LED Spot 100 User Manual - Tangent Industries Inc.
Contents
1. Honl honle group WA TONI A Operating Instructions LED Spot 100 65807b LED Spot 100 honle group Masthead All rights reserved Copyright by Dr Honle AG Lochhamer Schlag 1 82166 Grafelfing Munich Printed in Germany October 2012 These Operating Instructions must not be reprinted or otherwise duplicated even in part without the express written consent of Dr Honle AG Any kind of duplication dissemination or storing on any form of data medium that is not authorized by Dr Honle AG constitutes an infringement of prevailing copyright law and will be prosecuted Technical alterations that serve to improve the unit de scribed or improve the standard of safety are expressly reserved even without further notice Publisher responsible for the content Dr Honle AG Layout Dr Honle AG 465807b honle group Table of Contents Warning notes and symbols in the operating instructions 4 PRO dI 6 FU NRI 6 p AA se 6 Connections and Operating Elements ccccccseeeceeseeeeeseeeeeeeaeeeeesaeeeeeeeaes 7 2 NOU aia au r 8 GENEN OGS MERE T TT 8 RISE GOU 0 AAA PA TAA AI 8 Obligation of the SLAM semu eorr aata nian ke aaa ajajad ola 9 Hazards from Handling the Unit cecccccsseeeeeseeeeeesaeeeesseeseeesaeeeeeeaaeeees 9 Intended B tM 10 Organizational Measures esssssssssseseeeeeeeen enne 10 Informal Safety2. e Integrated LED operating hours counter Uses honle group The emitted wavelengths are available IN 365 375 385 395 405 nm 10 nm It is thus possible to adapt the LED Spot 100 to any application in question The square light emitting aperture has a size of 100 mm x 100 mm Depending on the selected intensity homogeneity it can be increased considerably by changing the distance to the substrate For even bigger irradiation fields several LED Spots 100 can be connected with out gaps An integrated fan provides ad equate cooling even for continuous op eration The integrated fan provides adequate cooling even for continuous operation e No heating phase e No standby time The LED Spot 100 is appropriate for various applications such as e Bonding fixing or encapsulating of components in the electronic optical or medical sector e Fluorescence stimulation for material testing and picture processing e High intensity UV irradiation in the chemical biological and pharmaceutical sec tor 465807b honle group fionle v technology Connections and Operating Elements Connections and Operating Elements AN roni oV 6 Fig 2 LED Spot 100 Rear view Integrated fan incl filter mat Mounting threads 4 x M3 9 pin D SUB socket 5 Mounting threads 4 x M3 Air outlet 6 Light emitting aperture For further information on the dimensions of the LED Spot 100 refer to chapter 7 Te
3. either the LED Spot 100 or the controller LED powerdrive may be damaged Fig 3 LED Spot 100 installation items 13 Main switch of LED powerdrive OPTION socket LED Spot 100 LED unit Adapter cable Adapter for up to three LED units The LED Spot 100 is connected via the delivered adapter 14 to the LED powerdrive see also the section Replacement parts Accessories p 20 PROCEDURE Prior to connecting the LED Spot 100 make sure that the LED powerdrive is switched off main switch 10 in position O 1 Plug the adapter 14 into the OPTION socket 11 2 Tighten the adapter securing screws 15 Fig 4 LED powerdrive with adapter 65807b honle group fionle v technology 3 Connect the LED Spot 100 and the LED powerdrive via the adapter cable 4 Tighten the securing screws at each adapter cable end 5 Switch the LED powerdrive on again using the main switch 10 The unit is now ready for use Fig 5 Connection between LED Spot 100 and LED powerdrive 65807b 17 LED Spot 100 Overview Maintenance Cleaning the LED Spot 100 honle group 5 Service Maintenance and Cleaning Overview Service maintenance and cleaning work must be carried out by authorized staff only K3 ATTENTION When carrying out service maintenance or cleaning ensure that the light emitting aperture of the LED Spot 100 is not soiled by fingerprints or the like Soiling through
4. Measures eessseesssssessseseeee ennemis 10 al 21818672 118 Hazards RERO RR Cm 10 Hazards from UV Radiation cccccccccccccceeececeeeeeceeeeeeeeeesseeeeseueesseeeeseeeeees 11 Thenmmal Hazai OS ND T 12 Waranty and LiaB E 13 Maintenance and Fault Removal sessesssesseeseeneeeenenn 13 3 Transport Storage Delivery eeceeeeeeeeee enne nnne 14 Scope of delivery of LED Spot 100 menneenenneneennenennnanena 14 4 Installation Commissioning and Operation 15 General Information mmeennnneennnneennnnennnae nn nnne anne a nene nnns 15 Electrical Connections srrnnnennenennenennnenennnnn ea nnnennnnn enne 15 Connecting the LED Spot TOO waa 16 5 Service Maintenance and Cleaning esses eere 18 ei 18 MAMON MNS O NEIN ERROR 18 Cleaning the LED Spot 100 mmumernnnunvennnnnnennnnanennnnnne nene 18 Replacing the Filter Mat nrernnenennenennneeennnnennnenennnene naat 19 6 Ordering Data for Units Replacement Parts Accessories 20 CED EAN dee ee 20 Srenis mEg pM AAA SEES 20 Replacement parts Access
5. a for Units Replacement Parts Accessories p 20 PROCEDURE 1 Switch off the LED powerdrive main switch 10 in position O 2 Disconnect the adapter cable from the LED Spot 100 Fig 6 Disconnecting the adapter cable 3 Carefully pull the fan grill 20 upwards it is not screwed onto the base 4 Remove the filter mat 5 Place the new filter mat onto the housing 6 Putthe fan grill onto the filter mat 7 Reconnect the LED Spot 100 to the adapter cable Fig 7 Removing the filter mat 65807b 19 honle group LED Spot 100 6 Ordering Data for Units Replacement Parts Accessories Order replacement parts from our replacement parts service at the following ad dress Dr Honle AG UV Technology Lochhamer Schlag 1 D 82166 Grafelfing Munich Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 LED Unit LED Unit Article Order Number LED Spot 100 365 nm 61504 LED Spot 100 375 nm 61503 LED Spot 100 385 nm 61502 LED Spot 100 395 nm 61501 LED Spot 100 405 nm Controller Unit Controller Unit Replacement Replacement parts Accessories parts Acces sories Article Order Number Adapter 64710 UV warning notice 45890 Operating instructions German English on CD pees WARNING Only original Dr Honle AG replacement parts may be used If other parts are used the operating safety of the LED Spot 100 cannot be guaranteed 20 465807b honle group fionle V av test
6. be protected from UV radiation UV sensitive objects and surfaces must also be protected from radiation as UV radiation accelerates the ageing of ma terials NOTE Protective articles are listed in chapter 6 Ordering Data for Units Replacement Parts Accessories p 20 465807b 11 LED Spot 100 Thermal Hazards honle group Thermal Hazards When operating the LED Spot 100 take the following thermal hazards into ac count e The LED units can reach a temperature of up to 60 C during operation There is a risk of burns It should therefore be ensured that the units cannot be touched at the hot surfaces e The radiation of the LED can lead to heating up of the radiated surfaces espe cially dark surfaces There is a risk of burns e Under no circumstances must the unit be operated in the vicinity of flammable or explosive materials gases or liquids There is an acute risk of fire or explo sion WARNING The LED Spot 100 emits highly intensive radiation There is a risk of fire and burns 465807b honle group Warranty and Liability The Dr Honle AG General Conditions of Sale and Delivery always apply They fionle v technology are available to the user on signing the contract at the latest Claims under warran ty and liability for injury to persons and damage to property are excluded if they can be attributed to one or any of the following e Improper use of the LED Spot 100 e Incorrect assemb
7. chnical Data p 21 65807b 7 LED Spot 100 General Notes Risk group 2 Safety General Notes The first prerequisite for safe handling and trouble free operation of the LED Spot 100 is knowledge of the basic safe ty regulations These Operating Instructions contain the most important notes on safe operation of the machine The Operating Instructions and in par ticular the Safety Notices must be fol lowed by all persons who work with the machine honle group In addition the accident prevention rules and regulations that apply at the place of installation must be observed Special attention must be paid to DIN EN 62471 2008 Photobiological safety of lamps and lamp systems IEC 62471 2006 modified as well as BGI 5006 Oct 2006 The operator should inspect the safety conscious work processes of the staff at regular intervals According to the regulations on safety at the workplace the operator is instructed to make an appropriate and adequate assessment of the risks involved in the use of the LED Spot 100 This assessment must assure that appropriate monitoring measurements are maintained in order to minimize or eliminate these risks The information contained in these Operating Instructions can help you in making the risk evaluation Risk Group AN DANGER Improper use can endanger the health of the user or of third parties severe skin or eye damage The H nle LED Spot 100 comes under
8. connections must be repaired immediately and damaged cables must be replaced 465807b A honle group nonle v technology Hazards from UV Radiation Hazards from OE UV Radiation The LED Spot 100 emits radiation in the range of 340 440 nm depending on the type The optical output power is detailed in chapter 7 Technical Data p 21 DANGER Never look directly or indirectly into the Never look directly or indirectly into the light emitting aperture AN There is acute danger of becoming blind if you look directly in to the light emitting aperture If improperly handled UV radiation can damage skin and eyes It can lead to severe sunburn or to inflammation of the retina and conjunctiva and possibly to skin cancer Independently of this the following instructions must be followed when working with the unit e Personal safety equipment must be worn to protect the eyes and skin unless the UV radiation is completely screened by structural measures e Never look directly or indirectly into the light emitting aperture e The LED Spot 100 must be set up in such a way that persons are not subjected to the radiation either directly or indirectly e Inthe case of manual workplaces or in mobile applications the working area must be enclosed in an appropriate manner ATTENTION 35 UV radiation can damage the material of electronic compo nents When used in the vicinity of the LED Spot 100 these compo nents must
9. equipment to protect the eyes and skin in case complete shielding of the UV radiation cannot be ensured Safety goggles should conform the standard EN 170 max spectral transmission 365 nm 0 3 and should afford protection from radia tion both directly and from the side e The LED Spot 100 must be set up and operated in such a way that persons are not subjected to direct or indirect radiation UV absorbent plastics or metal sheets can be used as shields e Warning notices must be affixed at the workplace and at all entrances to the work area e Under no circumstances must the LED Spot 100 be operated in explo sive areas or in the surroundings of flammable materials gases or liq uids 465807b The LED Spot 100 must be operat ed only by persons who have been instructed in all the safety precau tions The LED Spot 100 must be used only when it is in perfect condition from the point of view of safety Op eration is not permitted when there is visible damage to the housing the supply cables or the controller incl mains adapter All relevant regulations on accident prevention and on the handling of units belonging to Risk Group 3 must be observed LED Spot 100 Intended use Organizational measures Informal safety measures Electrical Hazards honle group Intended Use The LED Spot 100 is a high intensity UV radiation device for radiating larger areas at a low distance Any other or addi
10. fingerprints and the like reduces the UV yield of the LED Spot 100 e Always work with a clean cloth or clean gloves e Touch only the metal housings of the LED units e When necessary clean the light emitting aperture of the LED units when they are cold using a clean cloth and alcohol Maintenance The following maintenance work must be carried out on the LED Spot 100 Daily e Check the LED Spot 100 for damage and soiling of the light emitting aperture e Clean the light emitting aperture when necessary see Cleaning At regular intervals depending on the operating conditions e Check the filter mat for soiling and clean it if necessary e Depending on the operating conditions the filter mat should be exchanged after approx 500 hours of operation Cleaning the LED Spot 100 ATTENTION SM No not use caustic or abrasive cleaning agents When operated in dusty surroundings or as a result of adhesive vapors the light emitting aperture of the LED Spot 100 may become soiled This impairs the intensi ty of the UV radiation e Clean the light emitting aperture with a clean lint free cloth and alcohol or ace tone 465807b honle group fionle v technology Replacing the Filter Mat Depending on the operating conditions the filter mat should be exchanged after Replacing the approx 500 hours of operation For further order information for replacement filter filter mat mats please refer to chapter 6 Ordering Dat
11. his symbol warns of UV radiation 4 465807b A honle group onle v technology The two following symbols are used to address practices for optimal operation and or prevention of damage to the equipment These information are not related to hazardous situations Additionally the signal words ATTENTION and NOTE are used ATTENTION This symbol with signal word is found at those places in the oper ating instructions which must be observed so that damage or de struction of the equipment is prevented NOTE This symbol is found next to notes tips on operation and useful in formation 465807b LED Spot 100 Features Uses 1 Description The LED Spot 100 has been developed for all applications requiring a highly in tensive UV radiation over a large area The LED assembly as well as an elec tronic power control guarantee high in tensity and homogenous distribution of light The recognition of LED malfunction and a comprehensive monitoring func tion provide for very high process stabil ity So especially in fully automated product lines repeatable results can be realized even in shortest cycle times A LED has a typical service of more than 20 000 hours The LEDs can be switched on and off as often as neces sary They do not require a heating or cooling phase Features e Homogeneous irradiation of larger areas e Extremely long LED service life e Available in different wavelengths
12. honle group LED Spot 100 3 Transport Storage Delivery Scope of delivery of LED Spot 100 Scope of delivery e LED Spot 100 e Operating instructions on CD The delivered parts must be inspected for completeness and damage or other is sues Any damage that has been ascertained must be documented at once and reported to the dealer or to Dr Honle AG without delay NOTE Please dispose of the packaging material in an environmentally responsible manner It may be possible to reuse it It is recommended to keep the packaging material in case the unit has to be sent by post or otherwise transported 14 465807b A honle group nonle v technology 4 Installation Commissioning and Operation General Information General infor TT mation e Do not place the unit directly against a wall or another object leave a space of at least 10 cm in each direction e When installing the LED Spot 100 ensure sufficient cooling In normal operation the LED Spot 100 can reach a temperature of 60 C and must be mounted only on heat resistant non flammable materials e The air outlet openings must always be kept free e Surrounding temperature max 35 C e The LED Spot 100 must be mounted on a strong non flammable bracket Do not cover the air outlet openings e Always plug or unplug the LED Spot 100 only when the LED powerdrive is switched off If the LED Spot 100 is disconnected during operation the LED unit or the contro
13. inpltim 7 Technical Data Typical LED service life gt 20 000 hours Wavelengths in nm Power input max 200 W Dimensions H x B x T approx 150 x 111 x 111 mm Weight approx 1 7 kg Depending on operating conditions and ambient temperature Measured with Hoenle LED sensors for UV meter LED Spot 100 Dimensional drawing Dimensional drawing 111 00 111 00 465807b 21 honle group LED Spot 100 Optical Data Optical Data Typical intensity distribution as a percentage 2 mm spacing j Mi THAM JM WU A ams ET JI li lj il il p V Uu i oe Relative spectral irradiance LED spectrum relative intensity TANANA wavelength nm 22 65807b
14. ller LED powerdrive may be damaged e Do not touch the connection pins in the plug connector of the LED Spot 100 risk of ESD damage e Protect the LED Spot 100 from any chemical vapors and solvents e Operate the LED Spot 100 only in dry rooms Relative humidity max 70 non condensing Operation in the open air is not permitted e Check once more that all plug connections are firm before switching on DANGER It is forbidden to operate them in the immediate vicinity of flammable objects liquids or gases For more information on the dimensions of the LED Spot 100 please refer to chap ter Technical Data p 21 Electrical Connections Electrical con Fe nections The electric current supply and control of the LED Spot 100 is realized via the LED powerdrive For further information on the electrical connections please refer to the operating instructions of the LED powerdrive chapter Electrical Connections ATTENTION 3 The LED Spot 100 may only be used in combination with the LED powerdrive controller For further information on the controller please refer to the operating instructions of the LED powerdrive 465807b 15 LED Spot 100 Connecting the LED Spot 100 honle group Connecting the LED Spot 100 ATTENTION The LED Spot 100 must be plugged and unplugged only when the 35 LED powerdrive is switched off via the main switch 10 on the back of the LED powerdrive If it is unplugged during operation
15. ly commission ing or operation of the LED Spot 100 e Failure to observe notes in the Operating Instructions e Unauthorized structural modifica tion of the LED Spot 100 Maintenance and Fault Removal The chapter Service Maintenance and Cleaning describes all the necessary maintenance jobs Carrying these out ensures reliable operation No repairs or alterations must be made to the unit except those described in these Operating Instructions Should a fault occur in the unit that can not be rectified with the help of the Op erating Instructions Dr H nle AG Cus tomer Service must be contacted Parts that are not in perfect condition must be exchanged immediately Only Dr H nle AG original replacement and wear parts must be used 465807b Warranty and liability e Influence of foreign bodies or mechanical damage e Unforeseen calamities e Acts of God Maintenance and fault re moval There is no guarantee that other manu facturers parts are designed and manu factured to meet the demands of robust ness and safety No alterations additions or modifications must be made to the LED Spot 100 without the permission of Dr Honle AG Contact address for claims under war ranty repair and replacement part ser vice Dr Honle AG UV Technology Lochhamer Schlag 1 D 82166 Grafelfing Munich Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 E mail uv hoenle com Website www hoenle de
16. ories ww wwmwamwmnwwnnwnamanwnanananunawwna 20 TTA AA 21 LED Spot 100 Dimensional drawing ccccccccseeeeeeaeeeeeseeeeeeaeeeeesaaeees 21 8loc 85 PARDASSE E TA Aavat mitt 22 465807b A honle v technology honle group LED Spot 100 Warning notes and symbols in the operating instructions These Operating Instructions describe the LED Spot 100 its operation and its us es The safety and warning notices explain the safe proper handling of the LED Spot 100 You will find the symbols listed below next to all safety and warning instructions in these operating instructions where there is danger to life and limb An additional signal word indicates the severity of a possible danger Observe these notes closely and be especially careful in these cases in order to preclude accidents DANGER marks an immediately threatening danger If it is not avoided death or very severe injuries will result Damage to property is possible WARNING marks a possible danger If it is not avoided death or very severe inju ries will result Damage to property is possible CAUTION marks a possible danger If it is not avoided slight injury may result Damage to property is possible The symbols used in these operating instructions have the following meaning IN This symbol warns of a hazard area AN This symbol warns of a hot surface This symbol warns of hazardous electrical voltage e T
17. the standard DIN EN 62471 2008 Photobiological safety of lamps and lamp systems IEC 62471 2006 modified It is classified as belonging to Risk Group 3 which requires special safety measures to be observed in its operation These are described in detail in the stated DIN EN standard The respective classification and identification of the risk group is shown on the LED Spot 100 65807b honle group Obligation of the Staff Persons who are assigned to work with the LED Spot 100 are obliged before start ing work fionle v technology Obligation of the Staff e To observe the regulations on work safety and accident prevention e To read the safety chapter and the warning notices in these Operating Instruc tions and to observe them at all times during operation e n particular to observe the safety measures in DIN EN 62471 2008 Photobiological safety of lamps and lamp systems IEC 6247 1 2006 modified Hazards from Handling the Unit The LED Spot 100 has been built to the latest state of technology and to the rec ognized safety regulations The following potential hazards are present e Electrical Hazards e Hazards from UV radiation e Thermal hazards AN DANGER Hazards from Handling the Unit Improper use can endanger the health of the user or of third parties severe skin or eye damage The unit must be used only under the following circumstances e When wearing personal safety
18. tional usage is regarded as improper use and is thus dangerous The LED Spot 100 must not be used for medical or therapeutic purposes for skin tanning or in other medical equipment The unit must be used indoors only Outdoor use is not permitted The operator must operate the unit only in accordance with the usage notes in the se Operating Instructions DANGER Never look directly or indirectly into the light emitting aperture A There is acute danger of becoming blind if you look directly in to the radiation outlet aperture If improperly handled UV radiation can damage skin and eyes It can lead to severe sunburn or to inflammation of the retina and conjunctiva and possibly to skin cancer Organizational Measures The functions of all the existing safety equipment must be inspected regularly be fore start of work or of each new shift Look for outwardly visible damage Informal Safety Measures The general and local regulations on accident prevention and environmental pro tection must be provided and observed as a supplement to the Operating Instruc tions Electrical Hazards DANGER HAZARDOUS ELECTRICAL VOLTAGE There is danger of direct or indirect contact with electricity The electrical equipment of the LED Spot 100 must be inspected regularly Inspection before starting work e Check all components of the unit for outwardly visible damage e Check that all electric cables are in perfect condition Loose
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