W - Brico Sergio
Contents
1. a Parts Index 950650 Fence Supporting Arm Parts Index Good Working Practices Safety The following suggestions will enable you to observe good working practices keep yourself and fellow workers safe and maintain your tools and equipment in good working order KEEP TOOLS AND EQUIPMENT OUT n WARNING OF THE REACH OF YOUNG CHILDREN Mains Powered Tools Primary Precautions These machines are supplied with a moulded 13 Amp Plug and 3 core power cable Before using the machine inspect the cable and the plug to make sure that neither are damaged If any damage is visible have the damaged item inspected repaired by a suitably qualified person If it is necessary to replace the plug it is preferable to use an unbreakable type that will resist damage on site Only use a 13 Amp plug and make sure the cable clamp is tightened securely Continues on next page General Instructions for 230V Machines Fuse as required If extension leads are to be used carry out the same safety checks on them and ensure that they are correctly rated to safely supply the current that is required for your machine Work Place Environment The machine is not designed for sub aqua operation do not use when or where it is liable to get wet If the machine is to be used outside and it starts to rain unusual though this would be in U K stop work and move it inside If machine has got wet dry it off as so2. Z1 Hoses 50mm amp 30mm Setup amp Adjustments Adjusting the Riving Knife Raise the saw blade to its highest point and remove the saw blade guard Remove the four hex screws and place carefully aside remove the table insert Using the spanner provided loosen the riving knife and adjust until the tip of the riving knife is 3mm away from the saw blade amp re tighten See fig 54 NOTE Check that the riving knife is parallel to the saw blade by placing the fence up against them See fig 55 Adjusting the Fence to the Blade The fence assembly must be parallel to the saw blade for producing accurate cuts Firstly loosen the fence clamp assembly knob N slide the fence until it reads ZERO on the table support arm scale X See figs 56 amp 57 NOTE Use the T slot to the right side of the saw blade as a reference to check the fence is parallel See figs 58 amp 59 Regularly check the fence is parallel to ensure a perfect cut a T Slot 3 Fig 59 o Continues on next page Setup amp Adjustments Adjusting the Fence to the Blade The fence Z can be repositioned to face the opposite direction for guiding thin timber pieces through Loosen the square clamp bolt beneath the clamp assembly N See fig 57 turn the fence Z around so the large surface of the fence is pointing away from the blade
3. A CONNECT A DUST EXTRACTION VACUUM TO THE DUST EXTRACTION OUTLET ON YOUR TABLE SAW Start up the saw wait until it has reached full speed and slowly feed the timber through using both handles making sure to keep your hands well clear of the blade and using a push stick for small pieces until the timber is behind the riving knife Switch off the saw wait until the blade has come to a complete stop and remove the timber See figs 64 amp 65 PUSH STICK FOR SMALLER WORKPIECE NOTE Secure larger pieces of timber to the table by using the clamp assembly C see page 20 Cutting Narrow pieces Use the small flat surface of the fence Z to cut thin timber narrower that 120mm See fig 60 Use a push stick Operating Instructions The Mitre Fence The mitre fence can be mounted on either side of the saw blade in the two T slots pre machined into the saw table See fig 26 The mitre fence can be angled from 90 to 45 degrees See fig 66 THE BLADE IS SET AT AN ANGLE LESS THAN 90 DEGREES FOR BEVEL CUTS HOLD THE LOCK THE WORK FIRMLY BLADE GUARD MITRE FENCE AND HOLD THE WORK FIRMLY Changing the Saw Blade DISCONNECT THE SAW FROM THE MAINS SUPPLY Raise the saw blade to its highest point remove the saw blade guard remove the four hex screws that secure the table insert place carefully aside and remove the table insert Using the spanner provided put the spa
4. amp Nuts 4 off M6 x 16 Hex Bolts amp Nuts m K 718641 700060 C 2 off Carriage Arm End Stops P C 1 off 100mm Dust Extraction Moulding with Inlets 50 30mm L 950650 718641 p 1 off Flip Over Stop M 950650 718641 1 off Fence Clamp Assembly N 950650 718641 1 off Work Clamp Block O 950650 718641 q 1 off Connecting Block O 700060 718641 3 4 off Leg A Frames P 700059 718641 4 off Long Struts Q 700059 718641 q 4 off Short Struts R 700059 718641 4 off Rubber Feet S 700059 718641 Parts Index Kit Order No s C 320f M8 x 12 Coach Bolts with Nuts 4 off M8 x 11 Bolts with Large Washer amp Nut T 700059 718641 1 off Saw Guard with M6 x 25 Coach Bolt amp Nut U 950650 718641 C tof Carriage Arm V 700060 718641 1 off Angle Fence W 700060 718641 d 2 off Extension Table Supporting Arms X 700058 718641 C 1 off Extension Table Y 700058 718641 1 off Fence Z 950650 718641 2 off Hose 50mm amp 30mm Z1 950650 718641 C 2 off Jubilee Clips 50mm amp 30mm Z2 950650 718641 6of M6 x 25 Phillip Head Screw P 6 off M6 x 25 Phillip Head Screw with Square Nut I Z3 700058 718641 q 6 off M6 x 16 Phillip Head Screw with Square Nut 1 off Instruction Manual C D Having unpacked your saw and its accessories please dispose of any unwanted packaging properly The packaging is biodegradable
5. Dust Extraction Outlet 100mm 100mm D Overall L x W x H 535 x 400 x 325mm 1 200 x 550 x 820mm Weight 55kg 68kg Assembly Instructions Initial Assembly Please take some time to read the section entitled Identification and Parts Description to identify the various parts of your machine so that you are familiar with the terminology we will use to enable you to set up and operate your table saw safely and correctly Assembling the stand Kits 700059 718641 Locate and identify the 4 legs P the short struts R Fig 1 and the long struts Q for the stand and the packet containing 32 M8 x 10mm coach bolts washers and ap nuts T Using the M8 x 10mm coach bolts nuts and washers bolt together two A frames using two legs P one long strut R in the middle and one short strut Q at the top Tighten the nuts only finger tight at this time See fig 1 When the two A frames have been assembled select one turn it upside down on a flat surface and loosely bolt the short strut R and long strut Q in place See fig 2 Attach the other A frame and bolt the remaining struts for the other side When all the components are assembled using the flat surface as a reference tighten up all the nuts Turn the stand on it s side and place the four rubber feet S to the ends of the A frames Upright the frame and stand on the floor See fig 3 Assembly Instructions A
6. arms X see fig 38 Offer up the M6 nuts to the support arms T slots and slide the extension table Y into the extension support arms X Push the extension table Y until it is flush up against the main saw table place six Phillips screws into the captive nut locations a place a level between both tables adjust the screws a until both tables are level amp tighten the six M6 Phillips screws amp square nuts b to clamp the extension table to the supporting arms Replace the plastic covers you removed earlier See figs 39 40 amp 41 i Plastic Cover g Using a Phillips screwdriver level amp tighten Extension table assembled the Phillip screws to clamp X amp Y screw amp square nut Fence Assembly Kits 950650 718641 Locate the fence clamp assembly N and fence Z Slot the steel square clamp into the T slot to the end of the fence Z and tighten the bolt using a 10mm socket spanner See figs 42 amp 43 T slot Gy eom Steel square clamp 10mm Socket Assembly Instructions Fence Assembly Kits 700058 718641 Lower the fence assemby so the clamp assembly N slots over the extention table support arm X clamp the fence assembly in position by turning the knob clockwise See figs 44 amp 45 Note Check that the fence is parallel to the saw blade by sliding it up against it If the fence is out of alignment loosen the steel square clamp bolt beneath
7. end of the hose amp slot the hose onto the 30mm inlet on the dust extraction moulding L amp secure See fig 52 718641 Only Remove the nuts bolts amp washers from the support bracket I line up the pre drilled hole to the underside at the end of the extention support arm X amp secure using the nut bolt amp washer you removed earlier See fig 53 Loosen the support bracket ring I by undoing the clamping screw see fig 53 slot the 50mm hose through the ring and onto the 50mm inlet on the dust extraction moulding L retighten the clamping screw See figs 52 amp 53 Nuts bolts amp washers P 30mm hose 50mm inlet Support bracket ring 7 Clamping screw Illustration amp Parts Description NVR On Off switch shroud P A Saw Bench M Flip Over Stop B1 Push Stick O Work Clamp Connecting Blocks C Work Clamp Assembly P Leg A Frames D Sliding Carriage Table Q Long Struts E Mitre Fence R Short Struts F Operating Wheel Handles S Rubber Feet G Mitre Fence Clamping Knob H 30mm Hose Support Bracket T M8 x 12 Coach Bolts with Nuts U Saw Guard I Dust Extraction Support Bracket V Carriage Arm L 100mm Dust Extraction Moulding W W1 Angle Fence Plastic Block Illustration amp Parts Description X Extension Table Support Arms Z Fence Y Extension Table
8. re attach the fence clamp assembly N The two illustrations below figs 60 amp 61 shows the fence in both positions eMe Thin Timber Thick Timber HRA The small surface of the fence is for The large surface of the fence is for guiding thin timber through guiding thick timber through Adjusting the Cutting Height Adjust the blade height with the hand wheel F see fig 62 so that the blade teeth are protruding through the work piece Adjusting the pivot Release the locking handle A the saw can be angled up to a maximum of 45 by turning the hand wheel B See fig 63 NOTE If the blade is at maximum height it will need to be lowered by 10mm when the pivot angle is 30 or more C Operating Instructions N NOTE Before using your table saw go round and make sure everything is secure fastened down that all tool are cleared away from the work area N CHECK the blade for sharpness missing teeth resin buildup etc clean if necessary Check the blade is securely clamped in place i e not loose CONNECT THE SAW TO THE MAINS SUPPLY Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satisfactory the table saw is ready for use WARNING KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS Feeding Work by Hand
9. the clamp assembly N and adjust until correct re tighten the bolt See figs 43 amp 46 Note Lubricate the Fence supporting arm X and the underside of the clamp assembly N with Slideaway Spray Order no 810141 so the fence assembly runs smoothly back and forth GID V Dust Extraction Assembly Kits 950650 718641 Locate the 50 amp 30mm hoses Z1 jubilee clips Z2 dust extraction moulding support bracket I amp 100mm dust extraction moulding L Place one of the large jubilee clips over the end of the 50mm hose and fit the hose over the table saw s dust extraction outlet amp tighten See fig 48 Do the same as before amp place the 30mm hose over the end of the saw guard s dust extraction outlet U amp tighten See fig 49 Continues on next page 30mm hose 50mm hose Assembly Instructions Dust Extraction Assembly Kits 718641 700058 718641 Only Remove the nuts bolts amp washers from the 30mm hose support bracket H line up the pre drilled holes to the underside of the rear extention support arm X amp secure using the nuts bolts amp washers you removed earlier See figs 50 amp 51 Locate the dust extraction moulding support bracket I amp slot the bracket s ring over the end of the 50mm inlet on the dust extraction moulding L 718641 Only Slot the 30mm hose through the support bracket ring H 718641 Only locate a jubilee clip Z2 place over the
10. to check that the machine is not Switched On prior to connecting the mains supply In case you happen to be using one of the older machines Make sure you are comfortable before you start work balanced not reaching etc If the work you are carrying out is liable to generate flying grit dust or chips wear the appropriate safety clothing goggles gloves masks etc If the work operation appears to be excessively noisy wear ear defenders If you wear your hair in a long style wearing a cap safety helmet hairnet even a sweatband will minimise the possibility of your hair being caught up in the rotating parts of the machine likewise consideration should be given to the removal of rings and wristwatches if these are liable to be a snag hazard Consideration should also be given to non slip footwear etc DO NOT work with cutting or boring machines of any description if you are tired your attention is wandering or you are being subjected to distraction A deep cut a lost fingertip or worse is not worth it General Instructions for 230V Machines DO NOT use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases There are very expensive very specialised machines for working in these areas THIS IS NOT ONE OF THEM Check that cutters drills blades etc are the correct type and size are undamaged and are kept clean and sharp this will maintain their oper
11. TS 200 200mm Table Saw Sliding Table Kit R H Extension Table a A i We EMEND 5600 Index of Contents eoque E M X 01 Declaration of AL e E CE URL d ade i01 Parts Index Sas KNEE ERR rede eee 02 03 04 05 06 General Instructions for 230V Machines 06 07 08 Specific Instructions Precautions for the Saw Table usus 08 09 pics E AI NN UE sivitieetiedtin lO Assembly Instructions eese 10 41 12 13 14 15 16 17 18 19 lllustration amp Parts Description sees eene nnn nnne 20 21 Set p amp Adjustments oretenus Do ya dena Fara grana ars 22 23 Operating Instructions lesse eese enne nnne nnne 24 25 Changing the Saw Blade eese sene eene inniti nnne nnnn 25 26 MaintOnane E 26 Parts Breakdown for TS 200 Table Saw sese 27 28 Parts List for TS 200 Table Saw sessi einen enini enitn nint nnnnnn 29 Parts List amp Breakdown for the Sliding Carriage esses 30 Declaration of Conformity 3 The undersigned P Hartstein authorised manufactured by Qingdao Henry by Qingdao Henry Machinery Co Ltd Machinery Co is in compliance with the North Point Cuihou Road following standards or standardisation Tonghe Industrial Zone documents in accord
12. ance Pingdu Qingdao 266706 with Council Directives PR China declares that this product HM TS200 93 68 EEC Copied from CE Certificate The symbols shown on the cover of this manual VAN SAF ETY advise that you wear the correct safety protection when using this machine Qo ts on Aste x OA Go e D qi y Viso s EN gt T om wW i T NL Igea oust Mas el Pelr esPirato OGG Safety Protection Symbols oe Parts Index Model Number HM TS200 G Quantity Description Kit Order No s 1 off Basic Table Saw with Saw Blade amp Riving Knife fitted A 950650 718641 C 2 off Sliding Carriage Supporting Arms B 700060 1 off Push Stick B1 950650 718641 1 off Mitre Fence Steel Bar B2 950650 718641 gt 1 off Saw Guard Steel Mesh B3 950650 718641 1 off Work Clamp Assembly C 950650 718641 P 1 off Sliding Carriage Table D 700060 D D e e 9 A 1 off Mitre Fence E 950650 718641 2 off Operating Wheel Handles F 950650 718641 1 off Mitre Fence Clamping Knob G 950650 718641 1 off 30mm Hose Support Bracket H 718641 1 off Dust Extraction Moulding Support Bracket I 718641 d 1 off 4mm 3mm Allen Keys 1 off 10 13mm 13 15mm amp 17 19 Spanners J 950650 718641 2 off Screwdrivers 4 off M6 x 30 Hex Bolts C 4 off M6 x 46 Countersunk Heads
13. ating performance and lessen the loading on the machine If possible always fit dust extraction to machines that are producing high rates of sawdust shavings chips etc Above all OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE REMEMBER YOU ARE ULTIMATELY RESPONSIBLE FOR YOUR OWN SAFETY THIS MACHINE IS DESIGNED TO CUT TIMBER AND TIMBER DERIVATIVE PRODUCTS DO NOT use for any other materials Specific Instructions Precautions for the Saw Table Make sure the saw blade is the correct type for the job in hand DO NOT force the saw if the saw begins to stall you are forcing the cut or over working the saw Ensure that the saw blade is clean and sharp Resin build up on the blades will increase the friction of the saw passing through the timber and cause over heating of the blade blunt teeth will work harder tearing the fibre of the timber as opposed to shearing it also with subsequent overheating Both faults unnecessarily load the machine beyond normal usage and shorten its longevity DO NOT use blades that are deformed in any way DO NOT remove the blade guard The design of the riving knife on the machine will not allow for slotting or blind grooving so there is no reason to remove the guard DO NOT remove the riving knife DO NOT use any blades that cut a smaller kerf than the riving knife thickness Make sure the riving knife is correctly adjusted to the blade and is se
14. curely fastened If the table insert becomes damaged or broken and will not support the timber up close to the blade replace it DO NOT start the saw with the workpiece touching the blade DO NOT commence sawing until the blade has run up to full speed After switching off never try to slow the saw down more quickly by applying side pressure with a piece of wood to the blade Apply the old joiner s adage of never getting hands within one handbreadth of the blade Leave the machine disconnected from the mains supply until you are about to commence work Continues on next page Specific Instructions Precautions for the Saw Table ALWAYS disconnect the machine if you are leaving it unattended NEVER leave the vicinity of the machine unless the blade has come to a complete stop DO NOT attempt to carry out any maintenance corrective work setting up etc unless the machine is disconnected from the mains supply If any tools have been used during setting up procedures make sure they are removed from the machine and stowed safely away DO NOT attempt to carry out cross cutting operations freehand always use the mitre fence for small stuff and the sliding carriage for larger work pieces Unless you are an experienced machine operator do not attempt to rip freehand always use the guiding facility of the rip fence It is perfectly acceptable to support guide and feed the timber with your hands whilst ripping stuff
15. ded carriage arm V onto the four M6 x 16mm bolts See fig 9 M6 x 16mm bolts into each of the four Slide the extruded carriage arm onto the clearance holes in both support arms four M6 x 16mm bolts Locate the sliding carriage table D and slide it onto the carriage arm V see fig 10 Using a level or straight edge place across the sliding table D and the saw bench A fit the four M6 x 30mm Hex bolts to the underside of the carriage support arms B and adjust until the sliding table D is level with the saw bench See figs 11 amp 12 D When both the tables are level tighten the four M6 nuts on the M6 x 16mm hex bolts underneath the carriage arms B see fig 11 Lastly fit the carriage arm end stops K to each end of the carriage arm V See fig 13 Assembly Instructions Angle Fence Assembly Kits 700060 718641 Put to hand the work clamp block O and slide it onto the T slot on the angle fence W Locate the connecting block O and slide it onto the angle fence as before See fig 14 Slide the T bolt on the base of the connecting block O into the T slot on the sliding carriage table D see fig 16 Locate the plastic block W1 and using the two phillips screws secure it to the end of the angle fence W See fig 15 Connecting block Fig 15 Work ee block Locate the work clamp NETUS slot the work clamp into the 20mm hole in the work clamp block O secure in position with the lift and shi
16. e 2 44 Washer ee Parts List amp Breakdown for the Sliding Carriage 21 8 Part No Description Q TY Part No Description Q TY 1 C shaped ring 1 1 2 sliding axle 1 20 Angle fence 173 1 3 Eccentric bush 1 21 E ring 616 a 4 HexthinnutM8 4 22 Presshande 41 5 Set screw M8X25 1 23 Square toes nut 1 6 Eccentric nut 2 24 Angle ruler 1 7 Trolley 4 25 Sliding table 1 8 Washer 6 4 26 Locking nut M10 1 o Tehapedbo 1 27 Washer 10 1 10 Set screw M8X10 1 28 Turing plate 1 11 Homocentric nut 2 29 Small handgrip 1 12 Socket countersunk screw 4 30 Washer 66 1 13 Rhombic handgrip 2 31 Locating pole 1 14 Washer 6 3 32 Hex bolt M6X35 4 15 Connecting block 2 au E 17 screwM4x 12 2 a 1 3 L 3
17. e Replace the nuts Note Leave a gap between the base of the table and nut See figs 30 amp 31 M6 x 25mm Phillip head screw amp nut Continues on next page Assembly Instructions Locate the two extension table support arms X Remove the plastic cover to the left hand side of the support arm with the scale See fig 32 Slot the extension table support arm X onto the M6 nuts so that nut sits in the T slot See fig 33 Push the support arm so it is flush with the end of main table and lightly secure the extension support arm to the main table using a phillips screwdriver Replace the plastic cover you removed earlier See figs 34 amp 35 Repeat for the other extension support arm 700058 amp 718641 ONLY Lightly secure the extension arm to the Replace the plastic cover to the end main table with a Phillips screwdriver of the extension arm Extension Table Assembly Part 2 Kits 700058 718641 Put to hand six M6 x 16mm Phillip head screws with square nuts Z3 remove the nuts and place safely aside Slot the screws into each of the 6 holes on the extention table lip Y replace the square nuts Note Leave a gap between the base of the extension table lip and nut See figs 36 amp 37 A Continues on next page 16 Assembly Instructions Extension Table Assembly Part 2 Kits 700058 718641 Remove the plastic covers from the ends of the two extension table support
18. ft handle See figs 16 amp 17 To set the angle fence at 90 push the angle fence W up against the stop See fig 18 20mm Hole NS 90 stop Note Make sure the plastic block on the end is just missing the blade Using a 90 square check that the blade is at 90 to the angle fence W see fig 19 When correct tighten the lift and shift handle on the connecting block O See fig 15 If the angle fence W is not set to 90 undo the grub screw to the side of the sliding carriage table D using a flat screwdriver turn the eccentric bush until the angle is correct See figs 20 amp 21 Assembly Instructions Angle Fence Assembly Kits 700060 718641 To set the angle fence W to angles between 45 and 90 loosen the three lift and shift handles on the connecting amp work clamp blocks O and the fence to the required angle on the scale on the sliding carriage table D See figs 22 Tighten the three lift amp shift handles to lock the angle fence in position Note The fence can also be used at the rear of the sliding carriage table if you prefer to push the timber against the fence Locate the flip over stop M and slide it into the T slot on top of the angle fence W See fig 23 Mitre Fence Assembly Kits 950650 718641 Locate the mitre fence steel bar B2 mitre fence E and clamping knob G Slot the threaded pin on the steel bar B2 through the curved slot in the mitre fence E a
19. iption a7Y p 1 sesew 1 4 Nw 2 2 san 31 1 4 wee X amp w 3 Hadwee 1 4 Nt f 2 4 Pn 1 4 Sawingbase 3 1 5 sap 1 4 an J t E n HS Screw 1 7 Washer 1 s Mar 1 S Pat s Jesam 1 5 sw frn 10 Motor guidance plate 1 se sew 11 Arbor 1 s sew 1 m Wer 3 56 Hadwes 1 Sasmm 3 s Smwwo 2 14 Set screw 15 Washer 1 59 Threaded shaft 1 16 Long plate 1 60 Plate 1 17 Washer 1 61 Plate it 18 Nut 2 62 Set screw 12 19 1 63 Base 1 20 Extractor connecting piece 1 64 Switch Box 1 21 Washer 1 65 Switch 1 22 Set screw Clamp for cord 1 23 Set screw 4 24 Flange Power Cord 1 25 Washer 3 69 Washer Setscrew 70 Abr 27 Washer 2 n Pe 2 zu a n bee me La 29 Holding plate A 1 73 Washer 2 30 Riving Knife Splitting wedge 1 74 Nut M20 1 31 Holding plate B 1 Table 1 32 Poly V belt HR410 1 Cover 1 33 Spindle pulley 1 77 Screw 6 34 Set screw 2 78 Screw 4 35 Ball bearing 1 79 Pin 1 36 Ball bearing 1 80 __ Scale 1 37 C Spring 1 81 Lock handle 1 38 Shaft 1 82 Stop ruler 1 39 Set screw 1 83 Plate 1 40 Protective guard 9 Gude 1 41 Supporting plate 1 85 Lock handle 1 42 Washer 2 86 Scale 1 a Na 2 s G
20. nd screw the clamping knob G to clamp the assembly together See figs 24 amp 25 Slide the Mitre fence assembly into the machined T slot on the saw table See fig 26 Continues on next page Assembly Instructions Tilt operating wheel handle Operating Wheel Handles Assembly Kits 950650 718641 Locate the two operating wheel handles F and using the supplied 3mm allen key J secure one to the tilt mechanism shaft to the front of the saw by undoing the grub screw on the operating wheel handle F and sliding it onto the shaft making sure the grub screw is in line with machined slot a in the shaft Retighten the grub screw Repeat for the height mechanism to the right hand side of the saw See figs 27 amp 28 u P Height operating wheel handle Saw Guard Assembly Kits 950650 718641 Find the saw guard U you will require a 10mm socket undo the M6 nut and remove the M6 coach bolt Slot the saw guard over the riving knife and line up the pre drilled hole in the riving knife and replace the M6 coach bolt amp nut and tighten DO NOT OVERTIGHTEN See fig 29 Extension Table Assembly Part 1 Kits 700058 950650 718641 NOTE KIT 950650 COMES WITH THE FENCE SUPPORTING ARM ONLY AND DOES NOT INCLUDE THE BACK SUPPORTING ARM Put to hand six M6 x 25mm Phillip head screws with nuts Z3 remove the nuts and place the screws into the three holes to the front and rear of the main tabl
21. nner onto the flats on the nut See figs 67 amp 68 Note Be careful not to disturb the shims beneath the table insert as the shims are set so the table insert is level with the table surface Slacken off the saw bolt remember right hand thread Remove the saw nut then remove the sawplate washer and the saw blade See figs 68 amp 70 Now is a good time to give the interior of the machine the dust extraction channels etc a thorough clean Check the new blade for damage missing teeth sharpness etc Fit the new blade ensure that the teeth are pointing towards the front of the machine Put the sawplate washer onto the shaft and twist on the saw bolt Spin the bolt up finger tight and check the saw is correctly seated Table insert height shims Hex screw Undoing the saw bolt Assembly Instructions Remove the saw blade Tighten up the saw bolt check the riving knife is aligned with the saw blade and correctly positioned Replace the table insert and secure with the 4 hex screws Replace the saw blade guard When everything is satisfactory turn the saw blade once by hand to check it doesn t foul anywhere Reconnect the machine to the mains supply Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satisfactory continue to use the machine Check the old blade for sharpness missing teeth resin build up etc clean if necessary and send for refurbishme
22. nt resharpening if required If the blade is not to be re sharpened clean and pack away in its storage case Maintenance Keep the saw as clean and free from saw dust build up as is practical Periodically remove the saw gullet and vacuum out and clean out the saw box and the extraction housing Remove any resin build up in the saw box using a proprietary resin cleaner Clean the threaded drive shafts of the rise and fall and tilt mechanisms At the same time check the belt drive i e the belt is not glazing with resin build up likewise with the pulley wheels Check the belt tension If the belt is becoming slack loosen the motor hold down bolts and drive the motor backward with its adjusting bolt Check the saw blade regularly for chipped missing damaged teeth etc and remove any resin build up from the blade riving knife etc If you have finished using the saw bench clean above and below the work table and using a damp cloth wipe the saw bench over If the saw bench is not going to be used for a period of time smear a light coat of oil over the work table and place a dust sheet over the saw bench Order no 600410 C 6 u Parts Breakdown for TS 200 Table Saw Parts Breakdown for TS 200 Table Saw C Parts List for TS 200 Table Saw PartNo Description QTY PartNo Descr
23. of some length however as you approach the blade ensure that the push stick is to hand and you use it REMEMBER the emphasis of the push should be between the blade and the fence and close to the fence Use your free hand to support and guide the material on the offside of the saw blade and at least 100mm away from it If the timber does not extend to at least 100mm to the offside of the saw blade the material possibly does not need guiding or supporting CHECK especially on site that there are no foreign objects e g old nails screws small stones etc embedded in the material you are about to cut If necessary take a wire brush to the timber before working If you are being assisted whilst using the saw by a take off or support number remember there is only one sawyer at a machine and they stand in front of it The assistant does not push pull guide etc unless specifically asked or instructed to do so by the sawyer Axminster No TS 200 D Order No 950650 718641 Rating Light Trade Light Trade Motor Power 230V 50Hz 1 100W 230V 50Hz 1 100W Blade Dia Bore 200mm 30mm 200mm 30mm Blade Tilt 0 45 0 45 Max Depth of Cut at 45 40mm 40mm Max Depth of Cut at 90 60mm 60mm C Max Ripping Width 150mm standard 750mm with R H Table Kit 700058 Table Size 535 x 400mm 535 x 400mm C Table Height 320mm 880mm Table Size with Extensions N A 530 x 1 000mm
24. on as possible with a cloth or paper towel DO NOT use 230V a c powered machines anywhere within a site area that is flooded or puddled and do not trail extension cables across wet areas Keep the machine clean it will enable you to more easily see any damage that may have occurred Clean the machine with a damp soapy cloth if needs be do not use any solvents or cleaners as these may cause damage to any plastic parts or to the electrical components Keep the work area as uncluttered as is practical this includes personnel as well as material AN UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS It is good practice to leave the machine unplugged until work is about to commence also make sure to unplug the machine when it is not in use or unattended Always disconnect by pulling on the plug body and not the cable Once you are ready to commence work remove any tools used in the setting operations if any and place safely out of the way Re connect the machine It is also recommended that you use switched supply outlets Carry out a final check e g check the cutting tool drill bit saw blade etc is securely tightened in the machine check you have the correct speed and function set check that the cutting path of the timber is unobstructed etc Most machines these days are fitted with NVR contact switches so that machines cannot remain inadvertently switched ON However it is a good habit to train yourself
25. ttaching the Saw Guard Steel Mesh Kits 950650 718641 Locate the Saw Guard Steel Mesh B3 turn the Saw Bench A upside down and remove the four phillips screws amp washers to each corner of the frame Lay the Saw Guard Steel Mesh on top of the frame and replace the phillip screws amp washers to secure it in position See fig 4 amp 4a Attaching the Saw Bench to the Stand Kit 718641 Phillips screw amp washer With assistance place the Saw Bench A onto the stand Align the four mounting holes at the base of the Saw Bench with the four mounting holes at each corner of the stand Using four M8 x 11mm hex bolts large washers amp nuts T secure the Saw Bench to the stand See fig 5 amp 5a Fig 5a mnm manmonorem 1 DO NOT tnpots tam tun wane n donp pacea Fig 5 M8 x 11mm hex bolt washer amp nut Assembling the Sliding Carriage Table Kits 700060 718641 Attach the two sliding carriage support arms B to the underside of the cast iron saw bench A using four M6 x 50mm countersink heads amp M6 nuts secure using a 4mm allen key J See figs 6 7 M6 Countersink Head Secure the support arms with the supplied 4mm allen key Assembly Instructions Assembling the Sliding Carriage Table Kits 700060 718641 Place an M6 x 16mm hex bolt in each of the four clearance holes on both support arms B and loosely put an M6 nut and washer on the bottom of each See fig 8 Slide the extru
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