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Delta Elevator Drive VFD

1. is W SEE DETAIL A i Di wi a he D2 m A al i SAN Sa IET T _ m A m n PA N Ss QI Q S a _s2 SEE DETAIL B ial Es Ac cA Ao ooh pA l Si 9 DETAIL A DETAIL B MOUNTING HOLE MOUNTING HOLE DIMENSIONAL UNIT mm inch FRAME W Wi H Hi H2 D Di D2 S1 S2 E 330 0 285 0 550 0 525 0 492 0 273 4 107 2 16 0 11 0 18 0 12 99 11 22 21 65 20 67 19 37 10 76 4 22 0 63 0 43 0 71 D1 This dimension is for flange mounting application reference 1 9 Bulilt in Digital Keypad KPED LEO1 yo J MA N H r N SA a N P J ye N Pa SK p N O A MEZA 1 10 iene Se JA IN
2. T tior H i m Tei l Hi i fi Le i All A 41 ib i HUE l GJA Gan lan LEW x N cll J Ch01 Introduction Isolating main power from ground When the power distribution system of the Power Regenerative Unit is a floating ground system IT or an asymmetric ground system TN the RFI short circuit cable must be cut off Cutting off the short circuit cable also cuts off the internal RFI capacitor filter capacitor between the system s frame and the central circuits to avoid damaging the central circuits and according to IEC 61800 3 reduce the ground leakage current Important points regarding ground connectio
3. TRO Dimension unit mm inch Vin Dimension unit mm inch A O Diagram 53 0 2 09 B O T CND ows 47 0 1 85 lt 2X gt AQ 15 5 0 61 lt 2X gt AO BO i BO q 7 D Eki tip ben BE inim E A atone Med Gg E x gt J ea YA PEPENE E N co Tt eS 2 So 7 SW2 i S 7 y 0999989 roy I STEIN SW TBI Sa l ij Err y 8 ABZUVW Vp JP1 ABZUVW OV N Ei NoTE a Verify if the SW1 is set to the correct output voltage before power on m Keep away from any high voltage line when wiring the mtor drive to avoid interference 7 3 Terminal Specification Terminals ait 44 Descriptions Terminal for voltage input to adjust the amplitude of output voltage at terminal a A O and terminal B O It also provdieds a 5V voltage to support line driver s signal Vin voltage range 8 24V Max 24V Output signal of the push pull frequency divider Factory setting Output amplitude is about 24V Use SW2 to cut off the internal default power Input required power i e output voltage s amplitude te anne M same ance Max j Push Pull Voltage Output Max output frequency 100kHz Support frequency dividing output the frequency dividing range 1 31Hz GND Common ground terminal connecting to the host controller and the motor dr
4. Heat Shrink Tube WIRE Figure 1 Figure 2 Main circutt terminals R L1 S L2 T L3 U T1 V T2 WT3 1 2 B1 B2 Wire Gauge Screw Size amp Models Max Min Torque 0 Wire Gauge Wire Gauge VFDO55ED23S 10AWG VFD110ED43S 3 3mm2 30 kgf cm VFDO75ED43S 6AWG 3 3mm2 Be ibf in VFD075ED239 13 3mm2 2 9 Nm 8AWG 8 4mm2 VFD150ED43S VFD185ED43S VFD110ED23S 6AWG 13 3mm2 UL installations must use 600V 75 wire Use copper wire only NOTE 1 Figure 1 shows the terminal specification 1 261 POWER Dc MOTOR 2 Figure 2 shows the specification of insulated heat shrink tubing that comply with UL 600V YDPU2 05 2 Min 10 Max a gt Heat Shrink Tube WIRE Figure 1 Figure 2 4 3 Frame D Main circuit terminals R L1 S L2 T L3 U T1 V T2 WT3 1 2 B1 B2 Wire Gauge Models Max Min Wire Gauge Wire Gauge 4AWG VFD300ED43S 21 1mm2 M6 2AWG 50 kgf cm VFD185ED23S 33 6mm2 3AWG 26 7mm2 43 4 Ibf in 4 9 Nm Screw Size amp Torque 0 VFD150ED23S FOOT AO Pa Fae VFD220ED43S 6AWG 13 3mm2 VFD220ED23S 2AWG 33 6mm2 UL installations must use 600V
5. SCM2 DCM g R2A R1A MRA MRB MRC RA RB RC Control Circuit Terminal Sockets Terminal sockets A B C Torque force 2kg cm 1 71b in 0 20Nm Wire gauge 28 14AWG 0 08 2 07mm2 Terminal socket D Torque force 2kg cm 1 71b in 0 20Nm Terminal socket E Torque force 5 2kg cm 4 5lb in 0 51 Nm Wire gauge 28 12AWG 0 08 3 33mm To comply with UL standards copper wires which are able to sustain 600V 75 C environment must be used in the installation 5 3 Control Board Switch open _ open PRG AClOry Factory actor CAN i Setting SG i Setting sw2 fal Soine 120 120 Terminals Terminal Function Factory Setting NPN mode Digital control signal common 24V 5 200MA 24V E24V terminal Source COM Digital control signal common Common terminal of multi function input terminals terminal Sink FWD DCM FWD _ Forward Stop command ON forward running OFF deceleration to stop REV DCM REV Reverse Stop command ON forward running OFF deceleration to stop Refer to parameters 02 01 02 08 to program the MI multi fu
6. Ch02 Installation Chapter 2 Installation 2 1 Minimum Mounting Clearance and Installation O mE m Prevent fiber particles scraps of paper shredded wood saw dust metal particles etc from adhereing to the heat sink m Install the AC motor drive in a metal cabinet When installing one drive below another one use a metal separation between the AC motor drives to prevent mutual heating and to prevent the risk of fire accident M Install the AC motor drive in Pollution Degree 2 environments only normallyl only nonconductive pollution occurs and temporary conductivity caused by condensation is expected The image below is for reference only Air Elow i Bie Z He Do notconmact AC power to output terminate WTI vrreenawirs 2 1 2 2 Minimum mounting clearance mm inch Frame Capacity Model No B meer VFD022ED21S VFD037ED21S VFD040ED23S 43S 7 5 15HP VFD055ED23S 43S VFD075ED23S 43S VFD110ED23S 43S D 20 40HP VFD150ED23S VFD185ED23S VFD220ED23S 43S E 40 100HP VFD300ED23S VFD370ED23S 43S VFD450E
7. Figure 01 Switching bwtween two modes SINK NPN SOURCE PNP 1 Sink Mode 2 Source Mode with internal power 24VDC with internal power 24VDC MI1 a Vv A K MI4 Eau Vv Av K VV l A 7 y E a 4 E er o 7 pa x al 7 i MIS ie y r Ga v MI8 S M Y AK K 24V F y oC T COM k ComM i internalcircuit irc Ui DCM o 4 24V 0 internal circuit 3 Sink Mode 4 Source Mode with external power with external power MI va MI1 va J M ae vas E me vai A L Lt r g va i T LK MI8 ae d MI8 vac ii j o i 7 24Ve 4 24Ve COM COM 1 Dei DCM external power 24V internalcircuit external power 24V internal circuit 3 3 Ch04 Wiring 3 2 System Wiring Diagram Power input terminal Power input terminal Supply power according to the rated power specifications indicated in the manual refer to Ch08 Specifications Table NFB or fuse O NFB or fuse NFB or fuse There may be a large inrush current duia power on Refer to Ch06 NFB to select a suitable Electromagnetic contactor Electromagnetic D AC reactor contactor E E input terminal D zero phase e 4 reactor E EMI filter c AC reactor F input terminal xX mo g m T o aE D an or U T1 V T2 W T3 Zero phase reactor C T qC I D Zero phase reac
8. CBC K7FT RJ45 extension lead 7 feet approximately 2 1 m CBC K10FT RJ45 extension lead 10 feet approximately 3 m CBC K16FT RJ45 extension lead 16 feet approximately 4 9 m Note When you need to buy communication cables buy non shielded 24 AWG 4 twisted pair 100 ohms communication cables 9 17 09 Digital Keypad 9 5 Digital Keypad KPC CC01 Fault Codes and Descriptions Fualt Codes LCM Display Description Corrective Actions An error has occurred on keypad s flash memory 1 Press RESET on the keypad to clear errors 2 Verify what kind of error has occurred on keypad s flash memory 3 Shut down the system wait for ten minutes and then power on again the system If none of the solution above works contact your authorized local dealer An error has occurred on keypad s flash memory 1 Press RESET on the keypad to clear errors 2 Press RESET on the keypad to clear errors Keypad flash memory save error 3 Shut down the system wait for ten minutes and then power on again the system If none of the solution above works contact your authorized local dealer Errors occurred on parameters of factory setting lt might be caused by firmware update 1 Press RESET on the keypad to clear errors Keypad flash memory parameter 2 Verify if there s any problem on Flash IC error 3 Shut down the system wait for ten minutes and then power on again the system If none of the solution above work
9. OO A OO OO O OO OO OO O OO OO O OO Ol QAO e QIO TE OQ OO xx eeeeRRRRRR R R x x RX R X x 02 Basic Parameters Pr 01 00 01 01 01 02 01 03 01 04 01 05 01 06 01 07 01 08 01 09 01 10 01 11 01 12 01 13 01 14 01 15 01 16 01 17 01 18 01 19 01 20 01 21 01 22 01 23 01 24 01 25 01 26 01 27 01 28 01 29 01 30 Explanation Maximum Output Frequency 1st Output Frequency Setting 1 base frequency motor s rated frequency 1st Output Voltage Setting 1 base voltage motor s rated voltage 2 Output Frequency Setting 1 2 Output Voltage Setting 1 3 Output Frequency Setting 1 3 Output Voltage Setting 1 4 Output Frequency Setting 1 4 Output Voltage Setting 1 Starting Frequency Output Frequency Upper Limit Output Frequency Lower Limit Accel Time 1 Decel Time 1 Accel Time 2 Decel Time 2 Accel Time 3 Decel Time 3 Accel Time 4 Decel Time 4 JOG Acceleration Time JOG Deceleration Time JOG Frequency Switch Frequency between 1st 4th Accel decel S curve for Acceleration Departure Time S1 S curve for Acceleration Arrival Time S2 S curve for Deceleration Departure Time S3 S curve for Deceleration Arrival Time S4 Mode of Selection when Frequency lt Fmin Switch Frequency for 3 S4 Changes to S5 S curve for Deceleration Arrival Time S5 Setting Range 10 00 400 00Hz 0 00 400 00Hz
10. 30 0 1 18 aa X Support Heidenhain ERN1387 EnDat2 1 HIPERFACE 1 Descriptions Voltage Input to adjust output voltage amplitude of the push pull pulse Vin A A BSBA Max input voltage 24VDC EAA n Max input current 30mA ae GND ARMEES Coommon power input signal outpute terminal A O B O HA a 2 Push Pull Voltage Output fe Alig LARK Max output frequency 50kHz abla Line Driver R8422 se iit iigy Att AHR Max input frequency 100kHz J3 D SUB female connector RAin LH ES a EE ese Frequency divider output power terminal selection SW1 INP RPG RAX Power supplied by PG card EXP HJ AHE a Power from external source Anite rs RRA t Frequency divider input power terminal selection SW2 5V 5Vdc 8V 8Vdc 1 1 Amity Hat A Encoder signal input terminal To use with Heidenhain ERN1387 EMED PGHSD 1 J3 Heidenhain ERN1387 00000 o w O O D0 44 43 42 aD lt d 1234567 Terminals a E B NC a ee 2 ee 4b O R R A S a R A A MN a e oV Oo B O b B UP tt C a gt C CO a a E D gt ee a D NC a NC a 90 tage Terminal Function Specifications ee ee Voltage 5 1Vdc 0 3V 8 4Vdc 1 5V Use SW2 to set 5V 8V Current 200mA max ee Ere Re
11. Ch02 Installation Ambient Temperature Derating Curve Temperature derating curve 105 100 95 N sA IS 85 amp 80 2 2 4 kW S 5 5 30 kW 22S 37 75 kW 70 30 39 40 45 90 Temperature deg C Output Ratio 19 2 5 Ch04 Wiring Chapter 3 Wiring After removing the front cover examine if the power and control terminals are clearly noted Read following precautions before wiring M Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipments The voltage and current should lie within the range as indicated on the nameplate Chapter 1 1 M All the units must be grounded directly to a common ground terminal to prevent lightning strike or electric shock M Make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration M It is crucial to turn off the AC motor drive power before any wiring installation are made A charge may still remain in the DC bus capacitors with hazardous voltages DANGER even if the power has been turned off therefore it is suggested for users to measure the remaining voltage before wiring For your personnel saftery please do not perform any wiring before the voltage drops to a safe level lt 25 Vdc Wiring installation with remaninig voltage condition may caus sparks and short circuit M Only qualified personnel familiar with AC
12. Fourth Most Recent Fault Record Fourth Most Recent Fault Time of Motor Operation min Fourth Most Recent Fault Time of Motor Operation day Fifth Most Recent Fault Record Fifth Most Recent Fault Time of Motor Operation min Fifth Most Recent Fault Time of Motor Operation day sixth Most Recent Fault Record sixth Most Recent Fault Time of Motor Operation min Sixth Most Recent Fault Time of Motor Operation day No factory setting No factory setting 11 24 Address 0610 0620 0621 2120 2121 2122 2123 2124 2125 2126 212 2128 2129 212A 212B 0611 0622 0623 0612 0624 0625 0613 0626 0627 0614 0628 0629 0615 062A 062B Factory setting Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only CPD tC A RC Ce Oe NCD OT O T O O Ce Ca ORO Se elRes Se Oar er ee Re Tee The Ee ees C16 O10e eC 7e E S ke 1Le Le eS reee 8383 CP D gt FOTO TOTORO DN ea te Ve OSA CD TOON OTO TOFO OCTO CO TO OOO O R O L O OSO O OL OO OL OLO LOL OJ OslOSOLOLOLOlLOJlO O OlLO O O O OC O O main O O OLO O OLO O OLOLO LOL O OlOLOLOLOLOSOJ O O O O O O O OC O O Bis O L O OLO
13. Language setting option is displayed in the language of the user s choice Language setting options 1 English 5 Se PM 6 Espanol _ Use Up Down key to select 2 3 fa ASFA 7 Portugues 4 Turkce language than press ENTER 9 12 09 Digital Keypad Startup 1 Default 1 DELTALOGO SA MELTA Industrial Automation 2 Default2 DELTA Text C Series Industrial Automation 3 User Defined optional accessory is require TPEditor amp USB RS 485 Communication Interface IFD6530 Install an editing accessory would allow users to design their own start up page I f editor accessory is not installed user defined option will dispay a blank page USB RS 485 Communication Interface IFD6530 Please refer to Chapter 07 Optional Acessories for more detail TPEditor Go to Delta s website to download TPEditor V1 30 6 or later versions http www delta com tw ch product em download download_main asp act 38 amp pid 1 amp cid 1 amp tpid 3 9 13 09 Digital Keypad 9 Mian Pge ees Default page Default picture and editable picture are available upon F 600 00HZ gt gt gt H gt gt gt A gt gt gt U circulate selection 2 User Defined optional accessory is require TPEditor amp USB RS 485 p fe Seibel Communication Interface IFD6530 PEE Install an editing accessory would allow users to design their own start up page lf editor accessory is not installed user defi
14. A NELTA Smarter Greener Together I ndustrial Automation Headquarters Delta Electronics Inc Taoyuan Technology Center No 18 Xinglong Rd Taoyuan City Taoyuan County 33068 Taiwan TEL 886 3 362 6301 FAX 886 3 371 6301 Asia Delta Electronics Jiangsu Ltd Wujiang Plant 3 1688 Jiangxing East Road Wujiang Economic Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 769 6340 7290 Delta Greentech China Co Ltd 238 Min Xia Road Pudong District ShangHai P R C Post code 201209 TEL 86 21 58635678 FAX 86 21 58630003 Delta Electronics Japan Inc Tokyo Office 2 1 14 Minato ku Shibadaimon Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 1511 Byucksan Digital Valley 6 cha Gasan dong Geumcheon gu Seoul Korea 153 704 TEL 82 2 515 5303 FAX 82 2 515 5302 Delta Electronics Int l S Pte Ltd 4 Kaki Bukit Ave 1 05 05 Singapore 417939 TEL 65 6747 5155 FAX 65 6744 9228 Delta Electronics India Pvt Ltd Plot No 43 Sector 35 HSIIDC Gurgaon PIN 122001 Haryana India TEL 91 124 4874900 FAX 91 124 4874945 Americas Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3800 FAX 1 919 767 8080 Delta Greentech Brasil S A Sao Paulo Office Rua Itapev
15. BO BO A A B B AO AO BO BO m In the waveform A A B B are the PG card input signals AO AO BO BO are the differential output frequency division signals Use a differential probe to measure E Division factor n Set 15 to have the input signal divided by 15 m When OUT M IN M set as 0 0 the PG card input signal A A B B are square waves while AO AO gt BO BO are frequency division output m When OUT M IN M are set as 1 0 the PG card input signal A A B B are square waves while the BO BO jg the phase indicator of A and B m When OUT M IN M are set as X B B phase has to be direction indication input signal e g When B B is LOW it means A is ahead of B When B B is HIGH it means B is ahead of A m Take Pri0 29 and Pri0 30 as examples When frequecy division value 1 5 OUT M 1 IN M 0 set Pr10 29 15 and Pr10 30 0002h Set Pr100 29 15 Set Pr10 30 0002h x xX 1 0 7 6 Ch08 Option Cards 7 2 EMED PGHSD 1 Applicable enoder Sine wave Heidenhain ERN1387 EnDat2 1 Heidenhain EQN425 EQN1325 ECN113 ECN413 ECN1113 ECN1313 SICK HIPERFACE SRS50 60 7 mm inch 50 0 1 97 46 0 1 81 lt 2X gt _ 14 5 0 57 lt 2X gt en OE Siti a bio oS A a T Aro COOCOO RA seeeeeete 109 0 4 29 or 105 0 4 13 lt 2X gt 19 0 0 75
16. Pr05 04 2 9 Number of Motor Poles Permanent Magnet Motor Motor Auto tuning When the Source of the Operation Command is set to digital keypad Pr 00 15 2 refer to step 1 and setting Pr 08 00 2 Pr08 00 0 No function Motor Auto Tuning 1 Only for the unloaded motor auto measure the Angle between magnetic pole and PG origin 08 09 2 For PM parameters 3 Auto measure the Angle between magnetic pole and PG origin 08 09 NOTE 1 It doesn t need to release the brake in this auto tuning operation Please make sure that the electromagnetic valve is ON when it is used between the AC motor drive and motor The warning message Auto tuning will be displayed on the digital keypad during tuning until it is finished Then the measure result will be saved into Pr 08 05 and Pr 08 07 Pr 08 05 is Rs of Motor and Pr 08 07 is La of Motor NOTE 2 It is recommended to set Pr 08 00 to 1 unloaded motor for the most accurate calculation If it needs to execute this function with loaded motor please balance the carriage before execution When Pr 08 00 1 please note m When executing the function of auto measure the Angle between magnetic pole and PG origin it is recommended to stop the carriage car at the middle level E Make sure that the electromagnetic valve and mechanical brake are OFF before executing this function m When Pr 08 00 1 please execute this function with unloaded motor to get the most accurate result If it
17. Unit Name ms OK Cancel Choose from the drop down list the Metrology and the Unity Name that you need As for Metrology you have the following choices Length Square Measure Volume Solid Measure Weight Speed Time and Temperature The unit name changes automatically when you change metrology type ak 14 Numeric Input Setting This menu allows you to provide parameters or communication ports and to input numbers Click once on this button Open a new file and double click on that window you will see the following Numeric Input Setting Refer Device Write Ea M Read sA M Function Key J Value Type Unsigned v ValueLength 16Bits Value Setting Integer Nuraber 5 v Cc Decimal Number 9 Limit Setting Min Value 0 aeie Max Value 65535 OK h Related Device There are two blank spaces to fill in one is lt Write gt and another one is lt Read gt Input the numbers that you want to display and the corresponding numbers of a parameter and that of a communication port For example input 012C to Read and Write Parameter P01 44 i OutLine Setting The Frame setting Font setting Vertical Alignment and Horizontal Alignment are the same as mentioned before Click on the drop down menu and choose the setting that you need j Function key The setting here allows you to program keys on the keypad Press the key on the menu then the corresponding key on the keypad will start to blink
18. 0 250 0 200 0 200 0 00 0 00 0 00 Dy MS HOE Me me 2 A O OY O d A OF Of O Oy MO tO O QO O Q A en a a OF O Of O A A Of a a a xe XR RR R RR X RRe RXR RR 03 Analog Input Output Parameter Pr 03 00 03 01 03 02 03 03 03 04 03 05 03 06 03 07 03 08 03 09 03 10 03 11 03 12 03 13 03 14 03 15 03 16 03 17 Explanation Analog Input 1 AUI1 Reserved Analog Input 3 AUI2 Analog Input Bias 1 AUI1 Reserved Analog Input Bias 3 AUI2 Positive negative Bias Mode AUI1 Reserved Positive negative Bias Mode AUI2 Analog Input Gain 1 AUI1 Reserved Analog Input Gain 3 AUI2 Analog Input Delay Time AUI1 Reserved AUI2 TREA JE R TAL Reserved Reserved Analog Output Selection 1 Setting Range 0 No function 1 Frequency command torque limit under TQR control mode 2 Torque command torque limit under speed mode 3 Preload Input 4 5 Reserved 6 P T C thermistor input value 7 Positive torque limit 8 Negative torque limit 9 Regenerative torque limit 10 Positive negative torque limit 100 0 100 0 100 0 100 0 0 Zero bias 1 Serve bias as the center lower than bias bias 2 Serve bias as the center greater than bias bias 3 The absolute value of the bias voltage while serving as the center single polar 4 Serve bias as the center single polar 0 0 500 0 0 0 50
19. 08 00 Motor Auto Tuning 0 No function 0 O 1 Only for the unloaded motor auto measure the angle between magnetic pole and PG origin 08 09 2 For PM parameters 3 Auto measure the angle between magnetic pole and PG origin 08 09 08 01 Full load Current of 40 120 00 01 Amps H H C Motor 08 02 Rated power of Motor 0 00 655 35kW H O 08 03 Rated speed of Motor 0 65535 1710 O rpm 08 04 Number of Motor Poles 2 96 4 O 08 05 Rs of Motor 0 000 65 5350 0 000 08 06 Ld of Motor 0 0 6553 5mH 0 0 OC 08 07 Lq of Motor 0 0 6553 5mH 0 0 08 08 Back Electromotive 0 0 6553 5Vrms 0 0 Force 08 09 Angle between Magnetic 0 0 360 0 360 0 Pole and PG Origin 08 10 Magnetic Pole 0 Disable 0 C Re orientation 1 Enable 11 19 09 Comminication Parameters f Factory m Explanation Setting Range Setting gt gt Op MN 09 00 Communication Address 1 254 im NM 09 01 Transmission Speed 4 8 115 2Kbps mis ke NM 09 02 Transmission Fault 0 Warn and keep operation 1 Warn and ramp to stop 2 Reserved 3 No action and no display 08 03 Time out Detection 0 0 100 0se i NM 09 04 Communication Protocol 0 7N1 ASCII 1 7N2 ASCII 2 7E1 ASCII 3 701 ASCII 4 7E2 ASCII 5 702 ASCII 6 7 8 8N1 ASCII 8N2 ASCII 8E1 ASCII 801 ASCII 10 8E2 ASCII 11 802 ASCII 17 802 RTU hA External Terminal 11 20 x x X X R R X x x RX R X 11 Summary of Parame
20. 230V serie 0 0V 255 0V 460V serie 0 0V 510 0V 0 00 400 00Hz 230V serie 0 0V 255 0V 460V serie 0 0V 510 0V 0 00 400 00Hz 230V serie 0 0V 255 0V 460V serie 0 0V 510 0V 0 00 400 00Hz 230V serie 0 0V 255 0V 460V serie 0 0V 510 0V 0 00 400 00Hz 0 00 400 00Hz 0 00 400 00Hz 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 600 00 sec 0 00 400 00Hz 0 00 400 00Hz 0 00 25 00 sec 0 00 25 00 sec 0 00 25 00sec 0 00 25 00sec 0 Output waiting 1 Zero speed operation 2 Fmin 4th output frequency setting 0 00 400 00Hz 0 00 25 00sec 11 4 Factory Setting 0 50 5 0 10 0 0 00 5 0 10 0 0 50 120 00 0 00 3 00 2 00 3 00 2 00 3 00 2 00 3 00 2 00 1 00 1 00 6 00 0 00 1 00 1 00 1 00 1 00 0 00 1 00 OI OJ VF O O NOOO OOOO OF Grol Or Or Oh OO O sO A OO PO BO a OD Oh E 2 OP Ol Or O O O O O O OI O VFPG O O SVC ATA TT AT A OOo a A Oh E A A O JOOJOO Oy OJO Q O O O FOCPG OI O TQCPG O FOCPM 6 e e CS ee 6 6 Re Re eRe Bem e OOO OOOO OOM OO O op OD OG O 11 Summary of Parameter Settings M 01 31 Deceleration Time when 0 00 600 00sec 2 00 OIO O O O Operating without RUN Command 11 5 02 Digital Input Output Parametes Factory Pr Explanation Setting Setting
21. 75 wire Use copper wire only NOTE 1 Figure 1 shows the terminal specification 2 Figure 2 shows the specification of SG IR LAS L2ITILON 1 2 B insulated heat shrink tubing that comply with UL H POWER DC 600V YDPU2 TATAA P Bl mn 06 2 Min we rel O a L i y ee emea S L2 T uTi vT2 wiT3 o POWER MOTOR A A O14Max Heat Shrink Tube WIRE Figure 1 Figure 2 Main circuit terminals B R L1 S L2 T L3 U T1 V T2 WT3 1 DC DC L Wire Gauge Screw Size amp Models Max Min Torque 0 Wire Gauge Wire Gauge VFD370ED43S 1 0AWG 53 5mm2 VFD450ED43S 2 0AWG 67 4mm2 M8 VFD550ED43S 107mm2 19 6 Nm VFD370ED23S 300MCM VFD750ED43S 152mm4 UL installations must use 600V 75 wire Use copper wire only NOTE 1 Figure 1 shows the terminal specification 2 Figure 2 shows the specification of insulated heat shrink tubing that comply with UL 600V YDPU2 L OUE 28 Max x Heat Shrink Tube WIRE Figure 1 Figure 2 Lit it Tf Lele al 4 4 Control Terminals 05 Control Terminals Remove the top cover before wiring the multi function input and output terminals The motor drives fiugres shown below are for reference only the real motor drives may look different Remove the cover before wiring Frame B C amp D 5 1 Frame E Step
22. D1 This dimension is for flange mounting application reference Frame D VFD150ED238 VFD185ED23S VFD220ED23S 43S VFD300ED438 _ SEE DETAIL A yi Hoke H1 H H2 foe ae I J M Poo eer SS i SEE DETAIL B OOI DETAIL B MOUNTING HOLE DETAIL A MOUNTING HOLE DIMENSIONAL UNIT mmfinch FRAME W W1 H H1 H2 D D1 S1 255 0 10 04 D 226 0 8 90 403 8 15 90 94 0 8 5 3 70 0 33 360 0 178 0 14 17 7 01 384 0 15 12 D1 This dimension is for flange mounting application reference Ch01 Introduction Frame E VFD300ED23S VFD370ED23S 43S VFD450ED43S VFD550ED43S VFD750ED43S
23. TQCPG 8 FOC PM control FOCPM E NOTE Setting parameter by the motor type PM or IM m Inputting the nameplate information on the motor into Pr 01 00 01 02 Pr01 00 10 00 400 00Hz Maximum Output Frequency Pr01 01 0 00 400 00Hz 1st Output Frequency Setting 1 base frequency motor rated frequency Pr 01 02 230V models 0 0V 255 0V 1st Output Voltage Setting 1 460V models 0 0V 510 0V base voltage motor rated voltage IM Induction Motor Motor Auto tuning When the Source of the Operation Command is set to digital keypad Pr 00 15 2 refer to step 1 and setting Pr 05 00 2 E Pr05 00 0 No function Motor Auto Tuning 1 Rolling test Rs Rr Lm Lx no load current Motor runs 2 Static Test Motor doesn t run NOTE 1 It doesn t need to release the brake in this auto tuning operation Please make sure that the electromagnetic valve is ON when it is used between the AC motor drive and motor When Pr 05 00 is set to 2 no load current of motor must be entered into Pr 05 05 The warning message Auto tuning will be displayed on the digital keypad during tuning until it is finished Then the measure result will be saved into Pr 05 06 Pr 05 09 NOTE 2 It needs to finish motor auto tuning before measuring the angle between magnetic pole and PG origin 10 5 Pr05 01 40 120 00 01 Amps Full load Current of Motor Pr05 02 0 00 655 35kW Rated Power of Motor Pr05 03 0 65535 Rated Speed of Motor rom
24. VFD550ED 43S VFD750ED 43S Calculation of 125 brake toque kw 125 0 8 where 0 8 is the motor efficiency Since there is a resistor limit of power consumption the longest operation time for 10 ED is 10 sec On 10sec Off 90sec Refer to the Brake Performance Curve for Operation Duration amp ED vs Braking Current The calculation of the braking torque s based on a 4 pole motor 1800 rpm To dissipate heat a resistor of 400W or lower should be fixed to the frame and maintain the surface temperature below 250 C 482 F a resistor of 1000W and above should maintain the surface temperature below 600 C 1112 F If the surface temperature is higher than the temperature limit install more heat dissipating system or incrase the 3000W 260 2serial 4 N o1 h o1 2 serial s X 2 serial 4000W 160 r 4800W 150 6000W 130 8000W 10 20 2parallel 2 serial 2 parallel 2 serial 4 serial 2 parallel 2 serial 9600W 7 50 BR1K2W015 size of the resistor 06 Optional Accessories Thermal Relay Thermal relay selection is based on its overload capability A standard braking capacity of ED is 10 ED Tripping time 10s The figure on the 3 phase characteristic curve left is an example of 460V 110kw AC motor Cold starting drive It requires the thermal relay to take 260 overload capacity for 10sec hot starting and the braking current is 126A
25. and then power on again the system If none of the solution above works contact your local authorized dealer Keypad s TP Editor uses unsupported object 1 Verify how the TP editor should use that object Delete unsupported object and unsupported setting 2 Reedit the TP editor and then download it If none of the solution above works contact your local authorized dealer File Copy Setting Fault Description LCM Display Description Parameter and rile are read only Fail to write parameter and file AC drive is in operating status AC drive parameter is locked AC drive parameter changing Fault code Warning code File type dismatch File is locked with password 9 20 09 Digital Keypad Corrective Actions The property of the parameter file is read only and cannot be written to 1 Verify the specification on the user manual If the solution above doesn t work contact your local authorized dealer An error occurred while write to a parameter file 1 Verify if there s any problem on the Flash IC 2 Shut down the system wait for ten minutes and then power on again the system If none of the solution above work contact your local authorized dealer A setting cannot be made while motor drive is in operation 1 Verify if the drive is not in operation If the solution above doesn t work contact your local authorized dealer A setting cannot be made because a parameter is lo
26. by Pr 07 23 34 37 Reserved 38 Disable write EEPROM function 39 Torque command direction 40 Enable drive function 41 Detection of magnetic contactor 42 Mechanical brake 43 EPS function 11 6 40 VF O VFPG O SVC Oy Foy MO toh Oy 0 4 ay 2 i i ee Meee eer Pee ee ee A ON 8 FO SO Or SO Oh YO OO ior 2 SO Ol Sr 2 sin ae OP OO ny Bee aa ee OY JOP Op O A JO O OVC WOR Oe HO TORR One HO Oe Oro OHO LOO Oro O OVO A E D D A ATO AOOO FA ANOO O FOCPG O TQCPG O FOCPM AEA FOP SA A AA EO OO OT 20 A Oh Oy e OC JO J O OVO JOO j O O HOOT pO EN M 02 09 M 02 10 M 02 11 x 02 12 02 13 02 14 02 15 x RX R AX 02 16 02 17 M 02 23 02 24 M 02 25 Digital Input Response Time Digital Input Operation Direction Multi function Output 1 RA RB RC Relay1 Multi function Output 2 MRA MRC Relay2 Multi function Output 3 Relay3 Multi function Output 4 Relay4 Multi fucntion Output 5 MO1 Multi function Output 6 MO2 02 22 Multi output Direction Serial Start Signal Selection Desired Frequency 11 Summary of Parameter Settings 0 001 30 000sec 0 005 O 65535 0 11 0 No function 1 Operation indication 2 Operation speed attained 1 3 Desired frequency attained 1 Pr 02 25 4 Desired frequency attained 2 Pr 02 27 0 5 Zero speed frequency command
27. 1 Step 2 Motor drive w o the top cover Loosen the 2 screws Then follow the direction of the arrow to remove thetop cover Step 3 Put back the top cover Then fasten the 2 screws Screw torque 15kgf cm Control Terminals Specifications of the Control Terminal S DICANLL 7 CAN H A OEA O k SG m A 10V C3 an D Aul2 AFM1 D AEM2 CY DI ACM MO1 i g MCM DN A OO FWD REV i M11 M12 MI3 M14 MI5 MI6 O MI7 MI8 DCM DCM COM l 24V ES O NF Lu we ZS Z 100 II 1 100 Tv TW 1T Tv FIG GG JY V Aa
28. B 193 5 162 5 260 0 247 0 230 0 133 5 7 60 6 39 10 22 9 71 9 04 5 25 58 0 2 28 6 5 0 26 D1 This dimension is for flange mounting application reference 1 6 Frame C Ch01 Introduction VFD055ED23S 438 VFD075ED23S 438 VFD110ED23S 43S VFD150ED43S VFD185ED438 _ SEE DETAIL A JAN hecesi H1 H H2 aS aS 1 AX O NZ Ne DIMENSIONAL SEE DETAIL B DETAIL A MOUNTING HOLE st DETAIL B MOUNTING HOLE UNIT mmfinch FRAME W W1 H H1 H2 D D1 S1 C 235 0 9 25 204 0 8 03 350 0 13 78 337 0 13 27 320 0 15 60 146 0 5 75 70 0 2 76 6 5 0 26
29. Key This key has the highest processing priority in any situation 1 When it receives STOP command no matter the AC motor drive is in operation or stop status the AC motor drive needs to execute STOP command 2 The RESET key can be used to reset the drive after the fault occurs For those faults that can t be reset by the RESET key see the fault records after pressing MENU key for details Operation Direction Key 1 This key is only control the operation direction NOT for activate the drive FWD forward REV reverse 2 Refer to the LED descriptions for more details ENTER Key Press ENTER and go to the next level If it is the last level then press ENTER to execute the command ESCAPE Key ESC key function is to leave current menu and return to the last menu It is also functioned as a return key in the sub menu Press menu to return to main menu _ Direction Left Right Up Down 1 In the numeric value setting mode it is used to move the cursor and change the numeric i value 2 Inthe menu text selection mode it is used for item selection 9 4 09 Digital Keypad Description of LED Functions Steady ON operation indicator of the AC motor drive including DC brake zero speed standby restart after fault and speed search Blinking drive is decelerating to stop or in the status of base block Steady OFF drive doesn t execute the operation command Steady ON stop indicator of the AC motor drive Bli
30. M IN M set as 0 0 the PG card input signal A A B B are square waves while AO AO BO BO are frequency division output m When OUT M IN M are set as 1 0 the PG card input signal A A B B are square waves while the BO BO is the phase indicator of A and B m When OUT M IN M are set as X B B phase has to be direction indication input signal e g When B B is LOW it means A is ahead of When B B is HIGH it means B is ahead of A m Take Pr10 29 and Pr10 30 as examples when frequency division value 1 5 OUT M 1 IN M 0 set Pr10 29 15 and Pr10 30 0002h set Pr100 29 15 Set Pr10 30 0002h x xX 1 0 7 11 Chapter 8 Specifications Chapter 8 Specifications 230V Series Frame size eB LUC CLUDE Applicable Motor Output HP Rated Output Capacity KVA 4 8 6 8 7 9 9 5 125 19 25 29 34 46 55 Maximum Output Voltage V 3 phase Proportional to Input Voltage Output Frequency 0 00 400Hz Carrier Frequency 2 15kHz 2 9kHz Rated Output Maximum 10kHz kHz kHz Carrier Frequency nput Current A 26 374 20 23 30 47 56 73 90 132 161 3 phase ated Voltage Frequency 200 240V 50 60Hz oltage Tolerance 10 180 264V requency Tolerance 5 47 63HZ Cooling Method Fan cooled Weight kg 6 6 6 8 10 10 13 13 13 36 36 VFD022ED21S amp VFD037ED21Sare 1 phase input models O xX 5 2 5 O 460V Series EA c Model VFD ___ED43S Applica
31. Range 02 00 02 01 02 02 02 03 02 04 02 05 02 06 02 07 02 08 2 wire 3 wire Operation Control Multi Function Input Command 1 MI1 it is Stop terminal for 3 wire operation Multi Function Input Command 2 MI2 Multi Function Input Command 3 MI3 Multi Function Input Command 4 MI4 Multi Function Input Command 5 MI5 Multi Function Input Command 6 MI6 Multi Function Input Command 7 MI7 Multi Function Input Command 8 MI8 0 FWD STOP REV STOP 1 FWD STOP REV STOP Line Start Lockout 2 RUN STOP REV FWD 3 RUN STOP REV FWD Line Start Lockout 3 wire 3 wire Line Start Lockout OI gt 0 no function ook multi step speed command 1 2 multi step soeed command 2 3 multi step soeed command 3 4 multi step soeed command 4 5 Reset 6 JOG command 7 acceleration deceleration speed inhibit 8 the 1st 2nd acceleration deceleration time selection 9 the 3rd 4th acceleration deceleration time selection 10 EF input 07 28 11 Reserved 12 Stop output 13 14 Reserved 15 operation speed command form AUI1 16 Reserved 17 Operation speed command form AUI2 18 Emergency Stop 07 28 19 23 Reserved 24 FWD JOG command 25 REV JOG command 26 Reserved 27 ASR1 ASR2 selection 28 Emergency stop EF1 Motor coasts to stop 29 30 Reserved 31 High torque bias by Pr 07 21 32 Middle torque bias by Pr 07 22 33 Low torque bias
32. Setting 5x8 v Text Alignment Bitmap Alignment Middle v Middle a Middle v Middle Graph Input Button Text 9 31 09 Digital Keypad lt Button Type gt allows users set up buttons functions lt Page Jump gt and lt Constant Setting gt are the only two currently supported functions A Page Jump function setting Page Jump setting After you choose the Page Jump function in the drop down list you will see this Page Jump Setting Menu lt Function Key gt allows you to assign functions to the following keys on the KPC CC01 keypad F1 F2 F3 F4 Up Down Left and Right Please note that the Up and Down keys are locked by TPEditor These two keys cannot be programmed If you want to program Up and Down keys go to Tool gt Function Key Settings F gt Re Define Up Down Key R KEK Tools T Window W Help H T Communication SettingsiC gk AutoSave Setup A i Funitton Key Setture F Re Define Up Down Key R b Page Size S gt Grid Setimg G gt Language Settng L Button Text This function allows user to name buttons For example key in lt Next Page gt in the empty space a button will have the wording lt Next Page gt displayed on it B Constant setting function This function is to set up the memory address value of the VFD or PLC When pressing the lt function button gt set up in before a value will be written to the memory address of the lt Constant Setting gt This fu
33. Torque Accuracy 5 0 00 600 00 seconds V F Curve Adjustable V f curve using 4 independent points and square curve Frequency Setting Signal 10V Brake Torque About 20 Motor Protection Electronic thermal relay protection Over current Protection The current forces 200 of the over current protection and 250 of the rated current Ground Leakage Current Higher than 50 rated current Protection Overload Ability Constant torque 150 for 60 seconds variable torque 200 for 3 seconds Torque limit Accel Decel Time Over voltage Protection Over voltage level Vdc gt 400 800V low voltage level Vdc lt 200 400V Over voltage Protection Varistor MOV V 2 2 Se ab _ O fq See C O C Oo O ab _ O Sa A O gt 0 O a ps U O o Over temperature Built in temperature sensor Protection Level NEMA 1 IP20 Operation Temperature 10 C 40 C Up to 50 C under derating operation Storage Temperature 20 C 60 C Ambient Humidity 90 RHEL F non condensing Vibration 1 0G less than 20Hz 0 6G at 20 60 Hz Installation Location Altitude 1 000m or lower keep from corrosive gasses liquid and dust Environment U e 4D O D Power System TN System Certifications Wis UL mark excludes VFD022ED21S and VFD037ED21S 1 TN system The neutral point of the power system connects to the ground directly The exposed met
34. USB to LART Bridge Comtiober If your handware came with an installation CD lt lt of floppy disk insert it now What do you want the wizard lo do Install the soltwate automaticaly Recommended Ce install fom a list or specific location Advanced Chek Meat bo Oontinue lt Back News Cancet Found Mew Hardware Wizard Please choose your search and installation options Seach fol the best diver in these locabons Use the check bowes below bo imik or expand the delault cearch which includes local Pathe and removable media The best diver found wall be inatated _ Seach removable media lopp CO AOM Include thir location in the search C SiLaba MCU CP210x WiIN Z Bowe Dont search yall choose the diver fo inctall Thoosa thes option to select the device diver from a ft Windows does nol guarantee that the diver you choore wil be the best match for your hardveare lt Back News Cancel Browse and select directory or enter C SiLabs MCU CP210x WIN a TATT TTT TTT TTT 6 18 STEP 3 y Found New Hardware Wizard Please wail while the wizard searches a CP2103 USE to UART Biidge Controller Ss Cea e Ca LED Display 1 Steady Green LED ON power is ON 2 Blinking orange LED data is transmitting 06 Optional Accessories STEPA Found New Hardware Wizard Completing the Found New Hardware Wizard The wazad har finshed incialing the rohwars
35. and Alignment Clock Display Setting Frame Setting No Frame Font Setting Align Lett Alignment 5x8 Time Association Multi state bitmap The setup window of the multi state is shown as the image below This object reads the bits property value of the PLC It defines what image or wording is when this bit is 0 or when this bitis 1 Set the initial status to be O or 1 to define the displayed image or wording Multi State BiimapSetting Rete Dence Mo fe Bat Unit Measurement A Click once on this Button Open a new file and double click on that window you will see the following Metrology Type Unit Name ms OK Cancel Choose from the drop down list the Metrology and the Unity Name that you need As for Metrology you have the following choices Length Square Measure Volume Solid Measure Weight Speed Time and Temperature The unit name changes automatically when you change metrology type 9 28 09 Digital Keypad ok 10 Numeric Input Setting 11 This menu allows you to provide parameters or communication ports and to input numbers Click once on this button Open a new file and double click on that window you will see the following Numeric Input Setting Function Key Tiii Value Type Unsigned ValueLength 16Bis vl Value Setting Integer Nurnber 5 FIA DevimalNumber o v Limit Setting Min Value 0 eggs Max Value 65535 _ Related Devi
36. automatically be back to this screen Example Saved in the keypad 0 1 Once copying parameters is done keypad will automatically be back to this screen 2 Select the parameter group which needs to be copied and press ENTER key Press ENTER key to go to Save in the motor drive screen Use Up Down key to select a symbol Use Left Right key to move the cursor to select a file name String amp Symbol Table 1 amp O x 0123456789 lt gt ABCDEFGHIJKLMNOPQRSTUVWXYZ NJs abcdfghijklmnopqrstuvwx Once the file name is confirmed press ENTER key To begin copying parameters until it is done When copying parameters is completed keypad will automatically be back to this screen Press Right key to see the date of copying parameters 9 8 09 Digital Keypad Press Right key to see the time of copying parameters 9 9 09 Digital Keypad 3 Lock the Keypad Keypad Locked This function is used to lock the keypad The main page would not display keypad locked when the keypad is locked however it will display the message please press ESC and then ENTER to unlock the keypad when any key is pressed E Press CENTER to lock When the keypad is locked the main screen doesn t display any status to show that Press any key on the keypad a screen as shown in image on the left will be displ
37. axis current 13 q axis feedback value 14 d axis current 15 d axis feedback value 16 q axis voltage 17 d axis voltage 18 Torque command 19 20 Reserved ol NIO G AOIN Analog Output Gain 2 0 200 0 100 0 Analog Output Value in 0 Absolute value in REV direction 0 REV Direction 2 1 Output OV in REV direction 2 Enable output voltage in REV direction Analog Input Type AUI1 0 Bipolar 10V 0 1 Unipolar 0 10V Analog Input Type AUI2 0 Bipolar 10V 0 1 Unipolar 0 10V 11 10 OJO OIO OO OJO O O O O CS MS O16 C16 Sle ME eS e166 ee 16 oie Oe Mae 1 ere e Oe MES Fe ee 6 ee me OVO JO POPOPOPOPOPOPLOP FOPOPOPOPOPO O OO O OVO JO POPOPOJPOPOPOLOP FOPOPOPOPLOPOFO Oy O OO HO TEDE AA Ov O OVOVOre Oy OVO JO POPOPOPOJLOPLOLOP FOPOPOPOPOPO O OO O O O O O O O 11 Summary of Parameter Settings 04 Multi Step Speed Parameters xx eeeReRRRRRRRRRR Pr Explanation Setting Range Bee hs ne a a etting cS lol l gt gt 0 S 04 00 Zero Step Speed Frequency 0 00 400 00Hz 0 00 OIOI O 04 01 1st Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 02 2nd Step Speed Frequency 0 00 400 00Hz 0 00 IOJOIO IO 04 03 3rd Step Speed Frequency 0 00 400 00Hz 0 00 IOJOIO IO O 04 04 4th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 05 5th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 06 6th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 07 7th Step Spe
38. clear errors If none of the solution above works contact your local authorized dealer Motor rive doesn t accept keypad s communication address 1 Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ 45 2 Press RESET on the keypad to clear errors If none of the solution above works contact your local authorized dealer Motor drive doesn t accept the communication data sent from keypad 1 Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ 45 2 Press RESET on the keypad to clear errors If none of the solution above works contact your local authorized dealer Motor drive cannot process the communication command sent from keypad 1 Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ 45 2 Press RESET on the keypad to clear errors 3 Shut down the system wait for ten minutes and then power on again the system If none of the solution above works contact your local authorized dealer Motor drive doesn t respond to the communication command sent from keypad 1 Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ 45 2 Press RESET on the keypad to clear errors 3 Shut down the system wait for ten minutes
39. factory setting a jumper is connected to these oy ee ee LA O A 4 Jumper 1 2 B1 Models above 22kW don t have a built in brake resistor To improve resistance ability connect an external optional brake resistor When not in use leave terminals 2 B1 open Short circuiting B2 or to 2 B1 will damage the motor drive Do NOT do that 4 2 Ch04 Main Circuit Terminals 4 1 Main Circuit Terminals Specifications FrameB Main circutt terminals R L1 S L2 T L3 U T1 V T2 WT3 DC DC B1 B2 Wire Gauge Max Min Wire Gauge Wire Gauge 14AWG M4 VFD040ED43S 410AWG 2 1mm2 18 kgf cm VFD037ED21S 5 3mm2 15 6 Ibf in 12AWG 1 7 Nm VFD040ED23S 3 3mm2 Screw Size amp Torque 0 Models VFD022ED21S UL installations must use 600V 75 wire Use copper wire only NOTE 1 Figure 1 shows the terminal specification 2 Figure 2 shows the specification of insulated heat shrink tubing that comply with UL 600V YDPU2 daade Bo Sia sie ie
40. for CPTO USE Componte Device Dick Finish to close the vazad STEPS Repeat Step 1 to Step 4 to complete COM PORT setting Ch08 Option Cards 07 Options Cards Select applicable option cards for your drive or contact local distributor for suggestion To prevent drive damage during installation remove the digital keypad and the cover before wiring Refer to the following instruction Remove the top cover Frame B C amp D Screw Torque Kg cm Ib in Ihen remove the Le top cover 7 1 Frame E Screw Torque Kg cm Ib in Step 1 Step 2 Motor drive w o the top cover Loosen the 2 screws Then follow the direction of the arrow to remove the top cover Step 3 Put back the top cover Then fasten the 2 screws Screw torque 15kgf cm PG card EMED PGHSD 1 EMED PGABD ASS Y M3 P0 5 3X 7kgf cm 6 1Ibf in Screws Specification for Option Card Terminal EMED PGABD 1 30 16AWG 0 05 1 31mm 1 6Kg cm 1 4lb in EMED PGHSD 1 30 16AWG 0 05 1 31mm 1 6Kg cm 1 4lb in 1 2 Ch08 Option Cards 7 1 EMED PGABD 1 Applicable enoder A B Z amp U V W Absolute Encoders
41. indicator of the AC motor drive Blinking drive is in the standby status Steady OFF drive doesn t execute STOP command Operation Direction LED Green light Forward Red light Reversely Steady ON the drive is running forward Blinking the drive is changing direction Steady Off the drive is running reversely RUN Green light LED Condition State status OFF CANopen at initial Blinking CANopen at pre operation 2NF 200 CANopen RUN ms ms Single CANopen at stopped flash ON CANopen at operation status No LED ERR Red light LED Condition State status Double Guarding fail or heartbeat fail CANopen ERR flash Triple flash No LED 6 14 06 Optional Accessories Dimension 72 0 2 83 _ __ 15 0 0 59 Ea 5 2 i T H RJ45 Extension Lead for Digital Keypad CBC K3FT 3 feet RJ45 extension lead approximately 0 9m CBC K5FT 5 feet RJ45 extension lead approximately 1 5 m CBC K7FT 7 feet RJ45 extension lead approximately 2 1 m CBC K10FT 10 feet RJ45 extension lead approximately 3 m CBC K16FT 16 feet RJ45 extension lead approximately 4 9 m 6 8 USB RS 485 Communication Interface IFD6530 Warning v Read thoroughly this section before insta
42. main page As shown in the image the following objects are available From left to right Static Text ASCII Display Static Bitmap Scale Bar Graph Button Clock Display Multi state bit map Units Numeric Input and 11 geometric bitmaps and lines of different width The application of Static Text Static Bitmap and geometric bitmap is the same as the editing startup page ANG FE H W OMBOOC 90008 3 Numric ASCII Display To add a Numeric ASCII Display object to a screen double click on the object to set up Related Devices Frame Setting Fonts and Alignment Mumenc ASCII Display Sethng Refer Device Bao E Frame Setting No Frame v Font Seting 5x8 x Unsin Alignment Align Left x ieBis aI 2 oo o OK Cancel Related Device Choose the VFD Communication Port that you need if you want to read output frequency H set the VFD Communication Port to 2202 For other values please refer to ACMD ModBus Comm Address List Refer Device C FLC p E VED Awsdoe Add Fio ajajajaja o sreo mH ejas AB ae TP Port DMI SIBER Ce 9 25 09 Digital Keypad Scale Setting of On the Tool Bar click on this i for Scale Setting You can also edit Scale Setting in the Property Window on the right hand side of your computer screen Bar Graph setting Scale Setting Scale Position Top vl Font Setting Scale Side Normal Dire
43. motor drives is allowed to perform installation wiring and commissioning Make sure the power is turned off before wiring to prevent electric shock M When wiring please choose the wires with specification that complys with local regulation for your personnel safety CAUTION M Check following items after finishing the wiring 1 Are all connections correct 2 Any loosen wires 1 Any short circuits between the terminals or to ground 3 1 3 1 Wiring Ref er to figure 1 for wiring of NPN amp S 24V PNP mode COM FWD STOP FWD REV STOP i REV Multi step 1 oil Multi step 2 Me Multi step 3 MB Factory Multi step 4 setting on mi4 Mb N A Mie N A Safety Circuit mir Feedback Digital Signal Mis Terminal Common Termina DCM open CAN H 120 Factory Setting 120 No Fuse Providing ak reaker l 3 phase power 24V Power Input U24V Factory setting NPN SINK Mode 4 It is a short circuiting jumper installed between DCM SCM1 and SCM2 when this motor drive leaves the factory Remove this short circuiting jumper before using the safety function while wiring 2 It is a short circuiting jumper installed between 24V STO1 and STO2 when this motor drive leaves the factory Remove this short circuiting jumper before using the safety function while wiring 24VDC a q ea DCM ESTOP edla Z SCM1 u CES souz Safety PLC i o E24V Common Te
44. then press Enter to confirm the setting k Value Type amp Value Length These two factors influence the range of the Minimum and Maximum Value of the Limit Setting Please note that the corresponding supporting values for C2000 have to be 16bits The 32bits values are not supported Value Setting This part is set automatically by the keypad itself 9 33 09 Digital Keypad m Limit Setting Input the range the security setting here n For example if you set Function Key as F1 Minimum Value as 0 and Maximum Value ias 4 then press F1 on Keypad Then you can press Up and Down key on the keypad to increase or decrease the value Press Enter Key on the keypad to confirm your setting You can also go to parameter table 01 44 to verify if your input correctly the value 15 Download TP Page Press Up or Down key on the keypad until you reach 13 PC Link Then press Enter on the keypad and you will see the word Waiting on keypad s screen Now choose a page that you have created then go to Communication M gt Write to TP W to start downloading the page to the keypad When you see the word Completed on the keypad s screen that means the download is done Then you can press ESC on the keypad to go back to the menu of the keypad Ph Cae ee Pee etat es RANREAOBMEtE DOW SO8oearo0go0 FF PYM D SUN 10 Auto Tuning Process 10 Auto tuning Operations mE Flow Chart Step 1 Basic paramet
45. 0 6 Zero speed with stop frequency 0 command 7 Over torque OT1 Pr 06 05 06 07 0 8 Over torque OT2 Pr 06 08 06 10 0 9 Drive ready 0 10 User defined Low voltage Detection LV 0 11 Malfunction indication 0 12 Mechanical brake release Pr 02 29 0 Pr 02 30 13 Overheat Pr 06 14 0 14 Brake chopper signal 15 Motor controlled magnetic contactor output 16 Slip error OSL 17 Malfunction indication 1 0 18 Reserved 19 Brake chopper output error 20 Warning output 21 Over voltage warning 22 Over current stall prevention warning 23 Over voltage stall prevention warning 24 Operation mode indication Pr 00 1540 and PU LED on KPC CC01 is off 25 Forward command 26 Reverse command 27 Output when current gt Pr 02 33 28 Output when current lt Pr 02 33 29 Output when frequency gt Pr 02 34 30 Output when frequency lt Pr 02 34 31 Power generation direction and status verity 32 Power generation direction 33 Zero speed actual output frequency 34 Zero speed with Stop actual output frequency 35 Fault output option 1 36 Fault output option 2 37 Fault output option 3 38 Fault output option 4 39 Reserved 40 Speed attained including zero speed 41 Reserved 42 SO Logice Output Pr 06 22 Pr 06 23 Pr 06 24 Pr 06 25 QV AN Aam Reserved 0 65535 0 0 by FWD REV 1 by Enable 60 00 0 00 400 00Hz 50 00 Sie 6 OP HOR ROMO ORO SOOO OV
46. 0 The corresponding CPU pin status of digital output 0 21 23 Reserved 24 AC output voltage when error occured 25 DC side voltge when error occurd 26 Motor s frequency when error occured 27 Outout current when error occured 28 Outpout frequency when error occured 29 Frequency command when error occured 30 Output power when error occured 31 Outpout torque when error occured 32 Input terminal status when error occured 33 Output terminal status when error occured 34 Status of motor drive when error occured 35 Display MI status amp MO status on LED keypad Digit 4 decimal point number 0 to 3 Digit 3 0 40 to 9999 READ ONLY 1 to 9998 and 10000 to 65535 0 to 2 times of wrong password 1 to 9998 and 10000 to 65535 0 No password set or successful input in Pr 00 07 1 Password has been set 0 V f Control 1 V f Control Encoder VFPG 2 Sensorless vector control SVC 3 FOC vector control Encoder FOCPG 4 Torque control Encoder TQCPG 8 FOC PM control FOCPM 0 Hz 1 m s 2 ft s 0 FWD counterclockwise REV clockwise 1 FWD clockwise REV counterclockwise 2 15KHz 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration stop 1 RS 485 serial communication or digital keypad KPc CC01 2 External analog input Pr 03 00 3 Digital terminals input Pr 04 00 04 15 1 External terminals 2 RS 485 serial communication or digital keypad KPC CC01 11 3
47. 0 0 0 00 2 00sec 0 00 2 00sec Output frequency Hz Frequency command Hz Motor speed RPM Output current rms Output voltage DC Bus Voltage Power factor Power Output torque AUI 1 10 ACI 11 AUI2 12 q axis current 13 q axis feedback value 14 d axis current 15 d axis feedback value 16 q axis voltage 17 d axis voltage 18 Torque command 00 NI on Aon o 11 Summary of Parameter Settings Factory 5 aala Setting S 8 8 8 AEO EELE 1 EEA TAE EO 0 O OVO FOPO NO POND AO O O O O O O O O 00 TOODO NO O20 EEE OO 1 100 0 O O O O O O 100 0 O O O O O O 0O FO CG CD ool CAG OC O O O OPOJPOJPO FOPOPOPOPO OlOy O O OO OC O O O OPOJPOJPO FOPOPOPOPOJOlO O O OO OC O O O OPOJPOPO FOPOPOPOPOPOlO Oy O OO oe 2 See 2 ie Mae Sits Clee e a OC O O O OJ OJPOJPO FOPOPOPOLOJOlO OyO OO OC O O O OPOJPOJPO FOPOPOPOPOJOlOyO O OO 19 20 Reserved M 03 18 Analog Output Gain 1 0 200 0 100 0 NM 03 19 Analog Output Value in 0 Absolute value in REV direction 0 MN 03 20 Analog Output Selection 2 x 03 21 03 22 03 23 03 24 REV Direction 1 Output OV in REV direction Enable output voltage in REV direction Output frequency Hz 0 Sy Frequency command Hz Motor speed RPM Output current rms Output voltage DC Bus Voltage Power factor Power Output torque 9 AVI 10 ACI 11 AUI 12 q
48. 0 al Unsin H Related Device Choose the VFD Communication Port that you need if you want to read output frequency H set the VFD Communication Port to 2202 For other values please refer to ACMD ModBus Comm Address List gt Tete a lil a ee ae ss C Fic f hiy F VED Abpodate Addr 2100 ajaaa o smeo m 17819 LB ce animea 9 TERT m 3 Scale Setting I E On the Tool Bar click on this for Scale Setting You can also edit Scale Setting in the Property Window on the right hand side of your computer screen Scale Setting scale Position Top bd Font Setting Scale Side Normal Direction 5x8 Value Length 16Bis Main Scale ag Max Value hoin Sub Scale 2 Min Value lo 9 30 Vi 4 Bar Graph setting 09 Digital Keypad Scale Position Click on the drop down list to choose which position that you need to place a scale Scale Side Click on the drop down list to choose if you want to number your scale from smaller number to bigger number or from big to small Click OK to accept this setting or click Cancel to abort Font Setting Click on the drop down list to choose the Font setting that you need then click OK to accept the setting or click Cancel to abort Value Length Click on the drop down to choose 16bits or 32 bits Then click OK to accept the setting or click Cancel to abort Main Scale amp Sub Scale In order to divide the whole scale in
49. 04 Main Circuit Terminals Chapter 4 Main Circuit Terminal 5 1 Main Circuit Diagram I l DC reactor optional I l oaan Jumper fo 24At l I mee a r 7 Brake resistor optional I l Provide j NFB 3 phase input power No Fuse Breaker R L1 ___1 LO O A NS S L2 _ TIL3 Terminal Symbol Explanation of Terminal Function EPS Backup power Emergency power connection terminal R L1 S L2 T L3 AC line input terminals 3 phase U T1 V T2 W T3 AC drive output terminals for connecting 3 phase induction motor 41 2 B1 Connections for DC reactor to improve the power factor Remove the jumper before installing a DC reactor Frame E has a DC reactor built in 2 B1 B2 Connections for brake resistor optional 2 E Earth connection to comply with local regulations Main input power terminals M Do not connect 3 phase model to one phase power R L1 S L2 and T L3 has CAUTION no phase sequence requirement it can be used upon random selection M ANFB must be installed between the 3 phase power input terminals and the main circuit terminals R L1 S L2 T L3 It is recommended to add a magnetic contactor MC to the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of the AC motor drive Both ends of the MC should have an R C surge absorber M Fasten the screws in the main circuit terminal to prevent sparks condition made by the loose
50. 0m s 0 75 O 11 16 Reserved 0X0000 0XFFFF 0 SECT LST SJEO AES 11 17 Reserved Read Only HAF OVO Q O1 11 18 Reserved OX0000 OXFFFF HF O O O O O O 11 23 xe X AXA XA X XXR X AXR X RR RX XAXA XA OR UR XA A A A UR A RR RR RR 12 User Defined Parameters User defined Parameters with range from Group 00 to Group 11 Pr 12 00 12 01 12 02 12 03 12 04 12 05 12 06 12 07 12 08 12 09 12 10 12 11 12 12 12 13 12 14 12 15 12 16 12 17 12 18 12 19 12 20 12 21 12 22 12 23 12 24 12 25 12 26 12 27 12 28 12 29 12 30 12 31 Present Fault Record Default Function Present Fault Time of Motor Operation min Present Fault Time of Motor Operation day Frequency Command at Present Fault Output Frequency at Preset Fault Output Current at Present Fault Motor Frequency at Present Fault Output Voltage at Present Fault DC Bus Voltage at Present Fault Output Power at Present Fault Output Torque at Present Fault IGBT Temperature of Power Module at Present Fault Multi function Terminal Input Status at Present Fault Multi function Terminal Output Status at Present Fault Drive Status at Present Fault Second Most Recent Fault Record Second Most Recent Fault Time of Motor Operation min Second Most Recent Fault Time of Motor Operation day Third Most Recent Fault Record Third Most Recent Fault Time of Motor Operation min Third Most Recent Fault Time of Motor Operation day
51. 1kW Model number Appicable motor capacity 022 3HP 2 2kW 220 30HP 22kW 040 5HP 4 0kW 300 40HP 30kW 055 7 5HP 5 5kW 370 50HP 37kW 075 10HP 7 5kW 450 60HP 45kW 110 15HP 11kW 550 75HP 55kW 135 25HPt 18 Sk 750 100HP 75kW 185 25HP 18 5kW Series name Variable Frequency Drive 1 5 RFI Switch The AC motor drive may emit the electrical noise The RFI switch is used to suppress the interference Radio Frequency Interference on the power line The RFI Switch of Frame C D E are at similar position Frame B doesn t have a RFI Switch Open the top cover to remove the RFI switch as shown in the imge below Frame E RFI Switch
52. 7 mm Diagram A VFD040ED23S VFD040ED43S VFD055ED23S VFD075ED23S RF004X00A lt 4AWG lt 21 15 mm Diagram A 1 A VFD075ED43S VFD110ED43S VFD150ED43S VFD185ED43S VFD150ED23S VFD185ED23S RF002X00A lt 2 AWG lt 33 62mm DiagramA 1 VFD220ED23S VFD220ED43S VFD300ED43S VFD300ED23S VFD370ED23S RF300X00A lt 300MCM lt DiagramA 1 VFD370ED43S VFD450ED43S ses zaont barn ren VFD750ED43S Note 600V insulated cable wire Diagram A Put all wires through at least one core without winding Zero Phase Reactor R L1 U T1 S L2 V T2 T L3 W T3 MOTOR 6 8 06 Optional Accessories Note 1 The table above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of zero phase reactors Note 2 Only the phase conductors should pass through not the earth core or screen Note3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable 6 9 6 6 EMI Filter For the detailed specifications of the EMI filters listed in the table below search the Internet Motor Drive Applicable EMI Filter VFDO022ED21S VFD037ED21S MDF50 Roxburgh EMC VFDO40ED438S VFD055ED43S EMF018A43A VFDO75ED438S VFD110ED43S EMF033A43A VFDO40ED23S VFD055ED23S EMF035A23A VFDO75ED23S VFD110ED23S EMFO56
53. 8 Te ee ee See taba RANE OORT We ve A A AIW Al le 47 AODmGCOr GOGOL f DELTA VFD C2000 a M aris 2 9 Downloading setting Go to Tool gt Communication Set up communication port and speed of IFD6530 10 Only three speed selections are available 9600 bps 19200 bps and 38400 bps a et E Laia mi iila g TP Station Addes Lo PCCOM Port Mm Baud Rate 11 When a dialogue box displayed on the screen asking to confirm writing or not press buttons on the keypad to go to MENU select PC LINK and then press ENTER and wait for few seconds Then select YES on the screen to start downloading Fs P haa w De End Dats i a i eT eee Te PLi LL LA LD iLE ee LOE pe fore tae a RANA EO Nogoerscecen m DELTA WFD C2000 Y a 3 soas station 9 24 09 Digital Keypad 2 Edit Main Page amp Example of Download 1 Goto editing page select EditaAdd one page or press the button ADD on the right hand side of the HMI page to increase number of pages to edit This keypad currently support up to 256 pages ii a gt ra faleF j Band eet Competes jail Page ipi Glue being e TT n ARH De RM BS CRF LOB dd h aa AE Pat ETAn RB ANB ROAR TOS Wd F t A SOROeroecan Deir Teper DELTA VFC eo hici Pre PPS Ermia 2 On the bottom right hand corner of the HMI click on a page number to edit or go to VIEW gt HMI page to start editing
54. A23A VFD150ED23S VFD185ED23S VFD300ED43S VFD370ED43S EMI Filter Installation All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired according to user manual EN61000 6 4 EN61800 3 1996 EN55011 1991 Class A Group 1 1st Environment restricted distribution General precaution 1 EMI filter and AC motor drive should be installed on the same metal plate 2 Install AC motor drive on footprint EMI filter or install EMI filter as close as possible to the AC motor drive 3 Wire as short as possible 4 Metal plate should be grounded 5 The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible Choose suitable motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter Be sure to observe the following precautions when selecting motor cable 1 Use the cable with shielding double shielding is the best 2 The shielding on both ends of the motor cable should be ground
55. D43S 7 30 75kW VFD550ED43S VFD750ED43S gt fae The minimum mounting clearances stated in the table above applies to AC motor drives frame B C D and E A drive which fails to follow the minimum mounting clearances may cause the fan to malfunction and heat dissipation problem Air flow rate for cooling Power Dissipation AC motor drive Model No Power Dissipation cs et ee Heat Sink vroa sr r as asl 0 we veoosrenais se zo aor aor o a 100 veooweness ase zo mr wor vos a 162 wo e os 638 VFD075ED23S VFD110ED23S 47 9 A N VFD150ED23S VFD185ED23S VFD220ED23S 723 VFD300ED23S 179 932 VFD370ED23S 179 1112 VFD040ED43S 3 7 123 VFD055ED43S 185 VFD075ED43S 249 VFD110ED43S 47 9 337 vrovosoas 2 2 Ch02 Installation VFD150ED43S 46 1 46 1 18 4 18 4 302 2 3 Dearating Capacity of Carrier Frequency Fc Frame e Cc b 30 45 KW 55 75KW 3 ma 8 3 0 on O2 8 Oon ao 100 100 100 100 100 100 94 24 88 92 82 54 78 08 73 95 70 14 66 61 92 32 85 21 78 63 72 53 66 87 61 62 56 74 90 73 82 20 74 31 Derating Curve of Carrier Freuqncy Fc Output Ratio 100 90 80 10 60 90 40 L 2 9 4 kW 9 5 11 kW 15 22 kW 30 45 kW 909 79 kW lo derating curve M GL SS 6 T 8 9 1 TY 12 Fe kHz 2 4 13
56. Different Types of Encoder Output Push pull Voltage Output Open collector Line Driver VCC VCC VCC Output Output rea m Verify if the SW1 is set to the correct output voltage before power on m Keep away from any high voltage line when wiring the mtor drive to avoid interference Wiring Diagram AoA je Jumper eet FF 4 i 7I Brake resistor optional i I EPS Eo Providing Non Fuse Breaker i i s r an MEE NE acd 42181 Motor JNN Encoder W 1 PG MIN OO Me SS U W 2 y Vv Ww wt Set up the Signal of the Frequency Division D After the encoder input a PULSE signal there will be an output signal of the division factor n Use Pr10 29 lt Output of PG card s frequency division gt to set up Setup of Pr10 29 lt PG card s frequency division gt Output of decimal frequency division setting Range of the division factor n 1 31 Pr10 30 lt Mode of output of PG card s frequency division gt Bits Bit2 Biti BitO X 7 9 OUT M Mode of pulse output of frequency divsion IN M Mode of pulse input of frequency division X is for backup while 0 is a value to write Setting and Description of Input Mode IN M amp Output Mode OUT M Division factor OUT M IN M l Ais ahead of B ava J AO AO 0 Fit r 8 ne ioe T AO AO BO BO A A B B x 1 a AO AO BO BO gt a B is ahead of A aia ttt 144
57. FD450ED43S_ 90 JJN 175 JJN 250 JJN 300 6 4 06 Optional Accessories 6 4 AC DCRactor AC Input Output Reactor 200V 230V 50 60Hz Single Phase Power Max o Continuous Built in 37 Input AC Type KW HP impedance impedance reacotr Amps DC Reactor Arms Delta Part afaj e or farts 7 ose o Na 200V 230V 50 60Hz Three phase power We 3 Input AC Type KW HP Rated Amps Continuous impedance impedance SUMS reacotr DC Reactor Delta Part wlas a o osm oo x Na fesis 2 os ors x NA rors 7s 0 o o osm ose x m Trop s s oz oa x m reo ss 20 se 6 ove oz x NA ras fesl m vs ove oz x m flo o se over oan x m ofofo e ase ooee oxo o NA oojo vei ee oo om 0 NA 380V 460V 50 60Hz Three phase power 3 Input AC reacotr Delta Part pe ies oes x Ta o n j a iee e X e e oo rea X af o o s o 76 o s o DC Reactor x lt A A A A A N A N A N A N A N A m X N N w ne os oeo olor so eo veo ozs 0o40 reo lt 5 oo wo 200 oar case reso pss rs vei a ons oer zo rool ue ae ones oer SF M NS 6 5 DC Input Output Reactor 200V 230V 50 60Hz Three DC Reactor Delta Part DC Reactor Delta Part so so vo os wm 6 6 06 Optional Accessories THD Total Harmonic Distortion Motor Drive Spec Without Built
58. G card frequency division output Ox00 0x02 11 22 7 00 OIO OIO 0 008 OIOIO O 80 00 5 00 5 00 0 250 0 004 0 100 0 0 100 100 0 0 100 A OQ OQ O OO yO Oh a OC O OG a 2 OO OO Op OVOP Oy 11 Summary of Parameter Settings 11 Advanced Parameters ee BRR BRRRRRR RRR Factory 5 alta Pr Explanation Setting Range Setting Q S S S gt gt E Bit 0 0 no function 0 O O Bit 0 1 ASR Auto tuning PDFF enable Bit 7 0 no function Bit 7 1 When position control is enabled it doesn t need to set Pr 07 02 DC Brake 11 00 System Control Current Level Bit 15 0 when power is applied it will detect the position of magnetic pole again Bit 15 1 when power is applied it will start from the magnetic pole position of previous power failure 11 01 Elevator Speed 0 10 4 00 m s 1 O 11 02 Sheave Diameter 100 2000mm 400 O O 11 03 Mechanical Gear Ratio 1 100 1 e QO LENA Suspension Ratio Me 2 2 11 05 Inertial Ratio 1 300 40 O O 11 06 Zero speed Bandwidth 0 40Hz 10 O O 11 07 Low speed Bandwidth 0 40Hz 10 O O 11 08 High speed Bandwidth 0 40Hz 10 O O 11 09 PDFF Gain Value 0 200 30 Q O 11 10 Gain for Speed Feed 0 500 0 G O Forward 11 11 Notch Filter Depth 0 20db 0 O O 11 12 Notch Filter Frequency 0 00 200 00Hz 0 00 2 11 13 Low pass Filter Time of 0 001 65 535s 0 500 OAA AO TO Keypad Display 11 14 Motor Current at Accel 50 200 150 O 11 15 Elevator Acceleration 0 20 2 0
59. In Reactor With Built in DC Reactor DC DC Reactor Reactor Spec 3 Input AC Reactor DC Reactor 5 Input 3 Input Reactor 3 Input Reactor Reactor THD may varies due to different installation conditions and environment wires motors According to IEC61000 3 12 DC Reactor is designed with 4 system impedance and AC Reactor is designed with 3 system impedance 6 5 Zero Phase Reactor unit mm inch eT a m ME 5 E 56 5 86 55 RFOOSXO0A 3 858 2 874 1 437 1 142 2 224 3 386 0 217 8 10kgfem 110 87 5 43 5 36 53 96 5 5 RFOO4X00A 4 331 3 445 1 713 1 417 2 087 3 780 0 217 8 10kgfem yh ahs ih rhs th ts F unit mm inch e F oo n Torque E Eo 5 E EE 555 184 55 DD RFOO2ZX00A 7 874 6 791 3 543 3 071 2 185 7 244 0 217 0 866 4074kgf cm 6 7 unit mm inch ma o Reactor Wiring model Note Recommended Wire Size Method G Applicable Motor Drive VFD022ED21S VFD037ED21S RF008X00A lt 8 AWG lt 8 3
60. In this case user should select a rated 50A thermal relay The Tripping time property of each thermal relay may vary among different manufacturers Read carefully the user Open phase Average Cold starting guide of a thermal relay before using it 3 phase characteristic curve Hot starting AUB T P LE T ATT TA AA AUCA 08 1 1 5 2 3 5 6 78 10 15 Multiple of current setting xin A 6 3 6 2 Non fuse Circuit Brekaer Comply with UL standard Per UL 508 paragraph 45 8 4 part a The rated current of a breaker shall be 2 4 times of the maximum rated input current of AC motor drive Model Recommended non fuse breaker A VFD040ED43S 3 phase Model Recommended non fuse breaker A VFD022ED21S VFD037ED21S 50 VFD055ED43S VFD040ED23S 40 VFD055ED23S 50 VFD075ED23S VFD110ED23S 100 VFD150ED23S 125 VFD185ED23S VFD220ED23S VFD110ED43S VFD150ED43S VFD185ED43 S VFD220ED43S VFD300ED43S VFD370ED43S VFD075ED43S 80 VFD300ED23S VFD450ED43S VFD370ED23S 250 VFD550ED43S 250 VFD750ED43S 300 6 3 Fuse Specification Chart Use only the fuses comply with UL certificated Use only the fuses comply with local regulations _VFDO75ED23S 8488 OI N 60 _VFDISOED23S_ 60 5 BN _VFD220ED23S 90 9 175 NA VFD370ED23S JJN 250 De ee VFD040ED43S JJN 20 VFDO55ED43S JJN 30 JJN 40 JJN 50 60 JIN 60 JJN 70 JJN 100 JJN 125 _VFD300ED43S_ 60 JJN 150 _V
61. Left Maximum Value amp Minimum Value They define the range covered by the maximum value and minimum value If a value is smaller than or equal to the minimum value then the bar graph will be blank If a value is bigger or equal to the maximum value then the bar graph will be full If a value is between minimum and maximum value then the bar graph will be filled proportionally 9 26 6 09 Digital Keypad Button Currently this function only allows the Keypad to switch pages other functions are not yet available Text input function and Image inserted functions are not yet supported Double click on to open set up window Button Setting Page Jump Setting Boton Tre SMI pase No FrameSeting SingleFame gt wf Font Setting 5u8 Text Alignment Bitmap Alignment Middle s Middle bd Middle v i v Graph Input Current State Button Text lt Button Type gt allows users set up buttons functions lt Page Jump gt and lt Constant Setting gt are the only two currently supported functions Page Jump function setting Page Jump setting After you choose the Page Jump function in the drop down list you will see this Page Jump Setting Menu lt Function Key gt allows you to assign functions to the following keys on the KPC CC01 keypad F1 F2 F3 F4 Up Down Left and Right Please note that the Up and Down keys are locked by TPEditor These two keys cannot be programmed If you want to pro
62. OJ OL OOO OOO O LOLOSOLOLOLOL OJ O O O O O OO O OC O O aE 11 Summary of Parameter Settings 13 View User defind Parameters OR ORE Pr Explanation Setting Range devine S sent ealees eee SG 10 Ea Ee 13 00 h ee eee Pr00 00 Pr11 17 e MONORON 13 31 Parameters 11 25
63. OVO OVOVO OVO Ou SOMOrG CM COV AO SO AON CO a J OVOP CPO ClorOroyOpere Ole Se OOO AA OMe SiO ere ey Or OS OPS Ore O OIO OO O OO Orr Orere CrorevOyOvpoye OOo eyelO Ore rere Vio eee 2 zor eyo e C O OIO EO O HN OROVOVWO BOO DIGlOlVO Creo Ooh A SA Pole Oreie Ororoeeo OO 2O7O Orpey O 2 O O HOO OOO A A AAA AA AA AA JO AAAA A RASITTAA A OROVOVO ANA A AA aA AA rr OAG oO GO A Gor 70 O OIO 02 26 02 27 02 28 02 29 02 30 02 31 02 32 02 33 02 34 02 35 02 36 02 37 Attained 1 The Width of the Desired Frequency Attained 1 Desired Frequency Attained 2 The Width of the Desired Frequency Attained 2 Brake Release Delay Time when Elevator Starts Brake Engage Delay Time when Elevator Stops Turn On Delay of Magnetic Contactor between Drive and Motor Turn Off Delay of Magnetic Contactor between Drive and Motor Output Current Level Setting for External Terminals Output Boundary for External Terminals Detection Time of Mechanical Brake 0 00 400 00Hz 0 00 400 00Hz 0 00 400 00Hz 0 000 65 000sec 0 000 65 000sec 0 000 65 000sec 0 000 65 000sec 0 100 0 00 400 00HzZ it is motor speed when using with PG 0 00 10 00sec Detection Time of 0 00 10 00sec Contactor Check Torque Output 0 Enable Function 1 Disable 2 00 60 00 50 00 2 00 0 250
64. PC CC01 is removed and apply to another AC motor drive the previous fault records will not be deleted The new fault records of the present AC motor drive will accumulate to KPC CCO1 Use Up Down key to adjust the setting value After selecting a setting value Press ENTER to see screen s display after contrast is adjusted to be 10 Press CENTER to setting menu b When the setting value is 0 Min the back light will be steady on Then press ENTER After select a setting value Press ENTER to see screen s display result after contrast is adjusted to be 10 2 Back light fF a a ae Press ENTER to go to Back Light Time Setting screnn Use Up Down key to adjust the setting value When the setting value is 0 Min the back light will be steady on When the setting value is 10 Min the backlight will be off in 10 minutes 9 11 09 Digital Keypad Time Setting Use Up Down key to set up Year Use Left Right key to select Use Up Down key to set up Month Year Month Day Hour Minute a or Second to set up Use Up Down key to set up day a ey Use Up Down key to set up hour Use Up Down key to set up Minute Use Up Down key to set up Second After setting up press ENTER to confirm the setup When the digital keypad is removed the time setting will be in standby status for 7 days After this period the time needs to be reset Language setup E ana nnn a es
65. a 26 3 andar Edificio Itapeva One Bela Vista 01332 000 Sao Paulo SP Brazil TEL 55 11 3568 3855 FAX 55 11 3568 3865 Europe Deltronics The Netherlands B V Eindhoven Office De Witbogt 20 5652 AG Eindhoven The Netherlands TEL 31 40 2592850 FAX 31 40 2592851 We reserve the right to change the information in this catalogue without prior notice jenuew AAS S8U2SS G3a G4A ALG 10372eA 4 3 19G Delta Elevator Drive VFD ED Series User Manual www deltaww com IN NELTA Smarter Greener Together Preface Thank you for choosing DELTA s high performance VFD ED Series The VFD ED Series is manufactured with high quality components and materials and incorporates the latest microprocessor technology available This manual is to be used for the installation parameter setting troubleshooting and daily maintenance of the AC motor drive To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at hand and distribute to all users for reference To ensure the safety of operators and equipment only qualified personnel familiar with AC motor drive are to do installation start up and maintenance Always read this manual thoroughly before using VFD ED series AC Motor Drive especially the WARNING DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any question
66. al components connect to the ground via the protective earth conductor 2 Single phase models use single phase three wire power system 8 2 09 Digital Keypad 9 1Descriptions of Digital keypad Digital Operation PanelKPED LEO1 Function of Buttons Buttons Description Horizontal movement button To move the cursor position for value adjustment Reset the the motor drive after fault occurred Change between different diplay mode Parameter setting button To read or modify various parameter settings 1 Two buttons available Up and Down button 2 Press Up or Down button to increase or decrease the value of a number 3 Press Up or Down button to choose between menus and languages LED Display To display frequency current voltage rotaion direction user defined units errors and warnings 9 1 09 Digital Keypad Description of the Displayed Functions Displayed Function Description Display the frequency setting of the VFD ED n Display the actual frequency delivered from VFD ED a to the motor n Display the user defind value at Pr0O 04 F Display the current ampere 1 Display the selected parameter D D D D D DA na Display the value set at a parameter D4 Display the external fault Display End for approximately 1 second if input has been accepted by pressing ENTER key After a parameter value has been set the new value is automatically stored in the reg
67. al A R1A N O Multi function output terminal A R2A N O Multi function output terminal R12C No function by factory setting SG1 Modbus RS 485 SG1 switch terminator 120 ohm factory setting SG1 Modbus RS 485 open CAN_L CAN Bus DIP Switch terminator 120 ohm factory setting CAN_H CAN Bus open MO Multi function output terminal 1 The AC motor drive releases various monitoring signals photocoupler such as drive in operation reaching frequency and overload indication via a transistor open collector Multi function output terminal 2 MO2 photocoupler ICN Multi function output common Max 48Vdc 50mA terminal photocoupler 0 10V Max output current 2mA Max load 5kQ 10 10V Max output current 2mA Max load 5KQ Output current 2mA max AFM1 l Resolution 0 10V corresponds to the Max operating frequency Range 0 10V gt 10 10V 9 5 0 10V Max Output current 2mA Max load 5Kw 10 10V Max output current 2mA Max load 5kO Output current 2mA max AFM2 Resolution 0 10V corresponds to the Max operating frequency Range 0 10V 10 10V PIN 1 2 6 7 Reserved PIN 3 SGND RAS BIN 4 SG PIN5 SG PIN 8 EV SW2 Switching USB port DIP Switch NRM factory setting PRG 5 6 06 Optional Accessories 06 Optional Accessories The optional accessories listed in this chapter are available upon request Installing additional accessories to your drive would substantial
68. arning 22 Over current stall prevention warning 23 Over voltage stall prevention warning 24 Operation mode indication Pr 00 15 0 25 Forward command 26 Reverse command 27 Output when current gt Pr 02 33 28 Output when current lt Pr 02 33 29 Output when frequency gt Pr 02 34 30 Output when frequency lt Pr 02 34 31 32 Reserved 33 Zero speed actual output frequency 34 Zero speed with Stop actual output frequency 35 Error output selection 1 Pr 06 22 36 Error output selection 2 Pr 06 23 37 Error output selection 3 Pr 06 24 38 Error output selection 4 Pr 06 25 39 Reserved 40 Speed attained including zero speed 41 Reserved 42 SO logic A output OcONDOORWND 10 3 Step2 Encoder Settings m Selection of speed feedback cards m Refer to CHO7 Speed Feedback Card Selection Delta provides 2 kinds of PG card for user to choose including EMED PGABD 1 and EMED PGHSD 1 Pr10 00 Type of PG signal 0 No function 1 ABZ 2 ABZ Hall 3 SIN COS Sinusoidal 4 SIN COS Endat 5 SIN COS 6 SIN COS Hiperface E Encoder settings Pr 10 01 Pr 10 02 Detection for the magnetic pole position of motor The detection method will be different by the setting of Pr 10 00 PG Signal Type The detection methods refer to Pr 10 00 Setting 1 or 5 The AC motor drive will output short circuit to detect the position of the magnetic pole At this moment the motor will generate a little nois
69. ayed f ESC key is not pressed the keypad will automatically be back to this screen The keypad is still locked at this moment By pressing any key a screen as shown in the image on the left will still be displayed Press ESC for 3 seconds to unlock the keypad and __ the keypad will be back to this screen Then each key on the keypad is functional Turn off the power and turn on the power again will not lock keypad 4 Fault Record T n Able to store 6 error code Keypad V1 02 and previous versions Able to store 20 error code Keypad V1 0e3 and previous version The most recent error record is shown as the first record Select an error record to see its detail such as date tme frequency current voltage DCBUs voltage t _ Press Up Down key to select an error record Press to select After selecting an error code press ENTER to see that error record s detail KPC CE01 does not support this function Press Up Down key to see an error record s detail such as date time frequency current voltage DCBus voltage Press Up Down key to select an error record After selecting an error code press ENTER to see that error record s detail Press Up Down key to see an error record s detail such as date time frequency current voltage DCBus voltage 9 10 09 Digital Keypad gt ea Fault actions of AC motor drive are record and save to KPC CC01 When K
70. ble Motor Power KW Maximum Output Voltage V 3 phase Proportional to Input Voltage Output Frequency 0 00 400Hz 450 45 220 00 370 450 a2 a0 97 45 w 40 50 60 T o D ep N D Applicable Motor power H Output Rating Carrier Frequency 2 15kHz 2 9kHz 2 6kHz Rated Output Maximum l 8kHz 10kHz 8kHz 6kHz arrier Frequency Rated Input Curenta 115 14 17 24 90 a7 a7 58 80 100 128 165 Rated voltage 3 phase 380 480V gt 50 60Hz Voltage Tolerance 10 342 528V Frequency Tolerance 5 47 63HZ 13 Input Rating Weight ka 8 8 10 10 10 10 3 Assumes operation at the rated output Input current rating varies depending on the power supply input reactor wiring connections and power supply impedance 8 1 General Specifications Control Method 1 V F 2 VF PG 3 SVC 4 FOC PG 5 TQC PG 6 FOC PM Soa Reach up to 150 or above at 0 5H Under FOC PG or FOC PM mode starting torque can reach 150 at OHZ Speed Control Range 1 100 up to 1 1000 when using PG card Speed Control Resolution 0 5 up to 0 02 when using PG card Speed Response Ability 5Hz Up to 30Hz for vector control Max Output Frequency 0 00 to 400Hz Output Frequency Digital Command 0 005 Analog Command 0 5 Accuracy Frequency Setting Digital Command 0 01Hz Analog Command 1 4096 12 bit of the max output Resolution frequency Control Characteristics Max is 200 torque current
71. ce There are two blank spaces to fill in one is lt Write gt and another one is lt Read gt Input the numbers that you want to display and the corresponding numbers of a parameter and that of a communication port For example input 012C to Read and Write Parameter P01 44 OutLine Setting The Frame setting Font setting Vertical Alignment and Horizontal Alignment are the same as mentioned before Click on the drop down menu and choose the setting that you need Function key The setting here allows you to program keys on the keypad Press the key on the menu then the corresponding key on the keypad will start to blink then press Enter to confirm the setting Value Type amp Value Length These two factors influence the range of the Minimum and Maximum Value of the Limit Setting Please note that the corresponding supporting values for C2000 have to be 16bits The 32bits values are not supported Value Setting This part is set automatically by the keypad itself Limit Setting Input the range the security setting here For example if you set Function Key as F1 Minimum Value as 0 and Maximum Value tas 4 then press F1 on Keypad Then you can press Up and Down key on the keypad to increase or decrease the value Press Enter Key on the keypad to confirm your setting You can also go to parameter table 01 44 to verify if your input correctly the value Download TP Page Press Up or Down key on the keypad until you reach 13 PC Link Then pres
72. ce is about 1300 Data Data interface Wiring Diagram l P ee oVO A COS A REFCOS B 4SIN O oao B REFSIN O O B O Data O OAO Data O SRO i CLOCK O4 OBO CLOCK O7 Set up the Signal of the Frequency Division After the encoder input a PULSE signal there will be an output signal of the division factor n Use Pr10 29 lt Output of PG card s frequency division gt to set up 2 Pr10 30 lt Mode of output of PG card s frequency division gt Output of decimal frequency division setting Range of the division factor n 1 31 3 Pri0 30 lt Mode of output of PG card s frequency division gt OUT M Mode of pulse output of frequency division IN M Mode of pulse input of frequency division X is for backup while 0 is a value to write Setting and Description of Inout Mode IN M amp Output Mode OUT M Division factor OUT M IN M Ais ahead of B B is ahead of A A A A A B B B B AO AO f t AO AO BO BO BO BO A A A A 1 0 7 10 Ch08 Option Cards Xo AO AO l BO BO BO B B B B X 1 AO AO AO AO f BO BO BO BO gt rea m In the waveform A A B B are the PG card input signals AO AO BO BO are the differential output frequency division signals Use a differential probe to measure E Division factor n Set 15 to have the input signal divided by 15 m When OUT
73. cked 1 Verify if the parameter is locked or not If it is locked unlock it and try to set up the parameter again If the solution above doesn t work contact your local authorized dealer A setting cannot be made because a parameter is being modified 1 Verify if the parameter is being modified If it is not being modified try to set up that parameter again If the solution above doesn t work contact your local authorized dealer A setting cannot be made because an error has occurred on the motor drive 1 Verify if there s any error occurred on the motor dive If there isn t any error try to make the setting again If the solution above doesn t work contact your local authorized dealer A setting cannot be made because of a warning message given to the motor drive 1 Verify if there s any warning message given to the motor drive If the solution above doesn t work contact your local authorized dealer Data need to be copied are not same type so the setting cannot be made 1 Verify if the products serial numbers need to be copied fall in the category If they are in the same category try to make the setting again If the solution above doesn t work contact your authorized dealer A setting cannot be made because some data are locked 1 Verify if the data are unlocked or able to be unlocked If the data are unlocked try to make the setting again 2 Shut down the system wait for ten minutes and then power on again
74. ction 5x8 ValueLength fl6Bis ag conte Min Vale 0 Scale Position Click on the drop down list to choose which position that you need to place a scale Scale Side Click on the drop down list to choose if you want to number your scale from smaller number to bigger number or from big to small Click OK to accept this setting or click Cancel to abort Font Setting Click on the drop down list to choose the Font setting that you need then click OK to accept the setting or click Cancel to abort Value Length Click on the drop down to choose 16bits or 32 bits Then click OK to accept the setting or click Cancel to abort Main Scale amp Sub Scale In order to divide the whole scale into equal parts key in the numbers of your choices for main scale and sub scale Maximum value amp Minimum Value are the numbers on the two ends of a scale They can be negative numbers But the values allowed to be input are limited by the length of value For example when the length of value is set to be hexadecimal the maximum and the minimum value cannot be input as 4000 Follow the Scale setting mentioned above you will have a scale as shown below sO 75 100 Bar Graph setting From Better to Top Related Device Choose the VFD Communication Port that you need Direction Setting Click on the drop down menu to choose one of the following directions From Bottom to Top From Top to Bottom From Left to Right or From Right to
75. d KPC CC01 1 RS485 serial communication RJ 11 2 Analog signal Pr 03 00 0 300 0 000 1 000sec 0 By Pr 07 17 and Pr 07 18 1 Frequency command source Pr 00 14 0 120 0 120 0 Disable 1 Analog input Pr 03 00 2 Torque offset setting Pr 07 20 3 Control by external terminal by Pr 07 21 to Pr 07 23 0 0 100 0 0 0 100 0 0 0 100 0 0 0 100 0 0 300 0O 300 1117 Factory Setting gt 380 0 760 0 0 0 0 0 0 0 00 50 0 00 0 00 0 00 0 00 0 0 100 0 000 10 10 0 0 30 0 20 0 10 0 200 200 OO OPO OV Op Oy OrO Ee ce ROTC Le RG Fe Re Fe CEC Ee Ee Ee ee Be Ee Ee Ee ORCRe Ee Fe O VFPG SVC FOCPG TQCPG O FOCPM Ee Ee OVO OJOJO O A OIG OO OQyOJO O O OC OQyJOJO O O OO Oy 4 11 Summary of Parameter Settings CES CEO Re Fe ce M 07 26 M 07 27 NM 07 28 NM 07 29 Reverse Motor Torque Limit Reverse Regenerative Torque Limit Emergency Stop EF amp Forced Stop Selection Time for Decreasing Torque at Stop 0 0 0 1 2 3 4 5 300 300 Coast to stop By deceleration Time 1 By deceleration Time 2 By deceleration Time 3 By deceleration Time 4 By Pr 01 31 0 000 1 000sec 11 18 200 200 0 0 000 OJH OIO AOTH O OR 11 Summary of Parameter Settings 08 PM Parameters Factory T o Pr Explanation Setting Range Setting a a 9 S S S EE r a
76. d Pg origin only can be enabled after finishing motor auto tuning 10 8 10 Auto Tuning Process Step 4 Multi Step Speed setting or Analog setting Do not wire the two settings at the same time A Multi step speed settings m Confirm the total speed steps high speed middle speed low speed creep inspection and level auto learning E Make sure that the setting of step speeds and the action of the corresponding terminals of multi function input commands are correct E Setting multi step speeds in Pr 04 00 to Pr 04 15 Settings of Pr 04 00 to Pr 04 15 9th Step Speed Frequency ie NOTE It is recommended to set the max operating frequency to the half of max operating frequency before confirming the setting of each step speed and the action of the corresponding terminals of multi function input commands E Setting the acceleration deceleration with Pr 01 23 and the setting 08 the 1st 2nd acceleration deceleration time selection and 09 the 3rd 4th acceleration deceleration time selection of multi function input command Pr 02 01 02 08 E Settings of acceleration deceleration time Pr 01 12 Pr 01 19 10 9 E NOTE it is recommended to set the Pr 01 31 deceleration time to the small value in the trial run and execute smooth test after all the actions are correct E Settings of S curve Pr 01 24 Pr 01 30 Settings of Pr 01 24 to Pr 01 30 S curve for Acceleration Departure 0 00 25 00 sec S curve for Acceleration Ar
77. d0O 37 Over current detection error Hd1 38 Over voltage detection error Hd2 39 Ground current detection error Hd3 40 Auto tuning error AuE 41 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF1 51 Reserved 52 Password error PcodE 53 Reserved 54 Communication error cE1 55 Communication error CE2 56L Communication error CE3 57 Communication error CE4 58 Communication Time out cE10 59 PU time out cP10 60 Brake chopper error bF 11 14 OO Or AON HO Reco me E 1 Oy Or Or spo QO Or Ol O Or Or Ope OO 3h HO 21 xe RRR 11 Summary of Parameter Settings 61 62 Reserved 63 Safety loop error Sry 64 Mechanical brake error MBF 65 PGF5 hardware error 66 Magnetic contactor error 67 Phase loss of drive output MPHL 68 CAN Bus disconnected 69 Safety Torque Off STO 70 Channel 1 STO1 SCM1 abnormal safety circuit 71 Channel 2 STO2 SCM2 abnormal safety circuit 72 Abnormal internal circuit 06 22 Fault Output Option 1 0 65535 refer to bit table for fault code 0 ORS Teen Ee Leake 06 23 Fault Output Option 2 0 65535 refer to bit table for fault code 0 CP Oe A 06 24 Fault Output Option 3 0 65535 refer to bit table f
78. e User defined 00 04 Display output current A Unit Amps O oOFRWN oO 1 Reserved 2 Display actual output frequency H Unit Hz Display DC BUS voltage v Unit Vdc Display output voltage E Unit Vac Display output power angle n Unit deg Display output power in kW P Unit KW N O OO fF O Display actual motor speed rpm r Unit rpm 8 Display estimate output torque t Unit 9 Display PG feedback G refer to Pr 10 00 10 01 Unit PLS 10 Display PID feedback b Unit 11 Display AUI1 in 1 Unit 12 Reserved 13 Display AUI2 in 2 Unit 14 Display the temperature of heat sink in c Unit C 15 Display the temperature of IGBT in C c Unit C 16 The status of digital input ON OFF i 17 The status of digital output ON OFF o 18 Multi step speed S 19 The corresponding CPU pin status of digital input d 11 2 Factory Setting O VF O VFPG O SVC O FOCPG O TQCPG FOCPM h RR 00 05 00 06 00 07 00 08 00 09 00 10 00 11 00 12 00 13 00 14 00 15 User Defined Coefficient K Software Version Password Input Password Set Control Method Speed Unit Output Direction Selection Carrier Frequency Auto Voltage Regulation AVR Function Source of the Master Frequency Command Source of the Operation Command 11 Summary of Parameter Settings 2
79. e 1 Analog input Pr 03 00 2 Torque offset setting Pr 07 20 3 Control by external terminal by Pr 07 21 to Pr 07 23 10 13 Pr 03 03 100 0 100 0 Analog Input Bias 1 AUI1 Pr 03 06 0 Zero bias Positive negative Bias Mode 1 Lower than bias bias AUI1 2 Greater than bias bias 3 The absolute value of the bias voltage while serving as the center 4 Serve bias as the center Pr 03 09 500 0 500 0 Analog Input Gain 1 AUI1 NOTE Pr 03 03 03 06 and 03 09 are used to adjust the analog input signal 07 19 Source of torque offset 03 00 02 Analog input selections AUI1 ACI AUI2 03 03 05 Analog input bias AUI1 ACI AUI2 03 06 08 AUI1 ACI A Ul2 bias mode Analoginoput t gt Analog input gain 19 1 gt gt gt Preload a 03 00 02 A a 03 09 11 Bias mode 03 06 08 Bias 03 03 05 10 14 10 Auto Tuning Process 4 Setting of drive stop Adjusting Pr 01 29 Pr 01 30 Pr 01 31 and Pr 11 06 Pr 01 29 0 00 400 00Hz Switch Frequency for S3 S4 Changes to S5 Pr 01 30 0 00 25 00 sec S curve for Deceleration Arrival Time S5 Pr 11 06 Zero speed Bandwidth Pr 01 31 0 00 600 00 sec Deceleration Time 10 15 11 Summary of Parameter Settings 11 Summary of Parameter Settings This chapter provides summary of parameter settings for user to gather the parameter setting ranges factory settings and set paramete
80. e Setting 2 The AC motor drive will detect the position of the magnetic pole by the UVW signal of PG Setting 3 The AC motor drive will detect the position of the magnetic pole by the sine signal of PG Setting 4 The AC motor drive will detect the position of the magnetic pole by the communication signal of PG Pr10 01 Encoder Pulse 1 25000 Type of Encoder Input Setting The setting of this parameter is normally 1 if the motor doesn t run at setting 1 change to setting 2 Pr10 02 Type of Encoder Input Setting 0 No fucntion 1 Phase A leads in a forward run command and phase B leads in a reverse run command 2 Phase B leads in a forward run command and phase A leads in a reverse run command 3 Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction 4 Phase A is a pulse input and phase B is a direction input low input forward direction high input reverse direction 5 Single phase input 10 4 10 Auto Tuning Process Step 3 Motor tuning E Setting the parameters according to the motor type PM or IM Motor Auto tuning When the Source of the Operation Command is set to digital keypad Pr 00 15 2 refer to step 1 Control method Please set Pr 00 09 to 8 Pr00 09 0 V f Control Control Method 1 V f Control Encoder VFPG 2 Sensorless vector control SVC 3 FOC vector control Encoder FOCPG 4 Torque control Encoder
81. e cut off if the main power is a grounded power system M The RFI short circuit cable may not be cut off while conducting high voltage tests When conducting a high voltage test to the entire facility the main power and the motor must be disconnected if leakage current is too high Floating Ground System IT Systems A floating ground system is also called IT system ungrounded system or high impedance resistance greater than 300 grounding system w Disconnect the ground cable from the internal EMC filter M In situations where EMC is required check whether there is excess electromagnetic radiation affecting nearby low voltage circuits In some situations the adapter and cable naturally provide enough suppression If in doubt install an extra electrostatic shielded cable on the power supply side between the main circuit and the control terminals to increase security Do not install an external RFI EMC filter the EMC filter will pass through a filter capacitor thus connecting power input to ground This is very dangerous and can easily damage the Power Regenerative Unit Asymmetric Ground System Corner Grounded TN Systems Caution Do not cut the RFI short circuit cable while the input terminal of the Power Regenerative Unit Carries power In the following four situations the RFI short circuit cable must be cut off This is to prevent the system from grounding through the RFI capacitor damaging the Power Regenerative Unit RFI shor
82. ed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 08 8th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 09 9th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 10 10th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 11 11th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 12 12th Step Speed Frequency 0 00 400 00Hz 0 00 IOIOIOIO O 04 13 13th Step Speed Frequency 0 00 400 00Hz 0 00 IOJOIOIO e 04 14 14th Step Speed Frequency 0 00 400 00Hz 0 00 IOJOIOIO O 04 15 15th Step Speed Frequency 0 00 400 00Hz 0 00 IOJOIO IO O 11 11 x ARAR R R x 05 IM Parameters Pr 05 00 05 01 05 02 05 03 05 04 05 05 05 06 05 07 05 08 05 09 05 10 05 11 05 12 05 13 05 14 05 15 05 16 05 17 05 18 05 19 05 20 05 21 05 22 Explanation Motor Auto Tuning Full load Current of Motor Rated power of Motor Rated speed of Motor rpm Number of Motor Poles No load Current of Motor Rs of Motor Rr of Motor Lm of Motor Lx of Motor Torque Compensation Time Constant Setting Range 0 No function 1 Rolling test Rs Rr Lm Lx no load current 2 Static test 40 120 00 01 Amps 0 00 655 35kW 0 65535 2 48 O Pr05 01 lt factory setting gt 0 000 65 5350 0 000 65 5350 0 0 6553 5mH 0 0 6553 5mMH 0 001 10 000sec Slip Compensation Time 0 001 10 000sec Constant Torque Gain Compensation 0 10 Slip Compensation Gain 0 00 10 00 Slip Deviation Level Detection Time of Slip D
83. ed with the minimum length and maximum contact area 3 Remove any paint on metal saddle for good ground contact with the plate and shielding 06 Optional Accessories Remove any paint on metal saddle for good ground contact with the plate and shielding LZ CSF Se SS as 2 S gt SSDS lt gt the plate with grounding Figure 1 KK SSSSS RRRRRKY O22 eX RS SOO 2S2 XS SEQ YS LENA The length of motor cable 1 Required cable length when the motor drive is at full load a Non shielded cable For models of 5 5kW 7 5HP and below the maximum cable length is 100m 328ft For 7 5KW 10HP and above the maximum cable length is 200m 656ft b Shielded cable For models of 5 5kw 7 5HP and below the maximum cable length is 50m 165ft For models of 7 5kW 10HP the maximum cable length is 100m 328ft If the cable length is longer than the recommended lengthes above it will be necessary to install an output reactor IZ NoTE gt Ifthe length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that AC motor drive may damage gt f more than one motor is connected to the AC motor drive the total wiring length is the sum of the wiring length from AC motor dri
84. ems the display order of U page is set by Pr 00 04 User display 3 VFD ED doesn t support Function 3 4 and 5 9 6 09 Digital Keypad Display Icon present setting i v roll down the page for more options p for more options w p gt show complete sentence Press jj P5 for complete information Press Display Item MENU 1 Parameter Setup 5 Copy PLC 2 Copy Parameter 6 Fault Record 3 Keypad Locked l Quick Start 4 PLC Function amp Display Setup 9 Time Setup 10 Language Setup Item 1 4 are the common items for 11 Start up KPC CC01 amp KPC CE01 12 Main page 13 PC Link 1 Parameter Setup For example Setup source of master frequency command ce Press QN to select a o M Press to select a parameter group _ After pressing the ENTER key an END will be displayed which means that the parameter setting is done 9 7 09 Digital Keypad Copy Parameter i 5 4 duplicates are provided The steps are shown in the example below Example Saved in the motor drive j 1 Go to Copy Parameter 2 Select the parameter group which needs to i _ piss ENTER Key ing go to 001 004 content storage be copied and press ENTER key lt 1 Select 1 Save in the motor drive 2 Press ENTER key to go to Save in the motor drive screen Begin to copy parameters until it is done Once copying parameters is done keypad will
85. ency and AUTO operation The factory setting is the external terminal Source of operation is 4 20mA F Press the ATUO key in stop status the drivel switches to auto setting Press the auto key during operation status the drivel will come to stop and switch to auto setting When process complete H A LED is OFF WD REV Operation Direction Key 1 FWD REV key controls the operation direction but will NOT activate the drive FWD forward REV reverse 2 The drive operates in the direction as shown by the LED light RUN Start Key 1 This button is functional only when the keypad is the source of the command 2 This button allows the motor drive to run by following its settings See Description of LED functions for LED status 3 Press repeatedly the RUN button is allow while the motor drive is stopping STOP Stop Key 1 STOP key has the highest priority in command 2 Press STOP key the drive will come to stop under any condition 3 The RESET key can be used to reset the drive when faults occur If the RESET key is not responding check MENU gt Fault Records and check the most recent fault 6 13 Descriptions of LED Functions Descriptions Steady ON operation indicator of the AC motor drive including DC brake zero speed standby restart after fault and speed search Blinking drive is decelerating to stop or in the status of base block Steady OFF drive doesn t execute the operation command Steady ON stop
86. er settings Step 2 Encoder settings Selection of speed feedback card EMED PGAB EMED PGABD 1 EMED PGHSD Setting all parameters to factory setting Pr 00 02 Source of the Master Frequency Command v Pr 00 14 Encoder selection Pr 10 00 Source of the O tion C d nae Setting Encodertype Pr 10 01 10 02 Control Mode Selection Pr 00 09 MI MO terminals Settings Pr 02 01 02 08 Pr 02 13 02 22 Setting the related information of PM motor Motor type PM IM Pr 01 00 01 02 Pr 08 01 08 04 IM Setting the related PM Motor Auto tuning information of IM motor Pr 08 00 Pr 01 00 01 02 Pr 05 01 05 04 IM Motor Auto tuning Pr 05 00 Angle between magnetic field and PG origin Pr 08 09 Setting speed accel decel time and S curve Pr 04 00 04 15 Pr 01 12 01 19 Pr 01 24 01 30 Inertia measurement Pr 11 01 11 05 Pr 11 14 11 15 a Step 6 Trial run y i Trial run ee ee ee ee ee ee ee ee ee ce ee ee eee ee ee eee ee ee eae ee ee eee es ee ee ee ae eee eee ee ee ee ee Step 6 Elevator tuning Pr 11 00 bit0 1 1 tuning as start up Smooth test Pr 11 05 11 08 2 tuning as stop 10 1 E Explanations for the Auto tuning Steps Step1 Basic Parameters Settings Make sure that Pr 00 00 identity c
87. eter group to upload to VFDSotft Press ENTER Waiting to connect to PC Open VFDSoft choose lt Parameter Manager function gt 9 15 09 Digital Keypad ei oem A tha ia E a Cages Premita mehe Cohort Bied fam EPCS Ghee Acted Pame Paasa maka sure tha cammurestion cabia is mhasy l 2 Piana siari a com par ami Pesineal Coe Pt aa red Prete Start to upload parameters to VFDSoft 9 16 09 Digital Keypad Uploading parameter is completed Before using the user defined starting screen and user defined main screen the starting screen setup and the main screen setup have to be preset as user defined If the user defined page are not downloaded to KPC CC01 the starting screen and the main screen will be blank Other Display When fault occur the menu will display 1 Press ENTER and start RESET If still no response please contact local distributor or return to the factory To view the fault DC BUS voltage output current and output voltage press MENU gt Fault Record 2 Press ENTER again if the screen returns to main page the fault is clear 3 When fault or warning message appears backlight LED will blinks until the fault or the warning is cleared Optional accessory RJ45 Extension Lead for Digital Keypad CBC K3FT RJ45 extension lead 3 feet approximately 0 9m CBC K5FT RJ45 extension lead 5 feet approximately 1 5 m
88. eviation Over Slip Treatment Hunting Gain Accumulative Motor Operation Time Min Accumulative Motor Operation Time day Core Loss Compensation Accumulative Drive Power on Time Min Accumulative Drive Power on Time day 0 1000 0 disable 0 0 10 0sec 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 0 10000 0 disable 00 1439 00 65535 0 250 00 1439 00 65535 11 12 Factory Setting HHH HHH 1710 H H 0 000 0 000 0 0 0 0 0 020 0 100 0 00 1 0 2000 00 00 10 00 00 VF A OJO Oh Ok O O OL VFPG SVC OJO OF GAIA AAO A A AA _ a OA FOCPG TQCPG AARAA A O OO Die AQA AAO OAO O FOCPM 11 Summary of Parameter Settings 06 Protection Parameters Factory OO 2 Pr Explanation Setting Range Setting Ube teres NE On Ken ee gt gt SJE 06 00 Low Voltage Level 160 0 220 0Vdc 180 0 OJOIOIOJOIO 320 0 440 0Vdc 360 0 06 01 0 Warn and keep operation 2 CRR ROES RO 1 Warn and ramp to stop 2 Warn and coast to stop 06 02 Phase loss Protection 00 disable 00 OVO 00 250 06 03 Over current Stall 00 disable 00 OHO Prevention during 00 250 Acceleration 06 04 Over current Stall 0 by current accel decel time 0 OIGO Prevention during 1 by the 1st accel decel time Operation 2 by the 2nd accel decel time 3 by the 3rd accel decel time 4 by the 4th accel decel time 5 by auto accel decel time 06 05 Accel Decel Time 0 di
89. ference level of encoder s power terminal 0 6 1 2Vs5s 1Vss Z51200 Encoder sine wave A A B B Z 7 differential signal input Incremental signal J3 k 0 2V_ 0 85V 0 5V Z 1200 0 8 1 2Vss 1 Encoder sine wave 1Vss Z 1ko differential signal input Absolute signal 7 8 Ch08 Option Cards Wiring Diagram ME Js ee lied Ga neues pi ppe ad ha ae Encoder WO oe beewewww wee ewr we wraewewrer es were we we EMED PGHSD 1 J3 SICK SRS 50 SRS 60 SO OW O OO 44 13 2 D 123456 123456 A A OV B gt 2 rr re ee ee ee ee e a foe es a rs ee ee ee ee eee AR COS ee eee WV Be ee ee ee os 6 a ae 5V ee Le oe a DATA DATA 3b 2a 5b 4b 4a 1b 2b 5a la Terminal Function Specifications Encoder voltage input Voltage 5 1Vdc 0 3V 8 4Vdc 1 5V VP Current 200mA max Use SW2 to set 5V 8V ov fneader common power Reference level of encoder s power terminal Input frequency 40k Hz max 360 el Encoder sine wave J3 differential signal input Incremental signal A area 1Vss Z 1200 Input frequency 20k Hz max SIN COS Encoder sine wave aK Sela REFSIN gt REFCOS differential signal input evens ts a REFSIN REFCOS CLOCK CLOCK CLOCK differential output Line Driver RS422 Level output RS485 communication Terminal resistan
90. gram Up and Down keys go to Tool gt Function Key Settings F gt Re Define Up Down Key R SEE Tools T Window W Help H TF Communication Settings C BE AutoSave Setup A i Fonction Key Settire F Re Define Up Down Key R Page Size S Grid Setting G Language Setting L xi ints TP Page PEN Button Text This function allows user to name buttons For example key in lt Next Page gt in the empty space a button will have the wording lt Next Page gt displayed on it B Constant setting function This function is to set up the memory address value of the VFD or PLC When pressing the lt function button gt set up in before a value will be written to the memory address of the lt Constant Setting gt This function can be used as initializing a variable j Sutin z hese ng Oem bante s z o ooo Famecem inge Fae Fon Senmg at Wiem ENA Text Abym Prtwp Alapont 5 at Miki Mi Faia Key FB p z Poe Yabe Length 16 B mai j raph bpt 9 27 09 Digital Keypad Clock Display Setting i The setup window of the Clock Display is shown as the image below Time Day or Date can be displayed on the keypad Open a new file and click once in that window you will see the following In the clock display setting you can choose to display Time Day or Date on the Keypad To adjust time go to 9 on the Keypad s menu You can also adjust Frame Setting Font Setting
91. he driver file IFD6530_Drivers exe by following steps You could find driver file IFD6530_Drivers exe in the CD supplied with IFD6530 Z Note DO NOT connect IFD6530 to PC before extracting the driver file STEP 1 STEP 2 InstallShield Wizard InstallShield Wizard License Agreement Welcome to the InstallShield Wizard for Silicon Please read the following license agreement carefully Laboratories CP210x Evaluation Kit Tools Press the PAGE DOWN key to see the rest of the agreement The InstallShieldR Wizard will install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 31 on computer To continue click Next ia END USER LICENSE AGREEMENT IMPORTANT READ CAREFULLY BEFORE AGREEING TO TERMS THIS PRODUCT CONTAINS CERTAIN COMPUTER PROGRAMS AND OTHER THIRD PARTY PROPRIETARY MATERIAL LICENSED PRODUCT THE USE OF WHICH IS SUBJECT TO THIS END USER LICENSE AGREEMENT INDICATING YOUR REEMENT CONSTITUTES YOUR AND IF APPLICABLE YOUR COMPANY S SENT TO AND ACCEPTANCE OF THIS END USER LICENSE AGREEMENT THE yy Do you accept all the terms of the preceding License Agreement If you choose No the setup will close To install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 31 aed AS ees Ole eee inetaloheic _ _ m lt Back fF Yes No STEP 3 STEP 4 InstallShield Wizard eee Pujai cal InstallShield Wizard Complete Choose Destination Location Select folder where Setup will install fi
92. ick once on this button and then double click on that blank page The following windows will pop up DeBRPSSGOFPXrDae De ba aq 38 f RAN SOY negent Towe nmng OBOCOCTO900N Te RAC BO A A Tmi HT T ra asa E a i Gen Pa A Ba Page xa YD Sun Tesi ZA 2 WI Hrt Deae Tyee DELTA M Probao Maise Tre TP0eG Static Bitmap Open a blank page then click once on this button blank page The following window will pop up and then double click on that Ort haeqszroe da ah 29 2E SAS S00 ROS Aenda NOBOCeroocoen T Trae a Bow Po dares Sh decal i Sj dimei Miem 5 tetu Mein beret e aa Ag reer lt acl 8g deceit j diel el ieee aaa Fas Cem Bip oi 25 A Hel Device Tre DELTA th Frotes Mickie Type ROA Please note that Static Bitmap setting support only images in BMP format Now choose a image that you need and click open then that image will appear in the Static Bitmap window OBO eroe0een Geometric Bitmap gt Z 7 Z _ As shown in the picture on the left side there are 11 kinds of geometric bitmap to choose Open a new blank page then click once on a geometric bitmap icon that you need Then drag that icon and enlarge it to the size that you need on that blank page 9 23 09 Digital Keypad 8 Finish editing the keypad starting screen and select Communication gt Input User Defined Keypad Starting Screen Peet ESS EE
93. is enabled it doesn t need to set Pr 07 02 DC Brake Current Level Bit 15 0 when power is applied it will detect the position of magnetic pole again Bit 15 1 when power is applied it will start from the magnetic pole position of previous power failure Pr 10 19 0 655 00 Zero Speed Gain P NOTE refer to the explanations in Pr 02 32 10 12 Pr 10 22 Operation Time of Zero Speed Pr 10 23 Filter Time of Zero Speed Pr 10 24 Time for Zero Speed Execution Pr 02 29 Brake Release Delay Time when Elevator Starts 10 Auto Tuning Process 0 000 65 535sec 0 000 65 535sec 0 after the brake release set in Pr 02 29 1 after the brake signal input Pr 02 01 02 08 is set to 42 0 000 65 000 Sec NOTE When Pr 10 24 0 the zero speed control needs to be used with Pr 02 29 refer to the explanations in Pr 02 32 E Function of the preload input Connect the signal of the preload signal to the external terminal of the AC motor drive AUI1 and setting Pr 03 00 11 07 19 1 03 03 03 06 and 03 09 Pr 03 00 Analog Input 1 AUI1 Pr 07 19 Source of Torque Offset 0 No function 1 Frequency command torque limit under TQR control mode 2 Torque command torque limit under speed mode 3 Torque compensation command 4 5 Reserved 6 P T C thermistor input value 7 Positive torque limit 8 Negative torque limit 9 Regenerative torque limit 10 Positive negative torque limit 0 Disabl
94. ister To modify an entry use the EE and EE keys If the command given by the user is not accepted or the value of the command exceeds the allowed range this error message will be displayed 9 2 09 Digital Keypad 9 2 Operating theBuilt in Digital Keypad START ETH HR H H Bed Ta ea a a m GO START NOTE In the selected mode press HIBA to set the parameters Setting parameters fi i rs ois J piri wh NE gt HEA Ten EFN M ENTER Fe ENTER DE ENTER SUCCESS to Input data error set parameter NOTE In the parameter setting mode you can press Ef totheselected mode LoCo J LIL ro rc rere a a i Ny a 9 3 09 Digital Keypad 9 3 Description of the Digital Keypad KPC CC01 KPC CCO1 Communication Interface RJ 45 socket 485 interface Installation Method 1 Embedded type and can be put flat on the surface of the control box The front cover is water proof 2 Buy aMKC KPPK model to do wall mounting or embedded mounting Its protection level is IP66 3 The maximum RJ45 extension lead is 5 m 16ft 4 This keypad can also be used on Delta s motor drive C2000 CH2000 and CP2000 Function of Buttons Start Operation Key 1 It is only valid when the source of operation command is from the keypad 2 It can operate the AC motor drive by the function setting and the RUN LED will be ON 3 It can be pressed repeatedly while the motor drive is shutting down Stop Command
95. ive Line driver pulse output signal Line Driver RS422 Max output frequency 150kHz Support frequency dividing output the frequency dividing range 1 31Hz Power output of encoder AO AO BO BO VP Note Use SW1 to set up output voltage Voltage 5V 0 5V or 12V 1V Current 200mA max OV Common power terminal of encoder Incremental encoder signal input terminal Types of input signal line drive voltage output push pull open collector TB1 A A B 7 5 Note Different input signal needs different wiring method See user manual for Tr wiring diagrams Max input frequency 150kHz Absolute encoder signal input terminal U U LV Types of input signal line drive voltage push pull open collector Note Different input signal needs different wiring method See user manual for Vow W wiring diagrams Max input frequency 150kHz JP 4 S Ground Terminal Connect the power supply of the motor drive to the ground Suport PG shielding SW1 Switch between encoder s 5V 12V power Offline Dectection Switch Switch the the SW2 to Line D side to enable offline SW2 detection when Line D input signal Switch the SW2 to OPEN C sideto disable offline detection function when OPEN C input signal Switch of power supply for frequency division Switch SW3 to INP_sied to SW3 provide 24V power for internal use Switch SW3 to EXP side to provide 24V power for external use client 7 4 Ch08 Option Cards Applicable encoders
96. ive Drive 00 65535 00 EOSS Power on Time at the Fifth Fault day 06 42 Accumulative Drive 00 1439 00 CA Power on Time at the Sixth Fault min 06 43 Accumulative Drive 00 65535 00 NE ONO IO Power on Time at the 11 15 M 06 44 M 06 45 M 06 46 M 06 47 06 48 06 49 sixth Fault day Operation Speed of Emergency Power Mode Low voltage Protection Operation Direction for Emergency Power ON Power Generation Direction Searching Time Power Capacity of Emergency Power STO Latch Selection 0 00 400 00Hz Bito 0 Display Lv fault and coast to stop Bito 1 Display Lv warn and coast to stop Bit1 0 Fan lock fault and coast to stop Biti 1 Fan lock warn and coast to stop 0 Run by following the current command 1 Run by following the direction of power generating mode 2 After determining the direction of power generating the host computer sends the operating direction command When at STOP mode determine the direction of power generating mode MO 32 but do not retain the direction of the power generating 3 After determining the direction of power generating the host computer send the operating direction command When at STOP mode determine the direction of power generating mode MO 32 and retain the direction of the power generating 0 0 5 0sec 0 0 100 0 kVA 0 STO Latch 1 STO No Latch 11 16 Read Only 0 1 0 0 0 CEOS FO I EO OI CIES VHS CEQ O
97. lection 10 EF input 07 28 11 Reserved 12 Stop Output 13 Reserved 14 Reserved 15 Operation speed command form AUI1 16 Reserved 17 operation speed command form AUI2 18 Emergency stop Pr07 28 19 23 Reserved 24 FWD JOG command 10 2 10 Auto Tuning Process 25 REV JOG command 26 Reserved 27 ASR1 ASR2 selection 28 Emergency stop EF1 Motor coasts to stop 29 30 Reserved 31 High torque bias by Pr 07 21 32 Middle torque bias by Pr 07 22 33 Low torque bias by Pr 07 23 34 37 Reserved 38 Disable write EEPROM function 39 Torque command direction 40 Enable drive function 41 Detection for magnetic contactor 42 Mechanical brake 43 EPS function Refer to Pr02 15 and Pr02 16 for the settings of MO1 MO8 Pr02 15 Pr02 16 O No function Operation indication Operation speed attained Desired frequency attained 1 Pr 02 25 Desired frequency attained 2 Pr 02 27 Zero speed frequency command Zero speed with stop frequency command Over torque OT1 Pr 06 05 06 07 Over torque OT2 Pr 06 08 06 10 Drive ready 10 User defined Low voltage Detection LV 11 Malfunction indication 12 Mechanical brake release Pr 02 29 Pr 02 30 13 Overheat Pr 06 14 14 Brake chopper signal 15 Motor controlled magnetic contactor output 16 Slip error OSL 17 Malfunction indication 18 Reserved 19 Brake chopper output error 20 Warning output 21 Over voltage w
98. les Setup has finished installing Silicon Laboratories CP210x Evaluation Kit Tools Release 3 31 on your computer Setup will install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 31 in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder Destination Folder _ C SiLabs MCU CP210x TANS etd STEP 5 You should have a folder marked SiLabs under drive C cA SiLabs Intalling the Driver After connecting IFD6530 to PC install driver by following steps below STEP 1 Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows wall search for cuien and updated sofware by lootung on pour computer on the hardware installation OD of on ihe Windows Upelate Web cite wath you penetra Fead pur privacy pokey Can Windows connect to Windows Update to search fol software Yes this time only Ves now and every time connect a device O No not this lima Found New Hardware Wizard The wizard helps pou inetall software for CP2103 USB to LART Bridge Comtrotbes If your hardware came with an installation CD lt on floppy disk insert it now Wha do you wani the wizard la do 8 Install the soltware automaticaly Recommended install hom a bi or specific locaton Advanced Chek Mew bo combine lt Back Next gt _ Cancel _ That werd halpa p u inelall software for CP2103
99. llation and putting it into use v The content of this section and the driver file may be revised without prior notice Consult our distributors or download the most updated instruction driver version at _AC Motor Drive gt Optional Introduction IFD6530 is a convenient RS 485 to USB converter which does not require external power supply and complex setting process It supports baud rate from 75 to 115 2kbps and auto switching direction of data transmission In addition it adopts RJ 45 in RS 485 connector for users to wire conveniently And its tiny dimension handy use of plug and play and hot swap provide more conveniences for connecting all DELTA IABU products to your PC Applicable Models All DELTA IABU products Application amp Dimension Hl Hi iy A development TY wor E Q o ge 80 0 3 15 21 2 0 83 a Unit mm inch 22 5 0 89 specifications No external power is needed 75 150 300 600 1 200 2 400 4 800 9 600 19 200 38 400 57 600 115 200 bps Full compliance with USB V2 0 specification RS 485 Communication Port 100 m Support RS 485 half duplex transmission 06 Optional Accessories RJ 45 PIN 8 lt 1 1 Reserved M gt RJ 45 SG T eyv Prepration before Installing Driver Extract t
100. ly improve the drive s performance Please select an applicable accessory according to your need or contact the local distributor for suggestion 6 1 Brake Reistors amp Brake Units used in AC motor Drives Voltage Applicable 125 Braking Torque 10 ED Max Brake Torque Motor Resistor Braking Brake Unit value Braking Resistor series for each Braking spec for each Torque AG motor Brake Unit Current Drive Min Max Total kg m VFDB Quan Part Quan Wiring A Resistotr Braking Value Q Current A tity tity method 230V VFD022ED 1 5 300W 70Q BR300W070 1 5 4 38 0 10 3 8 21S VFD037ED 2 5 400W 40Q BR400W040 1 9 5 19 0 20 7 6 21S VFD040ED 2 5 400W 40Q BR400W040 1 9 5 19 0 20 7 6 23S VFDO55ED 3 7 1000W 200 BR1KOW020 1 19 15 6 24 9 3 23S VFD075ED 5 1 1500W 13Q BR1K5W013 1 29 11 5 33 12 5 23S VFD110ED 7 5 1500W 13Q BR1K5W013 1 29 9 5 40 15 2 23S VFD150ED 10 2 2000W 8 609 BR1KOW4P3 2 2 serial 44 8 3 46 17 5 23S VFD185ED 12 2 2400W 7 80 BR1K2W3P9 2 2 serial 49 5 8 25 1 23S VFD220ED 14 9 3000W 6 6Q BR1K5W3P3 2 2 serial 58 5 8 25 1 23S VFD300ED 20 3 2015 2 4000W 5 10 BR1KOW5P1 2 2 serial 75 4 8 30 4 23S VFD370ED 25 1 2022 2 4800W 3 9Q BR1K2W3P9 2 2 serial 97 3 2 120 45 6 23S 460V VFD040ED 2 7 1000W 750 BR1KOW075 1 10 2 54 3 14 10 6 43S VFDO55ED 3 7 1000W 75Q BR1KOW075 1 10 2 48 4 16 11 9 43S 6 1 VFDO75ED 43S VFD110ED 43S VFD150ED 43S VFD185ED 43S VFD220ED 43S VFD300ED 43S VFD370ED 43S VFD450ED 43S
101. n M To ensure the safety of personnel proper operation and to reduce electromagnetic radiation the Power Regenerative Unit must be properly grounded during installation M The diameter of the cables must meet the size specified by safety regulations M The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety regulations M The shielded cable can only be used as the ground for equipment when the aforementioned points are met M When installing multiple sets of Power Regenerative Units do not connect the grounds of the Power Regenerative Units in series As shown below Ground terminal A A oe Best wiring setup for ground wires Pay particular attention to the following points M After turning on the main power do not cut the RFI short circuit cable while the power is on M Make sure the main power is turned off before cutting the RFI short circuit cable M Cutting the RFI short circuit cable will also cut off the conductivity of the capacitor Gap discharge may occur once the transient voltage exceeds 1000V If the RFI short circuit cable is cut there will no longer be reliable electrical isolation In other words all controlled input and outputs can only be seen as low voltage terminals with basic electrical isolation Also when the internal RFI capacitor is cut off the Power Regenerative Unit will no longer be electromagnetic compatible M The RFI short circuit cable may not b
102. nction can be used as initializing a variable e a Conciant seming Breton Type Constant Seem Ao FameSeme Eine Pame S Fini semg a3 Wiin ENA Tarii tip Al z Mide Mie J Ma Mik G Fenotiog Key Fa 11 Clock Display Setting i The setup window of the Clock Display is shown as the image below Time Day or Date can be displayed on the keypad Open a new file and click once in that window you will see the following In the clock display setting you can choose to display Time Day or Date on the Keypad To adjust time go to 9 on the Keypad s menu You can also adjust Frame Setting Font Setting and Alignment Clock Display Setting Frame Setting Font Setting Alignment Time Association 9 32 09 Digital Keypad 12 Multi state bitmap The setup window of the multi state is shown as the image below This object reads the bit s property value of the PLC It defines what image or wording is when this bit is O or when this bit is 1 Set the initial status to be 0 or 1 to define the displayed image or wording Multi State BitrapSetting Reale Device raph baput Bit F Valo None Bitmap Read _ oun a Total States po Curent State D Tt hpu 13 Unit Measurement A Click once on this Button Open a new file and double click on that window you will see the following Metrology Type S
103. nction inputs MI1 MI8 Multi function input 1 8 Source mode MI8 ON the activation current is 6 5mA 11Vdc OFF cut off voltage 10A lt 11Vdc Digital frequency signal common DCM terminal SCM1 The factory setting is short circuit SCM2 The factory setting is short circuit Power removal safety function for EN954 1 and IEC EN61508 STO1 When STO1 SCM1 STO2 SCM2 are turned on the activation current is 3 3mA 11Vdc STO2 10V Potentiometer power supply Power supply of analog frequency setting 10Vdc 20mA 10V Potentiometer power supply Power supply of analog frequency setting Analog voltage frequency input AUI1 10V_AUI circuit WW al o Impedance 20kQ Range 10 10VDC 0 Max Output AUl2 ACM gt Frequency Pr 01 00 internal circuit 5 4 Analog signal common terminal Analog sigal terminal Control Terminals ACM control RA Multi function relay output A N O RB Multi function relay output A N O RC Multi function relay output B Eror indication by factory setting Multi function output terminal MRA N O Multi function output terminal 1 User defined funcion MRB 2 Resistive Load N O 3A N O 3A N C 250VAC 5A N O BA N C 30VDC min 5 VDC 10 mA To output different kinds of signal such as the motor setting drive is in operation reaching the frequency overload indication Multi function output terminal MRC Operating Indication by factory Multi function output termin
104. ned option will dispay a blank page _ Sanne j i fi USB RS 485 Communication Interface IFD6530 Please refer to Chapter 07 Optional Acessories for more detail TPEditor Go to Delta s website to download TPEditor V1 30 6 or later versions http www delta com tw ch product em download download_main asp act 3 amp pid 1 amp cid 1 amp tpid 3 10 PC Link TPEditor This function allows users to connect the keypad to a computer then to download and edit user defined pages Click ENTER to go to lt Waiting to connect to PC gt In TPEditor choose lt Communication gt then choose Write to HMI Fon tam Vw Com Ohee Local Page Geringu Ginbal SecngwO CommcwonI lochi Vidoni Heip Os RSS0e D0 ErITTELEN 1S en See aetae ae VANVQSHASCUOWS F n omoocoocon z X axis Output cument a PID taget OMIM D HH MM SS 9 14 09 Digital Keypad Choose lt YES gt in the lt Confirm to Write gt dialogue box I Ti a at ame karo Oemecer oo TITTET e tae ANP ADRS EDO As OPES aao ee SOmoereseen F e S Lt mif yrei A p J 7a T Output cunent PID taget 9 I tai o Ar yau nam ber ris ta TH POD D HH MM SS ee VFDSoft this function allows user to link to the VFDSoft Operating software then to upload data Copy parameter 1 4 in KPC CCO1 Start downloading pages to edit to KPC CCO1 Use Up Down key to select a param
105. needs to execute this function with loaded motor please balance the carriage before execution Make sure the balance by releasing the brake manually before running This balance will affect the accuracy and the accuracy will influence the power efficiency in driving the motor 10 6 10 Auto Tuning Process NOTE 3 If it doesn t allow balancing carriage in the measured environment it can set Pr 08 00 to 3 for executing this function It will have a difference of 15 30 by the different encoder type mE When Pr 08 00 is set to 3 the driver will execute the function by the setting of Pr 10 00 The difference between Pr 08 00 3 and Pr 08 00 1 is it doesn t need to put the balanced carriage when Pr 08 00 3 Besides the operation status of the motor will be as shown in the above table Pr 10 00 1 2 3 and 5 the motor will run Pr 10 00 4 and 6 the motor won t run m When Pr 08 00 3 please make sure if the setting of Pr 10 02 is correct The incorrect setting will result in the wrong position of the magnetic pole and make the wrong angle between magnetic pole and PG origin a NOTE 4 The warning message Auto tuning will be displayed on the digital keypad during tuning until it is finished Then the measure result will be saved into Pr 08 09 NOTE 5 If the warning message Auto Tuning Err displayed on the digital keypad during tuning due to abnormal drive or human factor please check if the wiring is correct When the warning me
106. nking drive is in the standby status Steady OFF drive doesn t execute STOP command Operation Direction LED 1 Green light is on the drive is running forward 2 Red light is on the drive is running backward 3 Twinkling light the drive is changing direction 9 5 09 Digital Keypad 9 4 Function of Digital Keypad KPC CC01 POWER ON i The default Start up page is Delta Logo Default 1and 2 2 User can customize their start up page through the edited function Need to purchase the optional accessories The top line of LCD displays the status of drive After main menu is selected the start up page will display in the format user defined The page shown on the left is display as Delta default setting The button line of LCD displays time and JOG Press v once Press ia again Press again MENU 1 Parameter Setup 5 Copy PLC 2 Copy Parameter 6 Fault Record 3 Keypad Locked 7 Quick Start 4 PLC Function 8 Display Setup 9 Time Setup Item 1 4 ae 10 Language Setup common items for ai ae 11 Start up KPC CC01 amp KPC CE01 12 Main page 13 PC Link gt gt Menta 1 Startup page can only display pictures no flash 2 When Power ON it will display startup page then the main page The main page displays Delta s default setting F H A U the display order can be set by Pr 00 03 Startup display When the selected item is U page use left key and right key to switch between the it
107. nts do not touch these components or the circuit boards with metal objects or your bare hands 3 Only qualified persons are allowed to install wire and maintain AC motor drives Ac 1 Some parameters settings can cause the motor to run immediately after applying power 2 DONOT install the AC motor drive in a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified people away from the equipment 5 When the motor cable between AC motor drive and motor is too long the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for details 6 The rated voltage for AC motor drive must be lt 240V lt 480V for 460V models and the mains supply current capacity must be lt 5000A RMS lt 10000A RMS for the 40hp 30kW models Firmware version 1 01 0 1 Ch01 Introduction Chapter 1 Introduction 1 1 Receiving and Inspection After receiving the AC motor drive please check for the following 1 Inspect the unit after unpacking to assure it was not damaged during shipment Make sure that the part number printed on the package corresp
108. ocal authorized dealer X The content in this chapter only applies on V1 01 and above of KPC CC01 keypad 9 21 09 Digital Keypad 9 6 TPEditor Installation TPEditor can edit up to 256 HMI Human Machine Interface pages with a total storage capacity of 256kb Each page can edit 50 normal objects and 10 communication objects 1 TPEditor Setup amp Basic Functions 1 Run TPEditor version 1 60 or later TPEditor 1 60 2 Goto File F gt Click on New The Window below will pop up At the device type click on the drop down menu and choose DELTA VFD C Inverter At the TP type click on the drop down menu and choose VFD C KeyPad As for File Name enter TPEO Now click on OK Hew Project HMI lt gt PLC Set Device Type DELTA VFD C Inverter v TP Type VFD C KeyPad l 3 You are now at the designing page Go to Edit E gt Click on Add a New Page A or go to the TP page on the upper right side right click once on TP page and choose Add to increase one more page for editing The current firmware of Keypad is version1 00 and can support up to 4 pages eF EAE View Compleat Obst Local Page Setting Dioda Sening Commason TookiT Wedow W Heipii Os BSOe HO g Budea 8 g T l w ANZ OOMUARESHOWsS NOGoOersceceogo Propeaty KIO YA Device Type DELTA VFD C kreves Mache Type VFD C KeyPad 4 Edit Startup Page 9 22 09 Digital Keypad A 5 Static Text Open a blank page cl
109. ode of the AC motor drive corresponds with the nameplate indicated on the AC motor drive i Make sure that all parameters are reset to factory setting Pr 00 02 is set to 9 or 10 Pr00 02 0 No function Parameter 1 Read only Reset 8 Keypad lock 9 All parameters are reset to factory settings base frequency 50Hz 10 All parameters are reset to factory settings base frequency 60Hz a E Source of the Master Frequency Command It is user defined Pr 00 14 E Pr00 14 1 RS 485 serial communication or digital keypad KPC CC01 Source of 2 External analog input Pr 03 00 the Master 3 Digital terminals input Pr04 00 Pr 04 15 Frequency Command E E Source of the Operation Command It is user defined Pr 00 15 x PrO0O 15 Source of a E the operation 2 RS 485 serial communication or digital keypad KPC CC01 frequency 1 External terminals MI MO External Terminal Settings Refer to Pr 02 01 Pr02 08 for setting of the external input terminals Ml1 MI8g NOTE The factory setting of Pr 02 08 is 40 Enable drive function Disable this function if you don t need to use it Settings of 0 No function PrO2 01 to 1 multi step speed command 1 Prp02 08 2 multi step soeed command 2 3 multi step speed command 3 4 multi step speed command 4 5 Reset 6 JOG command 7 Acceleration Deceleration Speed inhibit 8 the 1st 2nd acceleration deceleration time selection 9 the 3rd 4th acceleration deceleration time se
110. onds with the part number indicated on the nameplate 2 Make sure that the voltage for the wiring lie within the range as indicated on the nameplate Install the AC motor drive according to this manual 3 Before applying the power make sure that all the devices including power motor control board and digital keypad are connected correctly 4 When wiring the AC motor drive make sure that the wiring of input terminals R L1 S L2 T L38 and output terminals U T1 V T2 W T3 are correct to prevent drive damage 5 When power is applied select the language and set parameter groups via the digital keypad KPED LE01 When executing a trial run begin with a low speed and then gradually increase the speed untill the desired speed is reached 1 2 Nameplate Information Using 15HP 11kW 230V 3 Phase as an exemple AC Drive Model ee MODEL VFD110ED23S gt Input Voltage Current pe INPUT 3PH 180 264V 50 60Hz 47A Output Voltage Current gt OUTPUT 3PH 0 240V 51 4A LIFT DUTY 45A General 11kW 15HP Frequency Range m Freq Range 0 400Hz Firmware Version me Version 0 01 Barcode me Serial Number PE 110ED23SW14380001 pt 1 3 Model Name 1 4 Serial Number VED 110 ED 239S 110ED23S W 14 38 0001 Version type Production number Input Voltage Production week 23 230V 3 PHASE 43 460V 3 PHASE T Taoyuan W Wujiang meaaueHen ies Ed series Production factory 230V 3 PHASE 15HP 1
111. or fault code 0 RO 06 25 Fault Output Option 4 0 65535 refer to bit table for fault code 0 1 OP Oe 06 26 PTC Positive 0 Warn and keep operation 0 OO Temperature Coefficient 1 Warn and ramp to stop Detection Selection 06 27 PTC Level 0 0 100 0 50 0 O O O O O O 06 28 Filter Time for PTC 0 00 10 00sec 0 20 OVO iQ 1 12 Detection 06 29 Voltage of Emergency 48 0 375 0Vdc 48 0 O OJO O O O Power 96 0 750 0Vdc 96 0 06 30 Setting Method of Fault 0 By settings of Pr 06 22 06 25 0 OVO OG O19 Output 1 By the binary setting 06 31 Phase Loss Detection of 0 Disable 0 Cy Os E Drive Output at Start 1 Enable up MPHL 06 32 Accumulative Drive 00 1439 00 O C FO Power on Time at the First Fault min 06 33 Accumulative Drive 00 65535 00 7L 166 1 Ferke Power on Time at the First Fault day 06 34 Accumulative Drive 00 1439 00 CILSAES EOUEe Power on Time at the Second Fault min 06 35 Accumulative Drive 00 65535 00 DIESTE DIESLE Power on Time at the Second Fault day 06 36 Accumulative Drive 00 1439 00 CEG eC ECG Power on Time at the Third Fault min 06 37 Accumulative Drive 00 65535 00 Cie veeq Lorre Power on Time at the Third Fault day 06 38 Accumulative Drive 00 1439 00 PO OCD Power on Time at the Fourth Fault min 06 39 Accumulative Drive 00 65535 00 SDESSE E Power on Time at the Fourth Fault day 06 40 Accumulative Drive 00 1439 00 Os SIRON S Power on Time at the Fifth Fault min 06 41 Accumulat
112. or surge absorbers to the output terminals of the AC motor drive 6 12 06 Optional Accessories 6 7 Digital Keypad 1 KPC CE01 A LED Display Display frequency current voltage and error etc B Status Indicator F Frequency Command H Output Frequency U User Defined Units ERR CAN Error Indicator RUN CAN Run Indicator C Function Refer to the chart follows for detail description ESC Key Press ESC key to return to the previous page It also functions as a return to last category key in the sub menu Menu Key Press MENU key under any condition will return to the main MENU Menu content 1 Parameter Detail 3 Keypad locked 2 Copy Parameter 4 PLC Function ENTER ENTER Key Press ENTER and go to the next level If it is the last level then press ENTER to execute the command HAND HAND ON Key HAND key will operates according to the parameter settings when the source of HAND master frequency command and the source of HAND operation command is properly set The factory setting of the source command for frequency and operation are from the digital keypad Press HAND key in stop status the drive setting switches to the parameter setting of HAND Press HAND key in during operation the drive will come to stop then switches to the parameter setting of HAND When process complete H A LED ON AUTO Auto Operation Key AUTO function executes according to the parameter settings of the source of AUTO frequ
113. peed current value the noise in the carriage and noise source during operation 10 11 Step 7 Elevator tuning 1 Setting Pr 11 00 to bit 0 1 Pr 11 00 Bit O 0 disable System control Bit 0 1 ASR Auto tuning PDFF enable Bit 7 1 When position control is enabled it doesn t need to set Pr 07 02 DC Brake Current Level Bit 15 0 when power is applied it will detect the position of magnetic pole again Bit 15 1 when power is applied it will start from the magnetic pole position of previous power failure NOTE bit 15 0 it will detect the position of magnetic pole when the power is applied it will detect every time when the power is applied Bit 15 1 when power is applied it will start from the magnetic pole position of previous power failure Please make sure that the motor is not manually rotated during power off If the motor has been rotated during power off please set Pr 08 10 1 for magnetic pole re orientation 2 Smooth test for general operation m Adjust the setting of Pr 11 05 Pr 11 05 Inertial Ratio Adjust the settings of Pr 11 06 to Pr 11 08 Settings of Pr 11 06 to Zero speed Bandwidth 0 40Hz flees Low speed Bandwidth 0 40Hz High speed Bandwidth 0 40Hz 3 Start up adjustment only for PM E Control by the zero speed position Setting Pr 11 00 10 19 10 22 10 23 02 29 and 10 24 Pr 11 00 Bit 0 0 disable System control Bit 0 1 ASR Auto tuning PDFF enable Bit 7 1 When position control
114. please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY A 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels 3 Never reassemble internal components or wiring 4 The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC motor drive output terminals U T1 V T2 and W T3 directly to the AC mains circuit power supply 5 Ground the VFD ED using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram 6 VFD ED series is used only to control variable speed of 3 phase induction motors NOT for 1 phase motors or other purpose 7 VFD ED series shall NOT be used for life support equipment or any life safety situation EID 1 DO NOT use Hi pot test for internal components The semi conductor used in AC motor drive easily damage by high voltage 2 There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these compone
115. put 1 Z signal is at the rising edge of U phase 10 11 ASR Auto Speed 0 0 500 0 100 0 IOIOIOIO O Regulation Control P of Zero Speed 10 12 ASR Auto Speed 0 000 10 000sec 0 100 IOIOIOIO O Regulation Control I of Zero Speed 10 13 ASR Auto Speed 0 0 500 0 100 0 O O O O O Regulation Control P 1 10 14 ASR Auto Speed 0 000 10 000sec 0 100 IOIOIOIO O Regulation Control I 1 10 15 ASR Auto Speed 0 0 500 0 100 0 IOIOIOIO Regulation Control P 2 10 16 ASR Auto Speed 0 000 10 000sec 0 100 OIOJO O a 11 21 xx X XR RAR R x RX R AX 10 17 10 18 10 19 10 20 10 21 10 22 10 23 10 24 10 25 10 26 10 27 10 28 10 29 10 30 Regulation Control I 2 ASR 1 ASR2 Switch Frequency ASR Primary Low Pass 0 000 0 350sec Filter Gain Zero Speed Gain P 0 00 400 00Hz 0 Disable 0 655 00 Zero Speed ASR1 Width 0 00 400 00Hz Adjustment ASR1 ASR2 Width 0 00 400 00Hz Adjustment Zero speed Position 0 000 65 535s Holding Time Filter Time at Zero Speed 0 000 65 535s Time for Executing Zero 0 after the brake release set in Pr 02 29 Speed 1 after the brake signal input Pr 02 01 02 08 is set to 42 Elevator Leveling Zero 0 1000 0 Speed Gain P Elevator Leveling Zero 0 10 000sec Speed Integral Elevator Starts Zero 0 1000 0 Speed Gain P Elevator Starts Zero 0 10 000sec Speed Integral Setting of PG card 0 32 frequency division output Setting of P
116. rival Time 0 00 25 00 sec S2 S curve for Deceleration Departure 0 00 25 00 sec Time S3 S curve for Deceleration Arrival Time 0 00 25 00 sec S4 0 Output waiting Mode Selection when Frequency lt 1 Zero speed operation Fmin 2 Fmin 4th output frequency setting Switch Frequency for S3 S4 Changes 0 00 400 00Hz to S5 S curve for Deceleration Arrival Time 0 00 25 00 sec S5 NOTE it is recommended to set the S curve time to 0 in trial run and execute smooth test after all the actions are correct B Analog setting 1 Set Pr00 14 2 frequency command is assigned by the external analog signal 2 Set Pr0O 15 1 operating command is assigned by the external terminals 3 In order to work with the control terminal set up Pr03 23 or Pr03 24 in accordance with the output mode of the controller 4 Set up Pr03 03 PRO3 05 or Pr03 06 to work with the connecting port Set F to display OHz when the motor drive is going to stop 10 10 10 Auto Tuning Process Step5 Inerrtia Pr 11 05 Inertial Ratio Step 6 Trial run This step is used to trial run after finishing the settings of Step 1 to Step 5 to check if it runs normally after executing the inspection with the loaded motor At the same time please also check if the operations of multi function output terminals is normal such as the action of the brake release and electromagnetic valve correspond to the host controller It needs to check the switch between each step s
117. rminal 10V 20mA open il 120 PRG sw NRM Factory Setting 120 Factory Setting NRM SG 3 2 DC choke optional l l I j I AKANI umper AE Brake resistor l ayes I it __4 optional ae RAL Le i RB multi funciton output terminal i 3A N O 3A N C 250VAC 5A N O 3A N C 30VDC Letereceucecuceesecol SCLOry setting fault alert i MR 16 Multi funciton output terminal l 3A N O 3A N C 250VAC l EMRO 5A N O 3A N C 30VDC i Factory setting Motor drive is in operation Multi funciton output terminal 3A N O 3A N C 250VAC l R12C 5A N O 3A N C 30VDC Factory setting No function Multi RS485 function SG1 comm Input SG1 sie control Terminal Multi function output frequency terminal 48V 50mA ERR mvo mo mcm Photocoupler Output Terminal Multi function output 2 frequency terminal 48V 50mA Multi function Multi fucntion Analog Output Terminal I I I I i 140 10V i Analog Signal i Common Terminal Multi fucntion I I I I Analog Output Terminal 10 10V Modbus RS485 8e 1 SG PIN 1 2 6 7 Reserved PIN3 GND Gud SG PIN4 amp SG PIN5 SG PIN8 EV
118. rs The parameters can be set changed and reset by the digital keypad gt Ten 1 A the parameter can be set during operation 2 For more detail on parameters please refer to Chi2 Description of Parameter Settings 00 Drive Parameters E gt Rei iM Induction Motor PM Permanent Magnet Motor Factory Pr Explanation Setting Range Setting u gt O VFPG SVC FOCPG TQCPG O FOCPM 00 00 Identity Code of the AC 108 220V gt 3HP single phase Read O Motor Drive Onlty 110 220V gt 5HP Single phase 8 230V gt 3HP 10 230V gt 5HP 11 460 V gt 5HP 4 0kW 12 230V gt 7 5HP 13 460 V gt 7 5HP 14 230V 10HP 15 460V 10HP 16 230V 15HP 17 460V 15HP 18 230V 20HP 19 460V 20HP 20 230V 25HP 21 460V 25HP 22 230V 30HP 23 460V 30HP 24 230V 40HP 25 460V 40HP 26 230V 50HP 27 460V 50HP 29 460V 60HP 31 460V 75HP 33 460V 100HP 00 01 Display AC Motor Drive Display by models Read OIOIOIOIOIO Rated Current only 00 02 Parameter Reset 0 No function 0 OOO Oe 1 Read only 8 No function 9 All parameters are reset to factory settings base frequency is 50Hz 10 All parameters are reset to factory settings base frequency is 60Hz 11 1 Pr Explanation NM 00 03 Start up Display Selection XM 00 04 Content of Multi function Display Setting Range Frequency command Output frequency DC BUS voltage Output current Output voltag
119. s contact your local authorized dealer Keypad can t read any data sent from VFD 1 Verify if the keypad is properly connect to the motor drive by a communication cable such as RJ 45 2 Press RESET on the keypad to clear errors 3 Shut down the system wait for ten minutes and then power on again the system If none of the solution above works contact your local authorized dealer A Serious error has occurred on keypad s CPU 1 Verify if there s any problems on CPU clock 2 Verify if there s any problem on Flash IC 3 Verify if there s any problem on RTC IC and then power on again the 4 Verify if the communication quality of the system RS485 is good 5 Shut down the system wait for ten minutes and then power on again the system If none of the solution above works contact your local authorized dealer Keypad flash memory read error Keypad flash memory when read AC drive data error 9 18 Warning Codes LCM Display Description Modbus function code error Modbus data address error Modbus data value error Modbus slave drive error Editor Modbus transmission time Out Object not supported by TP 9 19 09 Digital Keypad Corrective Actions Motor drive doesn t accept the communication command sent from keypad 1 Verify if the keypad is properly connected to the motor drive on the communication contact by a communication cable such as RJ 45 2 Press RESET on the keypad to
120. s Enter on the keypad and you will see the word Waiting on keypad s screen Now choose a page that you have created then go to Communication M gt Write to TP W to start downloading the page to the keypad When you see the word Completed on the keypad s screen that means the download is done Then you can press ESC on the keypad to go back to the menu of the keypad oe ime D SS Lal bat iT mir r re e eit Sri ETTITA TET sa ae d 122 RANBEOBMRSEDOWs WR OO PF OO Gat 9 29 09 Digital Keypad 3 Edit Main Page 1 On the bottom right hand corner of the HMI click on a page number to edit or go to VIEW gt HMI page to start editing main page As shown in the image the following objects are available From left to right Static Text ASCII Display Static Bitmap Scale Bar Graph Button Clock Display Multi state bit map Units Numeric Input and 11 geometric bitmaps and lines of different width The application of Static Text Static Bitmap and geometric bitmap is the same as the editing startup page ia Ss i eM Dork dee Compe Cheers Laced Dege leng Gee heme Geet TaT Wien SeqeiPl ot Cee ee ne ee RANSROASIOOWse SOROCOTSOGGen A Ca _ 5 ruse 2 Numric ASCII Display To add a Numeric ASCII Display object to a screen double click on the object to set up Related Devices Frame Setting Fonts and Alignment Mumenc ASCII Display Setting Refer Device 210
121. sable 0 AES 2Fe1Ke O Selection of Stall 1 over torque detection during constant Prevention atconstant speed operation continue to operate after speed detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4 over torque detection during operation stop operation after detection 06 06 Over torque Detection 10 250 150 IOIO OCIO OO Selection OT1 06 07 Over torque Detection 0 0 60 0sec 0 1 SRO OO Level OT1 06 08 Over torque Detection 0 disable 0 Cire Lesher OES Time OT1 1 over torque detection during constant speed operation continue to operate after detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4 over torque detection during operation stop operation after detection 06 09 Over torque Detection 10 250 150 gt Orr OO Ore Selection OT2 06 10 Over torque Detection 0 0 60 0sec 0 1 OOO Oe Level OT2 06 11 Over torque Detection 0 250 200 EOT Time OT2 06 12 Current Limit 0 Inverter motor 2 NiCr EES 1 Standard motor 2 Disable 06 13 Electronic Thermal Relay 30 0 600 0sec 60 0 O O JO O O O Selection 06 14 Electronic Thermal 0 0 110 0 C 850 OVO 1Org OO Characteristic 06 15 Heat Sink Over heat 0 100 Refer to Pr06 02 Pr06 03 50 SPO OH Warning 06 16 Stall Pre
122. screws due to vibration M Use voltage and current within the specification in Chapter 8 M When using a general GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA or above and not less than 0 1 second operation time to avoid nuisance tripping When choosing a GFCI designed for the AC motor drive choose a current sensor with sensitivity of 30mA or above M Use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube 4 1 M Do NOT run stop AC motor drives by turning the power ON OFF Run stop AC motor drives by sending RUN STOP command via control terminals or keypad If you still need to run stop AC motor drives by turning power ON OFF it is recommended to do so only ONCE per hour Output terminals of the main circuit T T T When it is necessary to install a filter at the output side of terminals U T1 V T2 W T3 on the AC motor drive Use inductance filter Do not use phase compensation capacitors or L C Inductance Capacitance or R C Resistance Capacitance DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of AC motor drives Use well insulated motors to prevent any electric leakage from motors Terminals 1 2 for connecting DC reactor Terminals 1 2 B1 for connecting brake resistor Vv These terminals are to connect to a DC reactor to improve the power factor and reduce harmonics At the
123. ssage PG Fbk Error displayed on the digital keypad please change the setting of Pr 10 02 for example if it was set to 1 please change it to 2 When the warning message PG Fbk Loss is displayed on the digital keypad please check the feedback of Z phase pulse Pr 08 01 40 120 00 01 Amps Full load Current of Motor Pr 08 02 0 00 655 35 kW Rated power of Motor Pr 08 03 0 65535 Rated speed of Motor rom Pr 08 04 Number of Motor Poles 10 7 m Measure the angle between magnetic pole and PG origin It can execute RUN by keypad or digital terminals 1 Using digital keypad setting Pr 08 00 to 1 and press RUN to execute auto measure the angle between magnetic pole and PG origin Please note that if the electromagnetic valve and brake are not controlled by the AC motor drive please release it by manual 2 Using external terminals setting Pr 00 14 3 frequency source and Pr 00 15 1 operation source Please use inspection function to execute auto measure the angle between magnetic pole and PG origin Measure the angle between magnetic pole and PG origin Pr 08 00 1 or 3 Pr 08 00 0 No function Motor Auto tuning 1 Only for the unloaded motor auto measure the Angle between magnetic pole and PG origin 08 09 2 For PM parameters 3 Auto measure the Angle between magnetic pole and PG origin 08 09 NOTE The function of auto measure the angle between magnetic pole an
124. t circuit cable must be cut off 1 Grounding at a corner in a triangle configuration 2 Grounding at a midpoint in a polygonal configuration L1 L1 3 Grounding at one end in a single phase 4 No stable neutral grounding in a three phase configuration autotransformer configuration L1 L1 L1 L2 lt L2 L3 N F lt 4 L3 Ch01 Introduction Use RFI short circuit Internal grounding through RFI capacitor which reduces electromagnetic radiation In a situation with higher requirements for electromagnetic compatibility and using a symmetrical grounding power system an EMC filter can be installed For example the diagram on the right is a symmetrical grounding power system 1 6 Dimensions Frame B VFD022ED218 VFD037ED21S VFD040ED23S 438 _ SEE DETAIL A Pa y e oo W1 4 we H1 H H2 IEN 2 ae a PAO i SEE DETAIL B A ae reg a gt nN f N Coo oT 2 QR se DETAIL A MOUNTING HOLE DIMENSIONAL DETAIL B MOUNTING HOLE UNIT mmfinch FRAME W Wi H H1 H2 D D1 S1
125. ter Settings 10 Speed Feedback Control Parameters COCO Pr Explanation Setting Range En d 7 T G S G EE E E 10 00 Selection of Encoder 0 No function 0 O CH 1 ABZ 2 ABZ Hall 3 SIN COS Sinusoidal 4 SIN COS Endat 5 SIN COS 6 SIN COS Hiperface 10 01 Encoder Pulse 1 25000 600 O See 10 02 Encoder Input Type 0 Disable 0 See Setting 1 Phase A leads in a forward run command and phase B leads in a reverse run command 2 Phase B leads in a forward run command and phase A leads in a reverse run command 3 Phase A is a pulse input and phase Bis a direction input low input reverse direction high inout forward direction 4 Phase Ais a pulse input and phase Bis a direction input low inout forward direction high input reverse direction 5 Single phase input 10 03 Encoder Feedback Fault 0 Warn and keep operation 2 O CONO Treatment PGF1 PGF2 1 Warn and ramp to stop 2 Warn and stop operation 10 04 Detection Time for 0 0 10 0sec 1 0 Ce Encoder Feedback Fault 10 05 Encoder Stall LevelQ 120 0 Disable 115 Ce O PGF3 10 06 Encoder Stall Detection 0 0 2 0sec 0 1 DIO O Time 10 07 Encoder Slip Range0 50 0 Disable 50 CHCA O PGF4 10 08 Encoder Slip Detection 0 0 10 0sec 0 5 Sele O Time 10 09 Encoder Stall and Slip 0 Warn and keep operation 2 See O Error Treatment 1 Warn and ramp to stop 2 Warn and coast to stop 10 10 Mode Selection for UVW 0 Z signal is at the falling edge of U phase 0 Cj CY oe In
126. the system If none of the solution above works contact your local authorized dealer LCM Display Description File version dismatch AC drive copy function time out Other keypad error Other AC drive error File is locked with password 09 Digital Keypad Corrective Actions A setting cannot be made because the password is incorrect 1 Verify if the password is correct If the password is correct try to make the setting again 2 Shut down the system wait for ten minutes and then power on again the system If none of the solution above works contact your local authorized dealer A setting cannot be made because the version of the data is incorrect 1 Verify if the version of the data matches the motor drive If it matches try to make the setting again If none of the solution above works contact your local authorized dealer A setting cannot be made because data copying timeout expired 1 Redo data copying 2 Verify if copying data is authorized If it is authorized try again to copy data 3 Shut down the system wait for ten minutes and then power on again the system If none of the solution above works contact your local authorized dealer This setting cannot be made due to other keypad issues Reserved functions If such error occurred contact your local authorized dealer This setting cannot be made due to other motor drive issues Reserved functions If such error occurred conatct your l
127. to equal parts key in the numbers of your choices for main scale and sub scale Maximum value amp Minimum Value are the numbers on the two ends of a scale They can be negative numbers But the values allowed to be input are limited by the length of value For example when the length of value is set to be hexadecimal the maximum and the minimum value cannot be input as 4000 Follow the Scale setting mentioned above you will have a scale as shown below Value Length 16 Bits ka Mar Value Min Value Related Device Choose the VFD Communication Port that you need Direction Setting Click on the drop down menu to choose one of the following directions From Bottom to Top From Top to Bottom From Left to Right or From Right to Left Maximum Value amp Minimum Value They define the range covered by the maximum value and minimum value If a value is smaller than or equal to the minimum value then the bar graph will be blank If a value is bigger or equal to the maximum value then the bar graph will be full If a value is between minimum and maximum value then the bar graph will be filled proportionally 5 Button Currently this function only allows the Keypad to switch pages other functions are not yet available Text input function and Image inserted functions are not yet supported Double click on to open set up window Button Setting Page Jump Setting Button Tyre RSS Paze No Parrots Single Frame zl oo Font
128. tor EMI filter S AC reactor output terminal Brake resistor AC reactor output terminal 3 4 Switching ON OFF the primary side of the electromagnetic contactor can turn the integrated elevator device ON OFF but frequent switching is a cause of machine failure Do not switch ON OFF more than once an hour Do not use the electromagnetic contactor as the power switch for the integrated elevator drive doing so will shorten the life of the integrated elevator drive When the main power supply capacity is greater than 1000kVA or when it switches into the phase capacitor the instantaneous peak voltage and current generated will destroy the internal circuit of the integrated elevator drive It is recommended to install an input side AC reactor in the integrated elevator drive This will also improve the power factor and reduce power harmonics The wiring distance should be within 10m Refer to Ch06 Used to reduce radiated interference especially in environments with audio devices and reduce input and output side interference The effective range is AM band to 10MHz Refer to ChO6 Can be used to reduce electromagnetic interference Used to shorten deceleration time of the motor Refer to ChO6 The wiring length of the motor will affect the size of the reflected wave on the motor end Itis recommended to install an AC reactor when the motor wiring length is greater than 20 meters Refer to ChO6 Ch
129. ve to each motor gt For the 460V series AC motor drive when an overload relay is installed between the drive and the motor to protect motor over heating the connecting cable must be shorter than 50m However an overload relay malfunction may still occur To prevent the malfunction install an output reactor optional to the drive or lower the carrier frequency setting Pr 00 12 2 Consequence of the surge voltages on the motor When a motor is driven by an AC motor drive of PWM type the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the rules below E Use a motor with enhanced insulation E Connect an output reactor optional to the output terminals of the AC motor drive E The length of the cable between AC motor drive and motor should be as short as possible 10 to 20 m or less E For models 7 5hp and above Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 20m 66ft 100m 328ft 400m 1312ft 230VAC input voltage 400m 1312ft 400m 1312ft 400m 1312ft E For models 5hp and less Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 20m 66ft 50m 165ft 50m 165ft 230VAC input voltage 1 00m 328rt 100m 328ft 100m 328ft Tene Never connect phase lead capacitors
130. vention Limit 0 No fault 0 Cre Eel Ke cer pe 11 13 06 17 06 18 06 19 06 20 06 21 Level Present Fault Record Second Most Recent Fault Record 1 Over current during acceleration ocA 2 Over current during deceleration ocd Third Most Recent Fault 3 Over current during constant speed ocn Record Fourth Most Recent Fault 4 Ground fault GFF Record Fifth Most Recent Fault Record 5 IGBT short circuit occ 6 Over current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 15 Phase loss PHL 16 IGBT heat sink over heat 0H1 17 Heat sink over heat oH2 for 40HP above 18 TH1 open loop error tH10 19 TH2 open loop error tH20 20 Fan error signal output 21 over load 150 1Min 22 Motor over load EoL1 23 Reserved 24 Motor PTC overheat OHS 25 Reserved 26 over torque 1 ot1 27 over torque 1 ot2 28 Reserved 29 Reserved 30 Memory write in error CF 1 31 Memory read out error cF2 32 Isum current detection error cd0 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36 Clamp current detection error H
131. y OH P CD PIEDE Fe ere x x x XR ARA XARA XA XR RA RA X xx x x RRRR 07 Speical Parameters Pr 07 00 07 01 07 02 07 03 07 04 07 05 07 06 07 07 07 08 07 09 07 10 07 11 07 12 07 13 07 14 07 15 07 16 07 17 07 18 07 19 07 20 07 21 07 22 07 23 07 24 07 25 Explanation Brake Chopper Level Reserved Brake Chopper Level Brake Chopper Level Brake Chopper Level Brake Chopper Level Brake Chopper Level Brake Chopper Level Brake Chopper Level Brake Chopper Level Brake Chopper Level Cooling Fan Control Torque command Source of Torque Command Maximum Torque Command Filter Time of Torque Command Speed Limit Selection Torque Mode Speed Limit Torque Mode Speed Limit Source of Torque Offset Torque Offset Setting High Torque Offset Middle Torque Offset Low Torque Offset Forward Motor Torque Limit Forward Regenerative Torque Limit Setting Range 230V serie 350 0 450 0Vdc 460V serie 700 0 900 0Vdc 0 100 0 0 60 0sec 0 0 60 0sec 0 00 400 00Hz 1 500 0 00 600 00sec 0 00 400 00Hz 0 00 600 00sec 0 00 400 00Hz 0 Coolign fan always ON 1 1 minute after AC motor drive stops cooling fan will be OFF 2 AC motor drive runs and cooling fan ON AC motor drive stops and cooling fan OFF 3 Cooling fan ON to run when preliminary heat sink temperature attained 4 Cooling always OFF 100 0 100 0 Pr07 14 setting 100 0 Digital keypa

Delta Elevator Drive VFD

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