"user manual"
Contents
1. THE ARTICLES MENTIONED BELOW ARE APPLICABLE ONLY FOR THE UNITED STATES AND CANADA 1 NOISE EMISSION WARRANTY SANYANG INDUSTRY CO LTD warrants that this exhaust system at the time of sale meets all applicable U S EPA Federal noise standards This warranty extends to the first person who buys this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be directed to 3 chung Hua Road Hukou Hsin Chu Taiwan R O C Tel 886 35981911 Fax 886 35981844 2 TAMPERING WARNING Tampering with noise control system prohibited Federal law prohibits the following acts or causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases 2 Removal or puncturing of any part of the intake system 3 Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust or intake system with parts other than those spe2. The Control of Throttle Valve Handle sese eee ee 13 PAKO MEMO ater nc L A T E A a 13 10 Inspection and Maintenance before Riding sss 14 ROGNE INS DECOM errr E a a E E 14 Engine Oillnspecionand euas LT 14 Tees eT en ETH TTT 15 Transmission Oil Inspection and Change sees eee eee eee e ee ee 15 Inspection and Adjustment of Brake Free Play sees eee 16 Disk STT Tee aT TTT 17 Throttle Valve Handle Clearance Adjustment sese ee eee eee 18 TNC MMSDCCHOM T tia kecnneacansiscos son tonahsiadetacen edabs E E hate 18 Steering Handle Front Shock Absorbers Inspection ese eee e ee ee eee e eee ee 19 Rearcushion nardness THT eerdre A ear ad ad aad ERa d 19 Checkingor Ee LT 19 Checking the Lubrication of Body s Various Mechanisms esec eee eee eee eee eee eee 19 Inspection and Maintenance Of Battery xieseescctiez xveacscsuccerescuvetes EAE see EE EREEREER EA ig 20 Checking and Changing FUSES T 21 1 Contents 3 SYM Checking the Turn Signal Lights and h lt a 21 Checking the Headlight and Tail Lights sse eee eee 21 Checkingthe Brake Light kossen a e E E TA a EAE E O E A 22 SRISTI TRT he SPAK NTT sicrie a EA 22 Checking the Ta e Ta TTT 22 11 When there is an Abnormal Condition or a Trouble sss eee eee 23 Diagnosis when Engine does not Start sees eee 23 1220 ED Electrical eine en TTT 23 TSLSUGDESIIONS OM ENGINE FUEN hsr R EE E 23 T4 RT Teen 23 15 Cautions for Riding Motorcycle sse eee 24 16 Periodical Maintenance Schedule 25 Te
3. wear and reducing output power and engine life e Be careful not to soak the air cleaner when washing the scooter Otherwise it will cause engine hard to start 29 10 Inspection and maintenance before riding DIAGNOSIS WHEN ENGINE DOES NOT START For Rear Wheel For Front Wheel 1 Has the ignition switch key 2 ls there enough fuel in the fuel 3 Is the rear or front wheel brakes been turned to ON tank applied when pressing starting position button Turn signal light switch Horn button 4 Do you rotate the throttle valve handle while 5 Turn the ignition switch key ON and press horn pressing starting the button button down if the horn does not sound the fuse may have been blown L Have your scooter checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started 12 C D I ELECTRICL IGNITION SYSTEM The charge and discharge principle of a condenser is adopted for the C D I system to supply electrical energy created by generator s coil to the ignition coil in accordance with specified ignition timing so that the spark plug may generate sparks as required 13 SUGGESTIONS ON ENGINE FUEL e This scooter is designed to use UNLEADED gasoline of Octane No 90 or higher e f the scooter is operated in high attitude where the atmosphere pressure is lower it is suggested that the air fuel ratio should
4. aware of the weight load on the scooter The scooter will handle different depending on its load Over loading the scooter will cause the scooter to become unstable and hard to maneuver as it may change the center of gravity which could result in an accident that could cause injury or death Do not exceed the maximum authorized load A WARNING e Only carry cargo or luggage in on places that are specifically designed for carrying cargo or luggage e Do not place flammable objects such as rags paper plastic etc or other objects between body covers and the engine Placing objects in these areas could cause a fire or other damage to the scooter and serious injury as a result there from Suggestion e To maximize the scooter s performance and prolong its life e The first month or first 1000km is the wear in period for the engine and components Avoid rapid acceleration and keep the speed below 60km hr 6 USE GENUINE SPARE PARTS In order to maintain the scooter s best performance each part s quality material and machined precision must conform with the design requirements SYM Genuine Spare Parts were made from the same high quality materials used for the original scooter No parts would be sold to the market until they could meet the designed specifications through sophisticated engineering and stringent quality control Therefore it is necessary to purchase SYM Genuine Spare Parts from SYM Authorized Deale
5. headlight switching switch Press this switch to switch between high and low beams This is for high beam This is for low beam Please turn to low beam when riding in city e Passing Switch Turn ignition switch ON and press this button down Then the high beam of headlight will come on immediately to warn the driver of the vehicle ahead that you intend to overtake him her For overtaking high beam indicator will come on at this time This button will return to original position after releasing e Horn Switch Press this button down when ignition switch is in the ON position to sound the horn e Turn Signal Switch Turn signal lights are used when turning left right or changing lane Turn ignition switch to ON and slide the turn signal switch to left or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Right side turn signal light flashing means you intend to make a right turn NOTICE e Do not press the horn button when you are in the no horn area Left side turn signal light flashing means you intend to make a left turn SEAT LOCK e Unlock Insert the ignition switch key to the seat lock and turn to left to unlock e Lock Press the seat down and it will be locked automatically After the seat has been locked check to make sure it has been locked properly by lightly lifting the seat A CAUTION e Do not put the scooter
6. refueling and before riding the scooter e Do not sill fuel on exhaust pipe as it may ignite and cause a fire and resulting injury e Use front and rear wheel brakes simultaneously when braking e Avoid unnecessary sudden braking as this may lead to the wheels locking and the scooter going out of control e Using only the front brake or the rear brake increases the risk of falling because the scooter is tend to pulled to one side e Avoid applying the brakes continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency e Slow down and brake early when riding in rainy days on slippery roads Never apply the brakes suddenly to prevent skidding and falling For Rear Wheel For Front Wheel Engine Brake Return the throttle valve handle back to its original position and apply engine brake lt is necessary to apply both brake and engine brake intermittently when riding on a long or stiff slope 7 Use of each component 11 SYM A CAUTION e Check that the engine and fuel volumes are at adequate levels before starting the engine e When starting the engine the main stand must be firmly on the ground and the rear brake must be engaged This will prevent the scooter from suddenly jerking forward Turn ignition switch key to the ON position 1 Apply rear wheel brake 2 Do not accelerate press starter button when the brake is applied We care for you Before driv
7. similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in and individual problems between you your dealer or Sanyang Industry Co Ltd To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Tan ONG nt TT 1 2S OINNOW EOC ANON ane e L RR RER 3 9s Beror ICING recone ear a oe eee S eet 4 c Ale RIAIN necra a a a e N 5 S RANG eese a a a a ne ee ee ee ne 6 6 Use Genuine Spare Parts ccccccccccccssssseececeeeceeeeeeecceeeeseeeseeeeeeeesseeeseeeeeeesssaeeeeseeeeesaaas 6 72 B ani Each GOMpOMeN sancti heute ikea E eat ea ns el heater Os 7 GAUGES A E side tats e Suda ick ania Seen acca aaa EA 7 Operation On IGNINOM SWIG sissecsn dec anttawasccnae ste ea a aE ile attiateaniilcedecdeteeutanwsci idea 8 WSCC BUTONS Z E Ta He E a eai 9 OC TET 10 Beisie r e BO ate ena tr inate tee eee yt fee eres neta eae eee One te er tre ner Tree eee eeer ene ere 11 F ekTank Te 11 Se mee neem E SEY LE OE ree Yor aL ME TE EES Ro etn er tee Ome 11 8 Important Points and Cautions for Starting Engine esse eee eee eee 12 Q MMEBESt Way O RIJEOM rosmona a a A aa 13
8. the infusion bolt and drain bolt drain out the oil e Install the drain bolt and tighten it Fill new transmission oil 90 100 cc and install the infusion bolt and tighten it make sure that bolts are tightened and check that there s no leakage X Recommend Oil Genuine SYM HYPOID GEAR OIL SAE 85W 140 e Use SAE85 90 when outside temperature is below UC 10 Inspection and maintenance before riding 15 SYM INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION Brake lever free play must be checked with the engine shut off e Brake lever free play for front and rear wheels e When checking the hand braking lever for front and rear wheels its free play the stroke of hand braking lever from no braking to initial braking should be 10 20mm e It is abnormal if the feel is spongy when holding the hand braking lever forcefully e Never attempt to adjust brakes unless you know what you are doing Otherwise have a properly trained mechanic adjust brakes Never operate the scooter if effective braking is questionable ADJUSTMENT Rear wheel drum type e The indentation of brake adjustment nut must be aligned with the pin see below figure Adjustment nut A CAUTION e Adjust the brake lever Free Play when the Free Play is between 10 20 mm Check to brake indicators on both the front and rear wheels If the arrow on the brake arm is aligned with the mark on the brake panel the brake lining h
9. as been excessively warn and must be replaced immediately e Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand brake lever e Hold the hand brake levers after adjusting with both hands until there is effective brake feeling e Measure the free play with a rule To decrease K free play j ay c af To increase E Yi play a X E k i U ny te Adjustment nut 16 _ 10 Inspection and maintenance before riding DISK BRAKE INSPECTION Leak damaged looseness of brake line e Visual Inspection for leakage or damage If there is any take your scooter to SYM Authorized Dealer or Franchised Dealer for a check or repair Do not operate the scooter in this condition until the problem has been resolved Hose connection A CAUTION e Please drive your motorcycle on a dry road surface slowly and operate front and rear brakes in order to find out if there is any malfunction so as to ensure the motorcycle is at its optimum condition and safe to ride Checking front brake lining gt Checking oil quantity in brake oil reservoir e Check the brake from behind the brake caliper e Park the motorcycle on a level ground and The brake pad must be replaced with new lining check if fluid level is under the LOWER mark when the brake pad wear limit reaches the Recommended Brake Fluid WELL RUN brake disk BRAKE OIL DOT 3 Brake pad wear limi
10. be readjusted to maximize the engine performance 14 TRANSMISSION OIL s Recommended Oil Genuine SYM HYPOID GEAR OIL SAE 85W 140 e Use SAE85 90 when outside temperature is below 0 C 11 When there is an abnormal condition or a trouble d l T 4 T l gt ST SYM 1 Raise the scooter with the main stand and sit on the seat Push the scooter forwarding to raise the main parking stand A CAUTION Never rotate the throttle valve handle at will to increase the engine RPM before riding off 2 Get on the scooter from the left side and sit on the seat properly keep your feet firmly on the ground to prevent the scooter from falling A CAUTION Apply brake on the rear wheel before riding off 3 Rotate the throttle valve handle slowly and then the scooter will begin to move A CAUTION e Rapidly rotate the throttle valve handle may cause the scooter moving forward suddenly and it is very dangerous e Make sure the side parking stand is spring back completely before riding off Do not use the brake suddenly and make a sharp turn e Rapid braking and sharp turning will cause slip and fall e Rapid braking or sharp turning will cause slipping lateral slipping or fall especially in rainy days when the road is wet and slippery Drive with extreme caution during rainy days e The brake distance in rain day or on wet road will longer than that on a dry road Therefore slow down and prepa
11. ce schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first Have your motorcycle checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the motorcycle at the optimum condition Code Inspection cleaning and adjustment R Replacement C Cleaning replaced if necessary L Lubrication Remark 1 Clean or replace the air cleaner element more often when the motorcycle is operated on dusty roads or in the Heavily polluted environment 2 Maintenance should be performed more often if the motorcycle is frequently operated in high speed and after the motorcycle has accumulated a higher mileage Notes in the remarks are used to indicate the applicable models 16 Periodical maintenance 25 D SYM ig are tp VS 125 VS 150 Specification length 1 935mm uel UNLEADED OCTANE 92 OR HIGHER ooling type Air cooled isplacement ompression ratio Max HP Max torque tarting methods ront shock absorber Rear shock absorber lutch Transmission ront tire Rear tire Wheel 124 6 cc 149 5 cc 11 2 1 11 4 ps 8 250 rom 1 08 kg m 6 500rom 12 8 ps 8 000 rpm 1 27 kg m 6 500 rom Kick amp Electrical TELESCOPIC FORK UNIT SWING Centrifugal type CVT 110 80 12 61L 130 70 12 64L Aluminum alloy Front STD 1 75kg cm Rear STD 2 0 kg cm for 1 person 2 25 kg cm for 2 person ront brake Disc type 273 mm Rear brake Drum t
12. cified by the manufacturer 3 SAFETY INFORMATION e Always wear your helmet dot approved correctly fastened Do not carry loose items and always wear suitable protective clothes and protective eyewear e Good psychophysical conditions are very important for safe operation s Do not operate under the influence of drugs and or alcohol s Do not operate in state of physical fatigue or drowsiness e Slow down on slippery surfaces unfamiliar terrain and when visibility is reduced e Be alert when operating this vehicle s Do not exceed weight capacity e The safety stability and handling of this motorcycle may be adversely affected by the addition of accessories or luggage e Do not install accessory or replacement parts not approved by sym e Failure to follow these warnings could lead to an accident serious injuries or death e Use unleaded fuel octane rating R M 2 method of between 878 amp 92 e Read owners manual carefully before operating this scooter s Obey posted speed limit and other traffic signs and signals 4 SAFETY DEFECT REPORT SANYANG INDUSTRY CO Ltd NO 3 chung Hua Road Hukou Shiang Hsin Chu County 303 Taiwan R O C Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Sanyang Industry Co Ltd If NHTSA receives
13. construction of the actual scooter shall prevail 4 3 Before riding It is very important to be alert and wear proper clothing when operating this scooter Observe all traffic regulations and signs do not rush and always ride carefully and obey all traffic signs and signals Usually most people would ride their newly bought scooter very carefully but after they became familiar with their scooter they tended to become reckless which may result in an accident IS To remind you e Always wear a helmet when riding your scooter Use care to properly tighten the chin strap Never operate this scooter with a helmet hanging from the scooter It may get caught on something causing you to lose your balance Protective clothing gloves and goggles or other protective eye wear is highly recommended e Wear close fitting clothes Open or loose clothing may be blown by the wind and cause clothing to get caught on the steering handle or other scooter parts and could affect riding safety e Hold the steering handle with both hands when riding Never ride with only one hand Keep both feet on the foot rests e Always observe the speed limit and obey all other traffic signs and signals e Check to see that your scooter is road worthy before operating e If you notice any irregularities with the scooter before driving make all necessary repairs before resuming its operation A WARNING e While riding the exhaust muffler is extremely hot A pa
14. e Check the bolts and nuts of front shock absorbers with wrenches for tightness e Shake steering handle up amp down left amp right and front amp rear to check if it is loosen has too much resistance and pulls to one side e Check steering handle if it is being pulled too tight by the brake cables e Take your scooter to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found Figures on the right are for operation checks only REAR CUSHION HARDNESS SETTING The rear cushion is 5 stage adjustable type It s set at 3 stage when manufactured and you can adjust it depending on your need Turn the adjust collar of the cushion to adjust it s hardness A CAUTION e Turn counterclockwise to harden it and turn clockwise to soften it e Mark sure adjust both cushion at the same time to be sure the riding stability CHECKING FOR FUEL LEAKAGE e Check fuel tank fuel hoses and carburetor etc for leakage CHECING THE LUBRICATION OF BODY S VARIOUS MECHANISMS e Check the body s pivot points if they have enough lubrication For example the pivot points on the main stand the side stand and the brake lever etc 10 Inspection and maintenance before riding 19 D SYM INSPECTION AND MAINTENANCE OF BATTERY This scooter is equipped with a maintenance free type battery so it is unnecessary to check or electrolyte Have your scooter checked by SYM Authorized Deale
15. e off keep the hand brake applied on the rear wheel A CAUTION e If the engine does not start after the starter button has been pressed for 3 5 seconds rotate the throttle 1 8 to1 4 open and press the starter button again e To avoid damage the starter do not continuously press the starter button for more than 15 seconds e It is harder to start the engine after the scooter has not been used for a long period of time or after the fuel tank has been run dry In these situations it may be necessary to press the starter button several times When doing so keep the throttle in the closed position e The engine may need several minutes to warm up if the scooter has not been used for a long period of time e Exhaust contains harmful gas CO always start the engine in a well ventilated area When starting engine with kick starting lever e Turn the main switch to ON press the starting lever forcefully by foot with the throttle valve handle in the closed position e If engine is difficult to start with the starting lever when the engine is cold rotating the throttle valve 1 8 1 4 turns should make the scooter start easier e Return the starting lever back to its original position after the engine has been started A CAUTION e When starting the scooter with the kick starter lever the main stand must be firmly on the ground and the rear brake handle must be engaged e Periodically starting the engine with the kick starter lever will
16. ed area Refuel immediately 7 Use of each component a SYM e Engine Oil Change Indicator This indicator shows when to change engine oil by colors Usually the indicator will be in green But it will be in red color when the scooter has been ridden approximately 1 000 km Then it means you should add or change the engine oil After replacing the engine oil please insert the key into the relief hole as shown on the right The indicator will then turn from red to green Zero reset button 1 Operate the zero reset button regularly 2 To reset to zero simply press the button The button will spring back to its original position when released A CAUTION e The indicator will remain in green when engine oil has been changed after the first 300km Insert the key into relief hole even the indicator is in green color If not the kilometers for engine oil change will not be accurate e It is necessary to insert the key into the relief hole as far as it can go to turn the indicator to green color OPERATION OF IGNITION SWITCH Use the rear of ignition switch key and press it into A position of Ignition switch OPEN position Or Turn it to left to the SHUT position OPEN position Ignition switch key can be use 6 SHUT position Ignition switch key can not use position e Engine can be started in this position e Ignition switch key can not be removed position e Engine is shut off and can n
17. f the scooter The installation of any performance increasing components results in the loss of this warranty 4 Safe riding 5 SYM e Operation of the scooter must be only by a person with a valid license to operate the same e Your safety on the road relates to the way you drive Never operate this scooter when tired under the influence of alcohol drugs or medication e Rider s posture will greatly affect riding safety Always keep your body s gravity in the center of the seat if your body s gravity is on the rear part of saddle the front wheel load will be reduced and this will cause the steering handle shaking Keep the related parts of your body such as arms palms lumbar and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary It is dangerous to ride a scooter with an unstable handle e It will be much easier to make a turn if rider inclines his body inward when turning On the other hand the rider will feel unstable if his body and the scooter do not incline e The scooter is hard to control on a bumpy unleveled unpaved road try to know the road conditions in advance slow down and use your shoulder s force to control the handle Always adjust your speed to the road and traffic condition e Suggestion Do not load objects on the front pedals unnecessarily to avoid affecting the riding safety and the operation of steering handle A WARNING e Be
18. f they are dirty crack or loosen e Press horn button to check if it works A CAUTION e Use only specified bulbs for turn signal lights Otherwise the normal operation of turn signal lights will be affected e Switch on the turn signal before changing lanes or marking a turn to inform others of your intent e After changing lanes or making a turn switch of turn signal immediately by pressing the reset button This button is located in the center of the turn signal switch CHECKING THE HEADLIGHT AND TAIL LIGHT e Start engine and turn on the headlight switch Check if headlight and tail light come on e Check the brightness and direction of headlight by wall to see if it is correct e Check the headlight cover if it is dirty crack or loosen 10 Inspection and maintenance before riding 21 D SYM CHECKING THE BRAKE LIGHT e Turn the ignition switch key to ON position hold the hand braking levers for front and rear wheels Check if the brake lights come on e Check the brake light cover if it is dirty crack or loosen A CAUTION e Use only SANYANG specified bulbs do not use bulbs with different specifications to avoid damaging electrical system burning out bulbs and discharging the battery e Do not modify or add other electrical components to your scooter This may prevent an over load or short circuit which may result in a fire in some cases CHECKING THE SPARK PLUG e Remove the cap of spark plug cab
19. ght will come on When the switch is turned to this position as the engine Note is being started rear light instrument panel light and position light will come on e Position Light Function This light can indicate the When the switch is turned to this position all lights will motorcycle s position when the go off motorcycle is running in dim e Electrical Starter Button rainy or foggy weather This is a starting motor button switch for engine starting With the main switch ON press this button while holding the front or rear brake lever will start the engine e Engine Stop Switch HV12WA 8 Switch to this position to turn off the engine when a state of emergency Switch to this position and the engine can be started A CAUTION e Release this button immediately after engine has been started and never press the button again to avoid damaging the engine e This mechanism is a safety design The engine can only be started after the front or rear brake lever pedal has been applied e Do not use light system Turn headlight and turn signal lights to the OFF position when the engine is being started 7 Use of each component 9 SYM Day light Series HV12WA 7 HV12WA 8 e Turn ignition switch key to the ON position e Headlight rear light instrument panel light and position light will come on Electrical Starter Button e High Low Beam Switch This is the high and low beam of
20. inflated with the engine shut off e Ifa tire s ground contacting curve is abnormal check it with an air pressure gauge and inflate it to the specified pressure to meet applicable standard before riding e Tires pressure must be checked when the tire is cool XOX PLEASE REFER TO SPECIFICATIONS FOR STANDARD TIRE PRESSURE e Visual check tires for frontal and lateral side walls for crack a a damage l nails or small stones e Visual check tires for any nails or small stones wedged in the tread e Check the tread wear indicator condition to see if tread groove depth is insufficient s A tire with a wear bar showing is worn out and should be replaced immediately Crack and damage Tread wear indicator A WARNING e Inspect the scooter s tires regularly Over inflated under inflated old worn or cracked tires can adversely affect the way the scooter handles and could lead to sudden tire failure Sudden tire failure could cause you to lose control of the scooter which could cause an accident and could lead to injury or death e Only ride the scooter with properly inflated tires Always replace old worn or cracked tires 18 10 Inspection and maintenance before riding e Perform this check with engine shut off and ignition switch key removed e Visual check front shock absorbers for damage e Operate steering handle up and down and check front shock absorbers for noises due to bends
21. keep the kick starter lever in good working condition 12 8 Important points and cautions for starting engine e Turn on the turn signal light before moving and make sure no vehicle is coming from behind Then ride off THE CONTROL OF THROTTLE VALVE HANDLE Acceleration To increase speed When riding on Deceleration N an inclined road turn the throttle Acceleration valve handle slowly to allow the E SQ _ XY engine to output its power i E N eceleration To decrease speed N F Decel Tod d C PARKING METHOD e When approaching the parking lot 1 Turn on the turn signal light early and pay attention to the vehicles in front from rear left and right then take the inner lane and approach slowly 2 Return the throttle valve handle back to its original position and apply brakes in advance Brake light comes on when braking to warn drivers of vehicles behind e When stopped completely 1 Press the turn signal switch back to its original position and turn the ignition switch key to OFF position to shut off the engine 2 Get off the scooter from left side after the engine has been stopped and select a parking place where the scooter will not interfere with traffic and the ground is level then put the scooter s main parking stand down 3 Hold the steering handle with your left hand and hold down the front end of seat or hold the parking handle on the lower left side of seat with you
22. key in the luggage box compartment after seat has been unlocked This will prevent the key from being locked inside the luggage compartment if the seat should be unintentionally closed e Be sure to remove the key after the seat has been locked 10 7 Use of each component LUGGAGE BOX e This box is located under the seat e Maximum load capacity 10kg e Do not store valuables in the box e Please make sure that seat cushion had been locked completely after it was down e Take out valuables before washing to avoid wetting these objects e Do not place thermal sensitive objects in the box because of engines heat and high temperature Aara Fuel refilling 1 Insert ignition switch key into the ignition switch and turn the key to the left then the cap can be removed 2 Do not fill above the fuel upper limit when refueling 3 Turn the fuel tank cap right and simply push the fuel tank cap Fuel tank cap can be locked JE A WARNING e Use caution when refueling Keep lit cigarettes and other flames away from the scooter and fuel source e To refuel 1 Shut off engine 2 Set scooter up on main stand 3 Open fuel tank cap 4 Fill fuel tank e Do not fill fuel tank above upper limit of fuel tank when refueling If fuel tank is overfilled fuel will flow out through a hole on the fuel tank cap This could result in a fire and or damage to the scooter e Make sure the fuel tank cap has been properly tightened after
23. le remove the spark plug using the spark plug wrench in the tool kit e Check the electrode if it is dirty or fouled by carbon deposits e Remove the carbon deposits on the electrode with steel wire and clean the spark plug with gasoline then wipe dry with a rag 0 8mm e Check the electrode and adjust its gap to 0 8 mm Check it with a feeler gauge e Hand tight the spark plug as far as it can go and then tighten it another 1 2 3 4 turns with a wrench A WARNING e The engine is extremely hot after running Allow scooter to cool completely before removing the spark plug to avoid being burned or other possible injury X Use only spark plugs suitable for the engine specifications of this motorcycle recommended by the manufacturer Refer to specifications DISASSEMBLE PRCEDURE 1 Remove mounting screws from air cleaner cover 2 Remove the air cleaner cover then remove filter element 3 Take the element out and clean it Refer to maintenance schedule ASSEMBLE PRCEDURE e Assemble the air cleaner in reverse order of disassemble RESE WYP SS j A CAUTION e Dust deposit is one of the major causes of reducing output horsepower and increasing fuel consumption e Change the air cleaner element more frequently to prolong the engine s service life if the scooter is driven on dusty roads very often e f air cleaner is installed improperly dust will be absorbed into cylinders which may cause a premature
24. le Lesne T 26 2 1 Contents Turn signal light EF Reserved P tank cap Storage box Tail light Turn signal light Headlight Air cleaner Ignition switch Fuses box High amp Low beam Turn signal Horn switch Light Starter switch Front brake lever SYM This manual describes the correct usage of this scooter including safety precautions to ensure your personal safety while operating this scooter Please read this manual carefully and completely before operating this scooter Familiar yourself with these precautionary measures before you start riding Do not attempt to operate this scooter until you have attained adequate knowledge of its controls and operating features and have received adequate training in safety and proper riding techniques Thank you very much for choosing a SANYANG scooter e In order to maximize your scooter s performance a periodic inspections and regular maintenance should be performed We recommend that after riding your new scooter for the first 300 kilometers that you take your scooter to an Authorized SANYANG scooter dealer for an inspection Thereafter we recommend that you take your scooter to an Authorized SANYANG scooter dealer for an inspection every 1 000 kilometers In case the scooter s specifications and construction are modified and different from the photos and diagrams on the owner s manual catalogues the specifications and
25. ly support the scooter with its main stand on a leveled ground turn the main switch to ON position check if the fuel meter needle moves e Fuel gauge may be defective or electric circuit disconnected if there is some fuel in the tank but the needle does not move Please ride slowly to an authorized service station to have your scooter checked CAUTION e Do not check the fuel level or refuel while the engine is running It is not necessary to start engine to check the fuel level e Make sure fuel cap on tank is closed tightly before riding scooter e Do not run engine in an enclosed space Ensure proper ventilation as exhaust fumes may be dangerous and over exposure to same may result in illness injury or death e There is a danger of fire and explosion when handling fuel Never refuel in an enclosed space e Do not over fill the fuel tank e Do not spill fuel onto hot engine or related parts TRANSMISSION OIL INSPECTION AND CHANGE INSPECTION e Use the main stand to support the scooter on a level ground after the engine stops wait for 3 5 minutes or until all engine parts have cooled Remove the transmission oil infusion bolt put a measuring glass under the drain bolt and remove the drain bolt Let the oil flows into measuring glass and check for decreased or not at disassembly 110 c c at change 90 100 c c OIL REPLACEMENT e Stop the engine and use the main stand to support your scooter on a level ground Remove
26. ore riding CHECKING AND CHANGING FUSES Fuse box is on the frame body remove the luggage box then you can see the fuse box is on the frame body right side Turn off ignition switch and check fuses if they are intact Replace the blown fuse with a new one having the same specified amperage rating 15A Using a fuse which the amperes Is larger than specification a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit e Remove the storage box and you ll find the fuse box near light e Open the fuse box cover and pull out the fuse Check it for damage or broken e Fuses must be firmly secured with wire connectors when replacing Loose connections will result in overhead and damage e Use only parts having the specified specification to replace electrical components such as light bulbs Using parts not having the specified specifications for replacement may cause the fuse to blow and over discharge the battery e Avoid spraying water directly on or around fuse box when washing the scooter e Take your scooter to your dealer for an inspection if a fuse is blown by unknown causes CHECKING THE TURN SIGNAL LIGHTS AND HORN e Turn the ignition switch key to ON position e Turn on the turn signal light switch and make sure that the front amp rear and left amp right signal lights flashes and also check if the warning buzzer sounds e Check turn signal light covers i
27. ot be started in this position IGNITION SWITCH e Ignition switch key can be removed position e Turn the handle all the way to left then press down the key and turn the key to the LOCK position on the left e In this position the handle is locked and the key can be removed e To unlock simply turn the key from A amp P to LSP position fuel tank cap open e How to open Insert your key into the ignition switch and turn it to the left e How to lock Push the fuel tank cap and it locks automatically A CAUTION e Never turn the ignition switch key when the scooter is running Turning the key to either SS or 1 89 position will shut off the electrical system and could result in loss of control or an accident e Only turn the ignition switch key to the TS or Lab position after the scooter has been completely stopped e If the ignition switch key remains in the OP position for a prolonged period after the engine has been stopped the battery capacity will be reduced and this may affect the engines ability to start e Lock the steering handle and remove the key before leaving the scooter Do not leave the key in the ignition switch when leaving the scooter 8 7 Use of each component USE OF BUTTONS High Low Beam Switch Electrical Starter Button e Light Switches When the switch is turned to this position as the engine is being started headlight rear light instrument panel light and position li
28. r or Franchised Dealer should any abnormality be found Remove the battery terminals and clean if there is dirt or corrosion on them NOTICE Battery removal procedures are as follows e First turn ignition switch OFF then remove the negative cable screw and disconnect the negative cable then remove the positive cable screw and positive cable and remove battery e To install the battery reverse the procedures of the removal of the battery Negative Positive A CAUTION e Keep the scooter s battery clean If the battery s posts are corroded and or are covered with white powder clean them with warm water e If there is obvious corrosion on the battery terminals disconnect the battery cables and remove the corrosion with a steel brush e If the battery needs to be replaced replace with a same closed type battery Maintenance Free A CAUTION e This scooter uses a sealed type Maintenance Free battery never remove the battery caps e In order to prevent electric leakage and self discharge when the battery sits idle for long periods Remove battery from motorcycle store it in a well ventilated and dimly lighted place after the battery has been fully charged Disconnect battery s negative cable if the battery is still kept on the motorcycle e Replace the battery cables after cleaning and apply a thin coat of grease to the battery terminals when reconnecting the same 20 10 Inspection and maintenance bef
29. r right hand 4 Press the main parking stand with your right foot put down the main parking stand firmly on the ground A To remind you e Lock the steering handle and remove the key after parking to prevent the scooter from being stolen QX CAUTION e Always park your scooter in a safe place where it will not interfere with traffic 9 The best way to ride off 13 D SYM Please refer to the components location diagram for the following components ROUTINE INSPECTION Silke Braking condition Brake lever free play 10 20mm Braking condition Brake lever free play 10 20mm Is tire pressure normal Standard 1 75kg cm Tires Rear Is tire pressure normal Standard 2 25 kg cm for 1 person 2 5 kg cm for 2 persons Steering Handle Does the handle vibrate abnormally or is difficult to turn Speedometer lights Is it operated properly and rearview mirror Do lights come on Can it be seen clearly from behind Abnormal Points Do the previous troubles still exist A CAUTION e If any problems are found during routine inspections always correct them before riding the scooter If necessary have the scooter inspected and repaired by an Authorized SANYANG dealer ENGINE OIL INSPECTION AND CHANGE INSPECTION 1 Use the main parking stand to support the motorcycle on a level ground remove the dipstick after engine stopped for 3 5 minutes Wipe oil off the dipstick and then insert it into the guide tube again Do no
30. re to apply the brake earlier e The throttle valve handle should be released and the brakes should be properly applied as it is needed while reducing the speed when going down a slope 24 15 Cautions for riding scooter Maintenance 300k Every Every Every Every Remarks kilometer 4 000km 3 000km 6 000km 12 000km eae 200mi 600mi 2 000mi 4 000mi 8 000mi Mileage Item Maintenance Interval 1 Month 3 Months 6 Months 1 Air cleaner element Remark ae C EA Oil filter Screen 6 Sparkplug o ooo 8 Steering bearing and handles 9 Check Transmission for leakage 10 Check crankcase for leakage 1 11 Transmission Oit R _ Replacement for every 5 000km or 3 000mi 5 Months 12 DriveBeltroler O O O doo o To Too RR 13 Fuel tank lines and Fuel fiter J qo fJ o J 10 P O T T 14 Throttle valve operation and cabe J to OE 15 Engine bots and nuts oOo foo o So o oD o To O 16 Cylinder head cylinder and piston J TE 17 Exhaust system cleaning carbon TE 18 Cam Chain gnitiontime 1 J o Co 6 0 T OT 19 Valve clearance O O oI o Of o Oo oe To o 20 Shock absorbers o doo o o Too OST oe S o 21 Frontrear suspension ET 22 Main sidestanas EE 23 Crankcase Blow by system PCV o fJ EEE 24 Cooant ER 25 Cooling fan ines TT 26 Clutehaisk Oo oo S o 27 Brake mechanism brake lining a 1 f fJ o Do o OT OT 28 Bolts nuts for each components _ f O T f S yx The above maintenan
31. rs or Franchised Dealers when replacing spare parts If you buy cheap or fake substitute parts from the market no guarantee can be provided either for the quality or durability thereof Also it may result in unexpected troubles and lower the scooter s performance e Always use SYM Genuine Spare Parts to keep your scooter pure blood and to ensure its long service life 5 Riding 6 Use genuine spare parts 6 Speedometer F NE Odometer L 3 Oil change igh Beam Indicator indicator e Do not wipe plastic components such as the instrument panel the headlight body covers etc with solvents such as gasoline etc Wiping plastic components with solvents can damage these components A WARNING To ensure safe riding always observe the speed limit and other road signs e Speedometer This shows your speed in kilometers per hour km h e Odometer This odometer shows the total kilometers this motor has been driven e Turn Signal Indicator The left or right Indicator will be flashing according to the operated directions of turn signal light switch when it is turned on e High Beam Indicator This indicator comes on when the high beam headlight switch is turned on e Fuel Gauge The pointer in this gauge shows how much fuel remains in the tank The pointer stays in E position when key switch is turned to OFF When key switch is turned to ON and the pointer also in E position r
32. ssenger must use care and place his her feet on the foot pegs to avoid being burned by the exhaust muffler Do not touch any part of the exhaust system while itis hot Failure to follow this instruction could result in being burned e After riding the exhaust muffler is extremely hot and remains hot for a while even after the engine has been switched off Be careful not to get burned when conducting an inspection or maintenance of the scooter Do not touch any part of the exhaust system while the same is hot Touching any part of the exhaust system while hot could result in being burned e After riding the exhaust muffler is extremely hot Select a suitable location to park your scooter to help others avoid getting burned by the exhaust muffler e Only wear clothing that fully covers your legs ankles and feet to avoid having your legs from being burned by any part of the exhaust system including the exhaust muffler The same applies to any passenger riding with you A WARNING e Do not modify your scooter Modification to this scooter removal of original parts or fitting of non authorized part from SANYANG and or accessories may render the scooter unsafe and illegal to operate Modifying the scooter will void the warranty Modifying the scooter may be illegal Modification will affect the performance of the scooter Engine modification could cause poor engine performance engine damage excessive exhaust noise and could shorten the life o
33. t grooves Brake caliper Replenishment of brake fluid 1 Loosen the screws and remove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 3 Remove the diaphragm plate and the diaphragm 4 Add brake fluid to upper level 5 Install the diaphragm plate and the diaphragm and install the master cylinder cover 6 Please note the diaphragm direction and do not let foreign materials fall into the reservoir And tighten the master cylinder cover securely A CAUTION e To prevent chemical reaction please do not use brake fluids other than those recommended e Do not fill above the upper limit when adding brake fluid and avoid dropping on painting or plastic components to prevent damage 10 Inspection and maintenance before riding 17 SYM e Correct clearance allows throttle vale handle to rotate 2 6mm e To adjust first loosen the fixing nut then turn the adjusting nut to the proper position and securely tighten the fixing nut Throttle Valve Check Items e Check throttle valve cable to see if it can be moved smoothly from a closed position to a wide open position e Rotate steering handle from side to side to check that the throttle cable is not interfered with e Check to see if the throttle cable is obstructed by any other cables preventing it from being operated smoothly e Tires should be checked and
34. t rotate it 2 Remove the dipstick and check whether oil level is in between the upper and lower marks Add oil to upper limit if oil is under the lower limit Check cylinder crankcase etc for leakage OIL CHANGE e Change engine oil after the first 300km and change the engine oil every 3 000km thereafter Clean oil filter after the first 300km and clean oil filter every 6 000km e In order to maintain the engine s maximum performance check whether the engine oil is enough every 1 000km d Add oil to upper limit if the engine oil has been found to Upper limit be inadequate L e Engine Oil Use API SH SAE 10w 40 grade or better d engine oil Otherwise damage will not be covered by warranty c x Recommended Oil SYM Genuine EXTRA 4X OIL SS e Oil Capacity 1 05 Liter 0 8 liters for routine change oil filter change 0 8 liters Lower limit ies 14 10 Inspection and maintenance before riding Oil Filter Cleaning Open the filter nut assembly of the element and remove the element Remove the foreign materials from the element by using a gasoline or air spraying gun e Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled ground or immediately after the engine stopped e Engine and exhaust pipe are hot right after engine stopped Pay special attention not to get burned when checking or replacing engine oil INSPECTION OF FUEL LEVEL e Firm
35. ype 130 mm ront light bulb high low 12V 35W 35W x 2 rake light bulb tail light 12V LED icense light bulb 12V LED osition lamp bulbs 12V LED urn signal light bulbs 12V 10W x 4 Winker pilot lamp 12V 3 4W x2 peed meter lamp 12V 1 7Wx3 ngine oil capacity 1 05 L 0 8 L for change ransmission oil capacity 110 cc 100 cc for change uel tank capacity 5 5L use 15A park plug attery capacity Tire pressure TI NGK CR 7E NGK CR 8E 12V 8 6Ah closed type maintenance free battery ir cleaner Paper type uel tank cap Open lock type Rear grab frame Can load cargo maximum load 5kg 26 17 Specification TW 200802
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