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T Mobile Site Witness Testing

1. IE 3 5 EI e Ec ED A TOO Bes SECTION a n D ju alg lel Moll ili E m 5 SECTION 4 s p 2 12 o B E a oto o I 4 s BYPASS 3 B P 3 B 5 4 i 4 g s 9 g d us n a 1 o o M
2. olo oyo Auxiliary gt terminal 12 blocks 5 Ihi N o 1 1 wi2 6 2 Parallel connection board P N 45900600 option for multimodule configuration only 3 Parallel logic P N 4520075B option for multimodule i configuration only V 630185 i 4 Alarm interface board P N 4590055P and extension alarm E interface board 45900560 Options t 5 Fan failure alarm indicators Option 6 Mechanical Castell Interlock option 7 Blectromechanical Castell Interlock option i 8 Socket 250 Vac max 1A i 9 Battery ground fault detection Option
3. wi2 1 45900600 12 08 Page 6 17 Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N UPS System 6 1 17 Cable connections for 400 UPS Rectifier Static Switch cabinet
4. RECT ST SW CAB INVERTER CAB E MIHNEHHN 1 ann IL BULL oL rm ea 2 i 1 Auxiliary terminal blocks X3 X4 a AIO 2 Parallel connection board P N Q gt 45900600 option for multimodule configuration only 3 Parallel logic PIN 4520075B option for multimodule configuration only DN 4 Alarm interface board P N 4590055P 2 i and extension alarm interface board PIN le Ox 45900560 Options a man 12 lt 5 Fan failure alarm indicators Option SA o e 6 Mechanical Castell Interlock option TET 7 Electromechanical Castell Interlock i option 8 Socket 250Vac max 1 9 Battery ground fault detection Option
5. Modbus network Figure 7 7 Modmobus network Page 7 14 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 7 Additional Equipments Single or 1 UPS System 7 15 6 Remote control panel The Remote Alarm Monitor RAM P N 4305003B may be used to view the principal signals alarms and warnings relating to UPS status from a distance up to 1 km It can be connected up to six UPS via RS 485 serial interface An audible warning accompanies the above alarm conditions and it can be cancelled by pressing the reset push button while the alarm indication will remain illuminated until the condition is rectified This type of Operator Interface can be divided in three functional areas LCD Display equipped with a 4x20 character alphanumeric display which automatically provides information relating to your system and metered values current status The display is menu driven permitting you to easily navigate through operator screens System alarm LED left side representing the ma
6. a hz 5 13 1 20 GA n E wip O 19 a 9 a a X3 5 9 B 12 ol 1 5 N2 U2 V2 2 er e 9 n BU 2 1 pUTPUT IET le o EB an N oo oa na a D Ejo y n n 1 IUM al 6 ol 6 5 Q6 49 5 12 08 Page 6 11 Chapter 6 Installation Drawing Liebert Hipulse E 6 1 11 Internal connections between the 300 UPS and the 12 pulse cabinet Installation Manual Single or 1 N UPS System
7. Electronic Key PWA IR S m EN R2 U1 JPS LOGIC BOARD P N 4550007H TR2 P n 4532034A Note Insert Electronic Key PWA in D58 socket Figure 7 5 Optional electronic key 7 13 XTreme PF Load XTR 0 9 and 1 0 XTreme PF kit allows working at 100 real power rating even with different Leading PF loads capacitive The hardware output filter modifications and the dedicated FW provide to the best performance The data in the Specification of this manual are referred to PF 0 8 Refer to Marketing Technical Specification for option XTreme PF 0 9 and 1 0 7 14 Optional Shipping Air kit This optional kit is used to secure the heavy magnetic parts inside UPS during shipment by airplane Before the equipment is in place remove the transportation restraints Page 7 12 12 08 O Liebert Installation Manual Single or 1 UPS System Liebert Hipulse E Chapter 7 Additional Equipments 7 15 RS232 communications This section
8. OO RECT ST SW INVERTER CAB Layout cable entry floor fixing Base view with panels and doors 5 8 holes 14 for securing unit to floor if required 8 plug M14 Mounting feet 6 Bottom cable entry 7 Load supporting feet All dimensions are in mm 1 1 BI DM 425 pig 902 423 4 4 98 5 105 _ 155 24 o 9 RECT ST SW CAB O90 sce w 0 e LAYOUT CABLE ENTRY AND FLOOR FIXING E Base view with panels and doors A M 8 HOLES 14 or N 8 PLUG M14 CABLE ENIRY MOUNIING FEET dd FROM THE BOTTOM 2 9 a Ls S 1
9. 215 214 X24 o es T 5 b 4 E 215 gt gt gt Js 5 5 fo 2 205 gt LI A 8 5 gt gt 5 4520076C X1 W13 gt gt gt 4520074 4 M _ X24 4 gt gt gt X24 4 XM Fr P N 4520074A 2 NE sis P N 4520076C 210 24 pis 4 215 117 209 F25 mH 41 214 208 F26 218 207 za pL 9 CUm mora 82 206 2 205 207 206 25 205 A B n H 8 z 11 6 12 12 08 O Liebert Installation Manual Single or 1 UPS System 6 1 12 400 UPS Module with 6 pulse rectifier or 12 pulse rectifier Liebert Hipulse E RECT ST SW FRONT VIEW INVERTER CAB all 900
10. LAYOUT CABLE ENTRY AND FLOOR FIXING U UU 00000 Page 6 22 12 08 9 Liebert Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N UPS System ith open doors Front view w ion t Opt Ine tenance Bypass cabi In 22 Mai 1 6 SIDE VIEW CK OPTION CASTELL INTERLO KEY EXCHANGE BO 1 KIT NOTE TELL INTERL
11. 800 Chapter 6 Installation Drawing INVERTER CAB REAR VIEW RECT ST SW Serlal number e 1 Removable grille and panels for lifting I with fork lift truck 2 Air inlet grille 3 Air exhaust 800 mm min clearance above unit required for air exhaust i 4 Operator control and display panel 5 XTreme label with option fitted only i All dimensions are in Z Z 2 4 Z Z nu e 4 Z e E soevew 1 620 gt INLET AND EXHAUST 800 Min 85 12 08 6 13 Chapter 6 Installation Drawing Liebert Hipulse 6 1 13 400kVA UPS Module with 6 pulse rectifier or 12 pulse rectifier base and top view Installation Manual Single or 1 N UPS System i
12. lari Ie WARNING LAI BEFORE CLOSING THE MODULE BATTERY SWITCH CHECK THAT THE UPS IS RUNNING AND THE DC VOLTAGE HAS REACHED N Disegno Drawing ITS NOMINAL VALUE AM 4641090M Weight 85 Figure 4 6 Common battery box 800A 300 Hipulse 12 08 Page 4 7 Chapter 4 1 N System Liebert Hipulse Installation Manual Single or 1 N UPS System 4311 Installation Procedure Common Battery WARNING If differential circuit breakers are used on UPS inputs be sure to use a common device for all input lines If the configuration has inputs from separate mains a common device will also be required for all the System s bypass mains At the instant of electrical connection the current may not be split instantaneously and this may cause the residual current circuit breakers to trip separately Refer to the general diagram shown in figure 4 3 The 1 N parallel system with common batteries only for two units also uses the Battery Box optional kit box type depends on UPS dimensions This box uses tw
13. 45900600 6 10 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 6 Installation Drawing Single or 1 UPS System 6 1 10 Cable connections for 300 UPS Note 1 For split Bypass operation ensure that the busbars and cables between Bypass and Rectifier input are removed Note 2 With a Class A EMC filter optional and a common input configuration the capacitors on the Rectifier input bars i must be removed x 1 Battery connections 300 kVA N 2 input connections U1 V1 W1 i 3 Bypass connections U3 V3 W3 N3 4 Output connections N2 U2 V2 W2 O O 5 Earth u ef 6 Auxiliary terminal blocks X3 X4 U 7 Details of bar connections All dimensions are mm
14. 1 FRONT VIEW Ale 800 Min RECT ST SW CAB INVERTER CAB TCE CAB Z H e9 H TCE CAB INVERTER CAB RECT ST SW CAB 1 1 i 41 Ge 3 77 i e Z A FRONT 2 Z Z 2 3 Facer Z Z e Z 22 B 228 800 856 ls 280 i REAR MEW SIDE VIEW INLET AND EXHAUST 1 Removable grille and panels for lifting with fork lift truck x 2 Air inlet grille 3 Air exhaust 800 mm min clearance above unit required for air exhaust 4 Operator control and display panel 5 XTreme label with option fitted only x All dimensions are in mm Page 6 4 12 08 O Liebert Installation Manual Single or 1 N UPS System Liebert Hipulse E Chapter 6 Installation Drawing 6 1 4 300 UPS Module with 6 pulse rectifier with Top Cable entry option Top and base view 540 70 500 70 1 was s
15. o 1 H A 1 1 INTERTIER zt 1 1 TF TF T TF INTERTIER 110 EE EM INTERTIER HEIGHT as 1 ee art INTERTIER 1 1 TF TF 51 tr Tr INTERTIER 22 22 1 zr cnm abe ate d T E FRAME PITCH FRAME PITCH DEPTH LENGTH Stand Length 1730mm Intertier 375mm Foot Diameter 75mm Stand Depth 1175mm Frame Pitch 390mm Max Foot Load 648Kg Stand Height 2450mm Foot Ctrs 1055mm Surface Load 23 720KN m WETAC UK LTD OFFICE 17 BOLTON BUSINESS CENTRE 44 46 LOWER BRIDGEMAN ST BOLTON BL2 1DG Layout Drawing for 3 x 34 ESL 150 12 on 6T2R Cladded Stand Site Beckton ASC Emerson Network Power Half stand population Order for Emerson Network Power Sis Sales o n SO 787 ref 14040109470 V take off Supply b ESL 150 12 J V take off s off k CONN ESL55 48 off length 75 mm NE gt cc ctia V take off 3 off ere b length 100 mm ACC IC CON LARGE take off 102 off ACC C50356 48 off c length 2 350 mm e 2 take off ACC IC HAG 157 6
16. FROM 5 1 4 AUX TERMINAL BLOCK Im 2 Connections from UPS 2 output 3 Maintenance bypass input supply 4 load supply 5 Auxiliary terminal block X1 5ooooooooooooooooooooooooooooooooooog aaoooooooooooooooooooooooooooo lt Page 6 23 12 08 Installation Manual Single or 1 N UPS System Liebert i g amp a 59 2 ioc i 20 5 75195098 J Bee eZ m zi Q A ot o MOORME 856 20 a T 50 AN Lm c 4 I 1 Al ory ___ B Bed denn 1 4 EN gg oom EE qu aaa FE T7827 a Liebert Hipulse E Chapter 6
17. WOK SS SS QV x SIDE VIEW gt INLET AND EXHAUST mum N i E NS 1 Removable grille panels for lifting with fork lift truck 2 Air inlet grille 3 Air exhaust 800 mm min clearance above unit required for air exhaust 4 Operator control and display panel 5 XTreme label with option fitted only i All dimensions are mm Page 6 6 12 08 O Liebert Installation Manual Liebert Hipulse E Chapter 6 Installation Drawing Single or 1 N UPS System 6 1 6 300 UPS Module with 12 pu
18. d HE EE I CABLE ENTRY RECT ST SW e INVERTER CAB ICE FRONT MUM 630175 EM 1 U 4 HOLES 214 or __ En 0 2 p N 4 RAWL PLUG M14 104 04 104 423 5 5 423 104 104 985 105 220 55 220 05 985 104 MOUNTING FEET H naa J MM i AK S L 5 la a LAYOUT CABLE ENTRY AND FLOOR FIXING 0 4 57 REMOVABLE PLATE 7 Base view with panels and doors _ N 8 HOLES 14 or 8 RAWL PLUG M14 2 MOUNTING FEET i 9 I i E CABLE ENTRY FROM THE 630169 E LAS 481 1061 1061 6 16 12 08 Layout cable entry and floor fixing i Base view with panels and doors 5 N 12 holes 14 for securing unit to floor if required i N 12 plug M14 Mounting feet 6 Bottom cable entry 7 Load supporting feet 8 Top cable entry user to size and cut x holes for the cables to be used All dimensions are in mm 0 Liebert Installation Manual Single or 1 UPS System 6 116 400 UPS Front view open doors Liebert Hipulse E Chapter 6 Installation Drawing
19. ESL 150 12 Characteristics Capacity 20 68 F To 1 7 volts 20 148 9 10 132 2 5 hour rate 118 3 Ah 1 hour rate 103 6 Ah 15 min rate 66 7 Ah Internal Resis tance 2 5 mOhms Impedance 5 Capacity correction forTemperature 40 104 F 102 Variations 20 20 C 68 F 100 0 C 32 F 85 15 C 5 F 65 Self Discharge 20 C 68 F Capacity after 1 months storage 98 Capacity after 3 months storage 94 Capacity after 6 months storage 86 Short Circuit Current 20 C 68 F 4200 Terminal Charging Constant Voltage Standard Optional Cyclic Float 14mm Insert M6 thread Cu Lead Flag J Type Auto 2 35 2 40 VPC 20 25 C 2 27 2 30 VPC 15 25 C Constant Power Discharge Watts per Cell at 20 C End V 5M 10M 15M 20M 25M 30M 35M 40M 45M 60M per Cell 1 85 529 460 394 350 314 287 260 239 220 179 131 101 69 1 53 3 1 80 652 523 438 381 339 306 277 255 234 189 133 103 70 3 54 1 175 706 565 465 401 355 319 289 264 242 193 134 103 70 7 54 1 1 70 751 594 485 415 364 326 295 269 216 196 137 106 718 357 1 65 778 622 506 428 372 332 300 273 250 198 139 106 72 1 1 60 810 636 515 436 377 337 304 276 252 200 140 107 72 3 Constant Amps discharge Amps at 20 End V per Cell 10 12 20 Ampe
20. Figure 3 3 Battery circuit breaker box 1000A BCB 1000A LEGEND Battery connections Connections from UPS Battery circuit breaker controller board Cable entry top and bottom User to size and cut holes for the cables to be used Wall mounting holes ooo 12 08 3 7 Chapter 3 Battery Installation Liebert Hipulse E Installation Manual Single 1 UPS System BATTERY 3 TEMPERATURE BOARD PIN 4532020v 1 Battery X4 Controller connections UPS cabinet Battery control Temperature compensation cable L LLL m Figure 3 4 Battery circuit breaker box connection 3 8 Battery Temperature Board Optional 4532029 V A battery temperature sensor card supplied separately from the battery circuit breaker is connected with the UPS logic through the battery circuit breaker control card With this feature fitted the nominal float voltage supplied to the battery is adjusted so as to be inversely proportional to the ambient battery cabinet room temperature This prevents the battery being over charged at high ambient temperatures Page 3 8 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 4 1 N System Single or 1 N UPS System 4 Chapter4 1 N System 4 1 General The 1 N system has two or more up to a maximum of six modules of the same size The load is equ
21. 5th harmonic input filter 11th harmonic input filter M 2 1 _ ia A Ql i A gt 1 gt BL ree og Chand x C Cann B A B Figure 7 4 Optional input filter schematic 5 harmonic filter This optional harmonic filter can be fitted in the 6 pulse UPS to improve the UPS input power factor and reduce the amount of electrical noise reflected into the input three phase supply Model 300 kVA UPS Weight kg 4641182A 400 KVA UPS 4641183B 184 11 harmonic filter This filter can be fitted in a 12 pulse UPS Model Weight kg 300 kVA UPS 400 UPS 4641065N 4641153X 132 7 1 When the mains voltage or the voltage required by the load has a different value in respect to the UPS standard value an autotransformer for the voltage adjustment can be added Additional autotransformer 12 08 Page 7 9 Chapter 7 Additional Equipments Liebert Hipulse E Installation Manual Single or 1 N UPS System 7 8 Input isolation transformer TT Input Isolation Transformers are required in case of having a galvanic isolation between Input Bypass Mains and UPS Output They are normally a Delta ZigZag A Z double wound transformer and they are available for every range of UPS 80 800 They are housed in an optional cabin
22. N B Take off covers are eHe take off included Take off cables are NOT included V take off ACC ST 1 36 3 off ACC ST 3 off gt d Drawing N B The blocks and connectors are to populate 1 stand only Loft The blocks amp accessories to populate the 2 stand to be supplied separately ACC INSTR MAN 1 off Cladded Stand Specifications N B total of 2 stands to be supplied with initial order L x D x 1730 mm x 1175 mm x 2450 mm Laden Weight 4915 N B Inter tier height 375 mm ESL150 12 482mm D_ELS150 12_3x34_6t2r_Emerson_BecktonASC_RAC100108 E PowerQuality Solutions Liebert Hipulse E Hi Availability UPS Uninterruptible Power Supply 300 and 400 kVA 400V 50 60 Hz IE Installation Manual SINGLE UNIT AND 1 N EXPANDABLE Php v v v EMERSON amp EMERSON Liebert Network Power Dear Customer Please allow us to congratulate you on choosing a Liebert manufactured Uninterruptible Power Supply UPS system If this is your first Liebert UPS we cordially welcome you to a lifetime relationship of post sales support designed to keep your Liebert UPS and your systems permanently at their peak performance If you already own and use a Liebert UPS then we are doubly honoured by your decision to continue this valued relationship It is
23. i Comrmmon Battery i UPS 1 BATTERY 7 OUTPUT CIRCUIT BREAKER BOX QIEXT Q2EXT UO Q UPS DISTRIBUTION PANEL To load w Figure 4 3 System with common battery See the warning message at the bottom of page 4 1 Page 4 4 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 4 1 N System Single or 1 UPS System 4 2 6 Emergency Stop In a 1 N UPS System each UPS module is provided of own emergency stop switch EPO as described in 2 3 3 If required it is possible to coordinate the EPOs of each UPS module through an external emergency stop facility using the auxiliary terminal block as indicate in the figure 4 4 The recommended external EPO configuration should be made by qualified installation engineer who is familiar with local regulations and the equipment to be installed Note that this is a normally closed switch Auxiliary terminal block X4 Auxiliary terminal DDR Module 1 Module 2 EPO push button Figure 4 4 Connection of EPO push button The external push button must be located in a visible position which is easily accessible in the event of an emergency WARNING The external Emergency Stop action shuts down the rectifier inverter and static bypass sections and trips the battery circuit breakers It does not however internally disconnect the inputs mains supplies To complete shutdown th
24. gt lt gt EMERSON Piggott amp Whitfield For T Mobile Beckton Uninterruptible Power Supply System Installation Operations amp Maintenance Manual Produced by Emerson Network Power 28 05 2010 Installation by Emerson Network Power Globe Park Marlow Buckinghamshire SL7 1YG Tel 44 0 1628 403200 Fax 44 0 1628 403294 web www liebert hiross com CONTENTS Book 1 011 1 Front sheet 2 Scope of Works 3 Operation Instructions 4 Planned Maintenance Instructions 5 Health and Safety Information 6 Directory of Suppliers 7 Emergency Contacts 8 Test Commissioning Results 02 Contents Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton OPERATIONS AND MAINTENANCE MANUAL Produced By Emerson Network Power UPS System Installation SECTION 2 SCOPE OF WORKS Introduction This section of the manual provides a brief outline of the scope of work carried out by Emerson Network Power for Piggott amp Whitfield as part of this contract The works were carried out after successful contract award for the UPS system supply and installation 02 Scope of Works Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton Works description System Description The UPS system consists of 2 x 400kVA HipulseE UPS configured for stand alone operation with LBS control load bus synchronisation Each UPS mo
25. Installation Manual Liebert Hipulse E Chapter 6 Installation Drawing Single 1 N UPS System 6 1 8 300 UPS Module with 12 pulse rectifier with Top Cable entry option Top and base view 1 ji 1 I TUDI NI SE e GLAND PLATE 5 4mm THICK lI T E 12 PULSE CAB RECT ST SW CAB INVERTER CAB TOP CABLE ENTRY ICE FRONT n 6 45 ss i Layout cable entry and floor fixing i Base view with panels and doors P i i 5 12 holes 14 for securing unit to floor if 104 432 14 1525 _
26. 34068 Battery Boost Threshold Battery Voltage Level Battery CB Operation Y S Pav ByasSyc Yy 5 3 AUXILIARY ITEMS CHECK ransfer Inverter to Bypass Filter 524 526 AC DCPSBOhek DC DCPSBOhek EZ attery CB Operation Output Filter 122 122A 122A UJ Liebert HIROSS SERVICES Hipulse 90009301 BELL SECTION 1 INSTALLATION CHECKS Unit Position Unit Mechanical nput Cables Including Earth ypass Cables if fitted attery Cables attery CB Control Cables Output Cables Unit Type Serial No Module No Engineer Static Switch Trigger Board SECTION 3 PRE POWER CHECKS T2 T3 Transformer Tapping SECTION 4 SOFTWARE COMMISSIONING Software Version UPS Logic Software Version Panel 4 1 LANGUAGE SELECTION Language Enter Selection X m 2 2 4 2 FUNCTION PARAMETERS Setup Battery Test lt z lt 2 Generator Sync Inhibit Boost Inhibit Reduce Current Limit Panel Setup 4 3 MAINTENANCE PARAMETERS Set Date Set Serial Number HIPULSE STARTUP RECORD Liebert HIROSS SERVICES n a Supply V Hz 400 50 T MOBILE 24 05 2010 4 4 SETUP PARAMETERS Voltage Frequency Sync Window Low Battery Battery Boost Automatic Duration Threshold SECTION 5 HARDWARE COMMISSIONING 5 1 RECTIFIE
27. BOX X1 i I Le eget ILE ale alah OE E302 SU US UG Y 15 8 9 IU LS IL LS JU TU 1 NOTE CD INTERCONNECTION CABLES NOT INCLUDED Figure 4 5 Common Battery Box connection details Cable A From common battery box X3 to battery circuit breaker control board of box B Auxiliary cables for battery sensor C amp D Auxiliary cables from UPS terminal block to common battery box From common battery box X1 to parallel connectoring board X2 of UPS1 Ribbon cable From common battery box X2 to parallel connectoring board X1 of UPS2 Ribbon cable miam Intermodule cables between parallel connectoring board X1 of UPS1 and parallel connectoring board X2 of UPS2 Ribbon cable Page 4 6 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 4 1 N System Single or 1 N UPS System 4590060 4503028K
28. Fitting of the parallel kits and board setting required to convert from Single Module to 1 N must be made by Liebert Service amp Support trained personnel 4 2 2 Protective Devices Refer to the instructions supplied in Chapter 2 Electrical Installation Section 2 1 6 4 2 3 Power cables Input Bypass and Rectifier outputs of modules For power cabling the installation is the same for each module as described in Chapter 2 42 44 Control cables Inter module control Modules are interconnected as shown in Figure 4 2 using connections to the other UPS modules via the parallel connector board with shielded 34 way cables These cables are connected between the N modules to pass control signals which govern module synchronization load sharing battery charge current sharing in a common battery installation load transfer operation and other general control and alarm functions These signals are necessary to ensure correct system operation and built in redundancy allows the system to function if ever one of the N cables becomes disconnected Inter module Parallel Connections 1 N Parallel UPS System Inside the module there is a parallel connection board P N 45900600 mounted on the right hand side of the Static Switch cabinet Connect one end of the interconnecting ribbon cable to interface connector X1 of the first UPS module and the other end to connector X2 of the second module and so to the next module until a clo
29. Where practicable all points of isolation shall be Locked Important Isolation is a means of ensuring that the supply will remain switched OFF and inadvertent reconnection prevented To assist in achieving this a Permit to Work system must be considered at all times 05 Health amp Safety Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton 5 1 2 Waste Management It is the Company s policy to comply with the requirements of the Environmental Protection Act 1990 including the Environmental Protection Duty of Care Regulations 1991 the Controlled Waste Registration of Carriers and Seizure of Vehicles Regulations 1991 the Special Waste Regulations 1996 and the accompanying Waste Management the Duty of Care A Code of Practice when carrying and or disposing of waste generated by our work activities 5 1 3 COSHH Regulations The Company is required to control all substances that are hazardous to health Substances likely to cause a hazard to health are assessed and the data sheets and risk assessment are contained in the COSHH manual held by the Health amp Safety Co ordinator These regulations require an employer to make a suitable and sufficient assessment of the risks from hazardous substances created by work and sets out the steps that need to be taken to meet the requirements of the regulations in order to prevent the exposure of employees to the hazardous substanc
30. 8 GLAND PLATE amp 4mm THICK TOT ET e 523222522215 _ gt RECT ST SW INVERTER CAB TOP CABLE ENTRY ICE FRONT ML U cable entry floor fixing N 8 HOLES 14 520 Base view with panels and doors N 8RAWLPLUG M14 2 is25 2 E 25 16 10 1525 540 7 5 8 holes 14 for securing unit to floor if MOUNTING FEET 8 required 2 s F AME i 8rawl plug M14 si 2 g Q 1 B al Mounting feet i 6 Bottom cable entry LAYOUT CABLE ENTRY AND FLOOR FIXING g i 7 Load supporting feet AWIB ponels doors RENOVABLE 8 Top cable entry user to size and cut holes for 9 the cables to be used i All dimensions are in mm CABLE ENTRY FROM THE BOTOM r Lo S SjF is E 1 s el SEAN 354 _ 00 140 00 MUM 14 5 491 174 12 08 6 5 Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N UPS System 6 1 5 300kVA UPS Module with 12 pulse rectifier FRONT VIEW 9 800 Min REARVIEW e FRONT lt
31. The battery circuit breaker is controlled by the battery circuit breaker controller board which is located within the battery cabinet or adjacent to the battery circuit breaker when the batteries are rack mounted This board controls the circuit breaker s undervolt release coil and also provides a path for the circuit breaker auxiliary contacts to signal the circuit breaker status back to the UPS control logic All connections between the controller board and the UPS module are made via the auxiliary terminal block X3 which is located in the base of the UPS cabinet Battery Circuit Breaker Controller Board P N 4520079F Common T batt Common Bat Sw Bat Trp Auxiliary Terminal lt Block Located in L the UPS 7 cabinet Ext OFF Inv Ext Sw Ext Ext BYP Back Feed Int EPO Figure 2 1 Auxiliary terminal block detail Connect the battery circuit breaker control and temperature compensation cables between the UPS auxiliary terminal block and battery circuit breaker controller board as shown in figure 2 1 These cable must be shielded and double insulated shield should be connected at protective earth of battery cabinet or battery breaker not at UPS If battery temperature compensation is not used the system must be de activated by the commissioning engineer Page 2 10 12 08 9 Liebert Installation Manual Liebert Hipulse E Chapter 2 Install
32. UPS System 7 12 Intellisent ECOMODE For single unit only The Electronic key option fitted on UPS Logic board allows activating the modality of the intelligent ECOMODE functions through setting menu of the operator display panel From Default Window pressing Enter key select FUNCTION SETUP CONFIGURATION ECOMODE xx The three following functional modality are Digital Input This screen allows switching UPS from double conversion to ECOMODE through X5 remote input of the I O Alarm board P n 4590055P The UPS will put the load on the Bypass line with the Inverter in stand by e Time based periodic ECOMODE This screen allows setting daily operation e Load Level Selection The UPS will switch to ECO MODE when the load reaches the user settable low level The UPS will switch back to Inverter when the load percentage 50 default value arises over the threshold minimum level plus a given settable Hysteresis There are two type of operative mode Ecomode HL or Ecomode LH Ecomode HL If this mode is set then the inverter will sustain the load when load above threshold level Ecomode LH If this mode is set then the inverter will sustain the load when load below threshold level
33. Wetac International B V Galvanistraat 117 6716 AE tel 31 0 318 696190 fax 31 0 318 633660 Email info wetac nl 2 12 Ecological nformation Ecotoxicology no information available 13 Disposal Considerations Classification This material and or its container must be disposed of as hazardous waste Disposal considerations Do not discharge into drains or the environment dispose to an authorised waste collection point 14 Transport Information We hereby certify that the Wetac International range of Maintenance Free Rechargeable Sealed Lead Acid batteries conform to the UN2800 classification as Batteries Non Spillable and electric storage as a result of passing the Vibration and Pressure Differential Test described in DOT 49 CFR 173 159 d and IATA ICAO Special Provision 67 Wetac International having met the related conditions are EXEMPT from hazardous goods regulations for the purpose of transportation by DOT and IATA ICAO and therefore are unrestricted for transportation by any means 15 Regulatory information Classification and labeling Not classified as hazardous for supply 16 Other Information Under normal conditions of battery use internal components will not present a health hazard The information contained in this Safety Data Sheet is provided for battery electrolyte acid and lead for exposure that may occur during battery production or container breakage or under extreme
34. j i e te umor INTERTIER 1 XIE 4 x x 7 x m FOOT 5 F FRAME PITCH FRAME H FRAME PITC H FRAME Tuy s DEPTH LENGTH Stand Length 3180mm Intertier 375mm Foot Diameter 75mm Stand Depth 1175mm Frame Pitch 430mm Max Foot Load 693Kg Stand Height 2450mm Foot Ctrs 1055mm Surface Load 25 443KN m2 1059 Foot Layout Of 6 Tier 2 Row Cladded Stand To Accommodate 204 x ESL150 12 99 9 gt 9 2 693Kg 346 5Kg Foot Dia 75 WETAC UK LTD OFFICE 17 BOLTON BUSINESS CENTRE 44 46 LOWER BRIDGEMAN ST BOLTON BL2 1DG Layout Drawing for 3 x 34 ESL 150 12 2 x 6T2R Cladded Stand Site Beckton ASC Emerson Network Power N B Second stand being supplied with this layout to be poplulated at a future date os Order for Emerson b Network Power Sales o n SO 789 ref 14040109470 V take off Supply 7 gt V take off ESL 150 12 102 off CONN ESL55 21 off a length 75 mm 5 2 CONN ESL134 51 off b b length 100 mm ACC IC CON LARGE a 144 off L y take off ACC C50356 24 off 7 V take off length 350 mm 501006 3 off length 350 mm ACC IC GFL 54 off b ACC IC HAG 157 6 off Take off covers
35. oie _ PIGGY BACK TRANSFER ON BYPASS Lp HAT uuu TO X2 Or 4590056P OUTPUT ALARMS 2 VOT USED RELAY 8 See Note 1 3 4 6 9 BACK FEED PROTECTION 5 RELAY 00 BATIERY CB OPEN RELAY KIO B OUTPUT INTERFACE 45900560 NOTES 5 Connectors supplied bi erson etwork Power The cross sectional area of the auxiliarv cables Connectors supplied by Emerson Network Power is from 0 5 to 1 5 mm2 3 Cables supplied by others All auxiliary cables of termin ocks must be double insulatec gt l auxiliary cables of terminal blocks must be double insulated 4 For X3 45900560 the standard alarms can be replacec Maximum contact rating on auxiliary terminals SOVdc 9 1 with user defined alarms through operators display panel menu Figure 7 3 UPS Extension Alarm Interface Board P N 4590056Q 7 4 2 Field defined alarms X3 auxiliary terminal board The user may ask for the standard alarms to be replaced with five user defined alarms which can be selected among the 80 alarms available within the UPS It will however be necessary to set the related alarm code see Display Panel Messages in the Operation Manual by means of the relevant selection window in the operator s panel The UPS will make this available on the X3 terminal block of alarm interface extension board Code 4500056Q as soon as it is detected This window is protected by a password
36. 0 Mains Fail 100 During each load level change the following parameter will be recorded using the Transient recorder Channel 1 2 and 3 records the Output Voltage and Channel 4 records the Output Current on one of the phases and is used for triggering the recording Mobile 4 Site Witness Testing EMERSON UPS 1 0 50 Step Load Normal 2010 05 26 12 15 46 Auto 0 000kU 9 50 2010 05 26 12 16 57 gt EMERSON 50 to 100 Step Load T Mobile Site Witness Testing UPS 1 Normal 1 4 8 000kU 50 1007 2010 05 26 12 18 05 T Mobile Site Witness Testing EMERSON UPS 1 100 to 50 Step Load Normal 1 Sto Edge CHi 2010 05 26 12 18 58 futo 0 000kU 100 507 2010 05 26 12 19 40 Mobile Site Witness Testing EMERSON UPS 1 Normal j 6 Ed 2010 05 26 12 19 54 Al 50 07 2010 05 26 12 20 32 Mobile 4 Site Witness Testing EMERSON UPS 1 25 1 00k E E 2010705726 12 20 52 Aut 0 000kl 2010 05 26 12 21 36 Mobile Site Witness Testing EMERSON UPS 1 gt 100 0 Step Load 5kS S E Norna 1 Stopped 8 Edge CH1 2010 05 26 12 22 10 uto 0 000kU 2010 05 26 12 22 39 Mobile 4 Site Witness Testing EMERSON UPS 1 Mai
37. 1 Using the connector X1 mount the Extension Alarm Interface Board 4590056Q in piggy back fashion on to connector X2 of the AS400 Alarm Interface Board 4590055P 2 Connect the external signal cables as required to the terminal block connectors identified in the appropriate sections of this user manual DETAILS Output Interface Vor Add 3XAS 400 Interface Figure 7 1 UPS Interface Alarm Boards details 12 08 Page 7 3 Chapter 7 Additional Equipments 7 3 Liebert Hipulse E This board has several functions as described below 7 3 1 Remote Control Inputs X5 Installation Manual Single or 1 N UPS System UPS AS400 Alarm Interface Board PNN 4590055 The Interface Board has facilities to accept three remote control inputs on terminal block see Note 1 as shown in figure 7 2 The remote controls are 5 Reference 1 2 e 3 4 e 5 6 9 Definition Setting Static Switch block Insert jumper on X6 1 2 Battery ground fault Insert jumper on X6 2 3 Manual Auto Restart Rectifier Off Static switch Off On generator Ecomode Set function in the Function I O Board Setup External block window by operator s display panel Set function in the Function I O Board Setup Generator window by operator s display panel Set function in the Setup System configuration window by operator
38. 4 input current 463 438 622 591 with input harmonic 399 with Input Filter 439 with Input Filter 535 with Input Filter 591 with Input Filter filter 9 4 9 4 Maximal input 405 384 540 520 power uN with input harmonic 345 with Input Filter 384 with Input Filter 463 with Input Filter 520 with Input Filter filter 9 4 9 4 Maximal input 600 554 800 751 current x with input harmonic 499 with Input Filter 554 with Input Filter 669 with Input Filter 751 with Input Filter filter 996 496 996 4 Duration of progressive power sec 2 or 10 walk in Maximal output A 1000 current The input current and power values are referred to PF 0 8 Refer to Marketing Technical Specification for option XTreme PF 0 9 and 1 0 Note 380V or 415V set changing taps on auxiliary supply transformer With mains at 15 and suggested battery elements the UPS maintains the output rated voltage at rated load but cannot guarantee float charge to battery the battery does not discharge EN 62040 3 3 4 5 UPS rated load input rated voltage 400V no current to battery 62040 3 3 4 6 UPS rated load input rated voltage 400V battery on boost charge with maximal allowed current Set with jumper on Rectifier Control Board slow or fast 12 08 Page 5 3 Chapter 5 Specification Liebert Hipulse 5 5 UPS Electrical Characteri
39. Factory set at 0 1 Hz sec 0 5 to 1 Hz sec with software setting for UPS single module 1 refers to the sizing of the UPS power isolators cut off neutral 2 optional kit to uprate the neutral cut off current rating where local regulations permit 12 08 Page 5 5 Chapter 5 Specification Liebert Hipulse Installation Manual Single 1 N UPS System 5 7 UPS Electrical Characteristics Bypass Input Mains BYPASS INPUT UNITS Rated power kVA 300 400 Rated mai 2 380 400 415 V voltage Supply Three phase with neutral Rated Current 380Vac A 470 627 400Vac 446 595 415Vac 430 574 load assumed P F 0 8 Bypass voltage tolerance 10 Delay time to recognise bypass voltage returned to 19 window Inverter output voltage window 10 Frequency Hz 50160 Input frequency m 48 tolerance Maximum frequency Hz sec 01 slew rate Current rating of 630 1 neutral cable 945 2 Protection bypass line To avoid series fuses the bypass line should be protected using an external device in the input distribution system This device should be sized to discriminate with the load protection Transient overload ms 10 20 50 100 200 500 1000 2000 5000 14 3 12 6 11 0 10 0 9 0 8 0 7 1 6 6 5 7 Note Factory set 400V 380 415 set changing taps on auxiliary
40. repeat the same operation for the loose connector X24 on the fixed 4 way connector 5 The two units must be positioned side by side and bolted together using the holes on the uprights at the sides of the cabinet 6 Proceed to make input connections as described in the previous section Page 2 6 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 2 Installation Procedure Single or 1 UPS System Installation Electrical 2 4 9 procedure for 400 UPS with 6 pulse rectifier or 12 pulse rectifier Important The operations described in this section must be performed by authorised electricians or qualified technical personnel If you have any difficulties do not hesitate to contact our Customer Service amp Support department at the address given at the beginning of this manual Once the equipment is positioned and prior to fixing the equipment in place it is necessary to make the electrical and auxiliary connections between the two cabinets that make up the UPS Electrical power connections and auxiliary connections between the two cabinets must be made from the front of the UPS Refer to the drawings provided in Chapter 6 for guidance during connection Power connections between the rectifier cabinet and the inverter cabinet 1 the inside doors to access cabinet connection bars 2 Connect the copper plaits supplied coming out of transformer T1 in
41. 2 able for determining power cable size This table gives nominal currents for determining the size of UPS power cables Other factors which must be taken into consideration include cable route length coordination with protective devices etc The power cables can be sized to suit the UPS module rating according to the table below NOMINAL CURRENT Amps BUSBAR STUD SIZE Input Mains Battery at with full battery recharge Bypass Output minimum Input subtract 5 for 12 at full load battery Cables pulse voltage 400Vac Note Bypass Output Cables Battery Cables 380V 400V 415V 400V 632 600 578 446 775 M12 Bolb 13 holes 45 45 12 26 M10 842 800 771 595 1030 M12 013 M10 11 M12 013 Table 2 1 UPS Module cabinet power cable rating Note Maximum battery discharge current at 380 supply increase by 3 and for a 415V AC supply decrease by 3 Note The above values are referred to PF 0 8 Refer to Marketing Technical Specification for option XTreme PF 0 9 or 1 0 213 General Notes The following are guidelines only and superseded by local regulations and codes of practice where applicable 1 Take special care when determining the size of the neutral cable as current circulating on the neutral cable may be greater than nominal current in the case of non linear loads Refer to the values given in the UPS Electrical characteristics table in Chapter 5 2 The
42. 5 Alarm Outputs 7 5 X2 tad dise REIR ES 7 5 UPS Extension Alarm Interface Board PNN 4590056Q Ne 7 1 Standard Alarm QUUpUts a cio irte te ett riter eva eret deep tee 7 7 Field defined alarms auxiliary terminal board es 7 8 EMC Glass filter ceo o repe eere Input Harmonic Filter Sth and 11th Additional autotransformer Input isolation transformer gs bh aed A chee ua uya Battery fault detection t Fan Fail Detection Installation Degree of protection for the UPS enclosure Intelligent ECOMODE For single unit only 7 12 XTreme PF Load XTR 0 9 and 1 0 7 12 Optional Shipping Air kit RS232 erp unies Communication kit installation with several modules aa 7 13 NIC Network Interface Card s ModbU s IDb s c eee eerte u mas EE Sasa au a Remote controlpanel s estre deret 12 08 Page ix Single or 1 N UPS System Liebert Hipulse E Installation Manual Support Information If you require assistance for any reason please have the following information available Model and size Part number Serial number Date installed Location Voltage amp Frequency Battery reserve time Page x 12 08 9
43. 570 L5 295 185 155 104 104 required J i N 12 plug M14 F sp Tz mm 4 ze 5 Mounting feet 2 of AI 7 4 z SHE E24 6 Bottom cable entry Ne 12 HOLES 214 or LAYOUT ENIRYAND FLOOR FIXING 7 Load supporting feet MOUNTING FEET 7 REMOVABLE PLATE 8 Top cable entry user to size and cut holes for ud ol 6 the cables to be used 5i 9 i All dimensions are in mm i CABLEENTRYFROM 5 Mm gt O p OE Vb 4 zl i 74 5 491 745 123 354 l 491 ME MUN 40 100 12 08 Page 6 9 Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N UPS System 6 1 9 300kVA UPS Module with 6 pulse rectifier open door view
44. DM9241057 08 09 11 Transient Recorder Yokogawa DL750 91F341504 12 05 11 Harmonic Analyser Fluke 435 11800026 25 03 13 Mobile gt Site Witness Testing EMERSON UPS 2 MODULE TESTS System Operation and Function Record occurs Record time taken DCBuslevl 459 AC Voltage Nominal 1400 Close Battery Circuit Breaker mimic status correct sf Alarmindicationcorrect Y YN C Close Bypass Circuit Breaker mimic status correct Alarm indication correct YN Close Output Circuit Breaker mimic status Y correct sf Alarmindicationcorrect YN e Emergency stop operated UPS shuts down Y Y N shutdown alarm activated __ ________ Battery Circuit Breaker tripped _ 5 T Mobile Site Witness Testing UPS 2 gt Steady State Loading Test Equipment configuration Module Supply MODULE x Module Load INPUT OUTPUT OUTPUT BATTERY Harmonic amp Power Meter Harmonic amp Power Meter Voltmeter I DC Clamp Mobile gt Site Witness Testing EMERSON UPS 2 Module Load Test Record 10 5 __ 100 UNITS Inputvots RS 40 46 41 Inputvolts ST 223 49 414 InputcurrentH 227 279 5393 Amps AC 27 1 Battery current 0 0 0 Output voltage ST 40 401 399 Realpowerinput 12 8 1 7 391 6 1 3 1 2 2 5 Apparent pow
45. Fighting Measures Auto ignition point Hydrogen 5802 C at 760 mm Hg Wear positive pressure breathing apparatus In case of fire use foam carbon dioxide or dry agent 543 Flash point Hydrogen 2599 Flammable Limits in air Lower 4 1 by 3 4 vol Hydrogen Fire explosion Hydrogen and oxygen gases are produced in the cells during normal battery operation hydrogen is flammable and oxygen supports combustion 6 Accidental Release Measures Immediate Actions Shut off all ignition sources Clean Up Actions Neutralise with soda ash Place in appropriate container Ventilate area Do not empty into drains S29 7 Handling and Storage Under normal conditions of battery use internal components will not present a health hazard Handling Keep away from heat and sources of ignition Wash hands thoroughly after use Avoid sparks Avoid contact with metal jewellery and watches etc Do Not Remove Vent Caps Do not double stack industrial batteries it may cause damage Wetac International B V Galvanistraat 117 6716 AE tel 31 0 318 696190 fax 31 0 318 633660 Email info wetac nl w Storage Keep in cool and dry amp Protect from heat Store lead acid batteries with adequate ventilation Room ventilation is required for batteries utilised for standby power generation Never re charge batteries in an unventilated enclosed space 8 Exposure Controls Personal Protection Personal protection Wear safety sho
46. Mat Battery Trade name Lead acid battery WING E mail info wetac nl Tel 31 0 318 696190 Fax 31 0 318 696191 Responsible persons QA Representative Managing Director 2 Composition Ingredient Data Hazardous Components CAS Percent Chemical Identit Number OSHA PEL ACGIH TLV By Wei EC Number Average Lead 7439 921 SOpg m SOpg m 45 55 231 1004 50 7664 93 9 Safety Phrases Lead Oxide 5 ____ Hazards Odour Not applicable Appearance Article as described above Weight High Density Good lifting technique required Hazards refer to internal component i e lead and sulphuric acid Contact with eyes Causes irritation Contact with skin May cause dermatitis Inhalation May cause irritation Ingestion Can cause damage to the kidneys Wetac International B V Galvanistraat 117 6716 AE tel 31 0 318 696190 fax 31 0 318 633660 Email info wetac nl w 4 First Aid Measures Contact with skin Remove contaminated clothing immediately and drench affected skin with plenty of water then wash with soap and water Contact with eyes If substance has got into eyes immediately wash out with plenty of water for at least 15 minutes Seek immediate medical attention Ingestion Do not induce vomiting Seek immediate medical attention Inhalation Remove patient to fresh air Seek medical attention if irritation persists 5 Fire
47. System Non Sync indicator is also on it means that syncronization is in process Load 1 Sync to Load 2 Indicates that the UPS critical bus is synchronized to the bypass input of the DMS in this case UPS 2 This indicator will turn on when the sync process is complete E Load 2 Sync to Load 1 Indicates that the UPS critical bus is synchronized to the bypass input of the DMS in this case UPS 1 This indicator will turn on when the sync process is complete F All indicators mentioned above are supplied with volt free contacts for remote monitoring Standard LBS controls are A Mode Select Switch Provides manual selection of automatic operation or modes In the Automatic mode the LBS will be enabled In the Off mode both UPSs will synchronize independently B Master Select Switch Provides manual selection of the DMS source The LBS circuitry will automatically switch DMS sources should the initially selected DMS lose its bypass input Lamp Test Push this button to test indicator lights 7 1 2 OPERATOR PROCEDURES The only two operator controls are the Mode Select Switch and the Master Select Switch The Mode Select Switch can be left in the Automatic position all the time The Off position can be selected at times when it is desired to let the UPSs synchronize independently The Master Select Switch allows the operator to choose which UPS bypass source will provide the reference sync signal In normal operation b
48. The X2 connection on the board is provided to interface to the Extension Alarms Interface Board PNN 45900560 which is described next 12 08 Page 7 5 Chapter 7 Additional Equipments Liebert Hipulse E Installation Manual Single or 1 N UPS System RELAY K6 I5 PS Oh AS 400 ALARMS FAILURE 7072 see Note 1 and 3 RELAY KB COMMON 9 RELAY BY PASS FAILURE 4 BATTLOW Ist ALARM B Lown 6 OUTPUT ALARMS Note 1 and 3 MAINTENANCE BY PASS LOAD ON INVERTER See Note 2 Sen GEN SET 7 REMOTE CONTROL INPUTS REMOTE OFF COMANDS See Note 1 and 3 BATTERY GROUND RESTART gt 0 ALARM INTERFACE BOARD NOTES The cross sectional area of the auxiliary cables is from 0 5 to 1 5 mm2 All auxiliary cables of terminal blocks must be double insulated Maximum contact rating on auxiliary terminals Connectors supplied by Emerson Network Power Cables supplied by others Figure 7 2 UPS AS400 Alarm Interface Board P N 4590055P Page 7 6 12 08 0 Liebert Installation Manual Single or 1 N UPS System 7 4 7 4 1 Liebert Hipulse E Chapter 7 Additional Equipments UPS Extension Alarm Interface Board PNN 4590056Q This board is connected piggy back style directly via conn
49. UPS System 617 300 UPS Module with 12 pulse rectifier with Top Cable entry option FRONT VIEW 2 A REAR VIEW 12 pulse CAB SW INVERTER CAB TCE CAB 2 INVERTER RECT ST SW 12 pulse CAB rs Rules FRONT 9 lt 2 Z 2 al 2 9 o Z e 2 2 2 Por 7 e 2 e e e Z mmm mnnn mmn 1 800 Min 856 2920 SIDE VIEW _ XLI AR INETAND EAST 1 Removable grille and panels for lifting with fork lift truck 2 Air inlet grille 3 Air exhaust 800 mm min clearance above unit required for air exhaust 4 Operator control and display panel 5 XTreme label with option fitted only All dimensions are in mm Page 6 8 12 08 O Liebert
50. battery terminal voltage will exceed 400V and is potentially lethal primary safety consideration is to physically isolate the battery installation from all but appropriately qualified maintenance personnel which is best achieved by locating the cells in a dedicated battery room Specific battery cabinet and battery room design details are given later in this section The following general battery safety precautions and WARNINGS should be observed at all times a A battery can present risk of electric shock or burn from high short circuit currents b When connected in a string the voltage could be 460V d c this voltage is potentially lethal always observe high voltage precautions c Only qualified personnel should install or service batteries d Eye protection should be worn to prevent injury from accidental electrical arcs e Remove rings watches necklaces bracelets and all metal objects f Only use tools with insulated handles g Wear rubbers gloves and a rubber apron when handling batteries h Ifa battery leaks electrolyte or is otherwise physically damaged it should be placed in a container resistant to sulphuric acid and disposed of in accordance with local regulations i If electrolyte comes into contact with the skin the affected area should be washed with plenty of clean water immediately j Batteries must always be disposed of according to local environmental laws k When replacing batteries use the same number
51. can be fitted with RFI suppression filters optional Earth leakage current exceeds 3 5 mA and is less than 1000 mA Transient and steady state earth leakage currents which may occur when starting the equipment should be taken into account when selecting instantaneous RCCB or RCD devices Residual Current Circuit Breakers RCCBs must be selected sensitive to DC unidirectional pulses class A and insensitive to transient current pulses Note also that the earth leakage currents of the load will be carried by this RCCB or RCD WARNING This system has a signal available for use with an automatic device externally located to protect against backfeeding voltage through the mains Static Bypass circuit If this protection is not used with the switchgear that is used to isolate the bypass circuit a label must be added at the switchgear to advise service personnel that the circuit is connected to a UPS system The text is the following or equivalent ISOLATE THE UNINTERRUPTIBLE POWER SYSTEM BEFORE WORKING ON THIS CIRCUIT 05 Health amp Safety Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton General As with other types of high power equipment dangerous voltages are present within the UPS and battery enclosure The risk of contact with these voltages is minimized as the live component parts are housed behind a hinged lockable door Further internal safety screens make the equipment
52. doors Note Dimensions and weight do not include the pallet and packing material Actual weight will vary depending on installed options Note 2 The RAL colour can be selected through digit model number in the Configurator when place the order OPTION MAINTENANCE BYPASS CABINET 1 1 Configuration two UPS s with parallel redundant connection Height 1900 Width mm 900 Depth 856 Weight kg 300 Cable entry Top and bottom or both sides by optional kick plates Colour See Note 2 RAL 7035 Light grey or RAL 7021 Black Grey Protection grade IP 20 Power isolators SIRCO 4 poles 630A at 400 Vca Page 5 2 12 08 9 Liebert Installation Manual Single or 1 N UPS System Liebert Hipulse E 5 4 UPS Electrical Characteristics Input Rectifier Chapter 5 Specification RECTIFIER INPUT MAINS UNITS Rated power kVA 300 6 pulse 300 12 pulse 400 6 pulse 400 12 pulse Rated mains voltage o Vac 380 400 415 V Supply Three phase without neutral Input voltage tolerance 15 10 Frequency Hz 50 60 Input frequency tolerance Rated input power 321 304 431 410 TNT with input harmonic 276 with Input Filter 304 with Input Filter 371 with Input Filter 410 with Input Filter filter 9 4 9
53. ec Lie Urms 400 73 U pk 569 8 1 49 50 096 Rrms 236 R pk 336 142 05 27 10 14 00 41 100 0 00 45 23 131 400 68 400 73 567 6 570 6 1 42 1 42 Le L3 239 238 341 338 1 43 1 42 3980 50 2 38 WYE PRINT Uolts Rmps Hertz Lie Vrms 398 87 0 00 34 23 131 398 82 398 94 Upk Hz 05 277 5674 564 6 1 42 1 42 49 997 LI Rrms 445 533 1 42 1 42 10 14 05 25 3980 50 238 WYE 50160 568 1 142 142 Mobile gt Site Witness Testing EMERSON UPS 2 Battery Autonomy Test Record 100 load unity pf will be applied to the UPS and then the Module input supply will be failed note the bypass will be kept available to support the load bank in the case of a battery failure During the batteries discharge thermo scanning will be performed on all batteries connections including inside UPS and DC fuses and circuit breakers Start Load 320KW 5 368 90 840 E BATTERIES END DISCHARGE TIME 7min 20 sec Notes 1 Recharge current measured at 42A TESTS OK YES amp T Mobile Site Witness Testing EMERSON UPS 2 Network Power Battery Voltage 480 460 440 N CD 360 340 320 300 Battery Graph Mobile Site Witness
54. gives a brief outline of external communication options available for the Liebert Hipulse E UPS 7151 RS232 communication kit It is possible to implement local or remote RS 232 communications between the Liebert Hipulse E UPS system and a Personal Computer PC using a purpose designed communications An RS232 X8 connector is fitted on the Operator Logic Board as standard on all UPS systems to allow remote interfacing of the UPS front panel control and indication functions The optional RS232 communication kit allows to transfer some information available from the UPS display system and converts it into a customer usable form for local or remote display When installed the communications kit enables the following functions to be carried out from the PC terminal Set and modify the UPS system parameters Monitor the UPS alarms status and provide an alarms history if required Monitor system analogue parameters voltage current frequency power temperature Activate UPS commands set date time ON OFF of rectifier inverter bypass etc Detect UPS communications set up node configuration Local operation is achieved by connecting a personal computer PC directly to the UPS module via an RS 232 cable of up to 15m length For communication over greater distances a pair of modems are required to provide the necessary interface with the Public Telephone Service Network PTSN The UPS control system is ready prepared for exte
55. grille and panels for lifting with fork lift truck i 2 Air inlet grille 3 Air exhaust 800 mm min clearance above unit required for air exhaust 4 Operator control and display panel 5 XTreme label with option fitted only All dimensions are mm 12 08 Page 6 15 Chapter 6 Installation Drawing 6 1 15 400 UPS Module with 6 pulse rectifier 12 pulse rectifier with Cable entry option base and top view Liebert Hipulse E Installation Manual Single or 1 N UPS System 640 T 1 d l S GLAND PLATE 4mm THICK B N I I D D UIIIIIIIIIIIIII Y BU a Ee re ee
56. heat conditions such as fire Tested as per IMDG Amdt 31 02 special provision 238 a and b Comply This Safety Data Sheet and the information therein does not constitute the user s own assessment of work place risk as required by other Health amp Safety legislation Wetac International B V Galvanistraat 117 6716 AE Ede tel 31 0 318 696190 fax 31 0 318 633660 Email info wetac nl Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton OPERATIONS AND MAINTENANCE MANUAL Produced By Emerson Network Power SECTION 6 DIRECTORY OF MANUFACTURERS AND COMPONENT SUPPLIERS Contents Directory of Suppliers 06 Directory of Suppliers Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton DIRECTORY OF MANUFACTURERS COMPONENT SUPPLIERS AND SUB CONTRACTORS Company Name Address ITEM SERVICE SUPPLIED Telephone Fax Emerson Network Power Fourth Avenue Globe Park Marlow Buckinghamshire 5317 1YG HipulseE 400kVA UPS 444 0 1628 403 200 44 0 1628 403 294 Mercer Holdings Unit 11 Bath Road Business Centre Devizes Wiltshire SN10 1XA Battery Build DC Cabling 444 0 1380 726777 444 0 1380 725906 WETAC UK WETAC UK LTD Office 17 Bolton Business Centre 44 46 Lower Bridgeman Street Bolton BL2 1DG ESL150 12 Batteries Cladded Stands 444 0 1204 3
57. is connected to the PC Modem via the Communications Interface Board this is classed as the master module The remaining modules which are classified as slave modules are daisy chained to the master module via an 3 poles connector X4 input and X5 output of the Operator Logic Board as shown figure below thus the control and operational data for each module is transmitted through the communication link to the P C via the master module Note that the connectors 4 amp 5 the female 3 pin UPS 1 Logic Operator Board P N 4550005F To personal d computer Ses H UPS 2 UPS 3 UPS 4 Logic Operator Board Logie Operator Board Logic Operator P N 4550005F P N 4550005F Board P N 4550005F X4 X5 to UPS 5 XA logic Operator Board P N 4550005 Figure 7 6 RS485 connections 12 08 Page 7 13 Chapter 7 Additional Equipments Liebert Hipulse E Installation Manual Single 1 N UPS System 7154 Network Interface Card The Liebert Network Interface Card NIC provides Ethernet connectivity for your Liebert UPS equipment The card allows monitoring the operating status and communication of alarms via the network The NIC transforms Liebert units into intelligent managed nodes in your network enabling in band communications with network management systems NMS that monitor the well being of your computing communication infrastructure This protocol allows si
58. kVA UPS M M 6 19 Top Cable entry Optom rtr rere 6 20 Cable connections 300 400 UPS with Battery Circuit Breaker Maintenance Bypass cabinet Option general view sse 6 22 Maintenance Bypass cabinet Option Front view with open doors sss 6 23 RS232 Communications for 300 400 UPS Option Modem and NIC card locations 6 24 Chapter 7 Additional 8 5 555 eth ER 7 1 LBS Control OPERATOR CONTROLS OPERATOR PROCEDURES 4 Interface Alarm Boards esee eire htt orte ritate alor petas kan reda a trata erra eg ta e ead A Introduction Board Installation 4590055P Board Installation 4590056Q 12 08 O Liebert Installation Manual Liebert Hipulse Single or 1 N UPS System 7 3 7 3 1 7 3 2 7 3 3 7 3 4 7 4 7 4 1 7 4 2 7 5 7 6 77 7 8 7 9 7 10 7 10 1 7 11 7 12 7 13 7 14 7 15 7 15 1 7 15 2 7 15 3 7 15 4 7 15 5 7 15 6 UPS 5400 Alarm Interface Board PNN 4590055 7 4 Remot ControL i ERE D UIN 7 4 AS AOO Interface oon a RE 7
59. maintenance bypass It is also necessary to adopt all the measures required to prevent the internal manual bypass switch of the UPS Q3 from being used This can be done by removing the handle of the switch and by placing a warning label for the maintenance personnel For information on the external maintenance bypass see paragraph 4 4 12 08 Page 4 1 Chapter 4 1 N System Liebert Hipulse Installation Manual Single or 1 N UPS System SUPPLIED BY OTHERS 1 1 L 1 1 INPUT MAINS BYPASS MAINS P SUPPLY SUPPLY 2 UIW1W1 USN3 W3 N3 UIW1W1 U3MN3 W3 N3 Us3N3aW3 N3 in control bus control bus RECTIFIER DISTRIBUTION PANEL Figure 4 1 1 N System block diagram with separate batteries See the warning message at the bottom of page 4 1 Page 4 2 12 08 O Liebert Installation Manual Liebert Hipulse Chapter 4 1 N System Single or 1 N UPS System 4 2 Installation procedure 421 Preliminary Checks Be sure that a parallel kit is present and fitted in each of the modules and that the modules are of the same rating and with the same SW and HW release See Operator Control amp Display Panel paragraph in the User Manual WARNING
60. managers and technicians monitor and control temperature and ventilation conditions security and fire safety power distribution systems as well as power supply systems like UPS units in non residential buildings The Modbus Jbus option is installed within Liebert Hipulse E UPS by replacing a programmable component namely an EPROM on the UPS Logic Board The Logic Board is normally fitted with a component that allows communication via the standard IGMnet protocol the protocol used to get information from the UPS via the serial connector when this is removed in order to fit the Modbus Jbus option it will not be possible to use the SNMP card OpenComms NIC Jbus Jbus is a subset of Modbus generally identified as the French version of Modbus because it was originally developed in France Conversion between the two protocols Modbus and Jbus is straightforward and it should always be possible to use them interchangeably The UPS is not programmed to use the MODBUS protocol and must be configured from the UPS operator panel menu Modbus master BMS Bullding Management System
61. of the autonomy test the UPS will be restarted and the battery recharged The recharge current limit will be verified as correct according to the battery manufacturer s specification Transient Performance With the UPS in normal operation the following load step tests will be performed using the application removal of load as a trigger source a Load step 0 to 50 at unity power factor b Load step 50 to 0 at unity power factor Load step 50 to 100 at unity power factor d Load step 100 to 50 at unity power factor Static Switch Operation With the UPS in normal operation supplying 100 load at unity power factor a Simulate failure of the inverter verify that the UPS transfers the load to the bypass supply without a break b Restart all inverter verify that the UPS transfers the load from bypass to inverter supply Harmonic Analysis With the UPS in its normal operational state apply 10096 load at unity power factor An harmonic analysis of voltage and current will be carried out on the rectifier input supply T Mobile gt Site Witness Testing EMERSON UPS 2 System Equipment Record l ___ Equipment Type sSerialNumber UPS Module HiPulse E 400kVA 90009301 Ce 2771 3 x 34 x WING 12V150AH 204 3 Test Equipment Equipment Manufacturer amp Model Serial ____ Cal Date Fluke 87 UPS0090 28 09 10 Current Clamp Fluke 337 09280380 22 01 11 Harmonic Analyser Fluke 435
62. of the connection bar are different Dimensions Weight Circuit 4 E mm For mechanical details refer to the information shown in the following figures 12 08 Page 3 5 Chapter 3 Battery Installation Liebert Hipulse Installation Manual Single or 1 N UPS System Figure 3 2 Battery circuit breaker box 800A BCB 800A LEGEND Battery connections Connections from UPS Battery circuit breaker controller board Cable entry bottom User to size and cut holes for the cables to be used Wall mounting holes o oce Page 3 6 12 08 9 Liebert Installation Manual Liebert Hipulse Chapter 3 Battery Installation Single or 1 N UPS System
63. off V take off Take off covers e N B Take off covers are included Take off cables are NOT included ACC ST 1 36 3 off ACC ST N B The blocks and connectors are to populate the 3 off lower three rows of the stand The blocks amp accessories to populate the upper three rows are to be Drawing supplied separately INSTR MAN 1 off Stand Specifications Lx D xH 3180 mm x 1175 mm x 2450 mm Laden Weight 9691 N B Inter height 375 mm ESL150 12 482mm D_ELS150 12_3x34_3t2r_Emerson_BecktonASC_RAC100108 170mm oot Layout Of 6 2 Row Cladded Stand Accommodate 102 ESL150 12 9 9 9 9 9 9 9 9 e 648Kg 324Kg Foot Dia 75 6 2 Row Cladded Stand To Accommodate 204 ESL150 12 PLAN VIEW OF FOOT POSITIONS na Hr 77 ES i T 7 7 77 te ate INTERTIER Lt ze 1 i r ote om mom INTERTIER SMS l siae reverse INTERTIER HEIGHT T x 1 tte rh INTERTIER oT 52
64. our constant endeavour to partner you to ensure the growth amp success of your business our philosophy is reflected in our mission statement Keeping Business in Business Please give us your valued feedback to help us realise our mission EMERSON NETWORK POWER 12 08 Installation Manual Liebert Hipulse Single or 1 N UPS System This manual contains information concerning the installation of the Liebert Hipulse E Single Module Expandable Uninterruptible Power System UPS All relevant parts of the manual should be read prior to commencing installation The UPS must be commissioned and serviced by an engineer approved by the manufacturer or his agent Failure to do could result in personnel safety risk equipment malfunction and invalidation of warranty The Liebert Hipulse E UPS has been designed for Commercial Industrial use only and is not recommended for use in any life support applications Warning This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent disturbance See EN 50091 2 When Class A option is fitted this is a Class A UPS for Unrestricted sales distribution Anyway in a domestic environment this product may be cause radio interference in which case the user may be required to take additional measures See EN 50091 2 If you encounter any problems with the procedures contained in this manual you
65. positioned on the right side whereas the cabinet for the 400 kVA UPS must be positioned on the left side This facilitates cable entry through the top aluminium panel after the appropriate cable entry holes have been cut Roof mounted eyebolts are fitted on shipment to optional cabinet to enable the cabinet to be crane handled These can be removed once the equipment has been finally positioned Note 1 The top cable entry also includes the power connection cables between the cabinet and the UPS Note 2 For special installation requirements regarding the position of the optional unit for incoming cables entering from the top special alternatives to the standard position are available 1 4 Preliminary Checks Before you install the UPS hardware you should carry out the following preliminary checks 1 Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification paying particular attention to the ambient temperature and air exchange system 2 Remove any packaging debris then visually examine the UPS and battery equipment for transit damage both internally and externally Report any such damage to the shipper immediately 1 41 Identification The equipment supplied has an identification tag on back of the main door reporting the type size and main calibration parameters of the UPS A metal disk fastened to the inside top of the cabinet is engraved with its serial number Record the model
66. s display panel Definition This remote input blocks the load on the inverter side thus preventing the switching to the bypass mode this function is used for the LBS option This input is used to enable the alarm on the UPS operator s panel both in the event of insulation loss of the battery This feature is available if the battery ground fault detection option has been installed The inverter will start automatically up after a loss of mains if AUTORESTART ON remains selected as default in the operator display panel instead when MANUAL RESTART ON has been selected the inverter will start only when an external signal 12 Vac dc is applied to this input Set this function in Setup UPS SETUP RESTART windows by operator s display panel This remote input allows the inverter to be shut down transferring the load to the bypass supply See Note 2 This remote input allows the rectifier to be shut down See Note 2 This remote input allows the static switch to be shut down See Note 2 This remote input is most often used in conjunction with a stand by generator which may be activated when the input mains supply fails The effects of this input can be configured from the Operator Control Panel to a combination of the following reduce the input current limit reduce the battery current limit inhibit the inverter bypass synchronisation This input allows switching UPS from double conversion to ECOMO
67. supply transformer and with software setting Other values 0 15 with software setting Factory set at 50Hz 60 Hz with software setting Other values 1 9 96 with software setting 1 refers to the sizing of the UPS power isolators cut off neutral 2 optional kit to uprate the neutral cut off current rating where local regulations permit Page 5 6 12 08 0 Liebert Installation Manual Single or 1 N UPS System 5 8 Typical UPS losses Liebert Hipulse E Chapter 5 Specification The typical UPS losses values are referred at input rated voltage 400V and PF 0 8 Refer to Marketing Technical Specification for option XTreme PF 0 9 and 1 0 LOSSES E 300 6 pulse 300 12 pulse 400 6 pulse 400 12 pulse Full load losses 100 16 4 18 1 24 1 27 4 with input harmonic filter kW 16 79 with Input 18 9 with Input Filter 24 8 with Input Filter 26 7 with Input Filter Filter 9 4 9 4 ECOMODE 7 4 8 0 9 9 10 3 12 08 Page 5 7 Chapter 5 Specification Liebert Hipulse Installation Manual Single 1 N UPS System This page is left blank intentionally Page 5 8 12 08 O Liebert Installation Manual Liebert Hipulse Chapter 6 Installation Drawing Single or 1 N UPS System 6 Chapter 6 Installation Drawings 6 1 Introduction The drawings below illustrate
68. the proposed work Confirmatory voltage detection tests then assume key importance and the tests should ensure that the system is safe to work on Such tests carried out in accordance with good practice may not require accompanied working The person carrying out isolation s of the must adhere strictly to the following procedures Understand the scope and limits of the work to be carried out Identify all means of electrical isolation by reference where possible to installation drawings titles applied to the labelling of all equipment should relate to the drawings of the electrical system and the connected plant Carry out check tests in all circumstances for the absence of voltage following isolation of equipment except where portable transportable equipment is visibly disconnected by the removal of a plug from a power socket Means of isolation i Switch fuses and Fuse switches Lock In the OFF position if possible Alternatively withdraw fuses and post Warning notices ii Other disconnectors or circuit breakers must be locked in the OFF position Persons not involved in the work particularly those who are not electrically competent should be kept away from the immediate working area Equipment with the covers removed and containing live parts must not be left unattended Covers to all electrical equipment must be replaced when the work has been completed and before the supply is turned on
69. 03 10 402 99 402 93 Upk 5785 5705 5722 142 1 42 1 42 50 006 LI Rrms 13 Rpk 18 2 2 CF OL OL OL OL 05 26 10 12 55 17 3980 50Hz38 UVE 50160 PREY BACK NEXT PRINT 58 piy T Mobile Site Witness Testing EMERSON UPS 1 Network Power 50 Uolts Rmps Hertz ec 0 00 28 L12 123 131 Vrms 400 50 400 63 40051 Upk 569 8 5683 5703 CF 1 42 1 42 1 42 Hz 50 014 LI Rrms 224 320 1 43 1 42 1 43 05 26 10 13 01 15 3980 50Hz38 UVE PREU BACK Out 100 Uolts Rmps Hertz 0 00 02 Lie 23 131 Urms 398 32 39862 398 47 U pk 566 8 5549 5675 CF 1 42 1 42 1 42 Hz 48 875 LI le L3 Arms 452 444 446 631 633 142 142 1 42 05 26 10 13 04 35 3980 50 238 WYE PREU PRINT Mobile Site Witness Testing EMERSON UPS 1 gt gt Battery Test Record 100 load unity pf will be applied to the UPS and then the Module input supply will be failed note the bypass will be kept available to support the load bank in the case of a battery failure During the batteries discharge thermo scanning will be performed on all batteries connections including inside UPS and DC fuses and circuit breakers 320KW_ 407 BATTERIES END DISCHARGE TIME 7min 20 sec Notes 1 this test was performed with 320KW resistive load 2 recharge current measured at 42A TESTS OK YES amp T Mobile
70. 1 1 HipulseE UPS Equipment Safety 5 1 2 Waste Management 5 1 3 COSHH Regulations 5 1 Batteries 5 2 1 Battery Safety 5 2 2 VLRA Battery COSSH Assessment 05 Health amp Safety Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton 5 1 1 HipulseE UPS Equipment Safety The following is to be used as a guideline when working on UPS equipment The HipulseE UPS has been designed for Commercial Industrial use only and is not recommended for use in life support applications This equipment complies with the following requirements Normative references Uninterruptible Power System UPS IEC 62040 1 1 2002 General and safety requirements for use in operator access area EN 50091 2 1995 EMC requirements IEC 62040 3 2001 Performance requirements and test methods EN 60950 2001 Information technology equipment EN 60529 1989 Degrees of Protection provided by enclosures IP Code and published technical standards For more details see Chapter 5 Conformity and standards Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved accessories only WARNING HIGH EARTH LEAKAGE CURRENT EARTH CONNECTION IS ESSENTIAL BEFORE CONNECTING THE INPUT SUPPLY This equipment must be earthed in accordance with local electrical authority codes of practise Caution This equipment
71. 35 DM9241057 08 09 11 Transient Recorder Yokogawa DL750 91F341504 12 05 11 Harmonic Analyser Fluke 435 11800026 25 03 13 Mobile gt Site Witness Testing EMERSON UPS 1 MODULE TESTS System Operation and Function Record occurs Record time taken _____ 459 VDC 400 Close Battery Circuit Breaker mimic status correct ________ Alarm indication correct Y YN C Close Bypass Circuit Breaker mimic status Y N correct sf Alarmindicationcorrect Y YN Close Output Circuit Breaker mimic status correct sf Alarm indication correct Y YN je Emergency stop operated UPS shuts down Y Emergency shutdown alarm activated Y _ YN BatteryCiruitBreakertipped Y Mobile gt Site Witness Testing EMERSON UPS 1 Steady State Loading Test Equipment configuration MODULE x Module Supply Module Load INPUT OUTPUT OUTPUT BATTERY Harmonic amp Power Meter Harmonic amp Power Meter Voltmeter Mobile Site Witness Testing EMERSON UPS 1 lt a Module Load Test Record 10 50 100 UNITS InputcurrentH 227 257 529 Input currentT 2 274 553 __ Battery voltage 452 457 457 Batterycurent 0 fo 0 Output voltage RS 40 40 398 __ OutputvoltageTR 403 400 398 224 45 Output c
72. 415V 50Hz EXT OFF INV EXT SW OUT EXT EPO INPUT SUPPLY 380 415V 50Hz EXT BYP Q N FEED 10 11 INT 12 Power cables Auxiliary Terminal Blocks BATTERY SENSOR CIRCUIT BREAKER TEMPERATURE BOARD lt X3 E P N 4532029V COMMON T BATT COMMON BAT SW BAT TRP BATTERY CIRCUIT BREAKER CONTROLLER BOARD P N 4520079F N Battery Auxillary cables 12 08 Page 6 21 Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N UPS System 6 1 21 Maintenance Bypass cabinet Option general view IEW SERIAL NUMBER 1 Removable grille and panels for lifting with fork lift truck 2 Air inlet grille 3 Air outlet grille 4 Top cable entry user to size and cut holes for the cables to be used 5 4 holes 14 for securing unit to floor if required 4 rawl plug M14 Mounting feet 6 Bottom cable entry All dimensions are in mm
73. 47 TESTS OK YES T Mobile lt Site Witness Testing EMERSON UPS 2 Network Power Harmonic Analysis Record Below With 0 50 and 100 load applied to the module unity pf input current and output voltage THD will be recorded using Fluke 435 platform 0 Load Input Current HARMONICS TABLE PREU BACK T Mobile Site Witness Testing EMERSON UPS 2 Network Power 50 Load Current HARMONICS TABLE DO CO 5 0 1 4 1 1 3 2 1 2 0 3 3 1 0 1 DELTA Voltage HARMONICS TABLE N S r cooOoOooooco OO 0 BUI oooooooo 3 e 1 1 1 0 0 0 5 c an N lt PREU BACK 5 Network Power T Mobile Site Witness Testing 100 Load Current HARMONICS TABLE ooooo om r JCOo 41023 Voltage HARMONICS TABLE PREV 0 4 0 2 0 1 0 1 0 1 0 1 0 0 0 0 6 oo 0 PRINT c N w e lt BERT PRINT UPS 2 lt e N m r gt en e e use TESTS OK YES Mobile SS Site Witness Testing EMERSON UPS 2 Transfe
74. 50 1A The alarms in question are Bypass failure RL K1 This alarm is active when the bypass voltage is low undervoltage alarm the bypass voltage is high overvoltage alarm or absent or the bypass side static switch is selected blocked via the Operator Control Panel menuing system Low battery pre alarm or Battery CB open RL K2 This alarm is active when the battery breaker is open the battery fuse is open or the Low Battery alarm is active Load on static bypass RL K3 This warning message signals that the load is supplied by the static bypass and not protected by the distortions of the mains supply This signal is opposed to LOAD ON INVERTER on relay K5 The signal is normally present when the UPS is in ECOMODE and running in normal operating conditions Load on maintenance bypass RL K4 This status message signals that the load is supplied by the maintenance bypass line and that it is not protected by the distortion of the mains supply The alarm is enabled by the closing of the maintenance manual bypass switch Q3 Load on inverter RL K5 This status message signals that the load is normally supplied by the inverter Note When using the above contacts for remote alarm annunciation the power supply for the remote indicators must be provided from an external power source Under no circumstances should the UPS internal low voltage supplies be used for this purpose 7 3 4 X2 Extension
75. 66728 44 0 5601 252674 07 Directory of Suppliers Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton OPERATIONS AND MAINTENANCE MANUAL Produced By Emerson Network Power SECTION 7 Emergency Contacts Emerson Network Power Emergency Contacts Maintenance Contract Customers Only Phone 0800 181823 07 Emergency Contacts Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton OPERATIONS AND MAINTENANCE MANUAL Produced By Emerson Network Power SECTION 8 SCHEDULE OF TESTING COMMISSIONING RESULTS Contents 8 1 Commissioning Results 8 1 1 Commissioning Reports 8 1 2 Level C Test Reports 8 Schedule of Testing Commissioning Results Rev 00 EMERSON T Mobile Beckton Hipulse E 400KVA UPS Module 1 START UP RECORD EMERSON SiteID JuntType 12 400KVA Single T Mobile TagN 90009302 A Costello Ticket N Module N 20 April 2010 TUT2 Transformer Tapping Y 4 1 LANGUAGE SELECTION Language Enter Selection ENG Sync Inhibit N Boost Inhibit N IYN Reduce I P Current Limit O N Panel Set Up 1 Gop 000000 43 MAINTENANCE PARAMETERS 150 20 04 201 Set Serial Number 9000930 CD o CD o 4 4 SETUP PARAMETERS Frequency Sync Window Number Cells 0 8 ity Battery VoltagelEOD
76. AL CHARACTERISTICS Rated power Operating Temperature 0 40 40 C Maximal temperature for 8 hr day de rate power by 1 5 per C between 40 C and 50 C Mean Temperature for 24 h 35 Relative humidity lt 90 at 20 Acoustical noise dBA Altitude of operation lt 1000m asl de rate power by 1 per 100m between 1000 and 2000 m Storage Transport Temperature 25 70 12 08 Page 5 1 Chapter 5 Specification Liebert Hipulse Installation Manual Single or 1 N UPS System 5 3 UPS Mechanical Characteristics MECHANICAL CHARACTERISTICS Um 400 400 300 6 pulse 300 12 pulse ronis 12 pulse Section UPS 12 pulse Rect St Inverter Rect St Inverter Height 1900 Width of each section 1640 1640 640 1230 1230 Total width 1640 2280 2460 mm Total width including top cable 2280 2920 3100 entry option Depth 856 Weight of each section Total weight without Input Filter Total weight with Input Filter kg I lt filter 4 filter 9 Ventilation By internal extract fans Airflow m h 4500 5000 8000 From bottom or from top with optional TCE or both sides through optional kick plates Colour See Note 2 RAL 7035 Light grey or RAL 7021 Black Grey 3192 Cable entry Protection level with open closed 20 front
77. Battery Voltage Site Witness Testing EMERSON UPS 1 Network Power Battery Discharge Graph 480 440 N AB CD 360 340 320 300 Mobile 4 Site Witness Testing EMERSON UPS 1 Transfer to from Bypass Performance Record Below With 100 load applied to the module unity pf the load will be transferred From UPS to Bypass via UPS front panel controls From Bypass to UPS via UPS front panel controls Channel 1 2 and 3 records the Output Voltage Channel 4 records the Output Current on one of the phases while Channel 5 records Bypass Current on one of the phases Display transfer to Bypass mm 777 UU Normal IN Edge CH1 Auto 0 000kU 2010 05 26 12 25 09 Een Mobile 4 Site Witness Testing EMERSON UPS 1 Display transfer from Bypass E CH5 2 09U d u lt Normal y J Edge CH1 Auto 0 000kU 10 2616 05 26 12 25 48 TXTOINU 2010 05 26 12 26 43 T Mobile gt Site Witness Testing EMERSON UPS 1 Transient Performance Record Below Test Equipment configuration MODULE x Module INPUT OUTPUT Supply OUTPUT BATTERY Harmonic amp Transient Power Recorder Meter The following load levels unity pf will be applied to the UPS 0 50 50 100 100 50 50 0 0 100 100
78. Chapter 3 Battery Installation Liebert Hipulse E Installation Manual Single or 1 N UPS System 3 7 Battery installation 3 7 1 Fitting amp connecting the batteries The following notes in conjunction with the diagrams illustrate the broad principles to be followed when fitting and connecting the majority of battery installations 3 7 2 Fitting the batteries 1 Ingeneral a minimum space of 10 mm must be left on all vertical sides of the battery block to permit free air movement around the cells 2 Clearance should be allowed between the top of the cells and the underside of the shelf above this is necessary for monitoring and servicing the cells 3 When installing the batteries on racks always work from the bottom shelf upwards to prevent raising the centre of gravity 3 73 Connecting the battery 1 When the battery circuit breaker cabinet is installed on a raised floor the battery power cables and circuit breaker control cables can be routed to the UPS cabinet via the floor of the cabinet If the UPS and battery circuit breaker cabinet are located adjacent to each other and located on a solid floor these cables can be passed between the cabinets via the lifting apertures located in the lower sides of the cabinets 2 In general it is recommended that the inter connecting cables are fitted to the batteries within their particular level before fitting the inter level connecting cables followed finally by the cables to the circuit breake
79. DE by Digital Input function UPS will put the load on the Bypass line with the Inverter in stand by Important Instructions Depending on customers requirements X5 remote control inputs may have different functions according to setting by operator s panel or hardware jumper For how to set by Display the wanted function see the menu in the Operation Manual The voltage applied to these terminals must be generated by an external power source and not taken from the UPS internal low voltage supplies NOTE 1 Control is achieved by application of control signals 12V d c or to terminal block X5 as shown in figure 7 2 2 These three remote control inputs or each of them can be used to enable the specific functions described above This window is protected by a password that restricts the access of users to complex control functions which are however accessible without limitations to authorized servicing personnel Always verify that all changes of original settings are recorded in the commissioning documentation Page 7 4 12 08 e Liebert Installation Manual Liebert Hipulse E Chapter 7 Additional Equipments Single or 1 N UPS System 7 3 2 AS 400 Interface X3 The AS400 Alarm Interface Board connects the four most operationally critical UPS alarms to an AS400 computer which is designed to monitor such alarms and respond to their appearance Connection to the AS400 is provided on th
80. FROM UPS PROTECTION PLATE Note INPUT BYPASS LOAD COPPER BAR 50 x 5 mm BATTERY 110 252 110 110 110 d COPPER BAR 60 x 6 mm L Le at 4 CONNECTION HOLES 12 All dimensions in mm Note INPUT BYPASS LOAD COPPER BAR 60 x 6 mm BATTERY COPPER BAR 60 x 10 mm CONNECTION HOLES 213 All dimensions in mm GLAND PLATE 4 mm THICK FRONT 5 UPS x a Removable grille and panels for 1 Main input connections U1 V1 W1 lifting with fork lift truck i 2 Battery connections b Air inlet grille i 3 Output connections N2 U2 V2 W2 c Top cable entry user to size and 4 Bypass connections U3 V3 W3 N3 i cut holes for the cables to be used 5 Earth 6 Connection from UPS 7 Customer cables All dimensions are in mm Page 6 20 12 08 9 Liebert Installation Manual Liebert Hipulse Chapter 6 Installation Drawing Single or 1 N UPS System 6 1 20 Cable connections for 300 400 UPS with Battery Circuit Breaker TO CUSTOMERS SAFETY EARTH TO CRITICAL LOAD 380 415V 50Hz Power cables gt BYPASS SUPPLY 380
81. Installation Drawing 6 1 23 RS232 Communications for 300 400 UPS Option Modem and card locations Ma a H l Sk us W 3E 8 gt g as x Ji cere NE n Manat icai ai cie be ca s icit acc d ET ST d ra 5 gt CE3e WI CU dE CS C t MEE ______ Mien a c n L ce ee EA pte d ee ee ee D ee Ee Coe 598 52400 a 69 Q E o 2 58 9t s F 2 i Nf o 5 og s MM 75 gt FA lt amp 2 6 8 N N hl P N iw x o 8 E ji 12 08 Page 6 24 Installation Manual Liebert Hipulse Chapter 7 Additional Equipments Single or 1 N UPS System Chapt
82. Liebert Installation Manual Liebert Hipulse Chapter 1 Installation Procedure Single or 1 N UPS System Installation Mechanical Installation Manual 1 Chapter 1 Installation Procedure 1 1 Introduction Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer The UPS equipment should be installed by a qualified engineer in accordance with the information contained in this chapter and all equipment not referred to this manual is shipped with details of its own mechanical and electrical installation WARNING Battery hazards Special care should be taken when working with the batteries associated with this equipment When connected together the battery terminal voltage will exceed 400 VDC and is potentially lethal Eye protection should be worn to prevent injury from accidental electrical arcs Remove rings watches and all metal objects Only use tools with insulated handles Wear rubber gloves If a battery leaks electrolyte or is otherwise physically damaged it must be replaced stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations If electrolyte comes into contact with the skin the affected area should be washed immediately with water For more details see Chapter 3 Battery Installation The UPS System can also be connected to an IT isolated neutral power system This section descri
83. PS with rectifier 12 pulses The 12 pulse 400 kVA UPS also consists of two cabinets but while it has the same overall length as the 6 pulse version it incorporates the 12 pulse section in the Rectifier Static Bypass cabinet 13 7 Moving the cabinets The route to be travelled between the point of arrival and the unit s position must be planned to make sure that all passages are wide enough for the unit and that floors are capable of supporting its weight for instance check that doorways lifts ramps etc are adequate and that there are no impassable corners or changes in the level of corridors Ensure any lifting equipment used in moving the UPS cabinet has sufficient lifting capacity EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL Ensure that the UPS weight is within the designated surface weight loading Kg cm of any handling equipment See the UPS specification for weight details see Table 5 3 UPS and optional cabinets battery cabinets top cable entry cabinets etc can be handled by means of a fork lift or similar equipment For operations with a fork lift it is necessary to remove either the lower protection panel located at the base of the cabinet and rear panels or both side panels Be aware of the location of the load supporting feet so as not to damage them refer to installation drawings in Chapter 6 In the eventuality that the equipment cannot be moved
84. R SETUP N 3 Bypass Sync n a Fan Operation Battery Circuit Breaker Operation NOTE Page 2 Redundant 1 1 Parallel Option Startup Page 3 Capacity 1 1 Parallel Option Startup Page 4 Multi Module 1 N Parallel Option Startup Hipulse Startup Record Page 1 of 4 Mobile Site Witness Testing EMERSON UPS 1 P Following the start up of an Emerson Network Power module UPS system the battery will be left on its commissioning charge for a period of five to seven days On completion of the commissioning charge the following proving tests will be performed to demonstrate the correct operation of the system The tests assume that the UPS is NOT connected to a critical load and that full access to ALL associated switch gear is available Load bank connection will be at the output of the UPS installation including any associated maintenance bypass switchgear Test Equipment Required Fluke 435power analyser or similar Graphtec WR9000 transient recorder or similar Fluke 87 digital voltmeter or similar Heme 1000 current clamp or similar 1 System Operation and Function To verify the correct function of the UPS module the following tests will be carried out a UPS start up Close the rectifier input circuit breaker observe the UPS walks in to nominal DC Bus level as calculated for battery float charge and the inverter starts regulating to 415Vac b Battery circuit breaker operation Close the battery circuit break
85. Removable grille and panels for lifting with Side view fork lift truck 2 Air inlet grille 3 Air exhaust 800 mm min clearance above unit required for air exhaust 4 Operator control and display panel 5 XTreme label with option fitted only All dimensions are in mm Page 6 2 12 08 0 Liebert Installation Manual Liebert Hipulse E Chapter 6 Installation Drawing Single 1 N UPS System 6 1 2 300kVA UPS Module with 6 pulse rectifier Top and base view 640 0 1600 0 52 155 1 120 1 amp Y lt N 4 HOLES 214 or LAYOUT CABLE ENTRY AND FLOOR FIXING m I N ARAWLPLUG M14 Bose view with panels and doors 1 MOUNTING FEET Bf MUM 630184 55 1490 Q 1 7 1 CABLE ENTRY FROM THE 9790 83 sz 2110 1 i 1 Layout cable entry and floor fixing Base view wit
86. Testing EMERSON UPS 2 Transfer to from Bypass Performance Record Below With 100 load applied to the module unity pf the load will be transferred From UPS to Bypass via UPS front panel controls From Bypass to UPS via UPS front panel controls Channel 1 2 and 3 records the Output Voltage Channel 4 records the Output Current on one of the phases while Channel 5 records Bypass Current on one of the phases Display transfer to Bypass Panne KUU IE 2 24 CH5 2 00U d u Normal Edge Ni 8 38 Auto 0 000kU TXTOBP 2010 05 27 13 20 13 Mobile Site Witness Testing EMERSON UPS 2 Display transfer from Bypass CH5 2 00U diu Normal Edge CHI uto 0 000kU TXTOINU 2010 05 27 13 22 19 TESTS OK YES T Mobile amp Site Witness Testing EMERSON UPS 2 Transient Performance Record Below Test Equipment configuration MODULE x Module INPUT OUTPUT Supply OUTPUT BATTERY Harmonic amp 2 Transient Power Recorder Meter The following load levels unity pf will be applied to the UPS 0 50 50 100 100 50 50 0 0 100 100 0 Mains Fail 100 During each load level change the following parameter will be recorded using the Transient recorder Channel 1 2 and 3 records the Output Voltage and Channel 4 records the Output Current on one of the phases and is used for trigg
87. abinet This drawing should show an external maintenance bypass supply for the system with three UPS s as referred to in the warning message at the bottom of page 4 1 Page 4 12 12 08 O Liebert Installation Manual Liebert Hipulse Chapter 5 Specification Single 1 N UPS System 5 Chapter 5 Specification This specification describe requirements for an Uninterruptible Power System UPS 5 1 Conformity and Standard The UPS has been designed to conform to the following standards Description Year General and safety requirements for 2002 EN 62040 1 1 UPS used in operator access areas TEC 62040 1 1 Emissions requirements 1995 EN 5009 1 2 tables 2 and 4 Method of specifying the performance 2001 EN 62040 3 identical to and test requirements 62040 3 1999 Class compliance if optional RFI filters is fitted only for 300 kVA UPS CE marked The above mentioned product standards incorporate relevant compliance clauses with generic IEC and EN standards for safety 60950 and construction 60529 For more details see below Description Normative references Information technology equipment EN 60950 Degrees of protection provided by enclosures IP code EN 60529 5 2 UPS Environmental The UPS shall be able to operate under the following environmental conditions without damage or degradation in electrical operating characteristics ENVIRONMENT
88. ally divided between the units that form the system The system can be of two types Parallel power the UPS s are able to provide the full power requested for the load Parallel redundant The system comprises a higher number of UPS s able to provide the full power required for the load For more detailed information on the operating principle of 1 N parallel systems refer to Operation Manual The 1 N system is used to e Increase the reliability of the system in order to ensure a good supply to the critical load connected e Increase the power availability system expansion in the event an unforeseen power demand occurs This guarantees a greater flexibility in relation to the critical load connected Increase serviceability and allow the execution of maintenance operations and reparations without affecting the ordinary operating conditions of the system depending on the redundancy level The system can comprise of up to 6 UPS modules of the same power rating connected in parallel without the need for a centralized mains static bypass The following components are installed inside each UPS unit in the 1 N parallel system The parallel logic board the parallel connector board and the corresponding flat connection cables From a power viewpoint each module is internally identical to the single module configuration 1 N parallel system requires inverter and bypass supplies inter module control signals to manage current s
89. and serial numbers in the table at the beginning of this installation manual record of this information is necessary should servicing be required Page 1 4 12 08 O Liebert Installation Manual Liebert Hipulse Chapter 2 Installation Procedure Single or 1 UPS System Installation Electrical 2 Chapter 2 Installation Electrical The UPS requires both power and control cabling once it has been mechanically installed All control cables whether screened or not should be run separate from the power cables in metal conduits or metal ducts which are electrically bonded to the metalwork of the cabinets to which they are connected 2 1 Power Cabling BEFORE CABLING UP THE UPS ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS THAT CONNECT THE UPS INPUT BYPASS SUPPLY TO THE MAINS DISTRIBUTION PANEL CHECK THAT THESE SUPPLIES ARE ELECTRICALLY ISOLATED AND POST ANY NECESSARY WARNING SIGNS TO PREVENT THEIR INADVERTENT OPERATION For cable entry refer to section 1 3 11 211 System Configuration The main factors affecting the choice and size of cable are voltage current also taking into account overcurrent room temperature and conditions of installation of the cable Note Correct cable size must also take into account the system s overload capacity see Chapter 5 Technical Specifications Electrical Characteristics The power cables of the system must be
90. and type that were originally fitted 1 Disconnect charging source prior to connecting or disconnecting battery terminals m Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock 3 3 UPS Batteries Battery can be VRLA Ni Cd or wet cell type It is common practice in UPS installations to use valve regulated cells The term valve regulated is used currently in place of either sealed or maintenance free both of which have been used in the past Valve regulated cells are not sealed and will vent The amount of gas given off is less than for a flooded cell but when considering the design of the battery installation allowances must be made for adequate ventilation and heating of the cells Boost charging must not be applied to valve regulated cells as this will cause them to overcharge and subsequently vent Similarly valve regulated cells cannot be regarded as maintenance free as they must be kept clean and their connections checked periodically for tightness and lack of corrosion It is not possible to check the cells specific gravity directly but the battery can be checked by the CS PG battery service programme which can give an indication of faulty cells or cell degradation within the battery Batteries are fully charged before delivery however storage and transportation time
91. ange Temperature excursions are permissible for short periods of time provided the average temperature does not exceed 25 C 3 5 2 Battery population The nominal DC bus voltage and therefore battery float voltage is set according the module s rated input output voltage and usually set to 432Vdc 380Vac 446Vdc 400Vac or 459V 415Vac Given that the desired cell float voltage is 2 25V this means that a different number of cells are required in each case see Chapter 5 DC Intermediate Circuit 3 6 Battery protection The battery is connected to the UPS through a circuit breaker which is manually closed and electronically tripped via the UPS control circuitry If the cells are rack mounted or located remote from the main UPS cabinet this circuit breaker fitted within the cabinet must be positioned as near as possible to the batteries themselves and the power and control cables connected to the UPS using the most direct route possible The UPS electronic circuitry will trip the circuit breaker if any of the following conditions occur a If the d c busbar drops below 330V d c This would normally occur during a mains failure when the battery autonomy time has been exceeded b If there is a rectifier problem and the d c bus rises above 2 45 V cell exceeded on the battery If the Emergency Stop is operated Note All equipment servicing procedures should be carried out only by trained personnel 12 08 Page 3 3
92. ass switch 7 8 Ext BYP The external contact employed must be normally closed with the external maintenance bypass switch open If unused leave the standard connectors in place Signal from the UPS to indicate a return flow of energy in the bypass mains 9 10 Back Feed The contact employed is normally open if it is closed this means a failure has been detected Refer to point 2 3 4 on the next page One contact is available for opening an external EPO switch assembled upstream of the UPS 11 12 Int EPO The normally closed contact is opened when the internal emergency button is pressed See Note 2 on the next page Table 2 4 Note All auxiliary cables of terminal block X4 must be double insulated The cross sectional area of the auxiliary cables is from 0 5 to 1 mm Connect the cables with the Fast on 6 3x 0 8 mm terminals female Maximum contact rating on auxiliary terminals 50 Vdc 1 Amp 12 08 Page 2 11 Chapter 2 Installation Procedure Liebert Hipulse E Installation Manual Installation Electrical Single l N UPS System BATTERY 3 TEMPERATURE 5 OARD B 1 P N 4532029V Battery C B 4 Controller x Board 4520079F power connections UPS cabinet Battery control Temperature compensation cable NASCCN MAoW Figure 2 2 Battery Connection 233 Emergency Stop If an external Emergency Stop facility is required it is connected to term
93. at their ends UPS Battery Connections 7 Connect battery cables between UPS terminals and its associated battery circuit breaker as shown in Chapter 6 Note When connecting the cables between the battery extremities to the circuit breaker always connect the circuit breaker end of the cable first The auxiliary cables of the battery must be screened and double insulated Connect screened auxiliary cables from each battery circuit breaker controller board P N 4520079F to the UPS auxiliary terminal block X3 as shown in Chapter 6 of their metal frame of the Battery circuit breaker box if used not of UPS OBSERVE THE BATTERY CABLE POLARITY WARNING Do not close the Battery circuit breaker before the equipment has been commissioned Auxiliary Connections 8 Connect the auxiliary cables of any external interface signals to the respective connections of the output auxiliary terminal block X4 see Chapter 6 9 Refit the lower metal protective cover and the handles on the UPS power isolators 12 08 Page 2 5 Chapter 2 Installation Procedure Liebert Hipulse E Installation Manual Installation Electrical Single or 1 N UPS System 2 4 8 12 wiring procedure for 300 UPS Important The operations described in this section must be performed by authorised electricians or qualified technical personnel If you have any difficulties do not hesitate to contact our Custo
94. ation Procedure Single or 1 N UPS System Installation Electrical Auxiliary terminal block X3 at UPS terminal Reference label Description reference Table 2 3 Note The cables of the battery must be Screened and double insulated The screen is connected to the earth of the battery circuit breaker cabinet or supporting rack Use multiple core shielded cables with a section of 0 5 to 1 mm Connect the cables with the Fast on 6 3x 0 8 mm terminals female 232 Auxiliary terminal block X4 Next to terminal board X3 there is a second terminal board which may be used for auxiliary connection of equipment or devices external to the UPS Use the following table to identify the terminals corresponding to the equipment or device to be connected Auxiliary terminal block X4 at UPS X4 terminal reference The external contact employed must be normally open with the input switch open Indication to be provided at the UPS to note the opening of an external module output isolator oF Ext SW The external contact employed must be normally open with the output switch open If unused leave the standard connectors in place Remotely provides control for switching off the UPS using a remote emergency button 5 6 Ext EPO Normally closed contact If unused leave the standard connectors in place Reference label Description Indication to be provided at the UPS to note the opening of an external maintenance byp
95. ative references Uninterruptible Power System UPS IEC 62040 1 1 2002 General and safety requirements for use in operator access area 50091 2 1995 EMC requirements IEC 62040 3 2001 Performance requirements and test methods EN 60950 2001 Information technology equipment EN 60529 1959 Degrees of Protection provided by enclosures IP Code and published technical standards For more details see Chapter 5 Conformity and standards Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved accessories only HIGH EARTH LEAKAGE CURRENT EARTH CONNECTION IS ESSENTIAL BEFORE CONNECTING THE INPUT SUPPLY This equipment must be earthed in accordance with local electrical authority codes of practise This equipment can be fitted with RFI suppression filters optional Earth leakage current exceeds 3 5 mA and is less than 1000 mA Transient and steady state earth leakage currents which may occur when starting the equipment should be taken into account when selecting instantaneous RCCB or RCD devices Residual Current Circuit Breakers RCCBs must be selected sensitive to DC unidirectional pulses class A and insensitive to transient current pulses Note also that the earth leakage currents of the load will be carried by this RCCB or RCD This system has a signal available for use with an au
96. be possible to disconnect the battery from the UPS module when undertaking maintenance or service procedures This is facilitated by means of a suitably rated circuit breaker which must be located as close as possible to the battery terminals and the power and control cables connected to the UPS using the most direct route possible The circuit breaker can be switched manually ON or OFF but should also contains an under voltage release mechanism having a variable trip setting which is used in conjunction with battery circuit breaker controller board For battery room assembly Liebert offers a battery circuit breaker option the rating of which depends on the size of the UPS including a battery circuit breaker controller board the same for all sizes This box is designed to be either wall mounted or assembled on a frame and is connected between the UPS and the battery Refer to section 3 8 for more information A Common Battery Circuit Breaker is available for systems incorporating two parallel UPSs with a common battery It comprises two switches which may be used to section one UPS while the other remains active Refer to section 4 3 for more information 12 08 Page 3 1 Chapter 3 Battery Installation Liebert Hipulse E Installation Manual Single or 1 N UPS System 3 2 Safety Special care should be taken when working with the batteries associated with the Hipulse E UPS System equipment When all the cells are connected together the
97. bes the UPS system s environmental requirements and mechanical considerations that must be taken into account when planning the positioning and cabling of the UPS equipment Because every site has its peculiarities it is not the aim of this chapter to provide step by step installation instructions but to act as a guide as to the general procedures and practices that should be observed by the installing engineer 12 08 Page 1 1 Chapter 1 Installation Procedure Liebert Hipulse E Installation Manual Installation Mechanical Single 1 UPS System 1 2 Environmental considerations 121 UPS location The UPS module should be located in a cool dry clean air environment with adequate ventilation to keep the ambient temperature within the specified operating range see Chapter 5 UPS Environmental All models in the Liebert Hipulse E UPS range are cooled with the aid of internal fans Cooling air enters the devices through the ventilation grids located at various points on the cabinet and is released through the grids on the roof To permit air to enter and exit and prevent overheating or malfunctioning do not cover the ventilation openings When the cabinet is located on a raised floor and bottom cable entry is used additional cooling air also enters the UPS via the floor void If necessary a system of extractor fans should be installed to aid cooling air flow and a suitable air filtration system used where the UPS is to operate i
98. by 1 for every 1 C increase in temperature up to 25 C Ifa battery is used at temperatures above 25 C its life is reduced consequently its capacity and UPS autonomy time will reduce more rapidly over a period of time Operating below 20 C will reduce the battery capacity by approximately 1 1 5 per 1 C For example if a battery discharge test is attempted during the middle of winter when the ambient temperature is 5 C the battery capacity will be only 77 5 of its design value and will not satisfy its specified autonomy time Ambient temperature ventilation spacing float voltage and ripple current all affect the battery temperature Uneven temperature distribution through the battery string will cause the voltage distribution to be uneven which can also lead to problems it is therefore important to maintain a even temperature across the whole battery chain Valve regulated cells are very sensitive to temperature and should be operated at a temperature between 15 C and 25 C To help sustain this operating temperature range the battery is normally float charged at 2 25V cell When batteries are mounted in the same room to the UPS module it is the battery which dictates the designed maximum ambient temperature not the UPS i e in the case of valve regulated cells the ambient room temperature should be kept between 15 and 25 and not between 0 and 40 which is the specified main equipment operating temperature r
99. by fork lift then rollers should be used Because the weight distribution in the cabinet is uneven use extreme care during handling and transporting When moving the unit by forklift lift the unit from the rear so as to protect the front panel Do not exceed a 15 degrees tilt with the forklift Bottom structure will support the unit only if the forks are completely beneath the unit The handling with straps is not authorised Note Do not move the battery cabinet with the batteries fitted 12 08 Page 1 3 Chapter 1 Installation Procedure Liebert Hipulse E Installation Manual Installation Mechanical Single 1 UPS System 1 3 8 Clearances Liebert Hipulse E has no ventilation grills at either side or at the rear of the UPS To enable routine tightening of power terminations within the UPS it is recommended that service access of 800 mm minimum be allowed for at the rear Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened It is important to leave a distance of 800 mm between the top of the UPS and the ceiling of the room in which it Is installed to permit adequate circulation of air coming out of the unit 1 3 9 Floor installation The installation diagrams in Chapter 6 of this manual identify the location of the holes in the base plate through which the equipment can be bolted to the floor If the equipment is to be located on a raised floor it sho
100. ces of regulatory standards and of the equipment to be installed Rectifier and Bypass input supply of the UPS Protection against excessive overcurrents and short circuits in the mains supply input These inputs must be protected installing suitable protective devices at the distribution panel of the incoming main supply considering that the protection should discriminate with overload capacity of the system see Chapter 5 Specification Electrical Characteristics Split bypass in the case of a split bypass being used separate protective devices should be installed in the incoming mains distribution panel The protective devices must be selected for the nominal input current with respect to the UPS rating and the input a c supply voltage as given in table 2 1 Protection against earth faults RCD devices In the event of a differential RCD device being installed upstream of the input supply one must take into account the transient and steady state earth leakage currents that are produced during start up of the UPS The presence of an RFI suppression filter inside the UPS determines a residual earth current greater than 3 5 mA and less than 1000 mA Residual current circuit breakers RCCB must be sensitive to d c unidirectional pulses class A in the network and insensitive to transient current pulses They are identified by the symbols respectively a 4 UE EN These isolators must have an average sensitivity possib
101. circuit breaker and the circuit breaker controller board P N 4520079F as also mounted in the Battery cabinet range of battery circuit breaker boxes is available for use in installations where the battery is not installed in the battery cabinet in which case the appropriate battery box is fitted as close as possible to the battery and connected to the UPS equipment as illustrated in Figure 3 4 The battery circuit breaker box used with the circuit breaker controller board is required to protect the battery from deep discharging and overcurrents It also provides electrical isolation between the UPS and the battery permitting technical service personnel to reduce the risks involved in maintenance work to a minimum Inside the box are connection bars for power cables arriving from the UPS and from the battery Note The control cables from the UPS module to the controller board must be made using a 5 core shielded cable located in a separate conduit to that containing the battery power cables The control signal cable is connected to the circuit breaker controller board P N 4520079F through the terminal board X1 The cable shield must be earthed to prevent induced noise affecting the control operation and a separate safety earth must be connected between the UPS module and Circuit Breaker Box The battery circuit breaker boxes are of the same size save for height for both the 300 kVA and the 400 kVA UPS but switch capacity and the section
102. cted using the most direct route possible The battery circuit breaker controller board P N 4520079F must be used in conjunction with the battery circuit breaker This control board which should be located near to the battery circuit breaker interfaces with the UPS control system 1 23 3 Storing If unit is to be stored before installation it is recommended to store the unit in a dry environment with temperatures in the range of 25 C to 70 C Use original packing materials or other suitable means to keep the unit clean Page 1 2 12 08 O Liebert Installation Manual Liebert Hipulse Chapter 1 Installation Procedure Single or 1 N UPS System Installation Mechanical 1 3 Mechanical Considerations 131 System composition A UPS system can comprise a number of equipment cabinets depending on the individual system design requirements e g UPS cabinet External Bypass cabinet In general all the cabinets used in a particular installation are of the same height and designed to be positioned side by side to form an aesthetically appealing equipment suite Refer to the drawings provided in Chapter 6 for the positioning of the cabinets described below 1 3 2 Frame and enclosure The UPS is housed in an IP20 enclosure designed for floor mounting The top and side removable panels are secured to the chassis by screws The door can be opened to give access to the power connections bars auxiliary terminal blocks and power isolato
103. d applied to the module unity pf load will be transferred to and from Maintenance Bypass Recording equipment will be used to prove that there is no break in supply TESTS OK YES T Mobile gt Site Witness Testing EMERSON UPS 2 Following the start up of an Emerson Network Power module UPS system the battery will be left on its commissioning charge for a period of five to seven days On completion of the commissioning charge the following proving tests will be performed to demonstrate the correct operation of the system The tests assume that the UPS is NOT connected to a critical load and that full access to ALL associated switch gear is available Load bank connection will be at the output of the UPS installation including any associated maintenance bypass switchgear Test Equipment Required Fluke 435power analyser or similar Graphtec WR9000 transient recorder or similar Fluke 87 digital voltmeter or similar Heme 1000 current clamp or similar 1 System Operation and Function To verify the correct function of the UPS module the following tests will be carried out a UPS start up Close the rectifier input circuit breaker observe the UPS walks in to nominal DC Bus level as calculated for battery float charge and the inverter starts regulating to 415Vac b Battery circuit breaker operation Close the battery circuit breaker Verify that the mimic display status indicates closure of th
104. d service provided by a Liebert distributor The option area and customer control cable area contain hazardous voltage if the input source is on even when the unit is in bypass Turn all power sources off before installing customer control cables to any option 12 08 Page 7 1 Chapter 7 Additional Equipments Liebert Hipulse Installation Manual Single or 1 N UPS System 7 1 LBS Control System The simplest way to create a dual bus system is with Liebert s exclusive Load Bus Sync HiSynch option which keeps two or more UPS systems in sync even when operating on batteries or asynchronous gensets Each UPS powers its own downstream distribution equipment so that each piece of load equipment can be connected to both With the correct transfer devices any connected load can be switched transparently between sources so that one complete UPS and distribution system can be powered down for maintenance 7 1 1 OPERATOR CONTROLS Operation of the LBS has deliberately been kept as simple as possible There are only three controls and five indicator lights on the LBS enclosure The indicators are A LBS Enabled Indicates that the load bus sync circuitry is in the Automatic mode B System Non Sync Indicates that the DSS is no longer in sync with the DMS This alarm will indicate during the transition from internal bypass sync to DMS sync LBS Active Indicates that the LBS circuitry has taken over the sync of the UPS If the
105. de K4 UNSYNCHRONISED an acceptable frequency window In 1 N parallel system one or more X2 UPS is not synchronised with other modules or with bypass supply This is a general alarm facility and is activated from any of the following 3 NO e Rectifier blocked e Battery c b open battery fuse fail DC bus undervoltage e Inverter is unsynchronized e INV Overtemperature is active RL 2 COM e OUT undervoltage no voltage wave form error K5 COMMON ALARM Inverter OFF blocked INV current limit undervoltage Additional alarms for 1 N configuration e Bypass side static switch is blocked inhibited by hardware Bypasssupply failure e Bypass OFF overvoltage undervoltage e Maintenance Bypass isolator is closed Number inverters not OK 15NO This message informs the operator that there is a failure in the outgoing F 14 FAN FAILURE ALARM air ventilation system with option included 13 NC 12 NO This alarm is activated from any of the following the bypass has been inhibit by the operator from either the front panel display or an external PC RL 11 COM TRANSFER ON BYPASS e one or more of the UPS static switch SCR s has developed a fault 7 INHIBIT 9 e input ac supply failed or out of specified acceptable range 10NC e bypass switch open This alarm is valid only for UPS units in single configuration and not for the 1 configuration RL LS NOTUSED 7 NC RL This messag
106. dels the two alarm interface boards feature new alarms and additional functions Field defined alarms Verify that the UPS is using software version 15 or above by selecting Info window on the display of the operator s panel 7 2 2 Board Installation 4590055 1 Before installing the AS400 Alarm Interface Board in the UPS it is necessary to power down that unit To maintain continuity of supply the load should first be transferred to the maintenance bypass circuit following the procedure given in the Operation Manual 2 Mount the AS400 Alarm Interface Board on the plastic stand offs that are already mounted on the internal metal panel inside the UPS at the location identified in the figures of Chapter 6 3 Turn the plastic screwhead of the plastic standoffs in a clockwise direction 4 Connect the ribbon cable W10 to connector X1 on the AS400 Alarm Interface Board 4590055P 5 Connect the external signal cables as required to the terminal block connectors identified in the appropriate sections of this user manual Note The cross sectional area of the signal wires may be 0 1 to 1 5mm and should take into account the working voltage of the remote monitoring interface device and the length of the cable route Inside the UPS the signal cables should be bundled together and tied to the metal frame 6 Return the UPS to Normal Operation following the procedure given in the Operation Manual 7 3 3 Board Installation 45900560
107. dule will be supported by a VRLA battery consisting of 3 X 34 ESL150 12 WETAC batteries supplied on cladded stands and designed to support a load of 320DCKW for a period of 7mins UPS System requirements The UPS and all associated equipment and components shall be manufactured in accordance with all applicable standards EN 50091 1 1 EN 50091 2 ENV 50091 3 All UPS equipment shall CE marked in accordance with EEC directives 73 23 low voltage and 89 336 electromagnetic compatibility The Quality System for the engineering and manufacturing facility is certificated to conform to Quality System Standard ISO 9001 UPS System Description 2 x HipulseE 400kVA UPS modules Each UPS module to include 2 x Liebert HiPulse E 400KVA Uninterruptible Power Supply Systems operating in Parallel Redundant and supplied with the following features Input 400 Volts 3 Phase 4 Wire 50Hz Output 400 Volts 3 Phase 4 Wire 50Hz Rating 400KVA 320KW per Module at 0 9pf Leading to 0 9pf Lagging 12 Pulse Rectifiers and additional integral Harmonic Filters thus exceeding the limits for Harmonics as detailed within the G5 4 guidance document Castell Key Interlocking for System Maintenance Bypass operation Battery Circuit Breakers Otherwise as described in the User Manual 02 Scope of Works Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton Battery System Descripti
108. e Alarm Interface Board via a terminal block X3 These alarm signals are provided by volt free relay contacts Maximum contact rating is 50 Vdc 1A The alarms in question are UPS Bypass RL K6 This warning message signals that the load is powered by the static bypass and is not protected by the distortion of the mains supply This signal is disabled if the ECOMODE mode has been selected Battery Low RL K7 This alarm is enabled only if the maintenance bypass switch is open the load is on inverter and the rectifier is stopped for any reason The alarm then activates when the battery voltage falls below the minimum programmed Low Battery Level e UPSON RL K8 This warning message signals that the load is suppied by the UPS regardless of whether it is used as inverter or static bypass This signal is disabled if the load is set to the maintenance bypass Utility Failure Rectifier mains RL K9 This alarm is enabled only if the maintenance bypass switch is open and the load is on inverter The alarm then activates when the rectifier is stopped for any reason Common 733 Alarm Outputs X4 In addition to the AS400 alarm outputs the Interface Board also contains a number of relays whose contacts provide a set of volt free alarm outputs that are connected to terminal block X4 as shown in figure 7 2 These outputs can be used to drive an external alarms monitoring device Maximum contact rating on terminals
109. e system follow the operative instructions in the User Manual Always check with an AC DC voltmeter to ensure safety before making contact or using tools 12 08 Page 4 5 Chapter 4 1 N System Liebert Hipulse E Installation Manual Single or 1 N UPS System 4 3 Common battery box Option 4 3 1 Battery box for two UPS in parallel A common battery box is available to permit a common battery to be shared between two modules see fig 4 6 The box which is used to connect the DC busbar of the two modules to a common battery should be fitted as close as possible to the UPS modules with cabling preferably of the same length Warning There is no protection to prevent closing a module s battery isolation switch when its rectifier is shut down Such operation will trip the battery circuit breaker and rupture the battery fuse in that module Before operating the module s battery isolation switch the operator must first check that the battery voltage and rectifier voltage different by less than 1096 this may be easily achieved by reading the Battery Voltage on the Display Panels of both modules Control cable connections are required as shown in Fig 4 5 this includes an extension of the inter module cables described in Section 4 2 4 In addition there are other auxiliary connections that are identified in the figure below Battery circuit Me breaker box 4 COMMON BATTERY
110. e 2 5 psi Pt4 Eurobat Specifications e Nominal Voltage 12 Volts e Electrolyte Sulphuric acid Analytical grade e Nominal Capacity 150Ah C20 20 C purity 556 12 Years Venting Valve EPDM Rubber 1 5 to 2 psi 10 5 e Operating Temperature 20 C to 50 C 14 KPa release pressure Calcium Tin lead alloy Resealing at 1 psi 7 KPa Flat Pasted Insert 14mm Dia thread eS nn Absorbant Glass Mat Epoxy sealed by extended Active material Very high purity lead mechanical paths e Case and Cover n s ABS on request Torque setting The recommended torque e Charge Voltage Float 2 25 2 30 VPC 25 C value for all types is 5 7 Nm Cycling 2 35 925 C e Connectors cables terminal Max 2 4 VPC Max ripple 0 05C A covers on request Terminal Dimensions 482 170 Eu o Pc Xe x E L wJ peur t Specifications Nominal Voltage 12V Nominal Capacity 150 Ah Dimensions Total Height Inc terminal s 242 mm n a mm 9 53 inches n a inches Length Width 482 mm 170 mm 18 98 inches 6 69 inches Weight 44 2 Kg 9768 16
111. e circuit breaker and the alarm status is correct c Close the bypass circuit breaker Verify that the mimic display status indicates closure of the circuit breaker and that the alarm status is correct d Close the output circuit breaker Verify that the mimic display status indicates closure and the alarm status is correct e Operate the Emergency Stop push button on the UPS Verify the UPS module shuts down with the Emergency Shutdown alarm displayed and the battery circuit breaker has tripped 2 Module load tests With the UPS operating normally the following parameters will be recorded using calibrated instruments and form the UPS display Input a c voltage current and frequency Bypass a c input voltage and frequency Output a c voltage current and frequency Battery voltage and current Real and apparent power Voltage and current THD T Mobile gt Site Witness Testing EMERSON UPS 2 These parameters will be recorded for the following load conditions No Load 50 Load 100 Load Battery Autonomy Tests Whilst in normal operation the UPS will be loaded to 100 load at unity power factor Record the output voltage and current The supply to the module will be failed The time taken to discharge the battery to the low battery cut off will be recorded During this time the following parameters will be recorded a Battery voltage b Battery current On completion
112. e informs the operator that failure of the Bypass static K9 5 BACK FEED FAULT devices has resulted in voltage being fed back to the bypass supply 3 NO The battery circuit breaker is open Note that if the mains power fails RL y K 2 COM BATTERY C B OPEN then the UPS output will also fail together with load power since the 10 INC inverter has no battery back up Verify that the jumper is setting on X4 1 2 X1 Connect piggy back to X2 of Alarm Interface Board 4590055P Note relay contacts refer to the power free card Maximum contact rating on aux terminals 50 Vdc 1 Amp 12 08 Page 7 7 Chapter 7 Additional Equipments Liebert Hipulse Installation Manual Single 1 UPS System Note When using the above contacts for remote alarm annunciation the power supply for the remote indicators must be provided from an external power source Under no circumstances should the UPS internal low voltage supplies be used for this purpose See 2 D 5 CO RECTIFIER BLOCK id L 3 2 OVERLOAD 1 0 Y IQ B OUTPUT ALARMS 1 4 nv orme inus Note 1 and 3 4 4 INVERTER UNSYNCHRONISED Y K4 B seeNole2 e En lt i AN ARI FAN FAILURE ALARM i
113. e or if this is not reasonably practicable to adequately control these substances 5 2 1 Battery Safety Battery location Temperature is a major factor in determining the battery life and capacity Battery manufacturers quote figures for an operating temperature of 20 C Operating above this temperature will reduce the battery life operation below this temperature will reduce the battery capacity Typically the battery temperature should be maintained between 15 C and 25 C Batteries should be mounted in an environment where the temperature is consistent and even over the whole battery Keep batteries away from main heat sources or main air inlets etc Never install batteries in a gas tight enclosure as gases may be generated during use Batteries must always be charged on a voltage regulated charging system and adequate ventilation provided to avoid the build up of ignitable gases The battery is connected to the d c busbar through a circuit breaker fitted inside the Battery Circuit Breaker Cabinet which is located within the battery room This isolator is closed manually but it contains an undervoltage release coil which enables it to be tripped from the UPS control electronics following certain detected faults It also has a magnetic trip facility for overload protection The thermal protection is provided by two fuses in parallel for each polarity 05 Health amp Safety Rev 00 Operations and Maintenance Manual Piggott a
114. each individual fan which gives an alarm signal on the operator display panel and turns on a Led on the Fan Failure Alarm Indicator in the event that a fan slows down or shuts down entirely The Fan Failure Alarm Indicator is installed on the internal door Model Control fan P N Fans 300 kVA 6P 4641149T B EI to E12 300 12 4641157 El to E13 400 kVA 6P 400 KVA 12 4641198Q El to E18 7 10 1 Installation The kit is currently factory installed For 300 kVA 12P UPS The additional auxiliary connections must be made when joint the 12 pulse cabinet to UPS by inserting the loose connectors X108 and X109 in the relative fixed connectors For 400 kVA 6 and 12P UPS The additional auxiliary connection must be made when joint the two UPS cabinets by inserting the loose connector X95 in the relative fixed connectors To permit easy location of the fan failure the top view of the UPS is printed next to the Fan Failure Alarm Indicator For example on 400 if the INV led comes on named INV the fan failure is located in the Inverter cabinet and the corresponding Led comes on named E1 10 7 11 Degree of protection for the UPS enclosure The degree of protection for the UPS enclosure satisfies IP 20 standard even in door opened condition An option for 1 21 30 31 is also available 12 08 Page 7 11 Installation Manual Chapter 7 Additional Equipments Liebert Hipulse E Single or 1
115. earth conductor should be sized according to the fault rating cable lengths type of protection etc The earth cable connecting the UPS to the main ground system must follow the most direct route possible 3 Consideration should be given to the use of paralleled smaller cables for heavy currents as this can ease installation considerably 4 When sizing battery cables a maximum volt drop of 3Vd c is permissible at the current ratings given in Table 2 1 5 In most installations especially those concerning parallel multi module systems the load equipment is connected to a distribution network of individually protected busbars fed by the UPS output rather than being connected directly to the UPS itself Where this is the case the UPS output cables can be rated to suit the individual distribution network demands rather than being fully load rated 6 When laying the power cables do not form coils so as to avoid increasing formation of electromagnetic interference 7 In parallel multi module systems output cable of each unit should be kept as equi distant as possible between unit output terminals and the parallel distribution busbar to prevent from affecting the shared current 2 1 4 Cable connections The rectifier input bypass output and battery power cables all require lug type terminations are connected to busbars situated below the power isolator switches as shown in Chapter 6 These are accessible when the power compa
116. ec eese aio rto eda o eb e e eoe et dede 2 12 3 3 1 3 2 3 3 3 4 Installation design Considerations 3 5 Battery Installation and Maintenance 3 5 1 Temper t re considerations a u 3 2 Battery POPUL AON ves un u n uu M 3 6 Battery pTofectIOn 3 7 Battery installations ss z M a 3 7 1 Fitting amp connecting the batteries 3 42 Fitting the batteries iren rr ae tero ea b EARN READS 2 7 3 Connecting 3 7 4 3 8 Battery circuit breaker eter eh 3 8 1 Battery Temperature Board Optional 4532029 2 2 4422440 01 0 012 0001000 3 8 12 08 Page Single 1 N UPS System Liebert Hipulse E Installation Manual 4 1 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 3 4 3 1 44 4 4 1 4 4 2 5 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 6 1 6 1 1 6 1 2 6 1 3 6 1 4 6 1 5 6 1 6 6 1 7 6 1 8 6 1 9 6 1 10 6 1 11 6 1 12 6 1 13 6 1 14 6 1 15 6 1 16 6 1 17 6 1 18 6 1 19 6 1 20 6 1 21 6 1 22 6 1 23 7 7 1 7 1 1 7 1 2 72 1 2 1 122 7 2 3 Page Chapter 4 1 SS 4 1 ee Installation proc
117. ection through al flexible copper bars gl t m s 4 x X48 1 1 X48w21 X47 35 5 20 8 185 85 __ 88 186 X39 X39 E g x40 8 FRONT i FRONT gt lt TOP VIEW n from Rect St Sw cabinet to Inverter cabinet Stat Sw module i B Output transformer T1 N 1 25 2x Siat Sw module A T1 A 16 N 12 Stat Sw module B T1 B 17 13 Stat Sw module C T1 C 18 X89 X89 X40 X40 X48 W20 X47 W20 Ribbon cable connections w21 gt X48 W21 auxiliary connections 799 PN X39 X40 X40 FRONT INTER MODULE CONNECTIONS RECTIFIER CABINET St Sw INVERTER CABINET 12 08 Page 6 19 Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N UPS System 6 1 19 Top Cable entry option WITHOUT PROTECTION PLATE FRONT VI HOUT FRONT VIEW PROTECTION PLATE FRONT H U p u H H H D 00000000 CONNECTION
118. ector X1 onto the Interface Board connector X2 of 4590055P as shown in figure 7 1 This board can only be used in conjunction with the Interface Board 4590055 P Standard Alarm Outputs The Extension Alarm Interface board contains a number of relays driven by alarm signals generated within the UPS whose contacts provide a set of volt free alarm outputs that are connected to terminal blocks X2 and X3 as shown in figure 7 3 These outputs can be used to drive an external alarms monitoring device Reference Definition Description 15NO This message informs the operator that the load is supplied from the RL 14 battery system and the battery is discharging KI BATTERY ON LOAD This alarm is enabled when the battery breaker is closed and the battery 13 NC fuse in intact and then active when rectifier block signal is present 12NO This message informs the operator that the load exceed 150 of the UPS 55 11 OVERLOAD rating and the load will transfer to bypass some time later depending on 10 NC the degree of overload present INVERTER This alarm is active when an output transformer overtemperature or an RL 8 inverter overtemperature is enabled thermostat on heatsink is K3 TNC OVERTEMPERATURE intervened 6NO This warns that the inverter is not synchronised with the bypass supply RL 5 COM INVERTER which is normally due to a problem with the bypass supply being outsi
119. ed implicitly at all times Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing first aid and fire fighting facilities Follow these instructions scrupulously The Liebert Hipulse E is designed exclusively for indoor use Protect the unit from excessive condensation and install it in a place free of flammable liquids gases and corrosive substances Electrical installation must be performed by a qualified electrician Personnel working with the equipment described in this manual must be thoroughly familiar with the product Before making connections inside the unit make sure that all incoming power sources are de energised and insulated When the incoming power source is active the unit contains a dangerous level of voltage even when it has maintenance bypass status To insulate the unit turn it off and insulate all incoming power sources and auxiliary power sources I Information for the protection of the Environment 1 This product has been designed to respect the environment 2 UPS recycling at the end of service life 3 The battery contains small amounts of toxic materials Lead is a dangerous substance for the environment if it is not properly recycled by specialized companies 4 UPS packing materials must be recycled in compliance with all applicable regulations 5 Unit functioning use Ecomode function whenev
120. edure Preliminary Checks Protective Devices Power eables au as Control Battery Control Emergency Stop Common battery box Option nent titre rrt Common Battery box for two UPS in parallel essent nene Maintenance Bypass cabinet Option sse tentent etate tenete tenente Auxiliary connections between the maintenance bypass cabinet and two UPS s Castell Imterlock sns u a Conformity and Standard i hie nies UPS Environmental uy UPS Mechanical Characteristics ett t etre e UPS Electrical Characteristics Input Rectifier UPS Electrical Characteristics DC Intermediate Circuit UPS Electrical Characteristics Inverter Output UPS Electrical Characteristics Bypass Input Main 1 Typical UPS OSSES 6 Installation Drawings 300kVA UPS Module with 6 pulse rectifier sessi nn 300kVA UPS Module with 6 pulse rectifier T
121. el 8 d Jo dT I a ol U1 V1 W1 p X3 B d X aa E 1 2 e uud a lt CABLE ENTRY 1215 2530 40 5 MUM 650166 400 amp amp amp 211 180 80 n S ELSE Battery connections 2 Main input connections U1 V1 W1 um e I 2 HOLES 013 421 EARTH 3 Bypass connections U3 V3 W3 N3 1 4 Output connections N2 U2 V2 W2 NZ 2 U W1 arp 4 5 Earth i 20 e i i mi 15 60 18 6 Auxiliary terminal blocks X3 X4 x M U 7 Details of bar connections Page 6 18 12 08 0 Liebert Installation Manual Single 1 N UPS System Liebert Hipulse E 6 1 18 400 kVA UPS View of auxiliary control signals and power connections between the 400 UPS cabinets Chapter 6 Installation Drawing 1800 RECTIFIER St Sw CABINET INVERTER CABINET a 25 6B _ RIGHT SIDE N LEFT SIDE _ 68 253 conn
122. er Verify that the mimic display status indicates closure of the circuit breaker and the alarm status is correct Close the bypass circuit breaker Verify that the mimic display status indicates closure of the circuit breaker and that the alarm status is correct d Close the output circuit breaker Verify that the mimic display status indicates closure and the alarm status is correct e Operate the Emergency Stop push button on the UPS Verify the UPS module shuts down with the Emergency Shutdown alarm displayed and the battery circuit breaker has tripped 2 Module load tests With the UPS operating normally the following parameters will be recorded using calibrated instruments and form the UPS display Input a c voltage current and frequency Bypass a c input voltage and frequency Output a c voltage current and frequency Battery voltage and current Real and apparent power Voltage and current THD Q 0o0cgm9 Mobile Site Witness Testing EMERSON UPS 1 4 gt These parameters will recorded for the following load conditions No Load 50 Load 100 Load Battery Autonomy Tests Whilst in normal operation the UPS will be loaded to 100 load at unity power factor Record the output voltage and current The supply to the module will be failed The time taken to discharge the battery to the low battery cut off will be recorded During this time the following parameters will be reco
123. er 19 5 204 386 input Real power output 61 Apparent power 166 311 rm Input voltage THD 12 1 09 A Efficienc 1937 999 TMobile lt Site Witness Testing EMERSON UPS 2 Network Power In 0 Uolts Rmps Hertz ee 0 00 03 23 131 Urms 420 62 42284 422 29 Upk 597 1 600 1 5988 142 142 1 42 Hz 50 108 Le L3 Arms Apk CF 05 27 10 13 33 11 3980 50Hz38 DELTA 50160 BACK PRINT se In 50 Uolts Rmps Hertz 0 00 00 L12 131 Urms 416 39 419 00 418 01 Upk 587 8 5908 59056 1 41 1 41 1 41 Hz 50 085 LI Le Rrms 279 282 429 429 1 54 1 52 05 27 10 13 59 59 3980 50Hz38 DELTA EH50160 BACK PRINT Li TMobile lt Site Witness Testing EMERSON UPS 2 Network Power In 100 Uolts Rmps Hertz ec 0 00 34 23 131 Urms 412 09 414 44 413 40 Upk 5843 5883 587 0 142 1 42 1 42 Hz 49 992 LI Rrms 532 R pk 788 CF 1 48 1 48 1 45 05 27 10 14 04 46 3980 50Hz38 DELTA EH50160 PREU PRINT 58 pi 0 Uolts Rmps Hertz 0 00 06 23 L31 Urms 403 35 40322 403 12 U pk 573 1 569 8 5724 CF 1 42 1 41 1 42 50 130 13 Rrms 13 Rpk 2 21 OL OL 05727210 13 34 53 PREU BRCK T Mobile lt Site Witness Testing EMERSON UPS 2 Network Power Out 50 Uolts Rmps Hertz
124. er 7 Additional Equipments The configuration of a system incorporating the Liebert Hipulse E depends on the specific needs of the installation under consideration An installation consists of a number of items of equipment devices and optional boards The options may be prepared for installation either in the factory or directly by the customer Brief notes on installation of available options are provided below Installers must be thoroughly familiar with the product More detailed information on installation procedures is provided in the Technical Assistance commissioning manual The following options are available for the Liebert Hipulse E Castell Interlock system see par 4 4 2 Load Bus Synch LBS see par 7 1 Interface Alarm Boards see par 7 2 Class A filter see par 7 5 Input harmonic filter see par 7 6 Additional autotransformer see par 7 7 Isolation transformer see par 7 8 Battery ground fault detection see par 7 9 Fan Failure Alarm Indicator see par 7 10 Degree of protection for the UPS enclosure see par 7 11 Intelligent ECOMODE see par 7 12 XTreme PF Load XTR 0 9 and 1 0 see par 7 13 Optional Shipping Air kit see par 7 14 RS232 communications RS232 Communications kit Modem Network Interface Card RS485 communications Modbus Jbus Remote control panel WARNING All options must be installed by Liebert global services or Liebert factory authorize
125. er possible to reduce energy consumption 6 Unit servicing this unit makes use of components dangerous for the environment electronic cards electronic components and batteries The components removed must be taken to specialized collection and disposal centers 7 Unit dismantling in case of unit dismantling this operation shall be carried out by specialized personnel The unit must be taken to centers specialized in collection and disposal of dangerous substances Page vi 12 08 9 Liebert Installation Manual Liebert Hipulse Single or 1 N UPS System Table of Contents Installation Manual eese nennen eene 1 1 1 Chapter 1 Installation Procedure reete t diete ener nh 1 1 1 1 1 1 1 2 Environmental 1 1 2 121 0 5 LOCA OTs 122 Battery location uu u SS 12232 Stolen 1 3 Mechanical Considerations 1 3 COMPOSITION ISET 1 32 Frame enclosure eee 1 3 3 300 UPS with rectifier 6 pulses 1 34 300 UPS with rectifier 12 1 3 5 400 UPS with rectifier 6 pulses 136 400 UPS with rectifier 12 pulses u rtr teni rhet ri PERS ee GSS MO ab 1 3 8 Clearances 1 3 9 Floor installation 1 3 10 Fixing of the ma
126. ering the recording Mobile Site Witness Testing EMERSON UPS 2 lt gt 0 50 Step Load UU Normal T ped 1 Edge 2010 05 22 13 11 41 Cm 0 50 2010 05 27 13 12 54 50 to 100 Step Load Mobile 7 Site Witness Testing EMERSON UPS 2 5 5 25 Normal S 3 5 72 GL 2 05 2 13 13 14 u 50 100Z 2010 05 27 13 14 15 100 50 Step Load Mobile Site Witness Testing EMERSON UPS 2 5 5 25 Normal 37 2010 05 27 13 15 14 50 to 0 Step Load Mobile 7 Site Witness Testing EMERSON UPS 2 5 5 25 Normal 2010 05 27 13 16 05 0 100 Step Load Mobile j Site Witness Testing EMERSON UPS 2 Normal q S a 2010705 27 13 16 23 Aut 0 000kU 0 100 2010 05 27 13 16 56 Mobile 7 Site Witness Testing EMERSON UPS 2 100 0 Step Load Normal Edge CH1 F 2010 05 22 Auto 0 000kU 100 07 2010 05 27 13 17 48 Mobile Site Witness Testing EMERSON UPS 2 Mains 100 1 40U diy n Tm 5kSvs EL 2 00U d iv t s Edge CH1 Auto ie E 0 000kU HA INSFAIL 2010 05 22 13 29
127. es with toe protector Where internal components are liberated use rubber or neoprene boots Wear goggles safety glasses giving complete eye protection Respiratory protection may be required under exceptional circumstances when excessive air contamination exists Wear PVC mitts gloves or gauntlets Exposure Limits Lead OES LTEL ppm 0 15 mg m3 Lead Dioxide OES LTEL pmm 0 15 mg m3 9 Physical and Chemical Properties Odour Not applicable Appearance Sealed Valve Regulated lead Acid Battery State under normal temp Solid Flash point Hydrogen 2599 C Internal components pH Sulphuric acid 1 3 Boiling point Battery Electrolyte 110 C Lead 1755 at 760 mm Hg Melting point Lead 327 4 Vapour pressure 11 7 Vapour density Battery Electrolyte 3 4 air 1 Specific gravity Battery Electrolyte 1 3 g cm3 water 1 Auto ignition point 5802 deg C at 760 mm Hg Water solubility Battery Electrolyte is 100 soluble in water 10 Stability and Reactivity VRLA Batteries are considered stable at normal conditions Keep away from heat and sources of ignition Incompatible with reducing agents Incompatible with organic agents Decomposition products may include hydrogen Decomposition products may include sulphur oxides 11 Toxicological Information Danger of cumulative effects R33 May cause severe irritation May cause gastro intestinal disturbances Can cause damage to the mucous membranes
128. et in which the non automatic circuit breaker with fuses are also installed Input isolation transformers are designed to power both rectifier and bypass mains depending on their size The transformers have 0 phase shift to also allow connection in the bypass line The IT cabinet can be positioned alongside the main UPS equipment cabinets are secured and bonded together using the holes provided in the cabinet side struts Each cabinet is supplied without side covers as the cover from the basic UPS is then used If the cabinet is to be located away from the UPS connection cables and side panels will be necessary All IT models are cooled with the aid of internal removable fans The components of the Input isolation transformer are matched to the UPS capacity resulting in different part numbers for each system as follows Model P N Dimensions WxDxH Weight kg Switches Fuses A mm 300 UPS 5312125 1250 3p 630A 630 Gr 3 400 kVA UPS 53121260 E 1210 x 856 x 1900 1450 3p 1250A 900 Gr 4 Note Side panels not included When the IT is fitted next the UPS is provided with the power connection cables If for any raison the IT cannot be fitted next the UPS please order the optional side panels 7 9 Battery ground fault detection To guarantee continuously uninterruptible power supply to the critical load single module UPS or parallel UPS systems are provided w
129. gnetic components 1 3 12 Cable 1 4 Preliminary Checks 141 Identification 2 Chapter 2 Installation u 2 1 Power PAA System CON SULA Ones PEE 2 1 2 Table for determining power cable size 2 1 3 General oett eer tertia ted eee eo Leser i e UE UD E ePi dedu estia e LS vede 2 1 4 Cable COnBeCctions eet oec ree ehe erbe a t REL UR E IE ehe ERO EE WES 2 1 5 Safety earth 2 1 6 CProtechuved evieesu uu u D 2 1 7 Cabling procedure for 300 kVA UPS with 6 pulse rectifier or 12 pulse rectifier a 2 4 2 1 8 12 wiring procedure for 300 UPS naa 2 6 2 1 9 Cabling procedure for 400 kVA UPS with 6 pulse rectifier or 12 pulse rectifier eee 2 7 2 2 Distance from floor to connection point on the equipment senes 2 3 Control cables aio dete rr ten teet itid ute tee Ore Ung ett EHE ER KENT RU aya pasayuy qapas 2 10 231 Battery Control ere eren mere a et k Gua Gs ayu a asua 2 10 2 3 2 Auxiliary terminal block X4 2 11 2 3 3 Emergency Stop 2 12 DSA Back Heed Protector e
130. gt 1 zi 0 74574 5 061 74 6 14 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 6 Installation Drawing Single or 1 N UPS System 6 1 14 400kVA UPS Module with 6 pulse rectifier 12 pulse rectifier with Top Cable entry option TCE CAB RECT ST SW FRONT VIEW INVERTER CAB INVERTER REARVIEW 57 SW sERALNUvBER iE FRONT 4 DIY mmm mmn RTO L 1 EXHAUST 3100 1 Removable
131. h panels and doors 5 4 holes 14 for securing unit to floor if required N 4 rawl plug MIA Mounting feet 6 Bottom cable entry 7 Load supporting feet All dimensions are mm 12 08 Page 6 3 Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N UPS System 613 300 UPS Module with 6 pulse rectifier with Top Cable entry option
132. haring synchronizing and bypass switching between the modules In figure 4 1 this is shown as the inter module control bus which is facilitated through the use of multi way ribbon cables connected between the units of the system The number and length of these flat cables is determined by the positioning of the equipment in the system so this supply is determined when the order is placed If the load is transferred onto a static bypass line in a configuration in which three or more units are connected in parallel there may be a problem dividing up currents on the power circuit Each case is different and depends on the length of the cables used for example the resistance upstream and downstream of the static bypass line The differences between the impedances could result in undesirable division of currents over one or more UPS units This problem may be solved by including an optional inductance on the static bypass line of each UPS unit Note For each additional UPS unit the operator control panel must be programmed with the correct size and the configuration of the static switch must be identified as internal 1 N Configuration 22 UPS s or two UPS s with parallel power connection IMPORTANT With configurations consisting of two UPS s with parallel power or 1 N systems integrated with more than two UPS s where the load level is above the rated power of the single UPS it is necessary to install an adequate external
133. he UPS Bypass mains input In the event of energy being backfed the auxiliary circuit will activate closing the normally open contact and as a result opening of the external circuit breaking device the UPS is disconnected from the Bypass mains supply The electrical characteristics of the auxiliary contact are 50 or d c 1 Amp Page 2 12 12 08 9 Liebert Installation Manual Liebert Hipulse E Chapter 3 Battery Installation Single or 1 N UPS System 3 Chapter 3 Battery Installation 3 1 Introduction The UPS battery consists of battery blocks connected in series to provide a nominal d c input voltage for the UPS inverter The required AUTONOMY TIME the time that the battery can maintain supply to the load in the event of a mains failure is limited by the ampere hour size of the individual battery blocks and in some cases this could mean several strings are connected in parallel Usually with UPS installations in the high power range covered by the Hipulse E equipment the batteries are contained in a dedicated battery room It must be possible to install batteries of various types and capacity in the battery room to obtain the required autonomy characteristics If multiple sets of batteries connected in parallel are used to provide the required battery autonomy each set should be fitted with an isolating devices to permit work to be performed on one set of batteries while the others remain in service It must
134. in information about your system status e System apparatus LED right side representing the main information about your connected apparatus status 7 15 6 1 Technical features of the remote alarm monitor The principal technical features are Dimensions LxDxH 230x192x70 mm Weight about 1 Kg Colour RAL 7035 Remote Alarm Monitor power supply from X22 socket through power supply unit output Power supply unit supplied Input 220240 Vac 50160 Hz Output 24 Vdc Absorbed power about 6 VA Installation Horizontal desktop Vertical wall mounted Serial interface RS232 DTE X8 RS485 X21 UPS 1 UPS USV ASI 2 SOS UPS USV ASI n Figure 7 8 RS485 connections for remote control panel Operator Logic board P N 4550005F Loose plug for RS485 connection Remote control panel 0 Jumper L 12 08 Page 7 15 ESL 150 12 Innovative Features Completely maintenance free sealed construction Multi position usage eliminates the need for watering e ABS Case and cover V0 on request Fully tank formed plates Low self discharge e Analytical Grade electrolyte e FAA and IATA approved as non hazardous Spill proof leak proof Built to comply with IEC 8962 DIN 43534 BS 6290 e Valve regulated Max internal pressur
135. inals 5 amp 6 of the Auxiliary Terminal Block X4 and connected to the normally closed remote stop switch between these two terminals using shielded cable If this facility is not used then terminals 5 amp 6 must be linked out as shown in Figure 2 1 Note1 The Emergency Stop action within the UPS shuts down the rectifier inverter and static bypass trips the battery circuit breaker It does not however internally disconnect the input mains supply If required this additional action can be facilitated by feeding the UPS input via an isolator which can be tripped by a second contact of the Emergency Stop switch Note2 Terminals 11 amp 12 of the Auxiliary Terminal Block X4 are connected to a normally closed contact of the UPS Display Panel emergency Stop button and go open circuit when the button is pressed This output can be used as part of a wider Emergency Stop system to initiate an external action such as tripping an external supply breaker 2 3 4 Back Feed Protection Using an auxiliary terminal pins 9 10 of connector X4 the UPS provides a normally open contact to be used for opening of an external circuit protection device to protect the operator against backfeed of energy resulting from a short circuit fault of the Bypass line SCRs This auxiliary contact can be used for example in series with an external low voltage source in order to supply the trip coil of an automatic circuit breaking device located upstream of t
136. input neutral cable must be connected to the bypass input bar N3 Note It is important that the connections between the input cables from the external distribution box and the additional cables links are connected to the rectifier input bars U1 V1 W1 ENSURE CORRECT PHASE ROTATION Split Bypass Connections 10 Ifa split bypass configuration is used connect the a c input supply cables to the rectifier input busbars U1 V1 W1 terminals and the a c bypass supply cables to the bypass input basbars U3 V3 W3 N3 terminals and tighten the connections to 45 Nm M12 Bolts ENSURE CORRECT PHASE ROTATION Output System Connections 11 Connect the system output cables between the UPS output busbars U2 V2 W2 N2 terminals and the critical load and tighten the connections to 45 Nm M12 Bolt ENSURE CORRECT PHASE ROTATION WARNING If the load equipment will not be ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends UPS Battery Connections 12 Connect the battery cables between the UPS terminals and its associated battery circuit breaker as shown in Chapter 6 Note When connecting the cables between the battery extremities to the circuit breaker always connect the circuit breaker end of the cable first The auxiliary cables of the battery must be screened and double insulated Connect screened auxiliar
137. ith external batteries so the battery insulation to PE Protection Earth shall be monitored to be in a safe range For this purpose the battery system is fitted with a DC monitoring device to detect and eliminate earth faults to ensure operational continuity this is included in a Battery Fault Detection Set The Battery Ground Fault Detection is the same for all UPS sizes When a battery ground fault is detected an alarm will appear on the display panel if the interface card is installed within UPS and jumper has fitted on 2 3 A remote warning may be provided by installing an other alarm interface card The Battery ground fault detection P N 4645313X contains fault detection device only The wiring cables are already installed within UPS This option is fitted on DIN guide as shown in the installation drawings in Chapter 6 Page 7 10 12 08 O Liebert Installation Manual Liebert Hipulse E Chapter 7 Additional Equipments Single or 1 N UPS System 7 10 Fan Fail Detection Liebert Hipulse E system controls the correct operation of fans On failure of any fan within the UPS system the Fan Failure Alarm Indicator P N 4536005T B allows the user to easily identify its location The feature includes the Fan Failure Detect PWA one per cabinet various sensor cards one per fan interconnection units loose and anchored connector and wiring This function employs cards fitted with an electromagnetic device installed on
138. lse Inout Rectifier 12 12 Az SMS N UPS Configuration MMU to use with MSS Input Harmonic Filter RFI Filter Color Eco MODE Battery Ground Fault Sensor AS 400 Board Extension Alarm Board 14N Parallel Kit 19 20 21 22 23 24 25 26 27 28 29 30 17 Fan Failure Alarm Indicator Parallel Choke Communications Configured Code Description Manuals 65410318E E HIPEO3006A 300kVA 6p SM 65410338Y E HIPEO3012A 300kVA 12 SM Packing 654103280 E HIPE03006B 300kVA MM Voltage Frequency setting 654103481 HIPE03012B 12 6541031 9F E HIPEO4006A 400kVA 6p SM Power Factor Options 6541 0339Z E HIPE04012A 400kVA 12 SM 65410329P E HIPE04006B 400kVA MM Mechanical Castel Interlock 6541 0349 J E HIPE04012B 400kVA 12p MM Electromachanical Castel Interlock 65410340A E HIPE05012A SOOKVA 12p SM 65410350K E HIPE05012B 500kVA 12 MM Dust Filter 65410341B E HIPE06012A 600 12 SM 65410351L E HIPE06012B 600kVA 12p MM 27 IP Protection P 65410352M E HIPE08012A 800kVA 12 SM LBS Kit 65410353N E HIPE08012B 800kVA 12p MM Special Bootom Removable Panels for Cable Entry EEBEBEBHEHBEEEEBBEBEBHB Special Requests SFA Page iv 12 08 0 Liebert Installation Manual Liebert Hipulse Single or 1 N UPS System Safety Precautions CONFORMITY AND STANDARDS This equipment complies with the following requirements Norm
139. lse E Installation Manual Installation Electrical Single or 1 N UPS System 217 procedure for 300 UPS with 6 pulse rectifier or 12 pulse rectifier Note on 12 pulse UPS before proceeding with wiring procedures make the connections between the two cabinets referring to the detailed description provided in section 2 1 8 12 phase wiring procedure for300 kVA UPS Once the equipment has been finally positioned and secured connect the power cables as described in the following procedure Study the connection diagram as illustrated in Chapter 6 1 Verify that the UPS equipment is totally isolated from its external power source and all the UPS power isolators are open Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation 2 Open the door s to the UPS cabinet and remove the lower protective cover to gain access to the connections bars The protective cover on the UPS cabinet must be removed subsequent to removal of the handles on the power isolators 3 Connect the safety earth and any necessary bonding earth cables to the copper earth busbar located on the floor of the equipment below the power connections The safety earth cable must be connected to the earth busbar and bonded to each rack cabinet in the system Note The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice Common Inp
140. lse rectifier and base view B Layout cable entry and floor fixing U Base view with panels and doors AN i 5 N 8 holes 14 for securing unit to floor if 2 7 i required e 4 i 8 rawl plug MIA H i Mounting feet 5 J lt _ 6 Bottom cable entry 7 Load supporting feet dc dimensions are mm 12 UPS TOP VIEW E MUM a 540 7 104 432 104 1525 _ 5 155 120 1525 E 1 N E N 8 HOLES 14 or LAYOUT CABLE ENTRY AND FLOOR FIXING N 8 RAWL PLUG M14 Base view with panels and doors 5 MOUNTING FEET 1490 55 o L 7 zd z E E CABLE ENTRY FROM THE el 4 L i 1 74 491 4 1354 1123 12 08 Page 6 7 Chapter 6 Installation Drawing Liebert Hipulse Installation Manual Single or 1 N
141. ly adjustable between 0 3 and 1A It is recommended that the selectivity with every differential switch be verified both upstream of the input distribution board and downstream towards the load Parallel 1 N Use of differential circuit breakers on UPS unit inputs in a configuration with separate inputs and one battery for each unit requires installation of a common device only on the system bypass mains Use of differential circuit breakers on UPS unit inputs sharing a common battery requires installation of a device common to all the input lines If inputs are configured for separate mains a common device will also be required for all System bypass mains UPS Battery The UPS Battery is protected by means of a control circuit that operates the tripping mechanism of an automatic circuit breaking device having a variable trip setting The tripping mechanism using an undervoltage release coil that operates on a preset minimum voltage level The circuit breaker is essential for maintenance of the battery and is normally located near to the battery installation The characteristics and operation of the automatic circuit breaker are given in Chapter 3 Output of the System In the eventuality that an external distribution panel is used for load distribution the selection of protective device must provide discrimination with those that are used at the input to the UPS module 12 08 Page 2 3 Chapter 2 Installation Procedure Liebert Hipu
142. mat Wear high voltage insulating gloves Do not lay tools or metal parts on top of batteries Wear proper eye protection Determine if the battery is inadvertently grounded by measuring the voltage between the battery and the support tack or enclosing cabinet This voltage should be zero 0 If the measured voltage is not zero determine and remove the cause Verify circuit polarities as correct prior to making connections Disconnect charging source and load prior to connecting or disconnecting terminals Fire Hazards and Personal Safety Batteries can contain an explosive mixture of hydrogen gas The following procedures should be followed Do not smoke when near batteries Do not cause flame or spark in battery area Discharge static electricity from body before touching batteries Do not open or mutilate batteries Do not dispose of battery in fire the battery may explode 05 Health amp Safety Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton Handling Batteries are heavy Use care when moving or lifting batteries to avoid physical injury Disposal All batteries must be disposed of through an approved licensed disposal contractor 05 Health amp Safety Rev 00 Wetac International Material Safety Data Sheet Data Sheet No VRLA AGM Issue 4 Date Issued October 28th 2005 1 Identification of the substance Product name Valve Regulated Lead Acid Absorbed Glass
143. mer Service amp Support department at the address given at the beginning of this manual 12 Pulse UPS Once the equipment is in position and before it is anchored in place permanently make the electrical power and auxiliary connections and mechanically join the two cabinets of the 12 pulse UPS Refer to the drawings provided in Chapter 6 for guidance during connection Power connections 1 Connect the wires provided from the UPS rectifier bridge to the connection bar of the second rectifier bridge optional 12 pulse cabinet The wire numbered 215 must be connected to the positive bar while the wire numbered 214 must be connected to the negative bar Perform the connection in the order specified 2 Connect the wires provided 20512061207 from transformer 2 in the optional 12 pulse cabinet to the 1 A B C inductor connection bar on the UPS The wire numbered 205 must be connected to the terminal marked wire 206 to and wire 207 to Perform the connection in the order specified Auxiliary connections 3 Insert the flat cable W13 provided in the optional 12 pulse cabinet to the fixed connector X4 on the Rectifier Logic card code 4520074A in the UPS cabinet Follow connection directions precisely 4 Insert the loose connectors provided in the UPS cabinet to the fixed connectors in the optional 12 pulse cabinet The loose connector X25 must be inserted in the fixed 6 way connector
144. mp Whitfield for T Mobile Beckton Safety Special care should be taken when working with the batteries associated with the UPS System equipment When all the cells are connected together the battery terminal voltage will exceed 400V and is potentially lethal A primary safety consideration is to physically isolate the battery installation from all but appropriately qualified maintenance personnel Emerson Network Power Ltd trained personnel must only carry out any maintenance or checks Batteries The following is to be used as a guideline when working with batteries Installation and servicing of batteries should be performed by personnel knowledgeable of batteries and the required precautions Potentially lethal voltages exist within the equipment during operation Observe all cautions and warnings in Installation Operation and Maintenance Manuals Failure to do so could result in serious injury or death Unauthorised personnel must be kept away from batteries The battery system presents a risk of electrical shock and high short circuit current A typical battery system could have a terminal voltage exceeding 400 Volts DC and short circuit current capacity of many thousand amperes For parallel strings the short circuit current is the sum of that of the individual strings The following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Use insulated
145. mple integration into the network management system thus leveraging prior investment and established procedures The NIC may be ordered as a factory installed option or in a kit for field retrofit to existing Liebert UPS units 7 15 4 1 Connection with UPS Connection with UPS systems is through Ethernet 10BaseT connection A compatible Network Card Adapter 10BaseT or similar will have to be fitted on the PC Connection can be provided through a standard Network Hub or Switch or through a direct cable connection A serial connector is available on the OpenComms NIC to allow configuration of card parameters IP Address SNMP community name and SNMP station configuration as well as for firmware updates The Ethernet line should be secured in the cable passage shown in the figure in Chapter 6 7 15 4 2 Information provided with the SNMP protocol The NIC SNMP interface provides information on the following 6 groups Identification Battery Input Output Bypass and Configuration 7 15 5 Modbus Jbus Modbus is a field standard introduced in 1979 by Modicon Modbus works on a master slave protocol using a powered two wire RS485 network The controlling software normally the BMS itself will be the Modbus master allowing control of up to 247 slave addresses in practice typical implementations will support up to 32 nodes per RS485 port Building Management Systems BMS are sophisticated programs that help facility
146. n a dirty environment Note 1 When batteries are cabinet mounted adjacent to the UPS module it is the battery which dictates the designed maximum ambient temperature not the UPS Note 2 Power losses from the System which may be used in an air conditioning system are intended for operation using the Inverter as in the ECOMODE configuration they would be undersized Air filters The optional dust filters can be installed behind the air intake in the front door s By opening the front door the filters can be changed easily without exposing personnel to high voltage A schedule for inspection of the air filters is required The period between inspections will depend upon environmental conditions 1 2 2 Battery location Temperature is a major factor in determining the battery life and capacity Battery manufacturers quote figures for an operating temperature of 20 C Operating above this temperature will reduce the battery life operation below this temperature will reduce the battery capacity On a normal installation the battery temperature is maintained between 15 C and 25 C Batteries should be mounted in an environment where the temperature is consistent and even over the whole battery Keep batteries away from main heat sources or main air inlets etc If the batteries are rack mounted or otherwise located remote to the main UPS cabinet a battery circuit breaker must be mounted as close as possible to the batteries themselves and conne
147. n finally positioned and secured connect the power cables as described in the following procedure Study the connection diagram as illustrated in Chapter 6 6 Verify that the UPS equipment is totally isolated from its external power source and all the UPS power isolators are open Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation T Open the door s to the UPS cabinet and remove the lower protective cover to gain access to the connections bars 8 Connect the safety earth and any necessary bonding earth cables to the copper earth busbar located on the floor of the equipment below the power connections The safety earth cable must be connected to the earth busbar and bonded to each rack cabinet in the system Note The earthing and neutral bonding arrangement must be in accordance with local and national codes practice 12 08 Page 2 7 Chapter 2 Installation Procedure Liebert Hipulse E Installation Manual Installation Electrical Single or 1 N UPS System Common Input Connections 9 For common bypass and rectifier inputs connect the a c input supply cables between the mains distribution panel and the UPS rectifier input busbars U1 V1 W1 terminals and tighten the connections to 45 Nm M12 Bolt Additional connecting cables must be used see note in paragraph 2 1 1 from the rectifier input bars U1 V1 W1 to the bypass input bars U3 V3 W3 The
148. ns 2 100 CHE 2 00 4 Normal Edge 27 js XU 705726 12 36 15 Auto 0 000kU MA INSFAIL 2010 05 26 12 48 52 TESTS OK YES T Mobile Site Witness Testing EMERSON UPS 1 Network Power Harmonic Analysis Record Below With 0 50 and 100 load applied to the module unity pf input current and output voltage THD will be recorded using Fluke 435 platform 0 Load Input Current HARMONICS TABLE Le 9995595 252 T Mobile Site Witness Testing EMERSON UPS 1 Network Power 50 Load Current HARMONICS TABLE 5 1 3 1 4 3 3 1 5 0 2 3 2 0 1 lt N m gt NEXT PRINT g L3 Voltage HARMONICS TABLE N oooooooo et oon BL oo o 0 4 0 2 0 1 0 1 0 1 0 1 0 0 0 0 59 c e N w g lt PREU NEXT PRINT T Mobile T Site Witness Testing EMERSON UPS 1 Network Power 10096 Load Current HARMONICS TABLE 04 Voltage oooooooo O o 0O Aa 4 2 1 1 1 1 0 0 ES coooooooot c N w PREU TESTS OK YES T Mobile gt Site Witness Testing EMERSON UPS 1 Transfer to and from Maintenance Bypass With 100 loa
149. ntenance bypass box connected to the terminal blocks requires specific control cabling as described here below Maintenance Bypass cabinet UPS 2 1 1 Q2 N O 4 3 EXT SW OUT 1 2 2 UPS 1 1 3 01 0 4 3 EXT SW OUT XTA QI COM 1 5 Q3 4 N C EXT BYP XI 6 034 X4 8 UPS I UPS 2 X47 EXT BYP X47 EXT BYP X4 8 X4 8 Table 4 1 Note All auxiliary cables of terminal block X1 must be double insulated The cross sectional area of the auxiliary cables is from 1 mm Connect the cables with the Fast on 6 3x 0 8 mm terminals female Power and auxiliary cables are not included in the supply 12 08 Page 4 9 Chapter 4 1 N System Liebert Hipulse Installation Manual Single or 1 N UPS System 4 4 2 Castell Interlock The Castell Interlock enables the operator to close open the external maintenance bypass switch following the procedure required to release insert the key The UPS Liebert Hipulse E system offers two types of Castell Interlock options mechanical and electromechanical The type must be selected depending on the configuration of the system installed in the plant Castell Interlock Configuration of the UPS system Type of Castell Interlock Two UPS s with parallel redundant connection 1 1 Mechanical Castell Interlock Two UPS s with parallel power or above two UPS s 1 N Electromechanical Castell Interlock The Castell Interlock option is n
150. nternal static bypass line the switching operation occurs when the number of active UPS s is lower that the number set in the menu of the operator control panel The key which is fixed in position by means of an electromechanical device can only be removed by pressing the energising button of the solenoid and when the green indicator is on The keys extracted from the UPS s n BP1 enable to free a second key BP2 from the Castell key exchange box and to close the external maintenance bypass isolator enabling the line that directly connects the bypass mains to the load To isolate the UPS system it is necessary to open the UPS output isolator of the external bypass cabinet the protective devices at the input distribution panel and the battery circuit breaker At this point the load is supplied by the direct line inside the maintenance bypass cabinet and it is possible to perform maintenance operations or reparations on the UPS as it is completely isolated 4 4 2 2 Mechanical Castell Interlock The description above is valid also for this type of Castell unit with the following exceptions e The maintenance bypass switch of the UPS is closed before the external bypass isolator e The key acts on the maintenance bypass isolator Q3 blocking or disengaging a mechanical stop e button needs to be pressed to extract the key on the UPS The keys symbols of the Castell Interlocks can be customized to suit the needs of the cus
151. o isolators to connect the battery to the two UPS modules and thus individually isolate the two modules from the system The box is also designed to supply the two UPS modules with a battery current measurement charge or discharge The Common Battery includes protection fuses of the DC power supply F1 amp 2 Type GL Size 10x38 1 500 4 3 1 2 Connection between UPS and Common battery box Refer to the diagram shown in figure 4 5 and the attached table 1 POWER CABLES For the connection between the UPS modules and the common battery box use cables with the section indicated in the Installation Electrical table 2 1 2 AUXILIARY CABLES The auxiliary cables of the common battery box must be screened and double insulated The screen is connected to the earth of the common battery box Use multiple core shielded cables with a section of 0 5 to 1 mm Connect the cables with the Fast on 6 3x 0 8 mm terminals female The temperature sensor contained in a bag inside the Common Battery Box must be mounted in the battery cabinet next to the sensor which was previously installed and connected to the Common battery box through cable B as illustrated in figure 4 5 Note Power and auxiliary cables are not included in the supply Page 4 8 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 4 1 N System Single or 1 N UPS System 4 4 Maintenance Bypass cabinet Option Bypas
152. on Per UPS module Battery system each comprising 3 x strings of 34 ESL 150 12 WETAC cells each sized to support a load of 400 kVA 320 kW for a period of 7 minutes Cladded battery stand dimensions UPS 1 2 Off Stands L 1730mm D 1175mm H 2450mm each UPS 2 1 Off Stand L 3180 D 1175mm H 2450mm each Installation 1 Delivery and positioning of all equipment to site 2 Battery build and DC cable Note AC Cabling by others Testing and Commissioning Following routine commissioning Level C module testing was performed on site results are contained within this manual 02 Scope of Works Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton OPERATIONS AND MAINTENANCE MANUAL Produced By Emerson Network Power SECTION 3 USER MANUAL Contents HipulseE 400kVA UPS User Manual Full product amp operation details for the HipulseE 400kVA UPS Battery Systems Battery consisting of 3 x 34 ESL 150 12 WETAC batteries supplied in cladded stands designed to support a load of 320DCKW for a period of 7mins 03 User Manual Rev 00 6 2 Row Cladded Stand To Accommodate 102 ESL150 12 PLAN VIEW OF FOOT POSITIONS
153. op and base view 300kVA UPS Module with 6 pulse rectifier with Top Cable entry option sese 300kVA UPS Module with 6 pulse rectifier with Top Cable entry option Top and base view 6 5 300kVA UPS Module with 12 pulse rectifier u 6 6 300kVA UPS Module with 12 pulse rectifier Top and base view sss 6 7 300kVA UPS Module with 12 pulse rectifier with Top Cable entry option 6 8 300kVA UPS Module with 12 pulse rectifier with Top Cable entry option Top and base view 6 9 300kVA UPS Module with 6 pulse rectifier open door view sss Cable connections for 300 UPS ee Internal connections between the 300 UPS and the 12 pulse cabinet 400kV A UPS Module with 6 pulse rectifier or 12 pulse rectifier sss 2 400kV A UPS Module with 6 pulse rectifier or 12 pulse rectifier base and top 6 14 400kV A UPS Module with 6 pulse rectifier or 12 pulse rectifier with Top Cable entry option 6 15 400kV A UPS Module with 6 pulse rectifier or 12 pulse rectifier with Top Cable entry option base and top 1 6 16 400 UPS Front view open doors ee 6 17 Cable connections for 400 kVA UPS Rectifier Static Switch cabine Ne 6 18 400 kVA UPS View of auxiliary control signals and power connections between the 400
154. ormally used in combination with the power isolators placed inside the external maintenance bypass cabinet Note The Liebert Hipulse E UPS system is already pre arranged for the installation of this option This option comprises e A Castell Interlock with key BP1 for each UPS of the system The key is normally blocked and released only when the UPS inverter turns off and the load is switched to the static bypass depending on the active UPS modules e A Castell key exchange box This will receive the keys from all the UPS modules then release another key BP2 to use in the Maintenance Bypass isolator e A Castell Interlock with key BP2 situated on the external maintenance bypass isolator As this isolator is normally open and has no key it can be closed only with the key BP2 released by the Castell key exchange box The key is released only when the isolator is open e A Castell Interlock with key BP2 situated on the UPS output isolator within the external maintenance bypass cabinet This isolator is normally closed and has a key The key is released only when the isolator is open 4 4 21 Electromechanical Castell Interlock This option consists of a Castell key exchange box and of several Castell units with individual key Their number varies according to the number of UPS s present in the system The release of a specific key BP1 occurs only when the inverter turns off As a consequence thereof the load is transferred to the i
155. oth UPS systems will be functioning and the LBS Mode Select Switch will be in the Automatic position The LBS Enable indicator will be lighted as will one of the indicators for Load X Sync to Load Y If the two UPS drift out of sync while on generator or battery for example the LBS Active and System Non Sync indicators will be lighted The Load X Sync to Load Y indicator will be off during the synchronization process and turn back on when the process is complete Page 7 2 12 08 O Liebert Installation Manual Liebert Hipulse Chapter 7 Additional Equipments Single or 1 UPS System 7 2 Interface Alarm Boards 721 Introduction Two circuit boards each offering different features and facilities are available to provide alarm signalling to external devices AS400 Alarm Interface Board 4590055P Extension Alarm Interface Board 45900560 alarms are generated via software routines on the UPS Logic Board and output from the micro data bus via a series of controlled output buffers The signals then pass via a piggy back connection through the Alarm Interface Board 4590055P to the Remote Alarm Interface Board 4500056Q where they energise appropriate relay coils via switching transistors The AS400 Alarm Board 4590055P is mounted on the internal metal panel shown in Chapter 6 and connected to ribbon cable W10 on all models The Extension Alarm Board 45000560 is also fitted As compared to previous mo
156. protected to IP20 standards No risk exists to any personnel when operating the equipment in the normal manner following the recommended operating procedures All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained personnel Batteries Battery manufacturers supply details of the necessary precautions to be observed when working on or in the vicinity of a large bank of battery cells These precautions should be followed implicitly at all times Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing first aid and fire fighting facilities WARNING Follow these instructions scrupulously The Liebert HipulseE is designed exclusively for indoor use Protect the unit from excessive condensation and install it in a place free of flammable liquids gases and corrosive substances Electrical installation must be performed by a qualified electrician Personnel working with the equipment described in this manual must be thoroughly familiar with the product Before making connections inside the unit make sure that all incoming power sources are de energised and insulated When the incoming power source is active the unit contains a dangerous level of voltage even when it has maintenance bypass status To insulate the unit turn it off and insulate all incoming power sources and auxiliary powe
157. r An insulating shroud should be fitted to each terminal after its connection has been made 4 When connecting the cables between the battery extremities to the circuit breaker always connect the circuit breaker end of the cable first 3 74 Battery room design Whatever the type of mounting system selected the following conditions should be noted 9 Layout of cells Whatever battery mounting system is used the batteries should be laid out in such a manner as to make simultaneous contact with two exposed live parts having a potential greater than 150V impossible Where this is not possible insulated terminal shields must be installed and insulated cables must be used for connections Service platform The service platform or duckboard must be slip proof insulated from the floor and be at least one metre wide Connections All connections must be as short as possible Battery protection circuit breaker The battery circuit breaker is generally installed at the front of the battery room The connection of Circuit Breaker Box available for the Hipulse E is described in the following paragraph Figure 3 1 Battery Room Design Page 3 4 12 08 9 Liebert Installation Manual Liebert Hipulse E Chapter 3 Battery Installation Single or 1 N UPS System 3 8 Battery circuit breaker box The box contains a battery isolating
158. r sources Electrical Safety Under no circumstances must unqualified persons interfere with electrical supply or equipment All appliances and electrical work must comply with The Electricity at Work Regulations 1989 and the British Standard 7671 1992 The Requirements for Electrical Installations When working on electrical equipment or wiring the supply must be SWITCHED and LOCKED off Suitable arrangements must be made at the breaker to ensure that the power is not reconnected until safe to do so Isolation procedure When part of an electrical system is to be made dead all incoming supplies including possible backfeeds and DC supplies must be isolated before work begins Before any circuits are isolated a clear understanding must be established with the site occupier client as appropriate on the premises of the work to be carried out to determine the means of isolation to be employed 05 Health amp Safety Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton Many circuits can be simply and effectively isolated by locking a disconnector into the OFF position and applying a Warning notice that the system is being worked on Some electrical circuits are necessarily complex because the existence of power control indications and alarm circuits demand the provision of different systems In some cases the means of isolation will be numerous and not at a point adjacent to
159. r to and from Maintenance Bypass With 100 load applied to the module unity pf load will be transferred to and from Maintenance Bypass Recording equipment will be used to prove that there is no break in supply TESTS OK YES
160. rded a Battery voltage b Battery current On completion of the autonomy test the UPS will be restarted and the battery recharged The recharge current limit will be verified as correct according to the battery manufacturer s specification Transient Performance With the UPS in normal operation the following load step tests will be performed using the application removal of load as a trigger source Load step 0 to 50 at unity power factor Load step 50 to 0 at unity power factor Load step 50 to 100 at unity power factor Load step 100 to 50 at unity power factor Static Switch Operation With the UPS in normal operation supplying 100 load at unity power factor a Simulate failure of the inverter verify that the UPS transfers the load to the bypass supply without a break b Restart all inverter verify that the UPS transfers the load from bypass to inverter supply Harmonic Analysis With the UPS in its normal operational state apply 100 load at unity power factor An harmonic analysis of voltage and current will be carried out on the rectifier input supply T Mobile gt Site Witness Testing EMERSON UPS 1 System Equipment Record _ Equipment Type Serial Number UPS Module HiPulse E 400kVA 90009302 3 x 34 x WING 12V150AH 204 3 Test Equipment Equipment Manufacturer amp Model Fluke 87 OPS 250910 Current Clamp Fluke 337 09280380 22 01 11 Harmonic Analyser Fluke 4
161. re Hour at 20 C EndV per Cell 1 85 104 106 109 111 120 124 127 139 1 80 107 109 11 114 123 128 130 144 1 75 108 110 111 115 124 129 131 145 1 70 110 112 15 118 128 192 135 149 1 65 111 112 1 60 112 113 Wetac keenly encourages environmental awareness PLEASE follow guidelines for the recycling disposal of lead Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton OPERATIONS AND MAINTENANCE MANUAL Produced By Emerson Network Power SECTION 4 Planned Maintenance Instructions Contents Planned Maintenance Details Due to specialist nature of equipment a service contract is recommended This ensures the equipment is maintained by factory trained service personal Please contact Emerson Network 5 Service Sales team for any further information Stephanie Dean UPS Sales Tel 01628 403233 Mobile 07710 011752 Fax 01628 403279 Email stephanie dean emerson com Mark Vojkovic Contracts Sales Manager Service UPS Tel 01628 403268 Mobile 07710 693437 Fax 01628 403297 Email mark vojkovic emerson com 04 Planned Maintenance Instructions Rev 00 Operations and Maintenance Manual Piggott amp Whitfield for T Mobile Beckton OPERATIONS AND MAINTENANCE MANUAL Produced By Emerson Network Power SECTION 5 HEALTH AND SAFETY 5 1 HipulseE UPS 5
162. rnal communications via connectors X9 and X8 on its Operator Logic Board located back on the front door connector X9 and X8 provide an RS 232 Interface The hardware includes a male connector fixed on the aluminium panel fitted to the lower left hand region of the module under the auxiliary terminal block which is connected to the Operator Logic Board via X8 The output connector X9 on the aluminium panel is then connected to the PC for a local installation or to a modem in a remote installation The X9 connector is 25 pin D type male connector D 25 with a standard RS 232 pin out 7 15 2 Modem Using a modem Liebert Hipulse E is able to transmit the status of the UPS to a remote location over a telephone line For this purpose space has been left on the inner side of the UPS door The modem should be connected to the RS232 X8 on the Operator Logic Board The modem power supply may be derived from the 250Vac max supply inside the UPS the power cable should be supplied with modem The telephone line should be secured in the cable passage shown in the figure in Chapter 6 7 15 3 Communication kit installation with several modules It is possible to use the communications kit to monitor and control up to eight UPS modules Such modules may be configured as independent Single module systems 1 N systems or Multimodule From a hardware viewpoint when two or more modules are connected to the communications system only one module
163. rs Front door can be opened at 180 for better Service and more flexibility in installations The UPS comes with an operator control panel which provides basic operational status and alarm information The cabinet houses the power components control boards and fuses The cabinet is structurally designed to handle lifting from the base Cooling is by internal removable fans 1 3 3 300 UPS with rectifier 6 pulses The 300 UPS consists of a single cabinet 134 300 UPS with rectifier 12 pulses While the 6 pulse 300 UPS consists of a single cabinet the 12 pulse 300 UPS is divided into two cabinets for easier transport and positioning at the installation site one cabinet contains the standard UPS sections while the other contains the section including the second rectifier bridge the magnetic components and the control circuits Once the equipment is in position and before it is anchored in place permanently make the electrical power and auxiliary connections and mechanically join the two cabinets of the UPS 13 5 400 UPS with rectifier 6 pulses The 400 UPS is split into two cabinets to allow easier transportation and positioning one houses the Inverter and the other houses the Rectifier Static Bypass Once the equipment is positioned and prior to fixing the equipment in place the two cabinet have to be bolted together and the interlinking power and control cable connections made 1 3 6 400 U
164. rtment cover plate is removed terminal block X3 is used for connecting the control cables to the battery circuit breaker and a second terminal block X4 is used for the external emergency stop facility external OFF inverter ext Bypass etc these are female spade type connections Fast on 6 3 x 0 8 and are described later in Section 2 3 2 1 5 Safety earth The safety earth bus bar is located near the input and output power supply connections as shown in Chapter 6 The safety earth cable must be connected to the earth bus bar and bonded to each cabinet in the system All cabinets and cable trunking should be earthed in accordance with local regulations Note Proper grounding considerably reduces problems in systems caused by electromagnetic interference WARNING FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES CAN RESULT IN ELECTRIC SHOCK HAZARD TO PERSONNEL OR THE RISK OF FIRE SHOULD AN EARTH FAULT OCCUR Page 2 2 12 08 0 Liebert Installation Manual Liebert Hipulse E Chapter 2 Installation Procedure Single or 1 N UPS System Installation Electrical 2 1 6 Protective devices For safety reasons it is necessary to install external to the UPS system circuit breaking protective devices in the input a c supply and towards the battery Given that every installation has its own characteristics this chapter provides general useful information for qualified installation engineers with knowledge of operating practi
165. s cabinet enables maintenance operations and reparations to be performed in full isolation besides allowing the disabling of each UPS without affecting the ordinary operation of the system depending on the redundancy level The optional maintenance bypass cabinet must be used in all configurations where the internal bypass is not sufficient to guarantee the power requested by the load This cabinet comprises Acut off isolator for the direct line which disconnects the bypass line from the load Two isolators see Note 1 to cut off single UPS outputs A cut off isolator for the output of the whole UPS system Aterminal block for the auxiliary connections to the UPS s Note 1 there are alternative solutions differing from suggested standard for specific installation requirements i e with several UPS cut off isolators Study the reference drawing provided in Chapter 6 WARNING Carefully follow the operating procedures provided this manual to completely disable the UPS It is useful to remember that all input output power and battery switches must be open for the UPS to be completely insulated The UPS system with external maintenance bypass cabinet offers a standard protection that guarantees the blocking of the inverter and the switching of the load to the bypass line if the maintenance bypass switch is accidentally closed 4 4 1 Auxiliary connections between the maintenance bypass cabinet and two UPS s The mai
166. s mean that inevitably some charge is lost by the time the battery is commissioned the cells forming the battery should be brought to the same state of charge and be recharged within 6 months of the factory charge Itis especially important that the battery is fully charged before attempting a witness test of the autonomy time This may require several days to complete therefore any witness test concerning the batteries should take place only after the battery has been on uninterrupted float charge for at least one week Cell performance typically improves after a few weeks in service or after two or three discharge recharge cycles Page 3 2 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 3 Battery Installation Single or 1 N UPS System 3 4 Installation design considerations Note Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery manufacturers manuals The battery safety information contained in this section relates to key considerations which must be taken into account during the installation design process and might affect the design outcome depending on localised conditions 3 5 Battery Installation and Maintenance 3 5 1 Temperature considerations Battery performance depends on the ambient battery temperature Capacity and autonomy times are quoted for a new battery operating at 20 C Battery capacity is increased
167. sed loop is formed Cable entry is as identified in the mechanical drawings in Chapter 6 UPS Module 1 UPS Module 2 UPS Module 3 UPS Module 4 UPS Module 5 UPS Module 6 To Parallel PCB To Parallel PCB To Parallel PCB To Parallel PCB To Parallel PCB To Parallel PCB Figure 4 2 Connection of 1 N system parallel signal bus cables 12 08 Page 4 3 Chapter 4 1 N System Liebert Hipulse Installation Manual Single or 1 N UPS System 4 2 5 Battery Control The system is designed to operate with two different battery configurations With separate batteries Installation procedure is the same as for single module With common battery only for two units In order that the battery charge current is shared equally between the modules a common battery option kit is available see Figure 4 6 v o v INPUT DISTRIBUTION 9UPPUEDBYOTHERS INPUT MAINS BYPASS MAINS 4 SUPPLY _ 2 SUPPLY 1 2 U3 V3 W3 N3 UINIW1 U3 V3 W3 N3 Ispa i Intermodul i Ea x 45900600 control bus d al X1 lt N 2 ixi RECTIFIER n xal INVERTER lt wi 92 2 SWITCH gt lt i I T eL I en
168. should seek immediate assistance from the Liebert Sales Office from whom the equipment was purchased Alternatively contact the Liebert s Customer Service amp Support department at the address shown below EMERSON NETWORK POWER S r l HQ Customer Service and Support Department Via Leonardo da Vinci 16 18 35028 Piove di Sacco PD Italy Help Desk Telephone 39 049 9719233 Fax 39 049 9719053 mailto serviceUPS LiebertEMEA emerson com EMERSON NETWORK POWER Ltd United Kingdom Customer Service and Support Department Globe Park Marlow Buckinghamshire SL71YG United Kingdom Telephone 44 1628 40 32 00 Fax 44 1628 40 32 03 Please visit our web site http www eu emersonnetworkpower com While every precaution has been taken to ensure accuracy and completeness in this manual Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Liebert Corporation pursues a policy of continual product development and reserves the right to change the equipment design without notice Copyright 2009 by Liebert Corporation Unauthorized reproduction prohibited All rights reserved 12 08 Page iii Single 1 UPS System Liebert Hipulse E Model number nomenclature Installation Manual MODEL NOMENCLATURE DIGIT NUMBERS 1 2 34 567 89 10 1112 13 14 15 16 17 18 H I PE O30 06 A ProductLine kVA Rating 06 6pu
169. size with respect to the following description Module input cables The module input cables must be sized for the maximum input current including the maximum battery recharge current given in table 2 1 with respect to the module rating and the input a c voltage WARNING 300 kVA UPS Note 1 For split Bypass operation ensure that the busbars between Bypass and Rectifier input are removed Note2 With a Class A EMC filter optional and a common input configuration the capacitors on the Rectifier input bars must be removed WARNING 400 kVA UPS Note for a common input power configuration single supply interconnecting cables are required connecting the rectifier input with the bypass input links about 1 5m long with cables sized for the maximum input current in table 2 1 Module Bypass and output cables The bypass and output cables must be sized for the nominal output current given in table 2 1 with respect to the module rating and the output a c voltage Battery cables Each UPS module has its own battery which is connected using two cables one positive and one negative The battery cables must be sized for the battery discharge current at the end of discharge voltage as given in table 2 1 with respect to the module rating 12 08 Page 2 1 Chapter 2 Installation Procedure Liebert Hipulse E Installation Manual Installation Electrical Single or 1 N UPS System 2 1
170. stics DC Intermediate Circuit Installation Manual Single or 1 N UPS System DC INTERMEDIATE CIRCUIT UNITS Rated power kVA 300 400 Voltage range for inverter Vde 320 490 operation Recommended number of is eid lead acid cells 0 6 204 415Va c float 432 380 charge voltage 446 400Va c 2 25 1 459 415Va c Recommended boost 460 380Va c charge voltage Vdc 475 400Va c 2 40 V el 490 415Va c Recommended end of 320 380Va c discharge voltage 330 400Va c 1 67 Viel 340 415 Recommended test 365 380 voltage 376 400Va c 1 90 V el 388 415Va c Maximum voltage on 480 380Va c manual charge Vdc 495 400Va c 245 Viel S00 Maximum recharge A 150 200 battery current Battery boost charge cycle _ Characteristics to DIN 41772 I U boost to floating charge switching with current measuring criterion plus control of charging time Maximum boost charge duration LT 0 929 Boost float threshold current A 0 99 e Temperature voltage mVPC 2 compensation Ripple voltage superimposed Note According to rated voltage Factory set for rated 400 V different cells number and voltage per cell may be set by software and or trimmers Rectifier Control Board Set by software With external temperat
171. that restricts the access of users to complex control functions which are however accessible without limitations to the authorized servicing personnel From DEFAULT WINDOW pressing ENTER key select FUNCTION gt PASSWORD gt IN OUT BOARD gt OUT RELAY Kxx Always verify that all changes of original settings are recorded in the commissioning documentation Page 7 8 12 08 0 Liebert Installation Manual Single or 1 UPS System 7 5 EMC Class filter Liebert Hipulse E Chapter 7 Additional Equipments To convert to Class A UPS the following factory installed optional EMC kits must be fitted to require when placing the order Model 300 kVA UPS 6 amp 12 pulse P N 4641134E This option is needed to control the single and combined effect of both radiated and conducted noise within the range of specified EN and IEC Standards Refer to Chapter 6 Installation drawings 7 6 Input Harmonic Filter 5th and 11th Properly designed tuned filters are available to reduce the most critical harmonic pollution 5th and 11th They also can improve the Liebert Hipulse E input power factor leading Power Factor P F from 0 8 up to 0 93 These optional input filters can be installed without any additional system footprint
172. the inverter cabinet to the connection bars located alongside the right hand rear upright of the static switch cabinet First connect plait 18 from T1 c to terminal I3 of the static switch unit next connect plait 17 from T1 b to terminal 12 then connect plait 16 from 1 to terminal I1 of the static switch unit and finally connect plait 25 from T1 N to the Neutral bar Perform the connection in the order specified 3 Connect the prepared plaits already supplied coming out of the UPS rectifier bridge to the inverter cabinet connection bar Be careful to comply with connection polarity Note Make all connections with a torque of 45 Nm for M12 bolts Auxiliary connections between the rectifier cabinet and the inverter cabinet the inner door on the left side of the inverter cabinet make the following auxiliary connections 4 Connect the ribbon cables already fitted in the inverter cabinet to the respective connectors in the rectifier cabinet The ribbon cable W20 must be connected to X47 while the ribbon cable W21 must be connected to X48 Respect the indications of these connections rigorously 5 Connect the loose lead cables in the inverter cabinet to their respective connectors in the rectifier cabinet The loose lead cables X39 is connected to 12 way connector socket repeat the same operation for the loose lead cable X40 connecting to the 4 way connector socket Once the equipment has bee
173. the principal mechanical and electrical characteristics of the Liebert Hipulse E and of its various optional cabinets In these drawings you will find all information of use for positioning the equipment determining cable entry making electrical power and auxiliary connections determining the position of isolators determining the physical location of various optional equipment etc 12 08 Page 6 1 Chapter 6 Installation Drawing Liebert Hipulse E Installation Manual Single or 1 N UPS System 611 300kVA UPS Module with 6 pulse rectifier Front view y iu e 4 800 Mir Senol number z i 77 Z 2 2 2 FRONT 7 4 Z S E 1 2 i 2 2 l 8 gt AR NEL AND EXHAUST Rearview 856 1
174. tomatic device externally located to protect against backfeeding voltage through the mains Static Bypass circuit If this protection is not used with the switchgear that is used to isolate the bypass circuit a label must be added at the switchgear to advise service personnel that the circuit is connected to a UPS system The text is the following or equivalent ISOLATE THE UNINTERRUPTIBLE POWER SYSTEM BEFORE WORKING ON THIS CIRCUIT The warning triangle indicates all the personal safety instructions Follow these instructions carefully to avoid injury 12 08 Page v Single or 1 UPS System Liebert Hipulse E Installation Manual General As with other types of high power equipment dangerous voltages are present within the UPS and battery enclosure The risk of contact with these voltages is minimized as the live component parts are housed behind a hinged lockable door Further internal safety screens make the equipment protected to IP20 standards No risk exists to any personnel when operating the equipment in the normal manner following the recommended operating procedures All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained personnel Batteries Battery manufacturers supply details of the necessary precautions to be observed when working on or in the vicinity of a large bank of battery cells These precautions should be follow
175. tomer Page 4 10 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 4 1 N System Single or 1 N UPS System INPUT DISTRIBUTION X SUPPLIED BY OTHERS 2 5 si UIWIW1 U3W3AW3 N3 USNSINSINS i UPS Iniermnodule BATTERY control bus RECTIFIER INVERTER Q2 J a 1 un BP1 i u Q3BYP BP2 CASTELL MAINTENANCE KEY EXCHANGE BYPASS BOX CABINET v To load Figure 4 7 Example of configuration with two redundant UPS s connected in parallel with the external maintenance bypass cabinet This drawing should show an external maintenance bypass supply for the system with two redundant UPS s as referred to in the warning message at the bottom of page 4 1 12 08 Page 4 11 Chapter 4 1 N System Liebert Hipulse Installation Manual Single or 1 N UPS System INPUT DISTRIBUTION SUPPLIED BY OTHERS U3 V3 W3 N3 UIWINW1 Intermodule control bus U3 V3 W3 N3 U1W1W1 U3M3 W3 N3 To load Figure 4 8 Example of configuration with three UPS s connected in parallel with the external maintenance bypass c
176. uld be mounted on a pedestal suitably designed to accept the equipment point loading Refer to the base view to design this pedestal 1 3 10 Fixing of the magnetic components Before the equipment is in place remove the transportation restraints that hold the input inductance and output transformer in place 13 11 Cable entry Cables can enter the UPS cabinet from bottom or through both sides Side entry is made possible by removing an optional grille kick plate fitted in the side panel to reveal the cable entry holes This cable entry method allows the equipment to be positioned on a solid floor without the need for cable trenching and allows cables to pass from one module to the other when positioned side by side Note When selecting the power cables for side entry to a module located on a solid floor consideration must be given to the minimum permissible radius of the proposed cables to ensure that they can be fashioned to reach the UPS connection busbars 1 342 Cable entry Optionally a top cable entry extension may be used see the figures in Chapter 6 The cabinet extends the overall width of the UPS and permits connection of all incoming AC DC power cables from above through horizontally supported copper bars The top cable entry option is fitted on the side of the UPS cabinet and is supplied without side panels the side cover from the UPS being used The cabinet with cables coming in from the top for the 300 kVA UPS must be
177. ure sensor feature selected on Rectifier Control Board Battery disconnected RMS percentage value referred to DC voltage Lead acid SMF VRLA and WET cell and Ni Cad with constant voltage and current charging for European units Page 5 4 12 08 0 Liebert Installation Manual Single or 1 N UPS System 5 6 Liebert Hipulse E UPS Electrical Characteristics Inverter Output Chapter 5 Specification INVERTER OUTPUT UNITS Rated power kVA 300 400 Rated mains voltage Vac 380 400 415 Supply Three phase with neutral Frequency Hz 50 60 Rated Power at cos 0 8 kVA 300 400 Rated Power at cos 1 kW 240 320 Three phase transient 110 for 60 minutes overload 125 for 10 minutes 150 for 1 minute Single phase transient sec 30 overload I In 22 Maximal non linear load G allowed 100 Pn Voltage stability steady state test 1 Voltage stability transient test Maximum rate of change of Hz sec 0 1 frequency Current rating of neutral cable 630 1 945 2 Note Factory set 400V 380 or 415 voltages with software setting Factory set at 50Hz 60 Hz with software setting EN 62040 3 3 5 8 EN 62040 3 3 4 14 and annex E crest factor 3 EN 62040 3 6 3 4 Q EN 62040 3 6 3 7 also for 0 100 0 load transient restore time 20 ms to 1
178. urrent Output frequenc 7 3 9 95 3 5 3 220 44 _ AmpsAC 49 99 3 0 7 2 4 3 5 Apparent power 190 385 input Real power output Apparent power output 57 Input current THD 14 33 10 5 0 2 2 OutputcurentS 15 2217 444 49 99 2 5 1 Output current THD 3 Output voltage THD 0 Efficiency 98 T Mobile Site Witness Testing EMERSON UPS 1 Network Power In 0 Uolts Rmps Hertz Ez lt E 0 00 03 Lie 23 131 Urms 418 28 42045 4193 Upk 593 9 5983 5952 CF 1 42 1 42 1 42 Hz 49 992 Le L3 Arms 34 29 Apk 59 53 CF OL OL 05 26 10 12 54 40 3980 50Hz38 DELTA 50160 PREY BACK PRINT UE Ca In 50 Uolts Rmps Hertz 0 00 34 Lie 23 131 Urms 41371 41587 41543 Upk 5845 5875 5884 1 41 1 41 1 42 49 998 LI Le L3 Arms 257 265 274 387 404 418 1 50 1 52 1 53 05 26 10 13 00 03 3980 50Hz 38 DELTA 50160 NEXT PRINT sE 23 T Mobile Site Witness Testing EMERSON UPS 1 Network Power In 100 Uolts Rmps Hertz lt 0 00 11 Lie 23 131 Urms 408 20 410 94 409 77 Upk 5788 5847 583 5 1 42 1 42 1 42 Hz 50 006 LI L L3 Rrms 526 547 553 767 811 803 1 46 1 48 1 45 05 26 10 13 03 29 3980 50 238 DELTA 50160 PREU BACK PRINT se 0 Uolts Rmps Hertz 0 00 27 Lie 23 131 Urms 4
179. ut Connections 4 For common bypass and rectifier inputs connect the a c input supply cables between the mains distribution panel and the UPS bypass input supply busbars U3 V3 W3 N3 terminals and tighten the connections to 45 Nm M12 Bolts Note With a Class A EMC filter optional and a common input configuration the capacitors on the Rectifier input bars must be removed ENSURE CORRECT PHASE ROTATION Split Bypass Connections 5 If a split bypass configuration is used connect the a c input supply cables to the rectifier input busbars U1 V1 W1 terminals and the a c bypass supply cables to the bypass input basbars U3 V3 W3 N3 terminals and tighten the connections to 45 Nm M12 Bolts WARNING Ensure that any links 2 2 fitted between rectifier input and bypass busbars are removed see figures 6 1 10 ENSURE CORRECT PHASE ROTATION Page 2 4 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 2 Installation Procedure Single or 1 N UPS System Installation Electrical Output System Connections 6 Connect the system output cables between the UPS output busbars U2 V2 W2 N2 terminals and the critical load and tiehten the connections to 45 Nm M12 Bolt ENSURE CORRECT PHASE ROTATION WARNING If the load equipment will not be ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated
180. y cables from each battery circuit breaker controller board P N 4520079F to the UPS auxiliary terminal block X3 as shown in Chapter 6 of their metal frame of the battery circuit breaker box if used not of UPS OBSERVE THE BATTERY CABLE POLARITY WARNING Do not close the Battery circuit breaker before the equipment has been commissioned Auxiliary Connections 13 Connect auxiliary cables of any external interface signals to the respective connections of the output auxiliary terminal block X4 see Chapter 6 14 Refit the lower metal protective cover Page 2 8 12 08 0 Liebert Installation Manual Liebert Hipulse Chapter 2 Installation Procedure Single or 1 N UPS System Installation Electrical 2 2 Distance from floor to connection point on the equipment UPS UPS UPS 300 kVA 400 minimum distance mm minimum distance mm Rectifier a c Input supply 345 360 Bypass a c Input supply 345 480 UPS Output a c 345 800 Battery Power 345 460 Auxiliary cables Battery Control Temp 570 330 Compensation X3 Communications to AS400 External Alarm 750 350 monitor Remote Emergency Power Off EPO X4 450 400 Earth 350 360 Table 2 2 12 08 Page 2 9 Chapter 2 Installation Procedure Liebert Hipulse E Installation Manual Installation Electrical Single or 1 N UPS System 2 3 Control cables 231 Battery Control

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