Fuel Transfer Pump Kits - Folke
Contents
1. fuels in the tanks of the installation will be collected and sent to an authorized disposer All plastic and non degradable material parts will be separately collected and sent to an authorized disposer or recycled SAFETY DEVICES General Switch It is placed on the motor body and allows the operator to set it on standby in a very short time Once the machine is stopped the whole starting procedure can be repeated Mechanical Protections They are metal protections meant to prevent access to mechanical moving parts high temperature parts and live electric parts Harmful Functions The noise from the machine is below 70 dB A FIRE PREVENTION In case of fire never use water but extinguishing powders charged with CO2 cat A B C D only employing the extinguishers placed next to the machine Combustion of paints and plastic parts may produce toxic emissions always refer to the security supervisor of the place of installation FOR DC PUMPS ATTENTION 1 Extreme operating conditions with working cycles longer than 30 minutes can cause the motor temperature to rise thus damaging the motor itself 2 Each 30 minute working cycle should always be followed by a 30 minute power off cooling phase 3 MAXIMUM BY PASSING TIME 3 MINUTES 4 DO NOT RUN DRY OVER 30 SECONDS NOTICE THE VISION IS BUILT PAYING MAXIMUM CARE TO USER S AND MAINTENANCE ENGINEER S SECURITY D TECHNICAL DATA ELECTRICAL POWER POWER Model of MOD2. EL Flow Rate Meter Current Voltage V 10305601 56LPM 15GPM 15111200 AC 230V 370W 10307202 72LPM 19GPM 15111200 AC 230V 10308001 80LPM 22GPM 15111200 230V 3 OF 8 10308203 80LPM 22GPM_ Not included 120V 370W 10305627 56LPM 15GPM Not included 10305628 56LPM 15GPM Not included 35 70LPM 10307006 Not included DC 12 24V 9 18PM E PRECAUTIONS During Diesel delivery always wear fuel resistant gloves and always wash hands with water and soap at the end Always clean at once fuel stains to avoid slips and or pollution Use particular care with the zones next to the controls When cleaning and specially when removing dust or waste always wear suitable clothes if possible use aspirators only Always use suitable clothes or protective devices Never place hands or limbs under moving parts F SYSTEM DESCRIPTION Functional Description The diesel transfer system are hydraulic machine tools which feed with a given capacity volume of fluid in the time unit a collecting tank sucking the liquid from an open surface feed tank the allowed suction lift geodetic suction lift Hga is also a specific characteristic of the pump The system is composed by complementary equipment operating as whole to give a complete service Feeding pump Volumetric flow meter Optional Suction filter 4M 13 5ft Delivery rubber hose Manual dispensing nozzle MACHINE DESCRIPTION The diesel transfer unit has bee
3. Fuel Transfer Pump Kits User s Manual en 8888 IDe e LITRE q y accuracy METER 900000138 0 M uvaozisdo AN WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Model No 10305601 10307202 10308001 10305602 10307203 10308002 10306602 10308202 10306603 10308203 10305627 10305628 10307006 1 OF 8 A DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY IN ACCORDANCE WITH THE DIRECTIVES 89 392 CEE 91 368 CEE 93 44 CEE 89 336 CEE 92 31 CEE THE MANUFACTURER INTRADIN SHANGHAI MACHINERY 118 DUHUI ROAD MINHANG DISTRICT SHANGHAI 201109 CHINA DECLARES THAT THE FOLLOWING PUMP MODELS 10305601 10307202 10308001 10305602 10307203 10308002 10306602 10308202 10306603 10308203 10305627 10305628 10307006 To which this declaration refers conform to the following applicable regulations EUROPEAN REGULATIONS EN292 1 92 Safety of Machinery General Concepts basic principles for design terminology basic methodology EN292 2 92 Safety of Machinery General Concepts basic principles for design specifications and technical principles EN294 93 Safety of Machinery safe distances to prevent the operator s upper limbs from reaching dangerous areas EN60034 1 2000 Rotating electrical Machinery nominal and functional
4. ground or on a steady surface capable of carrying the pump in a repaired environment with a temperature between 40 C and 20 C well lit and ventilated For a better employment the unit should be placed as near as possible to level of liquid to be pumped Max distance 2m Screw the delivery hose on the fitting of the flow meter and of the filling gun 6 We suggest using a diesel oil resistant rubber or plastic suction hose spiral shaped with minimum as 1 internal diameter the same as the union The hose must be sealed to avoid oil leaks In case a 4M 13 5ft or longer hose is employed we suggest to use the foot valve with filter g I USE AND STARTING POWER GRID ELECTRICAL CONNECTION The plant must be provided with a safety device of 30mA minimum Din standard The plug must be connected to an earthed SHUKO socket It is forbidden to cut or replace the provided plug STARTING Once the hoses are sealed the feeding cable is connected and the filling gun is in rest position the machine can be started After placing the hose into the tank and the gun into the filling hole start the pump gradually release the lever and start Diesel oil transfer Once the filling is done release the control of the gun and switch the pump off When the pump isn t in use disconnect it FLOW METER Optional The follow meter shows how many litres of liquid were pumped by the unit Be aware that this device is not suitable to measure products for re
5. n designed and built according to the following standards Electric requirements EN 60204 1 and EN 60529 Mechanical requirements EN 292 1 and EN 292 2 EN 55081 2 EN 55011C A Other requirements 89 392 CEE G ALLOWED AND FORBIDDEN USE This fuel transfer unit has been designed and built for DIESEL amp KEROSENE TRANSFER ONLY from reservoirs tanks and drums It is strictly forbidden to employ it to transfer liquids of different kind as gasoline explosives and corrosives or flammable alimentary liquids The machine isn t designed for employment in the explosive environment Operating the pump is forbidden to children and disabled person It is forbidden to employ the unit next to flammable liquids gasoline alcohol etc It is forbidden the employment in closed environments in presence of gasoline LPG methane fuelled vehicles 4 OF 8 H TRANSPORT AND UNPACKING Due to its weight and dimensions the unit can easily be transported by hand Control that the package is good conditions and verify that the unit isnt damaged Each failure must be noticed in 10 days from receiving the machine For correct unpacking carefully follow these instructions 1 Place the case on the ground following the indications on the package 2 Carefully open the case remove the machine and place it on the ground or on a steady surface 3 Control that the machine and its accessories aren t damaged 4 Fasten the panel placing it on the
6. sale The mechanical flow meters indicate the partial resettable and total no reset function of the litres pumped Each time the instrument must be reset turn the knob on the left of the unit until all zeroes are displayed Calibration The meter used in the pumping unit is calibrated at the factory Calibration is recommended upon initial use after disassembly or significant wear Meter calibration can be easily changed with the procedure hereafter The proving container should be at least 50 litre 13 gallon Procedure Fill container to a know volume Turn the calibration screw Clockwise to increase the number of liters counted Counterclockwise to decrease the number of liters counted 5 OF 8 Z N WARNINGS 1 J The gunlock has been provided to make filling easier It is forbidden to leave the gun unattended to avoid oil overflow Dont operate the machine if there is no liquid inside Don t start the pump before connecting suction and delivery hoses Once the gun is closed switch the motor pump off as soon as possible THE PUMP HAS TO WORK IN BY PASS CONDITION FOR SHORT PERIOD MAXIMUM 3 MINUTES In case of current losses the pump should be switched off and the plug disconnected It is strictly forbidden to use the pump with wet hands barefooted or dipped in water In case of blackout switch the pump off and disconnect the plug to avoid unexpected starts with liquid overflow When transferring from open air tanks we
7. specifications EN60034 5 2001 Classification of grades of protection for the housings of rotating electrical machinery EN61000 6 3 Electro magnetic compatibility generic emission standards EN61000 6 1 Electro magnetic compatibility generic immunity standards EN5501 4 1 00 A1 99 A2 99 limits and methods for measuring radio disturbance characteristics EN55014 2 97 Electrical motor operated and thermal appliances for household and similar purposes electric tools and similar electrical apparatus EN60204 1 98 safety of machinery electrical equipment of machines B INTRODUCTION The diesel transfer pump kits have been designed for the delivery of diesel or kerosene from an open surface tank This manual apart from giving all necessary information on ordinary maintenance and supporting engineers in failure detection and repair should also give all the information s needed to fully employ the capacity of the machine as well as to the user s needs C INSTALLATION Electric connection should be done on a CEI standard socket provided with switch so it isn t live when the connection is done according to L 46 90 prescriptions PRELIMINARY INSPECTIONS Before the power connection is done verify the conductors aren t live and general switches are off 2 OF 8 DISMANTLING AND DISPOSAL PROCEDURE The metallic parts which the machine is mainly made of will be dismantled and sent to the steel mills The
8. suggest to place the machine as far as possible to avoid sprays and sudden dips which may cause serious damage MAINTENANCE Each kind of disassembly should always be carried out when the machine is stopped the plug is disconnected and after emptying the pump and the flow meter For a better operation control every three months that there isn t any kind of debris in the flow meter filter K OPERATIONAL PROBLEMS ACCIDENTS CAUSES REMEDIES The pump _ doesn t A Jammed shaft Disconnected the plug unscrew on the pump work B No electric feeding remove the pump body and clean it inside Control that the shaft is now working correctly Reassemble the pump Control that the plug is correctly connected and that the socket is live The pump works The pump sucks air from Control the suction hose seal on the pump Verify that doesn t deliver liquid the suction hose the hose is completely immersed into the liquid and free from chokes Control that the filter is clean Remember that the pump can suck up to 4 meters The pump works but Dirt inside the flow meter Disconnected the plug Using the flow meter exploded the flow meter doesn t chamber view as a guide disassembles the faceplate and the measure assembly support Open the chamber and carefully clean the revolving disk Reassemble L MECHANICAL RISKS 1 Mechanical parts subject to wear The blades The bearing The rotor These parts should be replaced
9. with original spare parts by qualified personal only or in authorized service centres 6 OF 8 Risks due to extreme temperatures Remember that a very low temperature can freeze the Diesel oil inside the pump This situation can cause serious damage to the motor pump unit A very high temperature about 45 C may cause the plastic parts in the unit to expand The unit should thus be placed in a well ventilated place and protected from the sun M DIAGRAM Units with meter Units without meter N PARTS LIST Units with meter Part No Component description Quantity 7 OF 8 5 Mechanical Meter 1 Manual Nozzle Housing Screw M6 Unit without meter Part Component aeserpton avarii pe e ewe e ew o owm e ewes e o w o 8 OF 8
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