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- KINZE Manufacturing, Inc.

1. N E S l n o N Ss cy IL Ma WO v fan 2 AWL E LINSS C TJ View D D View C C Rev 4 15 x d Kila Rev 4 13 Lubrication and Maintenance M0238 01 Grain Cart pa v e 1 ces 2013 Production and On S roducti Cir View E E Facing Outside w Mirada ns Lubrication and Maintenance Grain Cart M0238 01 1 2012 Production Intermediate Drive Line 1 Zerk 2013 Production and On Intermediate Drive Line 1 Zerk E A is a P r N j T alt r 7 a 1 4 E d 1 i i E a a mn a Ng F j PI 3 E i i 4 i i E 7 k l d J L LI a j 1 J i D i mim L S i Rev 4 13 Lubrication and Maintenance M0238 01 Grain Cart 8 2012 Production Bearing 2 Zerks 10 Inside Bearing 1 Zerk 11 2012 Production 2013 Production and on Rev 4 13 Lubrication and Maintenance Grain Cart M0238 01 13 Axle Pin 1 Zerk Per Side Spindle Bolt 12 Zerks Per Assembly 6 Zerks Per Side Zerks are located on inside and outside of track wheel
2. 10 from cart SPOUT IN OUT adjusts tippy spout position CART OPERATION A WARNING Contact with rotating PTO shafts can cause death or serious injury Stay away from PTO shafts at all times unless clearly disconnected from power source A DANGER Because of load capacities on bridges and roads and because machine is not equipped with brakes this machine is not intended for hauling loads on public roadways It is the operator s responsibility to be aware of and follow federal state provincial and local regulations in this regard A DANGER Windows provide a limited view behind cart Use of a rear view mirror or optional cart mounted camera is recommended to aid the operator in seeing behind the cart Always check carefully including blind spots before backing or turning cart WARNING Wide loads or loads with a high center of gravity may cause instability or rollover when operating on hillsides or in rough terrain A WARNING Do not transport cart with vertical auger extended this can cause loss of control and could result in death serious injury or damage to porperty and equipment App Kila 5 12 Operation M0238 01 DANGER Contacting or coming close to power lines or other high energy sources will cause death or serious injury Keep away from power lines or high energy sources at all times Unload Grain Cart NOTE Vertical auger tilt must be in fully retracted position to fold unfold
3. 3 19 Roll Tarp Remote Control Troubleshooting 2 13 V Belt Replacement 0 000 cece eee ees 3 16 Electronic Scale GT 400 2 14 V Belt Tension Adjustment and Alignment 3 12 Electronic Scale GT 460 00000 aaa 2 15 Vertical Auger Counter Balance Valves 3 10 Electronic Scale GT 460 AutoLog 2 16 Wheel Bearing Replacement 3 28 Electronic Scale Printing Options 2 17 Wheel Bearings eee eee ees 3 1 Electronic Scale Troubleshooting 2 20 Wheel NIS 2 io stes tied as eto ettet rb eti ats 3 11 Electronic Scale Troubleshooting 2 21 Wiring Diagrami s oes oe dace reo tet re ege eee 3 33 Data Downloader Troubleshooting 2 22 Rev 4 13 NBI WE This page intentionally blank To the Owner M0238 01 Grain Cart Kinze Manufacturing Inc thanks you for your patronage We appreciate your confidence in Kinze farm machinery Your Kinze grain cart has been carefully designed to provide dependable operation in return for your investment This manual has been prepared to aid you in the operation and maintenance of the grain cart It should be considered a permanent part of the machine and remain with the machine when you sell it It is the responsibility of the user to read and understand the Operator Manual in regards to safety operat
4. 5 Be aware of bystanders particularly children Always look around to make sure it is safe to start tow vehicle engine or move grain cart This is particularly important with higher noise levels and quiet cabs as you may not hear people shouting 6 Make sure cart weight does not exceed towing capacity of tractor or bridge and road limits This is critical to maintain safe control and prevent death or injury or property and equipment damage 7 Never ride or allow others to ride on cart 8 Store cart in an area away from human activity DO NOT permit children to play on or around stored unit 9 Keep hands feet and clothing away from moving parts Do not wear loose fitting clothing which may catch in moving parts 10 Always wear protective clothing shoes gloves and hearing and eye protection applicable for the situation 11 Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to cart 13 Prevent electrocution other injuries or property and equipment damage Watch for obstructions such as wires tree limbs etc when operating machine Be aware of clearances during turns and when folding unfolding grain chute 14 Pick levelest possible route when transporting across fields 15 Never operate grain cart without PTO driveline guards tractor master shield and implement shields in place Make certain PTO driveline guards turn freely and are properly attached Rev 4 14 Grai
5. Flange Bearing s Hardware And Bearing Spindle Bolt Auger Drive Lug Onto Yo Lower Portion Of Auger sl Remove Spring Mounting pis Hardware Sleeve 1 Position the vertical auger in a horizontal position as illustrated 2 Remove 34 hardware from center of bearing 9s spring plate hardware and 94 spring mounting hardware 3 Remove spring plate flange bearing and sleeve 4 Pull auger out of the bottom of the auger housing 5 Remove 74 hardware securing bearing spindle and remove bearing spindle 6 Install bearing spindle onto replacement auger Install replacement auger inside auger housing Locate auger with Yo See Illustration between bottom of hinge plate and end of auger assembly 7 Reinstall sleeve flange bearing and spring plate y 5 12 se EE 3 19 Lubrication and Maintenance Grain Cart M0238 01 LOWER VERTICAL AUGER REPLACEMENT 1 Position vertical auger in the storage transport folded position as shown 2 Remove four 1 2 x 172 hanger bearing bracket carriage bolts at upper end of lower vertical auger Carefully work hanger bearing bracket loose from auger housing NOTE Do not bend hanger bearing bracket when moving auger 1 Position strap around auger as shown above Be sure strap is tight against auger center tube Pull auger and hanger bearing assembly out of auger housing 2 Remove 34 x 5 cap screw at top of lower vertical auger and remove hanger bearing bracket com
6. 1 NOTICE Do not operate tractor PTO above 750 PTO RPM with augers empty or equipment may be damaged NOTICE Roll tarp must be completely open during unloading operations or suction will damage equipment Open roll tarp completely 2 Unfold vertical auger 3 Engage PTO at low tractor RPM 4 Engage horizontal auger 5 Start to open flow gate and increase tractor RPM 6 Set grain flow and tractor RPM to desired level 7 Adjust auger tilt and or tip spout 8 Slow tractor RPM as cart reaches empty 9 Close flow gate 10 Disengage horizontal auger 11 Allow vertical auger to clean out and disengage PTO 12 Ensure auger tilt is in full vertical position 13 Fold auger to storage position ule Kina Grain Cart Operation Grain Cart M0238 01 PTO TORQUE LIMITING OVERRUNNING CLUTCH PROTECTION Overrunning clutch The torque limiting clutch disengages if auger becomes obstructed to prevent driveline and gearbox damage The torque limiting clutch resets automatically wnen PTO RPM is reduced The overrunning clutch allows auger system to freewheel and protects tractor and cart from shock damage withPTO brake equipped tractors BELT ENGAGEMENT INDICATOR An indicator pointer on front side of belt housing shows if horizontal auger is engaged ON or disengaged OFF indicator should be OFF when PTO is engaged to reduce start up torque requirements As belt tension is disengaged OFF you will hea
7. Cotter Pin i e I rJ N Washer Seal Slotted Nut Inner Cup NOTE See Inside Tire Repair Or Removal section of this manual for instruction on tire removal access to inner wheel hubs on Row Crop carts 1 Raise tire clear of ground and remove wheel 2 Remove dust cap attachment hardware and remove cap from wheel hub 3 Remove cotter pin axle nut and 2 washer 4 Slide hub from axle spindle using a hub puller if necessary 5 Remove bearings and cups from hub and discard Thoroughly clean and dry wheel hub 6 Press in new bearing cups with thickest edges facing in 7 Pack bearing with heavy duty wheel bearing grease thoroughly forcing grease between roller cone and bearing cage Also fill the space between the bearing cups in the hub with grease 8 Place inner bearing in hub and press in new grease seal with lip pointing towards bearing 9 Clean axle spindle and install hub 10 Install outer bearing 2 washer and slotted hex nut Tighten slotted hex nut while rotating the hub until there is some drag This ensures that all bearing surfaces are in contact Back off slotted nut to nearest locking slot and install cotter pin Check for endplay in bearings 11 Fill dust cap half full of wheel bearing grease and install on hub with attachment bolts 12 Lubricate wheel nuts and install wheel Remove jack Torque wheel nuts to 350 ft Ib NOTE Wheel hubs on Kinze grain carts contain high strength ductile iron material Replace hu
8. assemblies Outside zerks shown in photo 4 Zerks One End Of Each Pin E a gem 3 8 1 AP E 5 Rev 7 14 Lubrication and Maintenance M0238 01 Grain Cart MOUNTING BOLTS AND HARDWARE A WARNING Parts separation can result in death serious injury and damage to property and equipment Check all hardware is tight before operating grain cart the first time Check all hardware again after first 50 hours of operation and beginning of each season Check wheel nuts daily during first use and weekly afterward NOTICE Over tightening hardware can reduce its shock load capacity and cause equipment failure Hardware used on Kinze grain carts are Grade 5 high strength unless otherwise noted Grade 5 cap screws are marked with three radial lines on the head Hardware must be replaced with equal size strength and thread type TORQUE VALUES CHART PLATED HARDWARE Grade 2 No marks C Grade 5 3 marks Grade 8 6 marks C3 ftb Nm ftib Nem ftlb Nom ftlb Nem fib Nem ftlb Nom Ww 50in lb 5 56inlb 6 76in lb 8 87inlb 9 9 12 10 13 Pc 8 10 9 12 13 17 14 19 i8 24 20 27 86 80 108 90 122 sw 80 67 60 80 108 90 122 115 156 130 176 si 70 95 80 3108 10 149 125 169 160 217 80 244 1 265 359 300 406 600 813 670 908 960 1301 1075 1457 NOTE Torque unplated hardware and bolts with lock
9. hold the blue programming button on the back of the RF module for 5 seconds The RF module is located in the back of the cover Rev 4 15 se EE 2 11 Operation Grain Cart M0238 01 Single SMART 1 M remote 1 On remote press Open On button five times Red light on receiver will flash after each button press After receiving last signal light will flash twice then begin flickering indicating it has been successfully programmed 2 Verify remote and receiver are operating correctly then refasten solenoid cover Multiple SMART1 remotes 1 Press Open On button on first remote Red light will flash after receiving signal 2 Repeat above step for each remote being used 3 Receiver will accept up to five signals Press Open On button additional times on last remote being programmed to achieve total of five signals Red light on receiver will flash twice after last fifth signal then begin flickering indicating it has been successfully programmed see programming example 4 Verify each remote and receiver are operating correctly THEN REFASTEN SOLENOID COVER Receiver programming example In this example the receiver controls the electric tarp motor The task is to program the receiver to recognize three transmitters 1 Remove the receiver cover and turn on the three transmitters 2 Set all three transmitters to the tarp system channel 3 Press and hold programming button on receiver for five seconds Red light on rece
10. install new belts NOTICE Slide must not contact belts during operation Do not use belt dressing on V belts Keep all oil and grease off V belts and belt pulleys Low belt tension will reduce V belt life 8 Reinstall linkage 9 Adjust belt slide to within 78 of belts when tight 10 Install all remaining parts removed in previous steps in reverse order before operating cart y 5 12 AI 3 17 Lubrication and Maintenance Grain Cart M0238 01 DRIVELINE INSPECTION Inspect driveline after first 20 loads at beginning of each season and after every 150 loads or annually thereafter Remove inspection cover and proceed as follows Q Make a general inspection of driveline looking for loose hardware D Inspect belt alignment and tension See V Belt Tension Adjustment And Alignment in the Maintenance section of this manual Inspect the three cap screws in each belt pulley bushing and tighten evenly to torque specifications Inspect pulley drive keys making sure they are properly located and tight Inspect all grease hoses for damage and proper routing Lubricate all grease fittings See Lubrication section of this manual Check gearbox oil level Inspect bearings and seals in gearbox Inspect PTO attaching hardware and safety shields 0D O0 O0 O0 O0 d dB O Repair or replace worn or damaged parts 2 y 3 18 ABE 5 12 Lubrication and Maintenance M0238 01 Grain Cart UPPER VERTICAL AUGER REPLACEMENT
11. must be observed while using this cart U Advise retail customer end user of specified tractor requirement for use with this cart U Along with retail customer end user check reflective decals and SMV sign are clearly visible with cart attached to tractor Check safety warning lights are in working condition Tell retail customer end user to check and follow federal state provincial and local regulations before towing on a road or highway U Along retail customer end user check hitch height when attached to tractor is sufficient to prevent severe bends in PTO U joint angles Check PTO is correct length for making turns and operating on uneven terrain Q Give Operator and Parts Manuals to retail customer end user and explain all operating adjustments Q Complete Warranty And Delivery Report form To the best of my knowledge this machine has been delivered ready for field use and customer has been fully informed as to proper care and operation Signature Of Delivery Person Dealer Name Date AFTER DELIVERY CHECKLIST Suggested items to check during first season of use U Check cart performance with retail customer end user U Review with retail customer end user importance of proper maintenance and adherence with all safety precautions U Check for parts that may need to be adjusted or replaced Q Retorque all wheel nuts to 350 ft lb 474 N m LI Safety shields and screens are in place U Safety and reflective decals and SMV sign are c
12. nuts approximately 75 higher than above values Cylinder Rod Piston Retaining Nut Torque Chart Non Nylock Nut Nylock Nut Torque bolts lubricated before installation to 70 of Ea d Eas TR 1 value shown in chart V2 20 75 95 N m 61 75 N m 34 16 115 125 ft Ib 100 115 ft lb i 156 169 N m 136 156 N m 150 180 ft lb 130 150 ft lb 7 n SPECIAL TORQUE VALUES f 14 203 244 N m 176 203 N m Wheel nuts 350 ft lb 474 T 275 330 ft lb 250 275 ft lb 373 447 N m 339 373 ft lb Track cast iron segments to wheel AYALA 300 375 ft Ib 275 300 ft Ib hub hardware i 407 508 N m 373 407 N m 114 12 300 375 ft lb 275 300 ft lb Rev 7 14 AZ Pd 407 508 N m 373 407 N m Lubrication and Maintenance Grain Cart M0238 01 DANGER Grain entrapment will result in death or serious injury Never enter grain cart unless completely empty Always use safety lines and have another person present when working on grain carts DANGER Falling grain auger cart can crush and will cause death or serious injury Never work around or under cart when raised without installing blocks to support cart Use care when removing and installing components to prevent pulling or pushing cart off axles Ak DANGER Rotating auger entanglement will cause death or serious injury Disconnect all tractor PTO hydraulic fittings and electrical connections before working on equipment warning Pressurized hydraulic fluid can p
13. 0 ft lb 474 N m LI Tires inflated to specified air pressure If Applicable Q All grease fittings lubricated and gearbox oil level checked U All safety decals and SMV sign are correctly located and legible Replace if damaged U SMV decal is in place and shipping cover removed Q Safety warning lights working properly Q Test run augers Do not operate tractor PTO above 750 PTO RPM with augers empty U Check driveline See Driveline Inspection in Operation section U V belts aligned and properly tensioned U Check track alignment See Track Alignment in Maintenance section If Applicable U Safety screens over horizontal auger are in place and properly secured Q Auxiliary safety chains are properly installed and hardware torqued to specification U Paint all parts scratched in shipment This wagon has been thoroughly checked and to the best of my knowledge is ready for delivery to the customer Signature Of Set Up Person Dealer Name Date OWNER REGISTER Name Delivery Date otreet Address Model No Serial No City State Province Dealer Name ZIP Postal Code Dealer No App ale KiTa Predelivery Delivery Checklist Grain Cart M0238 01 DELIVERY CHECKLIST Check off each item as it is fully explained to retail customer end user when grain cart is delivered Q Durability and longevity is dependent on regular maintenance as directed in Operator Manual U Tell retail customer end user about all safety precautions that
14. 0238 01 Jack handle stowed Jack handle installed 3 Remove hairpin clip and jack handle from storage location 4 Install jack handle on jack shaft and raise cart NOTICE Clean and grease PTO shaft coupling each time PTO is installed Apply coating of high speed industrial coupling grease such as Chevron Coupling Grease that meets AGMA CG 1 and CG 2 standards to extend shaft spline life 5 Connect cart to tractor hitch Use a high quality hitch pin of sufficient length and strength and secure pin with a locking device 6 Raise jack Return jack handle to storage location and install hairpin clip Safety chains 7 Attach cart PTO connecting yoke to tractor PTO shaft Spring loaded yoke pin must engage groove in tractor PTO shaft Slip tube grease fitting must be visible through hole of outer tube 8 Transport safety chain must be used to ensure connection is retained between cart and tractor in the event of a hitch pin drawbar failure Torque attaching hardware to 840 ft lb 1138 N m o d d 2 2 Anm 5 5 12 Operation M0238 01 Grain Cart A w RNING Pressurized hydraulic fluid can penetrate body tissue and result in death serious infection or other injuries Fluid injected under skin must be IMMEDIATELY removed by a surgeon familiar with this type of injury Make sure connections are tight and hoses and fittings are not damaged before applying system pressure Leaks can be invisible Keep away from suspected l
15. 1 Grain Cart WIRING DIAGRAM punoiyy 99ueIe9 2 H 1 13Y4SE 4 H Additional auxiliary work lights are available from Kinze BEEN Repair Parts which may be wired into existing auxiliary light wires in the harness The vertical auger work light is wired into the black terminal connector A Tom E Grain cart safety warning lights are the LED type and Ske e mill NG n 7 Terminal o 2 a ooozz22 meet ASAE standards Check with tractor manufacturer A p did dir xx Connector for correct wiring harness to be wired into lights on your S ia S SISS a 5 5 tractor o G ix Q go nie uix AN Rev 4 15 ARP UE 3 33 Lubrication and Maintenance Grain Cart M0238 01 ELECTRONIC SCALE The major elements of the electronic scale are the indicator two 50 000 Ib rated compression type load cells at the rear of the axle assembly applicable to track and flotation type carts and four spindle type weigh axles applicable to row crop carts 334 hitch weigh beam the junction box j box and the battery power cable For additional information see Electronic Scale Troubleshooting for step by step procedures for troubleshooting failures that may be encountered with the electronic scale The only tools required are as follows e Small Screwdriver Straight Blade e No 2 Phillips Screwdriver NT ai L H Axle Load Cell R H Axle Load Cell Hitch Weigh NG Indicator On Tractor Battery Power Cable Red a E Ge ka
16. 1300 Bushels Bushels Minute Average 750 Bushels minute Vertical Auger 22 Dia flighting in 23 Dia tube 4 T edge 716 T root flighting 10 auger position control Lower portion of lower vertical auger hard faced flighting 20 LH T edge T Root flighting 6 bolt rear cast iron hubs with tapered roller bearings front 2 ball bearing 8 groove 974 drive 18 7 driven 1 20 spline Four 4 or two 6 high alloy four 10 bolt 13 189 bolt center or two 20 bolt 2078 bolt center cast ductile iron Two 1 2 40 500 Ibs rated grade 70 certified to ASAE 338 5 Adjustable Discharge Spout Remotely adjustable spout with 14 of up down motion and fitted with flexible discharge nozzle 5 SCVs manual or 2 SCV s remote with standard 2320 minimum system psi 1100 45 R46 189 A8 51 PSI 352 kPa Min 56 PSI 386 kPa Max 520 85 R42 165 A8 B 42 PSI 290 kPa Min 47 PSI 324 kPa Max 30 40 rows Two cast iron segmented 3612 diameter Eight 16 steel Approximate with 15 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM Flotation Tire 3 RowCrop Tracked 12 7 30 155 40 y 5 12 AI 1 5 Specifications Grain Cart M0238 01 1500 Grain Cart Feature Specification Total Capacity 1500 Bushels Bushels Minute Average 750 Bushels minute Vertical Auger 22 Dia flighting in 23 Dia tube 4 T edge 716 T root flighting 10 auge
17. 26 Be especially observant of the operating area and terrain Watch for holes rocks or other hidden hazards Always inspect area before operation DO NOT operate near edge of drop offs or banks or on steep slopes as overturn may result Operate up and down not across intermediate slopes Avoid sudden starts and stops Be extra careful when working on inclines 27 Never step across any driveline Do not attach drivelines with bolts or pins longer than recommended Never operate cart with damaged PTO driveline guards FAS DE 1 7 a SC bl kaw Safety Instructions Signs and Decals Grain Cart M0238 01 Following are some common hazard warnings associated with this equipment Pay close attention to all safety operating and maintenance information in this manual and decals applied to your equipment DANGER Contacting or coming close to power lines or other high energy sources will cause death or serious injury Keep away from power lines or high energy sources at all times A WARNING Improperly operating or working on this equipment could result in death or serious injury Read and follow all instructions in Operator Manual before operating or working on this equipment A WARNING Contact with rotating PTO shafts can cause death or serious injury Stay away from PTO shafts at all times unless clearly disconnected from power source A WARNING Explosive separation of rim and tire parts can cause death or serious inju
18. AC2 print formats include e Scale ID e Weight e Weight Tag Net Gross Load Unload e Accumulated Weight e Print Accumulator Tag e Date and Time NOTE PRTAC1 displays data on one line and PRTAC2 displays data on two lines PRTAC3 includes Unit of Measure and Lock On Status in addition to features listed above and displays data on one line Suggested Operation Procedures Step 1 Press and hold NET GROSS for 3 seconds NOTE SCALID is displayed followed by current ID Step 2 Use left arrow PRINT TARE and up arrow NET GROSS keys to enter a new Scale ID Step 3 Press ON to view accumulated data NOTE Press ZERO to clear total when accumulated weight is displayed Step 4 Press ON to resume weighing Step 5 Press and hold PRINT TARE for 3 seconds to send data from serial port and store accumulated data y a 5 12 MALE 2 19 Operation Grain Cart M0238 01 ELECTRONIC SCALE TROUBLESHOOTING Yes Does indicator come on gt No Is reading on indicator If display is unstable or stable No 7 flashes disconnect j box cable from indicator Is display still Yes unstable Y Stand on or hang your weight over each load cell Does indicator Jno Ls No Ves respond to your weight when you stand or 1 Your indicator is probably defective Try another indicator to verify NOTE Be aware of electrical interference that mi
19. CHINE PREPARATION Lubricate grain cart per lubrication information in this manual prior to initial operation and at prescribed intervals Make sure all tires are properly inflated or track tension is properly adjusted before each use Check drive V belts for proper tension and alignment Torque all wheel lug nuts to specified torque TRACTOR REQUIREMENTS Consult your dealer for information on horsepower requirements and tractor compatibility Two remote SCV s are required for remote joystick operation and five SCV s are required for standard cab operation A 12 volt DC electrical system is required on all sizes to operate safety warning lights auger mounted work light optional electronic scale system or electronic roll tarp TRACTOR PREPARATION AND HOOKUP 1 Slide tractor drawbar in as far as possible and still allow PTO shaft to have sufficient clearance to prevent damage to driveline components when making sharp turns and operating over uneven ground Avoid clevis hitch interference NOTICE Clevis hitch hammer strap style drawbars may need to be removed to prevent damage to PTO assembly PTO shaft positioned for tractor hookup NOTICE Adjust tractor drawbar to prevent severe bends in PTO U joint angles and to allow sufficient clearance between tractor drawbar hitch pin and PTO shaft 2 Position PTO as far right of hitch as possible until parking jack is raised Yd d 5 12 AI E 2 1 Operation Grain Cart M
20. D sub connector to serial port on your computer NOTE Cable must be securely connected to a COM port to function Step 4 Step 5 Connect module cable to Serial J904 port on indicator Press PRINT key When printing is complete remove module cable only Fasten downloader module to interface cable NOTE To lock downloader module to interface cable twist fastener on downloader module Step 6 Step 7 Step 8 Step 9 Follow DTU software instructions to transfer data files to a Microsoft Excel spreadsheet or comparable program Save scale output to a text file instructions included with DTU software With Microsoft Excel open a Select Data file menu select Import External Data then Import Data b Select text file to be transferred c Text import wizard displays d In original data type section select delimited and click NEXT button e In delimiters section select SPACE check box and click NEXT button f Click FINISH Import to Existing Worksheet or New Worksheet and click OK Step 10 Text file now appears in separate cells and columns paa EAS 5 12 Operation M0238 01 Grain Cart PRINT ACCUMULATOR This option stores an accumulated value in a memory location called PRTACC Each time a PRINT command is executed the weight value on the display is added to the PRTACC value Three print formats are available PRTAC1 and PRT
21. MODEL 900 1100 1300 1500 GRAIN CARTS OPERATOR MANUAL M0238 01 Rev 4 15 Hecord model number and serial number of your grain cart along with date purchased Model Number Serial Number SERIAL NUMBER Hecord your serial number and purchase date above for quick reference The serial number provides important information about your planter and is required to obtain correct replacement parts Always provide planter model and serial number to your Kinze Dealer when ordering parts or anytime correspondence is made with Kinze Manufacturing Inc Serial number plate location Kinze and the Kinze logo are registered trademarks of Kinze Manufacturing Inc Shur Co LLC is a registered trademark of Shur Co Microsoft Excel and Internet Explorer are registered trademarks of Microsoft Coroporation Grain Tracker is a trademark of Digi Star LLC All other tradmarks are the property of their respective owners Page intentionally blank Predelivery Delivery Checklist M0238 01 Grain Cart 900 1100 1300 1500 Grain Cart PREDELIVERY DELIVERY CHECKLIST TO THE DEALER Predelivery service includes assembly lubrication adjustment and test This service ensures cart is delivered to retail customer end user ready for field use PREDELIVERY CHECKLIST Use this checklist to inspect cart after it is completely assembled Check off each item as it is found satisfactory or after proper adjustment is made U Wheel nuts torqued to 35
22. OLUTION Warning no device match was found Poor connection of cable to serial port Check for proper connection of cable to of computer serial port of computer Not connected to correct serial port Check port setting in the DTU program to be sure DDL is on the correct serial port Faulty DDL Try another DDL Other software installed that uses same If any other installed software that requires serial port a serial port is trying to run and there is only one serial port the second software will not be able to run If the DTU software had been loaded first and then the eg Palm Pilot software the Palm software could have a problem This is a hardware allocation problem For sites that need to run both a second serial port must be added or you have to turn off all other software packages that may be using the 1 serial port No such file or directory File was not saved File saved as incorrect format Save file as a text file txt Data was not saved in a valid Windows Resave file in valid Windows file folder and file folder and or directory or directory Data will not transfer to PC Poor connection to cable Check for proper connection to cable Poor connection of cable to serial port Check for proper connection of cable to se of computer rial port of computer Not connected to correct serial port Check port setting in the DTU program to be sure DDL is on the correct serial port Some information is not listed 64K ca
23. Schematic Remote 3 31 OPERATION Joystick Electrical Schematic 3 32 Machine Preparation aa 2 1 Lower Vertical Auger Replacement 3 20 Tractor Requirements eee eee ees 2 1 Mounting Bolts and Hardware 05 3 9 Tractor Preparation and Hookyp 2 1 Preparation for Storage 0 ce eee 3 29 Joystick Controls a kaaga mhl naban sens Reus 2 4 PTO Shaft Coupling ema et A Ree Est ace 3 2 Cart Operation cessare a a E E nes 2 4 Row Crop Inside Tire Repair or Removal 3 24 PTO Torque Limiting Overrunning Clutch Protection 2 6 SUP CS v e cause Geaup KA Banana pir E ui duntyeeaue atate aan truncation 3 1 Belt Engagement Indicator 2005 2 6 Tile SCRVICING aa deo rial dori breve cipit ied auo Reo 3 11 Hydraulic Flow Gate 0 ccc eee 2 6 Torque Values Chart Plated Hardware 3 9 Auger Inspection Cover 0 a 2 7 Track AlQUMe M ios eset doce REGIE A ee RES E Les 3 23 Grain Tank Clean Out Sweep aaa 2 8 Track Endwheel and Midwheel Bearings 3 1 Vertical Auger Work Light 2 0000 2 9 Track Endwheel Midwheel Bearing Replacement 3 26 Camera ccr 2 9 Track TENSION as quat t ci OR OE IRA Sb oP dos ORE 3 22 Manual and Electric Roll Tarp 2 10 Upper Vertical Auger Replacement
24. VICING A WARNING Explosive separation of rim and tire parts can result in death or serious injury Rim and tire servicing improper use of rims and tires or worn or improperly maintained tires can cause tire explosion To prevent tire explosions e Maintain proper tire pressure Inflating a tire above or below the recommended pressure can cause tire damage e Mount tires only by properly trained personnel using proper equipment e Replace tires with cuts or bubbles Replace damaged rims Replace missing lug bolts and nuts e Do not weld or heat wheel assembly Heating increases tire pressure INFLATION SPECIFICATIONS A warnine Over inflation of tires can result in explosive separation of rim and tire and cause death or serious injury Different size rims are designed for different tire pressures Inflate to correct pressure for specific rim size Check tire pressure before each use Minimum Maximum 66 43 00 25 20 Ply R 1 900 Cart 35 PSI 40 PSI 241 kPa 275 kPa 1100 45 R46 189 A8 1100 1300 Flotation Cart 51 PSI 56 PSI 852 kPa 386 kPa 520 85 R42 165 A8 B 1100 1300 Row Crop Cart 42 PSI 47 PSI 290 kPa 324kPa y 5 12 AI 3 1 1 Lubrication and Maintenance Grain Cart M0238 01 V BELT TENSION ADJUSTMENT AND ALIGNMENT A WARNING Never operate cart when inspection cover is removed or work around belt drive system or allow anyone else to do so while PTO is running or death or serious injury may result NOTICE Do
25. b with proper part g y 3 28 ABE 5 12 Lubrication and Maintenance M0238 01 Grain Cart PREPARATION FOR STORAGE Store machine in a dry sheltered area Remove all trash that may be wrapped on shafts and remove dirt that can draw moisture Remove auger inspection cover at front of cart and dump door on underside of grain tank at rear of cart Clean out all accumulated grain and debris from auger chamber Wash machine inside and out Lubricate machine at all lubrication points If possible remove weight from all tires particularly if unit is stored outdoors Repaint any areas where paint has been removed This is particularly important in the inside of grain tank Rust in this area will shorten cart life and prevent grain from smoothly sliding to bottom of tank Inspect machine for parts in need of replacement and order during off season Coat exposed surface of all cylinder piston rods with grease or rust preventative spray y z 5 12 Am a 3 29 Lubrication and Maintenance Grain Cart M0238 01 HYDRAULIC CONTROL SCHEMATIC MANUAL Interlock Val pute Counter balance valves cli Tippy Spout d Horizontal epi Auger Vertical Green Blue White Yellow Red 3 30 SBI FE 5 12 a E Ge kaw Lubrication and Maintenance M0238 01 Grain Cart HYDRAULIC CONTROL SCHEMATIC REMOTE A16044 A16825 Flow Gate A16822 A16824 Horizontal Auger BS Blue Red a a s
26. channel While pressed the LED indicator will flash faster indicating channel operation The Select button will cycle between enabled channels If only one channel is enabled there will be no apparent change when the Select button is pressed Channel programming mode The Shur Co SMART 1 has five channels Pressing the Select button toggles through these channels Unused chan nels can be disabled if desired using the following process but your transmitter is fully operational as shipped This process may be skipped Unused transmitter channels will not perform any functions Hold the Select button down for 10 seconds and the transmitter will enter Channel Programming Mode Each time Channel Programming Mode is entered the status of all five channels must be reset While In Channel Programming Mode the programmable channel will be indicated by a solid lit LED NOTE The transmitter will NOT activate any motor or lighting system while the transmitter is in Channel Programming Mode Press the Open On button to enable the current channel designated by the indicator light Press the Close Off button to disable the current channel The indicator light will automatically jump to the next channel After programming all five channels the transmitter will display the programmed channel status for all channels for three seconds All enabled channel LEDs will be lit solid and all disabled channel LEDs will not be lit Buttons will not functio
27. clean out sweep while PTO and or augers are running A DANGER Never remove dump door while PTO and or augers are running A DANGER Never work around PTO gearbox or belt drive system or allow anyone else to do so while PTO is running To access the grain tank clean out sweep remove the cap nut and heavy washer at the bottom of the rear inspection cover Remove the cap screws that secures clean out sweep and remove the covers and dump door s on the underside of the grain tank Set hardware aside Remove the auger inspection cover at the front of the wagon by removing nuts Remove the wing nuts holding the rod storage cover plate and remove the two lengths of extension rods Connect the two extension rods together and attach to the clean out sweep Attach extension rods and pull the clean out sweep as far back as possible then push it as far forward as possible Repeat this procedure several times Inspect the inside of the wagon to ensure clean out is complete Reinstall auger inspection covers and dump door s at front of wagon and dump door on underside of grain tank at rear of wagon Store clean out sweep extension rods and reinstall and tighten all hardware mge 2 8 47 5 12 Operation M0238 01 Grain Cart VERTICAL AUGER WORK LIGHT Work light is mounted in a fixed location on the vertical auger and cannot be moved Limited adjustments can be made by swiveling light on its base mr Camera i P Vertical auger R
28. display all activated channels for three seconds The transmitter will automatically exit Channel Programming and revert to Operational Mode The Tarp System LED will be flashing indicating that the channel is active and ready for operation SMART1 to receiver programming Shur Co SMARTrailer wireless systems are typically pre programmed at the factory or by the dealer and should be ready to use as shipped Re programming is necessary after replacement transmitters or receivers are installed Use the following method to program the RF receiver to accept and respond to signals from up to five transmitters The receiver will not accept or respond to signals from transmitters that have not been programmed using this method 1 Remove the receiver cover pulling gently on the cover to prevent damage to wires that are connected to the rocker switch 2 Check to be sure the electric tarp is connected to the power supply The receiver must be connected to power to be programmed If a battery disconnect switch is installed make sure it is turned on 3 The receiver can learn to recognize and respond to up to five transmitters Gather all of the transmitters to be introduced to the receiver Open the transmitter lid s in order to turn them on 4 Set the transmitter s to the appropriate channel Tarp System etc NOTE Read the following steps in their entirety before proceeding Steps 6 to 8 must be completed within 20 seconds 5 Press and
29. eaks Relieve pressure before searching for leaks or performing any system maintenance NOTICE Wipe hose ends to remove any dirt before connecting couplers to tractor ports or contamination may cause equipment failure 9 Connect hydraulic hoses to tractor Kinze grain carts require 5 SCV s for manual operation and two SCV s for remote joystick operation can only be used on a closed center system Hydraulic Control Settings Control Hose color Function SCV 1 Red Auger fold SCV2 Blue Auger tilt Remote all SCV3 Yellow Spout tilt SCV4 Green Horizontal auger SCV5 White Flow gate 10 Connect seven terminal breakaway connector for the lighting system on cart to seven pin connector on tractor If your tractor is not equipped with SAE Standard 7 terminal connector obtain through your local tractor supply dealer Check clearance lights signal lights and auxiliary work light are working properly 11 Connect optional electric roll tarp and camera harnesses Check for proper operation y 5 12 AI 2 3 Grain Cart Operation JOYSTICK CONTROLS Push Yellow trigger to open flow gate Pull Red trigger to close flow gate Press AUGER ON button to start the horizontal auger Press AUGER OFF button to stop horizontal auger BHL d Horizontal auger ON Horizontal auger OFF Front Joystick top view M0238 01 A Flow gate open Flow gate close Joystick side view PIVOT IN OUT switch moves vertical auger
30. ear of cart CAMERAS A WARNING Contact with moving grain cart can cause death serious injury and damage to property or equipment Camera coverage areas are limited DO NOT rely on cameras to determine if the area around the cart is clear Cameras are an aid to unloading and manuevering only Cameras are mounted on the vertical auger below the work light and on rear of cart above the horizontal auger bearing NOTE Refer to the operator s manual provided with camera y 5 12 AI 2 9 Operation Grain Cart M0238 01 MANUAL AND ELECTRIC ROLL TARP NOTE Mount the circuit breaker as close to the power source as possible Direct connection to the battery or a primary battery direct power buss is advised Run 6ga minimum wire size to the tarp system connector plug Electric Roll Tarp can be operated with remote or Manual switches Close Tarp Push switch to CLOSE and hold Observe trap and release switch when tub is fully closed Open Tarp Push switch to OPEN and hold Observe tarp and release switch when tub is fully opened Power up down The transmitter will power up when the lid is opened The transmitter will power down when the lid is closed or when the lid is left open three minutes after the last button is pushed Standard operation After power up the first channel will be immediately active and the LED indicator for this channel will be flashing The Open On and Close Off buttons are operational for the indicated active
31. enetrate body tissue and result in death serious infection or other injuries Fluid injected under skin must be IMMEDIATELY removed by a surgeon familiar with this type of injury Make sure connections are tight and hoses and fittings are not damaged before applying system pressure Leaks can be invisible Keep away from suspected leaks Relieve pressure before searching for leaks or performing any system maintenance VERTICAL AUGER COUNTER BALANCE VALVES i ER j Bas a ANE IF e na ue ky T 4 4 A Uo Sil 3 s u N NE 4 4 a r Counter balance valves prevent auger fold cylinder from extending or retracting without applied hydraulic pressure If valve s fail to lock auger in position or fail to function properly remove valve s from valve block and check for foreign material Replace valve if defective y 3 10 Anm a Rev 7 14 Lubrication and Maintenance M0238 01 Grain Cart WHEEL NUTS 10 Bolt Hub Shown Soft Track Assembly Wheels are attached to hubs with ten press fit studs through hub flanges and wheel nuts Clean threads with a wire brush and oil lightly to retard corrosion when removing and installating wheels Torque wheel nuts to 350 ft lbs and retorque daily during first 3 days of use and weekly thereafter NOTE On tracked machines equipped with cast iron segmented end wheels torque hardware which attaches the segments to hubs to 220 ft Ibs TIRE SER
32. er Use Cor to move cursor within data line Step 4 Use keypad to enter or update field names Press to delete characters to left Press to delete selected character or hold down to delete entire line Press Ese to reset line to last saved data Step 5 Press and release for special characters Then press key with desired special character Repeat for each special character Step 6 Press Or to exit y g 5 12 AI 2 15 Operation Grain Cart M0238 01 ELECTRONIC SCALE GT 460 AUTOLOG The GT 460 indicator has many features but it also boasts simple handsoff operation using a RPM sensor on the PTO shaft to trigger the start of the unloading process and the end of the unloading process AutoLog prevents operator mistakes that could cause you to lose data on loads because the operator Forgot to push the Start Stop key You can still use Start Stop key before unloading and again after unloading in case the sensor is damaged or not functioning for any reason Weight date time and additional information is stored automatically after each load is completed See GT 460 AutoLog Operators Manual provided and Troubleshooting Section of this manual for additional information y 2 16 Anm a Rev 4 13 Operation M0238 01 Grain Cart ELECTRONIC SCALE PRINTING OPTIONS Three printing options are available for use with the electronic scale with print ready indicator console 1 Printer connected directly to the
33. ght affect your scale such as mobile phones CB radios radio towers electrical motors etc Also make sure load cell cables are not tie strapped to hydraulic lines or the hydraulic reservoir hang on scale Check j box and all Y load cell cables for cuts Yes or pinched flat spots Dos cum weigh you correctly with your weight over any of the load cells NOTE Are readings all positive If not load cell is upside down Yes 9 No Y Does the scale weigh you approximately the same over all load No cells Y Remove the cover from j box Yes J Is there moisture in j box gt Yes The indicator is probably not set up and calibrated correctly Check decal on bottom of indicator The decal shows for what type of Look for loose connections load cells the indicator If you watch indicator display was calibrated By while moving around the pressing the on key wires inside the j box and by while the indicator is pressing on the j box printed already on you will get circuit board you will see if the indicator s set up there is a loose connection or and cal numbers poor solder joint Write these down and l see if they compare to the set up and calibration numbers on the indicator Contact your dealer for further information No Dry out your j box y in NA Continued on top of next page i Defective Indicator If you suspect a bad indicator the easiest way to check is
34. hment cap screws on inside sidebar and four 34 attachment cap screws on outside sidebar on one end front or rear of track assembly 3 Turn 1 adjusting bolt on end of each sidebar in or out equal amounts according to adjustment needed 4 Retighten four 34 cap screws on each sidebar 5 Lay astraight edge across complete length of track Measure distance between track and straight edge at midpoint and repeat steps as needed It may be necessary to repeat procedure on opposite end of track assembly 6 Torque hardware to 220 ft Ib 298 N m d o d d 3 22 K AP E 5 5 12 Lubrication and Maintenance M0238 01 Grain Cart TRACK ALIGNMENT 34 Cap Screws Track alignment NOTICE Check track alignment daily to prevent damage and ensure maximum track life Track centering lugs should run centered between end wheel segments as lugs enter end wheels when tracks are rotated Misalignment may cause rubbing between track guide lugs and end wheel segments NOTE Extending sidebar turning 1 adjusting bolt clockwise closest to end wheel showing evidence of misalignment or retracting sidebar turning the 1 adjusting bolt counterclockwise on end wheel on opposite side will move centering lugs away from end wheel 1 Loosen four 3 4 attachment cap screws on each sidebar and extend or retract sidebar s until proper alignment is obtained 2 Retighten four 34 cap screws on each sidebar 3 Torque hardware to 220 ft Ib 298 N m T
35. ighten inside and outside sidebars equally y 5 12 AI a 3 23 l Lubrication and Maintenance Grain Cart M0238 01 ROW CROP INSIDE TIRE REPAIR OR REMOVAL Complete tire axle assembly must be removed In order to repair or remove inside tire NOTICE Cart must be fully unloaded before axle tire removal 1 Make sure cart is on level ground firm enough to support weight of cart when raised Hitch cart to tractor to stabilize it 2 Place hydraulic jack under cart undercarriage frame just ahead of tire axle assembly Mark position of axle front and rear Remove eyebolts that secure tire assemblies to front and rear undercarriages 3 Raise cart until weight is removed from assembly and there is enough clearance between axle assembly and undercarriage so tire axle assembly can be raised slightly to remove 4 Place blocking under cart at rear undercarriage frame and lower jack until frame is supported by blocking Place blocking to provide a wide base of support A WARNING Falling cart can cause death or serious injury Care must be taken to prevent pulling or pushing the cart off the support blocking while removing and installing the assembly Never work around or under the cart with the tire axle assembly removed 5 Remove tire axle assembly using a forklift or loader y 3 24 Anm a 5 12 Lubrication and Maintenance M0238 01 Grain Cart 6 Remove wheel nuts and remove tire from hub After tire repair is completed
36. indicator console 2 GT 460 ONLY USB Flash Drive to transfer data between indicator and PC with Windows Operating System 3 Data Downloader Kit which stores information in a downloader module for remote printing using any computer and printer with Windows 98 2000 XP Vista operating systems Module stores up to 1600 lines 64K bytes of load data These printing options allow recording of load ID number time date and weight PRINTER OPTION A power and data cable is included with printer See User s Manual supplied with printer for additional information DATA DOWNLOADER DDL OPTION The Data Downloader Kit option includes 1 Module cable to connect indicator to downloader module 2 Interface cable to connect downloader module to computer serial com port 3 Downloader module which plugs into memory converter cable s to store information and into interface cable to print information o Pin D Sub b Connector 4 Program CD Downloader Module Yd d 5 12 AI E 2 17 Operation Grain Cart M0238 01 The Data Downloader DDL stores and transfers data between indicator and a computer System requirements Step 1 Step 2 Step 3 e Windows 98 2000 XP Vista Operating System e Serial Port e 32 Mb of RAM e Pentium 100 PC Or Higher e 100 Mb Of Free Disk e CD Rom Drive Insert Data Transfer Utilities software DTU into CD Rom Connect interface and module cables Connect interface cable 9 pin
37. ion lubrication and maintenance before operation of this equipment It is the user s responsibility to inspect and service the machine routinely as directed in the Operator Manual We have attempted to cover all areas of safety operation lubrication and maintenance however there may be times when special care must be taken to fit your conditions Throughout this manual the symbol A and the words DANGER WARNING and CAUTION are used to call attention to safety information that if not followed will or could result in death or injury NOTICE and NOTE are used to call your attention to important information The definition of each of these terms follows DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury NOTE Special point of information or machine adjustment instructions A WARNING Improperly operating or working on this equipment could result in death or serious injury Read and follow all instructions in Operator Manual before operating or working on this equipment A wARNING Some photos in this manual may show safety covers shields or lockup devices removed for visua
38. is assures that all bearing surfaces are in contact Back off stepped nut turn or until there is only slight drag when rotating hub Install jam nut to lock against stepped nut Endwheel Procedure After endwheel has been reinstalled and segment hardware torqued to 220 ft Ibs reinstall sidebars Extend sidebars to previously marked positions and tighten all hardware Torque 3 4 cap screws to 220 ft Ibs and 1 spindle bolt to 1360 ft lbs Check track alignment and track tension Adjust if necessary NOTE Retorque endwheel segment a After 4 hours use b After 16 hours use c Weekly during season Midwheel Procedure Raise midwheel assembly into position under the track carriage install inner and outer spindle bolts and torque to 1360 ft Ibs Install endwheel Install the sidebars Extend sidebars to the previously marked positions and tighten all hardware Torque 34 cap screws to 220 ft lbs and 174 spindle bolt to 1360 ft lbs Check track alignment and track tension Adjust if necessary NOTE Retorque endwheel segment hardware as follows a After 4 hours use b After 16 hours use c Weekly during season NOTE Each midwheel and endwheel spindle bolt is equipped with a grease fitting 2 per assembly for lubrication ag ew T 5 12 Am J 3 27 Lubrication and Maintenance Grain Cart M0238 01 WHEEL BEARING REPLACEMENT Inner Bearing Spindle Stub Bolt Inner Cup Hex Nut Hub Seal WEST
39. iver will fl ash to indicate it has entered Programming Mode Release programming button Light will now turn off 4 Press Open On button on first remote Red light on receiver will flash to indicate it has received signal and memory slot 1 has been filled 5 Press Open On button on second remote Red light on receiver will flash to indicate is has received signal and memory slot 2 has been filled 6 Press Open On button on third remote Red light on receiver will flash to indicate it has received signal and memory slot 3 has been filled 7 Press Open On button on third remote again Red light on receiver will flash to indicate it has received signal and memory slot 4 has been filled 8 Press Open On button on third remote again Red light will flash twice to indicate it has received signal and memory slot 5 has been filled It will then begin flickering which indicates receiver has exited programming mode 9 Verify front hopper Open and Close operations are functioning CORRECTLY ON ALL 10 Refasten the receiver cover to motor assembly a gy ml 2 12 Anm 5 5 12 M0238 01 Operation Grain Cart ROLL TARP REMOTE CONTROL TROUBLESHOOTING PROBLEM No lights on remote turn on when open the lid can operate the system with rocker switch but not the remote The SMART 1 channel light is blinking and when press the Open On button the light blinks faster The SMART 1 channel light is blinking but when press
40. l clarity NEVER OPERATE OR WORK ON machine without all safety covers shields and lockup devices in place as required NOTE Photos in this manual may be of prototype machines Production machines may vary in appearance NOTE Some photos and illustrations in this manual show optional attachments installed Contact your Kinze Dealer for purchase of optional attachments a gre E 5 12 Am 5 1 1 Introduction Grain Cart M0238 01 Warranty The Kinze Limited Warranty for your new machine is stated on the retail purchaser s copy of the Warranty And Delivery Receipt form Additional copies of the Limited Warranty can be obtained through your Kinze Dealer Warranty within the warranty period is provided as part of Kinze s support program for registered Kinze products which have been operated and maintained as described in this manual Evidence of equipment abuse or modification beyond original factory specifications will void the warranty Normal maintenance service and repair is not covered by Kinze warranty To register your Kinze product for warranty a Warranty And Delivery Receipt form must be completed by the Kinze Dealer and signed by the retail purchaser with copies to the Dealer and to the retail purchaser Registration must be completed and submitted to Kinze Manufacturing Inc within 5 business days of delivery of the Kinze product to the retail purchaser Kinze Manufacturing Inc reserves the right to refuse warranty on serial
41. maged and must be replaced y M wa s P Operation Grain Cart M0238 01 ELECTRONIC SCALE GT 400 Electronic scale option includes two load cells one hitch weigh beam a tractor mounted scale indicator console and cables brackets and mounting hardware To measure what is unloaded press TARE before starting to unload Weight being unloaded displays as a negative value Record this information and press NET GROSS to return to gross weight To measure what is loaded For example when doing a field yield check press ZERO to zero cart weight before loading GT 400 NOTE Scale is most accurate when cart is sitting still on level ground when weighing GT 400 Indicator Suggested Operating Procedures Entering Field ID NOTE Movement of cart causes scale indicator reading to fluctuate A user entered 6 character identification number is used for referencing fields trucks owners or other information Step 1 Press to turn on scale Step 1 Press e NOTE Allow one 1 minute for scale to warm up allow 5 10 minutes in cold weather FIELD displays and a flashing cursor or character displays in the first position Step 2 Press and hold to zero balance Y NOTE Zero balance indicator when empty at Step 2 Press to scroll available characters least once a day or more as required If zero balance is not correct it only affects gross weight reading not accuracy of displayed net weight Step 3 L
42. n Cart 16 Make sure parked machine is on a hard level surface Wheel chocks may be needed to prevent unit from rolling 17 Follow all federal state provincial and local regulations when towing farm equipment on a public highway Use safety chain not an elastic or nylon plastic tow strap to retain connection between towing and towed machines in the event of primary attaching system separation 18 Make sure all safety warning lights SMV sign and reflective decals are in place and working properly before transporting machine on public roads 19 Tow only with farm tractor of a minimum 90 HP Allow for unit length when making turns 20 Track carts should be limited to road use only when empty and speed to less than 15 MPH 21 Maintain field drive speeds that are appropriate to the load condition and field condition 22 Reduce speed prior to turns to avoid the risk of overturning Avoid sudden uphill turns on steep slopes Always drive at a safe speed relative to local conditions and ensure your speed is slow enough for a safe emergency stop 23 Always keep the tractor in gear to provide engine braking when going downhill Do not coast 24 Always disengage PTO shutoff tractor engine and remove the ignition key before leaving tractor seat lubricating or working on grain cart or when cleaning out debris 25 Always make sure U joint yokes are securely locked on tractor and implement shaft before operating cart
43. n during this three second period The transmitter will automatically exit Channel Programming Mode after three seconds and return to Operational Mode NOTE If there is not at least one enabled channel after programming the transmitter will not save the changes and will revert back to the previously saved channel settings TIP To cancel your changes and exit Channel Programming Mode close the transmitter cover a y 2 10 Anm a Rev 4 15 Operation M0238 01 Grain Cart Channel programming example The transmitter in this example is labeled with the following five channels e Tarp System e Front Hopper e Back Hopper e Lights e Auxiliary These channel labels are for a standard agricultural transmitter Your transmitter label may differ The task is to enable the Tarp System Front Hopper and Back Hopper channels 1 Hold down the Select button for 10 seconds The transmitter will enter Learn Mode The Tarp System channel LED will be lit All other channel LEDs are off 2 Press the Open On button to enable the Tarp System channel The Front Hopper LED will now be lit 3 Press the Open On button to enable the Front Hopper The Back Hopper LED will be lit 4 Press the Open On button to enable the Back Hopper The Lights channel LED will be lit 5 Press the Close Off button to disable the lights The Auxiliary LED will be lit 6 Press the Close Off button to disable the Auxiliary channel LED 7 The transmitter will
44. na NZE 3 31 Lubrication and Maintenance Grain Cart M0238 01 JOYSTICK ELECTRICAL SCHEMATIC SW 1 com BK itch tf k f SS ions button LLLI O NG SW 2 COM NO YEL a CI CEMI NA P Series Rocker B Switch 2 SPDT MOM a O NC Down ORG Switch 2 Up SW 3 COM TT ARS No BLU E Ct E E NA P Series Rocker r Switch 3 SPDT MOM QUI CM LO Nc Down BEN Switch 3 Up a SW 4 COM HO VIO cuu 23 Oo ee AL ee Flex Core Pushbutton Y Switch 4 SPDT MOM C NG pi SN TRG 1 a COM NG GRY N Bi Directional Trigger T Pw Trigger 1A SPDT MOM O 1 Push TRG 1b COM NO WHT yi iB Bi Directional Trigger ngger M SP T MOM O i O nec Pull 1J TED Common GRN Ground Wire Size Color Function From To W1 18 ga Red Power 12v DC Common P1 1 W2 18 ga Green Chassis Ground Case P1 2 W3 18 ga Black Switched 12v DC SW 1 NO P1 3 W4 18 ga Yellow Switched 12v DC SW 2 NO DWN P1 4 W5 18 ga Orange Switched 12v DC SW 2 NO UP P1 5 W6 18 ga Blue Switched 12v DC SW 3 NO DWN P1 6 W7 18 ga Brown Switched 12v DC SW 3 NO UP P1 7 W8 18 ga Violet Switched 12v DC SW 4 NO P1 8 W9 18 ga Gray Switched 12v DC TRG 1b PULL P1 9 W10 18 ga White Switched 12v DC TRG 1a PUSH P1 10 Open Install Ladd 114017 plug P1 11 Open Install Ladd 114017 plug P1 12 E App 3 32 AI 5 Rev 4 13 Lubrication and Maintenance M0238 0
45. ngs for roughness or wear Replace worn or damaged parts and readjust bearing preload if necessary Assemble hub with spindle into rear inspection cover 6 Reinstall inspection cover making sure drive pins on rear bearing hub engage mating auger holes properly Torque hardware to specifications GEARBOX The gearbox is equipped with a relief fitting which acts as a breather The lower hole on the gearbox is used to check oil level or to add oil Oil level should be even with the plug hole See Gearbox Oil Level in Lubrication section of this manual for oil specifications and capacities A drain hole is located on the opposite side bottom of the gearbox 5 12 SN GAN Jel ANA Ng rH 7 gS AD 7 NDS Lj SINUS INN Y f 3 21 Lubrication and Maintenance Grain Cart M0238 01 TRACK TENSION 114 Spindle Bolt D Spindle Bolt f i ii l 4 z s i a E RUIT UNE E Vo 1 Adjusting Bolt Each Side Track tension adjustment Sidebar 4 Cap Screws There should be approximately 2 sag in track at midpoint between front and rear end wheels 1 Layastraight edge across complete length of track Measure distance between track and straight edge at midpoint NOTE It is normal for centering lugs to lightly touch the bottom of channel at top center of track chassis 2 Loosen four 34 attac
46. not use belt dressing V belts Keep all oil and grease off V belts and multi groove belt pulleys Low belt tension will reduce belt life D 6 6 i SY Remove cotter pin and washer BANG 1 Shown with covers removed 2 Remove covers o d d 3 12 K AP E 5 5 12 Lubrication and Maintenance M0238 01 Grain Cart Properly Install Stop Notch To Outside p M Fi E r E 3 L X a il AZ a hie dE Lu E zE pi E i 2 1 Ta TI v s f i D Spring Adjustment Bolts Properly Install Link JP ad 3 Inspect all linkages to make sure all components have been installed correctly and are moving freely 4 Hydraulically engage the belt tensioner 5 Check for free space clearance on the spring adjustment bolts between washers and mount There should be approximately 346 or the thickness of two washers of clearance Remove washers as required 6 To remove washers proceed as follows a Hydraulically disengage belt tension b Remove the 9s locking nuts and remove the spring adjustment bolts far enough to remove the required number of washers c Reinstall washers to head side of the bolt d Reinstall locking nut and tighten until nut bottoms out on the spring adjustment bolts 7 After inspec
47. numbered products which have not been properly registered If service or replacement of failed parts which are covered by the Limited Warranty are required it is the user s responsibility to deliver the machine along with the retail purchaser s copy of the Warranty And Delivery Receipt to the Kinze Dealer for service Kinze warranty does not include cost of travel time mileage hauling or labor Any prior arrangement made between the Dealer and the retail purchaser in which the Dealer agrees to absorb all or part of this expense should be considered a courtesy to the retail purchaser Kinze warranty does not include cost of travel time mileage hauling or labor General Information Model 1300 Tracked Corner Auger Grain Cart w optional electric roll tarp and cameras Information used in these instructions was current at time of printing However due to Kinze s ongoing product improvement production changes may cause your machine to appear slightly different in detail Kinze Manufacturing Inc reserves the right to change specifications or design without notice and without incurring obligation to install the same on machines previously manufactured Right hand R H and left hand L H as used throughout this manual are determined by facing direction machine travels in use unless otherwise stated x df he NE pile M0238 01 Feature Total Capacity Bushels Minute Average Vertical Auger Bearings Vertical Auger Horizon
48. oad cart Step 3 Press to scroll back Hold for 4 seconds to increase scroll rate Step 4 Press to begin unloading START Press f o J to move to next character E Display reads zero Arrows point to Net and Unload Step 5 Unload cart Negative reading on scale Step 4 Press y accept and save indicator is pounds unloaded Step 6 Press when unloading is complete See GT 400 manual provided and Troubleshooting E Section of this manual for additional information Indicator displays remaining weight left on scale Data is automatically added to accumulator and saved to Printer or DDL data downloader kit Repeat Steps 4 6 each time cart is unloaded y 2 14 ABE 5 12 Operation M0238 01 ELECTRONIC SCALE GT 460 Electronic scale option includes two load cells one hitch weigh beam a tractor mounted scale indicator console and cables brackets and mounting hardware To measure weight press START STOP button before and after unloading Weight date time and additional notes are stored automatically using only the START STOP button USB Port allows easy data transfer to and from your office PC using a flash drive Records can be stored for an entire season in the indicator memory and on one 256 Megabyte USB Flash drive Provided Grain Tracker software allows generation of a variety of reports on your PC Reports can be read by programs such as Microsoft Excel Adobe Acrobat and Microsoft In
49. orrectly located and decals are legible Replace if damaged or missing U Check safety warning lights are properly installed and working properly U Check recommended lubrication procedures are being followed Signature Of Follow Up Person Dealer Name Date All registrations must be submitted online at business kinze com within 5 business days of delivery Retain a copy of this form for auditing purposes Tear Along Perforation ay mi 2 masa Rev 7 14 Table of Contents a SC bl kaw M0238 01 Grain Cart OVERVIEW LUBRICATION AND MAINTENANCE TO ANG OWDGI 2 2 3 oie fuses Deka aet dee eka otn ee eo d icd 1 1 Drive Belts and Pulleys AA cece eee 3 2 Waran ye Ur 1 2 Driveline Inspection 2 0 ce ees 3 18 General Information 0 00 eee ees 1 2 Electronic Scale 0 0 0 ccc eee es 3 33 WAMOGUCHOM Cr T 1 2 Gear DOX tute ori atas dee d a e ob e LR d LS d 3 21 SDSCITICStOTIS cus ste eoa iic de dodo pr pet de 1 3 Gearbox Oil Level llle 3 2 General Safety Rules 0 2 0 0 0c eee eee 1 7 Grease FILIUS NA BANAAG ast loli tica uta d 3 3 Safety Precautions a que hen a rx P rx Ua a see operose 1 7 Horizontal Auger Bearings aa 3 1 Safety Signs And Decals 00 0 aaa 1 8 Horizontal Auger Replacement 3 21 Safety Instructions Signs and Decals 1 8 Hydraulic Control Schematic Manual 3 30 Hydraulic Control
50. pacity of the DDL is filled Check capacity Information may of been overwritten Dialog box and program locks up not Computer error CRTL ALT DEL and end task then restart responding computer Y gy ml 2 22 K VA E 5 5 12 Lubrication and Maintenance M0238 01 Grain Cart Proper lubrication of all moving parts will help ensure efficient operation of your Kinze Grain Cart and prolong the life of friction producing parts SPLINES Clean and grease all splines before assembly to prolong life and to prevent damage and ease disassembly when removing NOTICE To extend life of shaft splines apply a coating of high speed industrial coupling grease such as Chevron Coupling Grease that meets AGMA CG 1 and CG 2 Standards WHEEL BEARINGS Wheel bearings should be checked and lubricated annually Raise wheel off the ground and remove the dust cap Check for endplay in bearings by moving tire in and out Rotate tire to check for roughness in bearings If bearings sound rough the hub should be removed and bearings inspected and replaced if necessary See Wheel Bearing Replacement in Maintenance section of this manual If bearing replacement is not necessary while wheel is raised and dust cap removed pump grease into hub until grease comes out through bearing rollers Replace dust cap TRACK ENDWHEEL AND MIDWHEEL BEARINGS Check bearings annually or after every 1000 hours of use whichever comes first If bearing
51. ponents from auger 34 x 4 Hex Socket 3 Remove four 94 x 2 cap screws that attach bullet Head Cap Screw spindle to top of lower vertical auger 4 Install bullet spindle onto top of replacement auger Drive Lug aligning 348 hole in auger with 34 hole in bullet spindle 5 Position hanger bearing bracket components onto top of replacement auger Torque 34 x 5 cap screw at top of lower auger to 200 ft Ibs Hanger Bearing 6 Lower replacement auger into lower auger housing and Bracket onto lower drive lugs 7 Position hanger bearing bracket with the split in the Ye x 2 Cap Screws bracket in up position Install four hanger bearing carriage bolts and nuts and tighten 3 Hole Auger o d d 3 20 1 AP E 5 Rev 4 15 M0238 01 HORIZONTAL AUGER REPLACEMENT Rear Inspection Cover Lubrication and Maintenance Grain Cart 1 Remove 12 cap screws and lock nuts from rear inspection cover Remove inspection cover and bearing hub assembly 2 Pull horizontal auger through opening at rear of cart 3 Install replacement horizontal auger with full pitch portion of auger to front and half pitch portion of auger to rear of cart 4 Auger pilot plate on front of auger has one 3 pilot hole and four 34 drive pin holes Auger pilot plate at rear of cart has one 334 pilot hole and four 3 4 drive pin holes 5 Check auger engages drive pins at front and rear Check rear spindle hub and beari
52. r linkage snap over center and release belt tension HYDRAULIC FLOW GATE Hydraulic flow gate controls volume of grain to horizontal auger An indicator on front panel shows position of flow gate 1 Engage PTO for the vertical auger at low RPM 2 Engage belt drive clutch to start the horizontal auger 3 Open gate half way 4 Adjust flow gate to desired unloading rate Flow gate position indicator NOTE Recommended initial flow gate position for rice is half open 2 o d md 2 6 Anm 5 5 12 Operation M0238 01 Grain Cart AUGER INSPECTION COVER Vertical Auger Cleanout door Horizontal Auger Cleanout door A DANGER Never open inspection cover while PTO and or augers are running Grain Carts are equipped with two inspection covers one at the bottom of the vertical auger and one located on the grain transfer that are used for clean out purposes The inspection covers should be removed any time total clean out of the wagon is required such as when changing crops to preserve grain identity or in preparation for storage At the end of each season or after extended use the inspection covers should be removed and the auger chamber cleaned of all debris and accumulated grain to prevent rust and mold Reinstall covers and tighten hardware evenly after clean out is complete Yd d 5 12 AI E 2 7 Operation Grain Cart M0238 01 GRAIN TANK CLEAN OUT SWEEP Rear Inspection Cover A DANGER Never use
53. r position control Lower portion of lower vertical auger hard faced flighting 20 LH 74 T edge T Root flighting 6 bolt rear cast iron hubs with tapered roller bearings front 2 ball bearing 8 groove 974 drive 18 7 driven 194 20 spline Two 1 2 40 500 Ibs rated grade 70 certified to ASAE 338 5 Adjustable Discharge Spout Remotely adjustable spout with 14 of up down motion and fitted with flexible discharge nozzle 5 SCVs manual or 2 SCV s remote with standard 2320 minimum system psi Two cast iron segmented 367 diameter Approximate with 15 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM y 1 6 ABE 5 12 Safety Precautions M0238 01 General Safety Rules 1 Read and understand instructions provided in this manual and warning labels Review these instructions frequently 2 This machine is designed and built with your safety in mind Do not make any alterations or changes to this machine Any alteration to design or construction may create safety hazards 3 A large portion of farm accidents happen from fatigue or carelessness Safe and careful operation of tractor and grain cart will help prevent accidents 4 Never allow cart to be operated by anyone unfamiliar with operation of all functions of the unit Operators must read and thoroughly understand all instructions given in this manual before operating or working on equipment
54. reinstall tire wheel onto hub Lubricate wheel nut threads Install and torque wheel nuts to 350 ft Ib 474 N m See Wheel Nuts AMWARNING Moving cart with outer wheel removed can cause death serious injury or damage to property and equipment Tipping may occur because of narrow wheel base NOTE Reinstalled tire with offset in rim to same side as previously installed 7 Reposition tire axle assembly under cart at NOTE Below illustrations viewed from rear of cart previously marked axle adjustment Offsets in rims are exaggerated to show positioning RH050490 WGN17 WGN57 8 Install eyebolts and cap screws 9 Torque 1 eyebolts to 930 ft Ib 1261 N m and 78 hardware to 350 ft lb 474 N m NOTE Retorque wheel nuts a After 4 hours use b After 16 hours use c Weekly during season Dual wheel installation with Dual wheel installation with offset in rims positioned offset in rims positioned outward for 30 row spacing inward for wide row spacing y z 5 12 Am a 3 25 Lubrication and Maintenance Grain Cart M0238 01 TRACK ENDWHEEL MIDWHEEL BEARING REPLACEMENT 1 Position jack at axle and raise side of machine 2 Mark position of inside and outside sidebars nearest end wheel being serviced 3 Loosen four 34 cap screws and 11 4 spindle bolt on each sidebar 4 Loosen 1 adjusting bolt on each sidebar Outer Jam Outer Outer Inner Inner Inner Spindle Nut Seal Cup Cup Seal Spindle Bolt Bol
55. roximate with 15 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM 5 12 y E Mirada t Ve Specifications Grain Cart M0238 01 1100 Grain Cart Feature Specification Total Capacity 1100 Bushels Bushels Minute Average 750 Bushels minute Vertical Auger 22 Dia flighting in 23 Dia tube 4 T edge 716 T root flighting 10 auger position control Lower portion of lower vertical auger hard faced flighting 20 LH 74 T edge T Root flighting 6 bolt rear cast iron hubs with tapered roller bearings front 2 ball bearing 8 groove 974 drive 18 7 driven 1 20 spline Four 4 or two 4 2 high alloy Two 1 2 40 500 Ibs rated grade 70 certified to ASAE 338 5 Adjustable Discharge Spout Remotely adjustable spout with 14 of up down motion and fitted with flexible discharge nozzle 5 SCVs manual or 2 SCV s remote with standard 2320 minimum system psi 1100 45 R46 189 A8 51 PSI 352 kPa Min 56 PSI 386 kPa Max 520 85 R42 165 A8 B 42 PSI 290 kPa Min 47 PSI 324 kPa Max 30 40 rows Two cast iron segmented 367 diameter Approximate with 15 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM Flotation Tire RowCrop Tracked 12 7 30 15 5 40 o d d 1 4 Anm 5 5 12 Specifications M0238 01 Grain Cart 1300 Grain Cart Feature Specification Total Capacity
56. ry Overinflation rim and tire servicing improper use of rims and tires or worn or improperly maintained tires could result in a tire explosion Safety Signs And Decals A WARNING All safety warning lights reflective decals and SMV sign must be in place and visible before transporting machine on public roads or death serious injury and damage to property and equipment may result Check federal state provincial and local regulations before transporting equipment on public roads Safety signs and decals are placed on the machine to warn of hazards and provide important operating and maintenance instructions Information on these signs are for your personal safety and the safety of those around you FOLLOW ALL SAFETY INSTRUCTIONS e Keep signs clean so they can be easily seen Wash with soap and water or cleaning solution as required e Replace safety signs if damaged painted over or missing e Check reflective decals and SMV sign periodically Replace if they show any loss of of reflective properties e When replacing decals clean machine surface thoroughly with soap and water or cleaning solution to remove all dirt and grease NOTE Safety sign and decal locations are shown in the Parts Manual for this machine NOTE Style and locations of SMV sign reflective decals and safety warning lights conform to ANSI ASABE S279 14 JUL 2008 and ANSI ASABE S276 6 JAN 2005 2 o d md 1 8 Anm 5 5 12 Operation M0238 01 Grain Cart MA
57. s Face Of V BELT ALIGNMENT Drive And Driven Belt Pulleys Pulleys must be aligned with the fixed idler position Clearance of 22 must be maintained between rear of belt pulleys and idler 1 Tighten taper lock bushing hardware 2 Laya straight edge across face of the drive and driven belt pulleys to ensure alignment between the grooves on the belts and pulleys and between the idler NOTE Pulleys do not need to be loosened to remove replace V belts NOTE V belts should be replaced as a matched pair See V Belt Replacement y 5 12 AI 3 15 Lubrication and Maintenance Grain Cart M0238 01 V BELT REPLACEMENT NOTE Drive and driven sheaves pulleys do not need to be loosened to remove replace belts NOTE Cart must be attached to a tractor to use hydraulic system in later steps 1 Disconnect PTO shaft from tractor Remove cotter and washer 3 Remove additional covers pup 3 16 WALE 5 12 Lubrication and Maintenance l M0238 01 Grain Cart Y AW 4 Remove linkage bolt 5 Push idler assembly away from belt m lost LR Ln Adjustment When ais Disengaged 6 Check and adjust spring dimension See V Belt Tension Adjustment And Alignment NOTE Replace V belts as a matched pair 7 Remove belts and
58. s sound rough hub should be removed and bearings inspected and replaced if necessary If bearing replacement is not necessary pump grease into spindle until grease comes out the pressure relief valve located on the opposite side See Maintenance section of this manual if endwheel or midwheel bearing replacement is necessary HORIZONTAL AUGER BEARINGS Check and lubricate bearing hubs annually 10 Bolt Hub Shown Remove hub and inspect bearings If bearings sound rough If bearing replacement is not necessary pump grease into hub until grease comes out through seals NOTICE Remove any grease purged through grease seal on V belt side of forward horizontal auger hub See Maintenance section of this manual if bearing replacement is necessary Rev 9 12 AI Lubrication and Maintenance Grain Cart M0238 01 DRIVE BELTS AND PULLEYS NOTICE Keep all oil and grease off V belts and belt pulleys Do not use belt dressing on V belts 4 Band V Belts 2 Shown See V Belt Tension Adjustment And Alignment in Maintenance section for additional information GEARBOX OIL LEVEL Gearbox Oil Capacity 175 Gallons SAE 90 weight oil Se C ANAR 0 Uf M lt d f TITIN M PTO SHAFT COUPLING Clean and grease PTO shaft coupling each time PTO is installed Apply a coating of high speed industrial coupling grease
59. such as Chevron Coupling Grease meeting AGMA CG 1 and CG 2 Standards to extend life of shaft splines y 3 2 ABE 5 12 Lubrication and Maintenance l M0238 01 Grain Cart GREASE FITTINGS Those parts equipped with grease fittings should be lubricated at the frequency indicated with an SAE multipurpose grease Be sure to clean the fitting thoroughly before using grease gun The frequency of lubrication recommended on the following pages is based on normal operating conditions Severe or unusual conditions may require more frequent attention NOTICE Extreme operating conditions such as dirt temperature or speed may require more frequent lubrication NOTE Disconnect PTO from tractor Retract PTO assembly and rotate shield to expose grease fitting on PTO slide ar Row Crop Carts 10 Bolt Hub Flotation Carts 20 Bolt Hub Wheel Bearings Qty 1 Per Wheel Hub Wheel Bearings Qty 1 Per Wheel Hub NOTICE Dust cap must be loosened or removed to while greasing to prevent damage to seal y 5 12 IC fra 3 3 Lubrication and Maintenance Grain Cart M0238 01 NOTE Numbers on illustrations below corresponds to photos on following pages showing lubrication frequencies D MIN D s 2012 Production Only D View A A Rear of Cart Front of Cart A Ho eR
60. t lt Spindle Washer Stepped Outer Endwheel Inner Nut Bearing Hub Bearing 1 Endwheel Procedure Remove sidebars on side next to endwheel being serviced Remove wheel cap screws and special washers that secure nuts for front half of endwheel segments and remove segments Remove endwheel Outer Jam Outer Outer Inner Inner Inner Spindle Nut Seal Cup Cup Seal Spindle Bolt Bolt p in II K N indle Washer Stepped Outer Midwheel Inner Nut Bearing Hub Bearing Midwheel Procedure Remove sidebars on side next to midwheel being serviced Remove endwheel See endwheel procedure above nearest midwheel being serviced NIOTE If there is a midwheel between endwheel and midwheel being serviced it must also be removed Drop midwheel to clear track carriage and roll it to closest end of track for removal E o d md 3 26 K VA E 5 5 12 Lubrication and Maintenance M0238 01 Grain Cart Remove double nuts and slide spindle from hub Remove bearings seals and cups and discard Clean and dry hub Press in new bearing cups with thickest edge facing in Pack bearings with heavy duty wheel bearing grease thoroughly forcing grease between roller cone and bearing cage Fill space between bearing cups in hub with grease Place inner bearing in place and install seal Clean spindle and install in hub Install outer bearing seal and stepped nut Tighten stepped nut until there is some drag when the spindle is rotated Th
61. t load cell and reconnect a second one Write down indicator reading for that load cell Stand or hang your weight over connected load cell Write down how much weight increased with your weight over load cell Disconnect second load cell and reconnect third load cell Also write down indicator reading for that load cell Stand or hang your weight over connected load cell Write down how much weight increased with your weight over load cell l Have you found a poor connection or a loose wire No 2 Zero balance indicator First press Net Gross then Zero Indicator should display 0 a 3 Connect one load cell back into one of terminals in j box NOTE Reading you get for each load cell and how much weight is dependent on size and type of load cell and how much weight is over each load cell In general number should be a positive and be stable NOTE If the scale responded to your weight that s verification that the j box is ok If the scale did not respond to your weight either that load cell or the j box are defective Try another load cell If the scale still shows no response to your weight the j box is probably defective than the others especially when one load cell is carrying more weight than the others Example The axle load cells will be carrying more weight than the hitch weigh beam w NE NOTE You are going to hook up load cells to the j bo
62. tal Auger Bearings Horizontal Auger Gearbox Drive Belts Drive Sheaves PTO 1000 RPM PTO Yoke Spindle Hub Safety Chains Adjustable Discharge Spout Tire Size Pressure Hydraulic Requirements Weight Empty Hitch Weight Empty Hitch Weight Loaded Transport Width Width Grain Tank Length Grain Tank Height Grain Tank Length Overall Height Grain Discharge Specifications Grain Cart 900 Grain Cart Specification 900 Bushels 500 Bushels minute 20 Dia flighting in 232 Dia tube Va T edge 34 T root flighting 10 auger position control Lower portion of lower vertical auger hard faced flighting 2 20 LH 4 T edge T Root flighting 6 bolt rear cast iron hubs with tapered roller bearings front 2 ball bearing Bevel amp spur gear with 2 1 ratio Two 4 band multi strand V belts Eight groove 772 drive 15 driven PTO auger drive with overrunning and torque limiting clutch 196 21 spline or 1 20 spline Two 41 2 high alloy 20 bolt 13 189 bolt center 2 cast ductile iron Two 1 40 500 Ibs rated grade 70 certified to ASAE 338 5 Remotely adjustable spout with 14 of up down motion and fitted with flexible discharge nozzle 66 43 00 25 20 Ply R 1 35 PSI 241 kPa Min 40 PSI 275 kPa Max 5 SCVs manual or 2 SCV s remote with standard 2320 minimum system psi 21 776 lbs 3 400 Ibs 5 000 Ibs 13 0 12 0 18 6 10 11 27 11 13 2 App
63. ternet Explorer NOTE Scale is most accurate when cart is sitting still on level ground when weighing Suggested Operating Procedures NOTE Movement of cart causes scale indicator reading to fluctuate Step1 Press QD Step 2 Press and hold to zero balance if cart is empty Step 3 Press to select field name Step 4 Press to select ID NOTE Make sure active screen displays Step 5 Press before unloading grain from Cart Scale reads Zero and enters net mode Unload grain Upper Display shows amount unloaded Gross value total amount left on cart displays on second line of Lower Display Press Sor when unloading complete See GT 460 manual provided and Troubleshooting section of this manual for additional information Grain Cart 4b1 10 TRUEK 1 TIME 403 A PA 19 369 G 494340 PoP CORN B2akLER ASE GT 460 Indicator NOTE Indicator must be on active screen as shown above before loading or unloading Entering Field Names Note Field and ID names can be uploaded from a PC using a USB flash drive Field names are a maximum of 26 characters long and can be changed using keypad before unloading Step 1 Press to modify or select field Field number is shown in upper display Three lines are displayed in Lower Display Window Top line of the three is current editable and is used for next data record Step3 Press AN or Y to scroll through fields 150 maximum Hold arrow to scroll fast
64. the Open On or Close Off button the light goes out or just continues to blink at the same speed 5 12 SOLUTION Close lid for three seconds then reopen lid Make sure there are no magnets close to the transmitter Open transmitter case and make sure battery is placed correctly in the remote Remove battery and bend contacts closer together Put battery back in and try again The battery may be dead and must be replaced Replacement quantity is 2 AAA batteries SMART 1 is damaged and must be replaced Make sure remote is set to the right channel If you cannot set remote to the desired channel it must be reprogrammed see transmitter programming instructions Make sure no other transmitters are being used near your system Determine if the transmitter is the problem by testing it with a different receiver or by using a second remote If receiver was the problem reprogram receiver see the receiver programming instructions If this doesn t work receiver should be replaced Make sure you are within a couple feet of the receiver and try again If transmitter works at short range but not at greater distances you have a range problem so a new battery may be needed If the remote battery is not the cause call the Help Line Remove battery and bend contacts closer together Put battery back in and try again The battery may be dead and must be replaced Replacement quantity is 2 AAA batteries SMART1 is da
65. tion and adjustments have been completed reinstall side cover indicator and cover V belts are tensioned by a spring loaded idler Two springs are used to maintain even pressure across the V belts Set spring tension at 2 as shown at right y 5 12 AI 3 13 l Lubrication and Maintenance Grain Cart M0238 01 8 Collapse belt tension springs by tightening nylon lock nuts 9 Remove two bolts which secure idler assembly to tower auger housing Slide idler assembly to the side for clearance to remove belt from lower pulley 10 Remove belts and install new belts NOTE Replace V belts as a matched pair 11 Reinstall idler assembly 12 Release belt engagement by loosening nylon lock nuts 13 Adjust belt slide to within 78 of belts when tight NOTE Slide must not contact belts during operation f o d d 3 14 K AP E 5 5 12 Lubrication and Maintenance M0238 01 Grain Cart bound arias dL LP ta 14 Check and adjust belt tension NOTE Do not use belt dressing on V belts Keep all oil and grease off V belts and belt pulleys Drive and driven sheaves pulleys do not need to be loosened to remove replace V belts Low belt tension will reduce V belt life 15 Install all covers removed in previous steps before operating cart Cycle hydraulic cylinder engaged in STEP 6 between extended and retracted positions to check proper engagement disengagement of belt tension idler Lay Straight Edge Acros
66. to try another indicator Even if indicator is a different model or is set up for a different scale it at least should come on Poor Connection Poor connections can be tricky If in doubt don t just tighten connection take them apart and clean them first Any connection with rust or paint should be sanded or wire brushed Weak Battery If you suspect battery try replacing it with another one Don t be fooled if using a voltmeter to test your battery A weak battery may test good if checked when there is no load on the battery Defective Power Cord Make sure the power cord s red wire is connected to the plus positive side of battery and the black negative wire is connected to the negative side of battery If using a multimeter to check for voltage measure between pin 1 pos and pin 2 neg The meter should read between 10 5 and 14 5 volts DC If using a tractor power cord the black wire on the tractor power cord is positive and the white wire is negative 5 12 M0238 01 Fix or replace j box 1 5 12 Operation Grain Cart ELECTRONIC SCALE TROUBLESHOOTING Continued from bottom of previous page 4 Yes SMtmtr oa Disconnect all load cell wires from terminal blocks inside j box You can leave indicator on while connecting or disconnecting load cell wires you will not damage load cells or indicator if wires are shorted during this step Disconnect firs
67. w
68. x one ata time meaning only one load cell connected at a time The purpose of this is to get a reading for each load cell Also while performing this test you should watch for any other symptoms such as erratic unstable display indicator flashing Range or a negative reading etc If indicator reading should ever appear abnormal with any load cell connected that load cell is probably defective el 4 Write down indicator reading with the load cell connected 5 Stand or hang your weight over the connected load cell Write down how much the weight increased with your weight over the load cell Don t be alarmed by the reading a scale with only one load cell connected will weigh heavy 8 A defective load cell will Cause a reading that is either Do not expect load cells to unstable or makes the mE give you the same reading It is indicator flash Range or is common for each load cell to more than three times greater have a reading that is hundreds or less than the average of of pounds maybe even the others Additionally the Tj thousands of pounds different readings of your weight over each load cell should be similar Probably 2 3 times your actual weight but similar to each other Any differences in the readings could be an indication of a defective load cell or a structural problem 2 21 Operation Grain Cart M0238 01 DATA DOWNLOADER TROUBLESHOOTING PROBLEM POSSIBLE CAUSE S

- KINZE Manufacturing, Inc.

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