Model 9016 X-Purge Interfaces: User`s Manual
Contents
1. 4 4 9 13 NEM GROUND ww 3w JB J12 BNC WireCoor __ J12 J7 J8 9 BNC JB _ 2 02 __ 2 13 NEN GROUND JC J3 BNC WireCoor __ J3 J10 J2 8 BNC JC 1 oO 2 oO 13 Lo T T 14 fil Co To fil 1 le 18 fits oOo 1 Qv 13 NEM GROUND ssb sib with cat5 xls Page 31 412 J11 J15 1053 000000 SIGNAL SWITCHING BOARD DIMENSIONS ARE IN INCHES THE USE OF OR REPRODUCTION OF THIS DOCUMENT NOTES JA IS CONNECTED TO J13 ONE TO ONE SEE THE SSB SIB CONNECTION TABLE FOR A MORE DETAILED PIN OUT 13 IS CONNECTED TO JA ON THE INTERNAL SIGNAL INTERFACE BOARD THOUGH THE PAC SEAL JB IS CONNECTED TO J12 ONE TO ONE SEE THE SSB SIB CONNECTION TABLE FOR A MORE DETAILED PIN OUT J12 IS CONNECTED TO JB ON THE INTERNAL SIGNAL INTERFACE BOARD THOUGH THE PAC SEAL JC IS CONNECTED TO J13 ONE TO ONE SEE THE SSB SIB CONNECTION TABLE FOR A MORE DETAILED PIN OUT J3 IS CONNECTED TO JC ON THE INTERNAL SIGNAL INTERFACE BOARD THOUGH THE PAC SEAL TO INSERT WIRES INTO THE CONNECTORS SUPPLIED AT JA JB amp JC STRIP THE WIRE INSULATION OFF 1 4 amp TIN UNSCREW THE TERMINAL UNTIL THE WIRE WILL FIT IN amp SCREW TILL THE WIRE IS SECURE JZ SHORT WHEN NET3 J5 IS USED FOR ARCNET2. THE CABLE 1100 000705 IS THE TRI COLORED LED STATUS INDICATOR USE TO RELAY INFORMATION TO THE USER A STEADY RED AT STARTUP INDICATED THE INTERNAL PRESSURE and or AIR FLOW IS TOO LOW FOR ADEQUATE PURGING A STEADY YELLOW INDICATES i i THE PURGE IS IN PROGRESS A FLASHING YELLOW INDICATES OVERFLOW THE REGULATOR 1 0 Conduit Connection SHOULD BE TURNED DOWN SLIGHTLY A STEADY GREEN INDICATES THE PURGE IS COMPLETE Point 3 4 NPT FLASHING GREEN INDICATES THE PURGED IS BYPASSED IF AN ERROR OCCURS DURING OR AFTER THE PURGE THE LED WLL FLASH RED IN A CODE THE ERROR CODES ARE LISTED BY THE BLINKING OF THE RED LED 1 1 SYSTEM ERROR CONSULT FACTORY 2 1 UNDER PRESSURE Signal Switching Board S DEREN US b e 3 3 WATER DETECTED ONLY WTH WATER COOLER OPTION ON ENCLOSURE SSB 1055 000000 1055 000000 4 1 FAULTY PRESSURE SENSOR 4 2 FAULTY FLOW SENSOR 4 3 SHORT PURGE BUTTON IS STUCK CLOSED 4 4 PURGE BYPASS BUTTON IS STUCK CLOSED INTRINSIC SAFETY BARRIERS THE 3 1 5 BARRIERS LIMIT THE CURRENT amp VOLTAGE TO A CIRCUIT WHICH MUST OPERATE IN 1 0 Conduit Connection A HAZARDOUS ENVIRONMENT THE INSIDE OF THE ENCLOSURE PRIOR TO COMPLETING THE PURGE TO A LEVEL WHICH ENSURES THAT A SHORT OR FAULT CAN NOT CAUSE SPARK LARGE ENOUGH Point 3 4 NPT TO IGNITE FLAMMABLE GAS OR VAPOR ALL SIGNALS amp POWER WHICH ENTER OR RETURN FROM THE ENCLOSURE PRIOR TO THE COMPLETION OF THE
3. owe DAISY Data Displays Inc BOARD ITEM LOCATION IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER REV DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ITEM LOCATION DIAGRAM DRAWING E019 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 Visit Us At www daisydata com SHEET 1 OF 1 Page 33 5 BYPASS PURGE THIS TEST MUST BE DONE IN A SAFE ENVIRONMENT BYPASS PURGE IS FOR TEST ONLY THE PURGE CONTROL SYSTEM IS COMPLETELY BYPASSED amp THE ISOLATION RELAYS CLOSE IMMEDIATELY APPLYING POWER amp SIGNALS TO ANY CONNECTED INTERNAL ELECTRONICS THE PURGE STATUS LED ON THE FRONT PANEL WILL BE ILLUMINATED FLASHING GREEN NO PURGE AIR IS REQUIRED REMOVE MAIN AC POWER PRESS amp HOLD THE BYPASS PURGE SWITCH amp APPLY MAIN POWER IN TO THE XPI BOARD SEE NOTES 1 amp 4 ON DRAWING EO17 THEN RELEASE THE SWITCH WITHIN 30 SECONDS NOW THE UNIT IS IN BYPASS PURGE THE UNIT S INTERNAL ENVIRONMENT WILL NOT BE SAFE UNLESS A NORMAL PURGE CYCLE IS DONE Q SHORT PURGE SWITCH THIS TEST MUST BE DONE IN A SAFE ENVIRONMENT SHORT PURGE IS FOR TEST ONLY sn wee THE PURGE CONTROL SYSTEM WILL SET THE PURGE TIME TO 30 SECONDS REGARDLESS OF SECONDARY THE SETTING ON THE ENCLOSURE SIZE SELECT DIP SWTCHES THE PURGE WILL THEN BYPASS SHORT CONTINUE AS NORMAL THE PURGE STATUS LED WILL BE ILLUMINATED GREEN PURGE AI
4. FCC Class A computing device Alarm Contacts nie SPDT 120V 8A or 240V4A Maximum PRESSURE AND AIR REQUIREMENT S Incoming Air Pressure Customer Air Input sese 20 60 psi Operating Pressure 1 4 of water column Air Flow During Purge eene 40 300 SCFH CONTROLS MONIT ORING Microprocessor based For current options and for special requirements consult factory October 2015 17 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 10 Drawings The following is a list of drawings in the order in which they appear Drawing No Description Page P007 Cable and conduit entry 9016 15 amp 18 enclosures 19 P008 X Purge front panel item location 20 P011 Cable and conduit entry 9016 mounted to enclosure 21 E030 Electrical input connections 22 M015 9016 X purge dimensions 23 M013 9016 X purge mountinsg 24 M016 9016 X purge mounting options
5. J15 amp J16 SHORT BOTH WHEN J6 amp NET2 J4 ARE USED FOR THINNET JI amp J2 FOR ARCNET NETWORK LOOPBACK CONSULT FACTORY FOR MORE INFOMATION SIGNAL SWITCHING THIS DOCUMENT IS PROPRIETARY TO DAISY DATA INC Daisy Data Displays Inc IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER SUBJECT TO CHANGE WITHOUT NOTICE ITEM LOCATION DIAGRAM DRAWING E018 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 32 NOTES IS CONNECTED J13 ONE TO ONE SEE THE SSB SIB CONNECTION TABLE FOR A MORE DETAILED PIN OUT J13 IS CONNECTED TO JA ON THE SIGNAL SWITCHING BOARD THOUGH THE PAC SEAL JB JB IS CONNECTED J12 ONE TO ONE SEE THE SSB SIB CONNECTION TABLE FOR A MORE DETAILED PIN OUT J12 IS CONNECTED TO JB ON THE SIGNAL SWITCHING BOARD THOUGH THE PAC SEAL A MORE DETAILED PIN OUT J3 IS CONNECTED TO JC ON THE SIGNAL SWITCHING BOARD THOUGH THE PAC SEAL TO INSERT WIRES INTO THE CONNECTORS SUPPLIED AT JA JB amp JC STRIP THE WIRE INSULATION OFF 1 4 amp TIN UNSCREW THE TERMINAL UNTIL THE WIRE WILL FIT IN amp SCREW TILL THE WIRE IS SECURE JC IS CONNECTED TO J13 ONE TO ONE SEE THE SSB SIB CONNECTION TABLE FOR 1052 000000 INTERNAL SIGNAL INTERFACE BOARD DIMENSIONS are IN nenes Dai i INTERNAL SIGNAL INTERFACE ms oogen s prere
6. os BYPASS PURGE E 1016 OFF OFF THIS TEST MUST BE DONE IN A SAFE ENVIRONMENT BYPASS PURGE IS FOR TEST ONLY oft OFF ON THE PURGE CONTROL SYSTEM IS COMPLETELY BYPASSED amp THE ISOLATION RELAYS CLOSE 201 IMMEDIATELY APPLYING POWER amp SIGNALS TO ANY CONNECTED INTERNAL ELECTRONICS 20f oFF on THE PURGE STATUS LED ON THE FRONT PANEL WILL BE ILLUMINATED FLASHING GREEN NO PURGE AIR OFF oN IS REQUIRED REMOVE AC POWER PRESS amp HOLD THE BYPASS PURGE SWITCH amp APPLY MAIN POWER IN TO THE BOARD SEE NOTES 1 amp 4 ON DRAWING EO17 THEN RELEASE 4017 oFF oFF THE SWITCH WITHIN 30 SECONDS NOW THE UNIT IS IN BYPASS PURGE THE UNITS INTERNAL ENVIRONMENT WLL NOT BE SAFE UNLESS A NORMAL PURGE CYCLE IS DONE sort oFF oFF ON uros Bero THIS TEST MUST BE DONE IN A SAFE ENVIRONMENT SHORT PURGE IS FOR TEST ONLY THE PURGE CONTROL SYSTEM WILL SET THE PURGE TIME TO 30 SECONDS REGARDLESS OF 70 OFF THE SETTING ON THE ENCLOSURE SIZE SELECT DIP SWITCHES THE PURGE WILL THEN CONTINUE AS NORMAL THE PURGE STATUS LED WILL BE ILLUMINATED GREEN PURGE AIR IS aote oFF OFF REQUIRED REMOVE MAIN AC POWER IN PRESS amp HOLD THE SHORT PURGE SWITCH amp APPLY MAIN POWER IN THE BOARD SEE NOTES 1 amp 4 ON DRAWING EO17 THEN R
7. 25 P012 9016 X purge front panel item location 26 P013 X purge back panel item location 27 P014 Stand alone X purge pneumatic block diagram 28 E028 Stand alone X purged electrical block diagram 29 E017 Power interface board item location 30 CHART Div 1 X purge signal switching board and internal signal interface board CODHDCCU UOnSQ Q PRX 31 E018 Signal switching board item location 32 E019 Internal signal interface board item location 33 E020 DIP switch mounting DMB board item location 34 E022 Connections for Remote X Purged enclosures 35 E025 Connections for LCD PC X Purged enclosures 36 E029 DIP switch mounting DMB board item location 37 E032 DIP switch mounting DMB item location 130 C F 38 E021 Purge control board item location 39 October 2015 18 Daisy Data Displays Inc MODEL 2663 DIVISION 1 X P
8. aly Daisy Model 9016 X Purge Interfaces User s Manual October 2015 Model 9016 X Purge Operator Interface DISCLAIMER Daisy Data Displays Inc DAISY makes no representations or warranties with respect to the contents or use of this manual and specifically disclaims any express or implied warranties of merchantability or fitness for any particular purpose Further Daisy Data Displays Inc reserves the right to revise this publication and to make changes to its content at any time without obligation to notify any person or entity of such revisions or changes Further Daisy Data Displays Inc makes no representations or warranties with respect to any DAISY manufactured equipment and specifically disclaims any express or implied warranties of merchantability or fitness for any particular purpose Further Daisy Data Displays Inc reserves the right to make changes to any and all DAISY manufactured equipment at any time without obligation to notify any person or entity of such changes FCC WARNING Computing devices and peripherals manufactured by DAISY generate use and can radiate radio frequency energy and if not installed and used in accordance with the instructions in this manual may cause interference to radio communications Such equipment has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of the FCC Rules which are designed
9. MODEL 2662 DIVISION 1 X PURGE FLAT PANEL INTEGRATED 12 MONITOR MODEL 2663 DIVISION 1 X PURGE FLAT PANEL INTEGRATED 15 MONITOR MODEL 2665 DIVISION 1 X PURGE FLAT PANEL INTEGRATED 18 MONITOR MODEL 2667 DIVISION 1 X PURGE FLAT PANEL INTEGRATED 20 MONITOR NOTES ALL INPUT CONNECTION ARE LOCATED ON TWO PCB S IN THE EXPLOSION PROOF ALUMINUM BOX BOX ON THE TOP OF THE UNIT THE 120 VAC POWER INPUT CONNECTION IS ON THE XPI BOARD 1051 000000 THE ALARM RELAY CONNECTION IS ALSO ON THE BOARD A THREE CONDUCTOR CABLE IS REQUIRED THE DATA SIGNAL INPUTS CONNECTIONS ARE ON THE SSB BOARD 1053 000000 THE CATS DATA CABLE CAN PLUG INTO CABLE 1100 001347 01 WHICH IS SUPPLIED WITH THE UNIT THE KVM REMOTE RECEIVER IS LOCATED ON THE CENTER OF THE INSIDE REAR WALL FOR ALL MODELS SHOWN THE KVM RECEIVER INPUT DATA CABLE IS A RJ45 CATS CABLE THIS CABLE CAN BE UP TO 400 FEET LONG USE THE PIN QUT FROM THE SUPPLIED KVM MANUAL FOR THIS CABLE RECEIVER MAY BE DAMAGED IF THE PIN OUT IS NOT FOLLOWED SEE TABLE 1 FOR THE DAISY DATA 5 INPUT CABLE MODEL NUMBER amp LENGTH ENCLOSURE WALL FOR CABLE amp CONDUIT ENTRY INTO THE ENCLOSURE REFER TO DRAWING P007 MODEL 2562 DIMSION 1 X PURGE FLAT PANEL 12 MONITOR THE AIR INPUT FITTING IS A 1 4 NPT FEMALE THE AIR SOURCE MUST BE CLEAN MODEL 2865 DIVISION 1 X PURGE FLAT PANEL 18 MONITOR DRY INSTRUMENT GRADE AIR CAPABLE OF SUPPLYING 40 TO 300 SCFH AT 30 T
10. CATS INPUT CABLE MODEL NUMBER amp LENGTH FOR CABLE amp CONDUIT ENTRY INTO THE ENCLOSURE REFER TO DRAWING P007 THE AIR INPUT FITTING IS A 1 4 NPT FEMALE THE AIR SOURCE MUST BE CLEAN DRY INSTRUMENT GRADE AIR CAPABLE OF SUPPLYING 40 TO 300 SCFH AT 30 TO 60 PSI DIMSION 1 X PURGE 12 DIVISION 1 15 FLAT PANEL INTEGRATED PC DIMSION 1 18 FLAT PANEL INTEGRATED PC DIMSION 1 20 FLAT PANEL INTEGRATED PC MODEL 4562 MODEL 4563 MODEL 4565 MODEL 4567 TABLE 1 FLAT PANEL INTEGRATED PC DIVISION 1 X PURGE 12 FLAT PANEL PC DIVISION 1 X PURGE 157 FLAT PANEL PC DIVISION 1 X PURGE 18 FLAT PANEL PC DIVISION 1 20 FLAT PANEL PC 5 Daisy Data Displays Inc THE USE OF OR REPRODUCTION OF THIS DOCUMENT IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com AUX POWER SWITCH 1051 000000 ENCLOSURE WALL 120VAC 30VOC MAXIMUM RATING ALARM CONTACTS CONNECTIONS FOR LCD PC X PURGED ENCLOSURES DRAWNG NUMBER E025 SHEET 1 1 re CUSTOMER SUPPLIED ALARM CABLE 3 CONDUCTOR Page 36 Q PRIMARY 51 52 II ENCLOSURE 1 SIZE SENSOR TYPE BY
11. LOST ALLOWS THE PRESSURE SENSOR ON THE PURGE CONTROL BOARD TO MEASURE THE DIFFERENTIAL PRESSURE BETWEEN THE ENCLOSURE amp THE SURROUNDING ENVIRONMENT Internal Signal Interface Board SIB 1052 000000 x SEE DRAWNG sib FOR DETAIL INFORMATION LOCATED UNDER THE RF SHIELD BOX SEE DRAWING FOR DETAIL INFORMATION SEE DRAWNG dmb FOR DETAIL INFORMATION PROTECTS THE PURGE CONTROL BOARD FROM RF RADIATION THAT WOULD RESET THE PURGE SYSTEM THIS PAC SEAL CONTAINS THE AC POWER CABLE FOR THE INTERNAL EQUIPMENT 24V CABLE FOR THE SOLENOID amp 3 DATA CABLES WTH 6 PAIRS IN EACH CABLE THE SEAL HAS THE SEALING COMPOUND THOUGH IT S LENGTH amp CAN NOT BE RE POSISTIONED Purge Control Board SAPC 1068 000001 0 Under the RF Shield Box THIS PAC SEAL CONTAINS THE INTRINSICALLY SAFE POWER CABLE amp THE ENCLOSURE REDUNDANT GROUND WRES THE PAC SEAL HAS THE SEALING COMPOUND THOUGH IT S LENGTH amp CAN NOT BE RE POSISTIONED THIS AIR LINE PROMDES THE PILOT PRESSURE FOR THE EXHAUST SOLENOID GO x Dip Switch Mounting Board DMB EO Under RF Shield Box RF Shield Box DIMENSIONS ARE IN INCHES 9016 X PURGE BACK Te pesen s emsa g say aes Daisy Data Displays Inc PANEL ITEM LOCATION Is COMBO AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWNG NUMBER REV SUBJECT TO CHANGE WITHOUT NOTICE ITEM LOCATION DIAGRAM DRAWI
12. PURGE MUST BE ISOLATED WITH I S BARRIERS O LES i THIS VALVE OPENS DURING PURGE TO EXHAUST THE PURGE AIR ONCE THE PURGE IS COMPLETE Dip Switch Mounting Board THE VALVE CLOSES amp WILL NOT REOPEN UNLESS THE INTERNAL PRESSURE RISES ABOVE 8 WC DMB 1071 000000 OR THE PURGE 15 LOST AIR INPUT CONNECTION THE ATTACHMENT POINT FOR THE ENCLOSURE S PURGE AIR IS 1 4 FEMALE FITTING THE AIR SOURCE MUST BE CLEAN DRY INSTRUMENT GRADE AIR INERT GAS CAPABLE OF SUPPLYING 40 300 SCFH 30 60 PSI THE ENCLOSURE IS PURGED AFTER 4 VOLUMES OF AIR HAVE PASSED THOUGH IT AFTER THE PURGE IS COMPLETE THE SYSTEM WILL REQUIRE ONLY ENOUGH AIR TO MAINTAIN THE ENCLOSURE PRESSURE ABOVE 1 0 OF WC S016 X PURGE FRONT groan DAISY Data Displays Inc PANEL LOCATION IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER R DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING P012 Page 26 Purge Air Inlet Exhuast Valve Assebmly Kit Pilot Air Feed 1640 000449 05 2 z o o Atmosphere Sense THIS IS THE POINT THE PURGE AIR WILL ENTER THE ENCLOSURE THE 1 4 TUBE SHOULD BE FREE OF DIRT amp KINKS THIS VALVE OPENS DURING PURGE TO EXHAUST THE PURGE AIR ONCE THE PURGE IS COMPLETE THE VALVE CLOSES amp WLL NOT REOPEN UNLESS THE INTERNAL PRESSURE RISES ABOVE 8 WC OR THE PURGE IS
13. REFER ALL LOCAL CODES FOR CONDUIT ENTRY INFORMATION Water amp Oil Separator Filter THE USER ASSUMES TOTAL RESPONSIBILITY FOR COMPLIANCE WITH ALL APPLICABLE Relief Valve 4 CODES amp PROCEDURES IN THE FINAL INSTALLATION 2 125 PSI Dessicant Refill THE PAC SEAL FITTINGS CAN BE A MAXIMUM OF 18 FROM THE ENCLOSURE M340 000043 5 PAC SEALS MAY BE ATTACHED DIRECTLY TO THE ENCLOSURE amp THE RIGID CONDUIT EXTENDED IN ANY CONVENIENT DIRECTION THE PACKING FIBER amp THE SEALING COMPOUND MUST COMPLETELY SURROUND EACH CONDUCTOR OR CABLE THE AIR INPUT FITTING IS 1 4 NPT FEMALE THE AIR SOURCE MUST BE CLEAN MODEL 9047 DRY INSTRUMENT GRADE AIR CAPABLE OF SUPPLYING 40 300 SCFH 30 60 PSI AIR CONNECTION KIT REFER TO AIR CONNECTION INSTRUCTIONS CABLE AND CONDUIT ENTRY uy eaen mesas parere Daisy Data Displays Inc sor vounten TO ENCLOSURE IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWNG NUMBER DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT ELECTRICAL INPUT DRAWING 11 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 21 TABLE 1 100 001347 01 MODEL 9016 DIVISION 1 X PURGE gt SSB 1053 000000 D x D 1051 Q Q 0000 120VAC 30V0C MAXIMUM RATING ALARM CONTACT
14. TO THE EQUIPMENT the equipment should be returned to DAISY for evaluation 4 1 Faulty A purge system component has failed Please pressure contact DAISY customer service see section 7 sensor Customer Service on page 15 in this manual 4 2 Faulty A purge system component has failed Please flow contact DAISY customer service see section 7 sensor Customer Service on page 15 in this manual 4 3 Short The Short Purge switch on the DIP switch purge mounting board see drawing E020 is either shorted switch is or stuck or the operator has held it down too long stuck while beginning a test Ensure that there is nothing holding the switch closed or shorting the circuit If you continue to experience problems contact DAISY customer service see section 7 Customer Service on page 15 in this manual 4 4 Bypass The Bypass Purge switch on the DIP switch purge mounting board see drawing E020 is either shorted switch is or stuck or the operator has held it down too long stuck while beginning a test Ensure that there is nothing holding the switch closed or shorting the circuit If you continue to experience problems consult DAISY customer service see section 7 Customer Service on page 15 in this manual Table 6 1 X Purge Status Light Key October 2015 14 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 7 Customer Service Daisy systems pass detailed quality control conf
15. Water Column and at least 40 SCFH the Purge Status LED will illuminate yellow indicating that it is purging If the purge status indicator does not turn yellow inspect the unit for leakage The gasketed panels can be checked with a soap solution If leaks are not obvious verify that the purge air of inert gas is clean and dry and that the pressure at the inlet is 40 PSI or if a pre installation test was completed at the pressure noted during that test DO NOT ATTEMPT TO OPEN THE ENCLOSURE WHILE IT IS PRESSURIZED If the pre installation test was completed and the unit appears to be functioning correctly within the same parameters as during the test you may skip the remaining steps of this procedure Note the reading on the Pressure Gauge while slowly turning the Air Input Regulator until the Purge Status LED flashes red with an error code of 2 2 over pressure or 3 2 over flow Remove AC power from the enclosure for a minimum of 30 seconds Decrease the pressure reading on the pressure gauge by 5 PSI This change may vary slightly on some unit if the unit fails during purging with an over flow error 3 2 blink code decrease the inlet pressure by another 2 PSI Re apply AC power The Purge Status LED will illuminate yellow The purge time is set for a minimum of 8 minutes The time will vary according to the flow rate of the air into the enclosure After the purge is complete the Purge Status indicator will illuminate gr
16. a brass tee fitting is not kinked or obstructed Purge status indicator flashes yellow and purge takes an excessively long time to complete Low purge gas supply pressure Increase purge gas inlet pressure at the air in regulator or on the main supply line Purge or operation stops and purge status indicator flashes red code Fatal purge error See Table 6 1 on page 13 amp 14 October 2015 16 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 9 Specifications MATERIAL Purge Control main panel Interface Box and all mounting screws see 304 Stainless Steel Casting and lid ssis Cast Aluminum Casting bolts Steel PHYSICAL Purge Controller sinsin 17 5 Height H 11 5 Width W 10 81 Depth D 4 0 D Inside 5 63 D Outside 25 165 Interface Box oie ina atest 17 5 Height H 11 5 Width W 5 0 Depth D 5 Ibs ENVIRONMENTAL Operating Temperature 32 122 F Storage 32 158 F Relative Humidity sese 10 9596 Non condensing ELECTRICAL Power Usage niei rea 5 watts maximum Switching Capacity power 120V 8A or 240V 4A maximum Switched contacts signal 36 5 u u aiite i iis 24VDC
17. and signals are immediately live to the system you can test operation to make sure that the connections have been made correctly Disconnect power IMMEDIATELY upon completion of this test to ensure that the unit is not erroneously operated in bypass mode When the signal and power connections are complete replace the cover on the I O casting and secure with the supplied 14 hex head bolts Torque these bolts to 7 5 ft 165 October 2015 11 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 5 Start Up Operation 5 1 Division 1 X Purge Start Up Operation 1 10 11 12 Set DIP switches see page 20 drawing P008 note 8 and page 38 drawing E029 note 3 to set the DIP switches for the size enclosure you are going to purge When the air signal and power connections are complete replace and close all access doors and covers Apply AC power The Purge Status LED will illuminate red Power is now applied though the Intrinsic Safety Barriers to the purge pressurization control circuits only Apply purge gas to the system by opening the shutoff valve if installed If the pre installation test has been performed the air in pressure regulator will be preset you should begin the start up process at the pressure noted during testing Otherwise adjust the pressure regulator on the air in box see drawing P008 so that the pressure gauge indicates 40 PSI Once the pressure inside the unit reaches 1 0
18. faulty materials and or workmanship occur Seller will at its option and without charge to the customer for labor and parts repair or replace the defective product F O B Seller s plant but Seller will not be responsible for freight from Purchaser to Seller s plant In no event shall Seller be liable for any loss inconvenience or damage whether direct incidental consequential or otherwise resulting from abuse misapplication or modification of the product improper or faulty power damage resulting from repairs or alterations performed by unauthorized persons or conditions resulting from any other equipment attached to the product Seller assumes no liability for damage occurring in transit due to the product not being returned in its original shipping material This warranty is exclusive and is in lieu of any warranty of merchantability or fitness for a particular purpose or other warranty of quality whether expressed or implied except of title and against patent infringement Correction of nonconformities in the manner and for the period of time provided above shall constitute fulfillment of all liabilities of the Seller to the Purchaser with respect to or arising out of the goods whether based on contract negligence strict tort or otherwise LIMITATION OF LIABILITY The Seller shall not under any circumstances be liable for special or consequential damages such as but not limited to damage or loss of other property or equipmen
19. more water 4 The compound may be applied by pouring casting or mechanical dispenser The sealing compound hardens with an internal chemical setting action in 18 to 24 hours at ambient temperature Working time of the sealing compound when the powder is mixed with water is approximately 30 minutes at 70 F If accelerated curing is desired low temperature oven drying at 180 F can be used Do not expose the sealing compound to higher temperatures constant water immersion or steam environments while curing If high humidity resistance is required in the cured product a moisture resistant lacquer or silicone coating should be applied to the exposed surfaces 5 The packing fiber is made from an environmentally safe non asbestos material It is easy to use and forms a positive dam to hold the compound The fiber is placed around each individual wire or cable at both ends of the cavity for horizontal pouring in the PAC Seal so that the Sealing Compound can encapsulate each completely For vertical pouring the packing fiber need only be placed at one end See drawing P002 at the end of this manual 6 We recommend a special blend of lubricants LUBT 2 for use with threaded joints This lubricant is to be used to prevent galling of the pipe threads when threaded into a coupling junction box etc It insures a quick release and undamaged male and female threads when parts are disassembled The thread lubricant is high quality lubricant to be used in
20. temperatures ranging 40 to 50 It is recommended for use in a hazardous location The PAC Seal Compound packing fiber and LUBT 2 are available from Killark at http www killark com 7 For enhanced reliability of the unit install an AC line conditioner AC power lines should be no smaller than 14 gauge and have a TRUE EARTH GROUND October 2015 10 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 42 Purge Air Line Connection Instructions 4 2 1 For Division 1 X Purge Systems Model 9016 After the unit has been mounted in its final location in the hazardous area it must be permanently connected to a purge air or inert gas line and checked for leaks and proper operation of the purge pressurization system Only when its pressure integrity has been established should electrical signals and power be brought live to the unit ALWAYS follow all NEC NFPA and local codes when installing purge systems in hazardous areas It is very important that knowledgeable personnel familiar with national and local codes supervise hazardous area equipment installations Equipment Required Clean dry purge air or inert gas supply equipped with local water oil separator or filter capable of supplying 40 to 300 SCFH at 30 to 60 PSI Fittings and tubing for purge air or inert gas supply 0 25 NPT Male to connect to the inlet of the purge system Local air pressure shutoff valve Procedure 1 Moun
21. 0 D D P N 1051 000000 D D P N s E903 000009 01 E903 000010 01 E903 000016 01 D P N 1100 000704 D D P N D D P N BARRIER GND s 1100 000610 1100 00386 01 D D P N D D P N 120V AC POWER 1100 000380 02 1100 000831 D D P N 00 0083 1100 00380 02 1100 001169 CUSTOMER SUPPLIED INPUTS 120VAC 1100 1 AE TE CAT5 NETWORK SIB CAT5 NETWORK D D P N BORIS 1100 001347 01 CAT NETWORK RJ45 D D P N 1100 001520 o o i vr L LE INPUT DATA 6 PAIR gt DATA Mee eed D D P N 1053 000000 D D P N 1052 000000 D D P N D D P N 1100 001089 01 5 1100 001089 01 FOR CABLE amp CONDUIT ENTRY INTO THE ENCLOSURE REFER TO DRAWING REFER TO INDIVIDUAL CIRCUIT BOARD PAGES FOR DETAILED INFORMATION DIMENSIONS ARE IN INCHES D e D Di THIS DOCUMENT 15 PROPRIETARY TO DAISY DATA INC alSy ata Isp ays nc THE USE OF OR REPRODUCTION OF THIS DOCUMENT IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 Visit Us At www daisydata com SHEET 1 OF 1 Page 29 5 MAIN AC POWER INPUT THE CONNECTION POINT FOR THE CUSTOMER SUPPLIED 115 230 VAC THIS INPUT
22. AL ASSEMBLY DRAWING M015 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydatacom SHEET 1 OF 1 Data Displays nc _ 23 PATTERN A FOR FLUSH OR EXTENED MOUNTING PATTERN B FOR SIDE MOUNTING 16 50 15 A A HOLES MOUNTING HOLES FOR 10 HOLES B HOLES 4 0 DIA CLEARANCE HOLE FOR CONDUIT AND AIR EXHAUST C HOLES 2 50 DIA CLEARANCE HOLE FOR CONDUIT AND AIR EXHAUST SimENsions ARE IN NenES CEDE ine oaen Daisy Data Displays Inc MODEL 9016 X PURGE 4 EXER Pun 2850 Lewisberry Road York Haven 17370 MECHANICAL ASSEMBLY DRAWING DAISY DATA IN WRLTING SPECINCATIONS ARE n MOT CUI OUT DIMENSIONS u USE RECTANGULAR CUT OUT IF PREFERRED TO THE B HOLES CHANGE WITHOUT NOTICE We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 24 FLUSH MOUNT INTERNAL SPACE USED HORIZONTAL P di EXTENDED MOUNT SIDE MOUNT TN 9 FLUSH MOUNT VERTICAL TURNED 90 DEGREES 0 17 MOUNTING HOLE FLOW READING TO SAPC 1 8 RED HOSE AIR INTO MAIN ENCLOSURE AIR FROM MAIN ENCLOSURE INPUT megeen Daisy Data Displays Inc MOUNTING OPTIONS IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER REV SUBJECT TO CHANGE WITHOU
23. DUIT ENTRY INTO THE ENCLOSURE REFER TO DRAWING USE CARE WHEN INSTALLING THE FLOW TUBE FITTING THE HOSE AND TUBE LENGTH SENT FROM THE FACTORY CAN NOT BE CHANGED MOUNT THE FLOW TUBE INSIDE THE ENCLOSURE SO THE HOSE AND TUBE ARE NOT BLOCKED OR BENT THE AIR OUTPUT INTO THE ENCLOSURE NEEDS 6 TO 8 OF CLEAR SPACE TO WORK PROPERLY USE A 4 6 SCREW THAT IS 1 5 LONG TO MOUNT 6000 0 17 MOUNTING HOLE dE FLOW READING TO SAPC 1 8 RED HOSE AIR INTO MAIN ENCLOSURE AIR FROM MAIN ENCLOSURE INPUT DRAWING NUMBER We Thrive in the Harshest Environments PNEUMATIC BLOCK DIAGRAM DRAWING PO14 Voice 717 932 9999 FAX 717 932 8000 Visit Us At www daisydata com SHET 1 OF 1 Page 28 FRONT PANEL BACK PANEL EXTERNAL EQUIPMENT IN CAST ALUMINUM BOX INTERNAL EQUIPMENT 1100 000705 01 1100 000383 02 EXP PROOF SOLENOID EXHAUST SOLENOID PURGE STATUS LED 24V 24V MODEL 9016 DIVISION 1 X PURGE DD B N 1100 000706 02 D D P N D D P N E114 000010 E114 000008 D D P N D D P N CUSTOMER SUPPLIED INPUTS 120VAC MAIN INPUT gt XPI 1 5 BARRIERS DE BD SAPC BOARD 6V 8V 1100 000781 02 1100 000781 01 BOARD one BARRIER GND s ALARM CONTACTS gt D D P N BARRIER GROUNDS 0 00029 BYPASS D D P N 1068 000001 01 buc uds D P N 1071 00000
24. ELEASE 9of OFF OFF OFF THE SWITCH WITHIN 30 SECOND CLOSE THE SWITCH COVER amp THE ENCLOSURE DOOR APPLY AIR TO THE PURGE SYSTEM THE UNIT IS NOW OPERATING NORMALLY hoord on orr OFF ENCLOSURE SIZE SWITCHES THE DIP SWITCHES CONTROL THE TIMING OF THE NORMAL PURGE CYCLE DETERMINE THE INTERNAL 120 orr oFF OFF CUBIC FOOT AREA OF THE ENCLOSURE THAT THE 9016 15 ATTACHED TO USE TABLE 1 FOR THE CORRECT SETTING OF THE SWITCHES SWITCHES 5 6 7 amp 8 ARE ALWAYS ON ROUND THE CUBIC UP TO THE NEAREST NUMBER LISTED IN THE TABLE DIMENSIONS ARE IN INCHES DIP SWITCH MOUNTING DMB THIS DOCUMENT IS PROPRIETARY TO DAISY DATA INC Daisy Data Displays Inc ITEM LOCATION 130 THE USE OF OR REPRODUCTION OF THIS DOCUMENT IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER REV DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ITEM LOCATION DIAGRAM DRAWING 2032 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 38 mau NOTES EPROM THIS IS THE FACTORY SUPPLIED EPROM WITH THE SOFTWARE FOR THE PURGE SYSTEM JUMPER SETTINGS ALL JUMPERS ARE SET AT THE FACTORY DO NOT CHANGE FLOW amp PRESSURE ADJUSTMENTS ALL POTENTIOMETERS ARE SET AT THE FACTORY DO NOT CHANGE ELOW SENSOR THIS IS THE SENSOR THAT MEASURES THE AIR
25. FLOW INTO THE ENCLOSURE THE RED HOSE IS CONNECTED TO PORT PRESSURE SENSOR THIS IS THE SENSOR THAT MEASURES THE AIR PRESSURE INSIDE OF THE ENCLOSURE THE BLUE HOSE IS CONNECTED TO PORT A E O GAIN ADJ PRESSURE GAIN ADJ s shu 600909 1068 000001 01 CONTROL BOARD DIMENSIONS ARE IN INCHES 1 1 PURGE CONTROL me poco i eeren wea Daisy Data Displays Inc BOARD ITEM LOCATION IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING E021 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 39
26. ITCH COVER amp THE ENCLOSURE DOOR APPLY AIR TO THE PURGE SYSTEM THE UNIT IS NOW OPERATING NORMALLY 158 OFF OFF THE UNIT S INTERNAL ENVIRONMENT WILL NOT BE SAFE UNLESS A NORMAL PURGE CYCLE IS DONE 5 on o oF ENCLOSURE SIZE DIP SWITCHES THE DIP SWTCHES CONTROL THE TIMING THE NORMAL PURGE CYCLE DETERMINE THE INTERNAL 25 OFF OFF OFF CUBIC FOOT AREA OF THE ENCLOSURE THAT THE 9016 IS ATTACHED TO USE TABLE 1 FOR THE CORRECT SETTING OF THE SWITCHES SWITCHES 5 6 7 amp 8 ARE ALWAYS ON ROUND THE CUBIC UP TO THE NEAREST NUMBER LISTED IN THE TABLE DIMENSIONS ARE IN INCHES DIP SWITCH MOUNTING DMB THIS DOCUMENT IS PROPRIETARY TO DAISY DATA INC Daisy Data Displays Inc BOARD ITEM LOCATION THE USE OF OR REPRODUCTION OF THIS DOCUMENT IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER REV DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ITEM LOCATION DIAGRAM DRAWING 2029 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 37 o PRIMARY ENCLOSURE SIZE S1 52 e e SENSOR TYPE o EE SECONDARY BYPASS SHORT ENCLOSURE PURGE PURGE SIZE FOR SOFTWARE VERSION 5300 012032 USED FOR ENCLOSURES UP IO 130 CUBIC FEET TABLE 1 1071000000 DIP SWTCH MOUNTING BOARD 2 es Ese ox or
27. LINE WILL SUPPLY THE INTERNAL EQUIPMENT WITH AC POWER WHEN THE ENCLOSURE IS SAFELY PURGED IT CAN ALSO SUPPLY VOLTAGE TO RUN THE PURGE SYSTEM IF S1 IS CLOSED TO OUTER EDGE OF BOARD SEE OPTION 1 BARRIER GROUNDS THE CONNECTION POINT FOR THE INTRINSIC SAFETY BARRIERS MOUNTING RAIL GROUND TWO OF THE FOUR CONNECTIONS WILL BE MADE BY DAISY DATA THE OTHER TWO MUST BE CONNECTED TO WITHIN 1 OHM OF TRUE EARTH GROUND to BOTH PURGE CONTROL AC POP INTERNAL to PURGE CONTROL 9 o o THE CONNECTION POINT FOR AN EXTERNAL ALARM THE CURRENT RATING FOR THIS INTERNAL EQIPMENT EQUIPMENT ONLY from U P S IS 10 AMPS THE NC CONTACT 15 OPEN WHEN THE PURGE CYCLE 15 COMPLETE OR IN BYPASS MODE THE NO CONTACT IS CLOSED WHEN THE PURGE CYCLE IS COMPLETE OR IN BYPASS MODE AUXILIARY AC POWER INPUT THE CONNECTION POINT FOR THE CUSTOMER SUPPLIED 115 230 VAC THIS INPUT WILL PROVIDE VOLTAGE TO RUN THE PURGE SYSTEM WHEN 51 IS OPEN TO THE INNER EDGE OF THE BOARD THIS MAY BE CONNECTED TO AN UNINTERRUPTABLE POWER SUPPLY IN A SAFE AREA THIS WILL ENSURE THE PURGE IS NOT LOST DURING SHORT POWER FAILURES SEE OPTION 2 TO INSERT WIRES INTO THE CONNECTORS SUPPLIED FOR MAIN AC POWER D ROUNDS ALARM RELAY amp AUXILIARY AC POWER STRIP THE WIRE INSULATION OFF 1 4 amp UNSCREW THE TERMINAL UNTIL THE WIRE WILL FIT IN amp SCREW TILL THE WIRE IS SECURE 51 1 SHOULD BE OPEN THE INNER EDGE OF THE BOARD WHEN USING THE AUXILIARY POWER CONNECTION
28. N BE A MAXIMUM OF 18 FROM THE ENCLOSURE MODEL 9047 PAC SEALS MAY BE ATTACHED DIRECTLY TO THE ENCLOSURE amp THE RIGID CONDUIT EXTENDED IN ANY CONVENIENT DIRECTION THE PACKING FIBER amp THE SEALING CONNECTION KIT COMPOUND MUST COMPLETELY SURROUND EACH CONDUCTOR OR CABLE DIVISION 1 X PURGE FLAT PANEL 157 MONITOR REFER TO AIR CONNECTION INSTRUCTIONS THE AR INPUT FITTING IS A 1 47 NPT FEMALE THE AIR SOURCE MUST BE CLEAN DIVISION 1 X PURGE FLAT PANEL 18 MONITOR DIVISION 1 X PURGE 15 FLAT PANEL PC DIVISION 1 X PURGE 18 FLAT PANEL PC o SEE TABLE 1 FOR THE DAISY DATA CATS INPUT CABLE DRY INSTRUMENT GRADE AIR CAPABLE OF SUPPLYING 40 TO 300 SCFH AT 30 60 PSI MODEL NUMBER amp LENGTH DIMENSIONS ARE IN INCHES CABLE amp CONDUIT ENTRY xe Daisy Data Displays Inc X PURGED 15 amp 18 ENCL THE USE OF OR REPRODUCTION OF THIS DOCUMENT IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER REV SUBJECT ro CHANGE WHHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING P007 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 19 2 Air In Connection Point 1 4 NPT Mounting Holes 18 Exhaust Valve Assembly Kit 1640 000449 04 Under the Air In Box Intrinsic Safety Barrier 8 Volt E905 000010 Intrinsic Safety Barrier 6 volt E903 000009 Intrinsic Sa
29. N PROGRESS A FLASHING YELLOW INDICATES OVERFLOW THE REGULATOR a k SHOULD BE TURNED DOWN SLIGHTLY A STEADY GREEN INDICATES THE PURGE IS COMPLETE Point 3 4 NPT A FLASHING GREEN INDICATES THE PURGED IS BYPASSED IF AN ERROR OCCURS DURING OR AFTER THE PURGE THE LED WILL FLASH RED IN A CODE THE ERROR CODES ARE LISTED BY THE BLINKING OF THE RED LED 1 1 SYSTEM ERROR CONSULT FACTORY 2 1 UNDER PRESSURE Signal Switching Board 27 OVER PRESSURE 3 3 WATER DETECTED ONLY WITH WATER COOLER OPTION ON ENCLOSURE SSB 1053 000000 4 1 FAULTY FAC ON 4 2 FAULTY FLOW SENSOR 4 3 SHORT PURGE BUTTON IS STUCK CLOSED 4 4 PURGE BYPASS BUTTON IS STUCK CLOSED INTRINSIC SAFETY BARRIERS THE 3 1 5 BARRIERS LIMIT THE CURRENT amp VOLTAGE TO A CIRCUIT WHICH MUST OPERATE IN 1 0 Conduit Connection A HAZARDOUS ENVIRONMENT THE INSIDE OF THE ENCLOSURE PRIOR TO COMPLETING THE PURGE A LEVEL WHICH ENSURES THAT SHORT OR FAULT CAN NOT CAUSE SPARK LARGE ENOUGH Point 3 4 NPT TO IGNITE A FLAMMABLE GAS OR VAPOR ALL SIGNALS amp POWER WHICH ENTER OR RETURN FROM THE ENCLOSURE PRIOR TO THE COMPLETION OF THE PURGE MUST BE ISOLATED WITH 1 5 BARRIERS O SUI n Kua i i i THIS VALVE OPENS DURING PURGE TO EXHAUST THE PURGE AIR ONCE THE PURGE IS COMPLETE Dip Switch Mounting Board THE VALVE CLOSES amp WILL NOT REOPEN UNLESS THE INTERNAL PRESSURE RISES ABOVE 8 WC DMB 1071 000000 OR THE PURGE IS LOST IN
30. NG P013 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 27 CUSTOMER SUPPLIED AIR INPUT LINE CONNECTION ATMOSPHERE 1 4 HOSE 1 4 1 4 CONNECTION CONNECTION 1 8 HOSE 1 8 HOSE PILOT PRESSURE EXHAUST EXHAUST AIRINPUT SOLENOID VALVE AIR INPUT PRESSURE METER 0 100 PSI 1 8 NPT 10 32 connection CONNECTION CONNECTION T FITTING FLOW TUBE 1 8 HOSE EQUIPMENT ENCLOSURE REGULATOR EXPLOSION PROOF ENCLOSURE 125 PSI SOLENOID AIR INPUT 1 4 HOSE 1 4 TUBE AIR INPUT TO ENCLOSURE 1 4 NPT CONNECTION SAPC BOARD PRESSURE SENSOR FLOW SENSOR STATUS LED 1100 000705 1100 000704 BYPASS PURGE DIMENSIONS ARE IN INCHES THIS DOCUMENT IS PROPRIETARY TO DAISY DATA INC THE USE OF OR REPRODUCTION OF THIS DOCUMENT 15 PROHIBITED EXCEPT AS AUTHORIZED BY DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Daisy Data Displays Inc 2850 Lewisberry Road York Haven PA 17370 MODEL 9016 DIVISION 1 X PURGE NOTES THE AIR INPUT FITTING IS A 1 4 NPF FEMALE THE AIR SOURCE MUST BE CLEAN DRY INSTRUMENT GRADE AIR CAPABLE OF SUPPLYING 40 TO 300 SCFH AT 30 TO 60 PSI THE SHORT amp BYPASS PURGE SWITCHES ARE LOCATED UNDER THE 4 5 x 2 COVER ON THE LEFT OF THE PURGE PANEL FOR CABLE amp CON
31. O 60 PSI MODEL 2567 DIVISION 1 X PURGE FLAT PANEL 20 MONITOR MODELS WITH THE NO KVM INSTALLED OPTION REQUIRE SVGA VIDEO TO CONNECT TO THE THREE BNC S RED GREEN amp BLUE ON THE SSB BOARD CONNECTIONS FOR REMOTE p sp Daisy Data Displays Inc ENCLOSURES IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING E022 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 35 1100 001347 01 o SSB 1053 000000 MODEL 4362 MODEL 4363 MODEL 4365 MODEL 4367 NOTES ALL INPUT CONNECTION LOCATED ON TWO PCB S IN THE EXPLOSION PROOF ALUMINUM BOX BOX ON THE TOP OF THE UNIT THE 120 POWER INPUT CONNECTION 15 ON THE BOARD 1051 000000 THE ALARM RELAY CONNECTION IS ALSO ON THE BOARD A THREE CONDUCTOR CABLE IS REQUIRED THE DATA SIGNAL INPUTS CONNECTIONS ARE ON THE SSB BOARD 1053 000000 THE CATS NETWORK CAN PLUG INTO CABLE 1100 001347 01 WHICH IS SUPPLIED WITH THE UNIT THE SINGAL BOARD COMPUTER IS LOCATED ON THE CENTER OF THE INSIDE REAR WALL FOR ALL MODELS SHOWN THE 10 100 BASET NETWORK IS STANDARD FOR ALL PC S THE RJ45 RJ45 CATS CABLE CAN BE UP TO 328 FEET LONG SEE TABLE 1 FOR THE DAISY DATA
32. PASS SHORT PURGE PURGE m 1 oC o EE SECONDARY C ENCLOSURE oC SIZE TABLE 1 1071000000 DIP SWITCH MOUNTING BOARD Ojo 5 BYPASS PURGE THIS TEST MUST BE DONE IN A SAFE ENVIRONMENT BYPASS PURGE IS FOR TEST ONLY THE PURGE CONTROL SYSTEM IS COMPLETELY BYPASSED amp THE ISOLATION RELAYS CLOSE IMMEDIATELY APPLYING POWER amp SIGNALS TO ANY CONNECTED INTERNAL ELECTRONICS THE PURGE STATUS LED ON THE FRONT PANEL WILL BE ILLUMINATED FLASHING GREEN NO PURGE AIR IS REQUIRED REMOVE MAIN AC POWER PRESS amp HOLD THE BYPASS PURGE SWITCH amp APPLY MAIN POWER IN TO THE BOARD SEE NOTES 1 amp 4 ON DRAWING EO17 THEN RELEASE THE SWITCH WITHIN 30 SECONDS NOW THE UNIT IS IN BYPASS PURGE THE UNIT S INTERNAL ENVIRONMENT WILL NOT BE SAFE UNLESS A NORMAL PURGE CYCLE IS DONE SHORT PURGE SWITCH THIS TEST MUST BE DONE IN A SAFE ENVIRONMENT SHORT PURGE IS FOR TEST ONLY E ES por THE PURGE CONTROL SYSTEM WILL SET THE PURGE TIME TO 30 SECONDS REGARDLESS OF OFF THE SETTING ON THE ENCLOSURE SIZE SELECT DIP SWITCHES THE PURGE WILL THEN CONTINUE AS NORMAL THE PURGE STATUS LED WILL BE ILLUMINATED GREEN PURGE AIR IS OFF REQUIRED REMOVE MAIN AC POWER IN PRESS amp HOLD THE SHORT PURGE SWITCH amp APPLY MAIN POWER IN THE BOARD SEE NOTES 1 amp 4 ON DRAWING EO 7 THEN RELEASE 10ft OFF OFF THE SWITCH WITHIN 30 SECOND CLOSE THE SW
33. PUT CONNECTION Q THE ATTACHMENT POINT FOR THE ENCLOSURE S PURGE AIR IS 1 4 NPT FEMALE FITTING THE AIR SOURCE MUST BE CLEAN DRY INSTRUMENT GRADE AIR INERT GAS CAPABLE OF SUPPLYING 40 300 SCFH 30 60 PSI THE ENCLOSURE IS PURGED AFTER 4 VOLUMES OF AIR HAVE PASSED THOUGH IT AFTER THE PURGE IS COMPLETE THE SYSTEM WLL REQUIRE ONLY ENOUGH AIR TO MAINTAIN THE ENCLOSURE PRESSURE ABOVE 1 0 OF WC i i X PURGE FRONT PANEL uec suras Daisy Data Displays Inc SUBJECTO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 20 Pour Sealing Compound here for Horizontal Installation 040 010001 Main AC Power Explosion Proof SEU Switch Enclosure SNO Pour Sealing Compound here 1 0 Casting Vertical Installation This end up for Power and Cables though Vertical Installation Redunt Ground Wires Sed Junction Boxes Fitting PAC Seal 1 NPT M370 000006 Packing Fiber Sealing Compound Packing Fiber CO90 010000 Nipple 1 NPT Signal Cables Nes Seal Fittings MODEL 9026 NPT PAC SEAL KIT 1 NPT ae Sel Fittings REFER TO PAC SEAL INSTRUCTIONS NPT 18 max ion Enclosure Pressure Gauge 0 160 M340 000042 Enclosure p Mechanical Off Valve i Regulator 0 100 PSI M390 000004 5
34. R IS PURGE PURGE REQUIRED REMOVE MAIN AC POWER IN PRESS amp HOLD THE SHORT PURGE SWITCH amp APPLY MAIN POWER IN TO THE BOARD SEE NOTES 1 amp 4 ON DRAWING EO17 THEN RELEASE THE SWITCH WITHIN 30 SECOND CLOSE THE SWITCH COVER amp THE ENCLOSURE DOOR APPLY AIR TO THE PURGE SYSTEM THE UNIT IS NOW OPERATING NORMALLY THE UNIT S INTERNAL ENVIRONMENT WILL NOT BE SAFE UNLESS A NORMAL PURGE CYCLE IS DONE ENCLOSURE SIZE SWITCHES 1071 000000 THE DIP SWITCHES CONTROL THE TIMING OF THE NORMAL PURGE CYCLE FOR BOTH THE 15 amp 18 DISPLAY MODELS THE PURGE TIME WILL BE 8 MINUTES THE FOLLOW ARE THE CORRECT DIP SWITCH MOUNTING BOARD SETTINGS OF THE SWITCHES OFF OFF ON OFF ON ON ON ON 9 PRIMARY ENCLOSURE SIZE oN C f DIP SWITCH MOUNTING DMB THIS DOCUMENT IS PROPRIETARY TO DAISY DATA INC Daisy Data Displays Inc BOARD ITEM LOCATION THE USE OF OR REPRODUCTION OF THIS DOCUMENT IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER REV DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING E020 B We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 34 1100 001347 01 TABLE 1 558 10532000000 1051 000000 AUX LINE IN CUSTOMER SUPPLIED ALARM CABLE 3 CONDUCTOR
35. S INPUT CONNECTION ARE LOCATED ON TWO PCB S IN THE EXPLOSION PROOF ALUMINUM BOX BOX ON THE TOP OF THE UNIT THE 120 VAC POWER INPUT CONNECTION IS ON THE BOARD 1051 000000 THE ALARM RELAY CONNECTION IS ALSO ON THE BOARD A THREE CONDUCTOR CABLE IS REQUIRED THE DATA SIGNAL INPUTS CONNECTIONS ARE ON THE SSB BOARD 1053 000000 THE CATS NETWORK DATA CABLE CAN PLUG INTO CABLE 1100 001347 01 WHICH IS SUPPLIED WTH THE UNIT MODEL 9016 DIVISION 1 X PURGE SEE TABLE 1 FOR THE DAISY DATA INPUT CABLE ENCLOSURE WALL MODEL NUMBER amp LENGTH FOR CABLE amp CONDUIT ENTRY INTO THE ENCLOSURE REFER TO DRAWNG 11 THE AIR INPUT FITTING 15 1 4 NPT FEMALE THE AIR SOURCE MUST BE CLEAN DRY INSTRUMENT GRADE AIR CAPABLE OF SUPPLYING 40 TO 300 SCFH AT 30 TO 60 PSI eg ome Daisy Data Displays Inc 9016 x PURGE IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL INPUT DRAWING E030 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 Visit Us At www daisydata com SHEET 1 OF 1 CUSTOMER SUPPLIED ALARM CABLE 3 CONDUCTOR Page 22 SIDE OF EXPANDER BOX 11 50 17 50 25 POUNDS 12 POUNDS S PROHI EXCEPT AS AU 2850 Lewisberry Road York Haven PA 17370 5 C WUMBEI SOS Ea TO CHANGE WITHOUT NOTCE MECHANIC
36. S1 SHOULD BE CLOSED TO THE OUTER EDGE OF THE BOARD WHEN USING THE MAIN AC POWER CONNECTION FOR BOTH THE PURGE CONTROL amp INTERNAL AC POWER INNER EDGE OF BOARD 52 THIS IS THE INPUT VOLTAGE SELECTOR SWITCH FOR BOTH THE amp AUXILIARY INPUTS vas IT IS FOR 115 OR 230 VAC E1 aves THIS IS 0 5A 115V OR 0 254 230V FUSE F1 CONTROLS THE 1 5 POWER TO THE PURGE CONTROL BOARD Per 10919 repeat THIS IS 10 115V OR A 5A 230V FUSE F2 CONTROLS THE AC POWER TO THE INTERNAL EQUIPMENT OUTER EDGE OF BOARD 1051 000000 POWER INTERFACE BOARD l THIS DOCUMENT IS PROPRIETARY TO DAISY DATA INC Daisy Data Displays BOARD LOCATION THE USE OF OR REPRODUCTION OF THIS DOCUMENT IS PROHIBITED EXCEPT AS AUTHORIZED BY 2850 Lewisberry Road York Haven PA 17370 DRAWING NUMBER DAISY DATA IN WRITING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL BLOCK DIAGRAM DRAWING E01 7 i We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 30 SIGNAL SWITCHING BOARD and I NTERNAL SI GNAL I NTERFACE BOARD CONNECTI ONS SSB _ SIB JA 13 BNC WireColo __ J13 J10 11 14 BNC JA NEM ___ MN 9 T 4 TS ee __7 6 EE __6 7 14 1 6 center 8 5 J6 shield Cs
37. T NOTICE MECHANICAL ASSEMBLY DRAWING M016 We Thrive in the Harshest Environments Voice 717 932 9999 FAX 717 932 8000 or Visit Us At www daisydata com SHEET 1 OF 1 Page 25 Air In Connection Point 1 4 NPT Mounting Holes 18 Exhoust Volve Assembly Kit 1640 000449 05 Under the Air In Box Intrinsic Safety Barrier 8 Volt E903 000010 01 Intrinsic Safety Barrier 6 volt E903 000009 01 Intrinsic Safety Barrier 6 16 Volt E903 000016 Purge Status Cable 1100 000705 TRI Color LED Regulator Air In Box M340 000171 1640 000297 05 Ne REGULATOR 5 100 PSI THE PRESSURE REGULATOR GIVES THE USER CONTROL OVER THE AIR PRESSURE amp APPROXIMATELY 300 SCFH WITH AN INTERNAL PRESSURE INSIDE THE ENCLOSURE OF 8 OF WATER COLUMN 3 Pressure Gauge READS THE PRESSURE OF THE AIR INPUT FOR THE ENCLOSURE M340 000170 Air In Explosion Proof Solenoid E114 000010 THIS ALLOWS THE PURGED AIR INTO THE ENCLOSURE OPERATES ON 24 Volts DC OURTEEN 1 4 20 7 16 hex BOLTS THAT HOLD THE COVER ON THE CAST ALUMINUM BOX SEE DRAWING E017 FOR DETAIL INFORMATION 3 4 NPT ENTRANCE INTO THE CAST ALUMINUM BOX SEE DRAWING FOR CONDUIT CONNECTION TO THE ENCLOSURE 1 0 Casting Screws 14 Power Interface Board SEE DRAWING E018 FOR DETAIL INFORMATION 1051 000000 x SEE DRAWING E029 FOR DETAIL INFORMATION
38. URGE FLAT PANEL 15 INTEGRATED MONITOR MODEL 2665 DIVISION 1 X PURGE FLAT PANEL 18 INTEGRATED MONITOR MODEL 4363 DIVISION 1 15 FLAT PANEL INTEGRATED PC MODEL 4365 DIVISION 1 18 FLAT PANEL INTEGRATED Explosion Proof 1 0 Casting MODEL 2563 MODEL 2565 MODEL 4563 MODEL 4565 Pour Sealing Compound here for Horizontal Installation C040 010001 Pour Sealing Compound here Vertical Installation This end up for Vertical Installation Enclosure Wall Cobles though Seal Main AC Power Switch Fitting PAC Seal 1 NPT Packing Fiber Sealing Compound Packing Fiber CO90 010000 Nipple 1 NPT Power and 1 5 Barrier Grounds Junction Boxes MODEL 9026 i PAC SEAL KIT 1 NPT Signal Cables 2 Only in this Conduit REFER TO PAC SEAL INSTRUCTIONS Seal Fittings 1 NPT PAC Seal Fittings 1 NPT 18 max from Enclosure Pressure Gauge 0 160 M340 000042 Enclosure Wall Z Mechanical Off Valve Z ba s Regulator 0 100 PSI M 90 000004 Pressure Relief Volve 2 125 PSI Water amp Oil Separator Filter NOTES Dessicant Refill C040 000016 REFER TO ALL LOCAL CODES FOR CONDUIT ENTRY INFORMATION THE USER ASSUMES TOTAL RESPONSIBILITY FOR COMPLIANCE WITH ALL APPLICABLE CODES amp PROCEDURES IN THE FINAL INSTALLATION Q THE PAC SEAL FITTINGS CA
39. ative n a purge complete Yellow 0 Purge in Informative n a progress Yellow 1 1 Minorover Non fatal Turn the air in regulator down a few PSI flow 0 Waiting to Non fatal Turn the purge gas supply on If it is on the begin enclosure may not be developing enough internal purge pressure make sure all doors and access panels are closed Also the air inlet pressure may not be high enough try turning the regulator up 1 1 System Contact DAISY customer service see section 7 Error Customer Service on page 15 in this manual 2 Under Loss of pressure is usually due to a door being pressure opened or failure of the purge gas supply Check both 2 2 Over Turn the air inlet regulator down at least 5 PSI pressure Repeat until purge will complete without error If problems continue or occur during operation contact DAISY customer service see section 7 Customer Service on page 15 in this manual 3 2 Major over Turn the air inlet regulator down at least 5 PSI flow October 2015 13 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 3 3 Water This should only occur if a water sensor option is detected installed If it is installed the unit must be opened and dried completely out Ensure that no water remains in the unit and that there is no damage to the internal components resulting from the water In case of serious water incursion DO NOT ATTEMPT TO REAPPLY POWER
40. d full details ALWAYS follow all NEC NFPA and local codes when installing conduit and PAC seals in hazardous areas It is very important that knowledgeable personnel familiar with national and local codes supervise hazardous area equipment installations The sealing compound generally used for PAC seals is an inorganic chemically setting magnesium oxide base material which develops a slight expansion while hardening into a porcelain like body Sealing Compound is supplied as a powder and need only be mixed with water to apply Approximately one ounce of sealing compound is needed per cubic inch of space to be filled The sealing compound powder has a shelf life of six months when stored in unopened tightly sealed containers in a dry location at 70 F Any equipment accidentally splashed with sealing compound should be cleaned with soap and water before the sealing compound cures Equipment Required e Four PAC Seal fittings 1 or 0 75 NPT for the X Purge 2 for conduit connection at the enclosure or I O casting 2 for connection in the safe area or sealing conduits The PAC Seal and conduit size selected will depend on the size and number of conductors which must be run to the unit Check the NEC tables Chapter 9 Table 4 to determine the conduit size necessary e Conduit for electrical signals and for electrical power separate runs NEC and approved for use in hazardous areas NEC and approved flex
41. e tete pre OR Tee ERR 4 1 ordo retorica iade esie iei PES rra oe eon adea 2 Hazardous Area Safety Methods Theory of Operation 6 21 Division l X Purge Protectton a e 6 3 Pre Installation Testing 7 A Division al 7 4 l l pA i s 41 PAC Seal Connection Instructions a 9 4 2 Purge Line Connection Instructions u 11 4 2 1 For Division 1 X Purge Systems Model 9016 11 5 Start Up Operation 2 5 1 Division 1 X Purge Start Up Operation 12 6 Operation Notes 13 GL Division te id pases reser qui am toc puede aps eade qan 13 7 Customer SEL VICE up uocis LD 8 Trouble Shooting Guide 16 8 1 Division 1 X Purge Trouble Shooting esee 16 9 Specific atiols TO da hein du d lag ea cabo enia ni dM October 2015 4 Daisy Data Displays Inc Model 9016 Operator Interface 1 Introduction Thank you for selecting a DAISY solution for your
42. ected to the unit Connect AC power to the power connection on the purge system Ensure that the power switch is on Ensure that AC power is on Improper line voltage selection Ensure that the 120 240 VAC switch on the purge control is set appropriately for your power source After power is applied the purge status indicator stays solid red it does not switch to yellow or blink No air supply to unit Ensure that a purge gas line is connected to the unit and that the supply line is on The pressure gauge on the air in box should indicate a higher pressure than 20 PSI Restrictions in air line Ensure that supply line and inlet connect have no restrictions and that the supply line is not kinked Restrictions in main purge line inside enclosure Ensure that the main purge line terminating in a brass tee fitting is not kinked or disconnected Leaks in the enclosure Ensure that all access doors are closed and latched Ensure that all access panels are closed and sealed There should be no holes or openings in the enclosure The purge status indicator is yellow but the enclosure takes an excessively long time to complete the purge when the status indicator turns green Low purge gas supply pressure Increase purge gas inlet pressure at the air in regulator or on the main supply line Restriction in the main purge line Ensure that the main purge line within the enclosure ending in
43. een AC power is now applied to the internal electronics and the signal relays are closed If the purge status light blinks red one of several possible errors has been detected Please refer to Table 6 1 on page 14 for an explanation of the possible error codes October 2015 12 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 6 Operation Notes 6 1 Division 1 X Purge X purge systems are fully automatic the system safely disconnects power and signal paths in the event of a purge failure The DAISY purge control also performs automatic self diagnostics and can report other errors Table 6 1 details both the normal conditions and the errors fatal and non fatal that are reported by the purge status LED see drawing P008 indicated by note 9 Please note that blink codes can be read in forward or reverse that is code 2 3 is the same is code 3 2 0 in the code column indicates steady non blinking light The status column indicates the nature of the information being given informative is simply a status indication and no action needs to be taken non fatal is a condition that can be corrected and operation will then proceed normally and fatal are errors that require that the purge system be shut down before correcting the problem and restarting the purge cycle Color Code Meaning Status Recommended Action Green 0 Operate Inform
44. face 12 Note the reading on the Pressure Gauge while slowly turning the Air Input Regulator up until the purging process stops and the Purge Status LED flashes red with an error code of 2 2 over pressure or 3 2 over flow 13 Remove AC power from the enclosure for a minimum of 30 seconds Decrease the pressure reading on the pressure gauge by 5 PSI This change may vary slightly on some unit if in later testing the unit fails with an over flow error 3 2 blink code decrease the inlet pressure by another 2 PSI Note this pressure for use during start up 14 Re apply AC power The Purge Status LED will illuminate yellow The system should purge for a minimum of 8 minutes The time will vary according to the flow rate of the air into the enclosure lower flow rates will result in a longer purge time 15 After the purge is complete the Purge Status indicator will illuminate green AC power is now applied to the internal electronics so you should be able to power on the display or PC 16 If the purge status light blinks red one of several possible errors has been detected Please refer to Table 6 1 on page 14 for an explanation of the possible error codes October 2015 8 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 4 Installation 4 1 PAC Seal Connection Instructions A conduit seal is necessary for most equipment enclosures in hazardous areas Please consult your local code for other instances an
45. fety Barrier 6 16 Volt E903 000016 Purge Status Cable 1100 000705 TRI Color LED Regulator M 40 000171 Air In Box 1640 000297 05 REGULATOR 5 100 PSI _ THE PRESSURE REGULATOR GIVES THE USER CONTROL OVER THE AIR PRESSURE amp THEREFORE THE FLOW GOING INTO THE ENCLOSURE THE PRESSURE SHOULD BE SET BETWEEN 20 amp 60 PSI AN ADJUSTMENT OF 60 PSI WILL GIVE A FLOW RATE OF APPROXIMATELY 300 SCFH WITH AN INTERNAL PRESSURE INSIDE THE ENCLOSURE OF 8 OF WATER COLUMN READS THE PRESSURE OF THE AIR INPUT FOR THE ENCLOSURE x Pressure Gauge M340 000170 Air In Explosion Proof Solenoid E114 000010 THIS ALLOWS THE PURGED AIR INTO THE ENCLOSURE OPERATES ON 24 Volts DC FOURTEEN 1 4 20 7 16 hex BOLTS THAT HOLD THE COVER ON THE CAST ALUMINUM BOX SEE DRAWING EO17 FOR DETAIL INFORMATION x 3 4 ENTRANCE INTO THE CAST ALUMINUM BOX SEE DRAWING P007 FOR CONDUIT CONNECTION TO THE ENCLOSURE SEE DRAWING EO18 FOR DETAIL INFORMATION 1 0 Casting Screws 14 Power Interface Board 1051 000000 ki I SEE DRAWING EO20 FOR DETAIL INFORMATION THE CABLE 1100 000705 IS THE TRI COLORED LED STATUS INDICATOR USE TO RELAY INFORMATION TO THE USER A STEADY RED AT STARTUP INDICATED THE INTERNAL PRESSURE 00609 x and or AIR FLOW IS TOO LOW FOR ADEQUATE PURGING A STEADY YELLOW INDICATES 1 0 Conduit Connection THE PURGE IS I
46. hazardous area operator interface requirements This manual describes the general procedures for installing and operating DAISY Model 9016 X Purge interface systems The text portion of the manual also includes an overview of the theory behind the methods used to make electronic systems safe for hazardous areas Section 9 Specifications also contains an overview of system specifications and Section 10 Drawings includes mechanical drawings of each unit We are always working to improve our documentation If you have any suggestions or requests please forward them to our sales department at sales Daisyinc net to Daisy Data Displays Inc 2850 Lewisberry Road York Haven PA 17370 Attn User Manual Coordinator October 2015 5 Daisy Data Displays Inc Model 9016 Operator Interface 2 Hazardous Area Safety Methods Theory of Operation 2 1 Division 1 X Purge Protection X purge systems are another option available for Division 1 hazardous areas The installation of an X purge system on an enclosure in a Division 1 area renders the area within the enclosure to an essentially non rated environment Thus normally rated equipment may be installed within the enclosure within reasonable limits such as complying with temperature and power restrictions An X purge system is fully automated The system not only provides the protective purge and maintains positive pressure but it also automatically controls the connec
47. hutoff valve pressure relief valve and pressure gauge in the purge air or inert gas line see drawing P007 3 Bleed the purge air or inert gas line to insure that dirt moisture and other contaminants are cleared from the line prior to connecting the line to the unit 4 Connect the purge gas line to the inlet of the regulator on the Purge Unit 5 Remove the cover of the explosion proof I O casting see drawing P007 at the end of this manual 6 Connect an AC power line not plugged into AC power outlet to the power interface board see drawing P008 For connection location and wiring see drawing E017 7 Close all access doors and covers 8 Apply purge gas to the system by opening the shutoff valve if installed Adjust the pressure regulator on the air in box see drawing P008 so that the pressure gauge indicates 40 PSI 9 Apply AC power to the unit 10 Once the pressure inside the unit reaches 1 0 Water Column and at least 40 SCFH the Purge Status LED will illuminate yellow indicating that it is purging If the purge status indicator does not turn yellow inspect the unit for leakage The gasketed panels can be checked with a soap solution If leaks are not obvious verify that the purge air of inert gas is clean and dry and that the pressure at the inlet is 40 PSI 11 DO NOT ATTEMPT TO OPEN THE ENCLOSURE WHILE IT IS PRESSURIZED October 2015 7 Daisy Data Displays Inc Model 9016 X Purge Operator Inter
48. ible conduit if needed for difficult installations e Fittings as required for permanent conduit installation NEC and NFPA approved for use in hazardous areas e Signal cables power cables and connectors as required to mate with the equipment within the enclosure or cast aluminum box e AC power switch for use in the safe area October 2015 9 Daisy Data Displays Inc Model 9016 X Purge Operator Interface Procedure 1 Threaded surfaces and pour locations should be cleaned with soap and water and thoroughly dried before proceeding 2 Install two conduit runs one signal one power between the enclosure I O casting and AC power source located in a safe area or in an explosion proof box See drawing P011 at the end of this manual 3 Shake the sealing compound powder well before mixing with water The recommended mix ratio is 5 parts powder to 1 part clean water by weight A 25mL vial of water has been provided with the compound to meet this ratio Place 70 F water into a clean mixing container and gradually add powder to water while mixing Continue mixing until a uniform consistency is obtained Mixing may be done with a slow speed mixer or by hand with a spatula The minimum amount of water as specified above should be used as excess water reduces mechanical strength increases shrinkage and delays set time Failure of the cement to adhere indicates setting has begun discard cement do not attempt to re temper by adding
49. iguration and inspection before being shipped Daisy strives to create the highest quality systems and chooses top quality parts However like most electronic devices units may experience issues over time Should you experience problems or have any further inquiries or comments please contact Daisy s customer service department Business Phone 717 932 9999x222 Fax 717 932 8000 Email support makeitdaisy com 1 DATA DISPLAYS Daisy Data Displays Inc 2850 Lewisberry Rd p 717 932 9999 York Haven PA 17370 f 717932 8000 www makeitdaisy com e info amp makeitdaisy com Equipment returned to DAISY for service must be accompanied by a valid return merchandise authorization RMA number Anything shipped to DAISY without a valid RMA number will be refused Please contact customer service for an RMA number be prepared to provide model AND serial numbers to help identify your equipment Typical I D label shown below with Serial and Model numbers highlighted You may be able to trouble shoot problems yourself To save time and money please consult the trouble shooting guide in this manual October 2015 15 Daisy Data Displays Inc Model 9016 Operator Interface 8 Trouble Shooting Guide 8 1 Division 1 X Purge Trouble Shooting PROBLEM POSSIBLE CAUSE SUGGESTED SOLUTION When power is applied the purge status indicator light does not come on Power is not conn
50. t loss of profits or revenues cost of capital cost of purchased or replacement goods or claims of customers of Purchaser for service interruptions The remedies of the Purchaser set forth herein are exclusive and the liability of Seller respect to any contract or anything done in connection therewith such as the performance or breach thereof of from the manufacture sale delivery resale installation or use of any goods covered by or furnished under this contract whether arising out of contract negligence strict tort or breach of warranty or otherwise shall not except as expressly provided herein exceed the price of the goods upon which such liability is based This warranty gives you specific legal rights and you may also have other rights which vary from state to state Seller makes every effort to provide clear and accurate technical information on the application of its products in the Operators Manual and assumes no liability for misuse of the information October 2015 3 Daisy Data Displays Inc Model 9016 Operator Interface TABLE of CONTENTS Mod l 9016 X P rg6 a u User u u u a WC h W Wa Wa u Wk a a Sa Sa DISCEAIMER tuia UU DH 2 FCC WARNING Sate ahs sess Gos een dup 2 Limited Warranty and Liability Statement essere 3 TABLE of CONTENTSS 2 ni mohepinee re Diet
51. t the enclosure in the location in which it will be installed This must be near the source of air or inert gas to be used for the purge system Install the pressure regulator water oil separator or filter shutoff valve pressure relief valve and pressure gauge in the purge air or inert gas line see drawing P011 at the end of this manual Bleed the purge air or inert gas line to insure that dirt moisture and other contaminants are cleared from the line prior to connecting the line to the unit Connect the purge gas line to the inlet of the regulator on the Purge Unit The PAC Seals bringing the power and signals to the explosion proof I O casting should already be installed Connect the signal lines to the interlock system see drawings E018 E019 E022 and E025 Ensure that the power to the AC supply lines is disconnected Connect the power line s to the X purge system see drawing E017 If the area can be made safe you may want to test your connections before closing the explosion proof I O casting If you test the system in place it is VITAL that you ENSURE THAT THE AREA IS SAFE during the test and FOLLOW ALL APPLICABLE SAFETY PROCEDURES for hot work in a hazardous area You can test connections without purging by holding down the Bypass Purge button see drawing E020 while applying power you must release the button within 30 seconds of power application to prevent a diagnostic error When the button is released power
52. tion and disconnection of power supplies and signal paths A well designed X purge system also automatically control flow rates internal pressure regulation purge timing and switching of states between purge flow and normal operation DAISY X purge controls provide all of these features X purge controls must also satisfy the FM 3620 4 2 specifications DAISY X purged equipment has also been validated by Factory Mutual as meeting these requirements October 2015 6 Daisy Data Displays Inc Model 9016 X Purge Operator Interface 3 Pre Installation Testing Before installing your system in its final location you may wish to test it to verify that the purge system is functioning correctly 3 1 Division 1 X Purge Test IMPORTANT NOTE Pre installation testing should always be conducted in a safe area Equipment Required e Clean dry purge air or inert gas supply equipped with local water oil separator or filter capable of supplying 40 to 300 SCFH at 30 to 60 PSI e Fittings and tubing for purge air or inert gas supply 0 25 NPT Male to connect to the inlet of the purge system e Local air pressure shutoff valve AC power line with ground to pigtails tinned bare wire stripped 0 25 120V 8A or 240V 4A Procedure 1 Place the unit in a safe area near a source of the purge gas to be used compressed air line or other inert gas source 2 Temporarily install a pressure regulator water oil separator or filter s
53. to provide reasonable protection against radio interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference Some components may not have been manufactured by Daisy Data Displays Inc If not DAISY has been advised by the manufacturer of the component that the component has been tested and complies with the Class A computing device limits as described above Copyright 2012 Daisy Data Displays Inc All rights reserved No part of this publication may be reproduced photocopied stored on a retrieval system or transmitted without express prior written consent Daisy Data Displays Inc 2850 Lewisberry Road York Haven PA 17370 USA Phone 717 932 9999 www makeitdaisy com October 2015 Edition Manual Revision 1 7 Part Number D010 000002 October 2015 2 Daisy Data Displays Inc Model 9016 Operator Interface Limited Warranty and Liability Statement To the original purchaser Daisy Data Displays Inc hereinafter referred to collectively as SELLER warrants each of its manufactured products and all components therein contained to be free from defects in materials and or workmanship for a period of 12 months from the date of purchase Should a malfunction or other indication of defect attributable directly to
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