Fabrication and Installation Manual
Contents
1. 600mm intervals Over 16 400mm Over 24 500mm Over 24 600mm Legs Columns or Panels required at 24 600mm intervals Fitting Space should always be allowed as CaesarStone needs room to expand Each countertop requires at least Ys at each wall for expansion and contraction When affixing the CaesarStone surface to the supports use only dabs of flexible silicone 8 12 apart Extra adhesive must be placed along all joints and cutouts Mechanical fasteners screws nails etc must never be affixed directly onto CaesarStone Through bolting is permitted 20 Installation Instructions CaesarStone Fabrication and Installation Manual Countertop Installation We only recommend the use of 100 silicone adhesive for affixing CaesarStone surfaces to cabinets and for all supports 2 jar TEMPLATE CARDBOARD TEMPLATE 1 TEMPLATE CHECK TEMPLATE e e FOR CENTERLINE ADD 1 gt I 1 I I 4 TEMPLATE Securing of Countertops Fix top using dabs of silicone 8 12 apart Do not undercut corners Use extra silicone on all corners joints and around all cutouts Allow room for expansion between tops and walls Support is required on overhangs over 8 200mm for 34 2cm All cabinets must be leveled and supported prior to the thick slabs and 16 400mm on 1 3cm slabs installation of the tops If the cabinets are on adjustable legs please ensure that all2. Handling and Storage Handling Storage Avoid breathing dust Wash hands before eating drinking smoking or using toilet facilities Wash thoroughly after work using soap and water Good industrial hygiene practices should be followed when handling this material Product is heavy and breakable handle with care to avoid injury and prevent damage 8 Exposure Controls Personal Protection Exposure Guidelines Component Crystalline silica ACGIH 0 025 mg m TWA respirable fraction NIOSH 0 05 mg m TWA respirable dust OSHA PELs 250 96SiO 5 mppcf TWA respirable 10 96SiO 2 mg m TWA respirable 30 96SiO 2 mg m TWA total dust Engineering Controls Ventilation must be adequate to maintain the ambient workplace atmosphere below the exposure limit s outlined in the MSDS www CaesarStoneUS com Respiratory Protection If respiratory protection is needed use only the protection authorized in the U S Federal OSHA Standard 29 CFR 1910 134 applicable U S State regulations or the Canadian CSA Standard Z94 4 93 and applicable standards of Canadian Provinces Eye Face Protection During cutting grinding or sanding opera tions safety glasses with side shields or goggles should be worn Skin Protection During cutting grinding or sanding operations use body protection appropriate for the task including work gloves if handling sharp or rough edges and steel toed shoes if lifting product 9 Physical an
3. carcinogens in the workplace Scleroderma There is evidence that exposure to respirable crystalline silica or that the disease silicosis is associated with the increased incidence of scleroderma an immune system disorder manifested by a fibrosis scarring of the lungs skin and other internal organs Tuberculosis Individuals with silicosis are at increased risk to develop tuberculosis if exposed to persons with tuberculosis Nephrotoxicity There are several recent studies suggesting that exposure to respirable crystalline silica or that the disease silicosis is associated with the increased incidence of kidney disorders Mutagenicity No Data Reproductive Effects No Data Developmental Effects No Data 12 Ecological Information Environmental Fate Not Determined Environmental Toxicity Not Determined ISO 14001 Certification CaesarStone is ISO 14001 certified for Environmental Management Systems 13 Disposal Considerations Waste Disposal Method Whatever cannot be saved for recovery or recycling should be managed in an appropriate and approved waste disposal facility Processing use or contamination of this product may change the waste management options State and local disposal regulations may differ from federal disposal regulations Dispose in accordance with federal state and local requirements www CaesarStoneUS com 14 Transportation Information US Department of Transportation Proper Shipping Name Not Regul
4. the back of another slab etc Racking for Transport Time and skill has been spent in the factory manufacturing a first class product Good racking is essential for getting the product to the site in good condition Many rack designs have been made for stone slab transportation devices Some prefer to have a removable A frame that they can hoist off the delivery vehicle The slabs should be securely fastened to the rack by straps Care should be taken to protect the straps from being damaged or cut by the edge of the slabs Atleast two people should be taken on the delivery vehicle to get the product onto the site All racking should have a protective layer between the rack and CaesarStone material This will help to prevent scratching or other surface damage during storage or transit 18 Fabrication Instructions CaesarStone Fabrication and Installation Manual Integra Color Chart CaesarStone Colors Code Integra Colors Absolute Noir 6100 Satin Black Amazon Green 6770 Uba Tuba Apple Martini 2710 Apple Martini Baja 3200 Limestone Basalt Texture 6185 Satin Black Bedrock 6370 Brazilian Brown Black Rocks 4170 Dusk Flint Blizzard 2141 Polar White Blue Ridge 9555 Dusk Buttermilk 4220 Ecru Carmel 9350 Alpha Brown Champagne Limestone 2400 Limestone Charcoal 9140 Flint Chocolate Truffle 6350 Desert Cinder 2020 Cinder Coffee Bean 63
5. Ur oM Shape the miter edges with a 3mm Vs radius bevel E AK Motivo Finish Textured Finish L Polished Finish 12 Fabrication Instructions CaesarStone Fabrication and Installation Manual B Fabricating Miter Edge Profiles with Combined Surface Finishes Miter edge profiles can also be fabricated using a combination of Motivo and either polished or Textured Surfaces in order to create a new fresh looking concept Combined Motivo and Polished Miter Edge Profiles L Polished Finish ae E AK Motivo Finish Textured Finish www CaesarStoneUS com C Fabricating Regular Edge Profiles An additional method of fabricating Motivo edge profiles is by polishing the natural edge of the full thickness of the slab with polishing pads and or brushes to create either a Polished or a Textured Finish Polished Edge Profile Textured Edge Profile NOTE The Polished edge profiles is the preferred method of regular edge profile fabrication as the polished area of the surface is greater than the Textured area Fabrication Instructions 13 Recommended procedure for polishing Texture Finish edges The natural unique look of texture finish combines a low level of gloss making it beautiful to both see and touch Due to the innovative technology used to create lightly textured surfaces we recommend the following guidelines below to ensure the highest quality workmanship and an optimal result when polishing texture fi
6. cabinets must be flat and true within 16 1 5mm over 18 457mm The cabinets should be affixed to each other and then secured to the back wall In the case of a dishwasher make sure that the surrounds of the opening of the counter will have sufficient support The front edge of any countertop over a dishwasher should always be supported with material matching the installed cabinets to better match the kitchen NOTE If cabinets do not meet the minimum standards the installer must notify the homeowner or project manager present at the jobsite prior to installation of tops Support Below are some guidelines on installation material and type of supports CaesarStone must be supported on a strong perimeter frame Front to back support within the cabinet should be provided every 24 Plan for front to back support strips 2 5 wide 40mm 100mm to coincide with cutouts and periodic support Support must be provided under all countertop joints NOTE Support is required across the top of a dishwasher space and over an under counter oven Overhangs As a general guideline support is required for overhangs of CaesarStone The following guidelines are for standard cabinets 24 in depth 2CM 34 2CM 34 with 5 8 sub top 3CM 114 MATERIAL SUPPORT REQUIRED Less than 8 200mm Less than 12 300mm Less than 16 400mm No additional support required 8 16 200 400mm 12 20 300 500mm 16 24 400 600mm Brackets required at 24
7. chipping Our recommended minimum edge profile is a Vg bevel Our preferred minimum edge profile is a Ys 3 Amm Pencil Round edge Chipping is most prevalent where the application of the adhesive is not evenly distributed throughout the joint Do not cut edges at less than 45 as this makes the edge prone to physical damage such as chipping correct ww incorrect x Incorrect angles restrict the type of edge that can be produced since the larger the edge profile the larger the joint that is visible NOTE Ensure that the adhesive is thoroughly distributed throughout the joint for maximum strength Adhesive dd Adhesive dd NOTE Chipping of the countertop edge in this situation is not covered by our warranty www CaesarStoneUS com Fabrication Instructions 11 Motivo Edge Profile Fabrication Method There are three methods of fabrication edge profiles with Motivo as described on these pages A Fabricating Miter Edge Profiles Fabricate 45 miter edge profiles using Motivo for both surface and the edge in order to create visual continuity of the pattern 1 Plan the cutting of the slab so that the cut piece can be attached to the surface at a 90 angle and maintain visual continuity of the pattern Cut the slab at the appropriate location Fabricate a 45 miter edge profile from the two cut pieces Glue the miter edges together to create 90 angle with a 45 miter edge Uo eo
8. odor Potential Health Effects Acute Eye Product in finished form does not present a health hazard via this route of entry Dust and flying particles generated during cutting grinding and forming may cause irritation and injury Acute Skin Dust generated from this product may cause skin irritation Acute Inhalation Dusts from product may cause irritation to respiratory tract nose throat and lungs Acute Ingestion Not considered a potential health hazard via this route of entry This product may cause gastrointestinal irritation if dust is swallowed Chronic Exposure The adverse health effects from crystalline silica exposure silicosis cancer scleroderma tuberculosis and nephrotoxicity are chronic conditions Aggravation of Pre existing Conditions Not Determined 30 Material Safety Data Sheets 3 Hazardous Chemical Composition Component CAS Composition Crystalline silica quartz and other natural stone 14808 60 7 gt 90 Resins and trace minerals including ALO Fe O TiO CaO MgO Na O Kj PtO N A Balance 4 First Aid Measures Eye Exposure Immediately flush eyes with copious amounts of water for a minimum of 15 minutes Seek immediate medical attention if adverse effects persist Skin Exposure Wash skin with soap and water Remove exposed or contaminated clothing taking care not to contaminate eyes Seek medical attention if adverse effect occurs Inhalation Expose person to fresh a
9. pits voids blemishes NOTE We will not accept any claims for any of the above if the slab is modified in any way whatsoever The Fabricator is responsible for determining if the slabs are fit for purpose If they are not they should be exchanged before the slabs are cut or modified in any way NOTE Length warp should be checked using a full length straight edge when the slab is placed horizontally www CaesarStoneUS com Green Label All material defined with a green label may include visual imperfections in the surface It is your responsibility to ensure that any defect is cut around and not included in the final product We always recommend that the end customer is shown the slab prior to fabrication Color Match An essential element of slab inspection is checking for color match The composition of CaesarStone produces slight color variations between production cycles due to the innate and complex blending of natural minerals a characteristic inherent in the product Follow the strict guidelines below Batch Numbering Take all the slabs for the job from the same batch number This should ensure a color match however a visual inspection of the slabs is recommended to confirm consistency in color shading Since the slabs are 93 natural quartz each slab is unique and must be checked for shade and quartz distribution The batch number is on the label affixed to all slabs If this label is removed the batch number can be found pr
10. polish should be removed with nail polish remover while other adhered materials like food gum or dried paint can be scraped away with a plastic putty knife Thoroughly rinse the surface with clean water to remove residue Stubborn Stains or Dried Spills Use a soft cloth with warm water and mild soap or detergent If needed apply common nonabrasive household cleaners such as Soft Scrub Liquid Gel with Bleach or Comet Soft Cleanser Scratch Free Cream with Bleach To avoid dulling the surface s shine make sure to use a nonabrasive cleaner and use circular strokes when applying any cleaner to the surface Thoroughly rinse the surface with clean water after any cleaning agent is used and dry with a soft cloth NOTE Do not use cleaning products that have a high pH Level over 8 such as oven cleaner or paint remover as they may etch and damage the surface Honed Textured and Motivo Finish Cleaning and Maintenance Please understand that Honed Textured and Motivo finishes will require more daily maintenance than our polished finishes Since there is more exposed surface area with these finishes metal marks fingerprints and other signs of daily living will show on honed material Most of these marks can be easily removed with little effort and cleaning products such as Soft Scrub Liquid Gel with Bleach Thoroughly rinse the surface with clean water after any cleaning agent is used and dry with a soft cloth Heat Resistance CaesarStone can tolera
11. receipt of your original receipt or invoice showing the name of the Owner Authorized Dealer and 28 Installation Instructions CaesarStone Certified Fabricator U S Quartz Products Inc will fully honor this warranty even though no warranty is on file You must agree to cooperate with U S Quartz Products Inc or its authorized agents in the inspection of the product and assist us in efforts to perform our obligations under this warranty This warranty is transferable under the following conditions The original or first owner must have initially registered the warranty with U S Quartz Products as specified in item F The original or first owner must submit to U S Quartz Products Inc in writing the name address and phone number of the new owner The new owner will receive a prorated 10 year limited warranty which is prorated from the original date of installation In no event will the transferred warranty exceed ten 10 years from the date of the original installation In the event that CaesarStone quartz surfacing materials fail due to a manufacturing defect U S Quartz Products Inc will at its sole discretion repair or replace such materials U S Quartz Products Inc will seek to obtain the best possible result whether we decide to repair or replace your installation However exact color match is never guaranteed All decisions regarding this warranty are at the sole discretion of U S Quartz Products Inc No representati
12. system for all seaming and laminations Joint Adhesives In order to achieve a minimally visible seam the adhesive used must be pigmented to a color similar to that of the material being installed This can be done using color paste pigments mixed with the adhesive to achieve a color match Laminations Double Edges When laminating it is important to make sure that the lamination piece is the full length of the top piece and cut at 45 on the corners If this cannot be done and a joining of the lamination pieces is unavoidable the joint must be cut at 45 The use of a mitered end cut reduces stress on the material that may cause stress fractures The lamination strip should be cut from the same slab as the counter top surface material to ensure a color match It s recommended when cutting the piece to be laminated to add the lamination piece size to your cutting measurements ensuring that you will have the same length and same color piece for your lamination A 45 corner joint is recommended to minimize the stress on corners Use full length lamination pieces For very long countertops where a joint is required ensure that the joint in the lamination piece is at 45 to reduce any stress points correct ww incorrect x Proper placement of corner block at 45 angle RUN LAMINATION STRIP FULL LENGTH ATION STRIP FULL LENGTH 16 Fabrication Instructions CaesarStone Fabrication and Insta
13. until the edge is consistent with surface texture NOTE Only Certified Fabricators with Texture training can purchase this material 14 Fabrication Instructions CaesarStone Fabrication and Installation Manual Honed and Textured Finish Cleaning and Maintenance Please understand that Honed Textured and Motivo finishes will require more daily maintenance than our polished finishes Since there is more exposed surface area with honed finishes metal marks fingerprints and other signs of daily living will show on these materials Most of these marks can be easily removed with little effort and cleaning products such as Soft Scrub Liquid Gel with Bleach Rinse thoroughly with water Honed Textured and Motivo materials may receive slight surface markings during transportation fabrication or installation These marks can usually be removed using the cleaning methods mentioned above NOTE Under no circumstances should any type of stone impregnating sealers be applied to any CaesarStone surface When fabricating any CaesarStone material with a honed finish take care not to overpolish any edge details beyond the honed finish on the slab face surface This can normally be achieved by wet polishing using diamond granite or marble pads progressing only to a 400 grit level or until optimum result is obtained All CaesarStone fabrication requires fabricators to avoid modifying the factory polish on the face of the slabs For all finishes it is reco
14. 10 Marone Concrete 2003 Iron Gray Copper Abyss 6110 Satin Black Copper Canyon 9480 Coffee Cr me Limestone 2300 Limestone Desert Limestone 2200 Limestone Dusty Stones 4040 Stellar Gray Raton Ebony Reflections 7100 Flint Eggshell 3141 Newport Gray Espresso 3380 Espresso Forest Green 9755 Congo Gold Abyss 6120 Uba Tuba www CaesarStoneUS com CaesarStone Colors Code Integra Colors Jerusalem Sand 4250 Amarillo Lagos Blue 4350 Slate Metallic Black 7185 Black Misty Carrera 4141 Cloud Mocha 2370 Desert Mosaici Carbone 7150 Satin Black Mosaici Marrone 7250 Slate Mulberry Mist 4450 Mulberry Nougat 6600 Newport Gray Organic White 4600 White Oyster 9601 White North Pacific Reflections 7510 Celestial Blue Pebble 4030 Oyster Quartz Reflections 7141 Newport Gray Raven 4120 Raven Rosemary 2740 Pistache Rosemary Honed 2740 Greenstone Ruby Reflections 7450 Indus Red Sandalwood 6260 Sandalwood Savannah 9205 Amarillo Sierra 9255 Diana Pearl Smoky Ash 6140 Galaxy Black Tequila Sunrise 2430 Sunrise Verde 9170 Uba Tuba White Ash 9260 Stellar Gray White Sands 3241 Newport Gray Custom Color Ask a representative about availability and details Fabrication Instructions 19 Installation Instructions Preparing Base Units Cabinets Ensure that cabinets are complete and satisfactorily installed Verify that all cabinets are level The tops of the
15. E E N 10 Edge Detalle bie id a et d E 10 Polishing Edge Profiles 2 e cedentes s 11 Mitered Edg6es iiiir setate pp Tree ND SERRE UR Motivo Edge Profile Fabrication Method Polishing Texture Finish Edges sssssss Honed FIDISI iuit eraut saves eg T 15 AQNESIVES sieren m 16 Joint Adhe SiVES 00 0 cece cece aa EEEN aa 16 Laminations Double Edges sssssssssne 16 www CaesarStoneUS com erum 17 JOIN POSIIONMS MEE 17 Protective Wean i a dee oca cds haus st audits A pete Ede Esp nag endo cu e 18 WaNSPOMatlOn esir 18 Integra Color Chart sss 19 Installation Instructions 20 Preparing Base Units Cabinets sss 20 SUP POM em 20 e sdp u enm 20 FIELIFIO si rae repe Deo ap E gd ta A Reb oA dud 20 Countertop Installation sssss 21 Sinks and BASINS cetus hang acerque te dera ten eue 22 lile Me 22 Wall Applications sm 23 Finishing TOUCH ESS terre erba ede edo d a tut 24 Returning Slabs Batch Trackibig s n itas pa e eee grae Occupational Safety and Health Administration 24 Driver Requirements eee 24 Care and Maintenance ssssssssssssseee 25 Stubborn Stains or Dried Spills sssess 25 Honed Finish Cleaning and Maintenance ssssssse 25 Heat R sIstafiCe cc eed diee deese i daa det 25 Tough Yes Indestructible No ssssss
16. International Agency for Research on Cancer 34 Material Safety Data Sheets CaesarStone Fabrication and Installation Manual Corporate Office 6840 Hayvenhurst Ave Suite 100 Van Nuys CA 91406 USA T 877 9QUARTZ F 818 779 0099 info caesarstoneus com Photography shot on location at 1 Thea Segal Designs Inc Residential project in Los Angeles CA 2 Built Inc Silverlake Six House residential project Los Angeles CA Copyright CaesarStone 2010 CaesarStone is a registered trademark ZPFM1V1 1010 caesarstone Quartz Surfaces
17. a with a cutting disk Damage to the drilled area can result in stress points that may lead to hairline cracks All cuts should be done using only wet diamond cutting tools to avoid generating excessive heat which could also result in hairline cracks Always allow an extra Ye between the appliance and the edge of the cutout for expansion correct VS incorrect xX Seams If a straight seam is not used any internal angled corner in the seam must have a 3s radius All seams should be made level by adjusting the material before adhesive sets Do not surface polish seams to make them even level Use a state of the art seam setter tool to make seams as narrow and inconspicuous as possible Seams should not be more than Ve wide correct ww incorrect x 3 Radius Edge Detail Our recommended minimum edge profile is a Ya bevel Our preferred minimum edge profile is a Ys 3 4mm Pencil Round edge NOTE Chiseled or hammered edges are not approved edge details Do not use square edges 10 Fabrication Instructions correct Sf incorrect x CaesarStone Fabrication and Installation Manua Polishing Edge Profiles Polishing any CaesarStone edge profile should be done in a progressive manner using only granite or marble diamond polishing pads CaesarStone recommends the use of premium quality pads and use of plenty of water for best polishing results T
18. ated Hazard Class Not Regulated ID Number Not Regulated Packing Group Not Regulated 15 Regulatory Information Federal Regulations SARA Title Ill Hazard Classes Fire Hazard No Reactive Hazard No Release of Pressure No Acute Health Hazard No Chronic Health Hazard Yes TSCA All components of this product are on the TSCA inventory or are exempt from TSCA Inventory requirements U S State Regulations California Prop 65 List Crystalline silica quartz is classified as a substance known to the state of California to be a carcinogen 16 Other Information National Fire Protection Association NFPA R and Hazardous Materials Identification System HMIS Hazard Ratings Health Hazard 1 Flammability 0 Reactivity 0 The information contained herein is based on the data available to us and is believed to be correct However CaesarStone and U S Quartz Products make no warranties expressed or implied regarding the accuracy of these data or the results to be obtained from the use thereof Material Safety Data Sheets 33 y Key Legend Information N A ND ACGIH OSHA TLV IDLH PEL STEL NTP IARC Not Applicable Not Determined American Conference of Governmental Industrial Hygienists Occupational Safety and Health Administration Threshold Limit Value Immediately Dangerous to Life and Health Permissible Exposure Limit Time Weighted Average Short Term Exposure Limit National Toxicology Program
19. caesarstone Quartz Surfaces Fabrication and Installation Manual Introduction U S Quartz Products Inc CaesarStone USA is the leading supplier of quartz based slabs Slabs to distributors fabricators and installers of countertops in the United States Fabricators fabricate countertops and other products from slabs purchased from CaesarStone USA or its distributors Fabricators and Installers sell and install countertops manufactured from slabs to end users CaesarStone USA gives a Residential Lifetime Warranty and a 10 year Limited Commercial Warranty to purchasers of countertops from certified fabricators with respect to the quality of the slab used by the fabricator to manufacture the countertop sold to the end user This manual is published by CaesarStone USA to inform fabricators of the recommendations of CaesarStone USA for fabricating countertops from slabs supplied by CaesarStone USA or its distributors to fabricators This manual does not replace normal industry standards for the fabrication and craftsmanship a basic knowledge of stone quartz fabrication is required Any failure by a Fabricator to comply with the recommended methods of fabrication of countertops from slabs may result in claims by a end user against the Fabricator and refusal of a claim made by a End user under the Residential Lifetime Warranty and a 10 year Limited Commercial Warranty given by CaesarStone USA to the End user Please direct any questions about t
20. can mechanical fasteners screws nails etc be affixed directly to CaesarStone Under mount sink installations All under mount sink cutouts must have the inside edges polished to match the surface All under mount sinks should be sealed to the countertop using 100 silicone Table Tops If you are using CaesarStone as a freestanding tabletop care needs to be taken with the method by which the top is secured to the base This is of the utmost importance when the table has only one central leg as support A silicone adhesive may be too flexible to adequately secure the CaesarStone top to the base CaesarStone Top Adhesive applied evenly between the top and the support Support directly under the top In this situation we would recommend a stronger more to which the leg is fixed to rigid adhesive be used such as a construction adhesive like polyurethane Sika Flex that is strong yet still flexible to ensure that the top is properly secured to the base 22 Installation Instructions CaesarStone Fabrication and Installation Manual Wall Applications Structural requirements for CaesarStone require that wall surfaces to be covered be sound secure rigid and conform to all applicable laws and engineering practices Maximum allowable deflection is L 360 and should be uniform over the length of the span All surfaces must be true and level within Ys over ten feet CaesarStone recommends only the use of latex thin set mortar ad
21. d Chemical Properties Physical Appearance Multi colored engineered stone Odor None pH NA Specific Gravity Density 2 4 Water Solubility Insoluble Melting Point NA Freezing Point NA Boiling Point NA Vapor Pressure NA Percent Volatiles by Volume NA Evaporation Rate NA Viscosity ND Flash Point 490 C Explosion Limits Lower ND Upper ND Auto Ignition Temp At temperatures gt 490 C this product will auto ignite Material Safety Data Sheets 31 10 Stability and Reactivity Chemical Stability Stable Conditions to Avoid None Materials Chemicals to be Avoided This product is incompatible with hydrofluoric acid Silica will dissolve in hydrofluoric acid and produce the corrosive gas silicon tetrafluoride Hazardous Decomposition Products Upon decomposition various hydrocarbons carbon dioxide carbon monoxide fumes and water may be released Hazardous Polymerization Will not occur 11 Toxicological Information Acute Effects For Crystalline Silica Inhalation human LCLo 0 3mg m 10Y Inhalation human TCLo 16mppcf 8H 17 9Y Intermittent focal fibrosis pneumoconiosis cough dyspnoea Inhalation rat TCLo 50mg m3 6H 7 1W Intermittent liver tumors Chronic Effects Silicosis The major concern is silicosis caused by the inhalation and retention of respirable crystalline silica dust Symptoms include Chronic or ordinary silicosis is the
22. done by allowing 1s clearance on either side of the full deck support On seams miters and lamination areas it is necessary to grind notches or grooves on the surfaces to be bonded together CaesarStone is nonporous and will not absorb the adhesive these notches provide a space for the adhesive within the joint Solid Deck wo M Ya Gap Dishwasher Ya Gap www CaesarStoneUS com Fabrication Instructions 17 Protective Wear Wearing an approved face mask is recommended when fabricating CaesarStone refer to MSDS Page 28 Item 8 Stone dust contains silica which is dangerous when inhaled Always cut and polish CaesarStone with wet diamond tools and take appropriate measures to provide efficient ventilation in the work area Safety Glasses Always wear approved eye protection when fabricating CaesarStone Safety Gloves Always wear approved hand protection when fabricating CaesarStone Safety Shoes Always wear approved foot protection when fabricating or installing CaesarStone Transportation Packing for Transport Countertop sections are normally heavy and fragile Consideration must be given to portability and site access when planning and packing for transport Brace all cutouts to avoid flexing of the seams and corners Transport CaesarStone with sections touching face to face or back to back Do not allow any parts to slide around during transportation Make sure the face is always protected and not touching metal
23. following the techniques specified in the CaesarStone online Care amp Maintenance Guidelines at www CaesarStoneUS com This warranty does not cover failures due to fabricators installers not following the prescribed fabrication and installation procedures as outlined by U S Quartz Products Inc Improper fabrication and or installation is the sole responsibility of the fabricator and or installer This warranty does not cover any defects that were visible at the time of fabrication and were not avoided during fabrication Fabricators are required to perform a visual inspection of all materials prior to fabrication and again prior to installation This warranty does not cover seam appearance or seam performance adhesives caulk or other accessory items Once the product is installed the two main reasons for seam separation or cracking are the shifting or movement of the substrate cabinets or foundation and thermal shock Thermal shock can occur when a hot pan dish or other receptacle or object is left on the countertop for more than a brief period Trivets or hot pads should always be used These issues are not considered material defects and are subject to proper care and maintenance by the owner This warranty does not cover any chemical damage This warranty does not cover any creative use of the material including bending or curving This warranty does not cover material that has been milled or reduced in thickness This war
24. he quality of the pads being used will affect the time required to complete polishing and the quality of the finish Polishing CaesarStone should be done by starting with a surface that is smooth clean and free from any residual adhesive NOTE Care must be taken not to overpolish edges in excess of the factory surface polish Recommended polishing process for CaesarStone Honed finish 100 200 400 grit diamond pad Polished finish 100 200 400 500 800 1500 2000 2000 3000 grit diamond pad These recommendations are a guideline for achieving a polish equal to the factory surface polish The type of tools diamond pads and fabrication techniques will affect actual polishing results When polishing the edge profile use water cooled tools Dry polishing the edge profile may cause overheating leaving the edge prone to chipping Excessive heat undermines the physical structure of the slab and although not visible to the naked eye micro fissures are formed leading to chipping upon impact discoloration and an uneven polish Use lower RPM to be used on polishers when using 1000 grit or higher diamond polishing pads Do not use stone buff pads on CaesarStone Do not overpolish edge details in excess of the factory surface polish Mitered Edges Mitered edges should be done at a 45 angle to ensure maximum strength The joint should be clean flush and parallel Mitered edges have the greatest area of weakness and are most prone to
25. he recommendations in this manual to your local CaesarStone representatives office CaesarStone USA gives a Residential Lifetime Warranty and a 10 year Limited Commercial Warranty to the Fabricator in respect to each slab sold by CaesarStone USA or its distributors to the fabricator The terms and conditions of the Residential Lifetime Warranty and a 10 year Limited Commercial Warranty to the Fabricator and End user are set forth in this manual CaesarStone Fabrication Manual 2010 CaesarStone USA U S Quartz Products Inc All rights reserved No parts of this work may be reproduced in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of CaesarStone USA U S Quartz Products Inc Products that are referred to in this document may be either trademarks and or registered trademarks of the respective owners The publisher and the author make no claim to these trademarks U S Quartz Products Inc and or its assigns are not responsible for errors or omissions or for damages resulting from the use of information contained in this document In no event shall the publisher and the author be liable for any loss of profit or any other commercial damage caused or alleged to have been caused directly or indirectly as a result of any person relying upon any information contained in this document All work carried out by any
26. hesive or epoxy adhesive and grout for all wall applications All bedding and grouting mortars should be weather frost shock and chemical resistant and meet the following physical requirements Compressive Strength Thick bed mortar 3000 PSI Minimum Compressive Strength Thin bed bonding grouting mortars 500 PSI Minimum Tensile Strength Thin bed bonding grouting mortars 500 PSI Minimum Water Absorption 496 Ozone Resistance 200 hrs 9 200ppm No loss of strength Smoke Contribution Factor 0 Flame Contribution Factor 0 The finished mortar and grout should be resistant to urine diluted acid diluted alkali sugar brine and food waste products CaesarStone can be applied over concrete block and masonry type surfaces gypsum wallboard plasters cement backer board plywood asphalt and steel with proper preparation and the use of appropriate adhesives and grout CaesarStone and its setting and grouting mortars do not constitute a waterproof barrier and should not be considered a replacement for a waterproof membrane For information on thin load bearing waterproof membranes consult your preferred supplier CaesarStone surfaces to be bonded must be free of dust oil grease paint tar wax curing agents primers sealers form release agents or any other deleterious substances which may act as bond barriers The installer is responsible for ensuring the removal of any such contaminant prior to the co
27. idelines should be followed to ensure a high quality product Do not change the original surface finish of the slabs by re polishing honing sealing or otherwise altering the factory finish To avoid overheating the slab only water cooled tools should be used for cutting drilling and polishing CaesarStone Do not cut square corners cross cut as this will create stress points in the slab and may result in cracking When cutting an inside corner always use a core bit to avoid damaging the corner area with the cutting disc Damage to the radius area will create a stress point Any internal angled corner must be radiused Cut with the saw up to the joint of the drilled hole leaving the drilled hole intact Avoid dry grinding polishing of the corner since overheating the area may result in a crack www CaesarStoneUS com Fabrication Instructions 9 Inside Corners In the case of an angular shaped kitchen L or U shaped the surfaces of the countertop should be fabricated from a single slab Inside corners must have a minimum 3 radius Cutouts If the distance between the cutout and a joint is less than 6 the area needs to be supported This can be achieved by ensuring that all joints are placed at the junction of the base cabinets or a solid slat be fitted under the joint Cross cutting should be avoided When preparing a cutout always use a core bit Avoid damaging the drill are
28. ing electrical tile cabinets flooring etc that may be necessary to repair or replace the CaesarStone product covered under this warranty 23 This warranty does not cover natural variations in the color size shape and distribution of the pattern of the natural quartz or the natural variations in background tone These characteristics are inherent and unique characteristics of the product Color samples provided to consumers dealers and fabricators are only representative and not an exact replication of what will be installed in your home 24 This warranty does not cover what is referred to as spots or blemishes smaller that a U S ten 10 cent piece A certain level of spots or blemishes are inherent in the manufacturing process and do not affect the structural integrity of the material 25 CaesarStone materials contain important product information on the back of each slab Removing this product information will void the warranty U S Quartz Products Inc is not responsible for damage or injury caused in whole or in part by acts of God job site conditions and architectural engineering design and structural movement acts of vandalism or accidents U S Quartz Products Inc shall not be responsible in either contract or tort for any loss of direct indirect consequential incidental special exemplary or punitive damages arising out of the use or the inability to use the products covered by this warranty Some states do no
29. inted on the back of the slab Picture Guide slab back picture Color number Batch number 3 Slab number Production Date Trial Color Matching Always do a visual color match Before cutting visually inspect the slabs to ensure that an acceptable color match is achieved When doing a trial color match the final visual inspection must be done under the same similar lighting conditions that will be found at the job site We strongly recommend that you do not have slabs from different batch numbers butting up to each other Quartz Pattern Irregularity The manufacturer of CaesarStone has engineered its products to have random distribution throughout the slab The nature of random distribution is such that sometimes particles will congregate in one area or will be segregated in another If any obvious irregular distribution of particles is apparent in the slab the fabricator must determine if the slab is suitable If the slab is found to be unsuitable it should be exchanged prior to cutting Fact Sheets 7 Slab Sticker Identification Both Yellow and Green slab sticker labels contain important information pertaining to factory production which can be useful through the transportation distribution fabrication installation and troubleshooting processes NOTE All batch numbers should be recorded for future reference 8 Fact Sheets Finish Type P Polished H Honed T Textured Serial No 1 Color Internal ISO 9001 No C
30. ion and Installation Manual Exclusions from the Lifetime Warranty given to each purchaser of a countertop from the fabricator The following items or events will void the Lifetime Warranty Any fault that is visible at the time of fabrication or installation and has not been cut around during fabrication On Green label slabs all visual imperfections Any claims arising from not batch matching the slabs in the installation Any claims arising from not properly checking color between slabs even if the batch numbers are the same Changing the original surface finish of the slabs by repolishing honing sealing or otherwise altering the factory finish Any creative use of the slabs such as bending or curving Although this is possible it is not a process that the Distributor has control over and therefore the Distributor cannot accept responsibility for it Polishing the back of the slabs except for laminations Milling or reducing the thickness from the back of the slab Securing mechanical fasteners directly onto the slabs Removing the CaesarStone product information from the back of the slabs Any chips or cracks as a direct result of cutting or polishing the slabs dry not following the recommended minimum edge profile details or the mitered edges where the joint is not cut correctly Page 14 Claims for scratches or damage to
31. ir If necessary use artificial respiration Ingestion If the material is swallowed seek medical attention or advice 5 Fire Fighting Measures Auto Ignition At temperatures gt 490 C this product will auto ignite Flash Point 490 C Flammability Limits vol vol Lower ND Upper ND Extinguishing Media Use appropriate extinguishing media for surrounding fire Special Firefighting Procedures Firefighters should wear full firefighting turnout gear including a NIOSH approved self contained breathing apparatus with full face piece operated in the pressure demand or other positive pressure mode Unusual Fire and Explosion Hazards When heated to decompo sition may release various hydrocarbons carbon dioxide carbon monoxide and water Fumes of metal oxides and mica particles could also be released CaesarStone Fabrication and Installation Manual 6 Accidental Release Measures Cleanup and Disposal of Spill Solid slabs can simply be gathered as necessary If large amounts of dust or wastes is created by the cutting process vacuum or sweep up material avoiding dust generation or dampen spilled material with water to avoid airborne dust Wear sufficient respiratory protection and protective clothing where necessary If large quantities of this material enter the waterways contact the Environmental Protection Authority or local Waste Management Authority Dispose of waste in accordance with local state and federal regulations 7
32. lar to chronic or ordinary silicosis except that the lung lesions appear earlier and progression is more rapid Acute silicosis can occur with exposures to very high concentrations of respirable crystalline silica over a very short time period sometimes as short as a few months The symptoms of acute silicosis include progressive shortness of breath fever cough and weight loss Acute silicosis is fatal Carcinogenicity The International Agency for Research on Cancer IARC concluded that crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans Group 1 The National Toxicology Program NTP in its Ninth Annual Report on Carcinogens concluded that silica crystalline respirable is known to be a carcinogen based on sufficient evidence in experimental animals and in humans The U S Occupational Safety and Health Administration OSHA does regulate crystalline silica quartz as a carcinogen The American Thoracic Society position on the issue of silica carcinogenicity was published in Adverse Effects of Crystalline Silica Exposure American Journal of Respiratory and Critical Care Medicine Vol 155 pp 761 765 1997 The official statement CaesarStone Fabrication and Installation Manual concluded that the available data support the conclusion that silicosis produces increased risk for bronchogenic carcinoma The cancer risk may also be increased by smoking and other
33. legs are evenly tensioned to prevent any movement Radius all inside corners on all cutouts Use color matched adhesives to join the seams www CaesarStoneUS com Installation Instructions 21 Sinks and Basins For all sink or basin installations whether they are top mount or under mount we recommend that you follow the sink manufacturers recommendations SINK For cutouts follow the recommendations on Page 11 of this manual For under mount installations follow the minimum edge profile recommendations around the cutout to reduce the risk of chipping Our recommended minimum edge profile Support Rails is a Ya bevel Our preferred minimum edge profile is a Ya 3 Amm Pencil Round edge Support Rails Twin basin installations Top or Under mount where the tap hole is in the countertop require extra care to ensure that there is sufficient material left for strength Extra support is required to ensure that no cracking occurs Support Rails All sink cutouts must be made using drilled radius corners minimum 3 to prevent stress points in the top We recommend that all sink installations be fully supported independent of the CaesarStone top Please be sure to use a professional sink setter or support rail system Plan for front to back support strips 2 5 wide 40mm 100mm to coincide with cutouts and periodic support Support must be provided under all countertop joints NOTE Under no conditions
34. llation Manua Seaming Use a state of the art seam setter tool to make seams as narrow and inconspicuous as possible Seams should not be more than ie wide All seam surfaces should be smooth and free of debris CaesarStone requires the use of colored glue for all seams ERE This can be accomplished by using one of the premixed Integra colors available or by manually tinting the glue of your choice TS Picture A Grooves should be created in surfaces to be joined to allow The illustration shows the use of a beveled edge and biscuit joint to space for glue Extra glue should be placed at all corners and strengthen the seam If using this technique be sure to bevel only the around joints Note in Pictures A and B seaming edge up to 1 behind the exposed surfaces Seam locations should be carefully planned to minimize visibility CaesarStone prohibits the surface polishing of seams Never install mechanical fasteners screws nails etc into CaesarStone A Adhesive Picture B Joint Positions Seam over dishwasher not recommended n a case where a seam must be located over a dishwasher the use of a full deck isolated support is required This will allow proper support for the area as well as allowances for thermal movement When installing 34 2cm material the plywood sub top over the dishwasher must be isolated from the rest of the sub top This should be
35. mmencement of CaesarStone installation All mortar additives epoxy adhesives and grouts should be from one manufacturer to ensure compatibility All CaesarStone should be handled in a manner to avoid chipping breakage or the intrusion of foreign matter Handle store mix and apply all setting and grouting materials in strict compliance with the manufacturers directions Observe good stone working and safety practices at all times and comply with applicable building codes and regulations www CaesarStoneUS com Installation Instructions 23 Finishing Touches If further construction work is to be performed at the job site after the installation of the surface is complete ensure that the CaesarStone surface is properly protected by covering the entire top with corrugated cardboard or another protective material Please make your customer aware that any successive trades must not use the new countertop as a workbench a stepping or a standing platform and that any trades using solvents or adhesives should take due care to avoid and or remove any spills created by their solvents or adhesives We strongly recommend that your customer confirm in writing their satisfaction with the material and workmanship at the end of the job to cover you against damages caused by others Returning Slabs Any slab that is not suitable should be returned for credit or exchange This can only be done providing the slab has not been altered in any way If retur
36. mmended that a protective layer such as tape or plastic be applied to the slab face to prevent accidental damage to the factory polish during fabrication and installation NOTE A Special Care Considerations Form must be signed by the homeowner prior to purchasing these materials www CaesarStoneUS com Fabrication Instructions 15 Adhesives It is important that a flexible adhesive be used such as 10096 clear silicone adhesive be used to secure the countertops to the cabinets substrate or to secure CaesarStone backsplashes to the wall This will allow for limited thermal expansion The use of non flexible adhesives such as epoxies liquid nails or construction adhesive is not recommended CaesarStone will not warrant any claims for cracks that are the result of tops being bonded to the base cabinets with non flexible adhesives Follow stone adhesive manufacturer s instructions Observe good stone working and safety practices at all times and comply with applicable building codes and regulations Seaming amp Laminations CaesarStone requires that all fabricators follow the individual manufacturer s instructions for the use of their seaming adhesives including but not limited to the minimum working temperatures for their product Failure to follow the prescribed instructions will void the CaesarStone warranty CaesarStone recommends the use of a polyester resin knife grade adhesive as well as the Integra Estone 101 amp Tri Bond 30 cartridge
37. most common form of silicosis and can occur after many years of exposure to relatively low levels of airborne respirable crystalline silica dust It is further defined as either simple or complicated silicosis Simple silicosis is characterized by lung lesions shown as radiographic opacities less than 1 centimeter in diameter primarily in the upper lung zones Often simple silicosis is not associated with symptoms detectable changes in lung function or disability 32 Material Safety Data Sheets Simple silicosis may be progressive and may develop into complicated silicosis or progressive massive fibrosis PMF Complicated silicosis or PMF is characterized by lung lesions shown as radiographic opacities greater than 1 centimeter in diameter Although there may be no symptoms associated with complicated silicosis or PMF the symptoms if present are shortness of breath wheezing cough and sputum production Complicated silicosis or PMF may be associated with decreased lung function and may be disabling Advanced complicated silicosis or PMF may lead to death Advanced complicated silicosis or PMF can result in heart disease secondary to the lung disease cor pumonale Accelerated silicosis can occur with exposure to high concentrations of respirable crystalline silica over a relatively short period the lung lesions can appear within five 5 years of the initial exposure The progression can be rapid Accelerated silicosis is simi
38. ned within seven days no restocking fee is applied After seven days a restocking fee may apply Batch Tracking Although we do our best to record all batches that are sold it is your responsibility to maintain a record of the batch number as listed on the back of the slab We cannot guarantee that we will always be able to supply you this information on invoices in the future OSHA The Distributor has an OSHA Policy in place to ensure the safety of all persons on our premises All visitors must observe any direction given by our staff and also follow any warning signs that are posted throughout the warehouse Driver Requirements Drivers should stay with their vehicles and ensure the slabs being loaded are suitable Drivers are not to wander through the warehouse unless accompanied by an authorized person Contract Drivers should be made aware of which orders are to be collected This is especially important when there are several orders pending pickup or delivery The Distributor will not be responsible for extra charges for goods missed on the initial delivery 24 Installation Instructions CaesarStone Fabrication and Installation Manual Care and Maintenance A hard nonporous surface makes CaesarStone simple to clean In most cases soap and water or a mild detergent is all that is required to maintain its luster If necessary use a nonabrasive cleaning product such as Method Daily Polish Spray or Method Daily Stone Surface Wipes Nail
39. nish edges We are recommending that a mitered edge be used for this material as it will achieve the best textured appearance However if any other edge is demanded special fabrication and brushes will be required for the edge detail 1 Or ues W 9 Complete cutting the surface into the required pieces sections before proceeding with polishing Using clamps attach all pieces required for the final design to a suitable work surface In cases where the texture finish edge will require gluing it is recommended to do so prior to polishing Cut or shape the required edge profile Smooth and polish the edge shape following standard polishing procedures and according to regular levels up to a maximum of 100 120 grain Polishing of texture finish surfaces must be executed while wet using a generous amount of water Polishing a texture finish edge will require approximately the same amount of time as polishing a regular edge Use a suitable manual electric or pneumatic angle grinder with a low RPM of 600 1200 connect it to a source of water and attach a 60 grain special texture brush Begin polishing the texture finish using movements similar to those used when polishing a regular edge 10 Continue until the edge attains a homogeneous textured finish 11 Change the brush to a 120 grain and polish until there are no visible signs remaining of the 60 grain brush 12 Repeat the above with 400 800 and 1600 grain brushes or
40. ny other party except U S Quartz Products Inc This warranty applies only to CaesarStone quartz surfacing materials that have been permanently installed in the interior of single family residences and have not been moved from their original installation If after or during installation you decide that you do not like the color or finish you selected that decision is not covered under this warranty This warranty does not cover any residence where the owner is not the occupant This warranty does not cover materials and or services that have not been paid in full This warranty applies only to materials that have been maintained according to the CaesarStone Care amp Maintenance guidelines Care amp Maintenance guidelines are available at www CaesarStoneUS com To request service under this warranty you must contact the company who sold you CaesarStone or contact U S Quartz Products Inc directly at 877 978 2789 within thirty 30 days of the failure of CaesarStone quartz surfacing materials Following installation you must register your product within thirty 30 days in order to activate your warranty Simply complete the online form made available at http warranty caesarstoneus com In the event that no record of your warranty is on file you must provide proof of purchase in the form of a copy of your original receipt or invoice showing the name of the Owner Authorized Dealer and CaesarStone Certified Fabricator Upon
41. olor Thickness Serial No Manufacture Date Quality Control Code Batch No Data matrix bar code for internal use Batch number Slab Quality Class Color Finish Type 1 A J P Polished 2 B H Honed J T Textured Stab Thickness Finish Type l 13mm 0 Polished 2 20mm Honed 3 30mm 2 Polished 2 Sides 3 Textured CaesarStone Fabrication and Installation Manual Fabrication Instructions Tools and Safety Equipment It is critically important that all fabricators wishing to fabricate CaesarStone have the proper tools and safety equipment to produce a quality finished product safely and efficiently Below is a list of tools and safety equipment that are either essential or recommended to meet this objective Basic Tools Advanced Tools Bridge saw Water jet Electric pneumatic polisher variable speed preferred CNC Diamond grinding wheel Automated profiler Diamond polishing pad Diamond jig saw Grinding stone Core bits Basic Safety Equipment Diamond contour blade First Aid kit Wet profiling machine edge router Safety glasses Stone carts dollies Dust masks A Frame storage racks Work gloves Fabrication stands Aprons Air compressor Ear plugs Seaming clamps Water source Basic Fabrication Guidelines The following gu
42. pt in a perfectly uniform manner that minimizes warping Care must be taken to store CaesarStone slabs in a manner that allows for easy identification of color and batch numbers Slabs must always be stored in a way that the polished surface is not exposed to the sun It is not necessary to store the slabs in a shaded area but it is necessary to keep the last slabs in each rack in a position in which the backside is facing out Storage temperatures should not exceed 129 F There should be no more than 20 slabs to each rack with the slabs face to face and back to back NOTE CaesarStone is a heavy material that can cause serious injury or death if not stored or handled properly It is recommended that all slabs be secured during storage to maintain a safe working environment including adherence to any local laws and regulations 6 Fact Sheets CaesarStone Fabrication and Installation Manual Visual Slab Inspection Performing a visual inspection for defects or color matching is essential when working with CaesarStone and should be a standard practice before cutting Complete the following slab inspection steps as a guide to visual inspection for defects Hairline cracks Quartz pattern irregularity Irregular spots Slab to slab color match Color consistency within the sheet Thickness tolerance 1 5mm Warpage length s 3mm width 16 1 5mm Inconsistent gloss levels Face side
43. r polished finishes Since there is more exposed surface area with these finishes metal marks finger prints and other signs of daily living will be more apparent especially on darker colors However superficial marks like these can be removed with little effort by using nonabrasive cleaning products such as Soft Scrub Gel with Bleach Cleanser or Comet Soft Cleanser Scratch Free Cream Rinse thoroughly with water By signing this document you agree that the properties of these unique finishes have been fully explained to you and that you understand that more frequent cleaning may be required to keep the product looking new and free of marks You also understand that while CaesarStone has a Residential Lifetime Warranty this warranty covers failures caused by product defects when the material is installed by a CaesarStone Certified Fabricator Temporary marks that are common on these finishes are not covered by our CaesarStone warranty For additional warranty information please refer to the Residential Lifetime Warranty and Care and Maintenance sections of the CaesarStone USA website at www CaesarStoneUS com NAME OF PURCHASER NAME OF DEALER FABRICATOR SIGNATURE OF PURCHASER DATE SIGNATURE OF SALESPERSON DATE Some restrictions apply Copies of our Lifetime Warranty are available at authorized dealers Learn more by visiting www CaesaStoneUS com or calling 877 978 2789 26 Installation Instructions CaesarStone Fabricat
44. ranty does not cover the installation of sinks This warranty does not cover securing mechanical fasteners directly into the material This warranty does not cover any failures due to inadequate support for the installation This includes overhangs in excess of the recommendations provided by CaesarStone which are inadequately supported This warranty does not cover any chips or cracks that are a result of dry cutting or polishing This warranty does not cover chips or cracks that are a result of not following the minimum requirements for edge details This warranty does not cover mitered edges where the joint is not cut correctly This warranty does not cover the altering of any factory applied finish Only colors listed as available in our brochure sample book or on our website as honed are eligible under this warranty Any issues arising from the practice of in shop honing are the sole responsibility of the fabricator www CaesarStoneUS com 21 This warranty does not cover temporary marks that are common to honed finishes such as metal marks fingerprints or other signs of daily living A signed Special Care Considerations for CaesarStone Honed Finishes form is required to be submitted to CaesarStone or its assigns to receive coverage under this warranty This form must be signed by the end user owner of the finished installation 22 This warranty does not cover additional modifications such as plumb
45. ries www CaesarStoneUS com Fact Sheets 5 Handling The slabs are best loaded unloaded from a container or truck with a forklift or lifting device capable of handling at least 2 000 Ibs 900kg Because of the weight proper safety shoes and gloves should be worn 34 2cm material weighs 485 Ibs 220kg 1 3cm weighs 727 5 lbs 330kg Handle slabs either singularly or in multiples of two Use clamps or sling straps and lift the slabs face to face For better grip take care to clasp the slabs from the back side while face to face Warning Keep a safe distance when handling lifting the slabs Vehicle Loads It is the responsibility of the Driver to ensure that the load is within the legal carrying capacity of the vehicle We have no way of determining this at our premises As a guide you must allow approximately 485 Ibs 220kg per 2cm slab and 727 5 Ibs 330kg per 3cm slab plus the weight of any other items already loaded on the vehicle Securing the Load It is the responsibility of the Driver to ensure that the load is fully supported and safely secured to the vehicle prior to leaving our premises The Distributor will not secure the load to your vehicle Storage Slabs must be stored in a manner that prevents warping Use at least two support beams at an angle of 15 from the vertical measuring a height of 50 1 300mm and at a distance of 70 1 800mm apart Slabs should be stored so that the product is ke
46. sese Special Care Considerations Form Exclusions from Lifetime Warranty Residential Lifetime Warranty 28 Material Safety Data Sheets 30 CaesarStone MSDS sisoc tete teet de C RH RIEN 30 Fact Sheets Applications CaesarStone is ideal for a wide range of interior commercial and residential applications including those subject to heavy use Common CaesarStone applications include kitchen countertops bartops vanities interior cladding and furniture pieces CaesarStone is not suitable for exterior use or any areas that are exposed to direct sunlight UV radiation or excessive heat over 300 F Size CaesarStone is available in sizes that are ideal for kitchen counter and vanity tops The slab sizes are e 56 5 1 440mm x 120 3 060mm Standard e Nominal thickness options of 34 2cm 1 5mm or 174 3cm 1 5mm e Some material is available in 15 1 3cm thickness NOTE Not all colors are available in all sizes and thicknesses The slab dimensions are nominal only These are to be used for storage and transportation purposes Actual usable slab surface is slightly less per side and varies from slab to slab If you need to use the maximum width and length of the slab you must inspect the gray area around the perimeter for color polish transportation damage or any other defect that may be visible If the slab proves to be unsuitable it should be exchanged for another prior to cutting The white area represen
47. t allow exclusion or limitation of incidental damages so the above limitations or exclusions may not apply to you THE FOREGOING IS THE COMPLETE WARRANTY FOR CAESARSTONE AND SUPERSEDES ALL OTHER WARRANTIES AND REPRESENTATIONS WHETHER ORAL OR WRITTEN EXCEPT AS EXPRESSLY SET FORTH ABOVE NO OTHER WARRANTIES ARE MADE WITH RESPECT TO CAESARSTONE AND U S QUARTZ PRODUCTS INC EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED HEREIN INCLUDING TO THE EXTENT PERMITTED BY APPLICABLE LAW ANY WARRANTY THAT MAY EXIST UNDER NATIONAL STATE PROVINCIAL OR LOCAL LAW INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SOME STATES OR OTHER JURISDICTIONS DO NOT ALLOW THE EXCLUSION OF IMPLIED WARRANTIES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU This warranty gives you specific legal rights and you may also have other rights which vary from State to State Installation Instructions 29 CaesarStone MSDS 1 Product and Company Description U S Quartz Products CaesarStone USA 6840 Hayvenhurst Ave 100 Van Nuys CA 91406 Tel 818 779 0999 or 877 9QUARTZ Fax 818 779 0099 info CaesarStoneus com For Product Information Emergency Contact U S Quartz Products 818 779 0999 or 877 9QUARTZ Product Use CaesarStone Quartz Surfacing and Concetto Natural Stone Surfacing 2 Hazards Identification Emergency Overview Appearance Odor Multi colored engineered stone with no
48. te moderately hot temperatures for brief periods of time Prolonged exposure will result in discoloring or other types of damage Please inform your customers that they should avoid direct contact between hot pots and the CaesarStone surface Excessive localized heat may damage the surface or cause hairline cracks to appear We always require using an insulator hot pad trivet especially when using cooking units like electric fry pans woks kettles Tough Yes Indestructible No As with any surface CaesarStone can be permanently damaged by exposure to strong chemicals and solvents that undermine its physical properties Do not use products that contain trichloroethane or methylene chloride such as paint removers or strippers Avoid any highly aggressive cleaning agents like oven grill cleaners and dishwasher agents that have high alkaline pH levels Products containing oils or powders may leave a residue and should be rinsed off thoroughly Should your surface accidentally be exposed to any of these damaging products rinse immediately with water to neutralize the effect www CaesarStoneUS com Installation Instructions 25 Special Care Considerations Form Special Care Considerations for caesarstone A AM Quartz Surfaces Honed Textured Motivo Finishes CaesarStone is proud to offer select colors in a Honed Textured and Motivo finish Please note that Honed Textured and Motivo finishes will require more daily maintenance than ou
49. the surface after installation Any mechanical damage caused by hitting or knocking the slabs Any chemical damage Not allowing sufficient room for expansion Any failure due to inadequate support Any failure due to improper fabrication and or installation www CaesarStoneUS com Installation Instructions 27 Residential Lifetime Warranty U S Quartz Products Inc will warrant from the original date of installation material that fails due to any manufacturing defect when fabricated and installed by a CaesarStone Certified Fabricator This warranty applies to the repair or replacement of failed material that has been permanently installed in your residence The option to repair or replace the material is at the sole discretion of U S Quartz Products Inc This Residential Lifetime Warranty is available only to the original owner of a single family residence in which CaesarStone has been originally installed In the case of a newly constructed single family residence this warranty is available to the first owner purchasing the residence with CaesarStone permanently installed and is transferable according to the terms and conditions stated below Terms and Conditions This warranty applies to product that was installed after February 15 2008 A This warranty applies only to CaesarStone quartz surfacing materials and does not apply to any other products including other quartz surfacing products manufactured or supplied by a
50. ts the primary usable area of the slab Care should be taken if using the gray shaded area of the slab It should be thoroughly inspected prior to fabrication This area will vary from slab to slab and side to side 4 Fact Sheets CaesarStone Fabrication and Installation Manual Safety Guidelines CaesarStone has always been at the forefront of creating a safe work environment We require that our fabricators and installers follow the same level of conscientiousness regarding safety Adhering to the following simple safety rules will help to prevent an accident Safety is the key to our business success For your safety read instruction manuals before operating the different tools Learn the tools applications and limitations as well as the hazards specific to them Keep guards in place and in working order Ground all tools If a tool is equipped with a three prong plug it should be plugged into a three hole electrical socket If an adapter is used to accommodate a two prong socket the adapter lug must be attached to a known ground Never remove the third prong Remove adjusting keys and wrenches Form habits of checking to see that the keys and adjusting wrenches are removed from the tool before turning to on Keep work area clean Cluttered areas and benches invite accidents Don t use tools in dangerous environments All tools that may be exposed to water or moisture must be equipped with a Gro
51. und Fault Circuit Interrupter GFCI Keep area clean dry well ventilated and well lit Children and visitors should be kept at a safe distance from the work area Make workshop childproof with padlocks master switches or by removing starter keys Don t force tools A tool will do the job better and safer at the rate for which it was designed Use the right tools Don t force a tool or attachment to do a job for which it was not designed Wear proper apparel loose clothing gloves neckties rings bracelets and other jewelry may get caught in moving parts Non slip footwear is recommended Wear hair protective covering to contain long hair Wear ear nose protectors and safety shoes Always wear a dust mask and follow U S Regulations for proper ventilation CaesarStone dust contains silica which can be hazardous to your health Always shape and cut material with wet tools reducing the amount of airborne particles to be inhaled Always use safety glasses or approved eye protection Everyday eyeglasses only have impact resistant lenses they are not safety glasses Use clamps or a vise to secure work when necessary freeing both hands to safely operate the tool Don t overreach Keep proper footing and balance at all times Maintain tools in top condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accesso
52. user of this manual on any CaesarStone slab must be done in accordance with all laws and regulations relating to that work and the slab including but not limited to occupational health and safety laws and laws relating to the protection of the environment NOTE This manual is not for general distribution This manual supersedes all previous manuals Content is subject to change at any time without notice The use of the term Distributor and we throughout this document refers to CaesarStone U S Quartz Products Inc CaesarStone is a registered trademark of CaesarStone Sdot Yam Ltd DOCUMENT EDITION DATE EFFECTIVE DISTRIBUTION Version 4 1 Septemer 2010 Fabricators Installers Distributors Architects 2 CaesarStone Fabrication and Installation Manual Contents Introduction 2 Fact Sheets 4 P ore tezjiloptce ME 4 Mule M 4 Safety Guidelines Handling isala dor o m Securing the Load 6 Mirolt o TUR 6 Visual Slab InspectiOriz ioci c pet rt inp Ro ce bet dpa 7 GREEN MADE M 7 Color Math 5 5 seriaro a tdeo epe be Rede t pae 7 Quartz Pattern Irregularity sssssssseee 7 Slab Sticker Identification sss 8 Fabrication Instructions 9 Tools and Safety Equipment sss 9 Basic Fabrication Guidelines ssssssseeese 9 aeo rero dp ET 10 CUTOUTS nanna a een chs 10 erene E
53. ve dealer salesperson distributor fabricator or any other person is authorized to make any warranty or promises on behalf of U S Quartz Products Inc with respect to CaesarStone quartz surfacing products Exclusions Js This warranty does not cover use for any commercial purposes Commercial use includes but is not limited to use in a store rental properties office or any other place of business This warranty does not cover products installed in any outdoor application This warranty does not cover products used as flooring material This warranty does not cover improper use or abuse Improper use or abuse includes but is not limited to damage from mishandling of the product damage from excessive heat or uneven exposure to weather conditions physical or chemical abuse and damage from improper care and maintenance This warranty does not cover chips or other excessive impact damage in the product This warranty does not cover scratches CaesarStone is a very hard material and highly scratch resistance but not scratch proof Proper care must be exercised including the use of a cutting board as part of your care and maintenance This warranty does not cover routine maintenance CaesarStone Fabrication and Installation Manual 10 11 12 13 14 15 16 17 18 19 20 Routine maintenance includes but is not limited to minor conditions such as removing stains and water spots by
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