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PRO-2K VERSION 2

1. 5 2 MAINTENAN VEHICLE ES 10 INST MAN DIS 5 200 1 48 LOC 5 2 COMPRESSOR za 10 INST MAN DIS 5 200 1 56 LOC 5 2 75KW za 10 INST MAN DIS 5 200 1 64 EM LOC 5 2 90KW BELT DRIVE ES 10 INST MAN DIS 5 200 1 56 EN LOC 5 2 75KW BELT DRIVE 110KW za 10 INST MAN DIS 5 200 1 89 LOC 5 2 ROOF BOLTER za 10 INST MAN DIS 5 200 1 28 EX LOC 5 2 PETUNG za 10 INST MAN DIS 5 600 200 1 100 LOC 5 2 PANEL PUMP 4KW 90 10 INST MAN DIS 5 600 50 1 4 o REM 5 2 PUMP 7 5KW 90 10 INST MAN DIS 5 600 50 1 6 en REM 5 2 PUMP 15KW 90 10 INST MAN DIS 5 600 50 1 12 o REM 5 2 TR ES 10 INST MAN DIS 5 600 200 1 ES LOC 5 2 BREAKER 230 10 INST MAN DIS 5 800 300 1 198 E87 LOC 5 2 FEEDER SOAL ES 10 INST MAN DIS 5 200 1 64 NN LOC 5 2 90KW COALCUTTER 110KW za 10 INST MAN DIS 5 200 1 ES NM LOC 5 2 AM COAL CUTTER za 10 INST MAN DIS 5 200 1 84 LOC 5 2 TRAMMING GENERATOR za 10 INST MAN DIS 5 200 1 92 Ew LOC 5 2 DRILL RIG 90 10 INST MAN DIS 5 600 200 1 28 LOC 5 2 GENERAL PURPOSE 1 za 10 INST MAN DIS 5 600 300 1 150 REM 5 2 GENERAL PURPOSE 2 za 10 INST MAN DIS 5 300 1 150 REM 5 2 GENERAL PURPOSE 3 za 10 INST MAN DIS 5 300 1 150 EN REM 5 2 NOTE 1 CIRCUIT BREAKER FEEDER HAS ONE EXTRA PARAMETER WHICH IS E L DELAY TIME AND IS SET 900 ms BY DEFAUL
2. ENTER YOUR 4 DIGIT PASSWORD AND SAVE YOU CAN NOW ENTER ALL PARAMETERS AS PER LIST PAGE 4 ITEM 1 ALL PARAMETERS CAN BE VIEWED BY PRESSING LEFT OR RIGHT KEY eg BY PRESSING UP OR DOWN THE E L TRIP LEVEL CAN BE SET BETWEEN 60 AND 230mA IN INCREMENTS OF 1mA SELECT TRIP LEVEL AND SAVE DO THE SAME FOR ALL PARAMETERS AND SAVE THE MACHINE IS NOW READY TO START AFTER STARTING ALL ACTUAL MONITORING VALUES CAN BE SEEN BY PRESSING THE MENU KEY AS PER MONITORING LIST PAGE 5 ITEM 6 PRO2K2 SETTING No PARAMETESDESCRIPTION SCALE INCREMENTS ITEM A 1 E Leakage Earth leakage 60ma to 230ma 1 2 L Out Lock out 10kohm to 70kohm 10 3 O L o l type setting Instant or Thermal 4 O L Reset o l reset mode Auto or Manual 5 Pois Prevention of inadvertent start Enable or Disable 6 O L Class 0 1 class curve 1 or 25 1 7 S Circuit Short circuit setting 200 to 1000 100 8 CT Ratio ct ratio See CT Ratios Below 9 F Load Full load current 0 to 1 X ct ratio 10 Under Under current O to F Load I 11 Pilot Start Type of starting Local or Remote 12 Sequence Time Sequencing Time Os 200s Oms 20000ms 1 13 Anti Inch Time Anti Inch Time Osec to 255sec 1 14 Password 1 User Machine Type Password 1 0 to 9 1 15 Password 2 User Machine Type Password 2 9 1 16 Password 3 User Machine Type Pa
3. UP KEY WILL SET REMOTE STARTING DOWN KEY WILL SET LOCAL STARTING SEE TYPICAL PILOT APPLICATIONS ENTERING SEQUENCE TIME PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT TIME BY 1 SEC DOWN KEY WILL DECREMENT TIME BY 1 SEC MAX TIME 200 Sec MIN TIME 0 Sec THIS WILL BRING IN THE SEQUENCE RELAY AFTER THE MACHINE HAS BEEN STARTED AND THIS SET TIME HAS ELAPSED ENTERING ANTI INCH TIME PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT IN STEPS OF 1 Sec DOWN KEY WILL DECREMENT IN STEPS OF 1 Sec ANTI INCH FUNCTION IS USED TO STOP THE MACHINE FROM BEING STARTED AGAIN UNTIL THE SET TIME HAS ELAPSED THIS ALSO GIVES THE MOTOR BACK EMF TIME TO DISCHARGE ss ENTERING 1ST LOW PRIORITY DIGIT PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 THE PASSWORD PARAMETER IS USED TO ACCESS THE PARAMETERS THE FIRST TIME THAT PARAMETERS ARE ACCESSED BY USER THE DEFAULT PASSWORD IS 0000 USER MAY CHANGE THIS PASSWORD ENTERING 2ND LOW PRIORITY DIGIT UP KEY WILL INCREMENT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 PA RR Z WE A ENTERING 3RD LOW PRIORITY DIGIT UP KEY WILL INCREMENT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 waw wapi ENTERING 4TH LOW PRIORITY DIGIT UP KEY WILL INCREME
4. ENTERED TIME AND DATE AND RETURNS TO MAIN MENU RESETTING FAULTS PRESS THE RESET KEY TO RESET FAULT RESETTING WILL APPEAR ON DISPLAY FOR A SHORT WHILE NOTE MEMORY FAULT CAN ONLY BE RESET BY GOING INTO PARAMETERS MENU AND THEN SAVING IT 20 RELAY PINOUT Hd OT HIAFA HIAFA LI VA FIV ACT PLIVAO gt El z Z El E x D PRO2K CERTIFICATE ALLENWEST WALLACETOWN PTY LTD FERMLEC MADE IN SOUTH AFRICA MYTA ASO HINT TYE EDFA LLITAZI KO LIVI TH ON DNA as WOJ HONDO TS TN INES N NO PALS HOD NO TOMLNOI TH IO3LLNOO 21 RELAY KEYPAD PIN OUT FRONT PANEL LCD DISPLAY LED PUSHBUTTON BACK PANEL VERSION No ERSTENING SCREW DBS PLUG RS232 22 KEYPAD LABEL LAYOUT PROZK 2 OVERLOAD CURVES INU TYOT TINA 40 POVING Lad R Y B E AIA ISOLATOR 1717 ala VACUUM CONIACTOR SEQUENCE IF REQUIRED B START i STOP PILOT TEST PILOT TEST LOCAL START A z 30R DIODE 47 2 E DIODE gt START LOCAL STOP REMOTE g STOP IR O 2 2 25 PILOT DIODE STOP START PILOT DIODE TO NEXT PRO2K TO EARTH IF USED PILOT DIODE 26 TYPIGAL PILOT APPLIGATIONS STOP START PIL
5. KEY ADVANCES TO THE NEXT DIGIT ONCE THE FOUR DIGITS ARE CORRECT PRESS THE SAVE KEY AGAIN 12 MACHINE TYPE SELLECTION PRESS THE UP OR DOWN KEY TO SELLECT MACHINE OF CHOICE REFER TO PAGE 5 TO VIEW PROGRAMABLE MACHINE TYPES SAVING SELLECTION PRESS THE SAVE KEY TO SAVE MACHINE OF CHOICE SAVING WILL APPEAR FOR A FEW SECONDS AND THEN THE MAIN MENU WILL APPEAR AGAIN ENTERING PARAMETERS PRESS THE PARAM KEY AND THEN THE DOWN KEY TO MOVE CURSOR TO THE PARAMETERS TEXT THEN PRESS THE SAVE KEY ENTERING HIGH PRIORITY PASSWORD A FOUR DIGIT PASSWORD MENU WILL APPEAR PRESS THE UP KEY TO COUNT UP AND THE DOWN KEY TO COUNT DOWN THE SAVE KEY ADVANCES TO THE NEXT DIGIT ONCE THE FOUR DIGITS ARE CORRECT PRESS THE SAVE KEY AGAIN 13 ENTERING EARTH LEAKAGE PRESS THE UP KEY TO INCREMENT THE CURRENT THE DOWN KEY WILL DECREMENT THE CURRENT THE INCREMENTS ARE IN STEPS OF 1 ma MAX CURRENT 250 ma MINIMUM CURRENT 60 ma mr ENTERING LOCK OUT PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT IN STEPS OF 10 Kohm DOWN KEY WILL DECREMENT IN STEPS OF 10 Kohm MAX 70 Kohm MIN 10 Kohm ENTERING OVERLOAD TYPE PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL SET INSTANT DOWN KEY WILL SET THERMAL 14 yagua ENTERING O L RESET PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILLSET AUTO DOWN KEY WILL SET MANUAL SSS ENTERING POIS PRESS THE R
6. 0 1 1000 1 50 1 MAX FLC 50A INCREMENTS 1A 100 1 MAX FLC 100A INCREMENTS 2A 200 1 MAX FLC 200A INCREMENTS 4A 300 1 MAX FLC 300A INCREMENTS 6A 400 1 MAX FLC 400A INCREMENTS 8A 800 1 MAX FLC 800A INCREMENTS 16A 1000 1 MAX FLC 1000A INCREMENTS 20A By pressing the Menu key one can monitor one of the following 1 CT1 CT2 amp CT3 actual current motor load 2 Overload Status 0 up to 100 100 O L Trip 3 Earth Leakage currents 4 Lock Out ohms 5 Pilot PR ohms 6 Pilot CR ohms 7 Supply volts in percentage 8 Timers Sequence ON OFF and Anti Inch ON OFF 9 PRO2K 2 Control Version 10 PRO2K 2 Keypad Version 11 Machine Status ON OFF 12 Fault Status 13 Machine Type ENTERING PARAMETERS 1 Press the PARAM key The display will now come up with a four digit password to be entered 2 Press the A or the 4 key to change the first digit to 8 3 Next press the Save key The black cursor will move up one column 4 Press the A or 4 key again and now select a 6 5 Next press the Save key again moving the cursor up one more column 6 Continue this process until all four digits have been entered 7 After the final digit pressing Enter will activate the parameters menu 8 The password is 8646 9 Scroll left or right by pressing the or gt keys 10 Change values by pressing the A or 4 keys Press Save key to s
7. CE RELAY CONTACT RATING 16A 250vac AC1 ISOLATION VOLTAGE 5000 V rms RECOMMENDED AMBIENT OPERATING TEMPERATURE 40 TO 85 DEG C MAXIMUM PILOT CURRENTS 250 mA 12vac CURRENT TRANSFORMER RATING 1 Amp 5 VA MIN MAXIMUM LOGGED FAULTS 64 Faults POIS True CPU FEATURES 1 Watchdog timer monitoring of CPU reset will occur if CPU should go faulty or there is a hang on the software loop 2 8X 10 bit high speed analog to digital converter used to measure ohms amps volts etc 3 Power up timer delay for CPU voltage to be correct before program will commence 4 brown out detection CPU voltage monitoring 5 Flash CPU program memory useful for upgrading to newer version 6 CPU operating temperature 40 DEG 125 DEG C FAULT DIAGNOSTICS FAULTS POSSIBLE CAUSES SOLUTION Phase Unbalance Faulty CT Phase Missing Faulty Motor Test wiring to CT Test Main Fuses Test Motor and Cable Short Circuit Faulty Motor Faulty Cable Replace Motor Replace Cable Overload Trip Incorrect Motor Settings Motor Bearing Failure Check Motor Setting on Keypad Replace Motor Under Current Incorrect Settings Change Settings for U C Short Circuit S C Fault Motor or Cable Fault Incorrect Settings Test Motor and Cable Change Motor Setting Local Remote Fault Check Settings Local or Remote Change Settings Pilot PR or CR Open gt 700 Tes
8. IGHT KEY FOR NEXT PARAMETER UP KEY WILL SET ENABLE DOWN KEY WILL SET DISABLE POIS STANDS FOR PREVENTION OF INADVERTENT START _ _ __ _____ ___ ___ A ENTERING O L CLASS TYPE PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT O L CLASS CURVE DOWN KEY WILL DECREMENT O L CLASS CURVE MIN 1 AND MAX 25 THIS WILL CHANGE THE O L TRIP CURVES 15 u ENTERING SHORT CIRCUIT PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT IN STEPS OF 100 DOWN KEY WILL DECREMENT IN STEPS OF 100 MAX 1000 MIN 200 SHORT CIRCUIT FAULT WILL OCCUR WHEN THE PHASE CURRENT REACHES FLC X S CIRCUIT SETTING A rvr ENTERING CT RATIO PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT CT RATIO DOWN KEY WILL DECREMENT CT RATIO CT COMBINATIONS ARE AS FOLLOWS 50 1 100 1 300 1 400 1 800 1 1000 1 Wear nr nF ee ENTERING FULL LOAD CURRENT PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT CURRENT DOWN KEY WILL DECREMENT CURRENT INCREMENTS IS DEPENDANT ON CT RATIO MAX CURRENT CT RATIO SETTING MIN CURRENT 0 INCREMENTS SEE CT RATIOS PAGE 3 ENTERING UNDER CURRENT PRESS THE RIGHT KEY FOR NEXT PARAMETER UP KEY WILL INCREMENT CURRENT DOWN KEY WILL DECREMENT CURRENT INCREMENTS IS DEPENDANT ON CT RATIO MAX CURRENT CT RATIO SETTING MIN CURRENT 0 ZERO WILL DISABLE UNDER CURRENT MONITORING 16 r ENTERING START TYPE PRESS THE RIGHT KEY FOR NEXT PARAMETER
9. NT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 18 x ENTERING 5TH HIGH PRIORITY DIGIT UP KEY WILL INCREMENT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 i ra ENTERING 6TH LOW PRIORITY DIGIT UP KEY WILL INCREMENT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 war Y mc ENTERING 7TH LOW PRIORITY DIGIT UP KEY WILL INCREMENT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 19 ws s ENTERING 8TH LOW PRIORITY DIGIT UP KEY WILL INCREMENT PASSWORD BY 1 DOWN KEY WILL DECREMENT PASSWORD BY 1 MAX VALUE 9 MIN VALUE 0 PRESS SAVE KEY TO SAVE ALL PARAMETERS AA NRY isi qi ZEW VIEWING FAULT HISTORY PRESS THE DOWN TOGETHER WITH THE UP KEY RIGHT KEY WILL INCREMENT FAULT HISTORY LEFT KEY WILL DECREMENT FAULT HISTORY 01 BEING THE MOST RECENT FAULT AND 63 THE OLDEST FAULT WHEN FAULT HISTORY IS FULL THE OLDEST FAULT IS PUSHED OUT AND THE NEW FAULT BECOMES FAULT 01 MENU KEY WILL BRING YOU BACK TO MAIN MENU rrss ENTERING TIME AND DATE PRESS THE RIGHT TOGETHER WITH THE LEFT KEY THIS WILL BRING UP THE TIME MENU UP KEY WILL INCREMENT WHAT IS BELOW THE V CURSOR DOWN KEY WILL DECREMENT WHAT IS BELOW THE V CURSOR RIGHT KEY MOVES THE V CURSOR TO THE RIGHT AND THE DOWN KEY MOVES V CURSOR TO THE LEFT SAVE KEY SAVES THE
10. OT CR Mo 5 30R PRO2K 2 PILOT PR PILOT PILOT DIODE DIODE PARAMETERS START LOCAL PILOT CR PILOT IODE PR02K 2 PILOT PR PILOT DIODE PARAMETERS START REMOTE 27
11. PROZK 2N INTELLIGENT RELAY USER MANUAL VERSION 4 2 MANUAL No APOO3 2012 CONTENTS RELAY SET UP PROCEDURE PARAMETERS FAULTS FAULT HISTORY CT RATIOS SEQUENCE STARTING MONOTORING ENTERING PARAMETERS DATE AND TIME SETTING PROGRAMABLE MACHINE TYPES INPUTS OUTPUTS RESET FAULTS SPECIFICATIONS FAULT DIAGNOSTICS FACTORY DEFAULT PARAMETERS KEYPAD FUNCTIONS PRO2K 2 RELAY PIN OUT PRO2K 2 KEYPAD PIN OUT KEYPAD OUTER PANEL PRO2K 2 OVERLOAD CURVES SCHEMATIC DIAGRAMS PRO2K 2 TYPICAL POWER CIRCUIT SEQUENCING TYPICAL PILOT APPLICATIONS 20 21 22 23 24 26 RELAY SET UP PROCEDURE 1 POWER UP THE RELAY 2 THE DISPLAY SHALL COME ON AND SHOW NOTE ALL RELAYS SHALL HAVE SOME MACHINE TYPE AND PARAMETERS PROGRAMED INTO THE MENU AFTER TESTING IN THE FACTORY PARAMETERS CAN ONLY BE CHANGED IF DISPLAY SHOWS MACHINE OFF _ 3 YOU NEED TO PROGRAM TO SUIT THE APPLICATION AS BELOW A B D H SELECT PARAM KEY CURSOR SHALL SHOW MACHINE TYPE AND PARAMETERS SELECT MACHINE TYPE AND SAVE SCREEN SHALL SHOW PASSWORD SELECT MACHINE TYPE BY PRESSING UP OR DOWN AND THEN SAVE ALL MACHINE TYPES AS PER LIST ON PAGE 6 ITEM 9 ENTER YOUR 4 DIGIT PASSWORD AND PRESS SAVE MACHINE TYPE SHALL SHOW ON SCREEN NOW YOU HAVE SELECTED MACHINE TYPE YOU NEED TO SET PARAMETERS PRESS PARAM KEY AND MOVE CURSOR DOWN TO PARAMETERS AND SAVE
12. T 2 ALL ABOVE PARAMETERS ARE FOR 1000VAC SUPPLY FOR 525V PLEASE EDIT PARAMETERS AND CHANGE MOTOR FULL LOAD CURRENT KEYPAD FUNCTIONS MAIN MENU MENU MACHINE TYPE MAY VARY nq ss MENU KEY BY PRESSING THE MENU KEY ONCE THE PHASE CURRENTS CAN BE VIEWED MENU KEY PRESS THE MENU KEY AGAIN THE O L STATUS WILL BE DISPLAYED NB 100 WILL TRIP THE OVERLOAD MENU KEY PRESS THE MENU KEY AGAIN THE EARTH LEAKAGE CURRENT WILL BE DISPLAYED 10 AAA MENU KEY PRESS THE MENU KEY AGAIN THE LOCK OUT PHASE TO EARTH RESISTANCE WILL BE DISPLAYED IN Kohms MENU KEY PRESS THE MENU KEY AGAIN THE PILOT PR RESISTANCE TO EARTH WILL BE DISPLAYED IN Ohms MENU KEY PRESS THE MENU KEY AGAIN THE PILOT CR RESISTANCE TO EARTH WILL BE DISPLAYED IN Ohms MENU KEY PRESS THE MENU KEY AGAIN THE PERCENTAGE OF THE SUPPLY VOLTAGE IS DISPLAYED 11 r MENU KEY PRESS THE MENU KEY AGAIN THE PRO2K 2 CONTROL VERSION WILL BE DISPLAYED MENU KEY PRESS THE MENU KEY AGAIN THE KEYPAD VERSION WILL BE DISPLAYED BY PRESSING AGAIN THE DEFAULT MENU WILL APPEAR PARAMETERS KEY PRESS THE PARAMETER KEY YOU WILL BE PROMPTED WITH MACHINE TYPE OR PARAMETERS PRESS THE UP OR DOWN KEY TO SELLECT PRESS THE SAVE KEY TO ACCEPT CJHOICE ENTERING LOW PRIORITY PASSWORD A FOUR DIGIT PASSWORD MENU WILL APPEAR PRESS THE UP KEY TO COUNT UP AND THE DOWN KEY TO COUNT DOWN THE SAVE
13. ave new changes Please note that display must show MACHINE OFF DATE amp TIME SETTING 1 Press the key together with the gt key to activate time setting 2 Press the A to count up 3 Press the to count down 4 Press the lt key to page left 5 Press the gt key to page right 6 Press the Save key to save new time and date ITEM H ITEM 1 ITEM J ITEM K PROGRAMABLE MACHINE TYPES 1 Shuttle Car 2 Feeder Brake 3 Continuous Miner 4 Fan 5 Jet Fan 6 Drill 7 Utility Vehicle 8 Maintenance Vehicle 9 Compressor 10 Belt Drive 11 Roof Bolter 12 Flitting Panel 13 Road Header 14 AFC 15 Belt Conveyer 16 Pumps 17 Circuit Breaker Feeder 18 Toro 19 Coal Cutter 20 A M Coal Cutter 21 Loader 22 General Purpose 1 23 General Purpose 2 24 General Purpose 3 25 General Purpose 4 1 Pilot PR 2 Pilot CR 3 Lockout 4 Earth Leakage 5 Three CT S 1 Control ON Relay 2 Short Circuit S C Fault Relay 3 Sequence Relay SHORT CIRCUIT LATCH 1 A Short Circuit S C occurs it will back trip the Transformer 2 The relay willlatch out and keeps the fault in memory 3 There will be no power to the GEB s 4 Restore power by resetting the supply transformer ITEM L ITEM M RESET FAULTS 1 When any of the following faults occurred Short Circuit S C Eart
14. h Leakage E L or Lockout L O 2 Switch Isolator to the OFF position 2 Remove the outgoing plug amp cable from socket Plug and cable Must be tested If pass the test 3 Before fitting the plug and cable to socket 4 Switch Isolator to Test position reset the fault If fault does Not reset the fault is inside the Gate End Box 5 If fault reset s switch Isolator to the OFF position and plug in the cable 6 If the fault clears restart the GEB SEQUENCE STARTING 1 Take unit 1 to 3 for sequencing 2 Unit 1 is the master Unit 2 and 3 are the slaves 3 Unit 1 starts up assuming all conditions are healthy 15 seconds later unit 2 starts and another 20 seconds later unit 3 starts The Parameters for the units should be as follows Unit1 Parameter Sequence set to 15 seconds Parameter Pilot Start can be either setup for Local or Remote The N O contact of unit 1 Sequence Relay must be connected to the Start Input of unit 2 Unit 2 Parameter Sequence set to 20 seconds Parameter Start must be set to Local The N O contact of unit 2 Sequence Relay must be connected to the Start Input of unit 3 Unit 3 Parameter Sequence can be ignored as there is no fourth unit Parameter Start must be set to Local RELAY SPECIFICATIONS AUXILARY SUPPLY 4 X 12vac 50hz RECOMMENDED CONTROL TRANSFORMER 60VA CONTROL ON RELAY CONTACR RATING 16A 250vac AC1 SEQUEN
15. ssword 3 0 to 9 1 17 Password 4 User Machine Type Password 4 0 to 9 1 18 Password 5 User Parameters Password 1 0 to 9 1 19 Password 6 User Parameters Password 2 Oto 9 1 20 Password 7 User Parameters Password 3 Oto 9 1 21 Password 8 User Parameters Password 4 0 to 9 1 No FAULTS RESET FROM KEYPAD POWER UP ITEM B 1 Phase Unbalance Yes Yes 2 Overload Trip Yes Yes 3 Under Current Yes Yes 4 Short Circuit s c latch remains No Yes 5 Local Remote Fault Yes Yes 6 Earth Leakage Fault Yes Yes 7 Core Balance Fault Yes Yes 8 Lockout Fault Yes Yes 9 Loss of Vacuum Frozen Contactor Yes No 10 Memory Fault No No 11 POIS Fault Yes Yes 12 Comms Fault No Yes Note Comms Fault auto resets itself assuming comms port and cabling is OK 1 5 fault Prevention Of Inverted Start can also be reset from remote Stop pushbutton FAULT HISTORY Memory Fault can only be reseted by Loading Parameters correcting them and then Saving them 1 Press the arrow key together with the arrow key down J To activate fault history eg Fault 1 E L Trip 2 Press the lt key to page left 3 Press the gt key to page right Fault 1 is the most recent fault Press the Menu key to go back to main menu ITEM C ITEM D ITEM F ITEM G 50 1 100 1 200 1 300 1 400 1 80
16. t Pilot Voltage Test PPM Fuse and Relay Fuses Earth Leakage Fault Motor Fault Cable Fault Megger Cable Megger Motor Carry out instruction as Paragraph K Core Balance Fault Faulty Core Balance Replace Test Wires from Core Balance to Repair Relay Lockout Fault Motor or Cable Phase to Earth Replace Incorrect Lockout Settings Change in Keypad Carry out instruction as in_ Paragraph K Loss of Vacuum Back Trip Faulty Vacuum Bottle Replace Vacuum Contactor Carry out instruction as in Paragraph K Frozen Contactor Faulty Contactor Contacts Replace contactor Carry out instruction as in Paragraph K Memory Fault Check Cable from Relay to Keypad Replace or Fix Faulty Relay Replace 1 5 Fault Resistor bridge out Remove Bridge Start Button Stuck in the Start Repair Position FACTORY DEFAULT PARAMETERS MACHINE E L O L CT kaj LOC SEQ ANTI TYPE MA MODE RESET CURVE 8 6 RATIO INCH SHUTTLE CAR 90 10 INST MAN DIS 5 600 200 1 80 o LOC 5 2 FEEDER BREAKER za 10 INST MAN DIS 5 200 1 ES EM LOC 5 2 JET FAN SKW 90 10 INST MAN DIS 5 800 50 1 4 I REM 5 2 FAN 15KW 90 10 INST MAN DIS 5 800 50 1 12 5 2 FAN 37KW 90 10 INST MAN DIS 5 800 50 1 28

PRO-2K VERSION 2

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