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Machines & Equipment for Butt Fusion
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1. 0 Menu guidance in more than 27 languages Programmable maintenance intervals O User guidance Individual configuration O o 0 Log book software MSA WIN WELD Internal safety protocol storage o O Fusion data logging Memory card for 1700 welds 0 Complete traceability of individual piping components according to ISO 12176 4 Technical data Technical data Input voltage range Frequency range Current consumption Power rating Output voltage Output current Safety cutout upstream Protection class Protection rating Housing Active housing cooling Connecting cable Fusion cable Weight operational incl cable Dimensions W H T Processable barcodes Working temperature range Automatic temperature compensation Fusion current monitoring Coil short circuit recognition Display Documentation of fusion data Documentation of traceability data Internal data storage External data storage memory card USB interface type A USB interface type B Protocolling software MSA WIN WELD Data transmission cable Memory card Welder pass configurable as mandatory entry Manual fusion data entry Language versions Angle plug 4 0 mm Barcode scannner Transport box aluminum wood Recommended generator power Norms CE EN 55014 EN 50081 1 EN 50082 1 EN 61000 3 3 EN 60335 1 EN 60335 2 45 LED 7 Seg x 4 N 180 264 V AC AD 69 Hz 16A 3500 W 8 42 V 48 V 0 5 90 16 A surge proof IPOs
2. Machines amp Equipment for Butt Fusion WM 630 Plus Accessories Reduction clamping inserts narrow e Each code number defines 1 piece of reduction clamping insert In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code mm Reduction clamping inserts wide e Each code number defines 1 piece of reduction clamping insert In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code mm 315 790 116 012 355 790 116 013 400 790 116 014 450 790 116 015 Set of pipe supports d d Code mm Back stop e Prevents the components from slipping out of the clamping device during fusion ee e 790 108 026 34 000 Base clamping unit for fittings e For clamping fittings of d500 mm as well as for the reduction clamping inserts for fittings of d315 to 450 mm Guide shaft for pipe support and back stop with pipe support d500 mm e left e R right d Type Code mm LO E Flange adaptor clamping unit e For centric fusion of flange adapters e Easy correct attachment of clamping unit in the basic machine e Packaging included d d Code mm 315 630 790 108 031 235 000 103 Machines Equipment for Butt Fusion T fitting clamping unit e For the rational manufacturing of 90 T fitti
3. 11 5 kg 284 440 195 Code 2 5 Code 128 C 10 C to 45 C yes yes yes yes yes yes yes 7 yes optional yes 3 5 kVA yes LCD graphic 2900 1700 PF 2 51 306 003 i Machines amp Equipment for Electrofusion Electrofusion Units MSA Plus 400 Traceability Electrofusion Unit with USB interfaces NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Professional Electrofusion unit for traceability of piping system components from raw material to completed Electrofusion joint in accordance with ISO 12176 The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is equipped with compact flash memory card exchangeable data carrier and either a barcode reader pen or barcode scanner The unit is robust light and easy to use The menu has up to 27 different languages Scope of delivery includes 1 transport case 1 USB memory stick 1 pair of angle adapter clips 4 0 mm operating instructions configuration card and Software MSA WIN WELD For printer or PC communication the USB cable 799350619 is required Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Interfaces Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display Siz
4. 6 300 PF 3 25 879 100 a PF 3 25 118 906 PF 3 25 879 100 Machines amp Equipment for Electrofusion Tools for preparing pipe surfaces Rotary Peeler RS This innovative Rotary Peeler RS is designed for universal peeling at the pipe end for electrofusion couplings tees and elbows and as well as for electrofusion saddles Suitable for peeling PE80 PE100 PEX and PP pipes Features and your advantage Spring loaded peeling blade Peeling quality independent of pipe ovality or tolerances Pivoted mounted peeling blade To compensate the shape of coiled pipe Optimized cutting geometry Defined chip thickness with cutting width overlap One tool per dimension Minimized swivel radius for peeling in narrow locations Peeling length No limitation of peeling length Guidance rolls 3 point support for dimensional optimized cutting feed Time saving Tool is always ready for use it can be used for the next peeling without having to set the peeling blade back in its origin position Your advantage Time saving and highest repeatable peeling quality at smallest rotation radius No operator errors possible when changing dimension Included 1 x Rotary Peeler RS Transport case Operating manual Spare parts list RS 40 790 136 001 RS 50 790 136 002 RS 63 790 136 003 RS 75 790 136 004 RS 90 790 136 005 RS 110 790 136 006 RS 125 790 136 007 RS 140 790 136 008 RS 160 790 136 009 RS 180 790 136 010 RS 200 790 136 011 RS 225 790 136 012
5. 800 1200 790 125 023 1340 000 Planer Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free chain drive Right angled facing due to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 800 1200 400 V 3000 W 790 125 003 452 000 Heating element e High performance heating element with electronic continuously adjustable temperature control e High temperature accuracy over the entire heating surface d d Performance Code mm 800 1200 400V 16000 W 790 125004 94 000 GF PF 3 25 117 324 GF Machines amp Equipment for Butt Fusion Hydraulic unit Maximum pressure 200 bar Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase e Easy level control and refilling of hydraulic oil 400 V 1500 W 790 123 010 38 000 Case e For safe storage of planer and heating element a 790 125006 420 000 Machines Equipment for Butt Fusion GF 1200 Accessories Reduction clamping inserts wide e Each code number represents 1 piece of reducti
6. Barcode Scanner e Automated data entry to MSA 230 Electrofusion units oe eon m MSA 230 790 128 119 0 250 Data Transfer Cable e RS 232 data transfer from MSA 230 to PC bee ew a MSA 230 790128112 0 125 Adapters e Adapters for Electrofusion units with 4 mm connectors e Compatible with electrofusion units MSA 210 230 MSA 250 400 and MSA Plus 250 400 be leew fe eee 4 0mm 799 350 340 0 055 Angle adapter black 4 7 mm 799 350 341 0 055 Angle adapter grey 4 0 mm 799 350 461 0 055 Adapter black 4 7 mm 799 350 462 0 055 Adapter white Cables Drum e Fast and safe cable winding e Easy to fix to MSA 210 and MSA 230 units e MSA 230 All In already assembled with the cables drum CC MSA 210 MSA 230 790 128 117 0 700 Pouch For Barcode Reader Pen e Suitable for barcode reader pen MSA 230 790 128 111 and other reader pens like 799 350 335 used with the MSA and SUVI units e 2 separate pockets for storage of reader and adapter clips oe Jen m MSA 230 790 128 110 0 075 GF PF 3 10 588 500 PF 3 10 588 500 GF Machines amp Equipment for Electrofusion Pouch For Barcode Scanner e Suitable for barcode scanner MSA 230 790 128 119 e 2 separate pockets for storage of reader and adapter clips oe Jen m MSA 230 790 128 120 0 125 Transport Box e Large transport box suitable for all MSA 230 versions bos pin e _ Im _ MSA 230 273x263x464 790 128 121
7. Clamping device Topload 630 e This clamp and mounting tool is used for top load Saddles on pipes of dimensions d 280 400 mm and branch fittings for dimensions d 280 mm 630 mm e Scope of delivery 1 base mounting clamp 1 clamping attachment 1 bracket 2 clamping screws 2 ratchet scraps 1 transport box d d Code mm 280 630 799 350 477 35 000 Spring Clamp for ELGEF 24 V Reinforcing Saddles e The Spring Clamp is used to install ELGEF 24 V reinforcing saddles d 40 225 mm The tool ensures a constant jointing pressure during the entire fusion cycle d d mm 40 225 799 150 090 O O o D 1 289 PF 2 51 305 009 PF 2 51 305 999 PF 2 51 305 009 PF 2 51 305 002 Machines amp Equipment for Electrofusion Tapping Tools Assembly and Tapping Key for ELGEF Plus Saddles be rem eee 8 10 17 799 198 047 0 803 For all saddles Tapping Key for ELGEF Plus Saddles e With adjustable tapping depth be eon o Pew 10 799 198 080 0 120 for Monobloc d 40 mm and d 50 mm for Monobloc d 63 mm d 90 160 mm 17 799 198 079 and all Duobloc saddles 12 7 799 198 091 0 600 for socket with cutter Hexagon Key for ELGEF Plus Saddles and Branch Fittings ae SW8 799 150 378 0 152 For all saddles and branch fittings Tapping Adapter for ELGEF Plus Saddles e The Adapter is used for gas free tapping under pressure Type S 54 for tapping saddles with rotatable outlet d
8. Russian 790 116 067 200 500 400 V 6250 W Chinese 790 116 178 GFt PF 3 25 117 306 y PF 3 25 117 306 PF 3 25 117 306 GF Machines amp Equipment for Butt Fusion GF 500 Accessories Reduction clamping inserts wide e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d Code mm 200 790 116 008 225 790 116 009 250 790 116 010 280 790 116 011 315 790 116 012 355 790 116 013 400 790 116 014 450 790 116 015 Reduction clamping inserts narrow e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d Code mm 200 790 116 016 225 790 116 017 250 790 116 018 280 790 116 019 315 790 116 020 355 790 116 021 400 790 116 022 450 790 116 023 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension d d Code mm 250 450 790 116 156 162 000 Hoist unit frame e Hoist unit consists of frame and swivel
9. e Electronic temperature control e Accurate adjustment set point of heating element temperature e Digital display of current and set point temperature poe rem foose fea PF 3 10 597 022 TM 160 315 ECO 230V 3000W 790152006 2 000 46 GF PF 3 10 597 011 PF 3 10 597 012 PF 3 10 597 012 PF 3 10 597 022 GF Machines amp Equipment for Butt Fusion TM 160 250 315 TOP Butt fusion machines TM 160 250 315 TOP Machine complete e High quality flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in trenches e Scope of delivery includes innovative TOP hydraulic unit flexible base machine powerful planer WR 100 high performance heating element storage case for the planer and heater e Including transport packaging wooden crate without accessories and without reduction inserts Type d d Performance Code mm TM 160 TOP 40 160 230V 1900W 790 150 011 TM 250 TOP 75 250 230V 3270W 790 151 011 TM 315 TOP 90 315 230V 3870W 790 152 026 TM 160 250 315 TOP Planer e Powerful parallel planer for single or double sided facing of pipe ends e Reliable torque transmission via robust worm gear device e Optimised cutting geometry for even and chatter free planing e Ergonomic weight balanced handling e Safety microswitch to prevent undesired start up e Self locking mechanism in working po
10. 315 Accessories GF 160 Reduction clamping inserts e 140 140 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d narrow wide mm Code Code 790 114 027 790 114 016 790 114 017 790 114 018 790 114 019 790 114 020 790 114 021 790 114 022 790 114 023 790 114 009 790 114 010 790 114 011 790 114 012 790 114 013 790 114 014 790 114 015 GF 250 Reduction clamping inserts e d 75 225 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d narrow wide mm Code Code 75 790 115 029 790 115 028 90 790 115 016 790 115 008 110 790 115 017 790 115 009 125 790 115018 790 115 010 140 790 115 019 790 115 011 160 790 115 020 790 115 012 180 790 115 021 790 115 013 200 790 115 022 790 115 014 225 790 115 023 790 115 015 GF 315 Reduction clamping inserts e 190 280 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d narrow wide mm Code Code 90 790 112 098 790 112 088 110 790 112 099 790
11. 7 Segments Size display WxH 50 x 18 mm Type size 14 mm Warranty 24 months C 38 2 MSA Plus 250 799 350 550 16 800 barcode reader pen transport case MSA Plus 250 799 350 551 16 800 barcode scamner transport case PF 3 10 588 100 Machines amp Equipment for Electrofusion MSA 230 Standard Electrofusion unit with jointing data recording Monovalent Electrofusion unit equipped with barcode reader pen or barcode scanner for automated data entry Recording of jointing data and operator identification code Easy to handle robust machine for the whole product range of ELGEF fittings diameter up to dn 630 Reliable process by controlled energy output including ambient temperature correction factor Suitable for jointing in series Easy interaction by choosing the favourite language of the operator Scope of delivery includes 1 pair of straight adapter clips 4 0 gt 4 7 mm and operating instructions To read out the fusion protocols the data transfer cable 790 128 112 is required No need for dedicated software therefore no XP VISTA compatibility issues Technical Data Ambient temperature 10 C to 45 C Mains voltage 230 V 190 265 V Mains frequency 50 Hz 40 70 Hz Fusion voltage 39 40 VAC Internal Fuse 75 A max 90 A Power consumption 2 79 kW max 3 5 kW Protection IP 54 Class 1 Interfaces RS 232 Memory capacity 350 records Mains cable 4m Fusion cable 3m Dimensions WxHxD 270 x 480
12. 790 112 098 790 112 099 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 Page Code 790 112 106 790 112 107 790 112 110 790 112 111 790 112 112 790 112 156 790 112 178 790 112 179 790 112 191 790 113 056 790 114 004 790 114 009 790 114 010 790 114 011 790 114 012 790 114 013 790 114 014 790 114 015 790 114 016 790 114 017 790 114 018 790 114 019 790 114 020 790 114 021 790 114 022 790 114 023 790 114 025 790 114 026 790 114 027 790 114 028 790 114 045 790 114 067 790 114 068 790 114 069 790 114 156 790 114 178 790 114 179 790 114 191 790 115 004 790 115 008 790 115 009 790 115 010 790 115 011 790 115 012 790 115 013 790 115 014 790 115 015 790 115 016 790 115 017 790 115 018 790 115 019 790 115 020 790 115 021 790 115 022 790 115 023 790 115 024 790 115 025 790 115 026 790 115 028 790 115 029 790 115 044 790 115 045 790 115 067 790 115 068 790 115 069 790 115 156 790 115 178 790 115 179 Page GF Index Code 790 115 191 790 116 002 790 116 003 790 116 004 790 116 006 790 116 008 790 116 009 790 116 010 790 116 011 790 116 012 790 116 013 790 116 014 790 116 015 790 116 016 790 116 017 790 116 018 790 116 019 790 116 020 790 116 021 790 116 022 790 116 023 790 116 026 790 116 027 790 116 038 790 116 039 790 116 040 790 116 041 790 116 045 790 116 067 790 116 069 790 116 075 790 116 156 790 116 178 790 11
13. 790 116 022 450 790 116 023 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts d 315 d 355 d 400 d 450 e 8 wide reduction inserts d 500 d 560 d d Code mm 315 560 790 117 021 201 000 Hoist unit complete Hoist unit consists of frame and swivel arm Arm length 2m pivoting back forward max column height from floor 3 30m Electrical unit 400 V 600 W Hoist capacity 250 kg e 2 hoisting speeds 1 7 m min and 7 0 m min oe fo 790 117 023 196 000 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings d Code mm 630 790 117 029 27 000 PF 325 117 319 Machines Equipment for Butt Fusion 1 Set planer blades e Blade has 2 cutting edges 1 set 2 blades Code 790 117 041 0 470 GF PF 3 25 133 610 GF Machines amp Equipment for Butt Fusion GF 160 250 315 CNC Butt fusion machine Machine complete For fusion jointing of PP and PE pipes and fittings The automatic CNC hydraulically operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches outdoors or in the workshop The CNC control unit SUVI 400 controls and regulates the complete fusion process according to the approved national guidelines e g DVS guidelines All fusion parameters set actual comparison are recorded on a memory card and can be called up and shown on the
14. Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose of welding bends and T pieces the 2 clamping element is fast and relocatable without loosing stability on the guiding shafts Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d d Code mm 200 500 790 116 002 174 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends Right angled facing due to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 200 500 400 V 750 W 790 116 003 53 600 Heating element e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life e Easy placement in the correct working position with heater release mechanism d d Performance Code mm 200 500 400 V 4000 W 790 116 004 26 000 GF PF 3 25 117 306 PF 3 25 117 306 PF 3 25 117 307 PF 3 25 117 306 GF Machines amp Equipment for Butt Fusion Hydraulic unit e Compact and
15. PRO FIT PE PVC cutter 19 1 mm 709 810 712 0 034 7 8 PRO FIT PE PVC cutter 22 2 mm 709 810 714 0 046 1 PRO FIT PE PVC cutter 25 4 mm 709 810 716 0 056 table continued next page GF Machines amp Equipment for Electrofusion e 11 4 PRO FIT PE PVC cutter 31 8 mm 709 810 720 1 1 2 PRO FIT PE PVC cutter 38 1 mm 709 810 724 1 3 4 PRO FIT PE PVC cutter 44 5 mm 709 810 728 PF 1 54 326 005 1 7 8 PRO FIT PE PVC cutter 48 2 mm 709 810 730 Cup drill Blu mol HSS Model e suitable for steel and ductile cast iron me sen ON HSS bi metal cutter 17 5 mm 709 810 511 HSS bi metal cutter 19 1 mm 709 810 512 HSS bi metal cutter 22 2 mm 709 810 514 HSS bi metal cutter 23 8 mm 709 810 515 HSS bi metal cutter 25 4 mm 709 810 516 HSS bi metal cutter 28 6 mm 709 810 518 HSS bi metal cutter 30 2 mm 709 810 519 HSS bi metal cutter 31 8 mm 709 810 520 HSS bi metal cutter 34 9 mm 709 810 522 HSS bi metal cutter 36 5 mm 709 810 523 HSS bi metal cutter 38 1 mm 709 810 524 HSS bi metal cutter 44 5 mm 709 810 528 PF 1 54 326 005 HSS bi metal cutter 50 8 mm 709 810 532 Cup drill Blu mol Carbide tipped Model e suitable for abrasive materials such as asbestos cement and cement lined ductile iron pipes 3 4 carbide tipped HSS bi metal cutter 19 1 mm 709 810 612 718 carbide tipped HSS bi metal cutter 22 2 mm 709 810 614 1 carbide tipped HSS bi metal cutter 25 4 mm 709 810 616 1 1
16. RS 250 790 136 013 RS 280 790 136 014 RS 315 790 136 015 Replacement blade to Rotary Peeler RS d d Description Code mm 40 315 790 136 112 0 090 Transport cases for Rotary Peeler RS e Included in the scope of delivery of the Rotary Peeler RS mm RSTC 40 110 790 136 211 0 720 for RS 40 RS 110 326 x 222 x 116 RSTC 125 160 790 136 212 1 212 for RS 125 RS 160 437 x 395 x 116 RSTC 180 225 790 136 213 1 925 for RS 180 RS 225 450 x 360 x 132 RSTC 250 315 790 136 214 2 910 for RS 250 RS 315 566 x 435 x 156 GF 9 300 725 PF 2 51 305 004 9 300 725 PF 2 51 305 004 Machines amp Equipment for Electrofusion Peeling Tool PT 1 E e The rotating Peeling Tool PT 1 E is suitable for preparing pipe ends with diameters d 20 90 mm when installing Electrofusion couplers and fittings The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80 PE100 and PEX e Scope of delivery 1 basic tool in a plastic carrying case without pipe inserts The case has sufficient space for approximately 6 pipe inserts Code Description 20 90 799 150 382 3 400 Basic Tool PT 1 E Pipe Inserts for Peeling Tool PT 1 E Code Description m u 799 300 739 799 300 741 799 300 740 799 300 742 799 300 743 799 300 744 799 300 760 799 300 745 799 300 761 799 300 762 799 300 725 799 300 746 799 300 763 799 300 727 799 300 747 799 300 764 799 30
17. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source SUVI 400 CNC Control unit This unit consists of the hydraulic and the control unit with data recording Automatic control of planing with even out function Automatically controlled temperature of the heating element Automatically controlled facing process Minimal weight of complete CNC control unit with two handles for carrying Tamper safe easy data recording with exchangeable memory card 256 kB Clear overview 2 line LCD with backlighting Temperature sensor for accurate recording of ambient temperature Serial interface RS 232 9 in to connect PCs or laptops Parallel standard printer interface Centronics Safe two handed operation according to TUV for machine carriage movement Barcode reader for data input optional Base machine Technical features as for manual versions Position measurement of the carriage safety process monitoring Planer Heating element Hydraulic hose package Case Tools set d d Performance Type Code mm Technical features same as for manually operated machines Including transport packaging without accessories and without reduction inserts 315 630 400 V 11000 W 790 117 069 315 630 400 V 11000 W Russian 790 117 067 315 630 400 V 11000 W Chinese 790 117 178 PF 3 25 117 319 PF 3 25 117 3
18. 078 GF 160 250 790 119 032 GF 315 790 119 039 GF 500 1200 790 119 036 Accessories Serial parallel printer cable WR 100 Printer 790 119 402 Serial Data transfer cable WR100 PC 790 119 403 USB Converter cable 790 119 407 Serial Adapter M F 790 119 408 Za PF 3 10 597 011 Machines amp Equipment for Butt Fusion TM 160 250 315 CNC Machine complete High quality reliable and user friendly heating element butt fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit and the machine components of the TM TOP machines sturdy base machine powerful planer high performance heating element storage case for the planer and heater The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction inserts and other accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of symbols and graphics Intuitive data input by touch screen operation welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10
19. 104 790 112 105 790 112 106 790 112 107 790 127 111 PF 3 25 117 332 790 127 112 72 GF PF 3 25 117 332 PF 325 117 332 PF 3 25 117 307 GF Machines amp Equipment for Butt Fusion Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension e 8 wide clamping inserts d 315 mm d d Code mm 125 355 790 127 156 30 000 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings d Code mm 400 790 127 045 24 600 1 Set planer blades e Blade has 2 cutting edges 1 set 2 blades e o 790 112 110 0 115 PF 3 25 126 200 PF 3 25 126 200 PF 3 25 117 306 Machines amp Equipment for Butt Fusion GF 500 Butt fusion machine Machine GF 500 complete e High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings Size range d 200 500 mm for complete pressure range up to PN 16 e The GF500 butt fusion machine can be assembled with the welding recorder WR 100 or configured as a CNC machine with the SUVI 400 The different versions are listed on the following pages e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 200 500 400 V 6250 W 790 116 040 498 000 Base machine High precision design distortion free and sturdy machine frame Good accessibility thanks to 35 inclination
20. 150 363 799 150 364 799 150 365 799 150 369 799 150 370 799 150 378 799 150 382 799 150 383 799 150 385 799 150 386 799 150 387 799 150 388 799 150 389 799 150 390 799 150 391 799 150 392 799 198 012 799 198 013 799 198 047 116 Page Code 799 198 057 799 198 079 799 198 080 799 198 091 799 198 094 799 199 088 799 199 089 799 199 127 799 199 128 799 199 129 799 199 130 799 199 131 799 199 132 799 199 133 799 199 134 799 199 135 799 199 137 799 199 138 799 199 139 799 199 140 799 199 141 799 199 282 799 199 283 799 199 286 799 298 023 799 298 024 799 300 704 799 300 705 799 300 706 799 300 707 799 300 708 799 300 709 799 300 710 799 300 711 799 300 725 799 300 727 799 300 739 799 300 740 799 300 741 799 300 742 799 300 743 799 300 744 799 300 745 799 300 746 799 300 747 799 300 748 799 300 749 799 300 753 799 300 755 799 300 756 799 300 757 799 300 760 799 300 761 799 300 762 799 300 763 799 300 764 799 300 800 799 300 802 799 301 459 799 301 461 799 301 463 799 301 484 799 301 486 799 301 488 799 301 536 799 301 537 799 301 538 799 301 539 Page Code 799 301 540 799 301 541 799 301 561 799 301 575 799 350 107 799 350 108 799 350 113 799 350 114 799 350 115 799 350 116 799 350 117 799 350 118 799 350 119 799 350 120 799 350 121 799 350 172 799 350 270 799 350 335 799 350 337 799 350 340 799 350 341 799 350 358 799 350 364 799 350 365 799 350
21. 2 WR 100 400V 6260W 790 340 035 KL 630 TOP 1 WR 100 400V 11010W 790 345 008 KL 630 TOP 2 WR 100 400V 11010W 790 345 035 GF 630 WR 100 400V 11010W 790 117 075 GF 800 WR 100 400V 15010W 790 123 075 GF 1000 WR 100 400V 19510W 790 124 075 GF 1200 WR 100 400V 20510W 790 125 075 Accessories Serial parallel printer cable WR 100 Printer 790 119 402 Serial Data transfer cable WR100 PC 790 119 403 USB Converter cable 790 119 407 Serial Adapter M F 790 119 408 a PF 325 117 312 PF 2 51 306 001 PF 325 117 312 Machines Equipment for Butt Fusion SUVI System Accessories Software PIPE WIN WELD SUVI WIN WELD e Professional software for analysis and documentation of installed piping systems or of a defined part of it i e Pipe book With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe connection elements The software works with the data bases of MSA WIN WELD and SUVI WIN WELD The software makes it possible to work with data from other manufacturers CSV module for data transfer e The software is suitable for use with Windows ME NT4 2000 XP Vista e Scope of delivery CD ROM USB hardlock PIPE WIN WELD PIPE WIN WELD CSV installation guide manuals and additional information on CD ROM Der Teen je mm Complete package incl CSV module for PIPE CSV 790 119 301 4180 data transfer USB hardlock PIPE 790 119302 0 180 Complete pac
22. 401 799 350 419 799 350 461 799 350 462 799 350 472 799 350 475 799 350 477 799 350 550 799 350 551 799 350 560 799 350 561 799 350 570 799 350 571 799 350 580 799 350 581 799 350 619 799 350 620 799 350 621 799 350 622 799 350 623 799 900 413 799 900 414 799 900 421 on request GF Notes GF 117 Notes 118 GFt General Condition of Supply of Georg Fischer Piping Systems Limited Schaffhausen 3 1 3 2 4 1 4 2 9 2 7 2 9 2 9 3 10 10 1 a b c General These General Conditions shall apply to all Products supplied by Georg Fischer to the Purchaser They shall also apply to all future business even when no express reference is made to them Any deviating or supplementary conditions especially Purchaser s general conditions of purchase and verbal agreements shall only be applicable if accepted in writing by Georg Fischer The written form shall be deemed to be fulfilled by all forms of transmission evidenced in the form of text such as telefax e mail etc Tenders Tenders shall only be binding if they contain a specifically stated period for acceptance Scope of Delivery Georg Fischer s product range is subject to change The confirmation of order shall govern the scope and execution of the contract Data and Documents Technical documents such as drawings descriptions illustrations and data on dimensions performance and weight as well as the reference to standards are
23. 5 m min Code 790 123016 270 000 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings d d Code mm 500 800 790 123 029 120 000 1 Set planer blades e Blade has 2 cutting edges 1 set 2 blades ee o 790 117 041 0 470 GF PF 3 10 577 100 PF 3 25 136 300 PF 325 117 323 E 4 nu PF 325 117 323 GF Machines amp Equipment for Butt Fusion GF 1000 Butt fusion machine Machine GF 1000 complete e Robust heating element butt fusion machine for jointing PP and PE pipes and fittings Size range dn 710 1000 mm The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 11 dn 1000 mm requires a fusion pressure of 130 bar according to DVS 2207 1 0 15 MPa The GF 1000 butt fusion machine can be assembled with the welding recorder WR 100 For proper handling of the heating element and planer we recommend the assembling of the hoist unit 790124016 Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 710 1000 400 V 19500 W 790 124 025 2528 000 Base machine e High precision design distortion free and sturdy machine frame e Heater release mechanism e Good accessibility thanks to 45 inclination e Hardened and hard chrome plated guide shafts for ex
24. 697 280 450 790 109 244 2 700 Replacement blades d d Code mm 110 160 790 109 233 0 004 140 315 790 109 234 0 020 111 PF 325 117 328 PF 325 117 328 112 Machines amp Equipment for Butt Fusion Accessories for job sites Roller support 315 e For pipes up to d 315 mm with base plate galvanised The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 300 kg d d Code mm 20 315 790 109 110 4 000 Support 630 e Up to d 630 mm with base plate galvanised e adjustable height 60 mm e The piping can be pulled with little effort e Protects pipes from damage e Reduces resistance during fusion e Maximum load 1000 kg d d Code mm 110 630 790 109 109 4 115 GF PF 325 117 316 PF 2 28 473 002 9311 NE GOS OA GE PF 2 55 338 999 GF Machines amp Equipment for Butt Fusion Miscellaneous accessories Timer with 2 stop times Code 790 114028 0 100 KS Tangit Cleaner e Special cleaning agent for plastic fusion connections with PP PE PVDF and PB Code 799 298 023 0 890 Tangit KS Cleaning Tissues oe 799 298 024 2 850 Marker mee silver 799 350 364 0 012 Index Code 193 281 027 709 257 210 709 257 212 709 257 214 709 257 216 709 257 218 709 257 222 709 257 226 709 700 000 709 700 010 709 700 021 709 700 022 709 700 023 709 700 024 709 700
25. 790 124 021 1 300 PF 3 10 578 100 PF 3 25 136 400 PF 325 117 324 PF 325 117 324 Machines Equipment for Butt Fusion GF 1200 Butt fusion machine Machine GF 1200 complete e Robust heating element butt fusion machine for jointing PP and PE pipes and fittings e The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 17 dn 1200 mm requires a fusion pressure of 125 bar according to DVS 2207 1 0 15 MPa The GF 1200 butt fusion machine can be assembled with the welding recorder WR 100 For proper handling of the heating element and planer we recommend the assembling of the hoist unit 790125016 Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 800 1200 400 V 20500 W 790 125 025 2932 000 Base machine e High precision design distortion free and sturdy machine frame Heater release mechanism Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components e Double clamping device for secure hold and exact radial and axial alignment of components e Tool set specified to machine d d Code mm
26. GF 250 230 V 2490 W 790 115 069 175 000 GF 250 115 V 2490 W 790 115 068 175 000 GF 250 230 V 2490 W Russian 790 115 067 175 000 GF 250 230 V 2490 W Chinese 790 115 178 175 000 GF 315 230 V 4170 W 790 112 069 213 000 GF 315 115 V 4170 W 790 112 068 213 000 GF 315 GF 315 230 V 4170 W 230 V 4170 W Russian Chinese 790 112 067 790 112 178 213 000 213 000 a PF 3 25 133 610 Machines amp Equipment for Butt Fusion GF 160 250 315 CNC with automatic heating element Machine complete For fusion jointing of PP and PE pipes and fittings The fully automatic CNC hydraulically operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches outdoors or in the workshop The CNC control unit SUVI 400 controls and regulates the complete fusion process according to the approved national guidelines e g DVS guidelines All fusion parameters set actual comparison are recorded on a memory card and can be called up and shown on the display External fusion data processing is easy with the exchangeable memory card or with the build in interface for the PC printer or laptop The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source SUVI 400 CNC Control unit Controlling of the cooling phase according to the ambient temperature C
27. Machine WM 630 CNC e Machine for jointing segmented fittings like bends from d315 630 mm for high pressure applications e To produce T and Y fittings from d315 500 mm special accessories are required Machine description e Fully automated fusion process by the use of state of the art PLC and touch screen e Highest flexibility in the pipe preparation process e Data storage and transfer via USB to the PC e Data management by SUVI WIN WELD e Distortion free sturdy machine frame e Electric and hydraulic components separated in the frame e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reductions d315 560 mm e Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts e Precision heating element with electronic temperature control 12000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e Powerful planer 1100 W with optimized cutting geometry for even and chatter free planing e Load transfer via robust chain drive e Insertion hydraulically operated e During the planing process each slide could be moved separately single sided planing d d Performance Code mm 315 630 400 V 15600 W 790 108 101 2300 000 GFt PF 325 117 319 PF 325 117 321 PF 325 117 321 PF 325 117 321 GF
28. PF 3 10 575 100 PF 3 10 573 500 Machines Equipment for Butt Fusion KL 630 TOP2 Butt fusion machine Machine complete e Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 e The butt fusion machine can be assembled with the welding recorder WR 100 e Machine provided with Hydromat hydraulic unit and remote control e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 315 630 400 V 11000 W 790 345012 627 000 Base machine e Double clamping device for secure hold and exact radial and axial alignment of components e Good accessibility thanks to 45 inclination e drip proof quick action coupling for the connection of the hydraulic hoses d d Code mm 315 630 790 117 002 225 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free robust chain Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 315 630 400 V 1500 W 790 117 003 98 000 Heating element e High performance electronically controlled heating element e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service li
29. Workshop butt fusion machine Machine WM 630 Plus e Machine for jointing segmented fittings like bends from d315 630 mm for high pressure applications e To produce T and Y fittings from d315 500 mm special accessories are required Machine description e Distortion free sturdy machine frame e Electric and hydraulic components separated in the frame e Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure selection switch for single or double sided planing process gauge joy stick and emergency stop e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reductions d315 560 mm e Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts e Precision heating element with electronic temperature control 12000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e Powerful planer 1100 W with optimized cutting geometry for even and chatter free planing e Load transfer via robust chain drive e Insertion hydraulically operated e During the planing process each slide could be moved separately single sided planing d d Performance Code mm 315 630 400 V 15600 W 790 108 020 1870 000 101 PF 3 25 138 100 102 Machines Equipment for Butt Fusion
30. and the planing pressure selection switch for single or double sided planing process gauge Open Close and pressure release button emergency stop e The data recorder SUVI 50 is a component of the control panel e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reductions d630 1000 mm e Hydraulically opening and closing of the upper clamping tools e Hydraulic locking mechanism of the main clamping tools e Precision heating element with electronic temperature control 30000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e High speed extraction to grant fast change over times e Powerful planer 2200 W with optimized cutting geometry for even and chatter free planing e Load transfer via robust chain drive e Insertion hydraulically operated e During the planing process each slide could be moved separately single sided planing d d Performance Code mm 630 1200 400 V 41000 W 790 126 001 8300 000 105 Machines Equipment for Butt Fusion WM 1200 Accessories T fitting clamping unit e For the rational manufacturing of 90 T fittings in the sizes d 630 900 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code
31. d 90 450 mm e For exact cutting of PE PP PVC and PVDF plastic pipes size range d 90 450 mm e Pipe cutter with sturdy tubular steel stand and integrated V bed e Variable clamping system for fastening the pipe in the V bed e Angles from 0 to 45 to one side can be freely adjusted e Easy to disassemble into subcomponents and transport to job sites e Spring resilient lowering of saw bow e Easy saw blade replacement system with centering mechanism e Application up to d 160 PN 10 up to d 250 PN 6 up to d 450 PN 3 2 d d Code mm PF 3 25 129 700 90 450 790 109 045 160 000 BS 630 Belt saw e Angles from 0 to 45 to one side can be freely adjusted e For exact cutting of PE PP PVC and PVDF pipes size range d 100 315 mm and 200 630 mm Pipe cutter with sturdy tubular steel stand Variable clamping system for fastening the pipe in the V bed Spring resilient lowering of saw bow Easy saw blade replacement system with centering mechanism d d Code mm PF 3 25 129 700 110 630 790 109 047 340 000 BS Wearing Parts e Saw belt BS 450 790 109 046 0 400 PF 3 25 119 105 BS 630 790 109 048 0 500 Other Belt saws Code on request 110 GF yx a PF 3 25 117 330 Se PF 3 25 117 330 GF Machines amp Equipment for Butt Fusion Tools for pipeline construction Outer bead remover d d Code io a 110 160 790 109 241 1 850 140 250 790 109 242 1 950 180 315 790 109 243 2
32. d560 mm 1 tensioning chain d630 mm 1 chain tensioner 1 hex wrench size 5 1 hex wrench size 6 1 operating instruction transport box Technical data Dimension range d355 1600 mm In combination with the respective tensioning chain Plug EU Plug Voltage 230 V AC Power 2200 Watt Frequency 50 60 Hz Circular saw blade outer 240 mm RPM 4100 Sound level 104 dB A Weight saw 15 5 kg Weight KS 1600 Basic kit 43 5 kg Dimensions saw WxHxD 790 x 330 x 335 mm Dimensions Transport Box 950 x 400 x 395 mm d d Type Code mm 355 1600 KS 1600 Basic Kit 790109600 43 000 Saw blade Saw Blade 240X3 0X30 18 teeth punched 790 109 618 0 653 Chain tensioner e Chain tensioner is included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 d d Code mm 355 1600 790 109 616 0 430 Tensioning Chains e Chains for d560 and d630 mm are included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 mm 355 790 109 602 3 700 400 790 109 603 4 100 450 790 109 604 4 700 table continued next page GF Machines amp Equipment for Butt Fusion d Code mm 500 790 109 605 560 790 109 606 630 790 109 607 710 790 109 608 800 790 109 609 900 790 109 610 1000 790 109 611 1100 790 109 612 1200 790 109 613 1400 790 109 614 PF 3 25 119 106 1600 790 109 615 GF Machines Equipment for Butt Fusion Saws BS 450 Belt saw size range
33. display External fusion data processing is easy with the exchangeable memory card or with the build in interface for the PC printer or laptop The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source SUVI 400 CNC Control unit Controlling of the cooling phase according to the ambient temperature CTC This unit consists of the hydraulic and the control unit with data recording Automatic control of planing with even out function Automatically controlled temperature of the heating element User friendly operation keyboard Minimal weight of complete CNC control unit with two handles for carrying Tamper safe easy data recording with exchangeable memory card 256 kB Clear overview 2 line LCD with backlighting Temperature sensor for accurate recording of ambient temperature Serial interface RS 232 9 in to connect PCs or laptops Parallel standard printer interface Centronics Configuration of specific fusion parameters according to national guidelines Barcode reader for data input optional Planer Heating element Hydraulic hose package Case Tools set Including transport packaging without accessories and without reduction inserts mm GF 160 230 V 1850 W 790 114 069 119 000 GF 160 115 V 1850 W 790 114 068 119 000 GF 160 230 V 1850 W Russian 790 114 067 119 000 GF 160 230 V 1850 W Chinese 790 114 178 119 000
34. for despatch Carriage and Insurance Unless agreed otherwise the Purchaser shall bear the cost of carriage The Purchaser shall be responsible for transport insurance against damage of whatever kind Even when such insurance is arranged by Georg Fischer it shall be deemed taken out by the order of and for the account of the Purchaser and at his risk Special requests regarding carriage and insurance shall be communicated to Georg Fischer in due time Otherwise carriage shall be arranged by Georg Fischer at their discretion but without responsibility by the quickest and cheapest method possible In case of carriage paid delivery transport arrangements shall be made by Georg Fischer If the Purchaser specifies particular requirements any extra costs involved shall be borne by him In the event of damage or loss of the Products during carriage the Purchaser shall mark the delivery documents accordingly and immediately have the damage ascertained by the carrier Not readily ascertainable damages sustained during carriage shall be notified to the carrier within six days after receipt of the Products Inspection Notification of Defects and Damages The Products will be subject to normal inspection by Georg Fischer during manufacture Additional tests required by the Purchaser shall be agreed upon in writing and shall be charged to the Purchaser It shall be a condition of Georg Fischer s obligation under the warranties stated hereinafter that Geo
35. is equipped with adjustable end stops for SDR 11 ISO S5 and SDR 17 ISO S8 pipes O alll canons 160 250 799 350 270 60 000 A25 for PE pipes SDR 11 and SDR 17 Re rounding Clamp e Re rounding Clamps are used to re round pipes after squeezing They can be left on the squeezed off part of the pipe as a support if so desired d Code mm 799 350 113 799 350 114 799 350 115 799 350 116 799 350 117 ere aoe 799 350 118 799 350 119 799 350 120 799 350 121 PF 2 51 305 005 799 350 172 w crs PF 2 51 305 005 PF 2 51 305 005 GF Machines amp Equipment for Electrofusion Re rounding Tool e Re rounding tools are used to re round oval pipes during fusion as well as during the cooling time 250 Pressure Pad Kit e Complete kit of assembly equipment 799 199 127 799 199 128 799 199 129 799 199 130 799 199 131 799 199 132 799 199 133 799 199 134 799 199 135 799 199 137 799 199 138 799 199 139 799 199 140 799 199 141 e Consists of 3 air pressure pads control unit with manifold pressure hoses strap corset detailed instruction leaflets and transport case e For operation with pressurized air up to 10 bar according to EN 292 e Tool for dual use Pipe re rounding and fusion pressure reinforcement o 560 630 799 301 561 47 900 d d mm 1 Ial EA rr mihi E PF 2 28 473 002 5311 Sz CORE ESCHER Ges PF 2 55 338 999 Machines amp
36. mm 90 315 400 V 4620 W 790 118 060 464 000 Machine WM 315 CNC e Machine for jointing segmented fittings like bends from d90 315 mm for high pressure applications e Toproduce T and Y fittings from d90 250 mm special accessories are required e Fully automated fusion process by the use of state of the art PLC and touch screen Machine description Highest flexibility in the pipe preparation process The heating element is removed automatically during the change over phase Data storage and transfer via USB to the PC Data management by SUVI WIN WELD Distortion free sturdy machine frame Electric and hydraulic components separated in the frame The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned a max 22 5 and assembled with a set of reductions d90 280mm e Precision heating element with electronic temperature control 3000 W e High quality PTFE coating with long service life e Powerful planer 1200 W with optimized cutting geometry for even and chatter free planing e Load transfer via robust chain drive e Mechanical stops to provide single sided planing and accurate facing depth e Planer is secured with a mechanical locking system and a micro switch d d Performance Code mm 90 315 400 V 4620 W 790 118 009 465 000 PF 3 25 117 318 q PF 3 25 117 318 PF 3 25 117 318 PF 3 25 117 318 M
37. mm PF 3 25 117 334 630 900 790 126 011 2926 000 Y fitting clamping unit e For the rational manufacturing of 30 to 45 Y fittings branches in the sizes d 630 900 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code mm PF 3 25 117 334 630 900 790 126 012 2910 000 X fitting clamping unit e To weld a X piece the T piece unit is necessary d d Code mm PF 3 25 117 334 630 900 790 126 013 2900 000 Base Plate T Y X pieces e To mount the T Y X pieces to the support plate PF 3 25 117 334 790 126 014 1000 000 nn 1 Set planer blades Ce _ 5552 e A blades mounted on each planer disk e 1 set 4 blades e o PF 3 25 117 334 790 126 043 106 GF 90 10 90 Pr PF 3 25 117 309 90 10 90 O PF 3 25 117 909 90 20 20 PF 3 25 129 760 N ta h Un PF 325 119 107 GF Machines amp Equipment for Butt Fusion PPC Plastic pipe cutter and KS 355 PPC Plastic pipe cutter e For cutting plastic pipes d10 d160 d d Article Code Closest mm inch 10 63 PPC 63 s max 7 2mm 790 109 001 50 110 PPC 110 s max 12 7mm 790 109 002 110 160 PPC 160 s max 19 0mm 790 109 003 Replacement cutting wheels e for plastic pipe cutter d d mm 10 63 SR 63 max s 7 2 mm 790 109 011 50 110 SR 110 160 max s 12 7 mm 790 109
38. robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase e Easy level control and refilling of hydraulic oil 400 V 1500 W 790 116 039 38 000 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control e Compact unit in steel box with enamel coated protective frame 400 V 790 116 038 15 500 Hydraulic hose package e Flexible hydraulic hoses with drip proof quick coupling action Code 790 112085 4 250 Case e For safe storage of planer and heating element Code 790 116006 41 000 a PF 3 25 126 610 Machines amp Equipment for Butt Fusion GF 500 CNC Butt fusion machine Machine complete For fusion jointing of PP and PE pipes and fittings The automatic CNC hydraulically operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches outdoors or in the workshop The CNC control unit SUVI 400 controls and regulates the complete fusion process according to the approved national guidelines e g DVS guidelines All fusion parameters set actual comparison are recorded on amemory card and can be called up and shown on the display External fusion data processi
39. thanks to 45 inclination e Hardened and hard chrome plated guide shafts for extreme loads e Smooth running cylinder guides with mechanical seals e Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components e Double clamping device for secure hold and exact radial and axial alignment of components e Machine specific tool set d d Code mm 500 800 790 123 023 690 000 Planer Powerful parallel planer for single or double sided facing of pipe ends 400 V 1500 W Load transfer via maintenance free chain drive Right angled facing due to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 500 800 400 V 1500 W 790 123003 175 000 Heating element e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life e Easy placement in the correct working position with heater release mechanism d d Performance Code mm 500 800 400 V 12000 W 790 123 004 56 000 GF PF 3 25 117 319 PF 325 117 322 GF Machines amp Equipment for Butt Fusion Hydraulic unit e Maximum pressure 200 bar e Compact and robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure e Variab
40. to the pipe axis Each clamping tool can be turned max 22 5 and assembled with a set of reductions d250 450 mm Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts Precision heating element with electronic temperature control 10000 W High quality PTFE coating with long service life Insertion hydraulically operated Powerful planer 1100 W with optimized cutting geometry for even and chatter free planing Load transfer via robust chain drive Insertion hydraulically operated During the planing process each slide could be moved separately single sided planing d d Performance Code mm 250 500 400 V 13600 W 790 120 020 1700 000 GF PF 3 25 117 320 gt gt PF 325 117 320 GF ai ag Machines amp Equipment for Butt Fusion WM 500 Plus Accessories Reduction clamping inserts narrow e Each code number defines 1 piece of reduction clamping insert d Code mm 790 116 018 790 116 019 790 116 020 790 116 021 790 116 022 790 116 023 Reduction clamping inserts wide e Each code number defines 1 piece of reduction clamping insert d Code mm 790 116 010 790 116 011 790 116 012 790 116 013 790 116 014 790 116 015 Back stop e Prevents the components from slipping out of the clamping device during fusion oe 790 108 026 34 000 Base clamping unit 500 mm for fittings e For clamping fittings of d
41. x 150 mm Weight incl cables ca 21 kg Display LCD graphic background light Size display WxH 60 x 17 mm Character size 2 95 x 5 5 mm Languages EN FR DE IT PL SP Warranty 12 months Scope of Delivery MSA 230 Standard Pen Barcode reader pen with pouch straight adapter clips 4 0 gt 4 7 mm MSA 230 Standard Scanner Barcode scanner with pouch straight adapter clips 4 0 gt 4 7 mm ia MSA 230 Standard Pen 790 128 007 22 000 MSA 230 Standard Scanner 790 128 009 22 000 GFt Machines amp Equipment for Electrofusion MSA 230 All In Electrofusion unit with jointing data recording Monovalent electrofusion unit equipped with barcode reader pen or barcode scanner for automated data entry Recording of jointing data and operator identification code Easy to handle robust machine for the whole product range of ELGEF fittings diameter up to dn 630 Reliable process by controlled energy output including ambient temperature correction factor Suitable for jointing in series Easy interaction by choosing the favourite language of the operator To the All In version a cable drum for safe and time saving cable storage is already assembled also the data transfer cable is in the scope of delivery No need for dedicated software therefore no XP VISTA compatibility issues Inclusive 1 pair of straight adapter clips 4 0 gt 4 7 mm operating instructions Technical Data Ambient temperature 10 C to 45 C Ma
42. 0 d Code mm 30 799 199 088 0 012 39 799 199 089 0 019 Hexagon Key for PVC Saddles e The Hexagon Key is suitable for tapping water and gas mains under pressure e Scope of delivery 1 hexagon key protective cover without rotating pin d d Code S G mm mm inch 19 30 16 25 799 150007 0 345 32 40 799 150 008 0 496 50 63 799 150 009 0 690 Rotating pin for Hexagon Key 10x350 mm 799 150 011 0 220 Machines amp Equipment for Electrofusion Squeeze off and Rerounding tools 9 350 107 Squeeze off Tool Type S1 e This mechanical device is used to squeeze off PE pipes during repair and extension work In order not to over stress the pipe the tool is equipped with adjustable end stops for SDR 11 ISO S5 pipes Due to different wall thickness of the pipes the ee degree may differ up to 0 8 nt Code Description e 20 63 799 350 107 4 449 S1 for PE pipes SDR 11 PF 2 51 305 005 9 350 108 Squeeze off Tool Type S2 e This mechanical device is used to squeeze off PE pipes during repair and extension work In order not to over stress the pipe the tool is equipped with adjustable end stops for SDR 11 ISO S5 and SDR 17 ISO S8 pipes e A 63 180 799 350 108 35 800 S2 for PE pipes SDR 11 and SDR 17 Squeeze off Tool A25 e This mechanical device is used to squeeze off PE pipes during repair and extension work In order not to over stress the pipe the tool
43. 0 748 799 300 749 Pipe Insert SDR 11 Pipe Insert SDR 7 Pipe Insert SDR 11 Pipe Insert SDR 9 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 26 Pipe Insert SDR 11 Pipe Insert SDR 26 Pipe Insert SDR 26 Pipe Insert SDR 17 Pipe Insert SDR 11 Pipe Insert SDR 26 Pipe Insert SDR 17 Pipe Insert SDR 11 Pipe Insert SDR 26 Pipe Insert SDR 17 Pipe Insert SDR 11 Replacement blade for Peeling Tool PT 1 E d d Code Description mm 20 90 1 799 150 383 0 150 Replacement blade 1 piece PTTE PF 2 51 305 004 9 300 750 Peeling Tool PT 2 e The rotating Peeling Tools PT 2 are suitable for preparing pipe ends when installing Electrofusion couplers and fittings The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80 PE100 and PEX pipes e Scope of delivery 1 tool size 1 2 or 3 in a case size 1 in aluminium size 2 and 3 in plastic d d Code Description mm 90 250 799 300 753 5 100 Size 1 peeling length 140 mm 110 400 799 300 755 7 320 Size 2 peeling length 150 mm PF 2 51 305 004 110 500 799 300 756 11 000 Size 3 peeling length 175 mm GF 24 PF 2 51 305 004 PF 2 51 305 004 PF 2 51 305 004 A E t A E Pa l PF 2 51 305 004 Machines amp Equipment for Electrofusion Spare Parts for PT 2 Peeling Tool e Firm metal blade usable on four sides d d Code Description mm 90 500 11799 150 355 0 008 Replacement
44. 012 110 160 SR 160 max s 19 0 mm 790 109 013 Plastic pipe cutter e The KS 355 is the ideal tool for simple right angle precision cutting of PVC PE and PP pipes Size range d 160 to 355 mm with a wall thickness up to 40 mm Including transport box e Unique clamping mechanism no additional tools like belts chains or reduction inserts neccessary d d Code mm 160 355 790 202 001 15 400 Saw blade 180x30 a 790 202 011 0 485 107 PF 2 51 305 006 PF 3 25 119 106 PF 3 25 119 106 108 Machines Equipment for Butt Fusion KS 1600 Plastic pipe cutter The KS 1600 is used for cutting plastic pipes fast cleanly amd properly right angled from diameter 355 mm up to 1600 mm with a wall thickness of max 60 mm For each pipe diameter the appropriate chain length is necessary The saw is to be put on the tensioned chain as per user manual which serves as a guiding device for the saw over a full 360 turn The guard plate covers the saw blade also during operation and provides full protection for the user at all times The KS 1600 basic kit consists of a circular hand saw 230 V 2200 W with carriage 2 tension chains for d560 mm and d630 mm as well as a chain tensioner The whole equipment comes in a convenient and robust transport box The easy handling and the optimal safety features make this tool indispensable on every building site Scope of delivery 1 Circular hand saw 1 tensioning chain
45. 100 709 701 260 709 701 261 709 702 045 709 702 046 709 702 047 709 702 048 709 702 049 709 702 050 709 702 051 709 702 257 709 702 258 709 702 259 709 702 260 709 702 261 709 702 262 709 702 263 709 706 414 709 706 416 709 800 006 709 810 414 709 810 416 709 810 424 709 810 426 709 810 511 709 810 512 709 810 514 709 810 515 709 810 516 709 810 518 709 810 519 709 810 520 709 810 522 709 810 523 709 810 524 709 810 528 709 810 532 709 810 612 709 810 614 709 810 616 709 810 618 709 810 620 709 810 622 709 810 624 709 810 628 709 810 632 709 810 711 709 810 712 709 810 714 709 810 716 709 810 720 709 810 724 709 810 728 709 810 730 114 Page Code 790 108 020 790 108 025 790 108 026 790 108 031 790 108 032 790 108 033 790 108 043 790 108 101 790 109 001 790 109 002 790 109 003 790 109 011 790 109 012 790 109 013 790 109 045 790 109 046 790 109 047 790 109 048 790 109 109 790 109 110 790 109 233 790 109 234 790 109 241 790 109 242 790 109 243 790 109 244 790 109 600 790 109 602 790 109 603 790 109 604 790 109 605 790 109 606 790 109 607 790 109 608 790 109 609 790 109 610 790 109 611 790 109 612 790 109 613 790 109 614 790 109 615 790 109 616 790 109 618 790 112 038 790 112 067 790 112 068 790 112 069 790 112 073 790 112 083 790 112 085 790 112 088 790 112 089 790 112 090 790 112 091 790 112 092 790 112 093 790 112 094 790 112 095 790 112 096 790 112 097
46. 110 160 max s 12 7 mm 790 109 012 110 160 SR 160 max s 19 0 mm 790 109 013 PF 3 25 117 909 90 20 20 Plastic pipe cutter e The KS 355 is the ideal tool for simple right angle precision cutting of PVC PE and PP pipes Size range d 160 to 355 mm with a wall thickness up to 40 mm Including transport box e Unique clamping mechanism no additional tools like belts chains or reduction inserts neccessary d d Code mm 160 355 790 202 001 15 400 Saw blade 180x30 a 790 202 011 0 485 PF 3 25 119 107 34 GF PF 2 51 305 006 PF 3 25 119 106 PF 3 25 119 106 GF Machines amp Equipment for Electrofusion KS 1600 Plastic pipe cutter The KS 1600 is used for cutting plastic pipes fast cleanly amd properly right angled from diameter 355 mm up to 1600 mm with a wall thickness of max 60 mm For each pipe diameter the appropriate chain length is necessary The saw is to be put on the tensioned chain as per user manual which serves as a guiding device for the saw over a full 360 turn The guard plate covers the saw blade also during operation and provides full protection for the user at all times The KS 1600 basic kit consists of a circular hand saw 230 V 2200 W with carriage 2 tension chains for d560 mm and d630 mm as well as a chain tensioner The whole equipment comes in a convenient and robust transport box The easy handling and the optimal safety features make this tool indispe
47. 112 089 125 790 112 100 790 112 090 140 790 112 101 790 112 091 160 790 112 102 790 112 092 180 790 112 103 790 112 093 200 790 112 104 790 112 094 225 790 112 105 790 112 095 250 790 112 106 790 112 096 280 790 112 107 790 112 097 PF 325 117 316 PF 3 25 117 316 PF 325 117 311 Machines amp Equipment for Butt Fusion GF 160 250 315 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension d d Code mm 40 140 790 114 156 75 225 790 115 156 90 280 790 112 156 GF 160 250 315 Special clamping bracket tapered e For clamping of fittings d 160 315 mm e For left sided mounting stationary side with shell adapter e Version for right sided mounting slide L left R right ll mm 160 L 790 114 025 160 R 790 114 026 250 L 790 115 025 250 R 790 115 026 315 L 790 112 111 315 R 790 112 112 GF 160 250 315 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings d d Code mm 40 160 790 114 045 75 250 790 115 045 90 315 790 112 038 GF 160 250 315 Set planer blades e 1 set 2 blades d d Code mm 40 160 790 113 056 0 080 75 250 790 115 024 0 060 90 315 790 112 110 0 115 PF 3 25 870 100 PF 3 25 870 100 PF 3 25 117 332 Y gt 7 om PF 3 25 117 332 GF Machines amp Eq
48. 16 015 must also be used d Code mm 200 790 116 016 225 790 116 017 250 790 116 018 280 790 116 019 315 790 116 020 355 790 116 021 400 790 116 022 450 790 116 023 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension d d Code mm 250 450 790 116 156 162 000 Hoist unit frame e Hoist unit consists of frame and swivel arm e Mounted to the base machine e e 790 116 026 22 000 ss PF 3 25 117 306 PF 3 25 117 306 PF 3 25 117 306 Machines amp Equipment for Butt Fusion Weight compensator to hoist unit e For heating element planer weight is partially compensated e For hoist unit 790 116 026 e a 790 116 027 12 500 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings d Code mm 500 790 116 045 19 000 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades 790 116 041 0 700 GF PF 3 10 575 100 PF 3 10 573 500 PF 325 117 319 GF Machines amp Equipment for Butt Fusion KL 630 TOP1 Butt fusion machine Machine complete e Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 e Control box containing electronic temperature control and power distribution for heating element and planer e The butt fusion machine can be assembled with the welding recorde
49. 19 PF 3 25 117 319 Machines amp Equipment for Butt Fusion GF 630 Accessories Reduction clamping inserts wide e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code mm 790 116 012 790 116 013 790 116 014 790 116 015 790 117 012 790 117 013 Reduction clamping inserts narrow e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code mm 315 790 116 020 355 790 116 021 400 790 116 022 450 790 116 023 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts d 315 d 355 d 400 d 450 e 8 wide reduction inserts d 500 d 560 d d Code mm 315 560 790 117 021 201 000 Hoist unit complete Hoist unit consists of frame and swivel arm Arm length 2m pivoting back forward max column height from floor 3 30m Electrical unit 400 V 600 W Hoist capacity 250
50. 20 40 mm Tapping Tee d 32 mm Type S 67 for tapping saddles with rotatable outlet d 50 63 mm Tapping Tee d 63 mm be fe te Ton S54 799 100 061 0 813 for Tapping Tee d 32 mm S67 799 100 062 1 011 for Tapping Tee d 63 mm Pressure Test Cap for ELGEF Plus Tapping Saddles The cap has a Rp 3 8 connection thread and is made from galvanised steel Overview of Tapping Adapter types and Pressure Test Cap M For Monoblock d 40 and 50 mm outlets d 20 32 mm S 54 For Monoblock d 63 outlets d 20 32 mm and all saddles with rotatable outlet outlets d 20 40 mm e Tapping Tee d 32 mm e S 67 For all Saddles with rotatable outlet outlets d 50 and 63 mm i e Tapping Tee d 63 mm be oe a eon M 799 199 282 0 119 for Monoblock d 40 mm and d 50 mm S 54 799 199 283 Kl d 63 mm and Tapping Tee S67 799 199 286 0 461 for Tapping Tee d 63 mm GF PF 2 51 305 002 PF 2 51 305 002 SS m PF 2 51 305 002 GF Machines amp Equipment for Electrofusion Cutter for PE Pipes e This cutter is suitable for PE pipes and can be used on pipes of up to d 225 mm with a wall thickness of up to 21 mm Code Description mm 30 799 198 013 0 131 accessories Basic Tool Box 39 799 198 012 0 215 accessories Basic Tool Box 50 799 198 057 0 278 accessories Basic Tool Box PE Repair Plug e PE Repair Plugs are suitable for use with ELGEF 24 V PE Reinforcement Saddles 53 127 00
51. 450 10 RESICOAT epoxy powder coating according to GSK standards and EN 14901 Stainless steel A2 quality AISI 304 or A4 quality AISI 316 bolts nuts and washers Gasket NBR Suitable for water and gas Flange drilling according to EN 1092 2 Gripring in brass 709 257 210 709 257 212 709 257 214 709 257 216 709 257 218 709 257 222 709 257 226 Heavy duty transport storage box for W410 drilling device Model e Including hex key 3 mm hex key 6 mm and screwdriver e Outside dimension transport warehouse box 120 x 40 x 40 cm p Heavy duty transport storage box for 709 706 414 4 500 W410 drilling device GF GF Product Range Distribution Machines for Processing Plastic Pipes GF a 00210001 006 008 O12 og9 09S 00S Ost OOF SSE ste O82 osz szz o0z os o9 ovrt se Jo o6 Sz e9 os or MS pp py 0021 ooo 006 008 014 oee oos oos osr oor ece ste Lose osz sze ooz oer oor ort sal or 06 ss Les Os oF mt ww p uojsuauig dAL 44 PF 3 10 597 011 PF 3 10 597 012 PF 3 10 597 012 GF Machines amp Equipment for Butt Fusion TM 160 250 315 ECO Butt fusion machines TM 160 250 315 ECO Machine complete wooden crate Flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and f
52. 500 mm as well as for the reduction clamping inserts for fittings of d250 to 450 mm Guide shaft for pipe support and back stop with pipe support d500 mm e left e R right d Type Code mm 500 L 790 120 011 109 000 500 R 790 120 012 112 000 Set of pipe supports d d Code mm 250 450 790 120 025 10 700 Machines Equipment for Butt Fusion Flange adapter clamping unit e For centric fusion of flange adapters e Easy correct attachment of clamping unit in the basic machine e Packaging included N d d Code e mm 250 500 790 120 031 73 000 PF 3 25 117 320 T fitting clamping unit e For the rational manufacturing of 90 T fittings in the sizes d 250 to 400 mm e Three piece precise clamping tool for easy mounting on the machine bed e Complete with reduction clamping inserts d 250 355 mm e Packaging included d d Code mm PF 3 25 117 320 250 400 790 120 032 415 000 Y fitting clamping unit e For the rational manufacturing of 30 to 45 Y fittings in the sizes d 250 to 400 mm e Three piece precise clamping tool for easy mounting on the machine bed e Complete with reduction clamping inserts d 250 355 mm e Packaging included d d Code mm 250 400 790 120 033 610 000 An 1 Set planer blades E AS e Blade has 2 cutting edges 1 set 2 pieces e e PF 3 25 117 320 790 117 041 100 GF PF 3 25 138 100 GF Machines amp Equipment for Butt Fusion WM 630 Plus
53. 7 001 790 117 002 790 117 003 790 117 004 790 117 006 790 117 012 790 117 013 790 117 021 790 117 023 790 117 029 790 117 038 790 117 041 790 117 067 790 117 069 790 117 075 790 117 178 790 118 009 790 118 011 790 118 012 790 118 025 790 118 026 790 118 028 790 118 031 790 118 032 790 118 033 790 118 042 790 118 043 790 118 060 790 119 032 790 119 036 790 119 039 790 119 078 790 119 090 790 119 157 790 119 301 GF Page Code 790 119 302 790 119 303 790 119 401 790 119 402 790 119 403 790 119 407 790 119 408 790 119 425 790 120 011 790 120 012 790 120 020 790 120 025 790 120 031 790 120 032 790 120 033 790 123 003 790 123 004 790 123 007 790 123 009 790 123 010 790 123 011 790 123 012 790 123 016 790 123 020 790 123 023 790 123 025 790 123 029 790 123 075 790 124 003 790 124 004 790 124 006 790 124 011 790 124 012 790 124 016 790 124 021 790 124 023 790 124 025 790 124 029 790 124 075 790 125 003 790 125 004 790 125 006 790 125 011 790 125 016 790 125 021 790 125 023 790 125 025 790 125 029 790 125 075 790 126 001 790 126 011 790 126 012 790 126 013 790 126 014 790 126 043 790 127 001 790 127 002 790 127 003 790 127 004 790 127 005 790 127 006 790 127 008 790 127 010 790 127 015 790 127 020 790 127 026 790 127 045 790 127 069 Page Code 790 127 070 790 127 101 790 127 102 790 127 111 790 127 112 790 127 156 790 128 001 790 12
54. 71 PF 2 51 306 003 Machines amp Equipment for Electrofusion MSA Plus 300 Automatic Electrofusion Unit with USB interfaces NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Automatic Electrofusion unit with barcode reader pen optional with barcode scanner The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is robust light and easy to use The menu has up to 27 different languages Scope of delivery includes transport box 1 pair of angle adapter clips 4 0 mm operating instructions and configuration card To load software updates the USB memory stick 799 350 622 is required Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Interfaces Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display Size display WxH Type size Languages Warranty 10 C to 45 C 180 V 264 VAC 45Hz 65 Hz 8 42 48 VAC max 80 A max 3500 W 1 1P 65 USB type A to load software updates USB type B for PC communication 3m 3m 284 x 440 x 195 mm ca 11 5 kg light weight aluminium housing LCD graphic background light contrast adjustment 132 x 39 mm 8mm Brasilian Bulgarian Chinese Croatian Czech Danish Dutch English Estonia
55. 8 007 790 128 008 790 128 009 790 128 010 790 128 110 790 128 111 790 128 112 790 128 117 790 128 119 790 128 120 790 128 121 790 136 001 790 136 002 790 136 003 790 136 004 790 136 005 790 136 006 790 136 007 790 136 008 790 136 009 790 136 010 790 136 011 790 136 012 790 136 013 790 136 014 790 136 015 790 136 112 790 136 211 790 136 212 790 136 213 790 136 214 790 140 010 790 150 000 790 150 001 790 150 003 790 150 011 790 150 012 790 150 013 790 150 014 790 150 015 790 150 016 790 150 017 790 150 045 790 150 046 790 150 050 790 150 205 790 150 225 790 150 295 790 151 000 790 151 001 790 151 002 790 151 004 790 151 011 790 151 012 790 151 014 790 151 015 790 151 016 790 151 017 790 151 027 790 151 045 790 151 046 Page 115 Index Code 790 151 050 790 151 071 790 151 205 790 152 000 790 152 001 790 152 003 790 152 006 790 152 009 790 152 012 790 152 014 790 152 016 790 152 017 790 152 025 790 152 026 790 152 027 790 152 045 790 152 046 790 152 050 790 152 071 790 152 205 790 152 225 790 202 001 790 202 011 790 319 007 790 340 000 790 340 001 790 340 002 790 340 003 790 340 005 790 340 008 790 340 035 790 345 000 790 345 008 790 345 012 790 345 035 799 100 061 799 100 062 799 150 007 799 150 008 799 150 009 799 150 011 799 150 090 799 150 275 799 150 314 799 150 321 799 150 355 799 150 360 799 150 361 799 150 362 799
56. 8 carbide tipped HSS bi metal cutter 28 6 mm 709 810 618 1 1 4 carbide tipped HSS bi metal cutter 31 8 mm 709 810 620 1 3 8 carbide tipped HSS bi metal cutter 34 9 mm 709 810 622 1 1 2 carbide tipped HSS bi metal cutter 38 1 mm 709 810 624 1 3 4 carbide tipped HSS bi metal cutter 44 5 mm 709 810 628 PF 1 54 326 005 2 carbide tipped HSS bi metal cutter 50 8 mm 709 810 632 Heavy duty transport case for W400 drilling device Model Waz e Including hex key 3 mm hex key 6 mm and screwdriver e Outside dimension transport case 80 x 40 x 20 cm ae Je pa Heavy duty transport case for W400 PE VENDO os 709 706 416 8 100 drilling device GF 8 PF 1 54 326 005 PF 1 54 326 005 PF 1 54 326 005 PF 1 54 326 005 m PF 1 54 326 005 Machines amp Equipment for Electrofusion W410 drilling device 3 4 8 Basic Drilling Device W410 including ratchet all accessories to be added Br s basic device including ratchet 709 700 100 7 800 Drill shafts Model e Drill shafts to be selected depending on build up length of your configuration e p drill shaft 620 mm 709 700 010 drill shaft 775 mm 709 700 021 drill shaft 920 mm 709 700 022 drill shaft 1070 mm 709 700 023 Description Description Flange adaptors Model e Flange adaptor for W410 e Suitable for Plast Joint flange adaptor e Suitable for flange to flange connections e Not included flange bolts gask
57. Equipment for Electrofusion KS Tangit Cleaner e Special cleaning agent for plastic fusion connections with PP PE PVDF and PB Code 799 298 023 0 890 Tangit KS Cleaning Tissues Code 799 298 024 2 850 Marker Type Code CS silver 799 350 364 0 012 GF PF 3 25 117 328 PF 3 25 117 328 GF Machines amp Equipment for Electrofusion Accessories for job sites Roller support 315 e For pipes up to d 315 mm with base plate galvanised The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 300 kg d d Code mm 20 315 790 109 110 4 000 Support 630 e Up to d 630 mm with base plate galvanised e adjustable height 60 mm e The piping can be pulled with little effort e Protects pipes from damage e Reduces resistance during fusion e Maximum load 1000 kg d d Code mm 110 630 790 109109 4 115 Machines amp Equipment for Electrofusion PPC Plastic pipe cutter and KS 355 90 10 90 PPC Plastic pipe cutter e For cutting plastic pipes d10 d160 Article Code Closest inch Or 10 63 PPC 63 s max 7 2mm 790 109 001 0 710 Ye 50 110 PPC 110 s max 12 7mm 790 109 002 110 160 PPC 160 s max 19 0mm 790 109 003 PF 3 25 117 309 90 10 90 Replacement cutting wheels e for plastic pipe cutter d d i e mm 10 63 SR 63 max s 7 2 mm 790 109 011 50 110 SR
58. Inserts for Multi Clamp d d Code Description mm 25 20 799 150 385 Inserts Sets 32 20 799 150 386 Inserts Sets 32 25 799 150 387 Inserts Sets 40 32 799 150 388 Inserts Sets 50 40 799 150 389 Inserts Sets 63 32 799 150 390 Inserts Sets 63 40 799 150 391 Inserts Sets 63 50 799 150 392 Inserts Sets PF 2 51 305 008 2 GF PF 2 51 305 008 PF 2 51 305 008 9 150 090 i PF 2 51 305 002 GF b a j EE 2 le f F a gt x ri Machines amp Equipment for Electrofusion Spare parts for clamps a omeen oon a Tram 63 125 45mm 110 225 60mm 225 500 80mm 63 125 45mm 110 225 60mm 225 500 80mm 63 125 110 225 110 225 110 225 225 500 799 900 414 799 900 405 799 900 394 799 900 413 799 900 404 799 900 387 799 900 421 799 900 423 799 900 425 799 150 312 799 150 313 799 150 315 799 150 319 799 150 314 square support short square support short square support short square support long square support long square support long prism wide prism wide prism wide ratch 25 15 0 7 ratch 25 25 0 7 ratch 35 35 1 1 ratch 50 50 1 5 clamping screw Clamping device Topload 400 e This clamp and mounting tool is used for top load Saddles on pipes of dimensions d 280 400 mm e Scope of delivery 1 base mounting clamp 1 bracket 2 clamping screws 2 ratchet scraps 1 transport box d d Code mm 280 400 799 350 475 25 000
59. Product Range International 2010 GEORG FISCHER GF PIPING SYSTEMS Table of Contents Page Machines and Equipment for Electrofusion 5 MSA Plus 400 8 MSA Plus 350 9 MSA Plus 300 10 MSA Plus 250 11 MSA 230 12 MSA 210 14 Tools and Accessories for Electrofusion 15 Wear and tear parts for MSA machines peeling tools clamps squeeze off tools tapping equipment etc Machines and Equipment for Butt Fusion 43 Construction site Butt Fusion machines TM Line 45 KL Line 56 GF Line 65 WR100 and SUVI software 93 Workshop Butt Fusion machines WM Line 95 Tools and Accessories for Butt Fusion 107 Pipe Cutters Saws Bead removers pipe supports etc MSA Plus overview 4 gt tom J i J is AN NSA Plus 250 nm de ii jun a E f j zZ MSA Plus 300 MSAPlus 350 MSA Plus 400 Temperature dependent energy control Wide input voltage range 180 264 V 7 z gt a Suitable for generator operation a aa For series and long run fusion Dust and spray water protected IP 65 Maximum protection from electrical hazards protection class 1 Light robust aluminum housing O O O Sturdy transport box Active housing cooling O O O Manual entry of fusion time Indication of fusion time and fusion energy O
60. Remote control e Electronic temperature control e Accurate adjustment of heating element temperature on o 790 340 003 5 000 Case e For safe storage of planer and heating element Code 790 116 006 41 000 PF 3 10 574 500 Machines Equipment for Butt Fusion Hydromat e Clearly visible vibration free pressure gauge with precision scaling e Fine adjustment of pressure e High pressure consistancy during cooling phase 230 V 1500 W 790 340 005 29 000 GF PF 3 25 117 306 y PF 3 25 117 306 PF 3 25 117 306 GF Machines amp Equipment for Butt Fusion KL 500 Accessories Reduction clamping inserts wide e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d Code mm 200 790 116 008 225 790 116 009 250 790 116 010 280 790 116 011 315 790 116 012 355 790 116 013 400 790 116 014 450 790 116 015 Reduction clamping inserts narrow e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 200 d 225 the reduction clamping insert 790 1
61. TC This unit consists of the hydraulic and the control unit with data recording Automatically controlled fusion cycle with built in linear measurement unit safety Automatically controlled temperature of the heating element Minimal weight of complete CNC control unit with two handles for carrying Clear overview 2 line LCD with backlighting Temperature sensor for accurate recording of ambient temperature Serial interface RS 232 9 in to connect PCs or laptops Parallel standard printer interface Centronics Safe two handed operation according to TUV for machine carriage movement 6 languages variable Configuration of specific fusion parameters according to national guidelines Barcode reader for data input optional In the fully automatic version the heating element is inserted manually by the operator and after the heat soak phase automatically removed from the working position Planer Heating element Hydraulic hose package Case Tools set Including transport packaging without accessories and without reduction inserts mm GF 160 230 V 1850 W 790 114 191 122 000 GF 160 230 V 1850W Russian 790 114 179 122 000 GF 250 230 V 2490 W 790 115 191 175 000 GF 250 230 V 2490W Russian 790 115 179 175 000 GF 315 230 V 4170 W 790 112 191 213 000 GF 315 230 V 4170W Russian 790 112 179 213 000 GF PF 325 117 316 PF 325 117 305 PF 3 25 117 307 GF Machines amp Equipment for Butt Fusion GF 160 250
62. TOP2 Butt fusion machine Machine complete e Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 e The butt fusion machine can be assembled with the welding recorder WR 100 e Machine provided with Hydromat hydraulic unit and remote control e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 200 500 400 V 6250 W 790 140 010 312 000 Base machine e Double clamping device for secure hold and exact radial and axial alignment of components e Good accessibility thanks to 45 inclination e drip proof quick action coupling for the connection of the hydraulic hoses d d Code mm 200 500 790 340 001 159 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends e Load transfer via maintenance free robust chain e Optimised cutting geometry for even and chatter free planing e Planer with Stop mechanism for safety e Safety microswitch to prevent undesired start up d d Performance Code mm 200 500 400 V 750 W 790 340 002 55 000 Heating element e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life e Easy placement in the correct working position with heater release mechanism d d Performance Code mm 200 500 400 V 4000 W 790 116 004 26 000
63. achines amp Equipment for Butt Fusion WM 315 Accessories Base clamping unit left for fittings with adapter ring wide e For clamping fittings of d315 mm as well as for fastening reduction clamping inserts for fittings d90 to 280 mm Guide shaft for pipe support und back stop with pipe support d315 mm e L left e R right d Type Code mm 315 L 790 118 011 15 700 315 R 790 118 012 15 700 Clamping insert narrow d 315 e For clamping of elbows flange adapters etc d 315 mm 1 piece 1 Alu half shell e Each code number defines 1 piece reduction clamping insert Per outer base clamping unit 2 reduction clamping inserts are needed d Code mm 315 790 118 028 0 850 Set of pipe supports d d Code mm Reduction clamping inserts narrow e 190 280 mm e Each code number defines 1 piece of reduction clamping insert d Code mm 790 112 098 790 112 099 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 790 112 106 790 112 107 Back stop e Prevents the components from slipping out of the clamping device during fusion Sc 790 118 026 5 200 GF PF 325 117 318 PF 325 117 318 GF Machines amp Equipment for Butt Fusion Flange adapter clamping unit e For centric fusion of flange adapters e Easy correct attachment of clamping unit in the basic machine e Packaging included d d Code mm 90 315 790 118 031 25 000 T fitting clamping un
64. am compact 2 V clamps complete with ratchet and belt d d Code mm 63 125 799 301 484 110 225 799 301 486 225 500 799 301 488 PF 2 51 305 008 GF 25 Machines Equipment for Electrofusion 9 301 450 Quadruple Clamp e The professional Quadruple Clamps are suitable for coupler connections They are quickly and easily put into position and ensure a stress free fusion They prevent pullout and pipe movements during the fusion and cooling times e Recommended for difficult site conditions with large installation induced stresses e Scope of delivery 1 tool consisting of 1 beam long 4 V clamps complete with ratchet and belt d d Code mm 63 125 799 301 459 110 225 799 301 461 225 500 799 301 463 PF 2 51 305 008 9 301 525 Twin Clamp e The easy to use Twin Clamp is suitable for coupler connections on straight or coiled pipe The clamps prevent pullout and pipe movements during the fusion and cooling time e Scope of delivery 1 complete tool d Code mm 799 301 536 799 301 537 799 301 538 799 301 539 799 301 540 PF 2 51 305 003 799 301 541 9 301 575 Multi Clamp e This tool is quick and easy to use and is suitable for straight forward connections to straight lengths of pipe or saddle branch outlets with electrofusion couplers e Scope of delivery 1 tool without accessories 1 d d Code mm OOO 20 63 799 301 575 1 409 9 301 575
65. arm e Mounted to the base machine e e 790 116 026 22 000 a PF 3 25 117 306 PF 3 25 117 306 PF 3 25 117 306 Machines amp Equipment for Butt Fusion Weight compensator to hoist unit e For heating element planer weight is partially compensated e For hoist unit 790 116 026 e a 790 116 027 12 500 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings d Code mm 500 790 116 045 19 000 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades 790 116 041 0 700 GF PF 3 25 136 100 PF 3 25 136 100 PF 325 117 319 e Te PF 325 117 319 GF Machines amp Equipment for Butt Fusion GF 630 Butt fusion machine Machine GF 630 complete e High quality long lasting heating element butt fusion machine for fusion jointing PP PE pipes and fittings Size range d 315 630 mm for complete pressure range up to PN 16 e The GF630 butt fusion machine can be assembled with the welding recorder WR 100 or configured as a CNC machine with the SUVI 400 The different versions are listed on the following pages e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 315 630 400 V 11000 W 790 117 001 589 000 Base machine e High precision design distortion free and sturdy machine frame e Good accessibility thanks to 45 inclination e Hardened and
66. be unen forceable or void all other provisions shall remain in full force and effect and the unenforceable or void provision shall be replaced by a valid provision which comes closest to the original intention of the unenforceable or invalid provision Place of Performance and Jurisdiction Place of performance for the Products shall be the Georg Fischer works from which the Products are despatched Any civil action based upon any alleged breach of this contract shall be filed and prosecuted exclu sively in the courts of Schaffhausen Switzerland Georg Fischer however reserves the right to file actions In any court having jurisdiction over controversies arising out of or in connection with the present contract The contract shall be governed by Swiss law without regard to conflict of law provisions that would require the application of another law 7 2005 GF Piping Systems gt worldwide at home Our sales companies and representatives ensure local customer support in over 100 countries The technical data is not binding They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability They are subject to modification Our General Terms of Sale apply Argentina Southern South America Georg Fischer Central Plastics Sudam rica S R L Buenos Aires Argentina Phone 5411 4512 02 90 gfcentral ps ar georgfischer com Australia George Fischer Pty Ltd Riverwood NSW 2210 Au
67. blade 1 piece 90 500 1 799 150 321 0 100 Tool holder Repair kit spindles for peeling tool PT 2 e Consisting of 1 main spindle 1 fixing bolt 1 end plate 2 rollers and 1 spacing disk d d Code mm 90 250 799 150 360 1 000 110 400 799 150 361 0 420 110 500 799 150 362 1 000 Screws and springs repair kit for peeling tool PT 2 e Cosisting of 1 assembly screw long 1 clamping screw 1 handle 1 srew for flat spring 1 screw for cutting plate 1 nut for feed 1 flat spring 1 spring for rapid adjustment and 1 clamping spring d d Code mm 90 500 799 150 369 0 300 Repair kit feed for peeling tool PT 2 e Consisting of 1 carriage bolt 1 guide unit and 1 guide end plate d d Code mm 90 250 799 150 363 0 500 110 400 799 150 364 0 346 110 500 799 150 365 0 500 Tool holder repair kit for peeling tool PT 2 e 1 feed nut 1 nut for feed 1 spring for rapid adjustment 1 washer 1 fixing screw d d Code mm 90 500 799 150 370 0 069 GFt 9 300 700 PF 2 51 305 004 9 300 700 A PT 4 PF 2 51 305 999 PF 2 51 305 001 GF Machines amp Equipment for Electrofusion Peeling Tool PT 4 The easy to use peeling tools PT 4 are suitable for preparing pipe ends when installing Electrofusion couplers and fittings The tools ensure a constant peeling quality on the whole peeled area and are suitable for PE80 and PE100 pipes There is n
68. chines e Internal memory fusion protocol with a capacity of up to 100 records Easy to follow user guidance e Battery support for data recording 8 hours no data loss during power interruption e Configuration User identity Job site and order no e Different menu languages e Country specific fusion parameter e Interchangeable with SUVI 50 data logger Data Processing e Individual print out directly from serial on board printer e Collective and individual print out directly from WR 100 to external printer only HP parallel interface 790 119 402 e Collective and individual protocol download to PC using the hyper terminal communicator windows serial interface 790 119 403 Power connector Schuko 16A Working temperature range 10 C up to 50 C Includes connecting cables to butt fusion machine Type Performance Dimensions Code mm WR 100 230 V 350x300x150 mm 790 119 401 6 000 WR 100 CYRILLIC 230 V 350x300x150 mm 790 119 425 5 500 GFt PF 325 117 313 PF 325 117 312 GF Machines amp Equipment for Butt Fusion Retrofit kits The Retrofit kit consists of all the necessary components to be assembled in the machine in order to connect the WR 100 The connection cables between the WR 100 and the hydraulic unit heating element are part of the data recorder set 790 119 401 The installation of the retrofit kits has to be done by a regional service centre or by GF Omicron KL 160 790 119 090 KL 250 630 790 119
69. cost of carriage insurance export transit and importlicences etc shall be borne by the Purchaser The Purchaser shall also bear the costs of all taxes fees duties etc connected with the contract lf the costs of packing carriage Insurance fees and other supplementary costs are included in the tender price or contract price or are referred to specifically in the tender or confirmation of order Georg Fischer reserve the right to revise their prices accordingly should any change occur in the relevant tariffs Terms of Payment The Purchaser shall make payment in the manner agreed by the parties without any deductions such as discounts costs taxes or dues The Purchaser may only withhold or off set payments due against counter claims which are either expressly acknowledged by Georg Fischer or finally awarded to the Purchaser In particular payment shall still be made when unessential items are still out standing provided that the Products already delivered are not rendered unusable as a result Retention of Title The Products shall remain the property of Georg Fischer until the Purchaser shall have settled all claims present and future which Georg Fischer may have against him Should the Purchaser resell Products to which title is reserved in the ordinary course of busi ness he shall hereby be deemed to have tacitly assigned to Georg Fischer the proceeds deriving from their sale together with all collateral rights securities and r
70. djustable rollers The pipe lifter could be easily assembled to the base machine The delivery contains one left and one right pipe lifter and one lever om Te m TM 160 790 150 050 TM 250 790 151 050 PF 3 10 597 012 TM 315 790 152 050 TM 250 315 Pressure Shut Off Valve e Time saving in the butt fusion process by working with 2 base machines e Enabling to disconnect the base machine under pressure from the hydraulic unit during the cooling time e Close the pressure valve release pressure at the hydraulic unit disconnect the hoses from the base machine Keep the joint cooling down e Use the cooling time for pipe preparation and welding of the next join by connecting the hydraulic unit hoses to a second base machine ne PF 3 10 597 012 TM 250 315 790 151 002 1 500 GF E PF 3 10 574 100 PF 3 25 117 306 PF 3 25 117 306 Machines Equipment for Butt Fusion KL 500 TOP1 Butt fusion machine Machine complete e Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 e Control box containing electronic temperature control and power distribution for heating element and planer The butt fusion machine can be assembled with the welding recorder WR 100 e Machine provided with Hydromat hydraulic unit Including transport packaging wooden crate without accessories and without reduction inserts d d P
71. e display WxH Type size Languages Warranty Type MSA Plus 400 799 350 580 MSA Plus 400 799 350 581 10 C to 45 C 180 V 264 V AC 45Hz 65 Hz 8 42 48 VAC max 80 A max 3500 W 1 1P 65 USB type A for printer communication and to load software updates USB type B for PC communication 3m 3m 284 x 440 x 195 mm ca 11 5 kg light weight aluminium housing LCD graphic background light contrast adjustment 132 x 39 mm 8mm Brasilian Bulgarian Chinese Croatian Czech Danish Dutch English Estonian Finnish French German Hungarian Italian Korean Latvian Lithuanian Macedonian Malaysian Norwegian Polish Portuguese Rumanian Russian Slovakian Slovenian Spanish Swedish Turkish 24 months Pm 16 800 barcode reader pen transport case 16 800 barcode scanner transport case GFt PF 2 51 306 003 GF Machines amp Equipment for Electrofusion MSA Plus 350 Record Electrofusion Unit with USB interfaces NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Professional Electrofusion unit for recording jointing data of Electrofusion components as a basis for electronic joint recording The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is equipped with either a barcode read
72. e highly accurate recording device WR100 controls the fusion process according to the valid national guidelines e g DVS WIS or UNI The recorder with its on board printer comes in a hard plastic PE case of IP65 protection class Performance e Easy configuration by operator to the different GF KL TM machines e Internal memory fusion protocol with a capacity of up to 100 records e Easy to follow user guidance e Battery support for data recording 8 hours no data loss during power interruption e Configuration User identity Job site and order no e Different menu languages e Country specific fusion parameter e Interchangeable with SUVIP50 data logger Data Processing e Individual print out directly from serial on board printer e Collective and individual print out directly from WR 100 to external printer only HP parallel interface 790 119 402 e Collective and individual protocol download to PC using the hyper terminal communicator windows serial interface 790 119 403 Power connector Schuko 16A Working temperature range 10 C up to 50 C Includes connecting cables to butt fusion machine Type Performance Dimensions Code mm WR 100 230 V 350x300x150 mm 790 119 401 6 000 WR 100 CYRILLIC 230 V 350x300x150 mm 790 119 425 5 500 Machines fitted with WR 100 GF 400 WR 100 400V 5710W 790 127 015 GF 400 WR 100 230V 5710W 790 127 020 GF 500 WR 100 400V 6260W 790 116 075 KL 500 TOP 1 WR 100 400V 6260W 790 340 008 KL 500 TOP
73. ece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code mm 90 790 112 098 110 790 112 099 125 790 112 100 140 790 112 101 160 790 112 102 180 790 112 103 200 790 112 104 225 790 112 105 250 790 112 106 280 790 112 107 PF 325 117 316 PF 3 10 597 012 PF 3 10 597 022 Machines Equipment for Butt Fusion TM 160 250 315 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension d d Code mm 40 140 790 114 156 75 225 790 115 156 90 280 790 112 156 TM 160 250 315 Chamfered upper clamp e Necessary for welding short leg bends having diameters equal of the machine dimension e g bend 4250 mm with a TM 250 e Left bend is clamped left from the heating element position e Right bend is clamped right from the heating element position Type Left Right Code Code TM 160 790 150 205 790 150 206 TM 250 790 151 205 790 151 206 TM 315 790 152 205 790 152 206 TM 160 250 315 Flange adapter clamping units e For correct clamping and fusion jointing of short ended fittings d d Code mm 40 160 790 319 007 75 250 790 115 044 90 315 790 112 073 TM 160 250 315 RU Repair unit e Repair unit with 2 clamping devices and a pair of cylinders especially convenient for butt fusion j
74. er pen or with barcode scanner The unit is robust light and easy to use The menu has up to 27 different languages Scope of delivery includes transport box 1 USB memory stick 1 pair of angle adapter clips 4 0 mm operating instructions configuration card and Software MSA WIN WELD To read out the fusion protocols either the USB cable 799 350 619 or the USB memory stick 799 350 622 is required Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Interfaces Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display Size display WxH Type size Languages Warranty 10 C to 45 C 180 V 264 VAC 45Hz 65 Hz 8 42 48 VAC max 80 A max 3500 W 1 1P 65 USB type A for printer communication and to load software updates USB type B for PC communication 3m 3m 284 x 440 x 195 mm ca 11 5 kg light weight aluminium housing LCD graphic background light contrast adjustment 132 x 39 mm 8mm Brasilian Bulgarian Chinese Croatian Czech Danish Dutch English Estonian Finnish French German Hungarian Italian Korean Latvian Lithuanian Macedonian Malaysian Norwegian Polish Portuguese Rumanian Russian Slovakian Slovenian Spanish Swedish Turkish 24 months a AA MSA Plus 350 799 350 570 16 800 barcode reader pen transport case 16 800 barcode scanner transport case MSA Plus 350 799 350 5
75. erature 10 C to 40 C Mains voltage 180 V 250 V AC Mains frequency 45 Hz 65 Hz Fusion voltage 39 5 V Internal Fuse 20A Power consumption max 2750 W Protection IP 65 Mains cable Am Fusion cable 3m Connector 4 0 mm 90 Dimensions WxHxD 270 x 480 x 150 mm Weight incl cables ca 21 kg Display LED 1 x 4N 7 segments Size display 50 x 18 mm Type size 14 mm Warranty 12 months Standard edition 790 128 001 21 000 GFt PF 2 51 306 001 PF 325 117 312 PF 2 51 306 004 GF Machines amp Equipment for Electrofusion Tools and Accessories for MSA Plus Machines Software MSA WIN WELD General functions Reading and management of fusion data Sort and filter functions Issueing of single records collected records Reading and formating of memory cards Reading and management of traceability data according to ISO 12176 4 Export functions for conversion to conventional data base files Excel or Access Installed languages German English French Italian Dutch Croatian Spanish Creating individual barcodes Individual configuration of fusion devices Professional software for analysis and data management of Electrofusion data traceability data and for configuration barcodes Z functions Compatibility with MSA 350 MSA Pus 350 fusion data and MSA 400 MSA Plus 400 fusion and traceability data The software is suitable for use with Windows ME NT4 2000 XP Vista Scope of delivery CD ROM i
76. erformance Code mm 200 500 400 V 6250 W 790 340 000 475 000 Base machine e Double clamping device for secure hold and exact radial and axial alignment of components e Good accessibility thanks to 45 inclination e drip proof quick action coupling for the connection of the hydraulic hoses d d Code mm 200 500 790 340 001 159 000 Planer Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free robust chain Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 200 500 400 V 750 W 790 340 002 55 000 Heating element e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life e Easy placement in the correct working position with heater release mechanism d d Performance Code mm 200 500 400 V 4000 W 790 116 004 26 000 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control e Compact unit in steel box with enamel coated protective frame 400 V 790 116 038 15 500 GF PF 3 10 574 100 PF 3 10 574 500 un je E rm ie bom ee EA a F La 1 is 5 ar a pe A o PF 3 10 574 500 PF 3 25 117 306 GF Machines amp Equipment for Butt Fusion KL 500
77. eservations of title until all claims held by Georg Fischer shall have been settled Until revoked by Georg Fischer this assignment shall not preclude Purchaser s right to collect the assigned receivables To the extent the value of the Products to which title is reserved together with collateral securities exceeds Georg Fischer s claims against the Purchaser by more than 20 Georg Fischer shall re assign the above proceeds to Purchaser at his request Delivery The term of delivery shall commence as soonas the contract has been entered into all official formalities such as import and payment permits have been obtained and all essential technical issues have been settled The term of delivery shall be deemed duly observed when upon its expiry the Products are ready for despatch Delivery is subject to the following conditions i e the term of delivery shall be reasonably extended if Georg Fischer are not supplied in time with the information necessary for the execution of the contract or if subsequent changes causing delays are made by the Purchaser if Georg Fischer are prevented from performing the contract by force majeure Force majeure shall equally be deemed to be any unforeseeable event beyond Georg Fischer s control which renders Georg Fischer s performance commercially unpractical or impossible such as delayed or defective supplies from sub contractors labour disputes governmental orders or regulations shortages in materials or e
78. et e pe flange adaptor DN50 709 702 045 flange adaptor DN65 709 702 046 flange adaptor DN80 709 702 047 flange adaptor DN100 709 702 048 flange adaptor DN125 709 702 049 flange adaptor DN150 709 702 050 flange adaptor DN200 709 702 051 Description Mandrel combined with pilot drill Model e mandrel including special pilot drill 6mm with retention wires hole saw mandrel 9 16 inch 1 3 16 inch with retain drill pilot 709 701 260 0 085 hole saw mandrel 1 1 4 inch 6 inch with retain drill pilot 709 701 261 0 206 Pilot drill Model e pilot drill 6 mm with dual retention wires pilot drill 6 mm with dual retention wires 709 800 006 0 042 Description Description GFt PF 1 54 326 005 PF 1 54 932 001 PF 1 54 326 005 GF Machines amp Equipment for Electrofusion Cup drill PE chipless 045 060 163 180 and 184 mm Model e For demanding drillings on PE e Maximum PE pipe d630 SDR11 e Suitable for under pressure drilling e Push rod for coupon release out of the cup drill PE cup drill chipless 63 mm x 60 mm 709 810 414 PE cup drill chipless 84 mm x 60 mm 709 810 416 PE cup drill chipless 63 mm x 120 mm 709 810 424 PE cup drill chipless 84 mm x 120 mm 709 810 426 PE cup drill push rod 709 700 024 Plast Joint 8057 Flange Adaptor restraint Model For connection to PE Spigot ends Ductile Cast iron GGG45 body and clamping ring s acc to EN GJS
79. f the Purchaser fails to take delivery within a reasonable time of Products notified as ready for despatch Georg Fischer shall be entitled to store the Products at the Purchaser s expense and risk and to invoice them as delivered If Purchaser fails to effect payment Georg Fischer shall be entitled to dispose of the Products Should Purchaser cancel an order without justification and should Georg Fischer not insist on the performance of the contract Georg Fischer shall be entitled to liquidated damages in the amount of 10 of the contract price Georg Fischer gt s right to prove and claim higher damages remaining reserved Purchaser shall be entitled to prove that Georg Fischer has suffered no or a considerably lower damage 12 12 1 13 13 1 13 2 13 4 14 14 1 14 2 14 3 14 4 15 15 1 15 2 19 3 9 4 9 5 18 18 1 Packing If the Products are provided with additional packing over and above the standard packing such packing shall be charged additionally Passing of Risk The risk in the Products shall pass to the Purchaser as soon as they have left Georg Fischer s works EX WORKS Incoterms ICC latest version even if delivery is made carriage paid under similar clauses or including installation or when carriage is organized and managed by Georg Fischer If delivery is delayed for reasons beyond Georg Fischer s control the risk shall pass to the Purchaser when he is notified that the Products are ready
80. fe e Additional thermometer for fast check of the fusion temperature d d Performance Code mm 315 630 400 V 8000 W 790 117 004 36 000 Remote control e Electronic temperature control e Accurate adjustment of heating element temperature e a 790 340 003 5 000 Case e For safe storage of planer and heating element Code 790 117 006 55 000 GF PF 325 117 319 PF 325 117 319 PF 325 117 319 GF Machines amp Equipment for Butt Fusion KL 630 Accessories Reduction clamping inserts wide e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code mm 790 116 012 790 116 013 790 116 014 790 116 015 790 117 012 790 117 013 Reduction clamping inserts narrow e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code mm 315 790 116 020 355 790 116 021 400
81. for information purposes only They are not warranted characteristics and are subject to change All technical documents shall remain the exclusive property of Georg Fischer and may only be used for the agreed purposes or as Georg Fischer may consent Confidentiality Protection of Personal Data Each party shall keep in strict confidence all commercial or technical information relating to the business of the other party of which it has gained knowledge in the course of its dealing with the other party Such information shall neither be disclosed to third parties nor used for other purposes than those for which the information has been supplied In the context of the contractual relation with the Purchaser personal data may be processed The Purchaser agrees to the disclosure of said data to third parties such as foreign subcontractors and suppliers etc Local Laws and Regulations Export Controls The Purchaser shall bring to the attention of Georg Fischer all local laws and regulations at the place of destination which bear connection with the execution of the contract and the adherence to relevant safety regulations and approval procedures In case of re exports Purchaser shall be responsible for compliance with pertinent export control regulations Price Unless agreed otherwise the prices shall be deemed quoted net ex works laccording to Incoterms of the ICC latest version including standard packing All supplementary costs such as the
82. freely programmable welding cycles available e g for non standard dimensions Relining special materials etc Various configuration possibilities such as cooling time reduction according to the measured ambient temperature CTC and automatic bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key supplied with the machine Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Shock absorbing plastic housing in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Accessory Oil level control and refilling without disassembling the unit e Two handles to carry the hydraulic unit Type d d Performance Code mm TM 160 CNC 40 160 230V2000W 1790 150012 125 000 TM 250 CNC 75 250 230V 3150W 790 151012 195 000 TM 315 CNC 90 315 230V 3750W 790 152 012 210 000 GF PF 3 10 597 011 GF Machines amp Equipment for Butt Fusion TM 250 315 CNC Machine with automatic heating element Machine complete High quality reliable and user friendly heating element butt fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit sturdy base machine powerful planer
83. hard chrome plated guide shafts for extreme loads e Smooth running cylinder guides with mechanical seals e Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d d Code mm 315 630 790 117 002 225 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends e Right angled facing due to wide bedding with side stop for single sided facing e Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 315 630 400 V 1500 W 790 117 003 98 000 Heating element e High performance heating element with electronic continuously adjustable temperature control e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life e Easy placement in the correct working position with heater release mechanism d d Performance Code mm 315 630 400 V 8000 W 790 117 004 36 000 000 PF 3 25 117 319 PF 3 25 117 307 Machines amp Equipment for Butt Fusion Hydraulic unit e Compact and robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure e Variable fine adjust
84. high performance heating element storage case for the planer and heater The heating element is ejected automatically from the working position during change over phase Quick change of the heating element position from the central to the outer welding position when welding e g a T Piece to a pipe The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction inserts and other accessories CNC Control Unit e Operator guidance from preparation to the end of the jointing process by use of symbols and graphics Intuitive data input by touch screen operation welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions Relining special materials etc Various configuration possibilities such as cooling time reduction according to the measured ambient temperature CTC and automatic bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key supplied with the machine Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Shock absorbing plastic hou
85. ides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose of welding bends and T pieces the 2 clamping element is fast and relocatable without loosing stability on the guiding shafts Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d d Code mm 125 400 790 127 002 95 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends e Right angled facing due to wide bedding with side stop for single sided facing e Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 125 400 230 V 1100 W 790 127 003 39 000 FB PF 325 117 332 PF 325 117 332 PF 3 25 117 307 PF 3 25 117 332 PF 3 25 117 332 Machines Equipment for Butt Fusion Heating element e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life e Easy placement in the correct working position with heater release mechanism d d Performance Code mm 125 400 230 V 3500 W 790 127 004 15 000 Hydraulic unit e Compact and robust with two handles for carrying e Precise hydraulic control for consi
86. ing device PF 1 54 326 005 PF 1 54 326 005 PF 1 54 326 005 N PF 1 54 326 005 Machines amp Equipment for Electrofusion W400 drilling device 3 4 2 Basic Drilling Device W400 including ratchet and drill shaft accessories to be added basic device including ratchet and drill shaft 709 700 000 6 094 Male threaded adaptors for W400 drilling device Model e Suitable to connect to Multi Saddle Plus 200 and 201 saddles male threaded adaptor 3 4 709 702 257 male threaded adaptor 1 709 702 258 male threaded adaptor 1 1 4 709 702 259 male threaded adaptor 1 1 2 709 702 260 male threaded adaptor 2 709 702 261 Female threaded adaptors for W400 drilling device Model e Suitable to connect to Multi Saddle Plus 301 saddles female threaded adaptor d25 d32 709 702 262 1 900 female threaded adaptor d40 d50 709 702 263 1 750 Mandrel combined with drill pilot Model e mandrel including special pilot drill 6mm with retention wires hole saw mandrel 9 16 inch 1 3 16 inch with retain drill pilot 709 701 260 0 085 hole saw mandrel 1 1 4 inch 6 inch with retain drill pilot 709 701 261 0 206 Drill pilot Model e pilot drill 6 mm with dual retention wires pilot drill 6 mm with dual retention wires 709 800 006 0 042 Cup drill PRO FIT Model e Suitable for PE and PVC pipes mn rem em 20 11 16 PRO FIT PE PVC cutter 17 5 mm 709 810 711 0 030 3 4
87. ins voltage 230 V 190 265 V Mains frequency 50 Hz 40 70 Hz Fusion voltage 39 40 V AC Internal Fuse 75 A max 90 A Power consumption 2 75 kW max 3 5 kW Power plug Schuko Protection IP 54 Class 1 Interfaces RS 232 Memory capacity 350 records Mains cable 4m Fusion cable 3m Dimensions WxHxD 270 x 480 x 150 mm Weight incl cables ca 21 kg Display LCD graphic background light Size display WxH 60 x 17 mm Character size 2 95 x 5 5 mm Languages EN FR DE IT PL SP Warranty 12 months Scope of Delivery MSA 230 All In Pen Barcode reader pen with pouch data transfer cable cables drum straight adapter clips 4 0 gt 4 7 mm MSA 230 All In Scanner Barcode scanner with pouch data transfer cable cables drum straight adapter clips 4 0 gt 4 7 mm m pa MSA 230 All In Pen 790 128 008 23 000 PF 3 10 588 100 MSA 230 All In Scanner 790 128 010 23 000 GF ME PF 3 10 588 100 Machines amp Equipment for Electrofusion MSA 210 Manual Electrofusion Unit Monovalent Electrofusion unit with easy manual entry of fusion time by the operator according to the fitting requirements The unit can be used to weld GF Electrofusion fittings up to a nominal diameter of 500 mm SDR 17 Suitable for jointing in series temperature excess protected The unit stores the last fusion time and generates a consecutive fusion counter A buzzer indicates the start and the end of the fusion cycle Technical Data Ambient temp
88. ion during the cooling phase e Easy level control and refilling of hydraulic oil 400 V 1500 W 790 123010 38 000 Hydraulic hose package e Flexible hydraulic hoses with drip proof quick coupling action ee o 790 123 020 6 000 Control box e 400 V e Contains all safety and functional components such as static relay FI protective switch temperature control e Compact unit in steel box with enamel coated protective frame 070 790 123009 29 000 Case e For safe storage of planer and heating element Code 790 124 006 345 000 GF PF 3 25 137 100 PF 325 117 323 PF 3 25 137 100 GF Machines amp Equipment for Butt Fusion GF 1000 Accessories Reduction clamping inserts e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed In order to mount the inserts d 710 the reduction clamping insert d 800 mm code 790 124 011 must also be used d wide mm Code 710 790 123 012 800 790 124 011 900 790 124 012 Electric hoist unit e Hoist capacity 500 kg e Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoisting speeds 2 5 m min and 5 5 m min Code 790 124016 300 000 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings Code 790 124 029 170 000 1 Set planer blades e 1 set 4 blades Code
89. ion maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code mm 75 790 115 028 90 790 115 008 110 790 115 009 125 790 115 010 140 790 115 011 160 790 115 012 180 790 115 013 200 790 115 014 PF 3 25 117 305 225 790 115 015 52 GF PF 3 25 117 305 PF 3 25 117 307 PF 3 25 117 307 GF Machines amp Equipment for Butt Fusion TM 250 Reduction clamping inserts narrow e d 75 225 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code mm 75 790 115 029 90 790 115 016 110 790 115 017 125 790 115 018 140 790 115 019 160 790 115 020 180 790 115 021 200 790 115 022 225 790 115 023 TM 315 Reduction clamping inserts wide e d 90 280 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code mm 90 790 112 088 110 790 112 089 125 790 112 090 140 790 112 091 160 790 112 092 180 790 112 093 200 790 112 094 225 790 112 095 250 790 112 096 280 790 112 097 TM 315 Reduction clamping inserts narrow e 190 280 mm e Each code number represents 1 pi
90. ischer com www georgfischer fr Germany Georg Fischer GmbH 73095 Albershausen Phone 49 0 7161 302 0 info de ps georgfischer com www georgfischer de India Georg Fischer Piping Systems Ltd 400 076 Mumbai Phone 91 224007 2001 in pS georgfischer com www georgfischer in Italy Georg Fischer S p A 20063 Cernusco S N MI Phone 3902 921 861 it ps georgfischer com www georgfischer it www piping georgfischer com Adding Quality to Peoples Lives Georg Fischer TPA S r l IT 16012 Busalla GE Phone 39 010 962 47 11 tpa ps georgfischer com www georgfischer it Japan Georg Fischer Ltd 596 0011 Osaka Phone 81 0 6 6635 2691 jp ps georgfischer com www georgfischer jp Korea Georg Fischer Piping Systems Guro 3 dong Guro gu Seoul Korea Phone 82 0 2 2081 1450 Fax 82 0 2 2081 1453 kor ps georgfischer com www georgfischer kr Malaysia George Fischer M Sdn Bhd 40460 Shah Alam Selangor Darul Ehsan Phone 60 0 3 5122 5585 my ps georgfischer com www georgfischer my Mexico Northern Latin America Georg Fischer S A de C V Apodaca Nuevo Leon CP66636 Mexico Phone 52 81 1340 8586 Fax 52 81 1522 8906 mx ps georgfischer com www georgfischer mx Middle East George Fischer Piping Systems Dubai United Arab Emirates Phone 971 4 289 49 60 info export georgfischer com www export georgfischer com Netherlands Georg Fischer N V 8161 PA Epe Phone 31 0 578 678 222 nl ps georgfischer com w
91. it e For the rational manufacturing of 90 T fittings in the sizes d 90 to 250 mm e Three piece precise clamping tool for easy mounting on the machine bed e Integrated eyelets for lifting e Complete with reduction clamping inserts d 90 225 mm e Packaging included d d Code mm 90 250 790 118 032 140 000 Y fitting clamping unit For the rational manufacturing of 30 to 45 Y fittings in the sizes d 90 to 250 mm Three piece precise clamping tool for easy mounting on the machine bed Reduction clamping inserts d 90 225 mm Packaging included d d Code mm 90 250 790 118 033 174 000 Set planer of blades e Blade has 2 cutting edges 1 set 2 pieces long 790 118 042 0 085 short 790 118 043 0 045 PF 3 25 137 100 Machines amp Equipment for Butt Fusion WM 500 Plus Workshop butt fusion machine Machine WM 500 Plus Machine for jointing segmented fittings like bends from d250 500 mm for high pressure applications To produce T and Y fittings from d250 400 mm special accessories are required Machine description Distortion free sturdy machine frame Electric and hydraulic components separated in the frame Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure selection switch for single or double sided planing process gauge joy stick and emergency stop The main clamping tools are mounted on supports each of which can be adjusted transversely
92. ittings on building sites and in trenches Scope of delivery includes lightweight ECO hydraulic unit flexible base machine powerful planer high performance heating element with electronic temperature control box storage case for the planer and heater Including transport packaging wooden crate without accessories and without reduction inserts Type d d Performance Code mm TM 160 ECO 40 160 230V 1900W 790 150 017 TM 250 ECO 75 250 230V 3270W 790 151 017 TM 315 ECO 90 315 230V 3870W 790 152 017 TM 160 250 315 Base machine Tubular frame provides increased rigidity and easy movement of the machine on the ground 4 lifting lugs Metal shield provides protection of the main welding area The movable sliding 3rd clamp allows easy and time saving fixation of bends or tees without need of additional tools Double sided heating element pull off mechanism to optimise the change over phase Clamps are hinged on the top side and tilting Whenever necessary the four clamps can be quickly removed Quick action and drip proof oil connections located in a protected position The base machine can be tilted to achieve a second operating position Type d d Code mm TM 160 TM 250 TM 315 TM 160 250 315 ECO Planer e Powerful parallel planer for single or double sided facing of pipe ends e Reliable torque transmission via robust worm gear device e Ergonomic weight balanced handling e Optimised cutting geometr
93. kage USB hardlock SUVI 790 119 303 0 180 Complete package Barcode reader pen u 8 o 799 350 335 0 165 Barcode reader pen Memory Card 1024 kB 734 records 790 119 157 0 030 GF PF 3 25 135 100 PF 3 25 135 100 GF Machines amp Equipment for Butt Fusion WM 315 Workshop butt fusion machine Machine WM 315 e Machine for jointing segmented fittings like bends from d90 315 mm for high pressure applications e To produce T and Y fittings from d90 250 mm special accessories are required Machine description e Distortion free sturdy machine frame e Electric and hydraulic components separated in the frame e Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure gauge joy stick and emergency stop e The main clamping tools are mounted on supports each of which can be adjusted transversely e Each clamping tool can be turned a max 22 5 and assembled with a set of reductions d90 280mm Precision heating element with electronic temperature control 3000 W High quality PTFE coating with long service life Heating element pull off mechanism Powerful planer 1200 W with optimized cutting geometry for even and chatter free planing Load transfer via robust chain drive Mechanical stops to provide single sided planing and accurate facing depth e Planer is secured with a mechanical locking system and a micro switch d d Performance Code
94. kg e 2 hoisting speeds 1 7 m min and 7 0 m min a 790 117 023 196 000 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings d Code mm 630 790 117 029 27 000 GF PF 325 117 319 GF Machines amp Equipment for Butt Fusion 1 Set planer blades e Blade has 2 cutting edges 1 set 2 blades Code 790 117 041 0 470 PF 3 10 576 100 PF 3 25 136 200 PF 325 117 322 PF 325 117 322 Machines Equipment for Butt Fusion GF 800 Butt fusion machine Machine GF 800 complete e Robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings Size range d 500 800 mm e The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 11 dn 800 mm requires a fusion pressure of 106 bar according to DVS 2207 1 0 15 MPa e The GF 800 butt fusion machine can be assembled with the welding recorder WR 100 e For proper handling of the heating element and planer we recommend the assembling of the hoist unit 790123016 e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 500 800 400 V 15000 W 790 123 025 1546 000 Base machine e Heater release mechanism e High precision design distortion free and sturdy machine frame e Good accessibility
95. le fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase e Easy level control and refilling of hydraulic oil Performance Code 400 V 1500 W 790 123 010 38 000 Control box e Contains all safety and functional components such as static relay FI protective switch temperature control e Compact unit in steel box with enamel coated protective frame Performance Code 400 V 790 123 009 29 000 Hydraulic hose package e Flexible hydraulic hoses with drip proof quick coupling action Code 790 123 020 6 000 Case e For safe storage of planer and heating element Code 790 123007 230 000 a PF 3 10 576 900 PF 325 117 322 PF 325 117 322 PF 3 25 117 319 Machines amp Equipment for Butt Fusion GF 800 Accessories Reduction clamping inserts e d 500 710 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed In order to mount the inserts d 500 d 560 the reduction clamping insert d 630 code 790 123 011 must also be used d wide mm Code 500 790 117 012 560 790 117 013 630 790 123 011 710 790 123 012 Electric Hoist unit e Hoist capacity 500 kg e Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoisting speeds 2 5 m min and 5
96. ment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase e Easy level control and refilling of hydraulic oil Code 790 116 039 38 000 Control box e 400 V e Contains all safety and functional components such as static relay Fl protective switch temperature control e Compact unit in steel box with enamel coated protective frame Rn 790 117 038 14 000 Case e For safe storage of planer and heating element Code 790 117 006 55 000 Hydraulic hose package e Flexible hydraulic hoses with drip proof quick coupling action e o 790 112 085 4 250 GF PF 3 25 136 610 GF Machines amp Equipment for Butt Fusion GF 630 CNC Butt fusion machine Machine complete For fusion jointing of PP and PE pipes and fittings The automatic CNC hydraulically operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches outdoors or in the workshop The CNC control unit SUVI 400 controls and regulates the complete fusion process according to the approved national guidelines e g DVS guidelines All fusion parameters set actual comparison are recorded on a memory card and can be called up and shown on the display External fusion data processing is easy with the exchangeable memory card or with the build in interface for the PC printer or laptop
97. n Finnish French German Hungarian Italian Korean Latvian Lithuanian Macedonian Malaysian Norwegian Polish Portuguese Rumanian Russian Slovakian Slovenian Spanish Swedish Turkish 24 months De re ae em MSA Plus 300 799 350 560 MSA Plus 300 799 350 561 16 800 barcode reader pen transport case 16 800 barcode scanner transport case GF PF 2 51 306 002 GF Machines amp Equipment for Electrofusion MSA Plus 250 Automatic Electrofusion Unit NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Automatic Electrofusion unit with barcode reader pen optional with barcode scanner The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is robust light and easy to use Single push button operation display shows fusion time and energy consumed Scope of delivery includes transport box 1 pair of angle adapter clips 4 0 mm and operating instructions Technical Data Ambient temperature 10 C to 45 C Mains voltage 180 V 264 V AC Mains frequency 45Hz 65 Hz Fusion voltage 8 42 48 VAC Fusion current max 80 A Power max 3500 W Protection 1 1P 65 Mains cable 3m Fusion cable 3m Dimensions WxHxD 284 x 440 x 195 mm Weight incl cables ca 11 5 kg light weight aluminium housing Display LED 1x4N
98. nergy serious disturbances in Georg Fischer s works such as the total or partial destruction of plant and equipment or the breakdown of essential facilities serious disruptions in transport facilities e g impassable roads Should the effect of force majeure exceed a period of six months either party may cancel the contract forthwith Georg Fischer shall not be liable for any damage or loss of any kind whatsoever resulting there from any suspension or cancellation being without prejudice to Georg Fischer s right to recover all sums due in respect of consignments delivered and costs Incurred to date if the Purchaser is in delay with the fulfilment of his obligations under the contract in particular if he does not adhere to the agreed conditions of payment or if he has failed to timely provide the agreed securities If for reasons attributable to Georg Fischer the agreed term of delivery or a reasonable extension thereof is exceeded Georg Fischer shall not be deemed in default until the Purchaser has granted to Georg Fischer in writing a reasonable extension thereof of not less than one month which equally is not met The Purchaser shall then be entitled to the remedies provided at law it being however understood that subject to limitations of Art 16 damage claims shall be limited to max 10 of the price of the delayed delivery Part shipments shall be allowed and Georg Fischer shall be entitled to invoice for such partial deliveries I
99. ng is easy with the exchangeable memory card or with the build in interface for the PC printer or laptop The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source SUVI 400 CNC Control unit e This unit consists of the hydraulic and the control unit with data recording e Automatic control of planing with even out function e Automatically controlled temperature of the heating element e Automatically controlled facing process Minimal weight of complete CNC control unit with two handles for carrying Tamper safe easy data recording with exchangeable memory card 256 kB Clear overview 2 line LCD with backlighting Temperature sensor for accurate recording of ambient temperature Serial interface RS 232 9 in to connect PCs or laptops Parallel standard printer interface Centronics e Safe two handed operation according to T V for machine carriage movement e Barcode reader for data input optional Base machine e Technical features as for manual versions e Position measurement of the carriage safety process monitoring Planer Heating element Hydraulic hose package Case Tools set e Technical features same as for manually operated machines e Including transport packaging without accessories and without reduction inserts d d Performance Type Code mm 200 500 400 V 6250 W 790 116 069 200 500 400 V 6250 W
100. ngs in the sizes d 315 to 500 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code mm PF 3 25 117 321 315 500 790 108 032 613 000 Y fitting clamping unit e For the rational manufacturing of 30 to 45 Y fittings branches in the sizes d 315 500 mm e Three piece precise clamping tool for easy mounting on the machine bed e Integrated eyelets for lifting e Complete with reduction clamping inserts e Packaging included d d Code mm PF 3 25 117 321 315 500 790 108 033 770 000 nn 1 Set planer blades ea a e 1 set 4 blades a a a PF 3 25 117 321 790 108 043 104 GF PF 325871 100 GF Machines amp Equipment for Butt Fusion WM 1200 Workshop butt fusion machine Machine WM 1200 with SUVI 50 e Machine for jointing segmented fittings like bends from d630 1200 mm for high pressure applications e Professional data recording and operator guidance granted by the use of SUVI 50 e To produce T and Y fittings from d630 900 mm special accessories are required Machine description e Dimensions 2400 L x 1400 W x 2070 H in mm e Distortion free sturdy machine frame e Hardened hard chrome plated linear guide rails for extreme loads e Electric and hydraulic components separated in the frame e Moveable control panel assembled with potentiometer to adjust the fusion
101. nits Be ie pam Memory card 32 MB capacity for 1700 799 350 621 0 050 fusion protocols GF PF 2 51 306 005 AB PF 2 51 306 001 GF Machines amp Equipment for Electrofusion Card reader e Flexible card reader with slots for different cards e To read in fusion and traceability data from the compact flash card 799 350 621 in the PC via USB type A interface e Compatible with MSA Plus 400 ae 799 350 620 0 200 multiple card reader Adapter Card PCMCIA CF e To read in fusion and traceability data from the compact flash card 799 350 621 into a PC via PCMCIA slot e Can only be used for compact flash cards type e Compatible with MSA Plus 400 on Ju ron 799 350 623 0 100 Adapter Card PCMCIA CF Adapters e Adapters for Electrofusion units with 4 mm connectors e Compatible with electrofusion units MSA 210 230 MSA 250 400 and MSA Plus 250 400 om oo ll 4 0 mm 799 350 340 0 055 Angle adapter black 4 7 mm 799 350 341 0 055 Angle adapter grey 4 0 mm 799 350 461 0 055 Adapter black 4 7 mm 799 350 462 0 055 Adapter white PF 3 10 588 500 PF 3 10 588 500 PF 3 10 588 500 AS PF 2 51 306 001 PF 3 10 588 500 PF 3 10 588 500 Machines amp Equipment for Electrofusion Tools and Accessories for MSA 230 and MSA 210 Barcode Reader Pen e Automated data entry to MSA 230 Electrofusion units oe eon a MSA 230 790 128 111 0 125
102. nsable on every building site Scope of delivery 1 Circular hand saw 1 tensioning chain d560 mm 1 tensioning chain d630 mm 1 chain tensioner 1 hex wrench size 5 1 hex wrench size 6 1 operating instruction transport box Technical data Dimension range d355 1600 mm In combination with the respective tensioning chain Plug EU Plug Voltage 230 V AC Power 2200 Watt Frequency 50 60 Hz Circular saw blade outer 240 mm RPM 4100 Sound level 104 dB A Weight saw 15 5 kg Weight KS 1600 Basic kit 43 5 kg Dimensions saw WxHxD 790 x 330 x 335 mm Dimensions Transport Box 950 x 400 x 395 mm d d Type Code mm 355 1600 KS 1600 Basic Kit 790109600 43 000 Saw blade Saw Blade 240X3 0X30 18 teeth punched 790 109 618 0 653 Chain tensioner e Chain tensioner is included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 d d Code mm 355 1600 790 109 616 0 430 Tensioning Chains e Chains for d560 and d630 mm are included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 mm 355 790 109 602 3 700 400 790 109 603 4 100 450 790 109 604 4 700 table continued next page PF 3 25 119 106 Machines amp Equipment for Electrofusion d mm 500 560 630 790 109 605 790 109 606 790 109 607 790 109 608 790 109 609 790 109 610 790 109 611 790 109 612 790 109 613 790 109 614 790 109 615 GF GF W400 410 drill
103. nstallation guide manuals and additional information on CD ROM e BE Software for MSA 350 400 and MSA 799 350 365 0 180 Plus 350 400 Software PIPE WIN WELD SUVI WIN WELD e Professional software for analysis and documentation of installed piping systems or of a defined part of it i e Pipe book With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe connection elements The software works with the data bases of MSA WIN WELD and SUVI WIN WELD The software makes it possible to work with data from other manufacturers CSV module for data transfer e The software is suitable for use with Windows ME NT4 2000 XP Vista e Scope of delivery CD ROM USB hardlock PIPE WIN WELD PIPE WIN WELD CSV installation guide manuals and additional information on CD ROM A pemn Complete package incl CSV module for PIPE CSV 790 119 301 0 180 data transfer USB hardlock PIPE 790 119302 0 180 Complete package USB hardlock SUVI 790 119 303 0 180 Complete package Transport Cases MSA Fusion Units Note Large Transport Case for MSA 250 400 MSA Plus 250 400 Units and accessories barcode scanner manuals on o pen _ 799 350 401 5 540 Transport Case MSA 30x33x20 cm Transport Case large MSA Plus 799 350 472 5 540 33x47x22 cm Ta PF 2 51 306 001 PF 2 51 306 001 PF 2 51 306 005 a gt m PF 2 51 306 005 PF 2 51 306 005 Machines am
104. o tool service arrangement for the PT 4 of delivery 1 tool with exchangeable blade 4 cutting surfaces Code Description m 799 300 704 Pipe Insert SDR 11 799 300 705 Pipe Insert SDR 7 799 300 706 Pipe Insert SDR 11 799 300 707 Pipe Insert SDR 9 799 300 708 Pipe Insert SDR 11 799 300 709 Pipe Insert SDR 11 799 300 710 Pipe Insert SDR 11 799 300 711 Pipe Insert SDR 11 Lied ee ee Replacement blade with 4 cutting 799 150 275 0 006 u Peeling Tool RTC 710 The peeling tool RTC 710 is suitable for preparing pipe ends in big dimensions d 355 710 mm The tool ensures a constant peeling quality on the complete peeling surface of max 530 mm length and is suitable for PE 80 and PE 100 pipes Scope of delivery 1 Scraper arm 1 Self centering chuck base 2 Aluminium transport cases 1 screwdriver 1 spare blade 1 deburing knife 1 accessories bag a 799 300 757 16 000 max working range 530 mm 355 710 PF 2 51 305 001 PF 2 51 305 001 9 198 033 PF 2 51 305 002 Machines amp Equipment for Electrofusion Rotary Peeling Tool RST 800 e The flexible peeling tool RST 800 is suitable for preparing welding zones of saddle and coupler jointings for Electrofusion fittings To ensure the constant removal of the oxidation layer for PE80 and PE100 a long lasting peeling blade made of carbide is used Easy to hinge chain links enable the staged operation of pipes d250 to d800 mm Com
105. oints in narrow trenches or inside of buildings and industrial plants Heating element planer hydraulic unit and reduction inserts could be used from the corresponding TM machine line such as TM 250 ECO po fem fo TM 160 250 315 RU Outer Clamp e An additional clamping device can be mounted on the cylinders to improve the alignment of the components to be welded m fee a RU 160 790 150 046 2 000 RU 250 790 151 046 4 400 RU 315 790 152 046 5 400 TM 160 250 315 TOP Clamp tightening knobs w pe a TM 160 TOP 790 150 225 1 000 TM 250 315 TOP 790 152 225 1 500 GF Machines amp Equipment for Butt Fusion TM 160 250 315 Hydraulic adapter hose package Flexible hydraulic hoses with drip proof quick coupling action Required when assembling a TM base machine to GF or KL hydraulic units Required when connecting a GF or KL base machine to the TM TOP hydraulic unit Hoses with quick action couplers M3 8 F F 3 8 M Sc PF 3 10 597 002 790 150 003 4 000 TM 160 250 315 Set planer blades e 1 set 2 blades d d Code mm 40 160 790 113 056 0 080 75 250 790 115 024 0 060 PF 3 25 117 311 90 315 790 112 110 0 115 TM 160 250 315 Pipe lifter Convenient movement of the welded pipes through the base machine Lifting the pipes out of the clamps or inserts to let the bead pass without blocking Supporting the welded pipes on height a
106. on clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed In order to mount the inserts d 800 d 900 the reduction clamping insert d 1000 code 790 125 011 must also be used d Code mm 800 790 124 011 900 790 124 012 PF 3 25 117 323 1000 790 125 011 Electric Hoist unit Ir e Hoist capacity 500 kg e Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoisting speeds 2 5 m min and 5 5 m min Code 790 125016 308 000 PF 325 117 324 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended fittings Code 790 125029 260 000 PF 325 117 324 nn 1 Set planer blades gs a e 1 set 4 blades e PF 3 25 137 100 790 125 021 92 GF PF 3 25 132 100 PF 3 10 575 600 PF 3 25 117 312 GF Machines amp Equipment for Butt Fusion WR 100 WR 100 Fusion welding recording device The WR 100 supports you to ensure the quality of the jointing done according to the country specific standards The concept of the fusion data recording device enables configuration and retrofitting of hydraulically operated butt fusion machines for field applications The whole fusion sequence is recorded and can be retraced later The user is guided through all the fusion steps The selection of the fusion data like the used material diameter and wall thickness SDR is supported by a menu Th
107. ory card or with the build in interface for the PC printer or laptop The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source SUVI 400 CNC Control unit This unit consists of the hydraulic and the control unit with data recording Automatic control of planing with even out function Automatically controlled temperature of the heating element Automatically controlled facing process Minimal weight of complete CNC control unit with two handles for carrying Tamper safe easy data recording with exchangeable memory card 256 kB Clear overview 2 line LCD with backlighting Temperature sensor for accurate recording of ambient temperature Serial interface RS 232 9 in to connect PCs or laptops Parallel standard printer interface Centronics Safe two handed operation according to TUV for machine carriage movement Barcode reader for data input optional Base machine Technical features as for manual versions Position measurement of the carriage safety process monitoring Planer Heating element Hydraulic hose package Case Tools set d d Performance Type Code mm Technical features same as for manually operated machines Including transport packaging without accessories and without reduction inserts 125 400 230 V 5510 W 790 127069 200 000 125 400 230 V 5510 W Russian 790 127 070 200 000 Machine
108. p Equipment for Electrofusion Barcode Reader Pen for MSA and MSA Plus e Compatible with MSA 250 400 and MSA Plus 250 400 Electrofusion control units As additional replacement component A bar code reader pen or scanner is provided with all MSA 250 400 and MSA Plus 250 400 units 200 o peen O 799 350 335 0 165 Barcode reader pen 799 350 337 0 046 Pouch for pen suitable for MSA 500 3000 Barcode Scanner for MSA and MSA Plus e Robust handy barcode scanner with a high reading performance made for the construction site Quick safe and professional Compatible with MSA 500 MSA 3000 MSA 250 400 and MSA Plus 250 400 Electrofusion control units a je Je Barcode scanner with pouch and 799 350 419 0 350 neuc USB memory stick e Memory stick to update MSA Plus 300 400 fusion units with new software and languages e Download protocols e Combatible with MSA Plus 300 400 e 5 A Memory stick for software or languages 799 350 622 0 300 updates USB cable e PC and printer transmission cable to transfer fusion data directly to PC or to printer e Compatibility with MSA Plus 350 400 de e pae USB cable type A B for printer and PC Compact flash card e Memory card type I to record fusion and traceability data e Reliable and resistant data carrier for industrial use e Compatible with MSA Plus 400 e In connection with the PCMCIA CF Adapter 799 350 623 this compact flash card is unsuitable for MSA 400 u
109. pensation for ovality and variable pipe diameters with loaded spring component in the chain Scope of delivery includes various chain links spare blade transport box d d Code Description mm 250 800 799 300 800 10 750 Rotary Peeling Tool RST 800 Replacement blade for Rotary Peeling Tool RST 800 Code Description mm 250 800 799 300 802 0 020 Replacement blade in carbide Hand Scraper e The Hand Scraper can be used to prepare the fusion zone on PE80 pipes oe fo premen 799 198 094 0 100 Hand scraper with long handle GF Machines amp Equipment for Electrofusion Clamps and installation aids Multiple use Assembly Tool Branch fitting d140mm e Only to be used with Branch Fitting d140mm e Delivered as complete Kit including screws and belt a d Code Es mm 140 193 281 027 0 740 PF 2 51 336 001 9 350 358 Swivel Clamp e The Swivel Clamp centralises pipes with dimensions from d63 to 180 mm automatically Suitable for coupler connections as well as reductions and bends The 15 adjustment makes an exact positioning from 15 to 90 possible d d Code mm 63 180 799 350 358 18 000 PF 2 51 305 008 9 301 475 Double Clamp e The user friendly Double Clamps are suitable for coupler connections They are quickly and easily put into position and prevent pullout and pipe movements during the fusion time and cooling time e Scope of delivery 1 tool consisting of 1 be
110. r WR 100 e Machine provided with Hydromat hydraulic unit e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 315 630 400 V 11000 W 790 345000 627 000 Base machine e Double clamping device for secure hold and exact radial and axial alignment of components e Good accessibility thanks to 45 inclination e drip proof quick action coupling for the connection of the hydraulic hoses d d Code mm 315 630 790 117 002 225 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free robust chain Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 315 630 400 V 1500 W 790 117 003 98 000 Heating element High performance electronically controlled heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Additional thermometer for fast check of the fusion temperature d d Performance Code mm 315 630 400 V 8000 W 790 117 004 36 000 Control box e 400 V e Contains all safety and functional components such as static relay Fl protective switch temperature control e Compact unit in steel box with enamel coated protective frame ZECHE 790 117 038 14 000
111. rg Fischer be notified in writing by the Purchaser of any purported defect immediately upon discovery Notice concerning weight numbers or apparent defects is to be given latest within 30 days from receipt of the Products notice of other defects immediately latest within 7 working days after discovery in any event within the agreed warranty period Purchaser shall not dispose of allegedly defective Products until all warranty and or damage claims are finally settled At its request defective Products are to be placed at Georg Fischer s disposal At its request Georg Fischer shall be given the opportunity to inspect the defect and or damage prior to commencement of remedial work either itself or by third party experts Warranty At the written request of the Purchaser Georg Fischer undertake to repair or replace at their discretion as quickly as possible and free of charge all Products supplied which demonstrably suffer from faulty design materials or workman ship or from faulty operating or installation instructions In order to protect employees from toxic or radioactive substances which may have been transported through defective parts returned to Georg Fischer s sales organisation said parts must be accompanied by a Material Safety Disclosure Form The form may be obtained from Georg Fischer s local sales company or via www piping georgfischer com Replaced parts shall become property of Georg Fischer For Products which are man
112. s Equipment for Butt Fusion GF 400 Accessories y Hoist unit 8 e For carrying planer and heating element e The weight compensator is mounted at the backside of the base machine e Weight compensator included e e 790 127 026 50 000 PF 3 25 117 332 Reduction clamping inserts wide e d 125 355 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed i e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 125 d 140 d 160 d 180 d 200 d 225 d 250 d 280 the reduction clamping insert d 315 mm code 790 127 101 must also be used d Code mm 125 790 112 090 0 988 140 790 112 091 0 975 160 790 112 092 1 062 180 790 112 093 0 988 200 790 112 094 0 937 225 790 112 095 0 975 250 790 112 096 0 937 280 790 112 097 0 800 315 790 127 101 1 810 PF 3 25 117 332 355 790 127 102 1 650 Reduction clamping inserts narrow gt D e d 125 355 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 125 d 140 d 160 d 180 d 200 d 225 d 250 d 280 the reduction clamping insert d 315 mm code 790 127 101 must also be used d Code mm 790 112 100 790 112 101 790 112 102 790 112 103 790 112
113. sing in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Accessory Oil level control and refilling without disassembling the unit Two handles to carry the hydraulic unit Type d d Performance Code mm TM 250 CNC 75 250 230V 3150W 790 151 071 195 000 TM 315 CNC 90 315 230V 3750W 790 152 071 210 000 Machines Equipment for Butt Fusion TM 160 250 315 Accessories un TM 160 Reduction clamping inserts wide A j d40 140mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code mm 790 114 023 790 114 009 790 114 010 790 114 011 790 114 012 790 114 013 790 114 014 PF 3 25 117 316 790 114 015 TM 160 Reduction clamping inserts narrow e 140 140 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code mm 790 114 027 790 114 016 790 114 017 790 114 018 790 114 019 790 114 020 790 114 021 PF 3 25 117 316 790 114 022 TM 250 Reduction clamping inserts wide Y d75 225 mm e Each code number represents 1 piece of reduction clamping insert Per machine and dimens
114. sition poe re eo io TM 160 TOP 230V 630W 790 150 000 TM 250 TOP 230V 1200W 790 151 000 TM 315 TOP 230V 1200W 790 152 000 TM 160 250 315 TOP Hydraulic unit Integrated interface for welding recorder WR 100 Shock absorbing plastic housing in attractive design Intuitive control panel provided with digital indication of hydraulic pressure electronic heating element temperature controller 2 channel welding timer Push button operation of machine carriage Pressure release button for safe changeover from equalization to heat soak phase Integrated power outlets for planer heating element Internal aluminium frame providing high rigidity and resistance Precise pressure setting and fine adjusting Integrated additional power socket 230V AC Oil level control and refilling without disassembling the unit cd Im TM 160 315 TOP 230V 370W 790 151 004 30 000 TM 160 250 315 TOP Hydraulic hose package e Flexible hydraulic hoses with drip proof quick coupling action je Im TM 160 315 TOP 790 152 003 4 000 PF 3 10 597 011 PF 3 25 132 100 Machines Equipment for Butt Fusion TM 160 250 315 WR TM 160 250 315 WR Machine complete e Welding Recorder WR 100 configured to the machine and calibrated to the TOP hydraulic unit e High quality flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in
115. stent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase e Easy level control and refilling of hydraulic oil Performance Code 400 V 1500 W 790 127 006 40 000 Hydraulic hose package e Flexible hydraulic hoses with drip proof quick coupling action Code 790 112 085 4 250 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control e Compact unit in steel box with enamel coated protective frame Performance 400 V 790 127 008 15 500 Case e For safe storage of planer and heating element e o 790 127 005 29 000 PF 325 870 610 GF Machines amp Equipment for Butt Fusion GF 400 CNC Butt fusion machine Machine complete For fusion jointing of PP and PE pipes and fittings The automatic CNC hydraulically operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches outdoors or in the workshop The CNC control unit SUVI 400 controls and regulates the complete fusion process according to the approved national guidelines e g DVS guidelines All fusion parameters set actual comparison are recorded on a memory card and can be called up and shown on the display External fusion data processing is easy with the exchangeable mem
116. stralia Phone 61 0 2 9502 8000 australia ps georgfischer com www georgefischer com au Austria Georg Fischer Rohrleitungssysteme GmbH 3130 Herzogenburg Phone 43 0 2782 856 43 0 austria ps georgfischer com www georgfischer at Georg Fischer Fittings GmbH 3160 Traisen Phone 43 0 2762 90300 fittings ps georgfischer com www fittings at Belgium Luxembourg Georg Fischer NV SA 1070 Bruxelles Br ssel Phone 32 0 2 556 40 20 be ps georgfischer com www georgfischer be Brazil George Fischer Ltda 04795 100 S o Paulo Phone 55 0 11 5525 1311 br ps georgfischer com www georgefischer com br Canada Georg Fischer Piping Systems Ltd Brampton ON L6T 4E3 Phone 1 905 792 8005 Fax 1 905 792 6667 www georgfischer ca ca ps georgfischer com 700 671 421 SCINT_9180_4 02 10 O Georg Fischer Piping Systems Ltd 8201 Schaffhausen Switzerland 2009 Printed in Germany China Georg Fischer Piping Systems Ltd Shanghai Pudong Shanghai 201319 Phone 86 0 21 58 13 33 33 china ps georgfischer com www georgfischer cn Chinaust Plastics Corp Ltd Songlindian Zhuozhou city Hebei province China 072761 Phone 86 312 395 2000 Fax 86 312 365 2222 chinaust chinaust com www chinaust com cn Denmark Iceland Georg Fischer A S 2630 Taastrup Phone 45 0 70 22 19 75 info dk ps georgfischer com www georgfischer dk France Georg Fischer SAS 95932 Roissy Charles de Gaulle Cedex Phone 33 0 1 41 84 68 84 fr ps georgf
117. t as well as in case of negligence all other direct damages caused by the defective Product damage to property and injury to or death of persons up to CHF 1000000 per occurrence the statute of limitations for warranty or damage claims contrary to Section 15 6 will be 5 years from the date of installation Limitation of Liability All cases of breach of contract and the relevant consequences as well as all rights and claims on the part of the customer irrespective on what ground they are based are exhaustively covered by these general conditions of supply In particular any claims not expressly mentioned for dam ages reduction of price termination of or withdrawal from the contract are excluded In no case whatsoever shall the customer be entitled to claim damages other than compensation for costs of remedying defects in the supplies This in particular refers but shall not be limited to loss of production loss of use loss of orders loss of profit and other direct or indirect or consequential damage This exclusion of liability however does not apply to unlawful intent or gross negligence on the part of Georg Fischer and in case of strict liability under applicable product liability stat utes but does apply to unlawful intent or gross negligence of persons employed or appointed by Georg Fischer to perform any of its obligations Severability Should any term or clause of these General Conditions in whole or in part be found to
118. treme loads e Smooth running cylinder guides with mechanical seals e Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components e Double clamping device for secure hold and exact radial and axial alignment of components e Machine specific tool set d d Code mm 710 1000 790 124 023 1240 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends e Right angled facing due to wide bedding with side stop for single sided facing e Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code mm 710 1000 400 400 V 3000 W W 790 124 003 325 000 Heating element e High performance heating element with electronic continuously adjustable temperature control e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life d d Performance Code mm 710 1000 400 V 15000 W 790 124 004 82 000 PF 325 117 323 Machines Equipment for Butt Fusion Hydraulic unit e Maximum pressure 200 bar e Compact and robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalizat
119. trenches e Scope of delivery includes innovative TOP hydraulic unit flexible base machine powerful planer WR 100 high performance heating element storage case for the planer and heater e Including transport packaging wooden crate without accessories and without reduction inserts Type d d Performance Code mm TM 160 WR 230V 1910W 790 150 015 136 000 TM 160 WR CYRILLIC 230V 1910W 790 150 016 136 000 TM 250 WR 230V 3280W 790 151 015 185 000 TM 250 WR CYRILLIC 230V 3280W 790 151 016 185 000 TM 315 WR 230V 3880W 790 152 025 219 000 TM 315 WR CYRILLIC 230V 3880W 790 152 016 219 000 WR 100 Fusion welding recording device The WR 100 supports you to ensure the quality of the jointing done according to the country specific standards The concept of the fusion data recording device enables configuration and retrofitting of hydraulically operated butt fusion machines for field applications The whole fusion sequence is recorded and can be retraced later The user is guided through all the fusion steps The selection of the fusion data like the used material diameter and wall thickness SDR is supported by a menu The highly accurate recording device WR100 controls the fusion process according to the valid national guidelines e g DVS WIS or UNI The recorder with its on board printer comes in a hard plastic PE case of IP65 protection class Performance Easy configuration by operator to the different GF KL TM ma
120. ufactured to specifications drawings or patterns supplied by the Purchaser Georg Fischer s warranty shall be restricted to proper materials and workmanship The Purchaser shall be entitled to cancel the contract or to demand a reduction in the contract price if also a second attempt to repair or replace the Products has failed For Products or essential components manufactured by a third party and supplied by Georg Fischer under this contract Georg Fischer s warranty is limited to the warranty provided by said third party This warranty shall not apply to damage resulting from normal wear and tear improper storage and maintenance failure to observe the operating instructions overstressing or overloading unsuitable operating media unsuitable construction work or unsuitable building ground improper repairs or alterations by the Purchaser or third parties the use of other than original spare parts and other reasons beyond Georg Fischer s control No action or claim may be brought by the Purchaser on account of any alleged breach of warranty or any other obligation of Georg Fischer after the expiration of twelve 12 months from receipt of the Products by the end user or at the latest within eighteen 18 months of the Products being despatched by Georg Fischer In case of Products for use in domestic installations or in utilities Georg Fischer will assume the costs of dismantling the defective Product and restoring the damaged objec
121. uipment for Butt Fusion GF 400 Butt fusion machine Machine GF 400 complete 230 V High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to SDR 11 Machine complete with remote control The GF butt fusion machines can be assembled with the welding recorder WR 100 or configured as a CNC machine with the SUVI 400 Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 125 400 230 V 5700 W 790 127 001 210 000 Machine GF 400 complete 400 V e The GF400 butt fusion machine can be assembled with the welding recorder WR 100 or configured as a CNC machine with the SUVI 400 The different versions are listed on the following pages e High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to SDR 11 e Assembled with control box to supply all components with power only 1 power connection required e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code mm 125 400 400 V 5700 W 790 127 010 210 000 Base machine e High precision design distortion free and sturdy machine frame Good accessibility thanks to 35 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder gu
122. ww georgfischer nl Georg Fischer WAGA NV NL 8160 AG Epe Phone 31 0 578 678 378 waga ps georgfischer com www waga nl Norway Georg Fischer AS 1351 Rud Phone 47 0 67 18 29 00 no ps georgfischer com www georgfischer no Poland Georg Fischer Sp z 0 0 05 090 Sekocin Nowy Phone 48 0 22 31 31 0 50 poland ps georgfischer com www georgfischer pl Romania Georg Fischer Piping Systems Ltd 020257 Bucharest Sector 2 Phone 40 0 21 230 53 80 ro ps georgfischer com www export georgfischer com Russia Georg Fischer Piping Systems Moscow 125047 Tel 7 495 258 60 80 ru ps georgfischer com www georgfischer ru Singapore George Fischer Pte Ltd 528 872 Singapore Phone 65 0 67 47 06 11 sgp ps georgfischer com www georgfischer sg Spain Portugal Georg Fischer S A 280046 Madrid Phone 34 0 91 781 98 90 es ps georgfischer com www georgfischer es GF Sweden Finland Georg Fischer AB 117 43 Stockholm Phone 46 0 8 506 775 00 info se ps georgfischer com www georgfischer se www georgfischerfi Switzerland Georg Fischer Rohrleitungssysteme Schweiz AG 8201 Schaffhausen Phone 41 0 52 631 30 26 ch ps georgfischer com www piping georgfischer ch Taiwan Georg Fischer Piping Systems San Chung City Taipei Hsien Phone 886 2 8512 2822 Fax 886 2 8512 2823 www georgfischer tw United Kingdom Ireland George Fischer Sales Limited Coventry CV2 2ST Phone 44 0 2476 535 535 uk ps georgfischer com
123. www georgfischer co uk USA Caribbean Georg Fischer LLC Tustin CA 92780 7258 Phone 1 714 731 88 00 Toll Free 800 854 40 90 us ps georgfischer com www gfpiping com Georg Fischer Central Plastics LLC Shawnee OK 74801 Phone 1 405 273 63 02 gfcentral ps georgfischer com www centralplastics com International Georg Fischer Piping Systems Switzerland Ltd 8201 Schaffhausen Switzerland Phone 41 0 52 631 30 03 Fax 41 0 52 631 28 93 info export georgfischer com www export georgfischer com GEORG FISCHER PIPING SYSTEMS
124. y for even and chatter free planing Safety switch to prevent undesired start up Self locking mechanism in working position TM 160 ECO 40 160 230V 630W 790 150 014 TM 250 ECO 75 250 230V 1200W 790 151 014 TM 315 ECO 90 315 230V 1200W 790 152 014 Machines Equipment for Butt Fusion TM 160 250 315 Heating element High performance electronically controlled heating element Uniform temperature distribution over the entire heating surface High quality non stick PTFE coating with long service life Temperature indicator integrated into the handle Easy placement in the correct working position with automatic heater release y mechanism 4 d d Performance Code mm 40 160 230V 900W 790 114 004 75 250 230V 1700W 790 115 004 90 315 230V 2300W 790 112 083 TM 160 250 315 Case e For safe storage of planer and heating element Type d d Code mm TM 160 40 160 790 150 295 TM 250 75 250 790 151 027 TM 315 90 315 790 152 027 ED PF 3 10 573 500 TM 160 250 315 ECO Hydraulic unit e Clearly visible vibration free pressure gauge with precision scaling Compact construction with protection frame Fine adjustment of pressure High pressure consistancy during cooling phase Fix attached hydraulic hose Type Performance Code TM 160 ECO cad eo 150 013 la 000 TM 250 315 ECO 230V 370W 790 152 009 21 000 TM 160 250 315 Temperature controller
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