SPECIFICATIONS, INSTALLATION
Contents
1. The inflation process Low or nil supply pressure Check the air compressor commences but does not supply pressure complete Ea www haltec com 7 0 Troubleshooting cont PROBLEM ER1 ER2 ER3 ER4 ER5 ER6 ER7 ER8 ER9 ERP ERU ERb www haltec com POSSIBLE CAUSE Unstable pressure faulty hose connector Unstable pressure faulty hose connector Incorrect supply pressure Inflate amp Deflate valve connections are reversed Low or nil supply pressure Initial or final pressure is too high exceeding the maximum pressure by more than 20 psi 140 kPa or 1 4 bar Low supply voltage Programme or PCB error Insufficient supply pressure Loose hose connection Calibration error Calibration error Unstable supply pressure Hose disconnection during inflate cycle Short circuitry on valve connection Short circuitry on buzzer connection CORPORATION SOLUTION Replace the hose connector Replace the hose connector Check the air compressor supply pressure Check the valve connections on the PCB Check the air compressor supply pressure Disconnect hose connector reset processor by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section 10 0 Check power supply The message will clear when the correct voltage is restored Reset machine by switching off the power for a minimum of 5 seconds If error2. O 89XDB O 89XDE Product Serial NO www haltec com Hattec www haltec com B CORPORATION Haltec Corporation Shipping Address 32585 North Price Road Salem Ohio 44460 Mailing Address PO Box 1180 Salem Ohio 44460 8180 Phone 330 222 1501 Toll Free 800 321 6471 US amp Canada Fax 330 222 2302 http www haltec com Haltec Corporation reserves the right to change specifications modify designs and discontinue items without incurring obligation and whilst every effort is made to ensure descriptions specifications and other information in this manual is correct no warranty is given in respect thereof and the company shall not be liable for any error therein R2 16 Jan 2014 C4 1 www haltec com
3. Auto Reset 1 1A Nominal single display 2 5A Nominal dual display 150psi 1035 kPa 10 3 bar 10 psi 70kPa or 0 7 bar above the maximum set pressure of the unit 145 psi 1000 kPa 10 0 bar 5 psi 35 kPa 0 3 bar Up to 0 5 FS 1 psi 5 kPa 0 1 bar psi KPa bar kg cm2 1 minute Retail Petroleum Equipment ONLY bg www haltec com 2 0 89XDA Model Specifications Construction Diecast Aluminium Enclosure Degree of Protection IP66 Unit Dimensions 269 x 285 x 106mm excluding packaging Shipping Weight 5 4kg Refer to General Specifications for further information Installation External Mounting 1 Unpack the unit 2 Hold the unit up on the wall and mark where the four 4 holes are to be drilled 3 Secure the unit using suitable fasteners 4 Connect the air supply to the unit 5 Connect the power supply refer to the rating label for the correct power requirements Internal Mounting 1 Unpack the unit and remove the front panel 2 Drill the four 4 Mounting locations in the backbox to suit up to M6 or 1 4 fasteners 3 Hold the unit up on the wall and mark where the four 4 holes are to be drilled Secure the unit using suitable fasteners Seal these fasteners to maintain the IP rating of the unit 6 Connect the air supply to the unit ie Connect the power supply refer to the rating label for the correct power requirements a Important Ensure air supply line is p
4. fasteners 4 Connect the air supply to the unit 5 Connect the power supply refer to the rating label for the correct power requirements Internal Mounting 1 Unpack the unit and remove the front panel 2 Drill the four 4 Mounting locations in the backbox to suit up to M6 or 1 4 fasteners 3 Hold the unit up on the wall and mark where the four 4 holes are to be drilled 4 Secure the unit using suitable fasteners 5 Seal these fasteners to maintain the IP rating of the unit 6 Connect the air supply to the unit 7 Connect the power supply refer to the rating label for the correct power requirements R www haltec com 4 0 89XDB Model een Specifications Construction Diecast Aluminium Enclosure Degree of Protection IP66 Unit Dimensions 269 x 285 x 106mm excluding packaging Shipping Weight 4 1kg Refer to General Specifications for further information S9XDB Installation External Mounting 1 Unpack the unit 2 Hold the unit up on the wall and mark where the WARNING four 4 holes are to be drilled Ensure that the product is 3 Secure the unit using suitable fasteners Ee ne 4 Connect the air supply to the unit label and general specifications 5 Connect the power supply refer to the rating label for the correct power requirements Internal Mounting 1 Unpack the unit and remove the front panel 2 Drill the four 4 Mounting locations in the backbox to suit up to M6 or 1 4 fa
5. haltec com CORPORATION Policy Warranty Your Haltec Digital Inflation Equipment is covered under warranty for 12 months from the date of invoice subject to the following conditions 11 1 Products Subject to change without notice Haltec Corporation is not responsible for inadvertent typographical errors or omissions 11 2 Returned Goods No return goods will be accepted unless authorized in writing by Haltec Corporation All return goods must be shipped prepaid to the factory and are subject to a restocking charge Special items are not returnable 11 3 Warranty Except where the product has been damaged by misuse faulty installation unauthorised repairs incorrect maintenance or accidental damage Haltec will at its own discretion repair or replace the defective product or pay for the cost of repair or replacement Warranty does not include air hoses hose connectors hose chucks or membrane keypads Haltec Corporation expressly excludes all other warranties expressed or implied including without limitation the implied warranties of merchantability and fitness for any other purpose Haltec Corporation further excludes liability for consequential and incidental losses including but not limited to the loss of profits which may arise out of the breakdown or failure of any product www haltec com B 12 0 CORPORATION Initial Verification Certificate Compliance Statement This equipment before its releas
6. units of measurement The units displayed on each machine will vary depending on the software that has been requested The Flat Tire only switch discharges up to five 5 bursts of air Used to start the inflation process when the pressure in the Tire is less than 3 psi 20 kPa or 0 2 bar www haltec com B CORPORATION N WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region 6 2 Inflation amp Deflation Single Display Unit 6 2 1 6 2 2 6 2 3 6 2 4 6 2 9 6 2 6 6 2 7 Set the desired pressure refer to Section 6 1 for the function of each switch Connect the hose to the Tire ensure the hose is connected securely Air leaks will cause an error message to be displayed refer to Section 7 0 The pressure in the Tire will be displayed The unit will inflate or deflate the Tire to the set pressure Periodically the process will stop and display the pressure in the Tire If the pressure in the Tire is less than 3 psi 20 kPa or 0 2 bar the process will not commence until the Flat Tire only switch is pressed refer Section 6
7. 1 The scroll bar will indicate that the unit is inflating or deflating see below When the set pressure is reached the display will flash and the unit will beep five 5 times This will continue until the hose is disconnected during this time the keypad will be disabled z www haltec com 6 4 Inflation amp Deflation Dual Display Unit 6 4 1 Set the desired pressure refer to Section 6 1 for the function of each switch 6 4 2 Connect the hose to the Tire ensure the hose is connected securely Air leaks will cause an error message to be displayed refer to Section 7 0 6 4 3 The pressure in the Tire will be displayed on the bottom LCD Pe F e The unit will inflate or deflate the Tire to the set pressure Top LCD Periodically the process will check the Tire pressure and display the pressure on the bottom LCD 6 4 4 6 4 5 Ifthe pressure in the Tire is less than 3 psi 20 kPa or 0 2 bar the process will not commence until the Flat Tire only switch is pressed refer Section 6 1 The scroll bar will indicate that the unit is inflating or deflating bottom LCD only 6 4 6 6 4 7 When the set pressure is reached the display will flash and the unit will beep five 5 times This will continue until the hose is disconnected during this time the keypad will be disabled CORPORATION N WARNING Ensure that the product is connected to the correct power and air supply refer to rating lab
8. CORPORATION Digital Inflation Equipment S9XDA a 89XDB 89XDD 89XDE SPECIFICATIONS INSTALLATION OPERATION SERVICE Please read this manual before carrying out any installation or service procedures Upon Installation pass this manual to the equipment owner www haltec com B CORPORATION Contents 1 0 Introduction This Manual Digital Inflation Overview General Specifications 2 0 89XDA Model Specifications Installation 3 0 89XDD Model Specifications Installation 4 0 89XDB Model Specifications Installation 5 0 89XDE Model Specifications Installation 6 0 Operations Switch Functions Inflation amp Deflation Single Display Inflation amp Deflation Dual Display Volume Adjustment 7 0 Troubleshooting 8 0 Spare Parts amp Accessories 9 0 Wiring Diagram 10 0 Component Replacement 11 0 Warranty 12 0 Initial Verification Certificate u www haltec com 1 0 i 1 2 Introduction CORPORATION This Manual Congratulations on selecting a Haltec Digital Tire Inflator This equipment has a number of unique features that are explained in this manual Throughout the manual the following symbols will be used this information is for your safety and to prevent damage to this product VAN WARNING N CAUTION The hazard or unsafe practice could result in severe injury or death The hazard or unsafe practice could result in minor injury Digital Inflation Overvie
9. correct power and air supply refer to rating label and general specifications A CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com CORPORATION 9 0 Wiring Diagram contd Applicable for XDE COMPRESSOR OPTION 7 PUSH SWITCH 7 H PUSH SWITCH H PUSH SWITCH H PUSH SWITCH 6b H COIN MECHANISM OPTION BEER COIN MECHANISM 1 RED 12woc H WHITE INPUT FOR COIN SIGNAL PIN4 BLACK GND T T k BLUE NO CONNECTION H aan oad Cito ToT Ge INLET OUTLET EXHAUST 10 0 Component Replacement 10 1 PCB 10 1 1 To remove the existing PCB open the unit VAN WARNING 10 1 2 Disconnect the switches from the connector void the risk of electrical shock personal injury or death l disconnect power before 10 1 3 Unplug all other connections on the PCB servicing this equipment 10 1 4 Remove the sample tube from the valve block 10 1 5 Remove the 4 screws that retain the PCB 10 1 6 To install the replacement PCB remove the clear protective film over the LCD 10 1 7 Connect the sample tube to the valve block 10 1 8 Replace the 4 screws that retain the PCB in position 10 1 9 Reconnect the switch connector and all other connections B www
10. e is checked and tested and is calibrated on test equipment that has a traceable accuracy that exceeds EC Directive 86 217 EEC and managed under ISO9001 requirements This equipment also complies to the relevant sections of EC directive 86 217 EEC tire pressure gauges for motor vehicles and BS EN 12645 1999 pressure gauges Apparatus for inspection of pressure and or inflation of tires for motor vehicles applicable to digital equipment In addition this equipment complies where relevant to the following EC directives 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This compliance has been verified and tested by accredited laboratories to the following standards Emission AS NZ CISPR 14 1 2003 AS NZ 61000 3 3 1998 CISPR14 1 2000 Inc A1 2001 CISPR14 1 2005 inc A1 2008 amp C1 2009 CISPR 14 2 2006 EN 55014 1 2000 Inc A1 2001 EN 55014 1 2006 EN 55014 1 2007 EN 61000 3 2 1995 inc A13 1999 EN 61000 3 2 2006 IEC 61000 3 3 1994 EN 61000 3 3 1995 inc A1 1998 A1 2001 A2 2002 amp A3 2006 Immunity CISPR 14 2 1997 Inc A1 2001 CISPR 14 2 1997 Inc A1 2006 amp A1 2008 CISPR 14 2 2003 EN 55014 2 1997 Inc A1 2001 EN 55014 2 1997 Inc A1 1998 A2 2002 amp A3 2007 EN 61000 3 3 1995 Inc A1 2001 Further testing and approval information is available upon request Manufactured for Haltec Corporation by Airtec Corporation Asia Pte Ltd 67 Ubi Crescent 01 02 Singapore 408560 Model O 89XDA O 89XDD
11. el and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com E CORPORATION 6 5 Volume Adjustment 6 5 1 Turn the unit off 6 5 2 Press and hold the decrease and Flat Tire Only switches refer to Section 6 1 6 5 3 Turn the unit on VOL will be displayed 6 5 4 Adjust the volume using the increase and decrease switches refer to Section 6 1 6 5 5 To store the setting press the Flat Tire Only switches Further changes can be made by repeating the above procedure 7 0 Troubleshooting The following chart has been prepared to assist with diagnosis of faults PROBLEM POSSIBLE CAUSE SOLUTION No display No power supply Check power supply The inflation process does not The tire is deflated below 3 AN commence even when the psi 20 kPa or 0 2 bar pressure is set and the hose is The hose connector is faulty Replace the hose connected to the tire connector The display will not move or is The switch is damaged Replace the switch stuck on a particular value The unit deflates very slowly The silencer plug on the valve Remove and clean the silencer block is blocked plug The unit no longer beeps The beeper is damaged Replace the beeper
12. message reappears replace PCB refer Section 10 0 Check the air compressor supply pressure Check hose connection Unit requires calibration contact your local distributor or service agent Reset machine by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section 10 0 Check the air compressor supply pressure Check hose connection Check and dry up the valve connection Check and dry up the buzzer connection 8 0 CORPORATION Spare Parts amp Accessories Part Number Hose Chuck Open Type 91 0214 22 0000 Hose Kit 61 0001 Accessory Pack 61 0101 94 3001 93 0800 94 5049 94 0951 41 0702 45 1042 45 1050 Valves 96 1020 96 1035 95 1026 95 1004 95 1514 97 5081 Description Clip on Heavy Duty Hose Chuck 1 4 Hose Coupling Cover 10m Grey Hose fitted with Standard JP Coupling and Heavy Duty Hose Chuck Other colours available on request Includes 1 x 10m Hose Kit 2 x Heavy Duty Hose Chucks and 1 x Hose Coupling Cover Transfer Valve 3 way 1 4 Manifold Kit 4 way 1 2 x 1 4 Vented Slide Valve 1 2 Non Return Valve 1 4 BSP M F Beeper suits 89XD Models Piezo Switch Switch S S c w Molex Connector Dia 19mm Valve Assembly 1 4 Less Fittings Valve Assembly 1 2 Less Fittings Valve Diaphragm to suit 1 4 and 1 2 Valves Filter Washers 1 4 Filter Washers 12 Tool CRT Haltec a ww
13. steners N CAUTION 3 Hold the unit up on the wall and mark where the If this equipment is being installed four 4 holes are to be drilled on a retail petroleum site 4 Secure the unit using suitable fasteners consideration must be given to 5 Seal these fasteners to maintain the IP rating al el of the unit Druckme ger te mit 6 Connect the air supply to the unit Rohrfedern Ausgabe Februar 7 Connect the power supply refer to the rating label 1997 or the relevant Hazardous for the correct power requirements Area standard for your region www haltec com B S9XDE N WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region 5 0 89XDE Model Specifications Construction Diecast Aluminium Enclosure Degree of Protection IP66 Unit Dimensions 269 x 285 x 106mm excluding packaging Shipping Weight 4 1kg Refer to General Specifications for further information Installation External Mounting 1 Unpack the unit 2 Hold the unit up on the wall and mark where the four 4 holes are to be drilled 3 Secure the unit using suitable fasteners 4 Connect
14. the air supply to the unit 5 Connect the power supply refer to the rating label for the correct power requirements Internal Mounting 1 Unpack the unit and remove the front panel 2 Drill the four 4 Mounting locations in the backbox to suit up to M6 or 1 4 fasteners 3 Hold the unit up on the wall and mark where the four 4 holes are to be drilled 4 Secure the unit using suitable fasteners 5 Seal these fasteners to maintain the IP rating of the unit 6 Connect the air supply to the unit 7 Connect the power supply refer to the rating label for the correct power requirements a www haltec com CORPORATION 6 0 Operation 6 1 Switch Functions c Reduces the set pressure Increases the set pressure Displays an alternative unit of measurement t This switch can be programmed to operate in one 1 of the following modes N ENTE on Ye ne aie fees Pressing and holding the switch will or skn DO NOT direct the ajr momentarily display an alternative unit of stream at any person s measurement When you release the key the display will immediately revert back to N WARNING the default unit of measurement The pressure can only be set in the default unit of This equipment is not intended t for use by children without adult measurement supervision Selectable Unit Mode Pressing and releasing the switch will display an alternative unit of measurement The pressure can be set in any of the
15. urged and free from any solids or contaminants prior to hose connection Failure to do so can cause damage to machine components and may void warranties S9XDA N WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com u 89XDD WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region 3 0 89XDD Model Specifications Construction Diecast Aluminium Enclosure Degree of Protection IP66 Unit Dimensions 269 x 285 x 106mm excluding packaging Shipping Weight 5 4kg Refer to General Specifications for further information Installation External Mounting 1 Unpack the unit 2 Hold the unit up on the wall and mark where the four 4 holes are to be drilled 3 Secure the unit using suitable
16. w N WARNING To avoid the risk of electrical Your Haltec Digital Tire Inflator has a dual pneumatic shock personal injury or death disconnect power before valve controlled by an digital circuit that controls the see servicing this equipment inflation and deflation process The process will only commence when there is more than 3psi 20 kPa or 0 2bar in the Tire when the hose is connected www haltec com B VAN WARNING To avoid the risk of personal injury especially to the eyes face or skin DO NOT direct the air stream at any person s VAN WARNING This equipment is not intended for use by children without adult supervision VAN CAUTION To avoid equipment damage never exceed the manufacturer s maximum inlet pressure of 150 psi 1035 kPa or 10 3 bar VAN CAUTION This equipment has NO user serviceable parts Only trained experienced repair personnel employed by an authorised service agent should perform service to this equipment General Specifications Operating Temperature Relative Humidity Supply Voltage Current Fuse Max Inlet Air Supply Recommended Inlet Air Supply Operating Pressure Maximum Minimum Accuracy Display Increments Units of Measurement Default to Safe Setting DTSS Reset Time 0 C to 60 C without heater 32 0F to 1409F 20 C to 60 C with heater 4 F to 140 F 100 11 18Vdc 8 16Vac 100 120V 50 60Hz 220 240V 50 60Hz 1A Max
17. w haltec com 9 0 Wiring Diagram Applicable for XDA COMPRESSOR OPTION NE scab En N RELA OUTPUT rus smon e ee y PUSH SWITCH i H We HEATER_OPTION PUSH SWITCH H PUSH SWITCH H PUSH SWITCH amp H 5 w E STOP SWITCH BERISH on RED PIN 1 12v0c H WHITE PIN 2 INPUT FOR COIN SIGNAL BLACK PIN 3 GND ime BLUE PIN 4 NO CONNECT H INLET OUTLET EXHAUST Applicable for XDB PUSH SWITCH H PUSH SWITCH H UN MECHANISM OPTION _ f coiN ny MONDANI RED PIN 1 1 ZVDC H WHTE PIN 2 INPUT FOR COIN SIONAL i BLACK PIN 3 GND iL BLUE PIN 4 NO CONNECT INLET OUTLET EXHAUST Applicable for XDD COMPRESSOR OPTION f Y OUTPUT j COMPUTER OPTION _ Ip a1 HEATER OPTION j QONNECTION TO ieg eet w COMPUTER i iM T f VL _ lt lt SWITCH 1 i 3 HEATER PUSH SWITCH i 1 3 me i 1 l COMPRESSpR PUSH SWITCH OH H as oe PUSH SWITCH HH 4 BUZZER PUSH SWITCH OH L LJ COIN MECHANISM OPTION men COIN MECHANISM RED 12 0C le WHITE INPUT FOR COIN SIGNAL PIN4 EARTH BLACK GND WRE BLUE NO CONNECTION r j COUNTER OPTION LL gerne COUNTER j HER pam j eee s aa i ry H H PUSH SWITCH INLET OUTLET EXHAUST Bel sh STOP SWITCH oe HALTEG CORPORATION N WARNING Ensure that the product is connected to the
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