ISS 1Play Installation and Operation Manual
Contents
1. ABH2013IQEO1 Installation and Operation Manual Unit description Ingeteam ajma RD1699 2011 DIN V VDE V 0126 1 1 EN 50438 CEI 0 21 VDE AR N 4105 201 l 08 G59 2 G83 209 AS4777 2 AS4777 3 IEC 62116 IEC 61727 UNE 206007 1 ABNT NBR 16149 ABNT NBR 16150 South African Grid code IEEE 929Thailand MEA amp PEA requirements Public grid connection regulations The maximum power of the inverter is a calculation of the battery voltage multiplied by the maximum discharge current 50 A Only possible if there is no PV energy Never exceed this value Consider the voltage increase of the panels Voc at low temperatures This power will be available if the battery voltage multiplied by the maximum discharge current reaches said value This parameter can be set on the display For units of more than 16A 2 6 Residual current device The units without a transformer TL incorporate a differential circuit breaker which serves to disconnect the unit in the event of a 30mA differential current This residual current device exclusively protects the unit A residual current device must be installed to protect the installation according to the country s legislation 2 7 Description of cable inlets Units without a transformer BATT P O A Storage system PG20 B PV array C DC2. 43 20 74 Operation Mode iii sata ai i a ar cadena ie A p a a ar dla C MEM 43 20 7 Ds Digital IO RO 44 VIO SE Change me dates liada 45 20 727 Change Modbus Node iii rc 45 VIO MEA Eae nmt 45 20 729 Enter DassWOFdi sesta wet cans voten ete tenen a ena gala sco dad usd ip einiaid P And Sep bed 45 20 8 MANS UAC aie ERE E 45 20 9 FUNCIONA er a Tj dad 45 21 sshutting down the mit iii oe 47 21 1 Process of disconnecting the unit nennen nnne nnn n ern rn nen nennen 47 22 Preventive MAINTENANCE eese siete roe tocado pe sea cea pete Va eL ERR e EE NEE OE d AR Ce ed AR re YE SEREN eod uaa e OUR RR RO V FR gad giet 48 22 1 Safety COMAILIONS suche eneee puede inc peste nudes tcu bent da al 48 22 2 Status Of the MOUSING etre a URGERE GR P ja Rd Rd 48 22 9 9tatus of cables arid terminals sserrep raaa eE pana Ue ab deae Saw ei Pia xe pv a ETE N ERARAS 48 22 4 Cooling Systemi actas nete necne nada Dad dee a aa desto aj bar an a SEE wan FU DARAN e Desine re 48 22 9 EMVINOMMENT ais ia cp 49 253 Iroubleshootliig 2 een e id pk seas ghd sine Dac Ba bees baled Sa An 50 6 ABH2013IQEO1 Installation and Operation Manual Contents Ingeteam VAS A AMOS a a a EE EE 50 24 Waste handle i222 a Sdn bela arblu urere b ema er mo b 52 ABH2013IQEO1 Installation and Operation Manual 7 Ingeteam About this manual 1 About this manual The purpose of this manual is to describe the INGECON SUN ST
3. 80 200 80 to 6j NS o Ke r Ingeteam N l Bi 6 0 wT T7 CN m o Ny In models with transformers it is the transformer which will be secured to the wall The inverter will subsequently be fixed to the transformer Drill the upper three holes before hanging the transformer and the lower three holes after hanging it as explained in Section 7 2 Attaching the unit to the wall See the measurements in the following figure f xw 5 5 p P Lo 9 478 6 910 GW i 2 e eo E e o Y 257 ABH2013IQEO1 Installation and Operation Manual 19 Ingeteam Preparation for installing the unit 6 4 Protection of the connection to the consumption grid Thermomagnetic circuit breaker A thermomagnetic circuit breaker and or fuse can be installed on the connection between the inverter and the consumption grid The following table provides the necessary data for the selection of said device by the installer Rated current for the Maximum inverter INGECON SUN STORAGE 1PLAY type B thermomagnetic current HAAS circuit breaker SSI 13A 20A 6 6TL 26A 32A You must tak
4. ABH2013IQEO1 Installation and Operation Manual 21 Ingeteam 3 Installing the unit Mark the bottom fixing hole Remove the inverter and drill the hole Fit the inverter again and bolt the bottom fixing AN 4 Check that the unit is properly secured Units with a transformer ila used to secure the plate to the wall later Fix the plate using stainless steel fittings to prevent corrosion 2 AA ERE SS pu 3 by two people due to the weight of the transformer 22 Mark the fixing points for the plates on the wall and drill holes with a suitable bit for the screws to be Suspend the transformer from the plate and make sure it fits properly This operation must be carried out ABH2013IQEO1 Installation and Operation Manual Installing the unit Ingeteam 4 Mark the bottom fixing point remove the transformer and drill the bottom fixing hole Fit the transformer again and screw it in a 5 Check that the transformer is well secured 6 Suspend the inverter on the transformer by fittin
5. sserennnnznnnznzznnznzzzznzznzrzzmznzznzzzzamizzzzznzzzzi 29 13 Connecting the CAN communication of the storage system management system ooccccoccnccncncnnnncnnnnnnonnnnnn 30 13 1 Safety instructions for connecting the CAN communication of the storage system management system 30 13 2 Wiring requirements for connecting the CAN communication of the storage system management system 30 13 3 Connection process of the CAN communication of the storage system management system 30 14 Connecting the digital g tpUte icta a i te lassa hewmen das 31 14 1 Safety instructions for connecting the digital outputs oocccoocccnccncnncnncononononnnnnnnnnncnnnonnncnncnonnnnnnnnnnns 31 14 2 Wiring requirements for connecting the digital outputs 0sssseesennnnnzznnnnzennnnznnnzzenzzzenznnamzzzzzznzznzi 31 14 3 Connection process of the digital outputs ssseeseennnnnnnnnznnznnzznnnznznnininnzzznnzzzntizzzzizznzzzzantzzzzzzzznni 31 15 Gonneeting thedigital Imp acsi ar a ta Lacio 32 15 1 Safety instructions for connecting the digital input nennen nnne 32 15 2 Wiring requirements for connecting the digital input occcoonccnccnncoccnconnnononnnnnonnnncnnnnnnnonncnonnnnnoninons 32 15 3 Connection process of the digital input cccoocccccncnnnonnconononnnnonnnnnnncnnonnononnnnnnnnnnnnonononnnnnnnnonnnnnnninnns 32 16 Connecting communications accessories essssssssssssssssseeseeee nennen
6. 2 1 Electrical diagram of the system B D E C A J55 F o Pu o INGECON SUN STORAGE 1Play G A Storage system E Grid or auxiliary generator relay B PV input F Auxiliary grid genset input C Transformer optional G Consumption grid output D Consumption grid relay 2 2 Optional accessories These units may include the following accessories e Communications accessories e PV array inputs e PV arrav DC switch e AC power supply Communications accessories There are distinct options for communicating the units For more information consult the corresponding communication accessories manual There are several ways to achieve this communication with these units e RS 485 e Ethernet including communication via RS 485 for optional use 2 3 EMC requirements INGECON SUN STORAGE 1Play units are equipped with the necessary filtering elements to comply with EMC requirements for domestic applications in order to prevent disturbances in other equipment outside the installation 2 4 Acoustic contamination The unit produces a slight buzz when in operation Do not place it in an occupied room or on light supports which might amplify this buzz The mounting surface must be firm and appropriate for the weight of the unit ABH2013IQEO1 Installation and Operation Manual 9 Unit description 2 5 Specification table
7. DIGITAL INPUT 100 ne 1 Loosen the corresponding packing gland see Section 2 7 Description of cable inlets remove the cap and pass the sensor cable through it 2 Connect the wiring to terminal J60 PT 100 as indicated in the above figure respecting the wiring colours The colours of the wires to connect to each terminal appear on the screen printed electronic card R red R red W white Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 3 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight ABH2013IQEO1 Installation and Operation Manual 29 Ingeteam Connecting the CAN communication of the storage system management system 13 Connecting the CAN communication of the storage system management system Installing the CAN communication enables the inverter to control the storage system management system This chapter explains the requirements and process for wiring the storage system CAN communication to the unit Read carefully before starting the connection process 13 1 Safety instructions for connecting the CAN communication of the storage system management system Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power t
8. Display The following figure shows the main screen of the inverter and the meaning of each field Display control a Current time hh mm b Current date dd mm yy C Storage system data The voltage in volts current in amps and charge status is shown alternately If COM is shown in place of these values there is no communication with the storage System manager d PVarray data The voltage in volts and current in amps of the PV array is shown alternately e Current power percentage The letter indicates the reason for the power limitation 4 f Consumption grid output data The power in Watts and the voltage in volts is shown alternately g Auxiliary grid genset input data The power in Watts and the voltage in volts of the auxiliary grid genset is shown alternately h Phase of the three phase system In the event that the inverter is operating in a three phase system the phase in which it is operating will be indicated R S or T i This indicates that the svstem is operating to the interface setting If the symbol flashes this means that communications have been lost As a result the display will switch to standby 1 n the event that the inverter is connected to a grid or auxiliary generator the current power percentage and the most restrictive reason for power limitation are shown The various reasons for limiting the power are explained subsequently 38 M Limitation due to user settings B Limi
9. The correct condition of the installation must be checked before start up Each installation is different depending on its characteristics the country in which it is located or other special conditions which may apply In all cases before starting up it is necessary to ensure that the installation complies with the applicable legislation and regulations and that at least the part to be started up is complete 19 1 1 Inspection Before inverter start up a general inspection of the units must be carried out involving mainly Wiring check e Check that the cables are correctly connected to their connectors at the bottom of the housing e Check that these cables are in a good condition and that there are no hazards in their environment which damage them such as sources of intense heat objects which could cut them or arrangements which put them at risk of impacts or pulls Check that the unit is properlv secured Check that the unit is secured firmly and is not at risk of falling 19 1 2 Hermetic sealing of the unit Ensure during installation operations that the unit s level of sealing has not been altered during connection of the unit Check the correct adjustment of the connectors and that any cable glands are well sealed Display cable If the front cover has been opened at any time ensure that the cable to the display remains firmly connected Cover If the front cover has been opened at any time attach it to the unit using its four
10. com Asia Ingeteam Shanghai Co Ltd Shanghai Trade Square 1105 188 Si Ping Road 200086 SHANGHAI P R China Tel 86 21 65 07 76 36 Fax 86 21 65 07 76 38 email shanghai ingeteam com Ingeteam Power Technology India Pvt Ltd 2nd floor 431 Udyog Vihar Phase III 122016 Gurgaon Haryana India Tel 91 124 420 6491 5 Fax 91 124 420 6493 email india ingeteam com Australia Ingeteam Australia Pty Ltd Suite 112 Level 1 Mike Codd Building 232 Innovation Campus Squires Way NORTH WOLLONGONG NSW 2500 Australia email australia ingeteam com ABH2013IQE01_ 02 2015 Ingeteam Ingeteam Power Technology S A www ingeteam com
11. must be processed by an authorised waste management company Ingeteam in accordance with its policy of respect for the environment will inform the authorised manager via this Section of the location of components to be decontaminated The elements within the unit that must be handled individually are 1 Electrolytic capacitors or capacitors containing PCB 2 Batteries or accumulators 3 Printed circuit boards 4 Liquid crystal displays Their location is shown in the following illustrations ie Ingeteam 52 ABH2013IQEO1 Installation and Operation Manual Notes Notes Europe Ingeteam Power Technology S A Energy Avda Ciudad de la Innovaci n 13 31621 SARRIGUREN Navarra Spain Tel 34 948 28 80 00 Fax 34 948 28 80 01 email solar energy ingeteam com Ingeteam GmbH Herzog Heinrich Str 10 80336 M NCHEN Germany Tel 49 89 99 65 380 Fax 49 89 99 65 38 99 email solar de ingeteam com Ingeteam SAS Le Naurouze B 140 Rue Carmin 31676 Toulouse Lab ge cedex France Tel 33 0 5 61 25 00 00 Fax 33 0 5 61 25 00 11 email solar energie ingeteam com Ingeteam S r l Via Emilia P
12. nennen nnne nnne anne rns ain nsa nnns nnns 33 16 1 Safety instructions for connecting the communications accessories sssseesssnnnnzennenzennnzanznnamznzznni 33 16 2 Connecting the communication accessories nussin nE EAE EAEE EE EEEE EEEE A E EEAS 33 17 Connecting the synchronisation input for three phase SyStemS ooccccocnccccnncnocncnnnnnnnnnnnonnnonnnnonnnnnononononnnnnns 34 17 1 Safety instructions for connecting the synchronisation input for three phase systems 34 17 2 Wiring requirements for connecting the synchronisation input for three phase systems 34 17 3 Connection process of the synchronisation input for three phase systems s sse eseseenenzennnnanznnenzznnnni 34 18 Connecting tlie transformer ea coecsac suse cease kwa a aan ci 35 19 COMMISSIONINE EET ILL TEE 36 19 1 Equipment inspection nte neo b haa s ee RESO ibku EORR ET dg Eon LER sew Saee dE 36 LOM NEN MSPS CON HE 36 19 1 2 Hermetic sealing of the URL terrere ert iia 36 ANS AED 36 ZO DI Splay CONTO RESTE a REEL UU i ur 37 2051 Keypad and BD P 37 2012 DISPIAY 233i P p e l 38 ANS RELIER 39 20 4 Maim meninis E 40 20 5 Start StOp s soeben iia 40 20 6 MOMITONNE carac A aaa 40 20 ANE CON OM iterated ai TEE Su 42 20 7 Batey T 42 LOL IV ds 43 20 7 3 A
13. the Personal Protective Equipment specified in Section 3 2 Personal Protective Equipment PPE of this document must be worn After completing the maintenance task replace the front cover and secure it with the bolts supplied PPPPPPP 22 2 Status of the housing A visual check of the condition of the housing must be carried out confirming the condition of the seals and the cover as Well as the fixing of the units to their anchor points both at the wall and on the transformer if these exist In addition vou must check the condition of the housing for dents or scratches that might degrade the housing or cause it to lose its protection classification If you notice these types of defect the affected parts must be repaired or replaced Check that there is no moisture inside the housing If moisture exists you must dry it before making electrical connections Check the correct fixing of the housing components to their corresponding anchoring points 22 3 Status of cables and terminals e Check the correct path of the cables so thev do not come into contact with live parts e Check the insulation deficiencies and hot spots bv checking the colour of the insulation and terminals e Check that the connections are properlv adjusted 22 4 Cooling system e Checking the status of exhaust fans cleaning and replacing them if necessarv e Clean the radiator fins and the cooling grids 48 ABH2013IQEO1 Installation and Operation M
14. using the display This chapter explains the requirements and process for wiring the digital outputs to the unit Read carefully before starting the connection process 14 1 Safety instructions for connecting the digital outputs Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 14 2 Wiring requirements for connecting the digital outputs The wiring gauge for connecting the digital outputs is specified in the following table INGECON SUN STORAGE 1Play 0 25 mm 1 5 mm 45 10mm 14 3 Connection process of the digital outputs To connect the digital outputs Temperature sensor wiring gauge Cable diameter AS INN NA l SY NY IN E pa Digital output 1 J36 EXT 1 RELAY Digital output 2 J44 EXT 1 RELAY 1 Loosen the corresponding packing gland 2 7 Description of cable inlets remove the cap and pass the cable through it 2 Connect the cable to terminals J36 EXT 1 RELAY and J44 EXT 2 RELAY as shown in the previous figure In the case of using one single digital output only make the connection to terminal J36 EXT 1 RELAY Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 3 Correctly tighten the
15. E 17 6 2 Environmental conditioris 2 an wed ren nt Ey ea ee ERE SE ek Fn Exe a RS a Fed E ENE a SES Er a Ve E kr EE ARA 18 6 3 Supporting Surface and Fastening aaa 18 6 4 Protection of the connection to the consumption grid coooccccocncccccncnonncnnnnnnnnnncnnnnonnnnnnnonnnnannnnncnnnnnns 20 6 5 Protection of the connection to the auxiliary grid genset eesssessssesee 20 As Installing the UME ao edad One eds aqui Ea paves Dorset ee quse abi A da 21 7 1 General requirements for installation coccion or eoe tea Seo e ln renun naga roa aa nae ani a 21 7 2 Attaching the unit to the Wallis ira asad a desis do Ree E ENS NEP G dei 21 7 3 Openi MS TMS MOUS NMS ria cae 24 3 Connection of tie storage smilies ped lo atat pte d da ta dude faded esi as 25 8 1 Safety instructions for connecting the storage SySteM occcooccccocnnconcncnnnnonnnnnnncnnnonnnonnnnonnnnnnnaninnnnnnnnons 25 8 2 Wiring requirements for connecting the storage system sssseeesnnnnnzennnnzenzanznznnnnzzznnzrzzzznzznnzzzantzzza 25 8 3 Storage system connection PLOCESS cccccceecccsecceececeeeeeeeeeeseeeeeaeeeeseeeeseeeesseeeeseeseseeeeseeeesaeseeaneeeaneees 25 9 CONNECTING THE CONSUMPLION StI see ceca g b pts due ex ue bas et da dear b ba 26 9 1 Safety instructions for connecting to the consumption grid L nnnnnnnnn m 26 9 2 Wiring requirements for connecting to the consumption grid seesssssss 26 9 3 Consumption gri
16. Ingeteam INGECON SUN STORAGE 1Play Installation and Operation Manual ABH2013IQE01_ 02 2015 Ingeteam Power Techno Avda Ciudad de 31621 SARRIGUREN Tel 4 logy S A Energy la Innovaci n 13 Navarra Spain 34 948 28 80 00 Fax 4 34 948 28 80 01 e mail solar energy ingeteam com Service Call Center 34 948 698 715 Ingeteam INGECON SUN STORAGE 1Play Installation and Operation Manual ABH2013IQEO1 Installation and Operation Manual iii Ingeteam The copy distribution or use of this document or of its content requires written authorisation Any breach thereof will be reported for damages All rights reserved including those of patent rights or design registration The conformity of the document content with the hardware described has been checked However discrepancies may exist Liability will not be assumed for total concordance The information contained in this document is regularly reviewed and it is possible that there may be changes in subsequent editions Other functions may be available which are not covered by this document This document may be changed iv ABH2013IQEO1 Installation and Operation Manual Contents Ingeteam Contents er Er 5 1 AbOUt this nr ETATE ida dado 8 lil SCOPE ANG nomenclature acute in pa nere ma dea in a a 8 1 2 RECIPIENTS rar ita 8 SS Pis L E 8 25 MEA ESCH IN ETT TEC DD ID Um 9 2 1 Electrical diagram of the ys Mi i 3 e siio etae a
17. ORAGE 1Play units and to provide appropriate information for their correct reception installation start up maintenance and operation 1 1 Scope and nomenclature This manual is applicable to the following units Complete name Abbreviation Units without a transformer INGECON SUN STORAGE 1Play 3TL 1Play 3TL INGECON SUN STORAGE 1Play 6TL 1Play 6TL Units with a transformer INGECON SUN STORAGE 1Play 3 1Play 3 INGECON SUN STORAGE 1Play 6 1Play 6 This document will refer to the various models by both their complete name and their abbreviation It will also refer generically to any of the models from the INGECON SUN STORAGE 1Play family using the terms unit inverter or inverter charger 1 2 Recipients This document is intended for qualified personnel The status of qualified personnel referred to in this manual will be as a minimum that which meets all the standards regulations and laws regarding safety applicable to the tasks of installing and operating this unit Ingeteam recommends this unit to be installed by a professional installer 1 3 Symbols This manual uses various symbols to emphasise and highlight certain texts The general meanings are explained below General warning General information Electrical danger MA Read the section indicated in this manual Hot surface Prohibition Explosion hazard PPP 8 ABH2013IQEO1 Installation and Operation Manual Unit description Ingeteam 2 Unit description
18. anual Preventive maintenance 22 5 Environment Check the environment to avoid amplifying or transmitting the buzz ABH2013IQEO1 Installation and Operation Manual Ingeteam 49 Ingeteam Troubleshooting 23 Troubleshooting This is a guide for troubleshooting problems that may arise in the installation and operation of INGECON SUN STORAGE 1Play units Troubleshooting for the INGECON SUN STORAGE 1Play inverter must be performed by qualified personnel in compliance with the general safety instructions in this manual 23 1 Alarms In the event that more than one alarm is generated at the same time the hexadecimal codes corresponding to each alarm are added together That is to say if alarm OOOGH is displayed alarms 0002H and 0004H are being produced simultaneously o 0 ABH2013IQEO1 Installation and Operation Manual Troubleshooting Ingeteam Description mun ABH2013IQEO1 Installation and Operation Manual 5 Ingeteam Waste handling 24 Waste handling These units use components that are harmful to the environment electronic cards batteries or cells etc At the end of the unit s life the waste must be correctly processed by an authorised hazardous waste management company Ingeteam in accordance with its policy of respect for the environment will inform the authorised manager via this Section of the location of components to be decontaminated At the end of the unit s life the waste
19. ation and Operation Manual 27 Ingeteam Connecting the PV array 11 Connecting the PV array Optionally these units can be connected to a PV array This chapter explains the requirements and process for connecting the wiring from the PV array to the unit Read carefully before starting the connection process 11 1 Safety instructions for connecting the PV array Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 11 2 Wiring requirements for connecting the PV array The wiring gauge for connecting the PV array is specified in the following table INGECON SUN STORAGE 1Play Recommended wiring gauge 4 mm 11 3 PV array connection process To connect the PV array 1 Make sure the PV array switch if present is off 2 Remove the caps from the quick connectors 3 Insert the connectors respecting the polarities indicated on the lower connections plate of the unit 4 Ensure the connections are firm If you wish to remove the aerial connectors use the specific tool to do so 28 ABH2013IQEO1 Installation and Operation Manual Connecting the storage system temperature sensor Ingeteam 12 Connecting the stora
20. ation via RS 485 for optional use See the corresponding communications accessories manual for further information The communications accessories are connected to connectors J46A and J46B available on the electronic card ABH2013IQEO1 Installation and Operation Manual 33 Ingeteam Connecting the synchronisation input for three phase systems 17 Connecting the synchronisation input for three phase systems The synchronisation input enables the synchronisation of single phase units to create a three phase grid This chapter explains the requirements and process for wiring the synchronisation input for three phase systems to the unit Read carefully before starting the connection process 17 1 Safety instructions for connecting the synchronisation input for three phase systems Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 17 2 Wiring requirements for connect
21. ative grid In order to guarantee an energy source the inverter keeps the batteries charged During a grid outage the battery inverter generates the AC grid and the energy stored in the batteries is used to supply the loads If there are sources of renewable energy connected to the grid and the energy generated is greater than the demand the excess can be injected into the grid For all the previously mentioned modes the following parameters must be set SOCMAX Maximum charge limit of renewable sources In Stand Alone mode the auxiliary grid genset input is deactivated SOCRED Maximum charge limit from the auxiliary grid genset input SOCMIN Minimum limit for switching to standby In Stand Alone mode the auxiliary grid genset input is activated SOCRECX Value at which once passed the unit starts generation in the consumption grid as long as the SOCDESCX SOCRECX lt SOCMIN has been previously reached SOCDESCX Minimum limit for switching to the shutdown status SOCDESCX lt SOCRECX CHARGING Maximum battery charging power in Watts POWER GRID POWER Grid Power in Watts It can be positive or negative Positive maximum power injected into the grid Negative minimum power consumed from the grid 20 7 5 Digital 1 0 In this menu the digital inputs and outputs are configured The configuration options for the digital outputs are RA NO CONFIGURATION No configuration 44 ABH2013IQEO1 Installation and Operatio
22. ave a menu and returning to the next level up in the structure to not confirm a change or not accept a suggestion DN With this key you can scroll up the list of parameters or folders within the same level or increase the value of an editable parameter by one base unit To increase the value of a parameter by intervals of 10 use the combination OK To increase the value of a parameter by intervals of 100 use the combination ESC Vv Scroll down the list of parameters or folders within the same level or decrease the value of an editable parameter by one base unit To reduce the value of a parameter by intervals of 10 use the combination OK To reduce the value of a parameter by intervals of 100 use the combination ESC OK Serves to accept a parameter as valid to enter a lower level menu in the structure to confirm a change or accept a suggestion The front panel has three LEDs e Green LED e Flashing for 1 second inverter checking the storage system and starting up On inverter generating voltage in the consumption grid or connected to the auxiliary grid genset e Orange LED Three flashes the external fan is not working correctly e Flashing every 1 second the internal fan is not running correctly Flashing every 3 seconds inverter limiting power due to high temperature e On presence of alarm Q Red LED e On manual shutdown ABH2013IQEO1 Installation and Operation Manual 37 Ingeteam 20 2
23. be studied and approved by Ingeteam bb POP P 12 ABH2013IQEO1 Installation and Operation Manual Safety Ingeteam Carry out all control and handling without voltage gt As a minimum security measure in this operation you should always follow the so called 5 golden rules Disconnect Prevent any possible feedback Check there is no voltage Ground and short circuit 5 Protect from live elements if any and put up safety signs around the work zone Until these five steps are completed the work area cannot be considered voltage free and any work performed will be considered to be work on live equipment The space for the installation of the storage system must be properly ventilated gt The storage system must be installed in such a way that any accidental short circuits are avoidable Potential hazards for people Bear in mind the following warnings concerning personal safety DANGER Electric Shock The equipment may remain charged after disconnecting the renewable power supply and grid power Carefully follow the mandatory steps in the manual for removing the voltage DANGER explosion There is a very low risk of explosion in very specific cases of malfunction The casing will protect people and property from the explosion only if it is correctly closed DANGER Crushing and joint injuries Always follow the indications in the manual on moving and placing the unit The weight of this unit can ca
24. bolts as follows 1 Ensure that the cover is correctly aligned with the housing This can be confirmed easily by checking that the holes in the cover and the housing mate 2 Lubricate the bolts Whenever the unit is opened it is mandatory to lubricate the bolts before putting them back in to prevent them seizing 3 Manually insert the four bolts into their threaded holes starting at the top right followed by the bottom left and finally the other two 4 Tighten the bolts until a maximum torque of 5 Nm is applied to each with a calibrated tool 5 Check that the sealing is conserved The guarantee does not cover damage caused by inadequate sealing of the unit 19 2 Start up Once a general visual inspection wiring check and sealing check have been carried out connect power to the unit The tasks outlined for this step must be carried out with the unit door always closed thus avoiding possible contact with live parts 36 ABH2013IQEO1 Installation and Operation Manual Display control Ingeteam 20 Display control INGECON SUN STORAGE 1PLAY inverters chargers incorporate a display and keypad unit to interface with the installer or the user This interface allows the display of the main internal parameters and the configuration of the entire system during installation Parameters variables and commands are organised as menus and submenus 20 1 Keypad and LEDs The keypad has four keys ESC To exit a parameter le
25. d connection process ceeeeececeeeeeceeceeeeeeeceeeeeeecaaeeeeeeseeeeeeeeseeeeeessaeeeeeesseeeeeesaneees 26 10 Auxiliary grid genset connection cooccccoccnnoonncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen nnnni nnns rn sea sites nsa sanas n sanas anna 27 10 1 Safety instructions for connecting the auxiliary grid genset ssseseseenennnnnnzennnnzennnnnzznnnnznzenzznzeni 27 10 2 Wiring requirements for connecting the auxiliary grid genset ssssesenennznnnnzennnnzennnnenzzzznnnzenznzeni 27 10 3 Auxiliary grid genset connection process occccoccccocnncnonnnonononnnnononnnononnnonononnnnonnnnnonannnnnnnnnncnnnnnnnnninnns 27 11 Connecting the Pr catas 28 11 1 Safety instructions for connecting the PV array nennen nnne nnn nnne 28 11 2 Wiring requirements for connecting the PV array cccooccccoocnccnnncnnnninncnnnnnononnnnonnnnnnnonnnnnnnnnnnnnnnnnnononons 28 11 3 PV array connection pro ess sirio a a ik anata dra E DAR PE REP p A ai DENS 28 12 Connecting the storage system temperature sensor sssssssssssssssseeee enne nnne nennen nnne 29 12 1 Safety instructions for connecting the storage system temperature sensor seeennnennanzezznnnzznn 29 ABH2013IQEO1 Installation and Operation Manual 5 Ingeteam Contents 12 2 Wiring requirements for connecting the storage system temperature sensor sssseenenennzannnznnzennzzzni 29 12 3 Storage system temperature sensor connection process
26. e into account when selecting the protection that the ambient working temperature influences the maximum current permitted by these protections as indicated by the manufacturer Residual current device You must comply with applicable regulations governing the protection of people in the consumption grid 6 5 Protection of the connection to the auxiliary grid genset A thermomagnetic circuit breaker and or fuse can be installed on the connection between the inverter and the auxiliary grid genset The following table provides the necessary data for the selection of said device by the installer Rated current for the type B thermomagnetic circuit breaker Se 50A 63 A 6 6TL 50 A 63 A INGECON SUN STORAGE 1PLAY elut JEK grid genset current 20 ABH2013IQEO1 Installation and Operation Manual Installing the unit Ingeteam 7 Installing the unit Before installing the unit the packaging must be removed taking special care not to damage the housing Check that there is no condensation inside the packaging If there are signs of condensation you must not install the unit until you are sure it is completely dry All installation operations must comply with current regulations All operations involving moving heavy weights must be carried out by two people 7 1 General requirements for installation e The environment of the unit must be appropriate and meet the guidelines described in Chapter 6 Preparation for instal
27. ect the wiring to terminal J54 DIGITAL INPUT as shown in the previous figure respecting the printed polarities on the screen printed electronic card GND Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 3 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight 32 ABH2013IQEO1 Installation and Operation Manual Connecting communications accessories Ingeteam 16 Connecting communications accessories Optionally a communication system can be installed in order to establish a connection with the unit to monitor and configure it either locally or remotely depending on the type of communication chosen and the needs of the installation This chapter explains the process for wiring the communications accessories to the unit Read carefully before starting the connection process 16 1 Safety instructions for connecting the communications accessories Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 16 2 Connecting the communication accessories There are several ways to achieve this communication with these units e RS 485 e Ethernet including communic
28. ed 8 2 Wiring requirements for connecting the storage system The wiring gauge for connecting the storage system is specified in the following table INGECON SUN STORAGE 1Play Storage system wiring gauge 10 16 mm Cable diameter 7 13mm 8 3 Storage system connection process To connect the storage system O 11 1 Loosen the packing gland marked BATTERY see section 2 7 Description of cable inlets remove the protective cap and pass the positive pole cable through it Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 2 Open the clamp type terminal J50 BATTERY insert the cable and close the terminal 3 Loosen the packing gland marked BATTERY remove the protective cap and pass the positive pole cable through it Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 4 Open the clamp type terminal J51 BATTERY insert the cable and close the terminal 5 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight ABH2013IQEO1 Installation and Operation Manual 25 Ingeteam Connecting the consumption grid 9 Connecting the consumption grid This chapter explains the requirements and process for wiring the consumption grid to the unit Read carefully before starting the connection process 9 1 Safety instructio
29. eld Safetv goggles In compliance with standard UNE EN 166 2002 Working clothes Close fitting non flammable 100 cotton Dielectric gloves In compliance with standard EN 60903 2005 Tools and or equipment used in live work must have at least Category IIl 1000 Volts insulation Should the country s regulations demand another kind of personal protection the equipment recommended by Ingeteam should be appropriately supplemented 14 ABH2013IQEO1 Installation and Operation Manual Receipt of the unit and storage Ingeteam 4 Receipt of the unit and storage 4 1 Reception Keep the unit in its packaging until immediately before installation Keep the unit in a horizontal position at all times 4 2 Equipment identification The serial number of the equipment is its unique identifier You must quote this number in any communication with Ingeteam If you have purchased inverters with transformers the transformer and inverter will be received in separate boxes It will be possible to identify which transformer corresponds to each unit by means of the serial number shown on the shipping label The unit s serial number is also marked on the nameplate 4 3 Transport damage If the unit has been damaged during transport proceed as follows 1 Do not proceed with the installation 2 Notify the distributor immediately within 5 days of receipt of the unit If ultimately the unit has to be returned to the manufacturer the original packa
30. er monit VAC Voltage generated by the inverter V FAC Frequency generated by the inverter Hz PHICOS Cosine of Phi Cosine of the phase shift angle between the voltage and current supplied by the inverter The cosine of phi can be positive or negative Positive the inverter injects positive reactive energy The current is ahead with respect to the voltage Negative the inverter injects negative reactive energy The current is delayed with respect to the voltage Grid monit VAC Auxiliary grid genset voltage V FAC Auxiliary grid genset frequency Hz STATUS Indicates whether the inverter is connected to or disconnected from the auxiliary grid genset Digital 1 0 monit OUTPUT 1 Indicates the configuration of the digital output 1 INPUT 1 Indicates the configuration of the digital input 1 ABH2013IQEO1 Installation and Operation Manual 41 Ingeteam Display control Alarm monit ALARM Status of inverter alarms CODE1 Unit operating code This can be requested from Ingeteam s customer services CODE2 Unit operating code This can be requested from Ingeteam s customer services Firmware monit FW VER Unit firmware version DFW VER Unit display firmware version D BOOT Internal program version SUN FW Unit firmware revision SUN D Display firmware revision Data monit S N Unit serial number COMM NODE Number assigned to the inverter to identify it in a Modbus grid RAD TEMP Unit radiator tem
31. er options Emergency charge Switch on the inverter for a brief period of time to charge the storage system Partial data reset This allows the partial energy meters partial connection time and number of partial connections to be reset Manual equalization This enables a manual equalization of the storage system to be carried out Start Stop battery Start or stop the storage system manager The gt symbol points to the option selected To select the desired option and configure it press OK on the option once it is highlighted ABH2013IQEO1 Installation and Operation Manual 45 Ingeteam Display control The unit will be ready to work with the storage system manager if the START option has been configured Send CAN Commands Send commands to the storage system manager via the CAN communication Test Fans Test the unit s fans The test will last approximately 15 seconds After this time the test will automatically deactivate 46 ABH2013IQEO1 Installation and Operation Manual Shutting down the unit Ingeteam 21 Shutting down the unit This section describes the procedure to shut down the unit remove the power A If you wish to work inside the unit these instructions must be carried out in the order shown here to 21 1 Process of disconnecting the unit 1 Manually stop the inverter using the START STOP option in the display menu 2 Remove both the direct voltage Vdc and the alternating voltage Vac arriving a
32. es that indicate the operating status of the unit CONFIGURATION Modifv parameters to adapt the unit to different operational conditions LANGUAGE Select the displav language FURTHER OPTIONS Shows further available options To access the various menus and submenus the desired option 23 01 2015 must be highlighted over a black background using the and keys and press the OK key to access it CONFIGURATION 20 5 Start Stop The operation of the inverter can be stopped and started manually using this option The Start or Stop status remains unchanged even if the unit becomes switched off 20 6 Monitoring You may want to find out certain parameters of the unit This facilitates the monitoring of the unit To consult the monitoring access MAIN MENU MONITORING A series of screens enable you to consult the parameters in the following groups BATTERY BATTERY MANAGER PHOTOVOLTAIC INVERTER GRID DIGITAL 1 0 ALARM FIRMWARE DATA Batterv monit VBAT Storage svstem voltage V 40 ABH2013IQEO1 Installation and Operation Manual Display control Ingeteam Estimation of the storage system charge status TEMPBAT Storage system temperature C Bat manager monit VBAT Storage system voltage V SOC Estimation of the storage system charge status MAX DCH Maximum discharge current permitted by the storage system manager Photovoltaic monit VDC Photovoltaic input voltage V Invert
33. g the holes in the former onto the lugs at the top of the transformer 7 Adjust the two housings to line up the two bottom fixings 8 Join the inverter and the transformer with the bolt washers and nut provided 9 Check that the unit is properly secured ABH2013IQEO1 Installation and Operation Manual 23 Ingeteam Installing the unit 7 3 Opening the housing Remove the 4 front bolts to open the housing cover Make sure to disconnect the cable that joins the cover display to the electronic card when taking of the cover see figure The electronic card connector is shown as Display Reconnect the connector wiring when the cover is put back in to place 24 ABH2013IQEO1 Installation and Operation Manual Connection of the storage system Ingeteam 8 Connection of the storage system This chapter explains the requirements and process for wiring the storage system to the unit Read carefully before starting the connection process 8 1 Safety instructions for connecting the storage system Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is clos
34. ge system temperature sensor Installing the storage system temperature sensor enables optimum charging to be carried out and extends battery life This chapter explains the requirements and process for connecting the storage system temperature sensor to the unit Read carefully before starting the connection process Ingeteam recommends locating the sensor on a battery located in the central area of the storage system It should be placed approximately at the centre vertically of the cell selected and suitably fixed in accordance with the installation specifications Use a 3 wire PT 100 temperature sensor 12 1 Safety instructions for connecting the storage system temperature sensor Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 12 2 Wiring requirements for connecting the storage system temperature sensor The wiring gauge for connecting the storage system temperature sensor is specified in the following table INGECON SUN STORAGE 1Play Temperature sensor wiring gauge 0 25 mm 1 5 mm Cable diameter 4 5 10 mm 12 3 Storage system temperature sensor connection process To connect the temperature sensor diji Y J54 zs a LL X E Pur
35. ging must be used 4 4 Storage Failure to follow the instructions provided in this section may lead to damage to the unit Ingeteam accepts no liability for damage resulting from the failure to follow these instructions If the unit is not installed immediately after reception the following points should be taken into account in order to avoid damage e The package must be stored in the horizontal position e Keep the unit free of dirt dust shavings grease etc and awav from rodents e Keep it awav from water splashes welding sparks etc e Cover the unit with a breathable protective material in order to prevent condensation due to ambient humiditv e Units in storage must not be subjected to weather conditions other than those indicated in Section 2 5 Specification table e It is very important to protect the unit from chemical products which can cause corrosion as well as from saltv atmospheres e Do not store the unit outdoors 4 5 Conservation In order to permit correct conservation of the units vou must not remove them from their original packaging until it is time to install them In case of prolonged storage the use of drv places avoiding as far as possible sharp changes in temperature is recommended Deterioration of the packaging tears holes etc prevents the units from being kept in optimum conditions before installation Ingeteam accepts no liabilitv in the case of failing to observe this condi
36. iate training in electrical equipment to their personnel and for familiarising them with the contents of this manual All applicable safety related legislation for electrical work must be complied with Danger of electric shock Compliance with the safety instructions set out in this manual or in the suggested legislation does not imply exemption from other specific standards for the installation place country or other circumstances that affect the inverter Opening the door of the housing does not imply there is no voltage inside There is a risk of electric shock even after disconnecting all power sources from the system Only qualified personnel may open it following the instructions in this manual The entire manual must be read and understood in full prior to manipulating installing or operating the unit Following is a list of the basic obligatory safety standards for each country RD 614 2001 in Spain CEI 11 27 in Italy DIN VDE 0105 100 and DIN VDE 1000 10 in Germany UTE C18 510 in France Category III 1000 Volt measuring instruments must be used for checking for the absence of voltage Ingeteam accepts no liability for any damages caused by improper use of its equipment Ingeteam accepts no liability for any damages caused by improper use of the equipment Any work carried out on any equipment which implies a modification of the original electrical arrangements must be proposed in advance to Ingeteam These must
37. ing the synchronisation input for three phase systems The wiring gauge for connecting the synchronisation input for three phase systems is specified in the following table INGECON SUN STORAGE 1Play Temperature sensor wiring gauge 0 2 mm 1 5 mm Cable diameter 4 5 10 mm 17 3 Connection process of the synchronisation input for three phase systems To connect the synchronisation input a 1 Loosen the corresponding packing gland 2 7 Description of cable inlets remove the cap and pass the cable through it 2 Connect the synchronism phase wiring to either of the two positions of terminal J61 PHASE SYNC as shown in the previous figure Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 3 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight 34 ABH2013IQEO1 Installation and Operation Manual Connecting the transformer Ingeteam 18 Connecting the transformer This chapter only applies to INGECON SUN STORAGE 1Play units fitted with a transformer Connect the external cable to the free aerial connector on the transformer ABH2013IQEO1 Installation and Operation Manual 35 Ingeteam Commissioning 19 Commissioning This chapter details the process for the commissioning of the unit 19 1 Equipment inspection
38. ins the requirements and process for wiring the auxiliary grid genset to the unit Read carefully before starting the connection process 10 1 Safety instructions for connecting the auxiliary grid genset Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 10 2 Wiring requirements for connecting the auxiliary grid genset The wiring gauge for connecting the auxiliary grid genset is specified in the following table INGECON SUN STORAGE 1Play Auxiliary grid genset wiring gauge 6 16 mm Cable diameter 9 17mm 10 3 Auxiliary grid genset connection process To connect the auxiliary grid genset lz Live N Neutral Ground 1 Loosen the packing gland marked GRID GENSET see section 2 7 Description of cable inlets remove the cap and pass the consumption grid cable through it 2 Open the clamp type terminals 55 GRID GENSET insert the respective cables respecting the polarity and close said terminals Ingeteam recommends using a tubular terminal in accordance with D N 46 228 1 3 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight ABH2013IQEO1 Install
39. ling the unit Additionally the parts used in the rest of the installation must be compatible with the unit and comply with the applicable legislation e Ventilation and the space for work which must be suitable for maintenance tasks according to the applicable regulations in force e The external connection devices which must be suitable and sufficientiv close as set forth in current regulations e The feed cables must be of the appropriate gauge for the maximum current e Special care must be taken to ensure that there are no external elements near the air inlets and outlets that obstruct proper cooling of the unit 7 2 Attaching the unit to the wall INGECON SUN STORAGE 1Play units have a system for securing them to the wall using a plate The steps for fixing the unit properlv are as follows The weight of the unit and the transformer if fitted must be taken into account Units without a transformer TL 1 Mark the fixing points for the plates on the wall and drill holes with a suitable bit for the screws to be used to secure the plate to the wall later 2 Fix the plate using stainless steel fittings to prevent corrosion Suspend the unit from the plate by fitting the two slats in the openings on the back of the unit
40. m COMP TEMP Storage system voltage compensation constant as a function of temperature V C V ABSORPTION Storage system absorption voltage V V FLOTATION Storage system flotation voltage V V EQUALIZATION Storage system equalization voltage V T ABSORPTION Duration of absorption charge in minutes Time for which the storage system must be maintained at the absorption voltage T EQUALIZATION Duration of equalization charge in minutes Time for which the storage system must be maintained at the equalization voltage N EQU CYCLES Number of cycles to carry out an automatic equalization 20 7 2 Inverter From this menu the parameters of the inverter charger can be set RMS VOLTAGE RMS voltage generated V FREQUENCY Frequency of generated voltage Hz AC PHASE Phase R S T or single phase to be generated by the inverter The single phase will be configured by default 20 7 3 Grid Genset Type of grid This menu is for selecting and configuring the type of auxiliary grid genset input to be used in the installation The gt symbol points to the option selected To select the desired option and configure it press OK on the option once it is highlighted If the option selected is GENERATOR the following parameters must be set RAT POWER Auxiliary generator rated power in watts Obtain this information from the generator manufacturer VAC MIN Minimum AC voltage of the generator in volts Obtain this informatio
41. n Manual Display control Ingeteam GENERATOR Auxiliary generator activation signal LOW BAT VOLTAGE Storage system voltage below parameter set HIGH BAT VOLTAGE Storage system voltage above parameter set NON CRITICAL LOADS Connection disconnection of non crit loads when there is no grid or auxiliary generator NEUTRAL GROUND Connection disconnection of inverter neutral ground AC GRID CONTACTOR Opening closing of an external AC contactor for connecting an inverter to the grid or auxiliary generator WAKE UP BATTERY Storage system manager activation signal ON OFF BY COMM Manual opening closing via communications The digital input options are P opion 7 OG NO CONFIGURATION No configuration START STOP Start Stop the inverter CONTACTOR AC External AC contactor status reading 20 7 6 Change time date Change the current time and date 20 7 7 Change Modbus Node Change the unit s Modbus node number 20 7 8 PV grounding Configure the type of PV grounding used in the installation The grounding is only possible in units with a transformer 20 7 9 Enter password An installer password must be introduced in order to make changes in the unit s configuration The password is 0332 This password is reserved for installers and not end users Ingeteam accepts no liability for incorrect use of this password 20 8 Language Select the language in which you wish to view the display menus 20 9 Furth
42. n from the generator manufacturer VAC MAX Maximum AC voltage of the generator in volts Obtain this information from the generator manufacturer FAC MIN Minimum AC frequency of the generator Hz FAC MAX Maximum AC frequency of the generator Hz If the option selected is GR D the country in which the unit is installed must be set By default the voltage and frequency values are set in accordance with the standards in the selected country Should these values be modified Ingeteam accepts no liability for any consequences which may occur as a result of this modification Manual connection Allows the inverter to be manually connected to the auxiliary grid genset immediately The unit will continue to run until the shut down is ordered by the same method Scheduling Allows the inverter to be manually connected to the auxiliary grid genset in accordance with the scheduling established 20 7 4 Operation Mode This menu is for selecting the strategy to be used in the installation and configuring its parameters ABH2013IQEO1 Installation and Operation Manual 43 Ingeteam Display control The gt symbol points to the option selected To select the desired option and configure it press OK on the option once it is highlighted Stand Alone The inverter generates an alternative stand alone grid and acts as a grid manager guaranteeing the balance between generation consumption and the storage system In order to do this it co
43. ns Environmental operating conditions indicated in section 2 7 Description of cable inlets must be taken into account when choosing the location of the unit The surrounding atmosphere must be clean and at temperatures above 40 C the relative humidity must be between 4 and 50 Higher percentages of relative humidity up to 95 are tolerated at temperatures below 30 C It should be borne in mind that moderate condensation may occasionally occur as a consequence of temperature variations For this reason apart from the unit s own protection it is necessary to monitor these units once they have been started up on sites where the conditions described above are not expected to be present In the event of condensation never apply voltage to the unit 6 3 Supporting Surface and Fastening To guarantee good heat evacuation and promote sealing the units must be placed on a perfectly vertical wall or failing this with a slight slope of a maximum of 80 or 80 SS Reserve a solid wall to which to attach the unit It must be possible to drill the wall and fit suitable wall anchors and self tapping screws to support the unit s weight 18 ABH2013IQEO1 Installation and Operation Manual Preparation for installing the unit Ingeteam For TL models the distance between drilled holes will be as follows
44. ns for connecting to the consumption grid Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 9 2 Wiring requirements for connecting to the consumption grid The wiring gauge for connecting the consumption grid is specified in the following table INGECON SUN STORAGE 1Play Consumption grid wiring gauge 4 16 mm Cable diameter 9 17mm 9 3 Consumption grid connection process To connect the consumption grid E Live N Neutral Ground 1 Loosen the packing gland marked LOADS see section 2 7 Description of cable inlets remove the cap and pass the consumption grid cable through it 2 Open the clamp type terminals 56 LOADS insert the respective cables respecting the polarity and close said terminals Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 3 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight The consumption grid neutral is not internally connected to ground 26 ABH2013IQEO1 Installation and Operation Manual Auxiliary grid genset connection Ingeteam 10 Auxiliary grid genset connection This chapter expla
45. nsformer Transport of the unpackaged unit At least the following requirements should be observed 1 Use the two side holes to grasp the unit with both hands 2 Follow the necessary ergonomic advice for lifting weights 3 Do not release the unit until it is perfectly secured or placed 4 Ask someone else to guide the movements to be made 5 2 Unpacking Correct handling of the units is vitally important in order to e Prevent damage to the packaging which enables them to be kept in optimum condition from shipping until thev are installed e Avoid knocks and or falls which mav harm the mechanical characteristics of the units e g cause incorrect closure of doors loss of protection rating etc e Avoid as far as possible vibrations which may cause subsequent malfunction If you observe any anomaly please contact Ingeteam immediately Separating the packaging You can deliver all the packaging to a non hazardous waste management company In any event each part of the packaging may be recycled as follows e Plastic polvstvrene bag and bubble wrap the appropriate container e Cardboard the appropriate container 16 ABH2013IQEO1 Installation and Operation Manual Preparation for installing the unit 6 Preparation for installing the unit When deciding the location of the unit and planning your installation you must follow a set of guidelines based on the specifications of the unit This chapter summarises the guideline
46. ntrols the energy flow between the grid and the batteries in accordance with the situation at all times It enables a solar energy source to be integrated into the grid using INGECON SUN inverters The control system manages the power produced by the photovoltaic inverters based on the consumption data and the battery charge status The auxiliary generation source a generator or the public grid only connects when the battery charge status is below a specific programmable level Self consumption This operating mode is intended for grid connection systems with renewable energy sources in order to minimise consumption from the grid If energy production is greater than demand the excess can be used to charge the batteries or to inject into the grid if the batteries are completely charged If the loads require more energy than that produced by the renewable sources the batteries will be in charge of satisfying this demand increasing the self consumption ratio Grid support In conjunction with INGECON EMS Manager the INGECON SUN STORAGE 1Play inverter can adapt the output power of the PV plant to a pre set value enabling a constant power value to be achieved or the power variation ramp to be controlled UPS backup This operating mode was designed for systems connected to the grid where grid outages are long and frequent and an auxiliary energy source is necessary The INGECON SUN STORAGE 1Play inverter operates connected to the altern
47. o the unit until you have successfully made the rest of the connections and the unit is closed 13 2 Wiring requirements for connecting the CAN communication of the storage system management system The wiring gauge for connecting the CAN communication of the storage system management system is specified in the following table INGECON SUN STORAGE 1Play Temperature sensor wiring gauge 0 25 mm 1 5 mm Cable diameter 4 5 10 mm 13 3 Connection process of the CAN communication of the storage system management system To connect the CAN communication 1 Loosen the corresponding packing gland see Section 2 7 Description of cable inlets remove the cap and pass the cable through it 2 Connect the wiring to terminal 18 CAN BATTERY as shown in the previous figure respecting the printed instructions on the screen printed electronic card H high L low GND GND Ingeteam recommends using a tubular terminal in accordance with DIN 46 228 1 3 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight 30 ABH2013IQEO1 Installation and Operation Manual Connecting the digital outputs Ingeteam 14 Connecting the digital outputs These units are provided with two volt free contacts whereby each contact is rated from 6 A to 250 VAC Both digital outputs can be configured for different uses
48. onente 232 48014 CASTEL BOLOGNESE RA Italy Tel 439 0546 651 490 Fax 439 054 665 5391 email italia energyQingeteam com Ingeteam a s Technologick 371 1 70800 OSTRAVA PUSTKOVEC Czech Republic Tel 420 59 732 6800 Fax 420 59 732 6899 email czech ingeteam com Ingeteam Sp z o o UI Koszykowa 60 62 m 39 00 673 Warszawa Poland Tel 48 22 821 9930 Fax 48 22 821 9931 email polska ingeteam com America Ingeteam INC 5201 Great American Parkway Suite 320 SANTA CLARA CA 95054 USA Tel 1 415 450 1869 1 415 450 1870 Fax 1 408 824 1327 email solar us ingeteam com Ingeteam INC 3550 W Canal St Milwaukee WI 53208 USA Tel 1 414 934 4100 Fax 1 414 342 0736 email solar us ingeteam com Ingeteam S A de C V Ave Revoluci n n 643 Local 9 Colonia Jard n Espa ol MONTERREY 64820 NUEVO LEON M xico Tel 52 81 8311 4858 Fax 52 81 8311 4859 email northamerica ingeteam com Ingeteam Ltda Estrada Duilio Beltramini 6975 Chacara Sao Bento 13278 074 VALINHOS SP Brazil Tel 55 19 3037 3773 Fax 55 19 3037 3774 email brazil ingeteam com Ingeteam SpA Bandera 883 Piso 211 8340743 Santiago de Chile Chile Tel 56 2 738 01 44 email chile ingeteam com Africa Ingeteam Pty Ltd Unit 2 Alphen Square South 16th Road Randjiespark Midrand 1682 South Africa Tel 2711 314 3190 Fax 2711 314 2420 email kobie dupper ingeteam
49. packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight ABH2013IQEO1 Installation and Operation Manual 3l Ingeteam Connecting the digital input 15 Connecting the digital input The digital input is designed to operate with one dry contact or a DC voltage from O to 24 V It can be configured for different uses using the display This chapter explains the requirements and process for wiring the digital input to the unit Read carefully before starting the connection process 15 1 Safety instructions for connecting the digital input Before you start to make the connections make sure there is no voltage in the inverter Check that the AC protection of the auxiliary grid genset and the DC switch are open Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed 15 2 Wiring requirements for connecting the digital input The wiring gauge for connecting the digital input is specified in the following table INGECON SUN STORAGE 1Play Temperature sensor wiring gauge 0 25 mm 1 5 mm Cable diameter 4 5 10 mm 15 3 Connection process of the digital input To connect the digital input 1 Loosen the corresponding packing gland see Section 2 7 Description of cable inlets remove the cap and pass the cable through it 2 Conn
50. perature Cl TEMP Unit internal temperature PT 100 TEMP PT 100 temperature sensor 20 7 Configuration With the exception of the modification of date and time the other configurations must be carried out by the unit installer and never the user The installer must have sufficient knowledge to be able carry out the installation correctly Ingeteam accepts no liability for incorrect use of the installer password nor the consequences that may arise from incorrect configuration of the unit by the user and or the installer In order to modify the CONFIGURATION menu parameters the key 0332 must first be entered into the CONFIGURATION gt ENTER PASSWORD submenu When the password is entered correctly an asterisk will appear at the top of the CONFIGURATION menu 20 7 1 Battery This menu is for selecting the type of batteries to be used in the installation and configuring their parameters The gt symbol points to the option selected To choose a different option to the one currently selected and configure it highlight it using the A or yd keys and press OK If the option selected is Lead Acid the following parameters must be set VNOMINAL Storage system rated voltage V CAPACITY Storage system C20 capacity in Ah CHARGE Maximum storage system charge current in amps DISCHARGE Maximum storage system discharge current in amps 42 ABH2013IQEO1 Installation and Operation Manual Display control Ingetea
51. s and details the external elements needed for correct operation of the unit Ingeteam This chapter summarises the guidelines and details the external elements needed for correct operation of the unit 6 1 Environment e Place the units in a place which is accessible for installation and maintenance work and which permits use of the kevboard and the reading of the front indicator LED e Avoid corrosive environments that may affect the proper operation of the inverter e Never place anv object on top of the unit e Do not expose the inverters to direct sunlight e Do not install the units in inhabited rooms The inverter produces a slight buzz when in operation NY E IN NI VES SN x Y WN AN NA NA e If more than one inverter is installed make sure the hot air extraction of one does not interfere with the correct ventilation of another ABH2013IQEO1 Installation and Operation Manual 17 Ingeteam Preparation for installing the unit e Keep an area of 50 cm at the top and bottom of the unit and 30 cm at the side free of obstacles Onlv in this way will the unit s cooling system operate correctly 30 cm 30 cm 6 2 Environmental conditio
52. sb shes toe a Qu ENE DR RE Ya e EE 9 2 2 Optioral accessoFrles a teens a mnes ads caras 9 2 3 EMC FEGUINEMENES ss ia sie sane em B mt de cua p la B l ak 9 2 4 ACOUSTIC CONMAMINATIOM Poe ES 9 2 5 Spe ifi atioti table imei Ie a A a seams d uad pa aa Brad 10 2 6 Residualicurrent de VIC i srcacscanncansabssasaatecansaceudiadsdensnsaieanadieannadcaWenat deesasadeanatadeasseadessstececedaunanadetaieas 11 2 7 Des tiption of cable Inlets cte c egesta dne tx ce dices fu bed dE deed duc a b SSB a a 11 SEES Tc P 12 3 1 Safety condltlORS ds 12 3 2 Personal Protective Equipment PPE sisien nia mira esto ce MENS E Du MEHR a a l 14 4 Receipt of the unit and Storage ccccccccccsecccceeeceeseceeeeeeeeeeeeeeeseeeeeeeeeeseeeeeeeeeseeesaeeeeseeseseeeeseeeesneeesaneesaaes 15 Al As REGEDUOM RETRO 15 4 2 Equipment ide tifi atioti 222220002 cst riii eed a pi e GT E 15 4 3 Transport damage id ii ses me a A a deua deeds Duas ERU aM URDU rtu DE E 15 71 4 SLOP AGC O E 15 4 Ss ICONS OM uae css ka ae a a A LLL 15 5 Equipment trans POM iskart b usa aw acdud b kap i risen Bib aua fb bua t 16 Bills MANS DOTE PCC OPA nas re rhet gi e a cei fli BB A kw TE EN Bid 16 5 2 IMD ACKING atra i nicas las 16 6 Preparation for installing the unit seen nee enne e nnn nn nnns enn nnne nnne nnne nnn 17 6 1 ERVIFODITIGINEQ A i a kr seed den rette uetus desees y ade Op a Qux duke tian deaxbs De duele a E R
53. switch D Communications accessories PG20 E CAN communication of the storage system management system PG16 F Digital inputs outputs PG16 G Storage system temperature sensor PT 100 PG16 H Synchronisation input for three phase systems PG16 l Consumption grid PG25 J Auxiliary grid genset PG25 K Transformer connection Optional Units with a transformer ABH2013IQEO1 Installation and Operation Manual 1 Ingeteam Safety 3 Safety This section describes the safety warnings and the Personal Protective Equipment used in the unit 3 1 Safety conditions General warnings The operations described in the manual may be performed only by qualified personnel gt The status of qualified personnel referred to in this manual will be as a minimum that which meets all the standards regulations and laws regarding safety applicable to the tasks of installing and operating this unit The responsibility for designating qualified personnel will always fall to the company to which the personnel belong It is necessary to decide which workers are suitable or not for carrying out specific work to preserve their safety at the same time as complying with occupational safety legislation These companies are responsible for providing appropr
54. t the unit 3 Wait 10 minutes for the existing capacities to discharge the hot parts which may cause burns to cool and the fan blades to stop turning 4 Check there is no voltage 5 Signal cut off point Vac and Vdc with a sign reading Caution no switching If necessary rope off the work area ABH2013IQEO1 Installation and Operation Manual 47 Ingeteam Preventive maintenance 22 Preventive maintenance The recommended preventive maintenance tasks must be carried out at least ANNUALLY except where otherwise stated 22 1 Safety conditions Before opening the unit you must remove the power see Section 21 Shutting down the unit You must consider the set of conditions listed below as minimum requirements An open housing never implies an absence of voltage in the unit so only qualified personnel may access the unit following the safe operation guidelines stipulated in this document Ingeteam accepts no liability for any damages caused by improper use of the equipment Any work carried out on any equipment which implies a modification of the original electrical arrangements must be proposed in advance to Ingeteam These must be studied and approved by Ingeteam All the maintenance checks included here must be carried out with the machine stopped under safe conditions for handling including those specified by the client for these types of operation When carrying out maintenance work on the unit
55. tation due to the storage system charge status T Limitation due to high temperature in the unit D Auxiliary grid genset input availability C Limitation due to external communication ABH2013IQEO1 Installation and Operation Manual Display control Ingeteam 20 3 Menu structure START SCREEN OK MAIN MENU r START STOP SWITCH TO START SWITCH TO STOP I MONITORING r BATTERY L BMS PV INVERTER m GRID 1 O m ALAR FW DATA m CONFIGURATION r BATTERY LEAD ACID LITHIUM I INVERTER RMS VOLTAGE r FREQUENCY AC PHASE F GRID GENSET r TYPE OF GRID I GENERATOR GRID f MANUAL CONNECTION SCHEDULING H OPERATION MODE STAND ALONE GRID SUPPORT BACKUP SELF CONSUMPTION DIGITAL 1 0 DIGITAL OUTPUT 1 DIGITAL OUTPUT 2 DIGITAL INPUT 1 E U CHANGE TIME DATE m CHANGE MODBUS NODE PV GROUNDING ENTER PASSWORD m LANGUAGE FURTHER OPTIONS EMERGENCY CHARGE r PARTIAL DATA RESET MANUAL EQUALIZATION START STOP BATTERY SEND CAN COMMANDS FAN TEST ABH2013IQEO1 Installation and Operation Manual 39 Ingeteam Display control 20 4 Main menu 23 01 2015 The main menu contains the following submenus START STOP Start up and manual stopping of the inverter MONITORING Displavs the main variabl
56. tion ABH2013IQEO1 Installation and Operation Manual 15 Ingeteam Equipment transport 5 Equipment transport The unit must be protected during transport from mechanical knocks vibrations water splashes rain and any other product or situation which may damage it or alter its behaviour Failure to observe these instructions may lead to loss of warranty on the product for which Ingeteam is not responsible 5 1 Transport Transport using a pallet truck At least the following requirements should be observed 1 Place the packaged units centred with respect to the forks 2 Try to locate them as close as possible to the part where the forks and the steering unit meet 3 Inall cases observe the instructions in the pallet truck s user manual Transport using a forklift truck At least the following requirements should be observed 1 Place the packaged units centred with respect to the forks 2 Try to locate them as close as possible to the part where the forks and the steering unit meet 3 Ensure that the forks are perfectly level to avoid overturning the unit 4 In any case observe the instructions in the forklift truck s user manual Once the unit has been transported to the place where it is to be located and only when it is to be installed unpack the unit At this time it can be transported vertically over a short distance without packaging The guidelines in the next point should be followed both for the unit and for the tra
57. use injury if not handled correctly DANGER High temperature gt gt gt gt The flow of outlet air can reach high temperatures which can cause injury to anybody exposed to it Potential hazards for the equipment Bear in mind the following warnings concerning protection of the equipment CAUTION Cooling The unit requires impurity free air flow while it is operating Keeping the unit in the upright position and the inlets free of obstacles is essential for this air flow to reach the inside CAUTION connections After all duly authorised handling check that the inverter is ready to start operation Only after this can you connect it following the instructions in the manual gt gt ABH2013IQEO1 Installation and Operation Manual 13 Ingeteam Safety Do not touch boards or electronic components The more sensitive components can be damaged or destroyed by static electricity Do not disconnect or connect any of the terminals while the unit is operating Disconnect and check for absence of voltage first 3 2 Personal Protective Equipment PPE When working on the unit use the following safety equipment recommended by Ingeteam as a minimum Safety footwear In compliance with standard UNE EN ISO 20345 2012 Helmet In compliance with standard EN 397 2012 4 A1 2012 In compliance with standard UNE EN 166 2002 provided there are elements with directiv accessible voltage Helmet with face shi
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