DH-V* 500-2000 kg
Contents
1. 46 86 3 Einstellung der Fahrtposition der Platttomm nennen 48 86 4 Montage des Untertahrschutzes nen 52 7 ELEKTRISCHER ANSCHLUSS DER HIR 54 87 1 Montage der Bedienung des Batteriekabels und des Massekabels nnannnnnnennnnnennnnnnnnnnnennnnnnnnnnnnnesrnrnennnnnrensnnnnen 54 7 2 Optionale Montageb gel f r die externe Bedienung 54 8 INBETRIEBNAHME DER HUBLADEB HNE sisiiisiseseeirieieisieirrrrrrsrsrsrererrrern 56 ANAN E ee 60 A 1 Vorgeschriebene Anzugsdrehmomente f r Schrauben in N M 60 A 2 bersicht der wichtigsten HLB Komponenten 62 AG Schmierpl nen u nen 64 AA Elektrische und hydraulische Schaltpl ne n0000nnnnnnnn0annnnnnnnnnnnnnnennsnnnnnneennennnni 66 DHOLLANDIA EN Contents 0 IIIS TOF ABBREVIATIONS area 5 1 GENERAL EITTINGINGTRUCTIONG 7 2 TYPES OF HTL FRAMES AND FITTING ME THODS n siiiinnneseneeneeeeenerrrrrnnrneneseeeen 13 3 PREPARATION WORK ON VEHICLE BODY CHASSIS nooonnonnnnnnnnnnnnneeennnnenni 15 4 MOUNTING OF THE LIFT FRAME 3 WAYS TO GET STARTED 23 4 1 Method with the fitting JiQS ccccccccseeeceeeeeeeeeeeeeeeeeeeeeeeeseeeesseeeeeeeesaaeees 23 4 2 Method with vertical platform ccccecccccccsseeeeeeeeeeeeeeeeseeeeeeeseeeeeeeeeaeneeees 25 84 3 Impact of rubber platform seals option S600 GO JI 29 4 4 Method with horizontal platform cccceseee2. 2 e Centre the HTL frame align it and make sure it is square to the vehicle body and loading floor See Fig 3 2 DHOLLANDIA 17 MITTE ol DU IE ER EN os LD ITH IN d x EN G M e Disconnect the battery terminals prior to welding Welding should be done by qualified personnel only and only to the extent that such is not forbidden by the manufacturer of the vehicle e Clamp the columns to the rear frame of the vehicle and tag weld them at the top sufficiently strongly to prevent the HTL from falling when trying out the different platform posi tions See Fig 3 3 e Check the column centres at the top middle and bottom of the columns Adjust the alignment if required See Fig 3 2 e f disconnected reconnect the power pack to the HTL Connect the power pack to an external battery A6 9X90 e LOWER and OPEN the platform into work position Prior to finishing the big welding work test the platform in all posi tions LOWER the platform and test if it reaches ground level at the expected position of the vehicle suspension 35 LIFT the platform and test if it reaches the expected lifting EX height DH VB4 DH VOC e lf all OK weld the columns to the rear frame of the vehicle according to the welding instructions See Fig 3 4 e Ensure that no grinding swarf welding spatters other dirt drop down into the columns Failure to prevent this may cause
3. b Sek Gren Ih reich Sei Is Te 61 oi loud gei res rezub tard tech een or bond edge il Fa pao DHOLLANDIA 31 DHOLLANDIA EN M S e Execute the lift and tilt functions at least 2 times so that the hydraulic cylinders can be purged completely e Preferably raise the rear end of the vehicle off the ground or raise the vehicle air suspension to its maximum Starting from the platform in vertical stow position 1 Open the platform completely below horizontal posi tion until the tilt cylinders are fully retracted and con tinue to push the function open for another 20 sec See Fig 6 2 only for HTL with tilt cylinders 2 Tilt the platform back up to horizontal position and lower the platform completely further down below nor mal ground level until the lift cylinders are fully re tracted and continue to push the function lower for another 20 sec See Fig 6 3 e Grease the HTL with acid free grease following the relevant grease plan See Annex e Execute all movements several times to ensure all HTL functions work properly Pay special attention to 1 the correct function of the end stops for the lift runners See 4 3 2 the correct alignment of the platform in work position flush with the vehicle floor 3 the correct position of the platform in stowage position e Fit all safety markings for the operators and the public traffic See Fig 6 4 1 For re
4. excessive wear to the columns lift runners and their Teflon wear pads or roller bearings see Fig 3 5 or might cause irreparable damage to the chains or steel cables Ge gt Ze e DON T weld close to the Teflon wear pads mounted on the lift runners LIFT LOWER the platform in order to keep the Teflon wear pads or roller bearings at max distance from the location where you weld DON T subject the chains or steel cables to heat DHOLLANDIA EN As BB 37 EX AN 83 2 BOLT ON fitting te e Reinforcement strips must be fitted inside the rear frame of the vehicle body to spread the forces executed by the HTL and its load and to prevent the mounting bolts pulling out through the rear frame See fig 3 6 m e Use a fork lift overhead gantry crane or other safe lifting equipment to raise the HTL and approach it to the rear frame of the vehicle body See Fig 3 1 e e Push the HIL frame firmly against the rear frame of the faa vehicle body and raise lower it to the correct fitting height ray L bil Lee CH m ah F eL 2 N e For HTL with an integrated floor extension this is the height whereby the top side of the floor extension or cylin ep der beam is flush with the vehicle loading floor For other lifts source the correct height from the FITTING DRAW ING e Check that the ground clearance is as per FITTING DRAWING Take note of the bumper height The clear ance from the gr
5. of the hydraulic power pack of the HTL e Compare the fitting dimensions given on the FITTING DRAWING see Fig 1 1 with the actual dimensions of the vehicle concerned The actual floor height K should not exceed the theoretical maximum lifting height of the HTL which depends on its arm length e Observe the FITTING AND BODY BUILDING INSTRUCTIONS of the manufacturer of the vehicle Observe in particular the maximum al lowed HTL capacity the instructions on the use of hydraulic stabilising legs the instructions for mounting and bolting to the vehicle chassis and the manufacturer s guidelines for the electrical interfaces See Fig 1 2 DHOLLANDIA Gs i 100 id 2500 F Si DEPENDS ON PLATFORM TYPE amp OPTIONS ASK FOR CONFIRMATION C 92 x S DIRIOILILJAUNIDIJA DH VOC 1000 1500 KG Q izv TT zw CAPACITY 1500 2000 KG QUANTITY OF LIFTS ORDER REF DELIVERY WEEK CUSTOMER ID FLOOR HEIGHT K IN FUNCTION OF THE WIDTH OF THE VEHICLE BOOY C NEVER ABOVE FLOOR LEVEL FLOOR K EN e Check if the structure of vehicle chassis and body are strong enough to carry the proper weight of the HTL with its nominal load and to resist the forces amp moments in duced by the platform and its load Check the stability of the vehicle and the weight on the vehicle axles in function of the real proper w
6. reaches the expected lifting height See Chapter 3 e Measure the width over the mounting brackets for the bumper tube premounted on the columns Cut the bumper tube to the correct length e Slide the bumper tube through the mounting brackets on the front face of the columns and fasten the correspond ing bolts See Fig 4 2 e Mount the middle plates to the bumper bar straighten them and make sure they stand perpendicular to the vehi cle chassis and the bumper tube See Fig 4 3 rr DHOLLANDIA Max Jou 25 MIN 4 II 5 M14 DIN6921 10 9 EN e Mark the pattern for the drill holes Drill the required holes See Fig 4 3 into the chassis of the drill M value of the bolt 0 5mm e Fit the mounting plates to the vehicle chassis and fasten the mounting bolts to the required torque settings M 4 2 Mounting of diagonal supports e ls hostile environment conditions frequent reversing on loading docks other situations with increased risk of col umn damage the use of diagonal supports is recom mended See Fig 4 7 e Ensure that after mounting the supports sufficient space remains available for the exterior control box conform to DHOLLANDIA s mounting instructions and the CE regula tions e Mount the diagonal supports as low as possible on the columns and to a strong enough fixing point on the vehi cle chassis or cross bearers of the vehicle body The sup ports shoul
7. the chains or steel cables e Move the HIL frame back against the rear frame of the vehicle body Mount the bolts Check again the overall alignment e If all OK fasten the mounting bolts according to the required torque settings See annex M F 83 3 General remarks e Ihe torque fastenings of all bolts should be checked after completion of the compulsory static and dynamic weight tests at the end of the fitting process and retightened if required rr DHOLLANDIA EN e Ensure that all freshly made chassis perfora tions are properly deburred and that all metal work cutting drilling welding grinding is properly treated with an anti corrosive protection e g Zinc spray or Dinitrol Allow to dry Con sult the FITTING AND BODY BUILDING IN STRUCTIONS of the vehicle manufacturer to take into account their instructions we w g z d wc 4 MECHANICAL FINISHING STEPS 84 1 Mounting of the bumper bar e The bumper bar has a fixed position on the columns Take this into account when planning on the fitting height so that the fitted HTL complies with legal bumper require ments See Fig 4 1 e Prior to carrying out the majority of drilling and or welding works test fit the HTL at a complying bumper height and test the platform in all positions LOWER the platform and test if it reaches ground level at the expected position of the vehicle suspension LIFT the platform and test if it
8. DHOLLANDIA MONTAGE INSTRUCTIES Fabrikant Disclaimer de afbeeldingen en gegevens in deze handleiding zijn niet contractueel bindend en kunnen geen grond vormen voor enige juridische vordering tegen DHOLLANDIA DHOLLANDIA laadkleppen worden continu aangepast aan nieu we ontwikkelingen op gebied van voertuigen en voertuigchassis en aan de noden van haar klan ten Daarom behoudt DHOLLANDIA zich het recht voor om productspecificaties te wijzigen zonder voorafgaande melding waardoor het mogelijk is dat deze wijzigingen niet opgenomen zijn in deze druk Indien u verdere informatie wenst over gewijzigde onderdelen gelieve uw offici le DHOLLANDIA agent te contacteren voor advies DHOLLANDIA INSTRUCTIONS DE MONTAGE Constructeur DHOLLANDIA N V Tel 32 0 9 349 06 92 MONTAGE ANLEITUNG Hersteller Zoomstraat9 9160 LOKEREN Belgium Fax 32 0 9 349 09 77 e mail info dhollandia be website www dhollandia com Avertissement Les illustrations et informations reprises dans ce manuel ne sont pas contrai gnantes contractuellement et ne peuvent en aucun cas mener a des poursuites l gales de quelque nature que ce soit a encontre de Dhol landia Les hayons el vateurs Dhollandia sont en constante volution pour s adapter aux nouveau t s en matiere de vehicules et de chassis ainsi qu aux exigences sp cifiques des clients A cet effet Dhollandia se r serve le droit de modifier les specifications pr
9. ble to HTL with hydraulic tilt at ground level DH LSU LSP LV LE Tag indication something is correct Tag indication something is incorrect Study in detail Example not for all models identical Drawing attention to a particular item in a drawing or illustration Numbered references between text amp illustra tion or between 2 illustrations To be executed symmetrically on both sides Bolt instructions Apply sufficient anti corrosive protection zinc spray Dinitrol DHOLLANDIA EN 1 GENERAL FITTING INSTRUCTIONS Before the preparation of the vehicle chassis and installation of the Hydraulic Tail Lift named HTL hereafter read and make sure you understand the underlying fitting instructions first and progress step by step after that Before getting started also take notice of the safety instructions for repair and maintenance included in the users manual issued with this HTL In case of doubt and before making any further progress please consult your Dhollandia agent After installation perform the put into service test following the check list included in the user s manual and fill out the CE Fitting Declaration in the same document Check the following points before getting started e Check if the kit is complete and if all parts needed to fit the HTL correctly have been delivered e Compare the voltage of the batteries of the vehicle with the voltage
10. d be fitted at approx 45 angle e Cut the diagonal supports of a min strength of 70x70x3mm to length and mount them using one of the following methods Welded to the columns and bolted to the chassis via an intermediate bracket Bolted to both the columns and vehicle chassis via 2 intermediate brackets DHOLLANDIA EN M 4 8 84 3 Mounting of the end stops e The columns need a pair of end stops for the lift runners In order to stop the lift runners and the platform at the correct floor height In order to protect the upper structure of the vehicle body amp the roof against damage e Most lifts made to order come with premounted end stops In any case ensure that the columns are equipped with end stops If missing mount stops during the fitting proc ess using one of the following methods Welded to the columns See Fig 4 8 Bolted through the columns See Fig 4 9 F Remark e Ensure that all metal work above cutting drilling welding grinding is properly treated with an anti corrosive protection e g Zinc spray or Dini trol DHOLLANDIA 29 EN G E 5 ELECTRICAL INSTALLATION OF THE HTL e Follow the instructions of document FIT ELEC GENERAL 2006 01A or FIT ELEC GENERAL iR 2008 02A see www dhollandia com for latest version to mount the control box the 35mm battery cable and the 35mm earth cable of the HTL e Also f
11. dimensions 3 Depth of the HTL behind the vehicle body 4 e But details of 1 specific HTL on 1 well defined vehi cle study on request or order confirmation See Fig 2 1 TECHNICAL SUMMARY general fitting infor u mation for a type of HTL separated from a spe cific vehicle See www dhollandia com or local DHOLLANDIA agent See Fig 2 2 e These fitting instructions assume that the rear frame of the vehicle body is sufficiently strong to carry the HTL and its load and the dynamic forces from working with it over the expected life time of the HTL gt FITTING DRAWING 1 single page with fitting DHOLLANDIA disclaims liability for any personal injury or property damage that results from mounting the HTL to a vehicle body that is too weak for purpose e Check that the main dimensions of the supplied HTL con form to the dimensions of your order DHOLLANDIA 13 EN G e Ensure that the rear frame of the vehicle body is flush and free from any obstructions Remove all obstructions or create a flush mounting surface by using suitable packers e Make sure that the vehicle licence number plate rear lights etc will not conflict in any way with the cylinder beam or the bumper bar when the HTL is in it s installed position e For vehicles with rear doors make sure to confirm your drawing of internal hinges see Fig 2 3 or external hinges see Fig 2 4 at the stage of
12. ececeeeeeeeeeeeeeeeeeseeeeeeeesseneeees 27 5 MOUNTING OF THE LIFT FRAME UNDER THE CHAGGIS 33 5 1 Test fitting lift frame and mounting plates ceeccccesseeeeeeeeeeeeeeeeeeeeeees 33 5 2 Fixation of the bolt on mounting plates to the vehicle chassis 35 85 3 Fixation of the integrated mounting plates to the vehicle chassis 41 85 4 General remarks ississirsrsinissiscssininesteisisnpesosi nde sinnen eaii ierosina siia 41 6 MOUNTING THE PLATFORM A FINALIZING THE MECHANICAL WORK 43 86 1 Mounting the platform to the lift arms 2 0 0 cece cece eee eeeeeeeeeeeeeeeesaaeeeees 43 86 2 Mount the end stops for the work position cccceceeseeeeeeeeeeeeeeeeeaeeeeees 47 86 3 Finalize the stow position of the plattomm 49 86 4 Mounting of the bumper bar 53 7 ELECTRICAL INSTALLATION OETHEHTL 55 87 1 Mounting of the control box the battery cable and earth cable 55 7 2 Optional mounting brackets for the external Control box 55 8 PUTTING THE HTL INTO SERVICE 57 PIN d 61 A 1 Maximum tightening torques for bolts in N me 61 A 2 Overview of the principal HTL components ss ssnssesseesernrnesensrrntrrrnreessrrrrnneenen 63 A 3 Electric and hydraulic dagrams 65 AA Electric and hydraulic dagrams 67 EN 0 LISTOF ABBREVIATIONS Applicable to HTL with mechanical tilt at ground level DH LM LC LMP Applica
13. eight of the HTL and the load which is expected to be handled The weights indicated in the tech nical documentation and price list are theoretical and may vary according to the specific execution of the HIL e Make sure that the body is accurately fitted to the vehicle chassis Place the vehicle on a even flat ground e Always remove the battery clips and ABS plugs during fitting e Finish the HTL in accordance with the road legislation of the country where the vehicle will be registered e Welding should be done by qualified personnel only and only to the extent that such is not forbidden by the manu facturer of the vehicle e When connecting hydraulic parts make sure that the con nections are totally clean and that the hydraulic circuit doesn t get contaminated e Grease all bearings and pins before putting the HTL into service It is recommended to grease all articulation bear ings before mounting the corresponding articulation pin e Do not overpressure any lift functions lift close retract in or out before full completion of the installation e During fitting and testing make sure that the HTL and its moving parts don t interfere with or cause damage to the vehicle suspension braking system oil pipes and wiring circuits e Any modifications to the mounting plates and fitting proce dures are strictly forbidden No deviation is allowed without prior written approval from DHOLLANDIA rr DHOLLANDIA Au
14. gt EN These fitting instructions aim to clarify and teach the work method required to fit DHOLLANDIA HTL successfully On numerous occasions ref erence will be made to the TECHNICAL SUM MARY of the various lift types These TECHNI CAL SUMMARIES contain quantified details for each individual lift tyoe Some illustrations in these fitting instructions therefore mention that they are an example which means that they don t apply to each and every lift model covered by this handbook e The various steps of these fitting instructions are charac terised by a LETTER reference above each chapter This to help those fitting companies that wish to split up the work between the different skills or specialties within the labour force G E M F S General guide lines Electrical work Mechanical work steel plating work Finish amp anti corrosive protection Test and put into Service e See Annex A 2 for an overview of the principal HTL com ponents DHOLLANDIA 11 EN G 2 PREPARATION WORK ON VEHICLE BODY CHASSIS e Refer to the FITTING DRAWING or the product specific TECHNICAL SUMMARY to get insight in the most impor tant technical fitting parameters and to determine the scope of the work that will be required to prepare and adapt the vehicle chassis to the HTL e Both documents contain useful fitting information such as 1 Column amp platform dimensions 2 Max lifting height in function of the HTL
15. hydraulical OPEN CLOSE they are replaced by Pos 26 DHOLLANDIA m EN Fig A 2 2 Overhead beam column lift with hydraulical OPEN CLOSE DN Description Lift columns 7 2 Cylinder beam Travel lock Lift cylinder Tilt cylinder Remark Pos 26 is only for lifts with hydraulical OPEN CLOSE On lifts with manual OPEN CLOSE they are re placed by Pos 6 8 9 DHOLLANDIA 41 EN Fig A 2 3 Overhead beam column lift with hydraulical OPEN CLOSE DN Description DR Lift columns Floor extension optional Travel lock Tilt cylinder Fixed leading edge Hydraulic power pack ER Electric control box ER Lift cylinder 40 42 43 44 45 46 47 48 49 Remark Pos 46 is only for lifts with hydraulical OPEN CLOSE On lifts with manual OPEN CLOSE they are re placed by Pos 6 8 9 rr DHOLLANDIA 43 EN M F A 3 1 ANNEXES A 3 Grease plans Fig HTL type A 3 1 Lower beam lift with chains amp manual OPEN CLOSE A 3 2 Overhead beam lift with steel cables amp hydraulic OPEN CLOSE A 3 3 Fully Hydraulic column lift no chains no steel ca bles A Pen ZF Lubricate with oll In case of special tail lifts deviating from these images contact DHOLLANDIA to obtain further instructions Grease DHOLLANDIA e In case of special tail lifts deviating from these images contact DHOLLANDIA
16. mote controls mark the safe working zone on the vehicle floor and the HTL platform See document FIT ELEC OPTION 2008 02A see www dhollandia com for latest version 2 Fit the platform flags Check if the flashing lights work ok 3 Apply RD WH reflective marker tape on both sides of the platform 4 Apply the instruction stickers near the control box in direct sight of the operator 33 EN M S 6 5 EX e Execute the complete put into service test on the basis of the CHECKLIST FOR WEIGHT TEST AND COMMIS SIONING included in chapter 3 of the user s manual See fig 6 5 e During the weight test check and adjust if required the hydraulic pressure to suit the nominal lift capacity of the HTL See Fig 8 6 Seal the pressure relief valve after that DHOLLANDIA 35 EN M ANNEXES A 1 Prescribed tightening torques for bolts in N m The tightening torques of all bolted connections should be checked after completion of the com pulsory static and dynamic weight test at the end of the fitting process and retightened if required DHOLLANDIA Prescribed tightening moment M N m Type of thread 37 Strengt h class EN Fig A 2 1 Lower beam column lift with manual OPEN CLOSE eg Ne Cylinder beam D Travel lock Lift runners 19 paoman e Posen o Joen Electric control box Remark Pos 6 8 9 are only for lifts with manual OPEN CLOSE On lifts with
17. oduit sans avertissement pr alable il est possible que ces modifications ne soient pas encore prises en compte au mo ment de l impression Si vous d sirez de plus amples informations au sujet des parties non conformes n h sitez pas a prendre contact avec votre agent Dhollandia agr Haftungsausschluss Die in diesem Handbuch enthaltenen Abbildungen und Informationen sind nicht vertraglich bindend und k nnen nicht zu gerichtlichen Schritten gegen Dhollandia f hren Dhollandia Hubladeb hnen werden permanent an neue Fahrzeug und Chassis Entwicklungen sowie spezialisierte Kundenanforderungen angepasst Daher beh lt sich Dhollandia das Recht vor Produktspezifikationen ohne vorhergehende Benachrichtigung zu ndern Es ist m glich dass zum Zeitpunkt des Drucks Anderungen nicht ber cksichtigt wurden Wenn Sie weitere Informationen ber nicht konforme Teile w nschen kontaktieren Sie Ihren offiziellen Dhollandia H ndler f r eine Beratung Doc FIT V01 2009 01A_RevO MOUNTING INSTRUCTIONS Manufacturer Disclaimer the illustrations and information con tained within this manual are not contractually binding and cannot lead to any form of legal action against Dhollandia Dhollandia tail lifts are constantly being adapted to new vehicle and chassis developments and specialised customer requirements Therefore Dhollandia reserves the right to alter product specifications without prior notice and modifications might n
18. ollow the FITTING AND BODY BUILDING INSTRUCTIONS of the vehicle manufacturer Disregard could potentially cause serious dam age to the electric systems of the HTL and or the electric and electronic circuits of the vehicle 6 PUTTING THE HTL INTO SERVICE e Ensure that all electrical connections are cor rectly finished and that all mounting bolts are fastened with the required torque e Switch on the battery switch Use the functions lift and tilt to bring hydraulic pressure in the hydraulic circuits Do not overpressure at this stage e Consult the USER S MANUAL in case of doubt with regards to the correct use of the different lift functions and of the applicable safety instruc tions See Fig 6 1 DHOLLANDIA HI kosten ka fia ardani come be r Mi te imi n fg per pma bh ed we ete je nirea lee per boa more oF fe ght mage 23 Fe ehoa For poa been raagde KCT OE izad genen ioc nomi Ki Tie feet Gas fa S d 1 oF a bh a u d LK V ns The amna padt j HG ag s i E fa LR ee rer gek t Se s Pr SE Tu Fe je raue rue Bn e d Lite a E C ete D Staf oe Fe Agfep rk e ee ma oh ef CR KH H verted or Be pakra urip Labs piion Ba rid m io msn e a Ma bis jo ge rem ade p ee me cal Jervis covet besen fe 8 courts fei p raog Five Pom bit et pe wg ware a EE ire hasse Rap oh ba masmu ble emma Ben em Ewe E phe re F Baar sats seg bag aa WW E ep e
19. ordering as it will influence on the configuration of the HTL supplied e Remove the battery clips from the batteries If the vehicle is equipped with an ABS system or other electronic de vices loosen the corresponding plugs in the vehicle cabin rr DHOLLANDIA 15 EN G M 3 MOUNTING OF THE HTL FRAME e The frames of the column HTL can be mounted to the rear frame of the vehicle body in 2 different ways 1 WELD ON fitting the columns and cylinder beam are welded to the mounting frame of the vehicle body 2 BOLT ON fitting the columns and cylinder beam are bolted to the mounting frame of the vehicle body e Take this information into account when preparing the fit ting work of the HTL 3 1 WELD ON fitting e Use a fork lift overhead gantry crane or other safe lifting equipment to raise the HTL and approach it to the rear frame of the vehicle body See Fig 3 1 e Push the HTL frame firmly against the rear frame of the vehicle body and raise lower it to the correct fitting height e For HTL with an integrated floor extension this is the height whereby the top side of the floor extension or cylin der beam is flush with the vehicle loading floor For other lifts source the correct height from the FITTING DRAW ING e Check that the ground clearance is as per FITTING DRAWING Take note of the bumper height The clear ance from the ground to the under side of bumper should not exceed 550mm See Fig 3
20. ot have been taken into account at the time of printing If you require further information on non conforming parts contact your official Dhollandia agent for advice Origin 30 06 2008 Rev 0 12 01 2010 DE Inhaltsverzeichnis 0 LISTE DER ABK RZUNGEN sisesiseeieiereresiererisisrerisisruisisruisrsririsieririsrererrererans 4 1 ALLGEMEINE MONTAGEANEITUNGEN 6 2 VARIANTEN VON HLB HUBWERKEN UND MONTAGEMETHODEN 12 3 VORBEREITUNG DER ARBEIT AN FAHRZEUGKAROSSERIE UND CHA EE 14 4 MONTAGE DES HUBWERKS 3 METHODEN ZUM BEOGINNEN 22 84 1 Methode mit den Montageschabionen 22 84 2 Methode mit vertikaler Plattform cccccsseeeeeeeeeeeeeeeeeaeeeeeeseeeeeeeeseaeees 24 84 3 Auswirkungen der Gummi Plattformdichtungen Option S600 601 28 84 4 Methode mit horizontaler Platttomm ne nnennnneenn 28 5 MONTAGE DES HUBWERKS UNTER DEM CHASSIS ninnnnnnennnn000anannnnnnnnenennn 32 85 1 Testmontage Hubwerk und Montzagepnlatten ern 32 85 2 Fixierung der geschraubten Montageplatten am Fahrzeugchassis 34 85 3 Montage der verschwei ten Montageplatten am Fahrzeugchassis 40 85 4 Allgemeine Hmmwese 40 6 MONTAGE DER PLATTFORM amp FERTIGSTELLUNG DER MECHANISCHEN ARBEI EN aaaaannnnnnnnnnnnnnnnnnssnnnnnnrnnnrrrnnnnnssnnnnnnrrrrrrrennnnssennnnnrnnn 42 86 1 Montage der Plattform an die Hubamme 42 86 2 Montage der Plattformschlage f r die Betriebsposition
21. ound to the under side of bumper should not exceed 550mm See Fig 3 2 e Centre the HTL frame align it and make sure it is square to the vehicle body and loading floor See Fig 3 2 e Drill the top holes left amp right and mount the top mounting bolts See Fig 3 7 Clamp the columns to the rear frame of the vehicle sufficiently strongly to prevent the HTL from falling when trying out the different platform positions See Fig 3 8 e Check the column centres at the top middle and bottom of the columns Adjust the alignment if required See Fig 3 2 e If disconnected reconnect the power pack to the HTL Connect the power pack to an external battery rr DHOLLANDIA 21 EN G M e LOWER and OPEN the platform into work position Prior to finishing all the drilling work test the platform in all posi tions LOWER the platform and test if it reaches ground level at the expected position of the vehicle suspension LIFT the platform and test if it reaches the expected lifting height um Ifall OK use the pattern of the columns to mark ANA the required drilling positions on the rear frame V a Remove the HTL frame from the rear frame and drill the remainder of the holes i e Ensure that no drilling or other metal swarf other Gi dirt drop down into the columns Failure to pre vent this may cause excessive wear to the col umns lift runners or Teflon wear pads or might cause irreparable damage to
22. to obtain further instructions DHOLLANDIA EN ANNEXES A 4 Electric and hydraulic diagrams In the annex A4 you find a couple of examples of the most important electrical wiring diagrams for the column HTL DH V The wiring diagram applicable to the HTL just supplied can also be found back on the inside of the control box The majority of wiring diagrams can also be downloaded from our internet website www dhollandia com Other important references 1 See manual FIT ELEC GENERAL 2006 01A or FIT ELEC GENERAL 2008 02A for the wiring diagrams of the battery cable and the earth cable See www dhollandia com for the latest edition 2 See manual FIT ELEC OPTION 2008 02A for the wiring diagrams of the principal electrical op tions See again www dhollandia com for the latest edition See following pages DHOLLANDIA 49
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