100 Manual - Apache Forest Products Inc.
Contents
1. O O og S O OPERATING INSTRUCTIONS ENGLISH TABLE OF CONTENTS 1 Declaration of Contformily 5 252222229 5 200205221235232225 20522 23022359 520538202629 09 SNAK N A NSNAONSNN NNN SNN NESNVEKONENNNNNSNAUNNRNNNSNS 2 2 FOreWOTO IC ii a AE a aa aa Ea a iea 4 21 Jhended use ofthe 4 2 2 Guidance and warning signs the machine sannnunnrnnnnnnnnnnvnnnnnnnnnuvennnnnnnnnnevnvnnnnnnnnerernnnnnnnnernnnnnnnnnnennevnnnnnnnnvevennnnn 5 2 3 Nameplates of he machines 7 24 Machine models ass 7 2 5 Sound level and VIDrati On EI ne ees 7 2 06 Safety IMSIKUCIIO INS ae 8 2 27 OF Wal Qty ea 9 3 Putting the machine into operation ssssssnnnnnnnnnnnnevnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnvennnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnuner 11 3 1 Delivery Inspection or the Machine o d n euo cu v n acer s anna Eau y NaKRNONe ONEN N nna uana nua cca eaa SN aN Na 11 3 2 2 e ree 11 33 Main parts of the machine 9 4 asr eii ax en eoe Oa cosa t Env ua nU p ERN MONI 11 3 4 Driving power of the TR models 4 Veg e epa kvad 13 3 5 Driving power of the E models b n k n2. body protected against impurities and shocks 1 Lift the transport wheels using the crank 2 4 2 Make sure that the unit is firmly Supported on the surface 3 Connect the electric cord to the machine 3P 16A only use a socket outlet with fault current switch 4 Start the firewood processor by pressing the green button Ensure that it rotates in the direction indicated by the arrow 5 Shut down the unit by pressing the red button Translation 13 IM 100 v 3 2011 4 Using the firewood processor 4 1 Measures before use e read the user manual and ensure that the operator of the unit fully understands how the machine works and is aware of the risks that its use involve e he machine is intended for operation by one person only Ensure that there are no other people in the working area e Wear appropriate clothing protective gloves and safety shoes Wearing loose clothing increases the danger of sticking Also remember the safety goggles and the hearing protectors We recommend using a loggers s helmet e Lift the transport wheels into their upper position E Attach the firewood processor to the tractor TR e Make sure that the machine is standing firmly in position e Check the operation of the protective equipment and the condition of the blades e Release the in feed deck and the splitting deck from their transport positions before starting the machine e Bear in mind the maximum capacity of the machine Do not saw
3. logs over 3 m in length or 25 cm in diameter The firewood processor is intended for operation by one person only CUTTING SPLITTING MAX 25cm MAX L 60 MAX cm 20 25 MAINI 1 nr MIN Translation 14 Qj IM 100 v 3 201 1 4 2Emergency stop 6 All the Japa 100 firewood processors are equipped with an emergency stop 6A which stops the unit in less than ten seconds 10 s The power source electric motor or the Cardan shaft does not stop when the emergency stop is used The operation of the emergency stop must be checked before each time of operation See point 4 2 for adjustment 1 Work position the crank pulled forward see picture 2 Emergency stop the crank pushed into its rear position in the direction of the arrow After using the emergency stop switch off the power source before resetting the emergency stop 4 3 Cutting 8 9 A Undo the tightening screw and pull out the extension table B Release the latch for the extension table C Adjust the cutting length of the log Never adjust the limiter while the machine is running D Press the log firmly against the deck by raising the handle of the clamp with your right hand Push the table forward with your left hand in the direction of the arrow The log will be cut and falls into the chute Never grasp the wood that you are Sawing 4 4 Splitting 10 11 only the S models A Release the latch for the splitting deck B Place the lo
4. a here ier tree teo sesssvarctecdasaanecessdeeseadedccevaheccdescuchsaeeseesedecesceieee 13 4 Using the firewood Processor ae 14 4T Measures Delore see 14 42 Emergency Slop DI 15 43 CG t ng 8 9 15 44 Splittng 10 11 only the S 15 AS USE Lua 16 DING 17 5 Malhtenanee vasse 18 5 T Maintenance measures 2 18 52 Emergency TOP 1 ae 18 MEME D dicia M 19 54 erigere erm 19 55 JElGCIFIC MOTON sus P 19 5 5 Crossscub blade 14 ab 20 MELDE 21 5 0 Splitting tip 15 only in the S rentur nido reos o nna uS v emin v n xo vu tane a toad oa roseus 21 5 9 Annual maintenance issiria meet 22 6 Maintenance Schedule 23 7 Paul NING NN 23 TA gt M 25 8 Hzedge reee M 26 9 dee 27 Translation 1 IM 100 v 3 2011 1 Declaration of Conformity The Machine meets the requirements of the Directive 2006 42 EY being put into effect through the Government decree no 400 200 Manufacturer Laitilan Rautarakenne Oy Kusnintie 44 F1 23800 Laitila Finland Tel 358 2857 1200 Fax 358 2857 1201 Web www japa fi The person in charge of the Technical Construction Fil
5. anufacturer seller Serial number of the machine Attestation concerning the user manual Before starting operations the buyer attests to familiarity with the user manual supplied with this machine Translation 26 IM 100 v 3 2011 9 Spare parts Denomination Quantity Part 2 1 1 0 0 1 7 K 1 V B 100342 Brake pad E Translation 27 IM 100 v 3 2011 No Part Denomination Guantity 100450 Moving blade cover 1 Side plate for blade 16 18 100240 Tableextension 19 100200 Imfeeddeck gt 20 100260 Logclamp 21 100250 Wood lengthlimiter 22 100420 Coverplate gt 23 100460 Splitting wedge 24 100440 Splittingdeck gt 25 100402 Joint amp 1 0 26 100401 Joint gt 100410 Lower splitter frame Translation 28 IM 100 v 3 2011 JAPA Laitilan Rautarakenne OY Fl 23800 Laitila FINLAND
6. avoid any danger Switch off the driving power of the machine and release the log from the splitting screw for example with an axe The unexpected behaviour of icy knotty or crooked trees may cause malfunctions Exercise absolute caution while processing such trees driving power Always switch off the machine if you notice a potential At restart always disengage the emergency stop before switching on the danger 4 6Cleaning It is important to keep the machine and its surroundings clean even during the operation From time to time remove the bark branches and splinters that have come loose from the tree as well the sawdust created by the rotary blade The machine must be switched off during the cleaning operation Translation 17 IM 100 v 3 2011 5 Maintenance 5 1 Maintenance measures 12 By design the Japa 100 circular saw splitter is a reliable and easy to use firewood processor The machine has no hydraulic system and very few mechanical assemblies However it is a well known fact that all work equipment depending on its use require some maintenance Therefore we have collected in this section a set of instructions for maintenance operations Most of these service measures require that the cover plates be removed Before removing the plates make sure that the machine s power cord or Cardan shaft has been disconnected Always remount the cover plates after the maintenance operations The machine must not b
7. d quality of the JAPA product remain as standard throughout the warranty period If not the product is deemed to be defective Defects are considered to include for example any shortcomings in workmanship or construction as well as any other faults or deficiencies observed during the warranty period that impair the usability of the product The Guarantor however will not be responsible for any defect if the discrepancy from the standard level in terms of quality or usability is caused by something for which the Buyer is accountable Such a cause might be for example an accident or not following the operating and maintenance instructions when using the machine or using it in any other inappropriate way The warranty covers neither the liquids required nor the consumables that need to be changed from time to time such as filters blades belts or tyres The warranty does not cover transport damages or any related consequential expense incurred What to do in case of a defect The Buyer shall notify the Dealer of the defect within a reasonable time of the defect being first observed Translation 9 IM 100 v 3 2011 When reporting the defect the Buyer shall either present the warranty certificate the purchase receipt or any other reliable evidence of where and when the product was purchased Such evidence does however not have to be presented if the place and time of purchase can be established from a register kept by the Dealer The Deal
8. ductors if any are intact Do not wear loosely fitting or hanging clothing Always wear approved eye guards and hearing protectors Clean and service the machine regularly Always stop the machine before servicing and disconnect the PTO shaft of the tractor powered machine TR or the power cord of the electrically powered machine E B Workplace e Selecta sufficiently firm and even workplace e Keepthe working space clean and clear of foreign objects e Ensure that the surface near the machine is not slippery e Never use the machine indoors dust may get into your airways or causes a fire hazard Only operate the machine in a sufficiently lit soace preferably in daylight e Bring the machine into the work position and always check its safety related devices before start up C During working e Exercise particular caution when cutting Knotty or crooked trees e As a result of faulty cutting the log may roll over and cause an injury or a machine failure e Careless cutting or splitting may cause unexpected danger situations e Only use fault free power take off drive shafts and attach the chain for the shaft guard to the machine e Avoid unnecessary lifting by using a suitable log stand e Do not lift logs onto the in feed conveyor using a grapple lift Never remove any safety related devices from the machine Remember that you are fully responsible for any injuries caused by the removal of any such devices from th
9. e is Jami Paavola The declaration is valid for the following models JAPA 100 TR JAPA 100 E JAPA 100 STR JAPA 100 S E Powered by Tractor PTO or electric motor 4 KW 400V The following standards have been applied in manufacturing the machine SFS Handbook 93 series SFS EN 349 1 A1 SFS EN 609 2 SFS EN 847 1 A1 SFS EN 847 2 A1 SFS EN 847 3 SFS EN 953 A1 SFS EN 954 1 SFS EN 1870 6 A1 SFS EN 4254 1 SFS EN 11684 SFS EN 12100 1 A1 SFS EN 12100 2 SFS EN 13850 SFS EN 13857 SFS EN 14121 1 ISO TR 14121 2 SFS EN 60204 1 A1 Notified body nr 0504 MTT Mittaus ja standardisointi Vakola Vakolantie 55 F1 03400 Vihti Laitilan Rautarakenne Oy 31 01 2011 Henri Nurminen Managing Director Translation 2 IM 100 v 3 2011 WE CONGRATULATE YOU FOR THE PURCHASE OF YOUR NEW JAPA FIREWOOD JAPA Laitilan Rautarakenne OY F1 23800 Laitila FINLAND FILL IN THE NAMEPLATE WITH THE MACHINE S DATA AND WRITE DOWN THE DEALER S CONTACT INFORMATION Salesperson Tel Dealer Address SarjaNro Manutact Nr Malli Model Pvm Date Paino Weight Jannite voltage Rain Hydr max paine Ter blade JAPA MACHINE LAITILAN RAUTARAKENNE OY vwwwvjapa fi 02 8571 200 FINLAND Read this instruction manual before starting the operation or the service Translation 3 IM 100 v 3 2011 2 Foreword Laitilan Rautarakenne Oy JAPA is a Finnish company with extensive product development Our goal is to prod
10. e machine or by any modification to its operation Translation 8 IM 100 v 3 2011 2 Terms of warranty Roles Laitilan Rautarakenne Oy Kusnintie 44 Fl 23800 LAITILA Tel 358 0 2 857 1200 Fax 358 2 857 1201 Email aftersales japa fi Dealer The Dealer is an enterprise that is authorised by Laitilan Rautarakenne Oy to sell JAPA products in its area The Dealer is the customer s contact point in matters related to the warranty for those JAPA products that the Dealer has sold and delivered Buyer The Buyer is any person or entity that has obtained a JAPA product for its use The Buyer is obliged to notify the Dealer of any defect that is observed during the warranty period and to keep the receipt as evidence of the place and time of purchase of his JAPA product As required the Buyer is obliged to also submit the data given on the nameplate to the Dealer Scope and territory of the warranty The warranty only applies to the JAPA product manufactured by Laitilan Rautarakenne Oy This warranty is valid in Finland and in every country covered by the export plan of Laitilan Rautarakenne Oy Validity period of the warranty The warranty lasts for one 1 year from the date of delivery of the JAPA product The warranty becomes void if the product including related safety equipment gets modified is used for another purpose than that intended or disabled Scope of the warranty The Guarantor warrants that the applicability an
11. e used if the cover plates have not been fixed in place A Disconnect the splitting deck from the frame 2 x M14 hex screws B Disconnect the emergency stop lever and remove the cover plate 2 x M8 8 x M6 hex screws 5 2 Emergency stop 13 The firewood processor is eguipped with an emergency stop that stops the machine in 10 seconds 10 s When you launch the emergency stop but the stopping takes longer than this check the following points immediately with the emergency stop engaged A The tensioner does not force the V belts B The brake pad makes the V belts sag C The blade brake comes in contact with the blade If the emergency stop still does not operate contact the dealer or the manufacturer Translation 18 IM 100 v 3 2011 5 3 V belts 13 The blade shaft is rotated by means of the V belts 2 pcs sometimes these belts may require tightening or replacement Check the belts for tightness once a week To tighten the V belts lower the gear motor bed slightly by means of the threaded rods 13D To replace the V belts you must remove the blade with its entire shaft set up Remove the blade according to the instructions 4 10 slacken the V belts by means of the threaded rods 13D and remove the bolts of the bearing blocks for the blade Always check the operation of the emergency stop before starting the work Always check the operation of the emergency stop before adjusting the V belts 5 4 Angu
12. ead M25 Capacity up to 25 cm in diameter 13 Splitting deck with a fixed blade cover and a safety locking handle 14 Billet chute into which the logs fall after cutting 15 Latch for locking the in feed table 10 in the transport position 16 Transport wheels for transporting the unit in E models only 17 Emergency stop for stopping the machine at an emergency oon Translation 11 IM 100 v 3 2011 JAPA 100S IM 100 v 3 2011 12 Translation 3 4 Driving power of the TR models 4 The Japa 100 TR models are powered by the PTO shaft of the tractor The Cardan shaft option is connected to the angular gear 4A of the firewood processor The unit is equipped with a CAT1 attachment to the three point linkage 4B always connect the firewood processor to the tractor Connect the Cardan shaft and make sure that it is of correct length If the shaft is too short it may cause damage if it breaks A too long shaft may damage the angular gear during lifting Fix the protective covers for the shaft so that they cannot rotate under any circumstances Start the tractor engage the power take off and increase the rotational speed of the shaft to 400 r p m Perform the shut off in the reverse order When you turn on the unit make sure that there is no one in the danger zone 3 5 Driving power of the E models 5 The E models are equipped with an electric motor 4 kW 400V 5A which is located inside the
13. er shall submit the claim to the Guarantor The Guarantor is responsible either for correcting the fault or for exchanging the product for a fault free one The Guarantor shall correct the fault or deliver a fault free part within a reasonable period of time after the Dealer has reported the fault The substitute can also be a component repaired under the warranty Repair under the warranty does not extend the warranty period of the entire product or any individual component The warranty covers any part that get damaged during normal operation due to defects in material or workmanship If the component is a part of for example the hydraulic system the electric system or the transmission the Guarantor requires that the damaged part be returned to the factory before the replacement part will be sent to the dealer without debiting Reasonable expense of repairing the fault The Guarantor is in the first place entitled to repair the fault if this can be done within a reasonable period of time considering the nature and scope of the fault provided that this can be done without causing expense or essential inconvenience to the Buyer If repairing the fault cannot be carried through within a reasonable period of time the repair work can be carried out in a workshop recommended by the Dealer and authorised by the Guarantor or by some other means for example the Buyer doe the repairs himself In this case moderate disbursement may be made for t
14. es 2 3 presenting the main parts of the machine as an aid Please note that the model of the machine in the following picture is Japa 100 S E with splitting screw The Japa TR models do not have transport wheels 13 but are equipped with hitching points to three point linkage 2 4 Only the S models come with a splitter 3 2 Lifting points 2 The firewood processor may only be lifted by the marked places or the places defined in the instructions Lifting by any other point using for example a forklift may damage the firewood processor As a rule transfer the machine only by its hitching points TR or on the transport wheels E If the machine must be lifted for example onto or down from a platform use the lifting loop presented in the picture 7 3 3 Main parts of the machine 3 4 4 Cross cut saw blade diameter 700 mm hole 35 mm Capacity up to 25 cm in diameter Moving blade cover is locked while the in feed deck 3 is in the open position In feed deck is locked in the transport position by means of the lever 8 Crank for transport wheels lifting lowering of the wheels 13 in E models only Extension table steplessly adjustable length of the log to be cut 1 5 3 0 m Wood length limiter steplessly adjustable from 20 to 60 cm 10 Log clamp recommended in particular for short logs 11 Latch for locking the in feed table 3 in the transport position 12 Splitting cone diameter 100 mm thr
15. g firmly onto the deck in an upright position Keep the log by its end C Pull the latch up with your hand grip the handle firmly and push it in the direction of the arrow to split the log You can repeat this procedure even to a billet that has already been split Only split one billet at a time Translation 15 IM 100 v 3 2011 The machine must be switched off during set up and adjustment Never leave the machine running unattended Keep your hands and feet out of risk zone at all times Follow the operating instructions stay calm and keep clear of the machine s moving parts UD 4 5 Efficient use 1 Cut the log completely but do not exceed the volume of the billet chute 2 Split all the billets from the chute and throw them to a suitable distance away 3 Take a new log and repeat the stages 1 2 Translation 16 IM 100 v 3 2011 Sufficiently spacious work area is an important safety feature A messy environment can cause a serious danger such as slipping or tripping N Problems During working such problems may occur that endanger the operator e If the log sticks to the blade during sawing switch off the machine using the emergency stop to avoid any danger Switch off the driving power of the machine and release the log from the cross cut blade e If the log that you intend to split does not come loose of the splitting screw despite the deck being pulled back switch off the machine using the emergency stop to
16. he wrenching Wrench open the tip in the counter clockwise direction If the tip is tight you can remove also the cone to obtain a better grip The frame cones can also be warmed slightly in order to make removal of the tip easier Translation 21 IM 100 v 3 2011 ATTACHMENT e Clean both the inner and the outer threads We do not recommend applying lubricant to the thread e Fit the tip to the cone by turning it with your hand If the tip feels too tight the crest of the thread can be made smoother using for example sandpaper e Turn the tip against the cone and tighten gently e Check the distance between the wedge and the screw It should not exceed 3 mm 5 9 Annual maintenance It is recommended that the circular saw splitter be subjected to a more extensive service once a year We recommend that the cover plate be removed for the annual service as instructed above point 4 1 Doing so makes it easier to Tighten the V belts Lubricate the blade shaft bearings Change oil in the angular gear Control the operation of the emergency stop Translation 22 IM 100 v 3 2011 6 Maintenance schedule Service object Task Daily interval interval Material Item 1 year as required Gu Gm 11 gemmo Gearbox oil Change X SAE 80W 90 0 3 Biage shatt bearings Lubrication ar icant o Blade shaft bearings Lubrication X lubricant oka URN NN Lubrication For storing 96047 1 pc oe ee a tightening X 97476 2
17. he work carried out as agreed upon with the Guarantor In the first place this reasonable disbursement will be submitted in the form of product delivery No discount will be granted from the purchase price The reasonable expense incurred as a result of repairing the fault will be disbursed to the Dealer in accordance with the written agreement between the Dealer and the Guarantor To be disbursed with this reasonable compensation for the repair work requires that the work be carried out following the manufacturer s instructions the Guarantor s consent be obtained and the broken component be returned Resolving any disputes Any disputes between the Guarantor and the Buyer shall in the first place be resolved by mediation of the Dealer As required negotiations without the Dealer participating are also possible If disputes cannot be resolved by negotiation between the parties the Buyer with consumer status can forward the dispute to the Consumer Complaint Board for handling If the dispute has to be brought to court the proceedings shall take place in the district court of the Guarantor s place of business Translation 10 IM 100 v 3 2011 3 Putting the machine into operation 3 1 Delivery inspection of the machine Inspect the machine immediately after having taken delivery If the product shows signs of transport damage or any parts are missing contact the carrier and the dealer immediately Perform the check using the following pictur
18. lar gear 13 The Japa TR models are equipped with an angular gear that transmits the power to the blade shaft The angular gear is virtually maintenance free but needs be observed to avoid breakdown Before starting the work always check the angular gear visually for any oil leaks The oil should be changed once a year SAE 80W 90 Carry out the oil change via the plug hole 13E at the side Fill new oil level with this same plug hole 5 5 Electric motor The electric motor of the Japa 100 E models is maintenance free but the vent and the impeller shall be kept clean The electric motor must not be lubricated Translation 19 IM 100 v 3 2011 5 6 Cross cut blade 14 During operation the cross cut blade can become blunt or it can become damaged by a contact with for example metal When replacing the blade it pays to check that the blade can rotate freely and the blade cover is clean on the inside None but a genuine cross cut blade manufactured according to the standard EN 847 1 and obtained from the manufacturer or the official dealer must be used in the machine A professional blade service should be assigned to the maintenance of the blade REMOVAL A Remove the moving blade cover by first removing the locking nut B Remove the side plate of the blade cover to disclose the blade C Undo the blade nut 4 using a wrench and the locking tool behind the blade cover Observe that the thread is left handed Remove the blade a
19. nd the flanges observing the order of the flanges ATTACHMENT e Clean up the blade cover on the inside and check the thread of the blade shaft e Clean the blade flanges carefully Using for example a ruler as an aid check that the flange is in contact only along the outer circle e Put the blade and the flanges back in place Make sure that the position of the blade with respect to the shaft is correct e Tighten the blade nut e Fix the side plate 2 of the blade cover and the moving blade cover 1 back in place The blade nut has a left handed thread Translation 20 IM 100 v 3 2011 Check the condition of the flanges A flange that Is dirty or has been tightened too much can make the blade wobble or cause adverse resonance to the machine 5 7 Blade shaft Lubricate the bearing blocks of the blade shaft with petroleum jelly once a year 5 8 Splitting tip 15 only in the S models The splitting tip becomes blunt in use but it can be sharpened without dismantling The tip of the thread can be sharpened for example with a triangle file The splitting tip can also be changed REMOVAL A Make sure that the tip when removed does not come into contact with the splitting wedge As required loosen the wedge B Insert by hitting a pin or any other suitable bolt that withstands wrenching into the hole at the side of the tip C Clamp self locking pliers or pipe wrenches at the root of the tip to counteract t
20. ood processor and the avarage sound pressure level is 80 6 dB The vibration emission values do not exceed the limit 2 5m s Where the machine is powered by a tractor the sound of the tractor may dominate the work site Always wear appropriate hearing protection earmuffs or ear plugs We recommend using a logger s helmet Translation 7 IM 100 v 3 2011 2 6 Safety instructions These safety regulations are of a general nature Also all other relevant health and safety related instructions traffic regulations concerning transportation and the requirements of the general legislation must be observed while handling the machine Following the instructions helps prevent accidents in advance The machine may only be operated by a person who is familiar with use of the machine and its operating instructions The operator must never be under the influence of alcohol or drugs Observe the requirements imposed on the operator The operator of the machine must be at least 18 years old Familiarise yourself carefully with the safety and installation instructions as well as with the operation and control functions before you install the machine or put it into operation A General regulations e The machine is exclusively intended for processing firewood e The firewood processor is intended for operation by one adult person only e Make sure that all other people stay outside the operating range Danger zone 10 m Always ensure that the electric con
21. or He emergency stop rotation DECAL 0009 DECAL 0028 Location of Lifting point emergency stop DECAL 0025 Beware of rotating PT O shaft Maximum permissible speed and direction of rotation of the PTO shaft DECAL 0057 Direction of rotation of splitting screw Beware of rotating splitting cone Position and minimum diameter of the log to be split Translation 6 IM 100 v 3 2011 2 3Nameplates of the machine SarjaNro Manutact Nr Malli Model The nameplate of the machine is located on the Pym Date tractor s side behind the machine Paino Weight J nnite Voltage R din Hydr max paine Blade JAPA MACHINE LAITILAN RAUTARAKENNE OY wannvjapa fi 02 8571 200 FINLAND Serial number of the machine Year and date of manufacture Machine s weight Voltage TRE Max rotational speed of the PTO Max pressure of the hydraulics Diameter of crosscut blade blade hole The name and address of the manufacturer CE sign 2 4Machine models JAPA 100 E An electrically driven firewood processor with cross cut blade JAPA 100 S E An electrically driven firewood processor with cross cut blade and splitting cone JAPA 100 TR A tractor driven firewood processor with cross cut blade JAPA 100 S TR A tractor driven firewood processor with cross cut blade and splitting cone 2 5Sound level and vibration According to the standard EN ISO 3744 2009 is 100 6 dB the A weighted sound power level of the JAPA 100 firew
22. pc ME m O Sharpening X 94006 1 pc Electric equipment Check x Operation of the machine Check X Safety devices Check x S OS 7 Fault finding Object Disturbance Cause Cutting The blade does not rotate Helease the emergency stop EEA a The blade is blunt blade 4 Fl PE PN blade Replace the blade te The blade whines damaged Dirt between the blade flanges The blade wobbles Maximum cutting diameter 4 10 The log is not cut off 25cm el The blade does not rotate Release the emergency stop Splitting The log incorrectly Bring the billet into the 4 2 oo 10 4 10 4 10 6 positioned upright position 4 11 The tip does not go into the wood Sharpen replace the tip 4 11 Check the distance of the The log does not split wedge 4 11 The maximum splitting Does not fit in between diameter 25 cm os A large branch at the splitting point Turn the log The blade rotates in the Electric motor wrong direction Wrong sequence of phases Translation 23 IM 100 v 3 2011 eem RTT Stops during working tripped wait 5 1 Mihe immediately the fuses a a Stops easily during running Check the rating of the fuses 5 1 CH Angular gear Makes unusual noise Not enough oil 4 4 Gets very hot Rotational speed too high Translation 24 IM 100 v 3 2011 7 1 Electric equipment 16 The electrically powered Japa 100 E is equipped wi
23. th a 4 kW motor starter and a motor protection switch that trips in the case of overload The motor protection switch is automatically reset after a while after the motor has cooled down Using an extension cord that is too long may also make the thermal relay trip Never readjust the setting of the motor protection switch If the blade is rotating in the wrong direction change the direction You can do this yourself by turning the changeover switch in the plug A Disconnect the plug and use a screwdriver If the motor does not rotate at all it is possible that one of the phases is missing In this case check the fuses and the extension cord For any other problems contact an authorised electrician O SY TT 3x164 UROS bs SY 3 VAIHE MOOTTORI 4 0 kW i Ut HARMAACL 35 HARMAACL 3 P KE VICMAAD Never open the motor starter or the other electric eguipment unless you are gualified to do so Translation 25 IM 100 v 3 2011 8 Technical data JAPA 100 100 5 DRIVING POWER TR 20 hp tractor kW 400 V li hp tractor kW 400 V Weight 130 kg 160 kg 160 kg 190 kg transport position cm position cm cut blade hole blade rn arne dive mente brake V belt Emergency stop stop z sengageneni of the drive mechanic brake blade the log log hitch wheels hitch wheels MPA FIREWOOD PROCESSOR CERTIFICATE OF DELIVERY REGISTRATION OF WARRANTY The buyer must fill out this form and send it to the m
24. the machine to the sales person or the mechanic Write down the data in the nameplate in the place reserved for it in order to make it available whenever needed If you cannot solve the problem on your own contact the dealer who will settle the matter together with the manufacturer 2 1 Intended use of the machine The Japa 100 firewood processor is intended for cutting and splitting of firewood of at maximum 3 metre long logs Efficient and above all carefree 700 mm hard metal blade cuts the log up to 25 cm in diameter The cutting length can be adjusted between 25 and 60 cm The screw splitter is intended for splitting logs between 5 to 25 cm in diameter and between 25 and 60 cm in length Use of the machine for any other purpose than processing firewood is prohibited The residual risks in the machine have been notified in the warning signs and in the safety instructions for the machine Translation 4 IM 100 v 3 2011 2 2 Guidance and warning signs in the machine Wear both the hearing protectors and eye guards Wear suitable work clothing gloves and shoes Read the instruction manual before starting the operation or the service Check the condition of the machine before starting the use DECAL 0111 Translation 5 IM 100 v 3 2011 DECAL 0005 Beware of the rotating crosscut blade Direction of rotation of the blade The machine must only be operated by one person Danger zone 10 m DECAL 0117 DECAL 0030 User manual f
25. uce simple but reliable and durable machines with a long service life If you operate your JAPA machine in a due manner and maintain it following the instructions in this manual your machine will serve you efficiently for a long time If there is anything that you would like to discuss in greater detail please contact your dealer or us here directly at the JAPA factory This manual is intended for professional users The operator must have ordinary knowledge and skills Familiarise yourself thoroughly with these operating instructions before starting the installation work or the operation Familiarise yourself with the features and safety equipment of the machine after you have read the manual after that you can start working Keep this manual with the machine at all times At the time of printing all instructions descriptions and technical specifications were based on the latest data of the machine s construction The manufacturer however Is continuously developing and improving the machine and therefore reserves the right to alter its design and safety features without prior notice We at JAPA are confident that you will be satisfied with your new firewood processor The machine complies with all the safety requirements of the European Union and as a sign of this it bears the CE sign To ensure rapid and efficient service when ordering spare parts or in the possible event of malfunction you should give the information on the nameplate of
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