Manual KL 1500 compact Juni 07 english
Contents
1. Warning This is a EMV class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures In this case please contact the cusomer service SCHOTT AG Business Unit Fiber Optics Otto Schott StraBe 2 55127 Mainz Tel 0049 0 6131 66 0 12 122. 7 Technical Data KL 1500 compact Properties General information Type description Dimensions W x D x H Weight Cooling Ambient temperature Relative air humidity Air pressure Transport and storage Temperature Rel Air humidity Air pressure Contamination level Electrical information Operating voltage frequency Power consumption max Protection class Overvoltage category Lamp type Lamp rated voltage Lamp rated power Average lamp lifetime Level 4 Level 5 KL 1500 compact approx 185 x 260 x 135 approx 3 Axial fan cooled 5 40 Up to 31 C ambient temperature 85 From 31 C to 40 C ambient temperature decreasing linearly to 75 700 1060 20 70 10 95 non condensing 500 1200 Halogen reflector lamp Philips type 6423 Philips type 6423 XHP Osram type HLX 64634 15 150 1500 200 Test conditions of Standards DIN EN 61010 1 and UL61010 1 11 12 KL 1500 compact Instructions for Use Lighting information Maximum effective light guide bundle diameter Total light flux at light guide exit SCHOTT light guide 9 mm typical values Level 4 250 Level 5 450 Light entry angle 20 ett approx 53 Heat protection filter SCHOTT KG 2 45 x 45 thickness 2 0 mm toughened Approvals EMV class The right is reserved to make changes in the design and supplied items within the scope of on going technical development
3. KL 1500 compact Instructions for Use KL 1500 compact Instructions for Use Le MX Ss T Status June 2007 1 12 KL 1500 compact Instructions for Use Contents 1 Important informal pitan 4 2 OPM das 6 2 1 LIGA GUIGS COMME CU ON ii dian 6 22 Olt UD Proc urinarias 6 23 JLIGALINIENSIIY SCUING asnicar 7 2A FM SWC AA As 7 3 Replacing TNC AMM ias a 8 4 MalMtenane Sisa a 9 5 TROUDIESNOOUING scersece eter r a A ence RA 9 6 PAC COS SOS dit T 9 7 POG CANO A aisi 11 2 12 KL 1500 compact Instructions for Use Instrument overview 10 8 9 11 1 Power switch 2 2 2 Light guide connection 2 1 3 Fixing screw 2 1 4 Electronic light intensity setting 2 3 5 Filter slide 2 4 6 Carrying handle 7 Lamp compartment with halogen cold light reflector lamp 3 8 Mains cable connection 9 Ventilation openings base of instrument 1 Air outlet grid back of instrument 1 a O h kh A Model plate base of instrument 3 12 KL 1500 compact Instructions for Use 1 Important information Symbols used Symbol A N Warning of danger caution obey documentation Warning of hot suface gt Off stand by condition not disconnected from mains Intend use The KL 1500 compact is intended for industrial and laboratory applications Cold light sources are used for the intensive illumination of all types of objects The infrared components in the lamp radi
4. ation are filtered out High intensity visible light is guided to the object through flexible or selfsupporting moveable light guides The unit is tested and certificated to the applicable standards on electrical laboratory equipment DIN EN 61010 1 and UL 61010A 1 as well as CAN CSA 022 2 No 1010 1 A Safety information Please read and obey these instructions carefully The intrument s safety cannot be guaranteed if they are not obeyed Avoid looking directly into the open light guide connection or the light guide exit when the light source is switched on The KL 1500 compact emits high intensity visible light Because light absorbing materials have the physical property of converting incident light into heat damage can occur to heat sensitive or flammable light absorbing materials To avoid such thermal damage and the potential danger of fire or burns please obey the following instructions e Never cover up the open light guide connection or the light guide exit danger of fire e Never cover up the open light guide connection or the light guide exit with your hand or other part of the body danger of burns e When illuminating heat sensitive or flammable light absorbing objects e g in microscopy special care must be taken to ensure that a suitable light guide separation distance and lamp brightness are chosen so that no thermal damage occurs 4 12 KL 1500 compact Instructions for Use e When the light source is swit
5. ched on all light guide exits not being used in the working procedure must always be at a safe distance at least 10 cm from heat sensitive or flammable light absorbing materials prevention of possible danger of fire Therefore take care that each light guide exit is at the above safe distance from for example dark coloured textiles and dark coloured wood or plastics surfaces e To avoid unnecessary stressing of biological tissue by illumination with visible light reduce the brightness and duration of illumination to the absolute minimum required level It is absolutely essential that you ensure that O your KL 1500 compact light source is operated at the voltage stated on the model plate 11 6 all ventilation openings 9 10 are kept free in the event of insufficient cooling a built in thermostatic switch switches the instrument off temporarily see point 5 Trouble shooting 6 the lamp has cooled down before it is changed to remind you a warning symbol is attached to the lamp compartment door Z warning of hot surface 6 the filter slide and filter insert have cooled down before removing the filter insert the slide carries the warning symbol 6 the filter slide is in one of the two end positions when the light source is being operated see point 2 5 Filter slide The light source has been developed only for operation in dry rooms see point 7 Technical data This instrument is not sui
6. luctuations in the mains voltage 6 12 KL 1500 compact Instructions for Use 2 3 Light intensity setting The brightness can be adjusted steplessly by turning the light intensity setting Knob 4 The scaling is divided into 6 brightness levels from O to 5 The highest light intensity is achieved by turning fully to Position 5 The lamp lifetime is approx 200 hours When the lamp is operated in Position 4 the lamp lifetime is about 1500 hours When set at Position 0 there is no more light intensity i e the lamp is off Caution Please note that when the instrument is set at O it is not switched off The power switch 1 must be activated to switch off the KL 1500 compact see point 2 2 Operation For save disconnection from the power supply please pull out the mains plug 2 4 Filter slide The KL 1500 compact has a filter slide 5 that can be fitted with a filter insert available as an accessory The warning symbol A on the filter slide reminds you that it is essential that the slide is in one of the two positions or the latched position when the light source is being operated This is the only way to ensure optimum air cooling of the light source Operating the light source with the filter slide in an intermediate position can cause damage to the latter 7 12 KL 1500 compact Instructions for Use Inserting filters into the filter slide Please take care to ensure that the filter slide has colled do
7. nsure adequate cooling check that lamp type is correct re start instrument after cooling down for a prolonged time 6 Accessories A wide range of accessories is available for your KL 1500 compact A separate brochure gives you comprehensive information See page 12 for address information Only SCHOTT light guides and accessories guarantee perfect operation safety and optimum light yield 9 12 KL 1500 compact Instructions for Use 6 1 Light guides self supporting and flexible light guides in various lengths and diameters are available as well as point and slit illuminators 6 2 Halogen lamps When ordering halogen lamps as spare parts see point 6 4 of this instruction the lamp type that enables optimum light yield and illumination will be supplied 6 3 Filters Optical filters can either be inserted into the filter slide 5 or placed in front of the light guide exit as a screw in or push on filter in conjuction with an auxiliary focussing device accessory Details of the auxiliary focussing device and the filter tyoes available as standard can be found in the accessories catalogue 6 4 Spare parts Halogen lamp 15 V 150 W Catalogue No 153000 Philips type 6423 Philips type 6423 XHP Osram type HLX 64634 Lamp socket Catalogue No 974 12 011 To ensure maximum performance light yield and safety you must only use the spare parts stated above 10 12 KL 1500 compact Instructions for Use
8. t first carefully remove the lamp as described above With the aid of a screwdriver loosen both upper fixing screws on the clip and remove the complete component Insert both cable ends of the new socket for replacement part number see Point 4 6 into the corresponding openings on the clip and tighten the screws again make sure the attachment is secure Reinsert the lamp and press into the mounting as described above 8 12 KL 1500 compact Instructions for Use 4 Maintenance Your KL 1500 compact is maintenance free There is no provision necessary for disinfecting the light source when using it in a medical field To clean the outside of the instrument use a soft dry cloth or commercially available plastic cleaning cloths 5 Troubleshooting lf you are unable to rectify the fault by the actions mentioned as follows please contact your specialist dealer or the nearest SCHOTT agency More extensive repairs must be carried out by the authorised customer service depot rat Possible causes Remedial action Lamp out fan not running Instrument not switched on Switch instrument on Plug not in socket Plug the plug in No mains electricity voltage Check mains voltage Lamp compartment not closed Close lamp compartment Lampe off fan running Lamp defective Replace lamp see point 3 of these instructions No lamp With light source switched off install lamp Lamp no contact Push lamp into socket Electronic overheated E
9. table for operation in areas where there is an explosion hazard Safe disconnection from the power supply takes place also by pulling out the mains plug The instrument must not be opened or dismantled Technical modifications to the instrument are forbidden Repairs must be carried out only by the manufacturer or by its authorised customer service agencies Please ensure that every user of the instrument has quick access to these intructions The manufacturer is not liable for damage caused by failure to obey these instructions 9 12 KL 1500 compact Instructions for Use 2 Operation 2 1 Light guide connection First undo the fixing screw 3 of the light guide socket 2 by turning in an anti clockwise direction Push the light guide in as far as the stop and tighten the fixing screw by turning clockwise Caution When inserting light guides with a location pin care must be taken to ensure the pin fits into one of the two guide slots 2 2 Start up procedure Switch on off by operating the power switch 1 Position O visible The instrument is switched off and in stand by condition For disconnection from the power supply please pull out the mains plug To protect the halogen lamp the KL 1500 compact is fitted with a gentle start up device that reduces the high switch on current that would otherwise occur In addition electronic stabilisation of the lamp voltage ensures stable light power regardless of f
10. wn before fitting the filter insert into it It carries the warning symbol Z to remind you Pull out the filter slide 5 as far as the 2nd latched position and insert the required filter The light source is fully operational in this position When the filter slide is pushed in up to the end stop the filter is located in the optical beam path If you want to operate the light source without a filter for a short time pull out the slide only up to the first latched position In this position the filter is still in the light source but no longer in the path of the beam 3 Replacing the lamp Please ensure that the lamp and lampholder have cooled down before replacement The corresponding warning symbol Z is attached to remind you First of all switch off the light source and pull out the mains plug Open the lamp compartment 7 by pulling out the indentation provided as far as the stop Take out the lamp including the socket upwards out of the holder Carefully remove the faulty lamp from the socket and insert a new lamp use light bulb specified in part list Then press the lamp downwards into the holder as far as the stop Push the lamp compartment in until it latches audible locking sound Put in the mains plug and switch the light source on Replacement of the lamp socket This high quality lamp socket has a guarateed service life of 20 000 operating hours or alternatively 20 lamp changes To replace the lamp socke
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