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Demonstration Case User Manual (T1691)

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1. SFE Vector Control Part 1 ONLY APPLICABLE FOR SFE MODE P99 01 4 bes 4 50 00 2 ANALOG gt 3 ANALOG REF2 gt 4 85485 SFE REF LOSS 5 25485 gt 106 6 88232 7 RS232REF2 gt 8 PID CONTROLLER gt o NOGAT ACTIVE CURRENT DEMAND 9 REF SEQUENCER gt x CLAMP 4 DC LINK IN POSITIVE LIMIT 10 FIXED REF MENU
2. 4 15 DC INJ DURATION KEY P403 SCANRATE P4 16 CURRENT MODE DG IN DELAY CURRENT REFERENCE ARBITRATION CONTRO ANALOG DEFAULT FROM START STOP SEQUENCER DIGOUT ELAG yo A SETTING 1 2 SYNCHRO gt DIGIN gt STATUS MONITOR DEFAULT __ STARTING DC INJECTION FLAG POINT CONNECTION p LYE TORQUE LIMIT 1 P8 00 P8 07 BLOCK BLOCK 1 FIXED 100 gt X ANALOG REF 0 3 ANALOG REF2 CURRENT VE TORQUE LIMIT SCALE SOURCE 1 LS N 4 RS485 REF 1 Pe 08 5 ___ 85485 REF 2 gt VOLTAGE CURRENT e REF 1 SLORQUESLIMIT 2 58 02 gt CONTROL MODE SELECTION FROM START STOP SEQUENCER RS232 REF 2 gt X P3 27 RECTIFICATION MODE 8 CONTROLLER 9 SEQUENCER VE TORQUE LIMIT SCALE SOURCE 2 TRQLIM FIXED 100 gt 10 FIXED REF MENU 12 ANALOG P3 28 VARIABLE VOLTS BOOST O P P9 07 11 o 12 imas s 2255 VE TORQUE LIMIT 1 P8 01 8 07 ANALOG REF2 gt MOT
3. P16 03 PROPORTIONAL BAND ONLY APPLICABLE FOR MOTOR CONTROL MODES P99 01 1 2 3 FIXED REF 0 gt 16 04 INTEGRAL TIME 2 ANALOG REF 1 gt 3 FIXED VAL OF 0 gt JOG SPEED 16 05 DIFFERENTIAL TIME ye 4 FIXED REF MENU gt EM ii REE SEQUENCER 2 16 06 ERROR TIME CONST 6 MOTORISED POT gt em P5 27 JOG SPEED 2 7 TRIM REFERENCE gt P16 07 ERROR DEADBAND 8 5485 REF 1 gt z P16 10 9 5232 REF 1 gt P16 08 ERROR INVERT INTEGRAL 0 DIGOUT CONTROL ANALOG A DEFAULT P coc Fac SETTING 11 12 __ SUMMING NODE CONTROLLER m SPEED 1 2 18 SUMMING NODE B gt MENU 16 SUICIDE SELECT gt DIGIN gt STATUS gt MONITOR DEFAULT __ 14 POINTER 4 gt 599 REVERSE FLAG POINT CONNECTION gt lt e p PID OUTPUT MONITOR P16 09 P16 00 SETPOINT SELECT D G N 3 PID FB SCALE 16 02 Dd rese 1 ANALOG REF 2 Ie FACTOR 2 FIXED VAL OF 0 gt ch 3 RS485 REF 2 gt k 1 ANALOG REF1 gt 5 TORQUE DEMAND gt gt ww BACKUP CONTROL gt SPEED DEMAND gt o i 3 RS485 REF 1 gt REFERENCE LOSS P22 01 P22 03 7 SPEED ERROR SS Sse BEER M
4. ALSPA MV3000 Demonstration Case MOTOR BASE FREQ P2 00 MOTOR BASE VOLTS P2 01 MOTOR FULL LOAD P2 02 MOTOR NOM POWER 2 03 MOTOR NOM SPEED P2 04 MOTOR POWER FACTOR P2 05 FLUX LIMIT SRC 12 24 lt lt P1223 FLUX LIMIT 1 lt lt ANALOG REF1 2 o lt ANALOG REF2 3 9 RS485REF 4 Mor QR lt lt 95485 REF 2 5 DATA lt lt _ 5232 1 6 12 04 MOTOR TEMP COMPENSATION lt 95232 REF 2 7 MENU 2 COMPENSATION o lt PID CONTROLLER 8 P12 08 TEMP COMP SOURCE REF SEQUENCER 9 o lt FIXED REF MENU 10 o lt MOTORISED 1 FIXED 100 gt 11 57 1 Ls 9 TRIM REFERENCE 12 3 ANALOG REF2 gt 1 o lt FIXED VAL OF 0 13 o lt FIXED VAL OF 0 14 4 FIXED VAL OF 0 gt NOTE ec Ji SSAA N ie 5 _FIXED VAL OF 0 9 CLAMPED TO o lt NODE 16 MENU 12 6 RS485 REF 1 9 EFFECTIVE ROTOR RESISTANCE RANGE 20 100 CONTROL ANALOG A DEFAULT 55 o lt 12 17 DIGOUT FLAG VO
5. P28 05 FORCEAMOTOR CONTROLSYNCROSTART P10 32 OVERRIDE SYNCROSTARTY gt START MODE USER ONLY TRIP 1 10 START MODE AS 4 00 AP TING moron STOPPING P10 33 CONTROL MODE USER 112 P28 00 No of AUTO RESET ATTEMPTS ONLY TRIP 2 Trip P28 01 AUTO RESET DELAY Dekytme Delay time RUN HISTORY AUTO RESETS LEFT OP RUNNING P26 25 J gt 008 ee ON BOARD DIAGNOSTIC STOP HISTORY Supply Loss CONTROL HISTORY CHART RECORDER e e E ees P28 02 SUPPLY LOSS TIME OUT gt Time out Disable Auto resets MENU 28 No AUTO RESET LEFT P28 04 P26 00 SAMPLE PERIOD A 1 SCAN 5ms P26 01 CHANNELS 1 10 SIGNALS P26 03 P26 19 Drive Healthy P26 02 EUN KEY P26 04 P26 20 CHANNELS 1 10 MODE 28 03 AUTO RESET HEALTHY TIME Healthy time ey TRIGGER SOURCE CONTRO ANALOG DEFAULT RECORDING A DIGOUT ELAG VO SETTING P26 22 LOWER TRIGGER LIMIT gt SETUP INST OVERCURRENT UPPER TRIGGER UIMIT MENU 26 72806 DCG LINK UNDERVOLTS gt gt STATUS MONITOR DEFAULT _ P26 23 DC LINK OVERVOLTS POINT CONNECTION ss ALL MOTOR TRIPS MOTOR CONTROL MODES ONLY AUTO RESETTING ENABLES 9 DE INTERLOCK TB3 9 REFERENCE Lose P26 27 HISTORY COMMAND gt ALL TEMPERATURE TRIPS SERIAL LINK LOSS BOTH USER TRIPS OVERSPEED MOTOR CONTROL MODES ONLY WARNING EE TOP LOAD FAULT DETECT MOTO
6. Carrying Wie CaSO REP de as RE E RE x topes t Contents Page iii Contents ALSPA MV3000 Demonstration Case 4 5 5 Using die DDM HELP 4 12 4 5 6 keypad Removal fe anaes Ht ele 4 13 4 6 DDM Harbour gt dr I EE 4 14 4 6 1 Harbour LED Indicators cer ineo deer ve Ph E kh re c EY RA Rr Rene 4 14 4 6 2 Removing DDM from the Harbour and re fitting 4 14 4 7 Limitations of this Demonstration Case 0 4 14 9 Menus and Paramet ers gi a OR RR 5 1 5 1 MV3000 Menus and Parameters O verview I emnes 5 1 5 1 1 5 1 5 12 What 5a Parameter ua 5 1 5 1 3 Parameter coa ts procos Ue guis 5 1 5 1 4 Parameter PassWOTUS MPa UE erased plea Ru AUS 5 1 5 1 5 A Complete 5 2 5 1 6 User Configurable Menu 5 3 5 1 7 Access to O ther Menus cage reri eit e er uet eoa 5 3 5 1 8 Reviewing Parameter Edits 5 4 5 1 9 Returning to Factory Default SettingS gee er eh 5 4
7. i 3 Mains lead Figure 3 2 Case to PC See section 3 4 5 for more information on the mains lead lead 4 Data sheets for the Drive Data Manager T1915 ES 5 Data sheets for the PC lead converter Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 3 Handling amp Accessories 3 4 2 Opening the Document Wallet The top panel 69 has a finger hole milled into it N ext to the finger hole is a catch holding the wallet closed rotate the catch a quarter turn to release it then insert a finger into the hole and pull forward the document wallet cable store area will be revealed The top panel has a strap to prevent it from falling fully open The case user manual data sheets power lead and accessories are housed here Case with Dasument wallet open 3 4 3 Connecting the Drive Data Manager DDM lead This lead is designed to be used with the ALSPA MV3000 DDM The lead allows DDM to be mounted on a cubicle door or allows the user to hand hold the DDM Connect the special lead as shown in Figure 3 4 looping the cable around the groove provided inen undermeat on ihe cable Figure 3 4 Showing how to connect connector If done correctly the DDM should the lead to the DDM lie flat on its back on a table The other end of the cable should be connected to the 9 way D connector on the DDM Harbour Figu
8. KEYPAD SPEED REF ANALOG REF1 ANALOG REF2 RS485 REF 1 RS485 REF 2 RS232 REF 1 RS232 REF 2 PID CONTROLLER REF SEQUENCER FIXED REF MENU MOTORISED POT TRIM REFERENCE FIXED VAL OF 0 FIXED VAL OF 0 HS DIG POSITION CONTROL SUMMING NODE A SUMMING NODE B SUMMING NODE SUMMING NODE D POINTER 7 Weed lt SPEED TRIM SCALE 1 P24 01 SPEED TRIM SCALE 2 P24 02 P24 04 SPEED TRIM 0 SCALE SELECT 24 00 SPEED TRIM SELECT FREQUENCY FEEDBACK 5 Menus and Parameters Scalar Control ONLY APPLICABLE FOR SCALAR MOTOR CONTROL P99 01 3 DRIVE O P RUNNING P9 07 MOTOR VOLTAGE P3 23 PULSE WIDTH MODULATION CLAMP P9 09 P35 00 P3 04 MINIMUM FREQUENCY SWITCHING FREQ KEY CONTROL ANALOG gt gt DIGOUT CONI 5 A DIGIN gt STATUS gt MONITOR c POINT CONNECTION FLAG DEFAULT Demonstration Case User Manual T1691 Page 5 25 5 Menus and Parameters ALSPA MV3000 Demonstration Case This page intentionally left blank Page 5 26 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 6 Diagnostics 6 1 6 2 6 3 6 Diagnostics Describing the Diagnostic Philosophy This section of
9. 40 00 INPUT PARAMETER 1 SUMMING NODE A P40 02 PARAMETER 1A SCALE w A P40 20 SUMMING NODE A MODE d SUMMING NODE A OUTPUT P40 04 x BJ P40 01 INPUT PARAMETER 2A MENU 40 P40 03 PARAMETER 2A SCALE 40 05 INPUT PARAMETER 1B SUMMING P40 07 PARAMETER 1B SCALE w P40 21 SUMMING NODE B MODE SUMMING NODE OUTPUT P40 09 x Iz P40 06 INPUT PARAMETER 2B MENU 40 P40 08 PARAMETER 2B SCALE P4030 INPUT PARAMETER 1 5 SUMMING NODE P40 12 PARAMETER 1C SCALE AS P40 22 SUMMING NODE C MODE P SUMMING NODE C OUTPUT P40 14 X T P40 11 INPUT PARAMETER 2C gt MENU 40 P40 13 PARAMETER 2C SCALE P40 15 INPUT PARAMETER 1D SUMMING NODE P40 17 PARAMETER 1D SCALE 40 23 SUMMING NODE D MODE e gt SUMMING NODE D OUTPUT P40 19 P40 16 INPUT PARAMETER 2D 40 P40 18 PARAMETER 2D SCALE KEY ANAL DEFAULT gt gt CONTROL 99 A SETTING FLAG VO gt DIGIN gt STATUS p gt MONITOR DEFAULT __ FLAG POINT CONNECTION Page 5 24 P42 00 P42 01 42 04 42 05 42 08 42 09 42 12 42 13 42 16 42 17 42 20 42 21 P42 24 P42 25 P42 28 P42 29 P42 32 P42 33 P42 36 P42 37 P42 40 P42 41 P42 44 42 45 42 48 42 49 42 52 42 53 ALSPA MV3000 Demonstration Case Summing Nodes and Pointers THE POINTERS BELOW CAN BE USED BY SIMPLY S
10. TORQUE DEMAND 15 00 M bb ONLY APPLICABLE FOR MOTOR VECTOR CONTROL P99 01 2 I 1 KEYPAD TORQUE gt TORQUE 2 ANALOG REF1 gt KEYPAD REFERENCE REFERENCE WHEN CHOSEN ANALOG REF2 KEY 4 RS485 REF 1 5 85485 REF 2 6 85232 REF 1 gt 15 gt gt DIGOUT CONTROL ANALOG A DEFAULT 7 RS232 2 gt FLAG VO SETTING 8 PID CONTROLLER gt 9 SEQUENCER N siens P15 00 MONITOR POINT 10 FIXED REF MENU gt FOR ANY TORQUE STATUS MONITOR DEFAULT __ X TORQUE REFERENCE REFERENCE EXCEPT DIGIN FLAG POINT MOTORISED BACKUP KEYPAD 12 REFERENCE gt TORQUE 13 FIXED VAL OF 0 P15 01 14 FIXED VAL OF 0 15 HSDIGIP 16 POSITIONCONTROL gt FACTOR 17 SUMMING NODE um 18 SUMMING NODE B 19 SUMMING NODE C 20 SUMMING NODE D 21 POINTER 8 gt 262 14 00 SPEED LOOP P GAIN 1 0 SELECT 3 2ND P6 16 P14 01 SPEED LOOP GAIN 1 RAMP 127 P1447 SPEED DROOP P14 02 SPEED LOOP D GAIN 1 15 03 0 TORQUE DEMAND DROOP TIME CONST lt Peo pamp 71448 P14 03 SPEED LOOP P GAIN 2 SLEW RATE P4 12 FREEZE 3 UP DOWN P14 04 SPEED LOOP GAIN 2 gt REGEN POWER LIMIT FWD REV 14 05 SPEED LOOP D GAIN 2 0 P6 09 MENU 14 3 INHIBIT INHIBIT RAMP A o SPEED TORQUE TORQUE CLAMP 14 10 GAIN SPEED TORQUE ZERO BYPASS
11. P1 14 P2 05 Motor Full Load Power The following parameters are ALWAYS present in Menu 1 Factor P1 15 P5 15 Maximum Speed Fwd P1 31 Advanced Menus initially only Menu 1 is open see Section 5 1 7 P1 16 P5 16 Maximum Speed Rev P1 32 Security Code as parameter P99 06 allows the user to lock the access to the menus 5 1 7 Access to Other Menus P1 31 As shipped only Menu 1 is accessible Access to other menus is controlled by the value entered into parameter P1 31 which determines the menus that can be displayed by the DDM Three levels of access are provided P1 31 value Access level 0 Show Menu 1 only by default only Menu 1 is shown 1 As specified by Menu 98 can choose which individual menus are open by setting parameters in menu 98 2 All menus open Note P1 31 is controlled by an Engineering password Refer to Section 5 1 4 Issue 05 01 Demonstration Case User Manual T1691 Page 5 3 5 Menus and Parameters ALSPA MV3000 Demonstration Case 5 1 8 5 1 9 5 4 Reviewing Parameter Edits Made There are 2 ways of reviewing the edits made to the CDC board 0 parameters with the items supplied with the case One method is to use the ALSPA Drive Coach PC tool the other is to view the edits via DDM To use the DDM proceed as follows 1 Set parameter P1 31 2 2 Navigate to P35 03 and edit its value to 1 to set up a review of edits 3 Press 0 scroll through the current user
12. Varying this value will also be seen as a different PWM pulsing on the YELLO W activity LED s as the drive compensates for the differing DC link levels Simulates a hardware circuit which monitors the DC link Voltage See Note 1 below Allows the user to vary the simulated O P bridge heatsink temperature The value can be seen at P11 05 in Simulates a hardware circuit which monitors the bridge temperature See Note 1 below Simulates the O vercurrent trip signals returning from the IGBT power devices There is one LED connected to where there would normally be an IGBT in the drive the LED s are simulating the power bridge of the drive ALSPA MV3000 Demonstration Case HEALTHY when the pot is at the 12 o clock position Increasing the value will not trip the case on overvoltage as this is leftto a hardware detector If the output is running a high DC link will be interpreted as voltage across the D B resistor and associated DB resistor warnings and trips will be seen HEALTHY when the switch is illuminated Trips on DC O ver Voltage when the switch is opened HEALTHY when the pot is at 12 o clock Increasing the temperature will trip the case on O ver Temperature detected by the software HEALTHY when the switch is illuminated Trips case on Hardware O when the switch is opened HEALTHY when the switch is illuminated Trips on Ins
13. ALSPA MV3000 Demonstration Case User Manual for all language models MV3000 Case Demo E F D Publication No T1691 Issue 2 05 01 ALSTOM SAFETY INSTRUCTIONS Care has been taken with the design of this product to ensure that it is safe However in common with all products of this type misuse can result in injury or death Therefore it is very important that the instructions in this manual and on the product are observed during transportation commissioning operation maintenance and disposal This technical manual should be regarded as part of the product It should be stored with the product and passed on to any subsequent owner or user Local safety laws and regulations must always be observed Persons working on the product must be suitably skilled and should have been trained in that work for these products The product is a component designed for incorporation in installations apparatus and machines The product must not be used as a single item safety system In applications where maloperation of the product could cause danger additional means must be used to prevent danger to persons Product approvals and certifications will be invalidated if the product is transported used or stored outside its ratings or if the instructions in this manual are not observed In the European Union e Products within the scope of the Low Voltage Directive 73 23 EEC as amended CE marked The product complies with t
14. gt 2 shown in their PS GRE ea GERCAAE Operation Then refer to 2 J AN O P 1 factory default ENCODER menu 7 to configure the 1 AN O P 2 state FB relevant parameters igure 5 efau iring Diagram given here for reference Fig 5 1 ALSPA MV3000 Default Wiring Diag g h f f Page 5 6 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters 5 2 5 2 1 Practise Application Programming The case can be used to develop application programs or simply to practise programming in the ALSPA MV3000 environment Programs developed can be transferred to a real working drive either via the ALSPA Drive Coach or via the DDM using P99 16 and transferred to a fully installed ALSPA MV3000 The key to understanding the drive is to refer to Control block diagrams These diagrams have been created to show the ALSPA MV3000 software as a picture Software flow special functions and parameter numbers can all be identified from the diagram The diagrams are stored in Section 5 3 The ALSPA MV3000 software contains a large number of pre defined special functions and a range of freely connectable logic which when combined will allow the user to solve many application problems and generally enhance the final application solution Special functions such as speed and torque monitors can be used to generate conditional outputs to allow hoist brake control or duty standby pump
15. 3 100 Tx DRIVE XD P32 93 D D LINK 63293 Fx REF 1 2 SCALE P32 65 5485 USER PAGE 2 SIZE Tx and Rx P32 66 gt to RS485 USER PAGE ELEMENTS 1 to 20 TO FROM P32 85 USER PAGES KEY CONTRO ANALOG DEFAULT DIGOUT ELAG SETTING gt DIGIN gt STATUS MONITOR _ DEFAULT __ FLAG POINT CONNECTION Demonstration Case User Manual T1691 ALSPA MV3000 Demonstration Case Plant I O and Serial Links DEFAULT CONNECTIONS TO DIGITAL O P SHOWN HEALTHY TRIPPED 2 005 TB1 9 8 7 gos DIGOUT 1 USING NOT TRIPPED ENSURES THAT DIGITAL OUTPUT 1 SIGNAL P727 WARNINGS DO NOT AFFECT THE HEALTHY OUTPUT DRIVE RUNNING DRIVE O P RUNNING 2 008 TB1 6 5 4 8 DIGOUT 2 DIGITAL OUTPUT 2 SIGNAL P7 28 DIGITAL O P STATES MONITOR P11 22 Pos oin AT SPEED MOTOR CONTROL ae AT SPEED 01 eas V dc AT REF SFE MODE gt 2 012 TB1 3 2 1 Vide AT REF 2 100 DIGOUT 3 P99 01 4 DIGITAL OUTPUT 3 SIGNAL P7 29 USE THE FOLLOWING VALUES FOR CONTROL FLAGS AND DIGITAL O P s gt DIGITAL STATES MONITOR P11 21 TO ALLOW CONNECTION TO THE DIGITAL INPUTS 6 5 4 3 2 TB3 8 1 001 for DIGIN 1 1 001 for INV DIGIN 1 DIGIN 1 DI
16. The lead must be plugged into the RS422 end of the converter leaving the RS232 end free to connect to the PC Figure 3 7 shows the connector assembled correctly The end marked RS422 connects to the case lead Figure 3 7 The PC lead correctly assembled Mains Lead The case is supplied with a 3 pin IEC style mains lead The language version of the case determines the kind of plug connected to the mains lead supplied MV3000 CASE DEMO E ENGLISH version UK style fused plug MV3000 CASE DEMO F FREN CH version Continental plug MV3000 CASE DEMO D GERMAN version Continental plug The mains lead is earthed and MUST be connected to an earthed power outlet for safety reasons Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 4 Switching On and Demonstrating 4 1 4 2 4 3 4 3 1 4 Switching On and Demonstrating Introduction This section will explain the case switch on procedure the use of the DDM connection of the case to a PC or other serial linked items hints on how to use the case to demonstrate and a brief explanation of the ALSPA MV3000 software environment to allow effective demonstrations simulations to be made When the case leaves the factory it is programmed with sensible default values for all parameters these defaults are of course exactly the same as the ALSPA MV3000 drive Switching the Case On Before powering up ensure that the case has been placed on a flat
17. see INPUT 4 correctly for this to work 4 20mA loss switch is also available Analogue Analogue DIP Ensure the switches are set as per the graphic on DIP Switches Switches the panel to set the switches correctly for the default analogue 1 0 In reality these DIP switches would be used to configure the analogue 1 0 for current or voltage operation on the plant Plant ANALO GUE 2 bipolar 10V meters will allow the user to Analogue O P s1 and 2 patch signals to the outside world as would be outputs done on plant Once again it is extremely MENU 7 important that the DIP switches are set correctly for this to work 4 20mA loss 4 20mA loss ON litGreen 4 20mA generator switch switch in the case is on MENU 5 OFF notlit The 4 20mA generator in the case is off the drive will trip on reference loss if this reference is selected O perating notes e Use digital input 4 to switch between keypad DDM and remote off keypad To achieve a remote start press in the stop switch in then pulse the start switch To achieve a remote stop open the stop switch e The Ref1 Ref2 switch is only active in remote e The trip reset on digital input 6 is active in local or remote modes Page 4 4 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 4 3 3 Using the Power Frame Simulation Area 4 Switching On and Demonstrating The power frame
18. 0 Example 1 How the O P Running output is connected RUNNING SO FTWARE 2 LINK 7 28 2 008 Programming Analogue Sheet 2 of the control block diagrams shows the parameters associated with the analogue 1 0 Analogue Inputs The 2 inputs can be put into either current or voltage modes The mode is chosen by combining the mode parameter with the analogue DIP switches If a voltage mode is chosen the relevant switch must be in its voltage position The analogue input then appears as an option in all of the reference parameters lists Alternatively the analogue value can be picked as a source the comparator logic sheet 8 or a pointer sheet 10 Scaling and Offsets If a minimum speed is programmed and the full range of the analogue input is required to span minimum speed to maximum speed then the scaling and offset values must be set example as follows P5 15 Maximum speed forward 1500rpm P5 17 Minimum speed forward 150rpm Then set P7 01 2 150x100 10 offset P7 02 1500 150 0 9 gain 1500 1500 Analogue Outputs The 2 outputs can be put into either current or voltage modes The mode is chosen by combining the mode parameter with the analogue DIP switches If a voltage mode is chosen the relevant switch must be in its voltage position Any parameter within the ALSPA MV3000 software can then be output via an analogue output and either displayed on a meter or passed to anot
19. 11 03 IF FITTED BRIDGE RECT Dee DC MOTOR CURRENT A P9 05 DRIVE CURRENT P9 06 j HOURS DAYS RUN P11 15 P11 16 MOTOR VOLTS V P9 07 gt kW MW HOURS P11 19 P11 20 MOTOR POWER kW P9 08 ALCBRIDGE TEMPERATURES c MOTOR PROTECTION TRIP AVOIDANCE MOTOR CONTROL MODES ONLY RECT PRECHARGE IGBT BRIDGE TEMPERATURE 11 05 P11 11 COMPLETE RECT BRIDGE 11 08 UAE ELECTRONICS TEMP P11 04 ACTION ON MTRIP e MOTOR TRIPS AND WARNINGS PCB P2 11 THERMOSTAT CDC 1 TRIP Sais yapaspa YW MAX EVER ELECTRONICS TEMP P11 13 MTRIP P23 01 DB RESISTOR AVERAGE POWER MIN EVER ELECTRONICS TEMP P11 14 Pii ETS TIS RESSTANGE an WARNINGS OPTIONAL PTC TRIP P23 02 DB RESISTOR MAXIMUM POWER DYNAMIC HOURS ENERGISEDS 2 15 ACTION ON MOTOR PTC MEASURED PTC RESISTANCE UNIT P23 03 DB RESISTOR MAX POWER TIME DAVSENEBGISED 96 MENU 23 P9 05 MOTOR CURRENT jp 23 04 DB VOLTAGE THRESHOLD TRIPS AND WARNINGS MOTOR 28 08 DBLFES OVER
20. 4 2 Opening the Document Wallet 3 4 3 Connecting the Drive Data Manager DDM lead 3 4 4 Connecting a PC to the demonstration case 3 4 5 Mains s PRSETER 4 Switching On and 2 4 1 2 eT 4 2 He RR 4 3 Uses and Features of the Bottom Panel 4 3 1 ITO DUC ON a ssh 4 3 2 Using the Plant Area 4 3 3 Using the Power Frame Simulation Area 4 3 4 Using the Case Serial Link lead including Connections 4 4 Demonstrating a short example 4 4 1 Starting from the 4 4 2 Starting from the Case 4 5 Drive Data Manager 4 5 1 Navigation Key 4 5 2 Navigating to Menus and 4 5 3 SHO RTCUT Method of Entering a Parameter 4 5 4 Editing Paramete S Issue 05 01 Demonstration Case User Manual T1691 Handling the Case Transporting the case in a vehicle
21. Case 2 2 2 2 1 2 2 2 Page 2 2 Standards Standards which apply to the whole case The ALSPA MV3000 Demonstration Case complies with the standards listed below and has been tested in accordance with the standards listed EMI filter EN55022 Class B Specification for limits and methods of measurement of radio interference characteristics of information technology equipment Electromagnetic Compatibility EN50081 1 Electromagnetic Compatibility Generic emissions standard Residential commercial and light industry EN50082 1 Electromagnetic Compatibility Generic immunity standard Residential commercial and light industry Standards which apply to the case power supply These standards were claimed by the proprietary power supply manufacturer ALSTOM have not attempted to verify these claims but merely give the data as information EMI filter FCC 20780 Part 15 class B EN 55022 Class B Specification for limits and methods of measurement of radio interference characteristics of information technology equipment VDE 0878 PT3 Class B Electromagnetic Compatibility EN50081 1 Electromagnetic Compatibility Generic emissions standard Residential commercial and light industry EN50082 1 Electromagnetic Compatibility Generic immunity standard Residential commercial and light industry Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 3 Handling amp Accessories
22. MOVEMENT POT POSN gt MENT SEQUENCER DATUM SPEED 1 P36 35 amp CAPTURE POINTER 16 1A mm 0 POSN 25 DATUM MENU 36 DATUM SPEED 2 P36 36 APPROACH DOUBLE POINTER P36 43 DATUM SPEED 3 P36 37 POINTER 17 high 0 POINTER 16 low DATUM INPUT DATUM POSITION 36 32 36 33 P36 38 0 P36 01 EHE BOSITION VARIO De ENCODER LINE COUNT DIVIDER P36 02 0 MAX POSITION P36 08 P FORCE POSITION INVALID 36 04 MIN POSITION E3605 687 ABOVE POSITION P38 02 AB P38 07 POSITION POSITION FEEDBACK WRAPPED 63777 BETO ROSITION POSITION FEEDBACK lt TO 0 MAX POSITION WHEN FEEDBACK MODE TURNTABLE Z P36 00 POSITION CONTROL MODE Demonstration Case User Manual 71691 Page 5 23 5 Menus and Parameters THE EQUATION BELOW SHOWS HOW SUMMING NODES A B C amp D OPERATE THE FOUR DIAGRAMS ARE A LOGICAL REPRESENTATION SUMMING NODE OUTPUT SUMMING NODE SCALE 1 SUMMING NODE INPUT 1 WHERE IS THE CHOSEN MODE X or SUMMING NODE INPUT 2 X 100 00 SUMMING NODE SCALE 2
23. REFERENCE AOINE AWE SERRENT 52 06 13 FIXED VAL ORO 5 CURRENT CURRENT P50 03 LIMIT 14 EIXED VAL OF 0 POSITIVE POSITIVE LIMIT 15 SUMMING NODE A gt LIMIT ACTIVE 16 SUMMING NODEB gt SOURCE Coane FORD POWER SIGNAL A qoae 53 06 LIMIT SCALE P53 03 SOURCE AND MODE gt 1 52 06 53 07 4 P52 15 CURRENT SENSOR 2 ANALOG j gt TURNS RATIO 3 ANALOG REF2 4 89485 REFI gt 5 RS485REF2 gt P52 16 CURRENT SENSOR 6 RS232 REF 1 gt 2 BURDEN RESISTOR 7 RS232REF2 gt 8 PID CONTROLLER P50 04 9 REF SEQUENCER 1 2 ANALOG REFI gt 10 FIXEDREF MENU gt 3 ANALOG REF2 11 MOTORISED gt 4 RS485 REF1 gt 12 TRIMREFERENCE gt 5 RS485 REF2 13 FIXED VALUE gt REACTIVE 6 5232 14 FIXED VALUE OF 0 So EE 7 RS282REF2 gt 15 SUMMING NODE A ar 8 PID CONTROLLER 16 SUMMINGNODEB gt SOURCE CURRENT 9 REF SEQUENCER gt 1 17 POINTER 26 gt POSITIVE 10 FIXED REF MENU P53 12 LIMIT SCALE 11 MOTORISEDPOT Ls P52 05 12 2 ANALOG REF 1 gt 53 13 13 FIXED VALOF0 l gt CURRENT CURRENT P50 04 3 ANALOG REF 2 gt 14 FIXED VALOFO gt NEGATIVE NEGATIVE 4 RS485REF1 gt 15 SUMMING NODE A gt LIMIT ACTIVE 5 5485 2 gt H ACTIVE CURRENT 16 SUMMING NODEB gt SOURCE CURRENT 6 85232 gt 103 P
24. SELECT gt LOOP REFERENCE 0 SPEED DEMAND 8 05 P8 06 P8 04 4 0 P6 11 TIME CONST P4413 P1408 24 SPEED ERROR P14 12 OVERSPEED ACTION 152 122 LIMIT TIME CONST Sm V S 0 0 0 SEE P29 02 RAMP SPEED ERROR 14 Ur aL 0 P9 04 0 0 TORQUE DEMAND SELECTED RAMP SPEED SPEED UAA MENU 6 Ep s LOOP cA REFERENCE gt LL ING ENS 7 PLD AMO Ha SPEED me RAMP RATES a aos gt SPEED L P1149 Pes P14 14 SESS oH MAX TORQUE AVAILABLE P6 15 2nd RAMP RATES TORQUE SPEED DEMAND DEMAND P14 07 P14 16 11 48 P6 04 S SHAPING 214 15 SPEED DEADBAND 0 ENABLE INERTIA OFFSET 73 SPEED LOOP DEADBAND COMP OUTPUT CLAMP P6 10 MAX DEVIATION ZERO P2503 SPEED INERTIA SPEED FEEDBACK ACCEL P25 00 65 S ACCEL 7 TIME CONST PIA TIME ENABLE INERTIA 24 03 ENABLE 0 _ MENU 25 SPEED TRIM gt INERTIA gt PU AE MENU 24 INERTIA COMP poe INERTIA COMP P25 04 P2405 SPEED TRIM SLEW RATE TIME CONST O P TIME CONST INERTIA COMP SPEED SRC P25 02 1 KEYPAD SPEED REF gt 2 ANALOG REF1 SPEED TRIM SCALE 1 24 01 TRO LIM 3 ANALOG REF2 1 2 SGN BS485 REF 1 VE TORQUE LIMIT SCALE SOURCE 1 P8 08 5 RS485 REF 2 lt SPEED TRIM SCALE2 P24 02 1 FIXED 100 A fe 6 RS232 REF 1 2 ANALOG REF1 P24 04 7 85232 REF 2 gt SPEED TAN 3 ANALOG REF2 29 P8 00 VE TORQUE LIMIT 1 8 PID CONTROLLER
25. case to be made healthy via a reset Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case Panel Item Panel Item Specific panel No Area name Plant Digital Inputs SEE CONTROL BLO CK DIAG RAMS SHEET 2 AND CONTROL FLAG DATA IN SECTION 5 Issue 05 01 INPUT 1 Stop only works in Remote see INPUT 4 INPUT 2 Start only works in Remote see INPUT 4 INPUT 3 Reverse INPUT 4 Keypad DDM Remote INPUT 5 Ref 1 Ref 2 only works in Remote see INPUT 4 INPUT 6 Trip Reset OFF ON OFF 4 Switching On and Demonstrating Function Use in the case default not lit lit Green not lit When setto remote the stop circuit is made and the case output is able to start A remote stop is issued When set to remote a start request is issued the case output will start if the stop circuit is made The output will remain started latched if pressed and released Note This input should be pulsed ON then OFF to perform a start if stop made ON OFF lit Yellow not lit lit Yellow The speed reference being used in the case can be reversed depends on the setting of P5 11 for its function The reference will remain unaffected The start stop controls and the speed reference come from remote which at default is the panel plantl O area not lit lit Yellow
26. case to facilitate the completion of this simulated plant can then be uploaded into the ALSPA Drive Coach or into the DDM via P99 16 and transferred to a fully installed ALSPA MV3000 1 Connecting to the ALSPA Drive Coach The ALSPA drive coach is the PC tool available for the ALSPA MV3000 and allows parameter editing and storage and also allows graphical access to the drives history record all of which can be demonstrated using the case To gain communication set the following values P32 50 6 Sets 38400 baud P32 51 0 Sets an RS485 Address of 0 P32 52 1 Sets 80 ESP protocol Interactive demonstrations training or parameter uploading can now be undertaken with the ALSPA Drive Coach The help files on the ALSPA Drive Coach give all the required detail to successfully run the software tool 2 Connecting to other Serial Devices Once suitable electrical connections have been made see Section 3 4 4 the CDC board RS485 port must be configured This is done in menu 32 starting at P32 50 Parameters for baud rate etc must be set to gain communication to the other device The user guide control block diagrams Section 5 3 pictorially show an overview of the parameters and how to access the other menus The optional software technical manual T1679 gives a complete and comprehensive parameter listing this data will give full details for more comprehensive use of this serial port 3 The CAN connections are currently not
27. data sheets on the items in the case See Section 3 4 for a description of the case accessories The harbour is the same item used on the ALSPA MV3000 drives and is used to hold the keypad The harbour also has status LED s within it the meaning of the LED s is explained in Section 4 6 of this guide The case includes a fully functional ALSPA MV3000 Drive Data Manager keypad The function of the DDM is explained in section 4 6 of this guide The bottom panel is a fully functional plant and drive simulation area It allows the user to emulate plant and drive responses for demonstrating and training the ALSPA MV3000 Details of the bottom panel are shown below Specifications 3 configurable volts free relay outputs Here shown with red and green LED s The red LED is lit when the relay is open The labels match the default settings as shipped from ALSTOM See Section 4 3 2 for more details The plant interlock must be made to allow the drive to run Pressing the switch will result in the CDC tripping on interlock See Section 4 3 2 for more details 6 configurable digital inputs Here connected to illuminated switches The labels match the settings as shipped from ALSTOM See Section 4 3 2 for more details A true motor PTC input Here simulated by 5kQ potentiometer The control can be used to simulate a motor overheating See Section 4 3 2 for more details 2 configurable analogue inputs Input 1 is LOV to 10V in
28. fitting The DDM is removed by first carrying out the correct removal checks which is detailed in Section 4 5 6 then grasp the DDM at the bottom and press fingers and thumbs into the depressions in the harbour moulding as draw above in Figure 4 4 DDM will snap out Re fiting the DDM is described on the data sheet T1915 which is supplied as an accessory and is stored in the case document wallet Limitations of this Demonstration Case As the output bridge of the ALSPA MV3000 is simulated here by 6 LED s and since there is nota motor connected to the case some of the monitoring and feedback parameters in the menu structure will give a false reading The parameters associated with current and power are the ones which are effected Setting Vector control in P99 01 may also give a variety of faults for the same reasons Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters 5 1 5 1 1 5 1 2 5 1 3 5 1 4 5 Menus and Parameters MV3000 Menus and Parameters Overview Introduction The purpose of this section is to introduce the user to the software environment of the ALSPA MV3000 This will allow more effective demonstrations to be given and also allow the case to be used to develop and practise software writing for the drive Whatis a Parameter The ALSPA MV3000 software uses system constants scaling factors and other da
29. not got access to either control or reference Press the RED stop switch on the I O panel connected to digital input 1 Pulse the GREEN start button connected to digital input 2 9 The 6 yellow bridge activity LED s will light and digital output 2 will show output running Adjust the pot labelled analogue input 1 amp the 10V reference then leave it still Analogue output 2 9 will follow the pot and Analogue output 1 9 will ramp up to it The bridge activity LED s will show PWM switching The at speed signal at digital output 3 will go off then come back on 10 Press the YELLO W Ref1 Ref2 switch connected to digital input 5 G 11 Analogue input 2 amp the 4 20mA reference will now be active 12 Adjust the potentiometer labelled analogue input 2 9 the 4 20mA reference then leave it still 13 Analogue output 2 will follow the pot and Analogue output 1 will ramp up to it 14 The at speed signal at digital output 3 will go off then come back on 15 Set analogue input 2 amp to 4mA 16 Analogue output 2 9 will read 0 and Analogue output 1 9 will ramp up to 0 17 The at speed signal at digital output 3 will go off then come back on 18 0 pen the RED Stop switch on the I O panel connected to digital input 1 19 Digital output 2 will show output not running RED LED Parameters in Menu 6 can be adjusted to alter the ramp rates Analogue output 1 will
30. removal is allowed as DDM may have Start Stop control or the DDM Speed Reference may be active To remove the DDM continue as shown in Table 4 3 Table 4 3 How to remove the DDM Do What Ensure the Keypad DDM is neither AT DEFAULT in control of the Start Stop nor the Close DIGINA this will select Remote Keypad Speed Reference is active ELSE Gain the necessary authorisation before continuing Make P4 09 1 to set CF116 ON this removes the Start Stop Control from the Keypad DDM The Keypad DDM must not be either the active reference source or the backup reference source The reference sources are held in P5 01 to P5 05 and are made active by CF4 to CF7 P5 07 to P5 10 respectively The backup reference is P5 06 Access the Keypad removal screen Press the esc key repeatedly 1 REMO VAL CHECK 2 RETURN TO PARAMS Select REMO VAL CHECK Press the 1 key on the Keypad DDM The drive checks to see if the Keypad is allowed to be removed As well as the above control and reference checks P35 01 Allow Keypad Removal is also checked Remove Keypad if the screen allows A message may be flashed disallowing removal because the Keypad is either still in control still has active backup reference see step 1 above or if itis simply disallowed see FO R REMO step 3 above READ Y ee Note If the DDM is neither in control or is a valid re
31. simulation area is split into 4 main areas they represent areas which exist within a standard ALSPA MV3000 drive Controls are placed within these areas to allow signals to be adjusted for monitoring and diagnostic demonstrations Table 4 2 Details of the Power Frame Simulation Area Simulator Name Type of Panel Control I P Temperature Potentiometer Feedback IN PUT AREA Precharge Red LED Complete IN PUT AREA D B Hardware O ver Temperature DYNAMIC BRAKE AREA D B Instantaneous O vercurrent DYNAMIC BRAKE AREA D B Temperature Feedback Green Illuminated Switch Green Illuminated Switch Potentiometer DYNAMIC BRAKE AREA Issue 05 01 Allows the user to vary the simulated P bridge heatsink temperature The value can be seen at P11 08 in C Indicates when The CDC board 6 has determined that DC Link precharge is complete Raising the DC link feedback can initiate a simulated precharge Simulates a hardware circuit which monitors the D B temperature See Note 1 below Simulates the trip signal returning from the D B IG BT power device Allows the user to vary the simulated D B heatsink temperature The value can be seen at P11 12 in C Demonstration Case User Manual T1691 Function of Panel Control Trips Warnings and Uses HEALTHY when the pot is at the 12 o clock position Increasing the temperature will trip the case on O ver Temperature re
32. the guide deals with 2 main issues Problems with using the case and the way in which the ALSPA MV3000 presents diagnostic information to the user of the drive The case has been designed to allow the extensive diagnostic features of the ALSPA MV3000 to be demonstrated in a safe and convenient way The case diagnostics are dealt with in Section 6 3 and allow the user to successfully diagnose problems whilst operating the case The rest of Section 6 is a generic description of the ALSPA MV3000 diagnostic system re produced here so that effective demonstrations can be performed LED Fault Indicators A fault condition is indicated by illumination of the WARNING or flashing TRIPPED indicator and extinguishing of the HEALTHY STAN DBY indicator The four LED indicators on DDM are repeated on the DDM Harbour and give a first indication of case status The DDM Harbour indicators are shown in Section 4 6 1 and the DDM indicators are shown on the rear cover Diagnosing faults with the Case Whilst using the case problems may be experienced Many of these problems can be solved by correct use of the case controls For convenience a list of likely problems and their solutions are given on the inside rear cover of this guide however In general most of the problems encountered when using the case can be corrected by carrying out the following short procedure 1 Ensure all the potentiometers the power frame simul
33. will appear automatically See Section 6 7 for more information on using the help key 2 The DDM will display a diagnostics menu choose the relevant option 3 SeeSection 6 6 1 and Section 6 6 2 for whatto do when a trip or warning occurs Action in the Event of a Warning 1 Press 9 and select 2 Display Warnings See Section 6 7 for more informati n on using the help key 2 P10 00 will be displayed note the first warning This is the problem which is causing the warning indication 3 in turn Display P10 01 to P10 09 and note any additional warnings Any warnings in these locations will be for secondary problems and will help with diagnosis 4 Refer to the rear cover and check the meaning of each warning Take corrective action as necessary Action in the event of a Trip l Press 9 and select 2 Display Trips See Section 6 7 for more information on using thehelp key 2 10 10 will be displayed note the most recent trip This is the problem which has caused the trip indication For the default configuration Trips 1 2 are located at P1 07 P1 08 In turn Display P10 11 to P10 19 and record any additional trips which may be present 4 Refer to the table inside the rear cover and check the meaning of each fault Take corrective action as necessary 5 See Section 6 6 3 for resetting trips Resetting Trips From the Digital Inputs From Default toggle ON then O FF the switch wired to DIGIN 6 At Defau
34. 01 2 User Trip 2 Control Flag 112 or something connected to it HI 150 Internal Software PWM Error Please report this problem to ALSTOM 151 DB Overcurrent Trip D B Overcurrent switch is open 152 DB Hardware OverTemp Trip D B OverTemp switch is open HISTORY MENU 10 THE DRIVE IS EQUIPPED WITH A 10 CHANNEL HISTO RY RECO RDER 10 09 Warning Nos 1 10 10 19 Trip Nos 1 10 10 29 Trip History Nos 1 10 Secs Since Trip Hours Since Trip CF10 User Trip 1 CF112 User Trip 2 CF9 Trip Reset MENU 26 ALLOWS SET UP OF THELOG MENU 27 ALLOWS PLAYBACK OF THE LOG DRIVE DATA MANAGER KEYPAD FUNCTIONS RUNNING led Green HEALTHY STANDBY led Green RAISE and LOWER keys Used to raise and lower the reference when keypad reference is selected asa reference source ESC key Used whilst editing and navigating see Section 4 5 Alpha Numeric keys Used whilst editing or 4 line 20 character backlit Display WARNING led Yellow TRIPPED led Red START RUN Press to run the output bridge when in keypad STOP key Press to stop the output bridge when in keypad ENTER key Press to enter a menu to initiate editing or to load an edit HELP key Press to get context sensitive short cutting diagnostic help when either parameters a trip or a warning is displayed Parameter help is At Default DDM Keypad control is selected by digital input 4 whichin al
35. 0102 1 00 lt Enter gt 4 5 4 Editing Parameters Two types of parameter may be edited NUMERICAL parameters to change the value LIST parameters to choose from a list NUMERICAL parameter As an example of editing numerical parameters Figure 4 2 shows how to edit the value of the Motor Base Frequency parameter P2 00 Original value New value P2 00 P2 00 PARAMETER Motor Base Freq Motor Base Freq LEVEL 50 0 Hz 100 0 Hz EDIT Mode P2 00 Motor Base Freq 50 0 NEW _ Use HELP or Enter new data P2 00 Motor Base Freq 50 0 NEW 100_ from any HELP screen Previous Next Previous P2 00 P2 00 Motor Base Freq lt gt Motor Base Freq lt un gt Motor Base Freq 50 0 Hz HELP 50 0 Hz HELP 50 0 Hz MAX 200 0 MIN 5 0 Screens Def 50 0 Hz ees Information Ends Shows Limits Shows Parameter Attributes Figure 4 2 Editing a numerical parameter Issue 05 01 Demonstration Case User Manual T1691 Page 4 11 4 Switching On and Demonstrating ALSPA MV3000 Demonstration Case LIST parameter This type of parameter contains a list of choices or items etc Figure 4 3 shows how to select from a list parameter using the Speed Reference 1 Source parameter P5 01 as an example The options in a list parameter can either be determined by consulting the optional software manual T1679 or by simply pressing the key this key gives context sensitive help when required here para
36. 1 13 P51 14 p REACTIVE CURRENT P51 17 P51 18 DE ESTIMATED DC LINK CURRENT P51 08 MAINS CURRENT P51 01 P51 02 PWM VOLTAGE P51 05 BD 5 MAINS POWER P51 06 RUNNING P35 00 PWM FREQUENCY LINE REACTOR FROM SHEET 3 MAINS ACTIVE CURRENT e DEMAND PULSE WIDTH SFE CURRENT CONTROLLER e NJ FROM SHEET 3 MAINS ANGLE MODULATION REACTIVE CURRENT DEMAND e P52 04 CURRENT CONTROLLER BANDWIDTH P50 01 CHOKE INDUCTANCE RX MAINS ANGLE 52 13 SUPPLY INDUCTANCE X MAINS SYNC VALID MAINS VOLTAGE P52 12 MAINS SYNC OFFSET MONITORING Note Negative frequency indicates negative phase 51 03 MAINS FREQUENCY lt e rotation detected P52 09 MAINS UNDERFREQ WARNING WARNING 133 P52 10 MAINS OVERFREQ WARNING X K MAIS VOLTS SCALING P52 14 KEY CONTROL ANALOG DEFAULT gt gt DIGOUT i SETTING STATUS MONITOR DEFAULT __ P52 08 MAINS UNDERFREQ WARNING nen gt Flag DONT CONNECTION TRIP 93 p MEASURED MAINS VOLTS P51 04 P52 11 MAINS UNDERFREQ TRIP Page 5 14 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case PLANT INTERLO
37. 25 021102 Germany Culemeyerstrafie 1 D 12277 Berlin Sales Tel 49 0 30 74 96 27 27 Support Tel International 49 0 69 66 99 831 Support Tel National 01 80 3 23 45 72 UK Boughton Road Rugby Warwickshire CV21 1BU Sales Tel 44 0 1788 563625 Support Tel 44 0 1788 547490 USA 610 Epsilon Drive Pittsburgh PA 15238 Sales Tel 1 412 967 0765 Support Tel 1 800 800 5290 ALSTOM The logo ALSTOM and their frameworks are trademarks and service trademark applications of ALSTOM Other names mentioned registered or not are the property of their respective companies ALSTOM 2001 Publication No T1691 DIAGNOSTIC HINTS Note These hints are aimed mainly at the DEFAULT case to help with problems which may be experienced while working with this user guide Possible solution Case not powering up Healthy LED is not lit The case will not run from the Keypad The case will not run from the terminals All LED s flashing The speed reference is not working The analogue input references are not functioning as expected The analogue outputs are not functioning as expected Deceleration ramps not being followed seems to take longer than set Case trips when the keypad is removed Check the fuse in the UK mains lead Check the fuse in the mains inlet 0 ensure the mains switch is on and illuminated If the transportation recommendations in Section 3 3 have not been
38. 3 1 3 2 3 2 1 3 2 2 A 3 3 3 3 1 A 3 Handling amp Accessories Introduction This section covers everything from opening the case through to the accessories contained within the case and how to use the items supplied to bring out the features and benefits of the case This section also briefly deals with the environmental items that should be considered for the successful use of an ALSPA MV3000 Demonstration Case Receipt of Equipment Inspection Check the contents of the complete consignment against the Delivery Note for any damage shortages or loss in transit If any item is found to be damaged or missing contact ALSTOM at the address telephone number shown on the rear cover quoting the following details e List of damaged or missing items with names and part numbers e Description of damage e Delivery Note numbers and dates and order and item numbers Storage If the equipment is not to be used immediately Re pack it in its original packaging material If this is not possible it should be enclosed in polythene sheet to protect it from the ingress of dust e Store itin a clean dry atmosphere preferably at room temperature ensuring that the storage environment meets the requirements of Section 2 1 lf the case is unpacked in a warm environment condensation may occur Should condensation be seen the case should not be used until its temperature has stabilised to that of the working environmen
39. 3000 4001 Manager ALSPA MV3000 Drive Data Manager Lead and Door Mounting Kit MVS3001 4001 ALSPA MV3000 direct FIP MVS3002 4001 communications card Serial link support plate 029212981 Description A multi function unit with Keypad functionality that can be used to edit and monitor drive parameters extract warnings and trip reports and provide parameter specific help The DDM hasa large easy to read backlit display and can be mounted to the case held the hand or permanently mounted on any suitable surface The DDM incorporates special keys to start and stop a motor and to control its speed A DDM to drive interconnection cable mounting gasket and drilling template to allow the DDM to be mounted on a flat surface e g the cabinet door Note The case only includes the lead as standard When connected to the CDC Board underneath the perspex cover the case can be connected directly to a FIP fieldbus A special bracket which is required to support the FIP card order these items together T1691 Another copy of this guide might be required guide ALSPA MV3000 Getting T1676 EN G F The manual shipped with the ALSPA MV3000 drive Started Manual English German and French versions are available ALSPA MV3000 Hardware T1678 EN G F Technical Manual ALSPA MV3000 Software Technical Manual German and French versions are available Full installation manual for the ALSPA MV3000 E
40. 5 1 10 Default Configuration as shipped by 5 5 5 2 Practise Application PrograrmmmiltiQ 5 7 5 2 1 Control Flags and Status 5 5 7 5 2 2 Rules for Using the teure bt n 5 8 5 2 3 Programming Digital 5 9 5 2 4 Programming Analogue e 5 9 5 3 Using the Control Block 5 10 6 a s a aaa ay m 6 1 6 1 Describing the Diagnostic Philosophy 6 1 6 2 LED Fault ee TETTE EIC 6 1 6 3 Diagnosing faults with the Cases 6 1 6 4 6 2 6 5 Hf T M 6 2 6 6 Viewing Warnings and TripsS ies ova a e t pe EP lev 6 2 6 6 1 Action in the Event of a Warning 6 3 6 6 2 Action in the a Trip 6 3 6 6 3 Resetting Trips err El ka ue eb DO E cU 6 3 6 6 4 Fault sone edid a rebelde ie tbc i D a UU EIE P EM E tat 6 4 6 7 Using the HELP Key for 0 0 5 5 coire rn nain eee ten n rts ie 6 4 6 8 D
41. ALSPA MV3000 warnings is given in the optional software manual T1678 and the Getting Stated Manual T1676 If the WARNING indicator is lita problem has occurred which is not sufficiently serious to trip the case A warning code is stored in one of 10 locations in the Warning Record parameters P10 00 to P10 09 the code stored in P10 00 being for the most recent warning itis important that all warning codes are viewed to gain a complete picture Warnings are not latched and if the warning condition ceases the WARNING indicator will extinguish At default Warning 1 is duplicated at P1 06 Trips 54 It is possible to use the controls on the case to simulate trip conditions A list of trips which can be simulated by the case is shown on the rear cover and a description of how to use the controls to produce these faults is described in Section 4 3 A complete list of ALSPA MV3000 trips is given in the optional software manual T1678 and the Getting Stated Manual T1676 If the TRIPPED indicator is flashing a fault has occurred which has caused the case to shut down In a real plant situation the drive may be at fault but usually the drive has tripped in response to a problem on the plant and the drive has protected the installation Each time a trip occurs a Fault is stored in one of ten locations in the Active Trip record parameters P10 10 to P10 19 the fault stored in P10 10 being for the most recent trip it is important that all trip code
42. ANALOGUE AND DIGITAL INPUTS KEYPAD SPEED REFERENCE STARTING AND STOPPING cp A TRIPS WARNINGS SPEEDREFS MONITORING FREQUENCY CONTROL VVVF MODE 8 START STOP APPLICATION LOGIC U Vi W VECTOR CONTROL MODE Ig DC LINK MACHINE CONTROL MODES SFE MODE MAINS CONTROL 4 4 T SFE CONTROL SYSTEM OVERVIEW R S T SHEET 2 SCALAR CONTROL REFERENCE SELECTOR ANALOGUE INPUTS DC LINK VOLTAGE CONTROL CURRENT CONTROL MAINS MONITORING LOAD POWER FEEDFORWARD gt DIGITAL INPUTS ANALOGUE AND DIGITAL INPUTS KEYPAD REFERENCE Mains Mains ANALOGUE AND DIGITAL INPUTS Network Network STARTING AND STOPPING KEY KEYPAD TRIPS WARNINGS e START STOP MONITORING gt gt DIGOUT CONTROL ANAL A SETTING APPLICATION LOGIC did STATUS MONITOR DEFAULT __ gt DIGIN gt FLAG gt POINT CONNECTION Issue 05 01 Demonstration Case User Manual T1691 Page 5 11 5 Menus and Parameters ALSPA MV3000 Demonstration Case SFE Control System Overview PLANT INTERLOCK IF THIS INPUT IS OPEN THE SFE WILL TRIP INTERLOCK FOR PLANT I O SEE MENU 7 SHEET 6 THESE PARAMETERS MAY BE ENTERED BY KEYPAD THIS DOES NOT MAKE THE KEYPAD A REFERENCE SOURCE SO KEYPAD REMOVAL WILL BE SFE VECTOR CONTROL PART 1 SELECT 110 or 150 OVERLOAD DUTY 99 02 1 29 SELE
43. AULT FOR WORD 0 after loss 85232 WORD 0 BITS 0 to 15 4 015 to 4 000 4 015 t0 4 000 P32 24 RS232 DEFAULT FOR WORD 1 after loss gt RS232 CONTROL WORD 1 P32 21 5232 WORD 1 BITS 0 to 15 4 115 40 4 100 P32 25 RS232 USER PAGE 1 SIZE RS232 INV 4 115 10 4 100 USER Tx and Rx P32 26 gt to RS232 USER PAGE ELEMENTS 1 to 20 TO FROM P32 45 USER PAGES P32 00 SERIAL WRITE ENABLE 85485 CRC FAILURES P32 56 P32 01 SERIAL GLOBAL RESPONSE 85485 TIME OUTS P32 57 85485 P32 50 RS485 BAUD RATE See 85485 SETUP HEALTHY P32 51 RS485 TRIB ADDRESS P32 52 RS485 PROTOCOL 510096 P32 53 RS485 PARITY Rx DATA FROM THE LINK P32 54 95485 TIME OUT PERIOD CLAMP RS485 REFERENCE 1 P32 58 P32 55 RS485LOSS ACTION m P32 62 RS485 CONTROL WORDS LOSS ACTION CLAMP p 85485 REFERENCE 2 P32 59 P32 63 RS485 DEFAULT FOR WORD 0 after loss P32 64 RS485 DEFAULT FOR WORD 1 after loss USE THE FOLLOWING VALUES FOR CONTROL FLAGS AND DIGITAL O P s TRANSMIT TO ALLOW CONNECTION TO THE D D Tx CONTROL 0 1 Tx DATO BITS OF THE CONTROL WORDS DATA ALL OTHER 15 114 13 21 1 D D Tx REF 1 2 x Rx DRIVES RS485 CONTROL WORD 0 P32 60 1 Es E DRIVE 85485 WORD 0 BITS 01015 3 015 10 3 000 Tx REF 1 2 SCALE to 3 015 3 000 DANE gt 85485 CONTROL WORD P32 61 EE CM FX CONTROL WORDS 85485 WORD 1BITSOto 15 3 115 10 3 100 ONE OTHER gt DATA Rx REF s 1 2 3 115
44. Analogue output 2 will read 10 and Analogue output 1 will ramp up to 10 9 The bridge activity LED s will show PWM switching The at speed signal at digital output 3 will go off then come back on Edit P1 00 to 100 Analogue output 2 will read 10 and Analogue output 1 will ramp up to 10 9 The at speed signal at digital output 3 will go off then come back on 10 Edit P1 00 to 0 11 Analogue output 2 will read 0 and Analogue output 1 will ramp up to 0 9 12 The at speed signal at digital output 3 will go off then come back on 13 Press the RED Stop button on the keypad 14 Digital output 2 will show output not running RED LED ON A Parameters in Menu 6 can be adjusted to alter the ramp rates Analogue output 1 will display the new ramp rates set by the ramp rate parameters as the speed reference is changed CONTINUE FOR STARTING FROM THE CASE 1 0 Page 4 8 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 4 Switching On and Demonstrating CONTINUE FOR STARTING FROM THE CASE 1 0 4 4 2 Starting from the Case 1 0 STARTING FROM THE CASE I O With the keypad still displaying P1 00 the speed reference 1 Press the YELLO W digital input 4 switch this selects remote control 2 Pressing the Run button on DDM or attempting to edit P1 00 will result in the keypad reporting that it has
45. CATIONS REFER TO SUPPLIER FOR DETAILS SHEET 11 USING NOT TRIPPED ENSURES THAT WARNINGS DO NOT AFFECT THE HEALTHY OUTPUT HEALTHY menon DIGOUT 1 MONITORING APPLICATION LOGIC SPECIAL MONITORING FUNCTIONS SHEET 12 EXTENSIVE LOGIC GATES PROGRAMMABLE LOAD FAULT TORQUE MONITOR OUTPUT RUNNING MEM s OTHER USEFUL MENUS COMPARATORS REFERNCE DETECTION WINDOW DIGOUT 2 DELAYS SHAPER WINDOW MENU 7 AG MENU 99 SECURITY CODES ALLOWS THE MENU 29 PARAMETER BACKUP MENU 30 USER TO SHAPE ALLOWS PLANT DIAGNOSTICS SYSTEM ANY OF THE CONDITION CONFIGURATIONS DRIVES SIGNALS MONITORING SPEED MONITOR STATUS FLAG AT SPEED MENU 9 amp 11 MENU 35 KEYPAD REMOVAL BINARY GENERATOR WINDOW 12 MENU 7 DIGOUT 3 PARAMETER PRINTING AND PARAMETER LOCKING MENU 44 MENU 43 MENU 29 AT SPEED MENU 31 SUMMING NODES SWITCHES AND POINTERS SHEET 14 DRIVE MONITORING MENUS MENUS 9 11 and 38 MENU 40 PROGRAMMABLE SUMMING NODES ALLOWING SCALING AND SUMMATION OF ANY DRIVE PARAMETER MENU 9 BASIC MONITORING OF THE MAIN DRIVE VARIABLES MENU 11 ADVANCED NONITORING OF DRIVE VARIABLES INCLUDING VECTOR CURRENTS TEMPERATURES CONTROL AND STATUS FLAGS HOURS RUN ENERGY CONSUMED DIGITAL I O STATES ANALOGUE INPUT AND OUTPUT VALUES AND OTHERS EXCLUSIVELY MONITORS ALL THE VARIABLES IN THE POSITION MENU 42 POINTERS THESE POINTERS ARE ASSOCIATED WITH MOST OF THE DRIVE s REFERENCEC CHOICES AND ALLOWS THE USER TO CHOOSE ANY DRIVE PARAMETER FOR THE RE
46. CK IF THIS INPUT IS OPEN THE DRIVE WILL TRIP 5 Menus and Parameters Machine Bridge Control System Overview INTERLOCK FOR PLANT I O SEE MENU 7 SHEET 6 SPEED REFERENCE ARBITRATION LOWEST FLAG ON WINS SELECT SELECT 2 1 DIGIN 3 REVERSE DI G N 4 OFF KEYPAD ANALOGUE DIGIN 5 1 2 ANALOG REF 1 10V DEFAULT ANALOG REF 2 4 20mA DEFAULT KEYPAD SPEED REF MAX MIN SPEEDS JOG SPEEDS DIRECTION MODE DIRECTION DIRECTION 0 FORWARD 1 REVERSE SOURCE4 4 REFERENCE SOURCES REFERENCE SELECTOR MENU 5 31 BACKUP REFERENCE DIRECTION MAXIMUM SPEEDS CONTROL MINIMUM SPEEDS DEMAND CLAMPS DIRECTION INHIBITS JOG SPEEDS MENU 5 SPEED REF DETAILS OF ALL POSSIBLE SPEED 9 00 1 00 POSITION CONTROL REFERENCE CHOICES STARTING AND STOPPING FULL POSITION CONTROLLER INCLUDING A FIXED POSITION MENU A POSITION TEACHER UNI DIRECTIONAL APPROACH AND A COMPREHENSIVE DATUMMING CONTROLLER SHEET 7 KEYPAD REMOTE REMOTE START STOP F
47. CT STANDARD OR ALTERNATE AC VOLTAGE GRADE P99 11 P1 28 ALLOWED MAINS BRIDGE ANALOG REACTIVE VECTOR CONTROL PART 2 M REF 1 REFERENCE CIRCUIT AND ANALOG MENU 52 CURRENT MONITOR OF TOMA REFERENCE 2 4 20 DEFAULT SOURCE SELECTION DC LINK CONTROL VOLTAGE CONTROL MENU 52 BI DIRECTIONAL BRAKE MENU 23 CONVERTER EDIT PARAMETERS P11 03 P51 00 DC LINK VOLTS LOAD MENU 53 POWER MAINS HARDWARE FEEDFORWARD MONITORING INTERLOCK MENU 52 MENU 52 DC LINK STARTING AND STOPPING KEYPAD Tah START AND STOP SFE START STOP REMOTE START STOP FLAGS 25 STOP SFE RUNNING DIGIN 1 OUTPUT ENABLE RUN 8 DIGIN 2 START MENU 50 Musei ANCILLARY COMPONENTS KEYPAD KEYPAD REMOTE DIGIN 4 116 REMOTE RUN DIGIN 3 PERMIT TRIPS WARNINGS DIAGNOSTIC MONITORS DIGIN 6 TRIP THIE MONITORING SYSTEM 5 USING NOT TRIPPED ENSURES THAT WARNINGS DO NOT AFFECT THE HEALTHY OUTPUT HEALTHY DIGOUT 1 RESET 65 MENU 7 10 PRESENT TRIPS 10 PRESENT WARNINGS 10 TRIP HISTORY STORAGE HISTORY RECORDING MONITORING USER CONFIGURABLE TRIPS 10 CHANNELS EXTENSIVE OTHER USEFUL MENUS SFE RUNNING DIGOUT 2 MONITOR ANY SYSTEM MENU 99 SECURITY CODES MENU 7 SEE RARAMETER PA
48. D gt BLOCK D OUTPUT P3039 INPUTD COMPARATOR D B P30 40 THRESHOLD D 1 DELAY D SOURCE gt P30 48 0 LOGIC 52 BLOCK P30 41 HYSTERESIS DELAY TIME D P30 47 P30 49 0 0 SOURCE T2044 0 9 SE P3042 MODE E RESET P30 43 LATCH gt P30 51 D 0 P30 45 FUNCTION MENU 30 P30 53 P30 61 LOGIC 2 BLOCKE gt OUTPUT P30 52 FUNCTION p30 60 FUNCTION P30 57 P30 65 LOGIC BLOCK F OUTPUT P30 56 FUNCTION P30 64 FUNCTION Page 5 22 GENERAL PURPOSE LOGIC BLOCKS P30 07 1 gt LATCH OUTPUT A P30 20 a gt LATCH OUTPUT B P30 33 puc LATCH OUTPUT C P30 46 a gt LATCH OUTPUT D LOGIC BLOCK G OUTPUT LOGIC BLOCK H OUTPUT ALSPA MV3000 Demonstration Case Application Logic Special Monitoring Functions APPLICATION MONITORS AND SPECIAL FUNCTIONS MOTOR CONTROL MODES ONLY TORQU
49. E MONITOR MENU 29 TORQUE WINDOW LEVEL 1 29 06 FWD OVERSPEED P29 00 TORQUE WINDOW LEVEL2 29 07 REV OVERSPEED 29 01 HYSTERESIS P29 08 ACTION ON OVERSPEED P29 02 SPEED WINDOW LEVEL1 P29 03 SPEED WINDOW LEVEL2 P29 04 4 TORQUE FD HYSTERESIS P29 05 28 gt AT TORQUE LIMIT SPEED MONITOR MENU 29 SPEEDFEEDBACK P9 01 30 29 IN TORQUE WINDOW OUTSIDE TORQUE WINDOW 32 81 ABOVE TORQUE WINDOW BELOW TORQUE WINDOW 48 MOTOR BRAKING OVERSPEED 11 gt ZERO SPEED AT SPEED 14 UTSIDE SPEED WINDOW 13 gt IN SPEED WINDOW 15 gt ABOVE SPEED WINDOW P43 00 LOAD FAULT ACTION 16 gt BELOW SPEED WINDOW LOAD FAULT DRIVE CURRENT HIGH P31 19 FLAG GENO TORQUE DEMAND j gt gt LOAD FAULT P31 20 FLAG GEN 1 P43 01 LOAD FAULT INPUT Low 0 STATUS FLAG NEXT GENERATOR 25 FLAG GEN 2 P43 02 LOAD FAULT TIME 0 MENU 31 previous gt 89 gt US FLAG GEN 3 P31 22 P43 03 FORWARD SPEED 1 0 SEQUENCE P43 04 FORWARD MAXLOAD1 LOAD FAULT DETECTION P43 05 FORWARD MINLOAD 1 gt
50. ELECTING THE RELEVANT POINTER FROM THE LIST OFFERED IN THE RELEVANT REFERENCE CHOICE E G CHOOSE POINTER 1 FROM THE SPEED REFERENCE CHOICE SELECTION SHEET 2 THEN CONFIGURE POINTER 1 BELOW THE POINTER SOURCES CAN BE ANY DRIVE PARAMETER Demonstration Case User Manual 71691 POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR POINTER 1 SOURCE p P4202 POINTER 2 SOURCE BEER POINTER 1 SCALE P42 03 POINTER 2 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR POINTER 3 SOURCE gt REFERENCE SEQUENCER P17 21 PESOS POINTER SOURCE PID SETPOINT POINTER 3 SCALE P4207 POINTER 4 SCALE POINTER 5 SOURCE 7 FOR P42 10 POINTER 6 SOURCE TERA REFERENCE FOR POIN
51. EM ACTIVE CURRENT NEGATIVE LIMIT 4 AEM ACTIVE CURRENT POSITIVE LIMIT POINTER 23 SCALE P4247 POINTER 24 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR P42 50 POINTER 25 SOURCE gt lt AEM REACTIVE CURRENT REFERENCE POINTER 26 SOURCE AEM REACTIVE CURRENT POSITIVE LIMIT POINTER 25 SCALE 42 51 POINTER 26 SCALE POSSIBLE SOURCE FOR POINTER 27 SOURCE AEM REACTIVE CURRENT NEGATIVE LIMIT POINTER 27 SCALE Issue 05 01 ALSPA MV3000 Demonstration Case SELECTED SPEED REFERENCE Issue 05 01 FIXED 100 ANALOG REF1 ANALOG REF2 RS485 REF 1 RS485 REF 2 RS232 REF 1 RS232 REF 2 PID CONTROLLER o OO KR WD REF SEQUENCER 10 FIXED REF MENU MOTORISED POT 12 TRIM REFERENCE 13 FIXED VAL OF 0 14 FIXED VAL OF 0 15 SUMMING NODE A 16 SUMMING NODE B 17 POINTER 14 18 POINTER 15 9 01 RPM 9 03 SPEED FEEDBACK P3 20 MAGNET CURRENT SCALE MAGNET CURRENT REF ie X aem P3 21 TORQUE CURRENT SCALE MAGNET CURRENT SOURCE Saga N paag TORQUE CURRENT SOURCE Wd TORQUE CURRENT REF P3 22 P24 05 F ND No WN c P24 03 ENABLE SPEED TRIM SPEED TRIM SLEW
52. G IN 2 T897 1 002 for DIGIN 2 1 002 for INV DIGIN 2 TB3 6 DIGIN 3 25555 1 003 for DIGIN 3 1 003 for INV DIGIN 3 DIGIN 4 TES 1 004 for DIGIN 4 1 004 for INV DIGIN 4 DIGIN 5 1894 1 005 for DIGIN 5 1 005 for INV DIGIN 5 DIG IN 6 182 5 1 006 for DIGIN 6 1 006 for INV DIGIN 6 P20 01 HS FREQ FOR 0 SPEED P20 02 HS I P FREQ FOR 100 SPEED HIGH SPEED DIGITAL HS IP HS REF ON INPUT OUTPUT SCALING 4 9 8 HS INPUT REF INPUT HSIO INPUT OUTPUT HSIO REF INPUT 20 03 INPUT gt 1 OUTPUT HS SCALING ENCODER FEEDBACK MOTOR gt CONTROL P20 00 HSIO MODE O P FREQ Encoder line count x Speed SPEED FEEDBACK ONLY 30 x P20 00 P7 16 ANALOG REF TIME CONST REF 1 MODE 7 00 REF1GAIN P7 02 TB6 8 7 ANALOG ANALOG REF 1 Move 5 5 ANALOG REFI DIGITAL REF 1 VALUE P7 03 P7 01 REF 1 OFFSET REF1 4 20mA ON P7 16 ANALOG REF TIME CONST REF 2 MODE P7 04 REF2GAIN P7 06 TB6 6 5 ANALOG X ANALOG REF 2 503 gt ANALOG REF DIGITAL REF 2 VALUE P7 07 7 05 ___ 2 OFFSET REF2 4 20mA ON WHEN USING THE O P SCALERS
53. ITION 0 P38 02 m POSITION FEEDBACK POSITION 1 REFERENCE OF POSITION VALID TEACHER P37 05 0 MENU 37 LEARN gt gt POSN NOW P37 04 POSITION TO LEARN EX POSITION 15 P37 38 0 SELO P37 39 0000 FIXED POSN O 9 SEL1 FIXED M POSITION 1111 FIXED POSN 15 SES MENY P37 41 0 SEL3 P36 54 Pem TOLERANCE POSITION VALID 64 POSITION ZERO SPEED 1172 gt MONITOR P38 00 38 01 POSITION REFERENCE P38 02 POSITION FEEDBACK P38 03 Issue 05 01 vy 5 Menus and Parameters Motor Position Controller ONLY APPLICABLE FOR MOTOR CONTROL MODES P99 01 1 2 3 KEY gt gt DIGOUT CONTROL ANALOG A DEFAULT FLAG VO SETTING gt DIGIN 2 STATUS gt MONITOR DEFAULT __ FLAG POINT CONNECTION POSITION VALID P36 52 0 INCH UP gt P36 44 De POSITION BIAS APPROACH BIAS P36 45 INCHER FOR SINGLE 0 DIRECTION Se INCH DOWN gt gt APPROACH 0 ENABLE MENU 36 UNIDIRECTIONAL APPROACH 2 POSN CON
54. L P405 6 _ 85232 REF 1 gt DI G IN 1 STOP START STOP SYSTEM PRESET 7 PIDCONTROLLER 1 001 CONTROL CONTROL 18 8 FIXED REF MENU gt SUMMING NODE B So ONTA 9 MOTORISED POT gt BACKUP OVERRIDES P18 00 RAISE RATE 10 REF SEQUENCER gt 95 STOP REMOTE SUMMING NODE gt 11 _FIXED REF 0 P21 00 9 START TB3 7 ids START 18 01 LOWER RATE 12 _ FIXED REF 1 21 01 9 START STOP E 13 POSITION CONTROL gt SUMMING NODE D gt D G N 2 LS 1 1 002 P18 00 MODE 14 __ SUMMING NODE gt 15 __ SUMMING NODE B gt 2s P18 03 PRESET VALUE 16 POINTER 6 I TRIM POINTER 1 BACKUP REFERENCE START START STOP MENU 19 2 SEQUENCER POINTER 2 gt BACKUP 0 MENU 4 START 123 19 01 TRIM REF INPUT SELECT STOP P4 00 START MODE ZERO SPEED HOLD TIME P4 10 P19 02 TRIM REF SCALE FACTOR A P4 01 SYNCHROSTART MODE NORMAL STOP MODE P4 07 P19 03 TRIM REF SCALE FACTOR B Sheet P4 11 STOP TIME LIMIT RAPID STOP MODE P4 08 7 Issue 05 01 Demonstration Case User Manual T1691 Page 5 17 5 Menus and Parameters ALSPA MV3000 Demonstration Case Motor Frequency Control ONLY APPLICABLE FOR MOTOR FREQUENCY CONTROL P99 01 1 P4 13 DC INJ SPEED P4 01 SYNC START MODE P414 DCINJ CURRENT P4 02 SCAN CURRENT
55. LAGS AND BACKUP START STOP FLAGS m DEFAULT START MODE DEFAULT NORMAL STOP MODE P4 0 DEFAULT RAPID STOP MODE P4 00 P4 08 START STOP SEQUENCING START MODE SYNCROSTART MODE NORMAL STOP MODE RAPID STOP MODES STOP TIME LIMIT ZERO SPEED HOLD TIMES MENU 4 LOW FREQUENCY START ISABLE AND COAST DISABLE AND COAST TRIPS WARNINGS DIAGNOSTIC MONITORS KEYPAD START STOP DIGIN1 DIGIN2 DIGINA DIGING TRIP MONITORING SYSTEM 10 PRESENT TRIPS 10 PRESENT WARNINGS 10 TRIP HISTORY STORAGE USER CONFIGURABLE TRIPS MOTOR PROTECTION MENU 10 TRIP AVOIDANCE AUTO RESETTING STARTING TRIPPED HISTORY RECORDING 10 CHANNELS MONITOR ANY DRIVE PARAMETER TRIGGER SET UP PRE AND POST TRIG MANUAL TRIGGER MENUS 26 and 27 CONFIGURE THE DRIVE TO AUTO RESET RESTART AFTER A TRIP CUSTOMER SELECTABLE RESET ENABLES NUMBER OF RESETS AND TIMINGS OF RESETS MENU 28 ANAL DEFAULT gt gt vigour CONTROL ANALOG SETTING STATUS MONITOR DEFAULT _ FLAG POINT CONNECTION Issue 05 01 RST SELECT 110 or 150 OVERLOAD DUTY FREQUENCY CONTROL MODE SHEET 8 P99 02 P1 29 LN SYNCRO STARTING SHEET 7 SELECT STANDARD OR DC INJECTION MODE SET UP XLI BRAKING ALTERNATE REGEN POWER SET UP MENU 4 DC LINK VO
56. LOAD ACTION DB RES OVERLOAD REMAINING P23 07 P207 150 OVERLOAD OVERLOAD ALGORITHMS P23 20 NON MV DB UNIT FITTED P2 08 MOTOR COOLING FAN TYPE MOTOR OVERLOAD REMAINING lt 2 2 008 2 09 MOTOR 2 ACTION DB ENABLE Du TRIPS AND WARNINGS 2 P23 09 FROM THE DRIVE SYSTEM DB RESISTOR 0 THERMOSTAT DRIVE TRIP AVOIDANCE MOTOR CONTROL MODES ONLY DRIVE TRIP MONITORING SYSTEM RIDETHROUGH P11 03 DC LINK VOLTS ACTIVE HEALTHY 16 BIT WORDS FOR AC MENU 10 i NO TRIPS P35 12 AC SUPPLY LOSS RIDETHROUGH Loss OR WARNINGS MORE MONITORING MONITORING CONTROL INCLUDING DRIVE CONTROL FLAGS 112 127 P11 28 P35 09 AVOID DRIVE TIMED OVERLOAD gt AVOIDANCE DRIVE OVERLOAD REMAINING 9 10 CONTROL 67 WARNING STATUS EDAGAND CONTROL HERS CONTROL FLAGS 80 111 P38 10 P38 11 P35 10 AVOID DRIVE OVERTEMPERATURE MONITORS INFLUENCE DRIVE MONITOR DRIVE TEMP OUTPUT MONITOR DRIVE OVERLOAD FREQUENCY udis STATUS FLAGS 96 111 P11 35 TRIP RESETTING and USER TRIPS ALL CONTROL MODES RESET P10 34 TB3 3 TRIP RESET 1 006 DIGING X gt SECONDS SINCE TRIP P10 30 RESET TRIPS and TIMES SINCE HOURS SINCE TRIP P10 31 AUTO RESETTING CONTROL
57. LTS VOLTAGE GRADE LIMIT P4 12 MENGA P11 03 P5 15 to P5 18 P99 11 SHEET 11 P1 15 to P1 18 V P5 14 and P5 27 L OPTIONAL DYNAMIC P5 11 CHOOSE MOTOR CURRENT LIMIT COMPENSATION FLUXING 4 BRAKE CONTROL STRUCTURE AND AND CONTROL TORQUE LIMIT MOTOR AND MENU 23 P99 01 SELECTIONS STABILITY VOLTAGE BOOST CLAMP MENU 3 MENU 3 ZERO REFERENC MENU 3 gt MOTOR VOLTS P9 07 P1 04 SPEED REE SPEED TRIM BASIC MOTOR NAMEPLATE DATA SELECTIONS MOTOR CURRENT MENU 5 MENU P9 05 P1 02 MENU 24 22 44 pen RAMPS SHEETS 8 9 HARDWARE BRIDGE FREQUENCY INTEBLOCK P9 09 P1 03 1 FREQUENCY o SKIP SPEEDS RAMP RATES 1 2 SELECT RATES 1 2 cB VECTOR RAMP FREEZE 2 SHAPING VECTOR CONTROL MODE SHEETS 9 amp 10 CAMP DEVIATIONS REGEN POWER MOTOR TEMP IGBT s PWM 5 11 MENU 22 MENU 6 3 SCALAR LIMIT P4 12 COMPENSATION 2 FLUX LIMIT DRIVE SPEED CONTROL QP RUNNING MOTOR AMPLIFIER MENU 12 AND SHEET 13 TORQUE LIMIT w DRIVE DROOP CONTROL CONTROL VECTOR ERROR DEADBAND AND CONTROL PROTECTION SELECTIONS ADVANCED MENU 8 MOTOR OUTPUT DATA ENABLE RUN INERTIA MENU 12 COMPENSATION BASIC MOTOR DATA MENU 25 MENU 2 SPEED TRIM SELECTIONS MENU 24 SELECT SPEED FEEDBACK SOURCE P13 00 ENCODERLESS BUMPLESS SPEED ENCODER LOSS FEEDBACK RIDETHROUGH 3 os TACHO SPEED FEEDBACK SELECTIONS SPEED FEEDBACK P9 01 P1 01 E rpm P9 03 MENU 13 SHEET 10 SCALAR CONTROL MODE SHEET 15 THIS IS A SPECIAL CONTROL MODE FOR VERY SPECIALISED APPLI
58. MV DELTA Supplementary Technical Manual to T1641 for MV3000 This manual should be regarded as part of the Demonstration Case unit It should be retained for the life of the case and passed on to any subsequent owner or user Labelling Conventions Used in this Guide For ease of use the main objects and areas contained within the demonstration case have been labelled The key to these labels can be found on the inside front cover of this guide The number labels which have been described on the front cover appear throughout the user guide to aid identification of the case parts For example Mains switch and 4 20mA loss switch 20 About the ALSPA MV3000 Demonstration Case The ALSPA MV3000 Demonstration Case has been developed as a portable and user friendly demonstration unit to compliment the range of ALSPA MV3000 variable speed AC drives The case allows the user to demonstrate features and benefits of the drive product to train and instruct site personnel in a safe and clean environment and allows application programs to be developed and tested in a safe manner for later inclusion in plant operations Technical personnel can be trained in the use of the drive and the Drive Data Manager the methods of fault finding and diagnosis can be learned and refreshed and personnel can become familiar with the general Figure 1 1 ALSPA MV3000 Demonstration environment contained within the ALSPA Case open MV3000 without having to g
59. NIMUM FREQUENCY SWITCHING FREQ 1 FIXED 100 P308 LIMIT E DISABLE 2 ANALOG 3 OUTPUT ANALOG REF2 ENABLE RUN 4 RS485 REF 1 5 RS485 REF 2 P24 05 SPEED TRIM SLEW RATE 6 5232 REF 1 FREQUENCY FEEDBACK P9 09 KEYPAD SPEED REF gt gt 29 SCALE THE 1 7 RS232 REF 2 gt FIXED OMIT x 2 ANALOG REF1 gt pade ANALOG REF2 gt STABILITY GAIN 85485 REF 1 gt 9 REFSEQUENCER gt 5 RS485 REF 2 lt SPEED TRIM SCALE 1 P24 01 STABILITY T CONST P3 17 10 FIXED REF MENU 6 _RS232 REF 1 7 88232 REF 2 gt 11 MOTORISEDPOT gt o FIXED P3 05 CURRENT LIKIT PID CONTROLLER 5 lt SPEED TRIM SCALE 2 24 02 MOTOR 12 TRIM REFERENCE gt 2 gt STABILITY 2 SPEED TRIM FIXED VAL OF 0 11 MOTORISED gt SCALE SELECT 14 FIXED VAL OF 0 12 REFERENCE gt 0 13 FIXED VAL OF 0 SUMMING NODE A 15 gt o 14 FIXED VAL OF 0 16 SUMMING NODE B 15 HSDIG IP gt up TORQUE amp SLIP POINTER 13 16 POSITION CONTROL amp 24 00 COMPENSATION DERIVATION 17 SUMMING NODE A SPEED TRIM SOURCE 18 SUMMING NODE B p CURRENT 19 SUMMING NODE
60. O lt lt 85485 REF 1 5 SPEED SPEED x lt RS485REF2 6 FEEDBACK 13232 1 7 o lt __RS232 REF 2 8 9 HISPEED INPUT 9 9C l POINTER 18 10 SPEED FEEDBACK 2 E A FEEDBACK SRC P13 14 TACHO FEEDBACK SCALE P13 15 P11 51 ENCODER SPEED THis PARAMETER TACHO FEEDBACK T CONST 13 16 15 ENCODERLESS IN FREQUENCY SPEED MATHEMATICAL CONTROL MODE ESTIMATION MODEL TO ALLOW SAFE REVERSE amp SCALING ENCODER CHECKING SPEED motor going in reverse ENABLE Rs TRACKER P12 28 P12 00 MOTOR MAGNETISING CURRENT P12 01 MOTOR PEAK CURRENT 9 NOMINAL SPEED P12 02 NOMINAL MAINS SUPPLY VOLTS P12 11 STATOR RESISTANCE P12 12 STATOR LEAKAGE INDUCTANCE P12 13 MAGNETISING RESISTANCE P12 14 MAGNETISING INDUCTANCE P12 15 ROTOR RESISTANCE P12 16 ROTOR LEAKAGE INDUCTANCE P12 17 MOTOR MAGNETISING CURRENT 50 BASE VOLTS P12 18 MOTOR MAGNETISING CURRENT 60 BASE VOLTS P12 19 MOTOR MAGNETISING CURRENT 70 BASE VOLTS P12 20 MOTOR MAGNETISING CURRENT 80 BASE VOLTS P12 21 MOTOR MAGNETISING CURRENT 90 BASE VOLTS P12 22 LEAKAGE VOLTS Page 5 20 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters Trips Warnings and Diagnostic Monitoring MOTOR MONITORING MOTOR CONTROL MODES ONLY RECTIFIER BRIDGE SCUNKVOLTE IGBT
61. ONITOR Skip BAND WIDTHS 22 05 P22 07 4 L gt P22 8 ACTIVECURRENT gt I 5 06 WARNING ON BACKUP 9 FLUX DEMAND gt gt 5 __PIDCONTROLLER 2 SERIAL LINK P22 00 P22 02 m SUMMING NODEG 6 FIXEDREFMENU gt 4 20mA P5 12 SKIP BAND CENTRES 22 04 p22 06 SUMMING NODE D gt 7 ____MOTORISED PoT__ 3 d POINTERS 5 8 TRIM REFERENCE gt Tod ENABLE Pio 8 FIXED VAL OF 0 I A KEYPAD SPEED 1 003 JOGGING SKIPPING P16 01 FEEDBACK SELECT SURRENTIPOINT 1 FIXED VAL OF 0 REFERENGE as 5 23 P5 24 FIXED REF 0 21 00 9 P5 05 0 3 P5 13 SPEED DEMAND CLAMPS P17 18 12 FIXED REF 1 P21 01 gt DIRECTION MODE BACKUP SRC SEQUENCE SEQUENCER 13 FIXED REF 2 P21 02 9 ANALOG REE FREEZE RUNNING 14 FIXED REF 43 P21 03 gt 9 0 P5 15 P5 16 REFERENCE 15 FIXED REF 4 P21 04 9 biz P548 SEEDS SEQUENCE SEQUENCER OUTPUT SUMMING NODE A 22 TRIGGER MENU 17 34 gt 7 SUMMING NODE B gt MIN SPEEDS L SUMMNGNOPEB ANALOG 2 0 REF 18 SUMMING NODE C gt 5 01 1 19 SUMMING NODE D gt L o REQUE m Ponens RESET i RS485 SERIAL P5 02 2 gt LINK REF 1 a SKIP SPEEDS SELECTED REF SRC 2 CLAMP CLAMP DIRECTION gt SPEED 17 00 SEQUENCER DIRECTION INHIBITS ING REFERENCE P5 03 3 RS485 SERIAL P17 01 NUMBER POINTS LINK REF 2 REF SRC 3 P17 21 REF SEQUENCER OUTPUT E
62. OR VOLTAGE 4 FIXED VAL OF 0 gt FIXED VAL OF 0 gt X 5 FIXED VAL OF 0 gt 15 0 6 5485 REF 1 gt gt 0 X x 4 VE TORQUE LIMIT SCALE SOURCE 1 8 09 7 RS485 REF 2 gt 16 SUMMING NODE B SA r BSRR K 17 p POINTER 9 gt VE TORQUE LIMIT 2 03 9 5232 REF 2 gt 10 gt 10 PID CONTROLLER Se 755 X 11 POINTER 19 126 P3 26 VE TORQUE LIMIT SCALE SOURCE 2 pg 11 P3 25 VARIABLE V BOOST SOURCE ENABLE VARIABLE P3 24 VARIABLE VOLTS BOOST V BOOST SELECT 2ND RAMP P6 16 TORQUE RATES 127 LIMIT ENABLE P3 02 AUTO BOOST X go a 0 P3 09 RESPONSE SPEED 26 04 S SHAPING CURRENT TAPER WITH Sets P3 10 CUT IN FREQUENCY FREQUENCY b P3 01 FIXED BOOST P6 15 2ND RAMP RATES 0 MOTOR WIDTH P6 00 REGEN POWERLIMIT P4 12 P3 00 FLUXING CONTROL MODULATION p amp o3 RAMP RATES P2 00 BASE FREQUENCY P6 05 P6 08 RAMP P2 01 BASE VOLTAGE FREEZE CLAMP UP DOWN P3 31 ECONOMY FACTOR ZERO FWD REV 8 REFERENCE 0 no bypass P9 01 DRIVE RPM P9 03 oT O P RUNNING SPEED FEEDBACK SELECTED 49 TORQUE SPEED LIMIT CLAMP NEM aU CALIBRATION RUN IN PROGRESS 07 CURRENT LIMIT RESPONSE SPEED 0 P35 00 CURRENT amp po a TORQUE ENABLE 0 P3 04 ABS MI
63. OSITIVE 17 POINTER 22 gt o P53 08 S 7 RS232REF2 gt 8 PID CONTROLLER 9 REF SEQUENCER gt 53 09 x 4 CLAMP 10 FIXEDREFMENU so 11 MOTORISEDPOT gt TO SHEET 4 12 TRIMREFERENCE gt 18 _ REAGTNE CUNRENT P52 05 REACTIVE CURRENT REF REACTIVE CURRENT 14 FIXED VALOF0 CURRENT REFERENCE IN NEGATIVE LIMIT DEMAND 15 SUMMING NODE gt REFERENCE REACTIVE 16 SUMMING NODE B SOURS CURRENT 25 REFERENCE REACTIVE 17 POINTER 25 P53 10 TATE REACTIVE P57 15 DEMAND 53 11 1 1 P52 07 2 ANALOG 3 ANALOG gt 4 25485 REFI 5 25485 REF2 gt 6 5232 x x 7 RS232REF2 gt 8 PID CONTROLLER gt 9 REF SEQUENCER KEY 10 FIXEDREFMENU gt o 11 MOTORISEDPOT gt o NEGATIVE 12 TRIM REFERENCE e LIMIT REACTIVE REACTIVE gt gt DIGOUT gt gt CONTROL ANALOG lt A gt SEIN 13 FIXED VALUE gt SOURCE CURRENT CURRENT gt 07 FLAG Vo 14 FIXED VALUE OF 0 gt NEGATIVE NEGATIVE 15 SUMMINGNODEA gt o P53 14 LIMIT SCALE LIMIT gt DIGIN gt STATUS MONITOR ___ DEFAULT 16 SUMMING gt FLAG POINT CONNECTION 17 POINTER27 5e P53 15 Issue 05 01 Demonstration Case User Manual T1691 Page 5 13 5 Menus and Parameters ALSPA MV3000 Demonstration Case SFE Vector Control Part 2 ONLY APPLICABLE FOR SFE MODE P99 01 4 BP ACTIVE CURRENT P5
64. P5 08 to P5 10 DIGIN5 becomes able to select between reference selections 2 and 3 Lowest control flag still has priority thus CF5 has priority over CF6 2 if DIGINA closed CF5 is ON asitis connected to the IN V of DIGIN5 P5 08 1 005 The reference chosen by P5 02 is active the default for which is Analogue I P 1 P5 02 2 Menu 7 and the DIP switches configure analogue inputs 3 if DIGINA closed CF5 is OFF and CF6 isON as itis connected directly to DIGIN5 P5 09 1 005 The reference chosen by P5 03 is active the default for which is Analogue 2 P5 03 3 Menu 7 and the DIP switches configure analogue inputs Programming the case adjusts these defaults If for any reason programming the case results in an unworkable system it is possible to restore the default values see Section 5 1 9 on how to restore defaults Issue 05 01 Demonstration Case User Manual T1691 Page 5 5 5 Menus and Parameters ALSPA MV3000 Demonstration Case To Programmable ptional logic controller etc O ptional Cabinet Boundary Lamps on 2 85232 link for Keypad AC LINE INPUT cabinet door 9 47 and PLC connection z e DERUTUN P DIGOUT1 on harbour lt 6 I
65. QUIRED USE MENU 38 CONTROLLER Demonstration Case User Manual 71691 ANALOG O P 1 SPEED FEEDBACK 10V DEFAULT MENU 7 ANALOG O P 2 CURRENT FEEDBACK 10V DEFAULT MENU 7 Page 5 15 5 Menus and Parameters P32 89 P32 90 P32 87 P32 88 P32 91 P32 92 Page 5 16 RS232 SERIAL LINK P32 00 SERIAL WRITE ENABLE 85232 CRC FAILURES P32 16 P32 01 SERIAL GLOBAL RESPONSE 85232 TIME OUTS P32 17 RS232 P32 10 RS232 BAUD RATE ra RS232 HEALTHY SET UP P32 11 RS232 TRIB ADDRESS P32 12 5232 PROTOCOL c 4 100 P32 13 RS232 PARITY Rx DATA FROM THE LINK P32 14 RSJ TIME OUT PERIOD CLAMP gt RS232 REFERENCE 1 P32 18 P32 15 RS232 LOSS ACTION CLAMP Be RS232 REFERENCE 2 P32 19 USE THE FOLLOWING VALUES FOR CONTROL FLAGS AND DIGITAL O P s TO ALLOW CONNECTION TO THE BITS OF THE CONTROL WORDS P32 22 RS232 CONTROL WORDS LOSS ACTION gt RS232 CONTROL WORD 0 P32 20 15 24 P32 23 RS232 DEF
66. R CONTROL MODES ONL ss SAMPLE DISPLAY No DB RESISTOR MOTOR CONTROL MODES ONLY If the drive is configured to auto restart the motor can start rotating without PLAYBACK P28 19 SFE MAINS SFE MODE ONLY an operator command Take precautions to prevent injury to personnel P27 01 HISTORY CHANNEL gt MENU 27 AUTO RESET ENABLES Issue 05 01 Demonstration Case User Manual T1691 Page 5 21 5 Menus and Parameters COMPARATOR A D DELAY A LOGIC OUTPUT OUTPUT gt 30 00 OUTPUT COMPARATOR A P30 01 THRESHOLD A DELAY A SOURCE gt P30 02 HYSTERESIS DELAY TIME na P30 08 P30 05 0 SEL SOURCE RESET P30 03 MODE 36 LATCH P30 04 nis FUNCTION 9 P30 06 RESET MENU 30 COMPARATOR B LOGIC OUTPUT DELAY B BLOCK B TES OUTPUT OUTPUT P30 13 COMPARATOR B Bmw P30 14 THRESHOLD B DELAY B SOURCE P30 22 gt 0 LOGIC 42 BLOCK P30 15 HYSTERESIS DELAY TIME B P30 21 30 23 0 SOURCE P30 18 0 gt SET P30 16 MODE 41 P30 17 P30 19 FUNCTION gt MENU 30 COMPARATOR OUTPUT gt DELAY LOGIC P30 26 INPUTG OUTPUT BLOCK C OUTPUT COMPARATOR P30 27 THRESHOLD DELAY SOURCE gt P30 35 0 LOGIC 47 BLOCK 30 28 HYSTERESIS 1 DELAY TIME YS P30 37 SET P30 34 P30 36 e GORE gt SOURCE P30 31 gt gt 0 SET RESET P30 30 6 P30 32 FUNCTION MENU 30 RESET COMPARATOR D LOGIC gt OUTPUT 3 RELAY
67. RAMETER BACKUP AND SYSTEM STATUS FLAG PRE AND POST TRIG AND CONFIGURATIONS BINARY GENERATOR ata MANUAL TRIGGER DIAGNOSTICS MENU 35 KEYPAD REMOVAL n PARAMETER PRINTING MENU 30 MENU 31 MENUS 26 and 27 MENU 11 amp 51 AND PARAMETER LOCKING MENU 7 DIGOUT 3 AUTO RESETTING STARTING CONFIGURE THE SFE TO AUTO RESET RESTART AFTER A TRIP CUSTOMER SELECTABLE RESET ENABLES NUMBER OF RESETS AND TIMINGS OF RESETS MENU 28 SUMMING NODES SWITCHES AND POINTERS SFE MONITORING MENUS MENUS 11 45 and 51 ANALOG MENU 40 PROGRAMMABLE SUMMING NODES ALLOWING SCALING AND MENU 45 SFE TEMPERATURES O P 1 SUMMATION OF ANY SFE PARAMETER 10V DEFAULT MENU 7 MENU 11 _ MONITORING OF SFE VARIABLES INCLUDING e MENU 42 POINTERS THESE POINTERS ARE ASSOCIATED WITH MOST TEMPERATURES CONTROL AND STATUS FLAGS ANALOG DEFAULT OF THE SFE s REFERENCEC CHOICES AND ALLOWS THE USER HOURS RUN DIGITAL STATES ANALOG DIGOUT EENTPOL 10 SETTING TO CHOOSE ANY SFE PARAMETER FOR THE REQUIRED USE ANALOGUE INPUT AND OUTPUT VALUES AND OTHERS MENU 51 SFE VOLTS CURRENTS POWER FEEDBACKS O P 2 CONNECTION 10V DEFAULT MENU 7 DIGIN STATUS gt MONITOR DEFAULT FLAG POINT CONNECTION Page 5 12 Demonstration Case User Manual 71691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters
68. SCALE SELECT 4 85485 REF 1 gt X 0 9 REF SEQUENCER 0 5 RS485 REF2 gt 10 FIXED REF MENU gt 6 RS232 REF 1 ETO e MENU 8 ii MOTORISED POT 5 BEES VE TORQUE LIMIT SCALE SOURCE 2 8 10 12 TRIM REFERENCE 8 PID CONTROLLER 13 FIXED VAL OF 0 gt REF SEQUENCER 2 P8 02 VE TORQUE LIMIT 2 X 14 FIXED VAL OF 0 FIXED REF MENU is Hie DGIP SPEED TRIM SOURCE SELECT ii MOTORISED TRO LIM 16 POSITION CONTROL 12 TRIM REFERENCE gt o 1 2 17 SUMMING NODE A 13 FIXED VAL OF 0 Pi is SUMMING NODES SERED VAT OE 0 VE TORQUE LIMIT SCALE SOURCE 1 P8 09 19 SUMMING NODE 15 SUMMING NODE A 20 SUMMING NODE D 16 SUMMING NODE B P8 01 VE TORQUE LIMIT 1 0 21 POINTER 7 17 POINTER9 X 18 POINTER 10 gt VE TORQUE LIMIT SCALE SOURCE 2 8 11 y 8 03 VE TORQUE LIMIT 2 P9 01 P1 01 X RPM 9 03 Issue 05 01 SPEED FEEDBACK Demonstration Case User Manual T1691 SPEED FEEDBACK Page 5 19 5 Menus and Parameters Motor Vector Control part 2 ONLY APPLICABLE FOR MOTOR VECTOR CONTROL P99 01 2
69. SETTING 7 5485 REF 2 1215 1215 100 12 04 TEMP COMP SCALE 8 5232 REF 1 gt 100 100 lt MOTOR PEAK NOM SPEED P12 01 9 RS232REF2 gt gt DIGIN 2 STATUS MONITOR DEFAULT __ 10 PID CONTROLLER gt MOTOR PEAK SPEED E FLAG POINT CONNECTION 11 SUMMNGNODEC __ gt gt MOTOR PEAK 100 SPEED P12 30 12 SUMMINGNODED FLUX LIMIT MAX POSSIBLE MENU 12 13 11 gt U ENABLE MOTOR ELUX CALCULATION P12 07 P12 09 P12 25 AUTOMATIC Rr ESTIMATED TEMPERATURE OUTPUT FREQUENCY TEMPERATURE IDENTIFICATION COMPENSATION COMPENSATION GAIN m 0 DC LINK VOLTAGE AUTO MANUAL MOTOR MODEL AUTO TEMP COMP 12 06 0 DISABLED MANUAL NABLED AUTO TORQUE VECTOR PULSE DEMAND CONTROL WIDTH MODULATION 8 DRIVE P1847 P RUNNING 0 FORCE ENCODER LOSS P12 27 CURRENT CONTROL BANDWIDTH 49 13 18 ENCODER MOTOR Loss 59 RESET ENCODER LOSS CALIBRATION RUN IN PROGRESS ACTION ON LOSS 13 02 P35 00 MAX SPEED CHANGE 13 08 ENCODER LINE COUNT P13 04 P13 05 SWITCHING FREQ SELECT MAX REVERSALS 13 19 Pee MAX SPEED FWD 5 15 REVERSALS THRESH 13 20 OUTPUT MAX SPEED REV 5 16 ENABLE RUN MENT ENCODER 943 ENCODER SPEED MONITOR FEEDBACK amp SCALING P13 00 SPEED FB SOURCE ENS ENG ANGLE 1310 Li lt lt ANALOG REF1 1 ENC REVERSALS 13 07 lt ANALOG REF2 2 13 01 SPEED FB BACKUP SRC 9 FIXED VAL OF 0 3 o __ FIXED VAL OF 0 4 TACH
70. SIMPLY EDIT IN THE VALUE THAT IS REQUIRED TO BE 100 O P 1 POLARITY P7 19 P7 20 O P 1 SCALE FACTOR O P 1 MODE P7 18 DIGITAL TB6 2 P747 ANALOG O P 1 SIGNAL 5 e ANALOG O P 1 O P 1 VALUE P7 21 O P 2 POLARITY P7 24 P7 25 O P 2 SCALE FACTOR RE O P 2 MODE P7 23 DIGITAL 6 1 P7 22 ANALOG O P 2 SIGNAL P 2 22 x ANALOG O P 2 2 P7 26 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters Reference Arbitration and Starting Stopping
71. TER 5 SCALE 42 11 POINTER 6 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR PONE Se gt SPEED TRIM REFERENCE cPOINTEH S SOURGE TORQUE REFERENCE P15 00 POINTER 7 SCALE P4215 POINTER 8 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR __POINTER 9 SOURCE TORQUE LIMITS POINTER 10 SOURCE TORQUE LIMITS POINTER 9 SCALE P42 19 POINTER 10 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR POINTER 11 SOURCE P4222 POINTER 12 SOURCE TEMPERATURE COMPENSATION FLUX LIMIT SCALE POINTER 11 SCALE P4223 POINTER 12 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR POINTER 13 SOURCE gt lt CURRENT LIMIT P42 26 POINTER 14 SOURCE TORQUE MAGNET CURRENT POINTER 13 SCALE P42 27 14 SCALE eM POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR P42 30 POINTER 15 SOURCE gt TORQUE MAGNET CURRENT L FPOINTER16 SOURCE POSITION REFERENCE POINTER 15 SCALE P42 31 POINTER 16 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR P42 34 POINTER 1 7 SOURCE gt lt POSITION REFERENCE FEEDBACK POINTER 17 SCALE P4235 POINTER 18 SCALE POSSIBLE SOURCE FOR ONLY SOURCE FOR VARIABLE VOLTS BOOST POINTER 20 SOURCE REFERENCE SHAPER POINTER 19 SCALE P4239 POINTER 20 SCALE POSSIBLE SOURCE FOR POSSIBLE SOURCE FOR 42 42 POINTER 21 SOURCE AEM VDC REFERENCE POINTER 22 SOURCE AEM ACTIVE CURRENT REFERENCE POINTER 21 SCALE P4243 POINTER 22 SCALE SINTER DS SOURGE gt POSSIBLE SOURCE FOR RO NTER DE SOURCE POSSIBLE SOURCE FOR A
72. TROL FLAGS 80 95 P38 10 CONTROL FLAGS P36 47 m POSITION SHAPER AND 2 POSN CONTROL FLAGS 96 111 P38 11 UP STEP P36 48 Sef Bag T CV Pas 13 STATUS FLAGS X2 P36 14 Y2 P36 15 P36 49 X3 P36 16 Y3 P36 17 POSN STATUS FLAGS 64 79 P38 09 P36 50 DOWN STER X4 P36 18 Y4 P36 19 X5 P36 20 Y5 P36 21 X1 P36 22 Y1 P36 23 X2 P36 24 Y2 P36 25 BA KUP CONTROL X3 P36 26 Y3 P36 27 ENABLE X4 P36 28 Y4 P36 29 REFERENCE LOSS MONITOR INCHING X5 P36 30 Y5 P36 31 SERIAL LINK P36 51 4 20MA FIELDBUS SEED REE POSITION SHAPER RANGE P36 10 etc P36 11 0 1 FIXED MENU gt ee gt POSITION Bos POSITIONING POSITION SPEED REF P38 12 ERROR ERROR zZ SPEED ANALOG REF1 2s BACKUP SRC ANALOG REF2 3 gt SPEED REFERENCE SED 4 mE TO SPEED CONTROL SYSTEM P38 00 P37 00 1 FIXED VALOF 0 8 N u P38 01 P38 04 REF SRC 1 P38 06 P38 05 RS485 LINK aes SS P38 08 Ot oO DOUBLE PARA 3s 37 01 4 INHIBIT INHIBIT hig REF 2 O NEGATIVE POSITIVE REF SRC P36 09 Lo amesu LIMIT REF2 high Fae MENU 37 REF1 low P36 08 OR 0 HIGH 9 0 85485 LINK 8 88 LIMIT REF1 POSN gt 85485 LINK A REF2 POSN gt REF 1 2 SELECT RS232 LINK 10 REF1 POSN gt S gt DATUM MOVEMENT IN PROGRESS RS232 LINK REF2 POSN gt i X gt POSITION P36 40 VALID AD 12 DATUM gt gt POSN 7 PERMIT gt gt SIM DATUM SEQUENCE P36 34 MOTORISED 18 PERFORM 0
73. USE OF ON LINE HELP SECTION 6 BASIC SPARES SECTION 7 DISPOSAL INSTRUCTIONS SECTION 8 PLANNING DEMONSTRATIONS amp TRAINING HANDLING AND ACCESSORIES DEMONSTRATING USING THE CASE PROGRAMMING USING THE CASE TO PRACTICE AND DEMONSTRATE MAINTENANCE DIAGNOSTICS SPARES amp DISPOSAL Documentation Structure OPTIONAL MANUALS EVERY ALSTOM ACCESSORY 15 SUPPLIED WITH ITS OWN DATA SHEET SOFTWARE MANUAL 1679 DETAILED DESCRIPTION OF DRIVE PARAMETERS USEFUL APPLICATION PROGRAMMING EXAMPLES SOFTWARE MANUAL T1679EN DRIVE DIAGNOSTIC FLOWCHARTS EXTRA DRIVE DIAGNOSTIC INFORMATION HARDWARE MANUAL T1678EN FULL DRIVE SPARES LIST Demonstration Case User Manual T1691 Pagei Overview ALSPA MV3000 Demonstration Case OVERVIEW Section Page 1 ee et 1 1 Introduces the User Guide and the demonstration case itself explaining the uses for which it is intended 2 Technical Data for the Demonstration Case 2 1 Provides electrical and mechanical data for the case including fuse information Environmental and European standards are included here 3 Handling and Acessories rr 3 1 Expalains how to properly transport carry and open the demonstration case A full descript
74. VOLTAGE 11 MOTORISED gt P51 00 v PI CONTROL 12 gt o P11 03 5 ow 13 FIXED Vdc REF 3 ANALOG REF2 14 0 255 SOURCE 4 85485 gt ACTIVE Peri 15 SUMMINGNODEA gt o ps0 UO 5 85485 gt NU 251 42 16 SUMMINGNODEB gt SCALE RS232REEI se DEMAND 17 SUMMINGNODEC P53 00 7 5222 gt 18 SUMMING NODED Vde DC LINK 5 POINTER 1 ecd P53 01 Kp CONTROLLER 8 PID CONTROLLER gt CURRENT 9 REF SEQUENCER gt X CLAMP ACTIVE CURRENT DEMAND 10 FIXED REF MENU gt DEMAND 52 02 52 03 11 MOTORISED gt DC LINK BC LIC 51 09 s MEME TO SHEET 4 d 3 0 P52 00 WIDE CONTROLLER 44 FXEDVAUOED m CURRENT ACTIVE CURRENT DEMAND GAIN DEMAND ACTIVE AUTO I 15 SUMMINGNODEA SOURCE a gt CALCULATION cus 16 SUMMINGNODEB gt 17 22 P53 04 SCALE LOAD P50 02 CONVERTER RATING P53 05 DISABLE AUTO P52 01 CALCULATION OF GAINS gt 1 50 03 2 ANALOG gt TB6 8 7 3 ANALOGREF2 gt ANALOG REF 1 lt 4 25485 gt FEEDFORWARD CURRENT ee 6 5232 DG LINK DEMAND 7 85232 REF2 E LOAD POWER FEEDFORWARD 5 PID CONTROL ER Sc TB6 6 5 9 REF SEQUENCER gt o T ANALOG REF 2 PEDON ARD POWER P51 07 10 FIXED REF MENU gt o 11 MOTORISED gt o REACTIVE 12
75. WINDOW USED TO CONDITION VODE P31 00 to MONITOR THE PLANT P43 18 REVERSE SPEED 3 MENU 43 SEQUENCE START POINT P31 01 P43 19 REVERSE MAXLOAD3 gt SEQUENCE LENGTH P31 02 P43 20 REVERSE MINLOAD3 gt SEQUENCE TIMES P31 03 TO P31 18 OUTPUT P42 38 POINTER 20 SOURCE gt lt INPUT u P4239 POINTER 20 SCALE id x P44 00 REFERENCE SHAPER X1 REF OUTPUT P4420 44 01 4 REFERENCE SHAPER Y1 REFERENCE SHAPER P44 18 REFERENCE SHAPER X10 MENU 44 P44 19 REFERENCE SHAPER Y10 gt KEY gt gt DIGOUT CONTROL ANALOG aj DEFAULT FLAG SETTING gt DIGIN gt STATUS MONITOR _ DEFAULT __ FLAG POINT CONNECTION Demonstration Case User Manual 71691 Issue 05 01 ALSPA MV3000 Demonstration Case POSITION CONTROL OVERVIEW POSITION INCHER MENU 36 POSITION REFERENCE SELECTIONS INCLUDING 15 FIXED POSITIONS MENU 37 POSITION TEACHER MENU 36 POSITION FEEDBACK FROM ENCODER ANY MODE Da POSITION REFERENCE POSITIONING SHAPER SPEED MENU 36 DATUM SPEED DATUM CONTROL MODES DATUM MOVE IN PROGRESS MENU 36 POSITION CONTROL MONITOR ALL VALUES AND FLAGS MENU 38 FIXED POSITION REF TABLE P37 06 TO P37 37 POS
76. as pressed with no further help If the case shows a Warning get information on the warning by pressing e The HELP system works as described for trips except the diagnostic menu is modified to allow warnings to be displayed Pressing option 2 displays P10 00 P10 00 INFORMATION ABOUT THE MOST RECENT 1 PARAMETER HELP WARNING DISPLAY WARNS 3 BACK TO PARAMETER N Figure 6 2 Help screen for warnings Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 6 Diagnostics 6 8 Diagnostic Hints There are a number of approaches the user can take to diagnose a problem 1 Refer to Section 6 3 for a list of actions to take to make the case healthy 2 There is a list of helpful hints recorded on the inside of the rear cover of this user manual 3 Use Sections 6 6 and 6 7 to find out what the problem is The trip or warning messages give a clue to the problem and the trip warning meanings inside the rear cover of this guide will also help 4 The case will normally only trip if one or more of the controls of the case are in a state which simulates a fault so the trip code will point towards one of the case controls 5 View the trip history in P10 20 to P10 29 for a list of the last 10 reasons why the case has tripped This list however will only be a record of the last 10 things the case has been asked to trip on by adjusting the relevant controls 6 9 Changing a Case Fuse Th
77. ation key is shown inside the rear cover Navigating to Menus and Parameters Figure 4 1 shows how to navigate the menus and parameters to find any parameter Menu 1 and its parameters are illustrated as an example other menus are treated in exactly the same way To access menus other than Menu 1 edit parameter P1 31 as shown in Section 5 1 7 The start up screen which is displayed when the case is first switched on with the DDM connected is labelled below this shows the default value for P1 00 Keypad Removal Screen 1 REMOVAL CHECK 2 RETURN TO PARAMS Parameter P35 01 can be editited to prevent Keypad removal Esc from any menu to Menu 1 MENU LEVEL Menu 1 23 Contig User Config Menu Menus 2 to 99 Last Menu Edit P1 31 to access other menus Esc from ANY MENU 1 PARAMETER to the Menu 1 screen PARAMETER LEVEL 1 32 1 00 Speed Reference Parameters Last Parameter in 0 00 Top Speed P1 01 to P1 32 Menu 1 START UP ee SCREEN Figure 4 1 Navigating menus and parameters Page 4 10 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 4 Switching On and Demonstrating 4 5 3 SHORTCUT Method of Entering a Parameter Number If the parameter number is known it can be entered directly using a shortcut method From the parameter or menu level proceed as follows For example the key Sequence to shortcut to P1 00 the Speed Reference QUE Xxx 204
78. ator are all in the 12 O clock position Ensure the green switches in the power frame simulator are all ON pressed Ensure the green switch labelled 4 20mA loss 40 is switched ON pressed in Ensure all the plant digital input switches are all PEN up Ensure the Drive Data Manager is in its harbour 0 or on its lead W N Carry outa trip reset by pressing the key on the DDM and choosing option 3 from the menu which is provided 7 The CDC board should be healthy and this can be determined by the green healthy standby LED on the DDM the rear cover of this guide has a picture of the DDM so the healthy standby LED can be identified If the case does not power up healthy it is possible that the parameter edits stored in the CDC board 8 are at fault as the user is able to generate faults e g User Trip 1 Default the parameters by carrying out the procedure described in section 5 1 9 then repeatthe above procedure Issue 05 01 Demonstration Case User Manual T1691 Page 6 1 6 Diagnostics ALSPA MV3000 Demonstration Case 6 4 Note 6 5 Note 6 6 Warnings A It is possible to use the controls on the case to simulate warning conditions A list of warnings which can be simulated by the case is shown on the rear cover and a description of how to use the controls to produce these faults is described in Section 4 3 A complete list of
79. ce ensure DIGIN 4 is closed To select between Remote references ANIN1 and ANIN2 toggle DIGIN 5 See Section 5 1 10 for a detailed look at local remote control The default setting for ANIN1 is 0 10 V 0 100 and the default for ANIN2 is 4 20mA 20 100 DIP switches configure the inputs for current or voltage Check the DIP switches against the graphic on the panel Check the analogue input settings in P7 00 to P7 07 against default settings Check the values entering the analogue inputs in P7 03 P7 07 respectively See Section 5 2 4 for a detailed look at Analogue I O The default settings for ANO P1 ANOP2 0 10 V 0 100 The DIP switches configure the outputs for current or voltage Check the DIP switches against the graphic on the panel Check the analogue output settings in P7 17 to P7 26 against default settings e Check the values coming from the analogue outputs in P7 21 P7 26 respectively See Section 5 2 4 for a detailed look at Analogue I O The drive is programmed at the factory to prevent itself tripping on overvoltage trips When an AC motor is decelerated the motor generates voltage back to the drive DC link the amount of voltage depends on the speed of the deceleration and the load inertia The case can simulate this effect by the set level of the DC Link Feedback If the time taken to ramp down is too long Check the deceleration rates set in P1 23 or P6 02 P6 03 duplicat
80. control A full position controller is included and a function called Load Fault Detection which will allow a the drive to condition monitor the application so that preventive maintenance can take place The following sections provide hints about how to achieve these application solutions Detailed parameter descriptions are contained within the optional Software Technical Manual T1679 Control Flags and Status Flags The ALSPA MV3000 system employs two kinds of flags These flags either allow the user to CONTROL a function Control Flag e g Enable Jogging or the drive can report the STATUS of a function Status Flag e g O verspeed In this manual these flags are shown as below where xx represents the flag number gt gt Status Flag SF Control Flag CF The flags can be combined together to form elegant application solutions or simply passed to digital outputs or serial links to gain status information about the 5 condition The most used flags are connected up already by the factory default conditions The default conditions are clearly marked on the user block diagrams The Control flags have parameters which allow the user to patch them to other parts of the drive system The control flag parameters appear in two logical places 1 In the menus local to the function associated with the flag e g the START flag is available in Menu 4 Starting and Stopping and is parameter P4 04 2 In the control flag
81. display the new ramp rates set by the ramp rate parameters as the speed reference is changed ON AD GETTING HELP WITH DIAGNOSTICS With the I O switches left as above close the stop switch illuminates RED and pulse the start to get the output running 1 Open the GREEN switch marked 4 20mA loss 49 2 The case will trip red flashing LED on the DDM 3 Press the key on the DDM from the menu choose view trips 4 Close 4 20mA loss switch 40 so that it illuminates GREEN 2 Press the key the keypad from the menu choose reset trips the case will become healthy GETTING HELP WITH PARAMETERS With the case healthy navigate to P5 01 Use the key to get parameter help Repeatedly pressing the key or pressing arrow on the navigation key gives the next piece of HELP Issue 05 01 Demonstration Case User Manual T1691 Page 4 9 4 Switching On and Demonstrating ALSPA MV3000 Demonstration Case 4 5 Note 4 5 1 4 5 2 Drive Data Manager 0 Functions The Drive Data Manager provides Keypad functionality to configure the drive in addition to providing motor control diagnostic functions and condition monitoring A diagram of the DDM is provided for reference inside the rear cover Navigation Key The 4 way Navigation key is used to navigate menus and parameters and to edit parameter values O peration of the Navig
82. ducing the temperature will issue a Low Temperature warning then eventually a trip on Under Temperature Raise the DC link to greater than 400Vdc see DC feedback below and approximately 1 second later the CDC will determine that precharge is complete When the DC Link feedback is reduced below 400V an undervoltage will be detected HEALTHY when the switch is illuminated Trips case on D B Hardware O Temp when the switch is opened HEALTHY when the switch is illuminated Trips on case DB O Curr Trip when the switch is opened HEALTHY when the pot is at the 12 o clock position Increasing the temperature will trip the case on O ver Temperature reducing the temperature will not have any effect as the pot has not got the range to initiate the UnderTemperature messages Page 4 5 4 Switching On and Demonstrating Type of Panel Function of Panel Control Trips Warnings and Uses Control Simulator Name DC Link Feedback DC LINK AREA DC Hardware O ver Voltage DC LINK AREA O P Temperature Feedback O UTPUT AREA O P Hardware O ver Temperature O UTPUT AREA O vercurrent U V W OUTPUT AREA Bridge Activity LED s OUTPUT AREA Potentiometer Green Illuminated Switch Potentiometer Green Illuminated Switch Green Illuminated Switches 6 Yellow LED s Allows the user to vary the simulated DC Link voltage The value can be seen at P11 03 in Volts
83. e case fuse may blow during the life of the equipment carry outthe following procedure when changing the fuse 1 Disconnect the case from the mains by switching the mains off atthe case and pulling the IEC mains cable out 0 2 The mains connector has a small draw which can be levered open with terminal screw driver 3 Inside the draw is a spare fuse of the correct type The fuse at the front of the draw is the spare the fuse at the back is the one in use 4 Remove the damaged fuse and replace it with the spare ensuring that a replacement of the correct type is obtained the specification for which is given in Section 2 1 of this user guide 5 Before switching back on inspect the case and its controls for a possible reason for the fuse failure 6 If the case continues to blow fuses return the case to ALSTOM atthe address shown on the rear cover of this guide Issue 05 01 Demonstration Case User Manual T1691 Page 6 5 6 Diagnostics ALSPA MV3000 Demonstration Case 6 10 6 10 1 6 10 2 Page 6 6 Failure of CDC Board Firmware General Description Should a fault develop in the CDC firmware normal software operation will stop If a DDM is plugged in it will display FIRMWARE INTEGRITY FAILURE E000 SEE USER MANUAL To assist ALSTOM personnel in diagnosing the cause of the software malfunction the memory contents of the drive can be uploaded to a PC as shown in Section 6 10 2 and sen
84. ed without the need to waste logic gates by simply preceding the value with a sign Thus if if P33 01 1 002 then Control flag 1 will be connected to digital input 2 or if P33 01 1 002 then Control flag 1 will be connected to the INV of input 2 Example 1 How the Start Flag is connected At default the drive has the Start flag connected to digital input 2 this example shows the software connections and the required edits by way of a Control flag programming example LINK P33 01 1 002 P4 04 Example 2 How to connect Control and Status flags together This example shows a simple connection which might be made to the logic blocks HEALTHY ee LATCH A RESET INPUT SO FTWARE LINK P33 40 2 004 P30 12 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters 5 2 3 5 2 4 Programming Digital I O Sheet 2 of the control block diagrams shows the parameters associated with the digital The digital I O is programmed and used in exactly the same way as the Control and Status flags The digital inputs are used like Status flags and appear in the list of possible values which can be edited into the Control flag parameters see Section 5 2 2 The Digital outputs have parameters and are programmed like Control Flags having access to all of the same possible connections see Section 5 2 2 The Control block diagram plant sheet sheet 2 shows the plant 1
85. edits note these values 4 When P35 03 re appears all user edits have been displayed Change P35 03 back to 0 To use the ALSPA Drive Coach 1 Refer to section 4 3 4 for details of how to connect the case to a PC 2 Refer to the Coach help files to upload a User Edits only parameter listing Returning to Factory Default Settings CAUTION When the product is reset to factory default all customised parameter settings will be lost Record customised parameter settings before the drive is reset They can be re entered when required If incorrect data is entered during programming the factory default settings can be regained using the following procedure The procedure described is in 2 parts record the current settings for reference then default the parameters 1 Carry out a review of parameters if required see section 5 1 8 N Navigate to P99 06 and enter the password for engineer access see Section 5 1 4 3 Set P99 17 1 and press e 4 The DDM communications will re initiate then display P1 00 5 The drive will now be at default settings Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters 5 1 10 Default Configuration as shipped by ALSTOM When the MV3000 hence the case leaves the factory all the parameters are pre loaded with default values which allow it to drive a motor safely and in a sensible manner Table 5 3 will provide help in under
86. es Check the value of the DC link feedback in P11 03 adjustthe relevant power frame simulation panel 2 pot to give about 460V Check the value set in P4 12 and adjust it up this tells the software to absorb more simulated watts thus allowing the required deceleration to occur For safety on a real plant itis not allowed to simply remove the keypad if the keypad has control of the start stop or is the source of the speed reference There is a procedure described in Section 4 5 5 Note if the keypad is notin control or is not the speed reference then it can simply be removed without a problem CASE WARNING amp TRIP CODES This is nota full list of ALSPA MV3000C fault codes these codes are the only ones which are relevant to the case WARNING CODE TRIP CODE WARNING TRIP DESCRIPTION CASE CONTROL RESPONSIBLE DIAGNOSTIC HINT 105 120 125 VIEWING WARNINGS AND TRIPS Parameter View 10 00 10 10 10 20 10 30 10 31 10 32 10 33 10 34 The primary reference has been lost e g 4 20m4A 10 switched off DC Hardware vervoltage switch is open 4 j pcumenos DC link feedback isto low 5 6 __ Any of the temperature feedbacks 2 is too high use menu 11 to solve Over current switches U V or W open 2 O P Hardware O verTemperature switch is open Internal CDC board 9 voltage has failed auxiliary 24 v Fai user 24V has failed check the mains fuse History Re
87. f passwords allows control of access to parameters the method of entry is described below Two levels of access are provided Access Level Default Password Default Status O perator 0 Unlocked Engineer 0 Unlocked Issue 05 01 Demonstration Case User Manual T1691 Page 5 1 5 Menus and Parameters ALSPA MV3000 Demonstration Case Using the passwords 1 Engineer s password is stored in P99 08 4 digit code 2 The Operator s password is stored in P99 07 a 4 digit code 3 Enter the key code into P99 06 or P1 32 its duplicate If the key matches either the Engineer s or the perator s code then that relevant level is unlocked and parameters with those attributes can be edited 4 Once unlocked new passwords can be edited into P99 08 or P99 07 5 1 5 A Complete Menu Listing Table 5 1 Complete Menu listing 1 User configured menu History log playback settings Basic motor settings Auto reset settings Start and stop control Speed reference settings Logic block settings Status flag generator settings Ramp settings Serial links settings Control flag 0 to 99 source settings Speed feedback settings vector only User configurable menu Menu 1 settings 14 Speed loop settings vector only 15 Torque reference settings vector only Ee EN Bou Em 76 mos Js mmeimemms 34 Convo ag 100 126 source etos s esc arve montoing 35 m EN m IN
88. ference choice the DDM can be removed without a trip and without invoking the above procedure HOWEVER it is useful to make a habit of the above removal procedure so that the ALSPA MV3000 is able to make the necessary checks Issue 05 01 Demonstration Case User Manual T1691 Page 4 13 4 Switchi 4 6 4 6 1 Depressions used when removing the keypad from the harbour 4 6 2 4 7 4 14 ng On and Demonstrating ALSPA MV3000 Demonstration Case DDM Harbour Harbour LED Indicators If the DDM is not fitted or the DDM is fitted via its lead and is being hand held four LED s on the DDM Harbour indicate drive status as shown in Figure 4 4 below These LED s are duplicated on the DDM ALSPA D HEALTHY STAN DBY green Mains power is applied to the drive and there are no faults or warnings RUNNING green The drive is producing an output WARNING amber A warning condition exists not sufficient to cause the drive to trip TRIPPED red A fault condition has caused the drive to trip Refer to Section 6 6 Otherwise press the key for on line parameter HELP RS232 Serial link Connector The DDM is connected here however the port can be used to connect to other serial devices Menu 32 configures the port and the keypad auto connects if the port is used Figure 4 4 DDM Harbour and for other items indicators Removing the DDM from the Harbour and re
89. followed adverse effects to the case internal power supply may have occurred thus blowing the fuse Change the fuse allow the case environment to stabilise then try again Ensure the switch on procedure in Section 4 2 has been followed View the trips and determine the cause remember that programming the parameters in the case can cause a trip to be permanently set for example incorrect use of the user trips so a parameter default may be necessary The drive must be in Keypad control i e Local control Check that DIGIN 4 is open Use a DVM or view P11 21 DIGIN 4 is connected to CF116 which selects local remote LO open for keypad See Section 5 1 10 for a detailed look at local remote control The drive must be in Remote control Check that DIGIN 4 is closed use a DVM or view P11 21 DIGIN 4 is connected to CF116 which selects local remote HI closed for remote See Section 5 1 10 for a detailed look local remote control This indicates a major software or hardware fault with the controller Normal software operation cannot continue Refer to Section 6 8 1 The default drive has 3 speed references programmed a Local Keypad reference value entered in 1 00 b Remote ANIN1 programmed to be 0 10 V view value in P11 36 c Remote ANIN2 programmed to be 4 20 mA view value in P11 37 Monitor P9 00 whilst operating the required reference To achieve Keypad reference ensure DIGIN 4 is open To achieve any Remote referen
90. ger Hole and panel catch Document and Cable Store DDM Harbour Case DDM Bottom Panel Panel Item Name ama Digital Outputs Plant Interlock Plant Digital Inputs Motor Thermistor Simulation Plant Analogue Inputs Analogue DIP Switches Drive Power Frame Simulator PC to case Serial Link Connections Plant Analogue Outputs 4 20mA Loss Specifications Gives a short overview of some of the menus held within the ALSPA MV3000 Drive This panel is intended to act as an aid to the users memory during demonstrations or training The panel hinges forward to reveal a storage area see and below Covers the CDC board up to allow annotation with text which explains what the areas of the CDC do showing connections and enhancement areas The ALSPA MV3000 Common Drive Controller board This board is the same control PCB used in all the MV3000 drives and runs the same firmware as the drive The power lead plugs in here and the illuminated switch is used to switch on the power See section 2 for technical and fuse data The case can be locked shut using the keys provided The keys should be attached to the handle on delivery Rotate the catch a quarter turn to release then insert a finger to pull open the top panel once open the storage area is revealed See Section 3 4 3 This area stores the following items when the case is shipped User guide power lead keypad lead case to PC lead various
91. gt LIMIT SOURCE 20 SUMMING NODE D gt R 21 POINTER 7 SLIP COMP GAIN P3 05 REQUIRED MOTOR PEAK I LIMIT x 100 Sh eet P99 04 8 Page 5 18 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters Motor Vector Control Part 1
92. he essential protection requirements of the EMC directive 89 336 EEC as amended when installed and used as described in this manual The requirements of the EMC Directive should be established before any installation apparatus or machine which incorporates the product is taken into service machine should not be taken into service until the machine has been declared in conformity with the provisions of the Machinery Safety Directive 98 37 EEC Publication No T1691 Issue 2 05 01 See over for diagram identifying the main case items IDENTIFYING THE CASE PARTS Finger Hole and panel catch Document amp cable store 6 DDM Harbour Case DDM Bottom Panel e Perspex Cover CDC Board e Mains Switch and Mains Inlet Case Locks and handle Drive Data Manager BOTTOM PANEL DETAILS 1 Plant Digital Outputs Drive Power 5 Frame Simulator RUNNING 2 Plant Interlock 5 Emm Plant Digital Inputs ETA 4 3 p PC to Case Serial Motor Thermistor ve Terese line Gonna dins Simulation 5 Plant Analogue 9 Plant Analogue Inputs f Outputs 6 Analogue DIP Switches E 4 20mA Loss Switch Case Item No Panel Item No Case Item Name Panel Perspex Cover CDC Board Mains Switch amp Mains Inlet Case Locks and Handle Fin
93. her case or drive Issue 05 01 Demonstration Case User Manual T1691 Page 5 9 5 Menus and Parameters ALSPA MV3000 Demonstration Case 5 3 Page 5 10 Scaling and Polarity a parameter has been chosen for output the relevant scaling and polarity must be applied so that a sensible value appears The scaling parameter will automatically acquire the units of the parameter being output then simply edit the scaling to be the value that is required to represent full scale deflection of the analogue output for example To send DC link volts to an analogue output then 7 17 11 03 Parameter P11 03 DC link volts P7 19 0 monopolar P7 20 560 at 560Vdc the analogue output will show full scale Using the Control Block Diagrams The Control Block Diagrams for the ALSPA MV3000 drive are shown on the following pages These diagrams graphically represent most of the drive s parameters They are designed to show the inter relationship of the drive functions and features and form a set of sheets which will allow the user to completely design customised application solutions and to understand the ALSPA MV3000 software Functions within the drive either output a value which can be the source for an analogue output or for another function or they output status information Status Flags 0 Overspeed The functions also accept control inputs Control Flags e g Enable Jog or freeze ramps etc The diagrams clear
94. iagtiostic 6 5 6 9 Changing a Case Fuse n reni or in raa ta o eo c en i n ea 6 5 6 10 Failure of CDC Board Firmware l eo e oaa 6 6 6 10 1 General 6 6 6 10 2 Uploading the failed CDC Board firmware diagnostics 6 6 7 Accessories and Spates uae vue sts vi Fate Ulp 7 1 7 1 ACCESSORIES M p T ER 7 1 7 1 1 PUCEOSSO RESIN IG armorio ET 7 1 7 1 2 Fitting Communication Accessories after 5 ne 7 1 7 2 ccc n 7 2 8 Disposal TOR 8 1 Page iv Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 1 Introduction 1 1 1 2 1 3 1 Introduction About this User Guide in General This User Guide provides a competent user trained in electrical installation practice with sufficient information to safely install operate maintain and dispose of this case The guide deals solely with the demonstration case and what it can be used for Detailed instructions on ALSPA MV3000 installations and programming are contained in the ALSPA MV3000 Getting Started Manual T1676 the ALSPA MV3000 Hardware Technical Manual T1678 and ALSPA MV3000 Software Technical Manual T1679 which are available from ALSTOM as options Instructions for high power modular DELTA based ALSPA MV3000 drives are provided in T1689 ALSPA
95. in use Issue 05 01 Demonstration Case User Manual T1691 Page 4 7 4 Switching On and Demonstrating ALSPA MV3000 Demonstration Case 4 4 Demonstrating a short example The following is a short example of how the case can be used in its default format Read Section 4 5 first to gain the necessary skills required to operate the DDM The example takes the form of a flow chart for ease START HERE for this example to work the case must be switched on following the procedure described in Section 4 2 and at default see Section 5 1 9 to achieve this OPENING THE OTHER MENUS Navigate to P1 31 and edit its value to 2 Y RE CONFIGURING ANALOGUE OUTPUT 2 to Show speed reference An optional part of the demo only makes the demo more visual Navigate to P7 22 and edit its value to 9 00 This sends the speed reference out Navigate to P7 24 and edit its value to 1 Sets the output to bipolar Navigate to P7 25 and edit its value to 100 Sets the analogue scaling 4 4 1 Starting from the DDM 6 STARTING FROM THE DDM Press the esc key twice until Menu 1 is displayed on DDM then press Y arrow on the navigation key to enter Menu 1 The DDM will now display P1 00 the speed reference Press the GREEN Run button on DDM The 6 yellow bridge activity LED s will light and digital output 2 will show output running Edit P1 00 to 100
96. ing forward and release the case lid Push the lid up and back until the lid is fully upright it may sometimes be necessary to support the top panel whilst opening as the magnetic catches holding it closed may release To close the case replace the ALSTOM items in the document wallet 9 ensure the document wallet is closed and the DDM is in its harbour Pull the case lid forward and lower it carefully press the outer edge of the case locks in to fasten the case closed The case can be locked by using the 2 keys supplied they should be tied to the case handle on receipt Identifying and Connecting the Case Accessories List of Case Accessories The case contains a number of leads and accessories to allow effective demonstrations to be undertaken this section explains what the items are and how they can be used The accessories are stored in the document wallet area of the case Various accessories are included a list is provided here 1 ALSPA MV3000 Drive Data Manager DDM lead This is the standard lead used with the ALSPA MV3000 DDM The part number for this item can be found in chapter 7 spares and accessories See Section 3 4 3 for an explanation of how to use and connect the lead 2 PC to demonstration case lead This lead comprises of an RS232 to 422 converter which is wired to a connector which mates to the PC to case connector See Section 3 4 4 for an explanation of how to use the lead
97. ion of the acessories supplied with the case and how to use them is also given 4 Switching on and Demonstrating 4 1 Explains how to switch the case on so that the case powers up healthy All of the controls in the case are described in full including a complete section on the Drive Data Manager An example demonstration is also supplied to allow confidence to be gained 5 Menus and Parameters 5 1 An overview of the ALSPA MV3000 software environment is given here to ensure the completeness of the guide This section will allow more complicated demonstrations to be undertaken and will also allow software to be developed for working plant drives 6 DiggriosHes cod eb UAE LU I D 6 1 What to do if the case displays a WARNING or if it TRIPS Shows how to display Warning and Trip codes and tabulates the meaning of these codes Provides many diagnostic hints to help find possible faults explains how to reset the case and how to view a history of any previous incidents which may help with diagnosis 7 Acessories Spares rote ei here 7 1 List of accesories and spares to allow replacement or extra items to be purchased including manuals and the acessories supplied with the case 8 H 9 1 Provides disposal instructions for the case and advises of any toxic materials and special procedures to dispose of them Page ii Demonst
98. lt DIGIN 6 is connected to Control Flag 9 the Reset flag which may have been re programmed From the DDM Press and select option 3 Attempt Trip Reset see Section 6 7 for more information on using the help key Issue 05 01 Demonstration Case User Manual T1691 Page 6 3 6 Diagnostics ALSPA MV3000 Demonstration Case 6 6 4 6 7 Page 6 4 Fault Codes Some of the more common Trip and Warning fault codes are listed inside the rear cover For this user guide the codes are specific to those which can be seen whilst using the demonstration case For a full listing and description refer to the optional Software Technical Manual T1679 Using the HELP Key for diagnostics If the case trips get information on the trip by pressing A screen appears giving four choices as shown PX XX Continue with help on selected parameter See Section 4 5 4 for examples 10 10 Information about the most recent trip PARAMETER HELP DISPLAY TRIPS ATTEMPT RESET BACK TO PARAMETER RETURN WITH NO FURTHER HELP PX XX RESET ATTEMPT FAIL XXXXXX XX XXXX X Trip still present XXX Figure 6 1 Help screen for trips PRESSING Allows the user to view parameter help when a trip is present 2 Displays parameter P10 10 giving information about the trip 3 Attempts to reset the trip If the attempt fails this screen re appears 4 Return to the parameter being viewed before the w
99. ly show this information by easily recognised symbols The symbols are shown in a key which is featured on each of the diagrams Sheet 1 is an overview of the menus and the other nine sheets and can be used as a reference sheet Figure 5 2 shows how to use the control block diagrams to assist in configuring the drive for an application Simply consult the sheets to Choose the functions fully understand the flexibility which will allow the and scope of the ALSPA application to be MV3000 parameter set solved or enhanced Use P99 16 to backup the configuration either to the Edit values into the dedicated backup parameter set or to function s parameters to the keypad configure them to the application needs and if necessary combine the functions together Use the security parameters in menu 99 to lock these sensitive parameters away See Section 5 1 4 Figure 5 2 Use of control block diagrams Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters Control System Overview CONTROL MODE SELECTOR P99 01 Note Option 4 is displayed only if the bridge is a bi directional VVVF CONTROL converter or a DELTA with VECTOR CONTROL M Voltage Monit t SCALAR CONTROL COE MACHINE BRIDGE CONTROL SYSTEM OVERVIEW SFE MODE SHEET 5 REFERENCE SELECTOR ANALOGUE INPUTS SPEED CONTROL DIRECTION CONTROL POSITION CONTROL DIGITAL INPUTS
100. m P5 26 P17 03 TO M 0 0 0 SEQUENCER SOURCES P17 07 S RESA Seat REF SRC 4 9 00 SPEED REF SPEED REFERENCE P5 00 H TIME CONST RIOTO SEQUENCER TIMES LINK REF 1 P1 00 SELECT P5 25 P5 19 P5 20 REF RS232 SERIAL SPEED DEMAND REVERSE FORWARD FIXED REF 0 LOWEST so LINK REF 2 REF SRC CLAMP ENABLE INHIBIT INHIBIT FIXED REF OUTPUT P21 20 SEND WINS DEFAULT CONNECTIONS SHOWN PID CONTROLLER DIGIN INVERTS ARE PERFORMED BY SIMPLY APPLYING A VE SIGN TO THE SELECTION ENTERED INTO THE CONTROL FLAG PARAMETER 5 BBAKING FIXED REF 15 REFERENCE Fev SEQUENCER P2146 1 004 1 005 0 0 FIXED REF i REF 1 REF 3 REF 4 0 RUNNING REF SELECT 0 MENU gt o 4 SELECT 5 SELECT SELECT SELECT MOTOR POT OUTPUT P18 07 P5 07 P5 08 P5 09 P5 10 21 17 0 11 REF_SELECT 1 gt gt FIXED MOTORISED POT STOPPED REF P21 18 MENU REF_SELECT 2 gt gt E MENU 21 TRIM REFERENCE s 2 STARTING 7 i P19 04 TRIM REF OUTPUT lt DIGIN 5 0 FIXED VAL OF 0 STOPPING REF_SELECT 3 ANALOGUE REF1 2 KEYPAD REMOTE 167 0 004 14 FIXED VAL OF 0 KEYPAD P18 04 15 START STOP RAISE HS DIG 83 5 1 ANALOG REF1 gt TRIM REF 2 ANALOG gt INPUT A SELECT DIGIN 4 4 06 3 FIXED VAL OF 0 gt Soo POSITION CONTROL o RAPID 5 LONER MOTORISED POT 4 FIXED VAL OF 0 gt H KEYPAD REMOTE MENU 18 5 RS485 REF 1 gt SUMMING NODE A Tyo STOF TB3 8 NORMA
101. menus Menu 33 and 34 where all the flags are grouped together for easy location e g the Start flag CF1 is also P33 01 see the rules below The Status flags have no parameters associated with them as they are simply possible connection sources for the Control flags digital outputs and serial links etc Issue 05 01 Demonstration Case User Manual T1691 Page 5 7 5 Menus and Parameters ALSPA MV3000 Demonstration Case 5 2 2 Note Page 5 8 Rules for Using the Flags 1 Refer to the control block diagram to determine the Control flag required The diagram actually has the Local menu parameter number printed next to it 2 Alternatively determine the Control flag parameter number thus P33 xx where xx is the control flag number CF1 P33 01 CF9 P33 09 etc CF116 P34 16 the hundreds are in Menu 34 3 Edita value into the Control Flag parameter this value will determine what the flag is connected to Table 5 4 summarises the possible choices Table 5 4 Control flag and digital I O connections Control Flag CF or Digital Output is connected to 0 000 or 0 0 0010r1 1 001 to 1 006 DIGITAL IN PUT 1 to 6 2 000 to 2 110 STATUS FLAGS 0 to 110 3 000 to 3 015 3 100 to 3 115 RS485 CONTROL WORDS 0 and 1 BITS 0 to 15 4 000 to 4 015 4 100 to 4 115 RS232 CONTROL WO RDS 0 and 1 BITS 0 to 15 5 100 to 5 115 5 200 to 5 215 FIP CONTROL WORDS 1 and 2 BITS 0 to 15 Any of the signals above can be invert
102. meter help is given The diagram shows how the help key can be used to determine a required selection Original source New source P5 01 PARAMETER Speed Ref 1 Src LEVEL 1 Keypad Reference P5 01 Speed Ref 1 Src 3 Analog Ref 2 Eso If drive is tripped P5 01 see Sect 6 Speed Ref 1 NEW 3 Choose from lists in Control Block Diagrams Accept new value Section5 3 or use HELP from any HELP screen a SNC Cy En m Previous Previous Next P5 01 5 0 5 01 Speed Ref 1 Src 1 4 p screens Speed Ref 1 Src To selelect any option simply press Default source lt Attributes 4 gt Information ends Figure 4 3 Editing a List parameter 4 5 5 Using the DDM HELP Key The help key can provide diagnostic help or parameter help this help function is context sensitive See Section 6 for a detailed use of the key during diagnostics and Section 4 5 4 List parameters for an example of how to get Parameter help Page 4 12 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 4 Switching On and Demonstrating 4 5 6 DDM keypad Removal Checks Note To allow the drive to make the necessary safety checks this removal procedure should always be followed A trip may result if this procedure is not followed The drive checks if DDM
103. ng the Plant I O Area OOOOOOO The following section describes how these controls and switches can be used The labels on these controls match the default set up for CDC board which of course matches that of the default ALSPA MV3000 For this explanation to work the CDC board needs to be at default see Section 5 1 9 for the defaulting procedure Use this table to understand how the controls are connected so that bespoke programming and changes during demonstrations can go smoothly Sections later in this guide give a brief overview of how to use the case to develop new ALSPA MV3000 programs The case output is the simulated IGBT bridge represented by the 6 YELLOW led s which are mounted within the power frame simulation area Table 4 1 Details of the Plant I O Area Panel Item Panel Item Specific panel Function Use in the case 9 default No Area name Plant Digital OUTPUT 1 Green The case is healthy ouput OFF Red The case has tripped MENU 7 OUTPUT 2 Green O utput is running OFF Red utput is NOT running OUTPUT 3 Green O utput at speed At Speed OFF Output NOT at speed Plant Interlock A normally closed push button which is wired to Interlock the CDC board interlock input when pressed used for opened the case will trip on interlock trip as emergency per a real plant Emergency stop Releasing the stops button re closes the interlock input allowing the
104. nglish i T1679 EN G F All parameter and function explained in full English German and French versions are available 7 1 2 Fitting Communication Accessories after sale Most of the accessories described above are included with the case extra details can be found in Section 3 4 of this guide Communications cards like FIP however may be purchased at a later stage proceed as follows 1 Remove power from the case before proceeding 2 With an anti static wrist strap fitted remove the perspex cover 0 over the CDC board by carefully pulling upwards the plastic rivets will slide out of the pillars Issue 05 01 Demonstration Case User Manual T1691 Page 7 1 7 Accessories and Spares ALSPA MV3000 Demonstration Case 7 2 Page 7 2 3 Undo the nut positioned behind TB2 on the CDC 0 4 With an anti static wrist strap fitted Fit the Serial link support plate using the M4 nut removed above the communications card will steady the plate when fitted 5 With an anti static wrist strap fitted fit the communications card into the 96 way connector and into the Serial link support plate following the instructions supplied with the card 6 Carefully slide apart the plastic rivets on the perspex cover but do not completely separate them this will make the end of the rivets small enough to Slide back into the pillars 7 Re fit the perspex cover by locating the plastic rivets into the pillars and pre
105. not lit lit Yellow not lit The start stop and speed reference will come from the DDM When in remote the 4 20mA reference is active on Analogue input 2 When in remote the 10V reference is active on Analogue input 1 A trip reset pulse is issued No reset pulse is issued Note This input should be pulsed ON then OFF to perform a reset Demonstration Case User Manual T1691 Page 4 3 4 Switching On and Demonstrating ALSPA MV3000 Demonstration Case Panel Item Panel Item Specific panel Function Use in the case default No Area name Motor Motor Menu 2 P2 13 P2 14 and P2 15 set up the way Thermistor Thermistor in which PTC be connected to the ALSPA Positive MV3000 The Motor thermistor simulation MENU 2 Temperature potentiometer allows the case user to simulate a Co efficient motor overheating and hence show how the thermistor I P ALSPA MV3000 would react Plant ANALO GUE A 10V to 10V pot has been connected to Analogue 1 simulate a voltage reference to ALSPA Inputs MV3000 Menu 7 is used to set up the analogue ee inputs It is extremely important that the DIP INPUT 4 switches set correctly for this to work ANALO GUE A 4 20mA pot has been connected to simulate I P 2 current reference to the ALSPA MV3000 Menu 7 is used to set up the analogue inputs It is only Won extremely important that the DIP switches are set Remote
106. o any where near to live working plant This of course ensures that maintenance teams are fully versed in the drive and any maintenance activities can be carried out with a minimum of down time A typical ALSPA MV3000 Demonstration Case is shown in Figure 1 1 shown with the case open Issue 05 01 Demonstration Case User Manual T1691 Page 1 1 1 Introduction ALSPA MV3000 Demonstration Case 1 4 1 5 1 6 1 7 Page 1 2 Range of Cases Covered by this Manual All language versions of the case are covered by this user guide namely MV3000 CASE DEMO E The ENGLISH version MV3000 CASE DEMO F The FRENCH version MV3000 CASE DEMO D The GERMAN version Dimensions and weights are provided in Section 2 1 Use of IEC Standards The ALSPA MV3000 Demonstration Case units have been designed to IEC standards using SI units In this manual approximate values for inches lb and hp are also included for convenience Customer Support and Training ALSTOM provides comprehensive telephone technical support application planning service and customer training at the ALSPA Academy Contact ALSTOM at the address and the telephone fax numbers shown on the back cover Associated Publications T1676 ALSPA MV3000 Getting Started Manual The manual explains how to install commission and program an ALSPA MV3000 drive unit for basic operation T1678 ALSPA MV3000 Hardware Technical Manual The manual contains detailed technical information
107. pu EN 46 semen sets word ets 16 np conwotersetinos T Poiner source seinas _ ur reference sequencer sanos 43 toad window seiras 44 reference shaper seinas 19 Confguaton ard sats 720 Hah peed 83 RP Fastproduces vcoms 21 Fiedreterencesetras 723 Dynamic brake 99 rP Daa 7 speed vim setings _________56 Men erate setecion 2s compensaton stings 99 confowratonsetras x 28 30 31 32 33 34 35 36 37 38 39 41 42 43 83 5 7 10 11 12 13 14 16 17 18 19 20 21 Page 5 2 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 5 Menus and Parameters 5 1 6 User Configurable Menu 1 This is a special menu containing a selection of 30 parameters copied from the drive s complete parameter list Menu 1 can be configured via Menu 39 to hold the most useful parameters in any application Table 5 2 shows the parameters copied into Menu 1 by ALSTOM The table also shows the identity of the source parameters Table 5 2 Menu 1 User Configurable Menu Parameter Source Function Parameter Source No Parameter No Parameter Configured by Configured by Menu 39 Menu 39 Speed Feedback Minimum Speed Rev Warning No 1 Decel Rate Fwd
108. put 2 is 4 20ma Can be used to simulate plant inputs See below and Section 4 3 2 These DIP switches are used to configure the analogue I O for current or voltage operation The small legend shows their use and their default settings as shipped from ALSTOM See Section 4 3 2 for more details This area is a collection of circuits designed to simulate the complete power frame of the ALSPA MV3000 drives These controls can be used to simulate internal drive conditions and responses as per their labels The connections at TB4 have been extended to here for ease The lead included allows easy connection to a PC Details are given in Section 3 4 5 2 configurable analogue outputs Both 10V to 10V They can be used to simulate plant outputs See above and Section 4 3 2 for extra detail This switch is used to switch off the 4 20ma reference from analogue input 2 When the switch is illuminated the 4 20ma reference is healthy See Section 4 3 2 ALSPA MV3000 Demonstration Case THIS MANUAL CASE T1691 STAGES OF USE OVERVIEW AND SALIENT POINTS IN THIS MANUAL SECTIONS 1 amp 2 TECHNICAL DATA SECTION 2 HANDLING INSTRUCTIONS SECTION 3 DEFAULT SET UP PROCEDURE FOR SWITCHING ON AND A DETAILED EXPLANATION OF THE KEYPAD FULL SYSTEM SOFTWARE DIAGRAMS SIMPLE APPLICATION EXAMPLES SECTION 5 Issue 05 01
109. r supply in the case Relative humidity 5 to 95 non condensing Cooling air Clean free from dust condensation and conductive or corrosive vapours i e pollution degree 2 according to IEC 60664 1 and 01840 Ingress protection IP20 NEMA 1 Indoor use only Electrical Supply LM range 90Vac to 264Vac single phase The power supply sa provides a regulated 24Vdc supply Voltage variation on voltage The voltage range above is the absolute limit to the range range that the case power supply can operate 47 Hz 63 Hz as per power supply specification Power Lead to fit IEC 3 pin The case MUST be used with the EARTHED power mains socket lead provided and connected to an EARTHED outlet to properly protect the user from electric shock Network type Single phase with earthed grounded neutral i e TN or TT Fuses Case Fuse 2 Amp 20mm anti surge glass fuse to IEC EBC 127 A spare fuse is supplied inside the case fuse holder which is located underneath the mains input Plug Fuse The fuse supplied in the plug is a standard UK only to BS1362 Physical Dimensions Case dimensions when the 165mm 6 5 W 490mm 19 25 Attributes case is closed and flaton a 400mm 15 75 table Weights When the case contains all Max weight of loaded case 7kg 15 416 the cables and manuals supplied Issue 05 01 Demonstration Case User Manual T1691 Page 2 1 2 Demo Case Technical Data ALSPA MV3000 Demonstration
110. ration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case CONTENTS Section 1 1 About this User Guide in 1 2 Labelling Conventions Used in this 1 3 About ALSPA MV3000 Demonstration 1 4 Range of Cases Covered by this 1 5 Use of IEC Standards emet o n did iis 1 6 Customer Support and 0 eo rn nes 1 7 Associated Publications ii eene 2 Demo Case Technical 2 1 Case Technical Environmental 22 01 2 2 2 snhertipriee e 2 2 1 Standards which apply to the whole 2 2 2 Standards which apply to the case power 3 Handling amp 3 1 dej refe reso vise keene 3 2 Receipt of Equipment 3 2 1 SCION E Ocak aed 3 2 2 SOTI gE O pening and closing the case Identifying and Connecting the Case 3 4 1 List of Case lt 5 Deli e pii es 3
111. re 3 5 shows the DDM connected in this Way Figure 3 5 Showing the DDM connected via the cable 3 4 4 Connecting a PC to the demonstration case 8 The case can be connected to a PC using the lead provided simply plug the lead into the PC to case connection 8 on the bottom panel and into the back of the PC This will allow interactive demonstrations with other ALSTOM products for example SCADA tools and the drive configuration tool ALSPA Drive Coach Figure 3 6 Showing the Case connected to a PC Issue 05 01 Demonstration Case User Manual T1691 Page 3 3 3 Handling amp Accessories ALSPA MV3000 Demonstration Case 3 4 5 Page 3 4 The lead can also be separated removing the RS232 422 converter thus allowing direct connection to the RS485 connections on TB4 of the control PCB This will allow the case to be connected to ALSTOM HMI products again allowing the case to perform interactive demonstrations Section 4 of this guide will give an outline of how to program the case to achieve these communications connections The following pin out is provided to allow other items to be connected to the case successfully TB4 on CDC 7 way CAN amp RS485 PC to 9 way D Type connector case connector TB4 1 Tx 1 mm v _ TB4 5 GND 5 Not Connected connect to screen 3 2 If the lead is separated care must be taken when re assembling the lead for PC operation
112. s are viewed to gain a complete picture These trips are then stored forever in a Trip History storing the last 10 active trips in P10 20 to P10 29 Trips are latched and must be reset before the case can be operated again See Section 6 6 3 to reset the trip Viewing Warnings and Trips Parameters in the case report the trip or warning currently present and other parameters hold a history of the last 10 trips These parameters display codes and text which describe particular warnings or trips the DDM automatically displays these text messages Menu 10 is dedicated to trips and warnings but at default Menu 1 also has some of these parameters collected together for easy access Available parameters in Menu 01 Available parameters in Menu 10 P1 06 FIRST WARNING P10 00 P10 09 2 WARNINGS 1 to 10 P1 07 P1 08 FIRST 2 TRIPS P10 10 P10 19 CURRENT TRIPS 1 to 10 P10 20 P10 29 TRIP HISTORY 1 to 10 Demonstration Case User Manual T1691 Issue 05 01 Page 6 2 ALSPA MV3000 Demonstration Case 6 Diagnostics 6 6 1 6 6 2 6 6 3 Note Viewing using the navigation keys Navigate to one of the above parameters either a Trip or a Warning and note the code and the text message remember to view all not just the first one Viewing using the help key 1 When the drive is showing either a Trip or Warning press to view diagnostic menu If the DDM is connected and has not been used for about 5 minutes this menu
113. so available turn operates Control Flag 116 Keypad reference is also selected by digital See Section 4 5 4 and input 4 Refer to Section 5 1 10 and the control block diagrams sheet 3 for Section 6 more information THE NAVIGATION KEY NAVIGATION EDITING Go to Menu level Increment Value Em zs Decrement Menu Increment Menu Move Cursor Left 3 or Parameter no or Parameter no Delete Backspace Move Cursor Right NE Go to Parameter level SHORTCUTTING TO PARAMETERS Decrement Value If the parameter number is known it can be entered directly using a shortcut method For example the key Sequence to shortcut to P1 00 the Speed Reference P1 00 Enter See over for Diagnostics and Help Geo Cap Io du ALSTOM www alstom com
114. solator OUTPUT 5 DIGOUT2 62 RUNNING 4 e 3 2 DIGOUT 3 EARTH G RO UND i AT SPEED 1 Fan supply fuses Fuses 0v Frame Sizes 4 6 24V Aux Input V Select 1 1 OV Aux Input To run drive IN TERLO C K Common must be connected to 24V We 24V O P RL 8 PLANT INTERLO CK 87 NTERLO CK 5 12 8 5 STOP gt DIT T L 5 5 9 RUN 2 REVERSE 3 KEYPAD REMO 4 open Keypad AANA sue De Link 9 2 5 Inductor open Ref 1 7 optional E TRIP RESET 6 0 At factory default state 24V0 P og Analogue References are onl ts digital 5 available in REMOTE mode Inte High Speed Digital 1 0 Dyani Externally fitted Braking DB Resistor Unit ptional 5 5 Bc 5 o Ge lt G in Section 3 of this manual TES 12 From 11 10 Encoder E 7 Bg a 5 1 17 lt 29 REF1 10V 6 lt 9 5 20K 8 Connect RM a 7 between TEE REF2 6 TB5 1 and TB5 3 4 20mA LOOP gt METERS 3 To TB5 t AU Speed Feedback te 2 GO Current n 1 sees Note a motor Fes Set the DIP switches to 20 mA 10V thermostat can be xe Configure the analogue 4 lt Q JAN UP Switch 1201199810 by for Current or Voltage lt
115. ssing the top of the rivet firmly home this will expand the rivet again allowing it to grip the pillar 8 Switch the case on and follow the operating instructions supplied with the communications card Spares The only item which is user changeable in the demonstration case is the mains fuse The fuse is stored in the mains inlet A spare fuse is supplied with the case for details on fuse changing see Section 6 9 The fuse used is an easily obtained proprietary one the details of which can be found in Section 2 1 of this guide Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 8 Disposal 8 Disposal This equipment or any part of the equipment should be disposed of in accordance with the laws of the country of use Modern high technology materials have been used in the manufacture of the equipment to ensure optimum performance Care has been taken with the selection of these materials to minimise risks to health and safety However some materials require special consideration during disposal Issue 05 01 Demonstration Case User Manual T1691 Page 8 1 8 Disposal ALSPA MV3000 Demonstration Case This page intentionally left blank Page 8 2 Demonstration Case User Manual T1691 Issue 05 01 ALSTOM Power Conversion France 9 rue 91345 Massy Cedex Sales Tel 33 0 8 25 02 11 02 Support Tel International 33 0 3 84 55 33 33 Support Tel National 08
116. standing the default settings for Start Stop control and Speed reference selection The table should be read in conjunction with sheet 3 of the control block diagrams Section 5 3 and the explanation of Control Flags CF and Status Flags SF in Section 5 2 1 Figure 5 1 shows the 1 0 connections to the MV3000 provided solely for reference Table 5 3 Start Stop and reference selecting at default LOCAL CONTROL DIGIN4 Local Remote s IT SELECTS Keypad DDM Control amp Reference Selection 1 CF4 is set as itis connected to the INV of DIGIN4 P5 07 1 004 BECAUSE 116 is set O FF as itis connected to DIGINA P4 09 1 004 The reference chosen by P5 01 is active the default for which is Keypad DDM P5 01 1 Keypad D DM has Start Stop Control Lowest Control Flag reference selector takes priority thus when CF4 is ON the others CF5 CF6 CF7 are ignored All other Start Stops are inactive REMOTE CONTROL DIGIN4 DIGIN5 Local Remote Remote Reference 1 2 selection IS CLO SED O PEN CLO SED IT SELECTS Remote Control amp The next priority Reference selection Reference selection BECAUSE CF116 is setON as it is connected to DIGIN4 P4 09 1 004 Remote Start Stop connections become active DIGIN1 and DIGIN 2 at default Keypad DDM Start Stops are inactive reference selection becomes active CF4 is now OFF INV DIGIN 4 thus CF5 6 7 become active
117. stics section of this guide Uses and Features of the Bottom Panel Introduction The bottom panel is the part of the case where the plant and the ALSPA MV3000 power frame has been simulated for demonstration purposes this allows the case to perform the function of a drive as fully as possible The bottom panel is split into 3 main areas they are briefly described below Issue 05 01 Demonstration Case User Manual T1691 Page 4 1 4 Switching On and Demonstrating ALSPA MV3000 Demonstration Case 4 3 2 Note 1 Plant Areas Pre wired plant connections LED s illuminated switches and potentiometers have been fitted to the case and wired to CDC board customer inputs This plant wiring has been connected to the CDC Board 0 in exactly the same configuration as described for the ALSPA MV3000 drive in its default configuration The labels match this default set up This default configuration is described for reference in Section 5 1 10 2 Power frame simulation Area Takes the place of a real drive Key circuits on the drive have been reproduced to allow the monitoring and diagnostic functions of the ALSPA MV3000 to be demonstrated Illuminated switches LED s and potentiometers are used to simulate feedbacks and trip signals 3 PC to case connection Area Connection to CAN amp RS485 Via the lead described in the accessories section of this guide a PC can be connected to the case Usi
118. store Fail power up the history record could not be recovered INFO only Parameter Edits ot parameters will be at default restore backups made using P99 16 Motor thermostat has opened Block diagrams sheet 7 P21 10 P2 11 RS232 link has timed out see menu 32 Block diagrams sheet 2 RS485 link has timed out see menu 32 Block diagrams sheet 2 CDC board has failed return the case for repair Temperature feedback pot is set low 2 Keypad removed without authorisation see Section 4 5 5 P99 13 is not equal to P99 14 Current Control Ting to run the case in vector mode causes this trip P99 01 Unsuitable Motor motor parameter data entered into menu 12 is not suitable Encoder Loss The speed feedback source P13 00 P13 01 has been set to encoder the case has no encoder User Trip 1 Control Flag 10 or something connected to it HI FIP Loss The FIP link has failed if used Load Fault Low Load fault detection menu 43 has detected low current the case cannot simulate any motor current Motor PTC motor thermistor control is set too high see P2 14 DB Resistor This fault can occur if the DC link Feedback is set too high 0 and the output is running a Warning seen at 2596 dissipation remaining 70 Datumize Error Only possible if a datum movement has been requested in position control block diagrams sheet 9 The case has no encoder Speed Feedback Loss Only possible in vector control P99
119. surface and opened as per Section 3 3 3 and the case has been transported to the demonstration place in accordance with the recommendations made in Section 3 3 1 Power the case up by carrying out the following basic steps 1 Open the case see Section 3 3 3 2 Ensure all the potentiometers in the power frame simulator are all in the 12 O clock position 3 Ensure the green switches in the power frame simulator are all ON pressed in Ensure the green switch labelled 4 20mA loss 40 is switched pressed in Ensure all the plant digital input switches 9 are all PEN up Ensure the Drive Data Manager 9 is in its harbour G Connect the mains lead to the power inlet 0 and a suitable supply Switch the mains power on using the illuminated switch N Ui The case will power up The yellow LED near to the plant digital outputs should be on the DDM should power up and eventually display P1 00 10 The CDC board should be healthy and this can be determined by the green healthy standby LED on the DDM the rear cover of this guide has a picture of the DDM so the healthy standby LED can be identified 11 If the case does not power up healthy itis possible that the parameters stored in the CDC board are not at their default settings Carry out the procedure described in Section 5 1 9 then repeat the power up procedure before referring to the diagno
120. t Handling the Case Transporting the case in a vehicle It is likely that the case will be transported in a vehicle to allow mobile ALSPA MV3000 demonstrations to take place When the case is removed from the vehicle then taken to the area where the demonstration is to take place the case should not be used until its temperature has stabilised to that of the working environment Transportation by aeroplane may result in mishandling by baggage handling staff Inspect the case before applying power If the case is visibly damaged or if internal damage is suspected the case should not be powered up and should be returned to ALSTOM for inspection and possible repair Issue 05 01 Demonstration Case User Manual T1691 Page 3 1 3 Handling amp Accessories ALSPA MV3000 Demonstration Case 3 3 2 3 3 3 3 4 3 4 1 Page 3 2 Carrying the Case The case is housed in a strong ABS plastic briefcase The weight of the case including the contents supplied by ALSTOM is approximately 7kg which is below the 10kg recommended weight for a table top lift It is therefore not recommended to put any other items into the case other than those supplied by ALSTOM to ensure that maximum recommended lifting weights are not exceeded Opening and closing the case The case has 2 locks positioned either side of the handle With the case flat on table Insert a finger behind each lock at the outer edge then pull forward the locks will spr
121. t O vercurrent when the switches are opened When the O P bridge is running these LED s light and flicker once per IG BT ON signal Their flickering alters with speed and DC link volts showing the interaction of Modulation depth on the PWM signals Note 1 For safety the real ALSPA MV3000 drive monitors certain signals in hardware and software In the event that the software is not running properly at the time of the problem then the backup hardware circuit will protect the ALSPA MV3000 against a failure which will damage the product The case simulates these hardware circuits with switches Page 4 6 Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 4 Switching On and Demonstrating 4 3 4 Using the Case Serial Link lead including Connections Introduction The 7 pin connector in area extends the standard CDC board RS485 CAN connections to a convenient position on the case This connector now allows the case to be connected to an RS485 serial link or a CAN bus Section 3 4 gives details of the connector pin outs and details of the lead provided in the case The lead allows easy connection to a PC via an RS232 422 converter or other serial device Connection to ALSTOM HMI devices SCADA devices PLC s is now possible The case can now be used as a Safe and convenient simulated ALSPA MV3000 to develop plant programs on the other devices Parameters edited in the
122. t to ALSTOM at the address shown on the rear cover Uploading the failed CDC Board 6 firmware diagnostics Proceed as follows 1 Connect the COM port of a PC to RS232 port of the drive DDM port A pin to pin 9 way D type lead is required the DDM lead supplied with the case will work Run a simple terminal program on the PC Telix Windows Terminal etc Set the COM port parameters to 9600 baud no parity one stop bit Set the terminal program to upload an ASCII file to disk Press G on the PC to start the upload o N The drive will then upload its entire memory map to the PC takes about 10 minutes 7 The upload can be terminated at any time by pressing E on the PC 8 When the upload is complete the produced file about 1MB large should be E mailed to ALSTOM for analysis preferably compressed with PkZip WinZip 9 The CDC Board software can then be re started by pressing on DDM or the PC whichever is connected Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 7 Accessories and Spares 7 Accessories and Spares The parts listed below are standard ALSPA MV3000 parts Some of these items will have been included in the case at the time of purchase see section 3 for details The numbers are provided to allow additional or new items to be ordered 7 1 Accessories 7 1 1 Accessory listing Item Part No ALSPA MV3000 Drive Data 5
123. ta collectively referred to as PARAMETERS which are arranged into MENUS for ease of use Menus group parameters by like function e g Menu 6 contains Ramp Settings The complete menu listing is shown in Table 5 1 Some Parameters are duplicated into more than one menu to make them easier to locate Every parameter has a Parameter Number which includes the menu in which it is located See P2 02 opposite for an example 1 TN The parameters can be accessed by navigating or shortcutting to them Refer to section 4 for how to Parameter Menu2 Parameter 02 use the DDM designator Parameter Attributes All parameters have attributes which specify how they may be accessed Attributes are determined by the parameter function e g security or user level password requirement or the type of parameter e g a List The DDM will display these attributes when the is pressed The types of attribute are described below Attribute Security User Level Type E Engineer accessible only accessible if the engineering password has been entered into P99 06 or P1 32 see Section 5 1 4 L List parameter value selected from a pre defined list N eNter has to be pressed to update O Operator accessible only accessible if the operator password has been entered in P99 06 or P1 32 see Section 5 1 4 R Read only monitoring parameters S Stop to edit the output must be stopped to allow editing Parameter Passwords A simple system o
124. to enable a competent user trained in drives to safely install commission and operate maintain and dispose of ALSPA MV3000 drive units for specific applications T1679 ALSPA MV3000 Software Technical Manual This manual contains detailed technical information to enable a competent user trained in drives to safely configure the ALSPA MV3000 drives for specific applications It includes full descriptions of the menu structure and parameters also the serial communications systems T1689 ALSPA MV DELTA Supplementary Technical Manual to T1641 for MV3000 This manual includes specifications and instructions to allow a competent user trained in drives to safely install the components of ALSPA MV3000 DELTA systems to construct DELTA drive units DELTA drives are a unique system of modular based drive units 150 kW to 1 8 MW in air cooled versions 600kW to 3 6 MW in liquid cooled versions Demonstration Case User Manual T1691 Issue 05 01 ALSPA MV3000 Demonstration Case 2 Demo Case Technical Data 2 Demo Case Technical Data 2 1 Case Technical Environmental Data Table 2 1 Case data 5 to 95 non condensing Operating Altitude 1000 Temperature range 0 C to 40 C Absolute MAX Note If the case is taken from a vehicle into a building care MUST be taken to allow time for the case temperature to stabilise this will of course reduce the risk of failure due to condensation build ups and stress caused to the powe

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