PowerMaster Model BSG
Contents
1. oo ot m oo LOW VOLTAGE WIRE GAUGE DISTANCE CHART 100 Y froma OFT 1 0 l mod Chooom oom o 24 AWG Upto 150 1 oon oL ooon miot 20 AWG 150 250 1 9 pege foa O ligt m I8 AWG 250 1500 nala mee Control wiring should be run as twisted pairs Do not run LOCATION OF control wires in the same conduit as power wires RIGHT HAND AND f LEFT HAND HARNESS telephone wires or loop detectors leads CONNECTIONS r LEFT RIGHT HAND CONVERSION i fi Refer to Fig 1 to determine hand of operator required for this HIGH VOLTAGE installation This unit is factory setup for right hand operation A To convert operator to left hand operation make certain the power Figure 7 switch is off and locate 8 pin motor connection plug in center of control board Squeeze locking tabs to remove connector from RIGHT HAND socket and insert into LEFT HAND socket Locate 3 position limit switch harness on edge of control board Move connector to 3 position pin location marked LEFT HAND Operator is now setup for a left hand installation See Fig 7 FOR MASTER SLAVE INSTALLATION Note A single unit is considered Master 1 Place switch 3 on the master operator s P C board in the OFF position See Fig 13 22. ES tly ell attempting this adjustment 00 L1 E m_m _o This unit is supplied with a current sensing system which will stop gate M0 o nomm p ommno m Offf when activated and then back the gate off approximately 2 inches and stop mo m fon Choo i If th m mo l n Om a e gate is started again and the sensing system is activated a second 0 co F aL time before hitting a limit switch the gate will stop and sound a warning M ri ha signal A constant pressure control will then be needed to start the gate LOCATION OF This sensing system has adjustments located on printed circuit board OVERLOAD FORCE x ADJ USTMENT See Fig 8 The force required to activate the system may be adjusted in both OPEN and CLOSE direction separately Start at minimum force and A increase force until it is just over what is required to move the gate mE Fon smoothly without any nuisance tripping NEVER INCREASE FORCE SETTING TO MAKE UP FOR A GATE THAT IS NOT MAINTAINED Figure 8 PROPERLY THIS WILL DESENSITIZE THE OPERATION OF THE SAFETY SYSTEM Wirelessand OPEN connect to terminals 12 and 14 SECONDARY OBSTRUCTION SENSING DEVICES hardwired CLOSE connect to terminals 13 and 14 Another sensing device either a contact or a non contact edges system must be installed and connected to this unit to increase protection against entrapment per U L Photo Eyes OPEN connect to terminals 10 and 14 i CLOSE connect to terminals 11 and 14
3. A x aS lt gt COL MM ee D A O O SA XA SS RRRS KIIS KS TX aces lS 22S xX XX I Beate SRR SRC Z p lS S S So lt gt lt gt ue x RRR XS aces oS xX LZ OM SO KINISS SSS lt gt lt gt lt gt ELECTRIC EDGE OOO XIX xX KS 2 S Se x RS N L ELECTRIC EDGE ss S x oe lt x x o 2 LLLI SISSESISISIOS S 5 gt Zy X lS lt x oS sone XS OX RAK OS So S S lt gt x OOO o s XxX SOI gt a RRS lS Kx S SSS lS S Sa lt x lt 3 Ve re A D S RS S es YS 7 Cf ROLLER GUARD COVER TO PROTECT FROM PINCH POINT HAZARD ORNAMENTAL GRILLE TYPE GATES Injuries occur when people put their arms through openings in the grilles and the gate is operated The person cannot retract his her arm and it gets caught between the grille and the fence post or fence The potential hazard must be guarded It can be simply done by placing a screen mesh on the gate and fence in the area of the gate The screen must be a minimum of 4 feet high from the bottom unless the gate and fence are shorter with openings that a 2 1 4 inch sphere cannot fit through See Illustration Below This will help to prevent access through openings when the gate travels ELECTRIC EDGE XK AX KX OK XK pax K ix Kx K 2a XK Kg 4 xix O
4. requirements See chart at left for terminal connections Note 24 VAC power is available between terminals A and Note All control contacts must be NORMALLY B for devices that may require it i e photo eyes wireless OPEN edges etc CONTACT SENSOR INSTALLATION ELECTRIC EDGE MUST BE INSTALLED See Fig 9 ON TRAILING EDGE OF GATE WIRED TO REVERSE WHEN OPENING ELECTRIC EDGE MUST BE INSTALLED PEDESTRIAN WALK GATE ON LEADING EDGE OF FENCE WIRED TO RECOMMENDED REVERSE WHILE OPENING ROLLER ELECTRIC EDGE MUST BE GUARD COVERS INSTALLED ON LEADING EDGE POST MOUNTED ELECTRIC EDGE OF GATE WIRED TO REVERSE MUST BE INSTALLED AHEAD OF WHILE CLOSING ROLLER ON INSIDE OF GATE WIRED TO REVERSE WHILE A Note Wireless sensors must be OPENING Figure 9 installed so there is no signal interference A Note All hard wiring to safety edges must be installed so there is no threat of mechanical damage to wiring between components when gate is moving 8 BSG REV D NON CONTACT SENSOR INSTALLATION See Fig 10 GATE IN OPEN POSITION ROLLER GUARD COVERS PEDESTRIAN WALK GATE RECOMMENDED y Om 6 0 mae O O mn NEN NOS _ CX NENG SO pase ee ee a Re N2 A FOR CLOSE K PHOTO ELECTRIC REFLECTOR Pa DIRECTION PHOTO ELECTRIC REFLECTOR MOUNT PAST GATES FULL FOR OPEN MOUNT PAST GATE OPENING OPEN POSITION DIRECTION PHOTO ELECTRIC CELLS F
5. Place switch 3 on slave operator s P C board in the ON position See Fig 13 3 Connect terminal 15 of Master unit to terminal 5 of slave unit 4 Connect terminal 16 of Master unit to terminal 6 of slave unit 5 Connect Terminal 17 of Master unit to terminal 7 of slave unit Note In Master Slave installation one unit must be converted to LEFT HAND operation CONNECTION OF A THREE BUTTON STATION Note All control contacts must be NORMALLY OPEN Connect STOP button to terminal 4 Connect COMMON button to terminal 5 Connect OPEN button to terminal 6 Connect CLOSE to terminal 7 BSG T REV D EMERGENCY CONTROL STATION OPTION Provision has been made to change the control station operational mode to one that would only be activated when the entrapment sensing system is in stop mode with the warning horn activated This would give a person access to control of gate in an emergency situation but it would be inoperative under normal circumstances To activate this option move switch 1 to the ON position See Fig 13 Note When this emergency mode of operation is activated the control station functions as a constant pressure control PRIMARY OBSTRUCTION SENSING DEVICE Note Gate must move smoothly and easily in manual operation before
6. and end user These instructions provide an overview of the importance of safe design installation and use Warnings are identified with the symbol A This symbol will identify some of the conditions that can result in serious injury or death Take time to carefully read and follow these precautions and other important information provided to help ensure safe system design installation and use WARNING Gate operators are only one part of a total gate operating system It is the responsibility of the purchaser designer and installer to ensure that the total system is safe for its intended use All secondary entrapment safety devices must be U L recognized to complete the operating system SYSTEM DESIGNER SAFETY INSTRUCTIONS A 1 Familiarize yourself with the precautions and warnings for the installer Users are relying on your design to provide a safe installation A 2 The operator is supplied with a primary current sensing entrapment protection system The installation must also have a secondary entrapment protection system installed such as photoelectric sensors or an electric edge system See Page 8 amp 9 A 3 When designing a system that will be entered from a highway or main thoroughfare make sure the system is placed far enough away from the road to eliminate traffic backup Distance from the road size of the gate usage levels and gate cycle speed must be considered to eliminate potential traffic hazards A 4 The majority
7. of injuries from slide gate operator systems occur with Open Rollers or Ornamental Grill Type Gates The illustrations and descriptive captions found on the following pages provide precautions to help eliminate injuries or fatalities Familiarize yourself with them when designing the total system A 5 Design gate systems so a person s cannot reach through the gate to operate any controls Never place controls on the gate operator itself 1 BSG REV D INSTALLER SAFETY INSTRUCTIONS A Before Installation A Check to see that the operator is proper for this type and size of gate and its frequency of use If you are not sure consult factory A2 Check to see that there are no structures adjacent to the area which may pose a risk of entrapment when gate is opening or closing A3 You must ensure that the gate has been properly installed and works freely in both directions Repair or service any worn or damaged gate hardware prior to installation A freely moving gate will require less force to operate and enhance the performance of the operator as well as the safety devices used within the system A4 Install the gate operator on the inside of the property and or fence line DO NOT install an operator on the public side of the gate AS The operator is supplied with a current sensing primary entrapment protection system See Page 8 Additional safety equipment such as electric edges or photocell sensors must be installed to provide the r
8. ACHING CHAIN THESE HOLES FOR USE WITH 1 Install gate bracket per figure 2 and 3 Do not fully tighten at this time PIPE MOUNT INSTALLATION TYPICAL BOTH ENDS INSTALL CHAIN SUPPORT BRACKETS AS REQUIRED BRACKET Figure 4 2 Attach a chain take up bolt to drive chain using a 41 connecting link See Fig 5 3 Install chain take up bolt into in furthest gate bracket and i secure into position with 3 8 inch washers and nuts See Fig 5 CHAIN SUPPORT 4 Disengage operator by moving the red disconnect lever located on the operator frame to the disconnect position and latch in place See Fig 6 page 6 5 Thread free end of chain under first idler sprocket up and over drive sprocket then under second idler sprocket as shown See Fig 3 BSG 5 REV D ATTACHING CHAIN CONT Note When threading chain through operator sprockets the limit nuts in the electric box can be driven past their normal position Reset limit nuts as necessary See Limit Adjustment page 10 6 Pull chain through to opposite end of gate Cut chain to correct length and install in gate bracket as in steps 2 and 3 7 Check gate bracket height at both ends of gate to be sure that chain aligns with the operator See Fig 3 8 Tighten gate brackets securely 9 Adjust chain tension with 3 8 inch outside nuts so that the chain sags slightly and install chain support brackets See Fig 3 4 and 5 10 Check chain and
9. FPSO TAXA dk XK EROS POD bekek LKA DRAKE DPD OD Ro ROK Roe ood PSE RSA PRSESERPSEL PSPS POPS O WA A DA BCE BOP i J IX l Pt LP lt I PS J US p KS d d b KA q lt Dt 4 gt lt i PS Lx gt PS4 d d b P lt KA X lt i d d PL 4 D id lt i lt i d d L q p b N D 9 lt a f lt l d h lt lt i d J l Pi X K 4 XJ J l q b gt 4 p D 4 d J 4 y lt P lt i I l X x lt i d J l Ph lt gt 4 lt i d J q p D KYA 4 b PRA PSAP KA xP x lt d J q PI k D KD 4 d J q p 4 p D lt d J 4 D1 KI lt 4 y x 4 d J q q b p p 4 lt i d J q p 4 D RPK RR KA WREE RRAK RARER E REPELER GRORXBORXPO POD DCO PORXKPOD PION INSTALLATION INSTRUCTIONS A WARNING DO NOT APPLY POWER UNTIL TOLD TO DO SO RISK OF ELECTRICAL SHOCK OR INJURY MAY RESULT IMPORTANT BEFORE INSTALLING OPERATOR Gate must slide freely to fully opened and fully closed position Gate and or extension must extend beyond the operator location as shown in fig 1 fig 2 and fig 3 Operator will be placed as shown in fig 1 page 5 for left and right hand installation BSG 4 REV D OPENING ee GATE EXTENSION FOR TOCEROR OOOO OREROROHOHOHOOK GATE EXTENSION FOR LEFT HAND INSTALLATION gt ae jai jaa M M lt RIGHT HAND INSTALLATION LEFT HAND OPERATION GATE RIGHT HAND OPERATION INSTALLATION INSTALLATION SLIDE LEFT TO OPEN SLIDE RIGHT TO OPEN L H INSTALLATION Figure 1 R H INSTALLATION CE
10. MENT PAD Lay out per drawing See Fig 2 amp 3 Be sure top surface is level Allow 2 days cure time before installing operator Bolt pattern must be parallel to gate as shown in Fig 2 INSTALLATION TO PAD 1 With cover removed assemble power head on stand shown in figure 4 with 3 8 inch hardware 2 Using 1 2 hardware not supplied bolt assembled unit to pad being sure to center unit on cement pad See Fig 2 amp 3 Note sprockets must face fence MIN SIDE ROOM REQUIRED GATE OPENING A B 32 GATE LEADING EDGE A GATE B OPENING 32 MIN GATE EXTENSION FENCE GATE A J RRA Rey RE Segenecege s BRR Sepececegegen SKS Se cose poses posees Sees aea DRIVE SPROCKET GATE Ba Rea SLIDE GATE Z BRACKET Bose RRS OPERATO BSS PERATOR GATE OF DRIVE sees EXTENSION KKH ROOK GATE CHAIN os PRESK e peme in BRACKET il a seco Neto GATE Pees BRACKET ucntea ESE 16 30 ROUND CONDUIT DEPTH AS Lng DEPTH AS REQUIRED creak wef REQUIRED BY LOCAL CODE D3 0 D PIPE EXTENDING MIN 18 ABOVE GROUND BY LOCALCODE rea REQUIRED FOR OPTIONAL POST MOUNTING 2 PLACES i 1 2 FASTENING HARDWARE 4 PLACES NOT SUPPLIED l Figure 2 Figure 3 GATE 1 BRACKET CONNECTING INSIDE it LNK 3 8 NUT O O l o O O CHAIN TAKE UP BOLT LOCK WASHER WASHER WASHER BSG STAND Figure 5 ASEMS ATT
11. Place controls at least 10 feet from the gate so that the user can see but cannot touch the gate while operating the controls AO Place the warning signs provided in high visibility areas on each side of the gate to alert motorists and pedestrians of automatic gate operation C After Installation A 1 You are responsible for ensuring that the end user understands the basic operations and safety systems of the unit including the location and operation of the manual disconnect See Fig 6 A2 Point out that the safety instructions in brochure are the responsibility of the end user and then leave a copy of this brochure with the end user BSG REV D SAFETY WARNINGS FOR OPEN ROLLER GATES AND ORNAMENTAL GRILLE TYPE GATES INJURIES ASSOCIATED WITH AUTOMATIC GATES CAN OCCUR WITH OPEN ROLLER GATES AND ORNAMENTAL GRILLE TYPE GATES OPEN ROLLER GATES Injuries occur when people get their hands caught between the top of the gate and the roller This potential pinch point should be guarded whenever an automatic operator is installed Enclosed tracks are available from various fence suppliers for refitting of these rollers VERTICAL POST PLACED ON BOTH SIDES OF EXPOSED ROLLERS CAN PROTECT HANDS FROM REACHING THESE PINCH POINTS ELECTRIC EDGE PLACED ON THESE POSTS CAN BE WIRED TO REVERSE THE UNIT UPON CONTACT ROLLER GUARD COVER TO PROTECT FROM PINCH POINT HAZARD OX RRA ZA KLA S RRR RRR R RRRS 7
12. PowerMaster Model BSG INSTALLATION MANUAL CAREFULLY READ THIS ENTIRE MANUAL FIRST BEFORE PROCEEDING LEAVE THIS MANUAL WITH END USER FOR FUTURE REFERENCE AFTER INSTALLATION IS COMPLETE LAST PAGE SHOULD BE FILLED OUT AND RETAINED BY INSTALLER FOR FUTURE USE THE FOLLOWING INFORMATION SHOULD BE RECORDED AT TIME OF INSTALLATION Date Serial ___ SES CSCSC lt CS CSC isSWWrringy Diagram THE OPERATOR SERIAL IS LOCATED ON THE ELECTRICAL ENCLOSURE COVER THE WIRING DIAGRAM IS LOCATED INSIDE COVER WITH THE DIAGRAM AT THE LOWER RIGHT HAND CORNER OF PAGE THE ABOVE INFORMATION SHOULD BE GIVEN IN ALL CORRESPONDENCE REGARDING THE OPERATOR TO INSURE FAST SERVICE WHEN ORDERING PARTS OR REQUESTING INFORMATION The above identified unit is rated in the following class X Class l Residential Vehicular Gate Operator A vehicular gate operator or system intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith X Class ll Commercial General Access Vehicular Gate Operator A vehicular gate operator or system intended for use in a commercial location or building such as a multifamily housing unit five or more single family units hotel garages retail store or other building servicing the general public X Class lll industrial limited Access Vehicular Gate Operator A vehicular gate operator or system intended for use in an industrial locat
13. equired secondary entrapment protection system See Page 8 amp 9 Severe injury or death can result from entrapment by gate For assistance in selecting the correct type of safety equipment consult the factory A6 Review the operations of the unit and become familiar with the manual disconnect mechanism and safety features of the system A7 You must install a push button control or key switch to allow for normal operation of the gate if the automatic controls do not work Locate the push button or key switch and small warning placard within sight of gate in a secured area at least 10 feet or more from the gate and fence to keep users away from the moving gate A8 Outdoor or easily accessed gate controls should be of security type to prohibit unauthorized use B During Installation A 1 Be aware of all moving parts and avoid close proximity to any pinch points A2 Disconnect power at the control panel before making any electric service connections Connection locations for controls and safety equipment can be found on the wiring diagram and in this manual See Pages 7 8 amp 9 A3 Know how to operate the manual disconnect mechanism See Fig 6 A4 Adjust the open and close current sensors on the PC control board in each direction to the minimum force required to operate the gate smoothly See PRIMARY OBSTRUCTION SENSING DEVICE Fig 8 DO NOT increase current setting to makeup for rough spots in gate travel FIX THE GATE INSTEAD AS
14. igure 10 Note Install photoelectric cell as close to inside of gate as possible Note Photo cells should be installed across gate opening and behind gate See Fig 10 at least 10 inches above ground 1 After sensors are connected turn on power A Note Be prepared to stop operator if gate goes in wrong direction or passes its fully open position in the next step 2 Momentarily press OPEN button Gate should start opening and stop when the open limit switch is activated This will verify that the operator motor is running in the proper direction 3 If motor is running in wrong direction turn off electric power at the source and contact your operator supplier If operator is functioning correctly test the secondary obstruction sensing system for proper operation RADIO CONTROL INSTALLATION Only a four wire radio control receiver can be installed on this operator See Fig 11 for electrical connections This radio control can only be used to open the gate therefore the TIMER TO CLOSE option must be activated for closing See Next Section Note If your radio s connecting wires are not color coded as shown in figure 11 see the radio s installation manual to determine which wires are for the normally open contacts and which require the 24 VAC power supply TIMER TO CLOSE davies The operator is equipped with a timer to close option for use with OPEN ONLY control devices such as a radio control or a fins card key c
15. ion or building such as a factory or loading dock area or other locations not intended to service the general public X Class IV Restricted Access Vehicular Gate Operator A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel Attach large warning signs provided to each side of gate in the most conspicuous place Mount control station and Moving Gate Can Cause smaller warning placard together KEEP CLEAR cae tayHore within sight of the gate opening at Any Time Children Should a Not Play in Gate Area or Operate Gate Operate Gate Only When Area is in Sight and Free of People and Obstructions BSG REV D Important SAFETY INSTRUCTIONS FOR SLIDE GATE OPERATING SYSTEMS SAFETY IS EVERYONE S BUSINESS Automatic gate operators provide convenience and security to users However because these machines can produce high levels of force it is important that all gate operator system designers installers and end users be aware of the potential hazards associated with improperly designed installed or maintained systems Keep in mind that the gate operator is a component of a total gate operating system The following information contains various safety precautions and warnings for the system designer installer
16. ontrol The adjustment is located on the printed circuit 24 wef K board See Fig 12 The operator is shipped from the factory all with this timer preset to the OFF position fully counter clockwise esti As the timer adjustment screw is rotated clockwise the closing of Figure 11 the gate can be delayed from 2 seconds to 60 seconds See Fig 12 Note If TIMER TO CLOSE option is required after a non contact sensor is activated move switch 2 to ON position If the application requires that the timer activate only from the fully opened position switch 2 should be in the OFF or NORMAL position See Fig 13 a lt a 3 lt S R RADIO SS ag janana ae a m_m mo a o_o om uoo nomm p mmmn M ugum nomm p mmm m 1 i Doom iF I mo m i mo am 1m m mT 100 on m mo 00 L oooom o Om on alae BETSY 10 uL e on 00 oo LOCATION OF LOCATION OF SWITCH AUTO CLOSE TIMER SELECTABLE OPTIONS ADJ USTMENT 2SEC ADR SETTING THE SWITCH orr Wie S SELECTABLE OPTIONS SWITCH OPTIONS BOSEC S1 ON PBON S2 ON RECLOSE S3 ON SLAVE S1 OFF PB OFF S2 OFF NORMAL S3 OFF MASTER Figure 12 Figure 13 9 BSG REV D
17. sprocket alignment at both ends of gate and tighten 1 2 inside nuts against gate brackets to secure position See Fig 2 and 5 PADLOCK OPTION HOLE TO DISCONNECT DRIVE LEVER TO THE LEFT TO MAINTAIN 4 DISCONNECTED POSITION LIFT AND HOOK LEVER BEHIND HEAD OF DISCONNECT RETAINING BOLT N DISCONNECT J RETAINING BOLT TO RE ENGAGE DRIVE amp MOVE LEVER DOWN NSL AND TO THE RIGHT DISCONNECT LEVER BSG OPERATOR DISCONNECT LEVER OPERATION Figure 6 BSG 6 REV D HIGH VOLTAGE ELECTRICAL CONNECTIONS WIRE GAUGE A WARNING DO NOT APPLY POWER UNTIL TOLD TO DO SO RISK OF DISTANCE CHART SHOCK OR INJURY MAY RESULT Before connecting the operator use a 16 AWG Up to 100 voltmeter to determine that the electrical service is 115 VAC This operator cannot be 14 AWG 100 350 connected to 220 volts Damage will result which is NOT covered by warranty 12 AWG 350 500 A 1 Be sure power switches at source and operator are OFF 10 AWG 500 900 2 Connect incoming power lines and ground wire as follows 8 AWG 900 1200 Hot leg black to black Neutral white to white Ground to screw Note Wiring to operator must use watertight materials in accordance with local Over 1200 consult factroy electric code Note Master Slave installation should have SEPARATE power supply wiring If sharing a power supply line obstruction sensing adjustments may require recalibration
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