ASTAT-SD - Gepowercontrols.com
Contents
1. 3 Start up 3 4 Start up Make sure equipment wiring corresponds to one of the recommended routing diagrams or equivalent Make sure the control wiring corre sponds to the control voltage used EE A1 A2 B1 B2 220 240V ac A1 A2 B1 B2 Set starting parameters according to your application Voltage ramp or current limit Acceleration ramp time Kick start feature Set braking paramete according to your application Soft stop Power cut off Set the rest of the parameters as needed Select relay output contact 11 14 as RUN or End of Ramp up to speed relay Select full voltage or energy saving at steady state Send run command to equipment and make sure that operation is correct 3 4 3 Start up 3 5 Error detection Symptom or Error Possible Cause Measures to be taken LED 0 off No control voltage Check wire harness and control voltage Defective control PCB s Change control PCB s Equipment does not respond to STOP START controls Defective control PCB s Change control PCB s Frequency error admits 48Hz f main 62Hz No 1L1 phase or frequence is out of range Check 1L1 phase and or main frequence Phase sequence loss Disturbance in mains supply Check notches or dropouts in po2. Acceleration phase Adjustable time Permanent phase Energy savings override choice Stop phase Power cut off ramp choice Inputs Outputs Inputs 2 optical couplings for Run Stop commands Outputs 1 relay for Run End of ramp 1NO Selectable Protections Current limit Adjustable from 2In to 5ln Loss on input phase S Trip at 3 Thyristor short circuit ms Trip at 200 Loss on output phase S Trip at 3 Supply frequency error Hz If f lt 48 orf gt 62 willnot start Error CPU ms 60 Environmental Temperature C 0 to 55 1 conditions Relative humidity 95 without condensation Max altitude m 3000 2 Mounting positions Vertical Description of 1L1 3L2 5L3 Power supply inputs max 440 or 500 V according Types 10 15 terminals 271 412 6T3 Outputs to motor A1 A2 B1 B2 Command supply inputs 110 120 220 240V AC 1096 15 11 14 Run End of ramp internal relay output 1NO 1 57 Run command input 2 5 Stop command input 3 4 For future use Output contact Max usage voltage Vac 380 specs Thermal current Ith A 8 Usage specifications AC 15 VIA 220 3 380 1 DC 15 VIA max 30 3 5 1 Derate output current by 1 596 C above 45 C 2 Derate output current by 1 100m above 1000 meters 2 1 2 Technical specifications 2 2 General specifications Operating modes Initial ramp Initial voltage pedestal Kick start Acceleration ramp tamp Current limit Permanent state Cho
3. TORQUE potentiometer as initial torque level KICK START 1 Kick start function ON When started equipment generates a 0 9 Un voltage pulse for 400ms duration and later continues with the preselected starting torque and ramp time 0 Kick start function OFF SOFT STOP 1 Soft stop Upon receiving stop command equipment stops by decreasing voltage ramp in a time frame that depends upon the energy savings state selected by stop command max 2 x t a 0 No soft stop Equipment stops by power cut off by receiving stop command EOR RUN 1 Select internal relay terminals 11 14 as Up to speed relay contact 11 14 closes when the starting ramp voltage reaches end of ramp 0 Select internal relay terminals 11 14 as RUN relay contact 11 14 closes when the RUN order is given to the unit and opens either the STOP order is given or an error is found OVERRIDE 1 Override function ON There is not energy saving 0 Override function OFF There is energy saving LED s 3 0 A BC OPERATION CODE 0 A BC ERROR CODE e o G Equipment is connected to main supply O Frequency out of range O OFF e e o o Run e e Phase sequence lost e e We End of ramp e CO OC Loss of synchronism ON e 0 0 Effective energy saving GC e C U phase scr oe o Stop order e coe V phase scr amp ON OFF e e W phase scr BLINKING ee CO Phase U lost eoe e0 Phase V lost o e Phase W lost eo CG Internal error 3 3
4. 115 5 170 TYPE A OS H NA 200 0S IA 250 128 5 A 3 3 ASTAT SD total losses at 100 rated current TYPE Power losses at Control Total losses 100 rated current circuit losses Power amp Control W W W 0S B NA 15 2 17 0S D NA 29 2 31 0S F NA 35 2 37 0S G NA 47 2 49 OS H NA 73 2 75 os I NA 84 2 86 3 4 Fuses and isolation contactor selection guide TYPE Isolation Fuses aM Semiconductor fuses Semiconductor fuses contactor Ferraz type Bussmann type A xx according to design typowerSilcu 660V 0S B NA CLOO 12 6 600 CP URD 22 58 32 Size 00 In 32A 0S D NA CLOO 16 6 600 CP URD 22 58 32 Size 00 In 32A 0S F NA ELO 20 6 600 CP URC 14 51 40 Size 00 In 40A 0S G NA CLO2 25 6 6 URD 30 xx 0063 Size 00 In 50A 0S H NA CLO3 32 6 6 URD 30 xx 0080 Size 00 In 80A OS I NA CLO4 63 6 6 URD 30 xx 0100 Size 00 In 100A 3 2 3 3 Control panel description 3 Start up Potentiometers ILT TORQUE RAMP Current limit 2 5 Ir Starting torque 15 80 DOL according to dip switch ILT TORQUE Acceleration ramp time in seconds t__ ramp Dip Switches Position Function HD SD 1 For future use 0 For future use ILT TORQUE 1 Select ILT TORQUE potentiometer as current limit level Select ILT
5. 5 5 7 5 10 13 5 22 110 5 5 10 11 13 5 5 10 11 13 IP 20 as O HNA Natural 7 5 135 15 18 7 5 135 15 18 34 170 7 5 15 18 5 20 7 5 15 17 20 IP 00 as O INA Natural 10 20 25 25 10 20 20 25 1 2 UL Ratings Current Max Standard duty 300 30 sec Heavy duty 450 30 sec Degree of TYPES Cooled rating starting 200V 230V 460V 200V 230V 460V protection 1 current A A HP HP HP HP HP HP 5 25 1 1 3 1 1 3 IP 20 as O BNA Natural 9 45 2 2 5 2 2 5 IP 20 as O DNA Natural 12 60 3 3 7 5 3 3 7 5 IP 20 as O FNA Natural 16 80 3 5 10 3 5 10 IP 20 as O GNA Natural 22 110 5 7 5 15 5 7 5 15 IP 20 as O HNA Natural 34 170 10 10 25 7 5 7 5 20 IP 00 as O INA Natural 1 Replace L1 by one of the following numbers according line voltage 1 200 440 V 2 460 500 V 1 1 2 Technical specifications 2 1 General specifications Control Control system Digital system with microcontroller Starting ramp with progressive increase Specifications in voltage and current limitation Initial voltage pedestal 40 90 Un Starting torque 15 80 M star Kick start 90 Un 80 M star 400ms Current limitation 2 to 5 x In Acceleration ramp time s 0 5 to 60 Energy savings Output voltage reduction according to power factor Override Fixed output voltage permanently equal to supply voltage Deceleration time by ramp s max 2 x t acceleration ramp as per energy savings state Operation External control Start Stop
6. GE Power Controls STATIC SOFT STARTER ASTAT SD USER MANUAL REMARKS Read this manual throughly before using the ASTAT SD and store in a safe place for reference Make sure that this manual is delivered to the end user CE MARKING When using ASTAT SD in the EU compliance with EMC is required ASTAT SD is according with the generic EN 50081 2 and EN 50082 2 Section 1 Types and powers 1 1 IEC ratings 1 2 UL ratings Section 2 Technical specifications 2 1 General specifications 2 2 Operating modes 2 3 Recommended diagrams Section 3 Start up ee EES EEN 3 1 Equipment installation 3 2 Dimensions 3 3 ASTAT SD total losses at 100 rated current 3 4 Fuses and isolation contactor selection guide 3 5 Control panel description 3 6 Start up 3 7 Error detection 3 1 1 Types and powers 1 1 IEC Ratings Current Max Standard duty 300 30 sec Heavy duty 450 30 sec Degree of TYPE Cooled rating starting 220V 380V 440V 480V 220V 380V 440V 480V protection 1 current 240V 415V 500V 240V 415V 500V A A kW kW kW kW kW kW kW kW HP HP HP HP HP HP HP HP 5 25 1 1 2 2 2 2 3 1 1 2 2 2 2 3 IP 20 as O BNA Natural 1 5 3 3 4 1 5 3 3 4 9 45 2 2 4 4 5 5 2 2 4 4 5 5 IP 20 as L1 DNA Natural 3 5 5 5 5 7 5 3 5 5 5 5 7 5 12 60 3 5 5 6 3 7 5 3 5 5 6 3 7 5 IP 20 as L1 FNA Natural 4 7 5 7 5 10 4 7 5 7 5 10 16 80 4 7 5 7 5 10 3 7 6 3 7 5 10 IP 20 as O GNA Natural 5 5 10 10 13
7. URY OR MATERIAL DAMAGE RESULTING FROM MISHANDLING THE EQUIPMENT ABOUT ANY PROCEDURE PLEASE CONTACT YOUR When installing equipment keep the following points in mind The equipment should be installed vertically and hang over a platform or bars The vertical position is essential for proper cool air circulation Equipment should be well ventilated at least keeping clearances as indicated in the following illustration d E EEN E Do not install equipment in environments containing explosive or flammable gases or near important heat sources When equipment is to be mounted on a platform subject to strong vibrations there should be an elastic base to protect the equipment Do not install capacitors to correct the power factor between equipment output and motor Signal wiring should be no longer than 5m and should be separate from power wires line motor command relays etc by at least 10cm and if they cross they should do so at a 90 angle ASTAT SD Relays and contactors located in the same housing as the equipment should have an RC suppressor parallel to the coil or a reverse diode if controled by DC 10 cm 8 cm CORRECT INCORRECT SIGNAL POWER AC DC 3 1 3 2 Dimensions 3 Start up 118 105 5 128 5 A TYPE A OS B NA 150 OS DNA 150 OS F NA 180 0S G NA 180 118
8. e e F1 Ir 7 F1 f A 7 En A1 A2 B1 B2 A1 A2 B1 B2 control voltage control voltage 220 240V AC 1157H 2 57H 3 4 H11 14 220 240V AC 1157H 2 57H 3 4H 11 14 iLi 3L2 5L3 1L1 3L2 5L3 A1 A2 B1 B2 A1 A2 B1 B2 ASTAT SD Xx ASTAT SD Xx 2T ATA 613 2d aTa T3 a a a En 2 nnn 2 2 M M 3 3 Permanent contact with line contactor Pulse function with line contactor control voltage L1 12 L3 control voltage L1 L L3 110 120V AC Control 110 120V AC Control voltage M A d F1 Start Stop voltage amp E SE d FA T Start Stop NV JET i T a 7 Fn r3 A1 A2 B1JB2 I A1 A2 B1 B2 I control voltage Get mE Aui Det control voltage ot mE X mE Det GER 1 57 2 57H 3 AE PASA AG 1 57 2 57H 3 4 H 11 14 9 oe 1L1 3L2 5L3 1L1 3L2 5L3 A1 A2 B1 sed A1 A2 B1 el 1 ASTATSD Lk Aert sp Lk d d FM d gd FM 2 2 RUN function enabled RUN function enabled 1 These contacts allow for direct 2 Use thermal relay if required by action on contactors up to type local rules selecting it according CL10A at 220V AC See usage to motor current characteristics for determining the need for an auxiliary relay 2 3 3 Start up 3 1 Equipment installation IF YOU HAVE ANY DOUBTS DEALER CAUTION DISCONNECT POWER BEFORE INSTALLING OR SERVICING ONLY SPECIALIZED PERSONNEL SHOULD INSTALL THE EQUIPMENT AND ONLY AFTER HAVING READ THIS USER S GUIDE THE USER ITSELF IS RESPONSIBLE FOR ANY PHYSICAL INJ
9. ice Brake Choice OOOO OOOOOO OO 5 main frequency cycles 40 to 90 Un adjustable 90 Un choice 0 5 to 60s adjustable Fast increase of output voltage when the motor reaches rated speed 2 to 5 In Nominal voltage Override Nominal current Energy savings Motor power cut off stopped by inertia Deceleration ramp Max time 2 x t ramp Evolution of current in deceleration ramp mode Starting by voltage ramp Starting by current limitation Override Override l m Energy savings l a Kg 2 2 2 Technical specifications 2 3 Recommended diagrams Permanent contact Contacts with pulse function control voltage L1 L L3 control voltage L1 12 L3 110 120V AC 110 120V AC Start Stop d e e d F1 Start Stop d a
10. wer line Defective thyristor Check thyristors No input phases Check 1L1 3L2 and 5L3 phases Synchronism loss Phase 1L1 lost Check 1L1 phase Phase U V W thyristor Shortcircuited thyristor Check thyristor module No output phases Check 2T1 4T2 and 6T3 phases No phase U V W conduction Internal failure No input output phases Check power wire harness for 1L1 3L2 5L3 2T1 412 and 6T3 Defective thyristor or bad wire harness Microcontroller malfuanction Verify gate and cathode wire harness Verify thyristors Check that IC2 are correctly inserted in its socket 3 5 GE Power Controls Belgium Vynckier Nieuwevaart 51 B 9000 Gent France Power Controls France BP642 Route de Guise F 02322 Saint Quentin Germany Deutsche Vynckier Ernst Weyden Strake 7 D 51105 K ln Holland Power Controls Nederland Vanadiumweg 8 NL 3812 PZ Amersfoort Italy CGE Compagnia Generale Elettromeccanica Via Tortona 27 I 20144 Milano Portugal EC Material El ctrico Rua 28 de Janeiro 350 Apartado 1515 P 4401 Vila Nova de Gaia Spain Power Controls Ib rica Marqu s de Comillas 1 E 08225 Terrassa Barcelona United Kingdom Power Controls UK Units 21 amp 22 Admiralty Way Blackwater Industrial Estate Camberley Surrey GU15 3DT Export Power Controls Export Department Nieuwevaart 51 B 9000 Gent Belgium
Download Pdf Manuals
Related Search