cETLus Certified IOM
Contents
1. ELECTRIC HEST TRA REMOTE PROBE a LE TUBIN ELECTRICAL SCHEMATIC 230 11 230 VAC 10 50 60 f FUSE FUS 10A 10A WATLOW SS CONTROLLER 1 Cm CN zi L TES o 2 _ RMA INPUT 1 UT OFF SLOT A SWITCH un la CJ nis SNYOON Fr 87 SNE 2 2 HEATER BLOC WIRING DIAGRAM 230VAC CA zl E HEATER STAT ELECTRIC HEST Tr 3 BUNDLE ING FROI REMOTE PROBE HEATERS ELECTRICAL SCHEMATIC 24 VDC 24 VDC 10 2 x s Fang FUSE 4 20 WATLOW CONTROLLER 40 98 L _ _ EE AUE gt 17 x rh CF CUM A m HAL TR I L LJ 1615 SES THERMAL DIR PSE NPUT CUT OFF ZA SLOT SWITCH Loon BLOCK WATLOW TERMINALS WIRING DIAGRAM 24 VDC CABINET HEATERS THERMOSTAT BL AELECTRI HEST TRACED EMOTE PROBE AB INET HEATERS2. the flow is correctly established to the analyzer or gas chromatograph document the flow value Do not agjust the flow value unless a calibration check is made on the analyzer Do not leave power on for extended periods of time without flow through the unit MAINTENANCE INSTRUCTIONS Once system is operational no routine maintenance is required Monitoring of flow and temperature values is recommended at least annually RECOMMENDED SPARE PARTS SOME PARTS ARE VOLTAGE DEPENDENT DESCRIPTION Intertec 80 Watt Self Regulating Block Heater 120 VAC Cartridge Heater MHR 1 33HP 208 VAC Cartridge Heater MHR 133HP 230 VAC Cartridge Heater MHR 133HP Regulator MJTHR Oven Industries Temperature Controller 5RI 1400 ITEM 10352 6000 11304 11304 11881 5332 N NNN GENERAL ARRANGEMENT INSULATED ENCLOSURE TEMP CONTROLLER SINGLE OR MULTI STAGE HEATED REGULATOR SELF LIMITING BACK PLATE BLOCK HEATER MEMBRANE SEPARATOR W LIQUID BLOCK WATLOW CONTROLLER PRODUCT DIMENSIONS 27 9 8 DEEP CLOSE PRIOR TO SAMPLE LINE TEST INLET FROM PROBE N 2 Ne CAUTION HIGH PRESSURE LIQUID DRAIN VALVE OPEN SLOWLY 6 AND PARTIALLY FROM REMOTE MOUNT SA
3. ION INSTRUCTIONS Close the cover on the controller enclosure Turn on the electrical supply to the controller Allow a few minutes for the system temperature to stabilize The pressure set point may have to be adjusted once the temperature has stabilized Verify that sample stream supply is shut off Verify that power to the controller is off Install the Watlow supplied software EZ Zone Configurator on a laptop or other com puter Connect to the Watlow controller using a RS 485 adapter B amp B Electronics Model 485SD9 TB or equal Plug the adapter into the serial port Select the serial port on the computer to be used i e COM 1 COM17 The other end connects to the RS 485 terminals On the computer start program EZ Zone Configurator Turn power on to the controller Establish communication with the Watlow controller Set its address to 1 or user preference Set the regulator temperature set point to the recommended temperature Initially set the regulator temperature at 120 F For all other Watlow parameter settings refer to the EZ Zone User s Manual Slowly turn in the sample fluid flow to full open to the regulator Adjust the regulator adjusting screw to obtain the desired output pressure Once sample fluid is being regulated monitor the regulator temperature to verify that the controller is maintaining the set point temperature Verify the pressure and flow to the remote gas chromatograph or analyzer Once
4. MPLE PROBE SNIBNL 8 OdJWHL 1544 x 42018 7 FOZ amp 135 HHH 8 132941 LH 5 U lt 2 0 lt Z LL gt I D 2 2 2 a SLLYM OLE ga ELECTRICAL SCHEMATIC 120 SE Hen p 120 vac 10 50 60 Hz N G 7 FUSE ATLOMW CONTROLLER pee B E z OUTPUT B 1 CF ICONS A K ATER E P UJ 0 THERMAL CUT OFF SWITCH 3 8 25 du nis S YOON INPUT 1 SLOT NOLL N GBP 2 C BLOCK __ WATLOW TERMINALS WIRING DIAGRAM 120 PTIONAL 2 THERMAL CUT OFF UNDLE TUBING FRO HEATER ELECTRICAL SCHEMATIC 208 H 208 FUSE 10A B ZF XN aa EH ZN L RID N _ X 41 TERMINALS 104 JL 0 60 gt G FUSE WATLO OW CONTROLLER re 98 _ OUTPUT 2 qi COM T x i HEATER _ LESE R THERMAL Z CD SE CUT OFF 5 JR a z SWITCH NGT 56 T 8 1 3 mm a zd s ser HEATER 51 BLOC __ WATLOW WIRING DIAGRAM 208VAC OPTIONAL THERMAL CUT OFF CABINET HEATERS THERMOSTAT
5. Mustang Sampling Installation Operation amp Maintenance Manual Mustang Sample Conditioning System MODEL Watlow Controller P53 Direct P53 Remote IV LISTED Intertek 4000080 P 304 273 5357 F 304 273 2531 Manufactured by P O Box 490 43 Ritmore Dr Valtronics Inc for Ravenswood WV 26164 info mustangsampling com M U STAN 5 www mustangsampling com Mustang Sampling LLC 2012 2015 Mustang Sampling LLC All Rights Reserved Revision 003 Issue Date 10 30 2015 File Name MIOMC P53W CE No part of this document may be reproduced or transmitted in any form or by any means elec tronic mechanical photocopying recording or otherwise without prior written permission of Mustang Sampling LLC Systems and equipment are subject of Patents US7162933 AU2005260719 CA2573120 EP05769462 2 057882729 AU2006216870 CA2605119 CN200680013386 3 EP06735575 0 Other Patents Pending Mustang Sampling Mustang Pony Certiprobe Certicollar Mustang Intelligent Vapor izer Sampling System SoftView Analytically Accurate the Mustang Sampling logo are all registered trademarks of Mustang Sampling LLC All other trademarks and copyrights are the property of their respective owners Mustang Sampling LLC 304 273 5357 Box 490 Ravenswood WV 26164 info mustangsampling com www mustangsampling com Safety Warnings 2 Product Fe
6. atures 3 Technical Specifications 4 Installation Instructions 5 Operation Instructions Maintenance Instructions 7 Recommended Spare Parts 8 General Arrangement Fig I 9 Product Dimensions 120 vac Fig 2 10 Process amp Instrumentation Diagram Fig 3 11 Electrical Schematic 120 vac Fig 4 12 Wiring Diagram 1 20 vac Fig 5 13 Electrical Schematic 208 vac Fig 7 14 Wiring Diagram 208 vac Fig 8 15 Electrical Schematic 230 vac Fig 10 16 Wiring Diagram 230 vac Fig 11 17 Electrical Schematic 24 vdc Fig 13 18 Wiring Diagram 24 vdc Fig 14 19 SAFETY WARNINGS STANDARDS Standard for Safety Electrical Equipment for Measurement Control and Laboratory Use Part I General Requirements ANSI UL 61010 1 07 12 2004 Ed 2 Standard for Safety Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements CAN CSA C22 2 No 61010 1 07 01 2004 Ed 2 Standard for Safety Explosion Proof and Dust Ignition Proof Electrical Equipment for Use in Hazardous Classified Locations ANSI UL 1203 1028 09 Ed 4 Explosion Proof Enclosures for Use in Class 1 Hazardous Locations Industrial Industrial Prod ucts CSA C22 2 No 30 M1986 G I No 2 11 1988 Failure to abide by any of the safety warnings could result in serious injury or death Electrical power must be OFF before and during installation and maintenance or personal injury may result Follow site requirement
7. form the electrical hook up with de energized conductors Verify the unit that you hooking up to matches voltage wise with the power supply that you are connecting Damage to the unit can occur if the wrong source power is ap plied e seal fitting is required for the power input connection to the controller enclosure to main tain its electrical hazard classification rating For 120 volt single phase input power Connect the hot wire to wiring terminal 1 Con nect the Neutral wire to wiring terminal 2 Connect the earthing ground wire to the green screw in the bottom of the enclosure e For 208 or230 volt single phase input power Connect one hot wire to wiring terminal 1 Connect the Neutral to wiring terminal 2 Connect the second hot wire to wiring termi nal 3 Connect the earthing ground wire to the green screw in the bottom of the enclo sure For 24 vdc input power Connect the positive wire to wiring terminal 1 Connect the nega tive wire to wiring terminal 2 Connect the earthing ground wire to the green screw in the bottom of the enclosure e seal fitting is required between the controller enclosure and the MHR heater block e Externally connect earthing grounding conductors from assembly to equipment ground connections e Connections from the controller to the heater block are pre wired from the factory If re placement or troubleshooting is required refer to the electrical
8. ge Thermal Cut Off Connections Controller Regulator Power Maintains Sample Gas Cabinet Construction Wetted Materials Seat Material Class 1 Div 1 Group C D amp T3 Zone I Group IIB Category 2G IP66 Ex d IIC T3 Gb 2000 psig 138 BAR 60 F 16 C w Liquid Block upstream of MHR Standard 3750 psig 259 BAR 60 F 16 C w Liquid Block downstream of MHR 6000 psig 414 BAR 60 F 16 C 0 10 2 25 0 50 0 100 0 250 or 0 500 psig 0 0 69 0 1 72 0 3 45 0 6 89 0 17 24 or 0 34 47 bar 5 0 cc 0 140 C Opens at 230 F 110 C or 266 F 130 C customer specified 1 4 FNPT 3 4 FNPT Watlow Model PM6C1EH 2AAAAA MHR MJTHR MJTHRHP 120 VAC 50 60 Hz 375 W 208 VAC 50 60 Hz 37 5 W 230 VAC 50 60 Hz 375W 24 DC 205 W Standard set point at 120 F 49 Adjustable from 60 4009F 16 2049C Hotpressed Glass Fiber Reinforced Polyester or Stainless Steel 316 SS NACE Compliant O rings Viton Other materials avail able consult factory Teflon INSTALLATION INSTRUCTIONS NOMENCLATURE e MAOP Maximum Allowable Operating Pressure e LNG Liquid Natural Gas e BIU British Thermal Unit TOOLS REQUIRED e Standard Hand Tools e Utility Knife The Mustang Sample Conditioning System assembly can be mounted in one of several mount ing configurations e Mount the Model P53 assembly in accordance with previous cautions and warnings e Per
9. presentative vapor phase sample from the pipeline Liquids are removed at pipeline conditions of pressure and temperature thereby avoiding gas phase composition changes The liquid and particle free gas sample is then transported through a heated line to a sample system housed in its heated enclosure A second separator equipped with a membrane and a liquid block mechanism provides a second and third means of protection against liquid dam age to the analyzer A heated pressure regulator MHR MJTHR or MJTHRHP downstream of the membrane sepa rator reduces the sample pressure to the level required for the analyzer The gas sample is heated inside of the regulator before and after the pressure is reduced This insures that the Joule Thomson cooling effect will not cause hydrocarbon liquid condensation during the pressure reduction The conditioned sample is transported to the analyzer via heat traced tubing to maintain the gas temperature e Analytically Accurate Patented technology utilizing existing power supplied by heat trace sample tubing Requires no external power or natural gas for proper operation e Conforms to API 14 1 guidelines for hydrocarbon liquid removal and heat tracing e Rated for Class 1 Div 1 Group D locations e Optional remote mount w Pony enclosure e Optional integration with analyzer enclosures TECHNICAL SPECIFICATIONS Classification MAOP Outlet Pressure Range Internal Volume Control Ran
10. s for Safety Precaution Rules Do not exceed any equipment pressure or electrical ratings To reduce the risk of fire or explosion do not install where the marked operating temperature exceeds the ignition temperature of the hazardous atmosphere s Heated regulator surface temperature will approach temperature limit specified in technical specifications Select a mounting location so that the system will not be subjected to impact or other damag ing effects The hazard location information specifying class and group listing of each system is marked on the nameplate Properly ground all equipment to prevent static electric generation PRODUCT FEATURES The Mustang Sample Conditioning System MSCS ensures optimal performance of gas ana lyzers by delivering a heated sample through patented technology to the analytical device The MSCS avoids costly errors resulting from hydrocarbon dew point drop out by maintaining at least 30 F above the expected hydrocarbon dew point The gas sample is heated inside of the regulator before and after the pressure is reduced elimi nating hydrocarbon liquid condensation caused by the Joule Thomson effect during the pres sure reduction The MSCS conforms to the API 14 1 requirements for hydrocarbon liquid removal and heat tracing The system extracts conditions and transports the sample from the pipeline to the analyzer as follows A membrane probe housed in its own heated enclosure extracts a re
11. schematic supplied with the unit ADJUST THE TEMPERATURE SET POINT e temperature controller comes from the factory set to 120 F unless otherwise specified If a different temperature is required refer to the Watlow Temperature Controller operation manual for the complete setup and adjustment procedures SET REGULATOR PRESSURE e Apply input pressure and adjust the regulator adjustment screw until the desired output pressure is attained The nut on the adjustment screw may be used to secure the adjust ment screw at its set point PROBE INSTALLATION Probe installation is the same with remote or direct mount Sample Conditioning System With the Direct Mount the probe is housed within the P53 unit With the remote mount the probe is housed within the Pony Heated Probe Enclosure FIELD DRILL WRENCH FLATS MOUNTING HOLES 180 APART SCREW TO SECURE MOUNTING PLATE TO PROBE CORP PROBE MOUNTING PLATE AS 4 20 BOLTS 4 PLCS r 1 4 20 BOLTS 4 PLCS FIELD DRILL MOUNTING HOLES 4 PLCS DX WRENCH FLATS PONY OR 180 APART N MUSTANG CABINET SET SCREW TO SECURE MOUNTING PLATE TO PROBE CORP nardi P N GP 0014 MOUNTING PLATE E EXISTING GP2 COLLAR i DU HEAT TRACE TERMINATION See Mustang Heat Trace Termination Kit MHTTK Installation Manual OPERAT
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