Home

1405-D - User Manual

Contents

1. 1 0 suonipuo2 JO 10 1043405 yes eqni jas HPA 19 9 jas dws ulod yas 491005 jas dwa 191005 8 2 HPA sBulyes jauueyo indui A uonisod zuan g z INd due es1eoo 6 2 1utod 6 2 due 981809 g Z Wd OW eseg 0 981809 g Z Wd OW 6 2 OW ese y euueuo jndul Bojeuy Jeuueuo Bojeuy leuueuo Bojeuy Ieuueuo 8ojeuy 62 wa eqni enjeJeduie einjejeduie 2 jusiquy jueiquiy jue unajsu jueiquy t t i 9 4 jueuinajsu e qejieAe suondo pue suondo Screens acces
2. TEOM 1405 D THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION Installing ePort Users must first install the ePort software on a personal computer PC connected to the same network as the TEOM 1405 D that data will be downloaded from At the same time the ePort software is installed the installer will install Microsoft NET Framework software if the PC does not already have an up to date version of NET Framework To install the ePort software 1 Locate and double click on the setup ePort XX exe file where XX is the version number on the software CD that came with the TEOM 1405 D monitor The Welcome to InstallShield Wizard screen will display Figure 3 12 Figure 3 12 f imp 7 io 0 77 8 InstallShield Wizard ePort Welcome to InstallShield Wizard screen Welcome to the InstallShield Wizard for ePort D 12 8 The Installed EC mand yall instal Pert 0 12 8 on pour computer To continue click Next WARNING This program is probected by copyright law and internata Ensalies 2 Select the Install button 3 The wizard will display the software license agreement Select Yes then select the Next gt button THERMO FISHER SCIENTIFIC TEOM 1405 D 3 11 Section 3 Basic OPERATION 4 Windows update screen will display Figure 3 13 If you have recently updated your Windows XP software select the Next gt button Note The ePort sof
3. LL THERMO FISHER SCIENTIFIC TEOM 1405 D 9 B SERIAL COMMUNICATION AK Protocol Response if Command Addressed to Instrument is Unrecognizable COM 2 WAY SETTINGS RS Para 1 ASCII code for the 1 digit Station Number for example 4 052 The Station Number is always 1 digit in length RS Para 2 75048 ASCII code representation of the 2 digit Channel Number for example 075 048 The Channel Number is always 2 digits in length Optional Up to 3 ASCII codes can be added to response from the instrument In this case CR and lt LF gt ASCII codes 013 and 010 are appended to the response Enter 0 if nothing is to be appended ere e veer 1 E RS Para 3 13010 Question marks inserted in place of unrecognizable command EE Se 1 5 Up to 3 digits appended to end of the response transmission according to the entry for RS Para 3 B 10 Operatine TEOM 1405 0 THERMO FISHER SCIENTIFIC
4. 0 00 0 00 1 Hr pgm E 0 00 0 00 B Hour value 0 00 0 00 0 00 12 Hr ugi 0 00 0 00 0 00 24 Hr MC 0 00 000 6 00 Settings Filter loading O0 0 00 Frequency Hx Hx Noise DLO pg 0 002 Service wb Fuly operational Normal status UZRIGCEDUT 11 40 Status bar Operatine TEOM 1405 D 3 1 Section 3 Basic OPERATION Starting the Instrument 3 2 Operatine TEOM 1405 0 To program the instrument and begin collecting data Perform a leak check refer to the following section for leak check information Install a TEOM filter into the mass transducer on both TEOMs Section 5 When in the System Status screen ensure that the serial number listed for the instrument matches the serial number on the back of the unit When in the Instrument Conditions screen select the Flows button to display the Flows screen Select the Flow Rates button to select the desired flow rates for the PM 2 5 PM Coarse and Bypass flow channels Select the Flow Control button to select the desired flow control Active or Passive and the desired standard and average temperatures and pressures Refer to Section 4 for more information on screens and settings When the Settings screen select the System button then the Set Time button to set the current date and time Refer to Section 4 for more information on screens and settings
5. eese 5 28 AUCI the Systemi cana no utet Gite acne 5 31 Calibrating the Ambient Temperature auae putet asia aive reg 5 32 Calibrating the Ambient Pressure uq epe mener 5 33 Auditing the Plow diee pe e ty 5 34 calibrating the Flow Bates tud dr HU RH 5 40 Calibrating the Analog Outputs n dais enden AE 5 46 Verifying the Calibration Constant 5 52 AppendixA Troubleshooting netten A 1 Converting D ecimal Hexadecimal Numbets 3 Deciphering Status Codes Edidit 4 FRAO PIS aite 4 AppendixB Serial Communication 2220 B 1 ARK Protocol B 1 X Operatine TEOM 1405 D THERMO SCIENTIFIC Section Introduction The TEOM 1405 D Monitor is composed of two major components Figure 1 1 the sample inlet assembly with virtual impactor and the TEOM 1405 D unit The user enters the system parameters into the TEOM 1405 D unit using a color touchscreen that is located on the front of the unit Additionally the system is furnished with software for personal computers a PC with an updated version of Windows XP is required to allow the user to download data and update instrument firmware The instrument does not require a dedicated computer to function i
6. Stop All 1 Ensure that the instrument is in the Stop Mode Set Time 2 Transmit the proper values in PRCs 2 through 6 3 Execute the SF26 command THERMO FISHER SCIENTIFIC TEOM 1405 D B 7 SERIAL COMMUNICATION AK Protocol Ask Storage Command ASTO COM 2 WAY SETTINGS RS Para 1 ASCII code for the 1 digit Station Number for example 4 052 The Station Number is always 1 digit in length ASCII code representation of the 2 digit Channel Number for example 075 048 The Channel Number is always 2 digits in length RS Para 3 13010 Optional Up to ASCII codes can be added to response from the instrument In this case CR and LF ASCII codes 013 and 010 are appended to the response Enter 0 if nothing is to be appended RS Para 2 75048 are ene e weer Ask Storage command 2 digit Channel Number as defined Number of current status conditions Number of current status conditions current status conditions 3 aia ae fae storage This can be smaller than The number of records to be requested number due to end of file downloaded from the instrument s Storage Marker moved to after last storage Downloading begins at the A record transmitted Not right filled storage marker which can be set Up to 3 digits appended to the end of the response transmission according to the entry for RS Para 3 The ins
7. 0 00 0 00 20 Qu 1 000 0 00 Instrument B Hour value gine 0 00 0 00 000 Conditions 12 Hr 0 00 non 24 Hr MC 0 00 9 00 Oe Settings Filter loading 358 Frequency 254 7515 Hz 224 Par 0 000 jg Service Stabilizing Monnal states 15 34 100 to ensure the quality of the data generated by the instrument At some point above 100 the main flow drops below its set point If the filter loading percentage is higher than 30 at a main flow rate of 3 l min when a new TEOM filter is placed on the mass transducer or if the lifetime of consecutive TEOM filters becomes noticeably shorter you may need to replace the in line filter Refer to Exchanging the In Line Filters later in this section THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Filters should be stored inside the unit for easy access and to keep them dry and warm TEOM filter life depends upon the nature and concentration of the particulate matter sampled as well as the flow rate settings TEOM filters must be replaced when the filter loading value approaches 100 This generally corresponds to a total mass accumulation on the filter of approximately 3 5 mg TEOM filter at a main flow rate of 3 l min is generally 21 days at an average PM 10 concentration
8. When in the Settings screen select the Advanced button then the Mass Transducer Constants button to confirm the current settings of the PM 2 5 and PM Coarse TEOMs The numbers programmed into the unit must match the KO constants on the label near the mass transducer Refer to Section 4 for more information on screens and settings When the Settings screen select the Data Storage button to display the Data Storage screen Confirm the desired data 15 selected to be logged by the instrument Refer to Storing Data later in this section for more information on selecting storage variables If you will be setting up the unit to receive an analog input to transmit analog outputs or setting up the unit s contact closure circuits refer to Section 4 for information on the screens and settings used for these parameters THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 9 If you will be using the password function to control access to the unit s operation refer to Section 4 for information on setting up the password function 10 Select the TEOM Data button to display the TEOM Data screen The instrument will begin collecting data when the mode status window displays a Fully operational message Note Upon initial instrument start up the values in the mass concentration fields are the running averages that are accumulated until a 1 hour time period has passed The values are visible to provide the use
9. Correctly install and properly seat the pre weighed calibration verification filter onto the PM 2 5 left side of the mass transducer using the calibration filter exchange tool Follow the instructions for changing a filter earlier in this section Select the Next gt button Note DO NOT use the calibration filter exchange tool for installing or removing ANY filter other than the pre weighed calibration filter A Figure 5 86 install Calibration Filter Install Calibration Filter screen The instrument will measure the Irequency with the calibration filter installed Open the instrument door and mass transducer ae install and property seat the pre wel calibratian verification filter ente the lait 2 per side of the mags transducer using the calibration filter exchange toal Clase the mass transducer and instrument door 12 The Stabilizing screen will display while the instrument waits for the frequency of the TEOM calibration filter A countdown timer on the screen will show the progress of the stabilization step Figure 5 84 When the stabilization Complete message displays select the Next gt button Note If the frequency doesn t stabilize the wizard will display a screen with instructions to re seat the filter Re seat the filter and select the Next button The Stabilizing screen will display If the unit is unable find a stable frequency the second time the unit will fail the audit
10. TEOM 1405 D THERMO FISHER SCIENTIFIC Section 4 ScREENS AND SETTINGS Instrument Control Screen Figure 4 26 Instrument Control screen 4 32 TEOM 1405 0 Select the Instrument Control button to display the Instrument Control screen Figure 4 26 The Instrument Control screen allows users to change the unit operating mode and restart or shut down the instrument TEOM 1405 D Service zingirument Contral Stah cig Harmal states 14 07 When in the Instrument Control screen select the Run Setup Stop Reboot or Shut Down buttons to change the instrument operating mode The Instrument Control screen contains the following control buttons e Run This button returns the instrument to normal operating mode Fully Operational Refer to the beginning of this section for more information on operating modes Setup This button manually puts the instrument in Setup Mode Refer to the beginning of this section for more information on operating modes e Stop This button manually puts the instrument in Stop All Mode Refer to the beginning of this section for more information on operating modes Reboot This button IMMEDIATELY restarts the instrument Pressing the button returns the unit to Stabilizing Mode and will require the full warm up period before restarting data collection THERMO FISHER SCIENTIFIC Section 4 ScREENS AND SETT
11. This screen allows users to adjust the flow control method TEOM 1405 D Instrument Gonditions gt Flows gt Flow Contral Volumetric Flow Control Fleport to the following conditions omes omen mm u BN Stopped Herma status 117 The Flow Control screen contains the following control buttons Volumetric Flow Control Active or Passive These buttons allow the user to select active using actual temperature and pressure or passive using average temperature and pressure to adjust the flow Report to the following conditions Actual or Standard These buttons allow the user to select Actual reporting the mass concentration measured per actual volume sampled through the inlet or Standard reporting the mass concentration adjusted based on a set standard temperature and pressure Standard temperature This field contains the standard temperature C setting The default setting is 25 C To adjust the setpoint select the button to display the keypad Figure 4 3 Average temperature This field visible only when passive is selected contains the average temperature C setting for passive flow control The default setting is 25 C To adjust the setpoint select the button to display the keypad Figure 4 3 e Standard pressure This field contains the standard pressure atm setting The default setting is 1 atm To ad
12. Figure 2 15 Temperature humidity sensor installed on flow splitter Flow splitter Temperature humidity sensor U bolt Figure 2 16 Temperature humidity sensor connection of the back of the TEOM 1405 D unit Temperature humidity cable connection THERMO FISHER SCIENTIFIC TEOM 1405 D 2 15 Section 2 SETUP AND INSTALLATION Applying Power The TEOM 1405 D unit accepts all voltage inputs between 85 and 240 to th e Instrument volts AC The unit should be connected to an appropriate code approved grounded electrical outlet for the sampler location The connection should be easily accessible Contact a qualified electrician if there is doubt as to whether the power service for the instrument is adequate To turn on the monitor 1 Install an appropriate power cord into the universal power connection on the back of the instrument at the appropriate voltage Note DO NOT attempt to bypass the grounding requirements for the unit A Figure 2 17 Power connection 7 on back of unit Fi 2 Install the other end of the power cord into an appropriate easily accessible erounded code approved electrical outlet Note Contact a qualified electrician if there is doubt as to whether the power service for the instrument is adequate A 2 16 TEOM 1405 D THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION 3 Press the POWER switch on the front pan
13. INTRODUCTION 1 10 Operatine TEOM 1405 D PM 10 mass concentration data reported to the U S EPA must be referenced to standard cubic meters of air based on a standard temperature and pressure of 25 C and 1 Atmosphere atm respectively For the instrument to report mass concentrations according to this EPA standard the user must ensure that the standard temperature Std Temp and standard pressure Std Pres entered in the instrument equal 25 C and 1 Atmosphere Section 4 These are the default values for the instrument Std Temp 273 15 latm Flow Rate Flow Rates dde EVI 273 15 Std Pres The flow rates referenced internally by the instrument to 0 C are converted to EPA standard conditions Note When reporting concentrations to actual conditions the system must be set for Active flow control Section 4 This will ensure that the monitor uses the current actual values for temperature and pressure in the equation above A THERMO FISHER SCIENTIFIC Section2 Setup and Installation This section desctibes the setup and installation of the TEOM 1405 D including the pump flow splitter tripod virtual impactor sample tube and sample inlet After you have set up the system you must perform a leak check on the monitor Section 3 and install TEOM filter Section 5 in the mass transducer before starting a sample run If you want to install the monitor in an outdoor location consult Ther
14. MAINTENANCE AND CALIBRATION PROCEDURES Figure 5 3 1405 Maintenance screen TEOM 1405 D Service s Maintenance Back Stabilizing honmal status ai 16 01 THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 3 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES TEOM Filter Replacement Filter Loading Figure 5 4 TEOM Data screen 5 4 Operatine TEOM 1405 D The 1405 D TEOM filters for the PM 2 5 and PM Coarse flows need to be changed periodically before filter loading can affect the flow or at least every 30 days Change the PM 2 5 and PM Coarse filters at the same time Note Change the filters at least every 30 days The PM 2 5 and PM Coarse filters should be changed at the same time A The filter loading percentage value indicates the percentage of the TEOM filter s total capacity that has been used You can check the TEOM filter loading percentage the monitor s TEOM Data screen Figure 5 4 Because this value 15 determined by the pressure drop of the main sample flow line the instrument always shows a non zero value even if no TEOM filter 15 mounted the mass transducer New TEOM filters generally exhibit filter loading percentages of 15 to 30 at a main flow rate of 3 1 min and less at lower flow rates TEOM filters must be replaced before the filter loading percentage reaches TEOM 1405 0 Data System Status Th 2 5 71 10
15. Note Ensure the acceleration nozzle is clean If not use a cotton swab and cleaner to remove any contamination A Figure 5 25 Interior wall of inlet 6 Inspect the large diameter impactor nozzle O ring for damage or wear Figure 5 24 Replace it if necessary Apply a thin film of silicone grease to the O ring Also apply a light coating of silicone grease to the aluminum threads of the upper acceleration assembly 7 Using a general purpose cleaner with a paper towel clean the collector assembly walls and plate Figure 5 26 Note Most of the contamination in the inlet is usually found on the collector plate A Figure 5 26 Inside of inlet collector assembly Collector plate THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 17 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 8 Clean the three vent tubes Figure 5 26 You may need to use a cotton swab to clean these vent tubes 9 Clean the bottom side of the collector assembly Figure 5 27 Inspect the two inlet tube sealing O rings for damage or wear If necessary replace the O rings Figure 5 27 Bottom of collector assembly with O rings 10 Clean the weep hole in the collector plate where the moisture runs out to the moisture trap Figure 5 26 11 Clean the rain jar Inspect the rain jar cover s brass nipple fitting to ensure that it is secure and free from blockages Figure 5 28 Figure 5 28 Rain jar cover 5 18 Operati
16. Select the Finish button Figure 3 15 f H 5 ePort 0 17 8 InstallShield Wizard InstallShield Wizard mu Completed screen installshield Wizard Completed The Installed Wiza d has successfully installed 0 12 8 Check Finish to exit the wizard THERMO FISHER SCIENTIFIC TEOM 1405 0 3 13 Section 3 Basic OPERATION 8 If the PC does not have an up to date version of Microsoft Framework software the system will automatically begin installing that software The Microsoft Framework Welcome screen will display Figure 3 16 Select the Next gt button Figure 3 16 ft HET Framework 2 0 Set Microsoft NET Framework m EJ Welcome screen Welcome to Microsoft MET Framework 20 5ebup This wizard guide vou through the installation process gt Cancel 9 Select Install The system will begin installing the Microsoft NET Framework software The wizard will post progress messages during the installation Note If the Microsoft NET Framework software is already installed on the PC the wizard will ask you to Repair or Remove the software Select Repair to ensure the latest version is installed on the PC or select Cancel to skip the Microsoft NEW Framework installation 3 14 Operatinc TEOM 1405 D THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 10 When the installation is complete the Setup Comp
17. 5 MAINTENANCE AND CALIBRATION PROCEDURES 14 The Select TEOM screen will display again Figure 5 88 The channel that was just verified will be grayed out on the screen to show it was verified during this verification session If you want to verify the other numbet select the other channel and then the Next gt button Follow steps 6 14 and the wizard to complete the other verification Otherwise ensure that no buttons are selected and select the Next gt button Figure 5 88 Select The wizard will verity each TEOM independantly Select TEOM screen 5 60 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 15 When the final verification has been performed the Completing the Verification Wizard screen will display The screen will display either pass Figure 5 89 or a fail Figure 5 90 message for each number Select the Finish button Note If one or both of the verifications fail repeat the procedure for that K0 number If the verification fails again contact Thermo Scientific A Figure 5 89 Completing to KO Verification Wizard screen with a pass message Completing the Verification Wizard The Verification Wizard has completed The ingtrument will be put in Run made when this witard finished 25 left 10000 Audit 10000 00 Percen
18. D Click the batten to griber the current acbial ambient temperature pressure x Back Stack Hermal states 054052006 13 38 Determine the current temperature C at the ambient temperature sensor using an external thermometer C 5 9 x F 32 If the measured value is within 2 C of the temperature displayed in the Ambient Temperature field of the button no further action is necessary Select the lt Back button to return to the Calibration screen If the value is not within 2 C of the temperature displayed in the Ambient Temperature field of the button select the Ambient Temperature button A keypad will display Enter the actual temperature as measured by the external thermometer and press the Enter button The Ambient Temperature Calibration screen will display with the new entered value Select the lt Back button to return to the Calibration screen THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Calibrating the Perform the ambient air temperature calibration pressure calibration and leak check Section 3 before executing the flow calibration procedure Ambient Pressure Figure 5 54 Ambient Calibration screen THERMO FISHER SCIENTIFIC To calibrate the ambient pressure 1 In the TEOM Data screen select the Service button to display the Service screen then select the Calibration button to display the Verification amp Calibration screen Figur
19. Instrument eer ded 2 16 Restarting the eid d etre cerca ed 2 18 T rtning Off ud aptam e ERREUR 2 18 Using the She bof uos crest nte retenu capt e 2 19 Section 3 Basic Operation 3 1 Starting the hte aid eae n e Lovin 3 2 Performing Leak iode Pe pecia 3 4 Storing DI n CG oy RCo 3 8 3 10 Installine OR 3 11 Connecting to the THOM 1405 D Uniti tice 3 16 Finding Instruments On a Network 3 20 Setting Up for Manual Data Downloads rne 3 22 Setting Up for Automatic Data Downloads 3 24 Performing a Data Download 3 26 Downloading Data To a Flash spirit 3 28 Viewing Downloaded Xt as elo 3 30 User I O Connections 3 31 USER OPI Assigaments 3 32 Section4 Screens and 65 2 2 2222 4 1 TEOM Data th bb USE 4 2 eu creuit 4 6 System Satus Sosa e aer addi tv den 4 8 Instrument Conditions dto eis ca i a t 4 10 Flows Screenin rod tepore en Me MI c 4 13 Elow Rates eaten 4 14 Flow Co
20. M 18 18 19908 07 0 0 0 0 18 78 15518 253203 n 12 652006 18 19 1551842587 14406 25323 0 0 0 25551035 0 2530 4 13 652006 18 19 15218 4697 14406 25303 0 0 0 265 500965 250 4 14 6 520065 19 19 15218 42657 14406 26 373 0 n 25 SETS 65570975 250 S026 250 4 15 16210 0 0 m B 0 u 26b SES Nune P SAT Aa 19 72 15018 iar 25303 0 295 SESS HD Zu 4 18 652008 18 19 12218 42597 14405 25303 n Crea 26511019 25 4 19 652006 18 20 15598 42587 14406 25303 0 n 265 5551078 220 40346 20 652005 18720 15218 4687 25323 0 D Ses 256551115 25D X 14b 2304 1 6502005 18720 18218 43587 26073 0 n 25 265510115 250 2 1020 0 255510143 2180 18 30 19918 323 0 5 messina 1820 158 14408 25303 0 35 650006 155842587 14408 25323 0 0 220 2504 25 652005 1874 15218 4587 14405 26303 0 n 65 Bem 25D 230546 250 4 27 652005 18 21 18518 42597 25373 0 0 SS 255510159 250 40315 20 4 20 6502006 1021 IST eo 0 n EU 25
21. Off the Instrument Restarting the Instrument Figure 2 19 Instrument Control screen 2 18 TEOM 1405 D If the instrument needs to be turned off turn the power switch on the front of the unit to off 0 Note Wait at least 1 minute after shutdown before reapplying power to the unit The instrument may also be restarted without turning it off To restart the instrument In the Service screen Section 4 select the Instrument Control button to display the Instrument Control screen Figure 2 19 2 Select the Reboot button TEOM 1405 D Service ingirument Control x Back at Stabling states Pal 14 07 THERMO FISHER SCIENTIFIC Using the Outdoor Shelter Figure 2 20 1405 unit in the outdoor enclosure FDMS unit pictured THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION Thermo Fisher Scientific offers an outdoor shelter for the 1405 unit The shelter is fully climate controlled and includes space for the 1405 unit pump and accessories such as a data logger or additional monitoring devices It is available in both 120V and 240V version TEOM 1405 D 2 19 Section 2 SETUP AND INSTALLATION To install the 1405 unit an outdoor shelter 1 Before placing the 1405 unit or pump into the enclosure install a 3 8 inch elbow fitting provided with the
22. SCIENTIFIC TEOM 1405 D 5 SERIAL COMMUNICATION AK Protocol Enter Register Command EREG COM 2 WAY SETTINGS RS Para 1 ASCII code for the 1 digit Station Number for example 4 052 The Station Number is always 1 digit in length ASCII code representation of the 2 digit Channel Number for example KO 075 048 The Channel Number is always 2 digits in length RS Para 3 13010 Optional Up to ASCII codes can be added to response from the instrument In this case CR LF ASCII codes 013 and 010 are appended to the response Enter 0 if nothing is to be appended Transmission to Instrument Response from Instrument Rp we em 99 1 digit Station Number RS Para 1 1 digit Station Number RS Para 1 RS Para 2 75048 Enter Register command 4 digit Enter Register command a a 2 digit Channel Number as defined o Number of current status conditions Program Register Code of the whose value was entered The PRC variable whose value is being may be 1 to 3 digits long and is not requested The PRC may be up to 3 right filled in the response digits long Do not right fill if the mmm ELI 28 Up to 3 digits appended to the end of 5 New value to be entered for variable lt LF gt the response transmission according to referenced by Program Register the entry for RS Para 3 varying and
23. Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Calibrating the Perform the ambient air temperature calibration pressure calibration and Flow Rates leak check Section 3 before executing the flow calibration procedure calibrate or audit the PM 2 5 PM Coarse and bypass flows you will need 1 1 4 inch flow adapter a 1 2 inch Swagelok flow adapter 3 8 inch Swagelok flow adapter and a flow measurement device The reference flow meter such as a bubble meter dry gas meter or mass flow meter should have been recently calibrated to a primary standard and should have an accuracy of 1 at 3 l min and 16 67 l min and pressure drop of less than 0 07 bar 1 psi If you are using a mass flow meter you must make any necessary corrections to translate this reading to volumetric 1 min at the current ambient temperature and barometric pressure No adjustment is necessary in the case of a volumettic flow meter Thermo Scientific offers the Streamline Pro Multi Cal system 57 008887 to measure volumetric flow measurements Note To audit the total flow you will need a 1 1 4 inch flow adapter Remove the inlet and attach the flow adapter and meter to the top of the inlet tube Figure 5 63 A Figure 5 63 Flow meter adapter attached to top of inlet tube for total flow audit Flow meter adapter Inlet tube 5 40 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES
24. THAT THE PRODUCTS ARE ERROR FREE OR WILL ACCOMPLISH ANY PARTICULAR RESULT Safety Notice Repair of instrumentation manufactured by Thermo Scientific should only be attempted by propetly trained service personnel and should only be conducted in accordance with the Thermo Scientific system documentation Do not tamper with this hardware High voltages may be present all instrument enclosures Use established safety precautions when working with this instrument The seller cannot foresee all possible modes of operation in which the user may attempt to use this instrumentation The user assumes all liability associated with the use of this instrumentation The seller further disclaims any responsibility for consequential damages Use of this product in any manner not intended by the manufacturer will void the safety protection provided by the equipment and may damage the equipment and subject the user to injury Preface Equipment Rating The following information can be used to determine the power service FUSES Ref Designation Main Fuse 2 F201 F202 F203 F204 F201 F206 F401 402 VI Operatine TEOM 1405 D requirements of this product Line Voltage 440VA 47 63 Hz IMPORTANT Disconnect the power cord from the power source output while servicing the instrumentto prevent electrical hazard A Environmental Ranges The instrument and its sample pump must be installed in a weather sheltered location that is heat
25. To calibrate the fine course or bypass flow 1 In the TEOM Data screen select the Service button to display the Service screen then select the Calibration button to display the Calibration screen Figure 5 49 2 Select the Flow Calibration button to start the Flow Calibration Wizard Figure 5 64 Select the Next gt button to begin the procedure Figure 5 64 Welcome to the Flow Calibration Wizard screen Welcome to the Flow Calibration Wizard This wizard helps you perform flow calibration an ihe TEOM Dichet ambient Particulate Monitor The instrument will be put in Setup mode calibration continue press gt ancaj 3 The Select Flow Calibration Device screen will display Select flow audit device Select Direct Flow Device to audit the flow using direct flow measuring device reading l min adjusted for temperature and pressure such as the Streamline Pro Select to audit the flow using the FTS system FTS users will enter the device calibration constant and the change in pressure from FTS Select the Next gt button 4 The Select Flow to Calibrate screen will display Select the Calibrate PM 2 5 Flow Calibrate PM Coarse Flow or Calibrate Bypass Flow button to calibrate the selected flow Select the Next gt button THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 41 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES F
26. _ TEOM 1405 0 Settings Advanced lly operational Honmal status ao ono When in the Advanced screen select the Mass Calculation Variables Mass Transducer or Serial Number buttons to set advanced frequency parameters and check KO constants or the serial number Select the Serial Number button to display the Serial Number screen The screen shows the instrument s serial number DO NOT adjust this value Select the Mass Calculation Variables button to display the Mass Calculation Variables screen The Mass Calculation Variables screen contains the following control buttons System wait time This field contains the length of time sec in which the temperatures and flow rates must remain within a range around their setpoints before the instrument changes from Stabilizing Mode to Col Data Mode The default setting is 1800 seconds To adjust the setpoint select the button to display the keypad Note Thermo Scientific recommends that the user set the Wait Time to 1000 or higher to avoid damaging the instrument and to maintain accurate data reporting A THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Frequency gate time The basis of mass change is raw frequency Raw frequency is calculated by comparing cycle counts of a highly stable 10 megahertz Mhz clock to the cycle counts of the oscillating tapered elemen
27. allows users to adjust the flow rates for the PM Coarse PM 2 5 and bypass flow channels TEOM 1405 D Instrument Conditians Flows Flow Rates rines ommum RR The Flow Rates screen contains the following controls buttons PM 2 5 flow rate This field contains the current value of the PM 2 5 path flow rate l min The default setting is 3 1 min view or adjust the setpoint select the button to display the keypad Figure 4 3 The current value can not be edited Coarse path flow rate This field contains the current value of the PM Coarse path flow rate l min The default setting is 1 67 l min To view or adjust the setpoint select the button to display the keypad Figure 4 3 The current value can not be edited Bypass flow rate This field contains the current value of the bypass flow rate The default setting is 12 l min view or adjust the setpoint select the button to display the keypad Figure 4 3 The current value can not be edited Total flow This field contains the current value of the total flow rate of the instrument l min The current value can not be edited THERMO FISHER SCIENTIFIC Flow Control Screen Figure 4 13 Flow Control screen THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Select the Flow Control button in the Flows screen to display the Flow Control screen Figure 4 13
28. button touch the warning triangle or the title bar when it is visible in any screen The Warnings screen will display Figure 4 7 Select the Previous Warning and Next Warning gt buttons to view the status warnings Figure 4 7 Warnings screen System Status Warnings Coarse flow warning The current coarse flow deviates more than 10 from the set point lt Back Staiiisig mi Wam 15 53 THERMO FISHER SCIENTIFIC TEOM 1405 D 4 9 Section 4 SCREENS AND SETTINGS Instrument The Instrument Conditions button displays the Instrument Conditions Conditions Screen screen Figure 4 8 and provides access to several temperature and flow settings and the current ambient air conditions for the instrument Figure 4 8 Instrument Conditions screen TEOM 1405 D Instrument Conditions When in the Instrument Conditions screen select the Ambient Conditions Instrument Temperatures Flows and Analog Inputs buttons to reach the desired screens Figure 4 9 4 10 Operatinc TEOM 1405 D THERMO FISHER SCIENTIFIC Section 4 14109 91 9 4 BAY jas eijnsseJg pig jeg pis 4 11 SCREENS AND SETTINGS jas jas Ssed q julod jas 2 HPA i 2301 Moy Ssed g
29. flow filter 5 22 TEOM 1405 D The small PM 2 5 and PM Coarse flow in line filters 32 010745 and the large bypass flow filter 32 010755 should be changed every 6 months as necessary They located on the back of the unit Figure 5 29 These filters prevent contamination from reaching the flow controllers For convenience replace the large in line filters immediately following one of the regularly scheduled TEOM filter exchanges This allows you to exchange the in line filters during the 30 minute flow and temperature stabilization period Bypass filter PM 2 5flow filter THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES To exchange the in line filters 1 Unplug the sample pump 2 Unscrew remove the small filter covers for both the PM 2 5 and PM Coarse flow channels on the back of the unit Figure 5 30 Figure 5 30 Removing the fine and coarse filter covers 3 Unscrew the filter mounts for both the PM 2 5 and the PM Coarse flow channels Figure 5 31 Figure 5 31 Removing the filter mounts THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 23 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 4 Slide the filter cartridges off the mounts and install new cartridges onto the mounts Figure 5 32 Figure 5 32 Filter cartridge and mount Filter cartridge Mount 5 Install the mounts into the un
30. hour This value cannot be changed by the user Note Mass concentration averages of less than 24 hours can be averaged using data logging equipment to compute sliding 24 hour averages and 24 hour averages that do not necessarily start and end at midnight as well as averages on other user defined time scales A 12 Hr ug m This field contains the 12 hour mass concentration averages for the PM 2 5 and channels as well as the PM 10 average This is a sliding average that is updated every 60 minutes on the hour This value cannot be changed by the user 24 Hr MC ug This field contains the 24 hour mass concentration averages for the PM 2 5 and PM Coarse channels as well as the PM 10 average This is a sliding average that is updated every 60 minutes on the hour This value cannot be changed by the user Frequency This field contains the oscillating frequency of the tapered element TE in the mass transducer This value varies from one TEOM 1405 D unit to another but generally ranges between 150 and 400 Hz This value cannot be changed by the user Noise This field contains the mass transducer s performance This value should be less than 0 10 after the system has been in Operating Mode 4 for at least 30 minutes This value cannot be changed by the user TEOM 1405 D 4 3 Section 4 SCREENS AND SETTINGS 4 4 Operatine TEOM 1405 0 Filter loading This
31. in Fun made when this wizard s tintshed close ihis wizard press Finish 13 Install a new TEOM filter in the mass transducer Section 5 THERMO FISHER SCIENTIFIC TEOM 1405 D 3 7 Section 3 Basic OPERATION Storing Data Figure 3 9 Settings screen 3 8 Operatine TEOM 1405 0 The unit stores only those variables selected by the user If instrument variables are not set up to be logged THEY WILL NOT BE SAVED To select data storage variables 1 Select the Settings menu button to display the Settings screen Figure 3 9 TEOM 1405 D Settings System Status Staining Honnai siais ai SENOS 15 48 THERMO FISHER SCIENTIFIC Data Storage screen THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 2 When in the Settings screen select the Data Storage button to display the Data Storage screen Figure 3 10 TEOM 1405 D Settings gt Date Storage Instrument variables te store Case Cap temperature x Back Stabia Hermal states ai 0579002006 16 01 When in the Data Storage screen select the Edit List button to display the Edit Data Storage screen Press the names of the variables you wish to log up to a maximum of 20 Use the Next Page gt and lt Previous Page buttons to scroll through the entire list of variables which can be stored Select the OK button when all the desired va
32. of 50 ug m TEOM filter life is longer at lower flow rates because the particulate matter accumulation on the TEOM filter 15 slowet TEOM filters must be replaced before the filter loading percentage on the status line of the Main screen reaches 100 When the filter loading percentage is greater than 90 the unit will trigger a status condition You must replace the 47 mm filter every time that you replace a TEOM filter Note Do not handle new TEOM filters with your fingers Use the filter exchange tool provided with the instrument to replace filters A TEOM 1405 D 5 5 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Changing the TEOM Filters install a TEOM filter 1 Ensure that the filter exchange tool 15 clean and free of any contamination that might be transferred to the TEOM filter 2 In the 1405 TEOM Data screen select the Service button to display the Service screen then select the Maintenance button to display the Maintenance screen Figure 5 3 3 Select the Replace TEOM Filters button to start the TEOM Filter Replacement Wizard Figure 5 5 Select the Next gt button to begin the procedure Note If you are an experienced user and comfortable with changing TEOM filters select the Advanced User Mode button to stop the movement of the mass transducer and proceed with a quick exchange procedure Refer to the next section for a complete explanation of the Advanced User Mode for filt
33. of the instrument The female 25 pin USER I O connector Figures 3 29 has connections for eight analog output four analog input and two digital output contact closure connections Figure 3 29 USER 1 0 connector Thermo Fisher Scientific offers a 25 pin male connector manufactured by Phoenix Contact that can be wited to match to the USER I O connector on the back of the instrument Figure 3 30 Figure 3 30 25 pin connector THERMO FISHER SCIENTIFIC TEOM 1405 D 3 31 Section 3 Basic OPERATION USER 1 0 Pin Assignments Figure 3 31 1405 USER 1 0 pin assignments Table 3 1 1405 USER 1 0 pin assignments 3 32 TEOM 1405 D Wire the desired analog input analog output or digital output connections to the Phoenix Contact 25 pin male connector according to the manufacturer s instructions and the pin assignments of the TEOM 1405 Figure 3 31and Table 3 1 User O Channel Analog output 1 Analog output 2 Analog output 3 Analog output 4 Analog output 5 Analog output 6 Analog output 7 Analog output 8 Analog input 1 Analog input 2 Analog input 3 Analog input 4 Digital 1 0 1 Digital 1 0 2 USER ANALOG OUTPUT 1 USER ANALOG OUTPUT GROUND USER ANALOG OUTPUT 2 5 USER ANALOG OUTPUT GROUND USER ANALOG OUTPUT 3 USER ANALOG OUTPUT GROUND USER ANALOG OUTPUT 4 USER ANALOG OUTPUT 5 USER ANA
34. screws each corner of the bottom section of the virtual impactor Separate its body from its base plate Figures 5 29 4 Remove the three screws that hold the top of the virtual impactor to the body Figures 5 28 and 5 29 Figure 5 28 Inlet assembly and virtual impactor Inlet Sample tube Virtual impactor Flow splitter and coarse sample tube 5 20 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 5 Use water and a mild detergent to wash the inside surfaces of the body top and bottom sections of the impactor A general purpose cleaner can be used if necessary 6 Inspect all O rings in each section of the virtual impactor for damage and replace them if necessary Apply a thin coating of O ring lubricant onto the O rings if necessary 7 Install the base to the body using the four screws that were removed in step 3 Figure 5 29 8 Install the top onto the body using the three screws that were removed in step 4 Figure 5 29 9 Install the adapter tube into the top of the virtual impactor install the impactor on the flow splitter and install the inlet on the top of the adapter tube Figures 5 28 Figure 5 29 Virtual impactor gt THERMO FISHER SCIENTIFIC Operatine TEOM 1405 0 5 21 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Exchanging In Line Filters Figure 5 29 Back of 1405 unit PM Coarse
35. table into place holders the one s ten s 100 s 1 000 s 10 000 s and 100 000 s and the 1 000 000 s place Each place in the converted code will have a hexadecimal digit Each hexadecimal digit 0 F in each place will have a unique status code or set of status codes that go with it es bo p pP BR p Bg B mw Bo B p Operatine TEOM 1405 D 3 APPENDIX A TROUBLESHOOTING D eci h e ring When the unit shows more than one status code it adds the codes together and displays them as a decimal sum For example if the unit displays a Status Codes Memory status code listed as hexadecimal number 1 on the instrument s specific status code table and a Valve A status code listed as hexadecimal number 4 on the instrument s specific status code table at the same time the two status codes when downloaded would be displayed as the decimal number 5 The decimal number 5 must then be converted back to hexadecimal in this case also 5 to match the status code table Only two status codes would add up to a value of 5 Table A 2 By looking at instrument s specific table and breaking down the downloaded status codes you will be able to decipher which status codes the unit has displayed Repeat the operation for each place
36. the filter Figure 5 9 Do not disturb the filter 14 Place the bottom of the filter exchange tool on top of the TEOM filter Figures 5 9 and apply downwatd pressure approximately 0 5 or 1 Ib to seat the filter firmly in place Figure 5 9 Placing the filter on the tapered element 15 Repeat the installation procedure for the other new TEOM filter Select the Next gt button 16 The Precondition Filters screen will display Place new TEOM filters on the conditioning posts on the mass transducer Refer to the next section for information on conditioning filters Select the Next gt button 17 The Close Instrument screen will display Raise the mass transducer to the closed position and fasten the holding rod onto the latch plate 18 Close and latch the door to the sensor unit Keep the door open for as short a time as possible to minimize the temperature change in the system Select the Next gt button THERMO FISHER SCIENTIFIC TEOM 1405 D 5 9 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 19 The system will automatically test the two newly installed TEOM filters to ensure they are firmly seated The system will display a screen with the wait time Figure 5 11 Figure 5 11 Stabilizing Wait for instrument to stabilize Stabilizing screen 20 If the system is unable to obtain a stable frequency for one or both of the filters it will display a screen telli
37. the right channel as you face the instrument with the 1 2 inch Swagelok connection on the bottom of the virtual impactor A 13 Cut a piece of tubing from the remaining section of bypass tubing step 8 long enough to reach from the bypass connection to the top of the 1405 unit The section should be long enough to include a loop Figure 2 28 to ensure there will be no kinks in the line when it enters the enclosure Connect the bypass tubing to the bypass fitting on the flow splitter using the 3 8 inch Swagelok fitting Figure 2 28 Insert the other end through the fitting on the roof Figure 2 26 and into the enclosure about 4 to 6 inches Connect the coiled tubing from the water trap filter to the bypass line neat the top of the shelter with the quick connect fitting Ensure that the coiled water trap tubing is vertical Figure 2 20 THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION 14 Locate the ambient temperature and humidity sensor Connect the sensor to the flow splitter using the U bolt provided with the 1405 unit Figure 2 28 15 Attach the sensor cable to the sensor and run the sensor cable to the instrument through the opening in the back of the enclosure Figure 2 29 Attach the sensor to the sensor connection on the back of the TEOM 1405 D Figure 2 30 Note The opening in the back of the enclosure can also be used for other connections such as Ethernet connections A Figure 2 29 pe X Temperature
38. to change those system variable values The user also can download information from the internal data logger The RPComm software program uses this protocol for two way communication directly to a personal computer or through a modem The following AK Protocol commands are presented in detail on the following pages Ask Register Command The user can query the TEOM 1405 Monitor for the current value of any system variable EREG Enter Register Command The user can assign new value to any system variable Great care must be taken when using this command as the value of variables should only be changed when the monitor is in the appropriate operating mode SFxx Set Function xx Command The user can send commands using the RUN key and the DATA STOP key to the instrument Each command is designated by a two digit code xx e ASTO Ask Storage Command The user can download a specified number of records from the internal data logger from the current position of the data storage pointer The location of this storage pointer may be defined by the SSTO command The values on each line of output are delimited by commas SSTO Set Storage Command The user can change the location of the data storage pointer in the internal data logger and is used in conjunction with the ASTO command described above The data storage pointer is always located immediately after the last record transmitted through the RS232 por
39. to set up the analog outputs 1 8 and digital outputs contact closures 1 2 When in the Analog amp Digital Outputs screen select the Analog Outputs button to seta minimum and maximum value for the output for the desired output channel Refer to Section 5 for information on calibrating the analog outputs Whenin the Analog amp Digital Outputs screen select the Contact Closure button to select a variable operator and compare value for the desired contact closure channel 1 2 Refer to Section 4 for complete information on setting the inputs outputs in the Analog Inputs and Analog amp Digital Outputs screens TEOM 1405 D 3 33 Section 3 Basic OPERATION Notes 3 34 TEOM 1405 0 THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section4 Screens and Settings This section describes the screens shown in the instrument software and the system s operating modes as well as how to change instrument settings When the instrument is started it will display the Title screen for a few seconds Figure 4 1 after the initialization process Figure 4 1 Title screen TEOM 1405 D 1 13 Dichotomous Ambient Particulate Monitor writ rast E I CEH m aware by The Title screen includes the instrument model and the firmware version of the instrument TEOM 1405 D 4 1 Section 4 SCREENS AND SETTINGS TEO
40. vertical line from the PM 10 inlet and virtual impactor to the inlet of the unit achieve the best results locate the TEOM sensor unit in an environment with relatively slow temperature fluctuations Avoid sampling locations with direct exposure to sunlight or that are in close proximity to a heating or air conditioning outlet To avoid condensation in the sample tubing Thermo Scientific strongly recommends that the user insulate the sample tube extensions with pipe insulation when operating the instrument in areas of high humidity THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION Standa rd System The TEOM 1405 D Monitor is supplied with the following components THERMO FISHER SCIENTIFIC Hardware 1405 D TEOM unit Temperature humidity sensor and cable 10 m 3 8 green tubing for bypass flow 10 m 3 8 green tubing to pump 5 m 16 5 ft 5 Sample tubing extensions 1 m 40 1 Sample tubing extension 79 m 31 Box of 20 TEOM filter cartridges Pallflex TX40 Filter exchange tool 1 small filter element 1 large bypass filter element Flow splitter PM 10 inlet Sample inlet tube Virtual impactor Water trap filter assembly Flow audit adapter leak check kit Vacuum pump 2 Operating Manuals one hard copy one on CD Quick Start Guide Pre filter silicone tubing Operatine TEOM 1405 D 2 3 Section 2 SETUP AND INSTALLATION Pum Connections Folowthese steps to attach the pump 1 Loca
41. 0 124i 7 00 0 00 zar 0 00 non 0 00 Settings Filter loading 0 00 7 0 00 Frequency He 0 000000 Hr _ 0 000 ug 0 000 Service wb operational a TEOM Data HAS Pu Coarse 000 0 00 000 0 00 1 jeg tiny 9 Hour value gine 0 00 0 00 12 pami 000 0 00 0 00 z4 Hr 000 0 00 Filter loading 3 47 Frequency 254 7615 Hz ZZS Hz Noise 0 000 pg 0 000 pg Service nem 11 41 THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Whenever a status warning is displayed select the System Status button to display the System Status screen Figure 4 6 The System status screen provides basic operating information and access to the list of the current active status warnings Figure 4 6 System Status screen System Status System Statue Operating made Serabilizing 5232 mode Mare Vagi pump pressume aum Enclosure temperature 0 00 Instrument Protection level Unlocked Conditions iP address 182 168 189 129 Serial number Instrument firmware wersion Settings Service ab Wameng s 11 43 view the current status warnings select the View Warnings
42. 05 Ambient Particulate Monitor instrument will be put in Setup mode for calibration continue press Maxt 3 4 Operatine TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 3 The Remove the TEOM filters screen will display Remove the two TEOM filters from the transducer to ensure they aren t damaged during the leak check procedure Select the Next gt button 4 The Disconnect Vacuum Line screen will display Remove the main vacuum line pump connected to the pump from the back of the unit Figure 3 3 Select the Next gt button Figure 3 3 Back of TEOM 1405 D unit Pump connection 5 Stabilizing screen will display Allow 1 minute for the flows to stabilize then select the Next gt button 6 Reconnect Vacuum Line screen will display Reinstall the pump vacuum tubing into the back of the unit Select the Next gt button THERMO FISHER SCIENTIFIC TEOM 1405 D 3 5 Section 3 Basic OPERATION 7 Remove Inlet screen will display Remove the inlet Figure 3 4 Select the Next gt button Figure 3 4 Inlet assembly Inlet Figure 3 5 Leak check adapter Sample inlet tube Valve closed gt Leak check NE adapter 8 The Attach Audit Adapter screen will display Attach the leak check flow audit adapter to the top of the sample tube 9 Slowly close the valve on the leak check adapter Select the Next
43. 1405 D Monitor as well as the theory of operation of the instrument s mass transducer Section 2 Setup and Installation This section describes how to set up and install the system s hardware and sampling system Section 3 Basic Operation This section provides instructions on how to turn on the instrument and initiate a sampling run It also explains how to download data and how to leak check the instrument Section 4 Screens and Settings This section explains how to set up the instrument s firmware and its operating modes Section 5 Maintenance and Calibration Procedures This section describes the routine maintenance and verification procedures for TEOM 1405 D Monitor Appendix A Troubleshooting Appendix includes the information on deciphering status codes and as well as key schematics for troubleshooting purposes Appendix Serial Communication This appendix includes information on the instrument s program register codes and built in AK protocol THERMO FISHER SCIENTIFIC TEOM 1405 D 1 3 Section 1 INTRODUCTION Application Range The TEOM 1405 D Monitor is a real time device used for measuring the particulate matter mass concentration of particulate matter of both PM 1 4 Operatine TEOM 1405 D Coarse PM 2 5 instruments are the only filter based mass monitors that measure the mass of particulate matter suspended in gas streams in real time Thi
44. 5 D 5 27 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Au d it Ca b ratio Thermo Scientific recommends the following regular maintenance P roce d ures procedures for the TEOM 1405 D 5 28 Operatine TEOM 1405 D Ambient temperature Audit calibrate the ambient temperature Ambient pressure Flow Leak check Analogy outputs Mass transducer measurement once per month The temperature must be calibrated before a flow calibration Audit calibrate the ambient pressure measurement once per month pressure must be calibrated before a flow calibration Audit calibrate the PM 2 5 bypass flows once a month Perfotm a leak check once month as necessaty refer to Section 3 for leak check instructions Calibrate the analog output channels once a yeat or as necessary for example any time the voltage range setting is changed Audit the calibration of the mass transducer once a yeat THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES The TEOM 1405 D software allows users to step through the standard calibration and audit procedures Select the Service button to display the Service screen When in the Service screen select the Verification or Calibration buttons to display the Verification and Calibration screens Figure 5 49 and 5 50 Figure 5 49 Calibration screen TEOM 1405 D Service gt Calibration Stabilizing
45. 51m 250 Beo 181 0 A5 Ses sss 85 0008 15998 EX 0 SEU ERE 250 mali 6500006 18 22 15298 42587 14406 26303 0 0 255 TC 25n 30 652006 1822 15518 4697 144ne 25303 0 SETS 255500630 250 250 4 33 652005 18 22 15218 ESF 14406 26 373 0 n 25 Geers 65500592 25D S016 250 4 EE 18722 18218 44D 2603 0 n 25 BIET 250 250 4 IS GT 0 NEEDS ZG HE EAT 1027 1998 ER 633 0 0 A5 Fue File 350 exu PA aagi 1823 15518 43557 14408 253203 0 0 251 2504 38 1823 15518 45587 14406 25003 n 255 25 4 39 6520065 18 23 15218 42587 14406 25323 0 D bise 265508713 25D S046 2530 4 4D 6 52005 1873 15218 43587 2673 n 225 255 5085 18 250 230345 4 4 10 71 4 Tm d 51 k E IUS 2006 65 65 1917 5 zii 3 30 TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION User 0 The 1405 D allows users additional analog input and analog and Co nne ctio ns digital output capabilities using the 25 pin USER I O connector on the back
46. D INSTALLATION 3 Measure and mark two points 1 3 4 inches on center on the roof directly above the two 1 2 inch sample lines on the top of the instrument Note In this example a hole was cut in the roof to accommodate 4 inch PVC pipe and seal cap of the PVC pipe was then drilled to accommodate the sample lines A 4 Drill the holes in the roof for the two 1 2 inch sample lines and another hole for the 3 8 inch bypass line tubing The bypass tubing may also be run through a window or other opening Note The holes for the 1 2 sample lines MUST BE DRILLED 1 3 4 INCHES ON CENTER directly above the sample lines on the top of the instrument A 5 Set the tripod on the roof above the 1405 unit and adjust the legs so the top of the tripod is above the roof opening Figure 2 10 Installing the sample tubes and bypass line through the roof Flow splitter with bypass Sample tube extensions 1 3 4 inch centers 2 10 TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION 6 Install the virtual impactor on the top of the flow splitter Figure 2 11 7 Install one of the 1 2 inch sample tube extensions into the coarse sample fitting on the virtual impactor It must be fully seated into the fitting Note The coarse flow channel is the right channel as you face the instrument with the 1 2 inch Swagelok connection on the bottom of the virtual impactor The 1 2 inch sampl
47. DO NOT adjust this value without contacting Thermo Scientific e PM Coarse air tube temp This field contains the current value of the temperature C of the PM Coarse air stream The default setting is 30 C To view or adjust the setpoint select the button to display the keypad Figure 4 3 DO NOT adjust this value without contacting Thermo Scientific THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Analog Inputs Screen Analog Inputs screen Figure 4 15 gives the current values of the units four analog input channels The inputs accept 0 5 VDC and can be converted to a desired scale Select the Analog Input 1 Analog Input 2 Analog Input 3 or Analog Input 4 buttons to convert the analog input to a desired scale Figure 4 15 Analog Inputs screen TEOM 1405 D Instrument Conditions Analag Inputs ab Korma status af orons 15 55 THERMO FISHER SCIENTIFIC TEOM 1405 0 4 19 Section 4 ScREENS AND SETTINGS Settings Screen The Settings button displays the Settings screen Figure 4 16 and provides access to system data and advanced settings for the instrument Figure 4 16 Settings screen TEOM 1405 D Settings System Status Instrument Conditions LL m Service wb Stabilizing states ad SOO 15 58 When in the Settings screen select the System Analog amp Digital Outputs Data Storage and Advanced buttons to re
48. Download Setup Wizard screen will display Select the Finish button THERMO FISHER SCIENTIFIC TEOM 1405 D 3 23 Section 3 Basic OPERATION Setting Up for Automatic Data Downloads 3 24 Operatinc TEOM 1405 D Users can set up automatic downloads for the TEOM 1405 D monitor using the ePort software To set up the software to automatically download data 1 Ensure that the PC and the instrument ate connected to the same network using the Ethernet connection on the back of the instrument Refer to the previous section for information on connecting the instrument to a network Use the ePort PC software to connect to the instrument and display the ePort Main screen Figure 3 25 Refer to the previous sections for information on connecting to the instrument or instruments Select Download Setup in the Commands window of the ePort Main screen The Download Setup Wizard will display Figure 3 26 Select the Next gt button The Select Data screen will display Select the data to download either all data on the instrument or the data since the last download Select the Next gt button The Select Location screen will display Use the Browse button to select a location for the data file downloaded by the software Select the Next gt button The Download Type screen will display Select automatic downloads Select the Next gt button THERMO FISHER SCIENTIFIC Section 3 Basic O
49. Figure 5 90 A 5 58 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 13 The Replace Sample Filter screen will display Figure 5 87 Remove the calibration filter with the calibration filter removal tool Correctly install and properly seat a new TEOM filter onto the PM 2 5 left side of the mass transducer using the regular filter exchange tool Follow the instructions for changing a filter earlier in this section Select the Next gt button Note DO NOT use the calibration filter exchange tool for installing or removing ANY filter other than the pre weighed calibration filter A Note If the frequency doesn t stabilize the wizard will display a screen with instructions to re seat the filter Re seat the filter and select the Next button The Stabilizing screen will display If the unit is unable find a stable frequency the second time the unit will fail the 0 audit Figure 5 90 A Figure 5 87 Replace Sample Filter Replace Sample Filter screen Da use the calibration filter exchange tool to installing removing any filter other than the filter Oyen instrument door and mass transducer Correctly install seal a new regular TEOM filter onto the leii P 5 ai the mass transducer Close the mass transducer and instrument THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 59 Section
50. INGS Service Advanced Select the Advanced button to display the Advanced screen Figure 4 27 Screen The Advanced screen allows users to manually adjust the status temperatures or flows of several instrument components Figure 4 27 Advanced screen TEOM 1405 D Derice Advanced mum eme a Stabilizing orma salus 12 53 Only qualified service personnel should attempt to adjust these settings Contact Thermo Scientific before adjusting any of these settings THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 4 33 Section 4 ScREENS AND SETTINGS Installing New Firmware Figure 4 29 System Status screen IP address 4 34 TEOM 1405 D If the instrument needs new firmware it can be uploaded to the instrument using the ePort software regularly used for data downloading Refer to Section 3 for information on installing and starting the ePort software New versions of the TEOM 1405 D instrument software are periodically made available either on computer CD or on the company website www tpco com To install new firmware 1 Download the new firmware file onto a personal computer PC from the company website or locate the updated version on the software CD Note the file name 2 Ensure that the PC and the instrument ate connected to the same network using the Ethernet connection on the back of the instrument Refer to Section 3 for
51. LOG OUTPUT GROUND USER ANALOG OUTPUT 6 USER ANALOG OUTPUT 7 USER ANALOG OUTPUT GROUND USER ANALOG OUTPUT 8 USER ANALOG INPUT 1 USER ANALOG INPUT GROUND 21 USER ANALOG INPUT 2 9 USER ANALOG INPUT GROUND 22 USER ANALOG INPUT 3 USER ANALOG INPUT GROUND 23 USER ANALOG INPUT 4 11 USER ANALOG INPUT GROUND 24 USER DIGITAL OUTPUT 1 12 USER DIGITAL OUTPUT 1 25 USER DIGITAL OUTPUT 2 13 USER DIGITAL OUTPUT 2 o 20 22 23 24 25 Channel Analog output 1 ground Analog output 2 ground Analog output 3 ground Analog output 4 ground Analog output 5 ground Analog output 6 ground Analog output 7 ground Analog output 8 ground Analog input 1 ground Analog input 2 ground Analog input 3 ground Analog input 4 ground Digital 1 0 1 Digital 1 0 2 THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION When the 25 pin Phoenix Contact connector is attached to the unit with the wired digital or analog device connections the inputs outputs must be set up using the TEOM 1405 software screens When in the Instrument Conditions screen select the Analog Inputs button to set up the analog inputs 1 4 and convert the incoming voltage to the desired scale The analog inputs are self calibrating When the Settings screen select the Analog amp Digital Outputs screen
52. M 1405 D 5 51 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Verifying the Calibration Constant 5 52 TEOM 1405 D The calibration of the mass transducer in the TEOM 1405 D Monitor is determined by the mass transducer s physical mechanical properties Under normal circumstances the calibration does not change materially over the life of the instrument Contact Thermo Scientific if the results of the verification procedure fails You can locate the original calibration constant on the Instrument Checkout Record or the Final Test Record documents that shipped from the factory with the instrument Before the 1405 D is shipped to the customer it is calibrated with new pre weighed TEOM filters installed in its mass transducer as a calibration weight Because the mass of the filter cartridge with particulate matter differs from the mass of a new filter cartridge by only a small fraction calibrating the system with a calibration mass equivalent to the filter mass allows all measurements to be made at essentially the same operating point as the original calibration Refer to Section 1 for a detailed explanation of how the calibration constant K is derived To audit verify the numbers requires mass calibration verification kit 59 002107 which includes a pre weighed filter a filter exchange tool desiccant and a humidity indicator and the pre filter with tubing that was suppl
53. M Data Screen Figure 4 2 TEOM Data screen with menu buttons status and operating and lock modes highlighted MENU gt MENU BUTTONS After the Title screen the TEOM Data screen will automatically display Figure 4 2 The TEOM Data screen shows the basic operating information as well as status conditions and the instrument operating mode The TEOM Data screen can be displayed by selecting the TEOM Data button in any of the other four main screens System Status Instrument Conditions Settings Service _ TEOM 1405 0 Data Rae ATE LN Na RT Lee A EN 1 System Status 4 25 PM MC 000 0 00 30Min 0 00 000 0 00 1 gima 0 00 12 98 0 00 ddd 24 8 ugm 0 00 0 00 Settings Filter loading 0 00 T 0 06 Frequency Hr 0 000000 Hr rw 0 000 ug 0 000 1 Service SCREEN INFO ab Fully operational Hormal status mi 11 40 VA STATUS BAR Instrument mode Lock mode Status conditions Current date time warning s 4 2 Operatine TEOM 1405 0 The TEOM Data screen includes menu buttons allowing users to access the other main screens The status bar at the bottom of the screen displays operating information including the current operating mode l
54. PERATION 7 The Download Schedule screen will display Figure 3 27 Select a starting date and time and a download frequency daily weekly hourly Select the Next gt button Figure 3 27 Download Setup Wizard E gt Download Setup Wizard Download Schedule Setup Schedule For Automated Downloads Frequency Starting 11 16 2006 10 49 AM Once day Once a week Every 12 hour s 8 The Completing the Download Setup Wizard screen will display Select the Finish button THERMO FISHER SCIENTIFIC TEOM 1405 D 3 25 Section 3 Basic OPERATION Performing a Todownload data Data Download Figure 3 24 ePort Main screen I 3 26 Operatinc TEOM 1405 0 1 Ensure that the PC and the instrument are connected to the same network using the Ethernet connection on the back of the instrument Refer to the Connecting to the TEOM 1405 D Unit section for information on connecting the instrument to a network 2 Use the ePort PC software to connect to the instrument and display the ePort Main screen Figure 3 24 Refer to the Connecting to the TEOM 1405 D Unit section for information on connecting to the instrument Note Once you have connected to an instrument or instruments and saved a configuration file select Open Saved Configuration in the ePort Open screen to open that configuration and automatically connect to all the instruments that were s
55. TEOM 1405 Dichotomous Ambient Particulate Monitor 42 010977 Revision 000 15Feb2008 Thermo SCIENTIFIC This documentation contains trade secrets and confidential information proprietary to Thermo Fisher Scientific The software supplied with the instrumentation documentation and any information contained therein may not be used duplicated or disclosed to anyone in whole or in part other than as authorized in a fully executed Thermo Fisher Scientific End User License Agreement or with the express written permission of Thermo Fisher Scientific O 2007 Thermo Fisher Scientific All rights reserved is registered trademarks of Thermo Fisher Scientific Other trademarks are the property of their respective holders Mention of specific product names other than Thermo Fisher Scientific products in this manual does not constitute an endorsement or recommendation by Thermo Fisher Scientific of that equipment Warranty Seller warrants that the Products will operate substantially in conformance with Seller s published specifications when subjected to normal proper and intended usage by trained personnel for 12 months from date of installation or 13 months from date of shipment whichever is less the Warranty Period Seller agrees during the Warranty Period provided it is promptly notified in writing upon the discovery of any defect and further provided that all costs of returning the defective Prod
56. TEOM 1405 D 5 43 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Figure 5 68 Flow Calibration screen 5 44 Operatine TEOM 1405 D 6 wizard will display screen that shows the current low setpoint flow rate as measured by the instrument in the TEOM flow rate button Figure 5 68 the flow to stabilize Select the TEOM flow rate button and enter the current flow rate to two decimal places as measured by the flow meter into the number pad and select the Enter button The newly entered flow rate will display in the TEOM flow rate button Select the Next gt button PH 2 5 Flow Calibration Click the bution to enter ihe flow rate measured by the audit device 2 5 flow rate 24 lpm Back gt Cancel The wizard will display a screen that shows the current high setpoint flow rate as measured by the instrument in the TEOM flow rate button Allow the flow to stabilize Select the TEOM flow rate button and enter the current flow rate to two decimal places as measured by the flow meter into the number pad and select the Enter button The newly entered flow rate will display in the TEOM flow rate button Select the Next gt button The wizard will display a screen that shows the current setpoint flow rate as measuted by the instrument in the flow rate button Allow the flow to stabilize Select the TEOM flow rate button and enter the current flow rate to two dec
57. You should now replace ihe 47 mm Miers and clean the sample inlet as described in ihe TEOM Series 1405 Operating Guide close this wizard press Finish THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 11 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Note If the system still cannot detect a stable frequency for one or both of the filters it will display a filter could be damaged message and prompt for replacement of one or both of the filters Figure 5 14 If the system fails to establish the frequency again the filter change procedure will fail completely and recommend appropriate service Figure 5 15 A Figure 5 14 Try Another Filt Try Another Filter message er TET The filter could be damaged Both TECH filters are till loose Thig could be because ihey are damaged Please replace the filters with new ones before continuing Completing the TEOM Filter Replacement Wizard Figure 5 15 Fail service message The TEOM Filter Replacement Wizard has completed unsucessiully Please reference the TEOM Series 1405 n Service Manual for troubleshooting insirnuctians clase this wizard press Finish 5 12 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES AdvancedFilter Change For experienced users who are comfortable with the filter change operation the monitor offers an advanced filter c
58. ach the desired screens Figure 4 17 Note Refer to Section 3 for information on using the Data Storage button to select variables for data storage A 4 20 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS 17 4 igure F Screens accessible through the Settings button Jequinu jenas ypa g elas Sjuejsuo 0M JeonpsueJ SSEW se qeueA uone no e peoueApy jou suondo pue pe ejdsip suondo JoquiAs 1 Ke dsiq uonoojoud piomssed 38S 5 35 t lemau 15 ejqeueA Jeuueuo yv uoneis yy 9pow 22254 22654 2800 sjndjno Bojeuy t s nd no jeybiq 8 Bojeuy 4 21 TEOM 1405 D THERMO FISHER SCIENTIFIC Section 4 ScREENS AND SETTINGS System Screen the System scr
59. added together will total 11 H 1000 Serial Port Problem H 2000 Line Printer Problem and H 8000 Leak on Loop B These are three more of the status codes that the unit 1s displaying in its status code the 10 000 s place of the status code there are 0 status codes displayed the 100 000 s place of the status code 800000 a status code of 800000 is displayed which matches H 800000 Sensor Comm Prob lem n the 1 000 000 place of the status code there are 0 status codes displayed Therefore the downloaded status code 8433666 H 80B002 breaks down into the following status codes according to the example status code table H 2 Power Switch TPIC H 1000 Serial Port Problem H 2000 Line Printer Problem H 8000 Leak on Loop B H 800000 Sensor Comm Problem THERMO FISHER SCIENTIFIC TEOM 1405 D 5 APPENDIX A TROUBLESHOOTING Notes 6 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Protocol THERMO FISHER SCIENTIFIC Appendix B Serial Communication The TEOM 1405 Monitor supports AK Protocol This protocol permits a locally or remotely located computer to obtain information electronically from the unit These protocols are described in this appendix The AK Protocol allows the user to query the present value of any system variable remotely and allows the user
60. adings are different select the Current reading button to display the number keypad and enter the current reading and press the Enter button Select the Next gt button Figure 5 78 Measure High Setting Measure High Setting screen 5 50 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Figure 5 79 Completing the Analog Output Calibration Wizard screen THERMO FISHER SCIENTIFIC 11 12 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES The Select Channel to Calibrate screen will display again The channel that was just calibrated will be grayed out on the screen to show it was calibrated duting this calibration session If you want to calibrate another analog output channel select another channel then the Next gt button and follow steps 1 9 and the wizard to complete additional channels Otherwise ensure that no Analog Output Channel buttons selected and select the Next gt button The Completing the Analog Output Calibration Wizard screen will display Figure 5 79 Select the Finish button to exit the wizard and return to the Verification amp Calibration screen or select the lt Back button to move backward one step in the procedure Completing the Analog Output Calibration Wizard The Analog Cutput Wizard has completed zucessully When the wizard finished the results of the calibration will be applied Ta close this wizard press Finish Operatine TEO
61. arma stalus TAA Os 1413 Figure 5 50 Verification screen 1405 D Service gt Verification s status m 16712006 1419 THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 29 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Figure 5 51 Number entry keypad 5 30 Operatine TEOM 1405 D Users enter values into the calibration screens using number keypad Figure 5 51 Whenever the user is prompted to enter a value such as an externally measured temperature pressure or flow rate the calibration wizatd will automatically display a keypad Enter the value into the keypad as instructed by the wizatd then select the Enter button to set the value or press the Cancel button to exit the keypad screen and return to the wizard Ambient temperature 25 61 THERMO FISHER SCIENTIFIC Auditing the System Figure 5 52 Instrument Audit screen THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Users can instantly audit all of the instruments functions through a single software screen When the Verification screen select the Instrument Audit button to display the Instrument Audit screen Figure 5 52 The Instrument Audit screen shows the temperature flow and other values that can be audited by the user Placing a temperature or barometer in the desired location allows users to audit those values compared to an external meas
62. aved in that configuration A Deeded debes eel ee oret karia Wadzracndrimmrdeady ni care ____ _ Tama tacit deka chart mech after 11 CETE RIEN jl nem THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 3 Select Download Data in the Commands window of the ePort Main screen The Download Data screen will display Figure 3 25 Figure 3 25 Download Data screen Download Data To download data from PL 1405 click Begin Download Begin Download 4 Select the Begin Download button The ePort software will download data based on the settings created in the Download Setup wizard Refer to the previous section for information on setting up downloads The message window will display a Downloading Data message while the software is downloading data from the instrument When the download is complete it will display a Download Complete message Select the Done button to exit the Download Data screen THERMO FISHER SCIENTIFIC TEOM 1405 D 3 27 Section 3 Basic OPERATION Downloading Data the TEOM 1405 D also supports data downloads using the USB 5 To a Flash Drive connection on the front of the instrument and USB flash drive Note Due to the size of the storage buffer downloading all stored data may take 30 minutes or more A To download data using
63. bing that is connected to the bulkhead into the quick connect elbow fitting for the pump connection on the back of the 1405 unit Figure 2 22 TEOM 1405 D 2 21 Section 2 SETUP AND INSTALLATION 10 Figure 2 25 left Sample connections inside enclosure Figure 2 26 right Sample connections on top of the enclosure PM 2 5 short sample tube Coarse 1m sample tube 2 22 Operatinc TEOM 1405 0 Select location on the pump tubing to install the vacuum gauge It should allow the gauge to be easily monitored Thermo Scientific suggests a location about half a meter from where the tubing 15 installed in the pump connection on the back of the unit Cut the tubing and install the two ends into the quick connect fittings on the vacuum gauge From the 10m length of tubing for the bypass line cut a piece of tubing long enough to reach from the water trap filter to the bypass filter on the back of the 1405 unit Figure 2 22 and 2 24 Install the tubing into the quick connect fittings on the water trap filter and bypass filter Note The bypass tubing will be connected to the bypass connection on the flow splitter and to the water trap when you assemble and install the sample inlet and virtual impactor on top of the enclosure later in this section A Ensure that the shorter sample tube is properly installed in the flow splitter refer to Adjusting the Flow Splitter earlier in th
64. c gain control circuit maintains the oscillation at a constant amplitude A precision electronic counter measures the oscillation frequency with a 10 second sampling period The tapered element is in essence a hollow cantilever beam with an associated spring rate and mass As in any spring mass system if additional mass is added the frequency of the oscillation decreases This can be seen by observing the frequency on the display of the TEOM 1405 DF unit Section 4 and operating the monitor both with and without a filter in place In a spring mass system the frequency follows the equation f whete frequency spring rate M mass K and M are in consistent units The relationship between mass and change in frequency can be expressed as 1 1 gu 1 0 whete dm change in mass K spring constant including mass conversions initial frequency Hz final frequency Hz TEOM 1405 D 1 7 Section 1 INTRODUCTION 1 8 Operatine TEOM 1405 D When this equation is rearranged you can solve for the spring constant dm d d 1l Ji a Thus K the calibration constant for the instrument can be easily determined by measuring the frequencies with and without a known mass pre weighed TEOM filter cartridge THERMO FISHER SCIENTIFIC Section 1 INTRODUCTION Mass Flow The mass flow controllers in the TEOM 1405 D Monitor are Controll
65. ch you want to download data locate and record the IP address Figure 3 18 of that unit TEOM Data TEOM 1405 D 5 ystem Status Operating mode Stabilizing 15232 mode Mone Vacuum pump 100 atm Enclosure temperature 30 00 level Unlocked IP address 182 168 156 125 Serial number Instrument firmware version 102 Settings Service Slab zkw honnal states ai THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 3 Start the ePort PC software using the icon on the PC desktop or the Start menu of the PC The ePort Main screen with the Open screen will Figure 3 19 display Figure 3 19 ePort Main screen with Open screen 4 In the ePort Open screen Figure 3 19 select create new configuration blank ePort Main screen will display THERMO FISHER SCIENTIFIC TEOM 1405 D 3 17 Section 3 Basic OPERATION 5 Select Instrument then New Instrument from the menu bar at the top of the ePort Main screen Figure 3 20 Figure 3 20 Selecting New Instrument from the menu bar ap ePort Instrument New Instrument N Edit Instrument Delete Instrument Mew Group Refresh All Instruments 6 The Add New Instrument screen will display Figure 3 21 Enter the IP address the name assigned to the instrument and the group if any assigned to the instrument and select the OK button Figure 3 21 Add N
66. controls of the unit Figure 4 11 Flows screen 1405 0 Instrument Conditions gt Flows z Back arma ai 15 54 Select the Flow Rates button to view adjust the instrument s flow rates Select the Flow Control button to view or adjust the units standard temperature and pressure settings or select active or passive flow control The TEOM 1405 D Monitor uses mass flow controllers to ensure a constant and precise flow through the instrument The mass flow controllers use the actual active volumetric flow control setting or average passive volumetric flow control setting temperature and pressure values to regulate the volumetric flow through the system The active volumetric flow control setting directs the unit to use the actual ambient temperature and pressure to regulate the volumetric flow through the system The passive volumetric flow control setting directs the unit to use the average temperature and pressure values to regulate the volumetric flow through the system Refer to the following sections for information on setting flow rates and flow controls THERMO FISHER SCIENTIFIC TEOM 1405 D 4 13 Section 4 ScREENS AND SETTINGS Flow Rates Screen Figure 4 12 Interior of lower compartment 4 14 TEOM 1405 0 Select the Flow Rates button in the Flows screen display the Flow Rates screen Figure 4 12 This screen
67. e TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 9 Completing the Flow Audit Wizard screen will display Figure 5 61 Remove the flow meter and flow adapter s and install the virtual impactor inlet tube and inlet Ensure all lines including the bypass are reconnected Select the Finish button to exit the wizard and return to the Verification select the lt Back button to move backward one step in the procedure Figure 5 61 ol Finish screen with flow audit Completing the Flow Audit results Wizard complete audit remove the Flew Audit Device 2 5 flow percent error 0 33 low percent error low percent error O08 The instrument will be put in Run mode when this wizard is finished clase this wizard press Finish z Back Finish Figure 5 62 Finish screen with a failed audit Completing the Flow Audit Wizard The Flow Audit Wizard was unsuccesstul because ane mere af the flows drifted by than 10 percent since the last calibration Please the service manual for troubleshooting instructiams To complete the audit remove the Flow Audit Device PS flow percent error 5 77 Tow pereant erar 12 32 Bypass error 5 88 Ta close this wizard press Finish THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 39
68. e and the rest will remain steady If more than the last two digits fluctuate in this reading this indicates that the TEOM filter 1s loose Re seat the filter and check the frequency again TEOM 1405 D TECH Data OT PLC agree Pia MC jigime 0 00 20 000 0 00 020 1 Hr palm no B Hour value 0 00 0 00 000 12 Hr MC 0 00 24 0 00 Settings Filter loading 3 47 X Frequency 247515 Hz ze 2476 Service Slab zkw Ronna staus ai menn 12 34 THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Conditioning the TEOM Filters TEOM filters must be preconditioned to avoid excessive moisture buildup ptior to their use in the system To precondition the TEOM filters 1 Place two TEOM filters on the TEOM filter holders of the mass transducer Figure 5 19 to condition the filters 2 When it is time to install a new TEOM filter use a conditioned filter from one of the filter holders 3 Replace the conditioned TEOM filter that was on the filter holder with a new filter Figure 5 19 Conditioned TEOM Filters Conditioned filter Conditioned filter Note Extra filters should be stored inside the carrier box in the interior of the unit near the mass transducer to ensure they are at or near the appropriate temperature a
69. e 5 49 2 Select the Amibent Calibration button to display the Ambient Calibration screen Figure 5 54 TEOM 1405 0 CIEMTIFIC Service Calibratson Ambient Calibration Click the button to enter the current actual smijeni bemperabure or pressure x Back s Senang mass mace io 3 Determine the current ambient pressure in atmospheres absolute pressure not corrected to sea level 4 If the measured value is within 0 01 atm of the pressure displayed in the Ambient Pressure field of the button no further action is necessary Select the lt Back button to return to the Calibration screen If the value is not within 0 01 atm of the pressure displayed in the Ambient Pressure field of the button select the Ambient Pressure button keypad will display Enter the actual pressure as measured by the external device and press the Enter button The Ambient Pressure Calibration screen will display with the new entered value Select the lt Back button to return to the Calibration screen TEOM 1405 D 5 33 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Auditing the To audit the PM 2 5 course or bypass flow Flow Rates In the TEOM Data screen select the Service button to display the Service screen then select the Verification button to display the Verification screen Figure 5 50 2 Select the Flow Audit button to begin the Flow Audit Wizard Figure 5 55 Select
70. e tube will run parallel to the PM 2 5 bypass channel of the flow splitter just next to the tripod and when attached should be even with the bottom of the sample tube in the flow splitter A 8 Install the sample inlet tube on the top of the virtual impactor Figure 2 11 Figure 2 11 Virtual impactor and sample inlet tube Sample inlet tube Virtual impactor Flow splitter Coarse sample tube THERMO FISHER SCIENTIFIC TEOM 1405 D 2 11 Section 2 SETUP AND INSTALLATION 9 Set the inlet on top of the sample inlet tube and adjust the tripod so the entrance to the sample inlet 15 1 8 to 2 1 m 70 to 82 inches above the roof Figure 2 12 Note This measurement may vary based on the inlet height required by the local regulatory agency A Figure 2 12 Inlet installed Inlet entrance 1 8 to 2 1 m above the Inlet roof Sample tube 2 12 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION 10 Center the tripod over the roof holes Measure and cut the sample tube extensions from the top of the instrument making sure to clean and deburr the cut ends of the sample tube extensions Install them through the roof and connect the left PM 2 5 channel sample tube to the flow splitter sample tube and the right PM Coarse channel sample tube to the sample tube installed into the virtual impactor Note The flow splitter and coarse sample tube extension sho
71. ed in the winter and ait conditioned in the summer Note There may be hazardous line wire accessible inside the enclosure A Installation Category Category 11 Current Rating T 250VAC F 5A 250VAC 4A 250VAC 1A 250VAC F 2A 250VAC F 2A 125VAC T 6 3 250VAC Location Input Module Power Distribution Board Power Distribution Board Power Distribution Board Power Distribution Board Head Controller Board FDMS Board THERMO FISHER SCIENTIFIC Electrical Safety Certifications 68 Disposal of the Instrument THERMO SCIENTIFIC Preface The product has been tested and has been documented to be in compliance with the following U S and Canadian safety standards UL Standard 61010 1 2004 2nd Edition CAN CSA C22 2 No 1010 1 2004 2nd Edition Thermo Fisher Scientific certifies that this product operates in compliance with the EC Directive 89 336 EEC in reference to electrical emissions and immunity Specifically the equipment meets the requirements of EN 61326 1 1998 for Immunity and Emissions In addition the hardware has been tested for personal or fire safety hazards in accordance with EN61010 1 2001 Safety in fulfillment of EC Directive 73 23 EEC This product is required to comply with the European Union s Waste Electrical amp Electronic Equipment WEEE Directive 2002 96 It is marked with the WEEE symbol Thermo Fisher Scientific has contracted with one or rec
72. een Figure 4 18 allows users to set the basic configuration Figure 4 18 System screen 4 22 TEOM 1405 0 of the unit TEOM 1405 D Settings System honed Pot 14 07 When in the System screen Set Time Select the Set Time button to enter the current time and date Password Protection Select the Password Protection button to initiate High Lock or Low Lock mode In Low Lock mode the user can view all instrument screens and can change the operating mode to perform filter changes High Lock mode means the user cannot view any screens other than the TEOM Data screen The user can also set the password using this button Network Configuration Select the Network Configuration button to determine whether the unit s Internet Protocol IP address will be selected automatically or entered manually If the user wishes to specify an IP address the user must enter both the correct IP address and the Subnet mask for the system Display Select the Display button to choose the preferred viewing mode of the instrument screen white background with black text or black background with white text THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Decimal Symbol Select the Decimal Symbol button to choose whether to separate decimal numbers with a period 4 or a comma The unit must be restarted for t
73. el of the control unit Figure 2 18 The unit will begin its startup routine After a few moments the Title screen will appear on the control unit s display and then the TEOM Data Main screen Refer to Sections 3 and 4 for information on the instrument s software screens Plug the pump into an appropriate power source to draw a sample stream through the system Figure 2 18 Power switch m Power switch The TEOM Data screen will show a warning message Section 4 because the flow rates and temperatures are outside of tolerance ranges The warning may remain active during the first 30 minutes after the power switch is pressed while the monitor warms up The status warning icon automatically disappears after all flow rates and temperatures reach tolerance ranges The monitor waits until the flow rates and temperatures stabilize within a narrow range before starting data collection This ensures the validity of all data points computed by the system Note Upon initial instrument start up the values in the mass concentration fields are the running averages that are accumulated until a 1 hour time period has passed The values are visible to provide the user with an indication that the instrument is functioning after instrument power up or reset These raw values are used for internal calculations only A THERMO FISHER SCIENTIFIC TEOM 1405 D 2 17 Section 2 SETUP AND INSTALLATION Turning
74. ent In this mode data collection ceases flow rates in the system drop to zero and the output to the temperature circuits is turned off Also the monitor will reset its system variables to the original values that were set by the user However this does not set the unit to its default parameters The instrument will remain in the Stop All Mode until you select the Run button in the Instrument Control screen TEOM 1405 D 4 7 Section 4 ScREENS AND SETTINGS System Status Screen Figure 4 4 TEOM Data screen with Normal status message Figure 4 5 TEOM Data screen with Warning s message and warning triangle 4 8 Operatine TEOM 1405 0 The current status condition is located in the status bar at the bottom of the TEOM Data screen Figure 4 4 and most other instrument screens If there are no status conditions the field at the bottom of the screen will read Normal status Figure 4 4 If there are status conditions present the field at the bottom of the screen will read Warning s and a warning triangle will appear in the instrument title bar at the top of the screen Figure 4 5 In data files status codes are reported as decimal hexadecimal numbers Appendix A TEOM 1405 D Data 184 7 5 PRO MC 0 00 non 0 00 J ahin MIC 0 00 0 00 0 00 HECU 0 00 1 00 B Hour value ton 0 00 0 0
75. er If Seller determines that Products for which Buyer has requested warranty services are not covered by the warranty hereunder Buyer shall pay or reimburse Seller for all costs of investigating and responding to such request at Seller s then prevailing time and materials rates If Seller provides repair services or replacement parts that are not covered by the warranty provided in Section 9 of the Terms and Conditions of Sale agreement Buyer shall pay Seller therefore at Seller s then prevailing time and materials rates With respect to spare parts the above referenced warranty applies however such warranty is limited to ninety 90 days from the date of shipment ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS THE OBLIGATIONS CREATED BY THIS SECTION TO REPAIR OR REPLACE A DEFECTIVE PRODUCT SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A DEFECTIVE PRODUCT EXCEPT AS EXPRESSLY PROVIDED IN THIS SECTION 9 SELLER DISCLAIMS ALL WARRANTIES WHETHER EXPRESS OR IMPLIED ORAL OR WRITTEN WITH RESPECT TO THE PRODUCTS INCLUDING WITHOUT LIMITATION ALLIMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE SELLER DOES NOT WARRANT
76. er changes A Figure 5 5 TEOM Filter Replacement Wizard starting screen Welcome to the TEOM Filter Heplacement Wizard This wizard helps you replace TEOM filters on the TEOM Ambient Particulate Monitor The instrument will b put in Setup mode far filter replacement Ensure ihat the filter exchange teal is clean and free of contamination that might be transferred to the TEOM filter i Advanced User Mode continue press Maxt 5 6 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 4 The Open Mass Transducer screen will display Open the door of the sampler 5 Pull the TEOM latch toward you to open the transducer latch 6 With the mass transducer unlatched swing the bottom of the mass transducer downwatd exposing the tapered elements TE Figure 5 6 Select the Next gt button Figure 5 6 Opening the mass transducer TEOM filters Conditioned TEOM filters 7 The Remove Old Filters screen will display Carefully insert the lower fork of the filter exchange tool under one of the used TEOM filter so that the filter disk is between the fork and the upper tab of the filter exchange tool Figure 5 7 The tines of the fork should straddle the hub of the filter base Figure 5 7 Opening the mass transducer Filter base hub 2 3 8 Gently pull straight up lifting the TEOM filter from the tapered element TE Do not
77. ers internally calibrated for a standard temperature and pressure of 25 C and 1 Atmosphere 1013 2 millibars or 760 mm Hg For passzve flow control the user must enter the seasonal average temperature Ave Temp and average barometric pressure Ave Pres at the measurement site to allow the instrument to sample at the correct volumetric flow rate Section 4 The microprocessor calculates the correct mass flow set point Flow with this information using the following formula P Tem 27315 FlowSP FlowSP x AVS x Psm 2 24 2 Pup 25 273213 where FlowSP passys Control set point to mass flow controller equivalent flow at 25 C and 1 Atmosphere FlowSP Volumetric flow rate set point l min Average temperature entered by the user Temp Standard temperature 25 C Seasonal average barometric pressure entered by the user Atmospheres where 1 Atmosphere 1013 2 millibars or 760 mm Hg Pos Standard pressure 1 Atm Alternately Active flow control can be set up to automatically measure the ambient temperature and pressure using the hardware supplied Note When using actual conditions for active volumetric flow control substitute the actual local temperature and pressure as measured by the instrument for the average temperature and pressure variables in equation above A THERMO FISHER SCIENTIFIC TEOM 1405 D 1 9 Section 1
78. es but it does not collect any data Certain operating parameters such as temperatures and flow rates can be changed only in this mode because doing so during data collection would adversely affect the quality of the data The instrument will automatically prompt the user to enter the Setup Mode when changing a temperature flow or other adjustable value After the new value is entered and saved it will automatically return to one of the four regular operating modes above If several parameters need to be changed the user can enter the Setup Mode manually avoiding the warning prompts when changing each variable To manually enter the Setup Mode select the Instrument Control button in the Service screen page 4 30 In the Instrument Control screen page 4 32 press the Setup button When the unit is in the Setup Mode the user can change all of the system s parameters To manually leave the Setup Mode and start data collection when in the Instrument Control screen select the Run button THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Stop All Mode Certain situations may arise in which the user may want to turn off all temperatures and flows in the instrument To enter the Stop All Mode select the Instrument Control button in the Service screen page 4 30 In the Instrument Control screen select the Stop button page 4 32 When the unit is in this operating mode it suspends operation of the instrum
79. ew Instrument screen aP Add New Instrument m Instrument Name 1405 IP Address 10 210 96 144 Group Engineering 3 18 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 7 ePort Main screen will display with the selected instrument displayed in the top window Figure 3 22 Repeat the process to add additional instruments to the list 8 To save this as a configuration select File then Save from the menu bar at the top of the Main screen The Save As screen will display Type in the desired name for the configuration and select Save Note Once you have connected to an instrument or instruments and saved a configuration file select Open Saved Configuration in the ePort Open screen to open that configuration and DLL e with automatically connect to all the instruments that were saved in instrument information that configuration displayed 140 5 DichotFOMS eund hane Dil 6 rm D ae gi o LET THERMO FISHER SCIENTIFIC TEOM 1405 D 3 19 Section 3 Basic OPERATION Finding Instruments vou may use the ePort software to search for all instruments connected to On a Network local network This function will only locate instruments on a l
80. field contains the filter loading percentage Section 5 It indicates the portion of the TEOM filter s total capacity that has been used The instrument will always show a nonzero value even if no filter is mounted in the mass transducer New filters generally exhibit filter loading percentages of 15 to 30 at a flow rate of 3 1 min and less at lower flow rates TEOM filter cartridges must be exchanged before this value reaches 100 to ensure the validity of the data generated by the instrument At some point above 100 the main flow drops below its set point If the filter loading percentage is higher than 30 when a new TEOM filter is placed on the mass transducer or if the lifetime of consecutive TEOM filter cartridges becomes noticeably shorter inspect the in line filters for the PM 2 5 and coarse flow lines Section 5 and replace them if necessaty THERMO FISHER SCIENTIFIC Figure 4 3 Number entry keypad showing current value and setpoint THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Users enter values into the settings screens using a number keypad Figure 4 3 Select the button for the value that needs to be changed such as setpoints for flow rates temperatures or pressures and a keypad will automatically display The keypad will display the current setpoint and the current value when applicable Enter the value into the keypad then select the Enter button to set the value or press the Cancel button to ex
81. foot 3 Place a metal bracket over the rubber base of the tripod leg and into the two slots on the tripod foot Figure 2 8 Ensure that the bracket is placed over the rubber base on the end of the tripod leg Figure 2 8 V m3 Placing the metal bracket on the tripod foot M 4 Insert a plain washer then a lock washer onto each threaded end of the bracket then install the nuts on the threaded ends of the bracket and tighten them with a 3 8 or adjustable wrench Note Hand tighten both nuts on the bracket before tightening them with the wrench to ensure that bracketis positioned properly on the tripod leg and tripod foot A 5 Repeat steps 1 through 4 for each leg of the tripod 2 8 Operatine TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION Installing the Inlet To install the inlet and virtual impactor and Impactor 1 Set the 1405 D unit on a bench or other support directly below the location of the inlet on the roof of the sampling structure Figure 2 1 In its finished state the entrance to the sample inlet must be 1 8 to 2 1 m 70 to 82 inches above the roof 2 Install the assembled flow splitter into the tripod and lightly tighten the knob to ensure the flow splitter stays in place Figure 2 9 Figure 2 9 Bottom of the flow splitter Flow splitter Sample tube THERMO FISHER SCIENTIFIC TEOM 1405 D 2 9 Section 2 SETUP AN
82. g Output Channel 7 Analog Output Channel amp 5 48 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 7 Select Analog Output Range screen will display Figure 5 75 Set the voltage range for the analog output Select the Next gt button Note Ensure that the voltage range selected for the analog output channel matches the jumper voltage setting for the analog output channel step 3 A Figure 5 75 Select An Output Ran Select Analog Output eg Range screen 8 The Connect Meter screen will display Figure 5 76 Locate the test point Figure 5 71 for the analog output being calibrated and attach a voltmeter set to VDC to the test point and to the ground test point on the board Select the Next gt button Figure 5 76 connect Meter Connect Meter screen THERMO FISHER SCIENTIFIC Operatine TEOM 1405 0 5 49 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 9 The Measure Low Setting screen will display Figure 5 77 Compare the reading on the volt meter to the reading on the screen If the readings are different select the Current reading button to display the number keypad and enter the current reading and press the Enter button Select the Next gt button Measure Low Setting screen m 10 The Measure High Setting screen will display Figure 5 78 Compare the reading on the volt meter to the reading on the screen If the re
83. gt button 10 The Stabilizing screen will display Allow 1 minute for the flows to stabilize then select the Next gt button 11 The Replace Inlet screen will display Slowly open the leak check valve to restore flow to the system Remove the flow audit leak check adapter and attach the inlet to the top of the sample inlet tube Figure 3 4 Select the Next gt button 3 6 Operatine TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 12 The Completing the Leak Check Wizard screen will display If the leak check passes a You have successfully completed the Leak Check message will display Figure 3 6 Note If a leak check fails a fail message will display Figure 3 7 Isolate the leak tighten the appropriate tubing and or other connections and attempt the leak check again Figure 3 6 Leak Check Wizard finish screen with pass message Completing the Leak Check Wizard The Leak check was successiul Ta complate the leak check the TEOM liters in the mass iransducar The instrument will be in Run made when this wizard Is close ihig wizard preas Finigh Completing the Leak Check Wizard Figure 3 7 Leak Check Wizard finish screen with fail message The Leak Check Wizard was unsuccesstul because leak wae detected in the PM 2 5 Tow path Please consult ihe service manual tor troubleshooting instructions The instrument will be put
84. hange mode When the users selects the advanced mode in the TEOM Filter Replacement starting screen Figure 5 5 the system automatically stops the TEOM filters and displays a screen to prompt the filter change operation Figure 5 16 Replace Filters Open the mass transducer and replace filters Figure 5 16 Advanced filter change screen How that the Instrument is In setup mode and the ant stopped you may change filters Back gt Cancal When the screen displays change the filters and select the Next gt button The finished screen will display Figure 5 17 Figure 5 17 Wizard complete message Completing the TEOM Filter Heplacement Wizard You have sucessfully completed ihe TEOM Filter Replacement Wizard You should now replace ihe 47 mm i and clean the sample inlet ae ap described ihe TEOM Series 1405 Operating Guide Ta close this wizard press Finish THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 13 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Figure 5 18 TEOM Data screen 5 14 Operatine TEOM 1405 D Note advanced filter wizard DOES NOT automatically check the frequency Users MUST ensure that the frequency is stable in order to ensure valid test data Look at the change in the oscillating frequency on the TEOM Data screen Figure 5 18 The last two digits of the reading will fluctuate due to nois
85. he proces ol Freising Installer eee hee oni your Thermo cankguraltion dsl will restored All other shored dats vall be esed Habe This applkcabon calis under tee GHU LGPL The source code bor 7p can be downloaded from vas apg ETE SNC 7 The Software File screen will display Select the Browse button to locate and select the file from the CD or the file that was downloaded from the company website When the file is selected it will display in the window below Choose the File to Upload Select the Next gt button 4 36 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS 8 The Upload Software screen will display Figure 4 32 The software will restart the instrument then install the firmware The Upload Progress bar will show the status of the upload When the process is complete select the Next gt button Figure 4 32 Upload Software screen eme 1405 Installer 5 7 mmi Upload Software thee rures like bo the instrument Seting Filename rpco dewrc 9 Indramani T hir may baka hem Pangas 5 5 Note It may take several minutes to upload the new firmware depending on the speed of the uploading PC and the speed of the network During the upload the TEOM 1405 D instrument touch screen wil
86. his change to take effect Date Format Select the Date Format button to choose whether to display the date in the Month Day Year or Day Month Year format The unit must be restarted for this change to take effect Operatine TEOM 1405 D 4 23 Section 4 ScREENS AND SETTINGS Analog amp Digital The Analog amp Digital Outputs screen Figure 4 19 allows users to set the Outputs Screen basic parameters of the unit Figure 4 19 Analog amp Digital Outputs screen TEOM 1405 D Settings Analag amp Digital Outputs Stating Harmal states ai Tenero 14 07 When in the Analog amp Digital Outputs screen select the Analog Outputs or Contact Closure buttons to set up the analog output and contact closure functions Select the RS232 button to set up the unit for serial connections using RPComm other programs using AK protocol 4 24 TEOM 1405 0 THERMO FISHER SCIENTIFIC Analog Outputs Screen Figure 4 20 Analog Outputs screen THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Select the Analog Outputs button to display the Analog Outputs screen Figure 4 20 In the Analog Outputs screen use the buttons to select a variable and set a minimum and maximum value for the output for the desired output channel 1 8 Refer to Section 5 for information on calibrating the analog outputs Sattings
87. humidity sensor cable entering the outdoor enclosure Sensor cable Figure 2 30 Temperature humidity sensor connection of the back of the TEOM 1405 DF unit Temperature humidity cable connection THERMO FISHER SCIENTIFIC TEOM 1405 D 2 25 Section 2 SETUP AND INSTALLATION 16 Install the sample inlet tube on top of the virtual impactor Install the inlet Figure 2 31 Figure 2 31 Outdoor enclosure with inlet installed Note Drain the water trap as needed A Note Thermo Scientific strongly recommends that you use the vacuum pump provided with the unit If you choose to install a different pump it must be oil free and able to maintain 21 Hg vacuum at flow of 16 67 l min A 2 26 TEOM 1405 0 THERMO FISHER SCIENTIFIC Figure 3 1 TEOM Data screen with Fully Operational message THERMO FISHER SCIENTIFIC Section3 Basic Operation This sections describes the steps to begin data collection with the TEOM 1405 D monitor as well as leak check the instrument and download data The instrument will not begin collecting data until the operating mode message in the status bar reads Fully Operational Figure 3 1 Users must install clean conditioned filters in the unit prior to sampling Users can select flow rate data and other settings while waiting for the unit to become fully operational TEOM Data MC 30 Min
88. ible through those buttons A 4 30 Operatine TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS 25 igure 4 F Screens accessible through the Service screen Bojeuy uoneJqije mE SUOISJOA 4 SINGS 3591 Wd eqn 95 G Z Nd 191009 ssed q F Z Nd JojeoH 9520 deg O3 1 0 ejgesig eiqeua Sz n jou suondo eAnoe pue p ejds p suondo OM 1 SSEW 12942 Je 7 yuewnysuy 3004994 dois dnes uny Joajuod 3ueuinajsu Ssenossa2oy uea 5191005 A 5 1 4 WOAL ainpayos 1 4 4 31
89. ick on the instrument and select Edit Instrument or Delete Instrument Figure 3 24 Note To add an instrument from another network connected to the local network select Instrument then New Instrument from the menu bar Refer to the previous section for more information on manually adding an instrument to the configuration Figure 3 24 Adding or deleting an ePort instrument from the list File Instrument Help Group we 14054200090602 we T4054 2000380504 x 14054200090605 1 405 2 rem we 14054200 Delete Instrument 4 To save this list as a configuration select File then Save from the menu bar at the top of the Main screen The Save As screen will display Type in the desired name for the configuration and select Save Note Once you have connected to an instrument or instruments and saved a configuration file select Open Saved Configuration in the ePort Open screen to open that configuration and automatically connect to all the instruments that were saved in that configuration THERMO FISHER SCIENTIFIC TEOM 1405 D 3 21 Section 3 Basic OPERATION Setting Up for Data can be manually downloaded from the TEOM 1405 D monitor Manual Data Downloads through the built in Ethernet connection using the ePort software To set up the software to manually download data 1 Ensure that the PC and the instrument are connected to the same network using the Ethernet connec
90. ied with the unit Note Refill kits for the mass calibration verification kit are available from Thermo Scientific 59 002019 A THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES To confirm the system s K calibration 1 Figure 5 80 Welcome to Verification Wizard screen THERMO FISHER SCIENTIFIC Confirm that the PM 2 5 and PM Coatse KO numbers entered into the instrument and the PM 2 5 and PM Coarse KO numbers on the plates on the mass transducer ate the same The KO numbers entered into the unit can be found in the Audit screen Figure 5 52 Ensure the instrument is at the normal operating temperature and condition Ensure that the pre weighed filter in the kit matches the humidity conditions for the test as shown on the card provided with the kit Note If the filter does not match the conditions listed on the humidity indicator follow the instructions provided with the kit to dry the filter to an acceptable level In the TEOM Data screen select the Service button to display the Service screen then select the Calibration button to display the Calibration screen Figure 5 49 Select the Mass Transducer KO Verification button to start the KO Verification Wizard Figure 5 80 Select the Next gt button to begin the procedure Welcome to the Verification Wizard This wizard helps you ihe calibration congiants on ihe TEOM Dichal Ambient Particulate Mon
91. igure 5 65 Flow adapter meter attached to the flow splitter Figure 5 66 Bypass line capped 5 42 TEOM 1405 D 5 The wizard will prompt you to attach a flow meter to the appropriate flow channel calibrate the PM 2 5 flow channel remove the inlet inlet tube and virtual impactor and attach the 1 1 4 inch flow adapter meter to the top of the flow splitter Figure 5 65 Disconnect the bypass line from the side of the flow splitter don t let it fall to the ground and cap the bypass fitting with the 3 8 inch Swagelok cap provided with the system Figure 5 66 Flow meter adapter Bypass cap THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES b To calibrate the PM Coarse flow channel remove the inlet inlet tube and virtual impactor and connect the 1 2 inch Swagelok flow audit adapter to the top of the 1 2 inch coarse flow inlet Connect the flow meter adapter to the flow audit adapter Figure 5 67 Figure 5 67 Flow adapter attached to the 1 2 inch coarse flow inlet 1 2 inch flow adapter c To calibrate the bypass flow channel remove the bypass line from the flow splitter and connect the 3 8 inch flow adapter to the green tubing of the bypass line Connect the flow meter adapter to the flow audit adapter When the flow audit device is attached to the correct channel select the Next gt button THERMO FISHER SCIENTIFIC Operatine
92. imal places as measured by the flow meter into the number pad and select the Enter button The newly entered flow rate will display in the TEOM flow rate button Select the Next gt button THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 9 After the third flow value has been entered the Select Flow to Calibrate screen will display again The flow channel that was just calibrated will be grayed out on the screen to show it was calibrated during this calibration session If you want to calibrate another flow channel select another channel and follow steps 4 9 and the wizard to complete additional flow channels Otherwise ensure that no flow channel buttons are selected and select the Next gt button 10 The Completing the Flow Calibration Wizard screen will display Figure 5 69 Remove the flow meter and flow adapter s and install the virtual impactor inlet tube and inlet Ensure all lines including the bypass are reconnected Select the Finish button to exit the wizard and return to the Calibration screen or select the lt Back button to move backward one step in the procedure Note If you want to audit the total flow rate following the calibration procedure see Figure 5 63 A Figure 5 69 Completing the Flow Completing the Flow Calibration Wizard screen Calibration Wizard complete the calibration remave h Flaw Audit Device The instrument will be pul in Rum mode when
93. information on connecting the instrument to a network 3 In the System Status screen of the machine you want to update locate and record the IP address Figure 4 29 TEOM 1405 D System Status System Status Operating mode Stabilizing 15232 mode Hone Vacuum pump PES atm Enclosure feimnperature Preteeti n level address 182 168 155 129 Serial number Instrument firmware version Settings Service Slab zkw Honnal status a 10 28 THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS 4 Use the ePort PC software to connect to the instrument refer to Section 3 for information on connection to the instrument 5 In the ePort Main screen Figure 4 30 select Upgrade Instrument Figure 4 30 Software ePort Main screen DOiO0605 DicdhotFOMS marium KLIE IE Lr Comer Dios 2 gi LE Note Data will not be collected during the upload procedure and the instrument will be restarted A THERMO FISHER SCIENTIFIC Operatine TEOM 1405 0 4 35 Section 4 SCREENS AND SETTINGS 6 The Thermo 1405 Installer Wizard screen will display Figure 4 31 Select the Next gt button Thermo 1405 Installer screen Welcome the Thermo 1405 Installer 1405 Tht viz anc yall quide pou Brough t
94. is not restricted B 6 TEOM 1405 D THERMO FISHER SCIENTIFIC SERIAL COMMUNICATION AK Protocol Set Function Command SFxx RS Para 1 ASCII code for the 1 digit Station Number for example 4 052 The Station Number is always 1 digit in length ASCII code representation of the 2 digit Channel Number for example 075 048 The Channel Number is always 2 digits in length RS Para 3 13010 Optional Up to ASCII codes can be added to response from the instrument In this case CR and lt LF gt ASCII codes 013 010 are appended to the response Enter 0 if nothing is to be appended Transmission to Instrument Response from Instrument e m 1 digit Station Number RS Para 1 1 digit Station Number RS Para 1 Set Function command where xx represents a 2 digit code between 00 and 32 These codes are defined RS Para 2 75048 4 digit Set Function command with the 2 digit xx code corresponding to the function that was set m space Space space 5 Space 2 digit Channel Number as defined 0 Number of current status conditions Number of current status conditions current status conditions Upto 3 digits appended to the end of the response transmission according to the entry for RS Para 3 LISTING OF FUNCTION CODES xx lt Run gt lt Data Stop gt SETS To Set Time Remotely F5
95. is section Install the sample tube from the flow splitter PM 2 5 channel through the left front roof opening as you face the instrument Install a standard 1m sample tube through the right front fitting in the roof of the enclosure Figures 2 25 and 2 26 THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION 11 Install the adjustable elbow fitting and male swivel fitting from the enclosure package onto the piece of 19 inch section of pipe that came with the enclosure Lightly tighten the screws Install the elbow fitting and support pipe onto the flow splitter and enclosure top Figure 2 27 Slide the support pipe up or down until the flow splitter 1s sitting plumb then attach the arm to the shelter and tighten all the screws on Figure 2 27 the support arm Support pipe connections Adjustable elbow fitting Flow splitter Support pipe Male swivel fitting THERMO FISHER SCIENTIFIC Operatine TEOM 1405 0 2 23 Section 2 SETUP AND INSTALLATION Figure 2 28 Virtual impactor temperature humidity sensor and sample tubes Virtual impactor Temperature humidity sensor Flow splitter Coarse sample tube Bypass connection 2 24 Operatinc TEOM 1405 0 12 Install the virtual impactor on the top of the flow splitter and the coarse sample fitting The flow splitter and coarse sample tube must be fully seated into the impactor Figure 2 28 Note The coarse flow channel is
96. it the keypad screen and return to the screen Cap temperatura 0 00 Cap temperature set point C TEOM 1405 D 4 5 Section 4 ScREENS AND SETTINGS Operating Mode 4 6 Operatine TEOM 1405 0 The TEOM 1405 D Monitor displays its current operating mode in the lower left hand corner of TEOM Data screen Figure 4 2 and most of the other instrument screens The unit s operating modes Figure 4 2 are defined as follows Stabilizing This operating mode indicates that the unit has not begun to compute mass values because the monitor s temperatures and flow rates are stabilizing The temperatures and flow rates must remain within a very narrow range of values for 30 minutes before the instrument enters the next operating mode The monitor always starts in Stabilizing Mode when it is turned on or reset Collecting Data This operating mode indicates that the unit has begun to collect data records but the monitor has not yet computed its first mass concentration value Computing Data This operating mode indicates that the unit has computed the first mass concentration value Fully operational This operating mode indicates that the unit is fully operational The monitor normally resides in this mode All mass values are being computed by the instrument Setup Mode When the unit is in this operating mode it continues to draw a sample flow and maintain operational temperatur
97. it then install the covers 6 Unscrew and remove the large filter cover from the bypass flow channel on the back of the unit Figure 5 33 Figure 5 33 Bypass in line filter Large filter cover 5 24 TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 7 Unscrew the filter mount for the bypass flow channel 8 Slide the large filter cartridge off the mount and install a new cartridge onto the mount Figure 5 34 Figure 5 34 Bypass filter mount with clean and dirty filter cartridges Clean filter cartridge Dirty filter cartridge 9 Install the mount into the unit then install the cover for the bypass flow 10 Plug in the sample pump and return to normal operation THERMO FISHER SCIENTIFIC TEOM 1405 D 5 25 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Cleaning the Air Inlet You must clean the heated air inlet in the TEOM 1405 D once a year to remove the buildup of particulate matter on its inner walls You can order a tapered bristle brush that is appropriate for cleaning the air inlet system from Thermo Scientific You will need a piece of plastic ot another protective matetial soapy watet alcohol ot freon solution a 1 2 inch or adjustable wrench and a soft brush to clean the air inlet Follow these steps to clean the air inlet system 1 Turn off the TEOM 1405 D unit 2 Open the door
98. itor The instrument will be in Setup mode verification continue press TEOM 1405 D 5 53 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 6 The Select TEOM screen will display Figure 5 81 Select the channel 2 5 or for which the KO number will be verified Select the Next gt button Note The following screens show a fine KO verification Figure 5 81 Select TEOM Select TEOM screen The wizard will verity each TEOM independantiy 7 The Install Pre Filter screen will display Figure 5 82 Remove the inlet and install the flow audit adapter onto the sample inlet tube then install the pre filter assembly the filter and short length of silicone tubing onto the flow audit adapter Figure 5 83 Select the Next gt button Figure 5 82 install Pre Filter Install Pre Filter screen pre filter fioe audit adapter and short length of silicone tubing supplied with the Instrument 5 54 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Figure 5 83 TEOM 1405 inlet assembly THERMO FISHER SCIENTIFIC TEOM 1405 D 5 55 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Figure 5 84 Stabilizing screen 5 56 Operatine TEOM 1405 D 8 The Remove Sample Filter screen will display Open the mass transducer and remo
99. itter Figure 2 5 Flow splitter Bin about 15 Sample tube I2 sample tube 2 6 Operatinc TEOM 1405 D THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION The shorter length 31 inch sample tube must be installed into the flow splitter To setup the flow splitter assembly 1 Locate the flow splitter Figures 2 5 and 2 6 2 Loosen the 1 2 inch sample tube fastener nut and slide the short 31 inch sample tube down into the flow splitter so that the top of the installed sample tube or flow adapter is 15 5 cm 6 from the top of the flow splitter it must be between 5 75 and 6 25 inches from the top of the flow splitter Figure 2 7 3 Tighten the 1 2 inch sample tube nut Ensure that the top of the flow adapter remains 6 inches from the top of the flow splitter Figure 2 7 Figure 2 6 4 Flow splitter Bottom of the flow splitter Bypass tube 1 2 inch sample tube nut 4 4 Sample tube Figure 2 7 Measuring the distance from the top of the sample tube to the top of the flow splitter THERMO FISHER SCIENTIFIC TEOM 1405 D 2 7 Section 2 SETUP AND INSTALLATION Assem bling the An optional tripod is available for installation on the roof of a sampling Tri p 0 d building To assemble the tripod 1 Locate a tripod foot and pull off the rubber leg holder if one is attached 2 Place one leg of the tripod onto the tripod
100. just the setpoint select the button to display the keypad Figure 4 3 TEOM 1405 D 4 15 Section 4 SCREENS AND SETTINGS Average pressure This field visible only when passive is selected contains the average pressure atm setting for passive flow control The default setting is 1 atm To adjust the setpoint select the button to display the keypad Figure 4 3 The instrument is delivered with the following temperature and pressure settings Standard temperature 25 C Standard pressure 1 atmosphere atm Average temperature 25 C Average pressure 1 atmosphere atm The user must choose how they want the monitor to control the volumetric flow actively ot passively Active Flow Control uses actual ambient pressure and ambient temperature from instrument sensors to set the flow rates Passive Flow Control uses operator input ambient temperature and ambient pressure to control flow At their discretion operators can input seasonal average temperature and pressure To select active flow control select the Active flow control button Figure 4 13 To use the actual temperature and pressure to control the volumetric flow you must install the ambient temperature humidity sensor The instrument s mass flow controllers measure flow on a mass basis All of the size selective inlets including the PM 10 inlet operate on a constant volumettic flow basis If the user chooses to use passive flow con
101. l display a text message then a scrolling cursor to indicate progress A THERMO FISHER SCIENTIFIC TEOM 1405 0 4 37 Section 4 SCREENS AND SETTINGS 9 The Software Upload Completed screen will display Figure 4 33 Select the Finish button Close ePort and return to normal operation Software Upload Completed screen Software Upload Completed 1405 Trarefer of zaltisam bo the instrument has completed 5ehup Installer Note The instrument will restart automatically after the firmware is uploaded A 4 38 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC Sections Maintenance and Calibration Procedures P e riod Thermo Scientific recommends the following regular maintenance Maintenance Replace the TEOM filters Clean the sample inlet Clean the virtual impactor Replace the in line filters Clean the air inlet system Rebuild the sample pump procedures for the TEOM 1405 D Replace the PM Coarse and PM 2 5 TEOM filters when the filter loading percentage displayed in the Main screen nears 100 or every 30 days Clean the sample inlet that is mounted on the tripod each time that you replace a TEOM filter every 30 days Clean the virtual impactor every time you replace the TEOM filters every 30 days Replace the PM 2 5 and PM Coarse flow in line filters and the bypass in line filter evety 6 months or as necessary Clean the air inlet system inside the mass transd
102. lete screen will display Figure 3 17 Select the Finish button to complete the ePort and Microsoft NET Framewotk installation Microsoft NET Framework NET Framework 7 0 Setup mmx Setup Complete screen Framework Z0 has been successfully installed is highly recommended that you dowmload and install the latest service packs and updiabes For th product For mora information visi the Wah siha THERMO FISHER SCIENTIFIC TEOM 1405 D 3 15 Section 3 Basic OPERATION Connecting to the When the ePort software is installed and the TEOM 1405 D unit and the 1405 D Unit are connected to the same network the software can connect to the Figure 3 18 System Status screen IP address 3 16 Operatinc TEOM 1405 0 instrument and download data Once you have connected to an instrument or instruments and saved a configuration file select Open Saved Configuration in the ePort Open screen to open that configuration and automatically connect to all the instruments that were saved that configuration To connectto the instrument 1 Ensure that the PC and the instrument are connected to the same network using the Ethernet connection on the back of the instrument Refer to the previous section for information on connecting the instrument to a netwotk 2 In the System Status screen of the machine from whi
103. mo Scientific for specific site recommendations Figure 2 1 1405 D Inlet Virtual impactor Flow splitter Tripod FDMS tower TEOM 1405 D THERMO FISHER SCIENTIFIC Operatine TEOM 1405 0 2 1 Section 2 SETUP AND INSTALLATION Installation Considerations 2 2 TEOM 1405 D The TEOM 1405 D may be located in any convenient indoor location which is maintained between 8 and 25 C 46 to 77 F user must run two sampling tubes through the roof of the monitoring site refer to the inlet installation instructions later in this section The entrance to the sample inlet must be 1 8 to 2 1 m 70 to 82 inches above the roof Although the TEOM monitor is inherently rugged it is a precision instrument The user will obtain the best operating conditions and longest instrument life when the unit is not exposed to extremes of weather Filter exchange in particular may be best accomplished by a technician operating in an indoor environment where there is no possibility of rain or snow contaminating the filter Be sure to install the ambient temperature humidity sensor If you do not install the ambient temperature humidity sensor you must set the instrument to Passive flow control Section 4 or the mass flow controller will attempt to control the sample flow as if the ambient temperature is absolute zero The sample lines for the PM 2 5 and PM Coarse channels should proceed in a straight
104. n the field Figure 1 1 Schematic of typical installation Inlet Virtual impactor Flow splitter Tripod TEOM 1405 D THERMO FISHER SCIENTIFIC TEOM 1405 D 1 1 Section 1 INTRODUCTION 1 2 Operatine TEOM 1405 D The sensor unit contains the two mass measurement hardware systems that monitor particles that continuously accumulate on the system s exchangeable TEOM filters PM Coarse and PM 2 5 particulate split by a virtual impactor each accumulate on the system s exchangeable TEOM filters By maintaining a flow rate of 1 67 1 min through the coarse sample flow channel and 3 1 min through the PM 2 5 sample channel and measuring the total mass accumulated on each of the TEOM filters the device can calculate the mass concentration of both the PM 2 5 and PM Coarse sample streams in near real time THERMO FISHER SCIENTIFIC Section 1 INTRODUCTION Ove rview of Manual This manual describes the installation and operation of the TEOM 1405 D Monitor Follow the setup instructions contained in Section 2 and before attempting to operate the unit This manual is divided into five sections Sections 1 and 2 explain the system s hardware while later sections describe the system s software and the setup and operation of the monitor The following list provides an overview of the topics handled in each section of the manual Section 1 Introduction This section provides an overview of the TEOM
105. nd humidity level for sampling A THERMO FISHER SCIENTIFIC Operatine TEOM 1405 0 5 15 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Cleaning the The PM 10 inlet should be cleaned every time the TEOM filter is changed PM 10 Inlet as necessary To clean the unit you will need an ammonia based general purpose cleaner cotton swabs a small soft bristle brush paper towels distilled water silicone based stopcock grease a small screwdriver a small adjustable wrench and a pocket knife To clean maintain the PM 10 inlet 1 Remove rain jar from the inlet and the inlet from the sample tube Unscrew the top acceleration assembly from the lower collector assembly Figure 5 24 Figure 5 24 Top of inlet assembly Top plate Lower plate O ring Nozzle 2 Mark the top plate deflector cone and lower plate with a pencil to facilitate proper orientation when reassembling then use a Phillips screwdriver to remove the four pan head screws from the top of the top plate Figure 5 24 Lift the top plate off the four threaded spacer standoffs and set aside 3 Clean the insect screen with brush or water then dry 4 Using a general purpose cleaner and paper towel clean the deflector cone on the inside of the top plate 5 16 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 5 Clean the internal wall surface of the acceleration assembly Figure 5 25
106. ne TEOM 1405 D THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC 12 13 14 15 16 17 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Apply a light coating of silicone grease to the O rings Figure 5 27 to ensure that a seal is made when they are reinstalled on the flow splitter Clean the lower collector assembly s threads to ensure a tight seal when the two halves are reassembled Reassemble the top and bottom inlet assemblies until the threads tighten Hand tighten only Reinstall the insect screen and align the top plate markings with the lower plate markings Install the top plate onto the lower plate and tighten the four pan head screws Place a light coating of silicone grease on the gasket inside the cap of the rain jar This will ensure leak free fit Reinstall the rain Place the inlet on the flow splitter Take care not to damage the internal O rings TEOM 1405 D 5 19 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Cleanin g the Tools materials required Virtual Impactor Ammonia based general purpose cleaner O ring grease Phillips screwdriver To clean and maintain the virtual impactor 1 Remove the inlet from the top of the system then remove the virtual impactor from the flow splitter coarse sample tube Figures 5 28 2 Remove the 1 1 4 inch sample tube that connects the inlet to the impactor Figures 5 28 3 Remove the four
107. ng which filter or filters needs to be re seated Figure 5 12 Otherwise the filter change is complete go to step 23 Figure 5 12 Re seatFilters Re seat Filters Screen titers need to re seated after they have experienced an increase in temperature 5 10 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 21 If the filters need to be re seated open the door to the sampler and the mass transducer and press straight down on the appropriate TEOM filter s with the bottom of the filter exchange tool Figure 5 9 This ensures that the filters are properly seated Close the mass transducer and sensor unit door Select the Next gt button 22 The system will again display the waiting screen while it is testing for stable frequencies If it still cannot obtain a frequency for one ot both of the filters it will prompt the user to re seat the filters a second time If it still cannot obtain a stable frequency the procedure will prompt to replace the filters or post a fail message Figures 5 14 and 15 23 When the frequencies are stable the system will display the Completing the TEOM Filter Replacement Wizard screen Figure 5 13 Select the Finish gt button Figure 5 13 Finish screen with successfully completed message Completing the TEOM Filter Replacement Wizard You have completed ihe TEOM Filter Replacement Wizard
108. ntrol Screen meteo 4 15 Instiument Temperatures Screen asado talit 4 18 Analog Iaputs SCEGeLL ire bread 4 19 THERMO SCIENTIFIC Operatine TEOM 1405 D IX Preface DEMOS cic utente aE 4 20 4 22 Analog amp Digital Outputs Screen a eoruni Fist opns tu feris ivo 4 24 Analog 5 codecs 4 25 Contact Closure Lose rH RR E dx 4 26 4 27 Advanced 4 28 4 30 Inistti ment 4 32 Service epe dee bu e Apa EYED 4 33 4 34 Section5 Maintenance and Calibration Procedures 5 1 Periodic podre 5 1 Maintenance a See dati d ns 5 2 Filter Loading astare iere abdo Gens oes dan ae die 5 4 TEOM Filtet 5 4 Changing the TEOM ni 5 6 Adyanced Filtet Chance 5 13 Conditioning the TEOM Filters pet ei cele coe Petits 5 15 5 16 Cleaning the Virtual rinde hes 5 20 Exchanging In Line Piers caius lioet aod eed ii 5 22 Cleatuing the Air Inlet undeomn se aim eco 22 00 5 26 Audit Calibration Procedures
109. ocal network To connect to instruments on other connected networks you must know the IP address of the instruments and connect to the unit manually using the New Instrument function of the software Figure 3 20 Refer to the previous section for information on connecting to an instrument off the local netwotk Instruments on a network must have a unique IP address or be connected through a router To locate all instruments on the network 1 Open the ePort software program and select Find Samplers in the Open screen Figure 3 19 2 The ePort Main screen will display with a Searching for Figure 3 23 Instruments message As instruments are located by the software ePort Main screen with they will be added to the list in the Instrument frame on the left side of Searching for Instruments the screen Figure 3 23 message Heb 9 HORACIO EOD a AO 1224567000 ITI SADC ab 21234567890 DichotFDMS Serial Sumber JIHAT IF Ajira 12 210 obs farre am retro innare Dran d H Coane ireira 3 20 TEOM 1405 D THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 3 All instruments located on the local network will be displayed in the Instrument frame on the left side of the Main screen To edit a displayed instrument or delete an instrument from the list right cl
110. ock mode and date and time as well as the current status Normal or Warning s Note Upon initial instrument start up the values in the mass concentration fields are the running averages that are accumulated until a 1 hour time period has passed The values are visible to provide the user with an indication that the instrument is functioning after instrument power up or reset These raw values are used for internal calculations only amp THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS The TEOM Data screen contains the following information MC ug m This field contains the mass concentration values for the PM 2 5 and PM Coarse channels as well as the PM 10 average The unit calculates the mass concentration MC value by subtracting the Ref MC from the Base MC This is a one hour average updated every 6 minutes This value cannot be changed by the user 01 Hr MC ug m This field contains the 1 hour mass concentration averages for the PM 2 5 and PM Coatse channels as well as the 10 average This is a sliding average that is updated every 60 minutes on the hour This value cannot be changed by the user 08 Hr ug m This field contains the XX hour mass concentration averages for the PM 2 5 and PM Coarse channels as well as the PM 10 average The user may set value to any whole number greater than 1 This is a sliding average that is updated every 60 minutes on the
111. odes for both single and dual 1405 systems as well as those equipped with the FDMS system A Operatine TEOM 1405 D A 1 APPENDIX TROUBLESHOOTING Table A 1 1405 D Status Codes Mem 0 00000080 0 00000040 Ambient Vac lt 0 1 atm 0x00000020 FDMS Valve 296 deviation 2 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC 0x00000010 Bypass Flow Converting Decimal Hexadecimal Numbers Table A 2 Hex digits and status codes THERMO FISHER SCIENTIFIC A TROUBLESHOOTING The easiest way to convert the decimal numbers reported by the unit is to use the calculator on a Windows based PC To convert a decimal status code to a hexadecimal number 1 Open the Windows calculator it s located in Accessories under All Programs in the Start menu 2 Select View then Scientific to open the scientific style calculator 3 Select Dec to choose the decimal calculator option and then enter the decimal status number into the calculator 4 Select Hex to choose the hexadecimal calculator option The new number displayed in the calculator is the hexadecimal number you will use to decipher the status code list Note To convert a hexadecimal to a decimal number select Hex type in the hexadecimal number then select Dec A To properly use the hexadecimal numbers converted from the decimal data download separate the converted number and the status codes on the
112. of the unit Figure 535 and locate the thermistors in the top of the mass transducer assembly Figure 5 35 Thermistors on top of mass transducer Thermistors 3 Using the 1 2 inch wrench remove the thermistors from the top of the mass transducer assembly Note The thermistors have short thread depths Installation removal should take 1 1 2 to 2 1 2 turns A 4 Open the mass transducer refer to the Replacing the TEOM Filters section earlier in this chapter for instructions on opening the mass transducer 5 26 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 5 Place a piece of plastic or another protective material over the exposed TEOM filters 6 Using a soapy water alcohol or freon solution clean the entire air inlet Figure 5 36 A soft brush may be used to remove particulate matter on the insides of the walls Figure 5 36 Air inlets 2 Nozzles 7 Allow air inlet to dry 8 Remove the protective matetial from the exposed TEOM filter 9 Close the mass transducer and latch the latch 10 Install the air thermistors into the cap of the mass transducer assembly and tighten lightly with the wrench 11 Close and latch the door to the unit Keep the door open for as short a time as possible to minimize the temperature change in the system 12 Turn on the TEOM 1405 D unit THERMO FISHER SCIENTIFIC Operatine TEOM 140
113. ontains the calibration constant Section 1 for the PM 2 5 left TEOM PM Coarse TEOM This field contains the calibration constant Section 1 for the PM Coarse right TEOM Note You can find your monitor s KO numbers on the label located on the mass transducer under the insulation Each 1405 D monitor has a unique KO for each of the two TEOMs in the unit The constants listed in the Mass Transducer Constants screen must match the value shown on the label near the mass transducer or the mass concentration data will be incorrect To adjust the values select the button to display the keypad TEOM 1405 D 4 29 Section 4 ScREENS AND SETTINGS Service Screen The Service button displays the Service screen Figure 4 24 and provides access to maintenance and verification wizards and procedures as well as advanced troubleshooting and service tools Figure 4 24 Service screen EDU 1405 D Service instrument Conditions ab status Pal 14 18 When in the Service screen select the Maintenance Verification Calibration Install Uninstall Accessories Advanced and Instrument Control buttons to reach the desired screens Figure 4 25 Note Refer to Section 5 for information on the Maintenance Verification Calibration and Install Uninstall Accessories screens and other screens access
114. our customers Thermo Scientific will update only those sections of its operating manuals that are affected by the instrument updates or improvements To help our customers keep track of the changes to the 1405 DF monitor and its operating guide following is a list of the sections with their respective revision numbets Section Number and Description Revision Number Section 1 Introduction A 000 Section 2 Setup and Installation A 000 Section 3 Basic Operation A 000 Section 4 Screens and Settings A 000 Section 5 Maintenance and Calibration Procedures A 000 Appendix A Troubleshooting A 000 Appendix B Serial Communication A 000 THERMO SCIENTIFIC Preface Table of Contents Section Introduction 1 1 Oy rview of 1 3 Applicaton an Oe peque enu entem elm ality 1 4 Theory Of Operation 1 5 Mass Transducer COOperaotila UP pP Rn 1 6 Mass Blow ete 1 9 Section2 Setup and Installation eere nennen 2 1 Installation Considerations uites tetti me re ation de 2 2 Standard System Hardware 2 3 P mp Connections na i edt 2 4 Adjust the Flow i 2 6 Asseimbline the Vapors 2 8 Installing the Inlet and IA OE tatis tea tne dob 2 9 Applying Power to the
115. outdoor enclosure into the quick connect fitting inside the pump compartment where the pump tubing goes through the bulkhead into the enclosure Install the other 3 8 inch elbows into the pump connection on the back of the 1405 unit and into the connection on the pump Figures 2 21 2 22 and 2 23 Figure 2 21 Enclosure Pump compartment bulkhead connection Pump connections Figure 2 22 left Back of the 1405 unit Figure 2 23 right Pump 2 20 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Water trap filter Pump compartment bulkhead connection Section 2 SETUP AND INSTALLATION Install the water trap filter and bracket into the two pre drilled holes on the side of the pump compartment Figure 2 24 Cut a 14 inch 35m piece of tubing from the 3 foot section that came with the enclosure package Place the pump in the enclosure and connect the elbow fitting on the pump Figure 2 23 to the elbow fitting on the inside of the pump compartment using the 14 inch piece of tubing Locate and cut the piece of the 15m green tubing that came in the 1405 packaging into two pieces one about but not less than 5m Install the one end of the 5m pump tubing into the quick connect fitting on the outside bulkhead wall of the pump compartment behind the water trap filter Figure 2 24 Place the 1405 unit into the enclosure install the other end of the 5m tu
116. r followed by a date time stamp Remove the USB flash drive and select the OK button to continue THERMO FISHER SCIENTIFIC TEOM 1405 D 3 29 Section 3 Basic OPERATION Viewing Data files are downloaded and saved as files txt files through USB Downloaded Data can be opened and viewed with Microsoft Excel The file name format is the instrument serial number followed by a date time stamp The data files will be saved to the folder selected using the Download Setup Wizard Refer to the Setting Up for a Data Download section for information on setting up a data folder The default folder location is Figure 3 28 C Program FilesV Thermo ePortN Data Data csv file opened in Excel tmoTECMAKD i 1 1 imoTEOMMEIquarey 211 TEEF 2 6572005 10 17 IIe 25073 0 n 0 55582 0 2304 Bee 18 7 unn 18 17 15998 42557 26323 265 a 6520006 1817 1558 42587 146 25323 0 0 0 265 0 ahi 65 2006 1817 15218 42587 14406 25303 0 0 0 250 4 7 amp amp GODb 18 12 15218 43557 26301 n 0 250 4 19 18 15218 42587 22321 0 n 0 0 2 146 BH BG a 0 0 0 FUE
117. r with an indication that the instrument is functioning after instrument power up or reset These raw values are used for internal calculations only A THERMO FISHER SCIENTIFIC TEOM 1405 D 3 3 Section 3 Basic OPERATION Perfo rming TEOM 1405 D should be leak checked once month or as needed Le ak Check The system comes with flow audit leak check adapters for the 1 1 4 inch flow splitter 1 2 inch coarse sample tube and the 3 8 inch bypass line The Leak Check Wizard compares the measured difference between the units zero flow with the vacuum disconnected and flow through the instrument with the inlet blocked which should also be zero The leak check passes if the PM Coarse and PM 2 5 flows are within 0 15 1 min and the bypass flow is within 0 60 1 min of their zero value with the vacuum disconnected Note The Leak Check Wizard automatically disables the switching valve during a leak check Performing a leak check without the wizard can damage the switching valve To perform a leak check 1 In the 1405 TEOM Data screen select the Service button to display the Service screen then select the Verification button to display the Verification screen 2 Select the Leak Check button to display the Leak Check Wizard screen Figure 3 2 Figure 3 2 Leak Check Wizard start screen Welcome to the Leak Check Wizard This wizard helps you perform a leak check on the Series 14
118. riables have been selected Use the V and A buttons to scroll through the list of selected variables to ensute that all desited vatiables ate selected When in the Data Storage screen select the Storage Interval button to select the interval for data storage Enter the desired data storage interval into the keypad and select the Enter button For example if the storage interval is 10 seconds every 10 seconds the instrument will log save the data in the selected variables When all the desired variables are selected and the Storage Interval is set select the lt Back button to return to the Settings screen TEOM 1405 D 3 9 Section 3 Basic OPERATION Downloading D ata The ePort software allows users to download data from the TEOM 1405 D monitor using a personal computer PC with the Windows XP operating system The monitor must be attached to a local area network LAN or directly to a router using the Ethernet connection on the back of the instrument Figure 3 11 In order to use ePort it must have a valid IP address Note The PC running ePort MUST have the most up to date version of Windows XP If you are not sure if the ePort PC has the most recent Windows XP updates installed ePort should be installed while the PC is in a lab or another location where Windows updates can be obtained using an Internet connection A Figure 3 11 Back of instrument Ethernet connection 3 10
119. s is made possible through the use of an inertial mass transducer patented in the U S and internationally by Thermo Scientific The monitor is ideally suited for applications demanding real time air particulate matter monitoring in outdoor indoor or industrial settings It calculates mass concentration mass rate and the total mass accumulation on the TEOM filter under the following conditions Flow rate through sample inlet PM 2 5 flow rate PM Coatrse flow rate Temperature of sample stream Particulate matter mass concentration 16 7 l min 1 m hr 3 l min 1 67 1 min 30 C less than 5 g m to several g m THERMO FISHER SCIENTIFIC Theory of Operation THERMO FISHER SCIENTIFIC Section 1 INTRODUCTION The TEOM 1405 D Monitor is a true gravimetric instrument that draws then heats ambient air through two filters at constant flow rate continuously weighing the filter and calculating near real time mass concentrations of both PM 2 5and PM Coarse particulate matter In addition the instrument computes the 1 hour 8 hour 12 hour and 24 hour averages of the mass concentration for both types of particulate Analog outputs are available to transmit the measurements to a user s data acquisition system An RS232 port allows for serial communication The instrument s internal storage buffer can store a large amount of data for later viewing or downloading over a network connection A USB connection allows easy download
120. s to Standard conditions they must set the standard temperatures and pressures to the appropriate standard regulatory values TEOM 1405 D 4 17 Section 4 SCREENS AND SETTINGS Instrument Instrument Temperatures screen Figure 4 14 shows the current Temperatu res Screen temperatures of the unit Figure 4 14 Instrument Temperatures screen 4 18 Operatinc TEOM 1405 0 TEOM 1405 D Instrument Conditinnis Instrument Temperatures a Siab ziw salus a 12 53 The Instrument Temperatures screen contains the following control buttons temperature This field contains the current value of the temperature of the mass transducer s cap The default setting is 30 C To view or adjust the setpoint select the button to display the keypad Figure 4 3 DO NOT adjust this value without contacting Thermo Scientific Case temperature This field contains the current value of the temperature C of the mass transducer case The default setting is 30 view or adjust the setpoint select the button to display the keypad Figure 4 3 DO NOT adjust this value without contacting Thermo Scientific e PM 2 5 air tube temp This field contains the current value of the tempera ture C of the PM 2 5 air stream The default setting is 30 C To view or adjust the setpoint select the button to display the keypad Figure 4 3
121. s to a portable USB flash drive TEOM 1405 D 1 5 Section 1 INTRODUCTION Mass Transducer the weighing principle used in the the tapered element oscillating 0 per ation microbalance TEOM mass transducers Figure 1 2 is similar to that of a laboratory microbalance in that the mass change detected by the sensor is the result of the measurement of a change in a parameter in this case frequency that is directly coupled via a physical law or from first principles Figure 1 2 Schematic of mass transducer Exchangeable TEOM Filter Cartridge To Ficew 1 6 Operatinc TEOM 1405 D THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 1 INTRODUCTION The tapered element at the heart of the mass detection system is a hollow tube clamped on one end and free to oscillate at the other An exchangeable TEOM filter cartridge is placed over the tip of the free end The sample stream is drawn through this filter and then down the tapered element This flow is maintained at a constant volume by a mass flow controller that is corrected for local temperature and barometric pressute The tapered element oscillates precisely at its natural frequency much like the tine of a tuning fork An electronic control circuit senses this oscillation and through positive feedback adds sufficient energy to the system to overcome losses An automati
122. sible through the Instrument Conditions screen Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS The Ambient Conditions screen Figure 4 10 shows the current ambient conditions for the monitor Figure 4 10 Ambient Conditions screen TEOM 1405 D Instrument Conditions gt Amblent Conditions x Back 155 The Ambient Conditions screen contains the following information Ambient Temperature This field contains the current ambient tempera ture at the site This value cannot be edited and will be correct only when the ambient temperature humidity sensor is properly installed e Ambient Pressure This field contains the current ambient pressure atm at the site This value cannot be edited Ambient Dew Point This field contains the current ambient dew point C at the site This value cannot be edited and will be correct only when the ambient temperature humidity sensor is properly installed e Ambient Relative Humidity This field contains the current ambient pressure atm at the site This value cannot be edited and will be correct only when the ambient temperature humidity sensor is properly installed 4 12 TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS Flows Screen Flows screen Figure 4 11 offers access to the flow rates and flow
123. soutput sAmalog Outputs Variable Minimum value Maximum value i TEOM 1405 D 4 25 Section 4 SCREENS AND SETTINGS ContactClosureScreen Select the Contact Closure button to display the Contact Closure screen Figure 4 21 When in the Contact Closure screen use the buttons to select a variable operator and compare value for the desired contact closure channel 1 2 Figure 4 21 Contact Closure screen TEOM 1405 D Settings output Contact Closure Instrument Variable Compare Operator Compare Value Stabilizing honmal status PUCETE 4 26 TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS RS232 Screen Select the RS232 button to display the RS232 screen Figure 4 22 The RS232 screen allows users to set up the serial port for communication with the RP Comm software or AK protocol Figure 4 22 RS232 screen TEOM 1405 D Settings Analog amp Digital Qutputs A 8222 EL NM sialus ai tem EIN 12 53 THERMO FISHER SCIENTIFIC TEOM 1405 D 4 27 Section 4 ScREENS AND SETTINGS Settings Advanced Screen Figure 4 23 Advanced Screen 4 28 Operatinc TEOM 1405 D Select the Advanced button to display the Advanced screen Figure 4 24 which allows users to adjust the advanced settings of the unit
124. t In this case CR and LF ASCII codes 013 and 010 are appended to the response Enter 0 if nothing is to be appended Transmission to Instrument Response from Instrument eve em sem 1 digit Station Number RS Para 1 1 digit Station Number RS Para 1 RS Para 2 75048 2 digit Channel Number as defined Number of current status conditions Number of current status conditions current status conditions p uiu DE XL hose value is being requested The Program Register Code of the i mmm variable whose value is being PRC may be up to 3 digits long and is requested The PRC may be up to 3 not right filled in the response digits long Do not right fill if the 1 Current value of the variable referenced NOTE This value can be of varying B 4 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC SERIAL COMMUNICATION AK Protocol Ask Register Command AREG continued Transmission to Instrument Response from Instrument ee c NR Up to 3 digits appended to the end of the response transmission according to the entry for RS Para 3 Description of Status Codes PRC 008 1 Mass Transducer 2 Temperature 4 Flow Rate 8 Filter Exchange 16 Voltage A THERMO FISHER
125. t TE The gate time controls how often the comparisons are made To adjust the setpoint select the button to display the keypad DO NOT adjust this value without contacting Thermo Scientific Frequency wait time This field contains time interval sec after a valve position change before the instrument begins collecting frequency data The default setting is 90 seconds To adjust the setpoint select the button to display the keypad DO NOT adjust this value without contacting Thermo Scientific Mass averaging time This field contains the time interval sec at which the monitor switches the sample between the base mode and the reference mode Section 1 adjust the setpoint select the button to display the keypad DO NOT adjust this value without contacting Thermo Scientific XX Hr MC This field contains the XX Hr MC parameter This value gives the user a choice of averaging times hours shown on the Main screen following the 1 hour mass concentration average The default value for this parameter is 8 which causes the monitor to compute 8 hour averages The user can set an averaging time of any whole hour greater than 1 hour for this parameter To adjust the setpoint select the button to display the keypad Select the Mass Transducer Constants button to display the Mass Transducer KO Constants screen The Mass Transducer KO Constants screen contains the following information e PM 25 TEOM This field c
126. t dilerence 00 right 1 Audit KD 10000 00 Percent ditteremce 0 0 To close this wizard press Finish Completing the Verification Wizard Figure 5 90 Completing the KO Verification Wizard screen with a fail message The Verilication Wizard haz compleiad EN unsucegstully The ingtrument will be put in Run mode when his wizard is finished 2 5 lett TEOM KO 10000 000000 Audit 0 0 Percent ditference 1000 PM Coarse right TEOM 10000000000 Audit 00 Percent diteranca 1000 close this wizard press Finish THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 61 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Notes 5 62 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC AppendixA Troubleshooting The current status condition is located in the status bar at the bottom of the TEOM Data screen Section 4 and most other instrument screens In data files however status codes are reported as decimal hexadecimal numbers The decimal number reported by the unit must be compared to the list of status codes Table A 1 If the exact decimal code does not appear in the list multiple status codes are present and the decimal must be converted to hexadecimal number in order to determine which codes are being reported by the unit Note The status code list in this section Table A 1 shows c
127. t via the AK Protocol If the circular buffer overwrites this location or if the ASTO or SSTO commands have not been used the data storage pointer is positioned at the oldest recotd in the internal data logger Operatine TEOM 1405 D B 1 SERIAL COMMUNICATION Figure B 1 AL COM Port Settings B 2 TEOM 1405 D For AK communication the COM port settings are COMI Properties ee The following pages list the common PRC codes and show how RS Para 1 through RS Para 4 are defined in the AK Protocol and also detail the format of the transmission and response messages of the commands listed on the previous page THERMO FISHER SCIENTIFIC SERIAL COMMUNICATION Table B 1 1405 D Main PRC Codes Note A is the PM 2 5 channel TEOM B is the PM Coarse channel mM NEM HN m CN m m m THERMO FISHER SCIENTIFIC TEOM 1405 D 3 SERIAL COMMUNICATION AK Protocol Ask Register Command AREG COM 2 WAY SETTINGS RS Para 1 ASCII code for the 1 digit Station Number for example 4 052 The Station Number is always 1 digit in length ASCII code representation of the 2 digit Channel Number for example 075 048 The Channel Number is always 2 digits in length RS Para 3 13010 Optional Up to ASCII codes can be added to response from the instrumen
128. te and cut the piece of the 15m green tubing into two pieces one about but not less than 5m the lengths may be precut The typical setup has 5m of tubing for the pump and 10m for the bypass line 2 Push the one end of the 5m pump tubing into the fitting on the vacuum pump Figure 2 2 Figure 2 2 Vacuum pump 3 Install the other end of the 5m length of pump tubing into the pump connection on the back of the TEOM 1405 D unit Figure 2 3 Figure 2 3 Back of TEOM 1405 D unit To water trap filter Pump connection Bypass filter 2 4 Operatine TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION 4 Mount the water trap filter assembly near the 1405 unit Figure 2 4 Figure 2 4 Water trap filter assembly Quick connect fitting Water trap filter Note Drain the water trap as needed A 5 From the 10m length of tubing for the bypass line cut a piece of tubing long enough to reach from the water trap filter to the bypass filter on the back of the 1405 unit Figure 2 3 and 2 4 Install the tubing into the quick connect fittings on the water trap filter and bypass filter 6 Insert one end of the remaining section of bypass tubing into the quick connect fitting at the end of the coiled piece of tubing connected to the water trap filter Note The other end of the bypass tubing will be connected to the bypass connection on the flow splitter when you assemble and install
129. ted Jumper Test point Label Ground test point Figure 5 72 Close up of setting guide Setting guide Je tveit BU H324 2 4 JP3054 10 4 DAS THERMO FISHER SCIENTIFIC TEOM 1405 D 5 47 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 4 In the 1405 Data screen select the Service button to display the Service screen then select the Calibration button to display the Calibration screen Figure 5 49 5 Select the Analog Output Calibration button to start the Analog Output Calibration Wizard Figure 5 73 Select the Next gt button to begin the procedure Figure 5 73 Welcome to the Analog Output Calibration Wizard screen Welcome to the Analog Output Calibration Wizard This wizard helps you perform analog output calibration on the TEOM Dichot 4mblent Particulate Monitor continue press Maxt 6 The Select Channel to Calibrate screen will display Figure 5 74 Select which analog output channel you want to calibrate Select the Next gt button Figure 5 74 Channel to Calibrate Select Channel to Calibrate screen Select the analog channel wish 1a calibrate To complete the wizard make selected and click j Analog Qutput Channel 1 Analog Output Channel 2 Analog Output Channel 3 Analog Output Charmel 4 Analog Output Channel 5 Analog utput Channel amp Analo
130. the Next gt button Figure 5 55 Flow Audit Wizard Welcome to the Flow Audit Wizard This wizard helps you perform flow audits the TEOM Dichat Ambient Particulate Monitor The instrument will put in Setup mode for ihe audit continue press Newt 5 34 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 3 The Select a Flow Audit Device screen will display Select a flow audit device Select Direct Flow Device to audit the flow using a direct flow measuring device reading l min adjusted for temperature and pressure such as the Streamline Pro Select FTS to audit the flow using the FTS system FTS users will enter the device calibration constant and the change in pressure from FTS Select the Next gt button 4 The Select Flow to Audit screen will display Select which flow to audit Press the Next gt button Note If you selected the FTS option in the previous screen you will be prompted to enter the correct calibration constants before proceeding with the audit Figure 5 56 A Figure 5 56 Enter FTS Constants Enter FTS Constants screen THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 35 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 5 The Connect Flow Audit Device screen will display Attach a flow meter to the appropriate flow channel a audit the PM 2 5 flow channel remove
131. the USB connection 1 Plug flash drive into the USB connection on the front of the instrument The Download Data to USB Flash Drive screen will display Figure 3 26 Figure 3 26 Download Data to USB TEOM 1405 D Flash Drive screen Download Data to USB Flash Drive e A USB flash drive is detected Are you sure you want to download the data 2 To continue with the download select the Yes button To cancel select the No button then remove the USB drive 3 28 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 3 The Select Data screen will display Figure 3 27 Select the From the beginning button to download all the data on the instrument Select the From last download button to download only the data stored since the last data download Select the OK button Figure 3 27 Select Data screen TEOM 1405 D Select Data Downloads can contain all the data fram Instrument s database or anh the data collected since the lasi downbcad Download data 4 The instrument will display a downloading data message and begin transferring data to the USB drive Note Do not remove the USB drive from the instrument while the data is downloading A 5 When the data download is complete the instrument will display a Download complete message and display the file name as it is stored on the USB flash drive The file name format is the instrument serial numbe
132. the hexadecimal code 10 s 100 etc Example example decipher the following decimal status code 8433666 for an instrument with the given example status code table Table A 3 Fitst convett the decimal status code downloaded from the monitor to a hexadecimal number using the Windows another scientific calculator 8433666 H 80B002 Table A 3 Example status code table me Weng 4 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC TROUBLESHOOTING In the one s place of the status code a status code of 2 is displayed In the one s place of the status code table the 2 status code matches the H 2 Power Switch PIC status code This is one of the status codes that the unit is displaying in its status code In the ten s place of the status code there are no 0 status codes displayed In the 100 s place of the status code there are no 0 status codes displayed In the 1 000 s place of the status code a status code of is displayed Because there are no status codes in the status code table that match this number the numbers needs to be broken down further Convert B to a decimal number using Table 2 which converts to 11 Next look at the status code table to decipher the status code In the 1 000 s place of the table there are three status codes that when
133. the inlet inlet tube and virtual impactor and attach the 1 1 4 inch flow adapter meter to the top of the flow splitter Figure 5 57 Disconnect the bypass line from the side of the flow splitter don t let it fall to the ground and cap the bypass fitting with the 3 8 inch Swagelok cap provided with the system Figure 5 58 Figure 5 57 Flow adapter meter attached to the flow splitter Flow meter adapter Figure 5 58 Bypass line capped Bypass cap 5 36 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES b audit the PM Coarse flow channel remove the inlet inlet tube and virtual impactor and connect the 1 2 inch Swagelok flow audit adapter to the top of the 1 2 inch coarse flow inlet Connect the flow meter adapter to the flow audit adapter Figure 5 59 c To audit the bypass flow channel remove the bypass line from the flow splitter and connect the 3 8 inch flow adapter to the green tubing of the bypass line Connect the flow meter adapter to the flow audit adapter When the flow meter is attached select the Next gt button Figure 5 59 Flow adapter attached to the 1 2 inch coarse flow inlet 1 2 inch flow adapter THERMO FISHER SCIENTIFIC TEOM 1405 D 5 37 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 6 The Measure Flow screen will display the flow to stabilize When the flow is stable press the flow bu
134. the sample inlet and virtual impactor following section A 7 Select a location on the pump tubing to install the vacuum gauge It should allow the gauge to be easily monitored Thermo Scientific suggests a location about half a meter from where the tubing is installed in the pump connection on the back of the unit Cut the tubing and install the two ends into the quick connect fittings on the vacuum gauge Note Thermo Scientific strongly recommends that you use the vacuum pump provided with the unit If you choose to install a different pump it must be oil free and able to maintain 21 Hg vacuum at a flow of 16 67 l min A THERMO FISHER SCIENTIFIC TEOM 1405 D 2 5 Section 2 SETUP AND INSTALLATION Adjusting the An isokinetic flow splitter Figures 2 5 and 2 6 is used in combination Flow Splitter with an automatic flow controller to divide the PM 2 5 bypass flow into two components after the air stream passes through the size selective inlet and virtual impactor The two sample flow components are the PM 2 5 flow 3 1 min that flows to the PM 2 5 TEOM mass transducer and the bypass flow 12 1 min The PM Coatse flow 1 67 l min moves straight line through the virtual impactor into the top of the 1405 D The 1405 D is designed to have the sample tube installed 6 inches from the top of the flow splitter for ease of installation It MUST be between 5 75 and 6 25 inches from the top of the flow spl
135. this wizard is linighed Ta close this wizard press Finish THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 45 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Calibrating the The Analog Output Calibration Wizard allows users to calibrate the eight Analog Outputs analog output channels to either 0 1 VDC or 0 5 VDC Note Always wear appropriate anti static devices when working with the system electronics A To calibrate the analog outputs 1 Attach an antistatic wrist strap to your wrist Attach the other end of the wrist strap to the chassis of the control unit to discharge any static electricity while working on the unit Note Always wear appropriate anti static devices when working with the system electronics A 2 Open the door to the unit Figure 5 70 and locate the interface board mounted to the bottom of the unit Figure 5 70 1405 D unit with left door open Interface board 5 46 Operatine TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 3 Locate the analog outputs jumpers and test points located at the front of the board and ensure that the jumper for the channel you are calibrating is set to the correct voltage limit Figures 5 71 and 5 72 Note Set the jumper on the right and middle posts pictured for 0 1 VDC and over the middle and left posts for 0 5 VDC A Figure 5 71 Front of interface board with jumpers and testpoints highligh
136. tion on the back of the instrument Refer to the previous section for information on connecting the instrument to a netwotk 2 Use the ePort PC software to connect to the instrument and display the ePort Main screen Figure 3 25 Refer to the previous two sections for information on connecting to the instrument instruments Figure 3 25 ePort Main screen i455AIDO100605 DichotFDIS deinen ELE wal T enura Fa e Doe i id nl ag 3 22 Operatinc TEOM 1405 D THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 3 Select Download Setup in the Commands window of the ePort Main screen The Download Setup Wizard will display Figure 3 26 Select the Next gt button Figure 3 26 Download Satin Wizard Welcome to the Download Setup Wizard This wizard helps vou dovcnioads from Ehe sebrunment in cesy 4 The Select Data screen will display Select the data to download either all data on the instrument or the data since the last download Select the Next gt button 5 The Select Location screen will display Use the Browse button to select a location for the data file downloaded by the software Select the Next gt button 6 The Download Type screen will display Select manual downloads Select the Next gt button 7 The Completing the
137. trol they must select the Passive flow control button Figure 4 13 The average temperature and average pressure used by the instrument may vary with season and altitude If the user wants the unit to use the average temperature and pressure to control the volumetric flow they should manually adjust the average temperature and average pressure settings as climatic conditions change The user usually has to adjust the average pressure only once for the average barometric pressure at the sampling site 1 station pressure not adjusted to sea level However the user generally must adjust the average temperature periodically often 4 times pet yeat in accordance with changing average ambient temperatures 4 16 Operatinc TEOM 1405 0 THERMO FISHER SCIENTIFIC THERMO FISHER SCIENTIFIC Section 4 SCREENS AND SETTINGS The mass concentration is reported based on the volume sampled through the TEOM inlet It can be reported in terms of the mass collected per actual volume sampled through the inlet or reported in terms of mass collected per standard volume sampled through the inlet If the user chooses to set the unit to report the mass concentration levels to Actual conditions they must select the Active flow control button Figure 4 13 This will cause the monitor to use the actual ambient temperature and ambient pressure in its flow rate calculations If the user chooses to set the unit to report the mass concentration level
138. trument then transmits the number of storage records shown in response bytes10 through 12 above Each record is followed by lt CR gt lt LF gt 8 ObrnariNG TEOM 1405 D THERMO FISHER SCIENTIFIC SERIAL COMMUNICATION AK Protocol Set Storage Marker Command SSTO COM 2 WAY SETTINGS RS Para 1 ASCII code for the 1 digit Station Number for example 4 052 The Station Number is always 1 digit in length EE of the 2 digit Channel Number for example K0 075 048 The Channel Number is Optional Up to 3 ASCII codes can be added to response from the instrument In this case CR lt LF gt ASCII codes 013 010 are appended to the response Enter 0 if nothing is to be appended RSParaa of notusea e mtm eei EI Set Storage Marker command 2 digit Channel Number as defined 0 Number Number of current status conditions current status conditions L3 o ERE DE Up to 3 digits appended to the end of New location of the Storage Marker the response transmission according to B move to beginning of storage the entry for RS Para 3 buffer E move to end of storage buffer Enter positive numbers such as 250 to move forward by 250 records and negative numbers such as 1000 to move backwards by 1000 records Do not right fill
139. tton and enter the reading from the flow device Select the Next gt button 7 The Flow Audit Results screen will display the difference between the flow rate of the instrument and the flow rate on the measurement device Figure 5 60 If the difference is less than 10 percent you may adjust the flow rate to reflect the value on the audit device Select the Yes button to adjust the flow based on the results of the flow audit Select the No button to leave the original flow settings in place Select the Next gt button to return to the Select Flow screen and audit another flow channel Figure 5 60 Audit Results Flow Audit Results screen Your flow has drifted 3 33 percent since your last calibration Previews flow adjustment factor 1 0000 Current thaw adjustment factor 1 0323 Would like to adjust the flow based on thie audit D 8 The Select Flow to Audit screen will display again The flow channel that was just audited will be grayed out on the screen to show it was audited during this session If you want to audit another flow channel select another channel and follow steps 3 8 and the wizard to complete additional flow channels Otherwise ensure that no flow channel buttons are selected and select the Next gt button Note If the difference is more than 10 percent the flow will fail the audit and the unit requires a leak check flow calibration Figure 5 62 5 38 Operatin
140. tware MUST be installed on a PC with the latest Windows XP updates If you have not updated your Windows XP system select the Cancel button and use the Windows Update function of the PC to update the operating system before attempting to install the ePort software Figure 3 13 meses 2 17 8 Wiz Windows Update notice Readme Information Please need the following readme information carefully Important Note Supported Operabgg systems Windews sp2 Windows 2000 sp3 and spl Windows 2003 Server BEFORE installing Commuucater EXIT thas installation and intial Critical Windows Updates d wndowsupdate mascrosalt com gt 5 The Customer Information screen will display in the information and select the Next gt button 3 12 Operatinc TEOM 1405 D THERMO FISHER SCIENTIFIC Section 3 Basic OPERATION 6 The Ready to Install Program screen will display Figure 3 14 Select the Install button Figure 3 14 ePort 0 12 8 InstallShield Wizard Ready to Install the Program screen Ready to Enstall the Program The wizard ready to begin IF you wark bo review cr change any of your installation settings cick Back Click Cancel to eit the wizard Currerk Sethngs 7 The wizard will post messages showing the progress of the installation When the process is complete the Finish screen will display Figure 3 15
141. twist or tilt the filter exchange tool from side to side while removing the filter from the TE This will damage the TE THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 7 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 9 Repeat the removal procedure for the second used TEOM filter Select the Next gt button 10 The Replace Filters screen will display Pick up a new conditioned TEOM filter from one of the filter holders with the filter exchange tool so that the filter disk lies between the fork and the upper tab of the tool and the hub of the filter lies between the tines of the fork Figures 5 8 and 5 9 Note TEOM filters must be preconditioned to avoid excessive moisture buildup prior to their use in the system Refer to the next section A Note Do not touch the filter with your fingers while picking it up with the filter exchange tool A 11 Hold the filter exchange tool in line with the tapered element Figures 5 8 and 5 9 and lightly place the hub of the filter onto the tip of the tapered element Select the Next gt button Figure 5 8 Placing the filter on the tapered element 5 8 TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 12 The Seat Filters screen will display Gently press down on the TEOM filter to ensure that it is seated properly Figure 5 9 13 Remove the filter exchange tool by slowly retracting it until it clears
142. ucer once a year or as necessary Rebuild the sample pump once every 18 months or as necessary The pump rebuild kit 59 008630 contains instructions for rebuilding the pump These maintenance intervals are guidelines Requirements for routine maintenance are site specific and may vary from one location to another THERMO FISHER SCIENTIFIC Operatine TEOM 1405 D 5 1 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Maintenance Wizards The TEOM 1405 D software allows users to step through the periodic maintenance procedures Select the Service button to display the Service screen When in the Service screen select the Maintenance button to display the Maintenance screen Figure 5 1 TEOM Data screen TEOM Data System Status 2 5 PH Coarse PH 10 0 00 30 MC agin 06 0 00 T Hr 0 00 0 00 000 Ira B Hour value gine 0 00 0 0n Conditions 12 Hr 000 2 00 24 Hr MC 0 06 000 ux Settings Filter loading 347 Frequency 2547815 H 22626876 Hz 0 006 0000 ui u xceaugues 15 34 Figure 5 2 y 1405 Service screen TEOM 1405 D Service System Status Ins trumant Conditions Service Stabiizing ormai status ai verme 14 18 5 2 TEOM 1405 D THERMO FISHER SCIENTIFIC Section 5
143. ucts to Seller are pre paid by Buyer to repair or replace at Seller s option defective Products so as to cause the same to operate in substantial conformance with said specifications Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement Products shall be made in accordance with the provisions of Section 5 of the Terms and Conditions of Sale agreement Lamps fuses bulbs and other expendable items including the dryers are expressly excluded from the warranty under Section 9 of the Terms and Conditions of Sale agreement Seller s sole liability with respect to equipment materials parts or software furnished to Seller by third party suppliers shall be limited to the assignment by Seller to Buyer of any such third party supplier s watranty to the extent the same 15 assignable In no event shall Seller have any obligation to make repairs replacements or corrections required in whole or in part as the result of 1 normal wear and tear it accident disaster or event of force majeure misuse fault or negligence of or by Buyer iv use of the Products in a manner for which they were not designed v causes external to the Products such as but not limited to power failure or electrical power surges vi improper storage of the Products vii use of the Products in combination with equipment or software not supplied by Sell
144. uld be seated firmly into the bottom of the virtual impactor Figure 2 13 4 2 13 Coarse sample tube flow splitter and virtual impactor installed Sample tube extension coarse channel Flow splitter extension tube PM 2 5 channel THERMO FISHER SCIENTIFIC TEOM 1405 D 2 13 Section 2 SETUP AND INSTALLATION 11 Connect the green bypass tubing attached to the back of the instrument to the bypass fitting on the flow splitter using the 3 8 inch Swagelok fitting Figure 2 14 Figure 2 14 Bypass tubing and sample tubes installed Sample tube extension coarse channel Bypass connection Flow splitter extension tube PM 2 5 channel 2 14 TEOM 1405 0 THERMO FISHER SCIENTIFIC Section 2 SETUP AND INSTALLATION 12 Locate the ambient temperature and humidity sensor Connect the sensor to the flow splitter using the U bolt provided with the system Figure 2 15 13 Attach the sensor cable to the sensor and run the sensor cable to the instrument through an opening in the roof or through a window Attach the sensor to the sensor connection on the back of the TEOM 1405 D unit Figure 2 16 14 Fasten the tripod feet to the roof The length and type of fasteners depends on the type of roof surface The tripod feet also may be attached to a pallet or 3 4 marine plywood with the pallet or plywood secured by concrete blocks or sand bags
145. urement device Flows can be individually audited for accuracy using the flow audit wizard For changing or calibrating the values refer to the following sections Refer to the flow temperature and pressure calibration section for information on how to attach external measurement devices to the TEOM 1405 D unit TEOM 1405 D Serviee gt Verification Ingtrument Audit Ambient temperabure Bhi Ambient pressure 100 atm PME 5 vel flow rate 0 00 ipm PM Coarse vel Now rate 0 00 lpm Bypass fow lpi pump pressure 10 00 alm Pz TEOM 10000 0 1 0000 0 Back Stabilizing Hermal states 054422006 13 38 Operatine TEOM 1405 0 5 31 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES Calibrating the Ambient Temperature Figure 5 53 Ambient Calibration screen 5 32 TEOM 1405 D Perform the ambient air temperature calibration pressure calibration and leak check Section 3 before executing the flow calibration procedure To calibrate the ambient air temperature 1 In the TEOM Doata screen select the Service button to display the Service screen then select the Calibration button to display the Calibration screen Figure 5 49 Select the Ambient Calibration button to display the Ambient Calibration screen Figure 5 53 Service gt Callbration gt Amblent Calibration TEOM 1405
146. ve the standard TEOM filter from the PM 2 5 left side of the mass transducer Refer to the section on installing removing TEOM filter for assistance on removing the filter Close the mass transducer without installing another filter Select the Next gt button Note DO NOT use the calibration filter exchange tool for installing or removing ANY filter other than the pre weighed calibration filter A The Stabilizing screen will display Figure 5 84 While the instrument waits to mesaure the frequency of the system with no TEOM filter installed a countdown timer on the screen will show the progress of the stabilization step When the stabilization Complete message displays select the Next gt button Stabilizing Wait for instrument to stabilize THERMO FISHER SCIENTIFIC Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 10 The Enter Filter Weight screen will display Figure 5 85 Select the Filter Weight button The keypad will display Enter the weight of the pre weighed filter into the system and press the Enter button to save the value and exit the keypad Select the Next gt button Figure 5 85 Enter Filter Weight pre weighed filter is part of the mass calibration verification kit Enter Filter Weight screen THERMO FISHER SCIENTIFIC TEOM 1405 D 5 57 Section 5 MAINTENANCE AND CALIBRATION PROCEDURES 11 The Install Calibration Filter screen will display Figure 5 86
147. ycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive are available at www thermo com WEEEROHS OPtRATING TEOM 1405 D VII Preface Service Info rm ation When you purchase Thermo Scientific products you can depend on quality Section Revision List OPERATING TEOM 1405 0 products and expert service We know that your product s performance is critical to your business and that you require it to deliver timely and reliable data We are dedicated to helping you realize a maximum value in your technology investment by providing a high level of personal attention premium technical assistance and fast reliable response Thermo Scientific offers a full suite of warranty and service contract programs designed to meet your specific support needs and keep your instrumentation operating at peak performance Contact Thermo Scientific 27 Forge Parkway Franklin Ma 02038 www thermo com As Thermo Scientific s instrumentation changes so do our operating manuals However these changes may affect only one aspect of an instrument while leaving the instrument as a whole unchanged To explain these individual changes to

Download Pdf Manuals

Related Search

Related Contents

  Philips Saeco RI9754/01 coffee maker  取扱説明書    Digitus CAT 6 F-UTP 100m  razorCMS User Guide (V3.X.X)  Vital Signs Monitor, Star 8000H  Untitled - Avvio Mobile  Data Sheet  

Copyright © All rights reserved. Failed to retrieve file