USER MANUAL - Innovative Cleaning Equipment
Contents
1. Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or SDS for your product or contact our customer service department SPECIFICATIONS Power type Battery Battery charge time from full depletion 7 5 hours Battery run time from full charge Up to 2 hours of non continuous run time Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Suction line length diameter 3 8 in 9 5 mm inside diameter Capacity 15 gallons 3 78 liters Discharge hose diameter length 15 ft 4 6 m hose with 3 8 in 9 5 mm inside diameter Discharge wand tip type Stainless steel wand with 40 fan tip and ball valve Output distance 5 6 ft 1 52 1 83 m Output volume 4 5 gal min 15 18 93 I min of foam Flow rate 2 gal min 7 6 I min Pump seals Santoprene Viton or Kalrez Wheel type Two 10 inch non marking wheels Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS Page 30f9 12092015 User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE2. Available per ft H14BU 1 4in OD BLUE POLYURETHANE TUBING Available per ft H14C 1 4in ID CLEAR POLYVINYL TUBING Available per ft 3 8 in OD HBSS1238 STAINLESS HOSE BARB 1 2mpt X 3 8 barb Tariff 8479 90 9496 HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB LVRC 12V 40F LOW VOLTAGE RELAY CONTROLLER 40 AMP BUILT IN FUSE FU40 ATO 40 AMP FUSE ATO LVRC 12V 40F P LOW VOLTAGE RELAY CONTROLLER NO AMP BUILT IN Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS MIX2 625 OD x 2 IN BRUSH OVERALL LENGTH 2 5 IN MIX7 WAND 7 INCH WIRE TWISTED BRUSH STAINLESS STEEL 13 5 inches OVERALL LENGTH NV1032HNDL BLACK HANDLE FOR NEEDLE VALVE NV1032SETS SET SCREW FOR HANDLE NV18 NV2SV B 6 5T 1 8M 10 32F RB P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB P56K PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB PSH 12V 40F PRESSURE SWITCH AND HARNESS FOR LVRC 12V 40F RED WIRES W 516 VIBRASEAL ORANGE PATCH SH 12V 40F SWITCH HARNESS ON OFF FOR LVRC 12V 40F GRAY ORANGE AND YELLOW WIRES INCH IN DIAMETER DRILLED AND BEVELED STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS EDPM GSKT wis NONMARGNG WHEEL FOR PORTABLE UNITS WC14RT14 INSULATED WIRE CONNECTOR 14 16 RING TERMINAL 1 4 INCH STUD 12092015 P56V Page 9 of 9
3. 514201 de TANK 15N B CVR FW14 S1420125 _ To charge battery 1 Verify that the power button PBS 12V is in the OFF position Verify the battery charger is not connected to charging port on unit plug the charger into a GFCI protected 110 VAC power outlet Press MODE button on charger until correct mode is selected Blue LED under 12V Cold is the correct mode With charger in the correct mode plug charger BC12V NC72 into the charging port BCP12V Do not remove charger until green light appears under 100 on the battery charger After battery has been charged disconnect charger from charging port by removing plug from charger port Do not unplug by pulling wire 7 Replace the protective cap on the charging port Note To prevent premature battery failure do not store battery in a depleted state for long periods of time Page 4of9 12092015 User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Iffoam comes out wet no matter where the needle valve NV18 is positioned the check valve CV14QF may need e Checkto ensure the discharge hose is uncoiled properly to be replaced and that there are no kinks that could obstruct fluid flow e Check for plugged strainer STR38 IL Replace strainer if e f needle valve NV18 valve is open too far the pump necessary Strai
4. OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from the chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate 2 Press the power button PBS 12V to turn the unit ON 3 Point the discharge wand in a safe direction and slowly open the discharge ball valve HV60 to activate the unit 4 While the unit is running and discharging product adjust the needle valve NV18 located inside the control box to regulate the wetness or dryness of the foam a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved After Use Instructions 1 Flush the unit with fresh water for 5 minutes 2 Press the power button PBS 12V to turn the unit OFF and open the discharge ball valve HV60 to relieve any pressure remaining in the system 3 Close the discharge ball valve HV60 after all pressure has been relieved from the system Store the unit with the ball valve in the closed position Maintenance Instructions To keep your foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been turned OFF and depressurized according to the After Use Instructions above Alway
5. Page 7of9 12092015 User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE SUCTION LINE Outside View SEL12F FWP12 B10321 PL15NB PMC PBS 12V S142058 VS NV18 NV1032HNDL x NV1032SETS STR38 IL CC8463 BCP12V HBSSEL1438 T smac rt N AS1 VS HHPB3414 PVCV34FM BATTERY COMPONENTS BC12V NC72 BSLA 12V55 ORANGE VIBRASEAL PATCH B10321 00 10 32 X 1 PHIL TRUSS MACH SCR 18 8 BH 12V 40F BATTERY HARNESS FOR LVRC 12V 40F BLACK AND RED WIRES BH CP 10F BATTERY HARNESS TO CHARGING PORT CONNECTOR 10 AMP FUSE BSLA 12V55 55 AMP HOUR SEALED LEAD ACID BATTERY CC3224 LTC BLACK 1 2 NPT CC8463 1 2in NPT BLACK LOCKNUT CH 12V 40F COMPRESSOR HARNESS FOR LVRC 12V 40F BROWN AND YELLOW WIRES 1 8 X 1 COTTER PIN 18 8 5 8 CR14B 1 4 FEMALE BRASS CROSS CV14QF PVC HAST QF CHECK VALVE DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP LID FLANGE AND HINGE PIN Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS Page8of9 12092015 User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT www sss POLYETHYLENE GSKT 7R70 12 BLACK SOFT URETHANE FOAM GASKET TAPE 1 2 WIDE x 3 16 THICK ACRYLIC ADHESIVE H12B H 1 2 INCH BLUE HOSE Available per ft H14B H 1 4 INCH BLUE HOSE
6. USER MANUAL MODEL NUMBER FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS 15 Gallon Battery Powered Portable Foam Unit English Original Instructions User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT NNWARNING mo O Ei Santoprene standard Shes FI BP 15N Viton V Read this manual completely and understand the Kalrez K machine before operating or servicing it Add bold option codes to item number as shown For standard Read all instructions before installing or operating unit options no option code is needed Always wear appropriate personal protective equipment Examples PPE when operating or servicing unit e FI BP 15N standard unit with Santoprene pump seals Always follow all chemical safety precautions and FI BP 15NV unit with Viton pump seals handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS Never use unit if it is damaged or leaking Always disconnect the battery before opening the unit back plate or servicing the unit Do not use unit if the battery cover is not in place Contact with chemicals can damage the battery Avoid excessive use of discharge ball valve Repetitive discharge in short bursts can cause overheating Apply foam evenly without constant starting and stopping Avoid foam or spray coming into contact with the unit Contact wit
7. h chemicals can damage the battery and other electrical components Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge trigger gun or ball valve in the closed position Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline To prevent premature battery failure do not store battery in a depleted state for long periods of time Do not recharge battery until it has been used to power the unit for a minimum of 30 minutes of use PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations T S Always remember to recycle Specifications and parts are subject to change without notice Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS Page 20f9 12092015 User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Liquid temperature range 40 100 F 4 4 37 C Electrical requirements 120 VAC at 60 Hz 1 amps GFCI protected outlet for battery charger only Operating voltage 12 VDC
8. ner must be used P56 P56K P56V will cycle improperly due to lack of air pressure If this occurs reset needle valve as described in Check the mixing material MIX2 by removing the SMQC Operation Instruction 4 FT to acess the mixing material If the mixing material has a lot of foreign particles in it make sure the strainer STR38 IL is still in place Clean and replace mixing material e Make sure proper foaming chemical and concentration is being used e If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced BATTERY TROUBLESHOOTING GUIDE CAUSE Power light will not turn on e Battery leads are backwards or e Connect leads to correct terminals disconnected e Depleted battery e Completely recharge battery a stop blinking Bad battery Replace battery BSLA 12V55 e Bad control relay e Replace control relay LVRC 12V 40F Power switch light is on but Unit overheating from extended use e Turn unit off and let cool at least 1 hour unit is not running when it has previously been operating Battery will not completely Bad battery e Replace battery BSLA 12V55 charge e Bad charger e Replace charger BC12V NC72 or charing port BCP12V e Battery was stored in depleted state Replace battery BSLA 12V55 for long periods of time Battery discharges too e Battery has reached life expectancy e Replace battery BSLA 12V55 quickly e Battery was charged and run for sho
9. rt e Replace battery BSLA 12V55 periods of time not allowed to fully charge or discharge Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS Page 50f9 12092015 User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 15N B A DFP7 see parts list for color options TANK 15N B FWAX15 AS1 VS SSP12 SSAXLE15 DP A PVCV34FM WAND ASSEMBLY DISCHARGE HOSE ITEM NUMBER SSWA BP ITEM NUMBER H12 15 H12B H ST6540SS Available per ft HHSB1214 SC1212 SSN126 MIX7 WAND Located inside SSN126 HBSS1212 Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS Page6of9 12092015 User Manual 15 Gallon Battery Powered Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE Inside View HHSB1238 TSW150 s BCVR1 dann a A ILA B103234 n P56 P56K P56V Di EC14 2 SSC38 H14B H H38B H H14BU HBB103217 ine wast EH HBB103217W E ge HHSB1418 HBSS1238 AS1 VS es Pi HBB1414 EC18 HBBEL1417 HHSB1214 SST12 Not pictured MIX2 inside SST12 AC12V CL BEL18M14F AC12V 14HP SSC2 8 3 8 FU40 ATO SH 12V 40F B103225 PSH 12V 40F LVRC 12V 40F CC3224 CH 12V 40F BH 12V 40F PS14QF 55 Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS
10. s disconnect the battery before opening the unit back plate e Inspect the air pump P56 P56K P56V for wear and leaks e Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Check the suction line and strainer STR38 IL for debris or blockages and clean as needed Battery Instructions To Install battery 1 Remove battery from packaging 2 Verify that the power button PBS 12V is in the OFF extended position 3 Verify the battery charger is not connected to charge port and not plugged into a power outlet 4 Remove cover on body of the unit and set aside 5 Position the battery inside the cavity in front of the unit 6 Connect red lead to the red terminal and the black lead to the black terminal Warning It is important to connect Model No FI BP 15N FI BP 15NK FI BP 15NV AND RELATED UNITS the leads to the correct terminal Connecting battery incorrectly may cause irreparable damage to the battery Put lock washer onto bolt first follow by flat washer Tighten bolt into battery to secure the leads in place Bolt Lock Washer Flat Washer RE Leads Place cover back onto the unit Secure cover by using shorter screws S14201 into the top inserts and longer screws s1420125 in to the bottom inserts Warning Inserting the incorrect screw can cause irreparable damage to the rotomolded tank FW14
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