read Only 0 65535 1 er Kal Co File E UTILITY File E Diagnostics 209 210 211 Programming and Parameters Parameter Name and Description Values Drive Status 1 Read Only Present operating condition of the drive SANS SS Q ell le S EE EE EE SS o s EE EE EE 010 0 0111111 010101010 1 110 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 0 Condition False Novea nibbles pe we Reserved Bit Bits 2 Bits 1 15 14 13 12 Description 1111019 Description 0 fo o 0 Ref A Auto 0 lo 0 Porto TB 010 O 1 RefB Auto 0 O 1 Port1 010 1 0 Preset2Auto 0 1 0 Port2 0 10 1 1 Preset3Auto 0 1 1 Port3 O 1 O 0 Preset4Auto 1 0 0 Port4 0 1 O 1 Preset5Auto 1 0 1 Port5 0 1 1 0 Preset6Auto 1 1 0 Port6 O 1 1 1 Preset7Auto 1 1 1 No Local 1 O 10 0 TB Manual Control 11010 1 Port 1 Manual 110 1 10 Port 2 Manual 110 1 1 Port 3 Manual 1 1 10 10 Port 4 Manual 1 1 10 1 Port 5 Manual 1 1 11 10 Port 6 Manual 1 11 11 11 JogRef
17. e e Description File Lists the major parameter file category Group Lists the parameter group within a file No Parameter number Parameter value can not be changed until drive is stopped WY 32 bit parameter ZS 32 bit parameter in Enhanced Control drives only 000z Parameter Name amp Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function This parameter is specific to Standard Control drives This parameter will only be available with Enhanced Control drives Values Defines the various operating characteristics of the parameter Three types exist ENUM _ Default Lists the value assigned at the factory Read Only no default Options Displays the programming selections available Bit Lists the bit place holder and definition for each bit Default Lists the value assigned at the factory Read Only no default Min Max The range lowest and highest setting possible for the parameter Units Unit of measure and resolution as shown on the LCD HIM Important Some parameters will have two unit values e Analog inputs can be set for current or voltage with 320 Anlg In Config e Values that pertain to Enhanced Control drives only will be indicated by rer Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value i e to send 5 00 Hz use
18. 119 120 121 122 123 Parameter Name and Description Values Trim Out Select Specifies which speed references are to be trimmed WAJA SSE x x x x x x x x x x x x x 0 0 0 1 Trimmed 15 1413 12 1110 9 8 7 6 5 413 2 1 0 O Not Trimmed if Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Enhanced Control Option Only Trim Hi Default 60 0 Hz Scales the upper value of the Trim In Min Max Maximum Speed Select selection when the source is an Units 0 1 Hz analog input Trim Lo Default 0 0 Hz Scales the lower value of the Trim In Min Max Maximum Speed Select selection when the source is an Units 0 1 Hz analog input Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator In order to allow the Slip Compensation Regulator to control drive operation parameter 080 must be set to 1 Slip Comp Slip RPM FLA Sets the amount of compensation to drive output at motor FLA If the value of parameter 061 Autotune 3 Calculate changes made to this parameter will not be accepted Slip Comp Gain Sets the response time of slip compensation Slip RPM Meter Displays the present amount of adjustment being applied as slip compensation Default Min Max Units Default Min Max Units Default Min Max Units
19. Allen Bradley wy Power Adjustable Frequency AC Drive Standard and Enhanced Control Firmware Versions Standard Control 2 xx Enhanced Control 1 xx User Manual Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation Sales Office or online at http Avww ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circ
20. Start Up 2 3 Start Up Routines The PowerFlex 70 is designed so that start up is simple and efficient If you have an LCD HIM two start up methods are provided allowing the user to select the desired level needed for the application e SMART Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions see below e Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O Figure 2 2 Standard Control Start Up Menu Main Menu Input Voltage Motor Data and Motor Tests Ul Speed Limits Speed Control Start Stop O _ y Done Ramp Times Exit Configure for Enter Motor NP Optimize Torque Set Min Max Configure Configure Alternate Input Data Stop Mode and Speed and Source Value Control Method Voltage Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Ramp Times Speed References Digital Inputs Qutputs and Analog Outputs If you do not have an LCD HIM you must set parameters individually using the LED HIM or other configuration tools Refer to Chapter 3 for parameters Important Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status when power is applied Figure 2 3 Enhanced Control Start Up Menu Main Menu Motor Control Motor Data
21. COMMUNICATION File H Group Masks amp Owners 288 289 290 291 292 293 294 295 296 Programming and Parameters Parameter Name and Description Values MOP Mask See Logic Mask Controls which adapters can issue MOP commands to the drive Local Mask See Logic Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped Stop Owner Read Only Adapters that are presently issuing a valid stop command QELS 87 BESS XJ XIX XIX XXI XIX PXIOPX 10101011 1 Issuing Command 15 1413 12 1110 9 8 7 6 5 413 2 1 0 0 No Command Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Start Owner See Stop Owner Adapters that are presently issuing a valid start command Jog Owner See Stop Owner Adapters that are presently issuing a valid jog command Direction Owner See Stop Owner Adapter that currently has exclusive control of direction changes Reference Owner See Stop Owner Adapter that has the exclusive control of the command frequency source selection Accel Owner See Stop Owner Adapter that has exclusive control of selecting Accel Time 1 2 Decel Owner See Stop Owner Adapter that has exclusive control of selecting Decel Time 1 2 Fault Cir Owne
22. External Brake Resistor C 1 Start At PowerUp C 7 Skip Frequency C 2 Overspeed C 8 Stop Mode C 4 Process PI for Standard Control C 9 Motor Overload C 6 External Brake Resistor Figure C 1 External Brake Resistor Circuitry Three Phase AC Input Input Contactor M Power Off Power On l Q1O t O O M eee Power Source DB Resistor Thermostat C 2 Application Notes Skip Frequency Figure C 2 Skip Frequency Frequency Command frequency We Drive Output i gFrequency A Skip 1 2 Band gt F f 4 4 D r i Skip Frequency gt Skip 1 2 Band gt 3 V a X lt 7 7 Time Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage To assure that the motor cannot continuously operate at one or more of the points skip frequencies are used Parameters 084 086 Skip Frequency 1 3 are available to set the frequencies to be avoided The value programmed into the skip frequency parameters sets the center point for an entire skip band of frequencies The width of the band range of frequency around the center point is determined by parameter 87 Skip Freq Band The range is split half above and half below the skip frequency parameter If the commanded frequency of the drive is greater than or equal to the skip center frequency and
23. It also permits manually setting IR Voltage Drop and Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Used when motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure MOTOR CONTROL File B Torq Attributes ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop and Flux Current Ref 062 IR Voltage Drop Default Drive Rating Bas
24. 0 87 108 0 4 25 gt 487 1 72 i 94 8 3 72 779 8 07 52 8 7 208 39 8 157 D lt 108 0 4 25 gt 159 0 6 26 lt 210 0 8 27 gt Dimensions are in millimeters and inches A 10 Supplemental Drive Information Figure A 7 PowerFlex 70 Cutout Dimensions Frame A A e i H Supplemental Drive Information A 11 Frame C ie 2190 i 8 62 202 0 7 95 j 101 0 63 3 98 0 25 0 0 81 EI L_ 51 0 14 0 12R 0 20 brrrer Frame D la 248 4 9 78 45 0 18 I 350 0 13 78 3 0 11 y 14x 3 5 4x 3 0R 5 0 14 0 12R 0 18 r rer A 12 Supplemental Drive Information 60 0 24 Frame E ts 280 3 si 11 04 2062 n 8 12 F v i I 250 4 4 0 86 AJ 525 8 20 70 555 8 i 21 88 493 9 19 44 F 418 9 16 49 343 9 18 54 268 9 10 59 nal 193 9 7 63
25. Drive Status 2 Read Only Present operating condition of the drive dS S SKY De KV RYK VNUGLEDSASLTIGNE VIII SI SAIS SSIS RIL KSI SRI SSE ISS EE E PATRIA SRY RR x1x1010101010101010101010101010 1 Condition True 15 14 13 12 11 10 9 8 7 6 5 413 2 1 0 O0 Condition False CL Novea nibbles nibbie2 wie Reserved Bit Enhanced Control Option Only Drive Alarm 1 Read Only Alarm conditions that currently exist in the drive d A d NRS EE Y ISS EE EE xIx Xx Xx101x1010101x 010101010 0 1 Condition True 15 14 13 12111 10 9 8 7 6 5 413 2 1 0 O Condition False g Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Enhanced Control Option Only DD KO nm pr IK 3 32 Programming and Parameters I gt ICO OC ICO CO I gt EE CO jard W o iL Parameter Name and Description Values 212 Drive Alarm 2 Read Only Alarm conditions that currently exist in the drive SE HOUSE kao SV OLSI ISSER Se BSESENSINNS SPM EE EE RR HKN NS NVES SS x1010 x1x 01010101010101010J0 0 1 Condition True 15 14 13 12 11 10 9 8 7 6 5 413 2 1 0 O0 Condition False Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Enhanced Control Option Only 213 Speed Ref Source Default Read Only Displays the source of th
26. See page For information on See page Prepare For Drive Start Up 2 1 Running S M A R T Start 2 4 Status Indicators 2 2 Running an Assisted Start Up 2 4 Start Up Routines 2 3 ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Prepare For Drive Start Up Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that control power voltage is correct The remainder of this procedure requires that a HIM be installed If an operator interface is not available remote devices should be used to start up the drive 2 2 Start Up Applying Power to the Drive 4 4 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or
27. 1 DPI Port 1 2 DP Port 2 3 DPI Port 3 4 Reserved 5 DPI Port 5 HSS DPI Port Value Default Read Only Value of the DPI reference selected in Min Max 32767 DPI Port Sel Units 1 PZ DPI Ref Select Default 0 Max Freq Scales DPI on Maximum Freq or Options 0 Max Freq Maximum Speed 1 Max Speed Logic Mask Determines which adapters can control the drive If the bit for an adapter is set to 0 the adapter will have no control functions except for stop 1 Control Permitted XIX x xix XXI XX TILT 151413 12111 10 9 8 7 6 5 413 2 1 0 O Control Masked f Nibble4 Nibble3 Nibble2 Nibble1 Reserved B it Factory Default Bit Values Start Mask See Logic Mask Controls which adapters can issue start commands Jog Mask See Logic Mask Controls which adapters can issue jog commands Direction Mask See Logic Mask Controls which adapters can issue forward reverse direction commands Reference Mask See Logic Mask Controls which adapters can select an alternate reference Speed Ref A B Sel or Preset Speed 1 7 Accel Mask See Logic Mask Controls which adapters can select Accel Time 1 2 Decel Mask See Logic Mask Controls which adapters can select Decel Time 1 2 Fault Clr Mask See Logic Mask Controls which adapters can clear a fault File H
28. 500 Related Lists parameters if any that interact with the selected parameter The symbol indicates that additional parameter information is available in Appendix C Bit Numeric Programming and Parameters 3 3 How Parameters are Organized LED HIM Human Interface Module The LED HIM displays parameters in Numbered List order Parameters are accessed by first selecting the file letter then a parameter number Important The PowerFlex 70 Enhanced Control drive does not support the LED HIM File Letter Designations The LED HIM identifies each parameter by File Letter and Parameter Number Parameter 197 Reset to Defaults LCD HIM Human Interface Module The LCD HIM displays parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT then Sel while cursor is on the parameter selection In addition using 196 Param Access Lvl the user has the option to display all parameters commonly used parameters or diagnostic parameters Control Options Two different control options are available for the PowerFlex 70 Standard and Enhanced Standard Control drives provide Volts per Hertz and Sensorless Vector operation Enhanced Control drives support the PowerFlex Safe Off option and other additional features 3 4 Programming and Parameters File Group Parameter View This simplifies programming by grouping
29. Application Notes Overspeed Overspeed Limit is a user programmable value that allows operation at maximum speed but also provides an overspeed band that will allow a speed regulator such as encoder feedback or slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed The figure below illustrates a typical Custom V Hz profile Minimum Speed is entered in Hertz and determines the lower speed reference limit during normal operation Maximum Speed is entered in Hertz and determines the upper speed reference limit The two Speed parameters only limit the speed reference and not the output frequency The actual output frequency at maximum speed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency Allowable Output Frequency Range Bus Regulation or Current Limit Sei Allowable Output Frequency Range Normal Operation gt lt Allowable Speed Reference Range gt Maximum Voltage Motor NP Voltage lt Frequency Trim due to Speed Control Mode Overspeed Limit Break Voltage Start
30. Dig Outi OnTime 382 Dig Out2 OnTime 386 Dig Out1 OffTime 383 Dig Out2 OffTime 387 Programming and Parameters 3 9 Advanced Parameter View Enhanced Control Parameter 196 Param Access Lvl set to option 1 Advanced File Group Parameters Monitor Metering Output Freq 001 Output Power 007 DC Bus Memory 013 Gir Commanded Freq 002 Output Powr Fetr 008 Elapsed KWh 014 Output Current 003 Elapsed MWh 009 Analog Ini Value 016 Torque Current 004 Elapsed Run Time 010 Analog In2 Value 017 Flux Current 005 MOP Frequency 011 Ramped Speed 022 Output Voltage 006 DC Bus Voltage 012 Speed Reference 023 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor Poles 049 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor NP Hertz 043 Motor OL Hertz 047 Torq Attributes Motor Cntl Sel 053 Compensation 056 SV Boost Filter 059 Maximum Voltage 054 Flux Up Mode 057 Autotune 061 Maximum Freq 055 Flux Up Time 058 IR Voltage Drop 062 Flux Current Ref 063 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Run Boost 070 Break Frequency 072 Speed Spd Mode amp Feedback Select 080 Overspeed Limit 083 Skip Freq Band 087 Command Limits Minimum Speed 081 Skip Frequency 1 084 Rev Speed Limit 454 Sene Maximum Speed 082 Skip Frequency 2 085 ss Skip Frequency 3 086 Speed Speed Ref A Sel 090 Spee
31. Enable verify that signals are present or the drive will not start Refer to Alarm Descriptions on page 4 7 for a list of potential digital input conflicts If a fault code appears refer to Chapter 4 If the STS LED is not flashing green at this point refer to Status Indicators and their indications below 4 5 Proceed to Start Up Routines Status Indicators Figure 2 1 Drive Status Indicators Typical MOTOR RPM ae 780 vo EE 2 CURRENT 2134 ran PROGRAM INPUT K oO ji Allen Bradley Poweriisx Name Color State Description Q STS Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing A inhibit condition exists the drive cannot be started See page 4 7 Drive Stopped Check parameter 214 Start Inhibits Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred See page 4 3 Steady A non resetable fault has occurred PORT Refer to the Communication Status of DPI port internal communications if present MOD Adapter User Manual Status of communications module when installed NETA Status of network if connected NET B Status of secondary network if connected
32. Related Parameters Differential Isolation External source must be less than 10V with respect to PE Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Analog output current is only available with Enhanced Control drives Installation Wiring 1 15 Hardware Enable Circuitry Enhanced Control Only By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a hardware enable configuration can be utilized This is done by removing the enable jumper ENBL JMP and wiring the enable input to Digital In 6 see below 1 Remove drive cover as described on pages 1 1 and 1 2 2 Locate and remove the Enable Jumper on the Main Control Board see diagram 3 Wire Enable to Digital In 6 d see Table 1 H 4 Verify that 366 Digital In6 Sel is set to option 1 Enable Safe Off Board Enhanced Control Only The PowerFlex Safe Off board when used with suitable safety components provides protection according to EN 954 1 1997 Category 3 for safe off and protection against restart The PowerFlex safe off option is just one safety contro
33. Units 0 1 Hz 0 1 CC PI Preload Default 0 0 Hz Sets the value used to preload the integral 100 0 BEEN component on start or enable Min Max PI Lower Limit PI Upper Limit Units 0 1 Hz 0 1 CC PI Status Read Only Status of the Process PI regulator gt LS Sey Ky x x x x x x x x x x x x 0j0l0 0 1 Condition True 15 1413 12 1110 9 8 7 6 5 413 2 1 0 0 Condition False g Nibble4 Nibble3 Nibble Nibble 1 X Reserved Bit PI Ref Meter Default Read Only Present value of the PI reference signal Min Max 100 00 Units 0 01 PI Fdback Meter Default Read Only Present value of the PI feedback signal Min Max 100 00 Units 0 01 124 thru 138 124 thru 138 Programming and Parameters 3 23 Kal EI amp No Parameter Name and Description Values 137 PI Error Meter Default Read Only 124 Present value of the PI error Min Max 100 00 e Units 0 01 138 PI Output Meter Default Read Only 124 Present value of the PI output Min Max 100 0 Hz aH 800 0 ECH Units 0 1 Hz 0 1 CC e 460 PI Reference Hi Default 100 0 E Scales the upper value of PI Reference Min Max 100 0 Sel of the source Units 0 1 ZS amp 461 PI Reference Lo Default 100 0 an Ei Scales the lower value of PI Reference Min Max 100 0 ie Sel of the source Units 0 1 462 PI Feedback Hi Default 100 0 Scales the upper value of PI Feedback Min Ma
34. provides a grounding point for the motor cable shield The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end Installation Wiring 1 5 RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter Fuses and Circuit Breakers The PowerFlex 70 can be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations Refer to Appendix A for recommended fuses circuit breakers ATTENTION The PowerFlex 70 does
35. 090 page 3 18 Incorrect Reference source is being None selected via remote device or digital Check Drive Status 1 bits 12 and 13 for unexpected source selections Param 209 inputs page 3 31 6 Check Dig In Status to see if inputs are selecting an alternate source Param 216 page 3 33 7 Reprogram digital inputs to correct Speed Sel x option See page 3 44 Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x See page 3 23 Excess load or short acceleration None Check Drive Status 2 bit 10 to see if the drive times force the drive into current is in Current Limit limit slowing or stopping See page 3 31 acceleration Remove excess load or reprogram Accel Time x age 3 23 Speed command source or value is None Check for the proper Speed Command using not as expected Steps 1 through 7 above Programming is preventing the None Check Maximum Speed Param 4082 page drive output from exceeding limiting values 3 17 and Maximum Freq Param 055 page 3 14 to assure that speed is not limited by programming 4 12 Troubleshooting Motor operation is unstable Cause s Motor data was incorrectly entered or Autotune was not performed Indication None Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune
36. 096 8 Scales the lower value of the TB Man Ref Min Max Maximum Speed k Sel selection when the source is an Units 0 1 Hz analog input 100 BEITET Jog Speed Default 10 0 Hz Sets the output frequency when a jog Min Max Maximum Speed command is issued Units 0 1 Hz Jog Speed 1 Default 10 0 Hz Sets the output frequency when Jog Min Max Maximum Speed a Speed 1 is selected Units 0 1 Hz 101 Preset Speed 1 Default 5 0 Hz 090 102 Preset Speed 2 10 0 Hz 093 Z 103 Preset Speed 3 20 0 Hz PS 104 Preset Speed 4 30 0 Hz A amp 105 Preset Speed 5 40 0 Hz 2 106 Preset Speed 6 50 0 Hz GI 107 Preset Speed 7 60 0 Hz 5 Provides an internal fixed speed Min Max Maximum Speed command value In bipolar mode direction Units 0 1 Hz is commanded by the sign of the reference 108 Jog Speed 2 Default 10 0 Hz Sets the output frequency when Jog Min Max Maximum Speed Speed 2 is selected Units 0 1 Hz 116 Trim Setpoint Default 0 00 090 Adds or subtracts a percentage of the Min Max 200 00 093 speed reference or maximum speed Units 0 01 Dependent on the setting of Trim Out Select parameter 118 117 Trim In Select Default 2 Analog In 2 090 Specifies which analog input signal is Options See Speed Ref A 093 being used as a trim input Sel 3 20 File C SPEED COMMAND File C Speed Trim Slip Comp Programming and Parameters 118
37. 1 13 Wiring 1 12 Wiring Examples 1 16 Incompat MCB PB Fault 4 4 Indicators LED 2 2 Input Contactor Start Stop 1 10 Input Devices Circuit Breakers 1 5 Contactors 1 10 Fuses 1 5 Input Fusing 1 5 Input Power Conditioning 1 3 Input Terminals Power 1 9 Inputs amp Outputs File 3 41 Installation 1 1 IntDBRes OvrHeat Alarm 4 8 Interference EMI RFI 1 20 IP66 Installations 1 9 IR Voltage Drop 3 15 IR Volts Range Alarm 4 8 IR Volts Range Fault 4 4 J Jog Mask 3 38 Jog Owner 3 39 Jog Speed 3 19 Jog Speed 1 3 19 Jog Speed 2 3 19 Index 5 L Language 3 30 Last Stop Source 3 33 LCD HIM Menus B 3 LED Indicators 2 2 Load Frm Usr Set 3 30 Load Limits Group 3 24 Local Mask 3 39 Local Owner 3 40 Logic Command Word A 4 Logic Mask 3 38 Logic Status Word A 5 M Man Ref Preload 3 29 Manual Mode 1 18 Manual Auto Control 1 19 Masks amp Owners Group 3 38 MaxFreq Conflict Alarm 4 9 Maximum Freq 3 14 Maximum Speed 3 17 Maximum Voltage 3 14 Measuring DC Bus Voltage 1 9 Menu Structure HIM B 3 Metering Group 3 11 Minimum Clearances 1 2 Minimum Speed 3 16 MOD LED 2 2 Modes Auto Manual 1 18 Monitor File 3 11 MOP Config Group 3 29 MOP Frequency 3 11 MOP Mask 3 39 MOP Owner 3 39 MOP Rate 3 29 Motor Cable Lengths 1 7 Motor Cntl Sel 3 14 Motor Control File 3 13 Motor Data Group 3 13 Motor NP FLA 3 13 Motor NP Hertz 3 13 Motor NP Power 3 13 Index 6 Motor NP RPM 3
38. 13 Motor NP Volts 3 13 Motor OL Count 3 34 Motor OL Factor 3 13 Motor OL Hertz 3 13 Motor Overload Fault 4 4 Motor Poles 3 13 Motor Starters A 1 A 13 Motor Thermistor Alarm 4 9 Motor Thermistor Fault 4 4 Motor Type 3 13 Motor Type Cflct Alarm 4 9 Mounting Clearances and Orientation 1 2 MOVs 1 10 Mtr NP Pwr Units 3 13 N NEMA Type 4X 12 Installations 1 9 NET LEDs 2 2 NP Hz Conflict Alarm 4 9 0 Opening the Cover 1 1 Operating Modes 1 18 Operating Temperature 1 2 Operator Interface B 5 Output Current 3 11 Output Freq 3 11 Output Power 3 11 Output Powr For 3 11 Output Voltage 3 11 Overspeed Limit 3 17 OverSpeed Limit Fault 4 4 OverVoltage Fault 4 4 P Param Access Lvl 3 30 Parameter Changing Editing B 5 Descriptions 3 1 Numbered List 3 3 Organization 3 3 Types 3 1 Viewing B 5 Viewing List Of Changed B 2 Parameter Access Level 3 3 Parameter Chksum Fault 4 5 Parameter Cross Reference 3 47 Parameter View Advanced Enhanced Control 3 9 Standard Control 3 7 Basic Enhanced Control 3 6 Standard Control 3 5 Parameters Accel Mask 3 38 Accel Owner 3 39 Accel Time x 3 23 Alarm 1 Fault 3 35 Alarm Config 1 3 36 Analog In 1 Hi 3 41 Analog In 1 Lo 3 41 Analog Inx Value 3 12 Analog Out Hi 3 43 Analog Out Lo 3 43 Analog Out Sel 3 42 Anlg In 1 Loss 3 41 Anlg In Config 3 41 Anlg In Sqr Root 3 41 Anlg Out Absolut 3 42 Anlg Out Config 3 42 Anlg Out Se
39. 15 Flux Up Mode 3 14 Flux Up Time 3 14 Flying Start En 3 27 Flying StartGain 3 27 HighRes Ref 3 40 IR Voltage Drop 3 15 Jog Mask 3 38 Jog Owner 3 39 Jog Speed 3 19 Jog Speed 1 3 19 Jog Speed 2 3 19 Language 3 30 Last Stop Source 3 33 Load Frm Usr Set 3 30 Local Mask 3 39 Local Owner 3 40 Logic Mask 3 38 Man Ref Preload 3 29 Maximum Freq 3 14 Maximum Speed 3 17 Maximum Voltage 3 14 Minimum Speed 3 16 MOP Frequency 3 11 MOP Mask 3 39 MOP Owner 3 39 MOP Rate 3 29 Motor Cntl Sel 3 14 Index 8 Motor NP FLA 3 13 Motor NP Hertz 3 13 Motor NP Power 3 13 Motor NP RPM 3 13 Motor NP Volts 3 13 Motor OL Count 3 34 Motor OL Factor 3 13 Motor OL Hertz 3 13 Motor Poles 3 13 Motor Type 3 13 Mtr NP Pwr Units 3 13 Output Current 3 11 Output Freq 3 11 Output Power 3 11 Output Powr For 3 11 Output Voltage 3 11 Overspeed Limit 3 17 Param Access Lvl 3 30 PI Configuration 3 21 PI Control 3 21 PI Error Meter 3 23 PI Fdback Meter 3 22 PI Feedback Hi 3 23 PI Feedback Lo 3 23 PI Feedback Sel 3 22 PI Integral Time 3 22 PI Lower Limit 3 22 PI Output Meter 3 23 PI Preload 3 22 PI Prop Gain 3 22 PI Ref Meter 3 22 PI Reference Hi 3 23 PI Reference Lo 3 23 PI Reference Sel 3 21 PI Setpoint 3 21 PI Status 3 22 PI Upper Limit 3 22 Power Loss Mode 3 28 Power Loss Time 3 28 Powerup Delay 3 27 PowerUp Marker 3 36 Preset Speed x 3 19 PWM Frequency 3 24
40. 320 NOPL SL ov ov Sh 02 St GOL Ce uI ez G6 s SZ 9 k00v02 010 384 WNOPL 0L0 38G WOPL 019 320 NOPL Di Og Og SL SL SL zh 88 8 v8 86 Ei S odgavoz 98 380 WOPL 98 320 NOPL SL 02 02 OL OL DL gl SG zl ri 99 ci elg Oodsavoe 079 380 WNOPL 0vE 3Z0 NOPL A Di Ei 9 9 9 9 Gv ve ce gel SLI 2 v prdeavoz S 8q worl S528 320 NOPL SL 8 E 9 E Ze val z z rel SCH LI VI Ldzavoz 918 320 NOPL E Di v E gt zt DU FE er 680 S0 v tdtavoz I OV HOA 087 DOEN DL 001 082 osz 06 Ost 06 Ozh 06 Z 8ur 689 oef 213 220007 00 9 NINO OP 08 Ove Gz 08 Seb 08 06 99 o9 sse opgi el o 3 0900v07 0069 NNI OP L OL 091 OSL 09 06 09 vl ER er zez pl en 2 a eroovoz 000r NNO Or 570 384 WOPL 0g Ort Gel OG 08 0g 09 Gp Le eve se si sgil a zeoovoz 0007 NMNI OPL 2 0 384 WNOPL OG ord rd Op 09 Ov Sp ee D I z eoe Il St a oeoovoz OOGZ NINO OPL SZ9 384 N0 S30 380 NOPL ep og 08 08 Og Sy Og ee 2b cl zo Gla SZ loi zzoovoz 910 383 WOPL 910 380 WOPL 910 320 INOPL 02 09 09 02 Og Del bed zz VEL vor re ee 2 9 stoovoe 910 384 NOPL 910 380 WOPL 910 320 NOPL SL Ov Sp Di Sa St vu EL She 92 Il bl S S 0 LO 910 383 WOPL 910 380 WOPL 910 320 NOPL SL og og SL GLb SL ZE 66 8 84 ell El tl a 2d80v07 019 384 WOPL 019 380 NOPI 0LO IZO NOY En 02 02 OL OL Ol gL gg s sy i SLI zz a O0ds0v0T 98 380 NOPL 98 320 NOPL SL at 9 9 9 9 Gy Ge E
41. 5 0 Description Drive rating of 110 for 1 minute or 150 for 3 seconds has been exceeded Hardware enable circuitry failed Motor did not come up to speed in the allotted time during autotune The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA Heatsink temperature exceeds 100 of Drive Temp The drive output current has exceeded the hardware current limit Drive rating information stored on the power board is incompatible with the main control board Calculate is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values Internal electronic overload trip Enable Disable with Fault Config 1 on page 3 35 Thermistor output is out of range Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Overspeed Limit DC bus voltage exceeded maximum value Action Reduce load or extend Accel Time Replace control board Uncouple load from motor 2 Repeat Autotune 1 Reprogram Motor NP FLA with the correct motor nameplate value Repeat Autotune Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excess load Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes
42. 8 67 5 8 0 23 3 61 8 0 D 219 9 8 66 350 0 13 78 210 7 8 29 169 0 6 65 335 6 13 21 5 8 0 23 9 13 20 1 E 280 3 11 04 555 8 21 88 219 8 8 65 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 Flange Mount A 156 0 6 14 225 8 8 89 178 6 7 03 123 0 4 84 55 6 2 19 2 71 6 0 B 205 2 8 08 234 6 9 24 178 6 7 03 123 0 4 84 55 6 2 19 3 60 7 9 C 219 0 8 62 300 0 11 81 178 6 7 03 123 0 4 84 55 6 2 19 6 89 15 2 D 248 4 9 78 350 0 13 78 178 6 7 03 123 0 4 84 55 6 2 19 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 117 2 4 61 89 9 3 54 18 60 41 0 II Weights include HIM and Standard 1 0 Supplemental Drive Information A 7 Figure A 4 PowerFlex 70 IP20 NEMA Type 1 Bottom View Dimensions Frame A Frame B lt 127 5 6 02 86 4 B tl 99 9 0 87 Dia 43 4 1 71 SS 4 Places 32 8 1 29 22 2 0 87 Dia 5 Places 34 5 1 36 23 9 0 94 55 6 2 19 re 75 5 2 97 gt eg 85 7 3 37 gt lt 113 5 4 47 _ KP 42 7 1 68 55 4 2 18 gt l 79 3 3 12 85 1 3 35 gt
43. Analog Outputs Programming and Parameters 340 341 342 Do ao 5 Parameter Name and Description Values Anig Out Config Selects the mode for the analog outputs N 3 E Y x x x x x x x x x x x x x x x 0 1 Current 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 0 Voltage ie Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Anlg Out Absolut 342 Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output N Sy Y RF x x x x x x x x x x x x x x x 1 1 Absolute 15 14 13 12111 10 9 8 7 6 5 413 2 1 0 0 Signed j Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Analog Out Sel Default 0 Output Freq 001 Selects the source of the value that drives Options See Table the analog output FA g outp 004 005 Analog Out1 Lo Value Analog Out1 Hi 007 Options Param 341 Signed Param 341 Absolute Value 006 0 Output Freq Maximum Speed 0 Hz Maximum Speed 012 1 Command Freq Maximum Speed 0 Hz Maximum Speed 135 2 Output Amps 0 Amps 0 Amps 200 Rated 136 3 Torque Amps 200 Rated 0 Amps 200 Rated 137 4 Flux Amps 0 Amps 0 Amps 200 Rated 138 5 Output Power 0 kW 0 kW 200 Rated 138 6 Output Volts 0 Volts 0 Volts 120 Rat
44. Description Action An analog input is configured to 1 Check parameters fault on signal loss A signal loss 2 Check for broken loose has occurred connections at inputs Configure with Anlg In 1 2 Loss on page 3 41 Anlg Cal Chksum 108 The checksum read from the Replace drive analog calibration data does not match the checksum calculated Auto Rstrt Tries 33 Drive unsuccessfully attempted Correct the cause of the fault and to reset a fault and resume manually clear running for the programmed number of Fit RstRun Tries Enable Disable with Fault Contig 1 on page 3 35 AutoTune Aborted 80 Autotune function was canceled Restart procedure by the user or a fault occurred Auxiliary Input 2 Auxiliary input interlock is open Check remote wiring Type Decel Inhibit 24 The drive is not following a 1 Verify input voltage is within drive commanded deceleration specified limits because it is attempting to limit 3 Verify system ground impedance bus voltage follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time 4 4 Troubleshooting E Fault No Drive OverLoad 64 Enable Hardware 111 Excessive Load 79 FluxAmpsRef 78 Rang Heatsink 8 0O OvrTemp HW OverCurrent 12 Incompat 106 MCB PB IR Volts Range 77 Motor Overload 7 Motor Thermistor 16 OverSpeed Limit 25 OverVoltage
45. HighRes Ref 308 Data Out A1 D2 310 317 Analog Inputs Anlg In Config 320 Analog In 1 Hi 322 Analog In 2 Hi 325 Anlg In Sqr Root 321 Analog jn Lo 323 AnalogIn2Lo 326 Analog In 1 Loss 324 Analog In2 Loss 327 Analog Outputs Anlg Out Config 340 Analog Out Sel 342 Anlg Out Setpt 377 Anlg Out Absolut 341 Analog Out Hi 343 Analog Outi Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Dig Out Setpt 379 Digital Out Sel 380 Digital Ou Sel 384 Dig Outi Level 381 Dig Out2 Level 385 Dig Outi OnTime 382 Dig Out2 OnTime 386 Dig Outi OffTime 383 Dig Out2 OffTime 387 These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 2 or 3 Programming and Parameters 3 11 Monitor File File A lt E Oo No Parameter Name and Description Values 001 Output Freq Default Read Only Output frequency present at T1 T2 amp T3 Min Max Maximum Freq U V amp W Units 0 1 Hz 002 Commanded Freq Default Read Only Value of the active frequency command Min Max Maximum Speed Units 0 1 Hz 003 Output Current Default Read Only EA The total output current present at T1 T2 Min Max 0 0 Drive Rated Amps x 2 E amp T3 U V amp W Units 0 1 Amps 0 01 Amps MaE 004 Torque Current Default Read Only EA The amount of current that is in phase Min Max Drive Rating x 2 2 K with the fundamental voltage component Units 0 1 Amps 0 01 Amps Baal 005 Flux Cu
46. In Select 117 Trim Hi 119 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip RPM Meter 123 Slip Comp Gain 122 Process PI PI Configuration 124 Pl Integral Time 129 PI Status 134 PI Control 125 PI Prop Gain 130 PI Ref Meter 135 PI Reference Sel 126 PI Lower Limit 131 PI Fdback Meter 136 PI Setpoint 127 PI Upper Limit 132 PI Error Meter 137 PI Feedback Sel 128 PI Preload 133 PI Output Meter 138 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Drive OL Mode 150 Current Lmt Val 148 PWM Frequency 151 Current Lmt Gain 149 Stop Brake Stop Mode A 155 DC Brake Level 158 Bus Reg Mode A 161 Modes Stop Mode B 156 DC Brake Time 159 Bus Reg Mode B 162 DC Brake Lvl Sel 157 Bus Reg Gain 160 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Flying StartGain 170 Auto Rstrt Delay 175 Flying Start En 169 Auto Rstrt Tries 174 Power Loss Power Loss Mode 184 Power Loss Time 185 3 8 File Utility Inputs amp Outputs Programming and Parameters Group Direction Config Parameters Direction Mode 190 HIM Ref Config Save HIM Ref 192 Man Ref Preload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Save To User Set 199 Voltage Class 202 Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Load Frm Usr Set 198 Language 201 Diagnostics Drive Status 1 209 Dig Out
47. MOV and Line to Line Capacitors to Ground Figure 1 8 Common Mode Capacitors to Ground Removal Common Mode Capacitors Jumper See Table Frame Jumper Removes A N A B JP6 JP5 Common Mode Capacitors to Ground C and D JP3B JP3A Common Mode Capacitors to Ground E JP3 JP4 Common Mode Capacitors to Ground 1 12 Installation Wiring UO Wiring Important points to remember about I O wiring e Use copper wire only Wire gauge requirements and recommendations are based on 75 degree C Do not reduce wire gauge when using higher temperature wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise driving it from a voltage source could cause component damage Verify ATTENTION Configuring an analog input for 0 20mA operation and La proper configuration prior to applying input signals when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage exists Signal and Control Wire Type
48. Memory and Power Loss Mode is set to Coast e DC bus voltage is 6 82 of DC Bus Memory and Power Loss Mode is set to Decel Power Loss Time Sets the time that the drive will remain in power loss mode before a fault is issued Values Default Options Default Min Max Units 0 Coast 0 Coast 1 Decel 2 Continue EEE 0 5 Secs 0 0 60 0 Secs 0 1 Secs E co Related bech CO lon Programming and Parameters 3 29 Utility File File E 3 ae S E amp No Parameter Name and Description Values 190 Direction Mode Default 0 Unipolar 320 2 Selects the method for changing drive Options 0 Unipolar SC 8 direction 1 Bipolar 361 5 Mode Direction Change AER thru 8 Unipolar Drive Logic 366 a Bipolar Sign of Reference Reverse Dis Not Changable 192 Save HIM Ref Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up S S Y ei E XJ XJ XJ XIX XJ XXX x x x 1 x 1 Save at Power Down 151413 12111 10 9 8 7 5 413 2 1 0 0 Do Not Save g Nibble4 Nibble3 Nibble2 Nibblet X Reserved Bit Factory Default Bit Values gt E MG AutoMan Cnfg a GS v i 7 SI G x x x x x x
49. O Terminal Signal amp control 1 5mm 0 05mm 0 55 N m Block connections 16 AWG 30 ANG 4 9 Ib in II Maximum minimum that the terminal block will accept these are not recommendations o Table 1 G Wire Routing Recommendations No Description 2 Suggested entry for communication wiring Suggested entry for UO and control wiring Figure 1 10 1 0 Terminal Positions Bao00200000000 ha EA WW OOGOOOOGOOGO A ND AAAI AAA 1 14 Installation Wiring Table 1 H I O Terminal Designations Standard and Enhanced Control Aan O SS ER No Signal amp 2 Description SS 1 Digital In 1 Stop CF 11 2 mA 24V DC 361 Ers Clear 19 2V minimum on state 366 2 Digital In 2 Start 3 2V maximum off state 3 Digital ing Auto Man Wee only 24V DC not suitable for 115V 4 Digital In 4 Speed Sel 1 inputs can be wired as sink or source 5 Digital In 5 Speed Sel 2 6 Digital In 6 Speed Sel 3 7 24V Common Drive supplied power for Digital In1 6 inputs 8 Digital In Common ie See examples on page 1 17 150mA maximum load 9 424V DC 10 10V Pot Reference 2 k ohm minimum load 11 Digital Out 1 MO MOT Fault Max Resistive Load Max Inductive Load 380 250V AC 30V DC 250V AC 30V DC 387 12 Digital Out 1 Common 50 VA 60 Watts 25 VA 30 Watts Minimum
50. Power Loss 38 Phase U to Grnd 80 AutoTune Aborted 4 UnderVoltage 39 Phase V to Grnd 81 85 Port 1 5 DPI Loss 5 OverVoltage 40 Phase W to Grnd 100 Parameter Chksum 7 Motor Overload 41 Phase UV Short 101 UserSet1 Chksum 8 Heatsink OvrTemp 42 Phase UW Short 102 UserSet2 Chksum 9 Trnsistr OvrTemp 43 Phase VW Short 103 UserSet3 Chksum 12 HW OverCurrent 48 Params Defaulted 104 Pwr Brd Chksum1 16 Motor Thermistor 63 Shear Pin 105 Pwr Brd Chksum2 24 Decel Inhibit 64 Drive Overload 106 Incompat MCB PB 25 OverSpeed Limit 71 75 Port 1 5 Adapter 107 Replaced MCB PB 29 Analog In Loss 77 IR Volts Range 108 Anlg Cal Chksum 33 Auto Rstrt Tries 78 FluxAmpsRef Rang 111 Enable Hardware 1 Fault numbers not listed are reserved for future use Clearing Alarms Alarms are automatically cleared when the condition that caused the alarm is no longer present Alarm Descriptions Table AC Alarm Descriptions and Actions o Alarm Description Analog In Loss An analog input is configured for Alarm on signal loss and signal loss has occurred Bipolar Conflict Parameter 190 Direction Mode is set to Bipolar or Reverse Dis and one or more of the following digital input functions is configured Fwd Reverse Run Forward Run Reverse Jog Forward or Jog Reverse Decel Inhibit Drive is being inhibited from decelerating 4 8 Troubleshooting Alarm Dig In Confli
51. Units 0 0001 Hr Fault 4 Time Ss 3 The time between initial drive power up and the occurrence of the associated trip fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to the most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred after most recent power up Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm R X X X X D 1 1 Enabled 15 14 13 12 11 10 0 0 Disabled T Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Factory Default Bit Values Enhanced Control Option Only Related INO gt gt ND LE CO IN rs CO IN 167 Io 242 File H COMMUNICATION File H Group Comm Control Programming and Parameters Communication File File H 271 272 273 Parameter Name and Description Values DPI Data Rate Default 0 125 kbps Sets the baud rate for attached drive Options 0 125 kbps peripherals When changing this value the 1 600 kbps drive must be reset for the change to take affect Drive Logic Rslt Read Only The final logic command resulting from the combination of all DPI and discrete inputs This parameter has the same structure as the product specific logi
52. With the input open the speed command returns to the PLC Auto Manual Notes 1 Manual control is exclusive If a HIM or Terminal Block takes manual control no other device can take manual control until the controlling device releases manual control 2 Ifa HIM has manual control and power is removed from the drive the drive will return to Auto mode when power is reapplied 1 20 Installation Wiring EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User and Reference Manuals CE Declarations of Conformity are available online at http Avww ab com certification ce docs Low Voltage Directive 73 23 EEC e ENS50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible
53. at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket Installation Wiring 1 7 Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known Table 1 4 Recommended Shielded Wire Location Rating Type Description Standard 600V 90 C 194 F e Four tinned copper conductors with XLPE insulation Option 1 XHHW2 RHW 2 e Copper braid aluminum foil combination shield and tinned Ge Rote copper drain wire Belden 29501 29507 VG Jacket or equivalent Standard Tray rated 600V 90 C e Three tinned copper conductors with XLPE insulation Option 2 194 F RHH RHW 2 le 5 mil single helical copper tape 25 overlap min with three Anixter OLF 7xxxxx or bare copper grounds in contact with shield equivalent e PV
54. impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer Installation Wiring or reactor The impedance can be calculated using the information supplied in either the PowerFlex Reference Manual or the technical document on Wiring and Grounding Guidelines publication DRIVES INO01A EN P General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently and directly to this point bar Figure 1 1 Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD The Shield terminal see Figure 1 2 on page 1 8
55. of excess current Load compatible version files into drive In Re enter motor nameplate data An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA 1 Verify that thermistor is connected 2 Motor is overheated Reduce load Remove excessive load or overhauling conditions or increase Overspeed Limit Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option Fault Parameter Chksum Params Defaulted Phase U to Grnd Phase V to Grnd Phase W to Grnd Phase UV Short Phase VW Short Phase UW Short Port 1 5 DPI Loss Port 1 5 Adapter Power Loss Pwr Brd Chksum1 Pwr Brd Chksum2 Replaced MCB PB Shear Pin No 100 71 76 104 Type SC Description The checksum read from the board does not match the checksum calculated The drive was commanded to write default values to EEPROM A phase to ground fault has been detected between the drive and motor in this phase Excessive current has been detected between these two output terminals DPI port stopped communicating A SCANport device was connected to a drive operating DPI devices at 500k baud The communications card has a fault DC bus voltage remained below 85 of nominal for longer than Power Loss Time Enable Di
56. parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters allow a selection from 2 or more items The LCD HIM will display a text message for each item The LED HIM will display a number for each item e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual 3 2 Programming and Parameters 0000 File Group Parameter Name amp Description Load Frm Uer Set Loads a previously saved set of parameter values from a selected user Values Default Options Ready Ready User Set 1 CO CO Drive User Set 2 User Set 3 set location in drive nonvolatile memory to active drive memory Dig In Status UT XJ XJ XJ XJ XJ XJ XXX 15 14 13 12 11 10 9 8 7 Status of the digital inputs Nibble 4 Nibble 3 Bit EG SV Boost Filter Sets the amount of filtering used to boost voltage during Sensorless Vector operation 21 D 1 Input Present 0 Input Not Present x Reserved Diagnostics 1059 Default 500 Min Max 0 32767 Units 1 e ZS
57. x x x x x x x 1 x 1 1 Save at Power Down 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O DoNotSave eme nines we Nbblet Reserved gt Bit Factory Default Bit Values 193 BATAC Man Ref Preload Default 0 Disabled Enables disables a feature to Options 0 Disabled automatically load the present Auto 1 Enabled frequency reference value into the HIM when Manual is selected Allows smooth speed transition from Auto to Manual 194 Save MOP Ref Enables disables the feature that saves the present MOP frequency reference at power down or at stop Y Lei oh ei x x x x x x x x x x x x x x 0 0 1 Save at Power Down 151413 12 1110 9 8 7 6 5 413 2 1 0 0 Do Not Save g Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Factory Default Bit Values 195 MOP Rate Default 1 0 Hz s Sets rate of change of the MOP reference Min Max 0 2 Maximum Freq in response to a digital input Units 0 1 Hz s 3 30 File E Group Drive Memory Programming and Parameters No 196 197 200 201 202 203 Parameter Name and Description Param Access Lvl Selects the parameter display level Basic Reduced param set Advanced Full param set Reset To Defalts Resets all parameter values except parameters 196 201 amp 202 to defaults Option 1 resets drive to factory settings Optio
58. 1 Data 3 35 Testpoint 1 Sel 3 35 Testpoint Codes and Functions 4 10 Three Wire Control 1 16 Torq Attributes Group 3 14 Torque Current 3 11 Torque Perf Mode 3 14 Index 11 Trim Setpoint 3 19 Trim Hi 3 20 Trim In Select 3 19 Trim Lo 3 20 Trim Out Select 3 20 Trnsistr OvrTemp Fault 4 6 Troubleshooting 4 3 Two Wire Control 1 16 U Unbalanced Ungrounded Supply 1 3 UnderVoltage Alarm 4 9 Fault 4 6 RS Distribution Systems Unshielded Power Cables 1 6 UserSet Chksum Fault 4 6 Utility File 3 29 V VHz Neg Slope Alarm 4 9 Viewing and Changing Parameters B 5 Viewing Changed Parameters B 2 Voltage Class 3 30 Volts per Hertz Group 3 16 W Web Sites see WWW World Wide Web Wiring 1 1 Cable Entry Plate Removal 1 8 I O 1 12 I O Examples 1 16 Power 1 5 Signal 1 12 WWW World Wide Web P 2 Index 12 o www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia P
59. 118 9 4 68 I d t R N ES LE j N r 235 6 0 20 14 0 24 r dt 87 1 8 43 Supplemental Drive Information A 13 Output Devices For information on output devices such as output contactors cable terminators and output reactors refer to the PowerFlex Reference Manual Drive Fuse amp Circuit Breaker Ratings The tables on the following pages provide drive ratings including continuous I minute and 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended sizes based on 40 degree C and the U S N E C Other country state or local codes may require different ratings Fusing If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen e EC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts I amp 2 type gG or equivalent should be used e UL UL Class CC T RK1 or J must be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M Self Protecting Motor Starters If one of these is chosen as the desired protection method the following requirements apply e EC and UL Both ty
60. 2 Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 Parameter number whose value will be written to a communications device data table Data Out B1 Link B Word 1 Data Out B2 Link B Word 2 Data Out C1 Link C Word 1 Data Out C2 Link C Word 2 Data Out D1 Link D Word 1 Data Out D2 Link D Word 2 HighRes Ref Used as a high resolution 32 bit reference with Datalinks Maximum Freq or Maximum Speed 2147418112 Values See Stop Owner Default 0 0 Disabled Min Max 0 387 0 545 Ba Units 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 Link A Word 1 See Data In A1 Default 0 0 Disabled Min Max 0 387 0 545 Ba Units 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 Default 0 Min Max 2147483647 Units 1 I gt E Io I gt IO CO kuch ae OD ae CO ND rd ID ND CO Co Programming and Parameters 3 41 Inputs amp Outputs File File J Do ao e S iL Parameter Name and Description Values 320 Anlg In Config 322 Selects the mode for the analog inputs 325 323 GWAN 326 SS QS XXX XX XXX x XXX IX x 0 0 1 Current 151413 12 11 10 9 8 7 6 5 413 2 1 0 0 Volta
61. 25 Jog Owner 290 Masks amp Owners 3 39 DC Brk Lvl Sel 157 Stop Brake Modes 3 25 Jog Speed 100 Discrete Speeds 3 19 DC Bus Memory 13 Metering 3 12 Jog Speed 1 100 Discrete Speeds 3 19 DC Bus Voltage 12 Metering 3 11 Jog Speed 2 108 Discrete Speeds 3 19 Decel Mask 282 Masks amp Owners 3 38 Language 201 Drive Memory _ 3 30 Decel Owner 294 Masks amp Owners 3 39 Last Stop Source 215 Diagnostics 3 33 Decel Time X 142 143 Ramp Rates 3 23 Load Frm Usr Set 198 Drive Memory 3 30 Dig In Status 216 Diagnostics 3 33 Local Mask 285 Masks amp Owners 3 39 Dig Out Setpt 379 Digital Outputs 3 45 Local Owner 297 Masks amp Owners 3 40 Dig Out Status 217 Diagnostics 3 33 Logic Mask 276 Masks amp Owners 3 38 Dig OutX Level 381 385 Digital Outputs 3 45 Man Ref Preload 193 HIM Ref Config _ 3 29 Dig OutX OffTime 383 387 Digital Outputs 3 46 Maximum Freq 55 Torq Attributes 3 14 Dig OutX OnTime 382 386 Digital Outputs 3 46 Maximum Speed 82 Spd Mode amp Limits 3 17 Digital InX Sel 361 366 Digital Inputs 3 44 Maximum Voltage 54 Torq Attributes 3 14 Digital OutX Sel 380 384 Digital Outputs 3 45 Minimum Speed 81 Spd Mode amp Limits 3 16 Direction Mask 279 Masks amp Owners 3 38 MOP Frequency 11 Metering 3 11 3 48 Programming and Parameters
62. 30V connected motor with a 460V drive the following adjustment must be made to Stability Gain using DriveExplorer software and a personal computer Motor Nameplate Voltage Drive Rated Voltage pee Any adjustment made to Stability Gain must be manually restored if the drive is reset to defaults or is replaced If unstable currents are still present after making the adjustment contact the factory for assistance ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault however it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see paramete
63. 36 Programming and Parameters Parameter Name and Description Values Alarm 1 Fault Read Only Captures and displays Drive Alarm 1 at the time of the last fault ed Ad BI 9 Ya KY LISS ESSEN SVV RISIGGS MA SE EE S LISS 1 SRYSRYS S xIx Xx X101x1010101x 010101010 0 1 Condition True 151413 12 1110 9 817 6 5 4 3 2 1 0 O Condition False T Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Enhanced Control Option Only Alarm 2 Fault Read Only Captures and displays Drive Alarm 2 at the time of the last fault x 0 0 x x 0 1 Condition True D 14 13 12 11 10 0 Condition False Nibble4 Nibble3 Nibble2 Nibblet X Reserved Bit Enhanced Control Option Only Testpoint 1 Sel Default 499 Testpoint 2 Sel Min Max 0 999 Selects the function whose value is 0 65535 ec displayed value in Testpoint x Data Units 1 These are internal values that are not accessible through parameters See Testpoint Codes and Functions on page 4 10 for a listing of available codes and functions Testpoint 1 Data Default Read Only Testpoint 2 Data Min Max 0 65535 The present value of the function selected 2147483647 BGG in Testpoint x Sel Units 1 Fault Config 1 Enables disables annunciation of the listed faults 9 e gt e Ry REN 188 By SS QS B S iy S
64. 807 amp Waung dmo Indul ZH09 A07a JueUND yndjng mu ZHOS ADOr 1ang dno ndul ZHO9 ADSP Waung JN INQ ndul ZHO9 A009 amp Wen dyno Se e Kam Ge YS d UNON ES 5 ZL XY d L VININ 99 dI YUISE H d L YWAN OZ dl 100 JUNO abuela d KO GAS E e Ur Sd L VINN 99 dl uno eued 9 SHEIS IND ru YM S SEAL IV 1 sg YAN OG dl UNO au y msopuJ p09 VIN N t 40 S8YSU S Aluo OW A009 VN sawe 3 8 A O WIH a97 luo Bod S OWAH S87SH H reuondo sawe g 8 Y NIH G07 Bopeuy t Ol H Daa JON N WIH A97 OWewnN WI DV A009 3 dean 3 p1epuejs sowel4 3 3 a O WIH a97 81 1G z OW Mt a Neue a 1euogdo sawe g gY WIH G37 PID L DV A0 9 xe09 JeNIONUOD 9 ov A009 Burpnaxa Ce Y NIH Juerg 0 amp OW Are g DES Spo DO po ampon asepa spe ud aeon 3p05 SOL A BUON OV OG Ave PADUEYUF 09 TAATNBIGIM ES Jenue ON N GUON GUON peoueyUy 09 Je9 elgm 9P09 JenueN ysiueds S SUON SUON pJEPUEIS NN ON N jenueyy asenbnuod d soeqpsd OMAS PJ sapod E A enuen ysu y OZ Vo TOWS SOY span span dI spe SAA p03 yoeqpee4 O B 04U0O oe wwog Sep uolssiw3 Jogsen Neag 1991 Selg ypy UONEUeUnoog WIH ensopuaf uey Bugey abeyon ang N N N N A LA Y L Y ig 8 wW P 6 Overview Notes Chapter 1 Installation Wiring This chapter provides information on mounting and wiring the PowerFlex 70 Drive For information on See page For information on See page Opening the Co
65. Based on Motor NP RPM 0 0 1200 0 RPM 0 1 RPM 40 0 1 0 100 0 0 1 Read Only 0 0 300 0 RPM 300 0 RPM 0 1 RPM I gt ND Si I i I gt gt I gt GES OC n IND ND IND CO IS 00 CH IND ery ik nN NO I gt GES Io SE nN IND ND Programming and Parameters 3 21 Kal EI amp DA Parameter Name and Description Important Parameters in the Process PI Group are used to enable and tune the PI Loop To allow the PI Loop to control drive operation parameter 080 must be set to 2 Process PI 124 PI Configuration 124 en Sets configuration of the PI regulator thru SEH x x x x x x x x 1 Enabled 15 14 13 12111 10 9 8 0 Disabled if Nibble 4 Nibble 3 x Reserved Bit Factory Default Bit Values Enhanced Control Option Only 125 PI Control 080 Controls the PI regulator i E ic gt NZ 5 ENG RRS x x x x x x x x x x x x x 0 0 0 1 Enabled CO 15 1413 12 1110 9 817 6 5 4 3 2 1 0 0 Disabled ei T Nibble 4 Nibble3 Nibble2 Nibblet Reserved E Bit a Factory Default Bit Values 126 PI Reference Sel Default 0 PI Setpoint 124 Selects the source of the Pl reference Options 0 PI Setpoint ie 1 Analog In 1 Ce 1 Enhanced Control Drives Only 2 Analog In 2 3 8 Re
66. Boost Run Output Voltage Boost 0 Minimum Break Motor NP Hz Maximum Output Maximum Speed Frequency Speed Frequency Frequency Frequency Limit Note 1 The lower limit on this range can be 0 depending on the value of Speed Adder Application Notes C 9 Process PI for Standard Control The internal PI function of the PowerFlex 70 provides closed loop process control with proportional and integral control action The function is designed for use in applications that require simple control of a process without external control devices The PI function allows the microprocessor of the drive to follow a single process control loop The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive The algorithm will then adjust the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint It can operate as trim mode by summing the PI loop output with a master speed reference Slip Comp Slip Adder XS gt Open Linear Ramp Loop Spd Ref Lech amp S Curve gt Spd Cmd Process iy P PI Ref gt H eO Process PI Controller PIFbk gt PI Enabled Speed Control Or it can operate as control mode by supplying the entire speed reference This method is identified as exclusive mode
67. C jacket Class I amp II Tray rated 600V 90 C e Three bare copper conductors with XLPE insulation and Division amp II 194 F RHH RHW 2 impervious corrugated continuously welded aluminum armor Anixter 7V 7xxxx 3G e Black sunlight resistant PVC jacket overall or equivalent e Three copper grounds on 10 AWG and smaller EMC Compliance Refer to EMC Instructions on page 1 20 for details Cable Trays and Conduit If cable trays or large conduits are to be used refer to guidelines presented in the PowerFlex Reference Manual ATTENTION To avoid a possible shock hazard caused by induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled motor leads Motor Cable Lengths Typically motor lead lengths less than 30 meters approximately 100 feet are acceptable However if your application dictates longer lengths refer to the PowerFlex Reference Manual for details 1 8 Installation Wiring Power Terminal Block Figure 1 2 Typical Power Terminal Block Location B Frame Shown IP 20 NEMA Type 1 E ODE 00 ha EN VIE IP 66 See Type 4X 12 Io o U 1 T
68. Current Lmt Val 3 24 D Data In 3 40 Data Links Group 3 40 Data Out 3 40 Data Diagnostic B 4 Data Saving B 4 DB Resistor Type 3 26 DB While Stopped 3 24 DC Brake Level 3 25 DC Brake Time 3 25 DC Brk Levl Sel 3 25 DC Bus Memory 3 12 DC Bus Voltage 3 11 DC Bus Measuring Voltage 1 9 Decel Inhibit Alarm 4 7 Decel Inhibit Fault 4 3 Decel Mask 3 38 Decel Owner 3 39 Decel Time x 3 23 Diagnostic Data Viewing B 4 Diagnostics Group 3 31 Dig In Conflict Alarm 4 8 Dig In Status 3 33 Dig Out Setpt 3 45 Dig Out Status 3 33 Dig Out1 Level 3 45 Dig Out OffTime 3 46 Dig Out OnTime 3 46 Digital In1 Sel 3 44 Digital Inputs Group 3 44 Digital Out1 Sel 3 45 Digital Outputs Group 3 45 Dimensions Minimum Clearances 1 2 Mounting 1 2 A 6 Direction Config Group 3 29 Direction Mask 3 38 Direction Mode 3 29 Direction Owner 3 39 Discharging Bus Capacitors P 3 Discrete Speeds Group 3 19 Distribution Systems 1 3 DPI Data Rate 3 37 DPI Port Locations B 1 DPI Port Select 3 38 DPI Port Value 3 38 DPI Ref Select 3 38 Drive Alarm 1 3 31 Drive Checksum 3 30 Drive Data Group 3 12 Drive Frame Size P 3 Drive Grounding 1 4 Drive Logic Rslt 3 37 Drive Memory Group 3 30 Drive OL Count 3 33 Drive OL Level Alarm 4 8 Drive OL Mode 3 24 Drive Overload Fault 4 4 Drive Ramp Rslt 3 37 Drive Ratings A 1 A 13 Drive Ref Rslt 3 37 Drive Status 1 3 31 Drive Temp 3 33 DriveExplorer 3 1 DriveToo
69. DC Load 13 Digital Out 1 N C Fault 10 pA 10 mV DC 14 Analog In 1 Volts 2 Non isolated 0 to 10V 10 bit 100k ohm input 320 15 Analog In 1 Volts Voltage impedance 327 16 Analog In 1 Current Reads Non isolated 4 20mA 10 bit 100 ohm input value at 14 3 17 Analog In 1 Current 3 45 impedance 18 Analog In 2 Volts H Isolated bipolar differential 0 to 10V unipolar 10 19 Analog In 2 Volts Voltage bit or 10V bipolar 10 bit amp sign 100k ohm input Reads impedance 20 Analog In 2 Current value at 18 Isolated 4 20mA 10 bit amp sign 100 ohm input 21 Analog In 2 Current 19 impedance 22 10V Pot Common 0 to 10V 10 bit 10k ohm 2k ohm minimum load 340 Analog Out Volts Output 0to 20mA 10 bit 400 ohm maximum oa Di 344 Analog Out Current Freq Referenced to chassis ground 23 ME g Sg SE if internal 10V supply terminal 10 is 24 Digital Out 2 N O Bu See description at Nos 11 13 380 25 Digital Out 2 Common 387 26 Digital Out2 N C NOT Run Contacts shown in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed These inputs outputs are dependent on a number of parameters See
70. Decel Rate 00 No Command 01 Use Decel Time 1 10 Use Decel Time 2 11 Use Present Time X X X Reference 000 No Command Select 001 Ref 1 Ref A Select 010 Ref 2 Ref B Select 011 Ref 3 Preset 3 100 Ref 4 Preset 4 101 Ref 5 Preset 5 110 Ref 6 Preset 6 111 Ref 7 Preset 7 x MOP 0 Not Decrement Decrement 1 Decrement DI AO Not Stop condition logic 0 must first be present before a 1 Start condition will start the drive The Start command acts as a momentary Start command A 1 will start the drive but returning to O will not stop the drive HI This Start will not function if a digital input parameters 361 366 is programmed for 2 Wire Control option 7 8 or 9 HI This Reference Select will not function if a digital input parameters 361 366 is programmed for Speed Sel 1 2 or 3 option 15 16 or 17 Note that Reference Selection is Exclusive Ownership see Reference Owner on page 3 39 Supplemental Drive Information Figure A 2 Logic Status Word Logic Bits 15114113 12111110191817 61514 3 2 1 Status Ready x lt Description 0 Not Ready 1 Ready A 5 x Active 0 Not Active 1 Active X Command Direction 0 Reverse 1 Forward D Actual Direction 0 Reverse 1 Forward D Accel 0 Not Accelerating 1 Accel
71. Direction Config Direction Mode 190 HIM Ref Config Save HIM Ref 192 Man Ref Preload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Save To User Set 199 Voltage Class 202 Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Load Frm Usr Set 198 Language 201 Diagnostics Drive Status 1 209 Dig Out Status 217 Status 2 Fault 228 Drive Status 2 210 Drive Temp 218 Alarm 1 Fault 229 Drive Alarm 1 211 Drive OL Count 219 Alarm 2 Fault 230 Drive Alarm 2 212 Motor OL Count 220 Testpoint 1 Sel 234 Speed Ref Source 213 Fault Frequency 224 Testpoint 1 Data 235 Start Inhibits 214 Fault Amps 225 Testpoint 2 Sel 236 Last Stop Source 215 Fault Bus Volts 226 Testpoint 2 Data 237 Dig In Status 216 Status 1 Fault 227 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 4 Code 243 249 Fault Clear 240 Power Up Marker 242 Fault 1 4 Time 244 250 Alarms Alarm Config1 259 Comm Control DPI Data Rate 270 Drive Ref Hat 272 DPI Port Select 274 Drive Logic Rslt 271 Drive Ramp Rsit 273 DPI Port Value 275 DPI Ref Select 298 Masks amp Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Owners Start Mask 277 MOP Mask 284 Accel Owner 293 Jog Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290 Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 D2 300 307
72. ION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines wn 169 Flying Start En Debut 0 Disabled 170 Enables disables the function which Options 0 Disabled S reconnects to a spinning motor at actual 1 Enabled E RPM when a start command is issued 170 Flying StartGain Default 4000 169 Sets the response of the flying start Min Max 20 32767 function Units 1 174 Auto Rstrt Tries Default 0 1 Sets the maximum number of times the Min Max 0 9 drive attempts to reset a fault and restart Units 1 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 175 Auto Rstrt Delay Default 1 0 Secs 174 Sets the time between restart attempts Min Max 0 5 30 0 Secs when Auto Rstrt Tries is set to a value Units 0 1 Secs other than zero 3 28 Group Power Loss Programming and Parameters No 184 185 Parameter Name and Description Power Loss Mode Sets the reaction to a loss of input power Power loss is recognized when e DC bus voltage is 6 73 of DC Bus
73. Ino Io OD De IS Jo IO ICO Io IO B pe Gi Co gt rd ND SS Gs I n SA K i Es gt Ka I gt SA Ind I gt gt Co CO A Ka CO OD 3 46 gt i no E 2 a gt ke og Ra E gt a Group Ei 2 E 2 2 EI CO T 2 a Programming and Parameters No 382 386 383 387 Parameter Name and Description Dig Out1 OnTime Dig Out2 OnTime Sets the ON Delay time for the digital outputs This is the time between the occurrence of a condition and activation of the relay Dig Outi OffTime Dig Out2 OffTime Sets the OFF Delay time for the digital outputs This is the time between the disappearance of a condition and de activation of the relay Values Default Min Max Units Default Min Max Units 0 0 Secs 0 0 Secs 0 0 600 0 Secs 0 1 Secs 0 0 Secs 0 0 Secs 0 0 600 0 Secs 0 1 Secs Related amp OD Ka CO OD Programming and Parameters 3 47 Parameter Cross Reference by Name Parameter Name Number Group Page Parameter Name Number Group Page Accel Mask 281 Masks amp
74. Mode B 156 DC Brake Level 158 Bus Reg Mode B 162 d DC Brake Time 159 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Utility Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 File Faults Fault Config1 238 Inputs amp Analog Inputs Anlg In Config 320 Analog In1 Hi 322 Analog In2 Hi 325 Outputs Analog Int Lo 323 Analog In2 Lo 326 Ke Analog Outputs Analog Outi Sel 342 Analog Out Hi 343 Analog Out Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out Sel 380 Digital Out2 Sel 384 Dig Outi Level 381 Dig Out2 Level 385 3 6 Programming and Parameters Basic Parameter View Enhanced Control Parameter 196 Param Access Lvl set to option 0 Basic H File Group Parameters Monitor Metering Output Freq 001 eme Commanded Freq 002 Output Current 003 Torque Current 004 DC Bus Voltage 012 Ben Motor Control Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Com Motor NP FLA 042 Motor NP Power 045 Motor Poles 049 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Motor Cntl Sel 053 Maximum Voltage 054 Autotune 061 Maximum Freq 055 Fileg Speed Spd Mode amp Feed
75. NO Elapsed kWh Accumulated output energy of the drive Analog In1 Value Analog In2 Value Value of the signal at the analog inputs MG Ramped Speed The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc Speed Reference The value shown is the value prior to the accel decel ramp and any corrections supplied by slip comp PI etc Rated kW Drive power rating Rated Volts The drive input voltage class 208 240 400 etc Rated Amps The drive rated output current Control SW Ver Main Control Board software version Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Read Only 0 0 Drive Rating Based 0 1 VDC Read Only 0 0 429496729 5 kWh 0 1 VDC Read Only 0 000 20 000 mA 10 000V 0 001 mA 0 001 Volt Read Only 500 0 Hz 0 1 Hz Read Only 500 0 Hz 0 1 Hz Read Only 0 37 15 0 kW 0 00 300 00 kW HEGE 0 01 kW Read Only 208 600 Volt 0 0 6553 5 Volt 0 1 VAC Read Only 1 1 32 2 Amps 0 0 6553 5 Amps HEGE 0 1 Amps Read Only 0 000 65 256 0 0 65 535 0 001 Related e gt Programming and Parameters 3 13 Motor Control File File B
76. Owners 3 38 Direction Mode 190 Direction Config 3 29 Accel Owner 293 Masks amp Owners 3 39 Direction Owner 291 Masks amp Owners 3 39 Accel Time X 140 141 Ramp Rates 3 23 DPI Data Rate 270 Comm Contro 3 37 Alarm Config 1 259 Alarms 3 36 DPI Port Sel 274 Comm Control 3 38 Alarm X Fault 229 230 Diagnostics 3 35 DPI Port Value 275 Comm Control 3 38 Analog In X Hi 322 325 Analog Inputs 3 41 DPI Ref Select 298 Comm Control 3 38 Analog In X Lo 323 326 Analog Inputs 3 41 Drive Alarm X 211 212 Diagnostics 3 31 Analog In X Loss 324 327 Analog Inputs 3 41 Drive Checksum 203 Drive Memory 3 30 Analog Int Value 16 Metering 3 12 Drive Logic Rslt 271 Comm Contro 3 37 Analog In2 Value 17 Metering 3 12 Drive OL Count 219 Diagnostics 3 33 Analog Out Hi 343 Analog Outputs 3 43 Drive OL Mode 150 Load Limits 3 24 Analog Out Lo 344 Analog Outputs 3 43 Drive Ramp Bet 273 Comm Control 3 37 Analog Out Sel 342 Analog Outputs 3 42 Drive Ref Rslt 272 Comm Control 3 37 Anlg In Config 320 Analog Inputs 3 41 Drive Status X 209 210 Diagnostics 3 31 Anlg In Sqr Root 321 Analog Inputs 3 41 Drive Temp 218 Diagnostics 3 33 Anlg Out Absolut 341 Analog Outputs 3 42 Elapsed kWh 14 Metering 3 12 Anlg Out Config 340 Analog Outputs 3 42 Elapsed MWh 9 Metering 3 11 Anlg Out Setpt 377 Analog Outputs 3 43 Elapsed Run Time 10 Metering 3 11 Auto Rstrt Delay 175 Restart Modes 3 27 Fault X Code 243 249 Faults 3 36 Auto Rstrt Tries 174 Res
77. Ramped Speed 3 12 Rated Amps 3 12 Rated kW 3 12 Rated Volts 3 12 Reference Mask 3 38 Reference Owner 3 39 Reset Meters 3 30 Reset To Defalts 3 30 Rev Speed Limit 3 17 Run Boost 3 16 S Curve 3 23 Save HIM Ref 3 29 Save MOP Ref 3 29 Save To User Set 3 30 Shear Pin Time 3 24 Skip Freq Band 3 17 Skip Frequency x 3 17 Slip Comp Gain 3 20 Slip RPM FLA 3 20 Slip RPM Meter 3 20 Speed Mode 3 16 Speed Ref A Hi 3 18 Speed Ref A Lo 3 18 Speed Ref A Sel 3 18 Speed Ref B Hi 3 18 Speed Ref B Lo 3 18 Speed Ref B Sel 3 18 Speed Ref Source 3 32 Speed Reference 3 12 Start At PowerUp 3 27 Start Inhibits 3 32 Start Mask 3 38 Start Owner 3 39 Start Acc Boost 3 16 Status 1 Fault 3 34 Stop Mode 3 24 Stop Owner 3 39 SV Boost Filter 3 14 TB Man Ref Hi 3 19 TB Man Ref Lo 3 19 TB Man Ref Sel 3 18 Testpoint 1 Data 3 35 Testpoint 1 Sel 3 35 Torque Current 3 11 Torque Perf Mode 3 14 Trim Setpoint 3 19 Trim Hi 3 20 Trim In Select 3 19 Trim Lo 3 20 Trim Out Select 3 20 Voltage Class 3 30 Params Defaulted Fault 4 5 PE Ground 1 4 1 7 Phase Short Fault 4 5 Phase to Grnd Fault 4 5 PI Configuration 3 21 PI Control 3 21 PI Error Meter 3 23 PI Fdback Meter 3 22 PI Feedback Hi 3 23 PI Feedback Lo 3 23 PI Feedback Sel 3 22 PI Integral Time 3 22 PI Lower Limit 3 22 PI Output Meter 3 23 PI Preload 3 22 PI Prop Gain 3 22 PI Ref Meter 3 22 PI Reference Hi 3 23 PI Refer
78. Rstrt Tries 3 27 Auto Rstrt Tries Fault 4 3 Auto Manual Control 1 19 Modes 1 18 AutoMan Cnfg 3 29 Autotune 3 15 AutoTune Aborted Fault 4 3 Auxiliary Input Fault 4 3 B Basic Parameter View 3 3 3 5 Before Applying Power 2 1 Bipolar Conflict Alarm 4 7 Bottom Plate Removal 1 8 Break Frequency 3 16 Break Voltage 3 16 Index 3 Bus Capacitors Discharging P 3 Bus Reg Gain 3 25 Bus Reg Kd 3 26 Bus Reg Ki 3 25 Bus Reg Kp 3 26 Bus Reg Mode 3 26 Bus Voltage Measuring 1 9 C Cable Entry Plate Removal 1 8 Cable Length Motor 1 7 Signal 1 12 Cable Trays 1 7 Cables Power Armored 1 7 Insulation 1 6 Separation 1 6 Shielded 1 6 1 7 Type 1 6 Unshielded 1 6 Capacitors Discharging P 3 Catalog Number Explanation P 5 CE Conformity 1 20 Checklist Start Up 2 1 Circuit Breakers Input 1 5 Ratings A 1 A 13 Clearing Alarms 4 7 Faults 4 3 Comm Control Group 3 37 Command Freq 3 11 Common Mode Capacitors 1 10 Common Symptoms and Corrective Action 4 10 Communication File 3 37 Communications Logic Command Word A 4 Logic Status Word A 5 Programmable Controller Configurations A 3 Compensation 3 14 Conduit 1 7 Contactors Input 1 10 Control Options 3 3 Control SW Ver 3 12 Control 2 and 3 Wire 1 16 Control Auto Manual 1 19 Conventions Manual P 2 Cover Opening 1 1 Cross Reference Parameter 3 47 Current Lmt Gain 3 24 Current Lmt Sel 3 24
79. Run Select Source Param 380 384 Enable Input Shown in enabled state Standard Control Configure with parameter 366 Enhanced Control Configure with parameter 366 For dedicated hardware Enable Remove Enable Jumper see page 1 15 1 18 Installation Wiring Speed Reference Control Auto Speed Sources The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select digital inputs Auto Manual digital inputs or reference select bits of a command word The default source for a command reference all speed select inputs open or not programmed is the selection programmed in Speed Ref A Sel If any of the speed select inputs are closed the drive will use other parameters as the speed command source Manual Speed Sources The manual source for speed command to the drive is either the HIM requesting manual control see ALT Functions on page B 2 or the control terminal block analog input if a digital input is programmed to Auto Manual Changing Speed Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or A
80. Status 217 Status 2 Fault 228 Drive Status 2 210 Drive Temp 218 Alarm 1 Fault 229 Drive Alarm 1 211 Drive OL Count 219 Alarm 2 Fault 230 Drive Alarm 2 212 Motor OL Count 220 Testpoint 1 Sel 234 Speed Ref Source 213 Fault Frequency 224 Testpoint 1 Data 235 Start Inhibits 214 Fault Amps 225 Testpoint 2 Sel 236 Last Stop Source 215 Fault Bus Volts 226 Testpoint 2 Data 237 Dig In Status 216 Status 1 Fault 227 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 4 Code 243 249 Fault Clear 240 Power Up Marker 242 Fault 1 4 Time 244 250 Alarms Alarm Config1 259 Comm Control DPI Data Rate 270 Drive Ref Rslt 272 Drive Logic Rslt 271 Drive Ramp Rslt 273 Masks amp Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Owners Start Mask 277 MOP Mask 284 Accel Owner 293 Jog Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290 Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 D2 300 307 Data Out A1 D2 310 317 Analog Inputs Anlg In Config 320 Analog In 1 Hi 322 Analog In 2 Hi 325 Anlg In Sqr Root 321 AnalogInilLo 323 Analogin2Lo 326 Anlg In 1 Loss 324 Anlg In 2 Loss 327 Analog Outputs Anlg Out Absolut 341 Analog Out Hi 343 Analog Out Gel 342 Analog Outi Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out Sel 380 Digital Out2 Sel 384 Dig Outi Level 381 Dig Out2 Level 385
81. Up Arrow or Down Arrow to scroll through the parameters that are in the file An n appears after a number if a parameter is a bit parameter that is divided into nibbles Press Enter to view the value of a parameter or nibble Its value will be displayed If you do not want to edit the value press Esc to return to the parameter list Press Enter to enter edit mode The right digit will flash if it can be edited Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit or bit to bit The digit or bit that you can change will flash To change a sign in a signed value press Sel to move the cursor to the left most digit Then press the Up Arrow or Down Arrow to scroll to the desired sign Press Enter to save the value If you want to cancel a change press Esc The value will stop flashing to indicate that you are no longer in edit mode Press Esc to return to the parameter list Key s D Oo 09 Oo 9 Example Displays m LI w er ki IW LI Mo i P 7 LI via m tyv I L LO AS Appendix C Application Notes For information on See page For information on See page
82. XEW ae UMOYS SHUEY LI JOJOW JO SZ SI OZIS WNWIUIW DIN SN 104 UonoejOLd aaup salddns yey 9149p payed auf AY SI 8715 309p UONDAJOLd WNWIXEIN e Buiddu souesinu ynouym UONDSJOId wnwxew Salddns yey 3949p Dog au AU SI 8715 394p UONDEJOLd WNLWIUIN e q OWE 0 SSBSJOUI J OWEJ Se PASII Soup PUB g OWEJ 0 BSeAJOU Y OWEJ SE PASI Soup SEINS0JDUA ZL Xy d L WAN 99 dl 404 PR E OOSZ NINO OPL ZO 384WOrl 2O 38d Worl 5c0 320 NOPL o 08 08 7 op S ve s zz so 02 St elo zem 2 029 384 WOPL 020 380 NOPL 020 320 WOPL og 09 09 02 ES oz el eil lee est ol elo 2103v07 g 910 384W0rl 910 380 NOPL 910 329 NOPL Di Ov Ov SL 02 Di gt ser if vor gel Sz or 9 mee S 010 384 WOrl 010 380 WNOrL 010 320 NOPL SL SE SE OL 02 ol sell ee 6 s zz s sz Of odeavor 019 384NOPL 019 380 NOPL 010 329 NOPL Di oz oz OL al oL a6 zol rof eil oul ef gla ragavoz 2 S e9g 380 WNOrL e 98 320 NOPL L SL SL 9 8 9 69 er 6el sr ml 2 Cal 6deavor fan Ova 38a Worl Opg 320 NOPL L SI OL D 9 vy sy ge ze ve el eil alv Zdzavoe S Sza 38a Worl Szg 320 NOPL D 9 9 97 zl zit zi erl sco vi Zdtavoe g 918 329 NOPL SL SE El rt ril eol el leen sofy 6doavoz ES I 3V HOA 009 a 2 e S2quny DO ajqejreny XEN OGN gy XEN gy YN fo XEN gun 988 uw L 1400 vy sduy GH ON f JequinN N 9 2puey yuading ajqeysnipy Uu JEHEIS 10701 WOHL 10199 04d 1342919 asn4 Aejaq asn4 Aejaq sd
83. a condition that stops the drive There are three fault types Type Fault Description Auto Reset Run When this type of fault occurs and Auto Rstrt Tries see page 3 27 is set to a value greater than O a user configurable timer Auto Rstrt Delay see page 3 27 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description User Configurable These alarms can be enabled or disabled through Alarm Config 1 on page 3 36 2 Non Configurable These alarms are always enabled 4 2 Troubleshooting Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the LEDs and or the HIM if present LED Indications See page 2 2 for information on LED status indicators HIM Indication The LCD and LED HIMs also provide visual notification of a fault or alarm condition Condi
84. abled as soon as the drive goes into run PI Enabled PI Output Spd Cmd PI Pre load Value 0 PI Pre load Value gt 0 PI Enabled PI Output Normalized SORT Feedback o 4000 750 500 250 00 250 500 750 1000 Normalized Feedback Spd Cmd Pre load to Command Speed Application Notes C 11 Talus Enabled Spd Ref y tA PI Kp PI ExcessErr PI Neg Limit Wes PIXS Error PI Pos Limit z Tear PI Ref Sel bC PI Ref gt H ES IG i I 7 rel PI Cmd gt _ Pl Enor gt X Z H gt Pi output gt Cem Cen RampCmd PIKi 0 Sa F PI Status LPA E E Hold N TH gt si Pm Spd Cmd d d 1 re PI Fbk Sel WO Exclusive Current Limit or Volt Limit Preload Value AT PI Config PI Config Exclusive ZeroClamp Spd Cmd d mak 2K PI Config bell Ramo Ly spd Ramp Gr WA PreloadCmd 3K Spd Cmd A AE lt i EAR
85. acific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation BrihistraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 20A UM0011 EN P June 2004 195301 P05 Supersedes November 2003 Copyright 2004 Rockwell Automation Inc All rights reserved Printed in USA
86. actor Default 1 00 042 Sets the operating level for the motor Min Max 0 20 2 00 220 overload Units 0 01 i Motor OL _ Operating FLA X Factor Level 049 Motor Poles Default 4 Defines the number of poles in the motor Min Max 2 40 Units 1 Pole 3 14 MOTOR CONTROL File B Torq Attributes Programming and Parameters Parameter Name and Description Values 053 BATA Torque Perf Mode Default 0 Sensrls Vect Sets the method of motor torque Options 0 Sensrls Vect production 1 SV Economize 2 Custom V Hz 3 Fan Pmp V Hz Motor Cntl Sel Default 0 Sensrls Vect Sets the method of motor control used in Options 0 Sensrls Vect the drive 1 SV Economize 2 Custom V Hz 3 Fan Pmp V Hz 054 Maximum Voltage Default Drive Rated Volts Sets the highest voltage the drive will Min Max Rated Volts x 0 25 Rated output Volts Units 0 1 VAC 055 Maximum Freq Default 110 0 or 130 0 Hz Sets the highest frequency the drive wll Min Max 5 0 400 0 Hz output 5 0 500 0 Hz Refer to parameter 083 Overspeed Limit Units 0 1 Hz 056 Compensation Enables disables correction options e GEL SRI KN SH NY SZS x x x x x x x x x x x x 1 1 1 1 Enabled 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 0 Disabled g Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Valu
87. al approximate default value Min Max Drive Rating Based Units 0 1 Amps 149 Current Lmt Gain Default 250 147 Sets the responsiveness of the current Min Max 0 5000 148 limit Units 1 3 150 Drive OL Mode Default 3 Both PWM 1st 219 g Selects the drive s response to increasing Options 0 Disabled drive temperature 1 Reduce CLim 2 Reduce PWM 3 Both PWM 1st 151 PWM Frequency Default 4 kHz Sets the carrier frequency for the PWM Min Max 2 10 kHz output Drive derating may occur at higher 2 12 kHz BEG carrier frequencies For derating Units 1 kHz information refer to the PowerFlex Reference Manual 189 Shear Pin Time Default 0 0 Secs Sets the time that the drive is at or above Min Max 0 0 30 0 Secs current limit before a fault occurs Zero Units 0 1 Secs 2 disables this feature 145 DB While Stopped Default 0 Disabled Enables disables dynamic brake Options 0 Disabled operation 1 Enabled Disabled DB will only operate when drive is running Enable DB operates whenever drive is energized 8 155 Stop Mode A Default 1 Ramp 157 2 156 Stop Mode B Default 0 Coast 158 2 Active stop mode Stop Mode A is active Options 0 Coast 159 unless Stop Mode B is selected by 1 Ramp i inputs 2 Ramp to Hold Ei 1 When using options 1 or 2 refer to the 3 DC Brake Attention statements at DC B
88. and Jog Start or Run programming may be missing Forward i Flashing Program Digital Inx Sel to resolve conflicts e 2 wire and 3 wire programming yellow status See page 3 44 may be conflicting light and Remove multiple selections for the same e Exclusive functions i e Digln CflctB function direction control may have indication on multiple inputs configured LCD HIM Install stop button to apply a signal at stop f terminal e Stop is factory default and is not Drive Status Drive does not Start from HIM Indication None Cause s Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control Troubleshooting 4 11 Corrective Action If 2 wire control is required no action is necessary If 3 wire control is required program Digital Inx Sel for correct inputs See page 3 44 Drive does not respond to changes in speed command Cause s Indication No value is coming from the source LCD HIM of the command Status Line indicates At Speed and output is 0 Hz Corrective Action 1 Ifthe source is an analog input check wiring and use a meter to check for presence of signal Check Commanded Freq for correct source Param 002 page 3 11 P Incorrect reference source has None been programmed Check Speed Ref Source for the source of the speed reference Param 213 page 3 32 Reprogram Speed Ref A Sel for correct source Param
89. and Motor Tests Speed Limits Speed Torque Start Stop l O Application Done Select Ramp Times Control Exit Configures Enter Motor NP Optimize Torque Set Min Max Configure Configure Configure Motor Control Data Stop Mode and Speed and Source Value Control Method for Specific Method Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Application Ramp Times Speed References Digital Inputs Qutputs and Analog Outputs 1 During Motor Tests the drive may modify some parameter values It may be necessary to review previously set values 2 4 Start Up Running S M A R T Start During a Start Up the majority of applications require changes to only a few parameters The LCD HIM on a PowerFlex 70 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S M A R T start routine Step 1 Press ALT and then Esc S M A R T The S M A R T start screen appears 2 View and change parameter values as desired For HIM information see Appendix B 3 Press Esc to exit the S M A R T start Key s Running an Assisted Start Up Example LCD Displays F gt Stopped Auto SMART List Digital In2 Sel Stop Mode A Minimum Speed
90. anded or Output Frequency Main Menu Diagnostics Stee Programming Monitoring Troubleshooting Device Select ALT Functions To use an ALT function press the ALT key release it then press the programming key associated with one of the following functions ALT Key and then Performs this function HIM Type SMART Displays the S M A R T screen LCD only Log In Out Log in to change parameter settings LED only Log out to protect parameter settings Change a password View Allows the selection of how parameters willbe LCD only viewed or detailed information about a parameter or component Device Select a connected adapter for editing LED only Lang Displays the language selection screen LCD only Auto Man Switches between Auto and Manual Modes LCD and LED Remove Allows HIM removal without causing a fault if the LCD and LED HIM is not the last controlling device and does not have Manual control of the drive Exp Allows value to be entered as an exponent LCD only Not available on PowerFlex 70 Param Allows entry of a parameter number for viewing LCD only editing Removing the HIM The HIM can be removed while the drive is powered Normally the drive issues a fault when the HIM is removed because it detects that a device is missing Important HIM removal is only permissible in Auto mode If the HIM is removed while in Manual mode or the HIM i
91. atus of the digital inputs x x x x x x x x x x 15 14 13 12 1110 9 8 7 6 7 Nibble 4 Nibble 3 Nib 1 Input Present 0 Input Not Present ble2 Nibble1 X Reserved Bit Dig Out Status Read Only Status of the digital outputs WV 737 KAN x x x x x x x x x x x x x x 0 0 1 Output Energized 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 0 Output De energized T Nibble 4 Nibble3 Nibble2 Nibble1 Reserved Bit Drive Temp Default Read Only Present operating temperature of the Min Max 100 degC drive power section 0 0 100 0 HEGE Units 1 0 degC 0 1 CC Drive OL Count Default Read Only Accumulated percentage of drive Min Max 0 0 100 0 overload Continuously operating the Units 0 1 drive over 100 of its rating will increase this value to 100 and cause a drive fault or foldback depending on the setting of Drive OL Mode 3 33 OD 3 34 File E Group Diagnostics Programming and Parameters No 220 224 225 226 227 228 Parameter Name and Description Values Motor OL Count Default Read Only Accumulated percentage of motor Min Max 0 0 100 0 overload Continuously operating the Units 0 1 motor over 100 of the motor overload setting will increase this value to 100 and cause a drive fault Fault Frequency Default Rea
92. aults Start Up Menu See Chapter 2 Preferences Menu Restore the drive to its factory default settings The HIM and drive have features that you can customize Option Drive Identity Description Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Select the display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Set the wait time for the User Display or enable disable it User Dspy Video Select Reverse or Normal video for the Frequency and User Display lines Reset User Dspy _ Return all the options for the User Display to factory default values Viewing and Editing Parameters HIM Overview B 5 The PowerFlex 70 drive is initially set to Basic Parameter View To view all parameters set parameter 196 Param Access Lvl to option 1 Advanced Parameter 196 is not affected by the Reset to Defaults function LCD HIM Step 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Parameter Press Enter FGP File appears on the top line and the first three files appear below it Press the Up Arrow or Down Arrow to scroll through the files Press Enter to select a file The groups in the file are displayed under it Repeat steps 3 and 4 to select a group and then a paramete
93. back Select 080 Minimum Speed 081 Command Limits Maximum Speed 082 Pt Speed Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References Speed Ref A H 091 Speed Ref BHi 094 TB Man Ref Hi 097 Speed Ref ALo 092 Speed Ref BLo 095 TB Man bei Lo 098 Fleg Discrete Jog Speed 1 100 Preset Speed 1 7 101 107 Jog Speed 2 108 Speeds Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Stop Mode A 155 DC Brake Lvl Gel 157 Bus Reg Mode A 161 Modes Stop Mode B 156 DC Brake Level 158 Bus RegModeB 162 DC Brake Time 159 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 Faults Fault Config 1 238 Alarms Alarm Config1 259 Inputs amp Analog Inputs Anlg In Config 320 Analog In 1 Hi 322 AnalogInilo 323 Outputs Analog In 2 Hi 325 AnalogIn2Lo 326 tn B Analog Outputs Analog Out Sel 342 Analog Out Hi 343 Analog Out Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out Sel 380 Dig Outi Level 381 Digital Ou Sel 384 Dig Out2 Level 385 File Monitor Mm ea Motor Control Hep Speed Command
94. c command received via DPI and is used in peer to peer communications VZASZS N SVINN A RAD EEG SSRI EN A OAY UAUA 6S RE RUSS Ce 011111111111110111 0101011111010 1 Condition True 151413 12 1110 9 8 7 6 5 413 2 1 0 O Condition False f Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Bits 14 13 12 Description 0 10 10 No Command Man Mode 0 10 11 Ref A Auto 0 11 0 RefB Auto 0 11 1 Preset 3 Auto 1 0 0 Preset 4 Auto 1 0 11 Preset 5 Auto 1 1 0 Preset 6 Auto 1 1 1 Preset 7 Auto Drive Ref Rslt Default Read Only Present frequency reference scaled as a Min Max 32767 DPI reference for peer to peer Units 1 communications The value shown is the value prior to the accel decel ramp and any corrections supplied by slip comp PI etc Drive Ramp Rsit Default Read Only Present frequency reference scaled as a Min Max 32767 DPI reference for peer to peer Units 1 communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc 3 37 3 38 COMMUNICATION File H Comm Control Masks amp Owners Programming and Parameters 274 275 Parameter Name and Description HGH DPI Port Select Default 0 Not Used Selects which port reference value will Options 0 Not Used appear in DPI Port Value
95. ctA Dig In ConflictB Dig In ConflictC Drive OL Level 1 Drive OL Level 2 Ki a E Q Q Q Description Digital input functions are in conf cause an alarm ict Combinations marked with a Jj will Acc2 Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd Rev Acc2 Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd Rev A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a ij and will cause an ala I m Start Stop CF Fwd Start Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Rev Stop CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Fwd Rev More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Speed Select 1 Speed Select 2 Speed Select 3 Run Forward Run Reverse Jog Forward Jog Reverse Run Stop Mode B Bus Regulation Mode B Acc2 Dec2 Accel 2 Decel 2 The calculated IGBT temperature requires a reduction in PWM frequency If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur The calculated IGBT temperature requires a reduction in Curr
96. d Only Captures and displays the output speed of Min Max 0 0 Maximum Freq the drive at the time of the last fault Units 0 1 Hz Fault Amps Default Read Only Captures and displays motor amps at the Min Max 0 0 Rated Amps x 2 time of the last fault Units 0 1 Amps Fault Bus Volts Default Read Only Captures and displays the DC bus voltage Min Max 0 0 Max Bus Volts of the drive at the time of the last fault Units 0 1 VDC Status 1 Fault Read Only Captures and displays Drive Status 1 bit pattern at the time of the last fault Gel LOLS SISYSYNS MAA WS G EE EE EE EE EE EE ee 0 01010 111111 011101010 11 111010 1 Condition True 15 14 13 12 11 10 9 8 7 6 5 413 2 1 0 O0 Condition False i Nibble4 Nibble3 Nibble2 Nibblet X Reserved Bit Status 2 Fault Read Only Captures and displays Drive Status 2 bit pattern at the time of the last fault SY S NEE EE EE YS GE EE SEIE x x 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Condition True 151413 12 1110 9 817 6 5 4 3 2 1 0 0 Condition False j Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Enhanced Control Option Only Related iS gt Ka I gt a Co hru no Nf P je O thru 230 224 thru 230 209 224 thru 230 File E UTILITY File E Diagnostics cl 22 230 234 2
97. d Ref B Gel 093 TB Man Ref Sel 096 References Speed Ref AH 091 Speed Ref BHi 094 TB Man Ref Hi 097 Speed Ref ALo 092 Speed Ref BLo 095 TB Man bei Lo 098 Discrete Jog Speed 1 100 Preset Speed 1 7 101 107 Jog Speed 2 108 Speeds Speed Trim Trim Setpoint 116 Trim In Select 117 Trim Hi 119 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip Comp Gain 122 Slip RPM Meter 123 Process PI PI Configuration 124 Pl Integral Time 129 PI Status 134 PI Control 125 PI Prop Gain 130 PI Ref Meter 135 PI Reference Sel 126 PI Lower Limit 131 PI Fdback Meter 136 PI Setpoint 127 PI Upper Limit 132 PI Error Meter 137 PI Feedback Sel 128 PI Preload 133 PI Output Meter 138 Dynamic Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Control Accel Time 2 141 Decel Time 2 143 ae _ Load Limits Current Lmt Sel 147 Drive OL Mode 150 Shear Pin Time 189 Current Lmt Val 148 PWM Frequency 151 Current Lmt Gain 149 Stop Brake DB While Stopped 145 DC Brake Level 158 Bus Reg Mode B 162 Modes Stop Mode A 155 DC Brake Time 159 DB Resistor Type 163 Stop Mode B 156 Bus Reg Ki 160 Bus Reg Kp 164 DC Brake Lvl Sel 157 Bus Reg Mode A 161 Bus Reg Kd 165 Restart Modes Powerup Delay 167 Flying Start En 169 Auto Rstrt Tries 174 Start At PowerUp 168 Flying StartGain 170 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 3 10 File Utility Inputs amp Outputs Programming and Parameters Group Parameters
98. e 1 5 IP66 NEMA Type 4X 12 Installations 1 9 Using Input Output Contactors 1 10 Disconnecting MOVs and Common Mode Capacitors 1 10 ON 1 12 Speed Reference Control 1 18 Auto Manual Examples 1 19 EMC EH 1 20 Prepare For Drive Start Up 2 1 ETC 2 2 Start Up Routines 2 3 Running S M A R T San 2 4 Running an Assisted Start Up 2 4 About Parameters 3 1 How Parameters are Organized 3 3 Monitor File File A 3 11 Motor Control File File B 3 13 Speed Command File FileC 3 16 Dynamic Control File File D 3 23 Er TEE 3 29 Communication File File H 3 37 Inputs amp Outputs File FileJ 3 41 Parameter Cross Reference by Name 3 47 Faults and Alarms 4 1 Drivers EI E SR NET 4 2 Manually Clearing Faults 4 3 Fault Descriptions a err ee ie 4 3 Cleaning Alarms oe e e a 4 7 Alarm Descriptions 4 7 Testpoint Codes and Functions 4 10 Common Symptoms 4 10 Appendix A Appendix B Appendix C Index Supplemental Drive Specifications o 0aaaauauua A 1 Information Communication Configurations A 3 Dimensions A 6 Output Devices A 13 Drive Fuse amp Circuit Breaker Ratings A 13 HIM Overview External and Internal Connections B 1 LCD Display Elements
99. e set to either option 2 3 or 4 ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure C 1 on page C 1 or equivalent must be supplied ATTENTION Equipment damage may result if a drive mounted internal resistor is installed and this parameter is set to External Res Thermal protection for the internal resistor will be disabled resulting in possible device damage 164 Bus Reg Kp Default 1500 Proportional gain for the bus regulator Min Max 0 10000 Used to adjust regulator response Units 1 165 Bus Reg Kd Default 1000 Derivative gain for the bus regulator Used Min Max 0 10000 to control regulator overshoot Units 1 Programming and Parameters 3 27 Parameter Name and Description Values 167 Powerup Delay Default 0 0 Secs Defines the programmed delay time in Min Max 0 0 30 0 Secs seconds before a start command is Units 0 1 Secs accepted after a power up 168 Start At PowerUp Default 0 Disabled Enables disables a feature to issue a Start Options 0 Disabled i or Run command and automatically 1 Enabled resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Start and a valid start contact ATTENT
100. e speed Options 0 PI Output reference to the drive 1 Analog In 1 2 Analog In 2 1 Enhanced Control Drives Only 3 8 Reserved y 9 MOP Level 10 Reserved 11 Preset Spd1 T 12 Preset Spd2 o 8 13 Preset Spd3 iL S 14 Preset Spd4 a S 15 Preset Spd5 CR S 16 Preset Gpde 5 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 DPI Port 5 23 Reserved 29 30 HighRes Ref 214 Start Inhibits Read Only Displays the inputs currently preventing the drive from starting K MISS LS SY Eeer SILAS TV KEES DSSS Ms Y RRS EE RR ERVIK x X101x10101011 x101010101010 0 1 Inhibit True 151413 12111 10 9 817 6 5 413 2 1 0 0 Inhibit False j Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit File E Group Diagnostics No 215 216 217 218 219 Programming and Parameters Parameter Name and Description Values Last Stop Source Default Read Only Displays the source that initiated the most Options 0 Pwr Removed recent stop sequence It will be cleared 1 DPI Port 1 set to 0 during the next start sequence 2 DPI Port 2 3 DPI Port 3 4 Reserved 5 DPI Port 5 6 Reserved 7 Digital In 8 Fault 9 Not Enabled 10 Sleep 11 Jog 12 Autotune 13 Precharge EECH Dig In Status Read Only St
101. ed Value of voltage drop across the Min Max 0 0 Motor NP Volts x0 25 resistance of the motor stator at rated Units 0 1 VAC motor current Used only parameter 53 is set to Sensrls Vect or SV Economize 063 Flux Current Ref Default Drive Rating Based SS Value of amps for full motor flux Used Min Max 0 00 Motor NP FLA only when parameter 53 is set to Sensrls Units 0 01 Amps Vect or SV Economize I gt SA ID Io OO IS CO Ga 3 16 no 2 z O oc z O CO E e O SPEED COMMAND File C Spd Mode amp Limits Programming and Parameters 070 1071 072 Parameter Name and Description Start Acc Boost Sets the voltage boost level for starting and acceleration when Custom V Hz mode is selected Refer to parameter 083 Overspeed Limit Run Boost Sets the boost level for steady state or deceleration when Fan Pmp V Hz or Custom V Hz modes are selected Refer to parameter 083 Overspeed Limit Break Voltage Sets the voltage the drive will output at Break Frequency Refer to parameter 083 Overspeed Limit Break Frequency Sets the frequency the drive will output at Break Voltage Refer to parameter 083 Overspeed Limit Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Speed Command File File C 081
102. ed Input Volts 220 7 DC Bus Volts 0 Volts 0 Volts 200 Rated Input Volts 219 8 Pl Reference 100 0 100 877 9 PI Feedback 100 0 100 10 PI Error 100 0 100 11 PI Output 100 0 100 12 Motor OL 0 0 100 13 Drive OL 0 0 100 24 Param Cor 1 1 Enhanced Control Drives Only File J INPUTS amp OUTPUTS File J Group Analog Outputs No 34 wo 344 377 Parameter Name and Description Analog Out Hi Sets the analog output value when the source value is at maximum Analog Outi Lo Sets the analog output value when the source value is at minimum ESO Ang Outi Setpt Sets the analog output value from a communication device Example Set Data In A1 to 377 which will be the value from the communication device Programmin Values Default Min Max Units Default Min Max Units Default Min Max Units g and Parameters 10 00 Volts 0 00 10 00 Volts 0 00 20 00 mA BE 0 01 Volt 0 01 mA EE 0 00 Volts 0 00 10 00 Volts 0 00 20 00 mA 0 01 Volt 0 01 mA BEG 0 00 Volts 0 00 10 00 Volts 0 00 20 00 mA BE 0 01 Volt 0 01 mA BEG 3 43 Related Ka gt OD Ka A Mo Ka gt CH Ka gt ND Ka LES CH 3 44 INPUTS amp OUTPUTS File J Programming and Parameters Parameter Name and Description Digital In1 Sel Digital In2 Sel D
103. el PI Reference Sel Current Lmt Sel Values Default Options Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units Default Options 2 Analog In 2 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 20 20 DPI Port 3 21 Reserved 22 DPI Port 5 23 Reserved 29 30 HighRes Ref Maximum Speed Maximum Speed 0 1 Hz 0 0 Hz Maximum Speed 0 1 Hz 11 Preset Spd1 See Speed Ref A Sel Maximum Speed Maximum Speed 0 1 Hz 0 0 Hz Maximum Speed 0 1 Hz 1 Analog In 1 1 Analog In 1 2 Analog In 20 3 8 Reserved 9 MOP Level ID Related Io o o O 3 ko g CO zi Ir E E Programming and Parameters 3 19 Kal o 2 2 e ES Kg ic No Parameter Name and Description Values ra 097 TB Man Ref Hi Default Maximum Speed 096 3 Scales the upper value of the TB Man Min Max Maximum Speed 5 Ref Sel selection when the source is an Units 0 1 Hz z analog input amp 098 TB Man Ref Lo Default 0 0 Hz
104. ence Lo 3 23 PI Reference Sel 3 21 PI Setpoint 3 21 PI Status 3 22 PI Upper Limit 3 22 PORT LED 2 2 Port Locations DPI B 1 Port X Adapter Fault 4 5 Port X DPI Loss Fault 4 5 Power Cables Wiring 1 5 Power Conditioning Input 1 3 Power Input Terminals 1 9 Power LED 2 2 Power Loss Alarm 4 9 Power Loss Fault 4 5 Index 9 Power Loss Group 3 28 Power Loss Mode 3 28 Power Loss Time 3 28 Power Terminal Block 1 8 Powering Up the Drive 2 1 Powerup Delay 3 27 PowerUp Marker 3 36 Precautions General P 3 Prechrg Active Alarm 4 9 Preferences Setting B 4 Preset Speed x 3 19 Process PI Group 3 21 Programmable Controller Configurations A 3 Programming 3 1 PTC Conflict Alarm 4 9 Publications Reference P 2 PWM Frequency 3 24 Pwr Brd Chksum Fault 4 5 R Ramp Rates Group 3 23 Ramped Speed 3 12 Rated Amps 3 12 Rated kW 3 12 Rated Volts 3 12 Ratings A 1 A 13 Reference Manual P 1 Reference Mask 3 38 Reference Material P 2 Reference Owner 3 39 Removing Cover 1 1 Repeated Start Stop 1 10 Replaced MCB PB Fault 4 5 Reset Meters 3 30 Reset To Defalts 3 30 Restart Modes Group 3 27 Rev Speed Limit 3 17 RFI Filter Option 1 9 RFI Filter Input Terminals 1 9 RFI see EMI RFI Run Boost 3 16 Index 10 S S Curve 3 23 S M A R T Start Up 2 3 Safe Off Operation 1 15 Safety Ground 1 4 Save HIM Ref 3 29 Save MOP Ref 3 29 Save To User Set 3 30 Saving Data Viewing B 4 Set
105. ent Limit If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur FluxAmpsRef The calculated or measured Flux Amps value is not within the expected Rang range Verify motor data and rerun motor tests IntDBRes The drive has temporarily disabled the DB regulator because the resistor OvrHeat temperature has exceeded a predetermined value IR Volts Range The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values This alarm should clear when all motor nameplate data is properly entered Alarm MaxFreq Conflict Motor Thermistor EC Motor Type Cflct NP Hz Conflict Power Loss Prechrg Active PTC Conflict Speed Ref Cflct Start At PowerUp TB Man Ref Cflot olo EC UnderVoltage VHz Neg Slope Troubleshooting 4 9 Description The sum of Maximum Speed and Overspeed Limit exceeds Maximum Freq Raise Maximum Freq or lower Maximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq Fault Config 1 or Alarm Config 1 Bit 7 Motor Therm is enabled and the analog Input voltage is lt 0 2 Volts or gt 5 0 Volts Motor Type has been set to Synchr Reluc or Synchr PM and one or more of the following exist e Torque Perf Mode Sensrls Vect SV Economize or Fan Pmp V Hz e Flux Up Ti
106. erating D Decel 0 Not Decelerating 1 Decelerating D Alarm 0 No Alarm 1 Alarm X Fault 0 No Fault 1 Fault x At Speed 0 Not At Reference 1 At Reference X IX X Local Control 000 Port 0 TB 001 Port 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Port 6 111 No Local x X X IX Reference Source II See Owners on page 3 39 for further information 0000 Ref A Auto 0001 Ref B Auto 0010 Preset 2 Auto 0011 Preset 3 Auto 0100 Preset 4 Auto 0101 Preset 5 Auto 0110 Preset 6 Auto 0111 Preset 7 Auto 1000 Term Blk Manual 1001 DPI 1 Manual 1010 DPI 2 Manual 1011 DPI 3 Manual 1100 DPI 4 Manual 1101 DPI 5 Manual 1110 DPI 6 Manual 1111 Jog Ref A 6 Supplemental Drive Information Dimensions Table A A PowerFlex 70 Frames Output Power Frame Size 208 240V AC Input 400 480V AC Input 600V AC Input kW HP Not IP66 Not IP66 N
107. es Enhanced Control Option Only 057 Flux Up Mode Default 0 Manual Auto Flux is established for a calculated Options 0 Manual time period based on motor nameplate 1 Automatic data Flux Up Time is not used Manual Flux is established for Flux Up Time before acceleration 058 Flux Up Time Default 0 00 Secs Sets the amount of time the drive will use Min Max 0 00 5 00 Secs to try and achieve full motor stator flux Units 0 01 Secs When a Start command is issued DC current at current limit level is used to build stator flux before accelerating 059 SV Boost Filter Default 500 Sets the amount of filtering used to boost Min Max 0 32767 voltage during Sensorless Vector Units 1 operation Io B Related gt G es i gt IO I gt I OD I gt Co IS Ki Co oa Ka 62 Co oa Programming and Parameters 3 15 Related File B Group No Parameter Name and Description Values 061 Autotune Default Calculate 3 Provides a manual or automatic method Options 0 Ready for setting IR Voltage Drop and Flux 1 Static Tune 2 3 SA IQ O NO Current Ref which affect sensorless Rotate Tune vector performance Valid only when Calculate parameter 53 is set to Sensrls Vect or SV Economize Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune
108. es C 7 Motor NP FLA is multiplied by Motor OL Factor to select the rated current for the motor thermal overload This can be used to raise or lower the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of Motor OL Hertz and Motor OL Factor Changing Overload Factor 140 OL 1 20 120 OL 1 00 100 OL 0 80 S a 80 2 60 amp 40 20 0 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Start At PowerUp When Start At Powerup in 2 wire control is configured the drive will start if all start permissive conditions are met within 10 seconds of drive power being applied and the terminal block start input Run Run Forward or Run Reverse for 2 wire is closed An alarm will be annunciated from application of power until the drive actually starts indicating the powerup start attempt is in progress The powerup start attempt will be aborted if any of the following occurs anytime during the 10 second start interval e A fault condition occurs e A Type 2 alarm condition occurs e The terminal block programmed enable input is opened e All terminal block run run forward or run reverse inputs are canceled e A Stop request from any source is received If the drive has not started within the 10 second interval the powerup start attempt will be terminated
109. fault Bit Values Digital Out1 Sel Default 1 Fault Digital Out2 Sel 4 Run Selects the drive status that will energize Options 1 Faul a CRx output relay 3 Alarm 3 Ready 1 Any relay programmed as Fault or 4 Run Alarm will energize pick up when 5 Forward Run power is applied to drive and 6 Reverse Run deenergize drop out when a fault or 7 Auto Restart alarm exists Relays selected for other 8 Powerup Run functions will energize only when that 9 NM Speed condition exists and will deenergize 10 At Freq A when condition is removed Refer to IM Current page 1 14 12 AM Torque 2 E r i e 13 At Temp Activation level is defined in Dig Outx 14 At Bus Volts Level below 15 At PI Error 3 Enhanced Control Drives Only 16 DC Braking 17 Curr Limit 18 Economize 19 Motor Overld 20 Power Loss 21 Input 1 Link 22 Input 2 Link 23 Input 3 Link 24 Input 4 Link 25 Input 5 Link 26 Input 6 Link 27 pi Enabled 28 PI Hold 29 Drive Overld 30 Param Col Dig Out1 Level Default 0 0 Dig Out2 Level 0 0 Sets the relay activation level for options Min Max 0 0 819 2 10 15 in Digital Outx Sel Units are Units 0 1 assumed to match the above selection i e At Freq Hz At Torque Amps 3 45 Related Ka CO rd Ka CO lon Ka CO M Ka Gs 0 gt Ka 00
110. g Og SL SL SL BEL EDL 84 GE OL GL z a s8d9avo7e 99 380 NOY 99 3290 NOt Z G GL DL DL DL vl SG EK r 9G S20 L Y Gdvawog 0rg 38G NOPL 0v9 300 NOP L Z EL DL 9 9 9 ZE Le Go HL 672 0 GO Y edeavoe I 3Y HOA 807 siequiny DOE ae XN XO e XM eut fo PW gun 988 6 uw 1 1400 vy Sduw GH AN oun 9 19Puey 1uaung ajgersn py um 199816 JO OW INOP I 9 10199404d 94E3IE asn4 Aejaq asn4 ejeg sdwy jndjno sbuney Guney IS ges unong mom awlj UON au uawa mdu dH Hd JOJON Jeng SejoN 104 9 y 32d 395 saa1nag uondaJOLd Indu ov HOA ObZ 807 E V B10eL A 15 Supplemental Drive Information 0006 NNO OP I 001 osz OSG 08 oO 08 POL 82 S9 967 969 ml OG 3 S900V07 00 9 NINO OP L OL 002 002 09 OLL 09 08 09 zo 266 nl oe Ov 3 zsoavoz 0007 NNO OPL SY9 384 N0OY L OG OSL OSL OG 06 OG 89 1g Ovy zeel 296 gel 0 a opoavoz 000t NINO OPL 570 383 WOPL OG Sal Sal ov OL Wi vs ml vel ese ei oz sal aj peoavoz OOSZ NINO OPL 2 0 384 WNOPL OG 001 001 ge 09 ge bi E z 90 fr i si oz af zzoavoz SZ9 384 W0vL 520 380 WOPL 20 420 Wort Wa 08 08 Sa Sp Sz ee 22 zz gail eil OL stl a zzoavoz 910 384 WOPL 910 380 WOPL 910 370 NOPL 02 OG OG 02 og OG Cat pil VOL geil Gil Ob O vioavoz 910 384 NOPL 910 380 NOPL 910
111. ge f Nibble4 Nibble Nibble2 Nibblet Reserved Bit Factory Default Bit Values 321 Anlg In Sqr Root Enables disables the square root function for each input Y N SS x x x x x x x x x x x x x x 0 0 1 Enable 15 1413 12 1110 9 8 7 6 5 413 2 1 0 O Disable Fi CL nbbled nibbles we Nbblet Reserved T Bit o o Factory Default Bit Values 3 f 2 322 Analog In 1 Hi Default 10 000 Volt mi D 325 Analog In 2 Hi 10 000 Volt 092 T Sets the highest input value to the analog Min Max 4 000 20 000 mA emm o lt input x scaling block 0 000 20 000 mA HEHE si 10 000V Units 0 000 10 000V 0 001 mA 0 001 Volt 323 Analog In 1 Lo Default 0 000 Volt 091 326 Analog In 2 Lo 0 000 Volt 092 Sets the lowest input value to the analog Min Max 4 000 20 000 mA input x scaling block 0 000 10 000V No 323 10 000V No 326 Units 0 000 10 000V 0 001 mA 0 001 Volt 324 Analog In 1 Loss Default 0 Disabled 091 327 Analog In 2 Loss 0 Disabled 092 Selects drive action when an analog Options 0 Disabled signal loss is detected Signal loss is 1 Fault defined as an analog signal less than 1V 2 Hold Input or 2mA The signal loss event ends and 3 Set Input Lo normal operation resumes when the input 4 Set Input Hi signal level is greater than or equal to 5 Goto Preset1 1 5V or 3mA 6 Hold OutFreq 3 42 File J INPUTS amp OUTPUTS File J
112. high Pulse Communication Configurations Typical Programmable Controller Configurations Important If block transfers are programmed to continuously write information to the drive care must be taken to properly format the block transfer If attribute 10 is selected for the block transfer values will be written only to RAM and will not be saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan will complete a write to the drives non volatile memory EEprom Since the EEprom has a fixed number of allowed writes continuous block transfers will quickly damage the EEprom Do Not assign attribute 9 to continuous block transfers Refer to the individual communications adapter User Manual for additional details A 4 Supplemental Drive Information Logic Command Status Words Figure A 1 Logic Command Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description Stop 0 Not Stop o x 1 Stop x Start 0 Not Start 1 Start X Jog 0 Not Jog 1 Jog X Clear 0 Not Clear Faults Faults 1 Clear Faults xIx Direction 00 No Command 01 Forward Command 10 Reverse Command 11 Hold Present Direction D Local 0 No Local Control Control 1 Local Control X MOP 0 Not Increment Increment 1 Increment X X Accel Rate 00 No Command 01 Use Accel Time 1 10 Use Accel Time 2 11 Use Present Time xX X
113. hroughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended A A A A A A Overview P 3 Drive Frame Sizes Similar PowerFlex 70 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc cross reference of drive catalog numbers and their respective frame size is provided in Appendix A General Precautions ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan
114. igital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel Selects the function for the digital inputs 1 When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm 8 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm Speed Select Inputs 3 2 1 Auto Reference Source Reference A Reference B Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 0 0 0 0 0 0 0 1 0 11 19 0 1 11 1 0 1 1 1 1 10 1 1 1 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in 2 wire Refer to Alarm Descriptions on_ page 4 7 for information on resolving this type of conflict Auto Manual Refer to Figure 1 11 on page 1 18 for details Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes A Dig In ConflictB alarm will occur if a Start input is programmed without a Stop input Enhanced Control D
115. in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio interference if used in a residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance provided in this section if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance e PowerFlex drives generate conducted low frequency disturbances harmonic emissions on the AC supply system II CE Certification testing has not been completed for 600 Volt class drives gt Frame Installation Wiring 1 21 General Notes continued e More information regarding harmonic emissions can be found in the PowerFlex Reference Manual Volume 1 e When operated on a public supply system it is the responsibility of the installer or user to ensure by consultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 Standard PowerFlex 70 CE compatible Drive 2 Review important precautions attention
116. is to be used only Type B adjustable devices should be used to avoid nuisance tripping Unbalanced or Ungrounded Distribution Systems If phase to ground voltage will exceed 125 of normal line to line voltage or the supply system is ungrounded refer to the PowerFlex Reference Manual common mode capacitors that are referenced to ground These devices should be disconnected if the drive is installed on an ungrounded distribution system See page 1 10 for jumper locations ATTENTION PowerFlex 70 drives contain protective MOVs and Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into 2 basic categories 1 All drives The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 5 HP or Less Drives in addition to 1 above The nearest supply transformer is larger than 100kVA or the available short circuit fault current is greater than 100 000A The impedance in front of the drive is less than 0 5 If any or all of these conditions exist it is recommended that the user install a minimum amount of
117. iveness of the bus Units 1 regulator 3 26 Programming and Parameters mod ol S 2 2 9 DS T i No Parameter Name and Description Values ra 161 Bus Reg Mode A Default 1 Adjust Freq 160 162 Bus Reg Mode B 4 Both Frq 1st 163 en Sets the method and sequence of the DC Options 0 Disabled bus regulator voltage Choices are 1 Adjust Freq dynamic brake frequency adjust or both 2 Dynamic Brak Sequence is determined by programming 3 Both DB 1st or digital input to the terminal block A Both Frq 1st Dynamic Brake Setup If a dynamic brake resistor is connected to the drive both these parameters must be set to either option 2 3 or 4 Refer to the Attention statement on page P 4 for important information on bus regulation ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure C 1 on page C 1 or equivalent must be supplied Ed g 8 163 DB Resistor Type Default 0 Internal Res 161 EN Selects whether the internal or an 2 None Wa 162 external DB resistor will be used Options 0 Internal Res 2 Ifa dynamic brake resistor is connected to 1 External Res a the drive Bus Reg Mode x A B or Both 2 None if used must b
118. l ev ULI SLI VI Sdeowoz S38 380 NOPI 529 320 NOPL L Di 8 v 9 v ze val kal gl gel sso SLO VI Idzovoz 919 329 NOPL E SL fej E E E GL vil by LL QE ST0 260 Y edlovoe I OV HOA 007 5 8QUNN DOE ag g XEN XEN wi XEN 2 UIN fo XEN gy UIN 988 WL 1000 WAY Sdwy GH ON F Jonn 9 4 96uey yuana ajqersn py yum Jop JOJON WOE 9 0199104d 1942319 aen Aejaq asn4 Aejaq sdwy jndjno sbuney Buney 3 ge yng yng SWIL UON ou Wueren dur A08r dH Ha EH ng 400 MA sejoN 10 71 952d aag saa1nag UOHIAVAd Indu JY HOA O8P 00h 29 alaeL NZ 9 L009S N0Y uoneol gnd eag Ker Jeu 10 98 04d JOJO WOH UNEIING au Jo sune Oly AUL g A 16 sa914ag UOD9 O1d Indul JY HOA 009 A V age swajsfs 2119 2190 A009 10 A08t UO SN JO P S TN JON ZH6 A009 JO 247 4087 EHEC JO OAM OYZ LYA JO OAM 807 40 Deet TIN 1804U09 104014 UOITeUIqWOD 3 eu Depeg Jee ENUEN 8 du JOU JIM 991A9P OU JEU Hues WNWIUILW y 0 1ES du zuana y BABY Pinoys afue uano ajgersn pe ULM Wop unang W WUNWIXeL ase UMOYS SHUEY vU JOJOW JO GZI SI 8218 WNWIUIW IN SN 104 Jegeig N3119 di SNOSUEJUEJSU 10 99 O1q UU Joo 9 UONE E SU YOBA 10 UBSOYD aq JSNW 9ZIS 22X7 OFAN SN Aq Bune ap MOIE WNUIXEN 9 WNWIXEW ae UMOYS shuney WIJ JOJOW JO Y 6Z SI azis WNWIUIW IN SN 104 Jepaig awn assau JEYBELG PNO PR WNUI
119. l system All components in the system must be chosen and applied correctly to achieve the desired level of operator safeguarding 4321 77 A Table 1 1 Terminal Description No Signal Description 1 Monitor N C Normally closed contacts for monitoring relay status 3 Common N c _ Maximum Resistive Load 250V AC 30V DC 50 VA 60 Watts Maximum Indictive Load 250V AC 30V DC 25 VA 30 Watts SE Connections for user supplied power to energize coil i ize coil 4 124V Common so 9 For detailed information on installing and wiring a safety relay system refer to the PowerFlex Safe Off Option Board User Manual publication PFLEX UMO0O0L 1 16 Installation Wiring UO Wiring Examples Input Output Potentiometer Unipolar Speed Reference 10k Ohm Pot Recommended 2k Ohm minimum Connection Example Required Parameter Settings Select Speed Reference source Param 090 1 Analog In 1 Adjust Scaling Param 091 092 322 323 Check Results Param 016 Joystick Bipolar Speed Reference 10V Input Set Direction Mode Param 090 2 Analog In 2 Param 190 1 Bipolar Adjust Scaling Param 091 092 325 326 Check Results Param 017 Analog Input Bipolar Adjust Scaling Speed Reference TO 77 Param 091 092 325 326 10V Input 15 Te JO s Check Results Para
120. lculated based on the highest and lowest band values 400 Hz If the band is outside the limits the skip band is inactive Adjusted Max Frequency Skip Band Skip w Recalculated Skip Frequency 0 Hz 400 Hz i Inactive Skip Frequency 1 Skip Band 60 Hz Max Frequency 0Hz C 4 Application Notes Stop Mode Mode Description Coast to S top Output Voltage Output Current ki A AR Coast Time is load dependent me Command This method releases the motor and allows the load to stop by friction 1 On Stop the drive output goes immediately to zero off 2 No further power is supplied to the motor The drive has released control 3 The motor will coast for a time that is dependent on the mechanics of the system inertia friction etc Brake to Stop 4 Output Voltage Output Current Motor Speed A DC sa Hold Level e NM NTN gt Time Ba DC Hold Time gt Command This method uses DC injection of the motor to Stop and or hold the load 1 On Stop 3 phase drive output goes to zero off 2 Drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level Par 158 This voltage causes a stopping brake torque If the voltage is applied for a time that is longer than the actual possible stopping time the remaining time will be used to attempt to hold the motor at zero speed 3 DC voltage to the motor continues for
121. less than or equal to the high value of the band skip plus 1 2 band the drive will set the output frequency to the high value of the band See A in Figure C 2 If the commanded frequency is less than the skip center frequency and greater than or equal to the low value of the band skip minus 1 2 band the drive will set the output frequency to the low value of the band See B in Figure C 2 Acceleration and deceleration are not affected by the skip frequencies Normal accel decel will proceed through the band once the commanded frequency is greater than the skip frequency See A amp B in Figure C 2 This function affects only continuous operation within the band Skip Frequency Examples The skip frequency will have hysteresis so the output does not toggle between high and low values Three distinct bands can be programmed If none of the skip bands touch or overlap each band has its own high low limit Application Notes C 3 Max Frequency Skip Frequency 1 Skip Band 1 Skip Band 2 Skip Frequency 2 0Hz If skip bands overlap or touch the center frequency is recalculated based on the highest and lowest band values 400 Hz Adjusted Skip Band w Recalculated Skip Frequency Skip Frequency 1 Skip Frequency 2 0 Hz If a skip band s extend beyond the max frequency limits the highest band value will be clamped at the max frequency limit The center frequency is reca
122. ls 3 1 Dynamic Brake Resistor Selection 3 26 Dynamic Control File 3 23 E Earthing see Grounding Editing Parameters 3 1 Elapsed KWh 3 12 Index 3 Elapsed MWH 3 11 Elapsed Run Time 3 11 EMI RFI Grounding Filter 1 5 Interference 1 20 Enable Hardware Fault 4 4 Enclosure Rating 1 2 Enhanced Control 3 3 ESD Static Discharge P 3 Excessive Load Fault 4 4 F Fault Amps 3 34 Fault Bus Volts 3 34 Fault Clear 3 36 Fault Clear Mode 3 36 Fault Clr Mask 3 38 Fault Clr Owner 3 39 Fault Config 1 3 35 Fault Descriptions 4 3 Fault Frequency 3 34 Fault x Code 3 36 Fault x Time 3 36 Faults Analog In Loss 4 3 Anlg Cal Chksum 4 3 Auto Rstrt Tries 4 3 AutoTune Aborted 4 3 Auxiliary Input 4 3 Clearing 4 3 Decel Inhibit 4 3 Defined 4 3 Drive Overload 4 4 Enable Hardware 4 4 Excessive Load 4 4 FluxAmpsRef Rang 4 4 Heatsink OvrTemp 4 4 HW OverCurrent 4 4 Incompat MCB PB 4 4 IR Volts Range 4 4 Motor Overload 4 4 Motor Thermistor 4 4 OverSpeed Limit 4 4 Index A OverVoltage 4 4 Parameter Chksum 4 5 Params Defaulted 4 5 Phase Short 4 5 Phase to Grnd 4 5 Port X Adapter Fault 4 5 Port X DPI Loss 4 5 Power Loss 4 5 Pwr Brd Chksum 4 5 Replaced MCB PB 4 5 Shear Pin 4 5 SW OverCurrent 4 6 Trnsistr OvrTemp 4 6 UnderVoltage 4 6 UserSet Chksum 4 6 Viewing 4 3 Faults Group 3 35 Feedback Select 3 16 FGP File Group Parameter 3 3 File Communication 3 37 D
123. m 017 Analog Input Unipolar Adjust Scaling Speed Reference Gegen 1977 i Param 091 092 325 326 0 to 10V Input AHS lol lio Check Results Param 017 Analog Input Unipolar Configure Input for Current Speed Reference Param 320 Bit 1 1 Current 4 20 mA Input Adjust Scaling Param 091 092 325 326 Check Results Param 017 Analog Output Select Source Value Unipolar Param 342 0 to 10V Output Can Drive a 2k Ohm load 25 mA short circuit limit 0 20 mA Output 400 Ohm maximum load Adjust Scaling Param 343 344 Input Output 2 Wire Control Non Reversing Connection Example Internal Supply 0000000 Installation Wiring Required Parameter Settings Disable Digital Input 1 Param 361 0 Not Used Set Digital Input 2 Param 362 7 Run 2 Wire Control Reversing External Supply Run Rev Run Fwd 24V Common 00000009 IM Set Digital Input 1 Param 361 9 Run Reverse Set Digital Input 2 Param 362 8 Run Forward 3 Wire Control Internal Supply 00000 Use factory default parameter settings 3 Wire Control 24V 02000009 Use factory default parameter settings Digital Output Form C Relays Energized in Normal State 12 NOT Fault 13 Z Fault Power Source 24 oi BT 26 Es NOT Run
124. mand Start Command Speed This method combines two of the methods above It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero 3 phase drive output goes to zero off and the drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level Par 158 This voltage causes a holding brake torque 4 DC voltage to the motor continues until a Start command is reissued or the drive is disabled 5 Ifa Start command is reissued DC Braking ceases and the drive returns to normal AC operation If an Enable command is removed the drive enters a not ready state until the enable is restored Application Notes Motor Overload For single motor applications the drive can be programmed to protect the motor from overload conditions An electronic thermal overload DT function emulates a thermal overload relay This operation is based on three parameters Motor NP FLA Motor OL Factor and Motor OL Hertz parameters 042 048 and 047 respectively
125. me is greater than 0 0 Secs e Speed Mode is set to Slip Comp e Autotune Static Tune or Rotate Tune Fan pump mode is selected in Torq Perf Mode and the ratio of Motor NP Hertz to Maximum Freq is greater than 26 Drive has sensed a power line loss Drive is in the initial DC bus precharge state Fault Config 1 or Alarm Config 1 Bit 7 Motor Therm is enabled and Analog In 1 is set to milliamperes Speed Ref x Sel or PI Reference Sel is set to Reserved Start At PowerUp is enabled Drive may start at any time within 10 seconds of drive powerup TB Man Ref Sel is set to an analog input that is in use The bus voltage has dropped below a predetermined value Torq Perf Mode Custom V Hz and the V Hz slope is negative UT See page 4 1 for a description of alarm types Table 4 D Alarm Cross Reference No Alarm No Alarm No Alarm 1 Precharge Active 10 Decel Inhibt 23 MaxFreq Conflict 2 UnderVoltage 12 Motor Thermistor 24 VHz Neg Slope 3 Power Loss 17 Dig In ConflictA 25 IR Volts Range 4 Start At PowerUp 18 Dig In ConflictB 26 FluxAmpsRef Rang 5 Analog in Loss 19 Dig In ConflictC 27 Speed Ref Cflct 6 IntDBRes OvrHeat 20 Bipolar Conflict 30 TB Man Ref CH 8 Drive OL Level 1 21 Motor Type Cflot 31 PTC Conflict 9 Drive OL Level 2 22 NP Hz Conflict 1 Alarm numbers not listed are reserved for future use 4 10 Tro
126. n parameters 161 and 162 and add a dynamic brake 4 Correct AC input line instability or add an isolation transformer 5 Reset drive Category Protection Environment Appendix A Supplemental Drive Information For information on See page Specifications A 1 Communication Configurations A 3 Dimensions A 6 Output Devices A 13 Drive Fuse amp Circuit Breaker Ratings A 13 Specifications Specification Drive 200 208V 240V 380 400 480V 600V 690V AC Input Overvoltage Trip 247VAC 285VAC 475VAC 570VAC 690VAC AC Input Undervoltage Trip 120VAC 138VAC 233VAC 280VAC 345VAC Bus Overvoltage Trip 405VDC 405VDC 810VDC 810VDC 1013VDC Bus Undervoltage Output Shutoff 300VDC 300VDC 407V DC 407V DC 508V DC Bus Undervoltage Fault Level 160VDC 160VDC 300VDC 300VDC 375VDC Nominal Bus Voltage 281VDC 324VDC 540VDC 648VDC 810VDC All Drives Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Current Limit 20 160 of rated current Hardware Current Limit Instantaneous Current Limit 200 of rated current typical 220 300 of rated current dependent on drive rating Altitude Line transients up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Con
127. n thickness of 15 mils and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INO01A EN P Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of
128. not provide branch short circuit protection Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided in Appendix A Power Wiring ATTENTION National Codes and standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage 1 6 Installation Wiring Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than 15 mils 0 4 mm 0 015 in Use copper wire only Wire gauge requirements and recommendations are based on 75 degree C Do not reduce wire gauge when using higher temperature wire Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulatio
129. ns 2 and 3 will reset drive to alternate voltage and current rating Load Frm Usr Set Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory Save To User Set Saves the parameter values in active drive memory to a user set in drive nonvolatile memory Reset Meters Resets selected meters to zero Language Selects the display language when using an LCD HIM This parameter is not functional with an LED HIM Voltage Class Configures the drive current rating and associates it with the selected voltage i e 400 or 480V This parameter is normally used when downloading parameter sets Drive Checksum Provides a checksum value that indicates whether or not a change in drive programming has occurred Values Default Options Default Options Default Options Default Options Default Options Default Options Default Options Default Min Max Units Basic Basic Advanced Reserved EECH Ready Ready Factory Low Voltage High Voltage ono OIN O O Ready Ready User Set 1 User Set 2 User Set 3 Ready Ready User Set 1 User Set 2 User Set 3 Ready Ready MWh Elapsed Time Not Selected Not Selected English
130. oltage Drive Input GE No Drive Output 342V 480V gt i 460V gt 528V A AC Input Line Circuit Breakers A 1 AC Input Line Fuses A 1 A 13 AC Supply Ground 1 4 Source 1 3 Unbalanced 1 3 Ungrounded 1 3 Accel Mask 3 38 Accel Owner 3 39 Accel Time x 3 23 Access Level Parameter 3 3 Advanced Parameter View 3 3 Agency Certification A 2 Alarm 1 Fault 3 35 Alarm Config 1 3 36 Alarm Descriptions 4 7 Alarms Analog in Loss 4 7 Bipolar Conflict 4 7 Clearing 4 7 Decel Inhibit 4 7 Defined 4 7 Dig In Conflict 4 8 Drive OL Level 4 8 FluxAmpsRef Rang 4 8 IntDBRes OvrHeat 4 8 IR Volts Range 4 8 MaxFreq Conflict 4 9 Motor Thermistor 4 9 Motor Type Cflct 4 9 NP Hz Conflict 4 9 Power Loss 4 9 Prechrg Active 4 9 PTC Conflict 4 9 Speed Ref CH 4 9 Start At PowerUp 4 9 TB Man Ref Cflct 4 9 UnderVoltage 4 9 VHz Neg Slope 4 9 Index Alarms Group 3 36 ALT Key Functions B 2 Ambient Temperature 1 2 Analog In 1 Hi 3 41 Analog In 1 Lo 3 41 Analog in Loss Alarm 4 7 Analog In Loss Fault 4 3 Analog Inputs Group 3 41 Analog Inx Value 3 12 Analog Outt Hi 3 43 Analog Out Lo 3 43 Analog Out Sel 3 42 Analog Outputs Group 3 42 Anlg Cal Chksum Fault 4 3 Anlg In 1 Loss 3 41 Anlg In Config 3 41 Anlg In Sqr Root 3 41 Anlg Out Absolut 3 42 Anlg Out Config 3 42 Anlg Out Setpt 3 43 Armored Cable 1 7 Assisted Start Up 2 3 Auto Mode 1 18 Auto Rstrt Delay 3 27 Auto
131. om manuals Overview Reference Materials The following manuals are recommended for general drive information Title Publication Available Online at Wiring and Grounding DRIVES INO01 www ab com manuals dr Guidelines for Pulse Width Modulated PWM AC Drives Preventive Maintenance of DRIVES TD001 www ab com manuals dr Industrial Control and Drive System Equipment Safety Guidelines for the SGI 1 1 www ab com manuals gi Application Installation and Maintenance of Solid State Control A Global Reference Guide for 100 2 10 www ab com manuals gi Reading Schematic Diagrams Guarding Against Electrostatic 8000 4 5 2 www ab com manuals dr Damage For detailed PowerFlex 70 information Title Publication Available PowerFlex Reference PFLEX RMO001 on the CD supplied with the drive or Manual at www ab com manuals dr For Allen Bradley Drives Technical Support Title Online at Allen Bradley Drives Technical Support www ab com support abdrives Manual Conventions e In this manual we refer to the PowerFlex 70 Adjustable Frequency AC Drive as drive PowerFlex 70 or PowerFlex 70 Drive e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled e The following words are used t
132. or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point refer to Chapter 1 for locations The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION A risk of injury or equipment damage exists in firmware version 1 011 and earlier When there is a combination of long shielded motor cables high source impedance low speed light motor load and parameter 190 Direction Mode is set to Unipolar or Bipolar an unexpected change in motor direction may occur If these conditions exist choose one of the following corrective actions e Set parameter 190 to Reverse Dis e Set parameters 161 and 162 to Disabled Install a properly sized Dynamic Brake resistor P 4 A Overview ATTENTION Nuisance tripping may occur in firmware version 1 011 and earlier due to unstable currents When using a motor that is connected for a voltage that is different from the drive e g using a 2
133. ot IP66 ND HD ND HD Filtered Filtered 4X 12 Filtered Filtered 4X 12 Filtered Filtered 4X 12 0 37 0 25 0 5 0 33 A B B B B B 0 75 0 55 1 0 75 A B B A B B A B 15 1 1 2 1 5 B B B A B B A B 2 2 1 5 3 2 B B B B B B B B 4 3 5 3 C D B B B B z B 5 5 4 756 l D D G D C D 7 5 5 5 1007 5 l D D e D C z D 175 15 10 l D D D D 15 11 20 15 l D D D D 18 5 15 25 20 D D 22 18 5 30 25 l D D 30 22 140030 l E E 37 30 50 40 l E E Figure A 3 PowerFlex 70 Frames A E IP20 66 NEMA Type 1 4X 12 Flange Mount r C gt E gt e c gt jl F gn 10 Wi C A8 Weg FI B d HI HH m EH H EE Sir m J 2 d 7 ALF kK p E k Dimensions are in millimeters and inches Weight Frame A B C D E F kg lbs IP20 NEMA Type 1 A 122 4 4 82 225 7 8 89 179 8 7 08 94 2 3 71 211 6 8 33 5 8 0 23 2 71 6 0 B 171 7 6 76 234 6 9 24 179 8 7 08 122 7 4 83 220 2 8 67 5 8 0 23 13 60 7 9 C 185 0 7 28 300 0 11 81 179 8 7 08 137 6 5 42 285 6 11 25 5 8 0 23 6 89 15 2 D 219 9 8 66 350 0 13 78 179 8 7 08 169 0 6 65 335 6 13 21 5 8 0 23 19 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 IP66 NEMA Type 4X 12 B 171 7 6 76 239 8 9 44 203 3 8 00 122 7 4 83 220 2
134. parameters that are used for similar functions The parameters are organized into 6 files in Basic Parameter view or 7 files in Advanced Parameter view Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order Programming and Parameters Basic Parameter View Standard Control Parameter 196 Param Access Lvl set to option 0 Basic File Group Parameters Monitor Metering Output Freq 001 Commanded Freq 002 Output Current 003 DC Bus Voltage 012 File 4 3 5 Motor Control Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 tr Motor NP FLA 042 Motor NP Power 045 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Torque Perf Mode 053 Maximum Freq 055 Maximum Voltage 054 Autotune 061 Spd Mode A Minimum Speed 081 Limits Maximum Speed 082 Speed Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References Speed Ref AHi 091 Speed Ref BHi 094 TB Man Ref Hi 097 Speed Ref ALo 092 Speed Ref BLo 095 TB Man RefLo 098 Discrete Jog Speed 100 Speeds Preset Speed 1 7 101 107 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Stop Mode A 155 DC Brk Lvl Sel 157 Bus Reg Mode A 161 Modes Stop
135. peed 3 1 I gt SA lon I gt CO CO I gt Koj echt I gt Ion lon IS Gs NO iS CS FI Related O Jo o e 7 I gt Kal gt nN IO INO e gt 3 18 File C SPEED COMMAND File C Group Speed References Programming and Parameters No 09 CH 091 092 093 094 095 096 Parameter Name and Description Speed Ref A Sel Selects the source of the speed reference to the drive unless Speed Ref B Sel or Preset Speed 1 7 is selected For more information on selecting a speed reference source see Figure 1 11 on page 1 18 1 See Appendix B for DPI port locations 2 Enhanced Control Drives Only Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Speed Ref B Sel See Speed Ref A Sel Speed Ref B Hi Scales the upper value of the Speed Ref B Sel selection when the source is an analog input Speed Ref B Lo Scales the lower value of the Speed Ref B Sel selection when the source is an analog input TB Man Ref Sel Sets the manual speed reference source when a digital input is configured for Auto Manual 1 Analog In 2 is not a valid selection if it was selected for any of the following Trim In Select PI Feedback S
136. peed allowable for functions such as slip compensation Maximum Speed Overspeed Limit must be 6 Maximum Freq Values Default Min Max Units Default Min Max Units 50 0 or 60 0 Hz Dependent on voltage class 5 0 400 0 Hz 5 0 500 0 Hz 0 1 Hz 10 0 Hz 0 0 20 0 Hz 0 1 Hz A Allowable Output Frequency Range pg Bus Regulation or Current Limit e ee Range Le Allowable Reference Frequency Range gt I Max Volts D Motor Volts SE veer EE S 4 l l 7 gt Speed Control Mode S z e Break Volts i l l Start Boost i l l Runt i 0 Min Break Motor Max Output Max Speed Frequency Hz Speed Freq Limit Freq Frequency Skip Frequency 1 Default 0 0 Hz Skip Frequency 2 Default 0 0 Hz Skip Frequency 3 Default 0 0 Hz Sets a frequency at which the drive will Min Max Maximum Speed not operate Units 0 1 Hz Skip Frequency 1 3 and Skip Frequency Band must not equal 0 Skip Freq Band Default 0 0 Hz Determines the bandwidth around a skip Min Max 0 0 30 0 Hz frequency Skip Freq Band is split Units 0 1 Hz applying 1 2 above and 1 2 below the actual skip frequency The same bandwidth applies to all skip frequencies EEO Rev Speed Limit Default 0 0 Hz Sets a limit on speed in the negative Min Max Max Speed 0 0 Hz direction A value of zero disables this Units 0 1 Hz parameter and uses Min Speed for minimum s
137. pes of devices are acceptable for IEC and UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC L AD BC BD CD DD ED EFS EF FF FG GF GG GH Supplemental Drive Information A 14 000r NIND OFL 260 384 NOPL OG OLL OLL SE 09 SE Pk E D l COL Lge GZ OF G szeoavoe 00S2 NIND Obl 930 384 NOPL S20 48d W0r 20 420 W0v Og 08 08 ST Sr Ge EE LAZA ge CR 6 6L S SL A ZCUMDG 910 384 WOvl 91038G WNOPL 9L0 330 NOrL Og 09 09 OG Og OG cee YLL ESL gp BCL G 3 stoavoe z 910 484 WOrl 910 48d W0r 910 420 W0r SL SE SE OG OG OG r d 901 96 Up eek H a 9d 6avoe Ol0 384 WOrl 0L0 38G WNOrL 0L9 330 NOrL SL SG G2 SL SL SL l 6 89 9E L8 GL Zi g sd9avoe 98 380 NOP 98 329 NOP Z G G 9 6 9 v9 ey ov r 8t S20 LI V e dravoe Sc9 38G NOP L S9c98 330 NOr L SL 8 Sy E P cc EP D n 90 Y edeavoe I DV HOA OFZ 000b NINO Ob I 260 384 NOPL OG Gel Gel Ov DI D E 62E ZZE LOL 8 6z SZ OF a 8zoavyoz 00S2 NNO Orl S29 384 W0tL S20 380 W0r Z0 420 W0r Og 00 00 Og OG Og 626 e242 Z 8 eee S GZ a ec0gvo7e 079 384 WOtL 070 38G NOPL 0 0 320 WO0rl oe D D OG SE OG 9 97 o6L GLb 8S DL 9 3 GL 910 384 WOPL 910 380 NOP 919 3290 NOY Og Of Of OG D OG SCH L i Ui Up PL H a 9d 6avoe 019 384 WOPL 010 38G NOPL 010 320 WO0rl SL O
138. pulse or 12 pulse in a configured package Carrier Frequency 2 4 8 amp 10 kHz HEAT 2 4 8 amp 12 kHz HEM Drive rating based on 4 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range 0 to 400 Hz EATE O to 500 Hz HEM Frequency Accuracy Digital Input Within 0 01 of set output frequency Analog Input Within 0 4 of maximum output frequency Speed Regulation Open Loop with Slip 0 5 of base speed across a 40 1 speed range Compensation Selectable Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel amp decel times Each time may be programmed from 0 3600 seconds in 0 1 sec increments Intermittent Overload 110 Overload capability for up to 1 minute 150 Overload capability for up to 3 seconds Current Limit Capability Proactive Current Limit programmable from 20 to 160 of rated output current Independently programmable proportional and integral gain Electronic Motor Overload Protection 1 Freq readings Class 10 protection with speed sensitive response Investigated by U L to comply with N E C Article 430 ULL File E59272 volume 12 Applied noise impulses may be counted in addition to the standard pulse train causing erroneously
139. r See Stop Owner Adapter that is presently clearing a fault MOP Owner See Stop Owner Adapters that are currently issuing increases or decreases in MOP command frequency 3 39 8 Related 276 thru 285 276 thru 285 276 thru 285 276 thru 285 140 276 thru 285 142 276 thru 285 276 thru 285 276 thru 285 3 40 x 2 zZ 2 e Ei VW Masks amp Owners Programming and Parameters No 297 300 301 302 303 304 305 306 307 310 311 312 313 314 315 316 317 308 Parameter Name and Description Local Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running Data In A1 Link A Word 1 Data In A2 Link A Word 2 Parameter number whose value will be written from a communications device data table Parameters that can only be changed while drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will Disable the link Refer to your communications option manual for datalink information Data In B1 Link B Word 1 Data In B2 Link B Word 2 Data In C1 Link C Word 1 Data In C2 Link C Word 2 Data In D1 Link D Word 1 Data In D2 Link D Word
140. r The parameter value screen will appear Press Enter to edit the parameter Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlighted Press Enter to save the value If you want to cancel a change press Esc Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the group list Numeric Keypad Shortcut Key s KA o 9 o od O O Example Displays Bar File Monitor Motor Control Speed Reference F P Group Motor Data Torq Attributes Volts per Hertz FOR Parameter Maximum Voltage Compensation FGP Par 55 Maximum Freq Hz 25 lt gt 400 00 FGP Par 55 90 00 Hz 25 lt gt 400 00 If using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing its number B 6 HIM Overview LED HIM Step 1 10 Press Esc until the Output Frequency screen appears This screen displays the frequency of the drive if it is running If the drive is stopped it will display 0 Press Enter The parameter that was last viewed appears Its file letter will flash Press the Up Arrow or Down Arrow to scroll through the files Press Enter to enter a file The right digit will then flash Press the
141. rake Level ATTENTION If a hazard of injury do to movement of equipment or La material exists an auxiliary mechanical braking device must be used Programming and Parameters 3 25 Do ol S 2 2 O er T i No Parameter Name and Description Values ra 1157 DC Brake Lvi Sel Default 0 DC Brake Lv 155 Selects the source for DC Brake Level Options 0 DC Brake Lvl 156 1 Analog In 1 159 2 Analog In 2 158 DC Brake Level Default Rated Amps Defines the DC brake current level Min Max O Rated Amps x 1 5 injected into the motor when DC Brake Equation yields is selected as a stop mode approximate maximum The DC braking voltage used in this value function is created by a PWM algorithm Units 0 1 Amps and may not generate the smooth holding force needed for some applications Refer to the PowerFlex Reference Manual S ATTENTION If a hazard of injury due to movement of equipment amp or material exists an auxiliary mechanical braking device must be E used amp ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking 159 DC Brake Time Default 0 0 Secs 155 Sets the amount of time DC brake current Min Max 0 0 90 0 Secs ae is injected into the motor Units 0 1 Secs ae O 160 BATI Bus Reg Gain Default 450 161 Bus Reg Ki Min Max 0 5000 182 Sets the respons
142. rives Only Gi FI Values Default Default Default Default Default Default Options Stop CF CF Clear Fault Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable Clear Faute Aux Fault Stop CF Start O0 Fwd Reverse pur Run Forward Run Reverse Jog Jog Forward Jog Reverse Stop Mode B Bus Reg Md B Speed Sel 14 Speed Sel 2 4 Speed Sel 39 Auto Manua Local Acc2 amp Dec2 Accel 2 Decel 2 MOP Inc MOP Dec Excl Link PI Enable PI Hold PI Reset Reserved Precharge En Reserved 2 Jog 24 PI Invert Related o yr N IO I gt DO e gt gt CH 194 LE Ka Gs Io A File J INPUTS amp OUTPUTS File J Digital Outputs 379 380 384 381 385 Programming and Parameters Parameter Name and Description Values SZ Dig Out Setpt Controls output relays CRx when parameter 380 or 384 is set to option 30 Param Cntl VS SS VESEN KA x x x x x x x x x x x x x x 0 0 1 Enabled 15 14 13 12 1110 9 8 7 6 5 413 2 1 0 O Disabled i Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory De
143. rrent Default Read Only EA The amount of current that is out of phase Min Max Drive Rating x 2 2 Di with the fundamental voltage component Units 0 1 Amps pee 0 01 Amps Ball 006 Output Voltage Default Read Only iL En E Output voltage present at terminals T1 Min Max 0 0 Drive Rated Volts o 2 T2 amp T3 U V amp W Units 0 1 VAC Z 007 Output Power Default Read Only EA Output power present at T1 T2 amp T3 U V Min Max 0 0 Drive Rated kW x 2 Y amp W Units 0 1 kW 0 01 kW Bam 008 Output Powr Fctr Default Read Only Output power factor Min Max 0 00 1 00 Units 0 01 009 Elapsed MWh Default Read Only Y Accumulated output energy of the drive Min Max 0 0 429496729 5 MWh Units 0 1 MWh 010 Elapsed Run Time Default Read Only i Accumulated time drive is outputting Min Max 0 0 429496729 5 Hrs power Units 0 1 Hrs 011 MOP Frequency Default Read Only Value of the signal at MOP Motor Min Max Maximum Frequency Operated Potentiometer Units 0 1 Hz 012 DC Bus Voltage Default Read Only Present DC bus voltage level Min Max 0 0 Drive Rating Based Units 0 1 VDC 3 12 2 S Group Metering Drive Data Programming and Parameters No 013 014 016 017 022 023 026 027 028 029 Parameter Name and Description DC Bus Memory 6 minute average of DC bus voltage level H
144. rs 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Note These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur P 5 Overview Catalog Number Explanation 09 ze al 0 09 ze 99 690 0p o 09 090 07 og ZS 250 08 zz Er 0 0 zz ov 090 62 ee Le 160 Sz 9 84 ve Sen 02 ei oe 060 02 ei A1 130 02 St aa zen SL LL 2 zen SL LL 2 en SL LL LL 40 OL SZ Ce 820 01 SZ 82 820 op su St Sto 01 62 HL tlO OL SZ LL LLO G2 S S ESZ 220 62 S S 2 0 62 S s SLL LLO 62 Sg LL LLO G2 EG 06 0d6 09 07 ei eu gint Ce SKO 0 9 0 L8 Ld8 0 s z e 08 0d8 0 9 0 F9 1d9 0 22 LU 9d6 os 22 96 9d6 os zz OS 0d oe zz OS 0d 0 g 27 66 GE 02 S 82 8d9 02 St 89 8d9 02 Sb Ge Gd 02 St ve Yde 02 S i La Ld 0 1 S20 87 dr 0 1 620 ar db 0 1 en EZ L 0 1 620 LZ Ig 0 1 2 0 LL Ldb 60 en GZ ZdZ 60 Z 0 aa ede 60 Z 0 EL Ed 60 Z 0 UL dl 60 Z 0 60 Gel dl Wi sduy apog HI stuy Spo drm stuy apog d m sduy Spo HI stuy apog ynduj ZHO9 A
145. s Table 1 D Recommended Signal Wire Signal Minimum Type Wire Type s Description Insulation Rating Analog HO Belden 8760 9460 or equiv 0 750 mm 18AWG twisted 300V pair 100 shield with drain 75 90 degrees C Belden 8770 or equiv 0 750 mm 18AWG 3 167 194 degrees F conductor shielded for remote pot only EMC Refer to EMC Instructions on page 1 20 for details Compliance 1 Ifthe wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Table 1 E Recommended Control Wire for Digital O Minimum Wire Type s Description Insulation Rating Unshielded Per US NEC or applicable national 300V or local code 60 degrees C Shielded Multi conductor shielded cable 0 750 mm 18AWG 3 140 degrees F such as Belden 8770 or equiv conductor shielded Installation Wiring 1 13 UO Terminal Block Figure 1 9 Typical I O Terminal Block Location B Frame Shown dr N Table 1 F UO Terminal Block Specifications Wire Size Range Torque Recommended 0 5 N m 4 4 b in Description Maximum Minimum Maximum I
146. s added 1 8 Frame E Phase to Ground and Common Mode Capacitors to Ground 1 11 Jumpers identified EMC Compatibility updated to include Frame E 1 21 The following parameters have been corrected 131 PI Lower Limit units for Enhanced Control drives corrected 3 22 132 PI Upper Limit units for Enhanced Control drives corrected 3 22 133 PI Preload units for Enhanced Control drives corrected 3 22 138 PI Output Meter units for Enhanced Control drives corrected 3 23 340 Anlg Out Config new description provided 3 42 379 Dig Out Setpt new bit descriptions provided 3 45 Certification for DriveGuard Safe Off option added A 2 Frame E dimensions added A 6 A 12 Input Protection Devices listed for 400V and 480V 30 37 kW 40 50 HP A 15 drive ratings soc 2 Preface Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendicies Overview Installation Wiring Start Up Programming and Parameters Troubleshooting See Next Page Table of Contents Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Material seyret P 2 Manual Conventions P 2 Drive Erame ste P 3 General Precautions P 3 Catalog Number Explanation P 5 Opening the Cover AL 1 1 Mounting Considerations 1 2 AC Supply Source Considerations 1 3 General Grounding Requirements 1 4 Fuses and Circuit Breakers 1 5 Power Wiring oo oeeo oea ae ea
147. s the only remaining control device a fault will occur HIM Overview B 3 Menu Structure User Display Main Menu r 8 0 0 Oo oa vy Faults Fault Info Diagnostics 1 status Info gt Drive Status 1 View Fault Queue Device Items Drive Status 2 Clear Faults O oe Device Version gt PowerFlex 70 Drive Alarm 1 Clr Fault Queue HIM Version Product Data Drive Alarm 2 Reset Device Main Control Board Speed Ref Source Power Unit Board Start Inhibits M Last Stop Source LCD Module Product Data Dig In Status LCD HIM Control Board Dig Out Status Keyboard Numeric Drive Temp Drive OL Count Motor OL Count View selected through arr sen dd dr Param Access Lvl gt Basic oG File Group Par FGP File Advanced Numbered List Changed Params Group 1 Name gt FGP Parameter Group 2Name Parameter Name Parameter Name Group 3 Name Parameter al v File 2 Name File 3 Name Parameter Name e PowerFlex 70 Device Sslect Connected DPI Devices gt Value Screen HIM CopyCat nk Device gt HIM Memory Storage E Device User Sets Drive User Set Device lt HIM Reset To Defaults Save To User Set Delete HIM Set Load Frm Usr Set oG Active User Set Start Up amp et Introduction gt Complete Steps __ e 1 Input Voltage 2 Motor Dat Ramp Oo 3 Motor Tests 4 Speed Limits Make a selection 3 7 5 Speed Control Abort Preferences EE 6 Strt S
148. sable with Fault Config 1 on page 3 35 The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data The checksum read from the board does not match the checksum calculated Main Control Board was replaced and parameters were not programmed Programmed Current Lmt Val has been exceeded Enable Disable with Fault Config 1 on page 3 35 Troubleshooting 4 5 Action 1 Restore defaults 2 Reload User Set if used 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed Check the wiring between the drive and motor 2 Check motor for grounded phase 3 Replace drive 1 Check the motor and drive output terminal wiring for a shorted condition 2 Replace drive a 1 If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters Main Control Board or complete drive as required 2 Check HIM connection 3 If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault set the Logic Mask bit for the adapter to 0 Check DPI device event queue and corresponding fault information for the device Monitor the incoming AC line for low voltage or line power interruption Clear the fault or cycle power to the drive 1 Cycle power to the drive If problem persists replace dri
149. served 9 MOP Level 10 Master Ref 11 Preset Spd1 7 17 18 DPI Port 1 3 20 21 Reserved 22 DPI Port 5 23 Reserved 29 30 HighRes Ref 127 PI Setpoint Default 50 00 124 Provides an internal fixed value for Min Max 100 00 of Maximum GE process setpoint when PI Reference Sel Process Value SE is set to PI Setpoint Units 0 01 3 22 Ki lt Zz a fo oO D HI D ES N Programming and Parameters 130 131 132 133 134 135 136 Parameter Name and Description Values PI Feedback Sel Default 2 Analog In 2 Selects the source of the PI feedback Options See PI Reference Sel PI Integral Time Default 2 00 Secs Time required for the integral component Min Max 0 00 100 00 Secs to reach 100 of PI Error Meter Not Units 0 01 Secs functional when the PI Hold bit of PI Control 1 enabled A value of zero disables this parameter PI Prop Gain Default 1 00 Sets the value for the PI proportional Min Max 0 00 100 00 component Units 0 01 PI Error x PI Prop Gain PI Output PI Lower Limit Default Maximum Freq Sets the lower limit of the PI output 100 Min Max 400 0 Hz 800 EEG Units 0 1 Hz 0 1 CC PI Upper Limit Default Maximum Freq Sets the upper limit of the PI output 100 Mo Min Max 400 0 Hz 800 0 BEG
150. statements throughout this manual before installing the drive Grounding as described on page 1 5 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 All shielded cables should terminate with the proper shielded connector 6 Conditions in Table 1 J Table 1 J PowerFlex 70 EN61800 3 EMC Compatibility Second Environment Restrict Motor Internal First Environment Cable to Filter External Input Restricted Drive Description 40 m 131 ft Option Filter Ferrite Distribution Drive Only Y with any Comm Option v D ith ControlNet v Vv rive Only ith any Comm Option KKK ith ControlNet rive Only Refer to PowerFlex ith any Comm Option Reference Manual rive Only ith any Comm Option ith ControlNet rive Only wi D wi wi D wi with ControlNet D wi wi D wi ith any Comm Option KIRSTI SIST KI KIKKI KIKK with ControlNet v Input cables through a Ferrite Core Frames A B and C Fair Rite 2643102002 or equivalent Frames D and E Fair Rite 2643251002 or equivalent 1 22 Installation Wiring Notes m m Chapter 2 Start Up This chapter describes how you start up the PowerFlex 70 Drive Refer to Appendix B for a brief description of the LED and LCD HIM Human Interface Module For information on
151. t PowerUp 168 Restart Modes 3 27 Output Current 3 Metering 3 11 Start Inhibits 214 Diagnostics 3 32 Output Freq 1 Metering 3 11 Start Mask 277 Masks amp Owners 3 38 Output Power 7 Metering 3 11 Start Owner 289 Masks amp Owners 3 39 Output Powr Fetr 8 Metering 3 11 Start Acc Boost 69 Volts per Hertz 3 16 Output Voltage 6 Metering 3 11 Status X Fault 227 228 Diagnostics 3 38 Overspeed Limit 83 Spd Mode amp Limits 3 17 Stop Mode X 155 156 Stop Brake Modes 3 24 Param Access Lvl 196 Drive Memory 3 30 Stop Owner 288 Masks amp Owners 3 39 PI Configuration 124 Process P 3 21 SV Boost Filter 59 Torq Attributes 3 14 PI Control 125 Process P 3 21 TB Man Ref Hi 97 Speed Reference 3 19 PI Error Meter 137 Process P 3 23 TB Man Ref Lo 98 Speed Reference 3 19 PI Fdback Meter 136 Process P 3 22 TB Man Ref Sel 96 Speed Reference 3 18 PI Feedback Hi 462 Process P 3 23 Testpoint X Data 235 237 Diagnostics 3 35 PI Feedback Lo 463 Process P 3 23 Testpoint X Sel 234 236 Diagnostics 3 35 PI Feedback Sel 128 Process P 3 22 Torque Current 4 Metering 3 11 PI Integral Time 129 Process P 3 22 Torque Perf Mode 53 Torq Attributes 3 14 PI Lower Limit 131 Process P 3 22 Trim Setpoint 116 Speed Trim 3 19 PI Output Meter 138 Process P 3 23 Trim Hi 119 Speed Trim 3 20 PI Preload 133 Process P 3 22 Trim In Select 117 Speed Trim 3 19 PI Prop Gain 130 Process P 3 22 Trim Lo 120 Speed Trim 3 20 PI Refernece Hi 460 Process P 3 23 Trim Ou
152. t Select 118 Speed Trim 3 20 PI Reference Lo 461 Process P 3 23 Voltage Class 202 Drive Memory 3 30 PI Reference Sel 126 Process P 3 21 PI Ref Meter 135 Process P 3 22 PI Setpoint 127 Process P 3 21 PI Status 134 Process P 3 22 PI Upper Limit 132 Process P 3 22 Power Loss Mode 184 Power Loss 3 28 Power Loss Time 185 Power Loss 3 28 Power Up Marker 242 Faults 3 36 Powerup Delay 167 Restart Modes 3 27 Preset Speed X 101 107 Discrete Speeds 3 19 PWM Frequency 151 Load Limits 3 24 Ramped Speed 22 Metering 3 12 Rated Amps 28 Drive Data 3 12 Rated kW 26 Drive Data 3 12 Rated Volts 27 Drive Data 3 12 Reference Mask 280 Masks amp Owners 3 38 Reference Owner 292 Masks A Owners 3 39 Reset Meters 200 Drive Memory 3 30 Reset To Defalts 197 Drive Memory 3 30 Rev Speed Limit 454 Spd Mode amp Limits 3 17 Run Boost 70 Volts per Hertz 3 16 S Curve 146 Ramp Rates 3 23 Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 70 Included is a listing and description of drive faults with possible solutions when applicable and alarms For information on See page Faults and Alarms 4 1 Drive Status 4 2 Manually Clearing Faults 4 3 Fault Descriptions 4 Clearing Alarms 4 7 Alarm Descriptions 4 7 Testpoint Codes and Functions 4 10 Common Symptoms and Corrective Actions 4 10 Faults and Alarms A fault is
153. t will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Output Contactor Precaution ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened Disconnecting MOVs and Common Mode Capacitors PowerFlex 70 drives con
154. tain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices should be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove all the jumper s shown in the figure and table below See the PowerFlex Reference Manual for more information on ungrounded system installation Installation Wiring 1 11 ATTENTION To avoid an electric shock hazard verify that the A voltage on the bus capacitors has discharged before removing installing jumpers Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point The voltage must be zero Figure 1 6 Typical Jumper Locations C Frame Shown ooo E 4 seess lo000000000000 m 1 S 0000000000 Je Sei Best HU UU tel Sr Figure 1 7 Phase to Ground MOV Removal Wl 5 5 JP3B i JP3A LU Three Phase R AC Input S vw T Jumper 1 2 13 4 See Table y y A B C and D JP3 JP2 MOV to Ground E JP2 JP1
155. tart Modes 3 27 Fault X Time 244 250 Faults 3 36 Autotune 61 Torq Attributes 3 15 Fault Amps 225 Diagnostics 3 34 Break Frequency 72 Volts per Hertz 3 16 Fault Bus Volts 226 Diagnostics 3 34 Break Voltage 71 Volts per Hertz 3 16 Fault Clear 240 Faults 3 36 Bus Reg Kd 165 Stop Brake Modes 3 26 Fault Clear Mode 241 Faults 3 36 Bus Reg Ki 160 Stop Brake Modes 3 25 Fault Clr Mask 283 Masks amp Owners 3 38 Bus Reg Kp 164 Stop Brake Modes 3 26 Fault Clr Owner 295 Masks amp Owners 3 39 Bus Reg Mode X_ 161 162 Stop Brake Modes 3 26 Fault Config 1 238 Faults 3 35 Commanded Freq 2 Metering 3 11 Fault Frequency 224 Diagnostics 3 34 Compensation 56 Torq Attributes 3 14 Feedback Select 80 Spd Mode amp Limits 3 16 Control SW Ver 29 Drive Data 3 12 Flux Current 5 Metering 3 11 Current Lmt Gain 149 Load Limits 3 24 Flux Current Ref 63 Torq Attributes 3 15 Current Lmt Sel 147 Load Limits 3 24 Flux Up Mode 57 Torq Attributes 3 14 Current Lmt Val 148 Load Limits 3 24 Flux Up Time 58 Torq Attributes 3 14 Data In XX 300 307 Datalinks 3 40 Flying Start En 169 Restart Modes 3 27 Data Out XX 310 317 Datalinks 3 40 Flying StartGain 170 Restart Modes 3 27 DB Resistor Type 163 Stop Brake Modes 3 26 HighRes Ref 308 Datalinks 3 40 DB While Stopped 145 Stop Brake Modes 3 24 IR Voltage Drop 62 Torg Attributes 3 15 DC Brake Level 158 Stop Brake Modes 3 25 Jog Mask 278 Masks amp Owners 3 38 DC Brake Time 159 Stop Brake Modes 3
156. the amount of time programmed in DC Brake Time Par 159 Braking ceases after this time expires 4 After the DC Braking ceases no further power is supplied to the motor The motor may or may not be stopped The drive has released control 5 The motor if rotating will coast from its present speed for a time that is dependent on the mechanics of the system inertia friction etc Application Notes C 5 Mode Description And to _ _ Output Voltage Output Current 4 Motor Speed N Output Current N I N Output Voltage DC sr gt Hold w Level Stop Zero 7 DC Hold Time Command Command Speed gt Time This method uses drive output reduction to stop the load 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero the output is shut off 4 The motor if rotating will coast from its present speed for a time that is dependent on the mechanics of the system inertia friction etc Ramp to A Output Voltage Output Voltage Hold H Output Current r Output Current Motor Speed P Stop Zero Re issuing a Command Com
157. ting Preferences B 4 Shear Pin Fault 4 5 Shear Pin Time 3 24 Shielded Power Cables 1 7 Short Circuit Protection 1 5 Skip Freq Band 3 17 Skip Frequency x 3 17 Slip Comp Gain 3 20 Slip Comp Group 3 20 Slip RPM FLA 3 20 Slip RPM Meter 3 20 Spare Parts P 1 Spd Mode amp Limits Group 3 16 Specifications Agency Certification A 2 Control A 3 Drive P 1 Drive Ratings A 1 A 13 Electrical A 2 Environment A 1 Protection A 1 Speed Command File 3 16 Speed Command Sources 1 18 Speed Mode 3 16 Speed Ref A Hi 3 18 Speed Ref A Lo 3 18 Speed Ref A Sel 3 18 Speed Ref B Hi 3 18 Speed Ref B Lo 3 18 Speed Ref B Sel 3 18 Speed Ref Cflct Alarm 4 9 Speed Ref Source 3 32 Speed Reference 3 12 Speed Reference Control 1 18 Speed Reference Selection 1 18 Speed References Group 3 18 Speed Trim Group 3 19 Standard Control 3 3 Start At PowerUp 3 27 Start At PowerUp Alarm 4 9 Start Inhibits 3 32 Start Mask 3 38 Start Owner 3 39 Start Acc Boost 3 16 Start Stop Repeated 1 10 Start Up Assisted 2 3 Checklist 2 1 SMART 2 3 Static Discharge ESD P 3 Status STS LED 2 2 Status 1 Fault 3 34 Stop Mode 3 24 Stop Owner 3 39 Stop Brake Modes Group 3 24 Supply Source 1 3 SV Boost Filter 3 14 SW OverCurrent Fault 4 6 System Grounding 1 4 T TB Man Ref Cflet Alarm 4 9 TB Man Ref Hi 3 19 TB Man Ref Lo 3 19 TB Man Ref Sel 3 18 TE Ground 1 4 Terminal Block VO 1 13 Power 1 8 Testpoint
158. tion Display Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in the status line e Fault number e Fault name e Time that has passed since fault occurred Press Esc to regain HIM control LCD HIM F gt Faulted auto Fault F OverVoltage Time Since Fault 0000 23 52 LED HIM The LED HIM reports the fault condition by displaying the specific fault code Coop IT ee Drive is indicating an alarm LCD HIM The LCD HIM immediately reports the alarm condition by displaying the following 7 F gt Power Loss dilauto e Alarm name Type 2 alarms only Hz e Alarm bell graphic Main Menu Diagnostics Parameter Device Select LED HIM No indication Troubleshooting 4 3 Manually Clearing Faults Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop O e Cycle drive power e Set parameter 240 Fault Clear to 1 e Clear Faults on the HIM Diagnostic menu Fault Descriptions Table 4 A Fault Types Descriptions and Actions Fault No Analog In Loss 29
159. tions Maximum Surrounding Air Temperature Enclosure Rating Temperature Range Open Type IP 20 NEMA Type 1 amp 0 to 50 degrees C 32 to 122 degrees F Flange Mount IP 66 amp NEMA Type 4X 12 0 to 40 degrees C 32 to 104 degrees F Important Some drives are equipped with an adhesive label on the top of the chassis Removing the adhesive label from the drive changes the NEMA enclosure rating from Type 1 Enclosed to Open Type Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive In addition inlet air temperature must not exceed the product specification U A D Inf Clearances apply to all PowerFlex 70 Drives e Panel Mount e Flange Mount a 2 e NEMA Type 4X 12 76 2mm 76 2mm 3 0 in 3 0 in Installation Wiring 1 3 AC Supply Source Considerations PowerFlex 70 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 600 volts damage caused by improper fusing or circuit breaker selection use only ATTENTION To guard against personal injury and or equipment La the recommended line fuses circuit breakers specified in Appendix A If a system ground fault monitor RCD
160. to mode and requires manual control from the HIM during set up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain Manual Control e Press ALT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys or analog potentiometer Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since the Manual speed reference is issued by an analog input Analog In 1 or 2 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital In4 Sel is set to Auto Manual Attain Manual Control e Close the digital input With the input closed the speed command comes from the potentiometer Release to Auto Control e Open the digital input
161. top l O Backup Change Password S 7 Done Exit Resume User Dspy Lines Start Up Men D Tei User Dspy Time ENT User Dspy Video Reset User Dspy Contrast Press OG GP to move between menu items Press e to select a menu item Press B to move 1 level back in the menu structure Press to select how to view parameters HIM Overview Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device Version View the firmware version and hardware series of components HIM Version View the firmware version and hardware series of the HIM Parameter Menu Refer to Viewing and Editing Parameters on page B S Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from User and HIM sets User sets are files stored in permanent nonvolatile drive memory HIM sets are files stored in permanent nonvolatile HIM memory Option HIM Copycat Device gt HIM Device lt HIM Description Save data to a HIM set load data from a HIM set to active drive memory or delete a HIM set Device User Sets Save data to a User set load data from a User set to active drive memory or name a User set Reset To Def
162. tpt 3 43 Auto Rstrt Delay 3 27 Auto Rstrt Tries 3 27 AutoMan Cnfg 3 29 Autotune 3 15 Break Frequency 3 16 Break Voltage 3 16 Bus Reg Gain 3 25 Bus Reg Kd 3 26 Bus Reg Ki 3 25 Bus Reg Kp 3 26 Bus Reg Mode 3 26 Command Freq 3 11 Compensation 3 14 Control SW Ver 3 12 Current Lmt Gain 3 24 Current Lmt Sel 3 24 Current Lmt Val 3 24 Data In 3 40 Data Out 3 40 DB Resistor Type 3 26 DB While Stopped 3 24 DC Brake Level 3 25 DC Brake Time 3 25 DC Brk Levl Sel 3 25 DC Bus Memory 3 12 DC Bus Voltage 3 11 Decel Mask 3 38 Decel Owner 3 39 Decel Time x 3 23 Dig In Status 3 33 Dig Out Setpt 3 45 Dig Out Status 3 33 Dig Out1 Level 3 45 Dig Out OffTime 3 46 Dig Out1 OnTime 3 46 Digital In1 Sel 3 44 Digital Out1 Sel 3 45 Direction Mask 3 38 Direction Mode 3 29 Direction Owner 3 39 DPI Data Rate 3 37 DPI Port Select 3 38 DPI Port Value 3 38 DPI Ref Select 3 38 Drive Alarm 1 3 31 Drive Checksum 3 30 Drive Logic Rslt 3 37 Drive OL Count 3 33 Drive OL Mode 3 24 Drive Ramp Rslt 3 37 Drive Ref Rslt 3 37 Drive Status 1 3 31 Drive Temp 3 33 Elapsed KWh 3 12 Index 7 Elapsed MWH 3 11 Elapsed Run Time 3 11 Fault Amps 3 34 Fault Bus Volts 3 34 Fault Clear 3 36 Fault Clear Mode 3 36 Fault Clr Mask 3 38 Fault Clr Owner 3 39 Fault Config 1 3 35 Fault Frequency 3 34 Fault x Code 3 36 Fault x Time 3 36 Feedback Select 3 16 Flux Current 3 11 Flux Current Ref 3
163. trol Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without derating IP20 NEMA Type 1 Flange Mount IP66 NEMA Type 4X 12 0 to 50 degrees C 32 to 122 degrees F 0 to 50 degrees C 32 to 122 degrees F 0 to 40 degrees C 32 to 104 degrees F Storage Temperature all const 40 to 70 degrees C 40 to 158 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 to 95 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak A 2 Supplemental Drive Information Category Specification Agency Type Certification Type 1 Flange 4X 12 IP30 Type _ IP66 v v v D Listed to UL508C and CAN CSA C2 2 No 14 M91 cs v Listed to UL508C for plenums Rear heatsink only v v Vv Marked for all applicable European Directives C EMC Directive 89 336 EEC EN 61800 3 Adjustable Speed electrical power drive systems Low Voltage Directive 73 23 EEC EN 50178 Electronic Equipment for use in Power
164. ubleshooting Testpoint Codes and Functions Code Selected in Function Whose Value is Displayed Testpoint x Sel in Testpoint x Data 1 DPI Error Status 2 Heatsink Temperature 3 Active Current Limit 4 Active PWM Frequency 5 Lifetime MegaWatt Hours 6 Lifetime Run Time 7 Lifetime Powered Up Time 8 Lifetime Power Cycles 9 Life MegaWatt Hours Fraction 10 Life MegaWatt Hours Fraction Units 11 99 Reserved for Factory Use II Use the equation below to calculate total Lifetime MegaWatt Hours Value of Code 9 Value of Code 10 x 0 1 Value of Code 5 Total Lifetime MegaWatt Hours Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block wired 2 shows type 2 alarm s Cause s Indication Corrective Action Drive is Faulted Flashing red Clear fault status light e Press Stop e Cycle power e Set Fault Clear to 1 See page 3 36 e Clear Faults on the HIM Diagnostic menu Incorrect input wiring None Wire inputs correctly and or install jumper See page 1 16 for wiring examples e 2wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs e Jumper from terminal 7 to 8 is required Incorrect digital input programming None Program Digital Inx Sel for correct inputs See e Mutually exclusive choices have page 3 44 been made i e Jog
165. uits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid the hazard e recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product Shock Hazard labels may be located on or inside the drive to alert h people that dangerous voltage may be present DriveExplorer DriveTools32 and SCANport are trademarks of Rockwell Automation PLC is a registered trademark of Rockwell Automation ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association Summary of Changes The information below summarizes the changes to the PowerFlex 70 User Manual since the November 2003 release Manual Updates Description of New or Updated Information See Page s Catalog Number Explanation lists 400V and 480V 30 37 kW 40 50 HP P 5 drive ratings Minimum mounting clearances above and below drives reduced to 1 2 76 2 mm 3 in Frame E power terminal block specification
166. upplemental Drive Information A 9 Figure A 6 PowerFlex 70 Flange Mount Bottom View Dimensions Frame A Frame C lt 103 2 4 08 gt 1 1293 6 09 22 2 0 87 Dia S ll 22 087 lt 75 4 2 97 gt 22 2 0 87 Dia 40 7 1 60 lt gt 64 7 2 55 lt gt sree Gr SL JL Lh iG lt 59 6 2 35 gt 53 1 2 09 72 4 2 85 73 0 2 87 gt 96 1 3 78 gt j lt 92 2 3 53 gt lt 101 9 4 01 lt 111 2 4 38 Frame B Frame D 28 5 1 12 Dia 2 Places le 144 4 5 69 22 2 0 87 Dia 164 1 6 46 ma em 5 Places lt 83 7 3 30 gt 7 1 96 222 087 Dia 730 287 gt 2 Places a f LI SH O i e 188 ar tT AUT e HD Ee e Beall PE J Seege e U 70 9 2 79 51 9 2 04 Le 92 4 3 64 gt 78 3 3 08 gt lt 102 7 4 04 gt lt 107 3 4 22 p 130 5 5 14 _ gt 135 5 5 33 _ lt 140 6 5 54 Frame E 210 0 8 27 gt 222
167. uto Manual HIM operation Figure 1 11 Speed Reference Selection Chart Di Default Digital Inx Select PI Exclusive Mode Trim Speed Sel 3 2 1 PI Configuration e Drive Rel Ral Pure Reference y it ive gt Auto Speed Ref Options VAVAVA EE to follower drive for Speed Ref A Sel Parameter 090 0 0 0 Frequency Reference Speed Ref B Sel Parameter 093 0 0 1 Med Functions lod Functions Preset Speed 2 Parameter 102 ci 0 1 0 ne Lal Skip Clamp Preset Speed 3 Parameter 103 Kessen af Jo Direction etc Preset Speed 4 Parameter 104 gt 1 0 0 r y Preset Speed 5 Parameter 105 gt t 1 0 1 i Min Max Speed Preset Speed 6 Parameter 106 gt 1 1 0 i Commanded Preset Speed 7 Parameter 107 _______ 1 1 1 D E A Frequency DPI Port Ref 1 6 See Parameter 209 gt DPI Command H Manual Speed Ref Options Aci peo nemp HIM Requesting Auto Manual Man S Curve TB Man Ref Sel Parameter 096 gt Digital Input 1 I Post Ramp Jog Speed Parameter 100 I gt Jog Command ___ _______ Drive Ramp Halt gt i to follower drive for Speed Adders Speed Mode Frequency Reference PI Qutput gt 2 Process Pi Slip Compensation 1 Slip Comp A None 0 Open Loop Output Frequency 1 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 Installation Wiring 1 19 Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC when in Au
168. ve nm 1 Restore defaults 2 Reprogram parameters Check load requirements and Current Lmt Val setting 4 6 Troubleshooting Fault No SW OverCurrent 36 Description Action Drive output current has Check for excess load improper DC exceeded the 1ms current rating boost setting DC brake volts set too This rating is greater than the 3 high second current rating and less than the hardware overcurrent fault level It is typically Type 200 250 of the drive continuous rating Trnsistr OvrTemp 9 Output transistors have 1 Verify that maximum ambient exceeded their maximum temperature has not been operating temperature exceeded 2 Check fan 3 Check for excessive load UnderVoltage DC bus voltage fell below the Monitor the incoming AC line for low RC minimum value of 509V DC at voltage or power interruption 600V input 407V DC at 400 480V input or 204V DC at 200 240V input Enable Disable with Fault Config 1 on page 3 35 UserSet1 Chksum 101 The checksum read from the Re save user set user set does not match the UserSet2 Chksum 102 checksum calculated UserSet3 Chksum 103 Il See page 4 1 for a description of fault types Troubleshooting 4 7 Table 4 B Fault Cross Reference No Fautt No Fault No Fault 2 Auxiliary Input 36 SW OverCurrent 79 Excessive Load 3
169. ver 1 1 Disconnecting MOVs and 1 10 Mounting Considerations 1 2 Common Mode Capacitors AG Supply Source Considerations 1 3 1 0 Wiring 1 12 General Grounding Requirements 1 4 Speed Reference Control 1 18 Fuses and Circuit Breakers 1 5 Auto Manual Examples 1 19 Power Wiring 1 5 EMC Instructions 1 20 Using Input Output Contactors 1 10 Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Opening the Cover IP 20 NEMA Type 1 1 Loosen cover screw 2 Pull cover straight off chassis to avoid damaging connector pins 0000 NC 1 2 Installation Wiring IP 66 NEMA Type 4X 12 1 Loosen the cover screws 2 Pull cover straight off chassis al Inf PS Important Torque cover screws to 0 79 N m 7 lb in Mounting Considera
170. wy jndjno sbuney Buney 2 Bop mam vam ewlL UON su Mea ndul dH aa Joo leng HIM Overview Appendix B For information on See page For information on See page External and Internal B 1 Menu Structure B 3 Connections LCD Display Elements B 2 Viewing and Editing B 5 Parameters ALT Functions B 2 Removing the HIM B 2 External and Internal Connections The PowerFlex 70 provides a number of cable connection points B Frame shown Al nle SCH TI IP 20 IP 66 NEMA Type 1 NEMA Type 4X 12 Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 2 Cable connection for handheld and remote options DPI Port 3 Splitter cable connected to DPI Port 2 provides additional port Control Power Connection Connection between control and power boards ee eeels DPI Port 5 Cable connection for communications adapter B 2 HIM Overview LCD Display Elements Display Description F gt Power Loss ijauto Direction Drive Status Alarm Auto Man Information Hz Comm
171. x 100 0 of the source Units 0 1 463 PI Feedback Lo Default 0 0 Scales the lower value of PI Feedback of Min Max 100 0 the source Units 0 1 Dynamic Control File File D Mmm D ol S 2 2 9 ia T i amp No Parameter Name and Description Values 140 Accel Time 1 Default 10 0 Secs 142 141 Accel Time 2 10 0 Secs 143 Sets the rate of accel for all speed Min Max 0 1 3600 0 Secs a increases Units 0 1 Secs thru Max Speed _ tbe 8 Accel Time ce nate 366 w 142 Decel Time 1 Default 10 0 Secs 140 143 Decel Time 2 10 0 Secs 141 A Sets the rate of decel for all speed Min Max 0 1 3600 0 Secs 146 amp _ decreases Units 0 1 Secs a Max Speed Decal Time Decel Rate 366 146 S Curve Default 0 0 140 Sets the percentage of accel or decel time Min Max 0 0 100 0 i that is applied to the ramp as S Curve Units 0 1 SS Time is added 1 2 at the beginning and 1 2 at the end of the ramp 3 24 Programming and Parameters e o o amp No Parameter Name and Description Values 147 Current Lmt Sel Default 0 Cur Lim Val 146 Selects the source for the adjustment of Options 0 Cur Lim Val 149 current limit i e parameter analog input 1 Analog In 1 etc 2 Analog In 2 148 Current Lmt Val Default Rated Amps x 1 5 147 Defines the current limit value when Equation re 149 Current Lmt Sel Cur Lim V
172. ynamic Control 3 23 Inputs amp Outputs 3 41 Monitor 3 11 Motor Control 3 13 Speed Command 3 16 Utility 3 29 File Group Parameter FGP 3 3 ae Option Power Input Terminals Filter RFI 1 5 Flux Current 3 11 Flux Current Ref 3 15 Flux Up Mode 3 14 Flux Up Time 3 14 FluxAmpsRef Rang Alarm 4 8 FluxAmpsRef Rang Fault 4 4 Flying Start En 3 27 Flying StartGain 3 27 Frame Designations A 1 A 13 Frame Size Drive P 3 Fuses Input 1 5 Ratings A 1 A 13 G General Precautions P 3 Grounding Bus 1 4 Conductor 1 4 Filter 1 5 General 1 4 Impedance 1 4 Motor 1 7 Safety PE 1 4 Shields TE 1 4 Group Alarms 3 36 Analog Inputs 3 41 Analog Outputs 3 42 Comm Control 3 37 Data Links 3 40 Diagnostics 3 31 Digital Inputs 3 44 Digital Outputs 3 45 Direction Config 3 29 Discrete Speeds 3 19 Drive Data 3 12 Drive Memory 3 30 Faults 3 35 HIM Ref Config 3 29 Load Limits 3 24 Masks amp Owners 3 38 Metering 3 11 MOP Config 3 29 Motor Data 3 13 Power Loss 3 28 Process PI 3 21 Ramp Rates 3 23 Restart Modes 3 27 Slip Comp 3 20 Spd Mode amp Limits 3 16 Speed References 3 18 Speed Trim 3 19 Stop Brake Modes 3 24 Torque Attributes 3 14 Volts per Hertz 3 16 H Hardware Enable Circuitry Enable Circuitry 1 15 Heatsink OvrTemp Fault 4 4 HighRes Ref 3 40 HIM Menu Structure B 3 HIM Ref Config Group 3 29 HIM Removing B 2 HW OverCurrent Fault 4 4 I O Terminal Block

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