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TLICS01 - User Manual

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1. 2012 by ACL Group Intl Ltd All rights reserved This manual or any artwork contained herein must not be reproduced in any shape or form without the express written consent of ACL Group Intl Ltd Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Read and Keep This Manual Please read carefully all instructions within this manual Failure to follow all safety warnings can result in serious personal injury The term Power Tool in all of the following warnings refers to your mains operated corded or battery operated cordless power tool Important SAFETY Information This symbol is to warn you of potential personal injury hazards Please read carefully the notes along side this warning to avoid possible injury or death General Safety Rules Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed refers to corded or cordless power tools Work area safety Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can caus
2. 3 6V LI ION Cordless Screwdriver Model TLICSO1 User Manual Please read and retain for future reference Contents Parts List Technical Information Safety Instructions Using your Maintenance Warranty Parts List Part No Part name Part No 1 Axis of rotation 18 2 Washer 19 3 Axis sleeve 20 4 Gear box 21 5 Locking ring 22 6 Lock sleeve 23 Indicator control board 7 Locking pin 24 Screw 8 Opening ring 25 Screw 9 2 Gear shelf 26 Right housing 10 2 Gear eri Charging socket 11 1 Gear shelf 28 Left housing 12 1 Gear 29 Switch 13 Washer 30 Battery 14 Screw 31 Protection circuit board 15 Motor cover 32 16 Motor gear 33 17 Motor Exploded Assembly Diagram NOTICE Actual product may vary from pictures shown i st TERRATEK i Fig 1 Fig A contre and Componente a ED battery indicator hts oforo s e Fig 2 Technical Information Voltage 3 6V DC Battery Lithium 1300mAh Torque 2 5 Nm No load speed 180 rpm Charging time 3 5 hours Noise Sound pressure level L 59 6 dB A Uncertainty K 3dB Sound power level L 70 6 dB A Uncertainty K 3dB Vibration ah 0 380 m s Uncertainty K 1 5m s Charger Input 230 240V 50Hz 5W Output 6V DC 300mA Read this entire manual before using this product Failure to do so can result in serious injury Save this manual for future reference Copyright
3. NO load speed C Conforms to European safety standards DC 4 0 0 0 8 Direct Current Specific Safety Rules 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Wear ear protection Exposure to noise can cause hearing loss 3 Be aware that this tool is always in an operating condition since it does not have to be plugged into an electrical outlet 4 If the bit becomes jammed immediately turn the trigger switch off to prevent an overload which can damage the battery pack or motor Use reverse to loosen jammed bits 5 Do NOT operate the Forward Reverse lever when the trigger switch is on The battery will discharge rapidly and damage to the unit may occur 6 When storing or carrying the tool set the Forward Reverse lever to the center position switch lock 7 Do not strain the tool by holding the speed control trigger halfway so that the motor stops 8 Be careful not to get dust inside the chuck 9 Do not touch the rotating parts to avoid injury 10 Do not use the tool continuously for a long period of time Stop using the tool from time to time to avoid overheating of the motor 11 Do not drop the tool Unpacking Carefully remove the product and any accessories from the box Make sure that all items listed in the p
4. etc 18 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in OFF position before plugging in 19 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may increase risk of injury 20 MAKE SURE YOU USE THE CORRECT TOOL for the job you are doing 21 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 22 CHECK DAMAGED PARTS Before further use of the tool damaged part s i e guard should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other condition that may affect the tools operation A guard or other part that is damaged should be properly repaired or replaced 23 DO NOT ALTER THE PLUG 24 NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off Don t leave tool until it comes to a complete stop 27 Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system This power tool is supplied with all the relevant safety guards and features it should be checked before every operation this manual should be read and kept in a safe place Whilst we warn of all the possible risks attached to using power tools any operator must have read and understood the manual and apply their own caution and commo
5. The battery is supplied partially charged To ensure full capacity of the battery completely charge the battery before using your power tool for the first time WARNING I mproper use of the battery or battery charger can lead to serious injury To avoid these injuries A NEVER disassemble the battery B NEVER incinerate the battery even if it is damaged or is completely worn out The battery can explode in a fire C NEVER short circuit the battery D NEVER charge outdoors Keep the battery away from direct sunlight and use only where there is low humidity and good ventilation E NEVER charge when the temperature is below 0 C 32 F or above 40 C 104 F F NEVER connect two battery chargers together G NEVER insert foreign objects into the hole for the battery or the battery charger H NEVER use a booster transformer when charging NEVER use an engine generator or DC power to charge J NEVER store the battery or battery charger in places where the temperature may reach or exceed 40 C 104 F K ALWAYS operate charger on standard household electrical power 240 volts Using the charger on any other voltage may overheat and damage the charger L ALWAYS wait at least 15 minutes between charges to avoid overheating the charger M ALWAYS disconnect the power cord from its receptacle when the charger is not in use Specific Safety Rules 1 Hold power tools by insulated gripping surfaces when performing an operatio
6. adjusting keys have been removed Any wrench or key left attached to a moving part can result in injury Power tool use and care Keep your power tool clean and well serviced at all times Never adjust or service any power tool before disconnecting from the mains electricity supply Always use the correct tool for the job Never force the tool to work harder than it is designed to do Never use your power tool with broken parts such as switches guide fences or leg stands ALWAYS keep your power tools away from children Keep cutting tools sharp to ensure less stress on the motor Only have your power tool serviced by a qualified repair agent using manufacturers recommended parts Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Develop a periodic maintenance schedule for your tool When cleaning a tool be careful not to disassembleany portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted Certain cleaning agents such as gasoline carbon tetrachloride ammonia etc may damage plastic parts When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to followMaintenance Instructions may create a risk of electric shock or injury WARNING For yo
7. acking ist are included Package contents A Screwdriver B Charger C User manual Functional Description Fig 1 WARNING Disconnect the plug from the power source before making any assembly adjustments or changing accessories Such preventive safety measures reduce the risk of starting the tool accidentally Operation 1 Insert the bit into the chuck until it snaps into place 2 Grasp the tool firmly with both hands align the bit with screw and press it firmly into the screw 3 Start the tool by squeezing the Forward Reverse trigger switch Press the top of the switch to turn Forward Press the bottom of switch to reverse the screw Fig 1 4 To turn the Worklight on slide the Worklight On Off switch forward to the On position Slide the switch back to the Off position to turn the light Off Dust Chip Extraction Dusts from materials such as lead containing coatings some wood types minerals and metal can be harmful to one s health Touching or breathing in the dusts can cause allergic reactions and or lead to respiratory infections of the user or bystanders Certain dusts such as oak or beech dust are considered as carcinogenic especially in connection with wood treatment additives chromate wood preservative Materials containing asbestos may only be worked by specialists Provide for good ventilation of the working place It is recommended to wear a P2 filter class respirator Observe the relevant regu
8. cloth for wiping the unit Do not use a damp cloth thinner or other volatile solvents for cleaning Accessories CAUTION Use only accessories or attachments recommended for use with your Terratek tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose Declaration of Conformity We ACL Group Intl Ltd England DN6 8LZ declare that the Cordless screwdriver has been manufactured according to our full quality assurance procedures The declaration is to certify that it conforms to CE EMC MD WEEE and ROHS directives EN 55014 1 2006 A1 2009 A2 2011 EN 55014 2 1997 Al 2001 A2 2008 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 3 2008 All provisions of Annex 1 of Council Directive 2004 108 EC EMC directive EN 60745 1 2009 A11 2010 EN 60745 2 2 2010 All provisions of Annex 1 of Council Directive 2006 42 EC Machinery Directive 2011 65 EC RoHS Directive 2012 19 EU WEEE Directive Mr Alan Garnett UK QA Manager 12 Months Limited Warranty If within 12 months from the date of purchase you experience any problems with your product please return the product to its distributor dealer for repair or replacement This warranty DOES NOT COVER normal wear or any damage as a result of accidents misuse abuse or negligence
9. e you to lose control Electrical safety Before use ensure that the power outlet you are using matches the plug on your power tool and that the voltage of the outlet matches that of your power tool Only use grounded extension cords with power tools fitted with 3 pin plugs and if using outdoors ensure any extension cord is suitable for outdoor use Always try to avoid body contact with grounded surfaces such as radiators cooking ranges and any other fixed appliance with metal surfaces Do not expose your power tool to wet or damp conditions and NEVER use in rain Check regularly the power cord of your machine and any extension cord that you are using for damage Do not carry or pull the machine with the power cord Ensure the cord is clear from hot surfaces oil or sharp objects Personal safety Never use your power tool whilst under the influence of alcohol drugs or medication Tiredness can often cause accidents stay alert Never use your power tool without the correct guards in place Always use ANSI approved eye protection and dust mask Non slip safety shoes and hearing protectors should be worn at all times when using your power tool Ensure any dust collecting device supplied with your machine is connected correctly before use Ensure all loose clothing long hair or jewelry is kept clear of the machine Before plugging your power tool into the power outlet ensure the power tool is in the OFF position Check that wrenches or
10. g an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table see Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 10 DON T FORCE THE TOOL It has been designed to operate at maximum safety and performance levels 11 DO NOT FORCE THE MATERIAL BEING CUT Always let the tool cut at its own speed 12 WEAR PROPER APPAREL Do not wear loose clothing neckties rings bracelets or other jewelry which may get caught in moving parts Non slip foot wear is recommended Wear protective hair covering if you have long hair 13 ALWAYS USE SAFETY GLASSES Also use face or dust mask for commercial cutting operations Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 14 SECURE WORK Use clamps or a vise instead of your hand to hold work when practical This safety precaution allows for proper tool operation using both hands 15 DON T OVERREACH Keep proper footing and balance at all times 16 MAINTAIN TOOLS WITH CARE Keep tools clean and in good working condition for maximum safety performance Follow instructions for lubricating and changing accessories 17 DISCONNECT TOOLS BEFORE SERVICING when changing accessories such as blades bits cutters
11. ide the WORKLIGHT ON OFF switch forward to the ON position slide the switch back to the position to turn the light OFF Maintenance Use only mild soap and a damp cloth to clean the tool Keep tool dry do not immerse in water Accessories CAUTION Use only accessories or attachments recommended for use with your Terratek tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose Disposal Drill contains NI CKEL CADMI UM battery Battery must be disposed of or recycled properly Check with local government for proper disposal Power tools accessories and packaging should be sorted for environmentally friendly recycling Only for EC countries A Do not dispose of power tools into household waste According to the European Directive 2002 96 EC on waste electrical and electronic equipment and its incorporation into national right products that are no longer suitable for use must be separately collected and sent for recovery in an environmentally friendly manner Battery packs batteries Li lon Do not dispose of battery packs batteries into household waste water or fire Battery packs batteries must be collected recycled or disposed of in an environmentally friendly way Only for EC countries Defective or dead batteries must be recycled according to the directive 2006 66 EC Maintenance Use only a dry soft
12. lations in your country for the materials to be worked Battery use and care A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery A charger that may be suitable for one type of battery may create a risk of fire when used with another battery Use battery operated tool only with specifically designed battery pack Use of any other batteries may create a risk of fire NEVER place hands or other body parts near the drill bit or chuck during operation Hold the drill by its handle only Because the cordless driver drill operates by battery power be aware of the fact that it can begin to operate at any time Charging the battery Be sure to place the tool on a clean dry surface within 3 feet 1 meter of a wall receptacle Plug the AC adaptor into the wall outlet 230V 50Hz Insert the AC adaptor into the Charging Port located on the back of the drill Fig 2 Allow 3 5 hours to fully charge the battery Disconnect the adapter after charging The LED battery level indicator shows the amount of charge still left in the battery When all three lights RED YELLOW and GREEN are illuminated the battery is at full capacity When YELLOW and RED are illuminated it indicates battery capacity is beginning to diminish When only RED is illuminated it indicates the battery capacity is low and the unit needs to be charged O ON OU BWYN Note
13. n sense when using this power tool Following this guide will greatly reduce your risk of electric shock or injury Only use qualified repair agents to service this power tool Only use qualified electrician to repair any damaged wiring NEVER remove the grounding prong from the power tool or extension cord Additional safety Instructions Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance Contact with electric lines can lead to fire and electric shock Damaging a gas line can lead to explosion Cutting into a water line causes property damage or may cause an electric shock Switch off the power tool immediately if the tool inserts jams Hold power tool by the insulated gripping surfaces when performing an operation where the Cutting tool may run into hidden wiring Contact with a live wire will make exposed metal parts of the tool live and shock the operator When working with the machine always hold it firmly with both hands and provide for a secure stance The power tool is guided more secure with both hands Keep your workplace clean Blends of materials are particularly dangerous Dust from light alloys can burn or explode Always wait until the machine has come to a complete stop before placing it down Before any work on the machine e g maintenance tool change etc as well as during transport and storage set the rotational direction
14. n where the cutting tool may contact hidden wiring Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Wear ear protection Exposure to noise can cause hearing loss 3 Be aware that this tool is always in an operating condition since it does not have to be plugged into an electrical outlet 4 If the bit becomes jammed immediately turn the trigger switch off to prevent an overload which can damage the battery pack or motor Use reverse to loosen jammed bits 5 Do NOT operate the Forward Reverse lever when the trigger switch is on The battery will discharge rapidly and damage to the unit may occur 6 When storing or carrying the tool set the Forward Reverse lever to the center position switch lock 7 Do not strain the tool by holding the speed control trigger halfway so that the motor stops 8 Be careful not to get dust inside the chuck 9 Do not touch the rotating parts to avoid injury 10 Do not use the tool continuously for a long period of time Stop using the tool from time to time to avoid overheating of the motor 11 Do not drop the tool Operation 1 Insert the bit into the chuck until it snaps into place 2 Grasp the tool firmly align the bit with the screw and press firmly 3 Start the tool by squeezing the FORWARD REVERSE switch Press the top of the switch to screw out press the bottom of the switch to take screw in 4 To turn on the worklight sl
15. switch to the centre position Unintentional actuation of the On Off switch can lead to injuries Avoid unintentional switching on Carrying the power tool with your finger on the On Off invites accidents Do not open the battery Danger of short circuiting Protect the power tool against heat e g also against continuous sun irradiation and fire There is danger of explosion In case of damage and improper use of the battery vapors may be emitted Provide for fresh air and seek medical help in case of complaints The vapors can irritate the respiratory system When the battery is defective liquid can escape and come into contact with adjacent components Check any parts concerned Clean such parts or replace them if required Power Extension Cords When using any extension cord the machine will suffer a power reduction due to the drop in voltage caused by the length of the cord This can be partially offset by selecting extension cords with lower gauge wire Check all extension cords for damage before use Avoid sharp objects Do not position the cord where it could be subject to traffic passing over it Symbols IMPORTANT Some of the following symbols may be used on your tool Wosetcnruscadecutan VOCS Aicnierwieeiniwien amperes i Z csctustucictievexaen hertz nseineneerneneees alternating current Mennen revolutions per minute E insninsaraenes Class Il construction double insulated KO sninen Kilograms NO 0 0 0
16. ur own safety read Instruction Manual before operating your power tool A Wear eye protection B Keep hands out of the path of cutting tools C Do not operate tool without guards in place D Do not perform any operation freehand E Never reach around cutting tools F Turn off tool and wait for cutting tools to stop before moving workpiece or changing settings G Disconnect power or unplug tool before changing cutting tools or servicing Important SAFETY Information Read this owner s manual completely and make sure you understand all of its safety guidelines 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJ USTI NG KEYS amp WRENCHES Before turning on the power tool make sure the keys and adjusting wrenches have been removed 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 ALWAYS REMAIN ALERT WHEN THE TOOL IS IN USE Inattention on the part of the operator may lead to serious injury 5 DON T USE IN A DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lit 6 KEEP CHILDREN AWAY All visitors should remain at a safe distance from work area 7 MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys 8 USE THE RIGHT TOOL Don t force a tool or attachment to do a job for which it was not designed 9 USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition When usin

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