Bulk Solids Flow and Motion
Contents
1. Combustion Safety Recorders and Digital Indicators and Efficiency Data Acquisition Process Valves N o O Nn aul Q m i Z 5 A O gt SIDUIWIPIBOJd pue SJa JO1 U07D 10 eD1p Uy jezd uoisinboy e1eq pue SJapJODOY Ad ualdyjy pue Ajajes uolsnquuoy S AJLA SS DO1d BELT SCALE 190 SYSTEMS Belt Scale Selection Guide A typical belt scale system consists of the belt scale an integrator and a speed sensor like the system shown here Your application requirements will dictate the proper system combination Z Belt scales help maximize the use of raw materials control inventories and aid in the manufacturing of a consistent product N f Siemens belt scale combine simple drop in installation low maintenance no moving parts and repeatable accuracy for productive h operation They show minimal hysteresis and superior linearity and ignore side loading All belt scales shown here feature overload protection for the load cells When used with approved intrinsic safety barriers MLC MCS MSI and MMI belt scales can be used in 7 Low Capacity MLC Modular Basic MBS Medium Duty MUS Compact MCS Single Idler MSI Multiple Idler MMI hazardous locations Description Low capacity scale for Modular basic Modular medium to Compact rugged Heavy duty high Heavy duty high light belt loading medium duty belt scale heavy duty scale for modular belt scale with accur2. 0 5 HP or larger 1 HP or larger 0 75 HP Belt Speed 1 to 40 FPM 10 to 70 FPM Pully 4 6 Diameter Accuracy 0 25 to 0 5 Turndown Ratio Sensing Element Platform weighbridge single load cell Construction Single idler dual load 2 max 10 1 load based Up to 30 1 speed based 10 1 volumetrically Platform weighbridge dual load cell Mild steel or stainless steel Mild steel Hot dipped galvanized 7 gauge plate steel Flanged Wall 1 max Size cell Dual idler torque tube Flow detector paddle or acoustic flow sensor 3 Max Features Belts for specific applications sanitary version available Approvals Learn more Custom units for special application needs belts for specific applications Cantilevered frame for quick belt removal inlet quick belt removal inlet configurations stainless Cantilevered frame for Custom gate sizes available limit switch configurations position sensor steel contact parts CE Meets USDA and FDA requirements for food CE processing WEIGHBELT FEEDERS 193 V 10 2014 Electronic Integrators for Bulk Solids Flow Systems A typical weighfeeder system consists of the weighbelt feeder and an integrator like the system shown here Your application requirements will dictate the proper system combination Integrators for Belt Scales Weighfeeders and Solids Flowmeters Electronic integrators process sensor signals int
3. Solids flowmeters enhance process control contributing to improved quality of your end product and a positive bottom line These heavy duty low maintenance solids flowmeters provide continuous in line weighing of dry bulk solids free flowing powders or granular material All models produce accurate repeatable results and can be used for critical functions like batch load out and blending All models are totally enclosed and dust tight and are constructed of painted mild steel Stainless steel and hazardous area classification models are also available a a Milltronics E Series Milltronics V Series Milltronics A Series Description Low to medium capacity flowmeter for various Compact vertical flow low to medium capacity Low to medium capacity flowmeter for product sizes densities and fluidity particularly flowmeter for various product sizes densities powders conveyed by aerated gravity fine powders and fluidity particularly fine powders conveyors Typical Applications Fly ash lime dosing in gold ore processing Applications with little headroom Cement flow in aerated gravity conveyor adding sugar in food manufacturing gypsum systems flow for board forming line E 40 2 to 10 50 to 250 mm V 40 3 x67 4 x107 or 5 x12 76x152 mm A 40 8 or 23 203 or 305 mm E 300 6 to 16 150 to 400 mm in ASME or DIN 102x254 mm or 127x305 mm A 300 107 147 or 20 254 mm 356 mm flanges V 300 5 x16
4. or 6 x20 127x406 mm or or 508 mm 152x508 mm Capacity 0 2 to 40 t h 0 2 to 44 STPH or 20 to 300 t h 22 to 330 STPH depending on model Inlet Sizes Particle Size 0 5 13 mm or 1 0 25 mm depending on model Product 450 F 232 C standard 750 F 400 C optional Temperature Accuracy 1 of design rate Turndown Sensing 304 stainless steel standard 316 stainless steel optional E and V series available with mirrored finish Coatings Plasma A R polyurethane PTFE or Alumina ceramic Sensing Compatible with ILE 37 0 5 max particle size or ILE 61 1 max particle size Sensing Linear variable differential transformer LVDT external to process Element Approvals CE standard Optional CSA Class Group C D Class Il Group E G o_o ee
5. MSP 12 XPP 5 Locknut 7MH7723 1CR MSP 3 MSP 12 XPP 5 Mounting Flange 7MH7723 1CS MSP 3 MSP 12 Lid with 1 2 NPT Conduit Entry 7MH7723 1CU MSP 9 Mounting Bracket 7MH7723 1CT MSP 9 Lid 7MH7723 1CV MSP 12 Lid Gasket 7MH7723 1CX Probe Selection Remote Notes 1 Remote amplifier required for MSP 1 MSP 3 and MSP 9 models 2 XPP 5 has CSA approval Class Groups A D Class Il Groups E G 3 One instruction manual covers the MFA 4p electronics unit all the probes and the RMA remote amplifier unit MOTION 7 FAILURE 189 SITRANS WM100 Zero Speed Switch Features Up to 4 gap between SITRANS WM100 and targets e Non contacting design eliminates the need for lubricating cleaning and part replacement e Visual indication of target triggered pulse e Rugged low maintenance suitable for tough environments e One SPDT Form C relay contact e Provides cost effective protection Accurate Monitoring in Harsh Conditions SITRANS WM100 is a heavy duty zero speed alarm switch This non contacting unit provides cost effective equipment protection even in the harshest conditions WM100 monitors the absence of motion on moving or rotating equipment SITRANS WM100 can be mounted up to 100 mm 4 from the ferrous target The robust motion sensor provides the contracts to shutdown machinery whenever zero speed is detected On belt drag and screw conveyors or on bucket elevators fans and pumps the zero speed ala
6. TABLE OF 185 SOLIDS FLOW AND MOTION Siemens offers a full line of custom belt scales and weighfeeder systems guaranteed to fit your application Take a look at the MUS universal belt scale system or the heavyweight NTEP approved MMI multi idler belt scale system for custody transfer applications With the right combination of belt scales weighfeeders integrators and speed sensors you can build the perfect configuration for your plant And with Siemens software you can configure your integrator using a CONTENTS Windows based laptop PC Prices See Startat Page Belt Scales Siemens MBS Modular Basic Medium Duty Belt Scale 997 50 190 Siemens MCS Compact Stainless Steel Modular Belt Scale 2717 00 190 Siemens MLC Light Duty Monitoring Single Idler Belt Scale 5321 16 190 Siemens MMI Heavy Duty NTEP Approved Multi Idler Belt Scale Call 190 Siemens MSI Heavy Duty Single Idler Belt Scale 3492 72 190 Siemens MUS Universal Single Idler Belt Scale 2005 00 190 Siemens WD600 Slider Bed Belt Scale 2200 00 191 Motion Failure Alarms and Speed Switches Siemens MFA 4p Motion Failure Alarm Monitor 390 50 188 Siemens MFA 4p Compatible Motion Sensing Probes 361 53 188 Siemens WM100 Zero Speed Switch 520 84 189 Solids Flowmeters Siemens A Series Flowmeters for Aerated Gravity Conveyors Call 194 Siemens E Series Flowmeters for Fine Powders Call 194 Siemens V Series Vertical Flowmeters for Fine Powders Call 194 Solids Flow Control Systems S
7. acy single idler accuracy multiple providing dynamic process indication stainless steel load cells scale for process and idler scale for critical weighing data for load out control process and load out process indication control Capacity 50 t h 55 STPH 1500 t h 1650 STPH at 5000 t h 5500 STPH at Up to 1200 t h 1320 5000 t h 5500 STPH at Up to 12000 t h Max max belt speed max belt speed STPH at max belt max belt speed 13000 STPH speed Belt Speed 2 0 m s 400 fpm 3 0 m s 600 fpm 4 0 m s 800 fpm Max lt 25 mm 1 max lt 100 mm 4 max lt 150 mm 6 max Belt Width 450 to 1200 mm Fits most conveyor Fits most conveyor Up to 1000 mm 42 500 to 2000 mmin 450 to 2400 mm 18 to Nominal 18 to 48 widths to 1000 mm widths standard duty CEMA metric sizes 18 to 96 CEMA or standard 42 CEMA lt 1000 mm 42 heavy 96 CEMA Other sizes metric conveyors duty 21200 mm 48 available on request Others available on request Idler 500r60mm or 1 9 50 to 150 mm 50 to 180 mm 100 to 150 mm 50 to 180 mm Diameter 2 to 6 2 to 7 4 to 6 2 to 7 Weighspan 450 mm 18 500 mm 20 600 mm 24 450 mm 18 450 mm 18 Min two per scale Accuracy 1 0 or better 1 0 0 5 to 1 0 0 5 to 1 0 2 0 on 0 5 or better 0 25 or better mobile applications Turndown 5 1 3 1 4 1 5 1 Ratio Materials Painted mild steel or Painted mild steel m
8. e Output Analog 0 08 to 10 VDC nominal 100 KQ min load impedance Cable Standard 13 PVC jacket 3 twisted pairs 24 AWG shielded Extended 13 thermoplastic elastomer jacket 6 conductor 24 AWG shielded Housing 304 stainless steel Ingress Protection IP68 waterproof Control Unit Power 100 115 200 230 VAC 15 50 60 Hz factory set Excitation 26 VDC nominal 70 mA max Consumption 10 VA max Analog Input 0 10 VDC from sensor Analog Output 4 20 mA isolated output 750Q max Switched Two Form C relays latching or nonlatching 5 Amp at 250 VAC non inductive Alarm and Startup Delay Adjustable from 0 to 999 seconds Operating Temperature 4 to 122 F ambient Housing Polycarbonate Ingress Protection IP20 Wall Mount Display LCD 3 digits plus symbols Ordering Instructions Pick one control unit and then select your sensor configuration by choosing one option from each table section below A complete catalog number looks like this 7MH7562 2AA and 7MH 7560 Model Selection Guide Catalog Description Number SITRANS CU 02 Control Unit 115 V Power 7MH7562 2AA_ 567 00 SITRANS CU 02 Control Unit 230 V Power 7MH7562 4AA 567 00 SITRANS AS100 Acoustic Sensor 7MH7560 862 97 Standard 4 to 176 F Note 1 Extended 40 to 257 F Note 2 Extended 22 to 248 F Note 3 None Mounting Mounting Disk Extension Mounting Tab CE Approvals CE FM CSA Class Il Div 1 Grps E G CE CSA Cla
9. ens motion sensors are easy to install Gap distance between the sensed ferrous object andthe probe can be as muchas 4 Wiring costs are minimal because the probes can use the same conduit or armored cable as the drive motor and its control circuits Motion sensor systems greatly reduce the downtime and cleanup expenses associated with failure of conveying equipment Spillage is minimized with the immediate shutdown of pre feeding equipment Motion sensor use prevents extensive damage even fire due to heat build up caused by belt slippage at the head pulley or by a broken belt on a multiple V belt drive They are so effective in operation that they provide rapid payback of initial cost often the first time they warn of conveyor malfunction Motion Failure Alarm MFA 4p The general purpose MFA 4p monitors motion and provides the contacts to shut down machinery when plant equipment slows down or fails On belt drag and screw conveyors on bucket elevators fans and pumps the MFA 4p underspeed alarm warns instantly of equipment malfunction This single setpoint system is ideal for use in most industrial applications operating reliably where nothing else can Probes for Siemens MFA 4 Standard MSP 12 e Temperature rating 40 to 140 F e 1 Seller Withstands most environments e Long lasting aluminum enclosure internal preamp e Mounting flange and locknut for fast installation and setup High Temperature MSP 3 e Tempera
10. h an existing flat belt conveyor and a Siemens inte grator As material is moving along the conveyor belt and travels over the belt scale it exerts a force proportional to the material load through the suspended weighbridge to the load cells WD600 reacts only to the vertical component of the applied force Specifications Typical Applications Monitor feed rates and blending in cereals seeds minerals wet foods or powder additives into a process Measuring Principle Heavy duty strain gauge load cells measuring load on a belt conveyor Temperature Material 150 F 65 C max Operating range 40 to 150 F 40 to 65 C Compensated range 15 to 105 F 10 to 40 C Capacity Up to 18 t h Nickel plated load cells 10 15 20 30 kg Stainless steel load cells 6 kg 25 50 Ibs Overload 150 of rated load cell capacity Belt Width 127 187 24 307 36 or 48 300 to 1200 mm Accuracy 0 5 to 1 totalization over 4 1 operating range application dependant Construction Stainless steel with UHMW slider pads nickel plated alloy steel or stainless steel load cells Output Two mV V or three mV V depending on load cell version Non repeatability 0 01 of rated output Non linearity 0 02 of rated output Compatible with Milltronics BW100 and BW500 integrators or SIWAREX FTC weighing module for integration directly into PLC system z p O z z LL N V Recorde
11. iemens SITRANS AS100 Acoustic Sensor for Bulk Solids Flow 862 97 186 Siemens SITRANS CU 02 Control Unit 567 00 186 Weighfeeders Siemens Series 400 9 to 12 Belt Width Weighfeeder Call 192 Siemens Series 600 12 to 36 Belt Width Weighfeeder Call 192 Siemens Series 800 18 to 42 Belt Width Weighfeeder Call 192 Siemens Series 1200 18 to 72 Belt Width Weighfeeder Call 192 Siemens VG Volumetric Control Gate Call 192 Bulk Solids Flow System Accessories Siemens SITRANS WS300 Digital Speed Sensor 790 00 191 Siemens SITRANS WS100 Speed Sensor 710 00 191 Siemens RBSS Return Belt Soeed Sensor 889 70 191 Siemens MWL Mechanical Calibration Weight Lifter 1547 52 191 Siemens BW100 Integrator for Belt Scales 1919 49 193 Siemens BW500 Integrator for Belt Scales and Weighfeeders 2165 10 193 Siemens SF500 Integrator for Bulk Solids Flowmeters 3092 25 193 SIEMENS c p O z z m a T V Recorders and Digital Indicators Controllers Data Acquisition and Programmers Combustion Safety and Efficiency Process Valves 0a o Nn aul O pe for Z O a O gt Kdu Dy4J pue uoisinboy e1eq s1 W WLI DOId Ayajyes uosnqwon pue Ssiapsoday Ss10 221pu Je1bIG pue s1 01 U0 S AJLA SS DO01d ACOUSTIC SENSOR 186 Acoustic Sensor and Controller for Bulk solids Flow a SIEMENS e Non Mechanical Doesn t foul up or wear out e Noninvasive Doesn t break
12. l moisture Optional I O cards for dual PID control or sensor input or incline meter input Multipoint moisture sensor input Multipoint linearization Features Non volatile memory safeguards against data loss Choice of alarms rate total speed Multipoint linearization function Errors and diagnostics display Multi field display linearization function Automatic zero function Automatic zero Electronic span Electronic span calibration available Up to calibration available Up to eight multispans for eight multispans for applications of more than applications of more than one feed condition one feed condition or material Differential or material speed detection CSA FM CE CSA FM CE NTEP Measurement Canada CSA FM CE z p 10 z Le a U Recorders and Digital Indicators Controllers Data Acquisition and Programmers Combustion and Efficiency Process Valves 0a o A 7a aul O Q Ti Z 5 O gt SIDUUWPIBOJd pue SJa JO1 U0D 10 eD1p Uy jeuUbHiGg uoisinboy e1eq pue SJapJODOY Ad ualdyjy pue Ayajes uolsnquuo 5 Y S S 3 oO D S AJLA SS DO1d T S o SOLIDS 194 FLOWMETERS Choosing the Right Solids Flowmeter SIEMENS A typical solids flowmeter system consists of the flowmeter sensing head and an integrator like the system shown here Your application requirements will dictate the proper system combination
13. leak or clog Simple Mounting Doesn t take long or require shutdown e Acoustic Emission Detection Technology Reliably detects material flow no flow conditions Two Alarm Control Relays and 0 4 20 mA Output Will easily connect to your process Reliable Continuous Protection for Bulk Solids Flow The SITRANS AS100 sensor prevents problems in solids flow processes caused by abnormal flow sudden blockages product absence or equip ment failure such as burst filter bags It reacts instantly to changes in flow of pellets powders or most bulk solids in pipes chutes vibratory feeders pneumatic conveyors and gravity flow systems Any sudden blockage that prevents product flow or any rupture that increases flow as product escapes from a pipe or bag is immediately detected by the AS100 This enables you to take early preventative ac tion avoiding expensive damage Early Warning of Flow Problems The friction and impact of bulk solids flow in pipes chutes and con veyors all generate high frequency sound waves noises that are often inaudible to the human ear The SITRANS AS100 detects deviations in these sound waves caused by changes in solids flow rates and warns of impending problems Operation Unaffected by Plant Environment Noise The AS100 uses unique acoustic emission technology to detect high frequency sound waves generated by equipment and materials in mo tion These sound waves travel readily through solids mate
14. lled in conduit with the 115 VAC motor control wiring or armored cable Enclosure Corrosion proof NEMA 4 polycarbonate Options Open frame style with or without brackets Overspeed alarm 230VAC 10 50 60 Hz at 5VA Slow Speed Available in the U S 1 pulse 10 min minimum 1 pulse 3 sec maximum Ordering Instructions Select one option from each table section below A complete MFA 4p catalog number looks like this 7MH7144 _____ A complete system includes a probe remote mount amplifier as needed and mounting hardware Model Selection Guide Catalog Number rs MFA 4p Motion Failure Alarm Electronics Unit 7MH7144 390 50 NEMA 4X Polycarbonate 1A__ 0 00 NEMA 4 Painted Mild Steel 447 70 NEMA 4X Stainless Steel Slow Underspeed Overspeed CE CSAus c FM Spare MFA 4p Relay 7MH7723 1DW Spare MFA 4p Transformer 7MH7723 1DX Spare MFA 4p Circuit Card Standard 7MH7723 1DU Spare MFA 4p Circuit Card Slow Speed 7MH7723 1DV 7ML1998 5FMO1 7MH7146 0BA 7MH7146 0DA 7MH7146 0EA 7MH7146 0GA 7MH7145 0A Enclosure Instruction Manual Note 3 MSP 3 1 2 Conduit Entry Note 1 MSP 9 Note 1 MSP 12 1 2 Conduit Entry XPP 5 1 5 m Cable Note 2 Aluminum 1 2 NPT Entry Amplifier Painted Steel NEMA 4 7MH7145 0C Note 1 Stainless Steel NEMA 4X 7MH7145 0D Probe and Remote Mount Amplifier Spare Parts and Accessories Spare Remote Mount Amplifier Card 7MH7723 1DT MSP 3 MSP 9 Lid Gasket 7MH7723 1CW MSP 3
15. o operating data for continuous in line weighing and flow measurement They can perform basic control functions like PID and batch control traditionally handled by higher level devices Easy to install commission operate and maintain Milltronics integrators from Siemens incorporate patented electronic load cell balancing to perform basic and sophisticated level and flow control functions Siemens Dolphin Plus software can be used for quick and easy configuration SmartLink modules available for Allen Bradley remote I O Profibus DP and DeviceNet can provide direct digital communications with your plant control system Milltronics BW100 p lt Milltronics BW500 oa rs s Milltronics SF500 Description Economical integrator for use with belt scales Full feature integrator for use with belt scales Full feature integrator for use with solids and weighfeeders flowmeters Compatibility MCS MBS MLC MUS and MSI belt scales MLC MBS MUS MSI MMI and MCS belt scales E A V series flowmeters Other one or two Retrofit with other installed belt scale systems 400 600 800 and 1200 series weighfeeders load cell flowmeters LVDT equipped solids two load cells max Retrofit most other belt scales or weighfeeders flowmeters using optional interface board 1 5 x 4 graphic LCD 0 56 x 6 dual line 40 character backlit dot 0 56 x 6 dual line 40 character backlit dot Displays rate totalized weight belt loading and mat
16. odular design Painted mild steel Painted mild steelor Two or more MSI units stainless steel stainless steel load cells stainless steel installed in a series Load Cells Two parallelogram Two parallelogram Two parallelogram Two stainless steel triple beam parallelogram temperature compensated style stainless style aluminum style nickel plated alloy overload protection steel temperature temperature steel temperature compensated compensated compensated Standard Weighing idler Idler ordered separately dual weigh modules Idler ordered Idler ordered separately full frame structure Parts full frame structure separately dual weigh modules test weigh bracket test weight Test weight Test weight mounting MWL weight lifter test MWL weight lifter test weights test chains brackets test weights weights Approvals CE SABS CE NTEP CE Measurement Canada Measurement Canada BELT SCALE 191 SYSTEMS Bulk Solids System Components Speed Sensors for Siemens Belt Scale Systems Speed sensors operate in conjunction with a conveyor belt scale providing a signal to an integrator for calculation of belt speed flow rate and totalized weight Provides a signal generated as the wheel on the sensor rotates on the return belt Accurate belt speed detection Converts shaft rotation into a pulse train of 32 256 1000 or 2000 pulses per revolution using high precision rotary optical encoder Suitable for low or var
17. rials but are strongly attenuated when traveling through air Consequently the AS 100 is immune to interference from airborne noise and low level structural vibration providing anoninvasive method of process monitoring Because the AS100 operates in a high frequency broadband it is immune to com peting background noise generated by machines and other processes Audible noises and low frequency vibrations are screened out Simple Low Cost Installation The noninvasive sensor can be installed without any shutdown of process or equipment In minutes the compact unit can be attached to a flat surface pipe flange elbow or joint where acoustic emission levels are potentially highest The light weight unit weighs only one pound and is easily positioned Arange of installation option are available to suit your needs Installation can be viaa clearance hole and bolt drilling and tapping mounting disc or an extension tab The unit can be screwed in bolted in or bonded in place Once installed simply connect the power supply and alarm output and set the alarm level and the unit is fully operational 24 Hour Protection in Tough Environments With no moving parts and a type 304 stainless steel housing sealed against dust and moisture the AS100 provides continuous protection around the clock and requires little or no maintenance Because the AS100 is mounted outside the process it is completely noninvasive In hazardous or hygienic food envi
18. rix LCD Displays rate totalized weight belt matrix LCD Displays rate totalized weight PID belt speed loading belt speed PID batching errors and batching errors and diagnostics Display diagnostics Analog Optically isolated 4 20 mA scalable Optically isolated 4 20 mA scalable Output Selectable for rate load or speed Option Two additional analog inputs and two outputs programmable for PID control Remote Two adjustable pulsed outputs Totalizer Alarm Relay One programmable Form C SPDT contact relay Five programmable Form A SPST contact relays rated 5A 250 VAC non inductive reversible So 5A 230 VAC non inductive een Type 4X NEMA 4X IP65 PVDF enclosure 4X NEMA 4X IP65 PVDF enclosure Type 4X NEMA 4X IP65 Type 4 NEMA 4X IP65 polycarbonate enclosure o enclosure Temperature 4 to 122 F 20 to 50 C ambient Power 100 115 200 230 VAC 15 50 60 Hz 15VA 100 1 15 200 230 VAC 15 50 60 Hz 31VA Optional 12 VDC and 24 VDC Communi Bi polar serial current loop Two RS 232 ports one RS 485 port Modbus RTU ASCII Optional SmartLinx communications cations Dolphin Plus interface configuration software modules A B RIO Profibus DP DeviceNet Dolphin Plus interface configuration software Battery backed memory Multiple alarms Battery backed memory Alarms for rate or rate load speed Step by step programming diagnostic error Step by step programming Optional I O cards for PID contro
19. rm option can warn instantly of equipment malfunctions It alarms to minimize spillage prevent extensive damage or even fire caused by belt slippage at the head pulley and warn against conveyor malfunction Specifications Output Contact 1 SPDT Form Cdry relay contact rated 5A at 250V AC failsafe operation Time Delay Start up 10 14 seconds 5 7 seconds with 12 ppm jumper Zero Speed selected via common jumper 5 seconds 2 min speed 10 to 15 ppm or 10 seconds 2 min speed 5 to 7 5 ppm Operating Temperature 40 to 140 F Design NEMA 4x 6 IP67 aluminum body and connection box 2 NPSL process mounting 3 4 NPT conduit entrance 5 screw terminals plus grounding terminal for electrical connection max 12 AWG wire size Neoprene gasket Display Red LED for verification of pulses 6 or 12 to 3000 pulses per minuet Approvals CSAus c CE C TICK Model Selection Guide Description SITRANS WM100 Heavy Duty Zero Speed Alarm Switch Model 115 VAC Power 230 VAC Power Stainless Steel 0 5 x 1 75 16 Char Z Y17 15 45 Printed English User Manual 7ML1998 5WM0O1 13 78 7MH7723 1CR 24 38 Mounting Flange 7MH7723 1CS 25 44 Motion Cable Gland Adaptor Kit 7MH7723 1JU 79 50 Note Printed instruction manual should be ordered separately Catalog Number Price 7MH7158 520 84 0AA00 0 00 0BA00 63 80 ID Tag Manual Spare Locknut Parts Solids Flow and Motion N T ap vE vE sS co oa ze
20. ronments this is a great advantage as there is no need for constant cleaning and concerns about product contamination are eliminated The SITRANS AS100 is also unaf fected by abrasive applications SITRANS CU 07 a Ly The standard sensor operates effectively from 4 to 176 F 20 to 80 C with extended temperature options offering sensing from 40 to 185 F 40 to 85 C or 40 to 257 F 40 to 125 C Field Proven Detection The SITRANS AS100 monitors a wide range of granular and bulk solids materials including Sugar granulated or powder e Wood chips e Coal slugs to dust e Cement e Polyethylene pellets e Grain e Cocoa beans e Sand e Fiberglass Applications include e Solids flow sensing e Flow no flow high flow low flow Inflow blockage detection e Cyclone blockage detection e Filter monitoring and switching Burst filter bag detection e Route verification Ease of Use The AS100 system combines a highly sensitive acoustic sensor with easily set up controls Powered by 20 or 30 VDC the sensor provides a DC analog voltage that can be monitored by the dedicated SITRANS CU 02 control unit ora PLC that accepts 0 10 VDC input signals Control Options With a SITRANSCU 02 control unit the system can be readily configured for setpoints indicating such conditions as high flow low flow or no flow or it can be added to a control loop via a 4 20 mA output Two relays are f
21. round bar style calibration weights are applicable Locating notches in the base bar weight engage the calibration weights securely on the lifting arms inthe stored position and the gear drive locks the lifting arms in place Specifications Application Span calibrations on belt conveyors Components Left handed or right handed crank body each connected toa lifting pad with guide pin Torque tube to connect left and right crank shafts Crank handle that mounts to either the left or right input shaft U clamp to secure flat bar calibration weights Optional base bar with integrated round bar weight or to support other types of calibration weights Optional shaft extension adds 4 102 mm to handle shaft length Crank Arm Mechanical advantage 20 1 12 revolutions required for raising or lowering Approvals Compliant with Directive 98 37 IEC CE C TICK WD600 Slider Bed Belt Scale Unique weighing mechanism design with low friction and long weigh area for increased retention time resulting in higher accuracy and reliability e Ultra sensitive parallelogram style load cells nickel plated alloy or stainless steel provide precision weighing accuracy e Drop in weighbridge for quick washdown and maintenance MilltronicsWD600 is alight to medium duty slider bed belt scale used for process and load out control in manufacturing Its corrosion resistant WD600 components are durable and virtually maintenance free WD600 works wit
22. rs and Digital Indicators Controllers Data Acquisition and Programmers Combustion Safety and Efficiency Process Valves N o O 7a aul O pe gt fave Z O O gt Adualdujy pue uoisinboy e1eq sx W WLI bOd Ayajyes uonsnqwon pue siapsoday s10 221pu je1bIG pue s19 01 U0 S AJLA SSADOId WEIGHBELT 192 FEEDERS Weighfeeder Selection Guide o N promises unmatched performance Milltronics weighfeeders come standard with belt weigh bridge and speed sensor Flanged belting is available on all models Belt sizes and widths are made to measure for your specific application Complete your weighfeeder system with a Milltronics integrator E i a zi r z 7 a a Series 400 Description High accuracy low capacity for minor ingredient additives Control and monitor feed rates and blending for extruders in pet foods breakfast cereals or snack foods Fruits and nuts for processing or packaging Cereals seeds or minerals Pebble lime into a Slaker in water treatment Pigments added to plastic pellets Typical Applications Series 600 Low to medium capacity for minor ingredient additives Control and monitor feed rates and blending for wet food processing extruders in pet foods breakfast cereals or snack foods Minerals or powdered additives Fruits seeds and grains fertilizers and salt feeding blending or manufacturing fertilizer plants dried pet food
23. s SIEMENS Ultra sensitive load cells provide precision weighing accuracy improving blend consistencies accountability and record keeping Weighfeeders are indispensable when automated production processes require continuous in line weighing and feeding Depend on these heavy duty weighfeeders to deliver fast reliable and uninterrupted service The virtually maintenance free construction Series 800 Series 1200 VG Volumetric Control Gate Medium to high capacity for macro ingredient additives For rate control in blending batching or loading operations Heavy duty high capacity for macro ingredient additives Blending control of fractionated stone from 8 mesh to 4 blending control of grains side gates for load out bins eliminates vibratory feeders Industrial and process applications feeding blending or rationing in cement gypsum wallboard manufacturing fertilizer plants direct reduction iron processing or hot briquetted iron facilities Industrial and process applications rationing in cement gypsum wallboard direct reduction iron processing or hot briquetted iron facilities 100 Ibs hr to 20 000 1000 Ibs hr to 20 TPH 5 to 80 TPH 10 to 300 TPH 600 to 1750 TPH lbs hr 9 to 12 Belt Width 12 to 36 18 to 42 18 to 72 Gate sizes 12 x167 16 x227 20 x28 Inlet to 33 52 62 93 Discharge Motor Size 0 25 HP 0 33 HP or larger
24. ss II Div 1 Grps E G Mounting Tab 7MH7723 1AA Accessories Mounting Disk 7MH7723 1AB 1 2 NPT Adapter Kit Sensor 1 7MH7723 1BW 1 2 NPT Adapter Kit Sensor 3 7MH7723 1BX AS100 English Manual A5E31952194 CU 02 English Manual 7ML1998 5DNO1 Note 1 Not available with FM approval Approval 3 Note 2 Available only with CE approval Approval 1 Note 3 Available only with CE CSA approval Approval 4 z p O Z z LL 2 2 U Recorders and Digital Indicators Controllers Data Acquisition and Programmers Combustion Safety and Efficiency Process Valves N o 7a aul pe T Z 5 O gt Adualoyjy pue uoisinboy ezeq sx W WLI bOd Ayajyes uonsnqwon pue siapsoday Ss10 221pu jeubiG pue s1 01 U0 S AJLA SS DO1d MOTION FAILURE 188 Motion Failure Alarms Rugged motion SIEMENS sensors protect your MILLTRONICS MFA 4p equipment reduce downtime and costly repairs Composed of powerful extremely sensitive probes and innovative electronics these systems assure reliable alarm indication for monitoring loss of motion in any conveying and rotating machinery Not only are the rugged probes impervious to dust dirt build up and moisture but their noncontacting design eliminates the need for lubricat ing cleaning and replacing of parts Indoors and outdoors year after year Siemens motion sensing systems operate maintenance free All Siem
25. t from being monitored However at the high frequencies of acoustic emission these problems can be greatly diminished The AS100 is most responsive to the diffuse field component of the acoustic emission activity it senses the acoustic sound wave s reverberation as it propagates through the component being moni tored As a result positioning and orientation of the sensor are not critical as signals are readily detected at all points and orientations for a particular application By detecting acoustic emission activity the sensor differentiates between normal and abnormal states in a given process A sensitive piezo crystal inside the AS100 sensor converts surface displacements of the structure associated with the traveling acoustic wave It converts them into an electric signal that is amplified and processed to produce the level of acoustic emission activity as a process of time Looking for an acoustic system to F measure noise in oscillating displacement pumps conveyors or channels Siemens SITRANS DA400 detects high frequency acoustic oscillations created by friction and impact of mechanical parts or bulk solids in pipes raceways channels chutes conveyors Call for price and availability vas ACOUSTIC SENSOR 187 V 10 2014 Mounting Post 17A F Nut and M10 Specifications Sensor Power 20 to 30 VDC 18 mA typical Relative Sensitivity 0 5 C average over the operating rang
26. ture rating 40 to 140 F e Withstands temperatures to 500 F Cast aluminum probe with mounting flange e 5 foot high temperature cable provided up to 100 foot max length e Preamp remote mounted in cast alumi num NEMA 4 enclosure T Harsh Environment XPP 5 e Temperature rating 40 to 140 F e CSA hazardous approval Class 1 Div 1 Groups A D Class Il Div 1 Groups E G Class Ill e Cast aluminum probe with mounting flange and lock nut 5 foot high temperature PTFE cable provided up to 100 ft max length e Preamp remote mounted in cast aluminum NEMA 4 enclosure Stainless High Temperature MSP 9 e Operates in environments to 500 F e 304 stainless steel probe 5 foot special high temp Teflon cable pro vided up to 100 foot max length e Preamp remote mounted in enamel painted or stainless steel enclosure Remote mount amplifier for MSP 3 and MSP 9 motion sensing probes Available in aluminum painted steel or NEMA 4X stainless steel enclosures Specifications Span 0 7200 PPM Setpoint Adjustment 2 3000 PPM Adjustable start up time delay Ambient Temperature 40 to 140 F Repeatability 1 Deadband 1 4 Power 110 115 200 230 VAC 50 60 Hz Switch Selectable Output Two Form C relay contacts DPDT rated 10A 115 230 VAC resistive or 10A 24 VDC resistive Visual Indication For probe operation and relay status Cable to Pre Amp 2 wires 18 to 12AWG pu
27. ully programmable and independent of each other and can be used to operate an alarm or switch device The control unit can be mounted up to 1500 feet from the sensor The signals areamplified and processed by the AS100 sensorto provide the levels of acoustic emission activity as a function of time With a CU 02 as part of the system two relays an LCD and 4 20 mA outputs are provided The sensor output can also be fed directly to a PLC accepting a 0 10 VDC signal The sensor can also be operated independently of the control unit by providing an external power supply The output is fed into a control panel chart recorder data logger or programmable logic controller with a suitable input Dimensions Acoustic Emission Technology How It Works The AS100 sensor uses acoustic emission technol ogy which is acompletely noninvasive technique The sensor monitors high frequency sounds or structure borne acoustics generated by friction and impact of powders gran ules and solids in motion Monitoring this activity provides the basis forthe sensor s exceptionaltrouble shooting capabilities which are further extended by its dual range of operation Process and operating equipment naturally generate sounds that can span a wide range of frequencies Low fre quency sounds whether airborne or structure borne are often masked by irrelevant sounds from adjacent plant or machinery This can prevent the activity of interes
28. ying shaft speeds Converts shaft rotation into a pulse train of eight pulses per revolution Can be used to monitor rotational speed when directly connected to a PLC See page xx for full details on Siemens Milltronics integrators for belt scales weighfeeders and bulk solids flowmeters Milltronics MWL Weight Lifter for Siemens Belt Scales e Can be used with new and existing applications e Safe and easy application of belt scale reference weights with the op erator remaining outside the conveyor e Easy to store drive handle that can be applied to left or right side of MWL e Low profile fits easily into belt conveyor e Security pin ensures safe weight storage Milltronics MWL Weight Lifter is a mechanical calibration weight lifter for MSI MMI MBS MCS and MUS belt scales Milltronics MWL mechanically raises and lowers the static weights and then stores the weights securely above the belt scale calibration arms and allows the operator to lower and apply them safely without having to lean into the conveyor The MWL is manually operated and uses a high mechanical advantage to enable weights up to 750 Ibs to be applied with limited effort The crank handle uses twelve rotations for full range of motion and can be removed and stored for safety with the locking ball pin that secures the MWL when it is not in use Two lifting arms support a base bar weight above the test weight brackets of the belt scale either flat bar or
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